JPH01241506A - Diameter reducing method for pipe containing wire body - Google Patents
Diameter reducing method for pipe containing wire bodyInfo
- Publication number
- JPH01241506A JPH01241506A JP63068194A JP6819488A JPH01241506A JP H01241506 A JPH01241506 A JP H01241506A JP 63068194 A JP63068194 A JP 63068194A JP 6819488 A JP6819488 A JP 6819488A JP H01241506 A JPH01241506 A JP H01241506A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- pipe
- linear object
- die
- diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims description 35
- 238000004804 winding Methods 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 238000011946 reduction process Methods 0.000 claims description 4
- 239000013307 optical fiber Substances 0.000 abstract description 14
- 239000004020 conductor Substances 0.000 abstract 1
- 238000003780 insertion Methods 0.000 description 14
- 230000037431 insertion Effects 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 230000001133 acceleration Effects 0.000 description 11
- 238000001514 detection method Methods 0.000 description 11
- 239000000835 fiber Substances 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000779 smoke Substances 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 238000007665 sagging Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 238000012966 insertion method Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000012968 tube insertion method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
Description
【発明の詳細な説明】 (産業上の利用分野) この発明は、管の遺骨工程で挿入された線状物。[Detailed description of the invention] (Industrial application field) This invention is a linear object inserted during the tube cremation process.
又は既に管内へ挿入された線状物、または連続に線条物
を挿入しながら、隙間少なく縮径加工するとき、歪、傷
なく線状物を移送しながら縮径加工するための方法に関
するもので、詳しくは可どう性の保護バイブ内に、ある
いはシース内に挿入された電線ケーブル又は光フアイバ
素線等の保護バイブをを縮径加工して、よりクリアラン
スの少ない長尺の電線ケーブルまたはファイバコードを
製造するための方法である。Or related to a method for reducing the diameter of a linear object that has already been inserted into a pipe, or while transferring the linear object without distortion or damage, when reducing the diameter of the object while reducing the gap while continuously inserting the object. In detail, by reducing the diameter of a protective vibrator such as an electric wire cable or bare optical fiber inserted into a flexible protective vibrator or a sheath, it is possible to create a long electric wire cable or fiber with less clearance. A method for manufacturing cords.
この発明における線状物とは電線、キャブタイヤケーブ
ル、光ファイバ及びセラミック繊維等をいい、電線、ケ
ーブルとは金属線の表面をPVC等で被覆した。単心、
多心のもの、およびより線のものをいう、また光ファイ
バはコアとクラッド層からなるファイバ素線に、このフ
ァイバ素線の表面に合成樹脂、金属、セラミックなとコ
ーティングしたものをいう、繊維とはセラミック、また
は天然の糸のより線をいう。In this invention, the linear objects refer to electric wires, cabtire cables, optical fibers, ceramic fibers, etc., and the electric wires and cables are metal wires whose surfaces are coated with PVC or the like. single core,
Optical fiber refers to multi-core fibers and stranded fibers, and refers to fibers consisting of a core and cladding layer, the surface of which is coated with synthetic resin, metal, or ceramic. refers to strands of ceramic or natural thread.
(従来の技術の問題点)
近年広く用いられるようになった通信用ケーブル(はと
んと合成杓脂被覆)は9.−6層ビル、地下街9発変電
所、6浦コンビ−t−ト等、近代科学の発展に伴い9入
口の密集化、設描の精富、多様化が進み、これに使用さ
れろ光フ)・イバ、電線、ケーブルもますますグループ
化、1M雑化する傾向にある。(Problems with conventional technology) Communication cables (with synthetic resin coating) that have become widely used in recent years are 9. - With the development of modern science, the 9 entrances have become denser, and the designs have become more elaborate and diversified, such as 6-story buildings, 9 underground power substations, and 6-ura complexes. )・There is a tendency for wires, wires, and cables to become more and more grouped and become more and more 1M.
ひとたび火災が発生すると、これら光ファイバ。Once a fire occurs, these optical fibers.
電線、ケーブルか延焼の媒体となって、火災広大の要因
となる。特に最近の火災傾向は火災時に。Electric wires and cables can become a medium for the spread of fire, causing the fire to spread. Especially when there is a recent fire trend.
発生する有毒カスを含んだ煙によって貴い人命や精密8
!械の損失を招き、大きな社会問題に発展する。難燃性
て、耐火的にもよく、ノイズに強い金属被覆電線ケーブ
ル、また光ファイバも機械強度的にも、熱歪と火災にも
弱いことから、同様に金属被覆のもので、火災時に管内
の光ファイバの被覆が燃え無いように、管内に酸素を進
入させない。Precious human lives and precision equipment are lost due to the smoke containing toxic scum generated.
! This leads to equipment loss and develops into a major social problem. Metal-coated electric cables are flame-retardant, have good fire resistance, and are resistant to noise. Optical fibers also have mechanical strength and are susceptible to heat distortion and fire, so metal-coated cables are similarly used to protect the inside of pipes in the event of a fire. Do not allow oxygen to enter the tube to prevent the coating of the optical fiber from burning.
隙間の少ない金属被覆のものて真煙件のケーブルが要求
されるようになって来ている。There is a growing demand for cables with metal sheathing that have fewer gaps and are completely smoky.
従来、金属管等の管に電線、または光ファイバを送通し
た電線、または光ファイバ線を製造する方法として、賑
動挿入法(特開昭62−44010)があるが管内との
隙間を大きく取らないと管挿入が困難で、特に細径の場
合(2mm以下)挿入速度と挿入長さが極端に落ち、挿
入が管内途中で止まり生産性が落ち9品質的にも隙間が
大きいと余長が多く入り、ファイバに歪が−でき電送損
失増加などの欠点が発生する8次にロール成形により金
属被覆バイブの光ファイバの製造方法(待登録1301
467)が知られている。この方法では、金属テープを
管状に成形し、テープの両側縁を溶接して管を製造しな
がら光ファイバを挿入して、所定の外径まて縮径加工す
る。Conventionally, as a method for producing electric wires or optical fibers passed through tubes such as metal tubes, there is a buzzing insertion method (Japanese Unexamined Patent Publication No. 62-44010), but it is necessary to increase the gap between the tube and the inside of the tube. If the tube is not removed, it will be difficult to insert the tube, especially if the diameter is small (2 mm or less), the insertion speed and insertion length will be extremely reduced, and the insertion will stop halfway inside the tube, reducing productivity. 9 In terms of quality, if the gap is large, the extra length A method for manufacturing metal-coated optical fibers using 8-layer roll forming, which causes defects such as distortion in the fiber and increased transmission loss (waiting registration 1301).
467) is known. In this method, a metal tape is formed into a tube shape, and while manufacturing a tube by welding both side edges of the tape, an optical fiber is inserted and the tube is reduced to a predetermined outer diameter.
この問題点としては、光ファイバが溶接点を通過する際
、溶接熱の影響を受は変質し易い、また管径が2sw以
下と細径の場合、技術的に隙間を大きく取らないと挿入
が困難であり、また縮径加工のとき、外側の金属の伸び
により、内部のファイバは強制的に引きずられて挿入さ
れるので、ファイバは石英ガラス等であるので伸びに弱
く、傷ができ電送損失増加なとの欠点が発生する。The problem with this is that when the optical fiber passes through the welding point, it is easily affected by the welding heat and deteriorates in quality, and if the pipe diameter is small (2 SW or less), it is difficult to insert it unless a large gap is created technically. This is difficult, and during the diameter reduction process, the inner fiber is forcibly dragged as it is inserted due to the expansion of the outer metal.As the fiber is made of quartz glass, it is susceptible to stretching and can be scratched, resulting in transmission loss. Increased disadvantages occur.
また、他の方法として管挿入法(たとえば特開昭58−
25606)が知られている。この方法では、管内に鋼
線を挿入したアルミ管を製造したあと、管を縮径加工し
、ついて管内の鋼線を電線、または光ファイバに引き替
える。この問題点として製造]−程が次雑化すること、
あるいは断線の危険があるためファイバの強度以上の引
き換え力が使用出来ないことから、たとえば30mを越
える長尺のものは困難であることなどの欠点があった。In addition, another method is the tube insertion method (for example, JP-A-58-
25606) is known. In this method, an aluminum tube with a steel wire inserted into the tube is manufactured, the tube is reduced in diameter, and the steel wire inside the tube is then replaced with an electric wire or optical fiber. The problem with this is that the manufacturing process becomes complicated;
Alternatively, since there is a risk of wire breakage, it is not possible to use an exchange force greater than the strength of the fiber, so there is a drawback that it is difficult to use a fiber with a long length exceeding, for example, 30 m.
そこで、この発明は電線、または光ファイバ等に或る隙
間(0〜0.5n+mの範囲)で、変質せずに。Therefore, the present invention can be applied to electric wires, optical fibers, etc. in certain gaps (in the range of 0 to 0.5n+m) without deterioration.
また爆を与えることなく長尺の管(1100Kまで)に
電線、または光ファイバを挿入することができる方法を
提供しようとするものである。It is also an object of the present invention to provide a method for inserting electric wires or optical fibers into long tubes (up to 1100K) without causing explosions.
(問題点を解決するための手段)
この発明で使用する線状物入り管、または線状物入り管
内への挿入は、まず特に長尺(20Km以上)の時は平
板状に巻いた金属コイルを長平方向に成形ロールで管状
に成形し、テープの両側縁を溶接して管を製造しながら
線状物を挿入していき。(Means for Solving the Problems) When inserting into the pipe containing the linear material used in this invention or the pipe containing the linear material, first of all, when the length is particularly long (20 km or more), a metal coil wound into a flat plate is rolled into a long flat. The tape is formed into a tube with forming rolls, and the tape is welded on both sides to produce a tube, while a linear object is inserted.
線状物入リコイル管を製造する。Manufactures linear recoil tubes.
また他の方法として、管の一端から線状物を充分な隙間
をもって管内に振動挿入法で線状物入りコイル管を製造
する。前記線状物入り管を縮径加工する際、管をボビン
にコイル状に巻層体にい振動テーブル上に固定し、ボビ
ンを或角度で管の任意の点が往復動するように管を振動
させ、内部の線状物を移送し、管の終端をダイスに通し
、ダイスをボビン外側面に沿ってコイルをほどく方向に
旋回しながらスプールに巻取りながら所定の外径まで縮
径加工する。その際縮径加工による管の伸び長さだけ内
部の線状物を振動等で移送させる。As another method, a coiled tube containing a linear object is manufactured by a vibration insertion method in which a linear object is inserted into the tube from one end of the tube with a sufficient gap. When reducing the diameter of the above-mentioned wire-filled tube, the tube is wound around a bobbin in a coil shape and fixed on a vibration table, and the bobbin is vibrated at a certain angle so that any point on the tube reciprocates. The inner wire is transferred, the end of the tube is passed through a die, and the die is rotated along the outer surface of the bobbin in a direction to unwind the coil, while being wound onto a spool and reduced to a predetermined outer diameter. At this time, the linear object inside is moved by vibration or the like by the length of the elongation of the tube due to the diameter reduction process.
振動方法の移送振動は前進行程の管の最大加速度の絶対
値が後退行程のそれよりも大きくなるように管を振動さ
せる。また管を上記のように振動させるには、ばね、振
動圧電素子など用いて前進するように管を或角度で振動
させ、上記SvIに於て。The transfer vibration of the vibration method vibrates the tube in such a way that the absolute value of the maximum acceleration of the tube during the forward stroke is greater than that during the backward stroke. Further, in order to vibrate the tube as described above, the tube is vibrated at a certain angle so as to move forward using a spring, a vibrating piezoelectric element, etc., and at the above SvI.
管内へ線状物を移送しやすくする点から振動数は 10
〜300Hz。The frequency is 10 to make it easier to transfer linear objects into the pipe.
~300Hz.
全振幅は 0.1mm以上。Total amplitude is 0.1mm or more.
振動角度 15度 が望ましい。A vibration angle of 15 degrees is desirable.
また管内の線状物の移送の他の手段として、′:A2図
の様に加圧流体を用いてもよい。In addition, as another means for transporting the linear object within the pipe, pressurized fluid may be used as shown in Figure ': A2.
(作用)
線状物入り管をコイル状に巻いてボビンに巻層体を形成
し、管の任意の点から旋状の経路に沿って往1M動する
ように管のコイルを振動させる。そして、管のコイルに
前記振動を与えながら管の終端をダイスに通して所定の
外径まて縮径加工する。(Function) A tube containing a linear material is wound into a coil to form a layered body on a bobbin, and the coil of the tube is vibrated so as to move 1M forward along a spiral path from an arbitrary point on the tube. Then, while applying the vibration to the coil of the tube, the terminal end of the tube is passed through a die to reduce the outer diameter to a predetermined outer diameter.
その場合ボビンのコイルが外側面からほとける様ヒこダ
イス、スプール巻取機をコイル外側面に沿って旋回させ
ると、結果的に連続的に管が縮径加工されて長手方向に
管が伸びる。その時線状物は管に引きずられて歪をもっ
てスプールに巻取られるので、縮径行程の縮径ダイスと
管を管の進行方向に対し或角度で往復動するように管に
コイル管から振動を伝達させ、振動の前進行程において
管の加速度が小さい問は管内の線状物は管内の摩擦力に
より管に引きずられて一体となって前進する。In that case, if the bobbin coil is unraveled from the outer surface, the spool winder is rotated along the outer surface of the coil, and as a result, the diameter of the tube is continuously reduced and the tube is elongated in the longitudinal direction. . At that time, the wire is dragged by the tube and wound onto the spool with distortion, so vibrations are applied to the tube from the coiled tube so that the diameter reduction die and tube reciprocate at a certain angle with respect to the direction of movement of the tube. As long as the acceleration of the tube is small during the forward movement of the vibration, the linear object inside the tube is dragged by the tube due to the frictional force inside the tube and moves forward as a unit.
管の振動加速度つまり線状物の加速度が順次大きくなっ
て該加速度による線状物の慣性力が上記摩擦力の最大値
を超えると、線状物は管内壁面を滑動し、飛躍して、縮
径伸線されている管内を前進する。前進中に線状物は縮
径加工された管内壁面との間の摩擦により次第に管に対
する速度が落ち。When the vibrational acceleration of the pipe, that is, the acceleration of the linear object, gradually increases and the inertial force of the linear object due to the acceleration exceeds the maximum value of the frictional force, the linear object slides on the inner wall surface of the pipe, jumps, and contracts. Advance inside the tube being drawn. While moving forward, the speed of the linear object relative to the tube gradually decreases due to friction between it and the inside wall surface of the tube whose diameter has been reduced.
遂に所定の外径まで縮径された管と一体になってを取ら
れろ、振動の後退行程では、加速度の大きさを十分に小
さくしておけば、管内壁面を滑動して管に対して後退す
ることはない、このようにして、管内の線状物は管内壁
より管曲進方向の搬送力が間欠的に与えられ管内を前進
し、管外の線状物を管内に引き込む、よって線状物はス
ムーズに歪真く管内に移送され、所定の外径まで縮径加
工された管と同速度になり所定の外径まで縮径加工され
スプールに巻取られる。Finally, the tube is reduced to a predetermined outer diameter, and in the backward stroke of the vibration, if the magnitude of the acceleration is sufficiently small, it slides on the inner wall surface of the tube and slides against the tube. In this way, the linear object inside the pipe is intermittently given a conveying force in the direction of pipe bending from the inner wall of the pipe, and moves forward inside the pipe, drawing the linear object outside the pipe into the pipe. The linear object is smoothly transferred into the tube, reduced to a predetermined outer diameter at the same speed as the tube, and then wound onto a spool.
(実施例)
以下、この発明の実施例を図面に基ずいて説明する。第
1図はこの発明の装置の全体の側面図。(Example) Hereinafter, an example of the present invention will be described based on the drawings. FIG. 1 is a side view of the entire apparatus of the present invention.
第2図は加圧流体による線状物供給装置、第3図は平面
図で縮径加工機とスプール巻取平面図である。第4図は
圧電式振動機の駆動原理図である。FIG. 2 is a linear material supply device using pressurized fluid, and FIG. 3 is a plan view showing a diameter reducing machine and a spool winding device. FIG. 4 is a diagram showing the driving principle of the piezoelectric vibrator.
第5図はローラによる異径加工の広大図である。FIG. 5 is an enlarged view of machining of different diameters using rollers.
第6図は4本の振動圧電素子の取り付は図である。FIG. 6 is a diagram showing how four vibrating piezoelectric elements are attached.
第1図、第2図の旋回輪軸受内歯20は架台19M4み
込まれ、架台19は振動しないように床面に固定されて
いる。架台19上面の四隅には振動テーブル14支持用
の板ばねt8が取り付けられている。架台上!9には、
支持ばね板18を介して正方形の盤状の振動テーブル1
4が載置されている。振動テーブル14の下面から増幅
共振ばね15が4本下方にのびて支持ばね板18と増幅
共厖ばね15と重ねあはせられてボルトで固定されてい
る。振動テーブル■4下方の各支持ばね板18に、2枚
の振動圧電素子16.17が貼°り付けられている。第
4図に振動圧電素子の駆動原理図を示し、圧電素子16
.17に電圧をかけ。The internal teeth 20 of the slewing ring bearing shown in FIGS. 1 and 2 are inserted into the pedestal 19M4, and the pedestal 19 is fixed to the floor so as not to vibrate. Leaf springs t8 for supporting the vibration table 14 are attached to the four corners of the upper surface of the pedestal 19. On the trestle! At 9,
A square plate-shaped vibration table 1 is connected via a support spring plate 18.
4 is placed. Four amplifying resonant springs 15 extend downward from the lower surface of the vibration table 14, are overlapped with a supporting spring plate 18 and an amplifying resonant spring 15, and are fixed with bolts. Two vibrating piezoelectric elements 16 and 17 are attached to each support spring plate 18 below the vibrating table 4. FIG. 4 shows a diagram of the driving principle of the vibrating piezoelectric element, and the piezoelectric element 16
.. Apply voltage to 17.
一方の伸びる力16.他方縮む力17によりばね板を曲
げる。振動搬送としては、圧電素子に交番電圧をかけて
屈曲振動を起こし、振動増幅用共振ばね15て大きな振
動を発生させ、ワーク(質点)37を第4図に示す様に
、a−+b→’0−+dのように搬送する。搬送速度は
電圧36制御で広い範囲の可変の搬送速度が可能である
。Stretching force on one side16. On the other hand, the shrinking force 17 bends the spring plate. For vibration conveyance, an alternating voltage is applied to the piezoelectric element to cause bending vibration, and the resonance spring 15 for vibration amplification generates a large vibration, and the workpiece (mass point) 37 is moved as shown in FIG. Convey as 0-+d. The conveyance speed can be varied over a wide range by voltage 36 control.
振動テーブル14下方の支持ばね板18には、2枚の振
動圧電素子16.17が貼り付けられている。各々の4
対の振動圧電素子は、第6図の様に振動テーブル】4の
中心軸線0周りに相対して2対づつ180度回転した位
置および姿勢にある。また、1対の1辰動圧電素子は、
これらの中心軸線を含む垂直面にそれぞれ平行であり、
かつ振動テーブル14面に対して互いに逆方向に75度
傾斜する姿勢となっている。振動圧電素子はによる遠心
力により振動テーブル14にこれらの面に対し斜め方向
の加振力をあたえる。この4対の振動圧電素子は娠動数
および撮部が互いに一致し、加振方向が互いに180度
すずれるように駆動される。したがって、この4月の振
動圧電素子による振動を合成すると、中心軸が振動テー
ブルの中心軸線Cと一致する螺旋Hに沿うようにして振
動テーブル14は振動する。Two vibrating piezoelectric elements 16 and 17 are attached to the support spring plate 18 below the vibrating table 14. each 4
The pairs of vibrating piezoelectric elements are in positions and postures rotated by 180 degrees relative to each other around the central axis 0 of the vibrating table 4, as shown in FIG. In addition, a pair of one-way piezoelectric elements is
parallel to the vertical plane containing these central axes,
Moreover, they are inclined at 75 degrees in opposite directions with respect to the surface of the vibration table 14. The vibrating piezoelectric element applies an excitation force in an oblique direction to these surfaces on the vibrating table 14 due to centrifugal force. These four pairs of vibrating piezoelectric elements are driven such that their vibration frequencies and imaging units match each other, and their excitation directions are shifted by 180 degrees from each other. Therefore, when the vibrations caused by the vibrating piezoelectric elements in April are combined, the vibrating table 14 vibrates along a spiral H whose central axis coincides with the central axis C of the vibrating table.
ボビン13軸が振動テーブルの中心軸線Cに一致するよ
うにして、ボビン13が振動テーブル14に固定されて
いる。ボビン13には線状物3が挿通される管がコイル
状に巻き付けられ、この管12のコイルの上端か、ら線
状物3が管内にに供給される。ボビン13は振動圧電素
子の振動を確実に受けるようにこれらの下部フランジの
外周縁がそれぞれ振動テーブル14に固定ボルトで固定
されている。第2図に示すように、ボビンは真円にする
ため、胴部円周方向にボビン軸心方向に凸凹がないよよ
うにシェーバ加]ニしている。管を胴部に密接すると。The bobbin 13 is fixed to the vibration table 14 so that the axis of the bobbin 13 coincides with the center axis C of the vibration table. A tube through which the wire 3 is inserted is wound around the bobbin 13 in a coiled manner, and the wire 3 is fed into the tube from the upper end of the coil of the tube 12. The outer peripheral edges of these lower flanges of the bobbin 13 are each fixed to the vibration table 14 with fixing bolts so that the bobbin 13 can reliably receive the vibrations of the vibrating piezoelectric element. As shown in FIG. 2, in order to make the bobbin a perfect circle, the bobbin is shaved so that there are no irregularities in the circumferential direction of the body and in the direction of the bobbin axis. When the tube is held close to the body.
ボビン13の振動を精度よく管に伝達でき、線状物3の
振動挿通を円滑に効率良く行うことが可能となる。The vibration of the bobbin 13 can be accurately transmitted to the tube, and the vibration insertion of the linear object 3 can be carried out smoothly and efficiently.
ボビン13の右側方に綿状物供給装置の供給スプール2
が配置されている。供給スプール2は軸受台に回転可能
に支持されている。供給スプール2はこれに巻き付けら
れた線状物3を繰り出して。The supply spool 2 of the cotton material supply device is placed on the right side of the bobbin 13.
is located. The supply spool 2 is rotatably supported on a bearing stand. The supply spool 2 lets out the wire material 3 wound around it.
線状物3を管12に供給ローラ6て供給する。供給スプ
ール2に隣接してv8動モータ1が配置されてお、す、
供給スプール2と駆動モータ1とはベルト伝導装置を介
して作動連結されている。The linear material 3 is supplied to the tube 12 by a supply roller 6. A V8 motor 1 is arranged adjacent to the supply spool 2,
Supply spool 2 and drive motor 1 are operatively connected via a belt transmission.
供給スプール2は駆動モータ1により回転駆動され、&
!?状物3を繰り出して、ボビン13に巻き付けられた
管12に線状物3を供給する。線状物供給スプール2の
回転駆動は単独駆動で、綿状物速度挿入制御として申開
に綿状物検知棒10が回転可能に取り付けられている。The supply spool 2 is rotationally driven by the drive motor 1, and
! ? The linear object 3 is fed out and fed to the tube 12 wound around the bobbin 13. The rotation of the linear material supply spool 2 is driven independently, and a cotton material detection rod 10 is rotatably attached to the opening to control the speed of insertion of the material.
綿状物検知棒10の先端は折れ曲がっており、ここに線
状物3が引っかけられる。また、フレーム4の下部に上
限リミットスイッチ8および下限リミットスイッチ9が
取り付けられており、これらリミットスイッチ8.9の
いずれかに綿状物検知棒10の下端部が接触するように
なっている。綿状物検知棒lOは線状物3のたるみを検
出し、線状物3の送り速度を制御する。すなわち、管1
2と線状物3との間の摩擦の変動速度の変化により、線
状物3の進入速度は一定でない。The tip of the cotton-like object detection rod 10 is bent, and the linear object 3 is hooked thereon. Further, an upper limit switch 8 and a lower limit switch 9 are attached to the lower part of the frame 4, and the lower end of the floc-like object detection rod 10 comes into contact with either of these limit switches 8.9. The cotton-like object detection rod IO detects slack in the linear object 3 and controls the feeding speed of the linear object 3. That is, tube 1
2 and the linear object 3, the advancing speed of the linear object 3 is not constant due to a change in the fluctuation rate of friction between the linear object 2 and the linear object 3.
線状物3の進入速度が供給速度より早いと、線状物3は
後方に引っ張られて切断し、あるいは進入が妨げられる
。また、逆に遅いと、線状物が管内でたるみ、もつれて
進入の妨げとなる虞れがある。If the advancing speed of the linear object 3 is faster than the feeding speed, the linear object 3 will be pulled backwards and cut, or its entry will be blocked. On the other hand, if it is too slow, there is a risk that the linear objects may become sagging and tangled within the pipe, which may obstruct entry.
したがって、挿入中の線状物3には適度のたるみがある
ことが必要である。そこで、たるみが少さすぎると、綿
状物検知棒10が時計方向に回転して下限リミットスイ
ッチ9が作動する。この結果。Therefore, it is necessary that the linear object 3 has an appropriate amount of slack during insertion. Therefore, if the slack is too small, the cotton-like object detection rod 10 rotates clockwise and the lower limit switch 9 is activated. As a result.
速度制御装置により圧電素子16.17の電圧は上昇し
搬送速度は早められる。逆にたるみが大きすぎる場合は
、圧電素子+6.I?の電圧は下降し速度は落とされ、
常に一定速度で線状物3は管12に挿入される・
次に2巻取り縮径加工装置23については、ボビン13
の支持ばね18の軸中心Cと同軸に旋回輪軸受の内歯2
0が、ボビン13の振動装置の円周外側に沿って下の架
台19に固定されている。旋回輪軸受の回転外歯21の
上面に平面台形状板のブラケット27が取り付けられて
いる。平面板のブラケット27にダイスボックスが竪に
、23の駆動モータ26と巻取スプール28の竪形駆動
モータ29が取り付けられ。The speed control device increases the voltage of the piezoelectric elements 16, 17 and increases the transport speed. On the other hand, if the slack is too large, the piezoelectric element +6. I? voltage drops and speed slows down,
The wire material 3 is always inserted into the tube 12 at a constant speed.Next, for the two-winding diameter reducing device 23, the bobbin 13
The inner tooth 2 of the slewing ring bearing is coaxial with the axis center C of the support spring 18 of
0 is fixed to the lower frame 19 along the outer circumference of the vibrating device of the bobbin 13. A bracket 27 in the form of a flat trapezoidal plate is attached to the upper surface of the rotating outer tooth 21 of the slewing ring bearing. The die box is vertically attached to a flat plate bracket 27, and the drive motor 26 of 23 and the vertical drive motor 29 of the take-up spool 28 are attached.
ボビン13を振動させるばね装置15.+6.17.1
8.が振動テーブル14下方面に取り付けられている。Spring device 15 for vibrating the bobbin 13. +6.17.1
8. is attached to the bottom of the vibration table 14.
また巻層体のコイル12の管路端を接線方向Eにほとく
方向に、ダイスボックス23と巻取スプール28が外周
面を旋回する様な機構になっており、ダイスボックス2
3はトラバーサ機構25により巻層体コイル12の下端
と上端を管をほどきなからIの様に移動往復する9巻層
体のコイル12がボビン外周を一回転すると、縮径ダイ
ス22は外径分だけ管12に追従移動制御出来るように
、トラバーサの駆動モータ26を回転させ、ダイスボッ
クス23をIの様に下降又は上昇させ連続して制御する
。ダイスボックス23はダイス22が上部に脱着できる
構造で、ダイス22は必要サイズに交換できる0巻取ス
プール28の駆動力によりポビン13外側面を旋回する
が、その巻取速度は供給側の圧電素子16.17の振動
量により線状物3の速度制御をすることにより常に一定
でよいが、二重の安全制御を考慮して、づぎの制御を組
み込んでいる。管12の縮径加工度と管内線状物3の移
動速度、管内の線状物3の移送状態に応じて9巻取スプ
ール28の回転速度を変化あるいわ場合によっては停止
することにより、管内の線状物3の移送速度範囲で巻取
ることができる様な制御を鞘み込んでいる。換言すれば
、線状物3が張り過ぎあるいはたるみ過ぎにならず、最
も良好な状態に維持できる。この結果、線状物3自体に
負荷を与えずに、すなはち線状物3の挿通が容易に出来
る機構になっている。また竪形巻取スプール28は上部
を通して交換できるように着脱可能にして軸に取り付け
られている。また巻取モータ29はブラケット27に竪
に取り付けられ固定されている。Furthermore, the die box 23 and the take-up spool 28 are configured to rotate around the outer peripheral surface in the direction in which the conduit end of the coil 12 of the wound layer body is opened in the tangential direction E.
3 is a traverser mechanism 25 that moves the lower and upper ends of the wound layered coil 12 as shown in FIG. The drive motor 26 of the traverser is rotated and the die box 23 is continuously controlled to be lowered or raised as shown by I so that the movement can be controlled to follow the tube 12 by the diameter. The die box 23 has a structure in which the die 22 can be attached and detached from the top, and the die 22 is rotated on the outer surface of the pobbin 13 by the driving force of the zero-winding spool 28, which can be replaced with the required size, but the winding speed is determined by the piezoelectric element on the supply side. By controlling the speed of the linear object 3 according to the vibration amount of 16.17, the speed can be kept constant at all times, but the following control is incorporated in consideration of double safety control. The rotational speed of the take-up spool 28 is changed or stopped depending on the degree of diameter reduction of the pipe 12, the moving speed of the linear object 3 in the pipe, and the transfer state of the linear object 3 in the pipe. It incorporates control so that the linear material 3 can be wound within a transport speed range of 3. In other words, the linear material 3 can be maintained in the best condition without becoming too tight or sagging. As a result, the mechanism is such that the linear object 3 can be easily inserted without applying a load to the linear object 3 itself. Further, the vertical take-up spool 28 is removably attached to the shaft so that it can be replaced through the upper part. Further, the winding motor 29 is vertically attached and fixed to the bracket 27.
次に、上記のように構成された装置により管に線状物を
挿通する方法について説明する。Next, a method for inserting a linear object into a tube using the apparatus configured as described above will be described.
予メ、ボビン13に管12をコイル状に巻き付けてコイ
ル12を形成するとともに、供給スプール2にも絶縁線
心のより合わせの表面を樹脂被覆し、可どう性を持たせ
た線状物3を巻いておく、なお。In advance, the tube 12 is wound around the bobbin 13 in a coil shape to form the coil 12, and the supply spool 2 is also coated with resin on the twisted surface of the insulated wire core to provide flexibility. Also, roll it up.
管12はボビン13に対し1層巻きに限らず、複数層巻
にする場合が多い、この場合は1層目はポビン13胴部
の面に密接するが、2層目以降は前層の管12の間に入
りこむことになる。ついで、コイル軸と振動テーブル1
4の中心軸線Cが一致するようにして、管12を巻き付
けたボビン13を振動テーブル上に固定する。そして、
供給スプール2から線状物3を引き出し、綿状物送給状
態検出装置4お経由して線状物3の先端部を直線ガイド
から管入口金具11に挿入する。管入口端11はコイル
状の管12の最上端に位置しており、線状物3はコイル
状の管12のほぼ接線方向に沿って管内に挿入されるよ
うになっている。線状物3は初め手によりコイル状の管
内に2〜5m押し込まれる。これにより。The tube 12 is not limited to being wound in one layer around the bobbin 13, but is often wound in multiple layers. In this case, the first layer is in close contact with the surface of the body of the bobbin 13, but the second and subsequent layers are wound around the tube of the previous layer. It will fall between 12 and 12. Next, the coil shaft and vibration table 1
The bobbin 13 around which the tube 12 is wound is fixed on a vibration table so that the central axes C of the tubes 4 coincide with each other. and,
The linear material 3 is pulled out from the supply spool 2, and the distal end of the linear material 3 is inserted into the pipe inlet fitting 11 from the linear guide via the cotton material feeding state detection device 4. The tube inlet end 11 is located at the uppermost end of the coiled tube 12, and the linear object 3 is inserted into the coiled tube 12 along a substantially tangential direction. The linear object 3 is initially pushed into the coiled tube by 2 to 5 m. Due to this.
管12の振動によって線状物3は管内面によって十分な
搬送力が与えられ、線状物3は確実に管内に入って行く
、なお、押し込み長さく初期挿入長さ)は、管の内径、
線状物3の外径、線状物と管内壁面との間の摩擦係数に
よって決められる。初期挿入において、管12に振動を
与えながら線状物3を挿入すると、挿入は容易になる。Due to the vibration of the tube 12, the linear object 3 is given sufficient conveying force by the inner surface of the tube, and the linear object 3 reliably enters the tube. Note that the pushing length (initial insertion length) is the inner diameter of the tube,
It is determined by the outer diameter of the linear object 3 and the coefficient of friction between the linear object and the inner wall surface of the tube. In the initial insertion, if the linear object 3 is inserted while applying vibration to the tube 12, the insertion becomes easier.
また、線状物3が管内に滑らかに入っていくためには線
状物3との間にはある程度の除閉が必要であり、1.0
mm以上が望ましい。In addition, in order for the linear object 3 to smoothly enter the pipe, a certain degree of opening and closing is required between the linear object 3 and the 1.0
A value of mm or more is desirable.
つぎに、4対の振動圧電素子16,17を駆動すると。Next, when the four pairs of vibrating piezoelectric elements 16 and 17 are driven.
振動圧電素子16.17は前述のような位置および姿勢
で振動テーブル14に取り付けられているので、振動テ
ーブル14は中心軸線Cの周りのトルクおよび中心軸線
方向の力をうける。この結果、振動テーブル14の任意
の点は、コイル螺締Hに沿うような振動をする。この振
動は、振動テーブル14から更に固定金具ボビンおよび
管12のコイル順次介して線状物3に伝達される。Since the vibrating piezoelectric elements 16, 17 are mounted on the vibrating table 14 in the position and orientation as described above, the vibrating table 14 is subjected to a torque about the central axis C and a force in the direction of the central axis. As a result, any point on the vibration table 14 vibrates along the coil screw H. This vibration is further transmitted from the vibration table 14 to the linear object 3 via the fixing metal bobbin and the coil of the tube 12 in this order.
この振動の種類、線状物3の物性、管12の内径等によ
り線状物3の動きは変化するが、線状物3は次のように
して管内を進行するものと考えられる。上記螺旋状振動
を振動テーブル14を介して管のコイルに与えると、振
動の物品搬送力によりコイル上部の管入口端!+から供
給した線状物3は連続的に管内に進入していく、すなは
ち、線状物3は供給スプール2から繰り出されて、綿状
物送給状態検出装置4.管人ロ端11.コイル状の管+
2゜管出口端、縮径ダイス22順にコイルの扇動により
移動し、所定時間後にコイル全体に挿通される。The movement of the linear object 3 changes depending on the type of vibration, the physical properties of the linear object 3, the inner diameter of the tube 12, etc., but it is thought that the linear object 3 moves inside the tube in the following manner. When the above-mentioned spiral vibration is applied to the pipe coil via the vibration table 14, the article conveying force of the vibration causes the upper part of the coil to be damaged at the pipe entrance end! The linear material 3 supplied from + continuously enters the pipe, that is, the linear material 3 is paid out from the supply spool 2 and is detected by the cotton material feeding state detection device 4. 11. coiled tube +
The diameter-reducing die 22 is sequentially moved from the 2° tube outlet end by stirring the coil, and is inserted through the entire coil after a predetermined period of time.
上記線状物3の挿通中において、管内挿過速度に何等か
の要因により変動が発生すると、これは線状物3の綿状
物送給状態検出装置4の位置における線状物の送給状態
に影響を与え、これが検出器10により直ちに検出され
ろ、すなわち、綿状物送給状態検出装置4が線状物3の
張り過ぎを検出したなら、その信号が圧電素子16.1
7制御部へ送られ振動速度をダウンして線状物3の供給
速度を速<シ、′fi6径加ニスブール28の巻取速度
は一定になる様にする。線状物3のたるみ過ぎを検出し
たなら、同様に振動速度を制御して線状物3の供給速度
を早くして、縮径加ニスブール28巻取速度を常に一定
にする。このようにして線状物3の異常な移送状態は直
ちに検知され、修正され、正常な移送状態に復帰する。During the insertion of the above-mentioned linear object 3, if a fluctuation occurs in the insertion speed into the tube due to some factor, this will cause the feeding of the linear object at the position of the cotton-like object feeding state detection device 4 of the linear object 3. If the condition is affected and this is immediately detected by the detector 10, i.e. if the floc feeding condition detection device 4 detects an overtension of the wire 3, the signal is transmitted to the piezoelectric element 16.1.
7, the vibration speed is reduced so that the feeding speed of the linear material 3 is increased, and the winding speed of the fi6 diameter spool 28 is kept constant. If excessive sagging of the wire material 3 is detected, the vibration speed is similarly controlled to increase the feeding speed of the wire material 3, and the winding speed of the diameter reducing Nisboul 28 is always kept constant. In this way, an abnormal transport state of the linear object 3 is immediately detected, corrected, and restored to a normal transport state.
空のスプール2を供給台に乗せ、金属管の先端を固定し
、最終のダイス22.で所定の外径24に縮径加工する
。その時縮径加工の比率だけ金属管12は進行方向に伸
びるので、その量だけ内部の線状物3は管12に引きず
られて歪をもって内部にはいって行く、その防止対策と
して振動機を駆動して。Place the empty spool 2 on the supply table, fix the tip of the metal tube, and add the final die 22. The diameter is reduced to a predetermined outer diameter 24. At this time, the metal tube 12 is extended in the traveling direction by the ratio of the diameter reduction process, so the linear object 3 inside is dragged by the tube 12 by that amount and goes inside with distortion. To prevent this, a vibrator is driven. hand.
振動テーブル14全体を往復動するように振動圧電素子
16.17を振動させると、振動の前進行程において管
12の加速度が小さい閏は管内の線状物3は管内の摩擦
力により管12に引きずられて一体となって前進する。When the vibrating piezoelectric elements 16 and 17 are vibrated so as to reciprocate the entire vibrating table 14, the linear object 3 in the tube is dragged by the tube 12 due to the frictional force inside the tube, and the linear object 3 in the tube has a small acceleration in the forward movement of the vibration. and move forward as one.
管12の振動加速度つまり線状物3の加速度が順次大き
くなって、該加速度による線状物3の慣性力が上記摩擦
力の最大値を超えると。When the vibrational acceleration of the pipe 12, that is, the acceleration of the linear object 3, gradually increases, and the inertial force of the linear object 3 due to the acceleration exceeds the maximum value of the frictional force.
線状物3は管内壁面を滑動し、縮径加工されている管内
を前進する。前進中に線状物3は管内壁面との間の摩樫
により次第にに管12に対する速度が落ち、遂に縮径さ
れた管24と一体になって移動する。振動の後退行程で
は、加速度の大きさを十分に小さくしておけば、管内壁
面を滑動して管12に対して後退することはない、この
ようにして、管内の線状物3は管内壁より管面進方向の
搬送力が間欠的に与えられ管内を前進し、管外の線状物
3を管内に引き込む、よって線状物3はスムーズに歪無
く管内に移送され、管24と同速度になり内部の線状物
を進行させ必要な余長を挿入して、縮径加工されて巻取
4!128で巻き取られる。この場合巻取、速度は線状
物供給速度で決められる。The linear object 3 slides on the inner wall surface of the tube and advances inside the tube whose diameter is being reduced. While moving forward, the linear object 3 gradually slows down relative to the tube 12 due to friction between it and the inner wall surface of the tube, and finally moves together with the tube 24 whose diameter has been reduced. In the backward stroke of the vibration, if the magnitude of the acceleration is kept sufficiently small, the linear object 3 inside the tube will not slide on the inner wall surface of the tube and move backward with respect to the tube 12. A conveying force in the direction of advancement of the tube surface is applied intermittently to advance the inside of the tube and draw the linear object 3 outside the tube into the tube.Therefore, the linear object 3 is transferred smoothly into the tube without distortion, and is the same as the tube 24. Once the speed is reached, the internal linear material is advanced, the necessary extra length is inserted, the diameter is reduced, and the wire is wound up at winder 4!128. In this case, the winding speed is determined by the linear material supply speed.
(具体例)
の発明の効果を確認するために、第1図に示す装置によ
り次の条件で線状物を管に挿通し、所定の外径まで縮径
加工した。(Specific Example) In order to confirm the effect of the invention, a linear object was inserted into a tube under the following conditions using the apparatus shown in FIG. 1, and the diameter was reduced to a predetermined outer diameter.
(1)装置の条件
圧電素子の振動数 ; 50H2
振動角度 °15度
振@ 1.Ommmm線状度速
度 ’ 300m/l(縮径加工比 ;3
0%程度としてスプール巻取速度 : 約1 、570
m / It(2)供試材と例(縮径加工と従来の比較
例)1 、SUS管 ; 外径5.0m+w+、 内
径4.0wm j2、線状物 ; 外径3.0mm+
(被覆)3、縮径後 :外径5.0mII手→4.21
−f 内径4.(lam+−+ 3.2mm$
(製品号イス−)・19巻取スプール速度 ; 1.5
70m / H5、管内綿状物挿入速度; 300 m
/11 (生産能力)6.8径速度 ; 1.
570m/H7、従来の挿入速度 ; 30m/ll
(生産能力)8、生産能率(従来に対して);5
項78項=約10倍この具体例によりボビンに巻いたコ
イルに線状物を挿入する時間が生産に直接影響与えるの
で、従来の挿入速度(隙間0.2m5) 30m /
Hに対し、8項により、10倍(本発明の隙間1.Ov
++)なのでこの数しか生産能率となる。(1) Device conditions: Frequency of piezoelectric element: 50H2 Vibration angle: °15 degrees @1. Ommmm linearity speed '300m/l (diameter reduction ratio; 3
Spool winding speed as approximately 0%: Approximately 1,570
m / It (2) Test materials and examples (diameter reduction processing and conventional comparison examples) 1, SUS pipe; outer diameter 5.0 m + w+, inner diameter 4.0 wm j2, linear object; outer diameter 3.0 mm +
(Coating) 3, After diameter reduction: Outer diameter 5.0m II hand → 4.21
-f Inner diameter 4. (lam+-+ 3.2mm$
(Product number chair)・19 Take-up spool speed; 1.5
70m/H5, tube flocculent insertion speed; 300m
/11 (Production capacity) 6.8 diameter speed; 1.
570m/H7, conventional insertion speed; 30m/ll
(Production capacity) 8, Production efficiency (compared to conventional); 5
Term 78 = Approximately 10 times In this specific example, the time to insert the wire into the coil wound on the bobbin directly affects production, so the conventional insertion speed (gap 0.2 m5) 30 m /
H, according to item 8, 10 times (the gap of the present invention 1.Ov
++), so only this number is the production efficiency.
次に線状物3を移送する他の手段として、第2図に示す
、管12の入口の一端34から管内に加圧流体を流入さ
せながら線状$3を供給し、流送により、すなわち線状
物3に加わる流体の摩擦力と差圧により線状物3を管に
挿通ずる。管に供給する流体30は、空気、窒素カスな
どの加圧流体を用いる。予め密閉容器33に線状物3を
入れ加圧流体を供給する。加圧流体の供給源として、加
圧ボンへ30、ポンプなどが用いられろ、線状物3の搬
送速度制御方法として、電磁ントール圧力調整弁31を
]ントロー!!する。Next, as another means of transferring the linear object 3, as shown in FIG. The linear object 3 is inserted into the tube by the frictional force of the fluid applied to the linear object 3 and the differential pressure. As the fluid 30 supplied to the pipe, pressurized fluid such as air or nitrogen gas is used. The linear object 3 is placed in a closed container 33 in advance and pressurized fluid is supplied. As a supply source of pressurized fluid, a pump or the like is used to pressurize the cylinder 30. As a method of controlling the conveyance speed of the linear object 3, an electromagnetic pressure regulating valve 31 is used. ! do.
また線状物3入り管を異径に加工する手段として、第1
1図に示す、電線等を床、壁等に配線する場合、電線の
低面がフラットの方が配線が容易で、すぐ固定が出来、
i″11イシれて美的である。製造方法として半円状の
管40をコイル状に巻いて9円形の線状物3を従来のJ
ti動挿通することは困難であるので、線状物3入り管
の終端を半円のダイスに通し、半円ダイスをコイル外側
面Eに沿ってスプールで巻取ながら旋回させ9円形の管
を半円に加工する。In addition, as a means of processing the pipe containing the linear material 3 into a different diameter,
When wiring electric wires, etc. to the floor, wall, etc., as shown in Figure 1, it is easier to wire if the lower side of the wire is flat, and it can be fixed quickly.
The manufacturing method is to wind a semicircular tube 40 into a coil, and to create a circular wire 3 in a conventional J
Since it is difficult to insert the wire material 3 into the tube through a semi-circular die, the semi-circular die is rotated along the outer surface E of the coil while being wound on a spool to form a circular tube 9. Process into a semicircle.
次に第5図に管の外皮を一定間隔で縮径して。Next, as shown in Figure 5, the outer skin of the tube is reduced in diameter at regular intervals.
内部の線状物3を固定する方法として、線状物3ばとう
しても管12との隙間が或程度必要で(曲げた時隙間が
ないと線状物が折れることがある)。As for the method of fixing the linear object 3 inside, a certain amount of clearance is required between the linear object 3 and the tube 12 (if there is no gap when bending, the linear object may break).
特に振動する機械にに使用する時、また竪に電線等を配
線するとき、内部の線状物3が移動して傷断線等が発生
し、安全のため固定する必要がある。Particularly when used in a vibrating machine or when wiring electric wires or the like vertically, the wires 3 inside may move and cause damage, breakage, etc., and must be fixed for safety.
図の様に線状物3を一定間隔で固定するため、管の終端
部を円周の一部が凸のローラダイス39に′通し、ダイ
スをボビン外側面Eに沿って旋回しながらローラダイス
39て加工し、内部の線状物3を固定する。As shown in the figure, in order to fix the linear objects 3 at regular intervals, the terminal end of the tube is passed through a roller die 39 whose circumference is partially convex, and the roller die is rotated while rotating the die along the outer surface E of the bobbin. 39 to fix the internal linear object 3.
また従来の振動充填法で、管12の内部に線状物3と粉
体を両方挿入したとき、どうしても密に挿入、充填する
ことが困難で、また密に挿入しないと、ケーブルの同定
と、海底ケーブルで起きる水走りを完全に防止できない
、この物を造る方法として、或隙間に粉体と線状物:3
が■て入れられている管の終端をダイス22に通しダイ
ス22をコイル外側面Eに沿って旋回しながら所定の外
径まて縮径加工し、縮径加工による管の伸び長さだけ内
部の線状物と粉体を移送させスプール28に巻取って製
造する。Furthermore, when using the conventional vibration filling method to insert both the wire material 3 and the powder into the tube 12, it is difficult to insert and fill the material densely. As a way to build this item, which cannot completely prevent the water running that occurs in submarine cables, we use powder and linear objects in certain gaps: 3
Pass the end of the tube into the die 22, turn the die 22 along the outer surface E of the coil, and reduce the outer diameter to a predetermined diameter. The linear material and powder are transferred and wound onto a spool 28 for manufacturing.
(発明の効果)
高層ビル、ホテル、病院、地下街2発変電所、石油]]
ニー1−)等、近代科学の発展に伴い9入口の富集化、
設備の精密、多様化が進み、これに使用される電線、ケ
ーブルもますまずグループ化、複雑化する傾向にある。(Effects of the invention) High-rise buildings, hotels, hospitals, underground 2-power substations, petroleum]
With the development of modern science, the concentration of wealth at 9 entrances, such as 1-)
As equipment becomes more precise and diversified, the electric wires and cables used for it tend to become increasingly grouped and complex.
ひとたび火災か発生すると。Once a fire occurs.
これら電線、ケーブルが延焼の媒体となって、火災広大
の要因となる。特に最近の火ju M向は火災時に9発
生する有毒ガス含んだ煙によって青い人命や精密機械の
損失を招き、大きな社会問題に発展する。一般に難燃ヴ
ーフ゛)番にするため、へ〇ケージ系の難燃剤を添加す
る手段をとっているので、燃焼時ハay−ン化水素カー
スを発生する。多条ケーフ゛ルでの垂直トLイ燃焼試験
に合格する仕様となっているが、燃焼時に黒煙やHCL
等腐食性の強い有毒カースの発生を規制することはなさ
れていない、この発明によれば、細径管(フフイハ゛の
径と管内径とのクリ7ラシスが自由に選択出来るので)
の線状物入りが生産でき、しかも、耐火低燃性で低煙フ
ァイバ、電線ケーブルを生産でき、しかも熱歪と機械的
げに強く(安定した余長がO〜0.5z挿入できる)、
かつ長尺(100Kmまで)の管に、線状物を変質およ
び傷を与えることなく挿入することができる。更に、生
産方法が簡単であることから、管で覆われた線状物コス
トが安く生産可能となる。These electric wires and cables act as a medium for the spread of fire, causing the fire to spread. In particular, the recent fire outbreaks are causing serious social problems as the smoke containing toxic gases generated during fires causes loss of human life and precision machinery. Generally, in order to make the product flame-retardant, a cage-based flame retardant is added to the material, which generates a hydrogen chloride casing during combustion. Although it is designed to pass a vertical toe combustion test using a multi-strand cable, it produces black smoke and HCL during combustion.
According to the present invention, there is no control over the generation of highly corrosive poisonous cursing.
In addition, it is possible to produce fibers and cables with low flame resistance, low smoke, and is resistant to thermal distortion and mechanical cracking (can be inserted with a stable extra length of 0 to 0.5 z).
Moreover, a linear object can be inserted into a long tube (up to 100 km) without deterioration or damage. Furthermore, since the production method is simple, the linear product covered with the tube can be produced at low cost.
第1図はこの発明の装置の全体の側面図、第2図は平面
図、および第2図は縮径加工とスプール巻取平面図ある
。第3図は加圧流体による綿状物供給装置、第4図は圧
電式振動機の駆動原理図である。第5図はローラによる
異径加工の広大図である。
l・・・供給機の駆動モータ、2・・−供給スプール。
3・・・線状物、4・−・綿状物送給状態検出装置、5
・・・:JXI整ネ゛ルト、 8 ・・・玉限りミツト
、 9 ・・−下限リミット 10 ・・・綿状物検知
棒、11・・・入口金見、12・・・管13・・・ボビ
ン、14・・・振動テーブル、15・・・増幅共振ばね
。
16・・・圧電素子(伸び用)、17・・・圧電素子(
圧縮用)、18・・−支持ばね板、19・・−架台、2
0・・・旋回輪軸受内歯、21・・・旋回輪軸受外歯、
22・・・ダイス、23・・・ダイスボックス、24・
・・縮径後の管、25・・・トラバース、26・・・ト
ラバース駆動モータ、27・・・旋回用モータ固定ブラ
ケット、28・・・管巻取スプール、29・・・巻取モ
ータ3o加圧ボンへ、31・・・電磁ニートール圧力調
整弁、33・・・密閉容器、36電圧計、37・・・ワ
ーク(質量)、39・・・ローラダイス、40・・・回
復のパイプ。
第4図
特許庁長官 吉 1)文数 殿
1.事件の表示
昭和63年特許願第68194号
2、発明の名称
線状物入り管縮径方法
3、補正をする者
事件との関係 出願人
住所 東京都中野区中央1−47−7
郵便番号164
昭和63年6月28日
5、補正の対象
(1)明細書第25頁第20行「ある。」の後に「第6
図は圧電素子部分の斜視図であ
る。」を挿入する。
(2)別紙の通り鮮明に描いた図面を提出する。FIG. 1 is a side view of the entire apparatus of the present invention, FIG. 2 is a plan view, and FIG. 2 is a plan view of diameter reduction processing and spool winding. FIG. 3 is a diagram of a flocculent supply device using pressurized fluid, and FIG. 4 is a diagram of the driving principle of a piezoelectric vibrator. FIG. 5 is an enlarged view of machining of different diameters using rollers. l... Drive motor of the feeder, 2...-supply spool. 3... Linear material, 4... Cotton material feeding state detection device, 5
・・・:JXI adjustment point, 8 ・・・Ball limit, 9 ・・・Lower limit 10 ・・・Flot-like object detection rod, 11 :Entrance check, 12 ・・・Pipe 13... - Bobbin, 14... Vibration table, 15... Amplification resonance spring. 16... Piezoelectric element (for elongation), 17... Piezoelectric element (
for compression), 18...-support spring plate, 19...-frame, 2
0...Swivel ring bearing internal teeth, 21...Swivel ring bearing external teeth,
22...Dice, 23...Dice box, 24.
...Pipe after diameter reduction, 25...Traverse, 26...Traverse drive motor, 27...Swivel motor fixing bracket, 28...Pipe take-up spool, 29...Take-up motor 3o addition To pressure bomb, 31...Electromagnetic nitall pressure regulating valve, 33...Airtight container, 36 Voltmeter, 37...Work (mass), 39...Roller die, 40...Recovery pipe. Figure 4 Director General of the Patent Office Yoshi 1) Number of sentences Tono 1. Display of the case Patent Application No. 68194 of 1988 2, Name of the invention Diameter reduction method for tubes containing linear objects 3, Person making the amendment Relationship to the case Applicant address 1-47-7 Chuo, Nakano-ku, Tokyo Postal code 164 Showa June 28, 1963, 5, Subject of amendment (1) Page 25 of the specification, line 20, after “Aru.”
The figure is a perspective view of a piezoelectric element portion. ” is inserted. (2) Submit a clearly drawn drawing as shown in the attached sheet.
Claims (1)
ボビンに巻層状にし、該ボビンに振動を与えながら内部
の線状物を移送し、管の終端をダイスに通し、ダイスを
ボビン外側面に沿ってコイルをほどく方向に旋回しなが
らスプールに巻取りながら所定の外径まで縮径加工し、
その際縮径加工による管の伸び長さだけ内部の線状物を
移送させることを特徴とする、線状物入り管縮径方法。 (2)管内に、或る隙間で線状物が挿入されている管を
ボビンに巻層状にし、該コイルに管の入口一端から管内
に加圧流体を流入させながら線状物を移送させ管の終端
をダイスに通し、ダイスをボビン外側面に沿ってコイル
ををほどく方向に旋回しながスプールに巻取りながら所
定の外径まで縮径加工し、その際縮径加工による管の伸
び長さだけ内部の線状物を移送させることを特徴とする
、加圧流体による線状物入り管縮径方法。 (3)線状物入り管の終端を異径ダイスに通し、異径ダ
イスをコイル外側面に沿って旋回し、異径加工しながら
スプールに巻取ることを特徴とする、請求項1又は2記
載の方法。(4)線状物を表面より一定間隔で固定する
ため、管の終端を円周の一部が凸であるローラダイスに
通し、ローラダイスをボビン外側面に沿って旋回しなが
らローラダイスで管の表面を凹に加工し、内部の線状物
を固定することを特徴とする、請求項1又は2記載の方
法。 (5)或隙間に粉体と線状物が粗の状態で入れられてい
る管の終端をダイスに通し、ダイスをコイル外側面に沿
って旋回しながら密に縮径加工し、縮径加工による管の
伸び長さだけ内部の線状物と粉体を移送させることを特
徴とする、請求項1又は2記載の方法。[Scope of Claims] (1) A tube in which a linear object is inserted at a certain gap is wound around a bobbin in layers, and the linear object inside is transferred while giving vibration to the bobbin, and the tube is The terminal end is passed through a die, and while the die is turned along the outer surface of the bobbin in the direction of uncoiling, the coil is wound onto a spool and reduced to a predetermined outer diameter.
A method for reducing the diameter of a tube containing a linear object, which is characterized in that the inner linear object is transferred by the length of the elongated tube due to the diameter reduction process. (2) A tube in which a linear object is inserted with a certain gap is wound around a bobbin in layers, and the linear object is transferred to the coil while flowing pressurized fluid into the tube from one end of the inlet of the tube. Pass the end of the tube through a die, turn the die along the outer surface of the bobbin in the direction of unwinding the coil, and reduce the diameter to the specified outer diameter while winding it onto the spool. A method for reducing the diameter of a pipe containing a linear object using pressurized fluid, the method comprising transferring the linear object inside the tube. (3) The terminal end of the pipe containing the linear material is passed through a die of different diameters, the die of different diameters is turned along the outer surface of the coil, and the coil is wound onto a spool while being processed to have different diameters. the method of. (4) In order to fix the linear objects at regular intervals from the surface, pass the end of the tube through a roller die whose circumference is partially convex, and while rotating the roller die along the outer surface of the bobbin, pipe the tube with the roller die. 3. The method according to claim 1 or 2, characterized in that the surface of the is processed to be concave and the linear object inside is fixed. (5) Pass the end of the tube containing powder and linear material in a rough state into a certain gap through a die, and perform diameter reduction processing by turning the die along the outer surface of the coil while closely reducing the diameter. 3. The method according to claim 1, wherein the linear object and powder inside the tube are transferred by the length of the tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63068194A JPH01241506A (en) | 1988-03-24 | 1988-03-24 | Diameter reducing method for pipe containing wire body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63068194A JPH01241506A (en) | 1988-03-24 | 1988-03-24 | Diameter reducing method for pipe containing wire body |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01241506A true JPH01241506A (en) | 1989-09-26 |
Family
ID=13366732
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63068194A Pending JPH01241506A (en) | 1988-03-24 | 1988-03-24 | Diameter reducing method for pipe containing wire body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01241506A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008078346A (en) * | 2006-09-21 | 2008-04-03 | Mitsubishi Electric Corp | Manufacturing method and manufacturing apparatus for laminated core |
JP2008246914A (en) * | 2007-03-30 | 2008-10-16 | Takiron Co Ltd | Thread passing method for tube |
-
1988
- 1988-03-24 JP JP63068194A patent/JPH01241506A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008078346A (en) * | 2006-09-21 | 2008-04-03 | Mitsubishi Electric Corp | Manufacturing method and manufacturing apparatus for laminated core |
JP2008246914A (en) * | 2007-03-30 | 2008-10-16 | Takiron Co Ltd | Thread passing method for tube |
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