JPH01144616A - Method of mounting lead terminal - Google Patents
Method of mounting lead terminalInfo
- Publication number
- JPH01144616A JPH01144616A JP62304024A JP30402487A JPH01144616A JP H01144616 A JPH01144616 A JP H01144616A JP 62304024 A JP62304024 A JP 62304024A JP 30402487 A JP30402487 A JP 30402487A JP H01144616 A JPH01144616 A JP H01144616A
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- lead terminal
- lead
- solder
- element body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 229910000679 solder Inorganic materials 0.000 claims abstract description 31
- 238000005476 soldering Methods 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000003985 ceramic capacitor Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
Description
【発明の詳細な説明】
(al産業上の利用分野
この発明は、半田浸漬法により板状電子部品素体にリー
ド端子を取付ける方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Al Industrial Field of Application) The present invention relates to a method for attaching lead terminals to a plate-shaped electronic component element by a solder dipping method.
Tb)従来の技術
従来、たとえばリード端子付きセラミソクコンデンザな
ど板状電子部品素体の両主面に電極を形成して両電極に
リード端子を取付ける場合、半田浸漬法によって製造し
ている。Tb) Prior Art Conventionally, when electrodes are formed on both main surfaces of a plate-shaped electronic component body, such as a ceramic capacitor with lead terminals, and lead terminals are attached to both electrodes, the solder dipping method is used.
第3図はこの種の電子部品のリード端子取付後の構造を
表している。図において1は円板状の誘電体セラミクス
の両主面に電極を形成した電子部品素体、2,3はリー
ト端子である。図に示すようにリード端子2,3の一端
2a、3aを屈曲させて電子部品素体1を挟持するとと
もに半田浸漬法により半田づけしている。FIG. 3 shows the structure of this type of electronic component after lead terminals are attached. In the figure, reference numeral 1 indicates an electronic component element having electrodes formed on both principal surfaces of a disc-shaped dielectric ceramic, and reference numerals 2 and 3 indicate lead terminals. As shown in the figure, one ends 2a and 3a of the lead terminals 2 and 3 are bent to sandwich the electronic component body 1 and soldered by a solder dipping method.
(C)発明が解決しようとする問題点
このように板状電子部品素体の両主面に形成された電極
にリード端子を取イ」けるために、リード端子の一端で
電子部品素体を挟持するとともに半田槽に浸漬すること
によって容易に取イ」けることができる。ところが、従
来のリート端子取付方法においては次のような問題があ
った。(C) Problems to be Solved by the Invention In order to attach the lead terminals to the electrodes formed on both main surfaces of the plate-shaped electronic component element, one end of the lead terminal is attached to the electronic component element. It can be easily removed by holding it in place and immersing it in a solder bath. However, the conventional REIT terminal attachment method has the following problems.
−gにリード端子付き電子部品においては、電子部品自
動挿入機の対応や回路基板取りイ」り後の耐衝撃性を考
慮して、ある一定の取イ」け強度が要求される。従来の
方法によりリード端子が取付りられた電子部品は、特に
電子部品素体に対するリート端子の根元部分すなわち第
3図に示し衣Aの領域の半田強度が低い。これば、電子
部品素体を挟持したリード端子を半田槽から引き」二げ
る際リート端子と電子部品素体の電極表面に付着する半
田量が少ないためである。- For electronic components with lead terminals, a certain level of insertion strength is required in consideration of compatibility with automatic electronic component insertion machines and impact resistance after circuit board removal. Electronic components to which lead terminals are attached by the conventional method have particularly low solder strength at the root portion of the lead terminal relative to the electronic component body, that is, in the region A shown in FIG. 3. This is because when the lead terminal holding the electronic component body is pulled out of the solder bath, the amount of solder that adheres to the lead terminal and the electrode surface of the electronic component body is small.
特に引き出し部にクリンプ部のないストレートタイプ
根元部分に応力が集中するため、前述の半田付着量の低
−ドが問題となる。In particular, stress is concentrated at the root portion of the straight type, which has no crimp portion in the drawer portion, and the aforementioned low amount of solder adhesion becomes a problem.
また、正特性サーミスタを製造する場合も同様の方法に
よりリード端子の取付が行われるが、カラーブラウン管
の消磁用に用いられる電流制御用正特性サーミスタの場
合、定常電流を低減するためにリード端子を細くして熱
放散を防くことが必要であるが、リート端子を細くすれ
ば、正特性サーミスタ素体に対するリート端子の半田づ
げ強度が更に低下するという問題があった。Also, when manufacturing positive temperature coefficient thermistors, lead terminals are attached using the same method, but in the case of current control positive temperature coefficient thermistors used for demagnetizing color cathode ray tubes, lead terminals are attached in order to reduce the steady current. Although it is necessary to make the REET terminal thinner to prevent heat dissipation, there is a problem in that if the REET terminal is made thinner, the soldering strength of the REET terminal to the PTC thermistor body further decreases.
この考案の目的は、板状電子部品素体にリーI・端子を
取付ける際、半田浸漬法を用い、しかも電子部品素体に
対するリート端子の取付は強度を向上させた電子部品の
リード端子取付方法を提供することにある。The purpose of this invention is to use the solder dipping method when attaching lead terminals to a plate-shaped electronic component body, and to improve the strength of attaching the lead terminal to the electronic component body. Our goal is to provide the following.
(d1問題点を解決するだめの手段
この発明の電子部品のリード端子取付方法は、板状電子
部品素体の両主面に形成された電極にリード端子を取り
付ける方法であって、
リード端子の前記電極に接する個所に湾曲部を形成する
り一ド端子成形工程と、
前記電子部品素体をリード端子で挟持するとともに、半
田槽に浸漬し引き」二げることによりリード端子の前記
湾曲B11に半田たまりを形成して前記画電極にリード
端子を半]]」づげする半田づけ工程と、によってリー
ド端子を取イ」げることを特徴としている。(Means for Solving Problem d1) The method for attaching lead terminals to electronic components according to the present invention is a method for attaching lead terminals to electrodes formed on both main surfaces of a plate-shaped electronic component body, and includes: a lead terminal forming step of forming a curved portion at a portion in contact with the electrode; and the curve B11 of the lead terminal by sandwiching the electronic component body between lead terminals, immersing it in a solder bath, and pulling it out. The method is characterized in that the lead terminal is removed by a soldering process in which a solder pool is formed in the electrode and the lead terminal is attached in half to the picture electrode.
(21作用
この発明の電子部品のリード端子数イ]方法においては
、リード端子成形工程によって、板状電子部品素体の両
主面に形成された電極に接するリード端子の一部に湾曲
部が形成される。半田づけ工程では、板状電子部品素体
の両電極間をリード端子で挟持させた状態で半田槽に浸
漬し引き上げられる。このときリード端子の前記湾曲部
に半田たまりが形成される。(21 Action Number of lead terminals of electronic component of this invention) In the method, a curved portion is formed in a part of the lead terminal in contact with the electrodes formed on both main surfaces of the plate-shaped electronic component body by the lead terminal forming step. In the soldering process, the plate-shaped electronic component body is immersed in a solder bath with both electrodes sandwiched between the lead terminals and pulled up.At this time, a solder pool is formed on the curved portion of the lead terminal. Ru.
このように湾曲部が形成されたリード端子を電子部品素
体の電極に当接した状態で半田槽から引き上げられるた
め、リード端子および電子部品素体の電極に対する半田
付着量が増大し接合強度が向上する。Since the lead terminal with the curved portion formed in this way is pulled up from the solder bath while in contact with the electrode of the electronic component body, the amount of solder adhering to the lead terminal and the electrode of the electronic component body increases, increasing the bonding strength. improves.
([)実施例
第2図はこの発明の実施例により製造されたり一F端子
付き電子部品の形状を表す平面図である。図において1
は円板状の電子部品素体であり、その両主面に電極が形
成されている。2,3ばそれぞれリード端子であり、そ
れぞれの−Oi+it2a。([) Embodiment FIG. 2 is a plan view showing the shape of an electronic component with a 1F terminal manufactured according to an embodiment of the present invention. In the figure 1
is a disk-shaped electronic component body, and electrodes are formed on both main surfaces thereof. 2 and 3 are lead terminals, respectively -Oi+it2a.
3aが電子部品素体1を挟持している。電子部品素体1
に対するリート端子2,3の根元部分には湾曲部2b,
3bが形成されていてこの湾曲部に半田たまりSが形成
されているとともに電子部品素体の電極表面とリード端
子先端部に比較的薄い半田膜が形成されている。3a sandwich the electronic component element body 1. Electronic component body 1
Bent portions 2b,
3b is formed, a solder pool S is formed in this curved portion, and a relatively thin solder film is formed on the electrode surface of the electronic component body and the tip of the lead terminal.
第2図に示したリード端子付電子部品は次の手順によっ
て製造することができる。The electronic component with lead terminals shown in FIG. 2 can be manufactured by the following procedure.
■まず、リード端子の先端部を第2図に示したように電
子部品素体の電極に接する個所に湾曲部および電子部品
素体を挟持する部分を成形する。(1) First, as shown in FIG. 2, a curved portion and a portion for sandwiching the electronic component body are formed at the tip of the lead terminal at a location where it comes into contact with the electrode of the electronic component body.
その際、二つのリード端子を一本の導体線で構成し、後
に分離する方法を採ることができる。第1図(A)はこ
のリード端子成形工程によって成形されたリード端子に
板状電子部品素体を挟持させた状態を示している。図に
おいて4は複数のリード端子を挿通させて保持するホル
ダである。In this case, it is possible to adopt a method in which the two lead terminals are constructed from one conductor wire and then separated later. FIG. 1(A) shows a state in which a plate-shaped electronic component body is sandwiched between lead terminals formed by this lead terminal forming process. In the figure, reference numeral 4 denotes a holder through which a plurality of lead terminals are inserted and held.
■第1図(A)に示すようにリード端子2.3間に板状
電子部品素体1を挟持させて半田槽に浸漬する。同図に
おいて5は半田槽、6は溶融半田のウェーブである。第
1図(A)に示した状態からボルタ4を降下させて第1
図(B)に示すように電子部品素体全体を半田槽に浸漬
し、その後第1図(C)に示すようにホルダ4全体を引
き上げて冷却することによって半田イ」けを行う。(2) As shown in FIG. 1(A), the plate-shaped electronic component body 1 is sandwiched between the lead terminals 2 and 3 and immersed in a solder bath. In the figure, 5 is a solder bath, and 6 is a wave of molten solder. The bolt 4 is lowered from the state shown in Fig. 1 (A) and the first
As shown in FIG. 1(B), the entire electronic component body is immersed in a solder bath, and then, as shown in FIG. 1(C), the entire holder 4 is pulled up and cooled to perform soldering.
以−にのようにして第2図に示したリード端子イ・]き
電子部品が得られる。なお、必要に応じて電子部品素体
の周囲に樹脂コー1−を施す場合は、各部品をホルダに
保持させたまま樹脂槽に浸漬し、その後リード’1jl
j子を分割する。In the manner described above, an electronic component with lead terminals shown in FIG. 2 is obtained. In addition, when applying resin coating around the electronic component body as necessary, immerse each component in the resin bath while holding it in the holder, and then apply lead coating.
Divide the dumplings.
+g)発明の効果
以−1−のようにこの発明によれば、電子部品素体に対
するリード端子の根元部分に半田たまりが形成されて半
田接合強度が向上するため、たとえばスI・レーI・ク
イズのリート端子を用いる場合や細線のリード端子を用
いる場合であってもリート端子の接合強度を維持するこ
とができ、信頼性および特性の優れたリート端子付電子
部品を製造することができる。+g) Effects of the Invention As described in -1-, according to the present invention, a solder pool is formed at the root portion of the lead terminal to the electronic component body, and the solder joint strength is improved. Even when a quiz lead terminal is used or a thin wire lead terminal is used, the bonding strength of the lead terminal can be maintained, and an electronic component with a lead terminal having excellent reliability and characteristics can be manufactured.
第1図(A)〜(C)はこの発明の実施例である電子部
品のリード端子取付方法の手順を表す図、第2図は同方
法により得られたり−F ’li#i子イ]電子部品の
形状を表す平面図、第3図は従来の方法により製造され
たり−ト端子イ」電子部品の形状を表す平面図である。
1−板状電子部品素体、
2.3−リーI・端子、
2b、3b−−湾曲部、
4−ホルダ、
5−半田槽、
6−?容量半田のウェーブ、
S−半田たまり。Figures 1 (A) to (C) are diagrams showing the procedure of a method for attaching lead terminals to electronic components, which is an embodiment of the present invention, and Figure 2 is a diagram showing the procedure for attaching lead terminals to an electronic component according to an embodiment of the present invention. FIG. 3 is a plan view showing the shape of an electronic component manufactured by a conventional method. 1-Plate electronic component body, 2.3-Lee I/terminal, 2b, 3b--curved portion, 4-holder, 5-solder bath, 6-? Capacitive solder wave, S-solder puddle.
Claims (1)
ード端子を取り付ける方法であって、 リード端子の前記電極に接する個所に湾曲部を形成する
リード端子成形工程と、 前記電子部品素体をリード端子で挟持するとともに、半
田槽に浸漬し引き上げることによりリード端子の前記湾
曲部に半田たまりを形成して前記両電極にリード端子を
半田づけする半田づけ工程と、からなる電子部品のリー
ド端子取付方法。(1) A method for attaching lead terminals to electrodes formed on both main surfaces of a plate-shaped electronic component body, comprising: a lead terminal forming step of forming a curved portion at a portion of the lead terminal that contacts the electrodes; a soldering step of sandwiching a component element between lead terminals, immersing it in a solder tank and pulling it up to form a solder pool on the curved portion of the lead terminal, and soldering the lead terminal to both electrodes; How to attach lead terminals to parts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62304024A JPH01144616A (en) | 1987-11-30 | 1987-11-30 | Method of mounting lead terminal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62304024A JPH01144616A (en) | 1987-11-30 | 1987-11-30 | Method of mounting lead terminal |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01144616A true JPH01144616A (en) | 1989-06-06 |
Family
ID=17928153
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62304024A Pending JPH01144616A (en) | 1987-11-30 | 1987-11-30 | Method of mounting lead terminal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01144616A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010147948A2 (en) | 2009-06-16 | 2010-12-23 | A.O. Smith Corporation | Storage gas water heater |
-
1987
- 1987-11-30 JP JP62304024A patent/JPH01144616A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010147948A2 (en) | 2009-06-16 | 2010-12-23 | A.O. Smith Corporation | Storage gas water heater |
US9568213B2 (en) | 2009-06-16 | 2017-02-14 | A. O. Smith Corporation | Storeage gas water heater |
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