JP7425747B2 - 接着剤組成物を改善するための新しい添加剤 - Google Patents
接着剤組成物を改善するための新しい添加剤 Download PDFInfo
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- JP7425747B2 JP7425747B2 JP2020559025A JP2020559025A JP7425747B2 JP 7425747 B2 JP7425747 B2 JP 7425747B2 JP 2020559025 A JP2020559025 A JP 2020559025A JP 2020559025 A JP2020559025 A JP 2020559025A JP 7425747 B2 JP7425747 B2 JP 7425747B2
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- Prior art keywords
- adhesive
- starch
- carbomer
- metasilicate
- composition
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims description 358
- 230000001070 adhesive effect Effects 0.000 title claims description 337
- 239000000853 adhesive Substances 0.000 title claims description 334
- 239000000654 additive Substances 0.000 title claims description 99
- 229920002472 Starch Polymers 0.000 claims description 144
- 235000019698 starch Nutrition 0.000 claims description 143
- 239000008107 starch Substances 0.000 claims description 137
- 229920002125 Sokalan® Polymers 0.000 claims description 124
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 110
- 229960001631 carbomer Drugs 0.000 claims description 94
- 230000000996 additive effect Effects 0.000 claims description 87
- 150000001875 compounds Chemical class 0.000 claims description 53
- 239000000843 powder Substances 0.000 claims description 47
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- 239000004375 Dextrin Substances 0.000 claims description 43
- 235000019425 dextrin Nutrition 0.000 claims description 43
- 239000011111 cardboard Substances 0.000 claims description 38
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 35
- 229910052796 boron Inorganic materials 0.000 claims description 35
- 239000000758 substrate Substances 0.000 claims description 27
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 235000019353 potassium silicate Nutrition 0.000 claims description 15
- 239000004115 Sodium Silicate Substances 0.000 claims description 13
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 13
- 239000000243 solution Substances 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 9
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- 235000019795 sodium metasilicate Nutrition 0.000 claims description 9
- 229910044991 metal oxide Inorganic materials 0.000 claims description 8
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- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
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- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
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- 229920003169 water-soluble polymer Polymers 0.000 claims description 3
- 229920000084 Gum arabic Polymers 0.000 claims description 2
- 239000000205 acacia gum Substances 0.000 claims description 2
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- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 2
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 2
- 229910052913 potassium silicate Inorganic materials 0.000 claims description 2
- 239000000230 xanthan gum Substances 0.000 claims description 2
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- 241000978776 Senegalia senegal Species 0.000 claims 1
- 239000007900 aqueous suspension Substances 0.000 claims 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 72
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- 238000000034 method Methods 0.000 description 48
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- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 28
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- 239000002585 base Substances 0.000 description 20
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- 239000000178 monomer Substances 0.000 description 18
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 13
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- 230000002829 reductive effect Effects 0.000 description 13
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- 235000013877 carbamide Nutrition 0.000 description 11
- 239000003431 cross linking reagent Substances 0.000 description 11
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 10
- 150000001639 boron compounds Chemical class 0.000 description 10
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- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical group O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 7
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- 239000011347 resin Substances 0.000 description 7
- 239000004094 surface-active agent Substances 0.000 description 7
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 240000008042 Zea mays Species 0.000 description 6
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 6
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 6
- 235000010338 boric acid Nutrition 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- RFIMISVNSAUMBU-UHFFFAOYSA-N 2-(hydroxymethyl)-2-(prop-2-enoxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC=C RFIMISVNSAUMBU-UHFFFAOYSA-N 0.000 description 5
- 229910052915 alkaline earth metal silicate Inorganic materials 0.000 description 5
- 125000003545 alkoxy group Chemical group 0.000 description 5
- 125000002877 alkyl aryl group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000004327 boric acid Substances 0.000 description 5
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- 239000003518 caustics Substances 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 125000004966 cyanoalkyl group Chemical group 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 125000001188 haloalkyl group Chemical group 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 230000002209 hydrophobic effect Effects 0.000 description 5
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
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- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
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- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
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- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
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- 230000000149 penetrating effect Effects 0.000 description 1
- VPOLVWCUBVJURT-UHFFFAOYSA-N pentadecasodium;pentaborate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] VPOLVWCUBVJURT-UHFFFAOYSA-N 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 150000002989 phenols Chemical class 0.000 description 1
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- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
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- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
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- 229920002635 polyurethane Polymers 0.000 description 1
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- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- JVUYWILPYBCNNG-UHFFFAOYSA-N potassium;oxido(oxo)borane Chemical compound [K+].[O-]B=O JVUYWILPYBCNNG-UHFFFAOYSA-N 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
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- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical class O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- GQJPVGNFTLBCIQ-UHFFFAOYSA-L sodium;zirconium(4+);carbonate Chemical compound [Na+].[Zr+4].[O-]C([O-])=O GQJPVGNFTLBCIQ-UHFFFAOYSA-L 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
- XJPKDRJZNZMJQM-UHFFFAOYSA-N tetrakis(prop-2-enyl)stannane Chemical compound C=CC[Sn](CC=C)(CC=C)CC=C XJPKDRJZNZMJQM-UHFFFAOYSA-N 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- XJUNLJFOHNHSAR-UHFFFAOYSA-J zirconium(4+);dicarbonate Chemical compound [Zr+4].[O-]C([O-])=O.[O-]C([O-])=O XJUNLJFOHNHSAR-UHFFFAOYSA-J 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J103/00—Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
- C09J103/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J129/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
- C09J129/02—Homopolymers or copolymers of unsaturated alcohols
- C09J129/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/21—Paper; Textile fabrics
-
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
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- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
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Description
本発明は、ボール紙産業において主な用途を有する接着剤組成物を改善するための新しい添加剤に関する。このような接着剤組成物は、接着剤としての天然ポリマー、典型的にはデンプン及び/又はデキストリンに基づくことが多いが、ポリビニルアルコールなどの適切な合成ポリマーを含んでもよい。本発明は、特に、食品との接触に使用するための、食品の一部としてさえ使用するための、接着剤組成物に関する。
数十年の間、デンプンベースの接着剤組成物は、波形化ボール紙の製造に使用される主要な接着剤である。
本発明者らは、驚くべきことに、添付の請求項のいずれかで定義された、添加剤及び接着剤組成物、それらの使用、並びにそれらの製造のための方法及びキットを、上記のニーズを満たすために提供することが可能であることを見出した。
本発明は、特定の実施形態において、特定の図面を可能な限り参照して以下に説明されるが、本発明はそれに限定されず、特許請求の範囲によってのみ限定される。説明されている図面はすべて概略図であり、非限定的です。図面では、いくつかの要素のサイズは誇張されている場合があり、例示の目的で縮尺どおりに描かれていない場合がある。図面の寸法及び相対的な寸法は、本発明の実施に対する実際の縮小に必ずしも対応しない。
Rは、本明細書中前に特定された意味を有し;
R1は、1~50個の独立して選択されたアルキレンオキシ基、好ましくはエチレンオキシド及び/又はプロピレンオキシド基を表し;
R2は、C4~C35炭化水素基を表し;好ましくは飽和アルキルであるが、おそらくフェニル基を含み、その場合、我々は、R2がオクチルフェノール、ノニルフェニル又はドデシルフェニル基を表すことが好ましく;
R3は水素又はC1-C4アルキル、好ましくはH又はCH3を表し;
A1、A2及びA3は、水素及びアルキル基、好ましくはC1~C4アルキル基から独立して選択される。
CH2=CR-COOH (III)
式中、Rは、H、一価のアルキル、アリール又はアルキルアリール残基及び一価のシクロアルキル残基の群から選択される置換基を表すが、置換基としてのHが好ましい。それにもかかわらず、Rはまた、アルキル、好ましくはメチル、アルコキシ、ハロアルキル、シアノアルキル及び1~9個の炭素原子を有する同様の基の群から選択されてもよい。
CH2=CR’-CO-OR” (IV)
これにより、R’はH、メチル、エチル及びR”からなる群から選択され、C10~C30アルキル基、好ましくはC10~C20基であり、コポリマーは好ましくは多官能性である架橋剤で架橋され、上記のように、少なくとも2つの末端ビニルCH2=C基を有するモノマーである。
(i)3~5個の炭素原子を持つ式(III)に対応する、α,β-不飽和一塩基性アクリル酸:
CH2=CR-COOH (III)
式中、Rは、H、一価のアルキル、アリール、アルキルアリール残基、一価のシクロアルキル残基、アルコキシ、ハロアルキル、1~9個の炭素原子を有するシアノアルキル残基からなる群から選択される置換基であり、
と
(ii)式(IV)で表される少なくとも1つのアクリル酸アルキル
CH2=CR’-CO-OR” (IV)
ここで、R’はH、メチル、エチルのグループから選択され、R”はC10~C30アルキル基であり、
コポリマーは、好ましくは少なくとも2つの末端ビニルCH2=C基を有する多官能性モノマーである架橋剤で好ましくは架橋されている。
(i)最高70℃のゲル化点、
(ii)屈折計の%Brixで最大15%の読み取り、
(iii)スピンドル4を備えたBrookfield RV装置で150rpmの速度で150rpmの速度で測定した、25℃での200℃から2000mPa.sの範囲のBrookfield粘度、及び
(iv)スピンドル速度1rpmで(iii)として測定された粘度を、スピンドル速度150rpmで測定された粘度で少なくとも5.00で割った比。
波形化紙/カードに塗布すると粘度が低下し得るため、塗布量を最小限に抑えることができる。
接着剤組成物が波形に塗布されるとすぐに、粘度のほぼ瞬間的な増加が起こり、接着剤の流出を防ぎ、良好な接着を保証しする。紙/カードへの接着剤の浸透が最小限に抑えられる結果として、剪断力が除去されるとすぐに、低剪断応力でのより高い粘度が復元される。接着剤の浸透が減少すると、水の浸透が減少する。これにより、浸透した水を蒸発させるためのエネルギー要件が最小限に抑えられ、強度が向上した紙/カードが得られ、厚紙が長持ちする傾向が減少し、その結果、はるかに短い乾燥時間の後の処理のため、厚紙が利用可能になる。一方、粘度は、十分な水の浸透が保証され、紙/厚紙に亀裂が形成されるリスクを最小限に抑えるようなものになる。
本発明による少なくとも一部のキットの1つの実施形態において、一部のキット中のカルボマーは、粉末、ゲル、及び溶液からなる群から選択される形態にある。出願人らは、これらの形態のカルボマーは、キットの部品化が意図されている製品の調製に容易に使用できるため、キットの部品の部品化に非常に適していることを見出した。出願人は、カルボマーがゲル及び/又は溶液として調製されることが好ましい。なぜなら、これは、キットの使用者に、カルボマーのゲルを形成するための高剪断混合を使用する工程を必要としないという部分で利点をもたらすからである。
以下のレシピに従って、100リットルの添加剤を準備した:
総量1000kgの接着剤組成物を、5kgのカルボマー、250kgのパールコーンスターチ、及び40kgの実施例1から得られた添加剤を含む水性ゲルを混合して調製した。
Claims (15)
- デンプン及びデキストリンから選択される少なくとも1つの接着剤成分を含む接着剤組成物のための、添加剤組成物であって、添加剤組成物は、水性組成物、ドライパウダー混合物又は部品のキットの形態にあり、かつ、添加剤組成物は、架橋カルボマー及びアルカリ金属及び/又はアルカリ土類金属のメタシリケートを含み、カルボマー及びメタシリケートは、メタシリケートに対するカルボマーの重量比が0.50より高く、最大で2.50の添加剤組成物中に存在し、かつ、接着剤組成物がドライパウダー混合物の形態にある場合、メタシリケートは、乾燥粉末混合物中に少なくとも1.70重量%の濃度で存在する、添加剤組成物。
- 前記メタシリケートが、2.17:1~3.87:1の範囲でシリカ(SiO2)対金属酸化物(MexO)のモル比、ここで、xが1又は2に等しくてもよい、を有する、請求項1に記載の添加剤組成物。
- 前記アルカリ金属メタシリケートが、ナトリウムメタシリケート、カリウムメタシリケート及びリチウムメタシリケートからなる群から選択される、請求項1又は2に記載の添加剤組成物。
- 前記カルボマーが、不飽和酸に由来する水溶性ポリマーである、請求項1~3のいずれか一項に記載の添加剤組成物。
- 前記カルボマーが、粉末、ゲル、及び溶液から選択される形態にある、請求項1~4のいずれか一項に記載の添加剤組成物。
- 前記メタシリケートが、粉末、結晶、ゲル、及び溶液から選択される形態にある、請求項1~5のいずれか一項に記載の添加剤組成物。
- 前記カルボマー及び前記メタシリケートが、粉末の形態にある、請求項5又は6に記載の添加剤組成物。
- 前記メタシリケートが、少なくとも0.01重量%の範囲の濃度で存在する、ドライパウダー混合物を除く前述した形態のいずれか一つにある、請求項1~7のいずれか一項に記載の添加剤組成物。
- ホウ素代替化合物として、ホウ素含有化合物又はジルコニウム及び/又はハフニウム及び/又はアルミニウム含有化合物をさらに含む、請求項1~8のいずれか一項に記載の添加剤組成物。
- ホウ素含有化合物の水性懸濁液であり、添加剤組成物が、カルボキシメチルセルロース(CMC)、セルロースガム、アラビアゴム及びキサンタンガムからなる群から選択される追加の分散剤をさらに含む、請求項9に記載の添加剤組成物。
- 水性組成物、乾燥粉末混合物又はパーツのキットの形態にある接着剤組成物であって、接着剤組成物は、デンプン及びデキストリンから選択される少なくとも1つの接着剤成分を含み、接着剤組成物は、請求項1~10のいずれか一項に記載の添加剤組成物をさらに含む、接着剤組成物。
- 接着剤組成物の接着性能を改善するための、請求項1~10のいずれか一項に記載の添加剤組成物の使用。
- 前記接着剤組成物が、デンプン及びデキストリンの少なくとも1つを含む、請求項12に記載の使用。
- 請求項11に記載の接着剤組成物の、基材との接着結合を形成して、基材と接着剤とを含む物品を製造するための使用。
- 請求項11に記載の接着剤組成物を、繊維、布、紙、ボール紙又は波形化ボール紙のシートに適用する工程を含む、物品を製造する方法。
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JP2005226011A (ja) | 2004-02-13 | 2005-08-25 | Nippon Koonsutaac Kk | 段ボール用澱粉系接着剤 |
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