JP7434940B2 - Fixing device and image forming device - Google Patents

Fixing device and image forming device Download PDF

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JP7434940B2
JP7434940B2 JP2020012555A JP2020012555A JP7434940B2 JP 7434940 B2 JP7434940 B2 JP 7434940B2 JP 2020012555 A JP2020012555 A JP 2020012555A JP 2020012555 A JP2020012555 A JP 2020012555A JP 7434940 B2 JP7434940 B2 JP 7434940B2
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nip forming
surface pressure
fixing
forming member
nip
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JP2021117441A (en
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健太郎 山中
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Ricoh Co Ltd
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Ricoh Co Ltd
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本発明は、定着装置、および画像形成装置に関する。 The present invention relates to a fixing device and an image forming apparatus.

電子写真方式の定着装置では、通紙時の軸方向の温度ムラを抑制するために熱容量と均熱性を両立した金属の薄板材料から形成されたニップ形成部材を、支持部材への熱の移動を少なくする目的で接触面を小さくし、また対向部材から押圧による撓みよってニップの中央部が狭くなるのを回避するため、一定量の連続した弧状の凸形状を切断面に設けた支持部材で支持する。 In an electrophotographic fixing device, in order to suppress temperature unevenness in the axial direction during paper feeding, a nip forming member made of a thin metal plate material that has both heat capacity and heat uniformity is used to prevent heat transfer to the support member. In order to reduce the contact surface, and to avoid narrowing the center of the nip due to deflection due to pressure from the opposing member, it is supported by a support member that has a certain amount of continuous arcuate convex shape on the cut surface. do.

例えば、特許文献1では、可撓性を有する無端状の定着部材と、前記定着部材を加熱する熱源と、前記定着部材に対向する加圧部材と、前記定着部材と前記加圧部材との間にニップを形成するニップ形成部材と、前記ニップ形成部材を支持する支持部材と、を有する定着装置において、前記支持部材と当接する前記ニップ形成部材の裏面が長手方向において非直線形状を有する構成が開示されている。 For example, in Patent Document 1, a flexible endless fixing member, a heat source that heats the fixing member, a pressure member facing the fixing member, and a space between the fixing member and the pressure member In the fixing device, the fixing device includes a nip forming member that forms a nip, and a supporting member that supports the nip forming member, wherein a back surface of the nip forming member that comes into contact with the supporting member has a non-linear shape in the longitudinal direction. Disclosed.

しかしながら、特許文献1のようにニップ形成部材の支持部材に凸形状を設ける場合、ニップ形成部材が薄板形状であると荷重集中によりニップ形成部材が変形するという問題があった。 However, when the supporting member of the nip forming member is provided with a convex shape as in Patent Document 1, there is a problem that the nip forming member is deformed due to load concentration when the nip forming member is in the shape of a thin plate.

本発明は、ニップ形成部材への荷重集中を改善することが可能な定着装置を提供することを目的とする。 SUMMARY OF THE INVENTION An object of the present invention is to provide a fixing device that can improve load concentration on a nip forming member.

本発明にかかる定着装置は、回転可能な無端状の定着部材と、前記定着部材の外周面に当接する対向部材と、前記定着部材を加熱するための発熱体と、前記定着部材の内周側から前記対向部材に当接してニップ部を形成して、金属材料からなるニップ形成部材と、前記ニップ形成部材を面圧分散部材を介して支持する支持部材と、前記ニップ形成部材と前記支持部材の間に配設され、前記ニップ形成部材に比べて高剛性の材質からなる面圧分散部材と、を備え、前記面圧分散部材と前記ニップ形成部材の接触面の面積が、前記面圧分散部材と前記支持部材の接触面の面積よりも大きい、 ことを特徴とする定着装置として構成される。 The fixing device according to the present invention includes a rotatable endless fixing member, a facing member that contacts an outer circumferential surface of the fixing member, a heating element for heating the fixing member, and an inner circumferential side of the fixing member. a nip forming member made of a metal material and abutting against the opposing member to form a nip portion; a support member supporting the nip forming member via a surface pressure dispersing member; and the nip forming member and the supporting member. a surface pressure dispersion member disposed between the nip formation member and made of a material with higher rigidity than the nip formation member , the area of the contact surface between the surface pressure distribution member and the nip formation member being the surface pressure dispersion member. The fixing device is configured as a fixing device characterized in that the area is larger than the area of the contact surface between the member and the support member.

本発明によれば、ニップ形成部材への荷重集中を改善することができる。 According to the present invention, it is possible to improve load concentration on the nip forming member.

本実施の形態における画像形成装置の例を示す図である。FIG. 1 is a diagram illustrating an example of an image forming apparatus according to the present embodiment. 従来の定着装置を示す断面図である。FIG. 2 is a cross-sectional view showing a conventional fixing device. 従来のニップ形成部材と支持部材の斜視図である。FIG. 2 is a perspective view of a conventional nip forming member and support member. 本実施の形態における定着装置を示す断面図である。FIG. 2 is a cross-sectional view showing a fixing device in this embodiment. 本実施の形態におけるニップ形成部材と支持部材の斜視図である。It is a perspective view of a nip formation member and a support member in this embodiment. 従来の面圧分散部材の例を示す図である。It is a figure which shows the example of the conventional surface pressure dispersion member. 本実施の形態における面圧分散部材の例を示す図である。It is a figure which shows the example of the surface pressure dispersion member in this Embodiment. 本実施の形態における面圧分散部材の他の例を示す図である。It is a figure which shows the other example of the surface pressure dispersion member in this Embodiment. 面圧分散部材がニップ形成部材と比べて剛性を高めることのできる形状の一例を示す図である。FIG. 6 is a diagram showing an example of a shape in which the surface pressure dispersion member can have higher rigidity than the nip forming member. 切断面が断続した凸部で形成される支持部材と、凸部に応じて配設された複数の面圧分散部材の一例を示す図である。It is a figure which shows an example of the support member formed by the convex part whose cut surface is interrupted, and the several surface pressure dispersion member arrange|positioned according to the convex part. ニップ形成部材と面圧分散部材の間に熱伝導率の小さい断熱部材を備える定着装置の一例を示す図である。FIG. 3 is a diagram illustrating an example of a fixing device including a heat insulating member with low thermal conductivity between a nip forming member and a surface pressure dispersing member. ニップ形成部材と面圧分散部材の間に熱伝導率の小さい断熱部材を備える定着装置の一例を示す図である。FIG. 3 is a diagram illustrating an example of a fixing device including a heat insulating member with low thermal conductivity between a nip forming member and a surface pressure dispersing member. 図10に示した支持部材の切断面の高さを均一にし、図10に示した複数の面圧分散部材のうち、面圧分散部材の厚みを異ならせた構成例を示す図である。11 is a diagram showing a configuration example in which the height of the cut surface of the support member shown in FIG. 10 is made uniform, and the thickness of the surface pressure dispersion members among the plurality of surface pressure distribution members shown in FIG. 10 is made different. FIG. 同一高さの支持面を有する支持部材とニップ形成部材の間に同じ厚みの面圧低減部材を挟みつつ、高精度な中央凸形状を作り出す例を示す図である。FIG. 7 is a diagram illustrating an example of creating a highly accurate central convex shape while sandwiching a surface pressure reducing member of the same thickness between a support member having support surfaces of the same height and a nip forming member. ニップ形成部材に発熱部を設けた定着装置の概略を示す断面図である。FIG. 2 is a cross-sectional view schematically showing a fixing device in which a heat generating portion is provided in a nip forming member. 図15に示した発熱部の構成例を示す図である。FIG. 16 is a diagram showing an example of the configuration of the heat generating section shown in FIG. 15;

以下、本発明の実施の形態を説明する。本実施の形態では、複写機、プリンタ、ファクシミリ等の画像形成装置に使用される定着装置およびこれを備えた画像形成装置において、通紙時の軸方向の温度ムラを抑制するために低熱容量と均熱性を両立した金属の薄板材料から形成されたニップ形成部材を、熱の移動を少なくする目的で接触面を小さくし、また対向部材から押圧による撓みよってニップの中央部が狭くなるのを回避するため、一定量の連続した弧状の凸形状を切断面に設けた支持部材で支持する。例えば、アルミや銅からなるニップ形成部材と比較して剛性に優れた部材や形状からなり、ニップ形成部材との接触面が支持部材の前記切断面の面積よりも大きい面圧分散部材をニップ形成部材と支持部材の間に備える。これにより、対向部材の押圧に対して、支持部材からの集中した荷重を、面圧分散部材が荷重をニップ形成部材との接触面全体に分散した荷重としてニップ形成部材に伝えることができ、ニップ形成部材の塑性変形を防止することが可能となる。上記記載の本発明の特徴について、以下の図面を用いて詳細に解説する。 Embodiments of the present invention will be described below. In this embodiment, a fixing device used in an image forming apparatus such as a copying machine, a printer, or a facsimile machine, and an image forming apparatus equipped with the fixing device, have a low heat capacity and a low heat capacity to suppress temperature unevenness in the axial direction when paper passes. The nip forming member is made of a thin metal plate material that achieves both heat uniformity and has a small contact surface to reduce heat transfer, and also to avoid narrowing of the center of the nip due to deflection due to pressure from the opposing member. In order to do this, it is supported by a support member provided with a certain amount of continuous arcuate convex shapes on the cut surface. For example, a contact pressure dispersion member that is made of a member or shape that is more rigid than a nip formation member made of aluminum or copper, and whose contact surface with the nip formation member is larger than the area of the cut surface of the support member is used to form the nip. Provided between the member and the support member. As a result, the surface pressure distribution member can transmit the concentrated load from the supporting member to the nip forming member as a load distributed over the entire contact surface with the nip forming member in response to the pressing force of the opposing member. It becomes possible to prevent plastic deformation of the forming member. The features of the present invention described above will be explained in detail using the following drawings.

図1に示す画像形成装置1は、カラーレーザープリンタであり、その装置本体の中央には、4つの作像部4Y,4M,4C,4Kが設けられている。 各作像部4Y,4M,4C,4Kは、カラー画像の色分解成分に対応するイエロー(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の異なる色の現像剤を収容している以外は同様の構成となっている。 The image forming apparatus 1 shown in FIG. 1 is a color laser printer, and four image forming sections 4Y, 4M, 4C, and 4K are provided in the center of the apparatus main body. Each of the image forming units 4Y, 4M, 4C, and 4K accommodates developers of different colors, yellow (Y), magenta (M), cyan (C), and black (K), corresponding to the color separation components of a color image. The configuration is the same except for the

具体的に、各作像部4Y,4M,4C,4Kは、潜像担持体としてのドラム状の感光体5と、感光体5の表面を帯電させる帯電装置6と、感光体5の表面にトナーを供給する現像装置7と、感光体5の表面をクリーニングするクリーニング装置8などを備える。 なお、図1では、ブラックの作像部4Kが備える感光体5、帯電装置6、現像装置7、クリーニング装置8のみに符号を付しており、その他の作像部4Y,4M,4Cにおいては符号を省略している。 Specifically, each of the image forming units 4Y, 4M, 4C, and 4K includes a drum-shaped photoreceptor 5 as a latent image carrier, a charging device 6 that charges the surface of the photoreceptor 5, and a charging device 6 that charges the surface of the photoreceptor 5. It includes a developing device 7 that supplies toner, a cleaning device 8 that cleans the surface of the photoreceptor 5, and the like. In FIG. 1, only the photoreceptor 5, charging device 6, developing device 7, and cleaning device 8 included in the black image forming section 4K are labeled, and the other image forming sections 4Y, 4M, and 4C are designated by reference numerals. The symbol is omitted.

各作像部4Y,4M,4C,4Kの下方には、感光体5の表面を露光する露光装置9が配設されている。 露光装置9は、光源、ポリゴンミラー、f-θレンズ、反射ミラー等を有し、画像データに基づいて各感光体5の表面へレーザー光を照射するようになっている。 An exposure device 9 for exposing the surface of the photoreceptor 5 is provided below each of the image forming units 4Y, 4M, 4C, and 4K. The exposure device 9 includes a light source, a polygon mirror, an f-θ lens, a reflection mirror, etc., and is configured to irradiate the surface of each photoreceptor 5 with laser light based on image data.

また、各作像部4Y,4M,4C,4Kの上方には、転写装置3が配設されている。 転写装置3は、中間転写体としての中間転写ベルト30と、一次転写手段としての4つの一次転写ローラ31と、二次転写手段としての二次転写ローラ36と、二次転写バックアップローラ32と、クリーニングバックアップローラ33と、テンションローラ34、ベルトクリーニング装置35を備える。 Furthermore, a transfer device 3 is disposed above each image forming section 4Y, 4M, 4C, and 4K. The transfer device 3 includes an intermediate transfer belt 30 as an intermediate transfer body, four primary transfer rollers 31 as primary transfer means, a secondary transfer roller 36 as secondary transfer means, and a secondary transfer backup roller 32. A cleaning backup roller 33, a tension roller 34, and a belt cleaning device 35 are provided.

中間転写ベルト30は、無端状のベルトであり、二次転写バックアップローラ32、クリーニングバックアップローラ33及びテンションローラ34によって張架されている。 ここでは、二次転写バックアップローラ32が回転駆動することによって、中間転写ベルト30は図の矢印で示す方向に周回走行(回転)するようになっている。 The intermediate transfer belt 30 is an endless belt, and is stretched by a secondary transfer backup roller 32, a cleaning backup roller 33, and a tension roller 34. Here, by rotationally driving the secondary transfer backup roller 32, the intermediate transfer belt 30 is configured to travel around (rotate) in the direction shown by the arrow in the figure.

4つの一次転写ローラ31は、それぞれ、各感光体5との間で中間転写ベルト30を挟み込んで一次転写ニップを形成している。 また、各一次転写ローラ31には、図示しない電源が接続されており、所定の直流電圧(DC)及び/又は交流電圧(AC)が各一次転写ローラ31に印加されるようになっている。 The four primary transfer rollers 31 each sandwich the intermediate transfer belt 30 with each photoreceptor 5 to form a primary transfer nip. Further, a power source (not shown) is connected to each primary transfer roller 31, and a predetermined direct current voltage (DC) and/or alternating current voltage (AC) is applied to each primary transfer roller 31.

二次転写ローラ36は、二次転写バックアップローラ32との間で中間転写ベルト30を挟み込んで二次転写ニップを形成している。 また、上記一次転写ローラ31と同様に、二次転写ローラ36にも図示しない電源が接続されており、所定の直流電圧(DC)及び/又は交流電圧(AC)が二次転写ローラ36に印加されるようになっている。 The secondary transfer roller 36 and the secondary transfer backup roller 32 sandwich the intermediate transfer belt 30 to form a secondary transfer nip. Further, similar to the primary transfer roller 31 described above, a power source (not shown) is also connected to the secondary transfer roller 36, and a predetermined direct current voltage (DC) and/or alternating current voltage (AC) is applied to the secondary transfer roller 36. It is now possible to do so.

ベルトクリーニング装置35は、中間転写ベルト30に当接するように配設されたクリーニングブラシとクリーニングブレードを有する。 このベルトクリーニング装置35から伸びた図示しない廃トナー移送ホースは、図示しない廃トナー収容器の入り口部に接続されている。 The belt cleaning device 35 includes a cleaning brush and a cleaning blade that are arranged to come into contact with the intermediate transfer belt 30. A waste toner transfer hose (not shown) extending from the belt cleaning device 35 is connected to an entrance of a waste toner container (not shown).

プリンタ本体の上部には、ボトル収容部2が設けられており、ボトル収容部2には、補給用のトナーを収容する4つのトナーボトル2Y,2M,2C,2Kが着脱可能に装着されている。 各トナーボトル2Y,2M,2C,2Kと上記各現像装置7との間には、図示しない補給路が設けてあり、この補給路を介して各トナーボトル2Y,2M,2C,2Kから各現像装置7へトナーが補給されるようになっている。 A bottle accommodating section 2 is provided at the top of the printer body, and four toner bottles 2Y, 2M, 2C, and 2K for accommodating replenishment toner are removably attached to the bottle accommodating section 2. . A supply path (not shown) is provided between each toner bottle 2Y, 2M, 2C, 2K and each developing device 7. Toner is supplied to the device 7.

一方、プリンタ本体の下部には、記録媒体としての用紙Pを収容した給紙トレイ10や、給紙トレイ10から用紙Pを搬出する給紙ローラ11等が設けてある。 なお、記録媒体には、普通紙以外に、厚紙、はがき、封筒、薄紙、塗工紙(コート紙やアート紙等)、トレーシングペーパ、OHPシート等が含まれる。 また、図示しないが、手差し給紙機構が設けてあってもよい。 On the other hand, at the bottom of the printer body, there are provided a paper feed tray 10 that accommodates paper P as a recording medium, a paper feed roller 11 that carries out paper P from the paper feed tray 10, and the like. In addition to plain paper, recording media include cardboard, postcards, envelopes, thin paper, coated paper (coated paper, art paper, etc.), tracing paper, OHP sheets, and the like. Further, although not shown, a manual paper feeding mechanism may be provided.

プリンタ本体内には、用紙Pを給紙トレイ10から二次転写ニップを通過させて装置外へ排出するための搬送路Rが配設されている。 搬送路Rにおいて、二次転写ローラ36の位置よりも用紙搬送方向上流側には、搬送タイミングを計って用紙Pを二次転写ニップへ搬送するタイミングローラとしての一対のレジストローラ12が配設されている。 A conveyance path R is disposed within the printer body for discharging the paper P from the paper feed tray 10 through the secondary transfer nip and out of the apparatus. In the conveyance path R, a pair of registration rollers 12 are disposed upstream of the position of the secondary transfer roller 36 in the paper conveyance direction as timing rollers that measure the conveyance timing and convey the paper P to the secondary transfer nip. ing.

また、二次転写ローラ36の位置よりも用紙搬送方向下流側には、用紙Pに転写された未定着画像を定着するための定着装置20が配設されている。 さらに、定着装置20よりも搬送路Rの用紙搬送方向下流側には、用紙を装置外へ排出するための一対の排紙ローラ13が設けられている。 また、プリンタ本体の上面部には、装置外に排出された用紙をストックするための排紙トレイ14が設けてある。 Furthermore, a fixing device 20 for fixing the unfixed image transferred to the paper P is disposed downstream of the position of the secondary transfer roller 36 in the paper conveyance direction. Further, a pair of paper ejection rollers 13 for ejecting the paper out of the apparatus is provided downstream of the fixing device 20 in the paper transport direction of the transport path R. Further, a paper discharge tray 14 for storing paper discharged outside the apparatus is provided on the top surface of the printer main body.

続いて、図1を参照して、本実施形態に係るプリンタの基本的動作について説明する。 作像動作が開始されると、各作像部4Y,4M,4C,4Kにおける各感光体5が図示しない駆動装置によって図の時計回りに回転駆動され、各感光体5の表面が帯電装置6によって所定の極性に一様に帯電される。 帯電された各感光体5の表面には、露光装置9からレーザー光がそれぞれ照射されて、各感光体5の表面に静電潜像が形成される。 このとき、各感光体5に露光する画像情報は所望のフルカラー画像をイエロー、マゼンタ、シアン及びブラックの色情報に分解した単色の画像情報である。 このように各感光体5上に形成された静電潜像に、各現像装置7によってトナーが供給されることにより、静電潜像はトナー画像として顕像化(可視像化)される。 Next, the basic operation of the printer according to this embodiment will be explained with reference to FIG. When the image forming operation is started, each photoreceptor 5 in each of the image forming units 4Y, 4M, 4C, and 4K is rotated clockwise in the figure by a drive device (not shown), and the surface of each photoreceptor 5 is charged by a charging device 6. is uniformly charged to a predetermined polarity. The charged surface of each photoreceptor 5 is irradiated with laser light from the exposure device 9, and an electrostatic latent image is formed on the surface of each photoreceptor 5. At this time, the image information exposed to each photoreceptor 5 is monochrome image information obtained by separating a desired full-color image into yellow, magenta, cyan, and black color information. By supplying toner from each developing device 7 to the electrostatic latent image formed on each photoreceptor 5 in this way, the electrostatic latent image is developed (visualized) as a toner image. .

また、作像動作が開始されると、二次転写バックアップローラ32が図の反時計回りに回転駆動し、中間転写ベルト30を図の矢印で示す方向に周回走行させる。 また、各一次転写ローラ31に、トナーの帯電極性と逆極性の定電圧又は定電流制御された電圧が印加されることによって、各一次転写ローラ31と各感光体5との間の一次転写ニップにおいて転写電界が形成される。 Further, when the image forming operation is started, the secondary transfer backup roller 32 is driven to rotate counterclockwise in the figure, causing the intermediate transfer belt 30 to travel around in the direction indicated by the arrow in the figure. Further, by applying a constant voltage or constant current controlled voltage having a polarity opposite to the charging polarity of the toner to each primary transfer roller 31, a primary transfer nip between each primary transfer roller 31 and each photoconductor 5 is formed. A transfer electric field is formed at.

その後、各感光体5の回転に伴い、感光体5上の各色のトナー画像が一次転写ニップに達したときに、上記一次転写ニップにおいて形成された転写電界によって、各感光体5上のトナー画像が中間転写ベルト30上に順次重ね合わせて転写される。 かくして、中間転写ベルト30の表面にフルカラーのトナー画像が担持される。 また、中間転写ベルト30に転写しきれなかった各感光体5上のトナーは、クリーニング装置8によって除去される。 そして、各感光体5の表面が図示しない除電装置によって除電され、表面電位が初期化される。 Thereafter, as each photoreceptor 5 rotates, when the toner image of each color on the photoreceptor 5 reaches the primary transfer nip, the toner image on each photoreceptor 5 is generated by the transfer electric field formed in the primary transfer nip. are transferred onto the intermediate transfer belt 30 in a superimposed manner. In this way, a full-color toner image is carried on the surface of the intermediate transfer belt 30. Furthermore, the toner on each photoreceptor 5 that has not been completely transferred to the intermediate transfer belt 30 is removed by the cleaning device 8 . Then, the surface of each photoreceptor 5 is neutralized by a static eliminating device (not shown), and the surface potential is initialized.

プリンタの下部では、給紙ローラ11が回転駆動を開始し、給紙トレイ10から用紙Pが搬送路Rに送り出される。 搬送路Rに送り出された用紙Pは、レジストローラ12によって搬送が一旦停止される。 At the bottom of the printer, the paper feed roller 11 starts rotating, and the paper P is sent out from the paper feed tray 10 to the conveyance path R. The conveyance of the paper P sent out to the conveyance path R is temporarily stopped by the registration rollers 12.

その後、所定のタイミングでレジストローラ12の回転駆動を開始し、中間転写ベルト30上のトナー画像が二次転写ニップに達するタイミングに合わせて、用紙Pを二次転写ニップへ搬送する。 このとき、二次転写ローラ36には、中間転写ベルト30上のトナー画像のトナー帯電極性と逆極性の転写電圧が印加されており、これにより、二次転写ニップに転写電界が形成されている。 そして、この転写電界によって、中間転写ベルト30上のトナー画像が用紙P上に一括して転写される。 また、このとき用紙Pに転写しきれなかった中間転写ベルト30上の残留トナーは、ベルトクリーニング装置35によって除去され、除去されたトナーは図示しない廃トナー収容器へと搬送され回収される。 Thereafter, rotation of the registration rollers 12 is started at a predetermined timing, and the paper P is conveyed to the secondary transfer nip at the timing when the toner image on the intermediate transfer belt 30 reaches the secondary transfer nip. At this time, a transfer voltage having a polarity opposite to the toner charge polarity of the toner image on the intermediate transfer belt 30 is applied to the secondary transfer roller 36, thereby forming a transfer electric field in the secondary transfer nip. . Then, the toner images on the intermediate transfer belt 30 are transferred onto the paper P all at once by this transfer electric field. At this time, residual toner on the intermediate transfer belt 30 that has not been completely transferred to the paper P is removed by a belt cleaning device 35, and the removed toner is conveyed to a waste toner container (not shown) and collected.

その後、用紙Pは定着装置20へと搬送され、定着装置20によって用紙P上のトナー画像が当該用紙Pに定着される。 そして、用紙Pは、排紙ローラ13によって装置外へ排出され、排紙トレイ14上にストックされる。 After that, the paper P is conveyed to the fixing device 20, and the toner image on the paper P is fixed to the paper P by the fixing device 20. Then, the paper P is discharged out of the apparatus by the paper discharge roller 13 and is stocked on the paper discharge tray 14.

以上の説明は、用紙上にフルカラー画像を形成するときの画像形成動作であるが、4つの作像部4Y,4M,4C,4Kのいずれか1つを使用して単色画像を形成したり、2つ又は3つの作像部を使用して、2色又は3色の画像を形成したりすることも可能である。 The above explanation is about the image forming operation when forming a full-color image on paper. It is also possible to use two or three image forming sections to form a two-color or three-color image.

図2は、従来の定着装置を示す断面図であり、図3は、従来のニップ形成部材と支持部材の斜視図である。以下、図2に基づき、定着装置20の構成について説明する。 FIG. 2 is a sectional view showing a conventional fixing device, and FIG. 3 is a perspective view of a conventional nip forming member and supporting member. Hereinafter, the configuration of the fixing device 20 will be described based on FIG. 2.

図2に示すように、定着装置20は、定着部材としての定着ベルト21と、定着ベルト21の外周面に当接する対向部材としての加圧ローラ22と、定着ベルト21を加熱する加熱源としてのハロゲンヒータ23と、定着ベルト21の内周側から加圧ローラ22に当接してニップ部Nを形成するニップ形成部材24と、ニップ形成部材24を支持する支持部材25と、ハロゲンヒータ23からの熱を定着ベルト21へ反射する反射部材26と、ハロゲンヒータ23からの熱を必要に応じて部分的にもしくは通紙条件により遮蔽する遮蔽部材27を設けても良い。また、定着ベルト21の温度を検知する温度検知手段としての温度センサ28等を備える。 As shown in FIG. 2, the fixing device 20 includes a fixing belt 21 as a fixing member, a pressure roller 22 as an opposing member that contacts the outer peripheral surface of the fixing belt 21, and a heat source that heats the fixing belt 21. A nip forming member 24 that contacts the pressure roller 22 from the inner peripheral side of the fixing belt 21 to form a nip portion N, a support member 25 that supports the nip forming member 24, and a A reflecting member 26 that reflects heat to the fixing belt 21 and a shielding member 27 that partially shields the heat from the halogen heater 23 as necessary or depending on paper passing conditions may be provided. Further, a temperature sensor 28 and the like as temperature detection means for detecting the temperature of the fixing belt 21 is provided.

上記定着ベルト21は、薄肉で可撓性を有する無端状のベルト部材(フィルムも含む)で構成されている。 詳しくは、定着ベルト21は、ニッケルもしくはSUS等の金属材料又はポリイミド(PI)などの樹脂材料で形成された内周側の基材と、テトラフルオロエチレン-パーフルオロアルキルビニルエーテル共重合体(PFA)又はポリテトラフルオロエチレン(PTFE)などで形成された外周側の離型層によって構成されている。 また、基材と離型層との間に、シリコーンゴム、発泡性シリコーンゴム、又はフッ素ゴム等のゴム材料で形成された弾性層を介在させてもよい。 The fixing belt 21 is composed of a thin and flexible endless belt member (including a film). Specifically, the fixing belt 21 includes an inner base material made of a metal material such as nickel or SUS, or a resin material such as polyimide (PI), and a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA). Alternatively, it is constituted by a release layer on the outer peripheral side made of polytetrafluoroethylene (PTFE) or the like. Furthermore, an elastic layer made of a rubber material such as silicone rubber, foamable silicone rubber, or fluororubber may be interposed between the base material and the release layer.

また、弾性層が無い場合は、熱容量が小さくなり定着性が向上するが、未定着トナーを押しつぶして定着させるときにベルト表面の微小な凹凸が画像に転写されて画像のベタ部に光沢ムラが生じる可能性がある。 これを防止するには、厚さ100μm以上の弾性層を設けることが望ましい。 厚さ100μm以上の弾性層を設けることで、弾性層の弾性変形により微小な凹凸を吸収することができるので、光沢ムラの発生を回避することができるようになる。 In addition, when there is no elastic layer, the heat capacity is small and the fixing performance is improved, but when unfixed toner is crushed and fixed, minute irregularities on the belt surface are transferred to the image, causing uneven gloss in the solid areas of the image. may occur. To prevent this, it is desirable to provide an elastic layer with a thickness of 100 μm or more. By providing an elastic layer with a thickness of 100 μm or more, minute irregularities can be absorbed by elastic deformation of the elastic layer, so that uneven gloss can be avoided.

本実施形態では、定着ベルト21の低熱容量化を図るために、定着ベルト21を薄くかつ小径化している。 具体的には、定着ベルト21を構成する基材、弾性層、離型層のそれぞれの厚さを、20~50μm、100~300μm、10~50μmの範囲に設定し、全体としての厚さを1mm以下に設定している。 また、定着ベルト21の直径は、20~40mmに設定している。 さらに低熱容量化を図るためには、望ましくは、定着ベルト21全体の厚さを0.2mm以下にするのがよく、さらに望ましくは、0.16mm以下の厚さとするのがよい。 また、定着ベルト21の直径は、30mm以下とするのが望ましい。 In this embodiment, in order to reduce the heat capacity of the fixing belt 21, the fixing belt 21 is made thin and small in diameter. Specifically, the thickness of each of the base material, elastic layer, and release layer constituting the fixing belt 21 is set in the range of 20 to 50 μm, 100 to 300 μm, and 10 to 50 μm, and the overall thickness is It is set to 1 mm or less. Further, the diameter of the fixing belt 21 is set to 20 to 40 mm. In order to further reduce the heat capacity, the entire thickness of the fixing belt 21 is preferably 0.2 mm or less, and more preferably 0.16 mm or less. Further, it is desirable that the diameter of the fixing belt 21 is 30 mm or less.

上記加圧ローラ22は、芯金22aと、芯金22aの表面に設けられた発泡性シリコーンゴム、シリコーンゴム、又はフッ素ゴム等から成る弾性層22bと、弾性層22bの表面に設けられたPFA又はPTFE等から成る離型層22cによって構成されている。 加圧ローラ22は、図示しない加圧手段によって定着ベルト21側へ加圧され定着ベルト21を介してニップ形成部材24に当接している。 この加圧ローラ22と定着ベルト21とが圧接する箇所では、加圧ローラ22の弾性層22bが押しつぶされることで、所定の幅のニップ部Nが形成されている。 なお、定着部材と対向部材は、互いに圧接する場合に限らず、加圧を行わず単に接触させるだけの構成とすることも可能である。 The pressure roller 22 includes a core metal 22a, an elastic layer 22b made of foamable silicone rubber, silicone rubber, fluororubber, etc. provided on the surface of the core metal 22a, and a PFA layer provided on the surface of the elastic layer 22b. Alternatively, the release layer 22c is made of PTFE or the like. The pressure roller 22 is pressed toward the fixing belt 21 side by a pressure means (not shown) and comes into contact with the nip forming member 24 via the fixing belt 21 . At a location where the pressure roller 22 and the fixing belt 21 come into pressure contact, the elastic layer 22b of the pressure roller 22 is crushed, thereby forming a nip portion N having a predetermined width. Note that the fixing member and the facing member are not limited to being in pressure contact with each other, but may also be configured in such a manner that they are simply brought into contact without applying pressure.

また、加圧ローラ22は、プリンタ本体に設けられた図示しないモータ等の駆動源によって回転駆動するように構成されている。 加圧ローラ22が回転駆動すると、その駆動力がニップ部Nで定着ベルト21に伝達され、定着ベルト21が従動回転するようになっている。 Further, the pressure roller 22 is configured to be rotationally driven by a drive source such as a motor (not shown) provided in the printer body. When the pressure roller 22 is driven to rotate, the driving force is transmitted to the fixing belt 21 at the nip portion N, and the fixing belt 21 is driven to rotate.

本実施形態では、加圧ローラ22を中実のローラとしているが、中空のローラであってもよい。 その場合、加圧ローラ22の内部にハロゲンヒータ等の加熱源を配設してもよい。 また、弾性層22bはソリッドゴムでもよいが、加圧ローラ22の内部に加熱源が無い場合は、スポンジゴムを用いてもよい。 スポンジゴムの方が、断熱性が高まり定着ベルト21の熱が奪われにくくなるのでより望ましい。 In this embodiment, the pressure roller 22 is a solid roller, but it may be a hollow roller. In that case, a heat source such as a halogen heater may be provided inside the pressure roller 22. Further, the elastic layer 22b may be made of solid rubber, but if there is no heat source inside the pressure roller 22, sponge rubber may be used. Sponge rubber is more desirable because it has better heat insulation and makes it difficult for the fixing belt 21 to lose heat.

上記ハロゲンヒータ23は、定着ベルト21の内周側で、かつ、ニップ部Nの用紙搬送方向の上流側に配設されている。ハロゲンヒータ23は、プリンタ本体に設けられた電源部により出力制御されて発熱するように構成されており、その出力制御は、上記温度センサ28による定着ベルト21の表面温度の検知結果に基づいて行われる。 このようなヒータ23の出力制御によって、定着ベルト21の温度(定着温度)を所望の温度に設定できるようになっている。 なお、定着ベルト21の温度を検知する温度センサ28の代わりに、加圧ローラ22の温度を検知する温度センサ(図示省略)を設け、その温度センサで検知した温度により、定着ベルト21の温度を予測するようにしてもよい。 The halogen heater 23 is disposed on the inner peripheral side of the fixing belt 21 and on the upstream side of the nip portion N in the paper conveyance direction. The halogen heater 23 is configured to generate heat under output control by a power supply section provided in the printer body, and the output control is performed based on the detection result of the surface temperature of the fixing belt 21 by the temperature sensor 28. be exposed. By controlling the output of the heater 23 in this manner, the temperature of the fixing belt 21 (fixing temperature) can be set to a desired temperature. Note that instead of the temperature sensor 28 that detects the temperature of the fixing belt 21, a temperature sensor (not shown) that detects the temperature of the pressure roller 22 is provided, and the temperature of the fixing belt 21 is determined based on the temperature detected by the temperature sensor. It may also be predicted.

本実施形態では、ハロゲンヒータ23は2本設けられているが、プリンタで使用する用紙のサイズ等に応じて、ハロゲンヒータ23の本数を1本又は3本以上としてもよい。 また、定着ベルト21を加熱する加熱源として、ハロゲンヒータ以外に、抵抗発熱体、又はカーボンヒータ等を用いることも可能である。 In this embodiment, two halogen heaters 23 are provided, but the number of halogen heaters 23 may be one or three or more depending on the size of paper used in the printer. Furthermore, as a heat source for heating the fixing belt 21, it is also possible to use a resistance heating element, a carbon heater, or the like in addition to the halogen heater.

上記ニップ形成部材24は、ベルト内面と直接摺動するようになっている。加圧ローラ22の加圧力を受けることで、ニップ部Nの形状が決まる。 本実施形態では、ニップ部Nの形状が平坦状であるが、凹形状やその他の形状としてもよい。 The nip forming member 24 is adapted to slide directly on the inner surface of the belt. The shape of the nip portion N is determined by receiving the pressure from the pressure roller 22. In this embodiment, the shape of the nip portion N is flat, but it may have a concave shape or other shapes.

上記支持部材25は、図3に示すようにニップ形成部材24を切断面で支えることにより、ニップ形成部材24と支持部材25は線接触となるため、支持部材25に熱が流れにくくなる。また、支持部材25の切断面に弧状の凸形状を設けることで荷重がかかったときにステーの撓みをキャンセルして中央部ニップの減少を防ぐ効果を付与することができる。 The support member 25 supports the nip formation member 24 at its cut surface as shown in FIG. 3, so that the nip formation member 24 and the support member 25 are in line contact, so that heat does not easily flow to the support member 25. Further, by providing an arcuate convex shape on the cut surface of the support member 25, it is possible to cancel the deflection of the stay when a load is applied, thereby providing an effect of preventing a decrease in the central nip.

上記反射部材26は、ハロゲンヒータ23と対向するように支持部材25に固定支持されている。 この反射部材26によって、ハロゲンヒータ23から放射された熱(又は光)を定着ベルト21へ反射することで、熱が支持部材25等に伝達されるのを抑制し、定着ベルト21を効率良く加熱すると共に省エネルギー化を図っている。 反射部材26の材料としては、アルミニウムやステンレス等が用いられる。 特に、アルミニウム製の基材に輻射率の低い(反射率の高い)銀を蒸着したものを用いた場合、定着ベルト21の加熱効率を向上させることが可能である。 The reflecting member 26 is fixedly supported by the supporting member 25 so as to face the halogen heater 23 . By reflecting the heat (or light) radiated from the halogen heater 23 to the fixing belt 21 by the reflecting member 26, the transfer of heat to the support member 25 etc. is suppressed, and the fixing belt 21 is efficiently heated. At the same time, we are working to save energy. As the material of the reflective member 26, aluminum, stainless steel, or the like is used. In particular, when an aluminum base material on which silver having a low emissivity (high reflectance) is vapor-deposited is used, it is possible to improve the heating efficiency of the fixing belt 21.

上記遮蔽部材27は、厚さ0.1mm~1.0mmの金属板を、定着ベルト21の内周面に沿った円弧状の断面形状に形成して構成されている。 また、遮蔽部材27は、必要に応じて定着ベルト21の周方向に移動可能となっている。 本実施形態では、定着ベルト21の周方向領域において、ハロゲンヒータ23が定着ベルト21に直接対向して加熱する直接加熱領域と、ハロゲンヒータ23と定着ベルト21との間に遮蔽部材27以外の他部材(反射部材26、支持部材25、ニップ形成部材24等)が介在する非直接加熱領域とがあるが、熱遮蔽する必要がある場合は、遮蔽部材27を直接加熱領域側の遮蔽位置に配設する。 一方、熱遮蔽の必要がない場合は、遮蔽部材27を非直接加熱領域側の退避位置へ移動させ、遮蔽部材27を反射部材26や支持部材25の裏側へ退避させることが可能となっている。 また、遮蔽部材27は耐熱性を要するため、その素材には、アルミニウム、鉄、ステンレス等の金属材料、又はセラミックを用いることが好ましい。 The shielding member 27 is constructed by forming a metal plate with a thickness of 0.1 mm to 1.0 mm into an arcuate cross-sectional shape along the inner peripheral surface of the fixing belt 21. Further, the shielding member 27 is movable in the circumferential direction of the fixing belt 21 as necessary. In this embodiment, in the circumferential region of the fixing belt 21, there is a direct heating region where the halogen heater 23 directly faces and heats the fixing belt 21, and a region other than the shielding member 27 between the halogen heater 23 and the fixing belt 21. Although there is a non-direct heating area in which members (reflection member 26, support member 25, nip forming member 24, etc.) are interposed, if it is necessary to provide heat shielding, the shielding member 27 may be placed at a shielding position on the direct heating area side. Set up On the other hand, when there is no need for heat shielding, the shielding member 27 can be moved to the retracted position on the side of the non-direct heating area, and the shielding member 27 can be retracted to the back side of the reflective member 26 and the support member 25. . In addition, since the shielding member 27 requires heat resistance, it is preferable to use a metal material such as aluminum, iron, stainless steel, or ceramic, as the material thereof.

図4は、請求項1の一実施形態に係る定着装置を示す断面図であり、図5は、請求項1の一実施形態に係るニップ形成部材と支持部材の斜視図である。 FIG. 4 is a sectional view showing a fixing device according to an embodiment of claim 1, and FIG. 5 is a perspective view of a nip forming member and a support member according to an embodiment of claim 1.

本実施形態の定着装置20を図4、図5を用いて説明する。本実施形態における定着装置20は無端状の定着部材21と、定着部材の外周面に当接する対向部材22と、定着部材21を加熱する加熱源23と、定着部材21の内周側から対向部22に当接してニップ部Nを形成するニップ形成部材24と、ニップ形成部材24を支持する支持部材25と、ニップ形成部材24と支持部材25の間に独立して配設され、ニップ形成部材24との接触面が支持部材25の接触面の面積よりも大きい面圧分散部材29を備える点が従来と異なる。 The fixing device 20 of this embodiment will be explained using FIGS. 4 and 5. The fixing device 20 in this embodiment includes an endless fixing member 21, a facing member 22 that contacts the outer circumferential surface of the fixing member, a heat source 23 that heats the fixing member 21, and a portion facing from the inner circumferential side of the fixing member 21. 22, a support member 25 that supports the nip formation member 24, and a nip formation member that is independently disposed between the nip formation member 24 and the support member 25. The present invention differs from the conventional one in that it includes a surface pressure dispersion member 29 whose contact surface with the supporting member 24 is larger than the area of the contact surface of the support member 25.

通紙時の軸方向の温度ムラを抑制するため低熱容量と均熱性を両立した金属の薄板材料から形成されたニップ形成部材24と支持部材25の間に、ニップ形成部材24との接触面が支持部材25の接触面の面積よりも大きい面圧分散部材29を配設することで、対向部材の押圧に対して、支持部材25からの集中した荷重を、面圧分散部材29が荷重をニップ形成部材24との接触面全体に分散した荷重として伝えることができ、ニップ形成部材24の塑性変形を防止することが可能となる。 In order to suppress temperature unevenness in the axial direction during paper passing, a contact surface with the nip forming member 24 is provided between the nip forming member 24 and the supporting member 25, which are made of a thin metal plate material that has both low heat capacity and heat uniformity. By arranging the surface pressure dispersion member 29 larger than the area of the contact surface of the support member 25, the surface pressure dispersion member 29 can nip the concentrated load from the support member 25 against the pressing force of the opposing member. The load can be transmitted as a distributed load over the entire contact surface with the forming member 24, making it possible to prevent plastic deformation of the nip forming member 24.

支持部材25のニップ形成部材を支持する面を切断面25aのような加工性に優れるため高精度な連続した凸形状を設けやすい切断面にすることで、対向部材から押圧による撓みよってニップの中央部が狭くなるのを回避する効果も得つつも、面圧分散部材29によってニップ形成部材24の塑性変形を防止することが可能である。また、複数の切断面25aで支えることで、安定してニップ形成部材24と面圧分散部材29を支持することが可能となる。 By making the surface of the supporting member 25 that supports the nip forming member a cut surface such as the cut surface 25a, which is easy to form a continuous convex shape with high precision due to its excellent workability, the center of the nip is It is possible to prevent plastic deformation of the nip forming member 24 by the surface pressure dispersing member 29 while also obtaining the effect of avoiding the portion from becoming narrow. Further, by supporting the plurality of cut surfaces 25a, it becomes possible to stably support the nip forming member 24 and the surface pressure dispersing member 29.

続いて、請求項4、5、6、8の一実施形態に係る定着装置について説明する。面圧分散部材29について図6、図7を用いて説明する。図6に示す従来の構成では、金属材料からなるニップ形成部材24を、鋼板などからなる支持部材25で支持している。ニップ形成部材24の金属材料は、均熱性を向上させるため熱伝導率が高い(大きい)ことが求められるため、加工性や生産量に優れる金属のなかでも熱伝導率の大きいアルミや銅とすることが望ましい。しかし、支持部材25から、ニップ形成部材24へ限られた接触面でf1、f2といった集中した荷重がかかってしまうため、支持部材25の鋼板よりも剛性に劣ったアルミや銅からなるニップ形成部材24が塑性変形してしまう問題がある。 Next, a fixing device according to an embodiment of claims 4, 5, 6, and 8 will be described. The surface pressure dispersion member 29 will be explained using FIGS. 6 and 7. In the conventional configuration shown in FIG. 6, a nip forming member 24 made of a metal material is supported by a support member 25 made of a steel plate or the like. The metal material of the nip forming member 24 is required to have high (large) thermal conductivity in order to improve heat uniformity, so aluminum or copper, which has high thermal conductivity among metals with excellent workability and production volume, is used. This is desirable. However, since concentrated loads such as f1 and f2 are applied from the supporting member 25 to the nip forming member 24 on a limited contact surface, the nip forming member is made of aluminum or copper, which is less rigid than the steel plate of the supporting member 25. There is a problem that 24 is plastically deformed.

図7に示す本実施例では、アルミや銅からなるニップ形成部材24と比較して剛性が同等かそれよりも剛性強い部材や形状(加工硬化させた形状や、厚みの厚い形状)からなり、ニップ形成部材24との接触面が支持部材25の前記切断面の面積よりも大きい面圧分散部材29をニップ形成部材24と支持部材25の間に備えることで、対向部材22の押圧Fに対して、支持部材25からの集中した荷重f1、f2を、面圧分散部材29が荷重f1、f2をニップ形成部材5との接触面全体に分散した荷重faとしてニップ形成部材24に伝えることができ、ニップ形成部材24の塑性変形を防止することが可能となる。また、面圧分散部材29は、アルミや銅と比較して剛性に優れるだけでなく、アルミや銅、鋼板よりも熱伝導率の低い(小さい)材質とすることでニップ形成部材24からの熱の移動を防止することも可能となるため、ステンレス材とすることが望ましい。また、プレス部品を使用した面圧分散部材の場合には、支持面及びニップ形成部材に接触する面が切断面ではない方が好ましい。プレス加工の切断面は粗く出来ているため、面全体での接触を確保し難く、結果として一部に圧力が集中してしまい、面圧分散効果が得られにくいからである。 In the present embodiment shown in FIG. 7, the nip forming member 24 is made of a member or shape (work-hardened shape or thicker shape) that has the same or higher rigidity than the nip forming member 24 made of aluminum or copper. By providing a contact pressure dispersing member 29 between the nip forming member 24 and the supporting member 25 whose contact surface with the nip forming member 24 is larger than the area of the cut surface of the supporting member 25, the pressure F of the opposing member 22 can be suppressed. Therefore, the surface pressure dispersing member 29 can transmit the concentrated loads f1 and f2 from the support member 25 to the nip forming member 24 as a load fa that disperses the loads f1 and f2 over the entire contact surface with the nip forming member 5. , it becomes possible to prevent plastic deformation of the nip forming member 24. In addition, the surface pressure dispersion member 29 is made of a material that not only has superior rigidity compared to aluminum or copper, but also has a lower thermal conductivity than aluminum, copper, or steel plate, so that the heat from the nip forming member 24 is It is desirable to use stainless steel material because it also makes it possible to prevent the movement of the material. Further, in the case of a surface pressure dispersion member using a pressed part, it is preferable that the surface that contacts the support surface and the nip forming member is not a cut surface. This is because the cut surfaces of the press work are rough, so it is difficult to ensure contact across the entire surface, and as a result, pressure is concentrated in one part, making it difficult to obtain a surface pressure dispersion effect.

面圧分散部材29を独立した部品とすることで、支持部材25の加工しやすい切断面をそのまま利用することができるため、高精度の凸形状を保つことができる。また、支持部材25と同一化することが難しい弾性部材や樹脂材料などを材質とすることが可能となる。その他にも、支持部材25と同一化加工する際にかかる応力を避けることができるため、面圧分散部材29を薄くして低熱容量化することでニップ形成部材24への熱移動を減らすことが可能となる。また、図8に示すように、面圧分散部材29に開口部80を設けることで、低熱容量化することができるためニップ形成部材24の熱移動を減らすことが可能となる。 By making the surface pressure dispersion member 29 an independent component, the easy-to-process cut surface of the support member 25 can be used as it is, so that a highly accurate convex shape can be maintained. Further, it is possible to use an elastic member, a resin material, or the like, which is difficult to make the same as the support member 25, as the material. In addition, since the stress applied when processing the support member 25 to be the same as that of the supporting member 25 can be avoided, the heat transfer to the nip forming member 24 can be reduced by making the surface pressure dispersing member 29 thinner and having a lower heat capacity. It becomes possible. Further, as shown in FIG. 8, by providing an opening 80 in the surface pressure dispersing member 29, the heat capacity can be lowered, so that it is possible to reduce heat transfer of the nip forming member 24.

続いて、請求項7の一実施形態に係る定着装置について説明する。図9は、面圧分散部材29がニップ形成部材24と比べて剛性を高めることのできる形状の一例である。図9のように、面圧分散部材29の表面を複数の凹凸形状90を設けることで、面圧分散部材29の強度を増して、面圧分散部材29自体の変形が防止可能となる。 Next, a fixing device according to an embodiment of claim 7 will be described. FIG. 9 shows an example of a shape in which the surface pressure dispersion member 29 can have higher rigidity than the nip forming member 24. As shown in FIG. As shown in FIG. 9, by providing a plurality of uneven shapes 90 on the surface of the surface pressure dispersion member 29, the strength of the surface pressure dispersion member 29 is increased, and deformation of the surface pressure dispersion member 29 itself can be prevented.

続いて、請求項9、10の一実施形態に係る定着装置について説明する。図10は、切断面が断続した凸部1000で形成される支持部材25と、凸部1000に応じて配設された複数の面圧分散部材の一例である。図10のように支持部材25を断続した凸形状として、それに応じて部分的に面圧分散部材29を配置することで、接触面積を更に減らすことができ、ニップ形成部材24の熱移動を減らすことが可能となる。 Next, a fixing device according to an embodiment of claims 9 and 10 will be described. FIG. 10 shows an example of a support member 25 formed of convex portions 1000 with intermittent cut surfaces, and a plurality of surface pressure dispersion members arranged according to the convex portions 1000. By making the support member 25 into an intermittent convex shape as shown in FIG. 10 and arranging the surface pressure dispersion member 29 partially accordingly, the contact area can be further reduced and heat transfer of the nip forming member 24 can be reduced. becomes possible.

続いて、請求項11の一実施形態に係る定着装置について説明する。図11、図12は、ニップ形成部材24と面圧分散部材29の間に熱伝導率の小さい断熱部材30を備える定着装置の一例である。図のようにニップ形成部材24の変形を防止する面圧低減部材29だけでなく、熱伝導率に優れた断熱部材30など複数組み合わせることで、ニップ形成部材24の熱移動を減らしつつ、ニップ形成部材24の変形を防止し、補強することが可能となる。断熱部材30の材質は、例えば、面圧分散部材29と同じ材質、あるいはアルミや銅、鋼板よりも熱伝導率の低い(小さい)材質とすればよい。 Next, a fixing device according to an embodiment of claim 11 will be described. 11 and 12 show an example of a fixing device that includes a heat insulating member 30 with low thermal conductivity between the nip forming member 24 and the surface pressure dispersing member 29. In FIG. As shown in the figure, by combining not only the surface pressure reducing member 29 that prevents the deformation of the nip forming member 24 but also a plurality of heat insulating members 30 with excellent thermal conductivity, the nip forming member 24 can be formed while reducing heat transfer. It becomes possible to prevent deformation of the member 24 and to strengthen it. The material of the heat insulating member 30 may be, for example, the same material as the surface pressure dispersion member 29, or a material having a lower thermal conductivity than aluminum, copper, or steel plate.

続いて、加工容易化の支持部材で凸形状を作らずに、面圧分散部材の厚みを変えて凸形状を作ったさらなる例について説明する。図13は、図10に示した支持部材25の切断面25aの高さを均一にし、図10に示した複数の面圧分散部材29のうち、面圧分散部材29のニップ形成部材24方向の厚みを異ならせた構成例を示している。図13では、幅方向の端部側に配置された部材291と、幅方向の中央部に配置された部材292とを有し、部材291よりも部材292の厚みが厚くなるように配置され、面圧分散部材29を配置した時に、全体として上記中央部が上記端部よりも厚くなるようになっている。 Next, a further example will be described in which a convex shape is not created using a support member that facilitates processing, but a convex shape is created by changing the thickness of a surface pressure dispersion member. In FIG. 13, the height of the cut surface 25a of the support member 25 shown in FIG. 10 is made uniform, and among the plurality of surface pressure dispersion members 29 shown in FIG. Examples of configurations with different thicknesses are shown. In FIG. 13, a member 291 is arranged on the end side in the width direction, and a member 292 is arranged in the center part in the width direction, and the member 292 is arranged so as to be thicker than the member 291, When the surface pressure dispersion member 29 is arranged, the central portion is generally thicker than the end portions.

このような構成とすることにより、支持部材のニップ形成部材支持面25aは略同一高さに形成されているため、剪断加工が容易となり、さらに、2つのステー(支持部材25の各板)の支持面を同一基準面(フラットな実用データム形体)に合わせて一体化(接着・溶接等)することで2つのステーの高さが高精度で揃った支持部材を作ることができる。同一高さの支持面を有する支持部材25とニップ形成部材24の間に、厚みの異なる面圧低減部材を挟むことで、高精度な中央凸形状を作り出すことができる。この際、十分な凸形状を得るためにはニップ形成部材は少なくとも加圧ローラよりも高剛性の部材を使うことが望ましい。 With this configuration, the nip forming member supporting surfaces 25a of the supporting member are formed at approximately the same height, making shearing easier, and furthermore, the nip forming member supporting surfaces 25a of the supporting member By aligning the support surfaces with the same reference plane (flat practical datum shape) and integrating them (by gluing, welding, etc.), it is possible to create a support member in which the heights of the two stays are aligned with high precision. By sandwiching surface pressure reducing members having different thicknesses between the support member 25 and the nip forming member 24, which have support surfaces of the same height, a highly accurate central convex shape can be created. At this time, in order to obtain a sufficiently convex shape, it is desirable to use a member having higher rigidity than at least the pressure roller as the nip forming member.

また、別の実施形態として、同一高さの支持面を有する支持部材とニップ形成部材の間に同じ厚みの面圧低減部材を挟みつつ、高精度な中央凸形状を作り出す方法を図14に示す。図14では、図13に示した複数の面圧分散部材291、292の厚みは全て同一であり、幅方向の端部側に配置された部材294は、幅方向の中央部に配置された部材295よりも剛性が弱い(部材295のほうが部材294よりも高剛性である)部材により構成されている。 In addition, as another embodiment, FIG. 14 shows a method of creating a highly accurate central convex shape while sandwiching a surface pressure reducing member of the same thickness between a support member having a support surface of the same height and a nip forming member. . In FIG. 14, the plurality of surface pressure dispersion members 291 and 292 shown in FIG. 295 (the member 295 is more rigid than the member 294).

このように、支持面の高さはすべて同一で、面圧分散部材の厚みも同一であるが、面圧分散部材の剛性を中央部側を強く、端部側を弱くすることで、加圧時に中央部が凸形状を作り出すことができる。このようにすることにより、製品組立時(非加圧)にニップ形成部材を置く面は平面になるため、安定して組み立てできるメリットも生じる。さらに、図13及び図14の実施形態は併せて用いることで、より適切な製品の機能や製品の組立性の要求に幅広く対応することが可能となる。尚、図13、図14は断続した支持面の図であるが、必ずしも断続している必要はなく、例えば、図5に示した切断面25aのような形状であってもよい。
<変形例>
In this way, the height of the support surfaces is all the same, and the thickness of the surface pressure dispersion member is also the same, but by increasing the rigidity of the surface pressure dispersion member toward the center and weakening the edges, the pressure can be increased. Sometimes the center can create a convex shape. By doing so, the surface on which the nip forming member is placed during product assembly (without pressure) becomes a flat surface, which also provides the advantage of stable assembly. Furthermore, by using the embodiments shown in FIGS. 13 and 14 in combination, it becomes possible to widely meet demands for more appropriate product functions and product assemblability. Although FIGS. 13 and 14 are diagrams of discontinuous support surfaces, they do not necessarily have to be discontinuous, and may have a shape like the cut surface 25a shown in FIG. 5, for example.
<Modified example>

ニップ形成部材24は、その一面に発熱部が設けられていても良い。発熱部が設けられたニップ形成部材の実施例を図15、図16に示す。図15は、ニップ形成部材24に発熱部を設けた定着装置の概略を示す断面図である。図16は、図15に示した発熱部の構成例を示す図である。図15、16に示すように、ニップ形成部材24の内部には、発熱体1501と、発熱体1501を発熱させる回路1502とを有した発熱機構部1500が設けられている。当該構成は、例えば、図7に示したように、ニップ形成部材24と、面圧分散部材29と、面圧分散部材29を介して長手方向において複数の切断面25aで支持する支持部材25とを備えた定着装置に用いることができる。
以上説明したように、ニップ形成部材と支持部材の間に面圧分散部材を設けることで、荷重集中を改善することができる。また、従来の構成の支持部材の凸形状を保ち、ニップ形成部材から他部品への熱移動を減らしつつ、ニップ形成部材の塑性変形を防止して、画像形成に適切なニップ部を形成することが可能となる。
The nip forming member 24 may be provided with a heat generating portion on one surface thereof. Examples of a nip forming member provided with a heat generating portion are shown in FIGS. 15 and 16. FIG. 15 is a cross-sectional view schematically showing a fixing device in which the nip forming member 24 is provided with a heat generating section. FIG. 16 is a diagram showing an example of the configuration of the heat generating section shown in FIG. 15. As shown in FIGS. 15 and 16, a heat generating mechanism section 1500 having a heat generating body 1501 and a circuit 1502 for causing the heat generating body 1501 to generate heat is provided inside the nip forming member 24. For example, as shown in FIG. 7, this configuration includes a nip forming member 24, a surface pressure dispersion member 29, and a support member 25 supported by a plurality of cut surfaces 25a in the longitudinal direction via the surface pressure dispersion member 29. It can be used in a fixing device equipped with.
As explained above, load concentration can be improved by providing the surface pressure dispersion member between the nip forming member and the support member. In addition, it is possible to maintain the convex shape of the support member in the conventional configuration, reduce heat transfer from the nip forming member to other parts, and prevent plastic deformation of the nip forming member to form a nip portion suitable for image formation. becomes possible.

1 画像形成装置
20 定着装置
21 定着部材
22 対向部材
23 加熱源
24 ニップ形成部材
25 支持部材
29 面圧分散部材
25a 切断面
80 開口部
90 凹凸形状
30 断熱部材
291、292、294、295 部材
1500 発熱機構部
1501 発熱体
1502 回路
1 Image forming apparatus 20 Fixing device 21 Fixing member 22 Opposing member 23 Heat source 24 Nip forming member 25 Support member 29 Surface pressure dispersing member 25a Cut surface 80 Opening 90 Uneven shape 30 Heat insulating member 291, 292, 294, 295 Member 1500 Heat generation Mechanism section 1501 Heat generating element 1502 Circuit

特開2019-159176号公報Japanese Patent Application Publication No. 2019-159176

Claims (12)

回転可能な無端状の定着部材と、
前記定着部材の外周面に当接する対向部材と、
前記定着部材を加熱するための発熱体と、
前記定着部材の内周側から前記対向部材に当接してニップ部を形成して、金属材料からなるニップ形成部材と、
前記ニップ形成部材を面圧分散部材を介して支持する支持部材と、
前記ニップ形成部材と前記支持部材の間に配設され、前記ニップ形成部材に比べて高剛性の材質からなる面圧分散部材と、を備え、
前記面圧分散部材と前記ニップ形成部材の接触面の面積が、前記面圧分散部材と前記支持部材の接触面の面積よりも大きい、
ことを特徴とする定着装置。
a rotatable endless fixing member;
an opposing member that comes into contact with the outer peripheral surface of the fixing member;
a heating element for heating the fixing member;
a nip forming member made of a metal material and abutting against the opposing member from an inner peripheral side of the fixing member to form a nip portion;
a support member that supports the nip forming member via a surface pressure dispersion member;
a surface pressure dispersion member disposed between the nip forming member and the supporting member and made of a material with higher rigidity than the nip forming member ;
The area of the contact surface between the surface pressure dispersion member and the nip forming member is larger than the area of the contact surface between the surface pressure distribution member and the support member.
A fixing device characterized by:
回転可能な無端状の定着部材と、
前記定着部材の外周面に当接する対向部材と、
前記定着部材を加熱するための発熱体と、
前記定着部材の内周側から前記対向部材に当接してニップ部を形成して、金属材料からなるニップ形成部材と、
前記ニップ形成部材を圧分散部材を介して切断面で支持する支持部材と、
前記ニップ形成部材と前記支持部材の間に配設され、前記ニップ形成部材に比べて高剛性の材質からなる面圧分散部材と、を備え、
前記面圧分散部材と前記ニップ形成部材の接触面の面積が、前記面圧分散部材と前記支持部材の接触する切断面の面積よりも大きい、
ことを特徴とする定着装置。
a rotatable endless fixing member;
an opposing member that comes into contact with the outer peripheral surface of the fixing member;
a heating element for heating the fixing member;
a nip forming member made of a metal material and abutting against the opposing member from an inner peripheral side of the fixing member to form a nip portion;
a support member that supports the nip forming member at a cut surface via a surface pressure dispersion member;
a surface pressure dispersion member disposed between the nip forming member and the supporting member and made of a material with higher rigidity than the nip forming member ;
The area of the contact surface between the surface pressure dispersion member and the nip forming member is larger than the area of the cut surface where the surface pressure distribution member and the support member contact.
A fixing device characterized by:
回転可能な無端状の定着部材と、
前記定着部材の外周面に当接する対向部材と、
前記定着部材を加熱するための発熱体と、
前記定着部材の内周側から前記対向部材に当接してニップ部を形成して、金属材料からなるニップ形成部材と、
前記ニップ形成部材を圧分散部材を介して長手方向において複数の切断面で支持する支持部材と、
前記ニップ形成部材と前記支持部材の間に配設され、前記ニップ形成部材に比べて高剛性の材質からなる面圧分散部材と、を備え、
前記面圧分散部材と前記ニップ形成部材の接触面の面積が、前記面圧分散部材と前記支持部材の接触する切断面の総面積よりも大きい、
ことを特徴とする定着装置。
a rotatable endless fixing member;
an opposing member that comes into contact with the outer peripheral surface of the fixing member;
a heating element for heating the fixing member;
a nip forming member made of a metal material and abutting against the opposing member from an inner peripheral side of the fixing member to form a nip portion;
a supporting member that supports the nip forming member at a plurality of cut surfaces in the longitudinal direction via a surface pressure dispersing member;
a surface pressure dispersion member disposed between the nip forming member and the supporting member and made of a material with higher rigidity than the nip forming member ;
The area of the contact surface between the surface pressure dispersion member and the nip forming member is larger than the total area of the contact surfaces of the surface pressure dispersion member and the support member.
A fixing device characterized by:
前記ニップ形成部材の金属材料がアルミである、
ことを特徴とする請求項1乃至請求項3のいずれか1項に記載の定着装置。
the metal material of the nip forming member is aluminum;
The fixing device according to any one of claims 1 to 3, characterized in that:
前記ニップ形成部材の金属材料が銅である、
ことを特徴とする請求項1乃至請求項3のいずれか1項に記載の定着装置。
the metal material of the nip forming member is copper;
The fixing device according to any one of claims 1 to 3, characterized in that:
前記面圧分散部材は、前記ニップ形成部材に比べて高剛性の形状からなる、
ことを特徴とする請求項1乃至請求項のいずれか1項に記載の定着装置。
The surface pressure dispersing member has a shape with higher rigidity than the nip forming member.
The fixing device according to any one of claims 1 to 5 , characterized in that:
前記面圧分散部材は、前記ニップ形成部材に対して熱伝導率が低い材質からなる、
ことを特徴とする請求項1乃至請求項のいずれか1項に記載の定着装置。
The surface pressure dispersion member is made of a material having a lower thermal conductivity than the nip forming member.
The fixing device according to any one of claims 1 to 6 , characterized in that:
前記支持部材の切断面が、断続した凸部で構成される、
ことを特徴とする請求項1乃至請求項のいずれか1項に記載の定着装置。
The cut surface of the support member is composed of intermittent convex portions.
The fixing device according to any one of claims 1 to 7 , characterized in that:
前記支持部材の複数の切断面又は断続した凸部に対応した複数の面圧分散部材で構成される、
ことを特徴とする請求項3又は請求項に記載の定着装置。
Consisting of a plurality of surface pressure dispersion members corresponding to the plurality of cut surfaces or intermittent convex portions of the support member,
The fixing device according to claim 3 or 8 , characterized in that:
前記ニップ形成部材と前記面圧分散部材の間に熱伝導率の小さい断熱部材を備える、
ことを特徴とする請求項1乃至請求項のいずれか1項に記載の定着装置。
a heat insulating member having low thermal conductivity is provided between the nip forming member and the surface pressure dispersing member;
The fixing device according to any one of claims 1 to 9 .
請求項1乃至請求項10のいずれか1項に記載の定着装置を備える、
ことを特徴とする画像形成装置。
The fixing device includes the fixing device according to any one of claims 1 to 10 .
An image forming apparatus characterized by:
回転可能な無端状の定着部材と、
前記定着部材の外周面に当接する対向部材と、
前記定着部材を加熱するための発熱体と、
前記定着部材の内周側から前記対向部材に当接してニップ部を形成する発熱体を有するニップ形成部材と、
前記ニップ形成部材を面圧分散部材を介して複数の切断面で支持する支持部材と、
前記ニップ形成部材と前記支持部材の間に配設され、前記ニップ形成部材に比べて高剛性の材質からなる面圧分散部材と、を備え、
前記面圧分散部材と前記ニップ形成部材の接触面の面積が、前記面圧分散部材と前記支持部材の接触面の面積よりも大きい、
ことを特徴とする定着装置。
a rotatable endless fixing member;
an opposing member that comes into contact with the outer peripheral surface of the fixing member;
a heating element for heating the fixing member;
a nip forming member having a heating element that comes into contact with the facing member from an inner peripheral side of the fixing member to form a nip portion;
a supporting member that supports the nip forming member at a plurality of cut surfaces via a surface pressure dispersing member;
a surface pressure dispersion member disposed between the nip forming member and the supporting member and made of a material with higher rigidity than the nip forming member ;
The area of the contact surface between the surface pressure dispersion member and the nip forming member is larger than the area of the contact surface between the surface pressure distribution member and the support member.
A fixing device characterized by:
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015111243A (en) 2013-11-07 2015-06-18 株式会社リコー Fixing apparatus and image forming apparatus
JP2017116922A (en) 2015-12-18 2017-06-29 株式会社リコー Fixing device and image forming apparatus
JP2018169467A (en) 2017-03-29 2018-11-01 株式会社リコー Fixing device and image forming apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015111243A (en) 2013-11-07 2015-06-18 株式会社リコー Fixing apparatus and image forming apparatus
JP2017116922A (en) 2015-12-18 2017-06-29 株式会社リコー Fixing device and image forming apparatus
JP2018169467A (en) 2017-03-29 2018-11-01 株式会社リコー Fixing device and image forming apparatus

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