JP7494787B2 - Overcoat and print materials - Google Patents
Overcoat and print materials Download PDFInfo
- Publication number
- JP7494787B2 JP7494787B2 JP2021075569A JP2021075569A JP7494787B2 JP 7494787 B2 JP7494787 B2 JP 7494787B2 JP 2021075569 A JP2021075569 A JP 2021075569A JP 2021075569 A JP2021075569 A JP 2021075569A JP 7494787 B2 JP7494787 B2 JP 7494787B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- ring structure
- acid
- mass
- overcoat agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 104
- 229920005989 resin Polymers 0.000 claims description 81
- 239000011347 resin Substances 0.000 claims description 81
- 239000000758 substrate Substances 0.000 claims description 62
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- 239000004645 polyester resin Substances 0.000 claims description 57
- 239000010410 layer Substances 0.000 claims description 32
- 239000012948 isocyanate Substances 0.000 claims description 31
- 239000011230 binding agent Substances 0.000 claims description 29
- 239000007787 solid Substances 0.000 claims description 26
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 24
- 229920006026 co-polymeric resin Polymers 0.000 claims description 21
- 150000002513 isocyanates Chemical class 0.000 claims description 19
- 239000011241 protective layer Substances 0.000 claims description 18
- 229920000180 alkyd Polymers 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 13
- 235000013311 vegetables Nutrition 0.000 claims description 2
- 238000007639 printing Methods 0.000 description 63
- 239000000976 ink Substances 0.000 description 48
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 45
- -1 alicyclic alcohols Chemical class 0.000 description 44
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 16
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
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- 238000007646 gravure printing Methods 0.000 description 7
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- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
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- 125000002723 alicyclic group Chemical group 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
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- 150000008064 anhydrides Chemical class 0.000 description 6
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- 239000000203 mixture Substances 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
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- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 4
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- 239000004925 Acrylic resin Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 239000004359 castor oil Substances 0.000 description 4
- 235000019438 castor oil Nutrition 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 150000002576 ketones Chemical class 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 239000005056 polyisocyanate Substances 0.000 description 4
- 229920001228 polyisocyanate Polymers 0.000 description 4
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- 238000007151 ring opening polymerisation reaction Methods 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
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- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
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- 125000000524 functional group Chemical group 0.000 description 1
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- DCYOBGZUOMKFPA-UHFFFAOYSA-N iron(2+);iron(3+);octadecacyanide Chemical compound [Fe+2].[Fe+2].[Fe+2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] DCYOBGZUOMKFPA-UHFFFAOYSA-N 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 239000012939 laminating adhesive Substances 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
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- 239000010491 poppyseed oil Substances 0.000 description 1
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- 125000003132 pyranosyl group Chemical group 0.000 description 1
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- 235000012424 soybean oil Nutrition 0.000 description 1
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- 125000001424 substituent group Chemical group 0.000 description 1
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- 239000002600 sunflower oil Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
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- VCMJCVGFSROFHV-WZGZYPNHSA-N tenofovir disoproxil fumarate Chemical compound OC(=O)\C=C\C(O)=O.N1=CN=C2N(C[C@@H](C)OCP(=O)(OCOC(=O)OC(C)C)OCOC(=O)OC(C)C)C=NC2=C1N VCMJCVGFSROFHV-WZGZYPNHSA-N 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Description
本発明はオーバーコート剤、およびそれを用いた印刷物に関する。 The present invention relates to an overcoat agent and a printed matter using the same.
ポリエステルフィルム、ナイロンフィルム、ポリオレフィンフィルム等のフィルム基材を使用した軟包装パッケージその他の包装体には、意匠性、美粧性、或いは製品情報を付与するため、印刷インキが印刷されている。フィルム基材への印刷はフィルムの表面に直接印刷を行なう表刷り印刷構成と、インキをフィルムの裏面に印刷する裏刷り印刷構成に大別される。表刷り印刷構成で包装体とした場合には、最も外側に印刷層が配置され、当該印刷層を直接目視できる。一方、裏刷り印刷構成で包装体とした場合には、最も外側はフィルム基材であり、印刷層は当該基材とシーラントと呼ばれる熱可塑性基材で挟まれた(ラミネートという)配置となる。したがって裏刷り印刷の包装体では、表刷り印刷とは異なり、フィルム基材を通して当該印刷層を目視できる、という違いがある。 In flexible packaging and other packaging that uses film substrates such as polyester film, nylon film, and polyolefin film, printing ink is printed to add design, beauty, or product information. Printing on film substrates can be broadly divided into front printing, where printing is done directly on the surface of the film, and back printing, where ink is printed on the back side of the film. When packaging is done with front printing, the printed layer is placed on the outermost side and can be directly observed with the naked eye. On the other hand, when packaging is done with back printing, the outermost side is the film substrate, and the printed layer is sandwiched between the substrate and a thermoplastic substrate called a sealant (called a laminate). Therefore, unlike front printing, packaging with back printing has the difference that the printed layer can be seen through the film substrate.
表刷り印刷構成物は、最表面に印刷インキ層を形成するため、上記フィルム基材と比べれば光沢感が劣り、耐擦傷性や耐熱性でも劣る場合が多い(特許文献1)。一方、裏刷り印刷構成物(ラミネート積層体)では、包装体の最外層ではフィルム基材自体の諸物性が有効に活かされる事から、包装体の最外層が印刷層である表刷り印刷構成に比べて、高い光沢性や耐擦傷性が容易に得られるという特徴がある。しかし、この方法は、基材へ印刷インキを印刷したのち当該印刷層上に別のフィルムを貼り付けなければならず、工程として手間がかかるうえフィルム基材と印刷層の密着性、デラミネーション(浮き)など当該工程を経るがゆえの物性において不充分な場合が多く、また接着剤やラミネート工程などが必要であるためコスト的にも課題があった。 Surface-printed printed compositions form a printing ink layer on the outermost surface, and therefore often have inferior glossiness, scratch resistance, and heat resistance compared to the above-mentioned film substrate (Patent Document 1). On the other hand, reverse-printed printed compositions (laminate laminates) have the characteristic that high glossiness and scratch resistance can be easily obtained compared to surface-printed printed compositions in which the outermost layer of the package is a printing layer, since the physical properties of the film substrate itself are effectively utilized in the outermost layer of the package. However, this method requires printing ink onto the substrate and then attaching another film onto the printing layer, which is a time-consuming process, and in addition, physical properties such as adhesion between the film substrate and the printing layer and delamination (floating) are often insufficient due to the process, and there are also cost issues due to the need for adhesives and lamination processes.
そこで、表刷り印刷による構成物あるいは包装体でも高い光沢感や耐熱性を付与するために、表刷り印刷層の表面に、更にオーバーコート剤により保護層を形成する方法も検討が行われている。この方法によればラミネート積層体のように複雑な製造工程を経ることなくラミネート積層体と同程度に光沢感や耐擦傷性を付与することが期待できる。
しかしながら従来のオーバーコート剤としては、ウレタン樹脂系からなるコート剤(特許文献2)や、アクリル樹脂系からなるコート剤(特許文献3)、アミド樹脂系からなるコート剤(特許文献4)、ポリ乳酸系のオーバーコート剤(特許文献5)等が提案されているが、いずれもラミネート積層体に比べて、光沢感や耐熱性、更には臭気等において改善の余地を有するものであった。
Therefore, in order to impart high gloss and heat resistance to surface-printed structures or packages, a method of forming a protective layer on the surface of the surface-printed layer using an overcoat agent has been investigated. This method is expected to impart gloss and scratch resistance to the same degree as laminates without the need for complicated manufacturing processes as with laminates.
However, as conventional overcoating agents, a urethane resin-based coating agent (Patent Document 2), an acrylic resin-based coating agent (Patent Document 3), an amide resin-based coating agent (Patent Document 4), a polylactic acid-based overcoating agent (Patent Document 5), and the like have been proposed, but all of them have room for improvement in terms of gloss, heat resistance, and even odor, compared to laminated bodies.
本発明は、表刷り印刷構成物においても、密着性、耐熱性、臭気等の諸物性に加え、ラミネート積層体のフィルム表面と同等以上の高光沢を発現できるオーバーコート剤を提供することを目的とする。 The present invention aims to provide an overcoat agent that can achieve high gloss equivalent to or greater than that of the film surface of a laminate, in addition to various physical properties such as adhesion, heat resistance, and odor, even in surface-printed compositions.
本発明者は本願課題に対して鋭意研究を重ねた結果、以下に記載のオーバーコート剤を用いることで解決することを見出し、本発明を成すに至った。 As a result of extensive research into the problem, the inventors discovered that the problem could be solved by using the overcoat agent described below, which led to the creation of the present invention.
すなわち本発明は、印刷層上に配置される、透明保護層を形成するための、バインダー樹脂およびイソシアネート硬化剤を含有するオーバーコート剤であって、
前記バインダー樹脂は、塩化ビニル共重合樹脂および環構造を有するポリエステル系樹脂を含んでなり、前記塩化ビニル共重合樹脂を、バインダー樹脂総質量中に30質量%以上で含有する、オーバーコート剤に関する。
That is, the present invention provides an overcoat agent for forming a transparent protective layer disposed on a print layer, the overcoat agent containing a binder resin and an isocyanate curing agent,
The overcoat agent relates to the binder resin, which comprises a vinyl chloride copolymer resin and a polyester resin having a ring structure, and the vinyl chloride copolymer resin is contained in an amount of 30 mass % or more based on the total mass of the binder resin.
また、本発明は、環構造を有するポリエステル系樹脂は、芳香族環構造を有するポリエステル系樹脂を含む、上記オーバーコート剤に関する。 The present invention also relates to the above-mentioned overcoat agent, in which the polyester resin having a ring structure includes a polyester resin having an aromatic ring structure.
また、本発明は、オーバーコート剤の固形分総質量中の環構造含有量は、0.5~10質量%以下である、上記オーバーコート剤に関する。 The present invention also relates to the above overcoat agent, in which the ring structure content in the total solid content of the overcoat agent is 0.5 to 10% by mass or less.
また、本発明は、塩化ビニル共重合樹脂と、環構造を有するポリエステル系樹脂との質量比が、80:20~40:60である、上記オーバーコート剤に関する。 The present invention also relates to the above overcoat agent, in which the mass ratio of the vinyl chloride copolymer resin to the polyester resin having a ring structure is 80:20 to 40:60.
また、本発明は、環構造を有するポリエステル系樹脂が、環構造を有する植物油変性アルキド樹脂を含む、上記オーバーコート剤に関する。 The present invention also relates to the above-mentioned overcoat agent, in which the polyester resin having a ring structure includes a vegetable oil-modified alkyd resin having a ring structure.
また、本発明は、イソシアネート硬化剤が、環構造を有する、上記オーバーコート剤に関する。 The present invention also relates to the above overcoat agent, in which the isocyanate curing agent has a ring structure.
また、本発明は、基材、印刷層および上記オーバーコート剤により形成された透明保護層を順次有する印刷物に関する。 The present invention also relates to a printed matter having, in order, a substrate, a printed layer, and a transparent protective layer formed from the above-mentioned overcoat agent.
本発明により、密着性、耐熱性、臭気等の諸物性に加え、ラミネート積層体のフィルム表面と同等以上の高光沢を発現できるオーバーコート剤を提供することが可能となった。
また、従来は困難であった、表刷り構成においてもラミネート積層体同等以上の性能を有する印刷物の製造が可能となり、ラミネートその他の製造工程の簡略化、コスト削減、プラスチック基材使用量減少によるCO2削減にも寄与できる。
The present invention makes it possible to provide an overcoat agent that can exhibit high gloss equal to or greater than that of the film surface of a laminate, in addition to various physical properties such as adhesion, heat resistance, and odor.
In addition, it is now possible to produce printed matter with performance equal to or better than that of laminated laminates, even in surface printing configurations, which was previously difficult, and this can contribute to simplifying lamination and other manufacturing processes, reducing costs, and reducing CO2 emissions by reducing the amount of plastic base material used.
以下に本発明の実施形態を詳細に説明するが、以下に記載する実施形態または要件の説明は、本発明の実施態様の一例であり、本発明はその要旨を超えない限りこれらの内容に限定されない。 The following describes in detail an embodiment of the present invention. However, the following description of the embodiment or requirements is merely an example of how the present invention can be implemented, and the present invention is not limited to these details as long as it does not exceed the gist of the invention.
本発明は、印刷層上に配置される、透明保護層を形成するための、バインダー樹脂およびイソシアネート硬化剤を含有するオーバーコート剤であって、
前記バインダー樹脂は、塩化ビニル共重合樹脂および環構造を有するポリエステル系樹脂を含んでなり、前記塩化ビニル共重合樹脂を、バインダー樹脂総質量中に60質量%以上で含有する、オーバーコート剤である。バインダー樹脂において塩化ビニル共重合樹脂および環構造を有するポリエステル系樹脂を含み、前記塩化ビニル共重合樹脂を、バインダー樹脂総質量中に60質量%以上で含有することで高光沢、密着性、耐熱性、臭気等を良好なものとすることができる。
当該透明保護層においては、その表面の光沢値(60°)が、80~135であることが好ましい。
当該オーバーコート剤は、ポリエステル系樹脂を含むバインダー樹脂とイソシアネート硬化剤を含む。オーバーコート剤中のポリエステル系樹脂は柔軟性と密着性を付与し、イソシアネート硬化剤は耐熱性や耐擦傷性を付与する。なお、光沢値および密着性を良好とするため、ポリエステル系樹脂が、環構造を有することが必要であり、当該環構造は、芳香族環構造であることが好ましい。
The present invention provides an overcoat agent for forming a transparent protective layer disposed on a print layer, the overcoat agent containing a binder resin and an isocyanate curing agent,
The binder resin is an overcoat agent containing a vinyl chloride copolymer resin and a polyester resin having a ring structure, and the vinyl chloride copolymer resin is contained in an amount of 60 mass% or more in the total mass of the binder resin. By containing a vinyl chloride copolymer resin and a polyester resin having a ring structure in the binder resin and containing the vinyl chloride copolymer resin in an amount of 60 mass% or more in the total mass of the binder resin, it is possible to improve high gloss, adhesion, heat resistance, odor, etc.
The transparent protective layer preferably has a surface gloss value (60°) of 80 to 135.
The overcoat agent includes a binder resin containing a polyester resin and an isocyanate curing agent. The polyester resin in the overcoat agent imparts flexibility and adhesion, and the isocyanate curing agent imparts heat resistance and scratch resistance. In order to improve the gloss value and adhesion, it is necessary for the polyester resin to have a ring structure, and the ring structure is preferably an aromatic ring structure.
上記光沢値とは、JISZ8741によって測定された値をいい、入射角60°、における測定値をいう。光沢値の測定には、例えばBYK-Gardner社製Micro-TRI-grossmeterを用いて、入射角60°、受光角60°の測定条件を用いて測定することができる。 The gloss value is the value measured according to JIS Z8741, and is the measured value at an incidence angle of 60°. The gloss value can be measured, for example, using a Micro-TRI-glossmeter manufactured by BYK-Gardner, under measurement conditions of an incidence angle of 60° and a receiving angle of 60°.
本発明のオーバーコート剤は表刷り用としての使用が好ましい。本明細書において、表刷りとは、紙基材またはプラスチック基材に印刷した場合、基材上に印刷インキ、オーバーコート剤の順で印刷され、印刷された面からみて印刷模様が確認できる場合を表刷りとする。なお、オーバーコート剤からなる透明保護層が本発明の印刷物において最外層となる。以下、本発明のオーバーコート剤を構成する各材料について説明する。 The overcoat agent of the present invention is preferably used for surface printing. In this specification, surface printing refers to the case where, when printing on a paper or plastic substrate, the printing ink and the overcoat agent are printed on the substrate in that order, and the printed pattern can be confirmed from the printed surface. The transparent protective layer made of the overcoat agent becomes the outermost layer in the printed matter of the present invention. Each material constituting the overcoat agent of the present invention will be described below.
<バインダー樹脂>
バインダー樹脂とはオーバーコート剤に含まれる、硬化剤、添加剤、溶剤以外の樹脂成分をいい、バインダー樹脂全量中に前記塩化ビニル共重合樹脂が30質量%以上で含まれる。好ましくは40質量%以上、なお好ましくは60質量%以上であり、上限値としては95質量%以下、90質量%以下あるいは80質量%以下であることが好ましい。
また環構造を有するポリエステル系樹脂は70質量%以下、60質量%以下50質量%以下で含まれることが好ましい。
<Binder resin>
The binder resin refers to the resin components contained in the overcoat agent other than the curing agent, additives, and solvent, and the vinyl chloride copolymer resin is contained in the total amount of the binder resin in an amount of 30% by mass or more, preferably 40% by mass or more, and more preferably 60% by mass or more, and the upper limit is preferably 95% by mass or less, 90% by mass or less, or 80% by mass or less.
The polyester resin having a ring structure is preferably contained in an amount of 70% by mass or less, more preferably 60% by mass or less and 50% by mass or less.
<環構造を有するポリエステル系樹脂>
環構造を有するポリエステル系樹脂は、例えば、多価アルコールとカルボン酸とを公知のエステル化重合反応を用いて反応させてなるポリエステル樹脂や以下に記載のアルキド樹脂などであって、前記多価アルコールおよびまたは前記カルボン酸が環構造を有してなるポリエステル樹脂が好適に挙げられる。
環構造を有するポリエステル系樹脂は、総質量中に、ポリエステル構造を50質量%以上含有していれば特に制限はなく、公知の方法により適宜製造される。当該ポリエステル系樹脂中の環構造の含有量は1~80質量%が好ましく、5~30質量%がより好ましい。なお、環構造の含有量は、オーバーコート剤中の固形分総質量中0.5~10質量%であることが好ましい。なお、固形分とは、オーバーコート剤の不揮発成分の総質量をいう。
なお環構造は、芳香族環構造、脂環族環構造、複素環構造(ピラノース環構造など)が好適に挙げられ、中でも芳香族環構造を含むことが好ましい。
<Polyester Resin Having a Ring Structure>
Examples of polyester resins having a ring structure include polyester resins obtained by reacting a polyhydric alcohol with a carboxylic acid using a known esterification polymerization reaction, and alkyd resins described below, and preferred examples of such polyester resins include those in which the polyhydric alcohol and/or the carboxylic acid have a ring structure.
The polyester resin having a ring structure is not particularly limited as long as it contains 50% by mass or more of polyester structure in the total mass, and is appropriately produced by a known method. The content of the ring structure in the polyester resin is preferably 1 to 80% by mass, more preferably 5 to 30% by mass. The content of the ring structure is preferably 0.5 to 10% by mass of the total mass of solid content in the overcoat agent. The solid content refers to the total mass of non-volatile components of the overcoat agent.
Suitable examples of the ring structure include an aromatic ring structure, an alicyclic ring structure, and a heterocyclic structure (such as a pyranose ring structure), and among these, it is preferable that the ring structure contains an aromatic ring structure.
ポリエステル系樹脂の重量平均分子量は500~200,000であることが好ましく、2,000~150,000であることがより好ましい。密着性や耐ブロッキング性、およびインキの印刷工程における作業効率、印刷適性などが良好となるためである。 The weight average molecular weight of the polyester resin is preferably 500 to 200,000, and more preferably 2,000 to 150,000. This is because it provides good adhesion and blocking resistance, as well as work efficiency and printability in the ink printing process.
多価アルコールのうち脂環族アルコールとしては、多価アルコールとしては、1,4-シクロヘキサンジオール、1,2-シクロヘキサンジオール、1,4-シクロヘキサンジメタノール、1,2-シクロヘキサンジメタノール、スピログリコール、イソソルビドなどが挙げられる。なお、単官能アルコールである、シクロヘキサノール、シクロヘキサンエタノール、4-tert-ブチルシクロヘキサノール、メントール、2-エチル-4-(2,2,3-トリメチル-3-シクロペンテニル)-2-ブテン-1-オール、4-イソプロピルシクロヘキサノール、2-(tert-ブチル)シクロヘキサノールなども併用することができる。
多価アルコールは単独で、または2種以上を混合して用いることができる。
Examples of alicyclic alcohols among polyhydric alcohols include 1,4-cyclohexanediol, 1,2-cyclohexanediol, 1,4-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, spiroglycol, isosorbide, etc. Monofunctional alcohols such as cyclohexanol, cyclohexaneethanol, 4-tert-butylcyclohexanol, menthol, 2-ethyl-4-(2,2,3-trimethyl-3-cyclopentenyl)-2-buten-1-ol, 4-isopropylcyclohexanol, and 2-(tert-butyl)cyclohexanol can also be used in combination.
The polyhydric alcohols can be used alone or in combination of two or more kinds.
多価アルコールのうち芳香族アルコールとしては、1,4-ベンゼンジメタノール、1,3-ビス(2-ヒドロキシエトキシ)ベンゼン、1,2-ビス(2-ヒドロキシエトキシ)ベンゼン、1,4-ビス(2-ヒドロキシエトキシ)ベンゼン、ハイドロキノン、2,2-ビス(4-β-ヒドロキシエトキシフェニル)プロパン、などが挙げられ、これらは単独で、または2種以上を混合して用いることができる。 Among the polyhydric alcohols, aromatic alcohols include 1,4-benzenedimethanol, 1,3-bis(2-hydroxyethoxy)benzene, 1,2-bis(2-hydroxyethoxy)benzene, 1,4-bis(2-hydroxyethoxy)benzene, hydroquinone, 2,2-bis(4-β-hydroxyethoxyphenyl)propane, etc., which can be used alone or in combination of two or more.
二塩基酸のうち脂環族二塩基酸としては、1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸、1,1-シクロペンタン二酢酸、デカヒドロ-1,4-ナフタレンジカルボン酸などが挙げられる。 Among the dibasic acids, alicyclic dibasic acids include 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 1,1-cyclopentanediacetic acid, and decahydro-1,4-naphthalenedicarboxylic acid.
二塩基酸のうち芳香族二塩基酸としては、フタル酸、イソフタル酸、テレフタル酸、1,2-フェニレン二酢酸、1,3-フェニレン二酢酸、1,4-フェニレン二酢酸、4-(カルボキシメチル)安息香酸、などが挙げられ、これらは単独で、または2種以上を混合して用いることができる。 Among the dibasic acids, aromatic dibasic acids include phthalic acid, isophthalic acid, terephthalic acid, 1,2-phenylene diacetic acid, 1,3-phenylene diacetic acid, 1,4-phenylene diacetic acid, 4-(carboxymethyl)benzoic acid, etc., which can be used alone or in combination of two or more.
なお、上記ポリエステル樹脂には環構造を有しない多価アルコールや、環構造を有しない二塩基酸も使用できる。 In addition, the above polyester resins can also use polyhydric alcohols that do not have a ring structure and dibasic acids that do not have a ring structure.
脂環構造を持たない多価アルコールとしては、以下の例に限定されないが、例えばエチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、2-メチル-1,3-プロパンジオール、2-エチル-2ブチル-1,3プロパンジオール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、1,5-ペンタンジオール、1,2-ペンタンジオール、3-メチル-1,5-ペンタンジオール、ヘキサンジオール、オクタンジオール、1,4-ブチンジオール、1,4-ブチレンジオール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6-ヘキサントリオール、1,2,4-ブタントリオール、ソルビトール、ペンタエスリトールなどが挙げられる。 Examples of polyhydric alcohols that do not have an alicyclic structure include, but are not limited to, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 2-methyl-1,3-propanediol, 2-ethyl-2-butyl-1,3propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 1,5-pentanediol, 1,2-pentanediol, 3-methyl-1,5-pentanediol, hexanediol, octanediol, 1,4-butynediol, 1,4-butylenediol, diethylene glycol, triethylene glycol, dipropylene glycol, glycerin, trimethylolpropane, trimethylolethane, 1,2,6-hexanetriol, 1,2,4-butanetriol, sorbitol, and pentaerythritol.
環構造を持たない二塩基酸としては、以下の例に限定されないが、例えば、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、フタル酸などが挙げられる。なお、必要に応じてギ酸、酢酸、プロピオン酸、ブタン酸、ペンタン酸、ヘキサン酸、ヘプタン酸、ヘキサン酸、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、オレイン酸、リノール酸などの一塩基酸を併用してもよい。 Examples of dibasic acids that do not have a ring structure include, but are not limited to, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, and phthalic acid. If necessary, monobasic acids such as formic acid, acetic acid, propionic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, oleic acid, and linoleic acid may be used in combination.
さらに、酸無水物類を使用してもよく、例えば、無水コハク酸、メチル無水コハク酸物、2,2-ジメチル無水コハク酸、ブチル無水コハク酸、イソブチル無水コハク酸、ヘキシル無水コハク酸、オクチル無水コハク酸、ドデセニル無水コハク酸、フェニル無水コハク酸、無水グルタル酸、3-アリル無水グルタル酸、2,4-ジメチル無水グルタル酸、2,4-ジエチル無水グルタル酸、ブチル無水グルタル酸、ヘキシル無水グルタル酸、無水マレイン酸、2-メチル無水マレイン酸、2,3-ジメチル無水マレイン酸、ブチル無水マレイン酸、ペンチル無水マレイン酸、ヘキシル無水マレイン酸、オクチル無水マレイン酸、デシル無水マレイン酸、ドデシル無水マレイン酸、2,3-ジクロロ無水マレイン酸、フェニル無水マレイン酸、2,3-ジフェニル無水マレイン酸、無水イタコン酸、無水シトラコン酸、無水フタル酸、4-メチル無水フタル酸、ダイマー酸、1,2,3,6-テトラヒドロ無水フタル酸、3-メチル-1,2,3,6-テトラヒドロ無水フタル酸、4-メチル-1,2,3,6-テトラヒドロ無水フタル酸、3-メチル-1,2,3,6-テトラヒドロ無水フタル酸、4-メチル-1,2,3,6-テトラヒドロ無水フタル酸、メチルブテニル-1,2,3,6-テトラヒドロ無水フタル酸、無水クロレンド酸、無水ヘッド酸、ビフェニルジカルボン酸無水物、無水ハイミック酸、エンドメチレン-1,2,3,6-テトラヒドロ無水フタル酸、メチル-3,6-エンドメチレン-1,2,3,6-テトラヒドロ無水フタル酸、1-シクロペンテン-1,2-ジカルボン酸無水物、メチルシクロヘキセンジカルボン酸無水物、無水トリメリット酸、1,8-ナフタレンジカルボン酸無水物、オクタヒドロ-1,3-ジオキソ-4,5-イソベンゾフランジカルボン酸無水物等が挙げられる。 Furthermore, acid anhydrides may be used, such as succinic anhydride, methyl succinic anhydride, 2,2-dimethyl succinic anhydride, butyl succinic anhydride, isobutyl succinic anhydride, hexyl succinic anhydride, octyl succinic anhydride, dodecenyl succinic anhydride, phenyl succinic anhydride, glutaric anhydride, 3-allyl glutaric anhydride, 2,4-dimethyl glutaric anhydride, 2,4-diethyl glutaric anhydride, butyl glutaric anhydride, and hexyl glutaric anhydride. maleic anhydride, 2-methylmaleic anhydride, 2,3-dimethylmaleic anhydride, butyl maleic anhydride, pentyl maleic anhydride, hexyl maleic anhydride, octyl maleic anhydride, decyl maleic anhydride, dodecyl maleic anhydride, 2,3-dichloromaleic anhydride, phenyl maleic anhydride, 2,3-diphenyl maleic anhydride, itaconic anhydride, citraconic anhydride, phthalic anhydride, 4-methylphthalic anhydride, daclinic anhydride, phthalic ... Examples of the anhydrides include mer acid, 1,2,3,6-tetrahydrophthalic anhydride, 3-methyl-1,2,3,6-tetrahydrophthalic anhydride, 4-methyl-1,2,3,6-tetrahydrophthalic anhydride, 3-methyl-1,2,3,6-tetrahydrophthalic anhydride, 4-methyl-1,2,3,6-tetrahydrophthalic anhydride, methylbutenyl-1,2,3,6-tetrahydrophthalic anhydride, chlorendic anhydride, head acid anhydride, biphenyl dicarboxylic anhydride, himic anhydride, endomethylene-1,2,3,6-tetrahydrophthalic anhydride, methyl-3,6-endomethylene-1,2,3,6-tetrahydrophthalic anhydride, 1-cyclopentene-1,2-dicarboxylic anhydride, methylcyclohexene dicarboxylic anhydride, trimellitic anhydride, 1,8-naphthalenedicarboxylic anhydride, and octahydro-1,3-dioxo-4,5-isobenzofuran dicarboxylic anhydride.
(アルキド樹脂)
アルキド樹脂は、上記環構造を有するポリエステル系樹脂の一形態であり、カルボン酸化合物,及び脂肪酸(動植物油である場合を含む)と、アルコール化合物の縮重合(縮合重合)によって合成されるアルキド樹脂や、上記脂肪酸またはその脂肪酸モノエステルと、カルボン酸化合物との反応後、アルコール化合物をエステル化反応させてなるアルキド樹脂などが挙げられる。いずれも油脂を変性したアルキド樹脂(油脂変性アルキド樹脂)に該当する。
本発明に使用するアルキド樹脂の水酸基価は5~200mgKOH/gであることが好ましく、20~150mgKOH/gであることがなお好ましい。アルキド樹脂の重量平均分子量としては500~200,000であることが好ましく、2,000~150,000であることがなお好ましい。アルキド樹脂全量中の環構造の含有量は1~80質量%が好ましく、5~30質量%がより好ましい。
(Alkyd resin)
Alkyd resins are one type of polyester resins having the above ring structure, and examples thereof include alkyd resins synthesized by polycondensation of a carboxylic acid compound, a fatty acid (including animal and vegetable oils) and an alcohol compound, and alkyd resins obtained by reacting the above fatty acid or its fatty acid monoester with a carboxylic acid compound, followed by an esterification reaction of the alcohol compound. All of these correspond to alkyd resins modified with fats and oils (fat-modified alkyd resins).
The hydroxyl value of the alkyd resin used in the present invention is preferably 5 to 200 mgKOH/g, more preferably 20 to 150 mgKOH/g. The weight average molecular weight of the alkyd resin is preferably 500 to 200,000, more preferably 2,000 to 150,000. The content of the ring structure in the total amount of the alkyd resin is preferably 1 to 80 mass%, more preferably 5 to 30 mass%.
アルキド樹脂の合成に使用される上記カルボン酸化合物としては、二塩基酸などの多塩基酸が好ましく、当該二塩基酸としては、上記芳香族カルボン酸(無水物含む)、脂環族カルボン酸(無水物含む)、が好適に挙げられる。中でも芳香族カルボン酸(無水物含む)であることが好ましく、当該化合物としては無水フタル酸、フタル酸、イソフタル酸、テレフタル酸などが好適である。 The carboxylic acid compound used in the synthesis of the alkyd resin is preferably a polybasic acid such as a dibasic acid, and suitable examples of the dibasic acid include the aromatic carboxylic acids (including anhydrides) and alicyclic carboxylic acids (including anhydrides). Among these, aromatic carboxylic acids (including anhydrides) are preferred, and suitable examples of such compounds include phthalic anhydride, phthalic acid, isophthalic acid, and terephthalic acid.
アルキド樹脂の合成に使用される上記アルコール化合物としては、脂環族アルコール、芳香族アルコールおよび環構造を有しないアルコールが好適に挙げられ、上記同様のものが好適に使用できる。中でも、環構造を有しないアルコールの使用が好ましく、当該アルコールとしては、二価のアルコール化合物としてエチレングリコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリプロピレングリコール、ブタンジオール、1,6-ヘキサンジオール、1,2-ヘキサンジオール、1,5-ヘキサンジオール、2,5-ヘキサンジオール、シクロヘキサンジメタノール、ネペンチルグリコールなどが好適に挙げられ、
三価以上のアルコール化合物として(モノまたはジまたはトリ)グリセリン、(モノまたはジまたはトリ)トリメチロ-ルエタン、(モノまたはジまたはトリ)トリメチロ-ルプロパン、(モノまたはジまたはトリ)トリメチロ-ルアルカン、(モノまたはジまたはトリ)ペンタエリスリト-ル、ソルビトール等の脂肪族多価アルコール等が例示される。
The alcohol compounds used in the synthesis of the alkyd resin preferably include alicyclic alcohols, aromatic alcohols, and alcohols having no ring structure, and the same as those mentioned above can be preferably used. Among them, it is preferable to use alcohols having no ring structure, and as dihydric alcohol compounds, preferably ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, butanediol, 1,6-hexanediol, 1,2-hexanediol, 1,5-hexanediol, 2,5-hexanediol, cyclohexanedimethanol, nepentyl glycol, etc. can be mentioned.
Examples of trihydric or higher alcohol compounds include aliphatic polyhydric alcohols such as (mono-, di-, or tri)glycerin, (mono-, di-, or tri)trimethylolethane, (mono-, di-, or tri)trimethylolpropane, (mono-, di-, or tri)trimethylolalkane, (mono-, di-, or tri)pentaerythritol, and sorbitol.
上記脂肪酸としては、混合脂肪酸であってよく、脂肪酸としてはカプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、オレイン酸、リノール酸、リノレン酸、パルミチン酸、ステアリン酸などが好適に挙げられる。 The fatty acid may be a mixed fatty acid, and preferred examples of the fatty acid include caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, oleic acid, linoleic acid, linolenic acid, palmitic acid, and stearic acid.
上記動植物油としては、アサ実油、アマニ油、エノ油、オイチシカ油、オリーブ油、カカオ油、カポック油、カヤ油、カラシ油、キョウニン油、キリ油、ククイ油、クルミ油、ケシ油、ゴマ油、サフラワー油、ダイコン種油、大豆油、大風子油、ツバキ油、トウモロコシ油、ナタネ油、ニガー油、ヌカ油、パーム油、ヒマシ油、ヒマワリ油、ブドウ種子油、ヘントウ油、松種子油、綿実油、ヤシ油、落花生油、脱水ヒマシ油などが挙げられる。 Examples of the above-mentioned animal and vegetable oils include hemp seed oil, linseed oil, perilla oil, oiticica oil, olive oil, cacao oil, kapok oil, torreya oil, mustard oil, apricot kernel oil, tung oil, kukui oil, walnut oil, poppy seed oil, sesame oil, safflower oil, radish seed oil, soybean oil, safflower oil, camellia oil, corn oil, rapeseed oil, niger oil, rice bran oil, palm oil, castor oil, sunflower oil, grape seed oil, almond oil, pine seed oil, cottonseed oil, coconut oil, peanut oil, and dehydrated castor oil.
上記脂肪酸モノエステルは、上記脂肪酸とアルコールにより形成されるアルキルエステルが挙げられ、当該アルコールとしては、メタノール、エタノール、プロパノール、イソプロパノール、ブタノール、イソブタノール、などのアルカノールが好適に挙げられる。 The fatty acid monoester may be an alkyl ester formed from the fatty acid and an alcohol, and preferred examples of the alcohol include alkanols such as methanol, ethanol, propanol, isopropanol, butanol, and isobutanol.
(オーバーコート剤の固形分総質量中の環構造含有量)
オーバーコート剤の固形分総質量中の環構造の含有量は、以下の式により算出することができる。
環構造の含有率(%)=原料1分子中の環構造を構成する全原子の原子量の合計/原料の分子量
ここで、原料とはバインダー樹脂やイソシアネート系硬化剤等のオーバーコート剤を構成する化合物を指し、原料1分子中の環構造を構成する全原子とは、芳香環などの環構造そのものを構成する原子(炭素原子もしくは複素原子)と、当該環構造そのものを構成する原子と直結する水素原子とを意味し、メチル基やニトロ基といった置換基の原子は含まないものと定義する。
例えば、イソシアネート硬化剤の原料であるキシリレンジイソシアネートのトリメチロールプロパンアダクト化合物(XDI-TMPアダクト)である場合、全体分子量698.7に対して、芳香族基である環構造(C6H4)は3箇所あり、それらの合計である分子量(C18H12)は228.3なので、環構造の含有率は228.3/698.7=33%となる。
なお、上記環構造含有量をバインダー樹脂基準で計算すればバインダー樹脂中の環構造含有量となり、固形分基準で計算すれば、固形分中の環構造含有量となる。
(Ring Structure Content in Total Solid Mass of Overcoat Agent)
The content of the ring structure in the total mass of the solid content of the overcoat agent can be calculated by the following formula.
Ring structure content (%)=total atomic weight of all atoms constituting the ring structure in one molecule of raw material/molecular weight of raw material Here, the raw material refers to compounds constituting an overcoat agent such as a binder resin or an isocyanate-based curing agent, and all atoms constituting the ring structure in one molecule of raw material means atoms (carbon atoms or heteroatoms) constituting the ring structure itself, such as an aromatic ring, and hydrogen atoms directly bonded to atoms constituting the ring structure itself, and is defined as not including atoms of substituents such as methyl groups and nitro groups.
For example, in the case of a trimethylolpropane adduct compound of xylylene diisocyanate (XDI-TMP adduct), which is a raw material for an isocyanate curing agent, there are three ring structures (C 6 H 4 ) which are aromatic groups while the total molecular weight is 698.7, and the total molecular weight (C 18 H 12 ) is 228.3, so the ring structure content is 228.3/698.7=33%.
When the ring structure content is calculated based on the binder resin, it is the ring structure content in the binder resin, and when calculated based on the solid content, it is the ring structure content in the solid content.
<塩化ビニル共重合樹脂>
塩化ビニル共重合樹脂としては、塩化ビニル由来の構造単位とその他モノマー由来の構造単位を含有するものであれば特に限定されない。中でも塩化ビニル-酢酸ビニル共重合樹脂および塩化ビニル-アクリル共重合樹脂が好ましい。
<Vinyl chloride copolymer resin>
The vinyl chloride copolymer resin is not particularly limited as long as it contains a structural unit derived from vinyl chloride and a structural unit derived from another monomer, and among these, vinyl chloride-vinyl acetate copolymer resin and vinyl chloride-acrylic copolymer resin are preferred.
<塩化ビニル-酢酸ビニル共重合樹脂>
塩化ビニル-酢酸ビニル共重合樹脂としては、塩化ビニルと酢酸ビニルが共重合したものであり、分子量としては重量平均分子量で5,000~100,000のものが好ましく、20,000~70,000が更に好ましい。塩化ビニル-酢酸ビニル共重合樹脂の固形分100質量%中の酢酸ビニルモノマー由来の構造は、1~30質量%が好ましく、塩化ビニルモノマー由来の構造は、70~95質量%であることが好ましい。この場合有機溶剤への溶解性が向上し、更に基材への密着性、被膜物性、ラミネート強度等が良好となる。
また、有機溶剤への溶解性が向上するため、ケン化反応あるいは共重合でビニルアルコール由来の水酸基を含むものが更に好ましく、水酸基価として20~200mgKOH/gであることが好ましい。また、ガラス転移温度は50℃~90℃であることが好ましい。
<Vinyl chloride-vinyl acetate copolymer resin>
The vinyl chloride-vinyl acetate copolymer resin is a copolymer of vinyl chloride and vinyl acetate, and the molecular weight is preferably 5,000 to 100,000, more preferably 20,000 to 70,000 in weight average molecular weight. The vinyl acetate monomer-derived structure is preferably 1 to 30 mass% and the vinyl chloride monomer-derived structure is preferably 70 to 95 mass% in 100 mass% of the solid content of the vinyl chloride-vinyl acetate copolymer resin. In this case, the solubility in organic solvents is improved, and further, the adhesion to the substrate, the coating properties, the laminate strength, etc. are improved.
In order to improve the solubility in organic solvents, it is more preferable that the polyvinyl alcohol contains a hydroxyl group derived from a saponification reaction or copolymerization, and the hydroxyl value is preferably 20 to 200 mgKOH/g. The glass transition temperature is preferably 50°C to 90°C.
<塩化ビニル-アクリル共重合樹脂>
塩化ビニル-アクリル共重合樹脂は、塩化ビニルモノマーとアクリルモノマーの共重合樹脂を主成分とするものであり、アクリルモノマーとしては、基材に対する接着性と有機溶剤に対する溶解性が向上するため(メタ)アクリル酸ヒドロキシアルキルエステルを含むことが好ましい。アクリルモノマーは、ポリ塩化ビニルの主鎖にブロックないしランダムに組み込まれていても良いし、ポリ塩化ビニルの側鎖にグラフト重合されていても良い。塩化ビニル-アクリル共重合樹脂は、重量平均分子量が10,000から100,000であることが好ましく、30,000から70,000であることが更に好ましい。また、水酸基価として20~200mgKOH/gであることが好ましく、ガラス転移温度は50℃~90℃であることが好ましい。
<Vinyl chloride-acrylic copolymer resin>
The vinyl chloride-acrylic copolymer resin is mainly composed of a copolymer resin of vinyl chloride monomer and acrylic monomer, and the acrylic monomer preferably contains a (meth)acrylic acid hydroxyalkyl ester in order to improve the adhesiveness to the substrate and the solubility in organic solvents. The acrylic monomer may be incorporated in the main chain of polyvinyl chloride in a block or random manner, or may be graft-polymerized to the side chain of polyvinyl chloride. The vinyl chloride-acrylic copolymer resin preferably has a weight average molecular weight of 10,000 to 100,000, more preferably 30,000 to 70,000. In addition, the hydroxyl value is preferably 20 to 200 mgKOH/g, and the glass transition temperature is preferably 50°C to 90°C.
また、塩化ビニル-アクリル共重合樹脂中の塩化ビニルモノマー由来の構造は、塩化ビニル-アクリル共重合樹脂固形分100質量%中、70~95質量%であることが好ましい。この場合有機溶剤への溶解性が向上し、更に基材への密着性、被膜物性、ラミネート強度等が良好となる。 The vinyl chloride monomer-derived structure in the vinyl chloride-acrylic copolymer resin is preferably 70 to 95% by mass out of 100% by mass of the vinyl chloride-acrylic copolymer resin solids. In this case, the solubility in organic solvents is improved, and the adhesion to the substrate, coating properties, laminate strength, etc. are also improved.
以下の説明において、(メタ)アクリルないし(メタ)アクリレートはそれぞれメタクリルおよびアクリル、メタクリレートおよびアクリレートを意味する。 In the following description, (meth)acrylic and (meth)acrylate refer to methacrylic and acrylic, methacrylate and acrylate, respectively.
上記アクリルモノマーは水酸基を有するものが好ましく、例としては(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸3-ヒドロキシプロピル、(メタ)アクリル酸2-ヒドロキシブチル、(メタ)アクリル酸3-ヒドロキシブチル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸6-ヒドロキシヘキシル、(メタ)アクリル酸8-ヒドロキシオクチルなどの(メタ)アクリル酸ヒドロキシアルキルエステルや、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、1,4-シクロヘキサンジメタノールモノ(メタ)アクリレートなどのグリコールモノ(メタ)アクリレート、カプロラクトン変性(メタ)アクリレート、ヒドロキシエチルアクリルアミドなどが挙げられる。これらの中でも(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸4-ヒドロキシブチル、アクリル酸2-ヒドロキシプロピルが溶剤に対する溶解性を向上させるため、より好ましい。これらは単独または2種以上を併用できる。なお上記以外のアクリルモノマーを随時含有しても良い。 The acrylic monomer is preferably one having a hydroxyl group, and examples thereof include (meth)acrylic acid hydroxyalkyl esters such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and 8-hydroxyoctyl (meth)acrylate, as well as glycol mono(meth)acrylates such as polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and 1,4-cyclohexanedimethanol mono(meth)acrylate, caprolactone-modified (meth)acrylate, and hydroxyethylacrylamide. Among these, 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and 2-hydroxypropyl acrylate are more preferred because they improve solubility in solvents. These can be used alone or in combination of two or more. Acrylic monomers other than those mentioned above may be included at any time.
なお一実施形態において、バインダー樹脂は、上記塩化ビニル共重合樹脂とポリエステル系樹脂とを一定比率範囲で含むことが好ましい。この場合においてと塩化ビニル共重合樹脂とポリエステル系樹脂の使用比率は、質量比40:60~80:20であることが好ましく、質量比50:50~70:30であることがなお好ましい。上記ポリエステル系樹脂はアルキド樹脂を含むことが好ましい。バインダー樹脂は、ポリエステル系樹脂と塩化ビニル共重合樹脂とを合計で70質量%以上含むことが好ましく、80質量%以上含むことがなお好ましい。 In one embodiment, the binder resin preferably contains the vinyl chloride copolymer resin and the polyester resin in a certain ratio range. In this case, the ratio of the vinyl chloride copolymer resin to the polyester resin is preferably 40:60 to 80:20 by mass, and more preferably 50:50 to 70:30 by mass. The polyester resin preferably contains an alkyd resin. The binder resin preferably contains 70% by mass or more of the polyester resin and the vinyl chloride copolymer resin in total, and more preferably 80% by mass or more.
<併用樹脂>
本発明の実施形態においてバインダー樹脂は、上記ポリエステル系樹脂、塩化ビニル共重合樹脂以外にもその他樹脂を併用する場合も好適であり、例としては、以下に限定されるものではないが、ポリウレタン樹脂、ポリアミド樹脂、ロジン系樹脂、エチレン-酢酸ビニル共重合体樹脂、酢酸ビニル樹脂、アクリル樹脂、スチレン樹脂、ダンマル樹脂、スチレン-マレイン酸共重合樹脂、スチレン-アクリル共重合樹脂、テルペン樹脂、フェノール変性テルペン樹脂、ケトン樹脂、環化ゴム、塩化ゴム、ブチラール、ポリアセタール樹脂、石油樹脂、およびこれらの変性樹脂などを挙げることができる。これらの樹脂は、単独で、または2種以上を混合して用いることができる。
<Concomitant Resin>
In the embodiment of the present invention, the binder resin is also suitable when other resins are used in combination with the polyester resins and vinyl chloride copolymer resins, and examples thereof include, but are not limited to, polyurethane resins, polyamide resins, rosin resins, ethylene-vinyl acetate copolymer resins, vinyl acetate resins, acrylic resins, styrene resins, dammar resins, styrene-maleic acid copolymer resins, styrene-acrylic copolymer resins, terpene resins, phenol-modified terpene resins, ketone resins, cyclized rubbers, chlorinated rubbers, butyral, polyacetal resins, petroleum resins, and modified resins thereof. These resins can be used alone or in combination of two or more.
<イソシアネート硬化剤>
本発明のオーバーコート剤には、耐熱性向上のために、イソシアネート硬化剤を使用する。光沢向上のため、イソシアネート硬化剤は環構造を有するものが好ましい。当該環構造は上記ポリエステル系樹脂の場合と同様の構造を好適に挙げることができる。中でも脂環族環構造および/または芳香族環構造がなお好ましい。
イソシアネート硬化剤における具体的態様としては、ポリイソシアネート化合物および変性イソシアネート化合物を好適に利用できる。変性イソシアネート化合物とは、具体的には、2量体のアロファネート型イソシアネート化合物、3量体のビウレット型イソシアネート化合物、アダクト型イソシアネート化合物、およびイソシアヌレート型イソシアネート化合物などが好適である。当該ビウレット型イソシアネート化合物とは尿素が2量化した構造を有するイソシアネート化合物である。また、イソシアヌレート型イソシアネート化合物とはポリイソシアネート化合物の環状3量体であるイソシアネート化合物をいう。アダクト型イソシアネート化合物とは、ポリイソシアネート化合物と多価アルコールとの付加体をいい、例えば、キシリレンジイソシアネートとの反応物などが挙げられる。
ポリイソシアネート化合物としてはジイソシアネートが好ましく、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、トリレンジイソシアネート等の芳香族ジイソシアネート、1,4-シクロヘキサンジイソシアネート、イソホロンジイソシアネート等の脂環族ジイソシアネート、及び、α,α,α’,α′-テトラメチルキシリレンジイソシアネート等の芳香脂肪族ジイソシアネートが好適である。
変性イソシアネート化合物のうち具体的な市販の製品としては、例えば、デュラネート24A-100、22A-75P、TPA-100、TKA-100、P301-75E(旭化成社製)、タケネートD-160N、D-170N、D-110N、D-101(三井化学製)、デスモジュールN3200、N3600、Z4470BA、L75(C)(コベストロ社製)等が例示できる。
イソシアネート硬化剤中に環構造含有量は5~50質量%であることが好ましく、20~40質量%であることがなお好ましい。当該環構造は、脂環族基および/または芳香族基を有するものが好ましい。イソシアネート硬化剤は、JISK6806に規定されるイソシアネート基(NCO)含有量が、3~30%(質量%)であることが好ましく、5~25%であることがなお好ましい。
<Isocyanate hardener>
In the overcoat agent of the present invention, an isocyanate curing agent is used to improve heat resistance. In order to improve gloss, the isocyanate curing agent preferably has a ring structure. Suitable examples of the ring structure include the same structures as those in the polyester resin. Among them, an alicyclic ring structure and/or an aromatic ring structure are more preferred.
As a specific embodiment of the isocyanate curing agent, polyisocyanate compounds and modified isocyanate compounds can be suitably used. Specifically, the modified isocyanate compounds are dimeric allophanate type isocyanate compounds, trimer biuret type isocyanate compounds, adduct type isocyanate compounds, and isocyanurate type isocyanate compounds. The biuret type isocyanate compounds are isocyanate compounds having a structure in which urea is dimerized. Also, the isocyanurate type isocyanate compounds are isocyanate compounds that are cyclic trimers of polyisocyanate compounds. The adduct type isocyanate compounds refer to adducts of polyisocyanate compounds and polyhydric alcohols, and examples thereof include reaction products with xylylene diisocyanate.
As the polyisocyanate compound, diisocyanates are preferred, and aromatic diisocyanates such as xylylene diisocyanate, diphenylmethane diisocyanate, tolylene diisocyanate, etc., alicyclic diisocyanates such as 1,4-cyclohexane diisocyanate, isophorone diisocyanate, etc., and aromatic aliphatic diisocyanates such as α,α,α',α'-tetramethylxylylene diisocyanate, etc. are suitable.
Specific examples of commercially available modified isocyanate compounds include Duranate 24A-100, 22A-75P, TPA-100, TKA-100, and P301-75E (manufactured by Asahi Kasei Corporation), Takenate D-160N, D-170N, D-110N, and D-101 (manufactured by Mitsui Chemicals), and Desmodur N3200, N3600, Z4470BA, and L75(C) (manufactured by Covestro).
The ring structure content in the isocyanate curing agent is preferably 5 to 50% by mass, more preferably 20 to 40% by mass. The ring structure preferably has an alicyclic group and/or an aromatic group. The isocyanate curing agent preferably has an isocyanate group (NCO) content as specified in JIS K6806 of 3 to 30% (mass %), more preferably 5 to 25%.
イソシアネート硬化剤はバインダー樹脂の架橋性官能基(水酸基やアミノ基等)1当量に対して0.25~8当量配合するのが好ましく、より好ましくは0.8~3当量である。また、バインダー樹脂とイソシアネート硬化剤の使用比率は、質量比95:5~10:90で含むことが好ましく、質量比90:10~20:80で含むことがなお好ましい。この範囲であれば十分な架橋密度が得られ、耐熱性が良好となる。 The isocyanate hardener is preferably mixed in an amount of 0.25 to 8 equivalents per equivalent of crosslinkable functional group (such as a hydroxyl group or amino group) of the binder resin, and more preferably 0.8 to 3 equivalents. The ratio of binder resin to isocyanate hardener used is preferably 95:5 to 10:90 by mass, and even more preferably 90:10 to 20:80 by mass. Within this range, sufficient crosslink density is obtained, and heat resistance is good.
<添加剤>
本発明のオーバーコート剤は、添加剤として従来公知のものを適宜含むことができ、オーバーコート剤の製造においては、必要に応じて添加剤、例えば湿潤剤、接着補助剤、レベリング剤、消泡剤、帯電防止剤、粘度調整剤、キレート架橋剤、トラッピング剤、ブロッキング防止剤、上記以外のワックス成分、シランカップリング剤などを使用することができる。
<Additives>
The overcoat agent of the present invention may appropriately contain conventionally known additives. In producing the overcoat agent, additives such as a wetting agent, an adhesion aid, a leveling agent, an antifoaming agent, an antistatic agent, a viscosity modifier, a chelating crosslinking agent, a trapping agent, an antiblocking agent, wax components other than those mentioned above, and a silane coupling agent may be used as necessary.
<有機溶剤>
本発明のオーバーコート剤は、液状媒体として有機溶剤を含むこと(有機溶剤系オーバーコート剤)が好ましい。以下に限定されるものではないが、使用される有機溶剤としては、トルエン、キシレンといった芳香族系有機溶剤、メチルエチルケトン、メチルイソブチルケトンといったケトン系有機溶剤、酢酸エチル、酢酸n-プロピル、酢酸イソプロピル、酢酸イソブチル、エステル系有機溶剤、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノールなどのアルコール系有機溶剤、エチレングリコールモノプロピルエーテル、プロピレングリコールモノメチルエーテルなどのグリコールエーテル系溶剤など公知の有機溶剤を使用でき、混合して使用しても良い。中でも、トルエン、キシレンといった芳香族系有機溶剤を含まない有機溶剤(ノントルエン系有機溶剤)がより好ましい。更に好ましくはエステル系有機溶剤、アルコール系有機溶剤からなる有機溶剤が好ましい。この場合オーバーコート剤100質量%中、6質量%以下の量でグリコールエーテル系有機溶剤を含んでよい。なお、本発明のオーバーコート剤は、液状媒体として水を含んでいても良いが、その含有量は液状媒体100質量%中0.1~5質量%が好ましい。ただしこれらに限定されない。
<Organic Solvent>
The overcoat agent of the present invention preferably contains an organic solvent as a liquid medium (organic solvent-based overcoat agent). Although not limited to the following, the organic solvent used may be a known organic solvent such as an aromatic organic solvent such as toluene or xylene, a ketone-based organic solvent such as methyl ethyl ketone or methyl isobutyl ketone, ethyl acetate, n-propyl acetate, isopropyl acetate, isobutyl acetate, an ester-based organic solvent, an alcohol-based organic solvent such as methanol, ethanol, n-propanol, isopropanol, or n-butanol, or a glycol ether-based solvent such as ethylene glycol monopropyl ether or propylene glycol monomethyl ether, or may be used in combination. Among them, an organic solvent that does not contain an aromatic organic solvent such as toluene or xylene (non-toluene-based organic solvent) is more preferable. More preferably, an organic solvent consisting of an ester-based organic solvent or an alcohol-based organic solvent is preferable. In this case, the glycol ether-based organic solvent may be contained in an amount of 6% by mass or less in 100% by mass of the overcoat agent. The overcoat agent of the present invention may contain water as a liquid medium, but the content of water is preferably 0.1 to 5% by mass in 100% by mass of the liquid medium. However, it is not limited to these.
(オーバーコート剤の製造)
オーバーコート剤の製造は、特に限定はなく、攪拌羽根、回転翼等を供えた攪拌機に、バインダー樹脂と有機溶剤の溶解ないし分散させたバインダー樹脂溶液、溶剤を仕込み、混合、攪拌すればよい。撹拌速度としては特に制限されることはなく、50~300rpmで行うことが可能である。オーバーコート剤の取り扱い、塗布性等の向上のために、さらに溶剤を適宜追加することもできる。イソシアネート硬化剤は最初に仕込むことも可能だが、保存条件、イソシアネート硬化剤の種類によっては使用直前に混合することが好ましい。オーバーコート剤は、印刷方式等により使用されるため粘度としては20~200mPa・sであることが好ましい。
(Production of Overcoat Agent)
The overcoat agent is not particularly limited in the production method, and may be produced by adding a binder resin solution in which a binder resin and an organic solvent are dissolved or dispersed, and a solvent to an agitator equipped with an agitating blade, a rotating blade, etc., and mixing and agitating the binder resin solution and the organic solvent. The agitation speed is not particularly limited, and may be 50 to 300 rpm. In order to improve the handling and application properties of the overcoat agent, a solvent may be appropriately added. The isocyanate curing agent may be added at the beginning, but depending on the storage conditions and the type of isocyanate curing agent, it is preferable to mix the overcoat agent immediately before use. The viscosity of the overcoat agent is preferably 20 to 200 mPa·s, since the overcoat agent is used by a printing method, etc.
(オーバーコート剤の塗布・印刷)
本発明のオーバーコート剤は公知の印刷方式で塗布できる。例えば、グラビア印刷方式やフレキソ印刷方式、マイクログラビア印刷方式等が挙げられ、好ましくはグラビア印刷方式である。グラビア印刷方式は円筒状のシリンダー表面に彫られた画線部となる凹部にオーバーコート剤が入り、ドクターと呼ばれる金属板で非画線部のオーバーコート剤を掻き取った後、シリンダーの凹部に残ったオーバーコート剤を印刷フィルム上に転移させて塗布層を形成する方式である。凹部の深さで塗布されるオーバーコート剤量を制御できる。印刷フィルムへの塗布は、塗布後の乾燥性、塗膜の光沢、耐擦り傷性、耐高温熱水性等の膜物性を考慮して、複数回塗布することもできる。オーバーコート剤の使用形態として塗布量、塗布回数を適宜選択することができる。本発明のオーバーコート剤により形成された透明保護層の厚みは0.5~10μmが好ましく、更に好ましくは1~6μmである。
(Overcoat application and printing)
The overcoat agent of the present invention can be applied by a known printing method. For example, gravure printing, flexographic printing, microgravure printing, etc. can be mentioned, and gravure printing is preferred. In the gravure printing method, the overcoat agent enters the recesses that become the image areas engraved on the surface of a cylindrical cylinder, and after the overcoat agent of the non-image areas is scraped off with a metal plate called a doctor, the overcoat agent remaining in the recesses of the cylinder is transferred onto the printing film to form a coating layer. The amount of overcoat agent applied can be controlled by the depth of the recesses. The coating on the printing film can be applied multiple times, taking into consideration the film properties such as drying after coating, gloss of the coating film, scratch resistance, and high-temperature hot water resistance. The amount of coating and the number of coatings can be appropriately selected as the form of use of the overcoat agent. The thickness of the transparent protective layer formed by the overcoat agent of the present invention is preferably 0.5 to 10 μm, more preferably 1 to 6 μm.
塗布されたオーバーコート剤の乾燥温度は40~80℃で行なうことが好ましく、強靱な透明保護層を有する印刷物となる。 The applied overcoat agent is preferably dried at a temperature between 40 and 80°C, resulting in a printed matter with a tough, transparent protective layer.
本発明のオーバーコート剤は、印刷インキにより形成された印刷層上に塗布され、印刷物となる。印刷インキはバインダー樹脂、顔料、溶剤、必要に応じて添加剤からなる印刷インキであることが好ましい。以下に限定されるものではないが、印刷インキを構成するバインダー樹脂として、ウレタン樹脂、ポリアミド樹脂、アクリル樹脂、塩化ビニル-酢酸ビニル共重合樹脂、ニトロセルロース樹脂、塩素化ポリプロピレン樹脂、エチレン-酢酸ビニル共重合体樹脂、酢酸ビニル樹脂、ポリエステル樹脂、アルキッド樹脂、ロジン系樹脂、ロジン変性マレイン酸樹脂、ケトン樹脂、環化ゴム、塩化ゴム、ブチラール、石油樹脂などを含む印刷インキであることが好ましい。中でも、ウレタン樹脂、ポリアミド樹脂、アクリル樹脂、塩化ビニル-酢酸ビニル共重合樹脂、ニトロセルロース樹脂からなる群より選ばれる少なくとも一種を含有する印刷インキであることがなお好ましい。特にウレタン樹脂を含有する印刷インキはフィルム基材への密着性が良好なことから更に好ましい。 The overcoat agent of the present invention is applied onto the printing layer formed by the printing ink to form a printed matter. The printing ink is preferably a printing ink consisting of a binder resin, a pigment, a solvent, and, if necessary, additives. Although not limited to the following, it is preferable that the printing ink contains, as the binder resin constituting the printing ink, a urethane resin, a polyamide resin, an acrylic resin, a vinyl chloride-vinyl acetate copolymer resin, a nitrocellulose resin, a chlorinated polypropylene resin, an ethylene-vinyl acetate copolymer resin, a vinyl acetate resin, a polyester resin, an alkyd resin, a rosin-based resin, a rosin-modified maleic acid resin, a ketone resin, a cyclized rubber, a chlorinated rubber, a butyral, a petroleum resin, or the like. Among them, it is more preferable that the printing ink contains at least one selected from the group consisting of a urethane resin, a polyamide resin, an acrylic resin, a vinyl chloride-vinyl acetate copolymer resin, and a nitrocellulose resin. In particular, a printing ink containing a urethane resin is even more preferable because it has good adhesion to a film substrate.
上記ウレタン樹脂は、公知の方法、例えば、特開昭62-153366号公報、特開昭62-153367号公報、特開平1-236289号公報、特開平2-64173号公報、特開平2-64174号公報、特開平2-64175号公報などに開示されている方法により得ることができる。具体的には、ポリオールとジイソシアネート化合物とをイソシアネート基が過剰となる割合で反応させ、末端イソシアネート基のプレポリマーを得、得られたプレポリマーを、適当な溶剤中で鎖伸長剤および/又は反応停止剤と反応させる二段法、あるいはポリオール、ジイソシアネート化合物、鎖伸長剤および(または)反応停止剤を溶剤中で一度に反応させる一段法により製造される。これらの方法のなかでも、均一なウレタン樹脂を得るには、二段法によることが好ましい。 The urethane resin can be obtained by known methods, such as those disclosed in JP-A-62-153366, JP-A-62-153367, JP-A-1-236289, JP-A-2-64173, JP-A-2-64174, and JP-A-2-64175. Specifically, the urethane resin is produced by a two-stage method in which a polyol and a diisocyanate compound are reacted in a ratio that results in an excess of isocyanate groups to obtain a prepolymer having terminal isocyanate groups, and the obtained prepolymer is reacted with a chain extender and/or a reaction terminator in a suitable solvent, or a one-stage method in which a polyol, a diisocyanate compound, a chain extender, and/or a reaction terminator are reacted at once in a solvent. Of these methods, the two-stage method is preferred to obtain a uniform urethane resin.
印刷インキは、添加剤を含むことができ、添加剤としては顔料分散剤、レベリング剤、消泡剤、レベリング剤、ワックス、トラッピング剤、可塑剤、赤外線吸収剤、紫外線吸収剤、耐ブロッキング剤、帯電防止剤、難燃剤等が挙げられる。 The printing ink may contain additives, such as pigment dispersants, leveling agents, defoamers, leveling agents, waxes, trapping agents, plasticizers, infrared absorbers, ultraviolet absorbers, anti-blocking agents, antistatic agents, and flame retardants.
顔料としては、一般に印刷インキや塗料で使用できるカラーインデックスに記載のC.I.ピグメントを任意に使用することができる。例えば、酸化チタン、ベンガラ、紺青、群青、カーボンブラック、黒鉛などの有色顔料、および、炭酸カルシウム、カオリン、クレー、硫酸バリウム、水酸化アルミニウム、タルク等の体質顔料を挙げることができる。更に有機顔料としては、溶性アゾ顔料、不溶性アゾ顔料、アゾキレート顔料、縮合アゾ顔料、銅フタロシアニン顔料、縮合多環顔料などを挙げることができる。これらの顔料の含有量としては、印刷インキ中に0.5~50重量%使用することができる。 As the pigment, any of the C.I. pigments described in the Color Index that can be generally used in printing inks and paints can be used. Examples include colored pigments such as titanium oxide, red iron oxide, Prussian blue, ultramarine blue, carbon black, and graphite, and extender pigments such as calcium carbonate, kaolin, clay, barium sulfate, aluminum hydroxide, and talc. Furthermore, examples of organic pigments include soluble azo pigments, insoluble azo pigments, azo chelate pigments, condensed azo pigments, copper phthalocyanine pigments, and condensed polycyclic pigments. The content of these pigments in the printing ink can be 0.5 to 50% by weight.
印刷インキに使用される溶剤としては、水、放射線硬化性モノマー、上記オーバーコート剤に使用できるものと同様のものが利用でき、公知のアルコール系有機溶剤、ケトン系有機溶剤、エステル系有機溶剤、脂肪族炭化水素系有機溶剤、および脂環族炭化水素系有機溶剤を使用することができる。ウレタン樹脂、併用樹脂の溶解性や印刷時の乾燥性などを考慮して、混合して使用することが好ましい。 Solvents used in printing inks include water, radiation-curable monomers, and the same solvents as those used in the overcoat agent described above. Known alcohol-based organic solvents, ketone-based organic solvents, ester-based organic solvents, aliphatic hydrocarbon-based organic solvents, and alicyclic hydrocarbon-based organic solvents can be used. Taking into consideration the solubility of the urethane resin and other resins, drying properties during printing, and the like, it is preferable to use them in combination.
印刷インキは、顔料を樹脂、溶剤等を用いてに分散する公知の方法により製造することができる。例えば、顔料をウレタン樹脂、併用樹脂、分散剤等により溶剤に分散させた顔料分散体を製造し、得られた顔料分散体に、必要に応じて樹脂、添加剤などを配合する方法で得られる。 Printing ink can be produced by a known method of dispersing a pigment using a resin, a solvent, etc. For example, a pigment dispersion is produced by dispersing a pigment in a solvent using a urethane resin, a co-resin, a dispersant, etc., and resins, additives, etc. are added to the resulting pigment dispersion as necessary.
(基材)
本発明に用いられる基材は、フィルム上のプラスチック基材、紙基材等を好適に使用できる。中でもプラスチック基材の使用が好ましく、ヒートシールなどの工程を必要とするため熱可塑性を有するプラスチック基材であることが好ましい。
プラスチック基材としては、ポリエチレンおよびポリプロピレンその他のポリオレフィン基材、ポリエチレンテレフタレート、ポリ乳酸その他のポリエステル基材、ポリスチレン基材、AS樹脂もしくはABS樹脂等のポリスチレン系樹脂、ポリカーボネート基材、ポリアミド基材、ポリ塩化ビニル基材、ポリ塩化ビニリデンの各種基材、セロハン基材、紙基材もしくはアルミニウム箔基材など、もしくはこれらの複合材料からなるフィルム状、またはシート状のものがある。中でも、ガラス転移温度が高いポリエステル基材、ポリアミド基材が好適に用いられる。
(Base material)
The substrate used in the present invention may suitably be a plastic substrate on a film, a paper substrate, etc. Among them, the use of a plastic substrate is preferred, and since a process such as heat sealing is required, a plastic substrate having thermoplastic properties is preferred.
Examples of plastic substrates include polyethylene, polypropylene and other polyolefin substrates, polyethylene terephthalate, polylactic acid and other polyester substrates, polystyrene substrates, polystyrene-based resins such as AS resin and ABS resin, polycarbonate substrates, polyamide substrates, polyvinyl chloride substrates, various substrates such as polyvinylidene chloride, cellophane substrates, paper substrates, aluminum foil substrates, etc., or film- or sheet-shaped substrates made of composite materials of these. Among these, polyester substrates and polyamide substrates having high glass transition temperatures are preferably used.
上記基材は、金属酸化物などを表面に蒸着コート処理および/またはポリビニルアルコールなどコート処理が施されていてもよく、例えば、酸化アルミニウムを基材表面に蒸着させた凸版印刷株式会社製GL-AEや、大日本印刷株式会社製IB-PET-PXB等が挙げられる。さらに、必要に応じて帯電防止剤、紫外線防止剤などの添加剤を処理したものや、基材の表面をコロナ処理あるいは低温プラズマ処理したものなども使用することができる。 The above-mentioned substrate may have a surface that has been subjected to deposition coating treatment with metal oxide or the like and/or coating treatment with polyvinyl alcohol or the like, for example, GL-AE manufactured by Toppan Printing Co., Ltd., in which aluminum oxide is deposited on the substrate surface, or IB-PET-PXB manufactured by Dai Nippon Printing Co., Ltd., may be mentioned. Furthermore, if necessary, a substrate treated with additives such as an antistatic agent or an ultraviolet ray inhibitor, or a substrate surface that has been subjected to corona treatment or low-temperature plasma treatment may also be used.
上記プラスチック基材としては、(1)単一種からなるプラスチック基材、(2)複数種のプラスチック基材を多層化した多層プラスチック基材が挙げられる。本発明においては、強靭性、防湿性等の観点から多層プラスチック基材であることが好ましい。さらに、本発明において、多層プラスチック基材は、印刷される面とは反対側の面がヒートシール性(熱可塑性)を有している多層プラスチック基材であることが好ましい。多層プラスチック基材を用いると、オーバーコート剤を塗布後、後加工無く容易に製袋可能となり、包装体製造工程が簡素化される利点がある。 The above-mentioned plastic substrates include (1) plastic substrates made of a single type, and (2) multi-layered plastic substrates made of multiple types of plastic substrates. In the present invention, a multi-layered plastic substrate is preferable from the viewpoints of toughness, moisture resistance, etc. Furthermore, in the present invention, the multi-layered plastic substrate is preferably a multi-layered plastic substrate having heat sealability (thermoplasticity) on the side opposite to the printed side. When a multi-layered plastic substrate is used, it is possible to easily make a bag without post-processing after applying an overcoat agent, which has the advantage of simplifying the packaging manufacturing process.
多層プラスチック基材の構成例としては、PET/CPP、OPP/CPP、Ny/CPP等の2層構成、PET/アルミ/CPP、PET/Ny/CPP、Ny/PET/CPP、Ny/蒸着PET/CPP等の3層構成、PET/アルミ/Ny/CPPの4層構成等があり、アンカーコート剤、接着剤を介して積層される。このような多層プラスチック基材においても印刷面がコロナ処理、フレーム処理、プラズマ処理などが施されていれば、印刷インキ層の接着性が向上するので好ましい。 Examples of multilayer plastic substrates include two-layer structures such as PET/CPP, OPP/CPP, and Ny/CPP; three-layer structures such as PET/aluminum/CPP, PET/Ny/CPP, Ny/PET/CPP, and Ny/vapor-deposited PET/CPP; and four-layer structures such as PET/aluminum/Ny/CPP, which are laminated via an anchor coating agent and adhesive. Even with such multilayer plastic substrates, it is preferable to subject the printing surface to corona treatment, frame treatment, plasma treatment, etc., as this improves the adhesion of the printing ink layer.
プラスチック基材同士の積層には公知の方法、例えばイミン系、ポリブタジエン系、チタン系等のアンカーコート剤を用い、溶融ポリエチレン樹脂等を積層する押し出しラミネート法。ウレタン系等の接着剤を塗布し、積層するドライラミネート法等がある。特に耐高温熱水性が要求される用途においてはドライラミネート法により得られた多層プラスチック基材が好ましい。 Lamination of plastic substrates can be performed by known methods, such as the extrusion lamination method, which uses an anchor coating agent such as an imine-based, polybutadiene-based, or titanium-based agent and laminates molten polyethylene resin, or the dry lamination method, which applies an adhesive such as a urethane-based adhesive and laminates the substrate. Multilayer plastic substrates obtained by the dry lamination method are particularly preferred for applications that require resistance to high-temperature hot water.
本発明の印刷物は、プラスチック基材上に、印刷インキ層と、オーバーコート剤を順に印刷してなる。上述したように、プラスチック基材としては、ヒートシール可能な多層フィルムを用いることが後加工の簡便さの点で好ましい。 The printed matter of the present invention is formed by printing a printing ink layer and an overcoat agent in that order on a plastic substrate. As mentioned above, it is preferable to use a heat-sealable multilayer film as the plastic substrate in terms of ease of post-processing.
このようにして得られた包装体は、食品、医薬品等の包装材料として幅広く利用する事ができる。また、表刷り構成で優れた耐高温熱水性を発現することから、従来の裏刷り構成で高耐性を必要とする用途においても適用できる。 The packaging material obtained in this way can be widely used as a packaging material for foods, medicines, etc. In addition, because the front-printed structure exhibits excellent resistance to high-temperature hot water, it can also be used in applications where high resistance is required with the conventional reverse-printed structure.
以下、実施例をあげて本発明を詳細に説明するが、本発明はこれら実施例に限定されるものではない。なお、本発明における部および%は、特に注釈の無い場合、質量部および質量%を表わす。 The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples. Note that parts and % in the present invention represent parts by mass and % by mass unless otherwise noted.
<印刷インキ用ポリウレタン樹脂の合成>
[合成例1](ウレタン樹脂PU1溶液の作製)
アジピン酸と3-メチル-1,5-ペンタンジオールとの反応により得られる数平均分子量1,000のポリエステルポリオール(PMPA)150部、数平均分子量700のポリプロピレングリコール(PPG700)を50部、イソホロンジイソシアネート(IPDI)103.4部、および酢酸エチル(酢酸エチル)75.8部を窒素気流下に80℃で4時間反応させ、末端イソシアネートウレタンプレポリマーの樹脂溶液を得た。次いでイソホロンジアミン(IPDA)44.6部、酢酸エチル/イソプロパノール(IPA)=50/50(質量比)の混合溶剤736.2部を混合したものに、上記末端イソシアネートウレタンプレポリマーの樹脂溶液を40℃で徐々に添加しポリウレタン樹脂溶液PU1を得た。
<Synthesis of polyurethane resin for printing ink>
[Synthesis Example 1] (Preparation of urethane resin PU1 solution)
150 parts of polyester polyol (PMPA) having a number average molecular weight of 1,000 obtained by the reaction of adipic acid and 3-methyl-1,5-pentanediol, 50 parts of polypropylene glycol (PPG700) having a number average molecular weight of 700, 103.4 parts of isophorone diisocyanate (IPDI), and 75.8 parts of ethyl acetate (ethyl acetate) were reacted under a nitrogen gas flow at 80 ° C. for 4 hours to obtain a resin solution of a terminal isocyanate urethane prepolymer. Next, the resin solution of the terminal isocyanate urethane prepolymer was gradually added at 40 ° C. to a mixture of 44.6 parts of isophorone diamine (IPDA) and 736.2 parts of a mixed solvent of ethyl acetate / isopropanol (IPA) = 50 / 50 (mass ratio) to obtain a polyurethane resin solution PU1.
<オーバーコート剤用ポリエステル樹脂Aの合成>
[合成例2](ポリエステル樹脂A溶液の作製)
無水フタル酸190.1部、ヒマシ油207.9部、エチレングリコール38.6部、ペンタエリスリトール63.4部、酢酸エチル500.0部を反応缶に仕込み、窒素気流下で攪拌しながら160~240℃まで徐々に加熱し、エステル化反応を行なった。195℃で1時間以上反応し、酸価が15以下になったら反応缶を徐々に1~2トールまで減圧し、所定の粘度に達した時、反応を停止し取り出し、ポリエステル樹脂Aを得た。ポリエステル樹脂Aは芳香族環構造を6質量%有する。
<Synthesis of polyester resin A for overcoat agent>
[Synthesis Example 2] (Preparation of Polyester Resin A Solution)
190.1 parts of phthalic anhydride, 207.9 parts of castor oil, 38.6 parts of ethylene glycol, 63.4 parts of pentaerythritol, and 500.0 parts of ethyl acetate were charged into a reactor, and gradually heated to 160-240°C while stirring under a nitrogen stream to carry out an esterification reaction. The reaction was carried out at 195°C for 1 hour or more, and when the acid value became 15 or less, the pressure in the reactor was gradually reduced to 1-2 Torr. When a predetermined viscosity was reached, the reaction was stopped and the resin was taken out, to obtain a polyester resin A. The polyester resin A has an aromatic ring structure in an amount of 6% by mass.
<オーバーコート剤用ポリエステル樹脂Bの合成>
[合成例3](ポリエステル樹脂B溶液の作製)
テレフタル酸156.3部、イソフタル酸156.3部、エチレングリコール70.0部、ネオペンチルグリコール117.4部、酢酸エチル500.0部を反応缶に仕込み、窒素気流下で攪拌しながら160~240℃まで徐々に加熱し、エステル化反応を行なった。240℃で1時間以上反応し、酸価が15以下になったら反応缶を徐々に1~2トールまで減圧し、所定の粘度に達した時、反応を停止し取り出し、ポリエステル樹脂Bを得た。ポリエステル樹脂Bは芳香族環構造を11質量%有する。
<Synthesis of polyester resin B for overcoat agent>
[Synthesis Example 3] (Preparation of Polyester Resin B Solution)
156.3 parts of terephthalic acid, 156.3 parts of isophthalic acid, 70.0 parts of ethylene glycol, 117.4 parts of neopentyl glycol, and 500.0 parts of ethyl acetate were charged into a reactor, and gradually heated to 160-240°C while stirring under a nitrogen stream to carry out an esterification reaction. The reaction was carried out at 240°C for 1 hour or more, and when the acid value became 15 or less, the pressure in the reactor was gradually reduced to 1-2 Torr. When a predetermined viscosity was reached, the reaction was stopped and the mixture was taken out, to obtain a polyester resin B. The polyester resin B has an aromatic ring structure of 11% by mass.
[合成例4](ポリエステル樹脂C溶液の作製)
テレフタル酸143.1部、イソフタル酸100.1部、セバシン酸52.3部、エチレングリコール44.9部、ネオペンチルグリコール103.3部、ブチルエチルプロパンジオール56.3部、酢酸エチル500.0部を反応缶に仕込み、窒素気流下で攪拌しながら160~240℃まで徐々に加熱し、エステル化反応を行なった。240℃で1時間以上反応し、酸価が15以下になったら反応缶を徐々に1~2トールまで減圧し、所定の粘度に達した時、反応を停止し取り出し、ポリエステル樹脂Cを得た。ポリエステル樹脂Cは芳香族環構造を24質量%有する。
[Synthesis Example 4] (Preparation of Polyester Resin C Solution)
143.1 parts of terephthalic acid, 100.1 parts of isophthalic acid, 52.3 parts of sebacic acid, 44.9 parts of ethylene glycol, 103.3 parts of neopentyl glycol, 56.3 parts of butyl ethyl propanediol, and 500.0 parts of ethyl acetate were charged into a reactor, and gradually heated to 160 to 240°C while stirring under a nitrogen stream to carry out an esterification reaction. The reaction was carried out at 240°C for 1 hour or more, and when the acid value became 15 or less, the pressure in the reactor was gradually reduced to 1 to 2 Torr. When a predetermined viscosity was reached, the reaction was stopped and the resin was taken out to obtain a polyester resin C. The polyester resin C has an aromatic ring structure of 24% by mass.
[合成例5](ポリエステル樹脂D溶液の作製)
ヘキサヒドロ無水フタル酸190.1部、ヒマシ油207.9部、エチレングリコール38.6部、ペンタエリスリトール63.4部、酢酸エチル500.0部を反応缶に仕込み、窒素気流下で攪拌しながら160~240℃まで徐々に加熱し、エステル化反応を行なった。195℃で1時間以上反応し、酸価が15以下になったら反応缶を徐々に1~2トールまで減圧し、所定の粘度に達した時、反応を停止し取り出した。ポリエステル樹脂Dを得た。ポリエステル樹脂Dは脂環族環構造を6質量%有する。
[Synthesis Example 5] (Preparation of Polyester Resin D Solution)
190.1 parts of hexahydrophthalic anhydride, 207.9 parts of castor oil, 38.6 parts of ethylene glycol, 63.4 parts of pentaerythritol, and 500.0 parts of ethyl acetate were charged into a reactor, and gradually heated to 160-240°C while stirring under a nitrogen stream to carry out an esterification reaction. The reaction was carried out at 195°C for 1 hour or more, and when the acid value became 15 or less, the pressure in the reactor was gradually reduced to 1-2 Torr. When a predetermined viscosity was reached, the reaction was stopped and the resin was taken out. Polyester resin D was obtained. Polyester resin D has 6 mass% of an alicyclic ring structure.
[合成例6](ポリエステル樹脂E溶液の作製)
[比較合成例1](ポリエステル樹脂E溶液の作製)
DL-ラクチド100部、L-ラクチド100部、イセチオン酸ナトリウム0.2部、開環重合触媒としてオクチル酸錫0.5部、酢酸エチル200.7部を四つ口フラスコに仕込み、窒素雰囲気下、180℃で2時間加熱し、開環重合させ、ポリエステル樹脂Eを得た。ポリエステル樹脂Eは、二塩基酸と多価アルコールとに由来する構成単位を含有しない。ポリエステル樹脂Eは環構造を有さない。
[合成例7](ポリエステル樹脂F溶液の作製)
[比較合成例1](ポリエステル樹脂E溶液の作製)
メソ-ラクチド200部、イセチオン酸ナトリウム0.2部、開環重合触媒としてオクチル酸錫0.5部、酢酸エチル200.7部を四つ口フラスコに仕込み、窒素雰囲気下、180℃で2時間加熱し、開環重合させ、ポリエステル樹脂Eを得た。ポリエステル樹脂Fは、二塩基酸と多価アルコールとに由来する構成単位を含有しない。ポリエステル樹脂Fは環構造を有さない。
[Synthesis Example 6] (Preparation of Polyester Resin E Solution)
Comparative Synthesis Example 1 (Preparation of Polyester Resin E Solution)
100 parts of DL-lactide, 100 parts of L-lactide, 0.2 parts of sodium isethionate, 0.5 parts of tin octoate as a ring-opening polymerization catalyst, and 200.7 parts of ethyl acetate were charged into a four-neck flask and heated at 180° C. for 2 hours in a nitrogen atmosphere to cause ring-opening polymerization, thereby obtaining polyester resin E. Polyester resin E does not contain a constituent unit derived from a dibasic acid and a polyhydric alcohol. Polyester resin E does not have a ring structure.
[Synthesis Example 7] (Preparation of Polyester Resin F Solution)
Comparative Synthesis Example 1 (Preparation of Polyester Resin E Solution)
200 parts of meso-lactide, 0.2 parts of sodium isethionate, 0.5 parts of tin octoate as a ring-opening polymerization catalyst, and 200.7 parts of ethyl acetate were charged into a four-neck flask and heated at 180°C for 2 hours in a nitrogen atmosphere to cause ring-opening polymerization, thereby obtaining polyester resin E. Polyester resin F does not contain a constituent unit derived from a dibasic acid and a polyhydric alcohol. Polyester resin F does not have a ring structure.
<印刷インキの製造>
[製造例1](印刷インキR1の製造)
バインダー樹脂として、ウレタン樹脂溶液PU1(固形分30%)32部、塩化ビニル-酢酸ビニル共重合樹脂(日信化学社製、ソルバインTAO、固形分30%、酢酸エチル溶液)3部、塩素化ポリプロピレン樹脂(日本製紙社製、370M、塩素含有率30%、固形分50%)を固形分換算で0.5部、ポリエチレンワックス(三井化学社製、ハイワックス320P、平均粒子径2.5μm)を固形分換算で0.8部、藍顔料(C.I.ピグメントブルー15:4)を10部、メチルエチルケトン(MEK)/酢酸n-プロピル(NPAC)/イソプロパノール(IPA)=40/40/20(質量比)の溶液53.7部を混合し、ビーズミルで15分間分散し、印刷インキR1を得た。
<Production of printing ink>
[Production Example 1] (Production of printing ink R1)
As the binder resin, 32 parts of urethane resin solution PU1 (solid content 30%), 3 parts of vinyl chloride-vinyl acetate copolymer resin (manufactured by Nisshin Chemical Co., Ltd., Solvine TAO, solid content 30%, ethyl acetate solution), 0.5 parts of chlorinated polypropylene resin (manufactured by Nippon Paper Industries Co., Ltd., 370M, chlorine content 30%, solid content 50%) in terms of solid content, 0.8 parts of polyethylene wax (manufactured by Mitsui Chemicals, Inc., Hiwax 320P, average particle size 2.5 μm) in terms of solid content, 10 parts of indigo pigment (C.I. Pigment Blue 15:4), and 53.7 parts of a solution of methyl ethyl ketone (MEK) / n-propyl acetate (NPAC) / isopropanol (IPA) = 40 / 40 / 20 (mass ratio) were mixed and dispersed for 15 minutes with a bead mill to obtain printing ink R1.
[製造例1~3](印刷インキR1~R3の製造)
表1に示した原料及び配合比率を使用した以外は、製造例1と同様の手法により、印刷インキR1~R3を得た。
[Production Examples 1 to 3] (Production of Printing Inks R1 to R3)
Printing inks R1 to R3 were obtained in the same manner as in Production Example 1, except that the raw materials and blending ratios shown in Table 1 were used.
以下に、表1中の原料の略称および詳細を示す。
・酸化チタン:テイカ社製、チタニックスJR-808
・ロジンマレイン酸樹脂:ロジン変性マレイン酸樹脂。荒川化学社製、マルキードNo.5、固形分30%、酢酸エチル溶液、軟化点145℃、水酸基価0mgKOH/g
・ポリアミド樹脂:オレイン酸およびリノール酸を原料とするダイマー酸由来の構成単位を50質量%以上含有する、アミン価3.5mgKOH/gであるポリアミド樹脂。重量平均分子量6,000、固形分30%、IPA溶液。
・セルロース樹脂:ニトロセルロース。固形分30%、酢酸エチル/IPA溶液、窒素分11.5~12.2%、重合度35~45、水酸基価175mgKOH/g
・キレート架橋剤:有機チタン系キレート架橋剤
The abbreviations and details of the raw materials in Table 1 are shown below.
Titanium oxide: Titanix JR-808, manufactured by Teika Corporation
Rosin maleic acid resin: rosin modified maleic acid resin. Arakawa Chemical Industries, Ltd., Malkid No. 5, solid content 30%, ethyl acetate solution, softening point 145°C, hydroxyl value 0 mgKOH/g
Polyamide resin: A polyamide resin containing 50% by mass or more of structural units derived from dimer acid made from oleic acid and linoleic acid as raw materials, and having an amine value of 3.5 mgKOH/g. Weight average molecular weight: 6,000, solid content: 30%, IPA solution.
Cellulose resin: Nitrocellulose. Solid content 30%, ethyl acetate/IPA solution, nitrogen content 11.5-12.2%, polymerization degree 35-45, hydroxyl value 175 mgKOH/g
・Chelating crosslinking agent: Organotitanium-based chelating crosslinking agent
[実施例1](オーバーコート剤S1の作製)
ポリエステル樹脂A溶液(固形分50質量%)6.6部、塩化ビニル-酢酸ビニル共重合樹脂(日信化学社製、ソルバインTAO、塩化ビニル91質量%、酢酸ビニル2質量%、ビニルアルコール7質量%、固形分50質量%)26.5部、XDI-TMPアダクト(キシリレンジイソシアネートのトリメチロールプロパンアダクト体 NCO含有量12% 固形分50質量%)3.2部、カソザイDBS(豊国製油社製セバシン酸ジブチル)を1.8部、酢酸エチル61.8部を混合し、ディスパーで30分撹拌を行うことで、固形分20%のオーバーコート剤S1を得た。なお、XDI-TMPアダクトは印刷直前に配合した。
[Example 1] (Preparation of overcoat agent S1)
6.6 parts of polyester resin A solution (solid content 50% by mass), 26.5 parts of vinyl chloride-vinyl acetate copolymer resin (manufactured by Nisshin Chemical Industry Co., Ltd., Solvine TAO, vinyl chloride 91% by mass, vinyl acetate 2% by mass, vinyl alcohol 7% by mass, solid content 50% by mass), 3.2 parts of XDI-TMP adduct (trimethylolpropane adduct of xylylene diisocyanate, NCO content 12% solid content 50% by mass), 1.8 parts of Kasozai DBS (dibutyl sebacate manufactured by Toyokuni Oil Co., Ltd.), and 61.8 parts of ethyl acetate were mixed and stirred for 30 minutes with a disper to obtain an overcoat agent S1 with a solid content of 20%. The XDI-TMP adduct was blended just before printing.
[実施例2~17、比較例1~4](オーバーコート剤S2~S17、SS1~SS4の作製)
表2に示した原料及び配合比率を使用した以外は、実施例1と同様の手法により、オーバーコート剤S2~S17、SS1~SS4を得た。
[Examples 2 to 17, Comparative Examples 1 to 4] (Preparation of overcoat agents S2 to S17, SS1 to SS4)
Overcoat agents S2 to S17 and SS1 to SS4 were obtained in the same manner as in Example 1, except that the raw materials and blending ratios shown in Table 2 were used.
以下に、表2中の原料の略称および詳細を示す。
・TDI(トルエンジイソシアネート)-TMPアダクト体:固形分50%、NCO含有量13%
・HDI(ヘキサメチレンジイソシアネート)-TMPアダクト体:固形分50%、NCO含有量13%
・HDI-ビウレット:HDI-イソシアヌレート体、固形分50%、NCO含有量23.5%
塩化ビニル-ヒドロキシアルキルアクリレート共重合樹脂:日信化学社製、ソルバインVROH、塩化ビニル73質量%、酢酸ビニル16質量%、ヒドロキシアルキルアクリレート11質量%、固形分50質量%
The abbreviations and details of the raw materials in Table 2 are shown below.
TDI (toluene diisocyanate)-TMP adduct: solids content 50%, NCO content 13%
HDI (hexamethylene diisocyanate)-TMP adduct: solids content 50%, NCO content 13%
HDI-biuret: HDI-isocyanurate, solids content 50%, NCO content 23.5%
Vinyl chloride-hydroxyalkyl acrylate copolymer resin: Solvine VROH, manufactured by Nissin Chemical Industry Co., Ltd., vinyl chloride 73% by mass, vinyl acetate 16% by mass, hydroxyalkyl acrylate 11% by mass, solid content 50% by mass
<印刷インキR2、オーバーコート剤S1を用いた印刷物の作成>
印刷インキR2及びオーバーコート剤S1を、各々、酢酸エチルを用いて、ザーンカップ#3(離合社製)25℃で粘度15秒になるように希釈した。
厚み30μmのポリプロピレン(OPP)フィルムに対し、版深35μmのグラビア版を備えたグラビア印刷機を用いて、印刷速度40m/分、乾燥器温度50℃の条件下で、希釈した印刷インキR2を塗布し、印刷フィルムを得た。
次に、上記で作製した印刷フィルムの印刷層を有する面に、版深35μmのグラビア版を備えたグラビア印刷機を用いて、印刷速度40m/分、乾燥器温度50℃の条件下で、希釈したオーバーコート剤S1を塗布し、プラスチック基材/印刷層/透明保護層の構成である印刷物を得た。
<Creation of printed matter using printing ink R2 and overcoat agent S1>
Each of the printing ink R2 and the overcoat agent S1 was diluted with ethyl acetate to a viscosity of 15 seconds at 25° C. in a Zahn cup #3 (manufactured by Rigo Co., Ltd.).
The diluted printing ink R2 was applied to a 30 μm thick polypropylene (OPP) film using a gravure printing machine equipped with a gravure plate with a plate depth of 35 μm at a printing speed of 40 m/min and a dryer temperature of 50° C. to obtain a printed film.
Next, the diluted overcoat agent S1 was applied to the surface of the printed film prepared above having the printed layer using a gravure printing machine equipped with a gravure plate with a plate depth of 35 μm at a printing speed of 40 m/min and a dryer temperature of 50°C, thereby obtaining a printed matter having a configuration of plastic substrate/printed layer/transparent protective layer.
<各印刷インキ、オーバーコート剤を用いた印刷物の作製>
上記で得られた印刷インキ、オーバーコート剤について表2に記載された組み合わせにて、上記印刷物の作製と同様の手順で、実施例1~実施例17に係る印刷物をそれぞれ作製した。
<Preparation of printed matter using each printing ink and overcoat agent>
Using the combinations of the printing inks and overcoat agents obtained above shown in Table 2, printed matter according to Examples 1 to 17 was produced in the same manner as in the production of the above printed matter.
<特性評価>
上記実施例および比較例において得られたオーバーコート剤、それらの印刷物を用いて以下に記載の評価を行った。評価結果については表2に示した。
<Characteristics evaluation>
The overcoat agents obtained in the above Examples and Comparative Examples and their printed matter were subjected to the following evaluations. The evaluation results are shown in Table 2.
<光沢>
上記実施例および比較例で作製した印刷物の透明保護層側より、BYK-Gardner社製Micro-TRI-grossmeterを用いて、入射角60°、受光角60°の光沢値を測定した。評価基準を下記に示す。
A(優):光沢値が90以上である。
B(可):光沢値が80以上、90未満である。
C(不可):光沢値が80未満である。
A,Bは実用上問題がない範囲である。
<Gloss>
The gloss values of the printed matter produced in the above Examples and Comparative Examples were measured from the transparent protective layer side using a Micro-TRI-glossmeter manufactured by BYK-Gardner at an incident angle of 60° and a receiving angle of 60°. The evaluation criteria are shown below.
A (excellent): Gloss value is 90 or more.
B (Acceptable): Gloss value is 80 or more and less than 90.
C (unacceptable): The gloss value is less than 80.
A and B are within the range where there is no practical problem.
<密着性(耐テープ接着性)>
上記実施例および比較例で作製した印刷物を、ニチバン社製セロハンテープ(12mm幅)を透明保護層上に貼り、急激に引き剥がした時の印刷層または透明保護層の剥離程度を評価した。評価基準を下記に示す。
A(優):印刷層または透明保護層が全く剥離しない。
B(可):50%未満の面積の印刷層または透明保護層が剥離する。
C(不可):50%以上の面積の印刷層または透明保護層が剥離する。
A,Bは実用上問題がない範囲である。
<Adhesion (tape adhesion resistance)>
For the printed matter produced in the above Examples and Comparative Examples, cellophane tape (12 mm wide) manufactured by Nichiban Co., Ltd. was applied to the transparent protective layer, and the degree of peeling of the printed layer or the transparent protective layer was evaluated when the tape was rapidly peeled off. The evaluation criteria are shown below.
A (Excellent): The printed layer or transparent protective layer does not peel off at all.
B (Fair): Less than 50% of the printed layer or transparent protective layer peels off.
C (unacceptable): 50% or more of the printed layer or transparent protective layer is peeled off.
A and B are within the range where there is no practical problem.
<耐熱性>
上記実施例および比較例で作製した印刷物を、それぞれ3cm×13cmの大きさに切り、同じ大きさに切ったアルミ箔(厚さ30μm)の艶面と印刷物の印刷された面とを重ねあわせた。センチネル社製ヒートシーラーを用いて、2×9.8N/cm2の圧力で、120℃1秒間アルミ箔を押圧し、アルミ箔を剥がしたときの印刷層または透明保護層の剥がれ具合を目視で判定した。評価基準を下記に示す。
A(優):シールバー温度160℃で全く剥離しないもの。
B(可):シールバー温度120℃で剥離しないが、160℃で剥離するもの。
C(不可):シールバー温度120℃で剥離するもの。
A,Bは実用上問題がない範囲である。
<Heat resistance>
The printed matter produced in the above examples and comparative examples was cut into pieces of 3 cm x 13 cm, and the glossy side of an aluminum foil (thickness 30 μm) cut to the same size was placed on the printed side of the printed matter. The aluminum foil was pressed with a pressure of 2 x 9.8 N/ cm2 at 120°C for 1 second using a Sentinel heat sealer, and the peeling of the printed layer or transparent protective layer when the aluminum foil was peeled off was visually judged. The evaluation criteria are shown below.
A (Excellent): No peeling at all at a seal bar temperature of 160°C.
B (Acceptable): Does not peel off at a seal bar temperature of 120°C, but peels off at 160°C.
C (unacceptable): Peeled off at a seal bar temperature of 120°C.
A and B are within the range where there is no practical problem.
<耐ブロッキング性>
上記実施例および比較例で作製した印刷物を以下の条件にて耐ブロッキング性の評価を行った。
(試料および圧力)
OPP印刷物の印刷面/OPP基材非コロナ処理面 10kg/cm2
(静置条件)40℃-80%RH 48時間
(評価方法)印刷面と基材とを引き剥がし、印刷面からのインキ被膜の剥離具合を目視で判定。
(判定基準)
A(優):印刷面のインキ被膜が全く剥離せず、剥離抵抗の小さいもの
B(可):インキ被膜の剥離面積が5%以上20%未満のもの
C(不可):インキ被膜の剥離面積が20%以上のもの
A,Bは実用上問題がない範囲である。
<Blocking resistance>
The printed matter produced in the above Examples and Comparative Examples was evaluated for blocking resistance under the following conditions.
(Sample and Pressure)
Printed surface of OPP printed matter/non-corona treated surface of OPP substrate 10 kg/ cm2
(Static conditions) 40° C.-80% RH, 48 hours (Evaluation method) The printed surface and the substrate were peeled off, and the degree of peeling of the ink coating from the printed surface was visually judged.
(Judgment criteria)
A (Excellent): The ink film on the printed surface does not peel off at all and has low peeling resistance. B (Fair): The area of the ink film that has peeled off is between 5% and 20%. C (Unacceptable): The area of the ink film that has peeled off is 20% or more. A and B are within the range where there are no problems in practical use.
<耐もみ性>
上記実施例および比較例で作製した印刷物をそれぞれ両手で30回もみほぐし、以下の評価基準で評価を行った。尚、測定条件は、試験片100mm四方とした。
A(優):インキ被膜の剥離浮きおよび剥がれなし
B(可):インキ被膜に剥離浮きが観られるが、剥がれなし
C(不可):インキ被膜剥がれあり
A,Bは実用上問題がない範囲である。
<Kneading resistance>
The printed matter produced in the above-mentioned Examples and Comparative Examples was kneaded 30 times with both hands and evaluated according to the following evaluation criteria. The measurement conditions were a test piece of 100 mm square.
A (Excellent): No peeling or lifting of the ink film. B (Fair): Some peeling or lifting of the ink film is observed, but no peeling. C (Unacceptable): Some peeling of the ink film. A and B are within the range of no practical problems.
<耐摩擦性>
上記実施例および比較例で作製した印刷物をそれぞれ被膜強度につきテスター産業(株)製学振型摩擦堅牢度試験器を用いて測定し、以下の評価基準で評価を行った。尚、測定条件は、試験片20mm幅、荷重500g、100回往復、対カナキン3号とした。
A(優):インキ被膜の剥がれなし
B(可):インキ被膜の剥がれる面積が10%以上30%未満
C(不可):インキ被膜の剥がれる面積が30%以上
A,Bは実用上問題がない範囲である。
<Abrasion resistance>
The coating strength of each of the printed matter produced in the above Examples and Comparative Examples was measured using a Gakushin-type friction fastness tester manufactured by Tester Sangyo Co., Ltd., and was evaluated according to the following evaluation criteria. The measurement conditions were: test piece 20 mm wide, load 500 g, 100 reciprocations, against Kanakin No. 3.
A (Excellent): No peeling of the ink film B (Fair): Peeling of the ink film over an area of 10% to less than 30% C (Unacceptable): Peeling of the ink film over an area of 30% or more A and B are within the range where there are no problems in practical use.
<参考例1:印刷インキの表刷り印刷物のみの評価>
印刷インキR2を、各々、酢酸エチル/IPAの混合溶剤(質量比70/30)を用いて、ザーンカップ#3(離合社製)25℃で15秒になるように希釈した。
厚み30μmのOPPフィルムに対し、版深35μmのグラビア版を備えたグラビア印刷機を用いて、印刷速度40m/分、乾燥器温度50℃の条件下で、希釈した印刷インキR3を塗布し、表刷り構成の印刷物A1を得た。
表刷り構成の印刷物A1につき上記と同様の評価を行ったところ、光沢:C、密着性:A、耐熱性:A、耐ブロッキング性:B、耐もみ性:B、耐摩擦性:Bであった。
Reference Example 1: Evaluation of only surface-printed prints of printing ink
Each of the printing inks R2 was diluted with a mixed solvent of ethyl acetate/IPA (mass ratio 70/30) so that the ink would last for 15 seconds at 25° C. in a Zahn cup #3 (manufactured by Rigo Co., Ltd.).
The diluted printing ink R3 was applied to a 30 μm thick OPP film using a gravure printing machine equipped with a gravure plate with a plate depth of 35 μm at a printing speed of 40 m/min and a dryer temperature of 50° C., to obtain a printed matter A1 with a surface print configuration.
The same evaluation as above was carried out on the printed matter A1 having a surface printing configuration, and the results were gloss: C, adhesion: A, heat resistance: A, blocking resistance: B, kneading resistance: B, and abrasion resistance: B.
<参考例2:ラミネート積層体の評価>
印刷インキR2を、各々、酢酸エチル/IPAの混合溶剤(質量比70/30)を用いて、ザーンカップ#3(離合社製)25℃で15秒になるように希釈した。
厚み30μmのOPPフィルムに対し、版深35μmのグラビア版を備えたグラビア印刷機を用いて、印刷速度40m/分、乾燥器温度50℃の条件下で、希釈した印刷インキR2を塗布し、印刷物A2を得た。
次に、ドライラミネート機を用いて、印刷物A2の印刷層上にドライラミネート用接着剤(東洋モートン社製TM-340V/CAT-29B)を塗布し、ライン速度40m/分にてVMCPP(アルミニウム蒸着無延伸ポリプロピレンフィルム 厚さ25μm)と貼り合わせ、OPP基材/印刷層/接着剤層/VMCPP基材の順で積層されたラミネート積層体B1を得た。
ラミネート積層体B1につき上記と同様の評価を行ったところ、光沢:B、密着性:A、耐熱性:A、耐ブロッキング性:A、耐もみ性:A、耐摩擦性:Aであった。なお当該光沢の評価はOPP基材面から評価を行った。
Reference Example 2: Evaluation of Laminated Body
Each of the printing inks R2 was diluted with a mixed solvent of ethyl acetate/IPA (mass ratio 70/30) so that the ink would last for 15 seconds at 25° C. in a Zahn cup #3 (manufactured by Rigo Co., Ltd.).
The diluted printing ink R2 was applied to a 30 μm thick OPP film using a gravure printing machine equipped with a gravure plate with a plate depth of 35 μm at a printing speed of 40 m/min and a dryer temperature of 50° C., to obtain a printed matter A2.
Next, using a dry laminator, a dry laminating adhesive (TM-340V/CAT-29B manufactured by Toyo-Morton) was applied onto the printed layer of printed matter A2, and then laminated with VMCPP (aluminum-vapor-deposited unoriented polypropylene film, thickness 25 μm) at a line speed of 40 m/min, to obtain a laminated body B1 laminated in the order of OPP substrate/printed layer/adhesive layer/VMCPP substrate.
The laminate B1 was evaluated in the same manner as above, and the results were gloss: B, adhesion: A, heat resistance: A, blocking resistance: A, kneading resistance: A, and abrasion resistance: A. The gloss was evaluated from the OPP substrate side.
上記の評価結果より、本発明の実施形態のオーバーコート剤を用いることで、フィルムをラミネートした積層体以上に印刷層の光沢を向上させ、軟包装表刷り構成において良好な密着性、耐熱性を発現し、さらに臭気の良好な印刷物が得られることが示された。 The above evaluation results show that by using the overcoat agent according to an embodiment of the present invention, the gloss of the printed layer is improved to a level greater than that of a laminate laminated with a film, good adhesion and heat resistance are exhibited in the surface printing configuration of flexible packaging, and printed matter with good odor can be obtained.
Claims (7)
前記バインダー樹脂は、塩化ビニル共重合樹脂および環構造を有するポリエステル系樹脂を含んでなり、前記塩化ビニル共重合樹脂を、バインダー樹脂総質量中に30質量%以上で含有する、オーバーコート剤。 An overcoat agent for forming a transparent protective layer disposed on a print layer, the overcoat agent containing a binder resin and an isocyanate curing agent,
The overcoat agent comprises a binder resin comprising a vinyl chloride copolymer resin and a polyester resin having a ring structure, and the vinyl chloride copolymer resin is contained in an amount of 30 mass % or more based on the total mass of the binder resin.
A printed matter having, in order, a substrate, a printed layer, and a transparent protective layer formed by the overcoat agent according to any one of claims 1 to 6.
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JP2010229300A (en) | 2009-03-27 | 2010-10-14 | Toyo Ink Mfg Co Ltd | Overprint varnish composition |
JP2018145283A (en) | 2017-03-06 | 2018-09-20 | 東洋インキScホールディングス株式会社 | Coating agent for printing and printed matter |
JP2021138856A (en) | 2020-03-06 | 2021-09-16 | 東洋インキScホールディングス株式会社 | Overcoat agent and printed matter |
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