JP7405110B2 - Active energy ray-curable adhesive composition, adhesive layer, laminate - Google Patents
Active energy ray-curable adhesive composition, adhesive layer, laminate Download PDFInfo
- Publication number
- JP7405110B2 JP7405110B2 JP2021046462A JP2021046462A JP7405110B2 JP 7405110 B2 JP7405110 B2 JP 7405110B2 JP 2021046462 A JP2021046462 A JP 2021046462A JP 2021046462 A JP2021046462 A JP 2021046462A JP 7405110 B2 JP7405110 B2 JP 7405110B2
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- Prior art keywords
- component
- meth
- acrylate
- adhesive layer
- adhesive composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000853 adhesive Substances 0.000 title claims description 58
- 230000001070 adhesive effect Effects 0.000 title claims description 58
- 239000012790 adhesive layer Substances 0.000 title claims description 57
- 239000000203 mixture Substances 0.000 title claims description 49
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 78
- 229920005862 polyol Polymers 0.000 claims description 47
- 150000003077 polyols Chemical class 0.000 claims description 42
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 39
- 239000010410 layer Substances 0.000 claims description 31
- 239000000178 monomer Substances 0.000 claims description 22
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 16
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 14
- 229920000570 polyether Polymers 0.000 claims description 14
- 230000009477 glass transition Effects 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 229920001519 homopolymer Polymers 0.000 claims description 6
- 125000002723 alicyclic group Chemical group 0.000 claims description 5
- 239000007795 chemical reaction product Substances 0.000 claims description 5
- 239000005056 polyisocyanate Substances 0.000 claims description 4
- 229920001228 polyisocyanate Polymers 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims 2
- 125000004433 nitrogen atom Chemical group N* 0.000 claims 1
- -1 compound polyols Chemical class 0.000 description 43
- 239000000047 product Substances 0.000 description 26
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- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 17
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 17
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 16
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- 150000001252 acrylic acid derivatives Chemical class 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 10
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 9
- 239000012948 isocyanate Substances 0.000 description 9
- 150000002513 isocyanates Chemical group 0.000 description 9
- 239000005058 Isophorone diisocyanate Substances 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 8
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
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- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 229920001610 polycaprolactone Polymers 0.000 description 6
- 239000004632 polycaprolactone Substances 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 4
- 229920002799 BoPET Polymers 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 3
- YMZIFDLWYUSZCC-UHFFFAOYSA-N 2,6-dibromo-4-nitroaniline Chemical compound NC1=C(Br)C=C([N+]([O-])=O)C=C1Br YMZIFDLWYUSZCC-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 3
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 3
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- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 3
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- 150000002009 diols Chemical class 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
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- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
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- NWAHZAIDMVNENC-UHFFFAOYSA-N octahydro-1h-4,7-methanoinden-5-yl methacrylate Chemical compound C12CCCC2C2CC(OC(=O)C(=C)C)C1C2 NWAHZAIDMVNENC-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 229950006800 prenderol Drugs 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- UVIZKKLXYCUTJB-UHFFFAOYSA-N prop-2-enyl 2-hydroxyacetate Chemical compound OCC(=O)OCC=C UVIZKKLXYCUTJB-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- 229960000380 propiolactone Drugs 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- YFHICDDUDORKJB-UHFFFAOYSA-N trimethylene carbonate Chemical compound O=C1OCCCO1 YFHICDDUDORKJB-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Polyurethanes Or Polyureas (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、活性エネルギー線硬化型粘着剤組成物、粘着剤層、積層体に関する。 The present invention relates to an active energy ray-curable adhesive composition, an adhesive layer, and a laminate.
粘着剤は、スマートフォンやタブレット等のモバイル機器、デジタルカメラやオーディオ等のデジタル家電、無線機やモデムの通信機器等の製造過程において、様々な部材同士の貼り合わせに用いられている。中でも、透明性が高い粘着剤は光学部品同士の貼り合わせ、例えば、タッチパネルを製造する際のタッチセンサーと前面板との貼り合わせや、タッチセンサーと画像表示装置との貼り合わせに使用されている。 Adhesives are used to bond various parts together in the manufacturing process of mobile devices such as smartphones and tablets, digital home appliances such as digital cameras and audio devices, and communication devices such as radios and modems. Among them, highly transparent adhesives are used for bonding optical components together, such as bonding touch sensors and front panels when manufacturing touch panels, and bonding touch sensors and image display devices. .
一般的に、このような粘着剤は柔軟性を有するため、部材へ塗布されると部材を加工しやすくする一方、積層体自体が柔らかくなるため、例えば、ハードコート層を有する積層体では、ハードコート層の表面硬度を測定した際に、その表面に傷や凹みが生じやすくなり、ハードコート層本来の傷防止としての機能が失われてしまう。その機能を保つために、粘着剤層の弾性率を高めることが有効であるが、粘着剤層の弾性率を高めると、粘着力が低下しやすくなり、これらを両立することが課題となる。 In general, such adhesives have flexibility, so when applied to a component, they make it easier to process the component, but the laminate itself becomes soft, so for example, in a laminate with a hard coat layer, it is difficult to process the component. When the surface hardness of the coat layer is measured, scratches and dents are likely to occur on the surface, and the hard coat layer's original function of preventing scratches is lost. In order to maintain this function, it is effective to increase the elastic modulus of the adhesive layer, but increasing the elastic modulus of the adhesive layer tends to reduce the adhesive force, and it is a challenge to achieve both of these.
これらの問題を解決する技術として、例えば、ポリウレタン(メタ)アクリレート、水酸基含有重合性モノマー及び複素環含有重合性モノマーを含有する活性エネルギー線硬化性粘着剤組成物(特許文献1)では、粘着剤層の高硬度を達成したものの、粘着剤層自体が硬くなるため、粘着力が不十分であった。また、紫外線(メタ)アクリル系共重合体、ポリイソシアネート架橋剤及び有機溶剤を含有する熱硬化型粘着剤組成物(特許文献2)では、粘着剤層が柔軟性及び粘着力に優れるものの、弾性率が低下しやすいものであった。 As a technique for solving these problems, for example, in an active energy ray-curable adhesive composition (Patent Document 1) containing polyurethane (meth)acrylate, a hydroxyl group-containing polymerizable monomer, and a heterocycle-containing polymerizable monomer, the adhesive Although high hardness of the layer was achieved, the adhesive layer itself was hard, resulting in insufficient adhesive strength. In addition, in a thermosetting adhesive composition containing an ultraviolet (meth)acrylic copolymer, a polyisocyanate crosslinking agent, and an organic solvent (Patent Document 2), although the adhesive layer has excellent flexibility and adhesive strength, The rate was likely to decrease.
本発明の課題は、粘着剤層の弾性率を高めることにより、ハードコート層が傷付かない程度の硬度を有し、かつ前記粘着剤層が優れた粘着力を発揮する活性エネルギー線硬化型粘着剤組成物を提供することにある。 An object of the present invention is to increase the elastic modulus of the adhesive layer so that the hard coat layer is hard enough to prevent damage, and the adhesive layer exhibits excellent adhesive strength. An object of the present invention is to provide a drug composition.
本発明者らは、鋭意検討したところ、一定以上のガラス転移温度を有する単官能モノマーを多く配合させることにより、前記課題を解決することを見出した。すなわち、本発明は、以下の活性エネルギー線硬化型粘着剤組成物、粘着剤層、積層体に関する。 After intensive study, the present inventors found that the above problem can be solved by incorporating a large amount of a monofunctional monomer having a glass transition temperature above a certain level. That is, the present invention relates to the following active energy ray-curable adhesive composition, adhesive layer, and laminate.
1.ポリオール(a1)、ポリイソシアネート(a2)、及び、ヒドロキシ基を有するモノ(メタ)アクリレート(a3-1)もしくはイソシアネート基を有するモノ(メタ)アクリレート(a3-2)の反応物であり、1分子当たりの平均(メタ)アクリロイル基数が1~4、及び重量平均分子量が10,000~90,000であるポリウレタン(メタ)アクリレート(A)と、
ホモポリマーとした場合のガラス転移温度が40℃以上である、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有さないモノマー(B)と、
分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有するモノマー(C)
とを含み、(A)成分、(B)成分及び(C)成分の合計100質量%中に、(B)成分の含有比率が35~75質量%である活性エネルギー線硬化型粘着剤組成物。
1. It is a reaction product of polyol (a1), polyisocyanate (a2), and mono(meth)acrylate (a3-1) having a hydroxy group or mono(meth)acrylate (a3-2) having an isocyanate group, and has one molecule. A polyurethane (meth)acrylate (A) having an average number of (meth)acryloyl groups of 1 to 4 and a weight average molecular weight of 10,000 to 90,000;
A monomer (B) having one ethylenically unsaturated double bond in the molecule and having no hydroxyl group and having a glass transition temperature of 40° C. or higher when made into a homopolymer;
Monomer (C) having one ethylenically unsaturated double bond and a hydroxy group in the molecule
An active energy ray-curable adhesive composition containing 35 to 75% by mass of component (B) in a total of 100% by mass of components (A), (B), and (C). .
2.(a1)成分が、ポリエーテルポリオールを含む前項1に記載の活性エネルギー線硬化型粘着剤組成物。 2. The active energy ray-curable adhesive composition according to item 1 above, wherein component (a1) contains a polyether polyol.
3.(B)成分が、脂環族モノ(メタ)アクリレートを含む、前項1又は2に記載の活性エネルギー線硬化型粘着剤組成物。 3. 3. The active energy ray-curable adhesive composition according to item 1 or 2 above, wherein component (B) contains an alicyclic mono(meth)acrylate.
4.(C)成分が、モノヒドロキシアルキルモノ(メタ)アクリレートを含む、前項1~3のいずれかに記載の活性エネルギー線硬化型粘着剤組成物。 4. 4. The active energy ray-curable adhesive composition according to any one of items 1 to 3 above, wherein component (C) contains a monohydroxyalkyl mono(meth)acrylate.
5.更に(D)粘着付与樹脂を含む、前項1~4に記載のいずれかの活性エネルギー線硬化型粘着剤組成物。 5. The active energy ray-curable adhesive composition according to any one of items 1 to 4 above, further comprising (D) a tackifying resin.
6.前項1~5のいずれかに記載の活性エネルギー線硬化型粘着剤組成物の粘着剤層。 6. An adhesive layer of the active energy ray-curable adhesive composition according to any one of items 1 to 5 above.
7.温度25℃及び周波数1Hzにおける貯蔵弾性率G’が0.5MPa以上である、前項6に記載の粘着剤層。 7. 7. The adhesive layer according to item 6, wherein the storage elastic modulus G' at a temperature of 25° C. and a frequency of 1 Hz is 0.5 MPa or more.
8.基材の少なくとも片面に、前項6又は7に記載の粘着剤層を有する積層体。 8. A laminate having an adhesive layer according to item 6 or 7 above on at least one side of a base material.
9.基材の一方の面に、前項6又は7に記載の粘着剤層を有し、かつ他方の面にハードコート層を有する積層体。 9. A laminate having a pressure-sensitive adhesive layer according to item 6 or 7 above on one side of a base material and a hard coat layer on the other side.
本発明に係る活性エネルギー線硬化型粘着剤組成物(以下、単に“粘着剤組成物”という。)は、粘着剤層の弾性率が高いため、ハードコート層が傷付かない程度の硬度を有する。また、前記粘着剤層は、粘着力と耐久性にも優れた特徴を持つ。 The active energy ray-curable adhesive composition (hereinafter simply referred to as "adhesive composition") according to the present invention has a high elastic modulus of the adhesive layer, so it has a hardness that does not damage the hard coat layer. . Furthermore, the adhesive layer has excellent adhesive strength and durability.
本発明の粘着剤組成物は、特定のポリウレタン(メタ)アクリレート(A)(以下、(A)成分という。)と、ホモポリマーとした場合のガラス転移温度が40℃以上である、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有さないモノマー(B)(以下、(B)成分という。)と、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有するモノマー(C)(以下、(C)成分という。)とを含む。 The adhesive composition of the present invention has a specific polyurethane (meth)acrylate (A) (hereinafter referred to as component (A)) in its molecule, which has a glass transition temperature of 40°C or higher when made into a homopolymer. A monomer (B) that has one ethylenically unsaturated double bond and does not have a hydroxyl group (hereinafter referred to as component (B)), and a monomer that has one ethylenically unsaturated double bond in the molecule. and a monomer (C) having a hydroxy group (hereinafter referred to as component (C)).
本発明の(A)成分は、ポリオール(a1)(以下、(a1)成分という。)、ポリイソシアネート(a2)(以下、(a2)成分という。)、及び、ヒドロキシ基を有するモノ(メタ)アクリレート(a3-1)(以下、(a3-1)成分という。)もしくはイソシアネート基を有するモノ(メタ)アクリレート(a3-2)(以下、(a3-2)成分という。)の反応物である。 Component (A) of the present invention includes polyol (a1) (hereinafter referred to as component (a1)), polyisocyanate (a2) (hereinafter referred to as component (a2)), and a mono(meth) having a hydroxy group. It is a reaction product of acrylate (a3-1) (hereinafter referred to as component (a3-1)) or mono(meth)acrylate (a3-2) having an isocyanate group (hereinafter referred to as component (a3-2)). .
(a1)成分は、ヒドロキシ基を2つ以上有するアルコールを指し、粘着剤層が優れた粘着力を示すために使用する成分である。(a1)成分としては、単一化合物のポリオール、ポリマーポリオールを使用でき、また、結晶性ポリオール、非結晶性ポリオールも使用できる。ここで、結晶性ポリオールとは、好ましくは20~60℃、より好ましくは20~40℃において結晶構造を有するポリオールをいう。 Component (a1) refers to an alcohol having two or more hydroxy groups, and is a component used in order for the adhesive layer to exhibit excellent adhesive strength. As component (a1), single compound polyols and polymer polyols can be used, and crystalline polyols and amorphous polyols can also be used. Here, the crystalline polyol refers to a polyol having a crystal structure preferably at 20 to 60°C, more preferably at 20 to 40°C.
単一化合物のポリオールとしては、特に限定されず、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2-メチル-1,3-プロパンジオール、1,5-ペンタンジオール、ネオペンチルグリコール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、2-メチル-1,5-ペンタンジオール、2,2-ジエチル-1,3-プロパンジオール、1,9-ノナンジオール、1,10-デカンジオール、ブチルエチルプロパンジオール、ブチルエチルペンタンジオール等の脂肪族ジオール;1,4-シクロヘキサンジメタノール等の脂環族ジオール;トリメチロールプロパン、ペンタエリスリトール、ジトリメチロールプロパン、ジペンタエリスリトール、ダイマージオール、水添ダイマージオール、トリマートリオール、水添トリマートリオール、ヒマシ油、ヒマシ油系変性ポリオール、ビスフェノール化合物又はその誘導体のアルキレンオキサイド付加物等が挙げられる。これらは単独でも2種以上を組み合わせても良い。 The polyol as a single compound is not particularly limited, and includes, for example, ethylene glycol, diethylene glycol, propylene glycol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, and 1,4-butanediol. , 2-methyl-1,3-propanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 2-methyl-1 , 5-pentanediol, 2,2-diethyl-1,3-propanediol, 1,9-nonanediol, 1,10-decanediol, butylethylpropanediol, butylethylpentanediol and other aliphatic diols; 1, Alicyclic diols such as 4-cyclohexanedimethanol; trimethylolpropane, pentaerythritol, ditrimethylolpropane, dipentaerythritol, dimer diol, hydrogenated dimer diol, trimer triol, hydrogenated trimer triol, castor oil, castor oil-based modification Examples include alkylene oxide adducts of polyols, bisphenol compounds, or derivatives thereof. These may be used alone or in combination of two or more.
ポリマーポリオールとしては、特に限定されず、例えば、ポリエーテルポリオール、ポリエステルポリオール、ポリ(メタ)アクリルポリオール、ポリオレフィンポリオール、ポリカプロラクトンポリオール、ポリカーボネートポリオール等が挙げられる。これらは、単独でも2種以上を組み合わせても良い。なお、(メタ)アクリルとは、アクリル又はメタクリルを意味する。 The polymer polyol is not particularly limited, and examples thereof include polyether polyol, polyester polyol, poly(meth)acrylic polyol, polyolefin polyol, polycaprolactone polyol, polycarbonate polyol, and the like. These may be used alone or in combination of two or more. Note that (meth)acrylic means acrylic or methacryl.
これらの中でも粘着剤層の高い粘着力の点から、ポリマーポリオールが好ましい。以下、具体的なポリマーポリオールを挙げる。 Among these, polymer polyols are preferred from the viewpoint of high adhesive strength of the adhesive layer. Specific polymer polyols are listed below.
ポリエーテルポリオールとしては、特に限定されず、例えば、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール等のポリアルキレングリコールの他、エチレンオキシド-プロピレンオキシド共重合体等の単量体成分として複数のアルキレンオキシドを含む(アルキレンオキサイド-他のアルキレンオキサイド)共重合体等が挙げられる。これらは単独でも2種以上を組み合わせても良い。 The polyether polyol is not particularly limited, and includes, for example, polyalkylene glycols such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol, as well as a plurality of alkylene oxides as monomer components such as ethylene oxide-propylene oxide copolymer. Examples include copolymers containing (alkylene oxide-other alkylene oxide). These may be used alone or in combination of two or more.
ポリエーテルポリオールの市販品としては、『アデカポリエーテルP-400』、『アデカポリエーテルG-400』、『アデカポリエーテルT-400』、『アデカポリエーテルAM-302』、『アデカポリエーテルP1000』、『アデカポリエーテルP2000』(以上、(株)ADEKA製);『ポリエチレングリコール#1,540』(ナカライテスク(株)製);『ジプロピレングリコール』、『ポリプロピレングリコール400』(以上、純正化学(株)製);『PTMG650』、『PTMG1000』、『PTMG2000』、『PTMG3000』(以上、三菱ケミカル(株)製)等が挙げられる。 Commercially available polyether polyols include ``ADEKA Polyether P-400'', ``ADEKA Polyether G-400'', ``ADEKA Polyether T-400'', ``ADEKA Polyether AM-302'', and ``ADEKA Polyether P1000''. ”, “ADEKA Polyether P2000” (manufactured by ADEKA Co., Ltd.); “Polyethylene Glycol #1,540” (manufactured by Nacalai Tesque Co., Ltd.); “Dipropylene Glycol”, “Polypropylene Glycol 400” (all genuine products) (manufactured by Kagaku Corporation); "PTMG650", "PTMG1000", "PTMG2000", "PTMG3000" (manufactured by Mitsubishi Chemical Corporation), and the like.
ポリエステルポリオールとしては、特に限定されず、例えば、ポリオールとポリカルボン酸との縮合重合物;環状エステル(ラクトン)の開環重合物;ポリオール、ポリカルボン酸及び環状エステルの三者反応物等が挙げられる。 Polyester polyols are not particularly limited, and include, for example, condensation polymers of polyols and polycarboxylic acids; ring-opening polymers of cyclic esters (lactones); three-way reaction products of polyols, polycarboxylic acids, and cyclic esters. It will be done.
ポリオールとしては、特に限定されず、例えば、前述の単一化合物としてのポリオールに列挙されたもの;グリセリン、トリメチロールプロパン、トリメチロールエタン等のトリオール;1,2-シクロヘキサンジオール、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール等のシクロヘキサンジオール類;1,2-シクロヘキサンジメタノール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等のシクロヘキサンジメタノール類;ビスフェノールA、ビスフェノールF等のビスフェノール類;キシリトール、ソルビトール等の糖アルコール類等が挙げられ、これらは単独でも2種以上を組み合わせても良い。 The polyol is not particularly limited, and includes, for example, those listed above as polyols as a single compound; triols such as glycerin, trimethylolpropane, and trimethylolethane; 1,2-cyclohexanediol, 1,3-cyclohexane Diol, cyclohexanediols such as 1,4-cyclohexanediol; cyclohexanedimethanols such as 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol; bisphenol A, bisphenol F, etc. bisphenols; sugar alcohols such as xylitol and sorbitol; these may be used alone or in combination of two or more.
ポリカルボン酸としては、特に限定されず、例えば、マロン酸、マレイン酸、コハク酸、アジピン酸、スベリン酸、アゼライン酸、セバシン酸、ドデカンジオン酸等の脂肪族ジカルボン酸;1,4-シクロヘキサンジカルボン酸等の脂環族ジカルボン酸;テレフタル酸、イソフタル酸、オルトフタル酸、2,6-ナフタレンジカルボン酸、トリメリット酸等の芳香族ジカルボン酸等が挙げられ、これらは単独でも2種以上を組み合わせても良い。 Polycarboxylic acids are not particularly limited, and include, for example, aliphatic dicarboxylic acids such as malonic acid, maleic acid, succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, and dodecanedioic acid; 1,4-cyclohexanedicarboxylic acid; Alicyclic dicarboxylic acids such as acids; aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, 2,6-naphthalenedicarboxylic acid, trimellitic acid, etc., and these can be used alone or in combination of two or more. Also good.
環状エステルとしては、特に限定されず、例えば、プロピオラクトン、β-メチル-δ-バレロラクトン、ε-カプロラクトン等が挙げられ、これらは単独でも2種以上を組み合わせても良い。 The cyclic ester is not particularly limited and includes, for example, propiolactone, β-methyl-δ-valerolactone, ε-caprolactone, etc., and these may be used alone or in combination of two or more.
ポリエステルポリオールの市販品としては、『ポリライトRX-4800』、『ポリライトOD-X-2523』、『ポリライトOD-X-2547』、『ポリライトOD-X-2420』、『ポリライトOD-X-2692』、『ポリライトOD-X-2108』(以上、DIC(株)製);『クラレポリオールP-510』、『クラレポリオールP-1010』、『クラレポリオールP-2010』、『クラレポリオールF-510』(以上、(株)クラレ製)等が挙げられる。 Commercially available polyester polyols include "Polylite RX-4800," "Polylite OD-X-2523," "Polylite OD-X-2547," "Polylite OD-X-2420," and "Polylite OD-X-2692." , "Polylite OD-X-2108" (manufactured by DIC Corporation); "Kuraray Polyol P-510", "Kuraray Polyol P-1010", "Kuraray Polyol P-2010", "Kuraray Polyol F-510" (all manufactured by Kuraray Co., Ltd.), etc.
ポリカーボネートポリオールとしては、例えば、ポリオールとホスゲンとの反応物;環状炭酸エステル(アルキレンカーボネート等)の開環重合物等が挙げられる。ポリオールとしては前述したものが挙げられる。アルキレンカーボネートとしては、特に限定されず、例えば、エチレンカーボネート、トリメチレンカーボネート、テトラメチレンカーボネート、ヘキサメチレンカーボネート等が挙げられる。ポリカーボネートポリオールの市販品としては、『クラレポリオールC-590』((株)クラレ製);『ニッポラン4002』、『ニッポラン4009』、『ニッポラン981』(以上、東ソー(株)製);『デュラノールT6002』、『デュラノールT5652』(以上、旭化成(株)製)等が挙げられる。 Examples of the polycarbonate polyol include a reaction product of a polyol and phosgene; a ring-opening polymer of a cyclic carbonate (alkylene carbonate, etc.), and the like. Examples of the polyol include those mentioned above. The alkylene carbonate is not particularly limited, and examples thereof include ethylene carbonate, trimethylene carbonate, tetramethylene carbonate, hexamethylene carbonate, and the like. Commercially available polycarbonate polyols include "Kuraray Polyol C-590" (manufactured by Kuraray Co., Ltd.); "Nipporan 4002", "Nipporan 4009", "Nipporan 981" (all manufactured by Tosoh Corporation); and "Duranol T6002". ”, “Duranol T5652” (manufactured by Asahi Kasei Corporation), and the like.
ポリ(メタ)アクリルポリオールとしては、例えば、1個以上のヒドロキシル基を有するアクリル単量体を単独重合物若しくは共重合物、又はそれらの共重合物に他の単量体を共重合させたものが挙げられ、これらは単独でも2種以上を組み合わせても良い。 Examples of poly(meth)acrylic polyols include homopolymers or copolymers of acrylic monomers having one or more hydroxyl groups, or copolymers of these copolymers with other monomers. These may be used alone or in combination of two or more.
ポリ(メタ)アクリルポリオールの市販品としては、『ARUFON UH-2041』(東亞合成(株)製);『アクリルポリオール♯6000』(大成ファインケミカル(株)製);『アクリルポリオールPC♯5984』(東栄化成(株)製)等が挙げられる。 Commercially available poly(meth)acrylic polyols include "ARUFON UH-2041" (manufactured by Toagosei Co., Ltd.); "acrylic polyol #6000" (manufactured by Taisei Fine Chemical Co., Ltd.); "acrylic polyol PC #5984" (manufactured by Taisei Fine Chemical Co., Ltd.); (manufactured by Toei Kasei Co., Ltd.), etc.
ポリオレフィンポリオールとしては、特に限定されず、例えば、ヒドロキシ基を2個以上有するポリブタジエン、水素添加ポリブタジエン、ポリイソプレン、水素添加ポリイソプレン、これらの塩素化物等が挙げられる。これらは単独でも2種以上を組み合わせても良い。市販品としては、『NISSO-PB GI-1000』、『NISSO-PB GI-2000』、『NISSO-PB GI-3000』(以上、日本曹達(株)製)等が挙げられる。 The polyolefin polyol is not particularly limited, and examples thereof include polybutadiene having two or more hydroxy groups, hydrogenated polybutadiene, polyisoprene, hydrogenated polyisoprene, and chlorinated products thereof. These may be used alone or in combination of two or more. Commercially available products include "NISSO-PB GI-1000," "NISSO-PB GI-2000," and "NISSO-PB GI-3000" (all manufactured by Nippon Soda Co., Ltd.).
ポリカプロラクトンポリオールとしては、特に限定されず、例えば、ポリカプロラクトンジオール、ポリカプロラクトントリオール、ポリカプロラクトンテトラオール等が挙げられ、これらは単独でも2種以上を組み合わせても良い。市販品としては、「ポリライトOD-X-2155」(DIC(株)製);『プラクセル200』、『プラクセル205』、『プラクセル300』、『プラクセル400』(以上、(株)ダイセル製)等が挙げられる。 The polycaprolactone polyol is not particularly limited, and examples thereof include polycaprolactone diol, polycaprolactone triol, polycaprolactone tetraol, and the like, and these may be used alone or in combination of two or more types. Commercially available products include "Polylite OD-X-2155" (manufactured by DIC Corporation); "Plaxel 200", "Plaxel 205", "Plaxel 300", "Plaxel 400" (all manufactured by Daicel Corporation), etc. can be mentioned.
これらのポリマーポリオールの中でも、粘着剤層の高い粘着力及び優れた耐久性の点から、ポリエーテルポリオール、ポリエステルポリオール、ポリカプロラクトンポリオールが好ましく、ポリエーテルポリオールがより好ましい。 Among these polymer polyols, polyether polyols, polyester polyols, and polycaprolactone polyols are preferred, and polyether polyols are more preferred, from the viewpoint of high adhesive strength and excellent durability of the adhesive layer.
(a1)成分の物性は、特に限定されず、例えば、数平均分子量(ゲルパーミエーションクロマトグラフィー法(GPC法)によるポリスチレン換算値)が、粘着剤層の高い粘着力及び弾性率を両立する点から、通常、700~10,000程度であり、好ましくは1,000~4,000程度である。 The physical properties of component (a1) are not particularly limited, and for example, the number average molecular weight (polystyrene equivalent value determined by gel permeation chromatography (GPC method)) is such that the adhesive layer has both high adhesive strength and elastic modulus. Therefore, it is usually about 700 to 10,000, preferably about 1,000 to 4,000.
また、(a1)成分の1分子当たりの平均ヒドロキシ基数(以下、単に“平均ヒドロキシ基数”ともいう。)が、粘着剤層の高い粘着力の点から通常1.5~3程度、好ましくは2~3程度である。 In addition, the average number of hydroxy groups per molecule of component (a1) (hereinafter also simply referred to as "average hydroxy group number") is usually about 1.5 to 3, preferably 2, from the viewpoint of high adhesive strength of the adhesive layer. It is about ~3.
(a1)成分の1分子当たりの平均ヒドロキシ基数とは、(a1)成分の1分子中に存在するヒドロキシ基の平均個数のことである。例えば、エチレングリコールはヒドロキシ基を1分子に2個有するので、平均ヒドロキシ基数は“2”となる。また、ヒドロキシ基数が異なる(a1)成分を複数用いた場合、例えば、エチレングリコール(ヒドロキシ基数:2)を0.4モル、トリメチロールプロパン(ヒドロキシ基数:3)を0.6モル使用したときには、平均ヒドロキシ基数は加重平均により求めることができる。
(式1)[(a1)成分の1分子当たりの平均ヒドロキシ基数]
=(2×0.4+3×0.6)/(0.4+0.6)=2.6
The average number of hydroxy groups per molecule of component (a1) is the average number of hydroxy groups present in one molecule of component (a1). For example, since ethylene glycol has two hydroxy groups in one molecule, the average number of hydroxy groups is "2". Furthermore, when a plurality of components (a1) having different numbers of hydroxy groups are used, for example, when 0.4 mol of ethylene glycol (number of hydroxy groups: 2) and 0.6 mol of trimethylolpropane (number of hydroxy groups: 3) are used, The average number of hydroxy groups can be determined by weighted average.
(Formula 1) [Average number of hydroxy groups per molecule of component (a1)]
=(2×0.4+3×0.6)/(0.4+0.6)=2.6
(a2)成分としては、特に限定されず、例えば、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、キシリレンジイソシアネート等の芳香族ジイソシアネート;ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート、1,4-シクロヘキサンジイソシアネート、水素化キシリレンジイソシアネート、水素化トリレンジイソシアネート等の脂肪族ジイソシアネート等が挙げられる。これらは単独でも2種以上を組み合わせても良い。また、(a2)成分としては、これらのヌレート体、アダクト体又はビウレット体を使用しても良い。中でも、粘着剤層が優れた耐久性を有する点から、脂肪族ジイソシアネートが好ましい。 Component (a2) is not particularly limited, and examples thereof include aromatic diisocyanates such as tolylene diisocyanate, diphenylmethane diisocyanate, and xylylene diisocyanate; hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, lysine diisocyanate, dicyclohexylmethane diisocyanate, isophorone diisocyanate, 1 , 4-cyclohexane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, and other aliphatic diisocyanates. These may be used alone or in combination of two or more. Further, as the component (a2), a nurate, adduct or biuret of these may be used. Among these, aliphatic diisocyanates are preferred since the adhesive layer has excellent durability.
(a1)成分及び(a2)成分の使用比率は、特に限定されず、通常は(a2)成分のイソシアネート基のモル数(NCO(a2))と(a1)成分のヒドロキシ基のモル数(OH(a1))との比率(NCO(a2)/OH(a1))で1.01~2程度にすることが好ましい。 The usage ratio of component (a1) and component (a2) is not particularly limited, and usually the number of moles of isocyanate groups (NCO (a2) ) of component (a2) and the number of moles of hydroxyl groups (OH The ratio (NCO ( a2 ) /OH (a1) ) to (a1) ) is preferably about 1.01 to 2.
(a3-1)成分としては、特に限定されず、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート等が挙げられる。これらは単独でも2種以上を組み合わせても良い。これらの中でも粘着剤層が高い弾性率を有する点から、ヒドロキシ基を有するモノ(メタ)アクリレート及び/又はヒドロキシ基を有するジ(メタ)アクリレートが好ましく、2-ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレートがより好ましい。なお、(メタ)アクリレートとは、アクリレート又はメタクリレートを意味する。 Component (a3-1) is not particularly limited, and examples thereof include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and 3-hydroxybutyl (meth)acrylate. Examples include acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and 8-hydroxyoctyl (meth)acrylate. These may be used alone or in combination of two or more. Among these, hydroxy group-containing mono(meth)acrylate and/or hydroxy group-containing di(meth)acrylate are preferred from the viewpoint that the adhesive layer has a high elastic modulus, and 2-hydroxyethyl (meth)acrylate, 4- Hydroxybutyl (meth)acrylate is more preferred. Note that (meth)acrylate means acrylate or methacrylate.
また、本発明においては、(a3-1)成分と併せて、ヒドロキシ基を有するポリ(メタ)アクリレートを使用しても良い。当該ポリ(メタ)アクリレートとしては、例えば、2-ヒドロキシ-3-アクリロイルオキシプロピル(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、2-ヒドロキシ-1,3-ジ(メタ)アクリレート等のヒドロキシ基を有するジ(メタ)アクリレート;ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート等のヒドロキシ基を有するトリ(メタ)アクリレート;ジペンタエリスリトールテトラ(メタ)アクリレート等のヒドロキシ基を有するテトラ(メタ)アクリレート;ジペンタエリスリトールペンタ(メタ)アクリレート等のヒドロキシ基を有するペンタ(メタ)アクリレート等が挙げられ、これらは単独でも2種以上を組み合わせても良い。 Furthermore, in the present invention, poly(meth)acrylate having a hydroxy group may be used in combination with component (a3-1). Examples of the poly(meth)acrylate include hydroxy groups such as 2-hydroxy-3-acryloyloxypropyl (meth)acrylate, pentaerythritol di(meth)acrylate, and 2-hydroxy-1,3-di(meth)acrylate. Di(meth)acrylate having a hydroxy group; tri(meth)acrylate having a hydroxy group such as pentaerythritol tri(meth)acrylate, dipentaerythritol tri(meth)acrylate; having a hydroxy group such as dipentaerythritol tetra(meth)acrylate Examples include penta(meth)acrylates having a hydroxy group such as tetra(meth)acrylate; dipentaerythritol penta(meth)acrylate, and these may be used alone or in combination of two or more.
(a3-2)成分としては、特に限定されず、各種公知のものが使用できる。例えば、2-イソシアナトエチル(メタ)アクリレート、メタクリル酸2-(o-[1’-メチルプロピリデンアミノ]カルボキシアミノ)エチル等が挙げられ、単独でも2種以上を併用しても良い。 The component (a3-2) is not particularly limited, and various known components can be used. Examples include 2-isocyanatoethyl (meth)acrylate, 2-(o-[1'-methylpropylideneamino]carboxyamino)ethyl methacrylate, and these may be used alone or in combination of two or more.
(A)成分は、特に限定されず、各種公知の方法により製造されるものである。以下、(a3)成分として、(a3-1)成分を用いて得られた(A1)成分(以下、(A1)成分)と、(a3)成分として(a3-2)成分を用いて得られた(A2)成分(以下、(A2)成分)とに分けて説明する。 Component (A) is not particularly limited, and can be produced by various known methods. Hereinafter, as the (a3) component, the (A1) component obtained using the (a3-1) component (hereinafter referred to as the (A1) component), and as the (a3) component, the (A1) component obtained using the (a3-2) component. (A2) component (hereinafter referred to as (A2) component) will be explained separately.
(A1)成分は、特に限定されず、例えば、(a1)成分と(a2)成分とを反応させてイソシアネート基末端ウレタンプレポリマー(以下、(A1’)成分)を製造し、次いで(A1’)成分と(a3-1)成分を反応させることにより得られる。反応条件としては、特に限定されず、通常は温度が70~85℃程度、時間が1~5時間程度である。また、(a1)成分及び(a2)成分の使用比率は、特に限定されないが、(a2)成分のイソシアネート基のモル数(NCO(a2))と(a1)成分のヒドロキシ基のモル数(OH(a1))との比(NCO(a2)/OH(a1))が通常1.01~2程度となる範囲であればよい。また、(A1’)成分と(a3-1)成分の使用比率も特に限定されないが、前者のイソシアネート基のモル数(NCO(A1’))と後者のヒドロキシ基のモル数(OH(a3-1))との比(NCO(A1’)/OH(a3-1))が通常0.25~1程度となる範囲であればよい。 Component (A1) is not particularly limited. For example, component (a1) and component (a2) are reacted to produce an isocyanate group-terminated urethane prepolymer (hereinafter referred to as component (A1')), and then (A1' ) and (a3-1) are reacted. The reaction conditions are not particularly limited, but usually the temperature is about 70 to 85°C and the time is about 1 to 5 hours. In addition, the usage ratio of component (a1) and component (a2) is not particularly limited, but the number of moles of isocyanate groups in component (a2) (NCO (a2) ) and the number of moles of hydroxyl groups in component (a1) (OH (a1) ) (NCO (a2) /OH (a1) ) is usually within a range of about 1.01 to 2. Furthermore, the usage ratio of component (A1') and component (a3-1) is not particularly limited, but the number of moles of isocyanate groups in the former (NCO (A1') ) and the number of moles of hydroxyl groups in the latter (OH (a3- 1) ) (NCO (A1') /OH (a3-1) ) is usually within a range of about 0.25 to 1.
(A2)成分は、(a1)成分と(a2)成分とを反応させてヒドロキシ基末端ウレタンプレポリマー(以下、(A2’)成分)を得た後、(A2’)成分と(a3-2)成分を反応させればよい。反応温度及び反応時間は(A1)成分の場合と同様である。また、(a1)成分と(a2)成分の使用比率は特に限定されないが、(NCO(a2)/OH(a1))が通常0.50~0.99程度となる範囲であればよい。また、(A2’)成分と(a3-2)成分の使用比率も特に限定されないが、後者のイソシアネート基のモル数(NCO(a3-2))と前者のヒドロキシ基のモル数(OH(A2’))との比(NCO(a3-2)/OH(A2’))が通常0.5~1程度となる範囲であればよい。 Component (A2) is prepared by reacting component (a1) with component (a2) to obtain a hydroxy group-terminated urethane prepolymer (hereinafter referred to as component (A2')), and then combining component (A2') with component (a3-2). ) components may be reacted. The reaction temperature and reaction time are the same as for component (A1). Further, the usage ratio of component (a1) and component (a2) is not particularly limited, but may be within a range where (NCO (a2) /OH (a1) ) is usually about 0.50 to 0.99. Furthermore, the usage ratio of component (A2') and component (a3-2) is not particularly limited, but the number of moles of isocyanate groups in the latter (NCO (a3-2) ) and the number of moles of hydroxyl groups in the former (OH (A2 ') ) (NCO (a3-2) /OH (A2') ) is usually within a range of about 0.5 to 1.
これらの(A1)成分及び(A2)成分の製造は、後述の有機溶剤の存在下で行っても良いが、環境負荷の低減から無溶剤下で行うことが良い。また、これらの製造においては、後述の(B)成分の存在下で行うこともできる。 Although the production of these components (A1) and (A2) may be carried out in the presence of an organic solvent, which will be described later, it is preferable to carry out the production without a solvent in order to reduce the environmental burden. Moreover, in these productions, it can also be carried out in the presence of component (B), which will be described later.
得られた(A)成分の重量平均分子量は、10,000~90,000である。重量平均分子量が10,000未満であると、低分子量であるため、粘着剤層の粘着力が十分に発揮されなくなり、90,000を超えると、粘着剤層の弾性率が低下し、ハードコート層の傷防止としての機能が不十分となる。また同様の傾向から、(A)成分の重量平均分子量は、20,000~80,000が好ましく、20,000~70,000がより好ましい。なお、重量平均分子量は、ゲルパーミエーションクロマトグラフィー法(GPC法)でポリスチレンを標準物質として測定した値である。 The weight average molecular weight of the obtained component (A) is 10,000 to 90,000. If the weight average molecular weight is less than 10,000, the adhesive force of the adhesive layer will not be sufficiently exerted due to the low molecular weight, and if it exceeds 90,000, the elastic modulus of the adhesive layer will decrease and the hard coat The layer's ability to prevent scratches becomes insufficient. Also, from the same tendency, the weight average molecular weight of component (A) is preferably 20,000 to 80,000, more preferably 20,000 to 70,000. The weight average molecular weight is a value measured by gel permeation chromatography (GPC method) using polystyrene as a standard substance.
また、(A)成分の1分子当たりの平均(メタ)アクリロイル基数(以下、単に“平均(メタ)アクリロイル基数”ともいう。)が1~4である。平均(メタ)アクリロイル基数が当該範囲にあることで、粘着剤層が高い粘着力を有する。また同様の傾向から、平均(メタ)アクリロイル基数は、1~3が好ましく、1~2がより好ましい。なお、(メタ)アクリロイル基とは、アクリロイル基又はメタクリロイル基を意味する。 Further, the average number of (meth)acryloyl groups per molecule of component (A) (hereinafter also simply referred to as "average (meth)acryloyl group number") is 1 to 4. When the average (meth)acryloyl group number is within this range, the adhesive layer has high adhesive strength. Also, from the same tendency, the average number of (meth)acryloyl groups is preferably 1 to 3, more preferably 1 to 2. Note that the (meth)acryloyl group means an acryloyl group or a methacryloyl group.
(A)成分の1分子当たりの平均(メタ)アクリロイル基数とは、(A)成分の1分子あたりに存在する(メタ)アクリロイル基の平均個数のことである。例えば、エチレングリコールを1モル、(a2)成分としてジイソシアネートを2モル、及び(a3-1)成分を2モル反応させた場合は、平均(メタ)アクリロイル基数が“2”となる。 The average number of (meth)acryloyl groups per molecule of component (A) refers to the average number of (meth)acryloyl groups present per molecule of component (A). For example, when 1 mole of ethylene glycol, 2 moles of diisocyanate as component (a2), and 2 moles of component (a3-1) are reacted, the average number of (meth)acryloyl groups is "2".
なお、(A)成分は、平均(メタ)アクリロイル基数が同じ又は異なるものを2以上含んでいても、又は混合しても良く、そのときの平均(メタ)アクリロイル基数は加重平均により求めることができる。例えば、平均(メタ)アクリロイル基数が1の(A)成分を0.2モル、平均(メタ)アクリロイル基数が2の(A)成分を0.8モル含んでいる場合は、以下のようになる。
(式2)[(A)成分の1分子当たりの平均(メタ)アクリロイル基数]
=(1×0.2+2×0.8)/(0.2+0.8)=1.8
In addition, component (A) may contain two or more substances having the same or different average (meth)acryloyl groups, or may be mixed, and the average (meth)acryloyl groups in this case can be determined by a weighted average. can. For example, if it contains 0.2 moles of component (A) with an average number of (meth)acryloyl groups of 1 and 0.8 moles of component (A) with an average number of (meth)acryloyl groups of 2, the following will be obtained. .
(Formula 2) [Average number of (meth)acryloyl groups per molecule of component (A)]
=(1×0.2+2×0.8)/(0.2+0.8)=1.8
(A)成分の含有量としては、粘着剤層が高い弾性率を有する点から、通常は固形分質量(以下同様)で、(A)成分、(B)成分及び(C)成分の合計を100質量%として、20~60質量%であり、好ましくは30~60質量%であり、より好ましくは30~55質量%である。 Since the adhesive layer has a high elastic modulus, the content of component (A) is usually determined by the solid mass (the same applies hereinafter), and the total of component (A), component (B), and component (C). As 100% by mass, it is 20 to 60% by mass, preferably 30 to 60% by mass, and more preferably 30 to 55% by mass.
(B)成分は、ホモポリマーとした場合のガラス転移温度が40℃以上である、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有さないモノマーであり、本発明の粘着剤組成物で硬化した粘着剤層が高い弾性率を示すための成分である。 Component (B) is a monomer that has one ethylenically unsaturated double bond in the molecule and has no hydroxyl group, and has a glass transition temperature of 40°C or higher when made into a homopolymer. This is a component that allows the adhesive layer cured with the adhesive composition of the invention to exhibit a high elastic modulus.
「ホモポリマーとした場合のガラス転移温度」とは、そのモノマーのみを単独で重合して製造したポリマーのガラス転移温度(Tg)のことであり、例えば、Wiley-Interscienceの『POLYMER HANDBOOK FOURTH EDITION』(2003)には具体的な数値が記載されている。なお、本発明では、化学メーカーのホームページやカタログの製品情報に記載の値を採用した。前記ガラス転移温度が40℃以上であると、粘着剤層の弾性率が高くなり、ハードコート層を有する積層体を形成した際に、ハードコート層に傷が付きにくくなる。また同様の点から、前記ガラス転移温度は、50~250℃が好ましく、60~200℃がより好ましい。 "Glass transition temperature when made into a homopolymer" refers to the glass transition temperature (Tg) of a polymer produced by polymerizing only the monomer alone. For example, "POLYMER HANDBOOK FOURTH EDITION" by Wiley-Interscience. (2003) describes specific numerical values. In the present invention, the values described in the product information on the homepages and catalogs of chemical manufacturers were adopted. When the glass transition temperature is 40° C. or higher, the elastic modulus of the adhesive layer becomes high, and when a laminate having a hard coat layer is formed, the hard coat layer is less likely to be damaged. From the same point of view, the glass transition temperature is preferably 50 to 250°C, more preferably 60 to 200°C.
(B)成分としては、例えば、メチルメタクリレート、エチルメタクリレート、n-プロピルメタクリレート、イソプロピルメタクリレート、イソブチルメタクリレート、s-ブチルメタクリレート、t-ブチルメタクリレート等の脂肪族モノ(メタ)アクリレート;イソボルニルアクリレート、イソボルニルメタクリレート、シクロペンチルメタクリレート、シクロヘキシルメタクリレート、3,3,5-トリメチルシクロヘキシルアクリレート、3,3,5-トリメチルシクロヘキシルメタクリレート、4-t-ブチルシクロヘキシルメタクリレート、シクロオクチルメタクリレート、ジシクロペンタニルアクリレート、ジシクロペンテニルアクリレート、ジシクロペンタニルメタクリレート、ジシクロペンテニルメタクリレート、ジシクロペンテニルオキシエチルメタクリレート、1-アダマンチルアクリレート、3,5-ジメチルアダマンチルアクリレート、1-アダマンチルメタクリレート等の脂環族モノ(メタ)アクリレート;フェニルアクリレート、フェニルメタクリレート、ベンジルメタクリレート、2-フェノキシエチルメタクリレート、2-ナフチルアクリレート等の芳香族モノ(メタ)アクリレート、アクリロイルモルホリン、N-ビニルピロリドン、N-ビニルカプロラクタム等が挙げられる。これらは単独でも2種以上を組み合わせても良い。中でも、粘着剤層の優れた耐久性に加えて、粘着剤層が弾性率も高まって、ハードコート層に傷が付きにくくなる点から、脂環族(メタ)アクリレートが好ましく、イソボルニルアクリレート、3,3,5-トリメチルシクロヘキシルアクリレートがより好ましい。 Component (B) includes, for example, aliphatic mono(meth)acrylates such as methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, isobutyl methacrylate, s-butyl methacrylate, and t-butyl methacrylate; isobornyl acrylate; Isobornyl methacrylate, cyclopentyl methacrylate, cyclohexyl methacrylate, 3,3,5-trimethylcyclohexyl acrylate, 3,3,5-trimethylcyclohexyl methacrylate, 4-t-butylcyclohexyl methacrylate, cyclooctyl methacrylate, dicyclopentanyl acrylate, di Alicyclic mono(meth)acrylates such as cyclopentenyl acrylate, dicyclopentanyl methacrylate, dicyclopentenyl methacrylate, dicyclopentenyloxyethyl methacrylate, 1-adamantyl acrylate, 3,5-dimethyladamantyl acrylate, 1-adamantyl methacrylate; Examples include aromatic mono(meth)acrylates such as phenyl acrylate, phenyl methacrylate, benzyl methacrylate, 2-phenoxyethyl methacrylate, and 2-naphthyl acrylate, acryloylmorpholine, N-vinylpyrrolidone, and N-vinylcaprolactam. These may be used alone or in combination of two or more. Among these, alicyclic (meth)acrylates are preferred, and isobornyl acrylates are preferable because the adhesive layer has excellent durability and has a high elastic modulus, making the hard coat layer less likely to be scratched. , 3,3,5-trimethylcyclohexyl acrylate is more preferred.
(B)成分の含有量としては、(A)成分、(B)成分及び(C)成分の合計100質量%中に、35~75質量%である。(B)成分の含有量が35質量%未満であると、粘着剤層の弾性率が低くなり、ハードコート層が傷付く、もしくは変形しやすくなる。また、含有量が75質量%を超えると粘着剤層の粘着力が発揮されにくくなる。好ましくは35~70質量%であり、より好ましくは40~65質量%である。 The content of component (B) is 35 to 75% by mass in 100% by mass of the total of components (A), (B) and (C). If the content of component (B) is less than 35% by mass, the elastic modulus of the adhesive layer will be low, and the hard coat layer will be easily damaged or deformed. Moreover, if the content exceeds 75% by mass, the adhesive force of the adhesive layer will be difficult to exhibit. It is preferably 35 to 70% by weight, more preferably 40 to 65% by weight.
(C)成分は、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有するモノマーであり、本発明の粘着剤組成物において、粘着剤層の高い弾性率と優れた粘着力を両立する成分である。 Component (C) is a monomer having one ethylenically unsaturated double bond and a hydroxy group in the molecule, and in the adhesive composition of the present invention, the adhesive layer has a high elastic modulus and an excellent It is a component that provides both adhesive strength.
(C)成分としては、特に限定されず、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート等のモノヒドロキシアルキルモノ(メタ)アクリレート;2,3-ジヒドロキシプロピル(メタ)アクリレート、3,4-ジヒドロキシブチル(メタ)アクリレート、グリセリンモノ(メタ)アクリレート、1,4-ジヒドロキシヘプチル(メタ)アクリレート等のジヒドロキシアルキルモノ(メタ)アクリレート;4-ヒドロキシシクロヘキシル(メタ)アクリレート、3-ヒドロキシ-1-アダマンチル(メタ)アクリレート等のモノヒドロキシ基を有する脂環族モノ(メタ)アクリレート;1,4-シクロヘキサンジメタノールモノ(メタ)アクリレート、3,5-ジヒドロキシアダマンチル(メタ)アクリレート等のジヒドロキシ基を有する脂環族モノ(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート等のモノヒドロキシ芳香族(メタ)アクリレート;ヒドロキシ酢酸ビニル、ヒドロキシプロパン酸ビニル、ヒドロキシブタン酸ビニル、ヒドロキシヘキサン酸ビニル等のモノヒドロキシ脂肪族カルボン酸ビニルエステル;4-ヒドロキシシクロヘキシル酢酸ビニル等のモノヒドロキシ脂環族カルボン酸ビニルエステル;ヒドロキシ酢酸アリル、ヒドロキシプロパン酸アリル、ヒドロキシブタン酸アリル、ヒドロキシヘキサン酸アリル等のモノヒドロキシカルボン酸脂肪族アリルエステル;4-ヒドロキシシクロヘキシル酢酸アリル等のモノヒドロキシカルボン酸脂環族アリルエステル等が挙げられる。これらは単独でも2種以上を組み合わせても良い。中でも粘着剤層の優れた耐久性の点から、モノヒドロキシアルキルモノ(メタ)アクリレートが好ましく、2-ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレートがより好ましい。 Component (C) is not particularly limited, and examples thereof include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, Monohydroxyalkyl mono(meth)acrylates such as 4-hydroxybutyl(meth)acrylate, 6-hydroxyhexyl(meth)acrylate, 8-hydroxyoctyl(meth)acrylate; 2,3-dihydroxypropyl(meth)acrylate, 3, Dihydroxyalkyl mono(meth)acrylates such as 4-dihydroxybutyl(meth)acrylate, glycerin mono(meth)acrylate, 1,4-dihydroxyheptyl(meth)acrylate; 4-hydroxycyclohexyl(meth)acrylate, 3-hydroxy-1 -Alicyclic mono(meth)acrylates with monohydroxy groups such as adamantyl (meth)acrylate; dihydroxy groups such as 1,4-cyclohexanedimethanol mono(meth)acrylate and 3,5-dihydroxyadamantyl(meth)acrylate Monohydroxy aromatic (meth)acrylates such as alicyclic mono(meth)acrylates and 2-hydroxy-3-phenoxypropyl (meth)acrylates; hydroxyvinyl acetate, hydroxypropanoic acid vinyl, hydroxybutanoic acid vinyl, hydroxyhexanoic acid Monohydroxy aliphatic carboxylic acid vinyl esters such as vinyl; monohydroxy alicyclic carboxylic acid vinyl esters such as 4-hydroxycyclohexyl vinyl acetate; allyl hydroxyacetate, allyl hydroxypropanoate, allyl hydroxybutanoate, allyl hydroxyhexanoate, etc. Monohydroxycarboxylic acid aliphatic allyl ester; monohydroxycarboxylic acid alicyclic allyl ester such as 4-hydroxycyclohexyl allyl acetate, and the like. These may be used alone or in combination of two or more. Among them, from the viewpoint of excellent durability of the adhesive layer, monohydroxyalkyl mono(meth)acrylate is preferred, and 2-hydroxyethyl (meth)acrylate and 4-hydroxybutyl (meth)acrylate are more preferred.
(C)成分の含有量としては、粘着剤層の優れた耐久性及び高い粘着力の点から、通常は、(A)成分、(B)成分及び(C)成分の合計100質量%中に、3~20質量%であり、好ましくは3~15質量%であり、より好ましくは5~15質量%である。 From the viewpoint of excellent durability and high adhesive strength of the adhesive layer, the content of component (C) is usually determined in 100% by mass of the total of components (A), (B), and (C). , 3 to 20% by weight, preferably 3 to 15% by weight, more preferably 5 to 15% by weight.
本発明の粘着剤組成物は、更に粘着付与樹脂(D)(以下、(D)成分という)を含んでも良い。(D)成分としては、例えば、ロジン系樹脂、脂肪族系石油樹脂、芳香族系石油樹脂、フェノール樹脂、キシレン樹脂、クマロン-インデン樹脂、テルペン系樹脂又はこれらの樹脂の水素化物等が挙げられる。これらは単独でも2種以上を組み合わせても良い。 The adhesive composition of the present invention may further contain a tackifier resin (D) (hereinafter referred to as component (D)). Examples of the component (D) include rosin resins, aliphatic petroleum resins, aromatic petroleum resins, phenol resins , xylene resins, coumaron-indene resins, terpene resins, and hydrides of these resins. . These may be used alone or in combination of two or more.
ロジン系樹脂としては、例えば、ガムロジン、トール油ロジン、ウッドロジン、メルクシ松ロジン、湿地松ロジン等の未変性ロジン;不均化ロジン、重合ロジン、アクリル化ロジン、マレイン化ロジン、フマル化ロジン、ロジンエステル、重合ロジンエステル(ここでのエステルとしては、例えば、メチルエステル、グリセリンエステル、ジグリセリンエステル、ペンタエリスリトールエステル等が挙げられる。)等の変性ロジン等が挙げられる。なお、変性ロジン(なお、不均化ロジンを除く)についても水素化物としたものを使用できる。 Rosin-based resins include, for example, unmodified rosins such as gum rosin, tall oil rosin, wood rosin, Mercushi pine rosin, and marsh pine rosin; disproportionated rosin, polymerized rosin, acrylated rosin, maleated rosin, fumarated rosin, and rosin. Examples include modified rosins such as esters and polymerized rosin esters (eg, esters include methyl esters, glycerin esters, diglycerin esters, pentaerythritol esters, etc.). Note that modified rosin (excluding disproportionated rosin) can also be used in the form of a hydride.
(D)成分の市販品としては、例えば、「ペンセルD-135」、「スーパーエステルA-125」、「パインクリスタルKE-100」、「パインクリスタルKE-311」、「パインクリスタルKE-604」、「アルコンP-100」、「アルコンM-100」、「アルコンM-135」、「アルコンP-140」(荒川化学工業(株)製)、「YSポリスター TH130」、「YSポリスター G150」、「YSポリスター T-160」(以上、ヤスハラケミカル(株)製)等が挙げられる。 Commercially available products of component (D) include, for example, "Pencel D-135," "Super Ester A-125," "Pine Crystal KE-100," "Pine Crystal KE-311," and "Pine Crystal KE-604." , “Alcon P-100”, “Alcon M-100”, “Alcon M-135”, “Alcon P-140” (manufactured by Arakawa Chemical Industry Co., Ltd.), “YS Polyster TH130”, “YS Polyster G150”, Examples include "YS Polyster T-160" (manufactured by Yasuhara Chemical Co., Ltd.).
(D)成分の含有量としては、特に限定されないが、粘着剤層の粘着力と弾性率が高まる点から、(A)成分、(B)成分及び(C)成分の合計100質量部に対して、1~20質量部が好ましく、5~10質量部がより好ましい。 The content of component (D) is not particularly limited, but from the viewpoint of increasing the adhesive force and elastic modulus of the adhesive layer, the content of component (D) is based on a total of 100 parts by mass of components (A), (B), and (C). The amount is preferably 1 to 20 parts by weight, more preferably 5 to 10 parts by weight.
本発明の粘着剤組成物には、粘着剤層が高い弾性率を有する点から、更に多官能モノマーを含んでも良い。例えば、ヘキサンジオールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、エポキシ(メタ)アクリレート、ポリエステル(メタ)アクリレート、ウレタン(メタ)アクリレート等の(メタ)アクリレート等が挙げられる。これらは単独でも2種以上を併用しても良い。また、前記多官能モノマーの使用量も特に限定されず、通常、本発明に係る粘着剤組成物100質量部に対して、10質量%以下であり、5質量%以下が好ましい。 The adhesive composition of the present invention may further contain a polyfunctional monomer since the adhesive layer has a high elastic modulus. For example, hexanediol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol di(meth)acrylate acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol di(meth)acrylate, dipentaerythritol tri(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol penta( Examples include (meth)acrylates such as meth)acrylate, dipentaerythritol hexa(meth)acrylate, epoxy(meth)acrylate, polyester(meth)acrylate, and urethane(meth)acrylate. These may be used alone or in combination of two or more. Further, the amount of the polyfunctional monomer used is not particularly limited, and is usually 10% by mass or less, preferably 5% by mass or less, based on 100 parts by mass of the adhesive composition according to the present invention.
本発明の粘着剤組成物には、必要に応じて、各種公知の添加剤を含めても良い。添加剤としては、特に限定されず、例えば、表面調整剤、界面活性剤、紫外線吸収剤、酸化防止剤、光安定剤、無機フィラー、シランカップリング剤、コロイダルシリカ、消泡剤、湿潤剤、防錆剤等が挙げられる。これらは単独でも2種以上を併用しても良い。 The adhesive composition of the present invention may contain various known additives, if necessary. Additives are not particularly limited, and include, for example, surface conditioners, surfactants, ultraviolet absorbers, antioxidants, light stabilizers, inorganic fillers, silane coupling agents, colloidal silica, antifoaming agents, wetting agents, Examples include rust preventives. These may be used alone or in combination of two or more.
本発明の粘着剤組成物は、(A)成分、(B)成分及び(C)成分、必要に応じて、(D)成分、前記多官能モノマー及び添加剤を混合することによって得られる。混合手段及び混合順序は特に限定されない。また、(A)成分を(B)成分で希釈した場合は、(A)成分の(B)成分の溶液に、(C)成分、必要に応じて、(D)成分、前記モノマー及び添加剤を混合すればよい。 The adhesive composition of the present invention is obtained by mixing component (A), component (B), component (C), and, if necessary, component (D), the polyfunctional monomer, and additives. The mixing means and mixing order are not particularly limited. In addition, when the (A) component is diluted with the (B) component, the (C) component, if necessary, the (D) component, the monomers and additives mentioned above, are added to the solution of the (B) component of the (A) component. All you have to do is mix them.
本発明の粘着剤組成物は、実質的に無溶剤であるが、含有量として1質量%未満、好ましくは0.1質量%未満であれば、有機溶剤を含んでも良い。なお、ここでの有機溶剤とは、例えば、ベンゼン、トルエン、エチルベンゼン、n-プロピルベンゼン、t-ブチルベンゼン、o-キシレン、m-キシレン、p-キシレン、テトラリン、デカリン、芳香族ナフサ等の芳香族炭化水素;n-ヘキサン、n-ヘプタン、n-オクタン、イソオクタン、n-デカン等の脂肪族炭化水素;シクロヘキサン等の脂環族炭化水素;酢酸エチル、酢酸n-ブチル、酢酸n-アミル、酢酸2-ヒドロキシエチル、酢酸2-ブトキシエチル、酢酸3-メトキシブチル、安息香酸メチル等のエステル;アセトン、メチルエチルケトン、メチルイソブチルケトン、イソホロン、シクロヘキサノン、メチルシクロヘキサノン等のケトン;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル等のグリコールエーテル;例えば、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、イソブタノール、s-ブタノール、t-ブタノール等のアルコール等が挙げられる。 The adhesive composition of the present invention is substantially solvent-free, but may contain an organic solvent as long as the content is less than 1% by mass, preferably less than 0.1% by mass. Note that the organic solvents used here include aromatic solvents such as benzene, toluene, ethylbenzene, n-propylbenzene, t-butylbenzene, o-xylene, m-xylene, p-xylene, tetralin, decalin, and aromatic naphtha. Group hydrocarbons; aliphatic hydrocarbons such as n-hexane, n-heptane, n-octane, isooctane, n-decane; alicyclic hydrocarbons such as cyclohexane; ethyl acetate, n-butyl acetate, n-amyl acetate, Esters such as 2-hydroxyethyl acetate, 2-butoxyethyl acetate, 3-methoxybutyl acetate, methyl benzoate; Ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, isophorone, cyclohexanone, methyl cyclohexanone; ethylene glycol monomethyl ether, ethylene glycol Glycol ethers such as monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether; for example, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, s-butanol, t -Alcohols such as butanol can be mentioned.
本発明の粘着剤組成物は、活性エネルギー線を照射するに際して、光重合開始剤を配合する。光重合開始剤としては、特に限定されず、例えば、ベンゾイン化合物、アセトフェノン化合物、アシルホスフィンオキシド化合物、チタノセン化合物、チオキサントン化合物、オキシムエステル化合物等の光重合開始剤、アミンやキノン等の光増感剤等が挙げられ、より具体的には、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒドロキシ-1-[4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]フェニル]-2-メチル-プロパン-1-オン、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、ジフェニル(2,4,6-トリメチルベンゾイル)ホスフィンオキシド、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキシド、ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)-フェニル)チタニウム、1,2-オクタンジオン1-[4-(フェニルチオ)-2-(o-ベンゾイルオキシム)]、エタノン1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-1-(o-アセチルオキシム)等が挙げられる。これらは単独でも2種以上を組み合わせても良い。 The adhesive composition of the present invention contains a photopolymerization initiator upon irradiation with active energy rays. The photopolymerization initiator is not particularly limited, and includes, for example, photopolymerization initiators such as benzoin compounds, acetophenone compounds, acylphosphine oxide compounds, titanocene compounds, thioxanthone compounds, and oxime ester compounds, and photosensitizers such as amines and quinones. More specifically, 2,2-dimethoxy-1,2-diphenylethan-1-one, 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1-phenylpropane-1- one, 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1-[4-[4-(2-hydroxy- 2-Methyl-propionyl)-benzyl]phenyl]-2-methyl-propan-1-one, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-(dimethylamino )-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide, bis(2,4 ,6-trimethylbenzoyl)-phenylphosphine oxide, bis(η 5 -2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl) Titanium, 1,2-octanedione 1-[4-(phenylthio)-2-(o-benzoyloxime)], ethanone 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazole-3- yl]-1-(o-acetyloxime) and the like. These may be used alone or in combination of two or more.
光重合開始剤の含有量としては、特に限定されないが、粘着剤組成物の硬化性及び粘着剤層の高弾性率の点から、(A)~(D)成分の合計100重量部に対して、通常は0.1~10重量部程度、好ましくは0.2~7重量部程度、より好ましくは0.2~2重量部程度である。 The content of the photopolymerization initiator is not particularly limited, but from the viewpoint of curability of the adhesive composition and high elastic modulus of the adhesive layer, the content of the photopolymerization initiator is based on a total of 100 parts by weight of components (A) to (D). , usually about 0.1 to 10 parts by weight, preferably about 0.2 to 7 parts by weight, more preferably about 0.2 to 2 parts by weight.
本発明の硬化物は、前記粘着剤組成物を硬化させたものである。 The cured product of the present invention is obtained by curing the pressure-sensitive adhesive composition.
本発明の積層体は、基材の少なくとも片面に、前記硬化物を有するものである。 The laminate of the present invention has the cured product on at least one side of the base material.
本発明の積層体は、前記粘着剤組成物を基材に塗工後、活性エネルギー線を照射することにより得られる。 The laminate of the present invention can be obtained by applying the pressure-sensitive adhesive composition to a base material and then irradiating the base material with active energy rays.
基材としては、特に限定されないが、例えば、ポリエチレンテレフタレート(PET)、シクロオレフィンポリマー(COP)、ポリプロピレン、ポリブテン、ポリブタジエン、ポリメチルペンテン、ポリ塩化ビニル、塩化ビニル共重合体、ポリエチレンナフタレート、ポリブチレンテレフタレート、ポリウレタン、エチレン酢酸ビニル、アイオノマー樹脂、エチレン-(メタ)アクリル酸共重合体、エチレン-(メタ)アクリル酸エステル共重合体、ポリスチレン、ポリカーボネート、ポリイミド、フッ素系樹脂等が挙げられる。また、これらの架橋フィルム又は積層フィルムを使用しても良い。これらのフィルムは、未処理のもの、軽~重剥離処理が施されたもの、易接着層を備えたもののいずれも使用できる。 The base material is not particularly limited, but includes, for example, polyethylene terephthalate (PET), cycloolefin polymer (COP), polypropylene, polybutene, polybutadiene, polymethylpentene, polyvinyl chloride, vinyl chloride copolymer, polyethylene naphthalate, and Examples include butylene terephthalate, polyurethane, ethylene vinyl acetate, ionomer resin, ethylene-(meth)acrylic acid copolymer, ethylene-(meth)acrylic acid ester copolymer, polystyrene, polycarbonate, polyimide, fluororesin, and the like. Moreover, you may use these crosslinked films or laminated films. These films may be untreated, lightly or heavily peeled, or provided with an easily adhesive layer.
また、塗工方法としては、特に限定されず、例えば、アプリケーター、バーコーター、ロールコーター、ダイコーター、コンマコーター、ナイフコーター、グラビアコーター等が挙げられる。活性エネルギー線硬化型粘着剤組成物の塗工量も特に限定されず、通常は、硬化物の膜厚が10~500μm、好ましくは25~250μmとなるように塗工する。 Further, the coating method is not particularly limited, and examples thereof include an applicator, a bar coater, a roll coater, a die coater, a comma coater, a knife coater, a gravure coater, and the like. The amount of active energy ray-curable pressure-sensitive adhesive composition to be applied is not particularly limited, and it is usually applied so that the thickness of the cured product is 10 to 500 μm, preferably 25 to 250 μm.
活性エネルギー線としては、特に限定されず、例えば、紫外線、赤外線、可視光線等の光線、電子線、X線、α線、β線、γ線、中性子線等が挙げられる。本発明においては、光線が好ましく、紫外線がより好ましい。 The active energy rays are not particularly limited, and examples include light rays such as ultraviolet rays, infrared rays, and visible rays, electron beams, X-rays, α-rays, β-rays, γ-rays, and neutron beams. In the present invention, light is preferred, and ultraviolet light is more preferred.
紫外線の光源としては、特に限定されず、例えば、キセノンランプ、高圧水銀灯、メタルハライドランプ等が挙げられる。また、紫外線の積算光量及び搬送速度も特に限定されず、積算光量が通常100~3000mJ/cm2、搬送速度が通常5~50m/分程度である。 The ultraviolet light source is not particularly limited, and examples thereof include a xenon lamp, a high-pressure mercury lamp, a metal halide lamp, and the like. Further, the cumulative amount of ultraviolet light and the conveying speed are not particularly limited, and the cumulative amount of ultraviolet light is usually about 100 to 3000 mJ/cm 2 and the conveying speed is usually about 5 to 50 m/min.
また本発明は、基材の一方の面に前記粘着剤組成物の硬化物を有し、かつ他方の面にハードコート層を有する積層体も実施形態の1つである。 Further, one embodiment of the present invention is a laminate having a cured product of the pressure-sensitive adhesive composition on one side of the base material and a hard coat layer on the other side.
ハードコート層に使用するハードコート剤としては、例えば、アクリル樹脂、ウレタン樹脂、シリコーン樹脂、エポキシ樹脂等の各種公知のものを使用できる。また、ハードコート層の形成方法としては、前述の硬化物の形成方法と同一のものが挙げられる。また、ハードコート層の形成順序は、先に基材へハードコート剤を塗工して硬化させてから、ハードコート剤を塗工していない面に前記粘着剤組成物の硬化物を設けても良く、基材に前記粘着剤組成物の硬化物を設けてから、粘着剤を塗工していない面にハードコート剤を塗工して硬化させても良い。ハードコート層付きの積層フィルムの構成はハードコート層/基材フィルム/粘着剤層/剥離PETフィルムである。ハードコート層の膜厚も特に限定されず、通常は1~20μm、好ましくは1~10μmである。積層体の構成として、例えば、ハードコート層/基材フィルム/粘着剤層/ガラスとの構成が挙げられる。 As the hard coat agent used in the hard coat layer, various known hard coat agents such as acrylic resin, urethane resin, silicone resin, and epoxy resin can be used. Further, the method for forming the hard coat layer includes the same method as the method for forming the cured product described above. In addition, the order of forming the hard coat layer is such that the hard coat agent is first applied to the base material and cured, and then the cured product of the adhesive composition is provided on the surface not coated with the hard coat agent. Alternatively, after providing a cured product of the pressure-sensitive adhesive composition on the base material, a hard coat agent may be applied to the surface not coated with the pressure-sensitive adhesive and cured. The structure of the laminated film with a hard coat layer is hard coat layer/base film/adhesive layer/release PET film. The thickness of the hard coat layer is also not particularly limited, and is usually 1 to 20 μm, preferably 1 to 10 μm. Examples of the structure of the laminate include a structure of hard coat layer/base film/adhesive layer/glass.
以下、実施例及び比較例を通じて、本発明を具体的に説明する。なお、それらによって本発明の技術的範囲が限定されないことはもとよりである。実施例中の「部」及び「%」は特に断りがない限り、質量基準である。 Hereinafter, the present invention will be specifically explained through Examples and Comparative Examples. It goes without saying that the technical scope of the present invention is not limited thereby. "Parts" and "%" in the examples are based on mass unless otherwise specified.
製造例1
冷却管、撹拌機及び窒素導入管を備える反応装置に、数平均分子量2000のポリプロピレングリコール(商品名:「アデカポリエーテルP-2000」、ADEKA(株)製)(以下、PPG2000)856部、イソホロンジイソシアネート(以下、IPDI)119部、メトキノン(以下、MQ)0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、2-ヒドロキシエチルアクリレート(以下、HEA)25部を加え、70℃で2時間保温し、イソシアネート価(以下、NCO価)を測定して反応の完結を確認することにより、重量平均分子量が26,000、平均アクリロイル基数が2の(A-1)成分を得た。なお、NCO価は、JIS K 1603-1に準拠して測定した(以下同様)。
Manufacturing example 1
In a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen introduction tube, 856 parts of polypropylene glycol (trade name: "ADEKA Polyether P-2000", manufactured by ADEKA Corporation) (hereinafter referred to as PPG2000) having a number average molecular weight of 2000, and isophorone were added. 119 parts of diisocyanate (hereinafter referred to as IPDI), 0.4 parts of methoquinone (hereinafter referred to as MQ), and 0.1 part of stannous octylate were added, and the temperature was raised to 70°C and kept for 3 hours. An isocyanate group-terminated urethane prepolymer was obtained. Subsequently, 25 parts of 2-hydroxyethyl acrylate (hereinafter referred to as HEA) was added, kept at 70°C for 2 hours, and the isocyanate value (hereinafter referred to as NCO value) was measured to confirm the completion of the reaction, and the weight average molecular weight was determined. 26,000 and an average number of acryloyl groups of 2 was obtained. Note that the NCO value was measured in accordance with JIS K 1603-1 (the same applies hereinafter).
製造例2
冷却管、撹拌機及び窒素導入管を備える反応装置に、PPG2000 870部、IPDI113部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA17部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が39,000、平均アクリロイル基数が2の(A-2)成分を得た。
Manufacturing example 2
870 parts of PPG2000, 113 parts of IPDI, 0.4 parts of MQ, and 0.1 part of stannous octylate were added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen inlet tube, and the temperature was raised to 70°C and kept for 3 hours. After that, an isocyanate group-terminated urethane prepolymer as an intermediate was obtained. Subsequently, 17 parts of HEA was added, kept at 70°C for 2 hours, and the completion of the reaction was confirmed by measuring the NCO value. (A-2) with a weight average molecular weight of 39,000 and an average number of acryloyl groups of 2 was obtained. Got the ingredients.
製造例3
冷却管、撹拌機及び窒素導入管を備える反応装置に、PPG2000 860部、IPDI119部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA13部及びn-ブタノール8部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が28,000、平均アクリロイル基数が1の(A-3)成分を得た。
Manufacturing example 3
860 parts of PPG2000, 119 parts of IPDI, 0.4 parts of MQ, and 0.1 part of stannous octylate were added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen introduction tube, and the temperature was raised to 70°C and kept at the temperature for 3 hours. After that, an isocyanate group-terminated urethane prepolymer as an intermediate was obtained. Subsequently, 13 parts of HEA and 8 parts of n-butanol were added, kept at 70°C for 2 hours, and the completion of the reaction was confirmed by measuring the NCO value. As a result, the weight average molecular weight was 28,000 and the average number of acryloyl groups was 1. Component (A-3) was obtained.
製造例4
冷却管、撹拌機及び窒素導入管を備える反応装置に、数平均分子量2,000のポリ(3-メチル-1,5-ペンチレンアジペート)グリコール(商品名:「クラレポリオールP2010」、(株)クラレ製)(以下、P2010)856部、IPDI119部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA25部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が27,000、平均アクリロイル基数が2の(A-4)成分を得た。
Production example 4
Poly(3-methyl-1,5-pentylene adipate) glycol (trade name: "Kuraray Polyol P2010", manufactured by Co., Ltd.) with a number average molecular weight of 2,000 was added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen introduction tube. (manufactured by Kuraray) (hereinafter referred to as P2010), 856 parts of IPDI, 119 parts of MQ, and 0.1 part of stannous octylate were added, and the temperature was raised to 70°C and kept for 3 hours, and then the isocyanate intermediate was added. A group-terminated urethane prepolymer was obtained. Subsequently, 25 parts of HEA was added, kept at 70°C for 2 hours, and the completion of the reaction was confirmed by measuring the NCO value. Got the ingredients.
製造例5
冷却管、撹拌機及び窒素導入管を備える反応装置に、PPG2000 870部、IPDI113部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA8部及び、ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレートの混合物(商品名:「アロニックスM-306」、東亞合成(株)製、ペンタエリスリトールトリアクリレートの含有重量比率65~70%)9部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が39,000、平均アクリロイル基数が3の(A-5)成分を得た。
Manufacturing example 5
870 parts of PPG2000, 113 parts of IPDI, 0.4 parts of MQ, and 0.1 part of stannous octylate were added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen inlet tube, and the temperature was raised to 70°C and kept for 3 hours. After that, an isocyanate group-terminated urethane prepolymer as an intermediate was obtained. Subsequently, 8 parts of HEA and a mixture of pentaerythritol triacrylate/pentaerythritol tetraacrylate (trade name: "Aronix M-306", manufactured by Toagosei Co., Ltd., weight ratio of pentaerythritol triacrylate 65 to 70%) 9 By adding 50% of the mixture, keeping it warm at 70°C for 2 hours, and confirming the completion of the reaction by measuring the NCO value, component (A-5) with a weight average molecular weight of 39,000 and an average number of acryloyl groups of 3 was obtained. .
比較製造例1
冷却管、撹拌機及び窒素導入管を備える反応装置に、PPG2000 827部、IPDI115部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA7部及び、ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレートの混合物(商品名:「アロニックスM-306」、東亞合成(株)製、ペンタエリスリトールトリアクリレートの含有重量比率65~70%)51部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が17,000、平均アクリロイル基数が4.8の(E-1)成分を得た。
Comparative manufacturing example 1
827 parts of PPG2000, 115 parts of IPDI, 0.4 parts of MQ, and 0.1 part of stannous octylate were added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen inlet tube, and the temperature was raised to 70°C and kept for 3 hours. After that, an isocyanate group-terminated urethane prepolymer as an intermediate was obtained. Subsequently, 7 parts of HEA and a mixture of pentaerythritol triacrylate/pentaerythritol tetraacrylate (trade name: "Aronix M-306", manufactured by Toagosei Co., Ltd., weight ratio of pentaerythritol triacrylate 65 to 70%) 51 Component (E-1) with a weight average molecular weight of 17,000 and an average number of acryloyl groups of 4.8 was obtained by adding 50% of the weight average molecular weight of 17,000 and keeping the temperature at 70°C for 2 hours, and confirming the completion of the reaction by measuring the NCO value. Obtained.
比較製造例2
冷却管、撹拌機及び窒素導入管を備える反応装置に、PPG2000 747部、IPDI166部、MQ0.4部、及びオクチル酸第一錫0.1部を加え、70℃まで昇温して3時間保温した後、中間体であるイソシアネート基末端ウレタンプレポリマーを得た。続いて、HEA87部を加え、70℃で2時間保温し、NCO価を測定して反応の完結を確認することにより、重量平均分子量が8,800、平均アクリロイル基数が2の(E-2)成分を得た。
Comparative manufacturing example 2
747 parts of PPG2000, 166 parts of IPDI, 0.4 parts of MQ, and 0.1 part of stannous octylate were added to a reaction apparatus equipped with a cooling tube, a stirrer, and a nitrogen inlet tube, and the temperature was raised to 70°C and kept for 3 hours. After that, an isocyanate group-terminated urethane prepolymer as an intermediate was obtained. Subsequently, 87 parts of HEA was added, kept at 70°C for 2 hours, and the completion of the reaction was confirmed by measuring the NCO value. Got the ingredients.
実施例1
(A-1)成分、(B)成分としてイソボルニルアクリレート(以下、IBOA)、(C)成分として4-ヒドロキシブチルアクリレート(以下、4-HBA)、並びに光重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(商品名:「Omnirad184」、IGM Resins社製)及びジフェニル(2,4,6-トリメチルベンゾイル)ホスフィンオキシド(商品名:「JR CURE TPO」、アーク(株)製)を表1に示す含有比率で混合し、活性エネルギー線硬化型粘着剤組成物を得た。
Example 1
(A-1) component, isobornyl acrylate (hereinafter referred to as IBOA) as the (B) component, 4-hydroxybutyl acrylate (hereinafter referred to as 4-HBA) as the (C) component, and 1-hydroxycyclohexyl as the photopolymerization initiator. Phenyl ketone (trade name: "Omnirad184", manufactured by IGM Resins) and diphenyl (2,4,6-trimethylbenzoyl)phosphine oxide (trade name: "JR CURE TPO", manufactured by Arc Co., Ltd.) are shown in Table 1. They were mixed at the same content ratio to obtain an active energy ray-curable adhesive composition.
実施例2~9、比較例1~7
表1に示す組成及び含有比率で混合し、活性エネルギー線硬化型粘着剤組成物をそれぞれ得た。
Examples 2 to 9, Comparative Examples 1 to 7
The compositions and content ratios shown in Table 1 were mixed to obtain active energy ray-curable pressure-sensitive adhesive compositions.
(ハードコート剤の調製)
ジペンタエリスリトールペンタアクリレート及びジペンタエリスリトールヘキサアクリレートの混合物(商品名:「NKエステルA-9550」、新中村化学(株)製)500部、光重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(商品名:「Omnirad184」、IGM Resins社製)10部、並びに希釈溶剤としてメチルエチルケトン500部を混合してハードコート剤を調製した。
(Preparation of hard coat agent)
500 parts of a mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate (trade name: "NK Ester A-9550", manufactured by Shin Nakamura Chemical Co., Ltd.), 1-hydroxycyclohexylphenyl ketone (trade name) as a photopolymerization initiator A hard coat agent was prepared by mixing 10 parts of "Omnirad 184" (manufactured by IGM Resins) and 500 parts of methyl ethyl ketone as a diluting solvent.
各実施例及び比較例の活性エネルギー線硬化型粘着剤組成物について、以下の項目を評価した。結果を表1に示す。 The following items were evaluated for the active energy ray-curable adhesive compositions of each Example and Comparative Example. The results are shown in Table 1.
100μm厚のポリエステルフィルム(商品名:「コスモシャインA4100」、東洋紡(株)製)(以下、A4100)の易密着処理面に前記ハードコート剤を10μmの膜厚になるようにバーコーターで塗布し、80℃で1分乾燥した後、120W/cmの高圧水銀ランプ(岩崎電気(株)製)を用いて、100mJ/cm2の紫外線を照射した。次に得られたハードコート層付きのPETフィルムの裏面に、実施例1の粘着剤組成物を50μmの膜厚になるようにコンマーコーターで塗布し、さらにその上に50μm厚の軽剥離処理ポリエステルフィルム(商品名:「SP-PET-01-38BU」、パナック(株)製)(以下、剥離PET)を貼り合わせた後、120W/cmの高圧水銀ランプ(岩崎電気(株)製)を用いて、剥離PET側から、積算光量900mJ/cm2を設定して紫外線を照射し、積層体(1)を作製した(図1参照)。次に積層体(1)から剥離PETを剥がした後、粘着剤層側をガラス板に2kgローラーで貼り合わせて、積層体(2)(A4100/粘着剤層/ガラス板)を作製し(図2参照)、温度25℃、湿度50%の条件で24時間放置した。実施例2~9、比較例1~7の粘着剤組成物についても同様に積層体をそれぞれ作製した。なお、得られる積層体(1)及び(2)の層構成をそれぞれ図3と図4に示す。 The hard coating agent was applied to the adhesion treated surface of a 100 μm thick polyester film (trade name: "Cosmoshine A4100", manufactured by Toyobo Co., Ltd., hereinafter referred to as A4100) using a bar coater to a film thickness of 10 μm. After drying at 80° C. for 1 minute, 100 mJ/cm 2 of ultraviolet light was irradiated using a 120 W/cm high-pressure mercury lamp (manufactured by Iwasaki Electric Co., Ltd.). Next, the pressure-sensitive adhesive composition of Example 1 was applied to the back side of the obtained PET film with a hard coat layer using a commer coater to a film thickness of 50 μm, and then a 50 μm thick light-release treated polyester After laminating a film (product name: "SP-PET-01-38BU", manufactured by Panac Co., Ltd.) (hereinafter referred to as "released PET"), using a 120 W/cm high-pressure mercury lamp (manufactured by Iwasaki Electric Co., Ltd.) Then, ultraviolet rays were irradiated from the peeled PET side at a cumulative light intensity of 900 mJ/cm 2 to produce a laminate (1) (see FIG. 1). Next, after peeling off the release PET from the laminate (1), the adhesive layer side was bonded to a glass plate using a 2 kg roller to produce a laminate (2) (A4100/adhesive layer/glass plate) (Fig. 2), and was left for 24 hours at a temperature of 25° C. and a humidity of 50%. Laminates were similarly produced for the pressure-sensitive adhesive compositions of Examples 2 to 9 and Comparative Examples 1 to 7, respectively. The layer structures of the resulting laminates (1) and (2) are shown in FIGS. 3 and 4, respectively.
<粘着力>
各積層体(2)を幅25mmに切り出し、シングルコラム型材料試験機(商品名:「STA-1225」、(株)エー・アンド・デイ製)を用いて、積層体をガラス板から180°方向に300mm/分の速度で剥離して、粘着力(単位:mN/25mm)を測定した。数値が大きいほど、高い粘着力を有することを示す。
<Adhesive strength>
Cut out each laminate (2) to a width of 25 mm, and use a single column material testing machine (product name: "STA-1225", manufactured by A&D Co., Ltd.) to test the laminate at a 180° angle from the glass plate. The adhesive force (unit: mN/25 mm) was measured by peeling in the direction at a speed of 300 mm/min. The larger the value, the higher the adhesive strength.
<鉛筆硬度>
JIS K5600-5-4に準拠して、硬度がHBの鉛筆で、積層体(2)のハードコート層の表面に荷重500gをかけて、傷の有無を目視で確認した。この操作を5回行い、傷が付いた回数を測定値とした。傷が付いた回数が2回以下のときを良好とした。また、硬度がFの鉛筆でも同様の方法で測定した。
<Pencil hardness>
In accordance with JIS K5600-5-4, a load of 500 g was applied to the surface of the hard coat layer of the laminate (2) using a pencil having a hardness of HB, and the presence or absence of scratches was visually confirmed. This operation was performed 5 times, and the number of scratches was taken as the measured value. A case where the number of scratches was 2 or less was considered good. A pencil with hardness F was also measured in the same manner.
<耐久性>
各積層体を、温度85℃、湿度85%の条件で恒温恒湿槽中に500時間静置した後、硬化物の耐久性を以下の基準で評価した。
<評価基準>
○:基材の剥がれ、硬化物の位置ズレ、硬化物中の気泡、硬化物の白化のいずれもなし
×:基材の剥がれ、硬化物の位置ズレ、硬化物中の気泡、硬化物の白化の少なくとも1つの欠陥が発生
<Durability>
After each laminate was allowed to stand in a constant temperature and humidity bath for 500 hours at a temperature of 85° C. and a humidity of 85%, the durability of the cured product was evaluated based on the following criteria.
<Evaluation criteria>
○: No peeling of the base material, misalignment of the cured product, bubbles in the cured product, or whitening of the cured product ×: Peeling of the base material, misalignment of the cured product, bubbles in the cured product, or whitening of the cured product at least one defect occurs
<貯蔵弾性率>
各粘着剤組成物を、75μm厚の重剥離処理ポリエステルフィルム(パナック(株)製、商品名:「SP-PET-03-75BU」)上に、硬化後の膜厚が200μmとなるように塗布し、塗布層に38μm厚の軽剥離処理ポリエステルフィルム(パナック(株)製、商品名:「SP-PET-01-38BU」)の剥離処理面を貼り合わせる。次いで、大気中、120W/cmの高圧水銀ランプ(岩崎電気(株)製)を用いて、照射強度100mW/cm2、積算光量900mJ/cm2を設定して紫外線を照射し、粘着剤層を有する積層体(軽剥離処理ポリエステルフィルム/粘着剤層/重剥離処理ポリエステルフィルム)を作製した。次に、前記積層体から1cm×1cmの試験片を切り取った後、軽剥離処理ポリエステルフィルムと重剥離処理ポリエステルフィルムを剥がした。これと同様の方法で粘着剤層を5枚作製した後に積層し、膜厚1mm程度の粘着剤層を作製した。市販のレオメータ(製品名:「MCR302」、アントンパール社製)により前記粘着剤層(膜厚1mm程度)の動的粘弾性を以下の条件で測定し、得られた値より温度25℃における貯蔵弾性率G’(単位:MPa)を求めた。
<Storage modulus>
Each adhesive composition was applied onto a 75 μm thick heavy release treated polyester film (manufactured by Panac Co., Ltd., trade name: “SP-PET-03-75BU”) so that the film thickness after curing was 200 μm. Then, the release-treated side of a 38 μm thick lightly release-treated polyester film (manufactured by Panac Co., Ltd., trade name: "SP-PET-01-38BU") was attached to the coating layer. Next, ultraviolet rays were irradiated in the atmosphere using a 120 W/cm high-pressure mercury lamp (manufactured by Iwasaki Electric Co., Ltd.) at an irradiation intensity of 100 mW/cm 2 and an integrated light amount of 900 mJ/cm 2 to coat the adhesive layer. A laminate (light release treated polyester film/adhesive layer/heavy release treated polyester film) was prepared. Next, a 1 cm x 1 cm test piece was cut from the laminate, and then the light release treated polyester film and the heavy release treated polyester film were peeled off. Five adhesive layers were prepared in a similar manner and then laminated to form an adhesive layer with a thickness of about 1 mm. The dynamic viscoelasticity of the adhesive layer (approximately 1 mm thick) was measured using a commercially available rheometer (product name: "MCR302", manufactured by Anton Paar) under the following conditions, and from the obtained value it was determined that storage at a temperature of 25 ° C. The elastic modulus G' (unit: MPa) was determined.
変形モード:ねじり
測定周波数:1Hz
歪:0.01~1%AUTO設定
昇温速度 :3℃/分
測定温度 :-50~100℃
形 状 :パラレルプレート 8.0mmφ
Deformation mode: Torsion Measurement frequency: 1Hz
Distortion: 0.01~1% AUTO setting Temperature increase rate: 3℃/min Measurement temperature: -50~100℃
Shape: Parallel plate 8.0mmφ
本明細書において、貯蔵弾性率(G’)は、荷重サイクルを通じて蓄積される最大エネルギーに比例する値であり、粘着剤層の剛性を表す。なお、剛性とは、曲げやねじり等の外力に対する変形のしづらさのことである。温度25℃及び1Hzにおける貯蔵弾性率の数値が大きいほど、粘着剤層の剛性が高いことを意味する。本発明の粘着剤層としては、25℃及び1Hzにおける貯蔵弾性率G’が0.5MPa以上であると、本発明の粘着剤層を含む積層体が、ハードコート層の硬度の低下を防ぐため好ましい。 As used herein, storage modulus (G') is a value that is proportional to the maximum energy stored over a loading cycle and represents the stiffness of the adhesive layer. Note that rigidity refers to the difficulty of deformation due to external forces such as bending and torsion. The larger the value of the storage modulus at a temperature of 25° C. and 1 Hz, the higher the rigidity of the adhesive layer. The adhesive layer of the present invention has a storage modulus G' of 0.5 MPa or more at 25° C. and 1 Hz, so that the laminate including the adhesive layer of the present invention can prevent a decrease in the hardness of the hard coat layer. preferable.
表1の成分記号及び略号は以下の化合物を意味する。
<(A)成分>
・(A-1)~(A-5):製造例1~5のポリウレタン(メタ)アクリレート(複合同順)
・(E-1)~(E-2):比較製造例1、2のポリウレタン(メタ)アクリレート(複合同順)
<(B)成分>
・IBOA:イソボルニルアクリレート、商品名:「ライトアクリレートIB-XA」、共栄社化学(株)製(Tg=94℃)
・TMCHA:3,3,5-トリメチルシクロヘキシルアクリレート、商品名:「ビスコート#196」、大阪有機化学工業(株)製(Tg:52℃)
<その他のモノマー>
・2EHA:2-エチルヘキシルアクリレート、三菱ケミカル(株)製(Tg:-70℃)
・CHA:シクロヘキシルアクリレート(Tg:15℃)、商品名:「ビスコート#155」、大阪有機化学工業(株)製
<(C)成分>
・4-HBA:4-ヒドロキシブチルアクリレート
・HEA:2-ヒドロキシエチルアクリレート
<(D)成分>
KE-100:不均化ロジンエステル(荒川化学工業(株)製、商品名:「パインクリスタルKE-100」)
<光重合開始剤>
・Omni184:1-ヒドロキシシクロヘキシルフェニルケトン(商品名:「Omnirad184」、IGM Resins社製)
・TPO:ジフェニル(2,4,6-トリメチルベンゾイル)ホスフィンオキシド(商品名:「JR CURE TPO」、アーク(株)製)
The component symbols and abbreviations in Table 1 mean the following compounds.
<(A) component>
・(A-1) to (A-5): Polyurethane (meth)acrylates of Production Examples 1 to 5 (same order of composites)
・(E-1) to (E-2): Polyurethane (meth)acrylate of Comparative Production Examples 1 and 2 (composite same order)
<(B) component>
・IBOA: Isobornyl acrylate, product name: "Light acrylate IB-XA", manufactured by Kyoeisha Chemical Co., Ltd. (Tg = 94°C)
・TMCHA: 3,3,5-trimethylcyclohexyl acrylate, trade name: "Viscoat #196", manufactured by Osaka Organic Chemical Industry Co., Ltd. (Tg: 52°C)
<Other monomers>
・2EHA: 2-ethylhexyl acrylate, manufactured by Mitsubishi Chemical Corporation (Tg: -70°C)
・CHA: Cyclohexyl acrylate (Tg: 15°C), product name: "Viscoat #155", manufactured by Osaka Organic Chemical Industry Co., Ltd. <(C) component>
・4-HBA: 4-hydroxybutyl acrylate ・HEA: 2-hydroxyethyl acrylate <(D) component>
KE-100: Disproportionated rosin ester (manufactured by Arakawa Chemical Co., Ltd., trade name: "Pine Crystal KE-100")
<Photopolymerization initiator>
・Omni184: 1-hydroxycyclohexylphenyl ketone (trade name: "Omnirad184", manufactured by IGM Resins)
・TPO: diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide (product name: "JR CURE TPO", manufactured by Arc Co., Ltd.)
1 粘着シート(ハードコート層/基材/粘着層/剥離シート)
2 積層体(ハードコート層/基材/粘着層/ガラス)
3a ハードコート剤
3b ハードコート層
4 基材(100μmPETフィルム)
5a 粘着剤組成物
5b 粘着剤層
6 剥離処理PETフィルム
7 被着体(ガラス)
1 Adhesive sheet (hard coat layer/base material/adhesive layer/release sheet)
2 Laminate (hard coat layer/base material/adhesive layer/glass)
3a Hard coat agent 3b Hard coat layer 4 Base material (100 μm PET film)
5a Adhesive composition 5b Adhesive layer 6 Release-treated PET film 7 Adherent (glass)
Claims (8)
ホモポリマーとした場合のガラス転移温度が40℃以上である、分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有さないモノマー(B)(窒素原子及び不飽和結合を有する単官能モノマーを除く。)と、
分子内にエチレン性不飽和二重結合を1つ有し、かつヒドロキシ基を有するモノマー(C)
とを含み、(A)成分、(B)成分及び(C)成分の合計100質量%中に、(B)成分の含有比率が35~75質量%であり、
(a1)成分が、ポリエーテルポリオールである、活性エネルギー線硬化型粘着剤組成物(スチレン樹脂を含むものを除く)。 It is a reaction product of polyol (a1), polyisocyanate (a2), and mono(meth)acrylate (a3-1) having a hydroxy group or mono(meth)acrylate (a3-2) having an isocyanate group, and has one molecule. A polyurethane (meth)acrylate (A) having an average number of (meth)acryloyl groups of 1 to 4 and a weight average molecular weight of 26,000 to 90,000;
Monomer (B) having one ethylenically unsaturated double bond in the molecule and having no hydroxyl group and having a glass transition temperature of 40°C or higher when made into a homopolymer (nitrogen atom and unsaturated bond ) ) , and
Monomer (C) having one ethylenically unsaturated double bond and a hydroxy group in the molecule
and the content ratio of component (B) is 35 to 75% by mass in the total of 100% by mass of component (A), component (B) and component (C),
An active energy ray-curable adhesive composition (excluding those containing styrene resin) in which the component (a1) is a polyether polyol .
A laminate having the adhesive layer according to claim 5 or 6 on one side of a base material and a hard coat layer on the other side.
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