JPH01178641A - Building material - Google Patents
Building materialInfo
- Publication number
- JPH01178641A JPH01178641A JP293288A JP293288A JPH01178641A JP H01178641 A JPH01178641 A JP H01178641A JP 293288 A JP293288 A JP 293288A JP 293288 A JP293288 A JP 293288A JP H01178641 A JPH01178641 A JP H01178641A
- Authority
- JP
- Japan
- Prior art keywords
- marble
- coat layer
- hard
- board
- resin system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004566 building material Substances 0.000 title claims description 6
- 239000004579 marble Substances 0.000 claims abstract description 42
- 239000000126 substance Substances 0.000 abstract description 7
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 239000002253 acid Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract description 4
- 229920001225 polyester resin Polymers 0.000 abstract description 4
- 239000004645 polyester resin Substances 0.000 abstract description 4
- 239000004925 Acrylic resin Substances 0.000 abstract description 3
- 229920000178 Acrylic resin Polymers 0.000 abstract description 3
- 150000002978 peroxides Chemical class 0.000 abstract description 2
- 230000006866 deterioration Effects 0.000 abstract 2
- 230000008014 freezing Effects 0.000 abstract 2
- 238000007710 freezing Methods 0.000 abstract 2
- 230000003373 anti-fouling effect Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000010894 electron beam technology Methods 0.000 abstract 1
- 239000004922 lacquer Substances 0.000 abstract 1
- 238000005510 radiation hardening Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 238000004040 coloring Methods 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010186 staining Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001227 electron beam curing Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- -1 etc. Chemical compound 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Floor Finish (AREA)
Abstract
Description
本発明は内装用パネルなどの表面材として使用される建
築材の改良技術に関する。The present invention relates to a technology for improving construction materials used as surface materials for interior panels and the like.
従来より、鉄、アルミニウム等のフレームとかケイ酸カ
ルシウム板、石綿セメント板、石膏スラグ板、石膏ボー
ド、今版等の補強板に陶器タイル、無機質系化粧板、天
然石、ボｌ） エステル樹脂、アクリル樹脂系等の人造
石のような表面材が貼着されて内装用パネルとして採用
されている。中でも表面材として天然大理石が用いられ
て、表面硬度が大きく、装色性に優れ、高級な内装用パ
ネルが提供されているが、重量が大きくて取り扱いが困
難となっていた。
このため本発明者等は既に、第５図に示すように天然大
理石をスライスして厚み１〜５ｍｍの大理石板１をフレ
ーム２ａと無機質板２（）とからなる補強材２に接着剤
層４を介して貼着させた建築用パネルを提供している。
この大理石板の表面は光沢、平滑性を出すために研摩さ
れている。Traditionally, we have used frames made of iron, aluminum, etc., calcium silicate boards, asbestos cement boards, gypsum slag boards, gypsum boards, reinforcing boards such as modern plates, ceramic tiles, inorganic decorative boards, natural stones, ester resins, acrylics, etc. A surface material such as resin-based artificial stone is attached and used as an interior panel. Among them, natural marble is used as a surface material, and has a high surface hardness and excellent coloring properties, and provides high-quality interior panels, but it is heavy and difficult to handle. For this reason, the present inventors have already sliced natural marble and attached a marble board 1 with a thickness of 1 to 5 mm to a reinforcing material 2 consisting of a frame 2a and an inorganic board 2(), as shown in FIG. We provide architectural panels that are attached via The surface of this marble board is polished to give it a gloss and smoothness.
スライスした大理石板の表面の研摩は手間を要し、コス
トアップにもつながるものであり、しかも、天然大理石
の特徴である硬くて装色性に優れ高級感を与えることが
できるものの、酸等の耐薬品性、吸水による耐凍害性の
低下、表面の汚れ易さ及び汚れの取れにくさ等の天然大
理石の欠烹も改善されていないという問題点があった。
本発明は、天然大理石の特徴である硬くて装色性に優れ
高級感を与えることができ、しかも酸等の耐薬品性、吸
水による耐凍害性の低下、表面の汚れ易さ及び汚れの取
れにくさ等の天然大理石の欠点も改善された建築材を提
供することにある。Polishing the surface of a sliced marble board is time-consuming and leads to an increase in cost.Although natural marble is hard, has good coloring properties, and can give a luxurious look, it is difficult to polish the surface of sliced marble. There have also been problems in that the deficiencies of natural marble, such as a decrease in chemical resistance and frost damage resistance due to water absorption, and the ease with which the surface becomes stained and the difficulty in removing stains, have not been improved. The present invention has the characteristics of natural marble, which is hard, has excellent coloring properties, and can give a luxurious feel.It also has resistance to chemicals such as acids, decreases in frost damage resistance due to water absorption, makes the surface easy to stain, and makes it easy to remove stains. The purpose is to provide an improved building material that overcomes the disadvantages of natural marble, such as its stiffness.
本発明の建築材は、天然大８！石をスライスした薄板の
大理石板１の表面にハードコート層５を設けて成るもの
であり、この構成により上記目的が達成されたものであ
る。The building material of the present invention has a natural size of 8! A hard coat layer 5 is provided on the surface of a thin marble board 1 obtained by slicing a stone, and this structure achieves the above object.
天然大理石をスライスした薄板の大理石板１を用いてい
るので、天然大理石の特徴である硬くて装色性に優れ高
級感を与えることができ、しかもこの建築材Ａを表面材
とした建築用パネルは大理石板１が薄板であるので、重
量も小さく、取り扱いが容易になり、又コストを抑える
ことができるにも拘わらず、大理石板１の表面にハード
コート層５を設けているので、ハードコート層５により
酸等の耐薬品性、吸水による副凍害性の低下、表面の汚
れ易さ及び汚れの取れにくさ等の天然大理石の欠点も改
善されるものである。Since the thin marble board 1 made by slicing natural marble is used, it is hard, which is a characteristic of natural marble, has excellent coloring properties, and can give a sense of luxury.Moreover, this architectural panel uses this architectural material A as the surface material. Since the marble board 1 is a thin board, it is light in weight, easy to handle, and can reduce costs. Layer 5 also improves the disadvantages of natural marble, such as resistance to acids and other chemicals, reduced sub-freeze damage due to water absorption, ease of surface staining, and difficulty in removing stains.
以下、本発明を添付の図面に示す実施例に基づいて説明
する。
大理石板１は天然大理石がスライスされたものである。
この大理石板１の厚みは１〜５ｍｍか好ましい。大理石
板１の厚みが１ｍｍ未満の場合は欠け、割れ等の加工あ
るいは搬送時に発生し易く、逆に５＋ｎｍを超えると全
体の重量が大きくなってしまい、又コストも高くなって
しまうものである。
大理石板１の表面にはハードコート層５が設けられて建
築材Ａが構成されている。ハードコート層５としては天
然大理石と同等の５〜７Ｈ硬度が必要であり、アクリル
樹脂系、ポリエステル樹脂系の紫外線硬化型、電子線硬
化型又はポリエステル樹脂系のパーオキサイド架橋型の
クリヤー塗料が使用される。このハードコート層５によ
り表面の光沢、平滑性が得られるだけでなく、天然大理
石の欠点である、酸等の耐薬品性、吸水による耐凍害性
の低下、表面の汚れ易さ及び汚れの取れにくさを改善す
ることができる。このハードコート層５の形成は、スプ
レー塗装、ロールコータ−塗装、７０−コーター塗装等
いずれをも採用できるが、これら塗装方法では所望とす
る光沢、平滑性が得られにくく、又端部の盛り上がり、
気泡混入、異物の混入などの発生が見られた。このため
、塗装方法について種々検討した結果、ポリエステル合
板等に採用されている「フィルム法」による塗装が所望
の光沢、平滑性が得られ、気泡混入、異物の混入が防止
され、最も好ましい方法である。
この「フィルム法」による塗装とは、第２図に示すよう
に大理石板１の表面にハードコート層５用の塗料７を所
定量セットしく同図（ａ））、その上に例えばＰＶＡフ
ィルム８を貼ったフィルム枠９をセットしく同図（＋１
））、この状態でフィルム枠９の上から塗布ローラー１
０を往復動させて塗料７を大理石板１に均等に塗布する
（同図（Ｃ））。この後は塗料７を硬化させ、次いでフ
ィルム枠９を取り除き、パリを除去してハードコートＮ
５を形成する。
この建築材Ａは、その裏面に、＠３図に示すようにフレ
ーム２ａに無機質板２１〕が釘３着されだ補強材２が接
着剤層４を介して貼着されて建築用パネルが構成される
。この場合、接着剤層４を形成する接着剤としては、エ
ポキシ樹脂系等の剛構造を構成する接着剤よりも、大理
石板１と無機質板２ｂとの熱及び水分変化による寸法変
化の違いによる応力を吸収、緩和することができるウレ
タン樹脂系のような弾性系接着剤が好ましい。この建築
用パネルにあっては、大理石板１が薄板であるので、重
量も小さく、取ｒ）扱いが容易になり、又コストを抑え
ることができる。この建築用パネルは、浴室ユニット等
の内装用パネルとし天川に供される。
第４図に示す実施例にあっては、大理石板１が薄板であ
ることによる透けを防止して深み感を出すと共に無機質
板２ａとの接着性を向上させるために、大理石板１の裏
面にウレタン樹脂系塗料、アクリル樹脂系塗料等が塗布
されて塗膜層６が設けられている。Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings. The marble board 1 is sliced natural marble. The thickness of this marble board 1 is preferably 1 to 5 mm. If the thickness of the marble board 1 is less than 1 mm, chips and cracks are likely to occur during processing or transportation, while if it exceeds 5+ nm, the overall weight will increase and the cost will also increase. A hard coat layer 5 is provided on the surface of the marble board 1 to constitute the building material A. The hard coat layer 5 needs to have a hardness of 5 to 7H, which is equivalent to that of natural marble, and an acrylic resin-based, polyester resin-based ultraviolet curing type, electron beam curing type, or polyester resin-based peroxide crosslinking type clear paint is used. be done. This hard coat layer 5 not only provides surface gloss and smoothness, but also overcomes the drawbacks of natural marble, such as resistance to acids and other chemicals, reduced freeze resistance due to water absorption, ease of surface staining, and removability of stains. Can improve difficulty. The hard coat layer 5 can be formed by spray coating, roll coater coating, 70-coater coating, etc. However, with these coating methods, it is difficult to obtain the desired gloss and smoothness, and the edges are raised. ,
Occurrence of air bubbles and foreign matter was observed. For this reason, after considering various painting methods, we found that the "film method" used for polyester plywood etc. provides the desired gloss and smoothness, and prevents the inclusion of air bubbles and foreign matter, making it the most preferable method. be. Painting by this "film method" means, as shown in FIG. 2, that a predetermined amount of paint 7 for the hard coat layer 5 is set on the surface of the marble board 1 (FIG. 2(a)), and then, for example, a PVA film 8 Set the film frame 9 pasted with the same figure (+1
)), in this state, apply the coating roller 1 from above the film frame 9.
0 is reciprocated to evenly apply the paint 7 to the marble board 1 (FIG. 1(C)). After this, the paint 7 is cured, the film frame 9 is removed, the paris is removed, and the hard coat N
form 5. On the back side of this construction material A, three inorganic boards 21] are attached to a frame 2a with three nails attached, and a reinforcing material 2 is attached via an adhesive layer 4 to form a construction panel, as shown in Figure @3. be done. In this case, as the adhesive forming the adhesive layer 4, the stress caused by the difference in dimensional changes due to heat and moisture changes between the marble board 1 and the inorganic board 2b is more suitable than the adhesive forming the rigid structure such as epoxy resin. An elastic adhesive such as a urethane resin-based adhesive that can absorb and relax is preferable. In this architectural panel, since the marble board 1 is a thin plate, it is light in weight, easy to handle, and can reduce costs. This architectural panel will be provided to Amakawa as an interior panel for bathroom units and the like. In the embodiment shown in FIG. 4, the back surface of the marble board 1 is coated in order to prevent see-through due to the thin marble board 1 and create a sense of depth, as well as to improve adhesiveness with the inorganic board 2a. A coating layer 6 is provided by applying a urethane resin paint, an acrylic resin paint, or the like.
本発明にあっては、天然大理石をスライスした薄板の大
理石板を用いているので、天然大理石の特徴である硬く
て装色性に優れ高級感を与えることができ、しかも、こ
の建築材を表面材とした建築用パネルは大理石板は薄板
であるので、重量も小さく、取り扱いが容易になり、コ
ストを抑えることもできるものであり、又、大理石の表
面にハードコート層を設けているので、ハードコート層
により酸等の耐薬品性、吸水による耐凍害性の低下、表
面の汚れ易さ及び汚れの収れにくさ等の天然大理石の欠
点も改＠されるものである。In the present invention, since a thin marble board made by slicing natural marble is used, it is possible to give a sense of luxury due to the hardness and excellent coloring properties of natural marble. The architectural panels used as materials are thin marble boards, so they are light in weight, easy to handle, and can reduce costs.Also, because the marble surface is coated with a hard coat layer, The hard coat layer also improves the disadvantages of natural marble, such as reduced resistance to chemicals such as acids, resistance to frost damage due to water absorption, easy surface staining, and difficulty in removing stains.
第１図は本発明の一実施例を示す断面図、第２図（ａ）
（ｂ）（ｃ）は同上の製造方法を示す断面図、第３図は
同上の応用例を示す断面図、第４図は本発明の他の実施
例を示す断面図、第５図は従来例を示す断面図であって
、Ａは建築材、１は大理石板、５はハードコート層であ
る。
代理人 弁理士 石 １）艮 七Figure 1 is a sectional view showing one embodiment of the present invention, Figure 2 (a)
(b) and (c) are cross-sectional views showing the same manufacturing method as above, Fig. 3 is a cross-sectional view showing an application example of the above, Fig. 4 is a cross-sectional view showing another embodiment of the present invention, and Fig. 5 is a conventional 1 is a cross-sectional view showing an example, where A is a building material, 1 is a marble board, and 5 is a hard coat layer. Agent Patent Attorney Ishi 1) Ai Shichi
Claims (1)
にハードコート層を設けて成ることを特徴とする建築材
。(1) A building material characterized by having a hard coat layer provided on the surface of a thin marble board made by slicing natural marble.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP293288A JPH01178641A (en) | 1988-01-08 | 1988-01-08 | Building material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP293288A JPH01178641A (en) | 1988-01-08 | 1988-01-08 | Building material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01178641A true JPH01178641A (en) | 1989-07-14 |
Family
ID=11543120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP293288A Pending JPH01178641A (en) | 1988-01-08 | 1988-01-08 | Building material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01178641A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001062462A1 (en) * | 2000-02-25 | 2001-08-30 | Universidad De Murcia | Method for curing resins on marbles |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5213519A (en) * | 1975-07-24 | 1977-02-01 | Brother Ind Ltd | Building materials consisting of natural stones |
-
1988
- 1988-01-08 JP JP293288A patent/JPH01178641A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5213519A (en) * | 1975-07-24 | 1977-02-01 | Brother Ind Ltd | Building materials consisting of natural stones |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001062462A1 (en) * | 2000-02-25 | 2001-08-30 | Universidad De Murcia | Method for curing resins on marbles |
| ES2160542A1 (en) * | 2000-02-25 | 2001-11-01 | Univ Murcia | Method for curing resins on marbles |
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