JP7380450B2 - Vehicle front body structure - Google Patents

Vehicle front body structure Download PDF

Info

Publication number
JP7380450B2
JP7380450B2 JP2020113723A JP2020113723A JP7380450B2 JP 7380450 B2 JP7380450 B2 JP 7380450B2 JP 2020113723 A JP2020113723 A JP 2020113723A JP 2020113723 A JP2020113723 A JP 2020113723A JP 7380450 B2 JP7380450 B2 JP 7380450B2
Authority
JP
Japan
Prior art keywords
surface portion
reinforcing member
vehicle
width direction
bumper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2020113723A
Other languages
Japanese (ja)
Other versions
JP2022012131A (en
Inventor
隆志 楢原
信行 澁武
靖 石川
雄一 守田
賢 藤本
雄作 山口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP2020113723A priority Critical patent/JP7380450B2/en
Publication of JP2022012131A publication Critical patent/JP2022012131A/en
Application granted granted Critical
Publication of JP7380450B2 publication Critical patent/JP7380450B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Body Structure For Vehicles (AREA)

Description

本発明は、車両の前部車体構造に関する。 The present invention relates to a front body structure of a vehicle.

従来、車両の前部に設けられたバンパーを補強するための構造として、特許文献1記載のように、補強部材がバンパーの車幅方向の両端部に設けられた構造が開示されている。 BACKGROUND ART Conventionally, as a structure for reinforcing a bumper provided at the front portion of a vehicle, a structure has been disclosed in which reinforcing members are provided at both ends of the bumper in the vehicle width direction, as described in Patent Document 1.

この構造では、車両前方から物体(対向車や路上設置物など)がバンパーの車幅方向端部に対して部分的に衝突した場合(すなわち、スモールオーバーラップ衝突の場合)においても、補強部材によってバンパーの変形を抑制しながらバンパーの車両後方に固定されたクラッシュボックス(以下、本明細書ではクラッシュカンという)などの車体構成部品へ衝突荷重を伝達することが可能である。 With this structure, even if an object (such as an oncoming vehicle or roadside object) partially collides with the end of the bumper in the vehicle width direction from the front of the vehicle (in other words, in the case of a small overlap collision), the reinforcing member It is possible to transmit the collision load to vehicle body components such as a crash box (hereinafter referred to as a crash can in this specification) fixed to the rear of the bumper in the vehicle while suppressing deformation of the bumper.

特開2019-130972号公報Japanese Patent Application Publication No. 2019-130972

近年、バンパーの剛性向上の観点などから、バンパーの車幅方向全体にわたって補強部材で補強する構造が提案されている。例えば、バンパーは、車幅方向に延びるコ字状断面のバンパービームと、バンパービームの前方を覆うフロントプレートを備え、バンパービームとフロントプレートで形成された閉断面の内部に車幅方向に延びるコ字状断面の補強部材が設けられた構造が考えられる。 In recent years, from the viewpoint of improving the rigidity of the bumper, a structure has been proposed in which the entire bumper in the vehicle width direction is reinforced with a reinforcing member. For example, a bumper includes a bumper beam with a U-shaped cross section that extends in the vehicle width direction, a front plate that covers the front of the bumper beam, and a column that extends in the vehicle width direction inside the closed cross section formed by the bumper beam and the front plate. A structure in which a reinforcing member with a letter-shaped cross section is provided is conceivable.

ここで、コ字状断面のバンパービームに対してコ字状断面の補強部材を複数個所で接合する場合、上面側同士の接合および後面側同士の接合した状態では、バンパービームや補強部材のスプリングバックなどの設計時には予測できない生産上の種々の理由により、下面側同士が接続できない場合がある。このような2面のみ接合した状態では、補強部材の下面部は自由端を有したままの状態であり、面外変形しやすく、バンパービームの下面部の補強に寄与しなくなる。そのため、バンパービームの下面部と後面部とで形成される下方角部の面外変形を抑制できず、また、バンパービームの後面部の面外変形も抑制できなくなる。その結果、車両衝突時におけるバンパービームの面外変形を抑制することが困難になる。 Here, when joining reinforcing members with a U-shaped cross section to a bumper beam with a U-shaped cross section at multiple locations, the springs of the bumper beam and reinforcing members are Due to various manufacturing reasons that cannot be predicted when designing a bag, etc., the lower surfaces may not be able to be connected to each other. In such a state where only two surfaces are joined, the lower surface portion of the reinforcing member still has a free end, is easily deformed out of plane, and does not contribute to reinforcing the lower surface portion of the bumper beam. Therefore, it is not possible to suppress out-of-plane deformation of the lower corner portion formed by the lower surface portion and the rear surface portion of the bumper beam, and it is also impossible to suppress out-of-plane deformation of the rear surface portion of the bumper beam. As a result, it becomes difficult to suppress out-of-plane deformation of the bumper beam during a vehicle collision.

本発明は、上記の事情に鑑みてなされたものであって、バンパービームと補強部材とが部分的に接合されていない構造であっても、バンパービームの面外変形を抑制して衝突荷重に耐えることが可能な車両の前部車体構造を提供することを目的とする。 The present invention has been made in view of the above circumstances, and even in a structure where the bumper beam and the reinforcing member are not partially joined, the present invention suppresses out-of-plane deformation of the bumper beam and resists collision loads. The purpose is to provide a front body structure of a vehicle that can endure.

上記の課題を解決するために、本発明の車両の前部車体構造は、車幅方向に延びるバンパーを備えた車両の前部車体構造であって、前記バンパーは、車幅方向に延びるとともに車両前方に開いたコ字断面形状を有するバンパービームと、前記バンパービームを車両前方から覆って前記バンパービームとともに閉断面を形成するフロントプレートと、車幅方向に延びるとともに前記閉断面の内部に設けられる補強部材とを備えており、前記バンパービームは、車両側面視で、車両前後方向に延びるビーム上面部と、前記ビーム上面部の後端から下方に延びるビーム後面部と、前記ビーム後面部の下端から車両前方に延びるビーム下面部と、前記ビーム下面部と前記ビーム後面部とによって形成される下方角部と、を備えており、前記補強部材は、補強部材上面部と、前記補強部材上面部の後端から下方に延びる補強部材後面部と、前記補強部材後面部の下端から車両前方に延びる補強部材下面部と、を備えており、前記補強部材上面部は、前記ビーム上面部に接合され、前記補強部材後面部は、前記ビーム後面部に接合され、前記補強部材下面部は、前記ビーム下面部に接合されない状態で前記ビーム下面部の上方の位置に配置され、前記補強部材下面部は、当該補強部材下面部の前端部が下方に折り曲げられたフランジ部を有することを特徴とする。 In order to solve the above problems, a front body structure for a vehicle according to the present invention is a front body structure for a vehicle including a bumper extending in the width direction of the vehicle, the bumper extending in the width direction of the vehicle and A bumper beam having a U-shaped cross section that opens forward; a front plate that covers the bumper beam from the front of the vehicle and forms a closed cross section with the bumper beam; and a front plate that extends in the vehicle width direction and is provided inside the closed cross section. and a reinforcing member, and the bumper beam includes a beam upper surface portion extending in the longitudinal direction of the vehicle, a beam rear surface portion extending downward from a rear end of the beam upper surface portion, and a lower end of the beam rear surface portion, when viewed from the side of the vehicle. The reinforcing member includes a beam lower surface portion extending toward the front of the vehicle, and a lower corner portion formed by the beam lower surface portion and the beam rear surface portion. The reinforcing member rear surface portion extends downward from the rear end, and the reinforcing member lower surface portion extends toward the front of the vehicle from the lower end of the reinforcing member rear surface portion, and the reinforcing member upper surface portion is joined to the beam upper surface portion. , the reinforcing member rear surface portion is joined to the beam rear surface portion, the reinforcing member lower surface portion is disposed above the beam lower surface portion without being joined to the beam lower surface portion, and the reinforcing member lower surface portion is , the front end portion of the lower surface portion of the reinforcing member has a flange portion bent downward.

かかる構成では、バンパービームと補強部材とは上面側および下面側でそれぞれ接合されている一方、補強部材下面部がビーム下面部に接合されていない構造であっても、補強部材下面部がその前端部において下方に折り曲げられたフランジ部で補強されることにより車両衝突時における補強部材の面外変形が抑制され、これにより、疑似的にビーム下面部および補強部材下面部からなる2枚板構造が形成される。それとともに、補強部材上面部および補強部材後面部の2面に接合されたバンパービームの面外変形も抑制される。これにより、ビーム下面部とビーム後面部とによって形成される下方角部の車両衝突時における変形が抑制され、これによって、ビーム後面部の面外変形を抑制することが可能になる。その結果、バンパービームと補強部材とが部分的に接合されていない構造であっても、バンパービームの面外変形を抑制して衝突荷重に耐えることが可能になる。 In such a configuration, the bumper beam and the reinforcing member are joined at the upper and lower sides, respectively, but even if the lower part of the reinforcing member is not joined to the lower part of the beam, the lower part of the reinforcing member is connected to its front end. The out-of-plane deformation of the reinforcing member in the event of a vehicle collision is suppressed by being reinforced by the flange part bent downward at the part, thereby creating a pseudo two-plate structure consisting of the lower surface of the beam and the lower surface of the reinforcing member. It is formed. At the same time, out-of-plane deformation of the bumper beam joined to the two surfaces of the reinforcing member upper surface and the reinforcing member rear surface is also suppressed. This suppresses deformation of the lower corner portion formed by the beam lower surface portion and the beam rear surface portion during a vehicle collision, thereby making it possible to suppress out-of-plane deformation of the beam rear surface portion. As a result, even in a structure in which the bumper beam and the reinforcing member are not partially joined, it becomes possible to suppress out-of-plane deformation of the bumper beam and withstand collision loads.

上記の車両の前部車体構造において、前記フランジ部は、前記下方角部の高さと同じまたはそれ以下の高さに配置されているのが好ましい。 In the above vehicle front body structure, it is preferable that the flange portion is disposed at a height that is the same as or lower than the height of the lower corner portion.

かかる構成によれば、車両の前方衝突時において前記バンパービームが車両前後方向に変形したときに補強部材のフランジ部がバンパービームのビーム下面部に当接することが可能になり、このとき、補強部材下面部は、ビーム下面部に拘束されてビーム下面部と疑似的に接合された2枚板構造を形成する。これにより、バンパービームの下方角部を補強して、下方角部の変形を確実に抑制し、ビーム後面部の面外変形を確実に抑制することが可能になる。その結果、車両衝突時におけるバンパービームの曲げ変形を確実に抑制することが可能になる。 According to this configuration, when the bumper beam is deformed in the longitudinal direction of the vehicle during a frontal collision of the vehicle, the flange portion of the reinforcing member can come into contact with the lower surface portion of the bumper beam, and at this time, the reinforcing member The lower surface part forms a two-plate structure that is restrained by the beam lower surface part and pseudo-joined to the beam lower surface part. This makes it possible to reinforce the lower corner portion of the bumper beam, reliably suppress deformation of the lower corner portion, and reliably suppress out-of-plane deformation of the rear surface portion of the beam. As a result, it becomes possible to reliably suppress bending deformation of the bumper beam during a vehicle collision.

上記の車両の前部車体構造において、前記バンパービームの後端において車幅方向に互いに離間した位置で固定された一対のクラッシュカンをさらに備えており、前記バンパービームは、車幅方向両側において、前記クラッシュカンに固定されるクラッシュカン固定部と、前記クラッシュカン固定部よりも車幅方向外側に延びる延長部と、を備え、前記フランジ部は、前記補強部材の車幅方向端部から前記クラッシュカン固定部の車幅方向内側端部に対応する位置または当該位置よりも車幅方向中央側の位置まで延びるのが好ましい。 The front body structure of the vehicle described above further includes a pair of crash cans fixed at positions spaced apart from each other in the vehicle width direction at the rear end of the bumper beam, and the bumper beam has, on both sides in the vehicle width direction, A crash can fixing part fixed to the crash can, and an extension part extending outward in the vehicle width direction from the crash can fixing part, and the flange part extends from the end of the reinforcing member in the vehicle width direction to the crash can. It is preferable to extend to a position corresponding to the inner end of the can fixing part in the vehicle width direction or to a position closer to the center in the vehicle width direction than the said position.

バンパービームのクラッシュカン固定部における車幅方向内側端部は、衝突荷重入力点からの距離が遠いため、延長部に車両後方に向かう衝突荷重が入力された際(すなわち、スモールオーバーラップ衝突の際)に最も座屈しやすい。そこで、上記の構成では、バンパービームの車幅方向内側端部を補強部材のフランジ部によって補強することにより、スモールオーバーラップ衝突時におけるバンパービームの車幅方向内側端部における座屈を防止することが可能である。 The inner end in the vehicle width direction of the crash can fixing part of the bumper beam is far away from the collision load input point, so when a collision load toward the rear of the vehicle is input to the extension part (i.e., in the case of a small overlap collision) ) are most likely to buckle. Therefore, in the above configuration, by reinforcing the inner end of the bumper beam in the vehicle width direction with the flange portion of the reinforcing member, buckling at the inner end of the bumper beam in the vehicle width direction in the event of a small overlap collision can be prevented. is possible.

上記の車両の前部車体構造において、前記フランジ部は、前記バンパービームの中央に向かうにつれて下方に折り曲げる角度が小さくなるのが好ましい。 In the above vehicle front body structure, it is preferable that the angle at which the flange portion is bent downward becomes smaller toward the center of the bumper beam.

かかる構成によれば、補強部材のフランジ部は、バンパービームの中央に向かうにつれて下方に折り曲げる角度が連続的に小さくなるので、フランジ部によって補強される補強部材下面部の剛性は車幅方向端部から中央部へ向かうにつれて小さくなり、補強部材下面部の車幅方向における剛性差は小さくなる。その結果、補強部材下面部を含む補強部材全体、ならびに補強部材に2面で接合されたバンパービームの車幅方向における剛性差も小さくなるので、車両衝突時(とくにスモールオーバーラップ衝突時)におけるバンパービームの座屈を防止することが可能である。 According to this configuration, the angle at which the flange portion of the reinforcing member is bent downward becomes smaller as it goes toward the center of the bumper beam, so that the rigidity of the lower surface portion of the reinforcing member reinforced by the flange portion is equal to that of the end portion in the vehicle width direction. The difference in rigidity in the vehicle width direction of the lower surface of the reinforcing member becomes smaller as the stiffness decreases toward the center. As a result, the difference in rigidity in the vehicle width direction of the entire reinforcing member including the lower surface of the reinforcing member and the bumper beam joined on two sides to the reinforcing member is also reduced, so the bumper It is possible to prevent buckling of the beam.

上記の車両の前部車体構造において、前記バンパービームは、前記ビーム上面部の前端から上方に延びるとともに前記フロントプレートと接合する上方接合部と、前記ビーム下面部の前端から下方に延びるとともに前記フロントプレートと接合する下方接合部と、前記補強部材の前記フランジ部が設けられる領域において前記上方接合部の上端を後方に折り曲げ形成された上方ビームフランジ部と、前記補強部材の前記フランジ部が設けられる領域において前記下方接合部の下端を後方に折り曲げ形成された下方ビームフランジ部と、を有するのが好ましい。 In the above vehicle front body structure, the bumper beam includes an upper joint portion that extends upward from the front end of the beam upper surface portion and joins the front plate, and an upper joint portion that extends downward from the front end of the beam lower surface portion and extends from the front end of the beam upper surface portion and joins the front plate. A lower joint part that joins with the plate, an upper beam flange part formed by bending the upper end of the upper joint part backward in a region where the flange part of the reinforcing member is provided, and the flange part of the reinforcing member are provided. It is preferable to have a lower beam flange portion formed by bending the lower end of the lower joint portion rearward in the region.

かかる構成によれば、バンパービームは、補強部材のフランジ部が設けられる領域において、上方接合部の上端を後方に折り曲げ形成された上方ビームフランジ部および下方接合部の下端を後方に折り曲げ形成された下方ビームフランジ部を有する。これら上方ビームフランジ部および下方ビームフランジ部が、バンパービームの上方接合部および下方接合部とともにビーム上面部の前端およびビーム下面部の前端を補強して車両衝突時の変形を抑制するので、車両衝突時にバンパービームが車両前後方向に変形したときに補強部材のフランジ部をバンパービームのビーム下面部に確実に当接することが可能である。これにより、バンパービームの下方角部の変形を確実に抑制することが可能である。 According to this configuration, the bumper beam is formed by bending the upper end of the upper beam flange part backward and the lower end of the lower joint part in the area where the flange part of the reinforcing member is provided. It has a lower beam flange. These upper beam flange portions and lower beam flange portions, together with the upper and lower joint portions of the bumper beam, reinforce the front end of the upper beam portion and the front end of the lower beam portion to suppress deformation in the event of a vehicle collision. When the bumper beam is deformed in the longitudinal direction of the vehicle, the flange portion of the reinforcing member can be reliably brought into contact with the lower surface portion of the bumper beam. Thereby, it is possible to reliably suppress deformation of the lower corner portion of the bumper beam.

本発明の車両の前部車体構造によれば、バンパービームと補強部材とが部分的に接合されていない構造であっても、バンパービームの面外変形を抑制して衝突荷重に耐えることができる。 According to the vehicle front body structure of the present invention, even in a structure where the bumper beam and the reinforcing member are not partially joined, it is possible to suppress out-of-plane deformation of the bumper beam and withstand collision loads. .

本発明の実施形態に係る車両の前部車体構造の全体構成を示す斜め前方かつ上方から見た斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of the overall configuration of a front vehicle body structure of a vehicle according to an embodiment of the present invention, as viewed diagonally from the front and above. 図1の前部車体構造の平面図である。FIG. 2 is a plan view of the front vehicle body structure of FIG. 1; 図1の前部車体構造のうち、バンパーのフロントプレートを取り外した状態の斜視図である。FIG. 2 is a perspective view of the front vehicle body structure of FIG. 1 with the front plate of the bumper removed. 図1の前部車体構造を斜め後方かつ上方から見た斜視図である。FIG. 2 is a perspective view of the front vehicle body structure of FIG. 1 viewed obliquely from the rear and above. 図1の前部車体構造のうち、バンパーのフロントプレートを取り外した状態を前方かつ上方から見た拡大斜視図である。FIG. 2 is an enlarged perspective view of the front vehicle body structure of FIG. 1 with the front plate of the bumper removed, viewed from the front and above. 図1の前部車体構造のうち、バンパーのバンパービームおよびその周辺部を後方かつ上方から見た拡大斜視図である。FIG. 2 is an enlarged perspective view of the bumper beam of the bumper and its surroundings, viewed from the rear and above, of the front vehicle body structure of FIG. 1 . 図6のバンパービームを後方から見た図である。FIG. 7 is a rear view of the bumper beam of FIG. 6; (a)~(g)は、図7のバンパービームを位置A~Gでそれぞれ切断したときの断面図である。(a) to (g) are cross-sectional views when the bumper beam in FIG. 7 is cut at positions A to G, respectively. 図2のバンパービームの端部およびクラッシュカンの拡大平面図である。FIG. 3 is an enlarged plan view of the bumper beam end and crash can of FIG. 2; 図9のバンパーに収容された補強部材の端部を拡大した拡大平面図である。10 is an enlarged plan view of an end portion of the reinforcing member housed in the bumper of FIG. 9. FIG. 図3の補強部材の斜視図である。FIG. 4 is a perspective view of the reinforcing member of FIG. 3; 図8(g)のバンパービームが車両衝突時に変形する過程を示す断面説明図であって、(a)はバンパービームの変形前の状態、(b)はバンパービームが変形してビーム下面部が補強部材のフランジ部に当接している状態を示す。8(g) is a cross-sectional explanatory diagram showing the process in which the bumper beam of FIG. 8(g) deforms during a vehicle collision, in which (a) the bumper beam is in a state before deformation, and (b) the bumper beam is deformed and the lower surface of the beam is It shows a state in which it is in contact with the flange portion of the reinforcing member. 図1のクラッシュカンの拡大斜視図である。FIG. 2 is an enlarged perspective view of the crush can of FIG. 1;

以下、添付図面を参照しながら本発明の好ましい実施の一形態について詳述する。 Hereinafter, one preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

本実施形態の車両の前部車体構造1は、図1~6に示されるように、車両前方X1からの物体(対向車や路上設置物など)との衝突時において衝突荷重を受ける部品の集合体によって構成され、具体的には、一対のフロントフレーム2と、一対のクラッシュカン3と、バンパービーム5を含む車幅方向Yに延びるバンパー4とを備えている。 As shown in FIGS. 1 to 6, the front body structure 1 of the vehicle according to the present embodiment is a collection of parts that receive a collision load in the event of a collision with an object (an oncoming vehicle, an object installed on the road, etc.) from the front of the vehicle. Specifically, the vehicle includes a pair of front frames 2, a pair of crash cans 3, and a bumper 4 that extends in the vehicle width direction Y and includes a bumper beam 5.

なお、図1~2に示される符号8は、ラジエータのシュラウドを取り付けるためのブラケットを示す。このブラケット8は、衝突荷重を受けることに寄与しない部品であるので省略してもよい。 Note that the reference numeral 8 shown in FIGS. 1 and 2 indicates a bracket for attaching the shroud of the radiator. This bracket 8 is a component that does not contribute to receiving the collision load, so it may be omitted.

一対のフロントフレーム2は、車幅方向Yに互いに離間して配置され、車両前後方向Xに延びている。フロントフレーム2の前端2aには、クラッシュカン3を固定するための取付フランジ9が設けられている。なお、フロントフレーム2の後端は、図示されていないヒンジピラーなどの車体構成部品に固定される。 The pair of front frames 2 are arranged apart from each other in the vehicle width direction Y and extend in the vehicle longitudinal direction X. A mounting flange 9 for fixing the crash can 3 is provided at the front end 2a of the front frame 2. Note that the rear end of the front frame 2 is fixed to a vehicle body component such as a hinge pillar (not shown).

一対のクラッシュカン3のそれぞれは、一対のフロントフレーム2のそれぞれの前端2aに固定され、車両前後方向Xに延びている。 Each of the pair of crash cans 3 is fixed to each front end 2a of the pair of front frames 2, and extends in the vehicle longitudinal direction X.

一対のクラッシュカン3は、バンパービーム5の後端において車幅方向Yに互いに離間した位置で固定されている。すなわち、本実施形態のクラッシュカン3の前端3aは、バンパービーム5に溶接などによって固定され、後端3bには取付フランジ10が設けられている。クラッシュカン3の後端3bの取付フランジ10をフロントフレーム2の前端2aの取付フランジ9に重ね合わせ、ボルトなどの締結具を用いて当該取付フランジ9、10を互いに連結することによって、クラッシュカン3は、フロントフレーム2の前端2aに固定される。 The pair of crash cans 3 are fixed at the rear end of the bumper beam 5 at positions spaced apart from each other in the vehicle width direction Y. That is, the front end 3a of the crash can 3 of this embodiment is fixed to the bumper beam 5 by welding or the like, and the rear end 3b is provided with a mounting flange 10. The crash can 3 is assembled by overlapping the mounting flange 10 on the rear end 3b of the crash can 3 with the mounting flange 9 on the front end 2a of the front frame 2, and connecting the mounting flanges 9 and 10 to each other using fasteners such as bolts. is fixed to the front end 2a of the front frame 2.

なお、本発明ではクラッシュカン3の形状についてはとくに限定しないが、例えば、図13に示されるように、クラッシュカン3の形状は、中空の筒状体であり、十字形の断面形状を有していてもよい。さらに、クラッシュカン3の前端3aには、バンパービーム5が嵌合可能な凹部3cを形成してもよい。 Although the shape of the crush can 3 is not particularly limited in the present invention, for example, as shown in FIG. You can leave it there. Furthermore, the front end 3a of the crash can 3 may be formed with a recess 3c into which the bumper beam 5 can fit.

バンパー4は、図1~10に示されるように、バンパー4の本体部であるバンパービーム5と、当該バンパービーム5の車両前方側X1に取り付けられたフロントプレート6と、補強部材7とを備えている。バンパービーム5、フロントプレート6、および補強部材7は、スチールなどの金属の板材で製造される。 As shown in FIGS. 1 to 10, the bumper 4 includes a bumper beam 5 that is the main body of the bumper 4, a front plate 6 attached to the vehicle front side X1 of the bumper beam 5, and a reinforcing member 7. ing. The bumper beam 5, the front plate 6, and the reinforcing member 7 are manufactured from metal plates such as steel.

バンパービーム5は、車幅方向Yに延びており、一対のクラッシュカン3の前端3aに溶接などによって固定されている。 The bumper beam 5 extends in the vehicle width direction Y, and is fixed to the front ends 3a of the pair of crash cans 3 by welding or the like.

バンパービーム5は、図3~7に示されるように、車幅方向Yに延びる長尺の部材であり、上下方向Zにおける中間の領域が車両後方X2に突出しており、図8(a)~(g)に示されるように、車両前方X1に開いたコ字断面形状を有する。 As shown in FIGS. 3 to 7, the bumper beam 5 is a long member extending in the vehicle width direction Y, and the middle region in the vertical direction Z projects toward the rear of the vehicle X2. As shown in (g), it has a U-shaped cross section that opens toward the front of the vehicle X1.

さらに詳細に言えば、バンパービーム5は、具体的には、図7、図8(a)~(g)に示されるように、車両側面視で、車両前後方向Xに延びるビーム上面部5aと、ビーム上面部5aの後端から下方に延びるビーム後面部5bと、ビーム後面部5bの下端から車両前方X1に延びるビーム下面部5cと、ビーム上面部5aとビーム後面部5bとによって形成される上方角部5dと、ビーム下面部5cとビーム後面部5bとによって形成される下方角部5eとを備えている。 More specifically, as shown in FIGS. 7 and 8(a) to 8(g), the bumper beam 5 has a beam upper surface portion 5a extending in the vehicle longitudinal direction X when viewed from the side of the vehicle. , a beam rear surface section 5b extending downward from the rear end of the beam upper surface section 5a, a beam lower surface section 5c extending from the lower end of the beam rear surface section 5b toward the vehicle front X1, and the beam upper surface section 5a and the beam rear surface section 5b. It includes an upper corner portion 5d and a lower corner portion 5e formed by the beam lower surface portion 5c and the beam rear surface portion 5b.

さらに、バンパービーム5は、図7、図8(a)~(g)に示されるように、ビーム上面部5aの前端から上方に延びるとともにフロントプレート6と接合する上方接合部5fと、ビーム下面部5cの前端から下方に延びるとともにフロントプレート6と接合する下方接合部5gとを有する。これらビーム上面部5a、ビーム後面部5b、ビーム下面部5c、上方接合部5f、および下方接合部5gによって、ハット断面形状のバンパービーム5が構成される。 Further, as shown in FIGS. 7 and 8(a) to 8(g), the bumper beam 5 has an upper joint portion 5f extending upward from the front end of the beam upper surface portion 5a and joining to the front plate 6, and an upper joint portion 5f on the beam lower surface. It has a lower joint part 5g that extends downward from the front end of the part 5c and joins to the front plate 6. The bumper beam 5 having a hat cross section is constituted by the beam upper surface portion 5a, the beam rear surface portion 5b, the beam lower surface portion 5c, the upper joint portion 5f, and the lower joint portion 5g.

また、図6~7および図8(a)~(b)に示されるように、本実施形態のバンパービーム5では、ビーム上面部5aおよびビーム下面部5cのうちの少なくとも一方(本実施形態では両方)は、車幅方向Yの両側の車幅方向内側端部13の間において、上下方向に折れ曲がる(言い換えれば、ステップ状に折れ曲がる)とともに車幅方向Yに延びる段差部5j、5kが形成されている。具体的には、ビーム上面部5aには、当該上面部5aの補強のために下向きに折れ曲がる段差部5jが形成されている。ビーム下面部5cには、当該ビーム下面部5cの補強のために上向きに折れ曲がる段差部5kが形成されている。 Further, as shown in FIGS. 6 to 7 and FIGS. 8(a) to 8(b), in the bumper beam 5 of this embodiment, at least one of the beam upper surface portion 5a and the beam lower surface portion 5c (in this embodiment, (both) are bent in the vertical direction (in other words, bent in a step shape) and have step portions 5j and 5k extending in the vehicle width direction Y between the vehicle width direction inner end portions 13 on both sides in the vehicle width direction Y. ing. Specifically, the beam upper surface portion 5a is formed with a step portion 5j that is bent downward to reinforce the upper surface portion 5a. A step portion 5k that is bent upward is formed on the beam lower surface portion 5c to reinforce the beam lower surface portion 5c.

また、バンパービーム5は、図2~4、図6~7、図9に示されるように、車幅方向Yの両側において、クラッシュカン3に固定されるクラッシュカン固定部11と、クラッシュカン固定部11よりも車幅方向Yの外側に延びる延長部12とを備えている。 In addition, as shown in FIGS. 2 to 4, 6 to 7, and 9, the bumper beam 5 has a crash can fixing portion 11 fixed to the crash can 3 on both sides in the vehicle width direction Y, and a crash can fixing portion 11 fixed to the crash can 3. The extension portion 12 extends further outward than the portion 11 in the vehicle width direction Y.

フロントプレート6は、図1~2、図8~9に示されるように、車幅方向Yに延びる板状部材であり、コ字断面形状のバンパービーム5を車両前方X1から覆ってバンパービーム5とともに閉断面を形成する。 As shown in FIGS. 1 to 2 and 8 to 9, the front plate 6 is a plate-like member extending in the vehicle width direction Y, and covers the bumper beam 5 having a U-shaped cross section from the front side of the vehicle X1. Together, they form a closed cross section.

補強部材7は、バンパービーム5を補強する部材であり、車幅方向Yに延びるとともにバンパービーム5とフロントプレート6によって形成された閉断面15(図8(a)参照)内部に設けられる。 The reinforcing member 7 is a member that reinforces the bumper beam 5, and extends in the vehicle width direction Y and is provided inside a closed section 15 (see FIG. 8(a)) formed by the bumper beam 5 and the front plate 6.

補強部材7も、バンパービーム5と同様に、コ字状断面を有する車幅方向に延びる形状に形成されている。 Similarly to the bumper beam 5, the reinforcing member 7 is also formed in a shape extending in the vehicle width direction and having a U-shaped cross section.

具体的には、補強部材7は、図8(a)~(g)に示されるように、補強部材上面部7aと、補強部材上面部7aの後端から下方に延びる補強部材後面部7bと、補強部材後面部7bの下端から車両前方X1に延びる補強部材下面部7cと、を備えている。 Specifically, as shown in FIGS. 8(a) to 8(g), the reinforcing member 7 includes a reinforcing member upper surface portion 7a, and a reinforcing member rear surface portion 7b extending downward from the rear end of the reinforcing member upper surface portion 7a. , and a reinforcing member lower surface portion 7c extending from the lower end of the reinforcing member rear surface portion 7b toward the vehicle front X1.

補強部材上面部7aは、ビーム上面部5aにスポット溶接などによって接合部21において接合されている。補強部材後面部7bは、ビーム後面部5bにスポット溶接などによって接合部22において接合されている。一方、補強部材下面部7cは、ビーム下面部5cに接合されない状態でビーム下面部5cの上方の位置に配置されている。 The reinforcing member upper surface portion 7a is joined to the beam upper surface portion 5a at a joint portion 21 by spot welding or the like. The reinforcing member rear surface portion 7b is joined to the beam rear surface portion 5b at a joint portion 22 by spot welding or the like. On the other hand, the reinforcing member lower surface portion 7c is disposed above the beam lower surface portion 5c without being joined to the beam lower surface portion 5c.

本実施形態の車両の前部車体構造1の主たる特徴として、図8(b)~ (g)および図11に示されるように、補強部材下面部7cは、当該補強部材下面部7cの前端部が下方に折り曲げられたフランジ部7dを有する。 As a main feature of the vehicle front body structure 1 of this embodiment, as shown in FIGS. 8(b) to 8(g) and FIG. 11, the reinforcing member lower surface portion 7c is has a flange portion 7d bent downward.

フランジ部7dは、図8(b)~(g)に示されるように、下方角部5eの高さと同じまたはそれ以下の高さに配置されている。 As shown in FIGS. 8(b) to 8(g), the flange portion 7d is arranged at a height equal to or lower than the height of the lower corner portion 5e.

フランジ部7dは、補強部材7の車幅方向Y端部からクラッシュカン固定部11の車幅方向内側端部13(図4、図6、図7、図9参照)に対応する位置または当該位置よりも車幅方向Yの中央側の位置まで延びる。具体的には、図11に示されるフランジ部7dは、図7に示されるバンパービーム5の車幅方向両側において位置Bから車幅方向端部までの領域FA(図7参照)に延びている。 The flange portion 7d is located at a position corresponding to or from the Y end of the reinforcing member 7 in the vehicle width direction to the inner end 13 of the crash can fixing portion 11 in the vehicle width direction (see FIGS. 4, 6, 7, and 9). It extends to a position closer to the center in the vehicle width direction Y than the front end. Specifically, the flange portion 7d shown in FIG. 11 extends in the area FA (see FIG. 7) from position B to the end in the vehicle width direction on both sides of the bumper beam 5 in the vehicle width direction shown in FIG. .

また、フランジ部7dは、図8(b)~(g)に示されるように、バンパービーム5の中央に向かうにつれて下方に折り曲げる角度が連続的に小さくなっており、補強部材下面部7cの車幅方向Yにおける剛性差を小さくしている。 Further, as shown in FIGS. 8(b) to 8(g), the angle at which the flange portion 7d is bent downward becomes smaller as it goes toward the center of the bumper beam 5, and the angle at which the flange portion 7d is bent downward becomes smaller as it approaches the center of the bumper beam 5. The difference in rigidity in the width direction Y is reduced.

さらに、本実施形態のバンパービーム5は、バンパービーム5の車両前方X1側の部分(すなわち、上方接合部5f、下方接合部5g、ビーム上面部5aの前端、およびビーム下面部5cの前端)を補強するために、図7、図8(a)~(g)に示されるように、補強部材7のフランジ部7dが設けられる領域FA(図7参照)において上方接合部5fの上端を後方に折り曲げ形成された上方ビームフランジ部5hと、補強部材7のフランジ部7dが設けられる領域FAにおいて下方接合部5gの下端を後方に折り曲げ形成された下方ビームフランジ部5iとをさらに有している。本実施形態では、図7に示されるように、上方ビームフランジ部5hおよび下方ビームフランジ部5iは、バンパービーム5のほぼ全長にわたって設けられているが、本発明はこれに限定されるものではなく、少なくとも補強部材7のフランジ部7dが設けられる領域FAに設けられていればよい。なお、図7では、バンパービーム5のクラッシュカン固定部11の領域において、クラッシュカン3との干渉を避けるために、上方ビームフランジ部5hおよび下方ビームフランジ部5iが設けられていない部分があるが、クラッシュカン3の寸法などの変更によって干渉が避けられる構成であれば、上方ビームフランジ部5hおよび下方ビームフランジ部5iをクラッシュカン固定部11の領域全体に設けることは可能である。 Furthermore, the bumper beam 5 of this embodiment has a portion of the bumper beam 5 on the vehicle front X1 side (that is, the upper joint portion 5f, the lower joint portion 5g, the front end of the beam upper surface portion 5a, and the front end of the beam lower surface portion 5c). For reinforcement, as shown in FIGS. 7 and 8(a) to 8(g), the upper end of the upper joint portion 5f is moved rearward in the area FA (see FIG. 7) where the flange portion 7d of the reinforcing member 7 is provided. It further includes an upper beam flange portion 5h formed by bending, and a lower beam flange portion 5i formed by bending the lower end of the lower joint portion 5g backward in the area FA where the flange portion 7d of the reinforcing member 7 is provided. In this embodiment, as shown in FIG. 7, the upper beam flange portion 5h and the lower beam flange portion 5i are provided over almost the entire length of the bumper beam 5, but the present invention is not limited to this. , it suffices if it is provided at least in the area FA where the flange portion 7d of the reinforcing member 7 is provided. In addition, in FIG. 7, in the region of the crash can fixing part 11 of the bumper beam 5, there is a part where the upper beam flange part 5h and the lower beam flange part 5i are not provided in order to avoid interference with the crash can 3. , it is possible to provide the upper beam flange portion 5h and the lower beam flange portion 5i over the entire region of the crush can fixing portion 11, as long as the interference can be avoided by changing the dimensions of the crush can 3, etc.

(本実施形態の特徴)
(1)
本実施形態の車両の前部車体構造1は、図1~10に示されるように、車幅方向Yに延びるバンパー4を備えた車両の前部車体構造1であって、バンパー4は、車幅方向Yに延びるとともに車両前方X1に開いたコ字断面形状を有するバンパービーム5と、バンパービーム5を車両前方X1から覆ってバンパービーム5とともに閉断面を形成するフロントプレート6と、車幅方向Yに延びるとともに閉断面の内部に設けられる補強部材7とを備えている。
(Features of this embodiment)
(1)
As shown in FIGS. 1 to 10, a front body structure 1 of a vehicle according to the present embodiment is a front body structure 1 of a vehicle equipped with a bumper 4 extending in the vehicle width direction Y. A bumper beam 5 that extends in the width direction Y and has a U-shaped cross section that opens toward the front of the vehicle X1, a front plate 6 that covers the bumper beam 5 from the front of the vehicle X1 and forms a closed cross section with the bumper beam 5, and The reinforcing member 7 extends in the Y direction and is provided inside the closed cross section.

バンパービーム5は、図8(a)~(g)に示されるように、車両側面視で、前後方向に延びるビーム上面部5aと、ビーム上面部5aの後端から下方に延びるビーム後面部5bと、ビーム後面部5bの下端から車両前方X1に延びるビーム下面部5cと、ビーム下面部5cとビーム後面部5bとによって形成される下方角部5eと、を備えている。補強部材7は、補強部材上面部7aと、補強部材上面部7aの後端から下方に延びる補強部材後面部7bと、補強部材後面部7bの下端から車両前方X1に延びる補強部材下面部7cと、を備えている。補強部材上面部7aは、ビーム上面部5aに接合されている。補強部材後面部7bは、ビーム後面部5bに接合されている。補強部材下面部7cは、ビーム下面部5cに接合されない状態でビーム下面部5cの上方の位置に配置されている。 As shown in FIGS. 8(a) to 8(g), the bumper beam 5 includes a beam upper surface portion 5a extending in the front-rear direction and a beam rear surface portion 5b extending downward from the rear end of the beam upper surface portion 5a when viewed from the side of the vehicle. , a beam lower surface portion 5c extending from the lower end of the beam rear surface portion 5b toward the vehicle front X1, and a lower corner portion 5e formed by the beam lower surface portion 5c and the beam rear surface portion 5b. The reinforcing member 7 includes a reinforcing member upper surface portion 7a, a reinforcing member rear surface portion 7b extending downward from the rear end of the reinforcing member upper surface portion 7a, and a reinforcing member lower surface portion 7c extending from the lower end of the reinforcing member rear surface portion 7b toward the vehicle front X1. , is equipped with. The reinforcing member upper surface portion 7a is joined to the beam upper surface portion 5a. The reinforcing member rear surface portion 7b is joined to the beam rear surface portion 5b. The reinforcing member lower surface portion 7c is disposed above the beam lower surface portion 5c without being joined to the beam lower surface portion 5c.

補強部材下面部7cは、図8(b)~(g)および図11に示されるように、当該補強部材下面部7cの前端部が下方に折り曲げられたフランジ部7dを有する。 As shown in FIGS. 8(b) to (g) and FIG. 11, the reinforcing member lower surface portion 7c has a flange portion 7d in which the front end portion of the reinforcing member lower surface portion 7c is bent downward.

上記の前部車体構造1の構成では、バンパービーム5と補強部材7とは上面側および下面側でそれぞれ接合されている一方、補強部材下面部7cがビーム下面部5cに接合されていない構造であっても、図12(a)、(b)に示されるように、補強部材下面部7cがその前端部において下方に折り曲げられたフランジ部7dで補強されることにより車両衝突時における補強部材7の面外変形が抑制され、これにより、疑似的にビーム下面部5cおよび補強部材下面部7cからなる2枚板構造が形成される。それとともに、補強部材上面部7aおよび補強部材後面部7bの2面に接合されたバンパービーム5の面外変形も抑制される。 In the configuration of the front vehicle body structure 1 described above, the bumper beam 5 and the reinforcing member 7 are joined at the upper and lower sides, respectively, while the lower part 7c of the reinforcing member is not joined to the lower part 5c of the beam. Even if there is, as shown in FIGS. 12(a) and 12(b), the lower surface portion 7c of the reinforcing member is reinforced with the flange portion 7d bent downward at the front end thereof, so that the reinforcing member 7 is protected during a vehicle collision. Out-of-plane deformation of the beam is suppressed, thereby forming a pseudo two-plate structure consisting of the beam lower surface portion 5c and the reinforcing member lower surface portion 7c. At the same time, out-of-plane deformation of the bumper beam 5 joined to the two surfaces of the reinforcing member upper surface portion 7a and the reinforcing member rear surface portion 7b is also suppressed.

これにより、ビーム下面部5cとビーム後面部5bとによって形成される下方角部5eの車両衝突時における変形が抑制され、これによって、ビーム後面部5bの面外変形を抑制することが可能になる。その結果、バンパービーム5と補強部材7とが部分的に接合されていない構造であっても、バンパービーム5の面外変形を抑制して衝突荷重に耐えることが可能になる。 This suppresses deformation of the lower corner portion 5e formed by the beam lower surface portion 5c and the beam rear surface portion 5b at the time of a vehicle collision, thereby making it possible to suppress out-of-plane deformation of the beam rear surface portion 5b. . As a result, even in a structure in which the bumper beam 5 and the reinforcing member 7 are not partially joined, it becomes possible to suppress out-of-plane deformation of the bumper beam 5 and withstand the collision load.

(2)
また、本実施形態では、図8(a)~(g)に示されるように、バンパービーム5の上面側では、ビーム上面部5aは補強部材上面部7aに接合されるとともにビーム後面部5bが補強部材後面部7bに接合されているので、車両衝突時においてビーム上面部5aとビーム後面部5bとによって形成される上方角部5dの変形が抑制される。したがって、上記(1)のようにバンパービーム5の下方角部5eの変形が抑制されるだけでなく、上方角部5dの変形も抑制されるので、ビーム後面部5bは上方角部5dおよび下方角部5eの両方で拘束される形になるので、ビーム後面部5bの面外変形を効果的に抑制することが可能である。
(2)
Further, in this embodiment, as shown in FIGS. 8(a) to 8(g), on the upper surface side of the bumper beam 5, the beam upper surface portion 5a is joined to the reinforcing member upper surface portion 7a, and the beam rear surface portion 5b is joined to the reinforcing member upper surface portion 7a. Since it is joined to the reinforcing member rear surface portion 7b, deformation of the upper corner portion 5d formed by the beam upper surface portion 5a and the beam rear surface portion 5b is suppressed in the event of a vehicle collision. Therefore, as described in (1) above, not only the deformation of the lower corner 5e of the bumper beam 5 is suppressed, but also the deformation of the upper corner 5d is suppressed, so that the rear surface portion 5b of the beam is Since the beam is constrained in both directions, it is possible to effectively suppress out-of-plane deformation of the rear beam portion 5b.

(3)
本実施形態の車両の前部車体構造1では、図8(b)~(g)に示されるように、フランジ部7dは、下方角部5eの高さと同じまたはそれ以下の高さに配置されている。
(3)
In the vehicle front body structure 1 of this embodiment, as shown in FIGS. 8(b) to 8(g), the flange portion 7d is arranged at a height that is the same as or lower than the height of the lower corner portion 5e. ing.

かかる構成によれば、図12(a)、(b)に示されるように、車両の前方衝突時においてバンパービーム5が車両前後方向Xに変形したときに補強部材7のフランジ部7dがバンパービーム5のビーム下面部5cに当接することが可能になり、このとき、補強部材下面部7cは、ビーム下面部5cに拘束されてビーム下面部5cと疑似的に接合された2枚板構造を形成する。これにより、バンパービーム5の下方角部5eを補強して、下方角部5eの変形を確実に抑制し、ビーム後面部5bの面外変形を確実に抑制することが可能になる。その結果、車両衝突時におけるバンパービーム5の曲げ変形を確実に抑制することが可能になる。 According to this configuration, as shown in FIGS. 12(a) and 12(b), when the bumper beam 5 is deformed in the vehicle longitudinal direction At this time, the reinforcing member lower surface 7c is restrained by the beam lower surface 5c and forms a two-plate structure that is pseudo-joined to the beam lower surface 5c. do. This makes it possible to reinforce the lower corner portion 5e of the bumper beam 5, reliably suppress deformation of the lower corner portion 5e, and reliably suppress out-of-plane deformation of the beam rear surface portion 5b. As a result, it becomes possible to reliably suppress bending deformation of the bumper beam 5 during a vehicle collision.

(4)
本実施形態の車両の前部車体構造1は、図1~6に示されるように、バンパービーム5の後端において車幅方向Yに互いに離間した位置で固定された一対のクラッシュカン3をさらに備えている。バンパービーム5は、車幅方向Y両側において、クラッシュカン3に固定されるクラッシュカン固定部11と、クラッシュカン固定部11よりも車幅方向Yの外側に延びる延長部12と、を備えている。
(4)
As shown in FIGS. 1 to 6, the vehicle front body structure 1 of this embodiment further includes a pair of crash cans 3 fixed at positions spaced apart from each other in the vehicle width direction Y at the rear end of the bumper beam 5. We are prepared. The bumper beam 5 includes a crash can fixing part 11 fixed to the crash can 3 on both sides in the vehicle width direction Y, and an extension part 12 extending outward in the vehicle width direction Y from the crash can fixing part 11. .

フランジ部7dは、補強部材7の車幅方向Y端部からクラッシュカン固定部11の車幅方向内側端部13(図4、図6、図7、図9参照)に対応する位置または当該位置よりも車幅方向Yの中央側の位置まで延びる(具体的には、図7に示される領域FAの範囲に延びる)。 The flange portion 7d is located at a position corresponding to or from the Y end of the reinforcing member 7 in the vehicle width direction to the inner end 13 of the crash can fixing portion 11 in the vehicle width direction (see FIGS. 4, 6, 7, and 9). It extends to a position closer to the center in the vehicle width direction Y (specifically, it extends to the range of area FA shown in FIG. 7).

本実施形態の前部車体構造1における衝突時の各部品の変形を検証した場合、バンパービーム5のクラッシュカン固定部11における車幅方向内側端部13は、衝突荷重入力点からの距離が遠いため、延長部12に車両後方に向かう衝突荷重が入力された際(すなわち、スモールオーバーラップ衝突の際)に最も座屈しやすい。そこで、上記の構成では、バンパービーム5の車幅方向内側端部13を補強部材7のフランジ部7dによって補強することにより、スモールオーバーラップ衝突時におけるバンパービーム5の車幅方向内側端部13における座屈を防止することが可能である。 When verifying the deformation of each component during a collision in the front body structure 1 of this embodiment, the inner end 13 in the vehicle width direction of the crash can fixing part 11 of the bumper beam 5 is far from the collision load input point. Therefore, buckling is most likely to occur when a collision load directed toward the rear of the vehicle is input to the extension portion 12 (that is, during a small overlap collision). Therefore, in the above configuration, by reinforcing the inner end 13 of the bumper beam 5 in the vehicle width direction with the flange portion 7d of the reinforcing member 7, the inner end 13 of the bumper beam 5 in the vehicle width direction is It is possible to prevent buckling.

(5)
本実施形態の車両の前部車体構造1では、図8(b)~(g)に示されるように、フランジ部7dは、バンパービーム5の中央に向かうにつれて下方に折り曲げる角度が小さくなる。
(5)
In the vehicle front body structure 1 of this embodiment, as shown in FIGS. 8(b) to 8(g), the angle at which the flange portion 7d is bent downward becomes smaller toward the center of the bumper beam 5.

かかる構成によれば、補強部材7のフランジ部7dは、バンパービーム5の中央に向かうにつれて下方に折り曲げる角度が連続的に小さくなるので、フランジ部7dによって補強される補強部材下面部7cの剛性は車幅方向Y端部から中央部へ向かうにつれて小さくなり(より好ましくは、連続的に小さくなり、)、補強部材下面部7cの車幅方向Yにおける剛性差は小さくなる。その結果、補強部材下面部7cを含む補強部材7全体、ならびに補強部材7に2面で接合されたバンパービーム5の車幅方向Yにおける剛性差も小さくなるので、車両衝突時(とくにスモールオーバーラップ衝突時)におけるバンパービーム5の座屈を防止することが可能である。 According to this configuration, the angle at which the flange portion 7d of the reinforcing member 7 is bent downward becomes continuously smaller toward the center of the bumper beam 5, so that the rigidity of the lower surface portion 7c of the reinforcing member reinforced by the flange portion 7d is The difference in rigidity of the reinforcing member lower surface portion 7c in the vehicle width direction Y decreases as it goes from the end to the center in the vehicle width direction (more preferably, it decreases continuously). As a result, the difference in rigidity in the vehicle width direction Y of the entire reinforcing member 7 including the reinforcing member lower surface portion 7c and the bumper beam 5 joined to the reinforcing member 7 on two sides becomes smaller, so that in the event of a vehicle collision (especially when small overlap It is possible to prevent buckling of the bumper beam 5 during a collision).

(6)
本実施形態の車両の前部車体構造1では、図7、図8(a)~(g)に示されるように、 バンパービーム5は、ビーム上面部5aの前端から上方に延びるとともにフロントプレート6と接合する上方接合部5fと、ビーム下面部5cの前端から下方に延びるとともにフロントプレート6と接合する下方接合部5gと、補強部材7のフランジ部7dが設けられる領域において上方接合部5fの上端を後方に折り曲げ形成された上方ビームフランジ部5hと、補強部材7のフランジ部7dが設けられる領域において下方接合部5gの下端を後方に折り曲げ形成された下方ビームフランジ部5iと、を有する。
(6)
In the vehicle front body structure 1 of this embodiment, as shown in FIGS. 7 and 8(a) to 8(g), the bumper beam 5 extends upward from the front end of the beam upper surface portion 5a, and the front plate 6 an upper joint part 5f that joins with the lower joint part 5f, a lower joint part 5g that extends downward from the front end of the beam lower surface part 5c and joins with the front plate 6, and an upper end of the upper joint part 5f in the area where the flange part 7d of the reinforcing member 7 is provided. It has an upper beam flange portion 5h formed by bending the lower end of the lower joint portion 5g backward in a region where the flange portion 7d of the reinforcing member 7 is provided.

かかる構成によれば、バンパービーム5は、補強部材7のフランジ部7dが設けられる領域において、上方接合部5fの上端を後方に折り曲げ形成された上方ビームフランジ部5hおよび下方接合部5gの下端を後方に折り曲げ形成された下方ビームフランジ部5iを有する。これら上方ビームフランジ部5hおよび下方ビームフランジ部5iが、図12(a)、(b)に示されるように、バンパービーム5の上方接合部5fおよび下方接合部5gとともにビーム上面部5aの前端およびビーム下面部5cの前端を補強して車両衝突時の変形を抑制するので、車両衝突時にバンパービーム5が車両前後方向Xに変形したときに補強部材7のフランジ部7dをバンパービーム5のビーム下面部5cに確実に当接することが可能である。これにより、バンパービーム5の下方角部5eの変形を確実に抑制することが可能である。 According to this configuration, the bumper beam 5 has an upper beam flange portion 5h formed by bending the upper end of the upper joint portion 5f rearward and a lower end of the lower joint portion 5g in the region where the flange portion 7d of the reinforcing member 7 is provided. It has a lower beam flange portion 5i that is bent rearward. As shown in FIGS. 12(a) and 12(b), these upper beam flange portion 5h and lower beam flange portion 5i, together with the upper joint portion 5f and lower joint portion 5g of the bumper beam 5, are connected to the front end of the beam upper surface portion 5a and Since the front end of the beam lower surface portion 5c is reinforced to suppress deformation during a vehicle collision, when the bumper beam 5 is deformed in the vehicle longitudinal direction It is possible to reliably abut the portion 5c. Thereby, it is possible to reliably suppress deformation of the lower corner portion 5e of the bumper beam 5.

1 前部車体構造
2 フロントフレーム
3 クラッシュカン
4 バンパー
5 バンパービーム
5a ビーム上面部
5b ビーム後面部
5c ビーム下面部
5d 上方角部
5e 下方角部
5f 上方接合部
5g 下方接合部
5h 上方ビームフランジ部
5i 下方ビームフランジ部
7 補強部材
7a 補強部材上面部
7b 補強部材後面部
7c 補強部材下面部
7d フランジ部
11 クラッシュカン固定部
12 延長部
13 車幅方向内側端部
21 接合部
22 接合部
1 Front body structure 2 Front frame 3 Crash can 4 Bumper 5 Bumper beam 5a Beam upper surface portion 5b Beam rear surface portion 5c Beam lower surface portion 5d Upper corner portion 5e Lower corner portion 5f Upper joint portion 5g Lower joint portion 5h Upper beam flange portion 5i Lower beam flange portion 7 Reinforcement member 7a Reinforcement member upper surface portion 7b Reinforcement member rear surface portion 7c Reinforcement member lower surface portion 7d Flange portion 11 Crash can fixing portion 12 Extension portion 13 Vehicle width direction inner end portion 21 Joint portion 22 Joint portion

Claims (5)

車幅方向に延びるバンパーを備えた車両の前部車体構造であって、
前記バンパーは、
車幅方向に延びるとともに車両前方に開いたコ字断面形状を有するバンパービームと、
前記バンパービームを車両前方から覆って前記バンパービームとともに閉断面を形成するフロントプレートと、
車幅方向に延びるとともに前記閉断面の内部に設けられる補強部材と
を備えており、
前記バンパービームは、車両側面視で、車両前後方向に延びるビーム上面部と、前記ビーム上面部の後端から下方に延びるビーム後面部と、前記ビーム後面部の下端から車両前方に延びるビーム下面部と、前記ビーム下面部と前記ビーム後面部とによって形成される下方角部と、を備えており、
前記補強部材は、補強部材上面部と、前記補強部材上面部の後端から下方に延びる補強部材後面部と、前記補強部材後面部の下端から車両前方に延びる補強部材下面部と、を備えており、
前記補強部材上面部は、前記ビーム上面部に接合され、
前記補強部材後面部は、前記ビーム後面部に接合され、
前記補強部材下面部は、前記ビーム下面部に接合されない状態で前記ビーム下面部の上方の位置に配置され、
前記補強部材下面部は、当該補強部材下面部の前端部が下方に折り曲げられたフランジ部を有する、
ことを特徴とする車両の前部車体構造。
A front body structure of a vehicle including a bumper extending in the vehicle width direction,
The bumper is
a bumper beam that extends in the vehicle width direction and has a U-shaped cross section that opens toward the front of the vehicle;
a front plate that covers the bumper beam from the front of the vehicle and forms a closed cross section with the bumper beam;
and a reinforcing member extending in the vehicle width direction and provided inside the closed cross section,
When viewed from the side of the vehicle, the bumper beam includes a beam upper surface portion extending in the longitudinal direction of the vehicle, a beam rear surface portion extending downward from the rear end of the beam upper surface portion, and a beam lower surface portion extending toward the front of the vehicle from the lower end of the beam rear surface portion. and a lower corner portion formed by the beam lower surface portion and the beam rear surface portion,
The reinforcing member includes a reinforcing member upper surface portion, a reinforcing member rear surface portion extending downward from a rear end of the reinforcing member upper surface portion, and a reinforcing member lower surface portion extending toward the front of the vehicle from a lower end of the reinforcing member rear surface portion. Ori,
The reinforcing member upper surface portion is joined to the beam upper surface portion,
the reinforcing member rear surface portion is joined to the beam rear surface portion;
The reinforcing member lower surface portion is disposed above the beam lower surface portion without being joined to the beam lower surface portion,
The lower surface portion of the reinforcing member has a flange portion in which a front end portion of the lower surface portion of the reinforcing member is bent downward.
A front body structure of a vehicle characterized by:
前記フランジ部は、前記下方角部の高さと同じまたはそれ以下の高さに配置されている、
請求項1に記載の車両の前部車体構造。
The flange portion is arranged at a height that is the same as or lower than the height of the lower corner portion,
The front body structure of a vehicle according to claim 1.
前記バンパービームの後端において車幅方向に互いに離間した位置で固定された一対のクラッシュカンをさらに備えており、
前記バンパービームは、車幅方向両側において、前記クラッシュカンに固定されるクラッシュカン固定部と、前記クラッシュカン固定部よりも車幅方向外側に延びる延長部と、を備え、
前記フランジ部は、前記補強部材の車幅方向端部から前記クラッシュカン固定部の車幅方向内側端部に対応する位置または当該位置よりも車幅方向中央側の位置まで延びる、
請求項1または2に記載の車両の前部車体構造。
further comprising a pair of crash cans fixed at positions spaced apart from each other in the vehicle width direction at the rear end of the bumper beam,
The bumper beam includes, on both sides in the vehicle width direction, a crash can fixing part fixed to the crash can, and an extension part extending outward in the vehicle width direction from the crash can fixing part,
The flange portion extends from an end in the vehicle width direction of the reinforcing member to a position corresponding to an inner end in the vehicle width direction of the crash can fixing portion or a position closer to the center in the vehicle width direction than the said position.
The front body structure of a vehicle according to claim 1 or 2.
前記フランジ部は、前記バンパービームの中央に向かうにつれて下方に折り曲げる角度が小さくなる、
請求項1~3のいずれか1項に記載の車両の前部車体構造。
The angle at which the flange portion is bent downward becomes smaller toward the center of the bumper beam.
The front body structure of a vehicle according to any one of claims 1 to 3.
前記バンパービームは、
前記ビーム上面部の前端から上方に延びるとともに前記フロントプレートと接合する上方接合部と、
前記ビーム下面部の前端から下方に延びるとともに前記フロントプレートと接合する下方接合部と、
前記補強部材の前記フランジ部が設けられる領域において前記上方接合部の上端を後方に折り曲げ形成された上方ビームフランジ部と、
前記補強部材の前記フランジ部が設けられる領域において前記下方接合部の下端を後方に折り曲げ形成された下方ビームフランジ部と、
を有する、
請求項2に記載の車両の前部車体構造。
The bumper beam is
an upper joint portion extending upward from the front end of the beam upper surface portion and joining the front plate;
a lower joint portion extending downward from the front end of the beam lower surface portion and joining the front plate;
an upper beam flange portion formed by bending the upper end of the upper joint portion rearward in a region where the flange portion of the reinforcing member is provided;
a lower beam flange portion formed by bending a lower end of the lower joint portion rearward in a region where the flange portion of the reinforcing member is provided;
has,
The front body structure of a vehicle according to claim 2.
JP2020113723A 2020-07-01 2020-07-01 Vehicle front body structure Active JP7380450B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2020113723A JP7380450B2 (en) 2020-07-01 2020-07-01 Vehicle front body structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020113723A JP7380450B2 (en) 2020-07-01 2020-07-01 Vehicle front body structure

Publications (2)

Publication Number Publication Date
JP2022012131A JP2022012131A (en) 2022-01-17
JP7380450B2 true JP7380450B2 (en) 2023-11-15

Family

ID=80148558

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020113723A Active JP7380450B2 (en) 2020-07-01 2020-07-01 Vehicle front body structure

Country Status (1)

Country Link
JP (1) JP7380450B2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007153164A (en) 2005-12-06 2007-06-21 Toyota Motor Corp Bumper structure
JP2013241034A (en) 2012-05-18 2013-12-05 Nissan Motor Co Ltd Vehicle front body structure
JP2014088125A (en) 2012-10-31 2014-05-15 Mazda Motor Corp Vehicle body structure of vehicle
JP2017088058A (en) 2015-11-13 2017-05-25 豊田鉄工株式会社 Bumper reinforcement
JP2018176889A (en) 2017-04-07 2018-11-15 豊田鉄工株式会社 Bumper reinforcement

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06328988A (en) * 1993-03-23 1994-11-29 Toupure Kk Vehicle bumper beam

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007153164A (en) 2005-12-06 2007-06-21 Toyota Motor Corp Bumper structure
JP2013241034A (en) 2012-05-18 2013-12-05 Nissan Motor Co Ltd Vehicle front body structure
JP2014088125A (en) 2012-10-31 2014-05-15 Mazda Motor Corp Vehicle body structure of vehicle
JP2017088058A (en) 2015-11-13 2017-05-25 豊田鉄工株式会社 Bumper reinforcement
JP2018176889A (en) 2017-04-07 2018-11-15 豊田鉄工株式会社 Bumper reinforcement

Also Published As

Publication number Publication date
JP2022012131A (en) 2022-01-17

Similar Documents

Publication Publication Date Title
JP4407755B2 (en) Vehicle hood structure
US9555836B2 (en) Vehicle side structure
JP6252617B2 (en) Vehicle side body structure
EP0878379A1 (en) Front structure of car body, and method of absorbing impact by means of the front structure
WO2013179759A1 (en) Vehicle body frame structure
WO2014069113A1 (en) Fender support structure
JP2007038839A (en) Rear part car body structure for vehicle
JP2008137483A (en) Vehicle body front part structure
CN113460170A (en) Front body structure of vehicle
CN108528532B (en) Vehicle rear structure
CN110884567B (en) Front body structure of vehicle
JP5803790B2 (en) Body structure
CN110341801B (en) Vehicle frame structure
JP7380450B2 (en) Vehicle front body structure
JP4798485B2 (en) Vehicle front bumper structure
CN113734289B (en) Front structure of vehicle body
JP7459687B2 (en) Vehicle front body structure
JP6409566B2 (en) Vehicle hood structure
JP5234324B2 (en) Vehicle body structure
JP6225858B2 (en) Automotive hood structure
JP7213292B2 (en) rear body structure
CN113879238B (en) Front body structure of vehicle
JP6119705B2 (en) Automotive hood structure
JP7397025B2 (en) Vehicle rear structure
JP2021142763A (en) Body structure of automobile

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20230314

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230914

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20231003

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20231016

R150 Certificate of patent or registration of utility model

Ref document number: 7380450

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150