JPH01157815A - Manufacture of synthetic resin decorative sheet - Google Patents
Manufacture of synthetic resin decorative sheetInfo
- Publication number
- JPH01157815A JPH01157815A JP29956387A JP29956387A JPH01157815A JP H01157815 A JPH01157815 A JP H01157815A JP 29956387 A JP29956387 A JP 29956387A JP 29956387 A JP29956387 A JP 29956387A JP H01157815 A JPH01157815 A JP H01157815A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- frame
- colored
- mirror
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 39
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract description 4
- 229920005989 resin Polymers 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 3
- 229920006337 unsaturated polyester resin Polymers 0.000 abstract description 3
- 239000004641 Diallyl-phthalate Substances 0.000 abstract description 2
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 abstract description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract description 2
- 239000011093 chipboard Substances 0.000 abstract description 2
- 239000011521 glass Substances 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/78—Moulding material on one side only of the preformed part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/06—Unsaturated polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔技術分野〕
本発明は、家具の扉いた、天板等の各種建築用板として
使用する合成樹脂化粧板の製造法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Technical Field] The present invention relates to a method for manufacturing synthetic resin decorative boards used as various architectural boards such as furniture doors and top boards.
従来、この種合成樹脂化粧板を製造する場合には、基材
の表面に不飽和ポリエステル樹脂、その他の合成樹脂を
塗布して硬化させた後、該硬化した合成樹脂塗膜表面を
２乃至５回程度研摩して鏡面仕上げして合成樹脂化粧板
を製造しているが、鏡面仕上げに手間がかかり、また、
合成樹脂塗膜表面を何回も研摩して削り取るため、厚み
の大なる合成樹脂塗膜を形成せねばならないという欠点
があった。Conventionally, when manufacturing this type of synthetic resin decorative board, unsaturated polyester resin or other synthetic resin is applied to the surface of the base material and cured, and then the surface of the cured synthetic resin coating is coated with 2 to 5 Synthetic resin decorative boards are manufactured by polishing several times to a mirror finish, but mirror finishing takes time and effort, and
Since the surface of the synthetic resin coating is polished and scraped off many times, it has the disadvantage that a thick synthetic resin coating must be formed.
本発明は、上記従来の欠点を解消するために為されたも
のであり、極めて簡単、迅速に鏡面を有する合成樹脂化
粧板を製造することができ、合成樹脂塗膜も可及的にう
すくすることができる合成樹脂化粧板の製造法を提供せ
んとするものである。The present invention was made in order to eliminate the above-mentioned conventional drawbacks, and it is possible to manufacture a synthetic resin decorative board with a mirror surface extremely easily and quickly, and also to make the synthetic resin coating film as thin as possible. The purpose of the present invention is to provide a method for manufacturing synthetic resin decorative boards that can be manufactured using the following methods.
本発明は、例えば、図面に示すように、表面が平滑なガ
ラス板、その他の鏡面板１上に、木材、金属、合成樹脂
等よりなる枠体２を載置し、該枠体２内に、透明、半透
明等の透明性を有すると共に任意の色調に着色し、更に
必要に応じて、ガラス繊維、炭酸カルシウム等の充填材
を混入せる不飽和ポリエステル樹脂、ジアリルフタレー
ト樹脂等よりなる着色合成樹脂３を注入し、更に、該着
色合成樹脂３が硬化しない間に、該着色合成樹脂３に、
パーティクルボード、チップボード等の基材４を積層し
、着色合成樹脂３を硬化させることにより該着色合成樹
脂３と基材４を一体化させた後、前記鏡面板１および枠
体２を剥離させることによって、基材４上に着色合成樹
脂３塗膜が形成された合成樹脂化粧板を製造することを
特徴とするものである。For example, as shown in the drawings, a frame body 2 made of wood, metal, synthetic resin, etc. is placed on a glass plate or other mirror plate 1 with a smooth surface, and a frame body 2 is placed inside the frame body 2. , a colored compound made of unsaturated polyester resin, diallyl phthalate resin, etc., which has transparency such as transparent or translucent, and can be colored in any color tone, and if necessary, fillers such as glass fiber and calcium carbonate can be mixed in. Inject the resin 3, and further, while the colored synthetic resin 3 is not hardened, add the following to the colored synthetic resin 3:
After laminating base materials 4 such as particle boards and chipboards and curing the colored synthetic resin 3 to integrate the colored synthetic resin 3 and the base material 4, the mirror plate 1 and the frame 2 are peeled off. By doing so, a synthetic resin decorative board in which a colored synthetic resin 3 coating film is formed on a base material 4 is manufactured.
上記のように、本発明は鏡面板上に枠体を載置し、該枠
体内に着色合成樹脂を注入し、更に、該着色合成樹脂上
に基材を積層して硬化−脂化させた後、前記鏡面板およ
び枠体を剥離させて合成樹脂化粧板を製造しているので
、鏡面板を着色合成樹脂に当接、硬化させるだけで鏡面
を形成することかでき、従来のように塗膜表面を何回も
研摩して鏡面仕上げする必要がないため、極めて簡単、
迅速に鏡面を有する合成樹脂化粧板を製造することがで
き、又、従来のように塗膜表面が削り取られることがな
いため、合成樹脂塗膜を可及的に薄くすることができる
。As described above, in the present invention, a frame is placed on a mirror plate, a colored synthetic resin is injected into the frame, and a base material is further laminated on the colored synthetic resin and cured and fattened. After that, the mirror plate and the frame are peeled off to produce a synthetic resin decorative board, so a mirror surface can be formed by simply bringing the mirror plate into contact with the colored synthetic resin and curing it, and there is no need to paint it like in the past. Extremely simple, as there is no need to polish the membrane surface multiple times to achieve a mirror finish.
A synthetic resin decorative board having a mirror surface can be quickly produced, and since the surface of the coating film is not scraped off as in the conventional method, the synthetic resin coating film can be made as thin as possible.
第１図（ａ）（ｂ）（Ｃ）及び第２図は本発明の一実施
例を示す製造工程図、第３図は本発明の製造法により得
られた合成樹脂化粧板の断面図である。
１−鏡面板 ２・・−枠体 ３−着色合成樹脂４−基材
。Figures 1 (a), (b), (C) and 2 are manufacturing process diagrams showing one embodiment of the present invention, and Figure 3 is a cross-sectional view of a synthetic resin decorative board obtained by the manufacturing method of the present invention. be. 1-Mirror plate 2...-Frame 3-Colored synthetic resin 4-Base material.
Claims (1)
脂を注入し、更に、該着色合成樹脂上に基材を積層して
硬化一体化させた後、前記鏡面板および枠体を剥離させ
ることを特徴とする合成樹脂化粧板の製造法。(1) Place the frame on the mirror plate, inject a colored synthetic resin into the outer frame, and further laminate the base material on the colored synthetic resin and cure and integrate the mirror plate and A method for producing a synthetic resin decorative board characterized by peeling off the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29956387A JPH01157815A (en) | 1987-11-26 | 1987-11-26 | Manufacture of synthetic resin decorative sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29956387A JPH01157815A (en) | 1987-11-26 | 1987-11-26 | Manufacture of synthetic resin decorative sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01157815A true JPH01157815A (en) | 1989-06-21 |
Family
ID=17874245
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29956387A Pending JPH01157815A (en) | 1987-11-26 | 1987-11-26 | Manufacture of synthetic resin decorative sheet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01157815A (en) |
-
1987
- 1987-11-26 JP JP29956387A patent/JPH01157815A/en active Pending
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