JPH01208362A - Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron - Google Patents

Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron

Info

Publication number
JPH01208362A
JPH01208362A JP63028739A JP2873988A JPH01208362A JP H01208362 A JPH01208362 A JP H01208362A JP 63028739 A JP63028739 A JP 63028739A JP 2873988 A JP2873988 A JP 2873988A JP H01208362 A JPH01208362 A JP H01208362A
Authority
JP
Japan
Prior art keywords
refractory brick
silicon
silicon nitride
weight
graphite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63028739A
Other languages
Japanese (ja)
Inventor
Kenji Ichikawa
健治 市川
Teiichi Fujiwara
藤原 禎一
Hidenori Tada
多田 秀徳
Mamoru Terasaki
寺崎 守
Toshiyuki Soejima
利行 副島
Junkichi Kobayashi
潤吉 小林
Ryuzo Oshima
大島 隆三
Akira Ote
彰 大手
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinagawa Refractories Co Ltd
Kobe Steel Ltd
Original Assignee
Shinagawa Refractories Co Ltd
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinagawa Refractories Co Ltd, Kobe Steel Ltd filed Critical Shinagawa Refractories Co Ltd
Priority to JP63028739A priority Critical patent/JPH01208362A/en
Publication of JPH01208362A publication Critical patent/JPH01208362A/en
Pending legal-status Critical Current

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  • Ceramic Products (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

PURPOSE:To obtain the title refractory brick excellent in corrosion and spalling resistance, by constituting the refractory brick of aluminum nitride oxide, Si3N4, SiC, graphite, components selected from Al, silicon and B4C and alumina based raw material at specific ratios. CONSTITUTION:For example, a phenolic resin, as necessary, is added and kneaded with a raw material mixture of 3-50wt.% coarse, medium or fine particulate aluminum nitride oxide, 3-15wt.% Si3N4 having <=1mm particle diameter, 0-12wt.% fine powdery SiC, 3-70wt.% graphite, 0-6wt.% one or more components, selected from Al, silicon and B4C and having <=0.1mm particle diameter and the remainder of coarse, medium or fine particulate alumina based raw material in which the total amount of the Si3N4 and SiC is <=15wt.%. The resultant kneaded material is press formed and dried to afford the title refractory brick having the composition of the above-mentioned blending ratio.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は鋼の清浄化、鋼の高級化並びに鋼の製造コスト
の低減を目的に実施される溶鉄処理用混銑車等の耐火れ
んかに関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to refractory bricks for use in molten iron processing mixers, etc., which are implemented for the purpose of cleaning steel, upgrading steel, and reducing steel manufacturing costs. .

し従来の技術] 現在、溶鉄処理用耐火れんかに対し炉命の延長並びに炉
材の低熱伝導率化による熱損失の減少、鉄皮の温度上昇
の抑制といった要求がある。
[Prior Art] Currently, there are demands for refractory bricks for processing molten iron to extend the life of the furnace, reduce heat loss by lowering the thermal conductivity of the furnace material, and suppress the temperature rise of the iron shell.

溶鉄処理用混銑車の炉材はA12o3・5iC−C系不
焼成耐火れんがが主体である。この耐火れんかにおける
各原料の役割は、アルミナは耐食性の向上、黒鉛はスラ
グ浸潤防止並びに耐スポーリング性の向上、炭化珪素は
黒鉛の酸化防止を目的として使用される。また、場合に
よって、黒鉛の酸化防止並びに組織の強化を目的として
アルミニウム、シリコン等の金属または炭化硼素が添加
される。
The furnace material of the mixed pig iron car for processing molten iron is mainly A12o3.5iC-C unfired refractory bricks. The role of each raw material in this refractory brick is that alumina is used to improve corrosion resistance, graphite is used to prevent slag infiltration and improve spalling resistance, and silicon carbide is used to prevent oxidation of graphite. In some cases, metals such as aluminum and silicon or boron carbide are added for the purpose of preventing oxidation of graphite and strengthening the structure.

A 1203・5in2・C系不焼成耐火れんがは溶鉄
処理スラグに対し優れた耐食性をもち、また、耐スポー
リング性も優れた炉材である。しかし、最近の処理率の
増加に対し、更に高耐食性の炉材の開発が望まれ、マク
ネシアやジルコニアなどの耐火原料を添加したものが開
発されている。また、耐スポーリング性を改善するため
黒鉛量を多くする傾向にある。
A 1203.5in2.C series unfired refractory brick has excellent corrosion resistance against molten iron processing slag, and is also a furnace material with excellent spalling resistance. However, with the recent increase in processing rates, there is a desire to develop furnace materials with even higher corrosion resistance, and materials to which refractory raw materials such as macnesia and zirconia are added have been developed. Additionally, there is a tendency to increase the amount of graphite in order to improve spalling resistance.

[発明が解決しようとする課題] 高耐食性を目的としたマグネシアの添加は炉材の熱膨張
を大きくし、耐スポーリング性を低下させるという欠点
がある。
[Problems to be Solved by the Invention] Addition of magnesia for the purpose of high corrosion resistance has the drawback of increasing thermal expansion of the furnace material and reducing spalling resistance.

また、ジルコニアは体積安定性が悪く、安定した組織の
形成が難しく、ライムやマグネシアを添加した安定化ジ
ルコニアを使用した場合にも長期使用では未安定化し、
組織を劣化するといった問題がある。
In addition, zirconia has poor volume stability, making it difficult to form a stable structure, and even when stabilized zirconia containing lime or magnesia is used, it becomes unstabilized after long-term use.
There is a problem of tissue deterioration.

また、耐スポーリング性向上のための黒鉛量の増加は熱
伝導率を高くし、熱損失、鉄皮の温度上昇といった意味
から好ましくない。
Furthermore, increasing the amount of graphite to improve spalling resistance increases thermal conductivity, which is undesirable in terms of heat loss and an increase in the temperature of the iron skin.

[課題を解決するための手段] 本発明では、溶鉄処理用耐火れんかに窒化物系原料を使
用すると、該れんがの耐食性、耐酸化性を同時に向上さ
せることができることを見出した。
[Means for Solving the Problems] In the present invention, it has been discovered that when a nitride-based raw material is used in a refractory brick for treating molten iron, the corrosion resistance and oxidation resistance of the brick can be simultaneously improved.

すなわち、本発明は酸窒化アルミニウム3〜50重量%
、窒化珪素3〜15重量%、炭化珪素0〜12重量%、
黒鉛3〜70重量%、アルミニウム、シリコン及び炭化
硼素から選択された1種または2種以上の成分を0〜6
重量%、及び残部がアルミナ系原料からなり且つ窒化珪
素と炭化珪素の合計量が15重量%以下であることを特
徴とする溶鉄処理用酸窒化アルミニウム及び窒化珪素含
有耐火れんかに係る。
That is, the present invention contains 3 to 50% by weight of aluminum oxynitride.
, silicon nitride 3-15% by weight, silicon carbide 0-12% by weight,
3 to 70% by weight of graphite, 0 to 6 of one or more components selected from aluminum, silicon, and boron carbide.
The present invention relates to an aluminum oxynitride and silicon nitride-containing refractory brick for molten iron treatment, characterized in that the balance is made of alumina-based raw materials and the total amount of silicon nitride and silicon carbide is 15% by weight or less.

[作 用] 本発明の溶鉄処理用酸窒化アルミニウム及び窒化珪素含
有耐火れんが(以下、本発明の耐火れんがと略称する)
では、酸窒化アルミニウムと窒化珪素を複合使用するこ
とによって耐食性、耐スポーリング性を大巾に向上させ
る。これは酸窒化アルミニウム及び窒化珪素の下記の特
性を活用したものである。
[Function] Refractory brick containing aluminum oxynitride and silicon nitride for molten iron treatment of the present invention (hereinafter abbreviated as the refractory brick of the present invention)
By using aluminum oxynitride and silicon nitride in combination, corrosion resistance and spalling resistance are greatly improved. This utilizes the following characteristics of aluminum oxynitride and silicon nitride.

■酸窒化アルミニウムは酸化ナトリウム、酸化鉄などの
酸化作用をもつスラグと容易に反応し、アルミナとなっ
てスラグ中へ溶解する。その結果、スラグの溶融速度を
高くして粘性が大きくなるためスラグコートを容易とし
、耐食性を向上させる。
■Aluminum oxynitride easily reacts with slag that has oxidizing properties such as sodium oxide and iron oxide, becoming alumina and dissolving into the slag. As a result, the melting rate of the slag increases and the viscosity increases, making slag coating easier and improving corrosion resistance.

■窒化珪素は炭化珪素に比し、熱膨張率が小さく、耐ス
ポーリング性を向上させる。
■Silicon nitride has a lower coefficient of thermal expansion than silicon carbide and improves spalling resistance.

本発明の耐火れんがは酸窒化アルミニウム3〜50重量
%、窒化珪素3〜15重量%、炭化珪素0〜12重量%
及び残部がアルミナ系原料からなり、更に、窒化珪素と
炭化珪素の合計量が15重量%以下である。また、場合
によっては、アルミニウム、シリコン、炭化硼素等を6
重量%まで添加することもできる。
The refractory brick of the present invention contains 3 to 50% by weight of aluminum oxynitride, 3 to 15% by weight of silicon nitride, and 0 to 12% by weight of silicon carbide.
and the remainder consists of alumina-based raw materials, and furthermore, the total amount of silicon nitride and silicon carbide is 15% by weight or less. In some cases, aluminum, silicon, boron carbide, etc.
It is also possible to add up to % by weight.

なお、酸窒化アルミニウム、窒化珪素、炭化珪素、黒鉛
、及びアルミニウム、シリコン及び炭化硼素等の成分の
使用量を上述の如く限定したのは次の理由による: ■酸窒化アルミニウムの使用量が3重量%未満であると
耐食性向上の効果がなく、50重量%を超えると耐食性
が低下する; ■窒化珪素の使用量が3重量%未満であると耐スポーリ
ング性向上の効果が少なく、15重量%を超えると耐食
性の低下が見られる: ■炭化珪素の使用量が窒化珪素の使用量との合計量で1
5重量%を超えると耐食性が低下する;■黒鉛の使用量
が3重量%より少ないと耐スポーリング性が著しく低下
し、20重量%を超えると耐食性が低下する; ■アルミニウム、シリコン及び炭化硼素から選択された
1種または2種以上の成分の使用量が6重量%を超える
と耐食性が低下する。
The usage amounts of aluminum oxynitride, silicon nitride, silicon carbide, graphite, and components such as aluminum, silicon, and boron carbide are limited as described above for the following reasons: ■The usage amount of aluminum oxynitride is 3 weight. If the amount of silicon nitride used is less than 3% by weight, there is no effect of improving corrosion resistance, and if it exceeds 50% by weight, the corrosion resistance decreases; If the amount of silicon nitride used is less than 3% by weight, there is little effect of improving spalling resistance, which is 15% by weight. A decrease in corrosion resistance is seen when the amount exceeds: ■The total amount of silicon carbide used and the amount of silicon nitride used is 1.
If the amount of graphite used is less than 3% by weight, the spalling resistance will be significantly reduced, and if it exceeds 20% by weight, the corrosion resistance will be reduced; ■Aluminum, silicon and boron carbide If the amount of one or more components selected from the following exceeds 6% by weight, corrosion resistance will decrease.

本発明の耐火れんがは、上述の酸窒化アルミニウムが酸
化ナトリウム、酸化鉄などの強力な酸化作用をもつスラ
グ成分によって容易に分解され、酸化アルミニウムとな
ってスラグ中へ溶出し、スラグの粘性を高める効果を利
用して粘性の高いスラグで稼働面をコーティングし、耐
食性の向上を図っている。
In the refractory brick of the present invention, the above-mentioned aluminum oxynitride is easily decomposed by slag components having a strong oxidizing action such as sodium oxide and iron oxide, and becomes aluminum oxide and is eluted into the slag, increasing the viscosity of the slag. Taking advantage of this effect, the operating surfaces are coated with highly viscous slag to improve corrosion resistance.

また、同時に、本発明の耐火れんかに熱膨張率の小さい
窒化珪素を添加することによって耐スポーリング性の向
上も図り、耐火れんがのもつ基本特性の内、耐食性と耐
スポーリング性の2点を同時に改善するものである。
At the same time, by adding silicon nitride, which has a small coefficient of thermal expansion, to the refractory brick of the present invention, the spalling resistance is improved, and two of the basic properties of the refractory brick are corrosion resistance and spalling resistance. At the same time, it improves the

本発明の耐火れんかに使用する酸窒化アルミニウムは■
粒、中粒または微粒のものである。
The aluminum oxynitride used in the refractory brick of the present invention is ■
Grained, medium-grained or fine-grained.

黒鉛としては天然のグラファイト、鱗状黒鉛、土状黒5
9、人造黒鉛、石油コークス、カーボンブラック、電極
屑等を使用することができる。
Graphite includes natural graphite, scaly graphite, and earthy black 5.
9. Artificial graphite, petroleum coke, carbon black, electrode scraps, etc. can be used.

窒化珪素はl tan以下程度の粒度である。Silicon nitride has a particle size of about l tan or less.

炭化珪素は黒鉛の酸化防止な目的とするために使用する
もので微粉形態のものを使用することができる。
Silicon carbide is used to prevent oxidation of graphite, and can be used in the form of fine powder.

アルミニウム、シリコン及び炭化硼素は黒鉛の酸化防止
並びに耐火れんがの組織の強化をもくていとして使用す
るもので、これらは1種または2種以上を併用すること
ができ、これらは0 、1 am以下程度の粒度をもつ
形態が好ましい。
Aluminum, silicon, and boron carbide are used to prevent oxidation of graphite and strengthen the structure of refractory bricks, and these can be used alone or in combination of two or more, and these can be used to prevent oxidation of graphite and strengthen the structure of refractory bricks. A form having a particle size of about 100% is preferable.

アルミナ系原料としては人造品または天然品を使用する
ことができ、粗粒、中粒または微粒のものを使用するこ
とが好ましい。
As the alumina-based raw material, artificial products or natural products can be used, and it is preferable to use coarse, medium or fine grains.

本発明の耐火れんがは不焼成品であり、上述の配合をも
つ原料混合物を常法に従って混練成形し、次に、乾燥し
て耐火れんがとすることができる。
The refractory brick of the present invention is an unfired product, and can be made into a refractory brick by kneading and molding the raw material mixture having the above-mentioned composition in accordance with a conventional method and then drying it.

[実 施 例] 以下に実施例を挙げ、本発明を更に説明する。[Example] The present invention will be further explained with reference to Examples below.

夫MjL 以下の第1表に記載する配合割合をもつ原料混合物にフ
ェノール樹脂を3重量%(外掛け)添加した混M物を1
000 kg/ 0m2の成形圧で230×1、 ]、
 4 X 65+*nに成形し、150℃で5時間乾燥
することにより本発明の耐火れんが(本発明品1〜4)
を得た。
Husband MjL A mixture of 3% by weight (external) of phenolic resin is added to the raw material mixture having the blending ratio shown in Table 1 below.
230×1 at a molding pressure of 000 kg/0 m2, ],
The refractory bricks of the present invention (products 1 to 4 of the present invention) of the present invention are obtained by molding into a size of 4 x 65+*n and drying at 150°C for 5 hours.
I got it.

得られた耐火れんがの特性を第1表に併記する。The properties of the obtained refractory bricks are also listed in Table 1.

ル暫涯 以下の第1表に記載する配合割合をもつ原料混合物を実
施例と同様の方法で比穀品の耐火れんがを得た。
Refractory bricks were obtained using raw material mixtures having the blending ratios shown in Table 1 below in the same manner as in the examples.

得られた耐火れんがの特性を第1表に併記する。The properties of the obtained refractory bricks are also listed in Table 1.

/ し発明の効果] 本発明の耐火れんがは酸窒化アルミニウムを添加するこ
とにより耐火れんがの耐食性を向上すると同時に窒化珪
素を添加することにより耐火れんがの耐スポーリング性
を向上したものであり、混銑車炉材及び溶鉄処理を目的
とする鍋等の溶鉄処理用耐火れんがとして満足できる性
能を具備するものである。
/ Effect of the invention] The refractory brick of the present invention improves the corrosion resistance of the refractory brick by adding aluminum oxynitride, and at the same time improves the spalling resistance of the refractory brick by adding silicon nitride. It has satisfactory performance as a refractory brick for processing molten iron, such as car furnace materials and pots for processing molten iron.

また、窒化珪素添加による耐スポーリング性の向上は黒
鉛量の低減することを可能にし、窒化珪素自体のもつ低
熱伝導性という特性と相まって炉材の低熱伝導率化を可
能にするものである。
Furthermore, the improvement in spalling resistance due to the addition of silicon nitride makes it possible to reduce the amount of graphite, which, in combination with the low thermal conductivity characteristic of silicon nitride itself, makes it possible to lower the thermal conductivity of the furnace material.

特許出願人 品川白煉瓦株式会社 同   上 株式会社神戸製鋼所Patent applicant Shinagawa White Brick Co., Ltd. Same as above Kobe Steel, Ltd.

Claims (1)

【特許請求の範囲】[Claims] 酸窒化アルミニウム3〜50重量%、窒化珪素3〜15
重量%、炭化珪素0〜12重量%、黒鉛3〜70重量%
、アルミニウム、シリコン及び炭化硼素から選択された
1種または2種以上の成分を0〜6重量%、及び残部が
アルミナ系原料からなり且つ窒化珪素と炭化珪素の合計
量が15重量%以下であることを特徴とする溶鉄処理用
酸窒化アルミニウム及び窒化珪素含有耐火れんが。
Aluminum oxynitride 3-50% by weight, silicon nitride 3-15%
Weight%, silicon carbide 0-12% by weight, graphite 3-70% by weight
, 0 to 6% by weight of one or more components selected from aluminum, silicon, and boron carbide, and the remainder is an alumina-based raw material, and the total amount of silicon nitride and silicon carbide is 15% by weight or less. A refractory brick containing aluminum oxynitride and silicon nitride for treating molten iron.
JP63028739A 1988-02-12 1988-02-12 Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron Pending JPH01208362A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63028739A JPH01208362A (en) 1988-02-12 1988-02-12 Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63028739A JPH01208362A (en) 1988-02-12 1988-02-12 Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron

Publications (1)

Publication Number Publication Date
JPH01208362A true JPH01208362A (en) 1989-08-22

Family

ID=12256792

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63028739A Pending JPH01208362A (en) 1988-02-12 1988-02-12 Aluminum nitride oxide and silicon nitride-containing refractory brick for treating molten iron

Country Status (1)

Country Link
JP (1) JPH01208362A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018123726A1 (en) * 2016-12-28 2018-07-05 黒崎播磨株式会社 Brick for blast furnace hearths and blast furnace hearth using same, and method for producing brick for blast furnace hearths

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61101454A (en) * 1984-10-23 1986-05-20 日本坩堝株式会社 Aluminum oxynitride-containing refractories
JPS627671A (en) * 1985-07-01 1987-01-14 日本坩堝株式会社 Nozzle for steel continuous casting

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61101454A (en) * 1984-10-23 1986-05-20 日本坩堝株式会社 Aluminum oxynitride-containing refractories
JPS627671A (en) * 1985-07-01 1987-01-14 日本坩堝株式会社 Nozzle for steel continuous casting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018123726A1 (en) * 2016-12-28 2018-07-05 黒崎播磨株式会社 Brick for blast furnace hearths and blast furnace hearth using same, and method for producing brick for blast furnace hearths
JPWO2018123726A1 (en) * 2016-12-28 2019-10-31 黒崎播磨株式会社 Brick for blast furnace hearth, blast furnace hearth using the same, and method for producing brick for blast furnace hearth
EP3564201A4 (en) * 2016-12-28 2020-08-19 Krosakiharima Corporation Brick for blast furnace hearths and blast furnace hearth using same, and method for producing brick for blast furnace hearths

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