JP7448179B2 - Compression bonded board material and method for manufacturing compression bonded board material - Google Patents

Compression bonded board material and method for manufacturing compression bonded board material Download PDF

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JP7448179B2
JP7448179B2 JP2019132449A JP2019132449A JP7448179B2 JP 7448179 B2 JP7448179 B2 JP 7448179B2 JP 2019132449 A JP2019132449 A JP 2019132449A JP 2019132449 A JP2019132449 A JP 2019132449A JP 7448179 B2 JP7448179 B2 JP 7448179B2
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伸吾 大川
雅博 本母
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飛騨産業株式会社
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本発明は、圧縮接合板目材及び圧縮接合板目材の製造方法に関し、特に、板目材を加熱圧縮して接合した圧縮接合板目材及び圧縮接合板目材の製造方法に関する。 The present invention relates to a compression-joined board material and a method for manufacturing a compression-joined board material, and particularly to a method for manufacturing a compression-joint board material and a compression-joint board material in which board materials are joined by heating and compression.

従来、スギ等の針葉樹は、成長は早いが比重が小さく柔らかいこともあり、家具等に用いる場合には表面にキズが付きやすく、建材として用いる場合には強度不足を生じるおそれがある等の不具合があった。 Conventionally, coniferous trees such as cedar grow quickly but have a small specific gravity and are soft, so when used for furniture etc., the surface tends to be easily scratched, and when used as building materials, there is a risk of insufficient strength, etc. was there.

そこで、特許文献1に示すように、針葉樹等の木材に対して圧縮加工を行い木材の強度を高めることが従来から行われている。具体的には、スギ等の木材を高温高圧容器内で水蒸気と高周波誘電加熱により加熱軟化させた後、圧縮成形して当該圧縮された形状を高温高圧雰囲気内において固定化させる木材の圧縮加工方法が開示されている。 Therefore, as shown in Patent Document 1, it has been conventionally practiced to compress wood such as coniferous trees to increase the strength of the wood. Specifically, a wood compression processing method involves heating and softening wood such as cedar using steam and high-frequency dielectric heating in a high-temperature, high-pressure container, and then compression-molding and fixing the compressed shape in a high-temperature, high-pressure atmosphere. is disclosed.

この木材の圧縮加工方法によれば、木材は水蒸気を吸収して温度が上昇するとともに高周波誘電加熱により内部から温度が上昇し、急速に加熱軟化する。この状態で機械的な圧縮力が加えられることで、主に早材部に存在する微細な空洞部分が小さくなって圧縮され、硬く強い木質となる。 According to this wood compression processing method, the wood absorbs water vapor and its temperature rises, and at the same time, the temperature rises from inside due to high-frequency dielectric heating, and the wood is heated and softened rapidly. By applying mechanical compressive force in this state, the fine cavities that mainly exist in the earlywood region become smaller and compressed, resulting in a hard and strong wood.

特開平5-50409号公報Japanese Patent Application Publication No. 5-50409

しかし、特許文献1によれば、木材の圧縮は丸太材や板目材で行われており、板目材を厚み方向に加熱圧縮する際に、板目材が節を含んでいる場合には節の部分に大きな圧縮応力が生じ、割れや亀裂が発生する恐れがある。また、節の周辺においても、年輪の木目の繊維方向に乱れや傾斜があることで比較大きな圧縮応力が生じ、割れや亀裂が生じる恐れがある。さらに、板目から柾目に移行する追柾部分のある板目材も同様に、厚み方向に圧縮する場合、板目材の裏面は柾目となっているので圧縮時に割れや亀裂が生じる恐れがある。特に、表面から裏面まで連続して節や柾目部分が存在する場合には、圧縮時における割れや亀裂等の問題が顕著である。このような不具合を避けるために木取りの際に節や柾目部分のない板目材のみを選択することも考えられるが、歩留まりが低下し、木材資源の有効活用に反する状況となる。 However, according to Patent Document 1, wood compression is performed on logs and grained materials, and when the grained materials are heated and compressed in the thickness direction, if the grained materials include knots, Large compressive stress is generated at the joints, which may cause cracks and cracks. Additionally, around the knots, if there is any disturbance or inclination in the fiber direction of the grain of the tree, a relatively large compressive stress will be generated, which may cause cracks or cracks. Furthermore, when compressing grained materials in the thickness direction that has additional grains that transition from grain to straight grain, there is a risk of cracks or cracks occurring during compression since the back side of the grained materials is straight grained. . In particular, if there are continuous knots or straight-grained portions from the front surface to the back surface, problems such as cracks and cracks during compression are noticeable. In order to avoid such problems, it is conceivable to select only planks without knots or straight-grained parts when harvesting the wood, but this would reduce the yield and result in a situation that goes against the effective use of wood resources.

本発明は、上記課題に鑑みてなされたものであり、その目的は、節や柾目部分を有する板目材であっても割れや亀裂の生じていない圧縮接合板目材及び圧縮接合板目材の製造方法を提供することにある。 The present invention has been made in view of the above-mentioned problems, and its purpose is to provide a compression-bonded board material and a compression-bonded board material that are free from cracks or cracks even if the board has knots or straight-grained parts. The purpose of this invention is to provide a method for manufacturing the same.

上記目的を達成するための請求項1に記載の圧縮接合板目材は、
少なくとも2枚の板目材が接合されて加熱圧縮されてなる圧縮接合板目材において、
前記接合される少なくとも2枚の板目材には、それぞれ節及び/又は柾目部分が存在し、
前記少なくとも2枚の板目材は、板目面側が相互に接合され最外表面が板目面となるように接合されており、該接合面に向けて加熱圧縮されることで接着されてなり、
前記少なくとも2枚の板目材にそれぞれ存在する節及び/又は柾目部分が、前記接合面に直交する厚さ方向では互いに重ならないように配置されていることを特徴とする。
The compression bonded board material according to claim 1 for achieving the above object,
In a compression bonded board material formed by joining at least two planks and heating and compressing them,
The at least two boards to be joined each have a knot and/or a straight grain part,
The at least two sheets of grain material are joined such that the grain surfaces thereof are joined to each other and the outermost surface thereof is the grain surface, and are bonded by being heated and compressed toward the joint surface. ,
The knots and/or straight grain portions present in each of the at least two sheets of grain material are arranged so as not to overlap each other in the thickness direction perpendicular to the joint surface.

この構成によれば、節が存在することによって、そのまま圧縮した場合には割れや亀裂が生じてしまうような板目材の場合に、少なくとも2枚の板目材を接合して用いることで、単体では使用できなかった板材を圧縮木材として活用することが可能となる。すなわち、接合される板目材に節及び/又は柾目部分が存在していても、重ね合わされる板目材に存在する節及び/又は柾目部分とは厚み方向には重なっていないので、圧縮されたときに、節及び/又は柾目部分は、通常の板目部分でより柔軟に受け止められ、応力の集中が回避されている。したがって、本発明に係る圧縮接合板目材は、節や柾目部分における割れや亀裂が存在しない圧縮接合板目材となっている。 According to this configuration, in the case of grained materials that would cause cracks or cracks if compressed as they are due to the presence of knots, at least two grained materials can be joined and used. Boards that could not be used alone can now be used as compressed wood. In other words, even if there are knots and/or straight-grained portions in the planks to be joined, they do not overlap in the thickness direction with the knots and/or straight-grained portions in the stacked planks, so they are not compressed. When this happens, the knots and/or straight-grained sections are more flexibly received in the normal plank section, avoiding stress concentrations. Therefore, the compression-bonded board material according to the present invention is a compression-bonded board material that does not have cracks or cracks in knots or straight-grained portions.

上記目的を達成するための請求項2に記載の圧縮接合板目材の製造方法は、
請求項1に記載の圧縮接合板目材を製造する圧縮接合板目材の製造方法において、
前記それぞれ節及び/又は柾目部分が存在する少なくとも2枚の板目材を最外表面が板目面になるように相互に板目面で接合する接合工程と、
該接合された板目材をその厚さ方向に加熱圧縮する加熱圧縮工程と、を含み、
前記接合工程での前記板目材の接合は、前記互いの節及び/又は柾目部分が、前記接合面に直交する厚さ方向では互いに重ならないように配置されて行われることを特徴とする。
The method for producing a compression bonded board material according to claim 2 for achieving the above object includes:
In the method for manufacturing compression bonded grain material for producing the compression bonded grain material according to claim 1,
a joining step of joining at least two sheets of grained material each having knots and/or straight-grained portions to each other at the grain surface so that the outermost surface thereof is the grain surface;
a heating compression step of heating and compressing the joined board material in its thickness direction,
The joining of the planks in the joining step is characterized in that the mutual joints and/or straight-grained portions are arranged so as not to overlap each other in the thickness direction perpendicular to the joining surface .

この方法によれば、接合される各板目材に存在する節及び/又は柾目部分は、互いに厚さ方向では重なり合わない配置となっており、加熱圧縮工程中に、各板目材に存在する節及び/又は柾目部分に対して作用する最外表面の板目面側からの圧力は、節及び/又は柾目部分から加熱圧縮時に軟らかくなった対向する板目材で吸収される。したがって、節や柾目部分に応力が集中することによる割れや亀裂の発生を防ぐことができ、板目材が節や柾目部分を有していても割れや亀裂のない圧縮接合板目材を得ることができ、節及び/又は柾目部分の存在する木材を圧縮用の木材として活用することが可能となる。 According to this method, the knots and/or straight-grained portions present in each plate material to be joined are arranged so that they do not overlap each other in the thickness direction, and the knots and/or straight grain portions present in each plate material are arranged so that they do not overlap each other in the thickness direction. The pressure from the grain side of the outermost surface that acts on the knots and/or straight-grained portions is absorbed by the opposing grain material that has become soft during heating and compression from the knots and/or straight-grained portions. Therefore, it is possible to prevent the occurrence of cracks and cracks due to concentration of stress in knots and straight-grained parts, and to obtain compression-bonded board material that is free from cracks and cracks even if the board has knots and straight-grained parts. This makes it possible to utilize wood with knots and/or straight-grained parts as wood for compression.

また、請求項3に記載の圧縮接合板目材の製造方法は、請求項2に記載の圧縮接合板目材の製造方法において、
前記接合工程での前記板目材の接合は、前記節及び/又は柾目部分が各板目材の接合される面に存在する場合に、互いの節及び/又は柾目部分が前記接合面で対向しないように配置されて行われることを特徴とする。
Further, the method for manufacturing a compression bonded grain material according to claim 3 is the method for manufacturing a compression bonded grain material according to claim 2, which includes:
The joining of the planks in the joining step is such that when the knots and/or straight-grained portions are present on the surfaces of the planks to be joined, the knots and/or straight-grained portions are opposite to each other on the joining surface. It is characterized by being arranged so that it does not occur.

この方法によれば、接合面に露出して存在する節及び/又は柾目部分が互いに付き合わされて接合されたまま、その状態で加熱圧縮されることが回避される。したがって、節及び/又は柾目部分における応力は、軟らかい板目部分で吸収され、その部分での割れや亀裂の発生が有効に防止される。特に、板目材の表裏面間に連続して存在する節及び/又は柾目部分同士が厚さ方向に重なり合うことが回避され、割れや亀裂の発生がより的確に回避される。 According to this method, it is possible to avoid heating and compressing the knots and/or straight-grained portions that are exposed on the joining surface while being brought into contact with each other and joined together. Therefore, the stress in the knots and/or straight-grained portions is absorbed by the soft grained portions, and cracks and cracks are effectively prevented from occurring in those portions. In particular, knots and/or straight-grained portions that continuously exist between the front and back surfaces of the grained material are prevented from overlapping each other in the thickness direction, and the occurrence of cracks and cracks is more accurately avoided.

請求項4に記載の圧縮接合板目材の製造方法は、請求項2に記載の圧縮接合板目材の製造方法において、
記加熱圧縮工程前に、前記接合面で対向する2枚の前記板目材の接合面に熱硬化性接着剤を塗布する接着剤塗布工程が行われ、その後の前記加熱圧縮工程中に前記熱硬化性接着剤が硬化されることを特徴とする。
The method for manufacturing a compression bonded grain material according to claim 4 is the method for manufacturing a compression bonded grain material according to claim 2, comprising:
Before the heat compression step, an adhesive application step is performed in which a thermosetting adhesive is applied to the joint surfaces of the two planks facing each other at the joint surface, and during the subsequent heat compression step, the It is characterized in that the thermosetting adhesive is cured.

この方法によれば、塗布された接着剤は加熱圧縮工程中に硬化されるので、接着剤が硬化してから加熱圧縮する方法に比して、工数を減らすことができる。すなわち、対向する2枚の板目材に接着剤を塗布して接着剤を硬化させ、その後に加熱圧縮する場合に比較して、接着剤として熱硬化性の接着剤を用い、対向する2枚の板目材に塗布し硬化するのを待つことなく加熱圧縮工程を実施することで作業時間の短縮化を図ることができる。 According to this method, the applied adhesive is cured during the heating and compression process, so the number of steps can be reduced compared to a method in which the adhesive is heated and compressed after it has hardened. In other words, compared to the case where adhesive is applied to two facing planks, the adhesive is cured, and then heated and compressed, it is possible to apply a thermosetting adhesive to the facing two planks. It is possible to shorten the working time by carrying out the heat compression process without waiting for the coating material to be applied to the grain material and hardened.

本発明によれば、板目材が節や柾目部分を有していても、圧縮時にそこに集中する応力が対向する板目材で吸収されるので、割れや亀裂のない圧縮接合板目材を得ることが可能となり、圧縮材としては不向きであった節や柾目部分を有する針葉樹の板目材の圧縮木材としての活用の道が開かれる。これにより、木材資源の有効活用に貢献することが可能となる。 According to the present invention, even if the grained material has knots or straight-grained parts, the stress concentrated there during compression is absorbed by the opposing grained material, so the compression-jointed grained material is free from cracks and cracks. This opens the door to the use of softwood planks with knots and straight-grained parts, which were unsuitable as compressed wood, as compressed wood. This makes it possible to contribute to the effective use of wood resources.

本発明の圧縮接合板目材の斜視図である。FIG. 2 is a perspective view of a compression bonded board material of the present invention. 接合工程直前の2枚の板目材の斜視図である。FIG. 2 is a perspective view of two planks immediately before a joining process. 本実施の形態に係る圧縮接合板目材の製造方法のフローチャートである。It is a flowchart of the manufacturing method of the compression bonded board material based on this Embodiment. 圧縮成形工程で使用する木材の圧縮装置を模式的に示す縦断面図である。FIG. 2 is a vertical cross-sectional view schematically showing a wood compression device used in a compression molding process. 加熱圧縮工程を説明する概略正面図である。It is a schematic front view explaining a heating compression process.

本実施の形態に係る圧縮接合板目材を、図1を参照して詳細に説明する。 The compression bonded board material according to this embodiment will be explained in detail with reference to FIG. 1.

本実施の形態では、2枚の板目材を圧縮接合する例を示している。本願において、この板目材は、針葉樹及び/又は広葉樹から木取りされたものである。針葉樹としては、スギ、マツ、ヒノキ、ツガ、トウヒ、モミノキ、カヤ、イチイ、アスナロ等が挙げられるが、これらに限定されない。また、広葉樹としては、キリ、センダン、ユリノキ等の比重の小さなものが挙げられるが、これらに限定されない。本願において、板目材とは、原木を年輪の接線方向に挽いた材であって、年輪の中心を外したいわゆる芯去り材をいうものとする。また、板目材には、柾目と板目の中間的な木取りをした追柾も含むものとする。ここで、柾目とは、丸太の中心に向かって挽いたときに現れる年輪が平行な木目をいい、そのように挽いて得られた材を柾目材という。更に、板目材には、木表面と木裏面があるが、年輪の中心に近い方の面を木裏面といい、年輪の中心から遠い方の面を木表面という。 In this embodiment, an example is shown in which two sheets of grain material are compressed and joined. In this application, this grain material is wood cut from coniferous trees and/or hardwoods. Examples of coniferous trees include, but are not limited to, cedar, pine, cypress, hemlock, spruce, fir tree, Japanese yew, Japanese yew, and Japanese cypress. Furthermore, examples of broad-leaved trees include, but are not limited to, those with small specific gravity such as thorn, lily, and lily. In this application, grained wood is wood that is sawn from logs in the tangential direction of the annual rings, and refers to so-called core-free wood that is obtained by removing the center of the annual rings. In addition, the term "grained wood" includes "sawn wood" which is intermediate between straight-grained and board-grained wood. Here, straight-grain refers to the grain of wood where the growth rings that appear when the log is sawn towards the center are parallel, and the wood obtained by sawing in this way is called straight-grain wood. Furthermore, grained wood has a wood surface and a wood back surface, and the surface closer to the center of the growth rings is called the wood back surface, and the surface farther from the center of the growth rings is called the wood surface.

<圧縮接合板目材>
図1は、実施に作製した本発明に係る圧縮接合板目材10を図面化し、斜視図として表したものである。接合される板目材(12、14)の一方の板目材12には、節20及び柾目部分22が存在している。
<Compression bonded board material>
FIG. 1 is a diagram showing a compression bonded board material 10 according to the present invention, which was produced in practice, and is shown as a perspective view. Knots 20 and straight-grained portions 22 are present in the grain material 12, one of the grain materials (12, 14) to be joined.

本発明に係る圧縮接合板目材10において特徴的なことは、一方の板目材12に存在する節20及び柾目部分22が接合される板目材14の節及び柾目部分の位置と厚さ方向(接合面に直交する方向)では重なっていないということである。板目材14として節及び/又は柾目部分が存在する物を使用した場合にはそれら 節及び/又は柾目部分の厚さ方向の位置は互いに重ならないように配置されている。 What is characteristic about the compression bonded board material 10 according to the present invention is the position and thickness of the knots and straight-grained portions of the board material 14 to which the knots 20 and straight-grained portions 22 present in one of the board-grained materials 12 are joined. This means that they do not overlap in the horizontal direction (direction perpendicular to the joint surface). When a material having knots and/or straight grain portions is used as the grain material 14, the positions of the knots and/or straight grain portions in the thickness direction are arranged so as not to overlap with each other.

図2は、図3に基づいて後述する接合工程における2枚の板目材12、14を示す斜視部である。板目材12の外表面には節20-1が存在している。この節20-1が、外表面側のみに存在するのか接合面側にも露出しているのか本図面上では看取できないが、何れの場合でも同様であり、厚さ方向において、他方の板目材14側の節及び/又は柾目部分とは重なっていないことが理解される。 FIG. 2 is a perspective view showing two planks 12 and 14 in a joining process, which will be described later with reference to FIG. Knots 20-1 are present on the outer surface of the grain material 12. Although it cannot be seen from this drawing whether this node 20-1 exists only on the outer surface side or is exposed on the joint surface side, it is the same in either case, and in the thickness direction, it is exposed on the other side. It is understood that there is no overlap with the knots and/or straight grain portions on the wood 14 side.

また、板目材12の板目材14との接合面側の板目面には、部分的に柾目部分22が存在しており、板目材14の板目部分と対向している。 Further, a straight-grained portion 22 is partially present on the grain surface of the grained material 12 on the joint surface side with the grained material 14, and is opposed to the grained portion of the grained material 14 .

この状態で板目材12と板目材14とが互いの板目面で接合され、後述する工程で圧縮されて、図1に示すような圧縮接合板目材10となるものである。圧縮接合板目材10では、板目材12に存在する節20-1や柾目部分22によって、板目材12だけを圧縮した場合の割れや亀裂の発生を回避することができる。すなわち、圧縮時には、板目材12に存在する節20-1や柾目部分22は、加熱圧縮時において節や柾目部分に比較して軟らかくなっている板目材14の板目部分で受け止められるので、応力集中による破損が回避されるものである。 In this state, the grained material 12 and the grained material 14 are joined at their grain surfaces, and compressed in a process described later to form the compressed and bonded grained material 10 as shown in FIG. In the compression bonded grain material 10, the knots 20-1 and the straight grain portions 22 present in the grain material 12 can avoid the occurrence of cracks or cracks when only the grain material 12 is compressed. That is, during compression, the knots 20-1 and straight-grained portions 22 present in the grained material 12 are received by the grained portions of the grained material 14, which are softer than the knots and straight-grained portions during heat compression. , damage due to stress concentration is avoided.

なお、本実施の形態に係る圧縮接合板目材10は、板目材12、14の厚さは、それぞれ28mmであり、それらを接合、圧縮して得られた圧縮接合板目材10の厚さは28mmであった。その他の実施の形態では、厚さ14mmの板目材と厚さ28mmの板目材を用いて厚さ21mmの圧縮接合板目材も得られている。 In addition, in the compression bonded board material 10 according to the present embodiment, the thickness of the board materials 12 and 14 is 28 mm, respectively, and the thickness of the compression bonded board material 10 obtained by joining and compressing them is 28 mm. The length was 28 mm. In other embodiments, a 21 mm thick compression bonded board was obtained by using a 14 mm thick board and a 28 mm thick board.

更に、本実施の形態では、板目材を2枚用いて圧縮接合板目材を製作しているが、板目材を3枚用いた圧縮接合板目材の製作も実施している。具体的には、厚さ7mmの2枚の板目材と厚さ28mmの板目材を用いて厚さ21mmの圧縮接合板目材と、厚さ14mmの2枚の板目材と厚さ28mmの板目材を用いて厚さ28mmの圧縮接合板目材も得ている。 Further, in this embodiment, a compression-bonded plate material is manufactured using two sheets of grain material, but a compression-bonded board material is also manufactured using three sheets of grain material. Specifically, two boards with a thickness of 7 mm and a board with a thickness of 28 mm are used to create a compressed joint board with a thickness of 21 mm, and two boards with a thickness of 14 mm. A compression bonded board with a thickness of 28 mm was also obtained using a board with a thickness of 28 mm.

また、本実施の形態では、各板目材12、14に存在する節及び/又は柾目部分が接合面に垂直な方向では互いに重ならないように配置した。さらに、板目材12の節20-1が、表裏面に貫通している状態の場合でも割れや亀裂の発生のない圧縮接合板目材10が得られる。 Further, in this embodiment, the knots and/or straight grain portions present in each of the grain materials 12 and 14 are arranged so as not to overlap with each other in the direction perpendicular to the joint surface . Furthermore , even when the knots 20-1 of the grain material 12 penetrate through both the front and back surfaces, a compression-bonded grain material 10 without cracking or cracking can be obtained.

なお、板目材の内部に節及び/又は柾目部分が存在し、表面には露出していない場合、その存在が判別できる場合は、厚さ方向での重なりは避けた方が好ましいが、仮に、発見できないような内部に存在する場合は、外側に存する板目部分によって応力の分散が行われるので、割れや亀裂が回避される場合も有る。 In addition, if there are knots and/or straight-grained parts inside the grained wood but are not exposed on the surface, and if their presence can be determined, it is better to avoid overlapping in the thickness direction, but if If it exists inside where it cannot be detected, the stress is dispersed by the grains on the outside, so cracks and cracks may be avoided.

更に、本実施の形態では、木裏面同士を接合したが、これに拘らず、木裏面は木表面よりも加熱で軟らかくなるが、接合面に存在する節や柾目部分の状況に応じて適宜選択することができる。 Further, in this embodiment, the back sides of the wood are joined together, but regardless of this, the back side of the wood becomes softer when heated than the front side of the wood. can do.

また、本実施の形態に係る圧縮接合板目材10は、2枚の板目材12、14に熱硬化性接着剤を塗布して接合し、その後の加熱圧縮工程中に熱硬化性接着剤が硬化された形態であるが、2枚の板目材は節及び/又は柾目部分が対向する板目材に食い込むので、接着剤を塗布しなくても堅固に結合することもあり得る。 In addition, the compression bonded board material 10 according to the present embodiment is produced by applying a thermosetting adhesive to the two board materials 12 and 14 and joining them together, and then applying the thermosetting adhesive during the subsequent heat compression process. is in a hardened form, but the knots and/or straight-grained portions of the two boards bite into the opposing boards, so it is possible for the two boards to be firmly joined without applying an adhesive.

<圧縮接合板目材の製造方法>
図3は、本実施の形態に係る圧縮接合板目材の製造方法のフローを示しており、図2、図4及び図5を参照して詳細に説明する。図2は接合工程直前の2枚の板目材12、14を示す斜視図である。図4は圧縮成形工程で使用する木材の圧縮装置を模式的に示す縦断面図である。図5は加熱圧縮工程を説明する概略正面図である。
<Manufacturing method of compression bonded board material>
FIG. 3 shows a flow of a method for manufacturing a compression bonded board material according to the present embodiment, and will be described in detail with reference to FIGS. 2, 4, and 5. FIG. 2 is a perspective view showing the two planks 12 and 14 immediately before the joining process. FIG. 4 is a longitudinal sectional view schematically showing a wood compression device used in the compression molding process. FIG. 5 is a schematic front view illustrating the heating compression process.

圧縮接合する板目材を準備する(ステップS10:板目材準備工程)。本実施の形態では図2に示した様な2枚の板目材を接合する場合を例に取り説明する。本工程は、接合する板目材を、所定の大きさに切断する工程であり、同時にそれぞれに存在する節や柾目部分の確認を行う。また、存在する節及び/又は柾目部分が互いに重ならないように接合させることができるか否かもこの工程で確認しておくのが好ましい。 Grain material to be compressed and joined is prepared (step S10: grain material preparation step). This embodiment will be explained by taking as an example a case where two sheets of grain material as shown in FIG. 2 are joined. This process is a process of cutting the grained materials to be joined into a predetermined size, and at the same time checking the knots and straight-grained parts that exist in each. It is also preferable to confirm in this step whether existing knots and/or straight-grained portions can be joined without overlapping each other.

2枚の板目材の大きさは、それぞれ119mm×275mm×28mmとした。それぞれの板目材の厚さは28mmであり、板目材の厚さは、10mm以上50mm以下が好適である。10mm以下の場合は、節や柾目部分に作用する応力を十分に吸収できずに板目材が割れや亀裂が発生する恐れがある。また、50mm以上の場合は、木材の圧縮装置が大掛かりとなり、蒸煮や加熱圧縮工程で必要とする時間が長くなり過ぎて実際的ではない。 The size of the two grain materials was 119 mm x 275 mm x 28 mm, respectively. The thickness of each grain material is 28 mm, and the thickness of the grain material is preferably 10 mm or more and 50 mm or less. If the thickness is less than 10 mm, the stress acting on the knots and straight-grained portions may not be sufficiently absorbed, and there is a risk that cracks or cracks may occur in the grained material. Moreover, in the case of 50 mm or more, the wood compression device becomes large-scale, and the time required for the steaming or heating compression process becomes too long, which is not practical.

次に、板目材準備工程の後、それぞれの板目材12、14を蒸煮する(ステップS12:蒸煮処理工程)。蒸煮は、例えば、蒸煮缶を用いて行うことができる。蒸煮時間は、例えば、60℃以上150℃以下で、30分程度の時間で行うことができる。この蒸煮処理により各板目材は軟化する。この軟化後の状態は、節に関しては、木材は繊維方向の圧縮強度が高いこと、柾目部分に関しては、年輪部分(冬目部分)の強度が高いことから、板目部分よりも高い強度が残っている。一方、板目部分は、適切な軟化状態となっている Next, after the grain material preparation step, each of the grain materials 12 and 14 is steamed (step S12: steaming treatment step). Steaming can be performed using, for example, a steamer. The steaming time can be, for example, 60° C. or higher and 150° C. or lower for about 30 minutes. This steaming process softens each grain material. In this state after softening, wood has a high compressive strength in the fiber direction in terms of knots, and the strength of the tree rings (winter part) in the straight-grained part is high, so the strength remains higher than that of the grain part. ing. On the other hand, the grain part is in an appropriate softened state.

次に、2つの接合する板目材の接合面に接着剤を塗布する(ステップS14:接着剤塗布工程)。接着剤としては、水性高分子イソシアネート系接着剤、酢酸ビニル樹脂系接着剤、尿素樹脂を主成分とする接着剤、エポキシ樹脂を主成分とする接着剤、フェノール樹脂を主成分とする接着剤、合成ゴム系接着剤等、種々の接着剤を用いることができる。何れも熱硬化性の接着剤である。塗布した接着剤は、加熱圧縮工程(ステップS18)中に硬化されるので、接着剤が硬化してから加熱圧縮する方法に比して、工数を減らすことができる。すなわち、対向する2枚の板目材に接着剤を塗布して接着剤を硬化させ、その後に加熱圧縮する場合に比較して、接着剤として熱硬化性の接着剤を用い、対向する2枚の板目材12、14に塗布し硬化するのを待つことなく加熱圧縮工程を実施することで作業時間の短縮化を図ることができる。 Next, an adhesive is applied to the joint surfaces of the two planks to be joined (step S14: adhesive application step). Adhesives include water-based polymer isocyanate adhesives, vinyl acetate resin adhesives, urea resin-based adhesives, epoxy resin-based adhesives, phenolic resin-based adhesives, Various adhesives can be used, such as synthetic rubber adhesives. Both are thermosetting adhesives. Since the applied adhesive is cured during the heat compression process (step S18), the number of steps can be reduced compared to a method in which heat compression is performed after the adhesive is cured. In other words, compared to the case where adhesive is applied to two facing planks, the adhesive is cured, and then heated and compressed, it is possible to apply a thermosetting adhesive to the facing two planks. The work time can be shortened by carrying out the heat compression process without waiting for the coating on the grain materials 12 and 14 to harden.

接着剤塗布工程後、2枚の板目材12、14を互いの板目面で接合する(ステップS16:接合工程)。なお、図2には塗布した接着剤は図示していない。2枚の板目材12と板目材14には、それぞれ木表面12a、14a(木の表皮に近い方)と木裏面12b、14b(木の心に近い方)があり、図2では木裏面同士が対向している。また、上側に位置する板目材12には、上述したように節20-1、20-2が有り、また断面から理解されるように柾目部分22も存在している。そして、この柾目部分22は、接合面に露出して存在している After the adhesive application step, the two grain materials 12 and 14 are joined together at their grain surfaces (step S16: joining step). Note that the applied adhesive is not shown in FIG. The two grained materials 12 and 14 each have a wood surface 12a, 14a (the one closer to the outer skin of the tree) and a wood back surface 12b, 14b (the one closer to the core of the tree). The back sides are facing each other. Further, the upper grained material 12 has knots 20-1 and 20-2 as described above, and also has a straight-grained portion 22 as seen from the cross section. This straight-grained portion 22 is exposed on the joint surface .

しかし、仮に、図面上隠れている板目材14の部分に節が存在するような場合には、板目材12の節20-2とその節が重ならない状態であることを確認して、板目材12を矢印方向に移動させて接合工程が行われ、接合板目材17(図5参照)が得られる。 However, if there is a knot in a part of the plank material 14 that is hidden in the drawing, make sure that the knot does not overlap with the node 20-2 of the plank material 12. A joining process is performed by moving the grain material 12 in the direction of the arrow, and a bonded grain material 17 (see FIG. 5) is obtained.

次に、加熱圧縮工程(ステップS18)を実行する。その説明の前に、本工程で使用する木材の圧縮装置50について説明する。 Next, a heating compression step (step S18) is performed. Before explaining this, the wood compression device 50 used in this process will be explained.

図4に示すように、木材の圧縮装置50は、内部に接合板目材17が載置される底部52aを有すると共に、天面が開放された箱状の下型52と、下型52の蓋部を構成する板状の上型54とからなる圧縮型56を備える基本構成を有する。上型54は、下型52に対して接離する方向(矢印150方向)に移動可能であり、下型52に対して当接すると圧縮型56は閉状態となり、密閉された型内空間58が構成される。なお、下型52の上縁部に設けられた溝部にはOリング53が嵌め込まれており、Oリング53が上型54に対して密着することで型内空間58は密閉される。 As shown in FIG. 4, the wood compression device 50 has a bottom portion 52a in which the joint board material 17 is placed, a box-shaped lower mold 52 with an open top surface, and a lower mold 52. It has a basic configuration including a compression mold 56 consisting of a plate-shaped upper mold 54 constituting the lid. The upper mold 54 is movable in the direction of coming into contact with and separating from the lower mold 52 (in the direction of arrow 150), and when it comes into contact with the lower mold 52, the compression mold 56 is in a closed state, and a sealed mold interior space 58 is formed. is configured. Note that an O-ring 53 is fitted into a groove provided at the upper edge of the lower mold 52, and when the O-ring 53 comes into close contact with the upper mold 54, the inner mold space 58 is sealed.

上型54には、後述する蒸気60を流通させる管路62と後述する冷却水64を流通させる管路66が設けられており、下型52には、蒸気60を流通させる管路68と冷却水64を流通させる管路70が設けられている。さらに、下型52には、型内空間58に蒸気60を導入するための管路72及び型内空間58から蒸気60を排出するための管路74、及び型内空間58内の水を排出するための管路76が設けられている。 The upper mold 54 is provided with a pipe 62 through which steam 60 (described later) flows and a pipe 66 through which cooling water 64 (described later) flows, and the lower mold 52 is provided with a pipe 68 through which steam 60 flows and a cooling A conduit 70 through which water 64 flows is provided. Further, the lower mold 52 includes a pipe line 72 for introducing steam 60 into the mold inner space 58, a pipe line 74 for discharging the steam 60 from the mold inner space 58, and a pipe line 74 for discharging water in the mold inner space 58. A conduit 76 is provided for this purpose.

上型54及び下型52の上流には、管路62、管路68及び管路72に蒸気60を導入するための蒸気系路78が設けられており、上型54及び下型52の下流には、管路62、管路68及び管路74内から蒸気60を排出するための蒸気経路80が設けられている。 A steam line 78 is provided upstream of the upper mold 54 and the lower mold 52 for introducing steam 60 into the pipe line 62, the pipe line 68, and the pipe line 72. A steam path 80 is provided for discharging steam 60 from within conduit 62, conduit 68, and conduit 74.

さらに、上型54及び下型52の上流には、管路66及び管路70に冷却水64を導入するための冷却水系路82が設けられており、上型54及び下型52の下流には、管路66、管路70及び管路76からの排水を排出するための排水経路84が設けられている。 Furthermore, a cooling water system line 82 is provided upstream of the upper mold 54 and the lower mold 52 for introducing the cooling water 64 into the pipe line 66 and the pipe line 70, and downstream of the upper mold 54 and the lower mold 52. The pipe 66, the pipe 70, and a drainage path 84 for discharging waste water from the pipe 76 are provided.

圧縮型56の上流の蒸気経路78には、管路62、72及び68に至る前に経路をそれぞれ開閉可能なバルブ86、90及び88がそれぞれ設けられており、圧縮型56の下流の蒸気経路80には、管路62、74及び68の下流で経路をそれぞれ開閉可能なバルブ92、94及び96がそれぞれ設けられている。 The steam path 78 upstream of the compression mold 56 is provided with valves 86 , 90 , and 88 that can open and close the paths, respectively, before reaching the pipes 62 , 72 , and 68 . 80 is provided with valves 92, 94, and 96, respectively, which can open and close the paths downstream of conduits 62, 74, and 68, respectively.

また、圧縮型56の上流の冷却水経路82には、管路66及び70に至る前に経路をそれぞれ開閉可能なバルブ98及び100がそれぞれ設けられており、圧縮型56の下流の排水経路84には、管路66、76及び70の下流で経路をそれぞれ開閉可能なバルブ102、104及び106が設けられている。なお、バルブ90と管路72の間には、圧力計108が設けられている。 In addition, the cooling water path 82 upstream of the compression mold 56 is provided with valves 98 and 100 that can open and close the paths, respectively, before reaching the pipes 66 and 70. are provided with valves 102, 104 and 106 that can open and close the paths downstream of conduits 66, 76 and 70, respectively. Note that a pressure gauge 108 is provided between the valve 90 and the pipe line 72.

以下、本実施の形態に係る加熱圧縮工程について説明する。本実施の形態での加熱圧縮工程(ステップS18)は、具体的には加熱軟化処理動作と圧縮処理動作を含む。 Hereinafter, the heating compression process according to this embodiment will be explained. The heat compression step (step S18) in this embodiment specifically includes a heat softening operation and a compression operation.

図5(a)に示すように、蒸煮処理され、接着剤が塗布されて接合された接合板目材17は、圧縮型56の下型52の底部52aに板目材14の木表面14aが当接するようにして載置される。板目材12と板目材14とは、前述のように、節や柾目部分が接合面に垂直な方向に重なり合うことがないように板目材準備工程(ステップS10)で調整されている。 As shown in FIG. 5(a), the wood surface 14a of the board 14 is placed on the bottom 52a of the lower mold 52 of the compression mold 56 after being steamed, coated with adhesive, and bonded. They are placed so that they are in contact with each other. As described above, the grain material 12 and the grain material 14 are adjusted in the grain material preparation step (step S10) so that the knots and straight-grained portions do not overlap in the direction perpendicular to the joining surfaces.

次に、木材の圧縮装置50の上型54を、下型52に近接する方向に移動させ、上型54の下面を板目材12の上側の木表面12aに当接させる。なお、図5において圧縮型56は、開閉状態がわかる程度に簡略化して示している。 Next, the upper mold 54 of the wood compression device 50 is moved in a direction closer to the lower mold 52, and the lower surface of the upper mold 54 is brought into contact with the upper wooden surface 12a of the grain material 12. In addition, in FIG. 5, the compression mold 56 is shown in a simplified manner so that the opened and closed states can be seen.

そして、板目材12の木表面12aに上型54を、板目材14の木表面14aに下型52を当接させた状態で、上型54及び下型52に蒸気60を送りこみ、徐々に上型54及び下型52の温度を昇温させる。昇温は、常温付近(約15~20℃)から約110~130℃の温度まで行われ、その温度で一定に維持される(加熱軟化処理動作)。 Then, with the upper mold 54 in contact with the wooden surface 12a of the plank material 12 and the lower mold 52 in contact with the wooden surface 14a of the plank material 14, steam 60 is sent into the upper mold 54 and the lower mold 52, The temperatures of the upper mold 54 and the lower mold 52 are gradually increased. The temperature is raised from around room temperature (approximately 15 to 20° C.) to approximately 110 to 130° C., and is maintained constant at that temperature (heat softening treatment operation).

かかる昇温は、圧縮型56の下流のバルブ92及び96を閉じ、圧縮型56の上流のバルブ86及び88を少しずつ開き、高温の蒸気60を少しずつ上型54及び下型52に導入することにより行う(図4参照)。温度を一定にするには、蒸気60を送り込むバルブ86及び88の開き量及び蒸気60を排出するバルブ92及び96の開き量の調節により行う。木材の圧縮装置50による板目材12と板目材14の加熱軟化処理は、昇温開始から約0~10分程度で行われる。以上の処理により、接合板目材17の板目材12と板目材14が加熱軟化される。 To raise the temperature, the valves 92 and 96 downstream of the compression mold 56 are closed, and the valves 86 and 88 upstream of the compression mold 56 are gradually opened, and the high temperature steam 60 is gradually introduced into the upper mold 54 and the lower mold 52. This is done by (see Figure 4). The temperature can be kept constant by adjusting the opening amounts of the valves 86 and 88 that feed the steam 60 and the opening amounts of the valves 92 and 96 that discharge the steam 60. The heating and softening treatment of the grain material 12 and the grain material 14 by the wood compression device 50 is performed approximately 0 to 10 minutes after the start of temperature rise. Through the above processing, the grain material 12 and the grain material 14 of the joint grain material 17 are heated and softened.

木材の圧縮装置50による板目材12と板目材14の加熱軟化処理後、図5(b)に示すように、上型54を下型52に当接するまでゆっくり移動させ、板目材12と板目材14を厚み方向に、すなわち、年輪の積層方向に圧縮する(圧縮処理動作)。このとき、バルブ90、94及び104を密閉状態とすることで型内空間58は完全な密閉空間となる。この状態で、上型54及び下型52を約150℃~180℃までさらに昇温させ、昇温開始から約30~120分程度高温状態で維持する。 After the wood compression device 50 heats and softens the grain material 12 and the grain material 14, as shown in FIG. The grain material 14 is compressed in the thickness direction, that is, in the direction in which the annual rings are stacked (compression processing operation). At this time, by sealing the valves 90, 94, and 104, the mold interior space 58 becomes a completely sealed space. In this state, the temperature of the upper mold 54 and the lower mold 52 is further raised to about 150° C. to 180° C., and the high temperature state is maintained for about 30 to 120 minutes from the start of heating.

すると、型内空間58における空気の熱膨張及び板目材12と板目材14の水分の蒸発による水蒸気の発生によって型内空間の圧力が上昇し、この上昇圧力下で圧縮された板目材12と板目材14に高温水蒸気による処理が施されることとなる。これにより、板目材12と板目材14の内部に蓄積された応力が短時間のうちに著しく緩和されて圧縮形状が固定され、同時に板目材12と板目材14との接合面16に塗布された接着剤は硬化し、圧縮結合板目材10が得られる。ここで、本実施の形態では、型内空間58には蒸気は導入していない。しかし、上記板目材12と板目材14からの水分の蒸発だけでは水蒸気量が足りない場合、及び型内空間58の圧力が低い場合、バルブ90の開き量を大きくし、蒸気量及び圧力を増大させることができる。また、逆に圧力が高い場合にはバルブ94を若干開き、圧力を低下させる調節をすることもできる。なお、型内空間58の圧力は、圧力計108によりモニターすることができる。 Then, the pressure in the mold space increases due to the thermal expansion of the air in the mold space 58 and the generation of water vapor due to the evaporation of moisture in the grain material 12 and the grain material 14, and the pressure in the mold interior space increases, and the grain material compressed under this increased pressure. 12 and the grain material 14 will be treated with high-temperature steam. As a result, the stress accumulated inside the grain material 12 and the grain material 14 is significantly relaxed in a short time, and the compressed shape is fixed, and at the same time, the joint surface 16 of the grain material 12 and the grain material 14 is fixed. The applied adhesive is cured, and a compression bonded board material 10 is obtained. Here, in this embodiment, no steam is introduced into the mold interior space 58. However, if the amount of water vapor is insufficient due to the evaporation of water from the grain material 12 and the grain material 14, or if the pressure in the mold space 58 is low, the opening amount of the valve 90 is increased to increase the amount of steam and the pressure. can be increased. Conversely, if the pressure is high, the valve 94 may be slightly opened to reduce the pressure. Note that the pressure in the mold interior space 58 can be monitored by a pressure gauge 108.

接合板目材17の圧縮処理動作では、板目材12に存在する節及び柾目部分は、前述のように軟化後においても板目部分よりも大きな強度が残っているので、圧縮処理で軟化さ れた板目材14の接合面の板目部分に食い込んで行くこととなる。同様に、板目材14に存在する節は、圧縮処理で板目材12の板目部分に食い込んで行くこととなる 。すなわち、板目材12の軟らかくなっている板目部分によって柔軟に受け入れられている。したがって、これまで節や柾目部分に応力が集中して板目材に割れや亀裂が発生する ところ、節や柾目部分に集中した応力は、対向する板目材の軟化した部分で吸収されることとなるので、割れや亀裂の発生を防止することができる。 In the compression treatment operation of the jointed grain material 17, the knots and straight grain portions existing in the grain material 12 remain stronger than the grain portions even after softening as described above, so they are not softened by the compression treatment. This will cut into the grain portion of the joined surface of the grained material 14. Similarly, the knots present in the grain material 14 will dig into the grain portions of the grain material 12 during the compression process. That is, it is flexibly received by the soft grain portion of the grain material 12. Therefore, whereas stress concentrated at knots and straight-grained parts would cause cracks and cracks in the grain material, stress concentrated at knots and straight-grained parts is now absorbed by the softened parts of the opposing grained material. Therefore, the occurrence of cracks and cracks can be prevented.

ここで、接合板目材17の圧縮率は、圧縮前の板目材12及び板目材14の厚さやOリング53の高さ、下型52の底部52aに載置可能な平らな金属板(図示省略)の厚さによって調節可能であり、針葉樹の板目材であれば最大約70%程度まで行うことができる。なお、圧縮率70%とは、合計で厚さ10cmになる接合板目材を3cmの厚さまで圧縮することをいう。 Here, the compression rate of the joint plate material 17 is determined by the thickness of the plate material 12 and the plate material 14 before compression, the height of the O-ring 53, and the flat metal plate that can be placed on the bottom 52a of the lower die 52. It can be adjusted by adjusting the thickness of the wood (not shown), and can be adjusted to a maximum of about 70% if the grain is made of coniferous wood. It should be noted that the compression rate of 70% means that the joint board material having a total thickness of 10 cm is compressed to a thickness of 3 cm.

その後、上型54及び下型52の温度を約20~40℃まで低下させ、30分~60分間維持して圧縮接合された圧縮接合板目材10を冷却する(ステップ20:冷却処理工程、図5(c))。冷却は、バルブ86及び88を閉じ、バルブ92、94及び96を開けて上型54、下型52及び型内空間58から蒸気60を排出すると共に、バルブ98、100、102及び106を開けて冷却水64を上型54及び下型52内に流通させることにより行われる。その後、上型54を下型52に対して離反する方向に移動させる。このようにして、圧縮接合板目材10を得ることができる。 Thereafter, the temperature of the upper die 54 and the lower die 52 is lowered to about 20 to 40°C, and maintained for 30 to 60 minutes to cool the compression bonded board material 10 (step 20: cooling treatment step, Figure 5(c)). Cooling is accomplished by closing the valves 86 and 88, opening the valves 92, 94, and 96 to exhaust the steam 60 from the upper mold 54, the lower mold 52, and the mold interior space 58, and opening the valves 98, 100, 102, and 106. This is done by flowing cooling water 64 into the upper mold 54 and lower mold 52. Thereafter, the upper mold 54 is moved in a direction away from the lower mold 52. In this way, the compression bonded board material 10 can be obtained.

上記の圧縮接合板目材の製造方法によれば、存在する節及び/又は柾目部分は、接合される板目材の節及び/又は柾目部分とは厚さ方向に重なり合わない配置となっており、加熱圧縮工程中に、各板目材に存在する節及び/又は柾目部分に対して作用する外側からの応力は、対向する相手側の板目部分で吸収される。したがって、節や柾目部分に応力が集中することによる割れや亀裂の発生を防ぐことができ、板目材が節や柾目部分を有していても割れや亀裂のない圧縮接合板目材を得ることができる。 According to the above-mentioned method for producing compression-jointed board material, the existing knots and/or straight-grained portions are arranged so that they do not overlap in the thickness direction with the knots and/or straight-grained portions of the board to be joined. During the heating and compression process, stress from the outside acting on the knots and/or straight-grained portions present in each grain material is absorbed by the opposing grained portion. Therefore, it is possible to prevent the occurrence of cracks and cracks due to concentration of stress in knots and straight-grained parts, and to obtain compression-bonded board material that is free from cracks and cracks even if the board has knots and straight-grained parts. be able to.

これにより、これまで圧縮用の木材としては使用が敬遠されてきた節のある板目材や柾目部分のある板目材も破棄することなく有効に活用することが可能となり、針葉樹等の板目材の資源保護が達成される。 As a result, it is now possible to effectively utilize wood with a knotted grain or wood with a straight grain, which had previously been avoided as wood for compression, without having to be discarded. Material resource conservation is achieved.

なお、本発明は上記実施の形態に限定されることはなく、発明の趣旨を逸脱しない範囲で種々変更可能である。例えば、加熱圧縮工程は木材の圧縮装置50を用い、加熱軟化処理後の圧縮処理により行われているが、これに限られるものではない。木材を加熱して圧縮固定し得る処理であれば、任意の装置を用いて行うことができる。例えば、高温高圧容器内で水蒸気と高周波誘導加熱により加熱軟化させた後、圧縮成形して当該圧縮された形状を高温高圧雰囲気内において固定化してもよい。 Note that the present invention is not limited to the above-described embodiments, and can be modified in various ways without departing from the spirit of the invention. For example, the heat compression process is carried out using the wood compression device 50 and compression treatment after heat softening treatment, but the present invention is not limited to this. Any treatment that can heat and compress wood to fix it can be carried out using any device. For example, the material may be heated and softened by steam and high-frequency induction heating in a high-temperature, high-pressure container, and then compression molded to fix the compressed shape in a high-temperature, high-pressure atmosphere.

また、平版プレス・ロールプレスを用いたドライングセットを行い、その後に熱処理、高圧水蒸気処理、高周波誘導加熱処理あるいはマイクロ波加熱処理、化学処理、樹脂含浸処理等の固定化処理を施すことも可能である。 It is also possible to perform a drying set using a lithographic press or roll press, and then perform fixation treatments such as heat treatment, high-pressure steam treatment, high-frequency induction heating treatment, microwave heating treatment, chemical treatment, and resin impregnation treatment. be.

上記実施の形態にて用いられた板目材は、板目材12及び板目材14に節や柾目部分が存在するものを例とした。特に、表裏面間を貫通して存在する節が存在するような板目材に対して特に有効に機能するものである。すなわち、表裏面間を貫通している節が在る場合、圧縮時にはほぼ割れや亀裂が発生するので使用されていないが、板目材の節や柾目部分の存在しない板目部分に対向させることによって活用の道が生まれる。

The grained materials used in the above-described embodiments are those in which the grained materials 12 and 14 have knots or straight-grained portions. In particular , it functions particularly effectively for wood grains that have knots that penetrate between the front and back surfaces. In other words, if there are knots penetrating between the front and back surfaces, cracks or cracks will occur during compression, so they are not used, but it is best to oppose the grained part of the board where there are no knots or straight-grained parts. This creates a path for utilization.

10 圧縮接合板目材
12 板目材
12a 木表面
12b 木裏面
14 板目材
14a 木表面
14b 木裏面
16 接合面
17 接合板目材
20 節
22 柾目部分
50 木材の圧縮装置
58 圧縮型内空間
10 Compression bonded board material 12 Board material 12a Wood surface 12b Wood back surface 14 Board material 14a Wood surface 14b Wood back surface 16 Joint surface 17 Bonded board material 20 Knot 22 Straight grain portion 50 Wood compression device 58 Space inside compression mold

Claims (4)

少なくとも2枚の板目材が接合されて加熱圧縮されてなる圧縮接合板目材において、
前記接合される少なくとも2枚の板目材には、それぞれ節及び/又は柾目部分が存在し、
前記少なくとも2枚の板目材は、板目面側が相互に接合され最外表面が板目面となるように接合されており、該接合面に向けて加熱圧縮されることで接着されてなり、
前記少なくとも2枚の板目材にそれぞれ存在する節及び/又は柾目部分が、前記接合面に直交する厚さ方向では互いに重ならないように配置されていることを特徴とする圧縮接合板目材。
In a compression bonded board material formed by joining at least two planks and heating and compressing them,
The at least two boards to be joined each have a knot and/or a straight grain part,
The at least two sheets of grain material are joined such that the grain surfaces thereof are joined to each other and the outermost surface thereof is the grain surface, and are bonded by being heated and compressed toward the joint surface. ,
Compression bonded board material, characterized in that knots and/or straight grain portions present in each of the at least two board materials are arranged so as not to overlap each other in the thickness direction perpendicular to the joint surface.
請求項1に記載の圧縮接合板目材を製造する圧縮接合板目材の製造方法において、
前記それぞれ節及び/又は柾目部分が存在する少なくとも2枚の板目材を最外表面が板目面になるように相互に板目面で接合する接合工程と、
該接合された板目材をその厚さ方向に加熱圧縮する加熱圧縮工程と、を含み、
前記接合工程での前記板目材の接合は、前記互いの節及び/又は柾目部分が、前記接合面に直交する厚さ方向では互いに重ならないように配置されて行われることを特徴とする圧縮接合板目材の製造方法。
In the method for manufacturing compression bonded grain material for producing the compression bonded grain material according to claim 1,
a joining step of joining at least two sheets of grained material each having knots and/or straight-grained portions to each other at the grain surface so that the outermost surface thereof is the grain surface;
a heating compression step of heating and compressing the joined board material in its thickness direction,
The joining of the grained materials in the joining step is performed by arranging the joints and/or the straight grain portions such that they do not overlap each other in the thickness direction perpendicular to the joining surface. A method for manufacturing jointed board materials.
前記接合工程での前記板目材の接合は、前記節及び/又は柾目部分が各板目材の接合される面に存在する場合に、互いの節及び/又は柾目部分が前記接合面で対向しないように配置されて行われることを特徴とする請求項2に記載の圧縮接合板目材の製造方法。 The joining of the planks in the joining step is such that when the knots and/or straight-grained portions are present on the surfaces of the planks to be joined, the knots and/or straight-grained portions are opposite to each other on the joining surface. 3. The method of manufacturing a compression bonded board material according to claim 2, wherein the method is carried out by arranging the compression bonding so as not to cause any damage. 前記加熱圧縮工程前に、前記接合面で対向する2枚の前記板目材の接合面に熱硬化性接着剤を塗布する接着剤塗布工程が行われ、
その後の前記加熱圧縮工程中に前記熱硬化性接着剤が硬化されることを特徴とする請求項2又は3に記載の圧縮接合板目材の製造方法。
Before the heating and compression step, an adhesive application step is performed in which a thermosetting adhesive is applied to the joint surfaces of the two facing planks at the joint surface,
4. The method of manufacturing a compression bonded board material according to claim 2, wherein the thermosetting adhesive is cured during the subsequent heating and compression step.
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