JP7398034B1 - Reducing materials for gas pressure welding, tools for processing the same, and gas pressure welding methods - Google Patents

Reducing materials for gas pressure welding, tools for processing the same, and gas pressure welding methods Download PDF

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JP7398034B1
JP7398034B1 JP2023095666A JP2023095666A JP7398034B1 JP 7398034 B1 JP7398034 B1 JP 7398034B1 JP 2023095666 A JP2023095666 A JP 2023095666A JP 2023095666 A JP2023095666 A JP 2023095666A JP 7398034 B1 JP7398034 B1 JP 7398034B1
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政勇 村吉
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MURAYOSHI GAS PRESSURE WELDING INDUSTRY CO., LTD.
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Abstract

【課題】ガス圧接用還元材を固定側の鋼材等の被圧接材の先端部に装着する際に、各被圧接材の先端面の隙間が狭い状態での被圧接材の先端部への装着を可能にして、先端面の隙間を広く設定しなければならない場合のような隙間の調整作業の煩雑さを軽減することにより、ガス圧接作業を容易に行うことができる、ガス圧接用還元材を提供する。【解決手段】ガス圧接用還元材A1は、熱可塑性樹脂製で、被圧接材の圧接側の先端部に対し外嵌め可能なキャップ体1aを備えており、キャップ体1aの胴部10には、キャップ体1aの天板11に沿って所定の厚みで周方向へ被圧接材に嵌め込み可能な幅で切り縁120が設けられ、切り縁120に続けて胴部10の残りの厚み部分に、天板11に対して略直角に裾端部まで切り縁122、123が設けられて、嵌込口部12が形成してある。【選択図】図1[Problem] When attaching a reducing material for gas pressure welding to the tip of a material to be pressure welded such as steel on the stationary side, the gap between the tip surfaces of each material to be pressure welded is narrow. A reducing material for gas pressure welding that makes gas pressure welding work easier by reducing the complexity of gap adjustment work when the gap between the tip surfaces must be set wide. provide. [Solution] A reducing material A1 for gas pressure welding is made of thermoplastic resin and includes a cap body 1a that can be externally fitted onto the tip of the pressure welding side of the material to be pressure welded. A cut edge 120 is provided along the top plate 11 of the cap body 1a with a predetermined thickness and a width that allows it to be fitted into the press-welded material in the circumferential direction, and following the cut edge 120, the remaining thickness of the body 10 is Cut edges 122 and 123 are provided approximately at right angles to the top plate 11 up to the hem end, thereby forming a fitting opening 12. [Selection diagram] Figure 1

Description

本発明は、ガス圧接用還元材、その加工用工具及びガス圧接工法に関するものである。詳しくは、ガス圧接用還元材を被圧接材の先端部に装着する際に、各被圧接材の先端面の隙間が狭い状態での被圧接材の先端部への装着を可能にして、先端面の隙間を広く設定しなければならない場合のような隙間の調整作業の煩雑さを軽減することにより、ガス圧接作業を容易に行うことができる、ガス圧接用還元材、その加工用工具及びガス圧接工法に関する。 The present invention relates to a reducing material for gas pressure welding, a tool for processing the same, and a gas pressure welding method. In detail, when attaching the reducing material for gas pressure welding to the tip of the pressure welded material, it is possible to attach it to the tip of the pressure welded material in a state where the gap between the tip surfaces of each pressure welded material is narrow. Reducing materials for gas pressure welding, tools for processing the gas, and gas welding materials that make it easier to perform gas pressure welding work by reducing the complexity of gap adjustment work when the gap between surfaces must be set wide. Regarding pressure welding method.

鉄筋等の鋼材の圧接は、鉛直方向又は水平方向に配した二本の鋼材を、中心軸を共通にして先端面同士を当接させた後、可動側の鋼材に所定の圧力を加えて上限の圧力になったところで当接部分の周りをガスの炎で加熱し、加熱部の温度が塑性変形する温度になると、圧接部が太く変形し、いわゆるコブが形成されて完了する。 For pressure welding of steel materials such as reinforcing bars, two steel materials arranged vertically or horizontally are brought into contact with their end surfaces with a common center axis, and then a predetermined pressure is applied to the movable steel material to reach the upper limit. When the pressure reaches , the area around the abutting part is heated with a gas flame, and when the temperature of the heated part reaches a temperature at which plastic deformation occurs, the pressure welding part deforms thickly and a so-called bump is formed.

また、鋼材の圧接においては、多くの場合、より強固な圧接を行うために、ガス圧接用の還元材が使用されている。ガス圧接用の還元材は、二本の鋼材を対向させてガス圧接する際に、接合する端面間に挟み込んで、又は端面の近傍に配して使用されるもので、例えば特許文献1に示すような「ガス圧接用環体を内蔵した環体保持部材」がある。 Further, in pressure welding of steel materials, in many cases, a reducing agent for gas pressure welding is used in order to achieve stronger pressure welding. A reducing agent for gas pressure welding is used by sandwiching it between the end faces to be joined or disposing it near the end faces when two steel materials are faced to each other and gas pressure welded, and is used, for example, as shown in Patent Document 1. There is a ``ring body holding member with a built-in ring body for gas pressure welding''.

この環体保持部材は、端面と略同形状で鋼材と略同材料で形成されてガス抜き部を有する環体と、底面側に環体が収納される環体設置空間を有する突出部及びそれに連結し鋼材の外形に接触して取付けるための凸部とを有する合成樹脂製の保持容器と、保持容器の環体設置空間に冠着し環体の回転を止める合成樹脂製の蓋体とを備える。 This ring body holding member includes a ring body that has substantially the same shape as the end face, is made of substantially the same material as steel, and has a gas vent, a protrusion portion that has a ring installation space on the bottom side in which the ring body is accommodated, and A holding container made of synthetic resin has a convex portion for connecting and attaching in contact with the outer shape of the steel material, and a lid body made of synthetic resin that is attached to the ring body installation space of the holding container and stops the rotation of the ring body. Be prepared.

従来の環体保持部材は、この構成を有することにより、保持容器内に蓋体で環体の回転を止めることにより、ガス抜き部の位置を所定の位置に確実に設定して、環体の鋼材の端部へのセット作業を極めて簡単かつ安全に行うことができるというものである。 The conventional ring body holding member has this configuration, and by stopping the rotation of the ring body with a lid inside the holding container, the position of the gas venting part can be reliably set at a predetermined position, and the ring body can be fixed. This makes it possible to perform the setting work on the edge of the steel material extremely easily and safely.

特開2011-177780号公報Japanese Patent Application Publication No. 2011-177780

しかしながら、この環体保持部材は、図1等で表されているように、保持容器が合成樹脂製の薄いシートで形成されており、全体が軽量であるため、屋外で作業をするとき等、突発的な強い風で鋼材の先端部から外れて飛ばされてしまうことがある。或いは、作業者が鋼材の当接部の周りで作業する際に、過って環体保持部材に手袋を引っ掛ける等して、外してしまうこともある。 However, as shown in Fig. 1, etc., this ring holding member has a holding container made of a thin synthetic resin sheet and is lightweight as a whole, so it is difficult to use when working outdoors. A sudden strong wind may cause it to come off the tip of the steel material and be blown away. Alternatively, when an operator works around the abutting portion of the steel material, the operator may accidentally catch the glove on the ring holding member and take it off.

具体的には、従来、環体保持部材を使用して鋼材の圧接を行う際には、まず固定側の鋼材と可動側の鋼材の先端面の隙間の間隔を、環体保持部材の保持容器が通るように、その高さと同等の間隔に設定している。環体保持部材をセットする際には、各鋼材の先端面の隙間から環体保持部材を入れて、固定側の鋼材の先端部に装着し、この環体保持部材の底部を挟むために、圧接機の油圧シリンダーによって可動側の鋼材の先端面を固定側の鋼材の先端面に接近させる。 Specifically, conventionally, when press-welding steel materials using a ring holding member, first the gap between the tip surfaces of the steel material on the fixed side and the steel material on the movable side is adjusted using the holding container of the ring body holding member. The distance is set to be equal to the height so that it can pass through. When setting the ring body holding member, insert the ring body holding member through the gap between the tip surfaces of each steel member, attach it to the tip of the steel member on the fixed side, and insert the ring body holding member in order to sandwich the bottom of the ring body holding member. The hydraulic cylinder of the pressure welding machine brings the tip end surface of the movable steel material closer to the tip end surface of the fixed steel material.

しかし、このタイミングで風が強く吹いたり、或いは作業者が触れてしまったりして、環体保持部材が鋼材の先端部から外れて隙間を通り抜けて落ちてしまうことがある。この場合、環体保持部材が隙間を通り抜けた後も、可動側の鋼材は固定側の鋼材方向へ動くので、その先端面が固定側の鋼材の先端面に当たって先端面間に隙間がない状態となる。 However, at this timing, if the wind blows strongly or if the worker touches it, the ring holding member may come off the tip of the steel material, pass through the gap, and fall. In this case, even after the ring holding member passes through the gap, the steel on the movable side moves toward the steel on the fixed side, so its tip surface hits the tip surface of the steel on the fixed side, and there is no gap between the tip surfaces. Become.

そして、環体保持部材を改めて固定側の鋼材の先端部に装着するためには、可動側の鋼材を固定側の鋼材の先端面に当たっている位置から、再度当初の位置まで戻して、各鋼材の先端面の隙間に環体保持部材が通るようにし、その位置で鋼材を一旦固定する作業をしなくてはならない。この各鋼材の先端面の隙間を確保する作業は、非常に手間のかかる面倒な作業であり、特に作業負担が大きくなる、隙間が大きな場合は尚更である。 In order to reattach the ring holding member to the tip of the steel on the fixed side, move the steel on the movable side from the position where it is in contact with the tip of the steel on the fixed side to its original position again. The ring body holding member must be passed through the gap in the tip, and the steel material must be temporarily fixed in that position. The task of ensuring a gap between the tip surfaces of each steel material is a very time-consuming and troublesome task, especially when the gap is large, which increases the workload.

本発明は、以上の点を鑑みて創案されたものであり、ガス圧接用還元材(環体保持部材)を被圧接材(鋼材)の先端部に装着する際に、各被圧接材の先端面の隙間が狭い状態での被圧接材の先端部への装着を可能にして、先端面の隙間を広く設定しなければならない場合のような隙間の調整作業の煩雑さを軽減することにより、ガス圧接作業を容易に行うことができる、ガス圧接用還元材、その加工用工具及びガス圧接工法を提供することを目的とする。 The present invention was devised in view of the above points, and when attaching the reducing material for gas pressure welding (ring body holding member) to the tip of the material to be pressure welded (steel material), the tip of each material to be pressure welded (steel material) By making it possible to attach the material to be pressure welded to the tip with a narrow gap between the surfaces, it reduces the complexity of adjusting the gap when the gap between the tip surfaces must be set wide. It is an object of the present invention to provide a reducing material for gas pressure welding, a tool for processing the same, and a gas pressure welding method that can easily perform gas pressure welding work.

〔1〕上記の目的を達成するために、本発明は、被圧接材の先端部に外嵌め可能な樹脂製のキャップ体を備えており、該キャップ体の胴部には、前記被圧接材に側面から嵌め込み可能な嵌込口部が形成してあるガス圧接用還元材である。 [1] In order to achieve the above object, the present invention includes a resin cap body that can be externally fitted onto the tip of the pressure welded material, and the body of the cap body is provided with the pressure welded material. This is a reducing material for gas pressure welding that has a fitting opening that can be fitted from the side.

樹脂製のキャップ体は、鋼材等の被圧接材の先端部に外嵌め可能である。キャップ体は、所定の変形性及び可撓性を有しているので、被圧接材への外嵌めによる装着を容易に行うことができ、寸法を適宜設定しておけば、装着後もその状態を維持することが可能である。 The resin cap body can be externally fitted onto the tip of a press-welded material such as a steel material. Since the cap body has a certain degree of deformability and flexibility, it can be easily attached to the material to be pressed by external fitting, and if the dimensions are set appropriately, it will remain in that state even after attachment. It is possible to maintain

また、キャップ体の胴部には、前記被圧接材に側面から嵌め込み可能な嵌込口部が形成してあるので、被圧接材の先端部の隙間が狭い場合でも、ガス圧接用還元材を被圧接材に側面から嵌め込んで装着することができる。なお、被圧接材の先端部の隙間が広い場合にも、先端部に装着して還元材としての使用が可能である。 In addition, since the body of the cap body is formed with a fitting opening that can be fitted into the material to be pressure welded from the side, the reducing material for gas pressure welding can be used even if the gap at the tip of the material to be pressure welded is narrow. It can be attached to the pressure welded material by fitting it from the side. Note that even if the gap at the tip of the pressure-welded material is wide, it can be attached to the tip and used as a reducing agent.

〔2〕本発明のガス圧接用還元材は、前記嵌込口部が、前記キャップ体の天部に沿って所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で切り縁が設けられ、該切り縁に続けて前記胴部の残りの厚み部分に、前記天部に対して所定の角度で、又は所定の形状で裾端部まで切り縁が設けられて形成してある構成とすることもできる。 [2] In the reducing material for gas pressure welding of the present invention, the fitting opening portion has a cut edge with a width that allows it to be fitted from the side into the material to be pressure welded in the circumferential direction with a predetermined thickness along the top of the cap body. Continuing from the cut edge, a cut edge is formed in the remaining thickness of the body at a predetermined angle to the top or in a predetermined shape up to the hem end. It can also be configured.

この場合は、ガス圧接用還元材は、各被圧接材の圧接側の先端面(圧接面)が、少なくともキャップ体の天部の厚みと同等程度に開いていれば、天部の厚み部分を各被圧接材の先端面の隙間に差し入れて、切り縁により形成され、天部に沿う部分から裾端部へ続く嵌込口部を被圧接材の先端部の側面に嵌め込むようにすれば、被圧接材の先端部に装着することができる。このとき、キャップ体全体の厚みより大幅に薄いキャップ体の天部の厚みと同等幅の隙間に広げるだけで、ガス圧接用還元材の装着が可能になる。 In this case, the reducing material for gas pressure welding should cover the thickness of the top if the end face (pressure contact surface) on the pressure welding side of each material to be pressure welded is at least as open as the thickness of the top of the cap body. Insert it into the gap between the tip faces of each material to be pressure welded, and fit the fitting opening formed by the cut edge, which extends from the part along the top to the bottom end, into the side surface of the tip of the material to be pressure welded. , it can be attached to the tip of the material to be pressure welded. At this time, the reducing material for gas pressure welding can be installed by simply widening the gap to a width equivalent to the thickness of the top of the cap body, which is significantly thinner than the entire thickness of the cap body.

〔3〕上記の目的を達成するために、本発明は、被圧接材の先端部に外嵌め可能な樹脂製のキャップ体を備えており、該キャップ体の胴部には、切り離しが可能な脆弱線が、前記被圧接材に側面から嵌め込み可能な嵌込口部を形成可能に設けてあるガス圧接用還元材である。 [3] In order to achieve the above object, the present invention includes a resin cap body that can be externally fitted onto the tip of the pressure welded material, and a detachable cap body is provided on the body of the cap body. The line of weakness is a reducing material for gas pressure welding, which is provided so as to be able to form a fitting opening that can be fitted into the pressure welding material from the side.

樹脂製のキャップ体は、鋼材等の被圧接材の圧接側の先端部に対して外嵌め可能である。キャップ体は、所定の変形性及び可撓性を有しているので、被圧接材への外嵌めによる装着を容易に行うことができ、寸法を適宜設定しておけば、装着後もその状態を維持することが可能である。 The resin cap body can be externally fitted onto the tip end of the pressure-welded material such as steel material on the pressure-welding side. Since the cap body has a certain degree of deformability and flexibility, it can be easily attached to the material to be pressed by external fitting, and if the dimensions are set appropriately, it will remain in that state even after attachment. It is possible to maintain

また、キャップ体の胴部には、切り離しが可能な脆弱線が、前記被圧接材に側面から嵌め込み可能な嵌込口部を形成可能に設けてあるので、脆弱線で切り離して、不要部分を取り除けば、嵌込口部を形成することができる。これにより、ガス圧接用還元材は、当初の形態とは異なり、胴部に嵌込口部を有するので、上記〔1〕のガス圧接用還元材と同等の作用効果を奏することができる。 In addition, the body of the cap body is provided with a line of weakness that can be cut off to form a fitting opening that can be fitted from the side into the material to be pressure-welded. By removing it, a fitting opening can be formed. As a result, unlike the original form, the reducing material for gas pressure welding has a fitting opening in the body, so it can have the same effect as the reducing material for gas pressure welding described in [1] above.

〔4〕本発明のガス圧接用還元材は、前記脆弱線が、前記キャップ体の天部に沿って所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で、かつそれに続けて前記胴部の残りの厚み部分に、前記天部に対して所定の角度、又は所定の形状で裾端部まで設けてある構成とすることもできる。 [4] In the reducing material for gas pressure welding of the present invention, the line of weakness has a width that allows it to be fitted into the material to be pressure welded from the side in a circumferential direction along the top of the cap body with a predetermined thickness, and continues therefrom. The remaining thickness of the body may be provided at a predetermined angle with respect to the top or in a predetermined shape up to the hem end.

この場合は、脆弱線は、キャップ体の天部に沿って所定の厚みで周方向へ被圧接材に嵌め込み可能な幅で、かつそれに続けて胴部の残りの厚み部分に、天部に対して所定の角度、又は所定の形状で裾端部まで切り欠いた嵌込口部を形成可能に設けてある。 In this case, the line of weakness should have a width that allows it to be fitted into the pressure-welded material in the circumferential direction at a predetermined thickness along the top of the cap body, and then in the remaining thickness of the body. It is provided so that it is possible to form a fitting opening portion which is cut out at a predetermined angle or in a predetermined shape up to the end of the hem.

これにより、脆弱線の天部に沿う所定の厚みの部分と、胴部の残りの厚みの部分を切り離して、不要部分を取り除けば、天部に沿う部分から胴部の裾端部にかけて、嵌込口部を形成することができる。これにより、ガス圧接用還元材は、当初の形態とは異なり、胴部に嵌込口部を有するので、上記〔1〕のガス圧接用還元材と同等の作用効果を奏することができる。 As a result, if you separate the part of the predetermined thickness along the top of the line of weakness and the remaining thickness of the body and remove the unnecessary part, it will fit from the part along the top to the end of the hem of the body. An entrance portion can be formed. As a result, unlike the original form, the reducing material for gas pressure welding has a fitting opening in the body, so it can have the same effect as the reducing material for gas pressure welding described in [1] above.

〔5〕本発明のガス圧接用還元材は、前記脆弱線が、前記キャップ体の天部に対して略平行に所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で、かつその中間部に繋がり、裾端部までを切り離して、前記胴部を開閉することができる開閉口部を形成可能な略T字状に設けてある構成とすることもできる。 [5] In the reducing material for gas pressure welding of the present invention, the line of weakness has a width that allows it to be fitted into the material to be pressure welded from the side in the circumferential direction with a predetermined thickness substantially parallel to the top of the cap body, It is also possible to have a substantially T-shaped configuration that connects to the middle part and can be cut off to the end of the hem to form an opening/closing opening that can open and close the trunk.

この場合は、脆弱線は、キャップ体の天部に対して略平行に所定の厚みで周方向へ前記被圧接材に嵌め込み可能な幅で、かつその中間部に繋がり、裾端部までを切り離して、前記胴部を開閉することができる開閉口部を形成可能な略T字状に設けてある。 In this case, the line of weakness is approximately parallel to the top of the cap body, has a predetermined thickness, has a width that allows it to be fitted into the press-welded material in the circumferential direction, and connects to the middle part of the line, and is cut off to the bottom end. The body is provided in a substantially T-shape capable of forming an opening/closing opening for opening and closing the body.

これにより、本発明のガス圧接用還元材は、脆弱線の天部に対して平行な所定の厚みの部分と、その中間部に繋がり、裾端部までを切り離すことができる部分を切り離して、形成された二枚の開閉片を外側又は内側へ開くことにより、当初の形態とは異なり、天部に沿う部分から胴部の裾端部にかけて開閉口部を形成することができる。 As a result, in the reducing material for gas pressure welding of the present invention, a part of a predetermined thickness parallel to the top of the line of weakness and a part that connects to the middle part and can be separated up to the bottom end are separated. By opening the two formed opening/closing pieces outward or inward, an opening/closing opening can be formed from the part along the top to the hem end of the trunk, unlike the original form.

このガス圧接用還元材を使用したガス圧接工法では、開閉片を開き、キャップ体に開閉口部を形成する。そして、天部の厚み部分を被圧接材の先端面の隙間に差し入れる。これに伴い、天部に沿う部分から裾端部へ続く開閉口部を固定側の被圧接材の先端部の側面に嵌め込むことができるので、天部を被圧接材の先端部に落とし込めば、装着することができる。 In the gas pressure welding method using this reducing material for gas pressure welding, an opening/closing piece is opened to form an opening/closing opening in the cap body. Then, insert the thick part of the top into the gap between the tip surfaces of the materials to be pressure welded. Along with this, the opening/closing opening that extends from the part along the top to the end of the hem can be fitted into the side of the tip of the pressure welded material on the fixed side, so the top can be dropped into the tip of the pressure welded material. If so, it can be installed.

〔6〕本発明のガス圧接用還元材は、前記被圧接材の先端部に外嵌め可能な樹脂製の第2のキャップ体を備えており、該第2のキャップ体は、その胴部で前記嵌込口部の少なくとも一部を閉塞する状態で前記キャップ体に重ねられている構成とすることもできる。 [6] The reducing material for gas pressure welding of the present invention includes a second cap body made of resin that can be externally fitted onto the tip of the material to be pressure welded, and the second cap body has a body that It may also be configured such that it is stacked on the cap body in a state where at least a portion of the fitting opening portion is closed.

この場合は、ガス圧接用還元材が、前記被圧接材の先端部に外嵌め可能な樹脂製の第2のキャップ体を備えており、該第2のキャップ体は、その胴部で前記嵌込口部の少なくとも一部を閉塞する状態で前記キャップ体に重ねられている構造である。 In this case, the reducing material for gas pressure welding is provided with a second cap body made of resin that can be externally fitted onto the tip of the pressure welded material, and the second cap body has a body portion that is connected to the above-mentioned fitting body. It has a structure in which it is stacked on the cap body so as to close at least a portion of the inlet.

まず、ガス圧接用還元材は、被圧接材の先端面同士がキャップ体の高さより狭い場合は、二重構造のままでは使用しない。各被圧接材の先端面でガス圧接用還元材のキャップ体の天部を挟む前、つまり間隔が広く開いているときに、ガス圧接用還元材を被圧接材の先端に被せる際は、二重構造のままで被せることができる。これにより、ガス圧接用還元材は、キャップ体の天部を挟む前に多少の風が吹いたりしても、第2のキャップ体の深い胴部の作用で、被圧接材の先端部から外れにくい。 First, the reducing material for gas pressure welding should not be used in its double structure if the tip surfaces of the pressure welded materials are narrower than the height of the cap body. Before sandwiching the top of the cap body of the reducing material for gas pressure welding between the tip surfaces of each material to be pressure welded, that is, when the gap is wide, when placing the reducing material for gas pressure welding on the tip of the material to be pressure welded, take two steps. It can be covered with a heavy structure. As a result, even if some wind blows before the top of the cap body is pinched, the reducing material for gas pressure welding will come off the tip of the material to be pressure welded due to the action of the deep body of the second cap body. Hateful.

そして、各被圧接材の先端面でガス圧接用還元材のキャップ体の天部を挟むまでに、ガス圧接用還元材が外れなかった場合は、挟まれている二重構造のガス圧接用還元材のままで、還元材として使用することができる。なお、ガス圧接用還元材は、キャップ体の天部も二重となるので、還元材としての効果に好影響が期待できる。 If the reducing material for gas pressure welding does not come off by the time the top of the cap body of the reducing material for gas pressure welding is pinched between the tip surfaces of each material to be pressure welded, then It can be used as a reducing material as is. In addition, since the top of the cap body of the reducing material for gas pressure welding is also double-layered, a positive effect on the effectiveness as a reducing material can be expected.

また、各被圧接材の先端面でガス圧接用還元材のキャップ体の天部を挟むまでに、ガス圧接用還元材が外れてしまった場合は、外れたガス圧接用還元材の第2のキャップ体からキャップ体に嵌込口部を有するガス圧接用還元材を取り外し、このガス圧接用還元材のみを還元材として使用する。その際の作用は、上記〔1〕のガス圧接用還元材と同様であるので、ここではそれを援用し、説明を省略する。 In addition, if the reducing material for gas pressure welding has come off before the top of the cap body of the reducing material for gas pressure welding is pinched between the tip surfaces of each material to be pressure welded, the second reducing material for gas pressure welding that has come off should be removed. A reducing material for gas pressure welding having a fitting opening in the cap body is removed from the cap body, and only this reducing material for gas pressure welding is used as a reducing material. The action at that time is the same as that of the reducing material for gas pressure welding in [1] above, so it will be referred to here and the explanation will be omitted.

なお、第2のキャップ体は、キャップ体に嵌込口部を有するガス圧接用還元材を外した後も、単体のガス圧接用還元材として使用することができるので、例えば通常の有底筒状のガス圧接用還元材として、或いはこの二重構造のガス圧接用還元材の部品として再利用することもできる。 Note that the second cap body can be used as a single reducing material for gas pressure welding even after removing the reducing material for gas pressure welding that has a fitting opening in the cap body, so it can be used, for example, as a regular bottomed cylinder. It can also be reused as a reducing material for gas pressure welding, or as a part of this double-structured reducing material for gas pressure welding.

〔7〕本発明のガス圧接用還元材は、前記キャップ体の前記天部に設けられ、前記天部を構成する樹脂材料よりも高温で溶融する樹脂製若しくは金属製のリング体を備える構成とすることもできる。 [7] The reducing material for gas pressure welding of the present invention has a structure including a ring body made of resin or metal that is provided on the top of the cap body and melts at a higher temperature than the resin material forming the top. You can also.

この場合は、キャップ体の天部に設けられ、天部を構成する樹脂材料よりも高温で溶融する樹脂製若しくは金属製のリング体を備えるので、圧接作業においては、ガスの炎で加熱されることによって、まず、樹脂製のキャップ体の天部が溶融して燃焼する。 In this case, a ring body made of resin or metal is provided on the top of the cap body and melts at a higher temperature than the resin material that makes up the top, so it is heated with a gas flame during pressure welding work. As a result, the top of the resin cap body first melts and burns.

そして、まだ溶融していないリング体の内側の、被圧接材の先端面で挟まれた僅かな隙間の中で、天部がごく短時間で溶融し、燃焼して、更に気化し体積が急激に増えることによって、リング体の内側の隙間にあったエアが高い圧力で外へ押し出されると共に、エア中の酸素は高分子の炭素と結びついて炭酸ガスになり、圧接部周りの酸化が抑制される。 Then, inside the ring body, which has not yet melted, in the small gap between the tip surfaces of the welded material, the top part melts in a very short time, burns, and further vaporizes, causing the volume to rapidly increase. As the pressure increases, the air that was in the gap inside the ring body is pushed out under high pressure, and the oxygen in the air combines with the carbon in the polymer to become carbon dioxide gas, suppressing oxidation around the pressure welding part. Ru.

また、リング体が溶融しないうちは、リング体の内側の隙間へのエアの浸入が遮断されることとも相俟って、隙間内での酸化が抑制され、圧接側の先端面に酸化被膜が生じることを抑制できる。 In addition, while the ring body is not melted, air infiltration into the gap inside the ring body is blocked, and oxidation within the gap is suppressed, causing an oxide film to form on the tip surface on the pressure welding side. This can be prevented from occurring.

このように、ガス圧接用還元材によれば、被圧接材のガス圧接を行う際に、アセチレンガスより火力が劣る天然ガス、プロパンガス、又は水素ガス等を使用する場合、充分な火力が得られるように初期加熱の段階から標準炎で加熱しても、圧接部に酸化被膜や金属残渣物等の残留物が生じることを抑制できるので、強度が充分な圧接を行うことが可能になる。 As described above, the reducing material for gas pressure welding provides sufficient thermal power when using natural gas, propane gas, hydrogen gas, etc., which have lower thermal power than acetylene gas, when performing gas pressure welding of materials to be pressure welded. Even if heated with a standard flame from the initial heating stage as shown in FIG.

〔8〕上記の目的を達成するために、本発明は、被圧接材の先端部に外嵌め可能な樹脂製のキャップ体の胴部を加工して、前記キャップ体に前記被圧接材の側面から嵌め込み可能な嵌込口部を形成する加工用工具であって、受具を有する台部材と、該台部材に対し、一端部がバネで前記台部材方向へ閉じるように付勢して揺動可能に取り付けられたシーソー部材と、該シーソー部材に設けてある前記嵌込口部を切り欠く所定形状の切断刃と、前記受具に設けられた、前記切断刃が収まる刃溝とを備える加工用工具である。 [8] In order to achieve the above-mentioned object, the present invention processes the body of a resin cap body that can be externally fitted onto the tip of the material to be pressure welded, so that the side surface of the material to be pressure welded is attached to the cap body. A processing tool for forming a fitting opening into which the socket can be fitted, the tool includes a base member having a receiver, and a rocking tool that urges the base member to close toward the base member with a spring at one end. It includes a movably attached seesaw member, a cutting blade of a predetermined shape that cuts out the insertion opening provided on the seesaw member, and a blade groove provided on the receiver in which the cutting blade fits. It is a processing tool.

本発明の加工用工具は、切断刃が設けてあるシーソー部材の一端部を開き、樹脂製のキャップ体の胴部を、キャップ体の内部に挿入した台部材の受具と、胴部の外にあるシーソー部材の一端部を、バネの付勢力を利用して閉じる。これにより、切断刃でキャップ体の胴部が切断され、切断刃が刃溝に収まる。 The processing tool of the present invention opens one end of the seesaw member provided with the cutting blade, and connects the body of the resin cap body to the receiver of the base member inserted inside the cap body and the outside of the body. One end of the seesaw member located at is closed using the biasing force of the spring. As a result, the body of the cap body is cut by the cutting blade, and the cutting blade fits into the blade groove.

また、胴部の切断が充分でない場合は、台部材の受具とシーソー部材の一端部を、相互に近付く方向へ押さえると、切断刃は胴部を切断し、刃溝に収まる。これにより、キャップ体の胴部は、切断されて、胴部に嵌込口部が設けてあるガス圧接用還元材を作製することができる。 If the trunk is not sufficiently cut, the receiver of the base member and one end of the seesaw member are pressed in a direction toward each other, and the cutting blade cuts the trunk and fits into the blade groove. Thereby, the body part of the cap body can be cut to produce a reducing material for gas pressure welding in which the body part is provided with a fitting opening.

〔9〕上記の目的を達成するために、本発明は、その先端面が、他方の被圧接材の先端面と所定の隙間を隔てて対面配置された一方の被圧接材に、前記隙間よりも大きな高さを有する樹脂製のキャップ体を、前記一方の被圧接材の側面から嵌め込むことにより、前記一方の被圧接材の先端部に外嵌めして装着する工程と、前記キャップ体を装着した状態で、前記一方の被圧接材と前記他方の被圧接材の先端面を突き合わせて加熱する工程とを備えるガス圧接工法である。 [9] In order to achieve the above object, the present invention provides a pressure-welded material whose distal end surface is disposed facing the distal end surface of the other pressure-welded material with a predetermined gap therebetween, and which is provided with a step of externally fitting and attaching a resin cap body having a large height to the tip of the one pressure welding material by fitting it from the side of the one pressure welding material; This is a gas pressure welding method comprising the step of abutting the tip surfaces of the one pressure welding material and the other pressure welding material against each other in the attached state and heating them.

本発明のガス圧接工法によれば、他方の被圧接材の先端面と所定の隙間を隔てて対面配置された一方の被圧接材に、隙間よりも大きな高さを有する樹脂製のキャップ体を、一方の被圧接材の側面から嵌め込むので、隙間がキャップ体の高さより狭くても、一方の被圧接材の先端部に外嵌めして装着することができる。 According to the gas pressure welding method of the present invention, a resin cap body having a height greater than the gap is attached to one pressure welding material that is disposed facing the tip end face of the other pressure welding material with a predetermined gap in between. Since it is fitted from the side surface of one of the pressure-welded materials, even if the gap is narrower than the height of the cap body, it can be externally fitted and attached to the tip of one of the pressure-welded materials.

これにより、例えば各被圧接材の先端面の隙間にガス圧接用還元材を改めて装着(再装着)する際にも、鋼材等の各被圧接材の先端面の隙間を大きく広げて煩雑な調整する必要はなく、被圧接材の側面からのガス圧接用還元材の装着が可能になり、作業の煩雑さを大きく軽減することができるので、結果的にガス圧接作業を容易に行うことができる。 As a result, for example, when reinstalling (reinstalling) the reducing material for gas pressure welding in the gap between the tip surfaces of each material to be pressure welded, the gap between the tip surfaces of each material to be pressure welded, such as steel, can be widened and complicated adjustments can be made. There is no need to do this, and the reducing material for gas pressure welding can be attached from the side of the material to be pressure welded, which greatly reduces the complexity of the work, making gas pressure welding work easier as a result. .

そして、一方の被圧接材と他方の被圧接材の先端面を突き合わせて加熱することにより、先端面に酸化被膜が生じることを抑止しながら、圧接を強固に行うことができる。すなわち、樹脂製のキャップ体の天部が、各被圧接材の先端面で挟まれた僅かな隙間の中で、ごく短時間で溶融し、燃焼して、更に気化し体積が急激に増えることによって、エアが高い圧力で外へ押し出されると共に、エア中の酸素は高分子の炭素と結びついて炭酸ガスになり、圧接部周りの酸化が抑制される。 By abutting and heating the tip surfaces of one material to be pressure-welded and the other material to be pressure-welded, firm pressure welding can be performed while suppressing the formation of an oxide film on the tip surfaces. In other words, the top of the resin cap body melts in a very short time in the small gap between the tip surfaces of each pressure welding material, burns, and further vaporizes, resulting in a rapid increase in volume. As a result, the air is pushed out under high pressure, and the oxygen in the air combines with the carbon of the polymer to become carbon dioxide gas, suppressing oxidation around the pressure welding part.

〔10〕本発明のガス圧接工法は、前記キャップ体を、前記一方の被圧接材の側面から嵌め込み可能とすべく、前記装着する工程に先立って、前記キャップ体の胴部に、嵌込口部を形成する工程を備えるようにしてもよい。 [10] In the gas pressure welding method of the present invention, in order to enable the cap body to be fitted from the side surface of the one material to be pressure welded, a fitting opening is provided in the body of the cap body prior to the mounting step. The method may also include a step of forming a section.

この場合は、キャップ体を、一方の被圧接材の側面から嵌め込み可能とすべく、装着する工程に先立って、キャップ体の胴部に、嵌込口部を形成するので、圧接作業を行う際、予め被圧接材の形態に合わせた嵌込口部を備えたキャップ体を有するガス圧接用還元材の準備が可能となるので、圧接作業を効率よく行うことができる。 In this case, a fitting opening is formed in the body of the cap body prior to the mounting process so that the cap body can be fitted from the side of one of the materials to be pressure welded. Since it is possible to prepare in advance a reducing material for gas pressure welding having a cap body having a fitting opening portion that matches the shape of the material to be pressure welded, the pressure welding work can be performed efficiently.

本発明は、ガス圧接用還元材を被圧接材の先端部に装着する際に、各被圧接材の先端面の隙間が狭い状態での、被圧接材の先端部への装着を可能にして、先端面の隙間を広く設定しなければならない場合のような隙間の調整作業の煩雑さを軽減することにより、ガス圧接作業を容易に行うことができる、ガス圧接用還元材、その加工用工具及びガス圧接工法を提供することができる。 The present invention makes it possible to attach the reducing material for gas pressure welding to the tip of the pressure welded material when the gap between the tip surfaces of each pressure welded material is narrow. , a reducing material for gas pressure welding and a tool for its processing, which allows gas pressure welding work to be easily performed by reducing the complexity of gap adjustment work when the gap between the tip surfaces must be set wide. and gas pressure welding method.

本発明に係るガス圧接用還元材のAタイプの実施形態を示す説明図である。It is an explanatory view showing an embodiment of type A of the reducing material for gas pressure welding according to the present invention. 本発明に係るガス圧接用還元材のBタイプの実施形態を示す説明図である。FIG. 2 is an explanatory diagram showing a B-type embodiment of the reducing material for gas pressure welding according to the present invention. 本発明に係るガス圧接用還元材のCタイプの実施形態を示す説明図である。FIG. 2 is an explanatory diagram showing a C type embodiment of the reducing material for gas pressure welding according to the present invention. ガス圧接用還元材のAタイプの実施形態の一つの装着方法を示す説明図である。FIG. 3 is an explanatory diagram showing one method of mounting an A type embodiment of the reducing material for gas pressure welding. ガス圧接用還元材のBタイプの実施形態の一つの装着方法を示す説明図である。FIG. 3 is an explanatory diagram showing one method of mounting a B-type embodiment of the reducing material for gas pressure welding. ガス圧接用還元材のCタイプの実施形態の装着方法を示す説明図である。It is an explanatory view showing a method of mounting a C type embodiment of a reducing material for gas pressure welding. ガス圧接用還元材の変形例を示す説明図であり、(a)はガス圧接用還元材の斜視図、(b)はガス圧接用還元材のA-A断面図である。FIG. 3 is an explanatory diagram showing a modification of the reducing material for gas pressure welding, in which (a) is a perspective view of the reducing material for gas pressure welding, and (b) is a sectional view taken along line AA of the reducing material for gas pressure welding. 本発明の加工用工具の実施形態を示し、(a)は斜視図、(b)は縦断面図である。An embodiment of the processing tool of the present invention is shown, with (a) being a perspective view and (b) being a longitudinal sectional view. 加工用工具の使用方法を示し、(a)は断面説明図、(b)はキャップ体における切断線を示した説明図である。FIG. 7A is an explanatory cross-sectional view showing how to use the processing tool, and FIG. 3B is an explanatory view showing a cutting line in the cap body.

図1乃至図9を参照して、本発明の実施の形態を更に詳細に説明する。なお、以下のガス圧接用還元材の説明では、三つのタイプ(A、B、C)に分けて説明する。Aタイプは、嵌込口部を予め設けたもの、Bタイプは脆弱線を設けて嵌込口部と開閉口部が形成できるようにしたもの、Cタイプは嵌込口部を予め設けたものと有底筒状のキャップ体を重ねたものである。 Embodiments of the present invention will be described in further detail with reference to FIGS. 1 to 9. In the following description of the reducing material for gas pressure welding, it will be divided into three types (A, B, and C). Type A has a fitting opening in advance, Type B has a line of weakness so that a fitting opening and an opening/closing opening can be formed, and Type C has a fitting opening in advance. It is made by stacking a bottomed cylindrical cap body.

(Aタイプ)
図1(a)に示すガス圧接用還元材A1は、キャップ体1aを有している。キャップ体1aは、熱可塑性樹脂であるポリスチレン樹脂製のシートで作られている。キャップ体1aの胴部10(筒の部分)は、やや裾広がりの円筒形状のものをベースとして加工したものであり、図1(a)で上端部は円形の天板11で塞がれている。
(A type)
The reducing material A1 for gas pressure welding shown in FIG. 1(a) has a cap body 1a. The cap body 1a is made of a sheet made of polystyrene resin, which is a thermoplastic resin. The body part 10 (cylindrical part) of the cap body 1a is machined from a cylindrical base with a slightly wider hem, and as shown in FIG. 1(a), the upper end is closed with a circular top plate 11. There is.

また、胴部10には、天板11に沿って所定の厚みとなるように周方向へ、後述する被圧接材91(図4乃至図6参照)に嵌め込み可能な幅で切り縁120が設けられている。切り縁120と天板11で形成される厚み部分は部分円筒形状であり、この部分も被圧接材91の先端部に外嵌めされたときに脱落を防ぐ嵌合部121となっている。 In addition, a cutting edge 120 is provided in the circumferential direction along the top plate 11 so as to have a predetermined thickness on the body portion 10, and has a width that can be fitted into a pressurized material 91 (see FIGS. 4 to 6), which will be described later. It is being The thick portion formed by the cutting edge 120 and the top plate 11 has a partially cylindrical shape, and this portion also serves as a fitting portion 121 that prevents falling off when externally fitted onto the tip of the press-welded material 91.

そして、切り縁120の両端部に続けて胴部10の残りの厚み(高さ)部分に、それぞれ天板11に対して略直角方向に切り縁122、123が設けられて、切り縁がコ字状の嵌込口部12が形成してある。キャップ体1aの裾部には、全長にわたりやや径大のフランジ部13が設けてある。 Continuing from both ends of the cut edge 120, cut edges 122 and 123 are provided in the remaining thickness (height) portion of the body 10, respectively, in a direction approximately perpendicular to the top plate 11, so that the cut edge is A letter-shaped fitting opening 12 is formed. A flange portion 13 having a slightly larger diameter is provided at the hem portion of the cap body 1a over the entire length.

なお、ガス圧接用還元材A1の平面視における切り縁122と切り縁123の中心角(嵌込口部12の開口角)は、本実施の形態では150°としているが、これに限定するものではない。中心角は、少なくとも嵌込口部12の切り縁部分を被圧接材91に嵌め入れることができればよく、嵌め入れた後でその状態を維持できるように、180°より小さい角度であるのが望ましい(図1(b)参照)。 Note that the central angle between the cutting edge 122 and the cutting edge 123 (opening angle of the fitting port 12) in a plan view of the reducing material A1 for gas pressure welding is 150° in this embodiment, but it is not limited to this. isn't it. The central angle only needs to be able to fit at least the cutting edge portion of the fitting opening 12 into the pressurized material 91, and is preferably an angle smaller than 180° so that the state can be maintained after fitting. (See Figure 1(b)).

図1(c)に示すガス圧接用還元材A2は、キャップ体1cを有している。キャップ体1cは、熱可塑性樹脂であるポリスチレン樹脂製のシートで作られている。キャップ体1cの胴部10cは、やや裾広がりの円筒形状のものをベースとして加工したものであり、図1(c)で上端部は円形の天板11で塞がれている。 The reducing material A2 for gas pressure welding shown in FIG. 1(c) has a cap body 1c. The cap body 1c is made of a sheet made of polystyrene resin, which is a thermoplastic resin. The body portion 10c of the cap body 1c is machined from a cylindrical base with a slightly wider hem, and its upper end is covered with a circular top plate 11 as shown in FIG. 1(c).

また、胴部10cには、天板11に沿って所定の厚みとなるように周方向へ、後述する被圧接材91に嵌め込み可能な幅で切り縁124が設けられている。切り縁124と天板11で形成される厚み部分は部分円筒形状であり、この部分も被圧接材91の先端部に外嵌めされたときに脱落を防ぐ嵌合部125となっている。 Further, the body portion 10c is provided with a cut edge 124 in the circumferential direction along the top plate 11 so as to have a predetermined thickness and have a width that can be fitted into a pressurized material 91, which will be described later. The thick portion formed by the cutting edge 124 and the top plate 11 has a partially cylindrical shape, and this portion also serves as a fitting portion 125 that prevents falling off when externally fitted onto the tip of the press-welded material 91.

そして、切り縁124の両端部に続けて胴部10cの残りの厚み(高さ)部分に、それぞれ天板11に対して、左右対称形の略S字状の切り縁126、127が設けられて、嵌込口部12cが形成してある。キャップ体1cの裾部には、全長に亘りやや径大のフランジ部13が設けてある。なお、略S字状の切り縁126、127は、何れも裾部に近い側が嵌込口部12cを狭める方向に突出して保持部128、129が形成されている構造である。 Subsequently to both ends of the cutting edges 124, symmetrical substantially S-shaped cutting edges 126 and 127 are provided in the remaining thickness (height) portion of the body 10c, respectively, with respect to the top plate 11. A fitting opening portion 12c is formed therein. A flange portion 13 having a slightly larger diameter is provided at the hem portion of the cap body 1c over the entire length. Note that the substantially S-shaped cut edges 126 and 127 have a structure in which the side closer to the hem protrudes in a direction that narrows the fitting portion 12c, and holding portions 128 and 129 are formed.

(作用)
ここで、図1(a)及び図4を参照して、Aタイプの一つである、上記ガス圧接用還元材A1を使用したガス圧接工法及び作用を説明する。
(effect)
Here, with reference to FIG. 1(a) and FIG. 4, a gas pressure welding method and operation using the above-mentioned reducing material A1 for gas pressure welding, which is one of A type, will be explained.

ガス圧接用還元材A1のキャップ体1aは、鋼材等の被圧接材91の圧接側(圧接面910側)の先端部に対して外嵌め可能である。キャップ体1aは、熱可塑性樹脂製であり、所定の変形性及び可撓性を有しているので、被圧接材91の先端部に対して外嵌めによる装着を容易に行うことができ、装着後もその状態を維持することが可能である。 The cap body 1a of the reducing material A1 for gas pressure welding can be externally fitted onto the tip of the pressure welding side (pressure surface 910 side) of the material 91 to be pressure welded such as steel material. The cap body 1a is made of thermoplastic resin and has a predetermined deformability and flexibility, so that it can be easily attached to the tip of the pressure-welded material 91 by external fitting. It is possible to maintain this state afterward.

なお、被圧接材91(及び後述92)は、異形鉄筋、丸鋼等の鋼材からなり、例えば鉄筋コンクリート用棒鋼(JISG3112)で規定されている異形棒鋼(SD295A,SD295B,SD345,SD390,SD490)、丸鋼(SR235,SR295)、或いは高強度鉄筋(USD385A,USD385B,USD980)の他、耐久性や耐食性を高めたステンレス鉄筋(SUS316,SUS304等)の採用も可能である。 The pressurized material 91 (and 92 described below) is made of steel such as deformed reinforcing bars and round steel, such as deformed steel bars (SD295A, SD295B, SD345, SD390, SD490) specified by steel bars for reinforced concrete (JIS G3112), In addition to round steel (SR235, SR295) or high-strength reinforcing bars (USD385A, USD385B, USD980), it is also possible to use stainless steel reinforcing bars with increased durability and corrosion resistance (SUS316, SUS304, etc.).

被圧接材91、92のガス圧接を行う際には、まず、固定側の被圧接材91を固定クランプ(図示省略)により垂直に立てた状態で所定の高さで保持する。また、可動側の被圧接材92を可動クランプ(図示省略)により垂直に立てた状態で保持する。なお、被圧接材91、92は中心線が同一直線上にあるように調整されており、被圧接材91、92の圧接面910、920は、適宜間隔に設定されている。なお、被圧接材91、92は水平方向に保持して圧接作業をしてもよい。 When performing gas pressure welding of the pressure welding materials 91 and 92, first, the pressure welding material 91 on the fixed side is held vertically at a predetermined height using a fixed clamp (not shown). Further, the pressurized member 92 on the movable side is held vertically by a movable clamp (not shown). Note that the press-welded materials 91 and 92 are adjusted so that their center lines are on the same straight line, and the press-contact surfaces 910 and 920 of the press-welded materials 91 and 92 are set at appropriate intervals. Note that the press-welding work may be performed while holding the press-welded materials 91 and 92 in a horizontal direction.

ガス圧接用還元材A1のキャップ体1aは、胴部10に天板11に沿う部分から裾端部まで、切り縁で嵌込口部12が形成してあるので、被圧接材91、92の圧接面910、920が、少なくともキャップ体1aの天部の厚みと同等程度に開いていれば、固定側の被圧接材91の先端部に装着が可能である。 The cap body 1a of the reducing material A1 for gas pressure welding has a fitting opening 12 formed at the cut edge from the part along the top plate 11 to the hem end in the body part 10, so that the parts to be welded under pressure 91, 92 can be welded under pressure. If the pressure contact surfaces 910 and 920 are open to at least the same extent as the thickness of the top of the cap body 1a, it can be attached to the tip of the fixed side pressure contact member 91.

すなわち、まず、天部の厚み部分を被圧接材91、92の圧接面910、920の隙間に水平に差し入れる。なお、天部を水平方向でなく、傾斜させて、或いは傾斜方向に差し入れてもよい。これに伴い、天部に沿う部分から裾端部へ続く嵌込口部12が固定側の被圧接材91の先端部の側面に嵌め込まれるので、天部を圧接面910に落とし込めば、被圧接材91の先端部に装着することができる(図4(a)参照)。なお、この落とし込みによる装着は、圧接面910が嵌込口部12の上方(嵌込口部12より天部寄り、或いは天部)に位置するだけではなく、嵌込口部12より下方に位置して行われてもよい。 That is, first, the thick portion of the top is inserted horizontally into the gap between the pressure contact surfaces 910 and 920 of the pressure contact materials 91 and 92. Note that the top part may be tilted or inserted in an inclined direction instead of horizontally. Along with this, the fitting opening 12 that extends from the part along the top to the bottom edge is fitted into the side surface of the tip of the press-welded material 91 on the fixed side, so that when the top is dropped onto the press-welded surface 910, the It can be attached to the tip of the pressure contact material 91 (see FIG. 4(a)). Note that this installation by dropping means that the pressure contact surface 910 is not only located above the insertion opening 12 (closer to the top of the insertion opening 12 or at the top), but also located below the insertion opening 12. It may also be done as follows.

ガス圧接用還元材A1が上記のように装着された状態で、被圧接材92が下降して、キャップ体1aの天板11が圧接面910、920で挟まれる。そして、各被圧接材91、92と共にガスの炎で加熱されることにより、圧接面910、920に酸化被膜が生じることを抑止しながら、圧接を強固に行うことができる。 With the reducing material A1 for gas pressure welding attached as described above, the pressure welding material 92 is lowered, and the top plate 11 of the cap body 1a is sandwiched between the pressure contact surfaces 910 and 920. By being heated together with the pressure-welded materials 91 and 92 by a gas flame, it is possible to firmly perform pressure-welding while suppressing the formation of an oxide film on the pressure-welding surfaces 910 and 920.

つまり、熱可塑性樹脂製のキャップ体の天部が、各被圧接材の先端面で挟まれた僅かな隙間の中で、ごく短時間で溶融し、燃焼して、更に気化し体積が急激に増えることによって、エアが高い圧力で外へ押し出されると共に、エア中の酸素は高分子の炭素と結びついて炭酸ガスになり、圧接部周りの酸化が抑制される。 In other words, the top part of the thermoplastic resin cap body melts in a very short time in the small gap between the tip surfaces of each pressure welding material, burns, and further vaporizes, causing the volume to rapidly increase. As the pressure increases, the air is pushed out at a high pressure, and the oxygen in the air combines with the carbon of the polymer to become carbon dioxide gas, suppressing oxidation around the pressure welding part.

また、ガス圧接用還元材A1によれば、例えば各被圧接材の圧接面910、920を閉じる前にガス圧接用還元材A1が外れた場合には、ガス圧接用還元材A1を改めて装着する必要があるが、その際にも、被圧接材91、92の圧接面910、920の隙間を大きく広げて煩雑な調整をする必要はない(図4(a)参照)。 Further, according to the reducing material A1 for gas pressure welding, for example, if the reducing material A1 for gas pressure welding comes off before closing the pressure welding surfaces 910 and 920 of each material to be pressure welded, the reducing material A1 for gas pressure welding must be reinstalled. Although necessary, there is no need to make complicated adjustments by widening the gap between the pressure contact surfaces 910 and 920 of the pressure contact materials 91 and 92 (see FIG. 4(a)).

仮に、図4(b)に示すガス圧接用還元材Dのように、キャップ体に嵌込口部が設けられていない場合、ガス圧接用還元材Dを隙間に入れるためには、図4(a)に示す圧接面910よりも、少なくとも高さh分だけ高く調整しなければならない。この被圧接材91、92の圧接面910、920の隙間を確保する作業は、非常に手間のかかる面倒な作業であり、特に作業負担が大きくなる、隙間が大きな場合は尚更である。 If the cap body is not provided with a fitting opening like the reducing material D for gas pressure welding shown in FIG. 4(b), in order to insert the reducing material D for gas pressure welding into the gap, It must be adjusted to be at least a height h higher than the pressure contact surface 910 shown in a). The task of securing a gap between the pressure contact surfaces 910 and 920 of the pressure contact materials 91 and 92 is a very time-consuming and troublesome task, especially when the gap is large and increases the work load.

これに対して、ガス圧接用還元材A1では、キャップ体1a全体の厚みより大幅に薄いキャップ体1aの天部の厚みと同等幅の隙間に広げるだけで、上記のようにガス圧接用還元材A1の装着が可能になる。これにより、作業の煩雑さを大きく軽減することができるので、結果的に、ガス圧接作業を容易に行うことができる。 On the other hand, with the reducing material A1 for gas pressure welding, the reducing material A1 for gas pressure welding can be used simply by spreading it into a gap with a width equivalent to the thickness of the top of the cap body 1a, which is significantly thinner than the entire thickness of the cap body 1a. It becomes possible to install A1. As a result, the complexity of the work can be greatly reduced, and as a result, the gas pressure welding work can be performed easily.

なお、ガス圧接用還元材A2は、被圧接材91に装着した際に、保持部128、129により、やや回り込むように被圧接材91を掴むため、ガス圧接用還元材A2が外れないようにする保持力に優れる。それ以外は、上記ガス圧接用還元材A1の作用と同様であるので、ここでは説明を省略する。 Note that when the reducing material A2 for gas pressure welding is attached to the material 91 to be pressure welded, the holding parts 128 and 129 grip the material 91 to be pressure welded so as to wrap around the material 91 slightly, so that the reducing material A2 for gas pressure welding does not come off. Excellent holding power. The other functions are the same as those of the reducing agent A1 for gas pressure welding, so the explanation will be omitted here.

(Bタイプ)
図2(a)に示すガス圧接用還元材B1は、キャップ体2aを有している。キャップ体2aは、熱可塑性樹脂であるポリスチレン樹脂製のシートで作られている。キャップ体2aの胴部20aは、やや裾広がりの円筒形状であり、図2(a)で上端部は円形の天板21で塞がれている。
(B type)
The reducing material B1 for gas pressure welding shown in FIG. 2(a) has a cap body 2a. The cap body 2a is made of a sheet made of polystyrene resin, which is a thermoplastic resin. The body 20a of the cap body 2a has a cylindrical shape with a slightly wider bottom, and its upper end is covered with a circular top plate 21 in FIG. 2(a).

胴部20aには、破ることで切り離しが可能な脆弱線22aが設けてある。脆弱線22aは、天板21に沿って所定の厚みとなるように周方向へ、被圧接材91に嵌め込み可能な幅のミシン目220を有している。ミシン目220と天板21で形成される厚み部分は部分円筒形状であり、この部分も後述する切離片200の切り離し後、被圧接材91の先端部に外嵌めされたときに脱落を防ぐ嵌合部221となる。 The body portion 20a is provided with a line of weakness 22a that can be separated by tearing. The line of weakness 22a has a perforation 220 in the circumferential direction along the top plate 21 so as to have a predetermined thickness, and has a width that can be fitted into the press-welded material 91. The thick part formed by the perforation 220 and the top plate 21 has a partially cylindrical shape, and this part also prevents it from falling off when it is externally fitted onto the tip of the press-welded material 91 after separating the separation piece 200, which will be described later. This becomes a fitting part 221.

そして、ミシン目220の両端部に続けて胴部20aの残りの厚み(高さ)部分に、それぞれ天板21に対して略直角方向に裾端部まで、ミシン目222、223がコ字状に形成してある。ミシン目220の両端角部には、切り離す際に切りすぎないように止めるための円形の孔229が設けられている。なお、孔229は、四角形等、他の形状でもよい。 Continuing from both ends of the perforation 220, perforations 222 and 223 are formed in a U-shape in the remaining thickness (height) portion of the body 20a in a direction approximately perpendicular to the top plate 21 up to the hem end. It is formed in At both end corners of the perforation 220, circular holes 229 are provided to prevent excessive cutting during cutting. Note that the hole 229 may have another shape such as a rectangle.

また、キャップ体2aの裾部には、全周にわたりやや径大のフランジ部23aが設けてある。なお、ミシン目220、222、223で切ることにより、切離片200を切り離して、上記ガス圧接用還元材A1の嵌込口部12と同様の嵌込口部を形成することができる。 Further, a flange portion 23a having a slightly larger diameter is provided at the hem portion of the cap body 2a over the entire circumference. Note that by cutting at the perforations 220, 222, and 223, the separation piece 200 can be separated to form a fitting opening similar to the fitting opening 12 of the reducing material A1 for gas pressure welding.

図2(b)に示すガス圧接用還元材B2は、キャップ体2bを有している。キャップ体2bは、熱可塑性樹脂であるポリスチレン樹脂製のシートで作られている。キャップ体2bの胴部20bは、やや裾広がりの円筒形状であり、図2(b)で上端部は円形の天板21で塞がれている。 The reducing material B2 for gas pressure welding shown in FIG. 2(b) has a cap body 2b. The cap body 2b is made of a sheet made of polystyrene resin, which is a thermoplastic resin. The body 20b of the cap body 2b has a cylindrical shape with a slightly widened bottom, and its upper end is covered with a circular top plate 21 in FIG. 2(b).

胴部20bには、破ることで切り離しが可能な脆弱線22bが設けてある。脆弱線22bは、天板21に沿って所定の厚みとなるように周方向へ、被圧接材91に嵌め込み可能な幅でミシン目224を有し、ミシン目224の中間部に続けて胴部20bの残りの厚み(高さ)部分に、天板21に対して略直角方向に裾端部までミシン目225が設けられて、略T字状に形成してある。 The body portion 20b is provided with a line of weakness 22b that can be separated by tearing. The line of weakness 22b has a perforation 224 in the circumferential direction along the top plate 21 to a predetermined thickness with a width that allows it to be fitted into the press-welded material 91, and continues from the middle part of the perforation 224 to the body part. A perforation 225 is provided in the remaining thickness (height) portion of the top plate 21 in a direction substantially perpendicular to the top plate 21 up to the hem end, forming a substantially T-shape.

そして、ミシン目224、225で切り離すと、開閉片226、227を形成することができ、ミシン目224と天板21で形成される厚み部分は部分円筒形状である。この部分は、被圧接材91の先端部に外嵌めされたときに脱落を防ぐ嵌合部228となる。 When separated at the perforations 224 and 225, opening and closing pieces 226 and 227 can be formed, and the thick portion formed by the perforation 224 and the top plate 21 has a partially cylindrical shape. This portion becomes a fitting portion 228 that prevents falling off when externally fitted onto the tip of the pressurized material 91.

また、キャップ体2bの裾部には、全周にわたりやや径大のフランジ部23bが設けてある。なお、ミシン目224、225で切ることにより、開閉片226、227を開閉動可能にして、開けることで開閉口部(図示省略)を形成することができる。 Further, a flange portion 23b having a slightly larger diameter is provided at the hem portion of the cap body 2b over the entire circumference. Note that by cutting at the perforations 224 and 225, the opening/closing pieces 226, 227 can be opened and closed, and an opening/closing opening (not shown) can be formed by opening them.

なお、本実施の形態では、脆弱線としてミシン目を採用したが、これに限定するものではなく、例えば短いスリットを断続的な線状に設けた構造、或いはシートの厚さをごく薄くして線状に設けた構造等、手で容易に破ることができるものであればよい。 Note that in this embodiment, perforations are used as lines of weakness, but the invention is not limited to this. For example, a structure in which short slits are provided in an intermittent linear manner, or a structure in which the sheet is made extremely thin may be used. Any structure that can be easily broken by hand, such as a linear structure, may be used.

(作用)
ここで、図2(a)及び図5を参照して、Bタイプの一つである、上記ガス圧接用還元材B1を使用したガス圧接工法及び作用を説明する。
(effect)
Here, with reference to FIGS. 2(a) and 5, a gas pressure welding method and operation using the above-mentioned reducing material B1 for gas pressure welding, which is one of the B types, will be described.

ガス圧接用還元材B1のキャップ体2aは、鋼材等の被圧接材91の圧接側(圧接面910側)の先端部に対して外嵌め可能である。キャップ体2aは、熱可塑性樹脂製であり、所定の変形性及び可撓性を有しているので、被圧接材91の先端部に対して外嵌めによる装着を容易に行うことができ、装着後もその状態を維持することが可能である。 The cap body 2a of the reducing material B1 for gas pressure welding can be externally fitted onto the tip of the pressure welding side (pressure surface 910 side) of the pressure welding material 91 such as steel material. The cap body 2a is made of thermoplastic resin and has a predetermined deformability and flexibility, so it can be easily attached to the tip of the pressurized material 91 by external fitting. It is possible to maintain this state afterward.

被圧接材91、92のガス圧接を行う際には、固定側の被圧接材91と可動側の被圧接材92を、上記ガス圧接用還元材A1を使用した圧接作業の場合と同様にセットする。そして、例えば、改めてガス圧接用還元材B1の装着の必要が生じたときには、キャップ体2aをミシン目220、222、223で切ることにより、不要部分である切離片200を切り離して、嵌込口部24(図5参照)を有するガス圧接用還元材B11を作製することができる。 When performing gas pressure welding of the pressure welding materials 91 and 92, the fixed side pressure welding material 91 and the movable side pressure welding material 92 are set in the same manner as in the case of the pressure welding work using the reducing material A1 for gas pressure welding. do. For example, when it becomes necessary to install the reducing material B1 for gas pressure welding again, the cap body 2a is cut at the perforations 220, 222, and 223, and the unnecessary part 200 is separated and fitted. A reducing material B11 for gas pressure welding having an opening 24 (see FIG. 5) can be produced.

キャップ体2aに嵌込口部24を形成した後のガス圧接用還元材B11の使用方法及び作用は、上記ガス圧接用還元材A1と同様である。なお、ガス圧接用還元材B1も、各被圧接材の圧接面910、920を閉じる前にガス圧接用還元材B1が外れた場合には、ガス圧接用還元材B1を改めて装着する必要がある。 The method of use and operation of the reducing material B11 for gas pressure welding after forming the fitting opening 24 in the cap body 2a are the same as those of the reducing material A1 for gas pressure welding described above. Note that if the reducing material B1 for gas pressure welding comes off before closing the pressure contact surfaces 910 and 920 of each material to be pressure welded, it is necessary to reinstall the reducing material B1 for gas pressure welding. .

その際、被圧接材91、92の圧接面910、920隙間を大きく広げて調整する必要がなく、キャップ体2a全体の厚みより大幅に薄いキャップ体2aの天部の厚みと同等幅の隙間に広げるだけで、ガス圧接用還元材B1の装着が可能になる点は、上記ガス圧接用還元材A1と同様である。 At that time, there is no need to greatly widen the gap between the pressure contact surfaces 910 and 920 of the press contact materials 91 and 92, and the gap has a width equivalent to the thickness of the top of the cap body 2a, which is significantly thinner than the entire thickness of the cap body 2a. This is similar to the above-mentioned reducing material A1 for gas pressure welding in that the reducing material B1 for gas pressure welding can be attached by simply spreading it out.

なお、ガス圧接用還元材B2の場合は、被圧接材91、92のセット後、例えば、改めてガス圧接用還元材B2の装着の必要が生じたときには、キャップ体2bをミシン目224、225で切ることにより、開閉片226、227を内外に変形させて開閉可能な状態とすることができる。これにより、開閉片226、227を開くことで開閉口部(図示省略)が形成可能なガス圧接用還元材(図示省略)を作製することができる。 In the case of the reducing material B2 for gas pressure welding, after the pressure welding materials 91 and 92 have been set, for example, when it becomes necessary to reinstall the reducing material B2 for gas pressure welding, the cap body 2b is cut at the perforations 224 and 225. By cutting, the opening/closing pieces 226, 227 can be deformed inwardly and outwardly to become openable and closable. Thereby, it is possible to produce a reducing material for gas pressure welding (not shown) in which an opening/closing opening (not shown) can be formed by opening the opening/closing pieces 226 and 227.

このガス圧接用還元材B2を使用したガス圧接工法では、開閉片226、227を開き、キャップ体2bに開閉口部を形成する。そして、天部の厚み部分を被圧接材91、92の圧接面910、920の隙間に差し入れる。これに伴い、天部に沿う部分から裾端部へ続く開閉口部が固定側の被圧接材91の先端部の側面に嵌め込まれるので、天部を圧接面910に落とし込めば、被圧接材91の先端部に装着することができる。 In the gas pressure welding method using this reducing material B2 for gas pressure welding, the opening and closing pieces 226 and 227 are opened to form an opening and closing portion in the cap body 2b. Then, the thick portion of the top is inserted into the gap between the pressure contact surfaces 910 and 920 of the pressure contact materials 91 and 92. Along with this, the opening/closing opening that extends from the part along the top to the hem end is fitted into the side surface of the tip of the fixed side pressure welding material 91, so that when the top is dropped onto the pressure welding surface 910, the pressure welding material It can be attached to the tip of 91.

なお、ガス圧接用還元材B2も、各被圧接材の圧接面910、920を閉じる前にガス圧接用還元材B2が外れた場合には、ガス圧接用還元材B2を改めて装着する必要がある。その際、被圧接材91、92の圧接面910、920隙間を大きく広げて調整する必要がなく、キャップ体2b全体の厚みより大幅に薄いキャップ体2bの天部の厚みと同等幅の隙間に広げるだけで、ガス圧接用還元材B2の装着が可能になる点は、上記ガス圧接用還元材A1と同様である。 Note that if the reducing material B2 for gas pressure welding comes off before closing the pressure contact surfaces 910 and 920 of each material to be pressure welded, it is necessary to reinstall the reducing material B2 for gas pressure welding. . At that time, there is no need to greatly widen the gap between the pressure contact surfaces 910 and 920 of the press contact materials 91 and 92, and the gap has a width equivalent to the thickness of the top of the cap body 2b, which is significantly thinner than the entire thickness of the cap body 2b. This is similar to the above-mentioned reducing material A1 for gas pressure welding in that it is possible to attach the reducing material B2 for gas pressure welding just by spreading it out.

(Cタイプ)
図3に示すガス圧接用還元材Cは、上記ガス圧接用還元材A1と同様の構造(キャップ体に嵌込口部が設けてある)を有するガス圧接用還元材C11と、有底円筒形状で、上記ガス圧接用還元材B1と略同様の形状で脆弱線22aが設けられていない構造の第2のキャップ体を有するガス圧接用還元材C12を組み合わせて構成されている。なお、ガス圧接用還元材C11とガス圧接用還元材C12のそれぞれの構造の説明は、ここでは省略する。
(C type)
The reducing material C for gas pressure welding shown in FIG. It is constructed by combining a reducing material C12 for gas pressure welding which has a second cap body having substantially the same shape as the above-mentioned reducing material B1 for gas pressure welding and a structure in which the line of weakness 22a is not provided. Note that a description of the respective structures of the reducing material C11 for gas pressure welding and the reducing material C12 for gas pressure welding will be omitted here.

ガス圧接用還元材Cは、本実施の形態ではガス圧接用還元材C12にガス圧接用還元材C11を被せて二重構造としたものである。ガス圧接用還元材C11は、ガス圧接用還元材C12と同じ形状のものを加工したもので、ポリスチレン樹脂製のシートの可撓性を以てややきつく被せられている。 In this embodiment, the reducing material C for gas pressure welding has a double structure by covering the reducing material C12 for gas pressure welding with the reducing material C11 for gas pressure welding. The reducing material C11 for gas pressure welding is a processed material having the same shape as the reducing material C12 for gas pressure welding, and is covered somewhat tightly with the flexibility of a polystyrene resin sheet.

なお、二重構造のガス圧接用還元材Cでは、上記とは逆にガス圧接用還元材C12をガス圧接用還元材C11に被せて組み合わせることもできる。ガス圧接用還元材C12をガス圧接用還元材C11に被せた場合は、ガス圧接用還元材C11がガス圧接用還元材C12に内蔵された形となるので、意図しない接触等によるガス圧接用還元材C11の脱落が起こりにくい利点がある。 In addition, in the double-structured reducing material C for gas pressure welding, contrary to the above, the reducing material C12 for gas pressure welding can be combined by covering the reducing material C11 for gas pressure welding. When the reducing material C12 for gas pressure welding is placed over the reducing material C11 for gas pressure welding, the reducing material C11 for gas pressure welding is built into the reducing material C12 for gas pressure welding, so that reduction for gas pressure welding due to unintentional contact etc. This has the advantage that the material C11 is less likely to fall off.

(作用)
ここで、図3及び図6を参照して、Cタイプである上記ガス圧接用還元材Cを使用したガス圧接工法及び作用を説明する。
(effect)
Here, with reference to FIGS. 3 and 6, a gas pressure welding method and operation using the C type reducing material C for gas pressure welding will be described.

ガス圧接用還元材Cは、嵌込口部を有するガス圧接用還元材C11が、有底筒状体であるガス圧接用還元材C12の外側に重ねてある構造である。 The reducing material C for gas pressure welding has a structure in which a reducing material C11 for gas pressure welding having a fitting opening is stacked on the outside of a reducing material C12 for gas pressure welding which is a cylindrical body with a bottom.

まず、各被圧接材91、92の圧接面910、920でガス圧接用還元材Cのキャップ体の天部を挟む前、つまり間隔が広く開いているときに、ガス圧接用還元材Cを固定側の被圧接材91の先端部に被せる際は、二重構造のままで被せるようにする。これにより、ガス圧接用還元材Cは、キャップ体の天部を挟む前に多少の風が吹いたりしても、有底筒状体のガス圧接用還元材C12の深い胴部の作用で、被圧接材91の先端部から外れにくい。 First, before the top of the cap body of the reducing material C for gas pressure welding is sandwiched between the pressure contact surfaces 910 and 920 of the respective pressure welding materials 91 and 92, that is, when the gap is wide, the reducing material C for gas pressure welding is fixed. When covering the tip of the pressure contact material 91 on the side, the double structure is kept intact. As a result, even if some wind blows before the top of the cap body is pinched, the reducing material C for gas pressure welding can be prevented by the action of the deep body of the reducing material C12 for gas pressure welding, which is a cylindrical body with a bottom. It does not easily come off from the tip of the press-welded material 91.

そして、各被圧接材91、92の圧接面910、920でガス圧接用還元材Cのキャップ体の天部を挟むまでに、ガス圧接用還元材Cが外れなかった場合は、挟まれている二重構造のガス圧接用還元材Cのままで、還元材として使用する。なお、ガス圧接用還元材Cは、キャップ体の天部も二重であるので、還元材としての効果に好影響が期待できる。 If the reducing material C for gas pressure welding is not removed before the top of the cap body of the reducing material C for gas pressure welding is pinched between the pressure contact surfaces 910 and 920 of the respective pressure welding materials 91 and 92, the reducing material C for gas pressure welding is not removed. The double-structured reducing material C for gas pressure welding is used as a reducing material as it is. In addition, since the top of the cap body of the reducing material C for gas pressure welding is also double-layered, a favorable effect can be expected on the effectiveness as a reducing material.

また、各被圧接材91、92の圧接面910、920でガス圧接用還元材Cのキャップ体の天部を挟むまでに、ガス圧接用還元材Cが外れてしまった場合は、外れた状態で、ガス圧接用還元材C12からキャップ体に嵌込口部24を有するガス圧接用還元材C11を取り外し、このガス圧接用還元材C11のみを還元材として使用する。 In addition, if the reducing material C for gas pressure welding comes off before the top of the cap body of the reducing material C for gas pressure welding is sandwiched between the pressure contact surfaces 910 and 920 of the respective pressure welding materials 91 and 92, the state in which the reducing material C for gas pressure welding comes off is removed. Then, the reducing material C11 for gas pressure welding having the fitting opening 24 in the cap body is removed from the reducing material C12 for gas pressure welding, and only this reducing material C11 for gas pressure welding is used as a reducing material.

なお、ガス圧接用還元材C11を使用する際の作用は、ガス圧接用還元材A1と同様であり、ガス圧接用還元材C11を改めて装着する際、被圧接材91、92の圧接面910、920隙間を大きく広げて調整する必要がなく、キャップ体全体の厚みより大幅に薄いキャップ体の天部の厚みと同等幅の隙間に広げるだけで、ガス圧接用還元材C11の装着が可能になる。 The effect when using the reducing material C11 for gas pressure welding is the same as that of the reducing material A1 for gas pressure welding, and when reinstalling the reducing material C11 for gas pressure welding, the pressure contact surfaces 910 of the pressure welding materials 91 and 92, There is no need to widen the 920 gap for adjustment, and the reducing material C11 for gas pressure welding can be installed by simply widening the gap to a width equivalent to the thickness of the top of the cap body, which is significantly thinner than the overall thickness of the cap body. .

本発明に係るガス圧接用還元材は、被圧接材91、92を圧接する際に、圧接面910、920に酸化被膜が生じることをより確実に抑止するために、エア遮断リング及び還元シートと組み合わせることができる。図7に示すガス圧接用還元材B3は、Bタイプの実施形態の一つである。 The reducing material for gas pressure welding according to the present invention has an air blocking ring and a reducing sheet in order to more reliably prevent the formation of an oxide film on the pressure contact surfaces 910 and 920 when the pressure welding materials 91 and 92 are pressure welded. Can be combined. The reducing material B3 for gas pressure welding shown in FIG. 7 is one of the B-type embodiments.

ガス圧接用還元材B3は、キャップ体3を有している。キャップ体3は、熱可塑性樹脂であるポリスチレン樹脂製のシートで作られている。キャップ体3の胴部30は、やや裾広がりの円筒形状であり、上端部は円形の天板31で塞がれている。 The reducing material B3 for gas pressure welding has a cap body 3. The cap body 3 is made of a sheet made of polystyrene resin, which is a thermoplastic resin. The body 30 of the cap body 3 has a cylindrical shape with a slightly widened bottom, and its upper end is covered with a circular top plate 31.

胴部30には、周方向に所定の間隔で外方向に膨出させた縦補強部32が設けてある。また、胴部30には、破ることで切り離しが可能な脆弱線35が設けてある。脆弱線35は、天板31に沿って所定の厚みとなるように周方向へ設けられ被圧接材91に嵌め込み可能な幅のミシン目350を有している。 The body portion 30 is provided with vertical reinforcing portions 32 that bulge outward at predetermined intervals in the circumferential direction. Further, the trunk portion 30 is provided with a line of weakness 35 that can be separated by tearing. The line of weakness 35 is provided in the circumferential direction along the top plate 31 so as to have a predetermined thickness, and has a perforation 350 having a width that can be fitted into the press-welded material 91.

ミシン目350と天板31で形成される厚み部分は部分円筒形状であり、この部分も切離片300の切り離し後、被圧接材91の先端部に外嵌めされたときに脱落を防ぐ嵌合部351となる。なお、ガス圧接用還元材B3は、縦補強部32により強度があって、被圧接材91に対する掴まりが良い。 The thick part formed by the perforation 350 and the top plate 31 has a partially cylindrical shape, and this part also has a fitting that prevents it from falling off when it is externally fitted onto the tip of the press-welded material 91 after the separation piece 300 is separated. Section 351. Note that the reducing material B3 for gas pressure welding has strength due to the vertical reinforcing portion 32 and has good grip on the material 91 to be pressure welded.

そして、ミシン目350の両端部に続けて胴部30の残りの厚み(高さ)部分に、それぞれ天板31に対して略直角方向に裾端部までミシン目352、353がコ字状に形成してある。また、キャップ体3の裾部には、全周にわたりやや径大のフランジ部36が設けてある。なお、ミシン目352、353で切ることにより、切離片300を切り離して、上記ガス圧接用還元材A1の嵌込口部12と同様の嵌込口部を形成することができる。 Continuing from both ends of the perforation 350, perforations 352 and 353 are formed in a U-shape in the remaining thickness (height) portion of the body 30 in a direction approximately perpendicular to the top plate 31 up to the hem end. It has been formed. Further, a flange portion 36 having a slightly larger diameter is provided at the hem portion of the cap body 3 over the entire circumference. Note that by cutting at the perforations 352 and 353, the separation piece 300 can be separated to form a fitting opening similar to the fitting opening 12 of the reducing material A1 for gas pressure welding.

また、天板31の内面(下面)には、熱硬化性樹脂であるポリイミド樹脂製のエア遮断リング33が配置され、天板31の内面との間でエア遮断リング33を挟んで、エア遮断リング33よりやや径大な、ポリスチレン樹脂製の円形の還元シート34が中央部で天板31に溶着されている。還元シート34は、エア遮断リング33の外形にほぼ沿うように熱変形させてあり、内面と協働してエア遮断リング33を封入している(図7拡大図参照)。 Furthermore, an air-blocking ring 33 made of polyimide resin, which is a thermosetting resin, is arranged on the inner surface (lower surface) of the top plate 31. A circular reduction sheet 34 made of polystyrene resin and having a diameter slightly larger than that of the ring 33 is welded to the top plate 31 at the center. The reduction sheet 34 is thermally deformed so as to substantially follow the outer shape of the air-blocking ring 33, and cooperates with the inner surface to enclose the air-blocking ring 33 (see the enlarged view in FIG. 7).

ガス圧接用還元材B3を使用して被圧接材91、92のガス圧接を行う際には、固定側の被圧接材91と可動側の被圧接材92を、ガス圧接用還元材A1を使用した圧接作業の場合と同様にセットする。そして、例えば、改めてガス圧接用還元材B3の装着の必要が生じたときには、キャップ体3をミシン目350、352、353で切ることにより、不要部分である切離片300を切り離して、嵌込口部(図示省略)を有するガス圧接用還元材(図示省略)を作製することができる。 When performing gas pressure welding of pressure welding materials 91 and 92 using reducing material B3 for gas pressure welding, use reducing material A1 for gas pressure welding for the fixed side pressure welding material 91 and the movable side pressure welding material 92. Set it up in the same way as for the pressure welding work. For example, when it becomes necessary to reinstall the reducing material B3 for gas pressure welding, the unnecessary part 300 is cut off by cutting the cap body 3 at the perforations 350, 352, and 353, and the unnecessary part 300 is removed. A reducing material for gas pressure welding (not shown) having a mouth part (not shown) can be produced.

キャップ体3に嵌込口部を形成した後のガス圧接用還元材の使用方法及び作用は、上記ガス圧接用還元材A1と同様であるが、エア遮断リング33と還元シート34が加わることで、それによる作用が生じる点が異なる。 The method of use and action of the reducing material for gas pressure welding after forming the fitting opening in the cap body 3 is the same as that of the reducing material A1 for gas pressure welding described above, but with the addition of the air cutoff ring 33 and the reducing sheet 34. , differs in that the resulting effects occur.

この場合は、圧接作業においては、ガス圧接用還元材B3が被圧接材91、92と共に、ガスの炎で加熱されることによって、まず、還元シート34及び天板31が溶融して燃焼する。そして、熱硬化性樹脂製で、まだ溶融していないエア遮断リング33の内側の、被圧接材91、92の圧接面910、920で挟まれた僅かな隙間の中で、還元シート34がごく短時間で溶融し、燃焼する。 In this case, in the pressure welding work, the reducing material B3 for gas pressure welding is heated by the gas flame together with the materials 91 and 92 to be pressure welded, so that the reducing sheet 34 and the top plate 31 are first melted and burned. Then, in the small gap between the pressure welding surfaces 910 and 920 of the pressure welded materials 91 and 92 inside the air blocking ring 33, which is made of thermosetting resin and has not yet melted, the reduction sheet 34 is very thin. Melts and burns in a short time.

更に、燃焼によって気化し体積が急激に増えることによって、エア遮断リング33の内側の隙間にあったエアが高い圧力で外へ押し出されると共に、エア中の酸素は高分子の炭素と結びついて炭酸ガスになり、圧接部周りの酸化が抑制される。 Furthermore, as the volume is rapidly increased by vaporization due to combustion, the air that was in the gap inside the air blocking ring 33 is pushed out under high pressure, and the oxygen in the air is combined with the polymeric carbon and becomes carbon dioxide gas. , and oxidation around the pressure welding part is suppressed.

また、エア遮断リング33が溶融しないうちは、エア遮断リング33の内側の隙間へのエアの浸入が遮断されることとも相俟って、隙間内での酸化が抑制され、圧接側の先端面に酸化被膜が生じることを抑制できる。 In addition, while the air blocking ring 33 is not melted, air is blocked from entering the gap inside the air blocking ring 33, and oxidation in the gap is suppressed, and the tip surface on the pressure welding side The formation of an oxide film can be suppressed.

このように、ガス圧接用還元材B3によれば、ガス圧接を行う際に、アセチレンガスより火力が劣る天然ガス、プロパンガス、又は水素ガス等を使用する場合、充分な火力が得られるように初期加熱の段階から標準炎で加熱しても、圧接面910、920に酸化被膜や金属残渣物等の残留物が生じることを抑制できるので、強度が充分な圧接を行うことが可能になる。 In this way, according to the reducing material B3 for gas pressure welding, when performing gas pressure welding, when using natural gas, propane gas, hydrogen gas, etc., which have lower thermal power than acetylene gas, sufficient thermal power can be obtained. Even if heating is performed using a standard flame from the initial heating stage, it is possible to suppress the formation of residues such as oxide films and metal residues on the pressure contact surfaces 910 and 920, so that it is possible to perform pressure contact with sufficient strength.

なお、ガス圧接用還元材B3も、各被圧接材の圧接面910、920を閉じる前にガス圧接用還元材B3が外れた場合には、ガス圧接用還元材B3を改めて装着する必要がある。その際、被圧接材91、92の圧接面910、920隙間を大きく広げて調整する必要がなく、キャップ体3全体の厚みより大幅に薄いキャップ体3の天部の厚みと同等幅の隙間に広げるだけで、ガス圧接用還元材B3の装着が可能になる。 Note that if the reducing material B3 for gas pressure welding comes off before closing the pressure contact surfaces 910 and 920 of each material to be pressure welded, it is necessary to reinstall the reducing material B3 for gas pressure welding. . At that time, there is no need to greatly widen the gap between the pressure contact surfaces 910 and 920 of the press contact materials 91 and 92, and the gap has a width equivalent to the thickness of the top of the cap body 3, which is significantly thinner than the entire thickness of the cap body 3. Just by unfolding it, the reducing material B3 for gas pressure welding can be attached.

図8(a)、図8(b)を参照する。
加工用工具8は、嵌込口部が設けられていないキャップ体Eに嵌込口部を形成するための工具である。加工用工具8は、台部材80を有している。台部材80の一方の面(図8で上面)の幅方向両側には、支持部材81が設けられている。台部材80の先端部には、受脚82が設けてあり、支持部材81から受脚82に掛け渡して、受具83が先方向へやや下り傾斜して設けてある。
Refer to FIGS. 8(a) and 8(b).
The processing tool 8 is a tool for forming a fitting opening in the cap body E which is not provided with a fitting opening. The processing tool 8 has a base member 80. Support members 81 are provided on both sides of one surface (upper surface in FIG. 8) of the base member 80 in the width direction. A support leg 82 is provided at the distal end of the base member 80, and a support 83 is provided extending from the support member 81 to the support leg 82 so as to be inclined slightly downward in the forward direction.

支持部材81には、シーソー部材84が支点部840を介し矢印方向に揺動可能に置かれている。シーソー部材84の先部材841(図8(b)で左側)は、幅方向で台部材80側へ湾曲した形状を有している。先部材841の台部材80側の凹面842には、湾曲形状に沿って平面視コ字状の切断刃843が取り付けてある。また、シーソー部材84は、図8に示すように支点部840を境にやや上に反った形状に形成してあり、先端には押さえ片844が設けられ、基部側は操作部845となっている。 A seesaw member 84 is placed on the support member 81 so as to be swingable in the direction of the arrow via a fulcrum portion 840 . The tip member 841 (left side in FIG. 8B) of the seesaw member 84 has a shape curved toward the base member 80 in the width direction. A cutting blade 843 having a U-shape in plan view is attached to the concave surface 842 of the tip member 841 on the base member 80 side along the curved shape. Further, as shown in FIG. 8, the seesaw member 84 is formed in a shape that is slightly curved upward with the fulcrum portion 840 as the boundary, and a holding piece 844 is provided at the tip, and an operating portion 845 is provided at the base side. There is.

シーソー部材84は、C型の板バネ85を介し、シーソー部材84の先部と台部材80の受具83を両端部で挟むようにして互いに密着する方向へ付勢されている。そして、常態ではシーソー部材84は閉じて、切断刃843が受具83に設けられた刃溝830に収まっている。なお、切断刃は、コ字状に限定せず、例えばU字状に形成し、嵌合口部をU字状とすることもできる。 The seesaw member 84 is biased through a C-shaped leaf spring 85 in a direction in which the tip of the seesaw member 84 and the receiver 83 of the base member 80 are sandwiched between their ends so that they come into close contact with each other. In a normal state, the seesaw member 84 is closed and the cutting blade 843 is accommodated in the blade groove 830 provided in the receiver 83. Note that the cutting blade is not limited to a U-shape, but may be formed, for example, in a U-shape, and the fitting opening portion may be formed in a U-shape.

シーソー部材84は、操作部845を押し戻し操作することにより、矢印方向に揺動させることができる。なお、シーソー部材84を閉じたときの台具83の先端と切断刃843との距離は、上記嵌合部121の厚み方向の高さと合わせてある。 The seesaw member 84 can be swung in the direction of the arrow by pushing back the operating portion 845. Note that the distance between the tip of the fixture 83 and the cutting blade 843 when the seesaw member 84 is closed is matched with the height of the fitting portion 121 in the thickness direction.

図9(a)、図9(b)を参照して、加工用工具8の使用方法を説明する。
なお、ここで加工する対象となるキャップ体Eは、開口部100の周りにフランジ部が設けられていないタイプである。
How to use the machining tool 8 will be described with reference to FIGS. 9(a) and 9(b).
Note that the cap body E to be processed here is of a type in which a flange portion is not provided around the opening 100.

まず、操作部845を押して、切断刃843があるシーソー部材84の先部材841を開き、台部材80の先部をキャップ体Eの開口部100から挿入する。このとき、台部材80の先部とシーソー部材84の先部材841の間にキャップ体Eの胴部101が入るようにする。 First, the operation part 845 is pushed to open the tip member 841 of the seesaw member 84 where the cutting blade 843 is located, and the tip of the base member 80 is inserted through the opening 100 of the cap body E. At this time, the body 101 of the cap body E is placed between the tip of the base member 80 and the tip member 841 of the seesaw member 84.

そして、台部材80の先端を天板102に当てて、操作部845を緩め、板バネ85を常態に戻すと、先部材841が閉じる。これにより、押さえ片844がキャップ体Eの天板102に当たって天板102を挟み、切断刃843の位置を決めると同時に切断刃843がキャップ体Eの胴部101をコ字状に切断して、刃溝830に収まる(図8(b)、図9(a)、及び図9(b)の点線で表した形状を参照)。 Then, when the tip of the base member 80 is placed against the top plate 102, the operating portion 845 is loosened, and the leaf spring 85 is returned to its normal state, the tip member 841 is closed. As a result, the holding piece 844 hits the top plate 102 of the cap body E and pinches the top plate 102, and at the same time the cutting blade 843 determines the position, the cutting blade 843 cuts the body part 101 of the cap body E into a U-shape. It fits into the blade groove 830 (see the shape indicated by the dotted line in FIGS. 8(b), 9(a), and 9(b)).

なお、シーソー部材84の一端部は台部材80側へ略樋状に湾曲した形状を有しており、台部材80側の受具83は、シーソー部材84の湾曲面に略沿うように湾曲しており、シーソー部材84に設けてある切断刃843は、加工対象となるキャップ体Eの胴部101の曲面に略沿う湾曲した刃先を有する。 Note that one end of the seesaw member 84 has a generally gutter-shaped curved shape toward the base member 80 side, and the receiver 83 on the base member 80 side is curved to approximately follow the curved surface of the seesaw member 84. The cutting blade 843 provided on the seesaw member 84 has a curved cutting edge that substantially follows the curved surface of the body portion 101 of the cap body E to be processed.

これにより、切断刃843の刃先が、略全長にわたり、切断方向に動く前からキャップ体Eの胴部101の曲面の近くにあるので、切断が終了するまでの切断刃843の動きが少なくて済む。これに伴い、切断の際の切断刃843によるキャップ体Eの変形が少なく抑えられるので、キャップ体Eが歪に切断されてしまうことも抑止できる。 As a result, the cutting edge of the cutting blade 843 is close to the curved surface of the body 101 of the cap body E over almost the entire length before moving in the cutting direction, so the movement of the cutting blade 843 until the cutting is completed is reduced. . Accordingly, the deformation of the cap body E caused by the cutting blade 843 during cutting can be suppressed to a small extent, so that it is also possible to prevent the cap body E from being cut in a distorted manner.

また、板バネ85の付勢力だけでは切断刃843で胴部101が充分に切断できなかった場合は、台部材80の先部とシーソー部材84の先部材841をキャップ体Eの内外側から手で挟むようにすると、キャップ体Eの胴部101を確実に押し切ることができる。 In addition, if the cutting blade 843 cannot sufficiently cut the trunk 101 with the urging force of the leaf spring 85 alone, the tip of the base member 80 and the tip member 841 of the seesaw member 84 can be manually removed from the inside and outside of the cap body E. By sandwiching it between the two, the body 101 of the cap body E can be reliably pushed out.

なお、加工用工具8は、フランジ部が形成してあるキャップ体を加工することもでき、その場合はフランジ部が邪魔にならないように適宜変形させた状態で切断すれば、上記ガス圧接用還元材A1と略同様のガス圧接用還元材を形成することができる。 Note that the processing tool 8 can also be used to process a cap body with a flange formed thereon. In that case, if the flange is suitably deformed and cut so as not to get in the way, the above-mentioned reduction for gas pressure welding can be performed. A reducing material for gas pressure welding that is substantially similar to material A1 can be formed.

本明細書及び特許請求の範囲で使用している用語と表現は、あくまでも説明上のものであって、なんら限定的なものではなく、本明細書及び特許請求の範囲に記述された特徴およびその一部と等価の用語や表現を除外する意図はない。また、本発明の技術思想の範囲内で、種々の変形態様が可能であるということは言うまでもない。 The terms and expressions used in this specification and claims are for descriptive purposes only and are not intended to be limiting in any way. There is no intention to exclude terms or expressions that are equivalent to some of them. Further, it goes without saying that various modifications are possible within the scope of the technical idea of the present invention.

A1 ガス圧接用還元材
1a キャップ体
10 胴部
11 天板
12 嵌込口部
120 切り縁
121 嵌合部
122、123 切り縁
13 フランジ部
91、92 被圧接材
A2 ガス圧接用還元材
1c キャップ体
10c 胴部
12c 嵌込口部
124 切り縁
125 嵌合部
126、127 切り縁
128、129 保持部
B1 ガス圧接用還元材
2a キャップ体
20a 胴部
21 天板
22a 脆弱線
220 ミシン目
221 嵌合部
222、223 ミシン目
229 孔
200 切離片
23a フランジ部
B2 ガス圧接用還元材
2b キャップ体
20b 胴部
22b 脆弱線
224、225 ミシン目
226、227 開閉片
228 嵌合部
23b フランジ部
C ガス圧接用還元材
C11 ガス圧接用還元材
C12 ガス圧接用還元材
B3 ガス圧接用還元材
3 キャップ体
30 胴部
31 天板
32 縦補強部
33 エア遮断リング
34 還元シート
35 脆弱線
350 ミシン目
351 嵌合部
352、353 ミシン目
300 切離片
36 フランジ部
8 加工用工具
80 台部材
81 支持部材
82 受脚
83 受具
830 刃溝
84 シーソー部材
840 支点部
841 先部材
842 凹面
843 切断刃
844 押さえ片
845 操作部
85 板バネ
A1 Reducing material for gas pressure welding 1a Cap body 10 Body portion 11 Top plate 12 Fitting opening portion 120 Cut edge 121 Fitting portions 122, 123 Cut edge 13 Flange portions 91, 92 Pressure welded material A2 Reducing material for gas pressure welding 1c Cap body 10c Body part 12c Fitting opening part 124 Cutting edge 125 Fitting part 126, 127 Cutting edge 128, 129 Holding part B1 Reducing material for gas pressure welding 2a Cap body 20a Body part 21 Top plate 22a Line of weakness 220 Perforation 221 Fitting part 222, 223 Perforation 229 Hole 200 Separation piece 23a Flange part B2 Reducing material for gas pressure welding 2b Cap body 20b Body part 22b Line of weakness 224, 225 Perforation 226, 227 Opening/closing piece 228 Fitting part 23b Flange part C For gas pressure welding Reducing material C11 Reducing material for gas pressure welding C12 Reducing material for gas pressure welding B3 Reducing material for gas pressure welding 3 Cap body 30 Body section 31 Top plate 32 Vertical reinforcing section 33 Air blocking ring 34 Reducing sheet 35 Line of weakness 350 Perforation 351 Fitting section 352, 353 Perforation 300 Separation piece 36 Flange part 8 Processing tool 80 Base member 81 Support member 82 Support leg 83 Support 830 Blade groove 84 Seesaw member 840 Support part 841 Tip member 842 Concave surface 843 Cutting blade 844 Pressing piece 845 Operation Part 85 Leaf spring

Claims (10)

被圧接材の先端部に外嵌め可能な樹脂製のキャップ体を備えており、該キャップ体の胴部には、前記被圧接材に側面から嵌め込み可能な嵌込口部が形成してある
ガス圧接用還元材。
A cap body made of resin that can be externally fitted onto the tip of the material to be pressure welded is provided, and a fitting opening portion that can be fitted into the material to be pressure welded from the side is formed in the body of the cap body. Reducing material for pressure welding.
前記嵌込口部は、前記キャップ体の天部に沿って所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で切り縁が設けられ、該切り縁に続けて前記胴部の残りの厚み部分に、前記天部に対して所定の角度で、又は所定の形状で裾端部まで切り縁が設けられて形成してある
請求項1記載のガス圧接用還元材。
The fitting opening portion is provided with a cutting edge having a predetermined thickness along the top of the cap body and having a width such that it can be fitted into the press-welded material from the side in the circumferential direction, and following the cutting edge, the body portion 2. The reducing material for gas pressure welding according to claim 1, wherein a cut edge is formed on the remaining thickness of the top part at a predetermined angle with respect to the top part or in a predetermined shape up to the bottom end.
被圧接材の先端部に外嵌め可能な樹脂製のキャップ体を備えており、該キャップ体の胴部には、切り離しが可能な脆弱線が、前記被圧接材に側面から嵌め込み可能な嵌込口部を形成可能に設けてある
ガス圧接用還元材。
A cap body made of resin that can be externally fitted onto the tip of the material to be pressure welded is provided, and a detachable line of weakness is fitted to the body of the cap body so that it can be fitted into the material to be pressure welded from the side. Reducing material for gas pressure welding with a mouth part that can be formed.
前記脆弱線は、前記キャップ体の天部に沿って所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で、かつそれに続けて前記胴部の残りの厚み部分を、前記天部に対して所定の角度、又は所定の形状で裾端部まで設けてある
請求項3記載のガス圧接用還元材。
The line of weakness has a width that allows it to be fitted into the press-welded material from the side in the circumferential direction at a predetermined thickness along the top of the cap body, and subsequently extends the remaining thickness of the body into the top. The reducing material for gas pressure welding according to claim 3, wherein the reducing material is provided at a predetermined angle or in a predetermined shape up to the bottom end.
前記脆弱線は、前記キャップ体の天部に対して略平行に所定の厚みで周方向へ前記被圧接材に側面から嵌め込み可能な幅で、かつその中間部に繋がり、裾端部までを切り離して、前記胴部を開閉することができる開閉口部を形成可能な略T字状に設けてある
請求項3記載のガス圧接用還元材。
The line of weakness is approximately parallel to the top of the cap body, has a predetermined thickness, has a width that allows it to be fitted into the press-welded material from the side in the circumferential direction, and is connected to the middle part thereof, and is cut off to the hem end. 4. The reducing material for gas pressure welding according to claim 3, wherein the body is provided in a substantially T-shape capable of forming an opening/closing opening for opening and closing the body.
前記被圧接材の先端部に外嵌め可能な樹脂製の第2のキャップ体を備えており、該第2のキャップ体は、その胴部で前記嵌込口部の少なくとも一部を閉塞する状態で前記キャップ体に重ねられている
請求項1又は2記載のガス圧接用還元材。
A second cap body made of resin that can be externally fitted onto the tip of the press-welded material is provided, and the second cap body closes at least a portion of the fitting opening with its body. The reducing material for gas pressure welding according to claim 1 or 2, wherein the reducing material is stacked on the cap body.
前記キャップ体の前記天部に設けられ、前記天部を構成する樹脂材料よりも高温で溶融する樹脂製若しくは金属製のリング体を備える
請求項2、4又は5記載のガス圧接用還元材。
The reducing material for gas pressure welding according to claim 2, further comprising a ring body made of resin or metal that is provided on the top of the cap body and melts at a higher temperature than the resin material forming the top.
被圧接材の先端部に外嵌め可能な樹脂製のキャップ体の胴部を加工して、前記キャップ体に前記被圧接材の側面から嵌め込み可能な嵌込口部を形成する加工用工具であって、
受具を有する台部材と、
該台部材に対し、一端部がバネで前記台部材方向へ閉じるように付勢して揺動可能に取り付けられたシーソー部材と、
該シーソー部材に設けてある前記嵌込口部を切り欠く所定形状の切断刃と、
前記受具に設けられた、前記切断刃が収まる刃溝とを備える
加工用工具。
A processing tool that processes the body of a resin cap body that can be externally fitted onto the tip of a material to be pressure welded to form a fitting opening in the cap body that can be fitted from a side surface of the material to be pressure welded. hand,
a base member having a receiver;
a seesaw member that is swingably attached to the base member with one end biased by a spring so as to close toward the base member;
a cutting blade having a predetermined shape that cuts out the insertion opening provided in the seesaw member;
A processing tool, comprising: a blade groove provided in the receiver, into which the cutting blade fits.
その先端面が、他方の被圧接材の先端面と所定の隙間を隔てて対面配置された一方の被圧接材に、前記隙間よりも大きな高さを有する樹脂製のキャップ体を、前記一方の被圧接材の側面から嵌め込むことにより、前記一方の被圧接材の先端部に外嵌めして装着する工程と、
前記キャップ体を装着した状態で、前記一方の被圧接材と前記他方の被圧接材の先端面を突き合わせて加熱する工程とを備える
ガス圧接工法。
A resin cap body having a height greater than the gap is attached to one of the materials to be pressure welded, the end surface of which is disposed facing the end surface of the other material to be pressure welded with a predetermined gap therebetween. a step of externally fitting and mounting the tip of the one pressure-welded material by fitting from the side of the pressure-welded material;
A gas pressure welding method comprising the step of abutting and heating the tip surfaces of the one pressure welding material and the other pressure welding material with the cap body attached.
前記キャップ体を、前記一方の被圧接材の側面から嵌め込み可能とすべく、
前記装着する工程に先立って、前記キャップ体の胴部に、嵌込口部を形成する工程を備える
請求項9記載のガス圧接工法。
In order to enable the cap body to be fitted from the side surface of the one pressure-welded material,
The gas pressure welding method according to claim 9, further comprising a step of forming a fitting opening in the body of the cap body prior to the mounting step.
JP2023095666A 2023-06-09 2023-06-09 Reducing materials for gas pressure welding, tools for processing the same, and gas pressure welding methods Active JP7398034B1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011177780A (en) 2010-03-04 2011-09-15 Tokai Gas Assetsu Kk Annular body holding member with annular body for gas pressure welding built therein
JP2012148331A (en) 2011-01-21 2012-08-09 Taisei Corp Insert material fixing tool, and pressure-welded joint method using the same
JP5656792B2 (en) 2011-09-29 2015-01-21 三菱電機株式会社 Power interchange system, demand control device, demand control method and program

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011177780A (en) 2010-03-04 2011-09-15 Tokai Gas Assetsu Kk Annular body holding member with annular body for gas pressure welding built therein
JP2012148331A (en) 2011-01-21 2012-08-09 Taisei Corp Insert material fixing tool, and pressure-welded joint method using the same
JP5656792B2 (en) 2011-09-29 2015-01-21 三菱電機株式会社 Power interchange system, demand control device, demand control method and program

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