JP7378527B2 - Liquid coating and powder spray equipment for aluminum profiles - Google Patents
Liquid coating and powder spray equipment for aluminum profiles Download PDFInfo
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- JP7378527B2 JP7378527B2 JP2022043325A JP2022043325A JP7378527B2 JP 7378527 B2 JP7378527 B2 JP 7378527B2 JP 2022043325 A JP2022043325 A JP 2022043325A JP 2022043325 A JP2022043325 A JP 2022043325A JP 7378527 B2 JP7378527 B2 JP 7378527B2
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- spray gun
- spray
- drive assembly
- guide rail
- cylinder
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 24
- 229910052782 aluminium Inorganic materials 0.000 title claims description 24
- 239000007788 liquid Substances 0.000 title claims description 20
- 239000011248 coating agent Substances 0.000 title claims description 16
- 238000000576 coating method Methods 0.000 title claims description 16
- 229940098458 powder spray Drugs 0.000 title claims description 6
- 239000007921 spray Substances 0.000 claims description 134
- 238000005507 spraying Methods 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 13
- 239000003973 paint Substances 0.000 claims description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 238000000034 method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
- B05B13/0415—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line the angular position of the spray heads relative to the straight line being modified during the reciprocating movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Description
本発明は建材業界のスプレー分野に用いられ、特にアルミニウム型材用液状塗料及び粉体スプレー装置に関する。 The present invention is used in the field of spraying in the building materials industry, and in particular relates to a liquid coating and powder spraying device for aluminum profiles.
建材業界では、通常、自動静電スプレー装置を用いて加工品に対してスプレーや塗装を行う。現在では、スプレー装置は昇降機全体を移動させてスプレー対象の加工品を追跡し、且つ昇降機におけるスプレーガンを上下移動させて塗料をスプレーすることで、移動中の加工品を同期してスプレー塗装する。 In the building materials industry, automatic electrostatic spray equipment is commonly used to spray and paint workpieces. Currently, spray equipment moves the entire elevator to track the workpiece to be sprayed, and the spray gun in the elevator moves up and down to spray paint, synchronizing the spray painting of the workpieces being moved. .
アルミニウム型材の加工品は形状が複雑で、内部溝が多い。従来のスプレー装置は１つの固定した角度でしか加工品にスプレーをかけることができず、外形が複雑で内部溝が多いアルミニウム型材に対するスプレー要件を満たしにくい。 Processed products made from aluminum profiles have complex shapes and many internal grooves. Conventional spray equipment can only spray the workpiece at one fixed angle, making it difficult to meet the spraying requirements for aluminum profiles with complex external shapes and many internal grooves.
以上により、現在は外形が複雑で内部溝が多いアルミニウム型材の塗装を行うには、手動で再スプレーする必要がある。それは、製品の品質に影響し、生産効率が低い。 As a result, manual respraying is currently required to paint aluminum profiles with complex external shapes and many internal grooves. It affects product quality and production efficiency is low.
本発明の目的は従来技術に存在する技術的課題のうちの少なくとも１つを解決し、アルミニウム型材用液状塗料及び粉体スプレー装置を提供することである。前記アルミニウム型材用液状塗料及び粉体スプレー装置はスプレーガンホルダを左右移動させることで加工品を追跡して、スプレーガンの移動速度を向上させ、スプレーガンのスプレー角度を調整することで、加工品の複数面のスプレーニーズを満たすことができ、より広いカバー面を実現し、スプレー効率を大幅に向上させる。アルミニウム型材の加工品の形状が複雑で内部溝が多いアルミニウム型材の液状塗料及び粉体スプレープロセスにおいて、優れた改善効果がある。 The object of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a liquid coating and powder spraying device for aluminum profiles. The liquid paint and powder spray equipment for aluminum profile tracks the workpiece by moving the spray gun holder left and right, increases the moving speed of the spray gun, and adjusts the spray angle of the spray gun to track the workpiece. It can meet the spraying needs of multiple surfaces, achieve a wider coverage surface, and greatly improve the spraying efficiency. It has an excellent improvement effect in the liquid coating and powder spraying process of aluminum shapes, which have complex shapes and many internal grooves.
本発明がその技術的課題を解決するために用いる技術的解決手段は以下のとおりである。 The technical solutions used by the present invention to solve its technical problems are as follows.
アルミニウム型材用液状塗料及び粉体スプレー装置であって、
ラックと、
上下方向に沿ってスライド可能に前記ラックに取り付けられる移動フレームと、
左右方向に沿ってスライド可能に前記移動フレームに取り付けられるスプレーガンホルダであって、前記スプレーガンホルダにスプレーガン及び角度調整アセンブリが設けられ、前記角度調整アセンブリが、前記スプレーガンを駆動してＸ軸を中心に回転させることで、前記スプレーガンの前方スプレー角度を調整するスプレーガンホルダと、を含む。
A liquid coating and powder spraying device for aluminum profiles, comprising:
rack and
a moving frame that is slidably attached to the rack in the vertical direction;
A spray gun holder is attached to the movable frame so as to be slidable in the left-right direction, and the spray gun holder is provided with a spray gun and an angle adjustment assembly, and the angle adjustment assembly drives the spray gun to The spray gun holder includes a spray gun holder that adjusts a forward spray angle of the spray gun by rotating about an axis.
上記実現形態に合わせて、本発明の一部の実現形態では、前記スプレーガンホルダには左右方向に沿って接続軸が設けられ、前記スプレーガンは前記接続軸に固定され、前記スプレーガンホルダには前後方向に沿って第１のガイドレールが設けられ、前記角度調整アセンブリは第１の駆動アセンブリ、駆動ロッド及びリンクを含み、前記第１の駆動アセンブリは前記第１のガイドレールに係合し、前記第１の駆動アセンブリの出力端部は前記駆動ロッドの上下移動を駆動するために用いられ、前記リンクの第１端部は左右方向に沿って設けられた回転軸を介して前記駆動ロッドにヒンジ接続され、前記リンクの第２端部は前記接続軸に固定される。 In accordance with the above embodiments, in some embodiments of the present invention, the spray gun holder is provided with a connection shaft along the left-right direction, the spray gun is fixed to the connection shaft, and the spray gun holder is fixed to the connection shaft, and the spray gun holder is fixed to the connection shaft. is provided with a first guide rail along the front-rear direction, the angle adjustment assembly includes a first drive assembly, a drive rod, and a link, the first drive assembly engages with the first guide rail. , the output end of the first drive assembly is used to drive the vertical movement of the drive rod, and the first end of the link is used to drive the drive rod through a rotation shaft provided along the left-right direction. and a second end of the link is fixed to the connecting shaft.
上記実現形態に合わせて、本発明の一部の実現形態では、前記駆動ロッドには上下方向に沿って複数の前記リンクが離間してヒンジ接続され、前記スプレーガンホルダには上下方向に沿って複数の前記接続軸が離間して設けられ、前記リンクの第２端部は前記接続軸に対応して固定され、各前記接続軸には、前記スプレーガンが固定される。 In accordance with the above embodiment, in some embodiments of the present invention, the plurality of links are hinge-connected to the drive rod at intervals along the vertical direction, and the spray gun holder is hinged to the drive rod along the vertical direction. A plurality of the connecting shafts are provided spaced apart, the second end of the link is fixed corresponding to the connecting shaft, and the spray gun is fixed to each of the connecting shafts.
上記実現形態に合わせて、本発明の一部の実現形態では、前記スプレーガンホルダは係合部と、前後方向に延びる第１のクロスバー及び第２のクロスバーと、上下方向に延びる第３のクロスバーとを含み、前記第１のクロスバー、前記第３のクロスバー、前記第２のクロスバー及び前記係合部は端から端まで順次接続されてフレーム構造を形成し、前記スプレーガンホルダは前記係合部を介してスライド可能に前記移動フレームに取り付けられ、前記第１のガイドレールは前記第１のクロスバー又は前記第２のクロスバーに取り付けられ、前記接続軸は前記第３のクロスバーに設けられる。 In accordance with the above embodiment, in some embodiments of the present invention, the spray gun holder includes an engaging portion, a first cross bar and a second cross bar extending in the front-rear direction, and a third cross bar extending in the vertical direction. a crossbar, the first crossbar, the third crossbar, the second crossbar and the engaging portion are sequentially connected end to end to form a frame structure, and the spray gun The holder is slidably attached to the moving frame via the engaging portion, the first guide rail is attached to the first crossbar or the second crossbar, and the connection shaft is attached to the third crossbar. installed on the crossbar.
上記実現形態に合わせて、本発明の一部の実現形態では、上下隣接する２つの前記接続軸の箇所にある前記スプレーガンは左右方向にずれて分布する。 In accordance with the above embodiments, in some embodiments of the present invention, the spray guns located at the two vertically adjacent connection shafts are distributed shifted in the left-right direction.
上記実現形態に合わせて、本発明の一部の実現形態では、前記リンクは、前記接続軸に固定される端に、左右方向に延びる連通孔、及び前記連通孔に連通する開口部が設けられ、前記リンクの頂部に、前記連通孔に連通するロック穴が設けられ、前記角度調整アセンブリはロック部材をさらに含み、前記接続軸は前記連通孔を貫通し、前記ロック部材は前記ロック穴を貫通して前記連通孔に入り込むことで前記接続軸をロックするために用いられる。 In accordance with the above embodiment, in some embodiments of the present invention, the link is provided with a communication hole extending in the left-right direction and an opening communicating with the communication hole at the end fixed to the connection shaft. , a lock hole communicating with the communication hole is provided at the top of the link, the angle adjustment assembly further includes a lock member, the connecting shaft passes through the communication hole, and the lock member passes through the lock hole. It is used to lock the connecting shaft by entering the communicating hole.
上記実現形態に合わせて、本発明の一部の実現形態では、前記第１の駆動アセンブリは第１のシリンダ、第２のシリンダ及び接続台座を含み、前記第１のシリンダのシリンダ本体はスライダを介してスライド可能に前記第１のガイドレールに係合し、前記第１のシリンダの出力端部は前記接続台座を介して前記第２のシリンダのシリンダ本体に接続され、前記第２のシリンダの出力端部は前記駆動ロッドに接続される。 In line with the above implementations, in some implementations of the invention, the first drive assembly includes a first cylinder, a second cylinder and a connecting seat, and the cylinder body of the first cylinder carries a slider. the output end of the first cylinder is connected to the cylinder body of the second cylinder via the connection pedestal; The output end is connected to the drive rod.
上記実現形態に合わせて、本発明の一部の実現形態では、前記角度調整アセンブリは、前記スプレーガンを駆動して、前記接続軸を中心に斜め下向き１７．５°又は斜め上向き１７．５°又は水平の位置まで回転させるために用いられる。 In accordance with the above implementation, in some implementations of the present invention, the angle adjustment assembly drives the spray gun to tilt downwardly by 17.5° or tilt upwardly by 17.5° about the connection axis. Or used to rotate to a horizontal position.
上記実現形態に合わせて、本発明の一部の実現形態では、前記移動フレームは、第２の駆動アセンブリ及び左右方向に延びる第２のガイドレールが設けられ、前記第２の駆動アセンブリは、前記スプレーガンホルダを駆動して前記第２のガイドレールに沿ってスライドさせるために用いられ、前記第２の駆動アセンブリは、タイミングベルト、回転モータ、左右方向に沿って離間して分布する第１のタイミングプーリ及び第２のタイミングプーリを含み、前記第１のタイミングプーリは前記タイミングベルトを介して前記第２のタイミングプーリに伝動接続され、前記回転モータの出力端部は前記第１のタイミングプーリに伝動接続され、前記係合部は前記タイミングベルトに接続される。 In line with the above implementation, in some implementations of the present invention, the moving frame is provided with a second drive assembly and a second guide rail extending in the left-right direction, and the second drive assembly is configured to The second drive assembly is used to drive the spray gun holder to slide along the second guide rail, and the second drive assembly includes a timing belt, a rotary motor, and a first drive assembly spaced apart along the left-right direction. a timing pulley and a second timing pulley, the first timing pulley is transmission connected to the second timing pulley via the timing belt, and an output end of the rotary motor is connected to the first timing pulley. A transmission connection is made, and the engaging portion is connected to the timing belt.
上記実現形態に合わせて、本発明の一部の実現形態では、前記ラックには、第３の駆動アセンブリ及び上下方向に延びる第３のガイドレールが設けられ、前記第３の駆動アセンブリは、前記移動フレームを駆動して前記第３のガイドレールに沿ってスライドさせるために用いられる。 In accordance with the above implementation, in some implementations of the present invention, the rack is provided with a third drive assembly and a third guide rail extending in the vertical direction, and the third drive assembly is configured to It is used to drive the moving frame to slide it along the third guide rail.
上記技術的解決手段のうちの１つの技術的解決手段は少なくとも以下の利点又は有益な効果のうちの１つを有する。アルミニウム型材用液状塗料及び粉体スプレー装置は、スプレーガンホルダを左右移動させることでスプレー対象の加工品を追跡し、スプレーガンホルダの重量がラック全体よりも大幅に軽いため、装置の追跡スプレー速度の向上に有利であり、スプレー効率が大幅に向上するとともに、装置の摩擦損失を大幅に減少させる。スプレーガンの前方スプレー角度を調整することで、スプレーガンが加工品を追跡する中で、斜め上向き、水平方向及び斜め下向きなどの複数の角度で加工品のスプレー対象の表面にスプレーをかけることを確保し、より広範囲で加工品にスプレーをかけることができ、塗装効率及びスプレー効率を向上させ、企業の作業効率を大幅に向上させる。 One of the technical solutions mentioned above has at least one of the following advantages or beneficial effects. Liquid paint and powder spray equipment for aluminum profiles tracks the workpiece to be sprayed by moving the spray gun holder from side to side, and because the weight of the spray gun holder is significantly lighter than the entire rack, the tracking spray speed of the equipment is reduced. This is advantageous in improving the spray efficiency and greatly reduces the friction loss of the device. By adjusting the front spray angle of the spray gun, you can spray the surface of the workpiece from multiple angles such as diagonally upward, horizontally and diagonally downward as the spray gun tracks the workpiece. It can securely spray processed products over a wider area, improve painting efficiency and spray efficiency, and greatly improve the work efficiency of enterprises.
以下、図面に合わせて本発明をさらに説明する。
この部分は本発明の具体的な実施例を説明する。本発明の好ましい実施例は図面に示されており、図面は、明細書の文字部分の説明を図形で補うためのものであり、これにより、人々は本発明の技術的特徴及び全体の技術的解決手段を直観的且つ具体的に理解することができるが、それを本発明の保護範囲への制限として理解してはならない。 This section describes specific embodiments of the invention. A preferred embodiment of the present invention is shown in the drawings, which are intended to supplement the description of the text in the specification with figures, so that people can understand the technical features and overall technical aspects of the present invention. Although the solution can be understood intuitively and concretely, it should not be understood as a limitation to the protection scope of the invention.
本発明では、方向（上、下、左、右、前及び後）に関わる際には、単なる本発明の技術的解決手段を容易に説明するためのものに過ぎず、指される技術的特徴が必ず特定の方位を有し、特定の方位で構造、操作されることを指示又は暗示しているのではないため、本発明への限定として理解してはならない。 In the present invention, when referring to directions (up, down, left, right, front and back), they are merely for easily explaining the technical solutions of the present invention, and the technical features referred to are It should not be understood as a limitation on the invention because it is not intended to indicate or imply that it necessarily has a particular orientation or is to be constructed or operated in a particular orientation.
本発明では、「若干」の意味は１つ又は複数であり、「複数」の意味は２つ以上であり、「より大きい」「より小さい」「超える」などはその数を含まないものとして理解し、「以上」「以下」「以内」などはその数を含むものとして理解する。本発明の説明では、「第１」「第２」という記載は、技術的特徴を区別するためのものに過ぎず、相対的重要性を指示又は暗示するもの、或いは指摘された技術的特徴の数又はその前後関係を暗黙的に明示するものとして理解してはならない。 In the present invention, "some" means one or more, "plural" means two or more, and "greater than", "less than", "exceed", etc. are understood not to include that number. However, "more than", "less than", "within", etc. are understood to include the number. In the description of the present invention, the terms "first" and "second" are used only to distinguish technical features, and do not indicate or imply relative importance, or indicate the technical features pointed out. shall not be understood as implying any number or its context.
本発明では、明確な限定がない限り、「設ける」「取り付け」「接続」などの用語は広義に理解すべきであり、例えば、直接接続であってもよいし、中間媒体による間接接続であってもよく、固定接続であってもよいし、取り外し可能な接続であってもよく、さらに、一体成形したものであってもよく、機械的接続であってもよいし、電気的接続であってもよく、或いは互いに通信可能なものであってもよく、２つの部品の内部の連通又は２つの部品の相互作用関係であってもよい。当業者は技術的解決手段の具体的な内容に合わせて、本発明における上記用語の具体的な意味を合理的に決定することができる。 In the present invention, unless there is a clear limitation, terms such as "provide," "attach," and "connect" should be understood in a broad sense, and may include, for example, a direct connection or an indirect connection through an intermediate medium. The connections may be fixed or removable, may be integrally molded, may be mechanical connections, or may be electrical connections. Alternatively, it may be something that can communicate with each other, or it may be an internal communication between two parts or an interaction relationship between two parts. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention according to the specific content of the technical solution.
図１及び図２を参照すると、本発明の実施例は、ラック１、移動フレーム２、及びスプレーガンホルダ３を含むアルミニウム型材用液状塗料及び粉体スプレー装置を提供する。移動フレーム２は上下方向に沿ってスライド可能にラック１に取り付けられ、スプレーガンホルダ３は左右方向に沿ってスライド可能に移動フレーム２に取り付けられる。移動フレーム２は上下移動する中でスプレーガンホルダ３を動かして上下移動させ、スプレーガンホルダ３を左右移動させることでスプレー対象の加工品４を追跡し、スプレーガンホルダ３の重量がラック１全体よりも大幅に軽いため、装置の追跡スプレー速度の向上に有利であり、スプレー効率が大幅に向上するとともに、装置の摩擦損失を大幅に減少させ、ラック１全体を直接駆動して移動させるという従来技術における方法による欠点を解決した。 Referring to FIGS. 1 and 2, an embodiment of the present invention provides a liquid coating and powder spraying apparatus for aluminum profiles, including a rack 1, a moving frame 2, and a spray gun holder 3. The movable frame 2 is attached to the rack 1 so as to be slidable in the vertical direction, and the spray gun holder 3 is attached to the movable frame 2 so as to be slidable in the left-right direction. While moving up and down, the movable frame 2 moves the spray gun holder 3 to move up and down, moves the spray gun holder 3 left and right to track the workpiece 4 to be sprayed, and the weight of the spray gun holder 3 is reduced to the entire rack 1. It is much lighter than the traditional method of directly driving and moving the entire rack 1, which is advantageous in improving the tracking spray speed of the device, greatly improving the spray efficiency, and greatly reducing the friction loss of the device. The shortcomings due to the method in technology were solved.
図３～図５を参照すると、スプレーガンホルダ３にはスプレーガン５１及び角度調整アセンブリ５２が設けられる。角度調整アセンブリ５２はスプレーガン５１を駆動してＸ軸を中心に回転させることで、スプレーガン５１の前方スプレー角度を調整し、スプレーガン５１が加工品４を追跡する中で、斜め上、水平方向及び斜め下などの複数の角度で加工品４にスプレーをかけることができることを確保する。矩形加工品４にスプレーをかける場合を例として挙げ、図６を参照すると、スプレーガン５１が斜め上向きに加工品４にスプレーをかける際に、スプレーガン５１は塗料を加工品４の正面４１及び底面４２にスプレーをかけることができる。スプレーガン５１を水平方向に切り替えてスプレーする際に、スプレーガン５１は加工品４のアルミニウム型材用液状塗料及び粉体スプレー装置に向かう正面４１に塗料をスプレーすることができる。スプレーガン５１を斜め下の角度に切り替えて加工品４にスプレーをかける際に、スプレーガン５１は加工品４の頂面４３及び正面４１に塗料をスプレーすることができる。形状が比較的複雑な他の加工品４の場合、例えば、矩形加工品４の正面４１が若干の平面及び／又は若干の斜面を組み合わせて得られる階段状、鋸歯状、円弧状などのスプレー面に変化すると、スプレーガン５１は上下移動する中で、加工品４のスプレー面に応じて、対応するスプレー角度に切り替えることができる。これにより、異なる加工品４の複数のスプレー面に対するスプレー上のニーズや形状が比較的複雑な加工品４に対するスプレー上のニーズに対応し、より広範囲でスプレーを加工品４にかけ、より均一に加工品４の各スプレー対象の表面に塗料をスプレーし、塗り率を向上させる。なお、Ｘ軸は左右方向に平行である。 Referring to FIGS. 3 to 5, the spray gun holder 3 is provided with a spray gun 51 and an angle adjustment assembly 52. As shown in FIG. The angle adjustment assembly 52 drives the spray gun 51 to rotate around the X axis, thereby adjusting the forward spray angle of the spray gun 51, so that the spray gun 51 can move diagonally upward, horizontally, etc. while tracking the workpiece 4. It is ensured that the workpiece 4 can be sprayed at multiple angles, such as in the direction and diagonally downward. Taking the case of spraying a rectangular workpiece 4 as an example, and referring to FIG. 6, when the spray gun 51 sprays the workpiece 4 diagonally upward, the spray gun 51 sprays the paint onto the front surface 41 and the front side of the workpiece 4. The bottom surface 42 can be sprayed. When the spray gun 51 is switched to the horizontal direction for spraying, the spray gun 51 can spray the paint onto the front surface 41 of the workpiece 4 facing the liquid paint and powder spraying device for aluminum profiles. When the spray gun 51 is switched to a diagonally downward angle to spray the workpiece 4, the spray gun 51 can spray paint onto the top surface 43 and front surface 41 of the workpiece 4. In the case of other workpieces 4 with relatively complex shapes, for example, the front surface 41 of the rectangular workpiece 4 may have a stepped, sawtooth, or arcuate spray surface obtained by combining some flat surfaces and/or some slopes. When the angle changes to , the spray gun 51 can be switched to a corresponding spray angle according to the spray surface of the workpiece 4 while moving up and down. This corresponds to the spray needs for multiple spray surfaces of different workpieces 4 and the spray needs for workpieces 4 with relatively complex shapes, and sprays the workpiece 4 over a wider area for more uniform processing. Paint is sprayed on the surface of each spray target of item 4 to improve the coating rate. Note that the X axis is parallel to the left and right direction.
当該技術的解決手段に係るアルミニウム型材用液状塗料及び粉体スプレー装置は、スプレーガンホルダ３を左右移動させることでスプレー対象の加工品４を追跡し、スプレーガンホルダ３の重量がラック１全体よりも大幅に軽いため、装置の追跡スプレー速度の向上に有利であり、スプレー効率が大幅に向上するとともに、装置の摩擦損失を大幅に減少させる。スプレーガン５１の前方スプレー角度を調整することで、スプレーガン５１が加工品４を追跡する中で、斜め上向き、水平方向及び斜め下向きなどの複数の角度で加工品４のスプレー対象の表面にスプレーをかけることを確保し、より広範囲でスプレーを加工品４にかけることができ、塗装効率及びスプレー効率を向上させ、企業の作業効率を大幅に向上させる。 The liquid coating and powder spraying device for aluminum profiles according to the technical solution tracks the workpiece 4 to be sprayed by moving the spray gun holder 3 left and right, and the weight of the spray gun holder 3 is smaller than the entire rack 1. It is also significantly lighter, which is advantageous in increasing the follow-up spray rate of the device, greatly increasing the spray efficiency and significantly reducing the friction losses of the device. By adjusting the front spray angle of the spray gun 51, the spray gun 51 can spray the surface of the workpiece 4 at multiple angles such as diagonally upward, horizontally, and diagonally downward while tracking the workpiece 4. It is possible to spray the processed product 4 over a wider area, improve the coating efficiency and spray efficiency, and greatly improve the work efficiency of the company.
角度調整アセンブリ５２は、リンク機構でスプレーガン５１を駆動してＸ軸を中心に回転させたり、てこ構造でスプレーガン５１を駆動してＸ軸を中心に回転させたりするなどの方法を用いることができる。いくつかの実施例では、図１～図５を参照すると、スプレーガンホルダ３には左右方向に沿って接続軸３１が設けられ、スプレーガン５１は接続軸３１に固定される。スプレーガンホルダ３には前後方向に沿って第１のガイドレール３２１が設けられ、角度調整アセンブリ５２は第１の駆動アセンブリ、駆動ロッド５２１及びリンク５２２を含み、第１の駆動アセンブリの出力端部は駆動ロッド５２１を駆動して上下移動させ、リンク５２２の第１端部は左右方向に沿って設けられた回転軸５２３を介して駆動ロッド５２１にヒンジ接続され、リンク５２２の第２端部は接続軸３１に固定される。駆動ロッド５２１が第１の駆動アセンブリによって駆動されて上下移動する際に、リンク５２２が駆動ロッド５２１によって駆動されて回転軸５２３を中心に回転し、さらに、スプレーガン５１が接続軸３１によって駆動されて回転し、これにより、スプレーガン５１の前方スプレー角度を調整する。第１の駆動アセンブリは第１のガイドレール３２１に係合することで、第１の駆動アセンブリの前後方向における距離変化に適応する。 The angle adjustment assembly 52 may use a method such as driving the spray gun 51 with a link mechanism to rotate around the X axis, or driving the spray gun 51 with a lever structure to rotate around the X axis. Can be done. In some embodiments, referring to FIGS. 1 to 5, the spray gun holder 3 is provided with a connecting shaft 31 along the left-right direction, and the spray gun 51 is fixed to the connecting shaft 31. The spray gun holder 3 is provided with a first guide rail 321 along the front and back direction, and the angle adjustment assembly 52 includes a first drive assembly, a drive rod 521 and a link 522, and the output end of the first drive assembly drives the drive rod 521 to move it up and down, the first end of the link 522 is hingedly connected to the drive rod 521 via a rotation shaft 523 provided along the left-right direction, and the second end of the link 522 is It is fixed to the connecting shaft 31. When the drive rod 521 is driven by the first drive assembly to move up and down, the link 522 is driven by the drive rod 521 to rotate about the rotation axis 523, and the spray gun 51 is further driven by the connection shaft 31. The front spray angle of the spray gun 51 is thereby adjusted. The first drive assembly engages the first guide rail 321 to accommodate changes in distance in the longitudinal direction of the first drive assembly.
さらに、駆動ロッド５２１には上下方向に沿って複数のリンク５２２が離間してヒンジ接続され、スプレーガンホルダ３には上下方向に沿って複数の接続軸３１が設けられ、リンク５２２の第２端部は接続軸３１に対応して固定され、各接続軸３１にはいずれもスプレーガン５１が固定される。複数のスプレーガン５１を設けることで、同じ時間内により広範囲でスプレーを加工品４の表面にかけることができ、スプレー効率を向上させる。 Further, a plurality of links 522 are hinge-connected to the drive rod 521 at intervals along the vertical direction, and the spray gun holder 3 is provided with a plurality of connection shafts 31 along the vertical direction, and the second end of the link 522 The parts are fixed corresponding to the connection shafts 31, and a spray gun 51 is fixed to each connection shaft 31. By providing a plurality of spray guns 51, the surface of the workpiece 4 can be sprayed over a wider range within the same time, improving spray efficiency.
さらに、図１を参照すると、上下隣接する２つの接続軸３１の箇所にあるスプレーガン５１は左右方向にずれて分布し、これにより、同じ時間内により広範囲でスプレーを実現することができ、加工効率を向上させる。 Furthermore, referring to FIG. 1, the spray guns 51 located at the two vertically adjacent connection shafts 31 are distributed in a shifted manner in the left-right direction, which makes it possible to spray over a wider area within the same time, and to process Improve efficiency.
さらに、図２～図６を参照すると、スプレーガンホルダ３は係合部３５と、前後方向に延びる第１のクロスバー３２及び第２のクロスバー３３と、上下方向に延びる第３のクロスバー３４とを含み、第１のクロスバー３２、第３のクロスバー３４、第２のクロスバー３３及び係合部３５は端から端まで順次接続されてフレーム構造を形成し、これにより、スプレーガンホルダ３全体の質量がより軽く、より簡単に移動でき、スプレー効率が大幅に向上する。スプレーガンホルダ３は係合部３５を介してスライド可能に移動フレーム２に取り付けられ、接続軸３１は第３のクロスバー３４に設けられ、第１のガイドレール３２１は第１のクロスバー３２又は第２のクロスバー３３に取り付けられ、第１のクロスバー３２は第２のクロスバー３３の上方に位置し、即ち、第１の駆動アセンブリはスプレーガンホルダ３の頂部又は底部に取り付けることができる。 Furthermore, referring to FIGS. 2 to 6, the spray gun holder 3 includes an engaging portion 35, a first cross bar 32 and a second cross bar 33 extending in the front-rear direction, and a third cross bar extending in the up-down direction. 34, the first cross bar 32, the third cross bar 34, the second cross bar 33 and the engaging part 35 are sequentially connected end to end to form a frame structure, thereby making the spray gun The overall mass of the holder 3 is lighter and can be moved more easily, greatly improving spray efficiency. The spray gun holder 3 is slidably attached to the moving frame 2 via the engaging part 35, the connecting shaft 31 is provided on the third cross bar 34, and the first guide rail 321 is attached to the first cross bar 32 or attached to the second crossbar 33, the first crossbar 32 is located above the second crossbar 33, i.e. the first drive assembly can be attached to the top or bottom of the spray gun holder 3 .
いくつかの実施例では、スプレーガンホルダ３はアルミ材で製造され、質量が軽いという特徴を有し、装置の負担を軽減し、摩擦損失を減少させることに有利である。 In some embodiments, the spray gun holder 3 is made of aluminum material and has the feature of light mass, which is advantageous in reducing the load on the device and reducing friction losses.
いくつかの実施例では、図１～図６を参照すると、第１の駆動アセンブリはスプレーガンホルダ３の頂部に取り付けられ、第１の駆動アセンブリは重力の作用でより容易に駆動ロッド５２１を駆動して上下移動させることができ、第１の駆動アセンブリの作業負担を軽減する。 In some embodiments, referring to FIGS. 1-6, the first drive assembly is mounted on the top of the spray gun holder 3, and the first drive assembly more easily drives the drive rod 521 under the action of gravity. The first drive assembly can be moved up and down, reducing the workload of the first drive assembly.
第１の駆動アセンブリは駆動ロッド５２１を駆動して上下移動させるには、エアシリンダ、油圧シリンダ又はリニアモータなどを用いることができる。いくつかの実施例では、第１の駆動アセンブリは第１のシリンダ５２４、第２のシリンダ５２５及び接続台座を含み、第１のシリンダ５２４のシリンダ本体はスライダを介して第１のガイドレール３２１にスライド可能に係合し、第１のシリンダ５２４の出力端部は接続台座を介して第２のシリンダ５２５のシリンダ本体に接続され、第２のシリンダ５２５の出力端部は駆動ロッド５２１に接続される。各シリンダの出力端部はいずれも２つの位置の間でしか切り替えることができないため、第１のシリンダ５２４及び第２のシリンダ５２５という２つのシリンダの併用により、駆動ロッド５２１は３つ又は３つ以上の位置における位置切り替えを実現することができ、これによりスプレーガン５１の角度を調整する。なお、シリンダの仕様は角度調整の要件に基づいて合理的に設定することができる。 The first drive assembly may use an air cylinder, a hydraulic cylinder, a linear motor, or the like to drive the drive rod 521 to move it up and down. In some embodiments, the first drive assembly includes a first cylinder 524, a second cylinder 525, and a connecting pedestal, and the cylinder body of the first cylinder 524 connects to the first guide rail 321 via a slider. are slidably engaged, the output end of the first cylinder 524 is connected to the cylinder body of the second cylinder 525 via the connecting pedestal, and the output end of the second cylinder 525 is connected to the drive rod 521. Ru. Since the output end of each cylinder can only be switched between two positions, the combination of two cylinders, the first cylinder 524 and the second cylinder 525, allows the drive rod 521 to have three or three positions. Position switching at the above positions can be realized, and thereby the angle of the spray gun 51 can be adjusted. Note that the specifications of the cylinder can be reasonably set based on the requirements for angle adjustment.
さらに、角度調整アセンブリ５２はスプレーガン５１を駆動して接続軸３１を中心に斜め下向き１７．５°又は斜め上向き１７．５°又は水平位置まで回転させ、当該角度はよりよく異なる形状の加工品４にスプレーをかけ、異なる加工品４の表面をより広範囲に覆うことができる。なお、角度調整アセンブリ５２はさらに実際の加工品４スプレー面に合わせてスプレーガン５１の前方噴射角度を合理的に調整することができる。 Furthermore, the angle adjustment assembly 52 drives the spray gun 51 to rotate the spray gun 51 about the connecting shaft 31 to a diagonally downward 17.5° or diagonally upward 17.5° or to a horizontal position, which angle is better suited for processing workpieces of different shapes. 4 can be sprayed to cover a wider range of surfaces of different workpieces 4. In addition, the angle adjustment assembly 52 can further reasonably adjust the forward spray angle of the spray gun 51 according to the actual spray surface of the workpiece 4.
図１を参照すると、いくつかの実施例では、移動フレーム２には第２の駆動アセンブリ、及び左右方向に延びる第２のガイドレール２１が設けられ、第２の駆動アセンブリはスプレーガンホルダ３を駆動して第２のガイドレール２１に沿ってスライドさせる。第２の駆動アセンブリはタイミングベルト２２１、回転モータ（図示せず）、左右方向に沿って離間して分布する第１のタイミングプーリ２２２及び第２のタイミングプーリ（図示せず）を含み、第１のタイミングプーリ２２２はタイミングベルト２２１を介して第２のタイミングプーリに伝動接続され、回転モータの出力端部は第１のタイミングプーリ２２２に伝動接続され、係合部３５はタイミングベルト２２１に接続され、これによりスプレーガンホルダ３を駆動して左右方向に沿って移動させる。 Referring to FIG. 1, in some embodiments, the moving frame 2 is provided with a second drive assembly and a second guide rail 21 extending in the left-right direction, and the second drive assembly drives the spray gun holder 3. It is driven to slide along the second guide rail 21. The second drive assembly includes a timing belt 221, a rotary motor (not shown), a first timing pulley 222 and a second timing pulley (not shown) distributed apart from each other along the left-right direction, The timing pulley 222 is transmission connected to the second timing pulley via the timing belt 221, the output end of the rotary motor is transmission connected to the first timing pulley 222, and the engaging part 35 is connected to the timing belt 221. , thereby driving the spray gun holder 3 to move it in the left-right direction.
引き続き図１を参照すると、いくつかの実施例では、ラック１には、第３の駆動アセンブリ１１及び上下方向に延びる第３のガイドレール１２が設けられ、第３の駆動アセンブリ１１は移動フレーム２を駆動して第３のガイドレール１２に沿ってスライドさせ、案内の役割を果たす。第３の駆動アセンブリ１１はチェーン伝動、ギヤ伝動などの方式で移動フレーム２を駆動して往復移動させることができ、ここで具体的に限定しない。 Continuing to refer to FIG. 1, in some embodiments, the rack 1 is provided with a third drive assembly 11 and a third vertically extending guide rail 12, and the third drive assembly 11 is connected to the moving frame 2. is driven to slide along the third guide rail 12 to play a guiding role. The third drive assembly 11 may drive the moving frame 2 to reciprocate by using a chain transmission method, a gear transmission method, etc., and is not specifically limited here.
図７を参照すると、いくつかの実施例では、リンク５２２は、接続軸３１が固定される端に、左右方向に延びる連通孔及び連通孔に連通する開口部５２２１が設けられる。リンク５２２の頂部には、連通孔に連通するロック穴５２２２が設けられ、角度調整アセンブリ５２はロック部材（図示せず）をさらに含み、接続軸３１は連通孔を貫通し、ロック部材はロック穴５２２２を貫通して連通孔内に入り込むことで接続軸３１をロックし、取り外しを容易にする。 Referring to FIG. 7, in some embodiments, the link 522 is provided with a communication hole extending in the left-right direction and an opening 5221 communicating with the communication hole at the end to which the connection shaft 31 is fixed. The top of the link 522 is provided with a lock hole 5222 communicating with the communication hole, the angle adjustment assembly 52 further includes a lock member (not shown), the connection shaft 31 passes through the communication hole, and the lock member is connected to the lock hole. By penetrating through 5222 and entering the communication hole, the connecting shaft 31 is locked and removal is facilitated.
本明細書の説明では、「例」、「実施例」又は「いくつかの実施例」などの参考用語の説明は、当該実施例又は例に合わせて説明された具体的な構成要素、構造、材料又は特徴が本発明の少なくとも１つの実施例又は例に含まれることを指す。本明細書では、上記用語に対する概略的な説明は必ずしも同じ実施例または例を意味するものではない。また、説明された具体的な構成要素、構造、材料又は特徴は任意の１つ又は複数の実施例又は例において適切な方法で組み合わせることができる。 In the description herein, reference terms such as "example," "implementation," or "some embodiments" refer to specific components, structures, structures, etc. described in the embodiment or examples. Refers to a material or feature being included in at least one embodiment or example of the invention. As used herein, the general descriptions of the above terms do not necessarily imply the same embodiment or example. Additionally, the specific components, structures, materials, or features described may be combined in any suitable manner in any one or more embodiments or examples.
無論、本発明は上記実施形態に限定されず、当業者は本発明の精神を逸脱することなく、同等の変形又は置換を行うことができ、これらの同等の変形又は置換はいずれも本願の請求の範囲によって限定された範囲内に含まれる。 Of course, the present invention is not limited to the above embodiments, and those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of the present invention, and any of these equivalent modifications or substitutions are covered by the claims of the present application. included within the range limited by the range of
Claims (9)
ラックと、
上下方向に沿ってスライド可能に前記ラックに取り付けられる移動フレームと、
左右方向に沿ってスライド可能に前記移動フレームに取り付けられるスプレーガンホルダであって、前記スプレーガンホルダにスプレーガン及び角度調整アセンブリが設けられ、前記角度調整アセンブリが、前記スプレーガンを駆動してＸ軸を中心に回転させることで、前記スプレーガンの前方スプレー角度を調整するスプレーガンホルダと、を含み、
前記スプレーガンホルダには左右方向に沿って接続軸が設けられ、前記スプレーガンは前記接続軸に固定され、前記スプレーガンホルダには前後方向に沿って第１のガイドレールが設けられ、前記角度調整アセンブリは第１の駆動アセンブリ、駆動ロッド及びリンクを含み、前記第１の駆動アセンブリは前記第１のガイドレールに係合し、前記第１の駆動アセンブリの出力端部は前記駆動ロッドの上下移動を駆動するために用いられ、前記リンクの第１端部は左右方向に沿って設けられた回転軸を介して前記駆動ロッドにヒンジ接続され、前記リンクの第２端部は前記接続軸に固定されることを特徴とするアルミニウム型材用液状塗料及び粉体スプレー装置。 A liquid coating and powder spraying device for aluminum profiles, comprising:
rack and
a moving frame that is slidably attached to the rack in the vertical direction;
A spray gun holder is attached to the movable frame so as to be slidable in the left-right direction, and the spray gun holder is provided with a spray gun and an angle adjustment assembly, and the angle adjustment assembly drives the spray gun to a spray gun holder that adjusts the forward spray angle of the spray gun by rotating around an axis ;
The spray gun holder is provided with a connection shaft along the left-right direction, the spray gun is fixed to the connection shaft, the spray gun holder is provided with a first guide rail along the front-rear direction, and the angle The adjustment assembly includes a first drive assembly, a drive rod, and a link, the first drive assembly engaging the first guide rail, and an output end of the first drive assembly disposed above and below the drive rod. The first end of the link is hinged to the drive rod via a rotation shaft provided along the left-right direction, and the second end of the link is connected to the connection shaft. A liquid coating and powder spraying device for aluminum shapes, characterized in that it is fixed .
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