JP7545792B2 - Base film for attaching to car body - Google Patents
Base film for attaching to car body Download PDFInfo
- Publication number
- JP7545792B2 JP7545792B2 JP2020048437A JP2020048437A JP7545792B2 JP 7545792 B2 JP7545792 B2 JP 7545792B2 JP 2020048437 A JP2020048437 A JP 2020048437A JP 2020048437 A JP2020048437 A JP 2020048437A JP 7545792 B2 JP7545792 B2 JP 7545792B2
- Authority
- JP
- Japan
- Prior art keywords
- vehicle body
- application
- weight
- film
- plasticizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004014 plasticizer Substances 0.000 claims description 74
- 238000012360 testing method Methods 0.000 claims description 34
- 230000005012 migration Effects 0.000 claims description 28
- 238000013508 migration Methods 0.000 claims description 28
- 239000004800 polyvinyl chloride Substances 0.000 claims description 24
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 24
- 239000011347 resin Substances 0.000 claims description 24
- 239000000758 substrate Substances 0.000 claims description 22
- 229920000728 polyester Polymers 0.000 claims description 17
- 239000004611 light stabiliser Substances 0.000 claims description 12
- 150000001412 amines Chemical class 0.000 claims description 11
- -1 polypropylene Polymers 0.000 claims description 11
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 11
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 239000012790 adhesive layer Substances 0.000 claims description 4
- 229910001507 metal halide Inorganic materials 0.000 claims description 3
- 150000005309 metal halides Chemical class 0.000 claims description 3
- 238000010998 test method Methods 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 239000003981 vehicle Substances 0.000 description 47
- WNLRTRBMVRJNCN-UHFFFAOYSA-N hexanedioic acid Natural products OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 23
- 238000000465 moulding Methods 0.000 description 19
- 238000004383 yellowing Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- 235000011037 adipic acid Nutrition 0.000 description 12
- 239000001361 adipic acid Substances 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 11
- 239000012964 benzotriazole Substances 0.000 description 10
- 239000006096 absorbing agent Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 7
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 7
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
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- 239000000853 adhesive Substances 0.000 description 3
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- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- WXHVQMGINBSVAY-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 WXHVQMGINBSVAY-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
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- 239000007983 Tris buffer Substances 0.000 description 2
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- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 description 2
- ZDWGXBPVPXVXMQ-UHFFFAOYSA-N bis(2-ethylhexyl) nonanedioate Chemical compound CCCCC(CC)COC(=O)CCCCCCCC(=O)OCC(CC)CCCC ZDWGXBPVPXVXMQ-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 2
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 2
- BJAJDJDODCWPNS-UHFFFAOYSA-N dotp Chemical compound O=C1N2CCOC2=NC2=C1SC=C2 BJAJDJDODCWPNS-UHFFFAOYSA-N 0.000 description 2
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 description 2
- 229910001488 sodium perchlorate Inorganic materials 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- GKXUSMDHTROIQZ-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OC1CC(C)(C)NC(C)(C)C1 GKXUSMDHTROIQZ-UHFFFAOYSA-N 0.000 description 1
- OKRSVCKJPLEHEY-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) acetate Chemical compound CC(=O)OC1CC(C)(C)NC(C)(C)C1 OKRSVCKJPLEHEY-UHFFFAOYSA-N 0.000 description 1
- GSTKDOVQEARANU-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) n-phenylcarbamate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)NC1=CC=CC=C1 GSTKDOVQEARANU-UHFFFAOYSA-N 0.000 description 1
- JMUOXOJMXILBTE-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 JMUOXOJMXILBTE-UHFFFAOYSA-N 0.000 description 1
- NWHNXXMYEICZAT-UHFFFAOYSA-N 1,2,2,6,6-pentamethylpiperidin-4-ol Chemical compound CN1C(C)(C)CC(O)CC1(C)C NWHNXXMYEICZAT-UHFFFAOYSA-N 0.000 description 1
- YAOMHRRYSRRRKP-UHFFFAOYSA-N 1,2-dichloropropyl 2,3-dichloropropyl 3,3-dichloropropyl phosphate Chemical compound ClC(Cl)CCOP(=O)(OC(Cl)C(Cl)C)OCC(Cl)CCl YAOMHRRYSRRRKP-UHFFFAOYSA-N 0.000 description 1
- BKUSIKGSPSFQAC-RRKCRQDMSA-N 2'-deoxyinosine-5'-diphosphate Chemical compound O1[C@H](CO[P@@](O)(=O)OP(O)(O)=O)[C@@H](O)C[C@@H]1N1C(NC=NC2=O)=C2N=C1 BKUSIKGSPSFQAC-RRKCRQDMSA-N 0.000 description 1
- WNJVPVLFSNYCKH-UHFFFAOYSA-N 2,2,6,6-tetramethyl-1-phenylmethoxypiperidine Chemical compound CC1(C)CCCC(C)(C)N1OCC1=CC=CC=C1 WNJVPVLFSNYCKH-UHFFFAOYSA-N 0.000 description 1
- WDYYJEFALNLPOT-UHFFFAOYSA-N 2,2,6,6-tetramethyl-4-phenylmethoxypiperidine Chemical compound C1C(C)(C)NC(C)(C)CC1OCC1=CC=CC=C1 WDYYJEFALNLPOT-UHFFFAOYSA-N 0.000 description 1
- MKTJWUMCSNLAOX-UHFFFAOYSA-N 2,2-bis(2,2,6,6-tetramethylpiperidin-4-yl)propanedioic acid Chemical compound C1C(C)(C)NC(C)(C)CC1C(C(O)=O)(C(O)=O)C1CC(C)(C)NC(C)(C)C1 MKTJWUMCSNLAOX-UHFFFAOYSA-N 0.000 description 1
- IXNXCCLDPLCSJK-UHFFFAOYSA-N 2,4,6-tris(2,2,6,6-tetramethylpiperidin-4-yl)benzene-1,3,5-tricarboxylic acid Chemical compound C1C(C)(C)NC(C)(C)CC1C1=C(C(O)=O)C(C2CC(C)(C)NC(C)(C)C2)=C(C(O)=O)C(C2CC(C)(C)NC(C)(C)C2)=C1C(O)=O IXNXCCLDPLCSJK-UHFFFAOYSA-N 0.000 description 1
- NEAHJFGPHPHWND-UHFFFAOYSA-N 2-(2-phenylpropan-2-yl)-6-[5-(trifluoromethyl)benzotriazol-2-yl]-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound C=1C(C(C)(C)CC(C)(C)C)=CC(N2N=C3C=C(C=CC3=N2)C(F)(F)F)=C(O)C=1C(C)(C)C1=CC=CC=C1 NEAHJFGPHPHWND-UHFFFAOYSA-N 0.000 description 1
- ZMWRRFHBXARRRT-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-methylbutan-2-yl)phenol Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(N2N=C3C=CC=CC3=N2)=C1O ZMWRRFHBXARRRT-UHFFFAOYSA-N 0.000 description 1
- OLFNXLXEGXRUOI-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-phenylpropan-2-yl)phenol Chemical compound C=1C(N2N=C3C=CC=CC3=N2)=C(O)C(C(C)(C)C=2C=CC=CC=2)=CC=1C(C)(C)C1=CC=CC=C1 OLFNXLXEGXRUOI-UHFFFAOYSA-N 0.000 description 1
- LHPPDQUVECZQSW-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-ditert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O LHPPDQUVECZQSW-UHFFFAOYSA-N 0.000 description 1
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 description 1
- CHKKZILXOJVMAD-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2-hydroxyethyl)phenol Chemical compound OCCC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 CHKKZILXOJVMAD-UHFFFAOYSA-N 0.000 description 1
- NLWDAUDWBLSJGK-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-tert-butyl-6-methylphenol Chemical compound CC1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O NLWDAUDWBLSJGK-UHFFFAOYSA-N 0.000 description 1
- RTNVDKBRTXEWQE-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-6-butan-2-yl-4-tert-butylphenol Chemical compound CCC(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O RTNVDKBRTXEWQE-UHFFFAOYSA-N 0.000 description 1
- VQMHSKWEJGIXGA-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-6-dodecyl-4-methylphenol Chemical compound CCCCCCCCCCCCC1=CC(C)=CC(N2N=C3C=CC=CC3=N2)=C1O VQMHSKWEJGIXGA-UHFFFAOYSA-N 0.000 description 1
- BPZIYBJCZRUDEG-UHFFFAOYSA-N 2-[3-(1-hydroxy-2-methylpropan-2-yl)-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropan-1-ol Chemical compound C1OC(C(C)(CO)C)OCC21COC(C(C)(C)CO)OC2 BPZIYBJCZRUDEG-UHFFFAOYSA-N 0.000 description 1
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- HLEGLWSRIGRWBJ-UHFFFAOYSA-N [1-[bis(4-acetyloxy-2,2,6,6-tetramethylpiperidin-1-yl)amino]-2,2,6,6-tetramethylpiperidin-4-yl] acetate Chemical compound CC1(C)CC(OC(=O)C)CC(C)(C)N1N(N1C(CC(CC1(C)C)OC(C)=O)(C)C)N1C(C)(C)CC(OC(C)=O)CC1(C)C HLEGLWSRIGRWBJ-UHFFFAOYSA-N 0.000 description 1
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- XQAABEDPVQWFPN-UHFFFAOYSA-N octyl 3-[3-(benzotriazol-2-yl)-5-tert-butyl-4-hydroxyphenyl]propanoate Chemical compound CC(C)(C)C1=CC(CCC(=O)OCCCCCCCC)=CC(N2N=C3C=CC=CC3=N2)=C1O XQAABEDPVQWFPN-UHFFFAOYSA-N 0.000 description 1
- DMFXLIFZVRXRRR-UHFFFAOYSA-N octyl 3-[3-tert-butyl-5-(5-chlorobenzotriazol-2-yl)-4-hydroxyphenyl]propanoate Chemical compound CC(C)(C)C1=CC(CCC(=O)OCCCCCCCC)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O DMFXLIFZVRXRRR-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 229910001487 potassium perchlorate Inorganic materials 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 150000003902 salicylic acid esters Chemical class 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- OIRRCMCATRAYJG-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) 1H-triazine-2,4,6-tricarboxylate Chemical compound CC1(NC(CC(C1)OC(=O)N1NC(=CC(=N1)C(=O)OC1CC(NC(C1)(C)C)(C)C)C(=O)OC1CC(NC(C1)(C)C)(C)C)(C)C)C OIRRCMCATRAYJG-UHFFFAOYSA-N 0.000 description 1
- FDINTOZPTMFQRL-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) butane-1,2,3-tricarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C(C)C(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 FDINTOZPTMFQRL-UHFFFAOYSA-N 0.000 description 1
- UDODJGSESAIMIH-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) phosphate Chemical compound C1C(C)(C)NC(C)(C)CC1OP(=O)(OC1CC(C)(C)NC(C)(C)C1)OC1CC(C)(C)NC(C)(C)C1 UDODJGSESAIMIH-UHFFFAOYSA-N 0.000 description 1
- MILPIQHBMVLAAE-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) phosphite Chemical compound C1C(C)(C)NC(C)(C)CC1OP(OC1CC(C)(C)NC(C)(C)C1)OC1CC(C)(C)NC(C)(C)C1 MILPIQHBMVLAAE-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Body Structure For Vehicles (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
Description
本発明は主に車体貼付用基材フィルムに関する。 The present invention mainly relates to a base film for application to vehicle bodies.
自動車、バス、列車等の車体には、車体を保護する目的の他、広告や装飾のためにフィルムが貼り付けられることがある。このような、自動車、バス、列車等の車体に貼り付けられるフィルム(車体貼付用フィルム)は一般的には車体貼付用基材フィルムと粘着剤で構成されている。車体貼付用基材フィルムは多様な樹脂製フィルムが用いられ、単層だけでなく複層化されたフィルムも使用されている。さらに、車体貼付用基材フィルムに耐候性や防汚性を付与するために表面処理剤層を設けることもある。そして、車体貼付用フィルムの粘着剤層を被着体である車体に密着させることで車体貼付用フィルムを車体に貼り付ける施工方法が多用されている。 Films are sometimes applied to the bodies of automobiles, buses, trains, etc. for advertising and decoration, in addition to protecting the body. Such films applied to the bodies of automobiles, buses, trains, etc. (films for application to the body) generally consist of a base film for application to the body and an adhesive. A variety of resin films are used for the base film for application to the body, and not only single-layer but also multi-layered films are used. Furthermore, a surface treatment agent layer may be provided to impart weather resistance and antifouling properties to the base film for application to the body. A commonly used construction method is to apply the film for application to the body by adhering the adhesive layer of the film for application to the body to the body, which is the adherend.
このように車体貼付用フィルムは施工によって車体に貼り付けられるために車体貼付用基材フィルムにも、貼り付ける際の施工のしやすさ(施工性)や車体形状への追従性が求められる。さらに、自動車、バス、列車等の車体は屋外で使用されるために車体貼付用基材フィルムには耐候性が求められる。耐侯性については屋外で用いられた際の外観の変化、特にフィルムが黄色く変色する黄変を防ぐことが求められる場合がある。 Because films for application to vehicle bodies are applied to the vehicle body through application, the base film for application to vehicle bodies is also required to be easy to apply (applicability) and to be able to conform to the shape of the vehicle body. Furthermore, because the bodies of automobiles, buses, trains, and other vehicles are used outdoors, the base film for application to vehicle bodies is required to be weather resistant. With regard to weather resistance, it may be necessary to prevent changes in appearance when used outdoors, in particular yellowing, where the film turns yellow.
特許文献1には、上表面および下表面を持つ固体プラスチックフィルムと、フィルムの上表面にコーティング組成物として塗布された1つ以上の成分を包含する表面処理領域である保護シートであって、自動車のボディに好適に使用できることが開示されている。 Patent document 1 discloses a protective sheet that is a surface treatment region that includes a solid plastic film having an upper surface and a lower surface, and one or more components applied to the upper surface of the film as a coating composition, and that can be suitably used for automobile bodies.
車体貼付用基材フィルムとしてポリ塩化ビニル系樹脂を用いる場合、車体に貼り付ける際の施工性や車体への追従性との点から適度な柔軟性が必要となる。そこで、柔軟性を付与するためにポリ塩化ビニル系樹脂に可塑剤が添加されるが、可塑剤が粘着剤等の他の層に移行することが懸念される。例えば、車体貼付用フィルムが粘着剤層を有する場合には、可塑剤が粘着剤層に移行することで粘着力が低下するなどの不具合を生じるおそれがある。また、車体貼付用フィルムが他の樹脂層を有する場合、その他の樹脂層に可塑剤が移行し、変色や軟化等の不具合を生じるおそれもある。 When polyvinyl chloride resin is used as a base film for application to a vehicle body, it needs to have a suitable degree of flexibility in terms of ease of application when applied to the vehicle body and conformability to the vehicle body. Therefore, plasticizers are added to polyvinyl chloride resins to impart flexibility, but there is a concern that the plasticizer will migrate to other layers such as the adhesive. For example, if the film for application to a vehicle body has an adhesive layer, there is a risk of the plasticizer migrating to the adhesive layer and causing problems such as a decrease in adhesive strength. In addition, if the film for application to a vehicle body has other resin layers, there is a risk of the plasticizer migrating to the other resin layers and causing problems such as discoloration and softening.
したがって、本発明においては、車体貼付用基材フィルムとしてポリ塩化ビニル系樹脂を用いる場合において、ポリ塩化ビニル系樹脂に可塑剤を添加することで適度な柔軟性を有し車体貼付用フィルムの施工性に優れ、可塑剤が他の層に移行することによる不具合が低減された車体貼付用基材フィルムを提供することを目的とする。 The present invention therefore aims to provide a substrate film for application to a vehicle body that has an appropriate degree of flexibility and excellent workability due to the addition of a plasticizer to the polyvinyl chloride resin used as the substrate film for application to a vehicle body, and that reduces problems caused by the migration of the plasticizer to other layers.
前述の課題を解決するために本発明が用いた手段は、ポリ塩化ビニル系樹脂100重量部に対し粘度100mPa・s/25℃~3500mPa・s/25℃のポリエステル系可塑剤20~40重量部と紫外線吸収剤0.1~10重量部とヒンダードアミン系光安定剤0.1~10重量部を含有し、アクリル系樹脂を含有しない車体貼付用基材フィルムとすることである。また、可塑剤移行性試験において、可塑剤移行率が3%未満である車体貼付用基材フィルムが好ましい。
「試験方法」
直径70mmの車体貼付用基材フィルムを調整し試験前の車体貼付用基材フィルムの重量を測定する。直径70mmかつ厚さ750μmのポリプロピレン製シート2枚の間に、重量を測定した車体貼付用基材フィルムを挟んで60℃に設定した高温チャンバーで24時間置き、冷却後の車体貼付用基材フィルムの重量を測定する。
「可塑剤移行率の算出方法」
(試験前の車体貼付用基材フィルムの重量[g] -試験後の車体貼付用基材フィルムの質量[g])/試験前の車体貼付用基材フィルムの重量[g] × 100% = 可塑剤移行率[%]
さらに、水冷式メタルハライドランプを用いた促進耐候性試験において、促進耐候性試験前の黄色度と304時間後との黄色度との差(ΔYI)が30未満である車体貼付用基材フィルムとしても良い。また、粘着剤層を有する車体貼付用フィルムに用いられる車体貼付用基材フィルムであったり、自動車の車体保護用フィルムである車体貼付用フィルムとしても良い。
The means used in the present invention to solve the above-mentioned problems is to provide a substrate film for application to a vehicle body, which contains 20 to 40 parts by weight of a polyester plasticizer having a viscosity of 100 mPa·s/25° C. to 3500 mPa·s/25° C., 0.1 to 10 parts by weight of an ultraviolet absorber, and 0.1 to 10 parts by weight of a hindered amine light stabilizer, relative to 100 parts by weight of a polyvinyl chloride resin, and does not contain an acrylic resin. In addition, a substrate film for application to a vehicle body having a plasticizer migration rate of less than 3% in a plasticizer migration test is preferable.
Test Method
A substrate film for application to a vehicle body having a diameter of 70 mm is prepared, and the weight of the substrate film for application to a vehicle body before the test is measured. The substrate film for application to a vehicle body whose weight has been measured is sandwiched between two polypropylene sheets having a diameter of 70 mm and a thickness of 750 μm, and placed in a high-temperature chamber set at 60° C. for 24 hours, and the weight of the substrate film for application to a vehicle body after cooling is measured.
"Calculation method for plasticizer migration rate"
(Weight of the base film for application to the vehicle body before the test [g] - Mass of the base film for application to the vehicle body after the test [g]) / Weight of the base film for application to the vehicle body before the test [g] x 100% = Plasticizer migration rate [%]
Furthermore, the film may be a substrate film for application to a vehicle body, in which in an accelerated weather resistance test using a water-cooled metal halide lamp, the difference in yellowness between before and after 304 hours of the accelerated weather resistance test (ΔYI) is less than 30. The film may also be a substrate film for application to a vehicle body used in a film for application to a vehicle body having a pressure-sensitive adhesive layer, or a film for application to a vehicle body that is a film for protecting the vehicle body of an automobile.
本発明によれば、ポリ塩化ビニル系樹脂に可塑剤を添加することで適度な柔軟性を有し車体貼付用フィルムの施工性に優れ、可塑剤が他の層に移行することによる不具合を低減された車体貼付用基材フィルムを提供することができる。 According to the present invention, by adding a plasticizer to a polyvinyl chloride resin, it is possible to provide a base film for application to a vehicle body that has appropriate flexibility, excellent workability as a film for application to a vehicle body, and reduces defects caused by migration of the plasticizer to other layers.
以下、本発明について詳述する。
本発明に用いるポリ塩化ビニル系樹脂は、ポリ塩化ビニルやエチレン‐塩化ビニル、プロピレン‐塩化ビニル共重合体、塩化ビニル‐酢酸ビニル共重合体、塩化ビニル‐塩化ビニリデン共重合体などを用いことができる。
The present invention will be described in detail below.
The polyvinyl chloride resin used in the present invention may be polyvinyl chloride, ethylene-vinyl chloride, propylene-vinyl chloride copolymer, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinylidene chloride copolymer, or the like.
ポリ塩化ビニル系樹脂の平均重合度としては、実質的に成型加工が可能であれば、特に制限されるものではないが、平均重合度500~2000の範囲が好ましく、平均重合度700~1300の範囲がさらに好ましい。平均重合度500未満では溶融時の粘度が低いため加工し難く、平均重合度2000を超える場合は溶融時の粘度が高いため加工し難くなる可能性がある。 The average degree of polymerization of polyvinyl chloride resin is not particularly limited as long as it is substantially moldable, but an average degree of polymerization in the range of 500 to 2000 is preferable, and an average degree of polymerization in the range of 700 to 1300 is even more preferable. If the average degree of polymerization is less than 500, the viscosity when melted is low and processing is difficult, and if the average degree of polymerization is more than 2000, the viscosity when melted is high and processing may be difficult.
本発明で用いられる可塑剤はポリ塩化ビニル系樹脂の柔軟化や加工性の向上等を目的として添加されるものであって、DOP(ジ‐2‐エチルヘキシルフタレート)、DINP(ジイソノニルフタレート)、DIDP(ジイソデシルフタレート)、DOTP(ジオクチルテレフタレート)等のフタル酸系可塑剤、二塩基酸とグリコールの重縮合を基本構造とし、その両末端を一塩基酸または一価アルコールにより停止することにより分子量を800~8000としたポリエステル系可塑剤、DOA(ジ‐2‐エチルヘキシルアジペート)、DIDA(ジイソデシルアジペート)などのアジピン酸エステル系可塑剤、DOS(ジ‐2‐エチルヘキシルセバケート)などのセバシン酸エステル系可塑剤、DOZ(ジ‐2‐エチルヘキシルアゼレート)などのアゼライン酸エステル系可塑剤といった脂肪族二塩基酸エステル系可塑剤、リン酸トリクレジル、リン酸トリキシレニル、リン酸クレジルジフェニル、リン酸トリス(イソプロピル化フェニル)、リン酸トリス(ジクロロプロピル)等などのリン酸エステル系可塑剤、スルホン酸エステル系可塑剤を用いることができる。 The plasticizers used in the present invention are added for the purpose of softening polyvinyl chloride resins and improving their processability, and include phthalic acid plasticizers such as DOP (di-2-ethylhexyl phthalate), DINP (diisononyl phthalate), DIDP (diisodecyl phthalate), and DOTP (dioctyl terephthalate), polyester plasticizers with a molecular weight of 800 to 8,000, which have a basic structure of polycondensation of dibasic acid and glycol and are terminated at both ends with monobasic acid or monohydric alcohol, and DOA (di-2-ethylhexyl adipate). , adipic acid ester plasticizers such as DIDA (diisodecyl adipate), sebacate acid ester plasticizers such as DOS (di-2-ethylhexyl sebacate), azelaate acid ester plasticizers such as DOZ (di-2-ethylhexyl azelate), aliphatic dibasic acid ester plasticizers, phosphate ester plasticizers such as tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, tris(isopropylated phenyl) phosphate, tris(dichloropropyl) phosphate, and sulfonate ester plasticizers can be used.
ポリエステル系可塑剤の添加量はポリ塩化ビニル系樹脂100重量部に対して5~50重量部が好ましい。可塑剤の添加量が50重量部を超えると車体貼付用基材フィルムからの可塑剤のブリードやブロッキング等が起こる場合がある。10重量部より少ないと加工が困難になる可能性がある。可塑剤の添加量は10~40重量部がより好ましく、適度な柔軟性と延伸性を有するとともにべた付きや加工中でのプレートアウトがないとの点で優れる。 The amount of polyester plasticizer added is preferably 5 to 50 parts by weight per 100 parts by weight of polyvinyl chloride resin. If the amount of plasticizer added exceeds 50 parts by weight, bleeding of the plasticizer from the base film for application to the vehicle body or blocking may occur. If the amount is less than 10 parts by weight, processing may become difficult. The amount of plasticizer added is more preferably 10 to 40 parts by weight, which is excellent in that it has moderate flexibility and extensibility as well as no stickiness or plate-out during processing.
ここで、耐候性に優れるとの点からアジピン酸系ポリエステル可塑剤が好適に用いられる。アジピン酸系ポリエステル可塑剤はアジピン酸あるいはアジピン酸誘導体とアルコールからなるポリエステルで、例えばポリエチレンアジペート、ポリアジピン酸ジオクチル、ポリアジピン酸ジイソオクチル、ポリアジピン酸ジイソデシル等が挙げられる。アジピン酸系ポリエステル可塑剤はフィルムからの移行が少ないという点でも優れており、車体貼付用基材フィルムに粘着剤層や他の樹脂層を積層する場合にはアジピン酸系ポリエステル可塑剤を用いることが好ましい。
また粘度として100mPa・s/25℃~3500mPa・s/25℃程度であるポリエステル系可塑剤を用いることができる。粘度において、好ましくは120mPa・s/25℃~3000mPa・s/25℃、より好ましくは150mPa・s/25℃~2000mPa・s/25℃である。ポリエステル系可塑剤の粘度が概ね5000mPa・s/25℃を超えると流動性が低く、加工時に取り扱いにくくなる。粘度が3000mPa・s/25℃以下であれば流動性も向上し取り扱いやすくなり、2000mPa・s/25℃以下であればDOP等のフタル酸系可塑剤と同様な取り扱いができるために好ましい。
Here, adipic acid-based polyester plasticizers are preferably used because of their excellent weather resistance. Adipic acid-based polyester plasticizers are polyesters made of adipic acid or an adipic acid derivative and alcohol, and examples thereof include polyethylene adipate, dioctyl polyadipate, diisooctyl polyadipate, diisodecyl polyadipate, etc. Adipic acid-based polyester plasticizers are also excellent in that they are less likely to migrate from the film, and it is preferable to use an adipic acid-based polyester plasticizer when a pressure-sensitive adhesive layer or other resin layer is laminated on a base film for application to a vehicle body.
In addition, a polyester plasticizer having a viscosity of about 100 mPa·s/25°C to 3500 mPa·s/25°C can be used. The viscosity is preferably 120 mPa·s/25°C to 3000 mPa·s/25°C, more preferably 150 mPa·s/25°C to 2000 mPa·s/25°C. If the viscosity of the polyester plasticizer exceeds about 5000 mPa·s/25°C, the fluidity is low and it becomes difficult to handle during processing. If the viscosity is 3000 mPa·s/25°C or less, the fluidity is improved and it becomes easy to handle, and if it is 2000 mPa·s/25°C or less, it is preferable because it can be handled in the same way as phthalic acid plasticizers such as DOP.
本発明では過塩素酸塩を用いることが好ましい。過塩素酸塩としては過塩素酸ナトリウム、過塩素酸カリウム、過塩素酸アンモニウム等が挙げられる。その添加量は0.01~2重量部が好ましく、0.05~1重量部がより好ましく、0.1~0.5重量部がさらに好ましい。0.01重量部未満では十分な耐候性が得られず、添加量が2重量部よりも多い場合には、加工中の熱安定性の低下やプレートアウト、加工後のブリードアウトのおそれがある。
ここで、過塩素酸塩はポリ塩化ビニル系樹脂に添加剤を配合しフィルムに加工する際に安定剤として機能することが期待される。一方発明者らは、その機構は不明であるが、車体貼付用基材フィルムの耐候性試験機を用いた試験において車体貼付用基材フィルムの黄変を低減させることを見出した。
In the present invention, it is preferable to use a perchlorate. Examples of perchlorate include sodium perchlorate, potassium perchlorate, and ammonium perchlorate. The amount of addition is preferably 0.01 to 2 parts by weight, more preferably 0.05 to 1 part by weight, and even more preferably 0.1 to 0.5 parts by weight. If the amount is less than 0.01 parts by weight, sufficient weather resistance cannot be obtained, and if the amount is more than 2 parts by weight, there is a risk of a decrease in thermal stability during processing, plate-out, and bleed-out after processing.
Here, perchlorates are expected to function as stabilizers when additives are added to polyvinyl chloride resins and processed into films. Meanwhile, the inventors have found that perchlorates reduce yellowing of substrate films for application to vehicle bodies in tests using a weather resistance tester for substrate films for application to vehicle bodies, although the mechanism is unclear.
車体貼付用基材フィルムの黄変は、分光色測計等を用いて黄色度(YI)を測定し、その黄色度の変化を算出することで評価することができる。黄色度の変化をΔYIとすると、ΔYIは変色後の黄色度(YI)から変色前の初期の黄色度(YI)を引くことで算出される。ここで車体貼付用基材フィルムの黄変を評価する際には耐候性試験機が用いられることも多い。そこで、耐候性試験前後のフィルムの黄変は以下の様な式によりΔYIを求めて評価することが出来る。
「ΔYI」=「所定時間、耐候性試験を行った後に測定した黄色度(YI)」-「耐候性試験を行う前に測定した黄色度(YI)」
測定方法は、プラスチック-黄色度及び黄変度の求め方 (JIS K7373:2006)に従って測定することができる。
The yellowing of the base film for application to the vehicle body can be evaluated by measuring the yellowness index (YI) using a spectrophotometer or the like and calculating the change in the yellowness index. If the change in yellowness index is ΔYI, then ΔYI is calculated by subtracting the initial yellowness index (YI) before discoloration from the yellowness index (YI) after discoloration. Here, a weather resistance tester is often used to evaluate the yellowing of the base film for application to the vehicle body. Thus, the yellowing of the film before and after the weather resistance test can be evaluated by calculating ΔYI using the following formula.
"ΔYI" = "Yellowness (YI) measured after a weather resistance test for a specified period of time" - "Yellowness (YI) measured before a weather resistance test"
The measurement method can be according to Plastics-Determination of Yellowness and Discoloration (JIS K7373:2006).
本発明で用いられる紫外線吸収剤は車体貼付用基材フィルムの劣化を防ぐことを目的として添加されるものである。紫外線吸収剤の主な作用は紫外線を吸収して熱エネルギーや長光波に変換すると考えられている。
例えば、ベンゾフェノン系、ベンゾトリアゾール系、トリアジン系、サリチル酸エステル系、シアノアクリレート系等の従来ポリ塩化ビニル系樹脂に配合しているようなものが挙げられる。車体貼付用基材フィルムの劣化による黄変に関与していると考えられている波長領域(320nm~400nm)での紫外線吸収能に優れ、得られる車体貼付用基材フィルムの初期の色調において黄味が少ないことから、ベンゾトリアゾール系紫外線吸収剤を用いることが好ましい。ベンゾトリアゾール系紫外線吸収剤としては、具体例には2-(2’-ヒドロキシ-5’-メチルフェニル)-ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-tert-ブチルフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-3’-メチル-5’-tert-ブチルフェニル)-ベンゾトリアゾール;2-(2’-ヒドロキシ-5’-シクロヘキシルフェニル)-ベンゾトリアゾール;2-(2’-ヒドロキシ-3’,5’-ジメチルフェニル)-ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-tert-ブチルフェニル)-5-クロロ-ベンゾトリアゾール、2-(2’-ヒドロキシ-5-tert-オクチルフェニル)-2H-ベンゾトリアゾール;2-(2’-ヒドロキシ-5-オクチルフェニル)-2H-ベンゾトリアゾール、2-(3’,5’-ジ-tert-ブチル-2’-ヒドロキシフェニル)-5-クロロベンゾトリアゾール、2-(3’-tert-ブチル-5’-メチル-ブチル-2’ヒドロキシフェニル)-5-クロロベンゾトリアゾール、2-(3’,5’-ジ-tert-アミル-2’-ヒドロキシフェニル)ベンゾトリアゾール、2-(3’,5’-ビス(α,α-ジメチルベンジル)-2’-ヒドロキシフェニル)ベンゾトリアゾール、2-(3’-tert-ブチル-2’-ヒドロキシ-5’-(2-オクチルオキシカルボニルエチル)フェニル)ベンゾトリアゾール、2,2’-メチレン-ビス[4-(1,1,3,3-テトラメチルブチル)-6-ベンゾトリアゾール-2-イルフェノール]、2-[2’-ヒドロキシ-3’-(α,α-ジメチルベンジル)-5’-(1,1,3,3-テトラメチル-ブチル)フェニル]ベンゾトリアゾール、5-トリフルオロメチル-2-(2-ヒドロキシ-3-α-クミル-5-tert-オクチルフェニル)-2H-ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-(2-ヒドロキシエチル)フェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-(2-メタクリルロイルオキシエチル)フェニル)ベンゾトリアゾール、2-(3’-tert-ブチル-5’-メチル-2’-ヒドロキシフェニル)-5-クロロ-ベンゾトリアゾール、2-(3’-sec-ブチル-5’-tert-ブチル-2’-ヒドロキシフェニル)-ベンゾトリアゾール、2-(3’,5’-ジ-tert-ブチル-2’-ヒドロキシフェニル)-ベンゾトリアゾール、2-(5’-tert-オクチル-2’-ヒドロキフェニル)-ベンゾトリアゾール、2-(3’-ドデシル-5’-メチル-2’-ヒドロキシフェニル)-ベンゾトリアゾール;、2-(3’-tert-ブチル-5’-(2-オクチルオキシカルボニルエチル)-2’-ヒドロキシフェニル)-5-クロロベンゾトリアゾール、2-(5’-メチル-2’-ヒドロキシフェニル)-ベンゾトリアゾール、2-(5’-tert-ブチル-2’-ヒドロキシフェニル)-ベンゾトリアゾール、2-(2’-ヒドロキシ-3’-ジ-tert-ブチルフェニル)-ベンゾトリアゾール等が挙げられるが、特に限定されるものではない。また、これらのベンゾトリアゾール系紫外線吸収剤は一種または二種以上組み合わせて使用することができる。
The ultraviolet absorbing agent used in the present invention is added for the purpose of preventing deterioration of the base film to be applied to the vehicle body. It is believed that the main function of the ultraviolet absorbing agent is to absorb ultraviolet rays and convert them into heat energy or long light waves.
Examples of such an absorbent include those that are conventionally blended into polyvinyl chloride resins, such as benzophenone-based, benzotriazole-based, triazine-based, salicylic acid ester-based, cyanoacrylate-based, etc. It is preferable to use a benzotriazole-based ultraviolet absorber, since it has excellent ultraviolet absorbing ability in the wavelength range (320 nm to 400 nm) that is thought to be involved in the yellowing due to deterioration of the substrate film for application to the vehicle body, and the initial color tone of the obtained substrate film for application to the vehicle body is less yellowish. Specific examples of the benzotriazole-based ultraviolet absorber include 2-(2'-hydroxy-5'-methylphenyl)-benzotriazole, 2-(2'-hydroxy-5'-tert-butylphenyl)-benzotriazole, 2-(2'-hydroxy-3'-methyl-5'-tert-butylphenyl)-benzotriazole;2-(2'-hydroxy-5'-cyclohexylphenyl)-benzotriazole;2-(2'-hydroxy-3',5'-dimethylphenyl)-benzotriazole,2-(2'-hydroxy-5'-tert-butylphenyl)-5-chloro-benzotriazole,2-(2'-hydroxy-5-tert-octylphenyl)-2H-benzotriazole; nyl)-2H-benzotriazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(3'-tert-butyl-5'-methyl-butyl-2'hydroxyphenyl)-5-chlorobenzotriazole, 2-(3',5'-di-tert-amyl-2'-hydroxyphenyl)benzotriazole, 2-(3',5'-bis(α,α-dimethylbenzyl)-2'-hydroxyphenyl)benzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-(2-octyloxycarbonylethyl)phenyl)benzotriazole, 2,2'-methylene-bis[4-(1,1,3,3-tetramethylbutyl)-6-benzotriazol-2-ylphenone 2-[2'-hydroxy-3'-(α,α-dimethylbenzyl)-5'-(1,1,3,3-tetramethyl-butyl)phenyl]benzotriazole, 5-trifluoromethyl-2-(2-hydroxy-3-α-cumyl-5-tert-octylphenyl)-2H-benzotriazole, 2-(2'-hydroxy-5'-(2-hydroxyethyl)phenyl)benzotriazole, 2-(2'-hydroxy-5'-(2-methacryloyloxyethyl)phenyl)benzotriazole, 2-(3'-tert-butyl-5'-methyl-2'-hydroxyphenyl)-5-chloro-benzotriazole, 2-(3'-sec-butyl-5'-tert-butyl-2'-hydroxyphenyl)-benzotriazole, 2- (3',5'-di-tert-butyl-2'-hydroxyphenyl)-benzotriazole, 2-(5'-tert-octyl-2'-hydroxyphenyl)-benzotriazole, 2-(3'-dodecyl-5'-methyl-2'-hydroxyphenyl)-benzotriazole;, 2-(3'-tert-butyl-5'-(2-octyloxycarbonylethyl)-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(5'-methyl-2'-hydroxyphenyl)-benzotriazole, 2-(5'-tert-butyl-2'-hydroxyphenyl)-benzotriazole, 2-(2'-hydroxy-3'-di-tert-butylphenyl)-benzotriazole, etc. are exemplified, but are not particularly limited thereto. In addition, these benzotriazole-based ultraviolet absorbers can be used alone or in combination of two or more kinds.
紫外線吸収剤の添加量は、ポリ塩化ビニル系樹脂100重量部あたり0.1~10重量部である。0.2~3重量部がより好ましく、0.3~2重量部がさらに好ましい。0.1重量部未満では十分な耐候性が得られず、添加量が10重量部よりも多い場合には、紫外線吸収剤がポリ塩化ビニル系樹脂に添加し加工した際に、加工機の金属ロールに紫外線吸収剤がプレートアウトし加工性を低下させたり、得られる車体貼付用基材フィルムの初期の色調が黄味を帯びたり、経時でブリードアウトしたりすることから好ましくない。 The amount of ultraviolet absorber added is 0.1 to 10 parts by weight per 100 parts by weight of polyvinyl chloride resin. 0.2 to 3 parts by weight is more preferable, and 0.3 to 2 parts by weight is even more preferable. If the amount is less than 0.1 part by weight, sufficient weather resistance cannot be obtained, and if the amount is more than 10 parts by weight, when the ultraviolet absorber is added to the polyvinyl chloride resin and processed, the ultraviolet absorber may plate out onto the metal roll of the processing machine, reducing processability, or the initial color tone of the obtained base film for application to the vehicle body may become yellowish or bleed out over time, which is not preferable.
本発明で用いられるヒンダードアミン系光安定剤は、紫外線によって発生したフリーラジカルを捕捉する等の機能が期待されている。さらに可塑剤を添加したポリ塩化ビニル系樹脂に対し、ヒンダードアミン系光安定剤を添加することで可塑剤の紫外線による劣化を低減することも車体貼付用基材フィルムの黄変の低減に寄与していると考えている。
具体例には2,2,6,6-テトラメチルピペリジル-4-ベンゾエート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)セバケート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)オキザレート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)マロネート、(2,2,6,6-テトラメチル-4-ピペリジル)アジペート、トリス(2,2,6,6-テトラメチル-4-ピペリジル)ホスファイト、トリス(2,2,6,6-テトラメチル-4-ピペリジル)ベンゼン-1,3,5-トリカルボキシレート、トリス(2,2,6,6-テトラメチル-4-ピペリジル)トリアジン-2,4,6-トリカルボキシレート、トリス(2,2,6,6-テトラメチル-4-ピペリジル)ニトロトリアセテート、トリス(2,2,6,6-テトラメチル-4-ピペリジル)ブタン-1,2,3-トリカルボキシレート、1,3,8-トリアザ-7,7,9,9-テトラメチル-3-n-オクチルスピロ[4,5]デカン-2,4-ジオン、1,2,3,4-テトラ(4-カルボニルオキシ-2,2,6,6-テトラメチルピペリジル)-ブタン、1,3,8-トリアザ-7,7,9,9-テトラメチル-2,4-ジオキソ-スピロ[4,5]デカン、トリ(4-アセトキシ-2,2,6,6-テトラメチルピペリジル)アミン、4-アセトキシ-2,2,6,6-テトラメチルピペリジン、4-ステアロイルオキシ-2,2,6,6-テトラメチルピペリジン、4-ベンジルオキシ-2,2,6,6-テトラメチルピペリジン、4-フェニルカルバモイルオキシ-2,2,6,6-テトラメチルピペリジン、4-p-トルエンスルホニルオキシ-2,2,6,6-テトラメチルピペリジン、ビス(2,2,6,6-テトラメチル-4-ピペリジル)テレフタレート、1,2,3,4-ブタンテトラカルボン酸と1,2,2,6,6-ペンタメチル-4-ピペリジノール及び3,9-ビス(2-ヒドロキシ-1,1-ジメチルエチル) -2,4,8,10-テトラオキサスピロ[5.5]ウンデカンとの混合エステル化物等が挙げられる。また、これらの光安定剤は一種または二種以上組み合わせて使用することができる。
The hindered amine light stabilizer used in the present invention is expected to have the function of capturing free radicals generated by ultraviolet light, etc. Furthermore, it is believed that the addition of a hindered amine light stabilizer to a polyvinyl chloride resin to which a plasticizer has been added reduces the deterioration of the plasticizer caused by ultraviolet light, which also contributes to the reduction of yellowing of the base film to be applied to the vehicle body.
Specific examples include 2,2,6,6-tetramethylpiperidyl-4-benzoate, bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, bis(2,2,6,6-tetramethyl-4-piperidyl)oxalate, bis(2,2,6,6-tetramethyl-4-piperidyl)malonate, (2,2,6,6-tetramethyl-4-piperidyl)adipate, tris(2,2,6,6-tetramethyl-4-piperidyl)phosphite, tris(2,2,6,6-tetramethyl-4-piperidyl)phosphate ... tris(2,2,6,6-tetramethyl-4-piperidyl)benzene-1,3,5-tricarboxylate, tris(2,2,6,6-tetramethyl-4-piperidyl)triazine-2,4,6-tricarboxylate, tris(2,2,6,6-tetramethyl-4-piperidyl)nitrotriacetate, tris(2,2,6,6-tetramethyl-4-piperidyl)butane-1,2,3-tricarboxylate, 1,3,8-triaza-7,7,9,9-tetramethyl-3-n-octylspiro[ 4,5]decane-2,4-dione, 1,2,3,4-tetra(4-carbonyloxy-2,2,6,6-tetramethylpiperidyl)-butane, 1,3,8-triaza-7,7,9,9-tetramethyl-2,4-dioxo-spiro[4,5]decane, tri(4-acetoxy-2,2,6,6-tetramethylpiperidyl)amine, 4-acetoxy-2,2,6,6-tetramethylpiperidine, 4-stearoyloxy-2,2,6,6-tetramethylpiperidine, 4-benzyloxy-2,2,6,6-tetramethylpiperidine, benzyloxy-2,2,6,6-tetramethylpiperidine, 4-phenylcarbamoyloxy-2,2,6,6-tetramethylpiperidine, 4-p-toluenesulfonyloxy-2,2,6,6-tetramethylpiperidine, bis(2,2,6,6-tetramethyl-4-piperidyl)terephthalate, a mixed ester of 1,2,3,4-butanetetracarboxylic acid with 1,2,2,6,6-pentamethyl-4-piperidinol and 3,9-bis(2-hydroxy-1,1-dimethylethyl)-2,4,8,10-tetraoxaspiro[5.5]undecane, etc. Furthermore, these light stabilizers can be used alone or in combination of two or more kinds.
ヒンダードアミン系光安定剤の添加量は、ポリ塩化ビニル系樹脂100重量部あたり0.1~10重量部である。0.2~3重量部がより好ましく、0.3~2重量部がさらに好ましい。0.1重量部未満では十分な耐候性が得られず、10重量部よりも多い場合には、配合量に見合った耐候性向上効果は得られない。 The amount of hindered amine light stabilizer added is 0.1 to 10 parts by weight per 100 parts by weight of polyvinyl chloride resin. 0.2 to 3 parts by weight is more preferable, and 0.3 to 2 parts by weight is even more preferable. If it is less than 0.1 part by weight, sufficient weather resistance cannot be obtained, and if it is more than 10 parts by weight, the weather resistance improvement effect commensurate with the amount added cannot be obtained.
本発明においては紫外線吸収剤およびヒンダードアミン系光安定剤を組み合わせて使用することで、車体貼付用基材フィルムの黄変を低減に寄与している。ここで、この作用の機構については明確にはわかっていないが、紫外線を吸収する紫外線吸収剤とフリーラジカルを捕捉する等の効果を有するヒンダードアミン系光安定剤とが別個に作用することで相乗効果をもたらしていると考えている。これにより紫外線吸収剤またはヒンダードアミン系光安定剤のみを使用した場合よりも耐候性の向上、特に黄変の低減効果が得られると推定している。 In the present invention, the use of a combination of an ultraviolet absorber and a hindered amine light stabilizer contributes to reducing yellowing of the base film to be applied to the vehicle body. Although the mechanism of this action is not clearly understood, it is believed that a synergistic effect is achieved by the separate action of the ultraviolet absorber, which absorbs ultraviolet light, and the hindered amine light stabilizer, which has the effect of capturing free radicals. It is presumed that this results in improved weather resistance, particularly reduced yellowing, compared to when only an ultraviolet absorber or hindered amine light stabilizer is used.
安定剤としてBa系、Ca系、Zn系安定剤を用いることができ、これらを複合したBa/Zn系複合安定剤やCa/Zn系複合安定剤を用いることができる。より具体的には、ステアリン酸Ba等のBa系、Ca系、Zn系金属石鹸が好適に用いられる。さらに、スズ系安定剤やホスファイト、エポキシ化大豆油、βジケントン等を用いても良い。 As the stabilizer, Ba-based, Ca-based, and Zn-based stabilizers can be used, and a combination of these, such as Ba/Zn-based composite stabilizers and Ca/Zn-based composite stabilizers, can be used. More specifically, Ba-based, Ca-based, and Zn-based metal soaps such as Ba stearate are preferably used. Furthermore, tin-based stabilizers, phosphites, epoxidized soybean oil, β-diketone, etc. may also be used.
また、必要に応じて、安定剤、顔料、充填剤、紫外線遮蔽剤、帯電防止剤、難燃剤、増粘剤、界面活性剤、蛍光剤、架橋剤、衝撃改良剤など、一般的に樹脂に添加される他の配合剤を添加してもよい。 If necessary, other additives that are generally added to resins, such as stabilizers, pigments, fillers, UV shielding agents, antistatic agents, flame retardants, thickeners, surfactants, fluorescent agents, crosslinking agents, and impact modifiers, may also be added.
車体貼付用基材フィルムの厚みは、用途にもよるが10~1000μm程度とすることができる。印刷用やオーバーラミ用、積層用、テープ用などに用いる場合は20~500μmが好ましい。また、厚みが薄い方が黄変が大きく、特に車体貼付用基材フィルムが透明の場合は厚みによる影響が大きくなる。そのため、厚みは40~300μm程度が好ましく、50~200μmがさらに好ましい。 The thickness of the base film for application to the vehicle body can be about 10 to 1000 μm, depending on the application. When used for printing, overlamination, lamination, tape, etc., 20 to 500 μm is preferable. Furthermore, the thinner the thickness, the greater the yellowing, and the effect of the thickness is particularly large when the base film for application to the vehicle body is transparent. Therefore, the thickness is preferably about 40 to 300 μm, and more preferably 50 to 200 μm.
車体貼付用基材フィルムを製造する際の混合工程には、通常、熱可塑性樹脂において用いられている公知の装置を利用することができる。例えば、ポリ塩化ビニル系樹脂に可塑剤、紫外線吸収剤、ヒンダードアミン系光安定剤、過塩素酸等を添加したポリ塩化ビニル系樹脂組成物を高速攪拌機、低速攪拌機、ヘンシェルミキサーなどで均一に混合し、バッチ式混練ミキサー、バンバリーミキサー、コニーダ、押出機などで溶融混合し、直ちに成型してもよい。また、溶融混合した後、一旦ペレット化し、その後成型してもよい。 For the mixing step in producing the base film for application to vehicle bodies, known equipment normally used for thermoplastic resins can be used. For example, a polyvinyl chloride resin composition in which a plasticizer, an ultraviolet absorber, a hindered amine light stabilizer, perchloric acid, etc. have been added to a polyvinyl chloride resin may be mixed uniformly using a high-speed mixer, a low-speed mixer, a Henschel mixer, etc., and melt-mixed using a batch-type kneading mixer, a Banbury mixer, a co-kneader, an extruder, etc., and immediately molded. Alternatively, after melt mixing, the mixture may be pelletized and then molded.
車体貼付用基材フィルムを製造する際の溶融賦形する工程はシート成型法を用いることができる。シート成型法として、得られたシートの厚み精度の点から、カレンダー成型法またはロール成型法が好ましく、さらに加工速度の点からもカレンダー成型法が好ましい。その他にも一般的なシート成型法により成型することができる。例えば押出成型法、プレス成型法、ブロー成型法などが挙げられる。 A sheet molding method can be used for the melt shaping process when manufacturing the base film for application to vehicle bodies. As the sheet molding method, in terms of the thickness accuracy of the obtained sheet, a calendar molding method or a roll molding method is preferable, and in terms of processing speed, a calendar molding method is also preferable. In addition, molding can be performed by a general sheet molding method. For example, an extrusion molding method, a press molding method, a blow molding method, etc. can be mentioned.
以下、実施例を挙げて本発明を具体的に説明するが、本発明はこれら実施例に限定されるものではない。 The present invention will be explained in detail below with reference to examples, but the present invention is not limited to these examples.
実施例および比較例に使用した各配合剤は以下の通りである。
ポリ塩化ビニル系樹脂A:ポリ塩化ビニル樹脂平均重合度1000
可塑剤B-1:アジピン酸系ポリエステル可塑剤(粘度:600mPa・s/25℃)
可塑剤B-2:アジピン酸系ポリエステル可塑剤(粘度:150mPa・s/25℃)
可塑剤B-3:アジピン酸系ポリエステル可塑剤(粘度:500mPa・s/25℃)
可塑剤B-4:アジピン酸系ポリエステル可塑剤(粘度:1400mPa・s/25℃)
可塑剤B-5:アジピン酸系ポリエステル可塑剤(粘度:3000mPa・s/25℃)
可塑剤B-6:アジピン酸系ポリエステル可塑剤(粘度:4850mPa・s/25℃)
可塑剤B-7:フタル酸系可塑剤 DOP(粘度:57mPa・s/25℃)
可塑剤B-8:テレフタル酸2-エチルヘキシル DOTP(粘度:60mPa・s/25℃)
過塩素酸塩C-1:過塩素酸ナトリウム
紫外線吸収剤D-1:ベンゾトリアゾール系紫外線吸収剤(分子量:323)
紫外線吸収剤D-2:ベンゾトリアゾール系紫外線吸収剤(分子量:225)
紫外線吸収剤D-3:トリアジン系紫外線吸収剤(分子量:700)
ヒンダードアミン系光安定剤E-1(分子量:481)
ヒンダードアミン系光安定剤E-2(分子量:約2000)
安定剤F-1:金属石鹸系複合安定剤
The ingredients used in the examples and comparative examples are as follows:
Polyvinyl chloride resin A: Polyvinyl chloride resin average degree of polymerization 1000
Plasticizer B-1: Adipic acid-based polyester plasticizer (viscosity: 600 mPa·s/25°C)
Plasticizer B-2: Adipic acid polyester plasticizer (viscosity: 150 mPa·s/25°C)
Plasticizer B-3: Adipic acid polyester plasticizer (viscosity: 500 mPa·s/25°C)
Plasticizer B-4: Adipic acid polyester plasticizer (viscosity: 1400 mPa·s/25°C)
Plasticizer B-5: Adipic acid polyester plasticizer (viscosity: 3000 mPa·s/25°C)
Plasticizer B-6: Adipic acid polyester plasticizer (viscosity: 4850 mPa·s/25°C)
Plasticizer B-7: Phthalic acid plasticizer DOP (viscosity: 57 mPa·s/25°C)
Plasticizer B-8: 2-ethylhexyl terephthalate DOTP (viscosity: 60 mPa·s/25°C)
Perchlorate C-1: Sodium perchlorate UV absorber D-1: Benzotriazole UV absorber (molecular weight: 323)
UV absorber D-2: Benzotriazole-based UV absorber (molecular weight: 225)
UV absorber D-3: Triazine-based UV absorber (molecular weight: 700)
Hindered amine light stabilizer E-1 (molecular weight: 481)
Hindered amine light stabilizer E-2 (molecular weight: approx. 2000)
Stabilizer F-1: Metal soap-based composite stabilizer
「実施例1」
表1の配合欄の記載した実施例1の配合剤を用いて、表中の成型条件により車体貼付用基材フィルムを成型し、表中に示した評価項目について以下の方法により評価を行った。
他の実施例、比較例も実施例1と同様に表1~表4に従って成型し評価を行った。
"Example 1"
Using the ingredients of Example 1 shown in the formulation column of Table 1, a base film for application to a vehicle body was molded under the molding conditions in the table, and the evaluation items shown in the table were evaluated by the following methods.
Other examples and comparative examples were molded and evaluated in accordance with Tables 1 to 4 in the same manner as in Example 1.
表1~表4に示した成型方法は以下の方法で行った。
<成型条件1>
配合剤を攪拌して混合した後、180℃に設定した二本ロールにて、所定の厚さのシート状に成型した。
<成型条件2>
配合剤をヘンシェルミキサーにて混合した後、バンバリーミキサーにて混練し、カレンダー成型機を用いて設定温度160℃で所定の厚さのシート状に成型した。
The molding methods shown in Tables 1 to 4 were carried out as follows.
<Molding Condition 1>
The ingredients were mixed by stirring, and then molded into a sheet of a predetermined thickness using a twin roll set at 180°C.
<Molding Condition 2>
The ingredients were mixed in a Henschel mixer, kneaded in a Banbury mixer, and molded into a sheet of a predetermined thickness at a set temperature of 160° C. using a calendar molding machine.
実施例及び比較例の評価は以下の方法で行った。 The examples and comparative examples were evaluated using the following methods.
耐候性1および耐候性2の評価は、以下の試験条件にて耐候性試験を行った後、所定時間後のフィルムの表面を目視による観察と黄色度(YI)の変化であるΔYIにより評価した。 Weather resistance 1 and weather resistance 2 were evaluated by conducting a weather resistance test under the following test conditions, and then visually observing the film surface after a specified time and evaluating ΔYI, which is the change in yellowness index (YI).
<耐候性試験>
耐候性1および耐候性2における耐候性試験は以下の方法で行った。
実施例または比較例のフィルムを以下の耐候性試験機の試料板上に2枚重ね、アルミテープにて周囲を固定して試験を実施した。耐候性試験機はダイプラ・ウィンテス社製超促進耐候性試験機(水冷式メタルハライドランプ使用、型式:KW-R6TP-A)を使用し、パネル温度63℃、槽内湿度50%RH、シャワーリング2時間間隔、シャワー噴射時間120秒、放射照度60mW/cm^2の条件にて所定時間の促進耐候性試験を行った。耐候性1では304時間、耐候性2では608時間実施後に試料板上に重ねた2枚のフィルムの内、最上部のフィルムを取り出し評価を行った。
<Weather resistance test>
The weather resistance tests in Weather Resistance 1 and Weather Resistance 2 were carried out in the following manner.
Two films of the examples or comparative examples were stacked on the sample plate of the following weather resistance tester, and the periphery was fixed with aluminum tape to conduct the test. The weather resistance tester used was a Daipla Wintes ultra-accelerated weather resistance tester (using a water-cooled metal halide lamp, model: KW-R6TP-A), and accelerated weather resistance tests were conducted for a specified time under the conditions of panel temperature 63°C, humidity in the chamber 50% RH, shower ring interval of 2 hours, shower spray time of 120 seconds, and irradiance of 60 mW/cm^2. After 304 hours of weather resistance 1 and 608 hours of weather resistance 2, the topmost film of the two films stacked on the sample plate was taken out and evaluated.
<黄色度(YI)の測定方法>
スガ試験機製SMカラーコンピュータ(型番:SM-4-2)を用いて黄色度(YI)の測定を行った。実施例または比較例の成型後または所定時間の促進耐候性試験後のフィルムをSMカラーコンピュータの測定開口部の上に置き、更にフィルムの上に白色校正標準板(セラミック製、三刺激値・・・X:77.25、Y:79.97、Z:92.71)を被せて黄色度(YI)の測定を行った。
<ΔYIの算出方法>
上記の方法により測定した黄色度(YI)から以下の式によりΔYIを算出した。
「ΔYI」=「所定時間、耐候性試験を行った後に測定した黄色度(YI)」-「耐候性試験を行う前に測定した黄色度(YI)」
<Method of measuring yellowness index (YI)>
Yellowness index (YI) was measured using an SM color computer (model number: SM-4-2) manufactured by Suga Test Instruments Co., Ltd. The film of the examples or comparative examples after molding or after a predetermined time of accelerated weather resistance test was placed on the measurement opening of the SM color computer, and the film was covered with a white calibration standard plate (made of ceramic, tristimulus values: X: 77.25, Y: 79.97, Z: 92.71) to measure yellowness index (YI).
<Calculation method of ΔYI>
From the yellowness index (YI) measured by the above method, ΔYI was calculated according to the following formula.
"ΔYI" = "Yellowness (YI) measured after a weather resistance test for a specified period of time" - "Yellowness (YI) measured before a weather resistance test"
<耐候性1>
上記の耐候性試験を304時間実施した後に、目視による表面観察と、上記の方法による黄色度(YI)の変化であるΔYIを算出した。
[評価基準]
◎・・・ΔYI≦15または目視でほとんど黄変が見られない、もしくはその両方。
○・・・15<ΔYI≦30または目視で部分的に黄変が見られる、もしくはその両方。
△・・・30<ΔYI≦60または目視で全体的に黄変が見られる、もしくはその両方。
×・・・60<ΔYIまたは目視で著しい黄変が見られる、もしくはその両方。
<Weather resistance 1>
After carrying out the above weather resistance test for 304 hours, the surface was visually observed and the change in yellowness index (YI), ΔYI, was calculated according to the above method.
[Evaluation Criteria]
. . . ΔYI≦15 or almost no yellowing observed by visual observation, or both.
◯: 15<ΔYI≦30 or partial yellowing was visually observed, or both.
Δ: 30<ΔYI≦60 or yellowing is observed overall by visual inspection, or both.
× . . . 60<ΔYI or significant yellowing was observed by visual observation, or both.
<耐候性2>
上記の耐候性試験を608時間実施した後に、目視による表面観察と、上記の方法による黄色度(YI)の変化であるΔYIを算出した。なお、各表の耐候性2において「-」との表記は耐候性1での黄変が大きく、304時間以上の評価継続ができないと判断し608時間での評価を行っていないことを示す。
[評価基準]
◎・・・ΔYI≦15または目視でほとんど黄変が見られない、もしくはその両方。
○・・・15<ΔYI≦30または目視で部分的に黄変が見られる、もしくはその両方。
△・・・30<ΔYI≦60または目視で全体的に黄変が見られる、もしくはその両方。
×・・・60<ΔYIまたは目視で著しい黄変が見られる、もしくはその両方。
<Weather resistance 2>
After carrying out the above weather resistance test for 608 hours, the surface was visually observed and the change in yellowness (YI) by the above method, ΔYI, was calculated. Note that the notation "-" in Weather Resistance 2 in each table indicates that the yellowing in Weather Resistance 1 was so great that it was determined that evaluation could not be continued for 304 hours or more, and therefore evaluation was not performed for 608 hours.
[Evaluation Criteria]
. . . ΔYI≦15 or almost no yellowing observed by visual observation, or both.
◯: 15<ΔYI≦30 or partial yellowing was visually observed, or both.
Δ: 30<ΔYI≦60 or yellowing is observed overall by visual inspection, or both.
× . . . 60<ΔYI or significant yellowing was observed by visual observation, or both.
<加工性>
<成型条件1>または<成型条件2>で成型を行った際の加工性について、ロール粘着性、プレートアウトについて評価した。
[評価基準]
○・・・ロールへの粘着がなくプレートアウトもなく、加工性に優れる
△・・・ロールへの粘着がある、またはプレートアウトがあるが、加工することができる
×・・・ロールへの粘着が大きく、またはプレートアウトが大きく、加工性に劣る。
<Processability>
Regarding the processability when molding was performed under <Molding Condition 1> or <Molding Condition 2>, roll adhesion and plate-out were evaluated.
[Evaluation Criteria]
◯: No adhesion to rolls or plate-out, excellent processability. Δ: Adhesion to rolls or plate-out occurs, but processability is possible. ×: Significant adhesion to rolls or significant plate-out occurs, and processability is poor.
<施工性>
実施例または比較例のフィルムについて成型後の施工性について評価した。
[評価基準]
○・・・シワが殆ど入らずに引き伸ばしが可能で、問題なく施工できる
△・・・シワは若干入るものの、問題なく引き伸ばしが可能であり、施工できる
×・・・著しくシワが入る、硬くて引き伸ばせない、軟らかいために伸びすぎて引き伸ばせないために、施工が出来ない。
<Ease of use>
The films of the Examples and Comparative Examples were evaluated for workability after molding.
[Evaluation Criteria]
◯: It can be stretched with almost no wrinkling and can be applied without any problems. △: It wrinkles a little, but it can be stretched without any problems and can be applied. ×: It wrinkles significantly, it is too hard to stretch, or it is too soft and stretches too much to stretch, so it cannot be applied.
<施工性の評価方法>
金属製円筒形のマンドレルを水平に固定した装置にフィルムを加熱して巻きつけることで評価した。具体的には、実施例または比較例のフィルムの一端を金属の円柱(直径100mm)の下側でテープで固定する。ライスター(熱風溶接機 製造先:LEISTER Process Technologies (スイス ライスター社)・型番:Leister Triac PID (ライスター トリアックPID))を本体の液晶表示で110℃に設定する。フィルムの固定されていない他端を手で持ち、フィルムを軽く引張りながら、110℃に設定したライスターの熱風を10秒間フィルムにあて加熱する。10秒加熱直後に、ライスターを横に置き片手でフィルムの他端を引張り、もう片方の手でフィルムをこすりながら円柱に沿わせ、そのときのフィルムの状態を上記の評価基準で評価した。
<Evaluation method for workability>
The film was evaluated by heating and winding it around a device with a cylindrical metal mandrel fixed horizontally. Specifically, one end of the film of the embodiment or comparative example was fixed with tape to the underside of a metal cylinder (diameter 100 mm). A Leister (hot air welding machine, manufactured by LEISTER Process Technologies (Leister, Switzerland), model number: Leister Triac PID) was set to 110°C on the LCD display of the main unit. The other end of the film that was not fixed was held by hand, and while lightly pulling the film, the hot air of the Leister set at 110°C was applied to the film for 10 seconds to heat it. Immediately after heating for 10 seconds, the Leister was placed to the side and the other end of the film was pulled with one hand, and the film was rubbed with the other hand to fit it along the cylinder, and the state of the film at that time was evaluated according to the above evaluation criteria.
<可塑剤移行率>
実施例または比較例のフィルムについて成型後の可塑剤移行率を測定し、下記の算出方法にて可塑剤移行率を算出して評価した。
[評価基準]
○・・・可塑剤移行率が1%未満。可塑剤の移行性が少なく良好である。
△・・・可塑剤移行率が1%以上3%未満。可塑剤の移行性はあるが使用上問題ない。
×・・・可塑剤移行率が3%以上。可塑剤の移行性が多く使用不可。
<Plasticizer migration rate>
For the films of the Examples and Comparative Examples, the plasticizer migration rate after molding was measured, and the plasticizer migration rate was calculated and evaluated according to the following calculation method.
[Evaluation Criteria]
◯: Plasticizer migration rate is less than 1%. The migration of plasticizer is small and good.
△: Plasticizer migration rate is 1% or more and less than 3%. There is migration of plasticizer, but it does not cause problems in use.
×: Plasticizer migration rate is 3% or more. Plasticizer migration is high and cannot be used.
<可塑剤移行率の測定方法>
可塑剤移行性試験は以下の方法で行った。
直径70mmの実施例または比較例のフィルムを調整し試験前のフィルムの重量を測定する。直径70mmかつ厚さ750μmのポリプロピレン製シート2枚の間に、重量を測定したフィルムを挟んで高温チャンバー(ESPEC社製 小型高温チャンバー 型式:ST-120B1)の試料板上に設置し、1kgの重りで荷重をかけた。高温チャンバーは60℃に設定し、24時間後に重り、ポリプロピレン製シートごと高温チャンバーからフィルムを取出した。取出したフィルムは、重りを載せポリプロピレン製シートに挟まれた状態で30分間静置し、取出したフィルムの重量を測定した。重量は電子天秤を用いて小数点以下第4位まで単位gで測定を行った。
<Method for measuring plasticizer migration rate>
The plasticizer migration test was carried out in the following manner.
A film of the embodiment or comparative example having a diameter of 70 mm is prepared, and the weight of the film before the test is measured. The film whose weight was measured is sandwiched between two polypropylene sheets having a diameter of 70 mm and a thickness of 750 μm, and placed on a sample plate of a high-temperature chamber (ESPEC Co., Ltd., small high-temperature chamber, model: ST-120B1), and a weight of 1 kg is applied. The high-temperature chamber is set to 60° C., and after 24 hours, the film is removed from the high-temperature chamber together with the polypropylene sheets and the weight. The removed film is left to stand for 30 minutes while sandwiched between the polypropylene sheets with the weight placed thereon, and the weight of the removed film is measured. The weight is measured in g to the fourth decimal place using an electronic balance.
<可塑剤移行率の算出方法>
(試験前のPVCフィルムの重量[g] -試験後のPVCフィルムの質量[g])/試験前のPVCフィルムの重量[g] × 100% = 可塑剤移行率[%]
可塑剤移行率は小数点以下第2位で四捨五入した。
<総合評価>
耐候性1、耐候性2、初期の色調、加工性、施工性、可塑剤移行率を総合的に評価し、○は耐候性、初期の色調、加工性、施工性、可塑剤移行率に優れ、△は耐候性、初期の色調、加工性、施工性、可塑剤移行率のいずれかで劣る部分があるが概ね良好であり、×は耐候性、初期の色調、加工性、施工性、可塑剤移行率のいずれかで大きく劣る部分があり不可と判断される。ここで、耐候性について、耐候性1で◎、○の評価であれば、耐候性2で△、×の評価であっても、耐候性としては可として評価した。
<Calculation method for plasticizer migration rate>
(Weight of PVC film before test [g] - Mass of PVC film after test [g]) / Weight of PVC film before test [g] x 100% = Plasticizer migration rate [%]
The plasticizer migration rate was rounded off to one decimal place.
<Overall evaluation>
Weather resistance 1, weather resistance 2, initial color tone, processability, workability, and plasticizer migration rate were evaluated comprehensively, with ○ being excellent in weather resistance, initial color tone, processability, workability, and plasticizer migration rate, △ being generally good although there are some poor parts in weather resistance, initial color tone, processability, workability, and plasticizer migration rate, and × being significantly poor in any of weather resistance, initial color tone, processability, workability, and plasticizer migration rate, and being judged as unacceptable. Here, with regard to weather resistance, if weather resistance 1 was rated as ◎ or ○, then even if weather resistance 2 was rated as △ or ×, the weather resistance was rated as acceptable.
Claims (5)
「試験方法」
直径70mmの車体貼付用基材フィルムを調整し試験前の車体貼付用基材フィルムの重量を測定する。直径70mmかつ厚さ750μmのポリプロピレン製シート2枚の間に、重量を測定した車体貼付用基材フィルムを挟んで60℃に設定した高温チャンバーで24時間置き、冷却後の車体貼付用基材フィルムの重量を測定する。
「可塑剤移行率の算出方法」
(試験前の車体貼付用基材フィルムの重量[g] -試験後の車体貼付用基材フィルムの質量[g])/試験前の車体貼付用基材フィルムの重量[g] × 100% = 可塑剤移行率[%] 2. The substrate film for attachment to a vehicle body according to claim 1, which has a plasticizer migration rate of less than 3% in a plasticizer migration test performed by the following test method.
Test Method
A substrate film for application to a vehicle body having a diameter of 70 mm is prepared, and the weight of the substrate film for application to a vehicle body before the test is measured. The substrate film for application to a vehicle body whose weight has been measured is sandwiched between two polypropylene sheets having a diameter of 70 mm and a thickness of 750 μm, and placed in a high-temperature chamber set at 60° C. for 24 hours, and the weight of the substrate film for application to a vehicle body after cooling is measured.
"Calculation method for plasticizer migration rate"
(Weight of the base film for application to the vehicle body before the test [g] - Mass of the base film for application to the vehicle body after the test [g]) / Weight of the base film for application to the vehicle body before the test [g] x 100% = Plasticizer migration rate [%]
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Citations (2)
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JP2008239732A (en) | 2007-03-27 | 2008-10-09 | Adeka Corp | Waterproof sheet |
JP2012173436A (en) | 2011-02-18 | 2012-09-10 | Keiwa Inc | Liquid crystal display module |
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