JPH0120012Y2 - - Google Patents
Info
- Publication number
- JPH0120012Y2 JPH0120012Y2 JP1984092646U JP9264684U JPH0120012Y2 JP H0120012 Y2 JPH0120012 Y2 JP H0120012Y2 JP 1984092646 U JP1984092646 U JP 1984092646U JP 9264684 U JP9264684 U JP 9264684U JP H0120012 Y2 JPH0120012 Y2 JP H0120012Y2
- Authority
- JP
- Japan
- Prior art keywords
- coil
- strip
- ribbon
- metal
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002184 metal Substances 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 description 15
- 238000004804 winding Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 241001272720 Medialuna californiensis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Description
【考案の詳細な説明】 (産業上の利用分野) この考案は仮止めストリツプコイルに関する。[Detailed explanation of the idea] (Industrial application field) This invention relates to a temporary strip coil.
(従来技術)
一般に圧延された金属ストリツプは拡縮可能な
芯棒(以下マンドレルと呼ぶ)に巻き取られる。
巻き取りが終了した後はマンドレルを縮少してコ
イル状に形成された金属ストリツプ(以下コイル
と呼ぶ)を取り出し、次の処理工程へ送られる。BACKGROUND OF THE INVENTION Generally, a rolled metal strip is wound onto an expandable mandrel (hereinafter referred to as a mandrel).
After winding is completed, the mandrel is contracted and the coiled metal strip (hereinafter referred to as a coil) is taken out and sent to the next processing step.
このようなコイルはマンドレルを抜いたあとの
コイル内径側に何ら支えとなるものが存在しない
ため、ストリツプの最内巻の端部(以下内端部と
呼ぶ)が容易にズレを生じ、輸送中のハンドリン
グや振動によりコイル内径側に端部がズレてコイ
ル内径にゆるみを生じる。 Since such a coil does not have any support on the inner diameter side of the coil after the mandrel has been removed, the end of the innermost turn of the strip (hereinafter referred to as the inner end) can easily become misaligned, causing damage during transportation. Due to handling and vibration, the end of the coil may shift toward the inner diameter of the coil, causing loosening of the inner diameter of the coil.
このような状態でのコイルはマグネツトクレー
ンで吊上げ時に、竹の子状に抜け落ちる危険があ
るため、コイル内孔近傍を溶接している。 When the coil in this condition is lifted by a magnetic crane, there is a risk that it will fall out in the form of bamboo shoots, so the vicinity of the inner hole of the coil is welded.
ところで、コイル巻取り時に生じた巻き乱れに
よるコイル端面の凹凸は整形する必要があるが、
従来入力によるハンマーで整形し、コイル内孔に
拡径棒を嵌装した後、例えば第3図に示すように
3点溶接して、内端部のズレによるゆるみを防止
している。 By the way, it is necessary to shape the unevenness on the end face of the coil due to irregular winding that occurs during coil winding.
Conventionally, after shaping with a hammer using input and fitting a diameter-expanding rod into the inner hole of the coil, welding is performed at three points as shown in FIG. 3, for example, to prevent loosening due to misalignment of the inner end.
第3図は、コイル10のコイル孔に拡径棒11
を嵌装し、トーチ12でコイル端面を3点につい
て溶接13したものである。 FIG. 3 shows a diameter expanding rod 11 inserted into the coil hole of the coil 10.
The end face of the coil was welded 13 at three points using a torch 12.
ところで、コイル10の側端面をみると、第4
図に示すように、コイル10の内孔dから長さl
の範囲は、コイル側端面が不揃いであり、端面の
ズレは20mmに及ぶこともある。 By the way, when looking at the side end surface of the coil 10, the fourth
As shown in the figure, the length l from the inner hole d of the coil 10
In this range, the coil side end faces are uneven, and the deviation of the end faces can be as much as 20 mm.
このコイル端面の負揃いは、コイルの側面を天
地方向とするように段積みして焼鈍するとき、コ
イル間で突出部分が強く押され、ズレを生じ、従
つて点溶接された部分は剥離して、ストリツプ端
部にゆるみを生ずる。 Negative alignment of the coil end faces is caused by the fact that when the coils are stacked and annealed with the side faces facing up and down, the protruding parts between the coils are strongly pressed, causing misalignment, and the spot welded parts peeling off. This causes loosening at the ends of the strip.
また前述の従来法では、溶接に熟練を要し、更
に溶接位置がコイルの端面であるため、その後の
製品化処理工程で溶接部を半月状に切り取るた
め、コイルの幅不良となり、材料歩留りの低下を
伴う。 Furthermore, in the conventional method described above, skill is required for welding, and since the welding position is on the end face of the coil, the welded part is cut into a half-moon shape in the subsequent product processing process, resulting in poor width of the coil and reducing material yield. accompanied by a decline.
一般にストリツプコイルを輸送するために、ス
トリツプコイルの外周をフープで結束することは
知られているが、かゝる方法を焼鈍工程に付され
るコイルに適用すると、フープが焼鈍され、ゆる
みを生じるため難点がある。 Generally, it is known that the outer periphery of a strip coil is bound with a hoop in order to transport the strip coil, but if such a method is applied to a coil that is subjected to an annealing process, the hoop is annealed and becomes loose, which is a problem. There is.
また、一般に金属ストリツプのエンドを固定す
るためには、例えば実開昭58−23209号公報に開
示されるように、ストリツプの外周端末部とその
直下にあるストリツプとを直接溶接する方法(以
下、引例と呼ぶ)が知られている。 Generally, in order to fix the end of a metal strip, there is a method (hereinafter referred to as (referred to as citations) are known.
ところが、前述の如くコイル側端面が不揃いで
ある場合に、引例の方法を採用したところ、段
積みの過程で、最内巻コイルの側面への突出部
は、その直下にあるストリツプに直接溶接されて
いるため、押されてもズレを生じることが不可能
であり、結局つぶれや倒れ等の変形を生じて、使
用不可能となつた。 However, when the cited method was adopted when the coil side end faces were uneven as mentioned above, during the stacking process, the side protrusion of the innermost coil was welded directly to the strip directly below it. Because of this, it was impossible for it to shift even if it was pressed, and eventually it would become deformed, such as being crushed or falling over, making it unusable.
また、金属材の外周に金属テープ巻層を固定す
る装置として、例えば特開昭56−36323号公報に
開示されるように、金属の外周表面に金属テープ
を積層状に巻き、テープの終端をその直下にある
テープ層とスポツト溶接して固定する方法(以
下、引例と呼ぶ)が知られている。 Furthermore, as a device for fixing a metal tape wrapping layer around the outer periphery of a metal material, for example, as disclosed in Japanese Patent Laid-Open No. 56-36323, a metal tape is wound in a laminated manner around the outer periphery of a metal material, and the terminal end of the tape is A known method is to spot-weld and fix the tape layer directly below it (hereinafter referred to as the reference example).
この方法は外周に対して考案されたものであ
る。一般にストリツプがテンシヨンを付与されな
がらコイル状に巻かれ、最終的にマンドレルを抜
き去つた状態では残留テンシヨンの影響により、
コイル径全体が縮小する方向の挙動を発生する。 This method was devised for the outer periphery. Generally, the strip is wound into a coil while being tensioned, and when the mandrel is finally removed, due to the influence of the residual tension,
A behavior in which the entire coil diameter decreases occurs.
このため、引例をコイル内周側へ適用しよう
とすれば、この縮小力に耐える座屈強度を要求さ
れる。このことは外周に適用する場合が引張強度
を要求されることとは全く異つている。 Therefore, if the cited example is to be applied to the inner circumferential side of the coil, buckling strength that can withstand this shrinking force is required. This is completely different from the case where tensile strength is required when applied to the outer periphery.
それ故、コイル内周への適用ではこの座屈に耐
えるためには、テープを幾重にも巻いて座屈に耐
える強度を付与せねばならず、その材料コストは
非常に高くなり、工業的に不利である。 Therefore, in order to withstand this buckling when applied to the inner periphery of a coil, the tape must be wrapped multiple times to give it strength to withstand buckling, and the material cost becomes extremely high, making it difficult for industrial It is disadvantageous.
(考案の目的)
この考案は、コイル状に巻き取られた金属スト
リツプの焼鈍工程において、内孔部分のストリツ
プ端部のゆるみを防止した工業的に実用的な仮止
めストリツプコイルを提起するものである。(Purpose of the invention) This invention proposes an industrially practical temporary strip coil that prevents the end of the strip in the inner hole from loosening during the annealing process of the metal strip wound into a coil. .
(考案の構成・作用)
この考案の要旨は、金属ストリツプコイル孔の
ストリツプ端部を金属製リボンで仮止め溶接した
仮止めストリツプコイルである。(Structure and operation of the invention) The gist of this invention is a temporary strip coil in which the end of the strip in the metal strip coil hole is temporarily welded with a metal ribbon.
以下この考案を図面に基づいて詳述する。 This invention will be explained in detail below based on the drawings.
第1図はこの考案の全体斜視図、第2図は第1
図の要部説明図である。 Figure 1 is an overall perspective view of this invention, Figure 2 is the first
It is an explanatory diagram of the main part of the figure.
図において、コイル10のコイル孔のストリツ
プ端部16は、金属製リボン15で仮止め溶接1
3されている。 In the figure, the strip end 16 of the coil hole of the coil 10 is temporarily welded 1 with a metal ribbon 15.
3 has been done.
本考案に到る過程において当初はリボンの座屈
が多発した。この原因を調べたところ、コイルの
縮小力にリボンの座屈強さが耐えられない状態に
あることが判明し、その対策として:リボンの
断面積または枚数を増す方法と:リボンの溶接
点間隔L(第2図)を短くする方法とが有効であ
ることを見出した。 In the process of developing this invention, the ribbon often buckled at first. When the cause of this was investigated, it was found that the buckling strength of the ribbon could not withstand the shrinking force of the coil, and the countermeasures were: increasing the cross-sectional area or number of ribbons, and: spacing L of ribbon welding points. (Fig. 2) was found to be effective.
更にコイル側端面の突出部を押し込む過程にお
いて、当初はコイル内巻のズレが修正されるより
以前に突出部のつぶれや変形、リボンのスポツト
溶接の剥離等が発生した。 Furthermore, in the process of pushing in the protrusion on the coil side end face, the protrusion was crushed or deformed, and the spot welds on the ribbon were peeled off, etc., before the deviation of the inner winding of the coil was corrected.
この原因を調べたところ、突出部を押し込む過
程においてリボン15にねじり変形力が作用して
おり、リボンの変形に必要な力が、押し込みに必
要な力を上廻る場合につぶれや変形が生じてお
り、その対策として:リボンの断面積を減らす
方法と:リボンの溶接点間隔Lを長くする方法
が有効であることを見出した。 When we investigated the cause of this, we found that a torsional deformation force acts on the ribbon 15 during the process of pushing in the protrusion, and when the force required to deform the ribbon exceeds the force required to push it in, crushing and deformation occur. We have found that as countermeasures to this problem, two methods are effective: reducing the cross-sectional area of the ribbon and increasing the welding point spacing L of the ribbon.
以上の〜の各因子を組み合せて種々検討し
た結果、金属製リボンは、例えばコイル10を段
積みしたときに、コイル間で突出部分が強く押さ
れる力に対しての変形能と強度を有すればよく、
金属条片あるいは、丸、角状の線材でもよい。経
験によると、厚さ0.6〜2.0mm、幅40mm以下、細長
比(幅/長さ)1/3〜1/20のリボンを用い、強度
不足のときは、複数のリボンを図示のように用い
るとよい。 As a result of various studies combining the above-mentioned factors, it was found that the metal ribbon has deformability and strength against the force that presses the protruding portions between the coils, for example, when the coils 10 are stacked. By the way,
It may be a metal strip or a round or square wire. According to experience, use a ribbon with a thickness of 0.6 to 2.0 mm, a width of 40 mm or less, and a slenderness ratio (width/length) of 1/3 to 1/20. If the strength is insufficient, use multiple ribbons as shown. Good.
溶接13は、金属製リボン15をストリツプ端
部16とコイル部分17とに帖設し、コイル内巻
の1巻に行う。また溶接方法は格別限定されない
が、点溶接が好ましい。点溶接間Lは、40mm〜
160mmが適当である。 Welding 13 is performed by attaching a metal ribbon 15 to the strip end 16 and the coil portion 17, and to one turn of the inner coil. Although the welding method is not particularly limited, spot welding is preferred. L between spot welds is 40mm~
160mm is appropriate.
(考案の効果)
この考案は、金属製リボンを用いるので、リボ
ンの板厚を一定にすることによつて、コイル板厚
が変つても溶接条件が特定されるので、溶接作業
が簡単である。(Effects of the invention) Since this invention uses a metal ribbon, by keeping the thickness of the ribbon constant, welding conditions can be specified even if the coil thickness changes, making welding work easier. .
また金属製リボンの長さを制限することによ
り、リボンに座屈強度と適当な変形能の両方を与
えているので、コイルの段積みによつて、金属リ
ボンが剥離することなく、従つてコイル孔のスト
リツプ端部のゆるみを生ずることがなく、かつ溶
接点のストリツプのはつり作業は簡単となり、更
に従来の端面溶接法より大幅に材料歩留りが向上
するため工業的に多大のメリツトを生ずる。 In addition, by limiting the length of the metal ribbon, we give the ribbon both buckling strength and appropriate deformability, so that the metal ribbon does not peel off when stacking coils. There is no loosening of the strip ends of the holes, the work of removing the strip at the welding point is simple, and the material yield is significantly improved compared to the conventional end face welding method, resulting in great industrial advantages.
第1図はこの考案の斜視図、第2図はこの考案
の要部説明図、第3図は従来例の説明図、第4図
は第3図のA−A線断面の部分拡大図である。
10:コイル、13:溶接、15:金属製リボ
ン、16:ストリツプ端部。
Fig. 1 is a perspective view of this invention, Fig. 2 is an explanatory view of the main parts of this invention, Fig. 3 is an explanatory view of a conventional example, and Fig. 4 is a partially enlarged view of the cross section taken along line A-A in Fig. 3. be. 10: Coil, 13: Welding, 15: Metal ribbon, 16: Strip end.
Claims (1)
と、これに接するストリツプの最内巻にまたが
り、厚さ0.6〜2.0mm、幅40mm以下、細長比1/3〜
1/20の金属リボンを、溶接点間隔40〜60mmで単数
または複数個仮止め溶接したことを特徴とする仮
止めストリツプコイル。 Spreads over the strip end of the inner hole of the metal strip coil and the innermost turn of the strip in contact with this, thickness 0.6 to 2.0 mm, width 40 mm or less, slenderness ratio 1/3 to
A temporary strip coil characterized in that one or more 1/20 metal ribbons are temporarily welded at a welding point interval of 40 to 60 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9264684U JPS619120U (en) | 1984-06-22 | 1984-06-22 | Temporary strip coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9264684U JPS619120U (en) | 1984-06-22 | 1984-06-22 | Temporary strip coil |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS619120U JPS619120U (en) | 1986-01-20 |
JPH0120012Y2 true JPH0120012Y2 (en) | 1989-06-12 |
Family
ID=30649627
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9264684U Granted JPS619120U (en) | 1984-06-22 | 1984-06-22 | Temporary strip coil |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS619120U (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5636327A (en) * | 1979-08-31 | 1981-04-09 | Copal Co Ltd | Roll leveler |
-
1984
- 1984-06-22 JP JP9264684U patent/JPS619120U/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5636327A (en) * | 1979-08-31 | 1981-04-09 | Copal Co Ltd | Roll leveler |
Also Published As
Publication number | Publication date |
---|---|
JPS619120U (en) | 1986-01-20 |
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