JP2021142763A - Body structure of automobile - Google Patents

Body structure of automobile Download PDF

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Publication number
JP2021142763A
JP2021142763A JP2018076260A JP2018076260A JP2021142763A JP 2021142763 A JP2021142763 A JP 2021142763A JP 2018076260 A JP2018076260 A JP 2018076260A JP 2018076260 A JP2018076260 A JP 2018076260A JP 2021142763 A JP2021142763 A JP 2021142763A
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Japan
Prior art keywords
rear frame
width direction
vehicle width
body structure
cross member
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JP2018076260A
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Japanese (ja)
Inventor
誉 山田
Homare Yamada
誉 山田
貫志 金子
Kanji Kaneko
貫志 金子
耕太 藤沢
kota Fujisawa
耕太 藤沢
右京 渡辺
Ukyo WATANABE
右京 渡辺
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to JP2018076260A priority Critical patent/JP2021142763A/en
Priority to PCT/JP2019/015605 priority patent/WO2019198751A1/en
Publication of JP2021142763A publication Critical patent/JP2021142763A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/20Floors or bottom sub-units

Abstract

To provide a body rear part structure of the automobile with a rear frame extending backward from a rear end of a side sill which can improve absorption effect of collision energy at the time of a rear end collision.SOLUTION: A rear frame 12 is constituted to be a closed cross section by connecting an inner component 25 having an approximately U-shaped cross section opening to outside in a vehicle width direction with an outer component 26 blocking the opening part of the inner component 25, and the rear frame 12 is connected with a cross member 16 by a reinforcement member 17 having an L-shaped cross section to be a triangular box structure 28 in a plane view, so that in addition to expansion of a cross-section area of the rear frame 12, collision load of the rear end collision can be efficiently dispersed from the rear frame 12 to both of the side sill 11 and the cross member 16. In particular, the triangular box structure 28 in a plane view is connected to the cross member 16 in a wide range in a vehicle width direction so as to improve load dispersion effect regarding the cross member 16.SELECTED DRAWING: Figure 2

Description

本発明は、左右一対のサイドシルの後端から後方に延びる左右一対のリヤフレームと、車幅方向に延びて前記左右のリヤフレーム間に連結するクロスメンバとを備える自動車の車体構造に関する。 The present invention relates to a vehicle body structure including a pair of left and right rear frames extending rearward from a pair of left and right side sills and a cross member extending in the vehicle width direction and connecting between the left and right rear frames.

自動車の車体後部に前後方向に配置される左右一対のリヤフレームはリヤフロアパネルの下面に接続されて閉断面を構成するため、一般的に上向きに開口するハット状断面を有している。 A pair of left and right rear frames arranged in the front-rear direction at the rear of the vehicle body of an automobile are connected to the lower surface of the rear floor panel to form a closed cross section, and therefore generally have a hat-shaped cross section that opens upward.

それに対し、下記特許文献1には、リヤフレームの後部を車幅方向外向きに開放するU字状断面に構成し、それを車幅方向外向きに開放するサイドシルインナーの後部に車幅方向内側から嵌合させて接続することで、側面衝突時におけるサイドシルの回転をリヤフレームにより抑制するものが記載されている。 On the other hand, in Patent Document 1 below, the rear portion of the rear frame is configured to have a U-shaped cross section that opens outward in the vehicle width direction, and the rear portion of the side sill inner that opens outward in the vehicle width direction is inside the vehicle width direction. It is described that the rear frame suppresses the rotation of the side sill at the time of a side collision by fitting and connecting from the side.

特許第3518397号公報Japanese Patent No. 3518397

しかしながら、上記従来のものは、サイドシルの後部とリヤフレームの前部とを所定距離にわたって重ね合わせる必要があるため重量が増加するだけでなく、後面衝突を受けた場合にリヤフレームの後部で衝突エネルギーを効率よく吸収できないため、左右のリヤフレーム間に搭載した物品を保護できない可能性がある。 However, in the above-mentioned conventional one, not only the weight increases because the rear part of the side sill and the front part of the rear frame need to be overlapped over a predetermined distance, but also the collision energy at the rear part of the rear frame in the event of a rear surface collision. It may not be possible to protect the articles mounted between the left and right rear frames because it cannot absorb the energy efficiently.

本発明は前述の事情に鑑みてなされたもので、サイドシルの後端から後方に延びるリヤフレームを備える自動車の車体後部構造において、後面衝突時の衝突エネルギーの吸収効果を高めることを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to enhance the effect of absorbing collision energy at the time of a rear surface collision in the rear body structure of an automobile provided with a rear frame extending rearward from the rear end of the side sill.

上記目的を達成するために、請求項1に記載された発明によれば、左右一対のサイドシルの後端から後方に延びる左右一対のリヤフレームと、車幅方向に延びて前記左右のリヤフレーム間に連結するクロスメンバとを備える自動車の車体構造であって、前記リヤフレームは、車幅方向外向きに開口する略U字状断面のインナー部材と、前記インナー部材の開口部を閉塞するアウター部材とを接続して閉断面に構成され、前記リヤフレームおよび前記クロスメンバをL字状断面を有する補強部材で接続して平面視で三角形状のボックス構造部を構成したことを特徴とする自動車の車体構造が提案される。 In order to achieve the above object, according to the invention of claim 1, between the pair of left and right rear frames extending rearward from the rear end of the pair of left and right side sills and the left and right rear frames extending in the vehicle width direction. The rear frame is an inner member having a substantially U-shaped cross section that opens outward in the vehicle width direction, and an outer member that closes the opening of the inner member. The rear frame and the cross member are connected by a reinforcing member having an L-shaped cross section to form a triangular box structure in a plan view. A car body structure is proposed.

また請求項2に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームは後方に向かって車幅方向内側に傾斜する傾斜部と、前記傾斜部の後端から後方に向かって略水平に延びる水平部とからなり、前記リヤフレームのインナー部材の下縁は、前記傾斜部において下向きに延びる接合フランジで前記リヤフレームのアウター部材の下縁に接続され、前記水平部において車幅方向外向きに延びる接合フランジで前記リヤフレームのアウター部材の下縁に接続されることを特徴とする自動車の車体構造が提案される。 Further, according to the invention described in claim 2, in addition to the configuration of claim 1, the rear frame has an inclined portion that inclines inward in the vehicle width direction toward the rear and a rear end to the rear of the inclined portion. The lower edge of the inner member of the rear frame is connected to the lower edge of the outer member of the rear frame by a joining flange extending downward at the inclined portion, which is composed of a horizontal portion extending substantially horizontally toward the rear frame. A vehicle body structure is proposed, characterized in that it is connected to the lower edge of the outer member of the rear frame by a joining flange extending outward in the vehicle width direction.

また請求項3に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、前記リヤフレームのアウター部材は前記屈曲部を中心に上下方向中間部に沿って前後方向に延びるビードを備えることを特徴とする自動車の車体構造が提案される。 Further, according to the third aspect of the present invention, in addition to the configuration of the first aspect, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the outer of the rear frame. A vehicle body structure of an automobile is proposed, wherein the member includes a bead extending in the front-rear direction along a middle portion in the vertical direction about the bent portion.

また請求項4に記載された発明によれば、請求項1の構成に加えて、前記サイドシルの後部は車幅方向内向きに拡幅する第1拡幅部を備え、前記リヤフレームの傾斜部の前部は車幅方向外向きに拡幅する第2拡幅部を備え、前記第1拡幅部の後端と前記第2拡幅部の前端とは前後方向に直交する方向に突出する接合フランジで接続され、前記第1拡幅部の車幅方向内壁と前記傾斜部の車幅方向内壁とは平面視で直線状に連続することを特徴とする自動車の車体構造が提案される。 Further, according to the invention described in claim 4, in addition to the configuration of claim 1, the rear portion of the side sill is provided with a first widening portion that widens inward in the vehicle width direction, and is in front of the inclined portion of the rear frame. The portion includes a second widening portion that widens outward in the vehicle width direction, and the rear end of the first widening portion and the front end of the second widening portion are connected by a joining flange that protrudes in a direction orthogonal to the front-rear direction. A vehicle body structure is proposed in which the inner wall in the vehicle width direction of the first widening portion and the inner wall in the vehicle width direction of the inclined portion are continuous in a straight line in a plan view.

また請求項5に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームはホットスタンプ材製であり、前記サイドシルはハイテン材製であることを特徴とする自動車の車体構造が提案される。 According to the invention of claim 5, in addition to the configuration of claim 1, the rear frame is made of a hot stamping material, and the side sill is made of a high-tensile material. Is proposed.

また請求項6に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、前記屈曲部はダンパーハウジングおよび上部ガセットを介してリヤピラーに接続することを特徴とする自動車の車体構造が提案される。 According to the invention of claim 6, in addition to the configuration of claim 1, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the bent portion is a damper. An automobile body structure is proposed, which comprises connecting to a rear pillar via a housing and an upper gusset.

また請求項7に記載された発明によれば、請求項1の構成に加えて、前記補強部材の稜線は、前記リヤフレームの傾斜部および水平部の境の屈曲部と、前記クロスメンバの後部の稜線とを接続することを特徴とする自動車の車体構造が提案される。 According to the invention described in claim 7, in addition to the configuration of claim 1, the ridgeline of the reinforcing member includes a bent portion at the boundary between the inclined portion and the horizontal portion of the rear frame and the rear portion of the cross member. A vehicle body structure characterized by connecting to the ridgeline of the vehicle is proposed.

また請求項8に記載された発明によれば、請求項1の構成に加えて、前記リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、前記屈曲部がダンパーハウジングに接続することを特徴とする自動車の車体構造が提案される。 According to the invention of claim 8, in addition to the configuration of claim 1, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the bent portion is a damper. An automobile body structure characterized by being connected to a housing is proposed.

また請求項9に記載された発明によれば、請求項8の構成に加えて、前記ダンパーハウジングは上方が車幅方向内方に傾斜し、前記ダンパーハウジングに収納されるダンパーの軸線は上方が後方に傾斜し、前記ダンパーハウジングのダンパーベースは上部ガセットを介してリヤピラーに接続するとともに、下部ガセットを介して前記リヤフレームの屈曲部に接続する自動車の車体構造が提案される。 According to the invention of claim 9, in addition to the configuration of claim 8, the upper part of the damper housing is inclined inward in the vehicle width direction, and the axis of the damper housed in the damper housing is upward. It is proposed that the body structure of an automobile that is inclined rearward and that the damper base of the damper housing is connected to the rear pillar via the upper gusset and is connected to the bent portion of the rear frame via the lower gusset.

また請求項10に記載された発明によれば、請求項1の構成に加えて、前記左右のリヤフレームと前記左右のサイドシルとの接続部の前方において、フロアパネルの下方に搭載したバッテリボックスのクロスメンバと、前記フロアパネルのクロスメンバとが前記左右のサイドシル間に車幅方向に配置され、前記接続部の後方において、前記左右のリヤフレーム間がリヤフロアパネルに設けられた前記クロスメンバで接続されることを特徴とする自動車の車体構造が提案される。 According to the invention of claim 10, in addition to the configuration of claim 1, a battery box mounted below the floor panel in front of the connection portion between the left and right rear frames and the left and right side sills. The cross member and the cross member of the floor panel are arranged between the left and right side sills in the vehicle width direction, and behind the connection portion, the left and right rear frames are connected by the cross member provided on the rear floor panel. The body structure of an automobile, which is characterized by being used, is proposed.

なお、実施の形態のリヤクロスメンバ16は本発明の左右のリヤフレーム間を接続するクロスメンバに対応し、実施の形態のバッテリボックスクロスメンバ40は本発明のバッテリボックスのクロスメンバに対応し、実施の形態のフロアクロスメンバ44は本発明のフロアパネルのクロスメンバに対応する。 The rear cross member 16 of the embodiment corresponds to a cross member connecting between the left and right rear frames of the present invention, and the battery box cross member 40 of the embodiment corresponds to the cross member of the battery box of the present invention. The floor cross member 44 of the embodiment corresponds to the cross member of the floor panel of the present invention.

請求項1の構成によれば、自動車の車体は、左右一対のサイドシルの後端から後方に延びる左右一対のリヤフレームと、車幅方向に延びて前記左右のリヤフレーム間に連結するクロスメンバとを備える。 According to the configuration of claim 1, the vehicle body includes a pair of left and right rear frames extending rearward from the rear ends of the pair of left and right side sills, and a cross member extending in the vehicle width direction and connected between the left and right rear frames. To be equipped.

リヤフレームは、車幅方向外向きに開口する略U字状断面のインナー部材と、インナー部材の開口部を閉塞するアウター部材とを接続して閉断面に構成され、リヤフレームおよびクロスメンバをL字状断面を有する補強部材で接続して平面視で三角形状のボックス構造部を構成したので、リヤフレームが上向きに開口する略U字状断面の部材を備える場合に比べてリヤフレームの断面積を拡大できるだけでなく、リヤフレームおよびクロスメンバの接続部を補強部材で補強することで、後面衝突の衝突荷重をリヤフレームからサイドシルおよびクロスメンバの両方に効率的に分散することができる。特に平面視で三角形状のボックス構造部はクロスメンバに車幅方向の広い範囲で接続するので、クロスメンバに対する荷重分散効果が高められる。 The rear frame is configured to have a closed cross section by connecting an inner member having a substantially U-shaped cross section that opens outward in the vehicle width direction and an outer member that closes the opening of the inner member, and the rear frame and the cross member are L. Since the box structure portion having a triangular shape in a plan view is formed by connecting with a reinforcing member having a character-shaped cross section, the cross-sectional area of the rear frame is compared with the case where the rear frame is provided with a member having a substantially U-shaped cross section that opens upward. By reinforcing the connection portion between the rear frame and the cross member with a reinforcing member, the collision load of the rear surface collision can be efficiently distributed from the rear frame to both the side sill and the cross member. In particular, since the triangular box structure in a plan view is connected to the cross member in a wide range in the vehicle width direction, the load distribution effect on the cross member is enhanced.

また請求項2の構成によれば、リヤフレームは後方に向かって車幅方向内側に傾斜する傾斜部と、傾斜部の後端から後方に向かって略水平に延びる水平部とからなり、リヤフレームのインナー部材の下縁は、傾斜部において下向きに延びる接合フランジでリヤフレームのアウター部材の下縁に接続され、水平部において車幅方向外向きに延びる接合フランジでリヤフレームのアウター部材の下縁に接続されるので、後面衝突の衝突荷重が入力したときに、水平部は車幅方向外向きに延びる接合フランジにより車幅方向の変形が抑制されるとともに、傾斜部は下向きに延びる接合フランジにより上下方向の変形が抑制される。 Further, according to the configuration of claim 2, the rear frame is composed of an inclined portion that inclines inward in the vehicle width direction toward the rear and a horizontal portion that extends substantially horizontally from the rear end of the inclined portion toward the rear. The lower edge of the inner member of the rear frame is connected to the lower edge of the outer member of the rear frame by a joint flange extending downward at the inclined portion, and the lower edge of the outer member of the rear frame is connected to the lower edge of the outer member of the rear frame at the horizontal portion. When the collision load of the rear surface collision is input, the horizontal part is suppressed from deformation in the vehicle width direction by the joint flange extending outward in the vehicle width direction, and the inclined part is suppressed by the joint flange extending downward in the vehicle width direction. Deformation in the vertical direction is suppressed.

また請求項3の構成によれば、リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、リヤフレームのアウター部材は屈曲部を中心に上下方向中間部に沿って前後方向に延びるビードを備えるので、重量の増加を最小限に抑えながらリヤフレームの強度を高めることができる。 Further, according to the configuration of claim 3, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the outer member of the rear frame is centered on the bent portion along the intermediate portion in the vertical direction. Since it has a bead that extends in the front-rear direction, it is possible to increase the strength of the rear frame while minimizing the increase in weight.

また請求項4の構成によれば、サイドシルの後部は車幅方向内向きに拡幅する第1拡幅部を備え、リヤフレームの傾斜部の前部は車幅方向外向きに拡幅する第2拡幅部を備え、第1拡幅部の後端と第2拡幅部の前端とは前後方向に直交する方向に突出する接合フランジで接続され、第1拡幅部の車幅方向内壁と傾斜部の車幅方向内壁とは平面視で直線状に連続するので、サイドシルおよびリヤフレームを軽量な接合フランジにより接続しながら、後面衝突の衝突荷重をリヤフレームからサイドシルに効率的に伝達して分散させることができる。 Further, according to the configuration of claim 4, the rear portion of the side sill is provided with a first widening portion that widens inward in the vehicle width direction, and the front portion of the inclined portion of the rear frame is a second widening portion that widens outward in the vehicle width direction. The rear end of the first widening portion and the front end of the second widening portion are connected by a joint flange protruding in a direction orthogonal to the front-rear direction, and the inner wall in the vehicle width direction of the first widening portion and the vehicle width direction of the inclined portion are connected. Since it is linearly continuous with the inner wall in a plan view, the collision load of the rear surface collision can be efficiently transmitted and distributed from the rear frame to the side sill while connecting the side sill and the rear frame with a lightweight joining flange.

また請求項5の構成によれば、リヤフレームはホットスタンプ材製であり、サイドシルはハイテン材製であるので、複雑な形状のリヤフレームを成形性の高いホットスタンプ材で容易に成形することができるだけでなく、後面衝突時に応力が集中するサイドシルをホットスタンプ材よりも強度が低くて延性の高いハイテン材で構成して衝突エネルギーを効果的に吸収することができる。 Further, according to the configuration of claim 5, since the rear frame is made of a hot stamping material and the side sill is made of a high-tensile material, it is possible to easily mold a rear frame having a complicated shape with a hot stamping material having high moldability. Not only that, the side sill to which stress is concentrated at the time of rear collision can be composed of a high-tensile steel having lower strength and higher ductility than the hot stamping material, and the collision energy can be effectively absorbed.

また請求項6の構成によれば、リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、屈曲部はダンパーハウジングおよび上部ガセットを介してリヤピラーに接続するので、ダンパーから入力する荷重をダンパーハウジングから上部ガセットを介してリヤピラーに伝達して更に確実に支持することができる。 Further, according to the configuration of claim 6, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the bent portion is connected to the rear pillar via the damper housing and the upper gusset, so that the damper The load input from is transmitted from the damper housing to the rear pillar via the upper gusset and can be supported more reliably.

また請求項7の構成によれば、補強部材の稜線は、リヤフレームの傾斜部および水平部の境の屈曲部と、クロスメンバの後部の稜線とを接続するので、後面衝突の衝突荷重はリヤフレームの屈曲部に応力を集中させることなく、剛性の高い稜線を介してクロスメンバに伝達される。 Further, according to the configuration of claim 7, since the ridgeline of the reinforcing member connects the bent portion of the boundary between the inclined portion and the horizontal portion of the rear frame and the ridgeline of the rear portion of the cross member, the collision load of the rear surface collision is rear. The stress is transmitted to the cross member via the highly rigid ridgeline without concentrating the stress on the bent portion of the frame.

また請求項8の構成によれば、リヤフレームは前側の傾斜部と後側の水平部との境に屈曲部を備え、屈曲部がダンパーハウジングに接続するので、ダンパーから入力する荷重をダンパーハウジングからリヤフレームの屈曲部に伝達して支持することができる。 Further, according to the configuration of claim 8, the rear frame is provided with a bent portion at the boundary between the inclined portion on the front side and the horizontal portion on the rear side, and the bent portion is connected to the damper housing, so that the load input from the damper is applied to the damper housing. Can be transmitted to and supported at the bent portion of the rear frame.

また請求項9の構成によれば、ダンパーハウジングは上方が車幅方向内方に傾斜するので大径のタイヤが装着可能になり、ダンパーハウジングに収納されるダンパーの軸線は上方が後方に傾斜するのでリヤシートを後方に配置して着座姿勢を改善することができ、ダンパーハウジングのダンパーベースは上部ガセットを介してリヤピラーに接続するとともに、下部ガセットを介してリヤフレームの屈曲部に接続するので、ダンパーからダンパーベースに入力する荷重をリヤピラーおよびリヤフレームの屈曲部に分散して支持することができる。 Further, according to the configuration of claim 9, since the upper part of the damper housing is inclined inward in the vehicle width direction, a large-diameter tire can be mounted, and the axis of the damper housed in the damper housing is inclined rearward. Therefore, the rear seat can be placed at the rear to improve the sitting posture, and the damper base of the damper housing is connected to the rear pillar via the upper gusset and is connected to the bent part of the rear frame via the lower gusset, so the damper The load input to the damper base can be distributed and supported by the bent portions of the rear pillar and the rear frame.

また請求項10の構成によれば、左右のリヤフレームと左右のサイドシルとの接続部の前方において、フロアパネルの下方に搭載したバッテリボックスのクロスメンバと、フロアパネルのクロスメンバとが左右のサイドシル間に車幅方向に配置され、接続部の後方において、左右のリヤフレーム間がリヤフロアパネルに設けられたクロスメンバで接続されるので、後面衝突の衝突荷重をリヤフロアパネルのクロスメンバ、フロアパネルのクロスメンバおよびバッテリボックスのクロスメンバで支持し、バッテリボックスに収納したバッテリを保護することができる。 Further, according to the configuration of claim 10, in front of the connection portion between the left and right rear frames and the left and right side sills, the cross member of the battery box mounted below the floor panel and the cross member of the floor panel are left and right side sills. It is arranged in the vehicle width direction between them, and behind the connection part, the left and right rear frames are connected by a cross member provided on the rear floor panel, so that the collision load of the rear collision can be applied to the cross member of the rear floor panel and the floor panel. It can be supported by the cross member and the cross member of the battery box to protect the battery stored in the battery box.

自動車の車体後部の左側面図である。It is a left side view of the rear part of the car body. 図1の2方向矢視図である。It is a two-way arrow view of FIG. 図2の3部拡大図である。It is a three-part enlarged view of FIG. 図1の4方向矢視図である。It is a four-direction arrow view of FIG. 図1の5−5線断面図である。FIG. 5 is a cross-sectional view taken along the line 5-5 of FIG. 図3の6−6線断面図である。FIG. 6 is a cross-sectional view taken along the line 6-6 of FIG. 図3の7A−7A線および7B−7B線断面図である。It is a cross-sectional view of line 7A-7A and line 7B-7B of FIG. 図3の8−8線断面図である。8-8 is a cross-sectional view taken along the line 8-8 of FIG. 図3の9方向矢視図である。It is a 9-direction arrow view of FIG. リヤフレームの断面積が増加する理由の説明図である。It is explanatory drawing of the reason why the cross-sectional area of a rear frame increases.

以下、図1〜図10に基づいて本発明の実施の形態を説明する。なお、本明細書における前後方向、左右方向(車幅方向)および上下方向は運転席に着座した乗員を基準として定義される。 Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 to 10. In the present specification, the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are defined with reference to the occupant seated in the driver's seat.

図1および図2に示すように、電気自動車の車体側部に左右一対のサイドシル11が前後方向に配置されており、左右のサイドシル11の後端から左右一対のリヤフレーム12が後方に延び、左右のリヤフレーム12の後端に衝突エネルギー吸収部材である左右一対のエクステンション13が接続される。リヤフレーム12は前側の傾斜部14と後側の水平部15とからなり、傾斜部14はサイドシル11の後端から後方に向かって車幅方向内方かつ上方に向かって延び、水平部15は傾斜部14の後端から真っ直ぐ後方に延び、エクステンション13は水平部15の後端から真っ直ぐ後方に延びている。左右のリヤフレーム12の傾斜部14間が車幅方向に延びるリヤクロスメンバ16で接続され、リヤクロスメンバ16の後側と傾斜部14の車幅方向内側とが平面視で三角形状の補強部材17で接続されて補強される。リヤフレーム12はホットスタンプ材製であり、サイドシル11はハイテン材製である。 As shown in FIGS. 1 and 2, a pair of left and right side sills 11 are arranged in the front-rear direction on the vehicle body side of the electric vehicle, and a pair of left and right rear frames 12 extend rearward from the rear ends of the left and right side sills 11. A pair of left and right extensions 13 which are collision energy absorbing members are connected to the rear ends of the left and right rear frames 12. The rear frame 12 is composed of an inclined portion 14 on the front side and a horizontal portion 15 on the rear side. The inclined portion 14 extends inward and upward in the vehicle width direction from the rear end of the side sill 11 toward the rear, and the horizontal portion 15 is formed. The extension 13 extends straight rearward from the rear end of the inclined portion 14, and the extension 13 extends straight rearward from the rear end of the horizontal portion 15. The inclined portions 14 of the left and right rear frames 12 are connected by a rear cross member 16 extending in the vehicle width direction, and the rear side of the rear cross member 16 and the inside of the inclined portion 14 in the vehicle width direction are triangular reinforcing members in a plan view. It is connected at 17 and reinforced. The rear frame 12 is made of hot stamping material, and the side sill 11 is made of high-tensile material.

左右のリヤフレーム12間に、走行用の電動モータ等の高圧電気部品を支持する四角枠状のサブフレーム18が搭載される。サブフレーム18は、左右のリヤフレーム12の車幅方向内側に沿って前後方向に延びる左右一対のサイドフレーム19と、左右のサイドフレーム19の前端間を車幅方向に接続する前部クロスメンバ20と、左右のサイドフレーム19の後端間を車幅方向に接続する後部クロスメンバ21と、前部クロスメンバ20の車幅方向両端から前方かつ車幅方向外方に傾斜して延びる左右一対の取付腕部22とを備え、左右の取付腕部22が左右のリヤフレーム12の傾斜部14の下面に締結され、前部クロスメンバ20の車幅方向両端部が左右の補強部材17の下面に締結され、後部クロスメンバ21の車幅方向両端部が左右のリヤフレーム12の水平部15の下面に締結される。 A square frame-shaped subframe 18 that supports high-voltage electric parts such as an electric motor for traveling is mounted between the left and right rear frames 12. The subframe 18 is a front cross member 20 that connects a pair of left and right side frames 19 extending in the front-rear direction along the inside of the left and right rear frames 12 in the vehicle width direction and the front ends of the left and right side frames 19 in the vehicle width direction. A pair of left and right cross members 21 that connect the rear ends of the left and right side frames 19 in the vehicle width direction, and a pair of left and right cross members 20 that extend forward and outward in the vehicle width direction from both ends in the vehicle width direction. The left and right mounting arms 22 are fastened to the lower surfaces of the inclined portions 14 of the left and right rear frames 12, and both ends of the front cross member 20 in the vehicle width direction are attached to the lower surfaces of the left and right reinforcing members 17. Both ends of the rear cross member 21 in the vehicle width direction are fastened to the lower surface of the horizontal portion 15 of the left and right rear frames 12.

図3および図8から明らかなように、サイドシル11は、車幅方向外向きに開放するハット状断面のインナー部材23と、車幅方向内向きに開放するハット状断面のアウター部材24とを、それらの接合フランジ23a,24aで接続して中空閉断面に構成される。サイドシル11の後端部には、インナー部材23を車幅方向内向きに斜めに膨出させた第1拡幅部11a(図3参照)が形成される。 As is clear from FIGS. 3 and 8, the side sill 11 includes an inner member 23 having a hat-shaped cross section that opens outward in the vehicle width direction and an outer member 24 having a hat-shaped cross section that opens inward in the vehicle width direction. They are connected by the joining flanges 23a and 24a to form a hollow closed cross section. At the rear end of the side sill 11, a first widening portion 11a (see FIG. 3) is formed in which the inner member 23 is obliquely bulged inward in the vehicle width direction.

一方、図3、図6および図7から明らかなように、リヤフレーム12は車幅方向外向きに開放するハット状断面のインナー部材25と、平板状断面のアウター部材26とを接続して中空閉断面に構成される。リヤフレーム12の上面側では、インナー部材25の接合フランジ25aおよびアウター部材26の接合フランジ26aは上下方向に延びているが(図7(A),(B)参照)、リヤフレーム12の傾斜部14の下面側では、インナー部材25の接合フランジ25bおよびアウター部材26の接合フランジ26bが上下方向に延びているのに対し(図7(A)参照)、リヤフレーム12の水平部15の下面側では、インナー部材25の接合フランジ25cおよびアウター部材26の接合フランジ26cが水平方向に延びている(図7(B)参照)。すなわち、リヤフレーム12の下面側で、傾斜部14の接合フランジ25b,26bと、水平部15の接合フランジ25c,26cとでは、その方向が上下方向から水平方向に切り替わっている。そしてリヤフレーム12の車幅方向内面および車幅方向外面には、その長手方向に沿う補強用のビード25d,26dが形成される。 On the other hand, as is clear from FIGS. 3, 6 and 7, the rear frame 12 is hollow by connecting the inner member 25 having a hat-shaped cross section that opens outward in the vehicle width direction and the outer member 26 having a flat cross section. It is composed of a closed cross section. On the upper surface side of the rear frame 12, the joint flange 25a of the inner member 25 and the joint flange 26a of the outer member 26 extend in the vertical direction (see FIGS. 7A and 7B), but the inclined portion of the rear frame 12 On the lower surface side of 14, the joint flange 25b of the inner member 25 and the joint flange 26b of the outer member 26 extend in the vertical direction (see FIG. 7A), whereas the lower surface side of the horizontal portion 15 of the rear frame 12 Then, the joining flange 25c of the inner member 25 and the joining flange 26c of the outer member 26 extend in the horizontal direction (see FIG. 7B). That is, on the lower surface side of the rear frame 12, the directions of the joining flanges 25b and 26b of the inclined portion 14 and the joining flanges 25c and 26c of the horizontal portion 15 are switched from the vertical direction to the horizontal direction. Reinforcing beads 25d and 26d along the longitudinal direction of the rear frame 12 are formed on the inner surface in the vehicle width direction and the outer surface in the vehicle width direction.

図3および図6から明らかなように、リヤフレーム12の傾斜部14の前端部には、アウター部材26を車幅方向外向きに膨出させた第2拡幅部12a(図3参照)が形成される。そしてサイドシル11の第1拡幅部11aとリヤフレーム12の第2拡幅部12aとは、上下方向および車幅方向に突出する接合フランジ11b,12bを突き合わせて接続される。この状態で、サイドシル11の第1拡幅部11aおよびリヤフレーム12の傾斜部14の車幅方向内壁は、平面視で後方に向かって車幅方向内方に直線状に傾斜している(図3の太い鎖線参照)。 As is clear from FIGS. 3 and 6, a second widening portion 12a (see FIG. 3) in which the outer member 26 is bulged outward in the vehicle width direction is formed at the front end portion of the inclined portion 14 of the rear frame 12. Will be done. The first widening portion 11a of the side sill 11 and the second widening portion 12a of the rear frame 12 are connected by abutting the joining flanges 11b and 12b protruding in the vertical direction and the vehicle width direction. In this state, the inner wall in the vehicle width direction of the first widening portion 11a of the side sill 11 and the inclined portion 14 of the rear frame 12 is linearly inclined inward in the vehicle width direction toward the rear in a plan view (FIG. 3). See the thick chain line).

図3および図7(B)から明らかなように、補強部材17は三角形状の水平壁17aと、矩形状の鉛直壁17bとを有して断面L字状に形成されており、水平壁17aの二つの辺に沿う接合フランジ17c,17dがリヤフレーム12の傾斜部14の下面と、リヤクロスメンバ16の下面とに接続され、鉛直壁17bの接合フランジ17eが左右のリヤフレーム1の上面間を接続するリヤフロアパネル27の下面に接続される。その結果、リヤフレーム12の傾斜部14、リヤクロスメンバ16、補強部材17およびリヤフロアパネル27間にボックス構造部28(図7(A)参照)が構成される。このとき、補強部材17の稜線17fは、リヤフレーム12の傾斜部14および水平部15の境の屈曲部29と、リヤクロスメンバ16の後部の稜線16aとを接続する。 As is clear from FIGS. 3 and 7B, the reinforcing member 17 has a triangular horizontal wall 17a and a rectangular vertical wall 17b, and is formed in an L-shaped cross section. The joining flanges 17c and 17d along the two sides of the above are connected to the lower surface of the inclined portion 14 of the rear frame 12 and the lower surface of the rear cross member 16, and the joining flanges 17e of the vertical wall 17b are between the upper surfaces of the left and right rear frames 1. Is connected to the lower surface of the rear floor panel 27. As a result, the box structure portion 28 (see FIG. 7A) is formed between the inclined portion 14, the rear cross member 16, the reinforcing member 17, and the rear floor panel 27 of the rear frame 12. At this time, the ridge line 17f of the reinforcing member 17 connects the bent portion 29 at the boundary between the inclined portion 14 and the horizontal portion 15 of the rear frame 12 and the ridge line 16a at the rear portion of the rear cross member 16.

図1および図4から明らかなように、車体後部にはハッチバックドアで開閉される枠状のテールゲートフレーム30が設けられており、閉断面を有して車幅方向に延びるテールゲート下部31の後端よりも、左右のエクステンション13の後端は後方に突出している。左右のリヤフレーム12の上面間を車幅方向に接続するリヤフロアパネル27は、リヤフレーム12の傾斜部14に沿って上方に隆起する上方隆起部27aを備えており、上方隆起部27aの後端がテールゲート下部31の前壁を構成するリヤエンドパネル32に接続される。 As is clear from FIGS. 1 and 4, a frame-shaped tailgate frame 30 opened and closed by a hatchback door is provided at the rear of the vehicle body, and the tailgate lower portion 31 having a closed cross section and extending in the vehicle width direction. The rear ends of the left and right extensions 13 project rearward from the rear ends. The rear floor panel 27 that connects the upper surfaces of the left and right rear frames 12 in the vehicle width direction includes an upward raised portion 27a that rises upward along the inclined portion 14 of the rear frame 12, and is a rear end of the upper raised portion 27a. Is connected to the rear end panel 32 that constitutes the front wall of the tailgate lower portion 31.

このようにして、高圧電気部品を支持するサブフレーム18は、左右のリヤフレーム12と、左右のリヤフレーム12間を接続するリヤクロスメンバ16と、テールゲート下部31とによって前後左右を取り囲まれる。 In this way, the subframe 18 that supports the high-voltage electrical components is surrounded by the left and right rear frames 12, the rear cross members 16 that connect the left and right rear frames 12, and the tailgate lower portion 31.

図3、図4および図9から明らかなように、リヤフレーム12の後端にリヤエンドパネル32を挟んで平板状のエンドプレート33が固定されており、このエンドプレート33の後面にエクステンション13が接続される。左右のエクステンション13間に配置される衝撃吸収部材であるU字状部材34は、車幅方向に延びる衝撃吸収部34aと、衝撃吸収部34aの車幅方向両端部から前方に延びる左右一対の取付部34bとを備えており、インナー部材25の車幅方向内壁25eの後方に位置するエンドプレート33の車幅方向内内部から突出する左右一対のブラケット33aに、U字状部材34の取付部34bが固定される。U字状部材34および左右のエクステンション13はリヤフレーム12よりも低強度の材料で構成されており、それらの後端はテールゲート下部31の後端よりも後方に突出している。 As is clear from FIGS. 3, 4 and 9, a flat plate-shaped end plate 33 is fixed to the rear end of the rear frame 12 with the rear end panel 32 interposed therebetween, and the extension 13 is connected to the rear surface of the end plate 33. Will be done. The U-shaped member 34, which is a shock absorbing member arranged between the left and right extensions 13, has a shock absorbing portion 34a extending in the vehicle width direction and a pair of left and right mounting portions extending forward from both ends of the shock absorbing portion 34a in the vehicle width direction. A U-shaped member 34 is attached to a pair of left and right brackets 33a protruding from the inside of the end plate 33 located behind the inner wall 25e of the inner member 25 in the vehicle width direction. Is fixed. The U-shaped member 34 and the left and right extensions 13 are made of a material having a lower strength than the rear frame 12, and their rear ends project rearward from the rear end of the tailgate lower portion 31.

図2および図8に示すように、左右のサイドシル11のインナー部材23間を接続するフロアパネル35の下方に、走行用の電動モータを駆動するためのバッテリボックス36が搭載される。バッテリボックス36は、内部に複数のバッテリモジュール37を収納するケース38と、ケース38の上面開口部を閉塞するカバー39と、ケース38の底壁の上面に固定されて車幅方向に延びる複数のバッテリボックスクロスメンバ40と、ケース38の左右両側壁の外面に固定されて前後方向に延びる左右一対の縦フレーム41と、縦フレーム33から車幅方向外側に張り出す複数の取付ブラケット42とを備え、取付ブラケット42を下から上に貫通する複数本のボルト43で左右のサイドシル11のインナー部材23の下面に取り付けられる。 As shown in FIGS. 2 and 8, a battery box 36 for driving an electric motor for traveling is mounted below the floor panel 35 connecting the inner members 23 of the left and right side sills 11. The battery box 36 includes a case 38 for accommodating a plurality of battery modules 37 inside, a cover 39 for closing the upper surface opening of the case 38, and a plurality of cases fixed to the upper surface of the bottom wall of the case 38 and extending in the vehicle width direction. A battery box cross member 40, a pair of left and right vertical frames 41 fixed to the outer surfaces of the left and right side walls of the case 38 and extending in the front-rear direction, and a plurality of mounting brackets 42 extending outward in the vehicle width direction from the vertical frame 33 are provided. , The mounting bracket 42 is mounted on the lower surface of the inner member 23 of the left and right side sills 11 with a plurality of bolts 43 penetrating from the bottom to the top.

またバッテリボックス36の上方のフロアパネル35の上面には車幅方向に延びて左右のサイドシル11のインナー部材23間を接続する複数のフロアクロスメンバ44が設けられ、またフロアパネル35の下面には、左右のリヤフレーム12間を車幅方向に接続するリヤクロスメンバ16から前方に向かって延びる左右一対のフロアフレーム45が設けられる。 Further, a plurality of floor cross members 44 extending in the vehicle width direction and connecting the inner members 23 of the left and right side sills 11 are provided on the upper surface of the floor panel 35 above the battery box 36, and on the lower surface of the floor panel 35. A pair of left and right floor frames 45 extending forward from the rear cross member 16 connecting the left and right rear frames 12 in the vehicle width direction are provided.

よって、左右のリヤフレーム12と左右のサイドシル11との接続部の前方では、左右のサイドシル11間にバッテリボックスクロスメンバ40およびフロアクロスメンバ44が車幅方向に配置され、前記接続部の後方では、左右のリヤフレーム12間が車幅方向に延びるリヤクロスメンバ16で接続されることになる。 Therefore, in front of the connecting portion between the left and right rear frames 12 and the left and right side sills 11, the battery box cross member 40 and the floor cross member 44 are arranged between the left and right side sills 11 in the vehicle width direction, and behind the connecting portion. , The left and right rear frames 12 are connected by a rear cross member 16 extending in the vehicle width direction.

図3〜図5に示すように、リヤフレーム12の車幅方向外縁から、前後2分割された前部ホイールハウスインナー46および後部ホイールハウスインナー47と、前部ホイールハウスインナー46および後部ホイールハウスインナー47間に挟まれて車幅方向内向きに膨出するダンパーハウジング48とが起立する。ダンパーハウジング48は、図示せぬサスペンションダンパーの車幅方向内面に対向する側壁部49と、側壁部49の天井壁を構成してサスペンションダンパーの上端を支持するダンパーベース50とで構成される。前部ホイールハウスインナー46、ダンパーハウジング48および後部ホイールハウスインナー47の車幅方向外縁にはホイールハウスアウター51の車幅方向内縁が接続され、両者の間には下向きに開放して後輪を収納する空間が区画される。 As shown in FIGS. 3 to 5, the front wheel house inner 46 and the rear wheel house inner 47, and the front wheel house inner 46 and the rear wheel house inner 47 are divided into two front and rear from the outer edge of the rear frame 12 in the vehicle width direction. The damper housing 48, which is sandwiched between the 47 and bulges inward in the vehicle width direction, stands up. The damper housing 48 includes a side wall portion 49 facing the inner surface of the suspension damper in the vehicle width direction (not shown), and a damper base 50 that constitutes the ceiling wall of the side wall portion 49 and supports the upper end of the suspension damper. The outer edge of the front wheel house inner 46, the damper housing 48, and the rear wheel house inner 47 in the vehicle width direction is connected to the inner edge of the wheel house outer 51 in the vehicle width direction. The space to be used is partitioned.

ホイールハウスアウター51の一部は上方に延びてリヤピラーアウター52を構成し、ダンパーベース50の上面から起立する上部ガセット53がリヤピラーアウター52に接続されることで、中空閉断面のリヤピラー54が構成される。ホイールハウスアウター52およびリヤピラー54の車幅方向外側はリヤサイドパネル55で覆われる。リヤフレーム12の屈曲部29とダンパーベース50の車幅方向内端部とが、側壁部49の車幅方向内面に沿う下部ガセット56で接続される。 A part of the wheel house outer 51 extends upward to form the rear pillar outer 52, and the upper gusset 53 rising from the upper surface of the damper base 50 is connected to the rear pillar outer 52 to form the rear pillar 54 having a hollow closed cross section. NS. The outer sides of the wheel house outer 52 and the rear pillar 54 in the vehicle width direction are covered with the rear side panel 55. The bent portion 29 of the rear frame 12 and the inner end portion of the damper base 50 in the vehicle width direction are connected by a lower gusset 56 along the inner surface of the side wall portion 49 in the vehicle width direction.

このように構成された後輪のホイールハウスは、前後方向視でダンパーハウジング48の側壁部19の上方側が車幅方向内側に傾斜するとともに(ラインL1参照)、側面視でサスペンションダンパー軸線の上方側が後方側に傾斜している(ラインL2参照)。 In the rear wheel house configured in this way, the upper side of the side wall portion 19 of the damper housing 48 is inclined inward in the vehicle width direction in the front-rear direction (see line L1), and the upper side of the suspension damper axis is in the side view. It is inclined to the rear side (see line L2).

次に、上記構成を備えた本発明の実施の形態の作用を説明する。 Next, the operation of the embodiment of the present invention having the above configuration will be described.

車両が後面衝突されると、左右のリヤフレーム12の後端から後方に突出するエクステンション13およびU字状部材34が圧壊し、続いて左右のリヤフレーム12の後端よりも後方に位置するテールゲートフレーム30のテールゲート下部31が圧壊することで衝突エネルギーが吸収される。このときリヤフレーム12よりも低強度のエクステンション13およびU字状部材34は、リヤフレーム12の損傷を回避しながら優先的に圧壊してエネルギー吸収効果を発揮する。そして左右のエクステンション13に挟まれた空間を利用してU字状部材34を配置したことにより、エクステンション13の長さを最小限に抑えながらエネルギー吸収効果を高めることができる。 When the vehicle collides with the rear surface, the extensions 13 and the U-shaped member 34 protruding rearward from the rear ends of the left and right rear frames 12 are crushed, and then the tails located behind the rear ends of the left and right rear frames 12. Collision energy is absorbed by crushing the lower part 31 of the tailgate of the gate frame 30. At this time, the extension 13 and the U-shaped member 34, which have lower strength than the rear frame 12, are preferentially crushed while avoiding damage to the rear frame 12 to exert an energy absorbing effect. By arranging the U-shaped member 34 using the space sandwiched between the left and right extensions 13, the energy absorption effect can be enhanced while minimizing the length of the extension 13.

特に、U字状部材34の左右の取付部34bは、左右のリヤフレーム12のインナー部材25の車幅方向内壁25eの後方に接続されるので、U字状部材34に入力した後面衝突の衝突荷重を、取付部34bからインナー部材25の車幅方向内壁25eの上下の稜線に効率的に伝達することができる。 In particular, since the left and right mounting portions 34b of the U-shaped member 34 are connected to the rear of the inner wall 25e of the inner member 25 of the left and right rear frames 12 in the vehicle width direction, the collision of the rear surface collision input to the U-shaped member 34 The load can be efficiently transmitted from the mounting portion 34b to the upper and lower ridges of the inner wall 25e in the vehicle width direction of the inner member 25.

また左右のリヤフレーム12間に配置されたサブフレーム18には電動モータ等の高圧電気部品が搭載されているが、そのサブフレーム18は左右のリヤフレーム12と、左右のリヤフレーム12間を接続するリヤクロスメンバ16と、テールゲート下部31とに囲まれるので、サブフレーム18に搭載した高圧電気部品を後面衝突の衝撃から保護することができる。しかもサブフレーム18の左右のサイドフレーム19は、左右のリヤフレーム12の車幅方向内側に平行に配置されるので、リヤフレーム12の断面積にサブフレーム18のサイドフレーム19の断面積が付加されることで、後面衝突の衝撃からサブフレーム18の搭載物を一層確実に保護できる。 Further, the subframe 18 arranged between the left and right rear frames 12 is equipped with high-voltage electric parts such as an electric motor, and the subframe 18 connects the left and right rear frames 12 and the left and right rear frames 12. Since it is surrounded by the rear cross member 16 and the lower portion 31 of the tailgate, the high-voltage electrical components mounted on the subframe 18 can be protected from the impact of a rear collision. Moreover, since the left and right side frames 19 of the subframe 18 are arranged parallel to the inside of the left and right rear frames 12 in the vehicle width direction, the cross-sectional area of the side frame 19 of the subframe 18 is added to the cross-sectional area of the rear frame 12. As a result, the mounted object of the subframe 18 can be more reliably protected from the impact of the rear surface collision.

さらにリヤフレーム12およびサブフレーム19が互いの強度を高めあうので、リヤフレーム12に対するエクステンション13およびU字状部材34の支持剛性を高め、後面衝突時にエクステンション13およびU字状部材34の倒れを防止しながら圧壊を促進してエネルギー吸収量を増加させることができる。 Further, since the rear frame 12 and the subframe 19 enhance each other's strength, the support rigidity of the extension 13 and the U-shaped member 34 with respect to the rear frame 12 is increased, and the extension 13 and the U-shaped member 34 are prevented from falling in the event of a rear collision. At the same time, crushing can be promoted and the amount of energy absorbed can be increased.

またリヤフレーム12は前後方向中央の屈曲部29を境にして前側の傾斜部14が後側の水平部15に対して傾斜しているので、エクステンション13およびU字状部材34が潰れきった後に、リヤフレーム12の傾斜部14がサイドシル11との接続部を支点にして車幅方向内側に折れ曲がって衝突エネルギーを吸収する。このときリヤフレーム12のインナー部材25は車幅方向外向きに開口するU字状断面を有するので、大きな曲げ強度を発揮してエネルギー吸収量が増加する。そしてサイドシル11の後端およびリヤフレーム12の前端は、接合フランジ11b,12bどうしを突き合わせて接続されるので、リヤフレーム12の前部を前方に延長してサイドシル11の後部に重ね合わせて接続する必要がなくなり、重量の増加を抑えて軽量化することができる。 Further, in the rear frame 12, the inclined portion 14 on the front side is inclined with respect to the horizontal portion 15 on the rear side with the bent portion 29 in the center in the front-rear direction as a boundary, so that after the extension 13 and the U-shaped member 34 are completely crushed. The inclined portion 14 of the rear frame 12 bends inward in the vehicle width direction with the connecting portion with the side sill 11 as a fulcrum to absorb the collision energy. At this time, since the inner member 25 of the rear frame 12 has a U-shaped cross section that opens outward in the vehicle width direction, a large bending strength is exhibited and the amount of energy absorbed increases. Since the rear end of the side sill 11 and the front end of the rear frame 12 are connected by abutting the joining flanges 11b and 12b, the front portion of the rear frame 12 is extended forward and is overlapped and connected to the rear portion of the side sill 11. There is no need for it, and the weight can be reduced by suppressing the increase in weight.

またリヤフレーム12の傾斜部14は、左右のリヤフレーム12間を接続するリヤクロスメンバ16と、補強部材17と、リヤフロアパネル27とに接続されて平面視で三角形状のボックス構造部28を構成するので、後面衝突の衝突荷重を強度の高いボックス構造部28を介してクロスメンバ16およびリヤフロアパネル27に分散することができる。特にボックス構造部28を構成する補強部材17の三角形状の水平壁17aはリヤフロアパネル27に広い面積で接続するので、リヤフロアパネル27に対する荷重分散が効果的に行われる。 Further, the inclined portion 14 of the rear frame 12 is connected to the rear cross member 16 connecting the left and right rear frames 12, the reinforcing member 17, and the rear floor panel 27 to form a triangular box structure portion 28 in a plan view. Therefore, the collision load of the rear surface collision can be distributed to the cross member 16 and the rear floor panel 27 via the box structure portion 28 having high strength. In particular, since the triangular horizontal wall 17a of the reinforcing member 17 constituting the box structure portion 28 is connected to the rear floor panel 27 in a wide area, the load is effectively distributed to the rear floor panel 27.

しかも補強部材17の稜線17fは、リヤフレーム12の傾斜部14および水平部15の境の屈曲部29と、リヤクロスメンバ16の後部の稜線16aとを接続するので、後面衝突の衝突荷重はリヤフレーム12の屈曲部29に応力を集中させることなく、剛性の高い稜線17f,16aを介してリヤクロスメンバ16に伝達される。 Moreover, since the ridge line 17f of the reinforcing member 17 connects the bent portion 29 at the boundary between the inclined portion 14 and the horizontal portion 15 of the rear frame 12 and the ridge line 16a at the rear portion of the rear cross member 16, the collision load of the rear surface collision is rear. The stress is transmitted to the rear cross member 16 via the highly rigid ridge lines 17f and 16a without concentrating the stress on the bent portion 29 of the frame 12.

またリヤフレーム12の傾斜部14では、インナー部材25およびアウター部材26の下縁の接合フランジ25b,26bが下向きに延びているため、後面衝突の衝突荷重が入力したときに、傾斜部14は下向きに延びる接合フランジ25b,26bにより上下方向の変形が効果的に抑制される(図7(A)参照)。一方、リヤフレーム12の水平部15では、インナー部材25およびアウター部材26の下縁の接合フランジ25c,26cが水平方向に延びているため、後面衝突の衝突荷重が入力したときに、水平部15は水平方向に延びる接合フランジ25c,26cにより車幅方向の変形が効果的に抑制される(図7(B)参照)。 Further, in the inclined portion 14 of the rear frame 12, since the joint flanges 25b and 26b at the lower edges of the inner member 25 and the outer member 26 extend downward, the inclined portion 14 faces downward when the collision load of the rear surface collision is input. The joint flanges 25b and 26b extending in the vertical direction effectively suppress the deformation in the vertical direction (see FIG. 7A). On the other hand, in the horizontal portion 15 of the rear frame 12, since the joint flanges 25c and 26c at the lower edges of the inner member 25 and the outer member 26 extend in the horizontal direction, when the collision load of the rear surface collision is input, the horizontal portion 15 The joint flanges 25c and 26c extending in the horizontal direction effectively suppress the deformation in the vehicle width direction (see FIG. 7B).

本実施の形態のリヤフレーム12は、車幅方向外向きに開口するインナー部材25の開口部をアウター部材26で閉塞して閉断面に構成したので、上向きに開口する部材の開口部を他部材で閉塞した従来のリヤフレームに比べて断面積を増加させることができる。以下、その理由を図10に基づいて説明する。 In the rear frame 12 of the present embodiment, since the opening of the inner member 25 that opens outward in the vehicle width direction is closed by the outer member 26 to form a closed cross section, the opening of the member that opens upward is made into another member. The cross-sectional area can be increased as compared with the conventional rear frame closed by. Hereinafter, the reason will be described with reference to FIG.

リヤフレームの車幅方向寸法(横幅)に制限がある場合を考えると、図10(A)に破線で示す従来例のリヤフレームは、接合フランジが車幅方向に突出するため、接合フランジの分だけ中空部の横幅が減少して断面積が減少することになる。一方、図10(A)に実線で示す本実施の形態のリヤフレーム12の傾斜部14は、インナー部材25およびアウター部材26が上向きに突出する接合フランジ25a,26aおよび下向きに突出する接合フランジ25b,26bを備えるため、リヤフレーム12の中空部の横幅を制限幅いっぱいに確保することができ、斜線で示す分だけ従来例よりも断面積が増加する。 Considering the case where the dimension (horizontal width) of the rear frame in the vehicle width direction is limited, in the rear frame of the conventional example shown by the broken line in FIG. However, the width of the hollow portion is reduced and the cross-sectional area is reduced. On the other hand, in the inclined portion 14 of the rear frame 12 of the present embodiment shown by the solid line in FIG. 10A, the joint flanges 25a and 26a in which the inner member 25 and the outer member 26 project upward and the joint flange 25b protruding downward , 26b is provided, so that the width of the hollow portion of the rear frame 12 can be secured to the full limit width, and the cross-sectional area is increased by the amount indicated by the diagonal line as compared with the conventional example.

図10(B)に実線で示す本実施の形態のリヤフレーム12の水平部15は、そのインナー部材25およびアウター部材26が、比較例と同様に水平方向に突出する接合フランジ25c,26cを備えるために断面積が減少するが、インナー部材25の車幅方向内端に接合フランジを設ける必要がないため、その分だけリヤフレーム12の中空部の横幅を確保することができ、斜線で示す分だけ従来例よりも断面積が増加する。 The horizontal portion 15 of the rear frame 12 of the present embodiment shown by the solid line in FIG. 10B includes joint flanges 25c and 26c in which the inner member 25 and the outer member 26 project in the horizontal direction as in the comparative example. Therefore, the cross-sectional area is reduced, but since it is not necessary to provide a joint flange at the inner end of the inner member 25 in the vehicle width direction, the width of the hollow portion of the rear frame 12 can be secured by that amount, which is indicated by the diagonal line. However, the cross-sectional area is increased as compared with the conventional example.

またリヤフレーム12のインナー部材25およびアウター部材26の上下方向中間部には、屈曲部29から傾斜部14側および水平部15側に向かって延びるビード25d,26dが形成されるので、重量の増加を最小限に抑えながらリヤフレーム12の強度を高めることができる。 Further, since the beads 25d and 26d extending from the bent portion 29 toward the inclined portion 14 side and the horizontal portion 15 side are formed in the vertical intermediate portion of the inner member 25 and the outer member 26 of the rear frame 12, the weight is increased. The strength of the rear frame 12 can be increased while minimizing the problem.

またサイドシル11の後部の第1拡幅部11aとリヤフレーム12の傾斜部14の前部の第2拡幅部12aとを接合フランジ11b,12bで接続した状態で、第1拡幅部11aの車幅方向内壁と傾斜部14の車幅方向内壁とは平面視で直線状に連続するので(図3の鎖線L参照)、サイドシル11およびリヤフレーム12を軽量な接合フランジ11b,12bにより接続しながら、後面衝突の衝突荷重をリヤフレーム12からサイドシル11に効率的に伝達して分散させることができる。 Further, in a state where the first widening portion 11a at the rear portion of the side sill 11 and the second widening portion 12a at the front portion of the inclined portion 14 of the rear frame 12 are connected by the joining flanges 11b and 12b, the vehicle width direction of the first widening portion 11a Since the inner wall and the inner wall in the vehicle width direction of the inclined portion 14 are linearly continuous in a plan view (see the chain line L in FIG. 3), the side sill 11 and the rear frame 12 are connected by lightweight joining flanges 11b and 12b, and the rear surface is connected. The collision load of the collision can be efficiently transmitted from the rear frame 12 to the side sill 11 and dispersed.

特に、リヤフレーム12は成形性の高いホットスタンプ材製であり、サイドシルは延性の高いハイテン材製であるので、複雑な形状のリヤフレーム12を成形性の高いホットスタンプ材で容易に成形することができるだけでなく、後面衝突時に応力が集中するサイドシル11を延性の高いハイテン材で構成して衝突エネルギーを効果的に吸収することができる。 In particular, since the rear frame 12 is made of a hot stamping material having high moldability and the side sill is made of a high-tensile material having high ductility, the rear frame 12 having a complicated shape can be easily molded with a hot stamping material having high moldability. In addition to this, the side sill 11 on which stress is concentrated at the time of a rear surface collision can be made of a highly ductile high-tensile material to effectively absorb the collision energy.

そしてテールゲート下部31の前面を構成するリヤエンドパネル32に、リヤフレーム12の後端と、リヤフロアパネル27の上方隆起部27aの後端とが接続されるので、リヤフロアパネル27の上方隆起部27aの下方に後輪駆動用の電動モータ等の大型部品を搭載する空間を確保することができる。 Then, the rear end of the rear frame 12 and the rear end of the upper raised portion 27a of the rear floor panel 27 are connected to the rear end panel 32 forming the front surface of the tailgate lower portion 31, so that the upper raised portion 27a of the rear floor panel 27 is connected. It is possible to secure a space below for mounting large parts such as an electric motor for driving the rear wheels.

またリヤフレーム12は、後側の水平部15と前側の傾斜部14との境界の屈曲部29においてダンパーハウジング48に接続するので、ダンパーから入力する荷重をダンパーハウジング48からリヤフレーム12の屈曲部29に伝達して支持することができる。このとき、ダンパーハウジング48は上部ガセット53を介してリヤピラー54に接続するので、ダンパーから入力する荷重をダンパーハウジング48から上部ガセット53を介してリヤピラー54に伝達して更に確実に支持することができる。 Further, since the rear frame 12 is connected to the damper housing 48 at the bent portion 29 at the boundary between the horizontal portion 15 on the rear side and the inclined portion 14 on the front side, the load input from the damper is applied from the damper housing 48 to the bent portion of the rear frame 12. It can be transmitted to and supported by 29. At this time, since the damper housing 48 is connected to the rear pillar 54 via the upper gusset 53, the load input from the damper can be transmitted from the damper housing 48 to the rear pillar 54 via the upper gusset 53 to support the rear pillar 54 more reliably. ..

また左右のリヤフレーム12と左右のサイドシル11との接続部の前方では、フロアパネル35の下方に搭載したバッテリボックス36の複数のバッテリボックスクロスメンバ40と、フロアパネル35の上面に設けた複数のフロアクロスメンバ44とが左右のサイドシル11間に車幅方向に配置され、接続部の後方では、左右のリヤフレーム12間がリヤフロアパネル27の下面に設けた車幅方向に延びるリヤクロスメンバ16で接続されるので、後面衝突の衝突荷重をリヤクロスメンバ16、フロアクロスメンバ44およびバッテリボックスクロスメンバ40で支持し、バッテリボックス36に収納したバッテリモジュール37を保護することができる。 Further, in front of the connection portion between the left and right rear frames 12 and the left and right side sills 11, a plurality of battery box cross members 40 of the battery box 36 mounted below the floor panel 35 and a plurality of battery box cross members 40 provided on the upper surface of the floor panel 35. The floor cross member 44 is arranged between the left and right side sills 11 in the vehicle width direction, and behind the connection portion, the left and right rear frames 12 are provided on the lower surface of the rear floor panel 27 by a rear cross member 16 extending in the vehicle width direction. Since they are connected, the collision load of the rear collision can be supported by the rear cross member 16, the floor cross member 44, and the battery box cross member 40, and the battery module 37 housed in the battery box 36 can be protected.

以上、本発明の実施の形態を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。 Although the embodiments of the present invention have been described above, the present invention can make various design changes without departing from the gist thereof.

例えば、実施の形態では電気自動車を例示したが、本発明は電気自動車以外の自動車に対しても適用することができる。 For example, although the electric vehicle is illustrated in the embodiment, the present invention can be applied to a vehicle other than the electric vehicle.

11…サイドシル 11a…第1拡幅部 11b…接合フランジ 12…リヤフレーム 12a…第2拡幅部 12b…接合フランジ 14…傾斜部 15…水平部 16…リヤクロスメンバ(左右のリヤフレーム間を接続するクロスメンバ) 16a…稜線 17…補強部材 17f…稜線 25…インナー部材 25b…接合フランジ 25c…接合フランジ 26…アウター部材 26d…ビード 27…リヤフロアパネル 28…ボックス構造部 29…屈曲部 35…フロアパネル 36…バッテリボックス 40…バッテリボックスクロスメンバ(バッテリボックスのクロスメンバ) 44…フロアクロスメンバ(フロアパネルのクロスメンバ) 48…ダンパーハウジング 50…ダンパーベース 53…上部ガセット 54…リヤピラー 56…下部ガセット 11 ... Side sill 11a ... 1st widening part 11b ... Joint flange 12 ... Rear frame 12a ... 2nd widening part 12b ... Joint flange 14 ... Inclined part 15 ... Horizontal part 16 ... Rear cross member (cross connecting between left and right rear frames) Members) 16a ... Ridge line 17 ... Reinforcing member 17f ... Ridge line 25 ... Inner member 25b ... Joint flange 25c ... Joint flange 26 ... Outer member 26d ... Bead 27 ... Rear floor panel 28 ... Box structure part 29 ... Bending part 35 ... Floor panel 36 ... Battery box 40 ... Battery box cross member (battery box cross member) 44 ... Floor cross member (floor panel cross member) 48 ... Damper housing 50 ... Damper base 53 ... Upper gusset 54 ... Rear pillar 56 ... Lower gusset

Claims (10)

左右一対のサイドシル(11)の後端から後方に延びる左右一対のリヤフレーム(12)と、車幅方向に延びて前記左右のリヤフレーム(12)間に連結するクロスメンバ(16)とを備える自動車の車体構造であって、
前記リヤフレーム(12)は、車幅方向外向きに開口する略U字状断面のインナー部材(25)と、前記インナー部材(25)の開口部を閉塞するアウター部材(26)とを接続して閉断面に構成され、前記リヤフレーム(12)および前記クロスメンバ(16)をL字状断面を有する補強部材(17)で接続して平面視で三角形状のボックス構造部(28)を構成したことを特徴とする自動車の車体構造。
A pair of left and right rear frames (12) extending rearward from the rear ends of the pair of left and right side sills (11) and a cross member (16) extending in the vehicle width direction and connecting between the left and right rear frames (12) are provided. The body structure of an automobile
The rear frame (12) connects an inner member (25) having a substantially U-shaped cross section that opens outward in the vehicle width direction and an outer member (26) that closes the opening of the inner member (25). The rear frame (12) and the cross member (16) are connected by a reinforcing member (17) having an L-shaped cross section to form a triangular box structure portion (28) in a plan view. The body structure of an automobile, which is characterized by the fact that it has been done.
前記リヤフレーム(12)は後方に向かって車幅方向内側に傾斜する傾斜部(14)と、前記傾斜部(14)の後端から後方に向かって略水平に延びる水平部(15)とからなり、前記リヤフレーム(12)のインナー部材(25)の下縁は、前記傾斜部(14)において下向きに延びる接合フランジ(25b)で前記リヤフレーム(12)のアウター部材(26)の下縁に接続され、前記水平部(15)において車幅方向外向きに延びる接合フランジ(25c)で前記リヤフレーム(12)のアウター部材(26)の下縁に接続されることを特徴とする、請求項1に記載の自動車の車体構造。 The rear frame (12) is composed of an inclined portion (14) that inclines inward in the vehicle width direction toward the rear and a horizontal portion (15) that extends substantially horizontally from the rear end of the inclined portion (14) toward the rear. The lower edge of the inner member (25) of the rear frame (12) is a joint flange (25b) extending downward at the inclined portion (14), and the lower edge of the outer member (26) of the rear frame (12). A joint flange (25c) extending outward in the vehicle width direction at the horizontal portion (15) is connected to the lower edge of the outer member (26) of the rear frame (12). Item 1. The vehicle body structure of the automobile according to Item 1. 前記リヤフレーム(12)は前側の傾斜部(14)と後側の水平部(15)との境に屈曲部(29)を備え、前記リヤフレーム(12)のアウター部材(26)は前記屈曲部(29)を中心に上下方向中間部に沿って前後方向に延びるビード(26d)を備えることを特徴とする、請求項1に記載の自動車の車体構造。 The rear frame (12) is provided with a bent portion (29) at the boundary between the inclined portion (14) on the front side and the horizontal portion (15) on the rear side, and the outer member (26) of the rear frame (12) is bent. The vehicle body structure according to claim 1, further comprising a bead (26d) extending in the front-rear direction along a middle portion in the vertical direction centered on the portion (29). 前記サイドシル(11)の後部は車幅方向内向きに拡幅する第1拡幅部(11a)を備え、前記リヤフレーム(12)の傾斜部(14)の前部は車幅方向外向きに拡幅する第2拡幅部(12a)を備え、前記第1拡幅部(11a)の後端と前記第2拡幅部(12a)の前端とは前後方向に直交する方向に突出する接合フランジ(11b,12b)で接続され、前記第1拡幅部(11a)の車幅方向内壁と前記傾斜部(14)の車幅方向内壁とは平面視で直線状に連続することを特徴とする、請求項1に記載の自動車の車体構造。 The rear portion of the side sill (11) is provided with a first widening portion (11a) that widens inward in the vehicle width direction, and the front portion of the inclined portion (14) of the rear frame (12) widens outward in the vehicle width direction. Joint flanges (11b, 12b) provided with a second widening portion (12a) and projecting in a direction orthogonal to the front-rear direction between the rear end of the first widening portion (11a) and the front end of the second widening portion (12a). The first aspect of claim 1, wherein the inner wall in the vehicle width direction of the first widening portion (11a) and the inner wall in the vehicle width direction of the inclined portion (14) are connected in a straight line in a plan view. Car body structure. 前記リヤフレーム(12)はホットスタンプ材製であり、前記サイドシル(11)はハイテン材製であることを特徴とする、請求項11に記載の自動車の車体構造。 The vehicle body structure according to claim 11, wherein the rear frame (12) is made of a hot stamping material, and the side sill (11) is made of a high-tensile material. 前記リヤフレーム(12)は前側の傾斜部(14)と後側の水平部(15)との境に屈曲部(29)を備え、前記屈曲部(29)はダンパーハウジング(48)および上部ガセット(53)を介してリヤピラー(54)に接続することを特徴とする、請求項1に記載の自動車の車体構造。 The rear frame (12) is provided with a bent portion (29) at the boundary between the inclined portion (14) on the front side and the horizontal portion (15) on the rear side, and the bent portion (29) is a damper housing (48) and an upper gusset. The vehicle body structure according to claim 1, wherein the rear pillar (54) is connected to the rear pillar (54) via the (53). 前記補強部材(17)の稜線(17f)は、前記リヤフレーム(12)の傾斜部(14)および水平部(15)の境の屈曲部(29)と、前記クロスメンバ(16)の後部の稜線(16a)とを接続することを特徴とする、請求項1に記載の自動車の車体構造。 The ridge line (17f) of the reinforcing member (17) is formed between the bent portion (29) at the boundary between the inclined portion (14) and the horizontal portion (15) of the rear frame (12) and the rear portion of the cross member (16). The vehicle body structure according to claim 1, wherein the vehicle body structure is connected to a ridge line (16a). 前記リヤフレーム(12)は前側の傾斜部(14)と後側の水平部(15)との境に屈曲部(29)を備え、前記屈曲部(29)がダンパーハウジング(48)に接続することを特徴とする、請求項1に記載の自動車の車体構造。 The rear frame (12) is provided with a bent portion (29) at the boundary between the inclined portion (14) on the front side and the horizontal portion (15) on the rear side, and the bent portion (29) is connected to the damper housing (48). The vehicle body structure according to claim 1, wherein the vehicle body structure is characterized by this. 前記ダンパーハウジング(48)は上方が車幅方向内方に傾斜し、前記ダンパーハウジング(48)に収納されるダンパーの軸線は上方が後方に傾斜し、前記ダンパーハウジング(48)のダンパーベース(50)は上部ガセット(53)を介してリヤピラー(54)に接続するとともに、下部ガセット(56)を介して前記リヤフレーム(12)の屈曲部(29)に接続することを特徴とする、請求項8に記載の自動車の車体構造。 The upper part of the damper housing (48) is inclined inward in the vehicle width direction, the axis of the damper housed in the damper housing (48) is inclined rearward, and the damper base (50) of the damper housing (48) is inclined. ) Is connected to the rear pillar (54) via the upper gusset (53) and is connected to the bent portion (29) of the rear frame (12) via the lower gusset (56). 8. The vehicle body structure of the automobile according to 8. 前記左右のリヤフレーム(12)と前記左右のサイドシル(11)との接続部の前方において、フロアパネル(35)の下方に搭載したバッテリボックス(36)のクロスメンバ(40)と、前記フロアパネル(35)のクロスメンバ(44)とが前記左右のサイドシル(11)間に車幅方向に配置され、前記接続部の後方において、前記左右のリヤフレーム(12)間がリヤフロアパネル(27)に設けられた前記クロスメンバ(16)で接続されることを特徴とする、請求項1に記載の自動車の車体構造。 In front of the connection portion between the left and right rear frames (12) and the left and right side sills (11), a cross member (40) of a battery box (36) mounted below the floor panel (35) and the floor panel. The cross member (44) of (35) is arranged between the left and right side sills (11) in the vehicle width direction, and behind the connection portion, the space between the left and right rear frames (12) is on the rear floor panel (27). The vehicle body structure according to claim 1, wherein the cross member (16) is connected to the cross member (16).
JP2018076260A 2018-04-11 2018-04-11 Body structure of automobile Pending JP2021142763A (en)

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