JP7352857B2 - Energy storage element - Google Patents

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JP7352857B2
JP7352857B2 JP2019163298A JP2019163298A JP7352857B2 JP 7352857 B2 JP7352857 B2 JP 7352857B2 JP 2019163298 A JP2019163298 A JP 2019163298A JP 2019163298 A JP2019163298 A JP 2019163298A JP 7352857 B2 JP7352857 B2 JP 7352857B2
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electrode
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健太 中井
健太 上平
智典 加古
右京 針長
真行 高崎
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

本発明は、巻回型の複数の電極体を備える蓄電素子に関する。 The present invention relates to a power storage element including a plurality of wound electrode bodies.

従来から、巻回型の複数の電極組立体を備えた二次電池が知られている(特許文献1参照)。具体的に、この二次電池は、複数の電極組立体、ケース、及びキャップ組立体を含む。 2. Description of the Related Art Conventionally, a secondary battery including a plurality of wound electrode assemblies has been known (see Patent Document 1). Specifically, the secondary battery includes a plurality of electrode assemblies, a case, and a cap assembly.

各電極組立体は、図14に示すような薄い板型或いは膜型に形成された第一電極板510、セパレータ530及び第二電極板520を積層して巻回することで形成できる。 Each electrode assembly can be formed by stacking and winding a first electrode plate 510, a separator 530, and a second electrode plate 520 formed in a thin plate shape or membrane shape as shown in FIG.

第一電極板510は、箔状の第一電極集電体511と、第一電極集電体511の両面にコーティングされた第一電極活物質層512とからなる。さらに、第一電極集電体511には、第一電極活物質層がコーティングされていない第一電極無地部511aが形成される。また、第二電極板520は、箔状の第二電極集電体521と、第二電極集電体521の両面にコーティングされた第二電極活物質層522とからなる。さらに、第二電極集電体521には、第二電極活物質層がコーティングされていない第二電極無地部521aが形成される。また、セパレータ530は、第一電極板510と第二電極板520の間に介在し、ショートを防止し、リチウムイオンの移動のみを可能にするフィルムからなる。 The first electrode plate 510 includes a foil-shaped first electrode current collector 511 and a first electrode active material layer 512 coated on both sides of the first electrode current collector 511 . Further, the first electrode current collector 511 is formed with a first electrode uncoated portion 511a that is not coated with the first electrode active material layer. Further, the second electrode plate 520 includes a foil-shaped second electrode current collector 521 and a second electrode active material layer 522 coated on both surfaces of the second electrode current collector 521. Further, the second electrode current collector 521 is formed with a second electrode uncoated portion 521a that is not coated with the second electrode active material layer. Furthermore, the separator 530 is interposed between the first electrode plate 510 and the second electrode plate 520, and is made of a film that prevents short circuits and only allows movement of lithium ions.

第一電極組立体541は、図15及び図16にも示すように、該第一電極組立体541の一側及び一側の反対方向である他側の外に第一電極無地部511a及び第二電極無地部521aが突出するように、第一電極板510、セパレータ530及び第二電極板520を配置して、巻回することで形成される。第二電極組立体542及び第三電極組立体543は、第一電極組立体541と同じ構成である。 As shown in FIGS. 15 and 16, the first electrode assembly 541 has a first electrode uncoated portion 511a and a first electrode uncoated portion 511a on one side of the first electrode assembly 541 and the other side opposite to the one side. It is formed by arranging and winding the first electrode plate 510, separator 530, and second electrode plate 520 so that the two-electrode uncoated portion 521a protrudes. The second electrode assembly 542 and the third electrode assembly 543 have the same configuration as the first electrode assembly 541.

これら第一電極組立体541、第二電極組立体542及び第三電極組立体543は、一方向に、即ち並列に隣接して配置され、固定テープによって一つに固定される。 The first electrode assembly 541, the second electrode assembly 542, and the third electrode assembly 543 are arranged adjacent to each other in one direction, that is, in parallel, and fixed together by a fixing tape.

ケース550は、電解液、複数の電極組立体541~543が収納されるように、底部551と、底部551から延長された側壁部552とを含んで形成される。そして、ケース550の上部は、複数の電極組立体541~543が通過するよう解放される。 The case 550 includes a bottom portion 551 and a side wall portion 552 extending from the bottom portion 551 to accommodate the electrolyte and the plurality of electrode assemblies 541 to 543. Then, the upper part of the case 550 is opened so that the plurality of electrode assemblies 541 to 543 can pass therethrough.

複数の電極組立体541~543が、ケース550の解放された上部を通過してケース550の内部に挿入され、電解液などがケース550の内部に注入された後、ケース550の解放された上部がキャップ組立体560で覆われて密封されることで、二次電池500が形成される。 A plurality of electrode assemblies 541 to 543 are inserted into the interior of the case 550 through the open upper part of the case 550, and after the electrolyte and the like are injected into the interior of the case 550, the open upper part of the case 550 is covered with a cap assembly 560 and sealed, thereby forming a secondary battery 500.

以上のような巻回型の複数の電極組立体541~543を備えた二次電池においても、近年、ケース550内のエネルギー密度の向上が望まれている。 In recent years, it has been desired to improve the energy density within the case 550 even in a secondary battery including a plurality of wound electrode assemblies 541 to 543 as described above.

特開2011-77026号公報Japanese Patent Application Publication No. 2011-77026

そこで、本実施形態は、複数の巻回型の電極体を有する蓄電素子であって、エネルギー密度を向上させた蓄電素子を提供することを目的とする。 Therefore, an object of the present embodiment is to provide a power storage element that has a plurality of wound electrode bodies and has improved energy density.

本実施形態の蓄電素子は、
導電層と該導電層に重ねられる活物質層とを有する電極が巻回された複数の電極体と、
前記複数の電極体を並んだ状態で且つ隣り合う電極体同士を密接させた状態で収容しているケースと、を備え、
隣り合う電極体のうちの少なくとも一方の電極体における前記電極の最外周部位は、前記導電層の外側面上に前記活物質層のない外側未形成部を有し、
前記外側未形成部は、少なくとも隣の電極体と密接する領域に配置されている。
The electricity storage element of this embodiment is
a plurality of electrode bodies wound with electrodes each having a conductive layer and an active material layer stacked on the conductive layer;
a case accommodating the plurality of electrode bodies in a lined state and with adjacent electrode bodies in close contact with each other;
The outermost peripheral part of the electrode in at least one of the adjacent electrode bodies has an outer unformed part without the active material layer on the outer surface of the conductive layer,
The outer unformed portion is arranged at least in a region that is in close contact with an adjacent electrode body.

かかる構成によれば、隣の電極体と密接する領域に導電層の外側面上に活物質層のない外側未形成部が配置されているため、前記外側面上に活物質層(充放電に寄与しない活物質層)がある場合に比べ、該活物質層の分だけ電極体を詰めて並べることができ、これにより、ケース内のエネルギー密度を向上させることができる。 According to this configuration, since the outer unformed part without an active material layer is arranged on the outer surface of the conductive layer in a region that is in close contact with the adjacent electrode body, the active material layer (for charging and discharging) is disposed on the outer surface of the conductive layer. Compared to the case where there is a non-contributing active material layer), the electrode bodies can be arranged closer to each other by the amount of the active material layer, thereby improving the energy density within the case.

前記蓄電素子は、
前記ケースに取り付けられる又は前記ケースの少なくとも一部によって構成される外部端子を備え、
前記隣り合う電極体のそれぞれの前記電極は、前記導電層から前記外部端子まで延び且つ導電性を有する少なくとも一つの接続片を有し、
前記隣り合う電極体のそれぞれの前記少なくとも一つの接続片は、互いに導通するように束ねられ、
前記隣り合う電極体は、前記導電層の外側面が露出する前記外側未形成部をそれぞれ有し、該導電層の外側面同士を直接密接させてもよい。
The electricity storage element is
an external terminal attached to the case or constituted by at least a portion of the case;
Each of the electrodes of the adjacent electrode bodies has at least one electrically conductive connection piece extending from the conductive layer to the external terminal,
The at least one connection piece of each of the adjacent electrode bodies is bundled so as to be electrically conductive with each other,
The adjacent electrode bodies may each have the outer unformed portion where the outer surface of the conductive layer is exposed, and the outer surfaces of the conductive layer may be brought into direct contact with each other.

かかる構成によれば、隣り合う電極体同士が導通した状態で、各電極体の電極と外部端子とを導通させる接続片も互いに導通するように束ねられているため、各電極体のエネルギーのバランスが図られると共に、外部端子と巻回されている電極(詳しくは、電極体における接続片を除いた電極の巻回部分)との間の抵抗が抑えられる。 According to this configuration, the connecting pieces that connect the electrodes of each electrode body and the external terminal are also bundled so that they are conductive to each other while adjacent electrode bodies are electrically connected to each other, so that the energy balance of each electrode body is maintained. At the same time, resistance between the external terminal and the wound electrode (specifically, the wound portion of the electrode excluding the connection piece in the electrode body) is suppressed.

また、前記蓄電素子では、
前記電極体は、
該電極体の巻回中心を挟んで対向する一対の平坦部と、
前記一対の平坦部の端部同士を接続し且つ前記巻回中心を挟んで対向する一対の湾曲部と、を有し、
前記電極の最内周部位は、前記導電層の内側面に活物質層のない内側未形成部を有し、
前記内側未形成部は、前記湾曲部に配置されてもよい。
Further, in the electricity storage element,
The electrode body is
a pair of flat parts facing each other across the winding center of the electrode body;
a pair of curved parts connecting the ends of the pair of flat parts and facing each other across the winding center,
The innermost peripheral part of the electrode has an inner unformed part without an active material layer on the inner surface of the conductive layer,
The inner unformed portion may be arranged at the curved portion.

かかる構成によれば、湾曲部での曲率が最も大きくなる最内周の電極の内側面上に活物質層がないため、電極体における活物質層の割れを好適に防ぐことができる。 According to this configuration, since there is no active material layer on the inner surface of the electrode at the innermost circumference where the curvature at the curved portion is greatest, cracking of the active material layer in the electrode body can be suitably prevented.

また、前記蓄電素子では、
前記電極は、正極と負極とを含み、
前記活物質層は、正極活物質層と負極活物質層とを含み、
前記正極では、前記導電層の両面に前記正極活物質層が重ねられ、
前記負極では、前記導電層の両面に前記負極活物質層が重ねられ、
少なくとも前記正極の最内周部位に、前記内側未形成部が配置されてもよい。
Further, in the electricity storage element,
The electrode includes a positive electrode and a negative electrode,
The active material layer includes a positive electrode active material layer and a negative electrode active material layer,
In the positive electrode, the positive electrode active material layer is stacked on both sides of the conductive layer,
In the negative electrode, the negative electrode active material layer is stacked on both sides of the conductive layer,
The inner unformed portion may be arranged at least at the innermost peripheral portion of the positive electrode.

かかる構成によれば、巻回型の電極体において活物質層が最も割れやすい領域(即ち、正極において湾曲部での曲率が最も大きくなる最内周部位の導電層の内側面上)に活物質層を配置しないことで、電極体における活物質層の割れを効果的に防ぐことができる。 According to this configuration, the active material is placed in the area where the active material layer is most likely to break in the wound electrode body (i.e., on the inner surface of the conductive layer at the innermost circumference where the curvature at the curved part of the positive electrode is the largest). By not disposing the layer, cracking of the active material layer in the electrode body can be effectively prevented.

前記蓄電素子において、
前記正極において前記湾曲部に含まれる正極湾曲部位では、前記導電層の外側面上に前記正極活物質層があると共に、前記導電層の内側面上に前記正極活物質層がなくてもよい。
In the electricity storage element,
In the positive electrode curved portion included in the curved portion of the positive electrode, the positive electrode active material layer may be present on the outer surface of the conductive layer, and the positive electrode active material layer may not be present on the inner surface of the conductive layer.

湾曲部において、正極の導電層の外側面上に重ねられる正極活物質層は、その外側に配置される負極の導電層の内側面上に重ねられる負極活物質層より小さくなる(周方向の長さ寸法が小さくなる)が、正極の導電層の内側面上に重ねられる正極活物質層は、その内側に配置される負極の導電層の外側面上に重ねられる負極活物質層より大きくなる(周方向の長さ寸法が大きくなる)。このため、かかる構成のように、湾曲部において、正極の導電層の内側面上に正極活物質層がないことで正極活物質層が負極活物質層より大きくなることに起因する電析の発生が抑えられる。 At the curved part, the positive electrode active material layer overlaid on the outer surface of the positive electrode conductive layer becomes smaller than the negative electrode active material layer overlaid on the inner surface of the negative electrode conductive layer disposed outside thereof (circumferential length). However, the positive electrode active material layer stacked on the inner surface of the positive electrode conductive layer is larger than the negative electrode active material layer stacked on the outer surface of the negative electrode conductive layer disposed inside the positive electrode active material layer ( (The circumferential length becomes larger). Therefore, as in such a configuration, electrodeposition occurs due to the fact that the positive electrode active material layer becomes larger than the negative electrode active material layer due to the absence of the positive electrode active material layer on the inner surface of the conductive layer of the positive electrode at the curved portion. can be suppressed.

以上より、本実施形態によれば、複数の巻回型の電極体を有する蓄電素子であって、エネルギー密度を向上させた蓄電素子を提供することができる。 As described above, according to the present embodiment, it is possible to provide a power storage element that has a plurality of wound electrode bodies and has improved energy density.

図1は、本実施形態に係る蓄電素子の斜視図である。FIG. 1 is a perspective view of a power storage element according to this embodiment. 図2は、前記蓄電素子の分解斜視図である。FIG. 2 is an exploded perspective view of the power storage element. 図3は、図1のIII-III位置における断面図である。FIG. 3 is a sectional view taken along line III-III in FIG. 図4は、電極体の斜視図である。FIG. 4 is a perspective view of the electrode body. 図5は、前記電極体の構成を説明するための図である。FIG. 5 is a diagram for explaining the configuration of the electrode body. 図6は、正極、負極、及びセパレータを説明するための図である。FIG. 6 is a diagram for explaining a positive electrode, a negative electrode, and a separator. 図7は、前記正極、前記負極、及び前記セパレータを説明するための断面模式図である。FIG. 7 is a schematic cross-sectional view for explaining the positive electrode, the negative electrode, and the separator. 図8は、他実施形態に係る電極体を説明するための図である。FIG. 8 is a diagram for explaining an electrode body according to another embodiment. 図9は、他実施形態に係る電極体を説明するための模式図である。FIG. 9 is a schematic diagram for explaining an electrode body according to another embodiment. 図10は、他実施形態に係る電極体を説明するための模式図である。FIG. 10 is a schematic diagram for explaining an electrode body according to another embodiment. 図11は、他実施形態に係る電極体を説明するための模式図である。FIG. 11 is a schematic diagram for explaining an electrode body according to another embodiment. 図12は、他実施形態に係る電極体を説明するための模式図である。FIG. 12 is a schematic diagram for explaining an electrode body according to another embodiment. 図13は、前記蓄電素子を備えた蓄電装置の模式図である。FIG. 13 is a schematic diagram of a power storage device including the power storage element. 図14は、従来の電極組立体を構成する第一電極板、セパレータ、及び第二電極板の積層状態を示す図である。FIG. 14 is a diagram showing a stacked state of a first electrode plate, a separator, and a second electrode plate that constitute a conventional electrode assembly. 図15は、複数の前記電極組立体が並んだ状態を示す斜視図である。FIG. 15 is a perspective view showing a state in which a plurality of the electrode assemblies are lined up. 図16は、従来の二次電池の断面図である。FIG. 16 is a cross-sectional view of a conventional secondary battery.

以下、本発明に係る蓄電素子の一実施形態について、図1~図7を参照しつつ説明する。蓄電素子には、一次電池、二次電池、キャパシタ等がある。本実施形態では、蓄電素子の一例として、充放電可能な二次電池について説明する。尚、本実施形態の各構成部材(各構成要素)の名称は、本実施形態におけるものであり、背景技術における各構成部材(各構成要素)の名称と異なる場合がある。 Hereinafter, one embodiment of a power storage element according to the present invention will be described with reference to FIGS. 1 to 7. Power storage elements include primary batteries, secondary batteries, capacitors, and the like. In this embodiment, a chargeable and dischargeable secondary battery will be described as an example of a power storage element. In addition, the name of each component (each component) of this embodiment is in this embodiment, and may differ from the name of each component (each component) in background art.

本実施形態の蓄電素子は、非水電解質二次電池である。より詳しくは、蓄電素子は、リチウムイオンの移動に伴って生じる電子移動を利用したリチウムイオン二次電池である。この種の蓄電素子は、電気エネルギーを供給する。蓄電素子は、単一又は複数で使用される。具体的に、蓄電素子は、要求される出力及び要求される電圧が小さいときには、単一で使用される。一方、蓄電素子は、要求される出力及び要求される電圧の少なくとも一方が大きいときには、他の蓄電素子と組み合わされて蓄電装置に用いられる。前記蓄電装置では、該蓄電装置に用いられる蓄電素子が電気エネルギーを供給する。 The electricity storage element of this embodiment is a non-aqueous electrolyte secondary battery. More specifically, the power storage element is a lithium ion secondary battery that utilizes electron transfer that occurs with the movement of lithium ions. This type of storage element supplies electrical energy. A single power storage element or a plurality of power storage elements are used. Specifically, a single power storage element is used when the required output and required voltage are small. On the other hand, when at least one of the required output and the required voltage is large, the power storage element is used in a power storage device in combination with another power storage element. In the power storage device, a power storage element used in the power storage device supplies electrical energy.

蓄電素子は、図1~図3に示すように、電極が巻回された複数(本実施形態の例では五つ)の電極体2と、複数の電極体2を並んだ状態で且つ隣り合う電極体2同士を密接(接触)させた状態で収容するケース3と、を備える。また、蓄電素子1は、少なくとも一部を露出させた状態でケース3に取り付けられる又はケース3の少なくとも一部によって構成される外部端子4と、電極体2と外部端子4とを接続する集電体5と、複数の電極体2とケース3との間に配置される絶縁部材6等も、備える。本実施形態の外部端子4は、ケース3に取り付けられている。 As shown in FIGS. 1 to 3, the power storage element includes a plurality of electrode bodies 2 (five in this embodiment) around which electrodes are wound, and a plurality of electrode bodies 2 arranged in a line and adjacent to each other. A case 3 that accommodates the electrode bodies 2 in close contact with each other is provided. The power storage element 1 also includes an external terminal 4 that is attached to the case 3 with at least a portion exposed or configured by at least a portion of the case 3, and a current collector that connects the electrode body 2 and the external terminal 4. An insulating member 6 and the like arranged between the body 5, the plurality of electrode bodies 2, and the case 3 are also provided. The external terminal 4 of this embodiment is attached to the case 3.

複数の電極体2のそれぞれは、図4及び図5に示すように、導電層211と該導電層211に重ねられる活物質層212とを有する電極20が巻回されることによって構成されている。本実施形態の各電極体2では、電極20が扁平な巻回体となるように巻回されている。即ち、各電極体2は、電極体2の巻回中心Cを挟んで対向する一対の平坦部2Fと、一対の平坦部2Fの端部同士を接続し且つ巻回中心Cを挟んで対向する一対の湾曲部2Cと、を有する。以下では、巻回中心Cの延びる方向を直交座標系のX軸とし、一対の平坦部2Fが対向する方向を直交座標系のY軸とし、一対の湾曲部2Cが対向する方向を直交座標系のZ軸とする。 Each of the plurality of electrode bodies 2 is configured by winding an electrode 20 having a conductive layer 211 and an active material layer 212 overlaid on the conductive layer 211, as shown in FIGS. 4 and 5. . In each electrode body 2 of this embodiment, the electrode 20 is wound to form a flat wound body. That is, each electrode body 2 has a pair of flat parts 2F facing each other with the winding center C of the electrode body 2 in between, and a pair of flat parts 2F connecting the ends of the pair of flat parts 2F and facing each other with the winding center C in between. It has a pair of curved parts 2C. Below, the direction in which the winding center C extends is defined as the X-axis of the orthogonal coordinate system, the direction in which the pair of flat parts 2F face each other is defined as the Y-axis of the orthogonal coordinate system, and the direction in which the pair of curved parts 2C face each other is defined as the orthogonal coordinate system. Let it be the Z axis of

本実施形態の電極体2では、X軸方向の寸法が60~90mmであり、Y軸方向の寸法が3~7mmであり、Z軸方向の寸法が100~150mmである。 In the electrode body 2 of this embodiment, the dimension in the X-axis direction is 60 to 90 mm, the dimension in the Y-axis direction is 3 to 7 mm, and the dimension in the Z-axis direction is 100 to 150 mm.

これら複数の電極体2において、隣り合う電極体2のうちの少なくとも一方の電極体2における電極20の最外周部位α(図6及び図7参照)は、導電層211の外側面上に活物質層212の無い外側未形成部213を有する。本実施形態の蓄電素子1では、各電極体2の電極20が、最外周部位αに外側未形成部213を有する。この外側未形成部213は、電極20の最外周部位αにおける少なくとも隣の電極体2と密接する領域に配置されている。本実施形態の外側未形成部213は、最外周部位αの全域に設けられている。 In these plurality of electrode bodies 2, the outermost peripheral portion α 0 (see FIGS. 6 and 7) of the electrode 20 in at least one of the adjacent electrode bodies 2 is active on the outer surface of the conductive layer 211. It has an outer unformed portion 213 without the material layer 212. In the electricity storage element 1 of this embodiment, the electrode 20 of each electrode body 2 has an outer unformed portion 213 at the outermost circumferential portion α 0 . This outer unformed portion 213 is arranged in a region of the outermost peripheral portion α 0 of the electrode 20 that is in close contact with at least the adjacent electrode body 2 . The outer unformed portion 213 of this embodiment is provided throughout the outermost circumferential portion α0 .

電極20は、導電層211から外部端子4まで延び且つ導電性を有する少なくとも一つの接続片22を有する。具体的に、電極20は、帯状の電極本体21と、電極本体21の長尺方向の一方の端部から延びる接続片22と、を有する。この電極20は、正極23と負極24とを含む。これら正極23と負極24との間をリチウムイオンが移動することにより、蓄電素子1が充放電する。正極23及び負極24の具体的な構成は、以下の通りである。 The electrode 20 has at least one connecting piece 22 that extends from the conductive layer 211 to the external terminal 4 and has conductivity. Specifically, the electrode 20 includes a strip-shaped electrode main body 21 and a connecting piece 22 extending from one end of the electrode main body 21 in the longitudinal direction. This electrode 20 includes a positive electrode 23 and a negative electrode 24. The lithium ions move between the positive electrode 23 and the negative electrode 24, thereby charging and discharging the electricity storage element 1. The specific configurations of the positive electrode 23 and the negative electrode 24 are as follows.

正極23は、金属箔231と、金属箔231に重ねられる正極活物質層232と、を有する。金属箔231は、正極23の導電層211である帯状の箔本体2311と、箔本体2311の長尺方向の一端から延びる矩形の正極接続片2312と、を有する。本実施形態の正極接続片2312は、箔本体2311の長尺方向の一端において、幅方向の一方側の端部から延びている。本実施形態の金属箔231は、例えば、アルミニウム箔である。 The positive electrode 23 includes a metal foil 231 and a positive electrode active material layer 232 overlaid on the metal foil 231. The metal foil 231 has a strip-shaped foil main body 2311 that is the conductive layer 211 of the positive electrode 23, and a rectangular positive electrode connection piece 2312 extending from one end of the foil main body 2311 in the longitudinal direction. The positive electrode connection piece 2312 of this embodiment extends from one end of the foil main body 2311 in the longitudinal direction and one end in the width direction. The metal foil 231 of this embodiment is, for example, aluminum foil.

この正極23では、正極活物質層232が箔本体2311の両面に重ねられ、これら箔本体2311と、箔本体2311の両面に重ねられた二つの正極活物質層232と、が正極23の正極本体230(電極本体21)を構成している(図6参照)。 In this positive electrode 23, positive electrode active material layers 232 are stacked on both sides of a foil body 2311, and these foil bodies 2311 and two positive electrode active material layers 232 stacked on both sides of the foil body 2311 are the positive electrode body of the positive electrode 23. 230 (electrode body 21) (see FIG. 6).

詳しくは、正極本体230において、箔本体2311における巻回状態で外側を向く面(即ち、電極体2において巻回中心C側とは反対側を向く面:外側面)2311A上では、最外周部位αを除いた全域に正極活物質層232が重ねられている。また、正極本体230において、箔本体2311における巻回された状態で内側を向く面(即ち、電極体2において巻回中心C側を向く面:内側面)2311B上では、電極体2の平坦部2Fに相当する部位のそれぞれに正極活物質層232が重ねられ、且つ、湾曲部2Cに相当する部位(正極湾曲部位)のそれぞれには正極活物質層232がない。即ち、箔本体2311の内側面2311B上では、正極活物質層232が長手方向において間欠塗工されている(図7参照)。 Specifically, in the positive electrode main body 230, the surface facing outward in the rolled state of the foil main body 2311 (i.e., the surface facing the opposite side to the winding center C side in the electrode body 2: the outer surface) 2311A, the outermost peripheral portion A positive electrode active material layer 232 is stacked over the entire area except α1 . In the positive electrode body 230, on the surface 2311B of the foil body 2311 facing inward in the wound state (i.e., the surface facing the winding center C side of the electrode body 2: the inner surface), the flat portion of the electrode body 2 is A positive electrode active material layer 232 is stacked on each of the parts corresponding to 2F, and there is no positive electrode active material layer 232 in each part (positive electrode curved part) corresponding to the curved part 2C. That is, on the inner surface 2311B of the foil body 2311, the positive electrode active material layer 232 is intermittently coated in the longitudinal direction (see FIG. 7).

本実施形態の正極活物質層232は、リチウムコバルトオキサイドやニッケルコバルトマンガン三元系活物質などのリチウムイオンを吸蔵放出可能な化合物によって構成されている。また、正極本体230の長さ(長尺方向の寸法)が、1000~3000mmであり、幅(短尺方向の寸法)が、100~140mmであり、厚さが0.1~0.3mmである。 The positive electrode active material layer 232 of this embodiment is made of a compound capable of intercalating and deintercalating lithium ions, such as lithium cobalt oxide or a nickel cobalt manganese ternary active material. Further, the length of the positive electrode main body 230 (dimension in the long direction) is 1000 to 3000 mm, the width (dimension in the short direction) is 100 to 140 mm, and the thickness is 0.1 to 0.3 mm. .

また、正極本体230は、最外周部位αに、正極本体230の外側面2311A上に正極活物質層232の無い外側未形成部2301を有する(図4及び図7参照)。本実施形態の電極体2では、最外周に正極23が位置するため、正極23の外側未形成部2301が、電極体2の外側未形成部213を構成している。即ち、本実施形態の電極体2では、正極23の外側未形成部2301が、正極23の最外周部位αの全域に設けられている。 Further, the positive electrode main body 230 has an outer unformed portion 2301 in which the positive electrode active material layer 232 is not formed on the outer surface 2311A of the positive electrode main body 230 at the outermost peripheral portion α1 (see FIGS. 4 and 7). In the electrode body 2 of this embodiment, since the positive electrode 23 is located at the outermost periphery, the outer unformed portion 2301 of the positive electrode 23 constitutes the outer unformed portion 213 of the electrode body 2. That is, in the electrode body 2 of this embodiment, the outer unformed portion 2301 of the positive electrode 23 is provided throughout the outermost circumferential portion α 1 of the positive electrode 23 .

以上の正極23では、電極20の電極本体21に相当する部位が正極本体230であり、電極20の接続片22に相当する部位が正極接続片2312である。 In the positive electrode 23 described above, the portion of the electrode 20 that corresponds to the electrode body 21 is the positive electrode body 230, and the portion of the electrode 20 that corresponds to the connection piece 22 is the positive electrode connection piece 2312.

負極24は、金属箔241と、金属箔241に重ねられる負極活物質層242と、を有する。金属箔241は、負極24の導電層である帯状の箔本体2411と、箔本体2411の長尺方向の一端から延びる矩形の負極接続片2412と、を有する。本実施形態の負極接続片2412は、箔本体2411の長尺方向の一端において、幅方向の他方側の端部(正極接続片2312が延びている部位とは反対側の端部)から延びている。本実施形態の金属箔241は、例えば、銅箔である。 The negative electrode 24 includes a metal foil 241 and a negative electrode active material layer 242 overlaid on the metal foil 241. The metal foil 241 has a strip-shaped foil main body 2411 that is a conductive layer of the negative electrode 24, and a rectangular negative electrode connection piece 2412 extending from one end of the foil main body 2411 in the longitudinal direction. The negative electrode connection piece 2412 of this embodiment extends from the other end in the width direction (the end opposite to the part where the positive electrode connection piece 2312 extends) at one end in the longitudinal direction of the foil main body 2411. There is. The metal foil 241 of this embodiment is, for example, copper foil.

この負極24では、負極活物質層242が箔本体2411の両面に重ねられ、これら箔本体2411と、箔本体2411の両面に重ねられた二つの負極活物質層242と、が負極24の負極本体240(電極本体21)を構成している(図6参照)。 In this negative electrode 24, negative electrode active material layers 242 are stacked on both sides of the foil body 2411, and these foil bodies 2411 and the two negative electrode active material layers 242 stacked on both sides of the foil body 2411 are the negative electrode body of the negative electrode 24. 240 (electrode body 21) (see FIG. 6).

本実施形態の負極活物質層242は、黒鉛や非晶質炭素などリチウムイオンを吸蔵放出可能な化合物によって構成されている。また、負極本体240の長さ(長尺方向の寸法)が、1000~3000mmであり、幅(短尺方向の寸法)が、100~150mmであり、厚さが0.1~0.3mmである。 The negative electrode active material layer 242 of this embodiment is made of a compound capable of intercalating and deintercalating lithium ions, such as graphite and amorphous carbon. Further, the length (long dimension) of the negative electrode main body 240 is 1000 to 3000 mm, the width (short dimension) is 100 to 150 mm, and the thickness is 0.1 to 0.3 mm. .

本実施形態の電極体2では、正極23の最内周部位βより負極24の最内周部位βの方が内側に配置されている。即ち、本実施形態の電極体2では、電極体2を構成する電極20の最内周部位βが負極24の最内周部位βによって構成されている。 In the electrode body 2 of the present embodiment, the innermost circumferential portion β 2 of the negative electrode 24 is located inside the innermost circumferential portion β 1 of the positive electrode 23 . That is, in the electrode body 2 of this embodiment, the innermost circumferential portion β 0 of the electrode 20 constituting the electrode body 2 is constituted by the innermost circumferential portion β 2 of the negative electrode 24 .

本実施形態の各電極体2では、以上のように構成される正極23と負極24とがセパレータ25によって絶縁された状態で巻回される。即ち、本実施形態の各電極体2では、正極23、負極24、及びセパレータ25が積層状態で巻回されている。尚、各電極体2の最外周には、セパレータ25は、配置されていない。 In each electrode body 2 of the present embodiment, the positive electrode 23 and the negative electrode 24 configured as described above are wound while being insulated by a separator 25. That is, in each electrode body 2 of this embodiment, the positive electrode 23, the negative electrode 24, and the separator 25 are wound in a laminated state. Note that the separator 25 is not arranged on the outermost periphery of each electrode body 2.

セパレータ25は、絶縁性を有する部材であり、正極23と負極24との間に配置される。これにより、電極体2において、正極23と負極24とが互いに絶縁される。また、セパレータ25は、ケース3内において、電解液を保持する。これにより、蓄電素子1の充放電時において、セパレータ25を挟んで交互に積層される正極23と負極24との間を、リチウムイオンが移動可能となる。また、セパレータ25の幅方向(短手方向)の寸法は、正極23及び負極24の幅方向の寸法より大きい。 The separator 25 is an insulating member and is disposed between the positive electrode 23 and the negative electrode 24. Thereby, in the electrode body 2, the positive electrode 23 and the negative electrode 24 are insulated from each other. Furthermore, the separator 25 holds the electrolyte within the case 3. This allows lithium ions to move between positive electrodes 23 and negative electrodes 24 that are alternately stacked with separators 25 in between when charging and discharging electricity storage element 1 . Further, the width direction (short side direction) dimension of the separator 25 is larger than the width direction dimensions of the positive electrode 23 and the negative electrode 24 .

このセパレータ25は、帯状であり、例えば、ポリエチレン、ポリプロピレン、セルロース、ポリアミドなどの多孔質膜によって構成される。本実施形態のセパレータ25は、SiO粒子、Al粒子、ベーマイト(アルミナ水和物)等の無機粒子を含んだ無機層を、多孔質膜によって形成された基材の上に設けることで形成されている。本実施形態のセパレータ25の基材は、例えば、ポリエチレンによって形成される。 This separator 25 has a band shape and is made of, for example, a porous membrane of polyethylene, polypropylene, cellulose, polyamide, or the like. The separator 25 of this embodiment includes an inorganic layer containing inorganic particles such as 2 SiO particles, 3 Al 2 O particles, and boehmite (alumina hydrate) on a base material formed of a porous membrane. It is formed of. The base material of the separator 25 of this embodiment is formed of polyethylene, for example.

それぞれが以上のように構成される複数の電極体2は、図2及び図3に示すように、平坦部2F同士が対向するようにY軸方向に並ぶ。このとき、隣り合う電極体2同士は、外側未形成部213(2301)同士を密接(当接)させている。即ち、隣り合う電極体2同士は、正極23の金属箔231(詳しくは、箔本体2311)同士を当接させている。これにより、隣り合う電極体2の正極23同士が導通する。 As shown in FIGS. 2 and 3, the plurality of electrode bodies 2 each configured as described above are arranged in the Y-axis direction so that the flat portions 2F face each other. At this time, the outer unformed portions 213 (2301) of adjacent electrode bodies 2 are brought into close contact (in contact) with each other. That is, the metal foils 231 (more specifically, the foil bodies 2311) of the positive electrodes 23 of adjacent electrode bodies 2 are brought into contact with each other. Thereby, the positive electrodes 23 of adjacent electrode bodies 2 are electrically connected to each other.

各電極体2における正極接続片2312のX軸方向の位置は同じである。また、各電極体2における負極接続片2412のX軸方向の位置は同じである。このため、平坦部2F同士が対向するように複数の電極体2がY軸方向に並んだ状態では、各電極体2の正極接続片2312同士がY軸方向に並び、負極接続片2412同士もY軸方向に並ぶ。そして、これら複数の電極体2の各正極接続片2312は、互いに導通するように束ねられ、外部端子4と集電体5を介して接続されている。また、複数の電極体2の各負極接続片2412も、互いに導通するように束ねられ、外部端子4と集電体5を介して接続されている(図3参照)。本実施形態の正極接続片2312の束と負極接続片2412の束とは、溶接によって集電体5に接続されている。 The position of the positive electrode connection piece 2312 in each electrode body 2 in the X-axis direction is the same. Further, the position of the negative electrode connecting piece 2412 in each electrode body 2 in the X-axis direction is the same. Therefore, when a plurality of electrode bodies 2 are lined up in the Y-axis direction so that the flat parts 2F face each other, the positive electrode connection pieces 2312 of each electrode body 2 are lined up in the Y-axis direction, and the negative electrode connection pieces 2412 are also lined up in the Y-axis direction. Arranged in the Y-axis direction. The positive electrode connection pieces 2312 of the plurality of electrode bodies 2 are bundled so as to be electrically conductive with each other, and connected to the external terminal 4 via the current collector 5. Further, the respective negative electrode connecting pieces 2412 of the plurality of electrode bodies 2 are also bundled so as to be electrically conductive with each other, and are connected to the external terminal 4 via the current collector 5 (see FIG. 3). The bundle of positive electrode connection pieces 2312 and the bundle of negative electrode connection pieces 2412 of this embodiment are connected to the current collector 5 by welding.

ケース3は、図1~図3に示すように、開口を有するケース本体31と、ケース本体31の開口を塞ぐ(閉じる)蓋板32と、を有する。このケース3は、電解液に耐性を有する金属によって形成される。本実施形態のケース3は、例えば、アルミニウム、又は、アルミニウム合金等のアルミニウム系金属材料によって形成される。 As shown in FIGS. 1 to 3, the case 3 includes a case body 31 having an opening, and a lid plate 32 that covers (closes) the opening of the case body 31. This case 3 is made of metal that is resistant to electrolyte. The case 3 of this embodiment is made of, for example, aluminum or an aluminum-based metal material such as an aluminum alloy.

電解液は、非水溶液系電解液である。電解液は、有機溶媒に電解質塩を溶解させることによって得られる。有機溶媒は、例えば、プロピレンカーボネート及びエチレンカーボネートなどの環状炭酸エステル類、ジメチルカーボネート、ジエチルカーボネート、及びエチルメチルカーボネートなどの鎖状カーボネート類である。電解質塩は、LiClO、LiBF、及びLiPF等である。本実施形態の電解液は、エチレンカーボネート、ジメチルカーボネート、及びエチルメチルカーボネートを、エチレンカーボネート:ジメチルカーボネート:エチルメチルカーボネート=3:2:5の割合で調整した混合溶媒に、1mol/LのLiPFを溶解させたものである。 The electrolyte is a non-aqueous electrolyte. The electrolytic solution is obtained by dissolving an electrolyte salt in an organic solvent. The organic solvent is, for example, cyclic carbonates such as propylene carbonate and ethylene carbonate, and chain carbonates such as dimethyl carbonate, diethyl carbonate, and ethylmethyl carbonate. Electrolyte salts include LiClO 4 , LiBF 4 , and LiPF 6 . The electrolytic solution of this embodiment is a mixed solvent of ethylene carbonate, dimethyl carbonate, and ethyl methyl carbonate adjusted in a ratio of ethylene carbonate: dimethyl carbonate: ethyl methyl carbonate = 3:2:5, and 1 mol/L of LiPF6 . is dissolved.

ケース本体31は、板状の閉塞部311と、閉塞部311の周縁に接続される筒状の胴部(周壁)312と、を備える。 The case body 31 includes a plate-shaped closing portion 311 and a cylindrical body portion (peripheral wall) 312 connected to the periphery of the closing portion 311 .

閉塞部311は、ケース本体31が開口を上に向けた姿勢で配置されたときにケース本体31の下端に位置する(即ち、前記開口が上を向いたときのケース本体31の底壁となる)部位である。閉塞部311は、該閉塞部311の法線方向から見て、矩形状である。 The closing part 311 is located at the lower end of the case body 31 when the case body 31 is arranged with the opening facing upward (that is, it becomes the bottom wall of the case body 31 when the opening faces upward). ) is the body part. The closing portion 311 has a rectangular shape when viewed from the normal direction of the closing portion 311 .

胴部312は、角筒形状、より詳しくは、偏平な角筒形状である。胴部312は、閉塞部311の周縁における長辺から延びる一対の長壁部313と、閉塞部311の周縁における短辺から延びる一対の短壁部314とを有する。即ち、一対の長壁部313は、Y軸方向に間隔(詳しくは、閉塞部311の周縁における短辺に相当する間隔)を空けて対向し、一対の短壁部314は、X軸方向に間隔(詳しくは、閉塞部311の周縁における長辺に相当する間隔)を空けて対向する。短壁部314が一対の長壁部313の対応(詳しくは、Y軸方向に対向)する端部同士をそれぞれ接続することによって、角筒状の胴部312が形成される。 The body portion 312 has a rectangular tube shape, more specifically, a flat rectangular tube shape. The body portion 312 has a pair of long wall portions 313 extending from long sides at the periphery of the closing portion 311 and a pair of short wall portions 314 extending from short sides at the periphery of the closing portion 311 . That is, the pair of long walls 313 face each other with an interval in the Y-axis direction (specifically, the interval corresponding to the short side of the periphery of the closing part 311), and the pair of short walls 314 face each other with an interval in the X-axis direction. (More specifically, they face each other with an interval corresponding to the long side of the periphery of the closing portion 311). The rectangular cylindrical body 312 is formed by connecting the short wall portions 314 to the corresponding (more specifically, opposing in the Y-axis direction) ends of the pair of long wall portions 313.

以上のように、ケース本体31は、開口方向(Z軸方向)における一方の端部が塞がれた角筒形状(即ち、有底角筒形状)を有する。 As described above, the case body 31 has a rectangular tube shape (that is, a bottomed rectangular tube shape) with one end closed in the opening direction (Z-axis direction).

本実施形態のケース3では、X軸方向の内寸が120~150mmであり、Y軸方向の内寸が20~25mmであり、Z軸方向の内寸が80~90mmである。 In Case 3 of this embodiment, the inner dimension in the X-axis direction is 120 to 150 mm, the inner dimension in the Y-axis direction is 20 to 25 mm, and the inner dimension in the Z-axis direction is 80 to 90 mm.

このように構成されるケース3には、複数の電極体2が、各電極体2の平坦部2Fのそれぞれが長壁部313と平行(略平行)となり、且つ、各電極体2の一対の湾曲部2Cが閉塞部311及び蓋板32と対向するように、絶縁部材6に覆われた状態で収容される(図2及び図3参照)。このとき、ケース3は、複数の電極体2の全体をY軸方向に圧迫(押圧)した状態で複数の電極体2を収容する。 In the case 3 configured in this way, a plurality of electrode bodies 2 are provided, each of the flat portions 2F of each electrode body 2 being parallel (substantially parallel) to the long wall portion 313, and a pair of curved portions of each electrode body 2. The portion 2C is housed in a state covered with the insulating member 6 so as to face the closing portion 311 and the cover plate 32 (see FIGS. 2 and 3). At this time, the case 3 accommodates the plurality of electrode bodies 2 in a state where the plurality of electrode bodies 2 are entirely compressed (pressed) in the Y-axis direction.

蓋板32は、ケース本体31の開口を塞ぐ板状の部材である。本実施形態の蓋板32は、Z軸方向から見て、X軸方向に長い矩形状の板材である。この蓋板32は、ケース本体31の開口を塞ぐように、蓋板32の周縁部がケース本体31の開口周縁部34に重ねられる。開口周縁部34と蓋板32とが重ねられた状態で、蓋板32とケース本体31との境界部が溶接され、これにより、ケース3が形成される。 The cover plate 32 is a plate-shaped member that closes the opening of the case body 31. The lid plate 32 of this embodiment is a rectangular plate member that is long in the X-axis direction when viewed from the Z-axis direction. The peripheral edge of the lid plate 32 overlaps the opening peripheral edge 34 of the case body 31 so as to close the opening of the case body 31. With the opening peripheral portion 34 and the cover plate 32 superimposed, the boundary between the cover plate 32 and the case body 31 is welded, thereby forming the case 3.

外部端子4は、他の蓄電素子の外部端子又は外部機器等と電気的に接続される部位である。このため、外部端子4は、導電性を有する部材によって形成される。例えば、外部端子4は、アルミニウム又はアルミニウム合金等のアルミニウム系金属材料、銅又は銅合金等の銅系金属材料等の溶接性の高い金属材料によって形成される。 The external terminal 4 is a part that is electrically connected to an external terminal of another power storage element, an external device, or the like. Therefore, the external terminal 4 is formed of a conductive member. For example, the external terminal 4 is formed of a metal material with high weldability, such as an aluminum-based metal material such as aluminum or an aluminum alloy, or a copper-based metal material such as copper or a copper alloy.

絶縁部材6は、ケース3(詳しくはケース本体31)と複数の電極体2との間に配置される。この絶縁部材6は、所定の形状に裁断された絶縁性を有するシート状の部材を折り曲げることによって図2に示すような袋状に形成されている。 The insulating member 6 is arranged between the case 3 (specifically, the case body 31) and the plurality of electrode bodies 2. The insulating member 6 is formed into a bag shape as shown in FIG. 2 by folding an insulating sheet-like member cut into a predetermined shape.

以上の蓄電素子1によれば、隣の電極体2と密接する領域に導電層211の外側面上に活物質層212のない外側未形成部213(本実施形態の例では、箔本体2311の外側面2311A上に正極活物質層232の無い外側未形成部2301)が配置されているため(図4参照)、前記外側面上に活物質層(充放電に寄与しない活物質層)202がある場合に比べ、該活物質層212の分だけ複数の電極体2を詰めて並べることができる。これにより、ケース3内のエネルギー密度を向上させることができる。 According to the above power storage element 1, the outer unformed portion 213 where the active material layer 212 is not formed on the outer surface of the conductive layer 211 in a region that is in close contact with the adjacent electrode body 2 (in the example of this embodiment, the outer unformed portion 213 of the foil body 2311 Since the outer unformed portion 2301) without the positive electrode active material layer 232 is disposed on the outer surface 2311A (see FIG. 4), the active material layer 202 (active material layer that does not contribute to charging and discharging) is disposed on the outer surface. Compared to a certain case, it is possible to arrange a plurality of electrode bodies 2 as many as the number of active material layers 212. Thereby, the energy density within the case 3 can be improved.

また、本実施形態の蓄電素子1では、巻回数の少ない巻回型の電極体2を五つケース3に収容することで、ケース3内におけるエネルギー密度を向上させている。具体的には、以下の通りである。 Furthermore, in the power storage element 1 of this embodiment, the energy density within the case 3 is improved by accommodating five wound-type electrode bodies 2 with a small number of turns in the case 3. Specifically, it is as follows.

長尺方向の端部から接続片が延びている電極が巻回されることによって構成される巻回型の電極体では、電極の長尺方向の端部(接続片)からしか集電できないため、抵抗の問題から、巻回数の大きな電極体の実用化は困難であった。即ち、長尺方向の端部から接続片が延びる電極を巻回することによって構成される巻回型の電極体を備えた大型の蓄電素子(例えば、90mm×150mm×25mm程度の大きさの角型の蓄電素子)の実用化は、困難であった。 In a wound-type electrode body that is constructed by winding an electrode with a connecting piece extending from the longitudinal end, current can only be collected from the longitudinal end (connecting piece) of the electrode. However, due to resistance problems, it has been difficult to put an electrode body with a large number of turns into practical use. That is, a large power storage element (for example, a square with a size of about 90 mm x 150 mm x 25 mm) is equipped with a wound-type electrode body formed by winding an electrode with a connecting piece extending from the end in the longitudinal direction. It has been difficult to put this type of energy storage device into practical use.

しかし、本実施形態の蓄電素子1のように、巻回数の小さな電極体2(例えば、巻回数が10回程度)を複数ケース3内に配置することで、各電極体2における集電の際の抵抗を抑え、これにより、蓄電素子1の大型化を可能にした。 However, like the electricity storage element 1 of this embodiment, by arranging a plurality of electrode bodies 2 with a small number of turns (for example, about 10 turns) in the case 3, when collecting current in each electrode body 2, This makes it possible to increase the size of the power storage element 1.

また、長尺方向の端部から接続片が延びている電極が巻回されることによって構成される巻回型の電極体を備えた蓄電素子において、エネルギー密度(理論値)が最大になる電極体の数(極大値)は、計算によって求めることが可能である。本実施形態の蓄電素子1では、五つの電極体2がケース3に収容される場合がケース3内におけるエネルギー密度が最大となる。 In addition, in a power storage element equipped with a wound-type electrode body formed by winding an electrode with a connecting piece extending from the end in the longitudinal direction, the electrode with the maximum energy density (theoretical value) The number of fields (maximum value) can be determined by calculation. In the power storage element 1 of this embodiment, the energy density in the case 3 is maximum when five electrode bodies 2 are housed in the case 3.

また、本実施形態の蓄電素子1では、隣り合う電極体2のそれぞれの接続片22(正極接続片2312、負極接続片2412)は、互いに導通するように束ねられ、且つ、隣り合う電極体2が外側未形成部213の導電層211の外側面同士(本実施形態の例では、外側未形成部2301の箔本体2311の外側面2311A同士)を直接密接させている。このように、本実施形態の蓄電素子1では、隣り合う電極体2(詳しくは、隣り合う電極体2の正極23)同士が導通した状態で、各電極体2において電極本体230、240と外部端子4とを導通させる接続片2312、2412も互いに導通するように束ねられているため、各電極体2のエネルギーバランスが図られると共に、外部端子4と電極本体230、240との間の抵抗が抑えられる。 Furthermore, in the power storage element 1 of the present embodiment, the respective connection pieces 22 (positive electrode connection piece 2312, negative electrode connection piece 2412) of adjacent electrode bodies 2 are bundled so as to be electrically conductive with each other, and The outer surfaces of the conductive layers 211 of the outer unformed portion 213 (in the example of this embodiment, the outer surfaces 2311A of the foil bodies 2311 of the outer unformed portion 2301) are brought into direct contact with each other. In this way, in the power storage element 1 of this embodiment, the electrode bodies 230, 240 and the external Since the connecting pieces 2312 and 2412 that conduct electricity with the terminal 4 are also bundled together so that they are electrically conductive with each other, the energy balance of each electrode body 2 is achieved, and the resistance between the external terminal 4 and the electrode bodies 230 and 240 is reduced. It can be suppressed.

一般に、蓄電素子1において、電極20を湾曲させたときに負極活物質層242よりも正極活物質層232の方が割れ易い。このため、本実施形態の正極23では、正極23の最内周部位βの湾曲部2Cに相当する領域に内側未形成部2313が配置されている。このように、巻回型の電極体2において正極活物質層232が最も割れやすい領域(即ち、正極23において湾曲部2Cでの曲率が最も大きくなる最内周部位βの導電層211(箔本体2311)の内側面2311B上)に正極活物質層232を配置しないことで、電極体2における活物質層212(正極活物質層232及び負極活物質層242)の割れが効果的に防がれる。 Generally, in the power storage element 1, when the electrode 20 is bent, the positive electrode active material layer 232 is more likely to break than the negative electrode active material layer 242. Therefore, in the positive electrode 23 of this embodiment, the inner unformed portion 2313 is arranged in a region corresponding to the curved portion 2C of the innermost peripheral portion β1 of the positive electrode 23. In this way, in the wound type electrode body 2, the conductive layer 211 (foil By not disposing the positive electrode active material layer 232 on the inner surface 2311B of the main body 2311), cracking of the active material layer 212 (the positive electrode active material layer 232 and the negative electrode active material layer 242) in the electrode body 2 can be effectively prevented. It will be done.

巻回型の電極体2では、湾曲部2Cにおいて、正極23の導電層211(箔本体2311)の外側面2311A上に重ねられる正極活物質層232は、その外側に配置される負極24の導電層211(箔本体2411)の内側面上に重ねられる負極活物質層242より小さくなる(周方向の長さ寸法が小さくなる)。一方、正極23の導電層211(箔本体2311)の内側面2311B上に重ねられる正極活物質層232は、その内側に配置される負極24の導電層211(箔本体2411)の外側面上に重ねられる負極活物質層242より大きくなる(周方向の長さ寸法が大きくなる)。このため、本実施形態の電極体2では、湾曲部2Cに相当する部位(正極湾曲部位)のそれぞれにおいて箔本体2311の内側面2311B上に正極活物質層232が配置されない構成とすることで、正極活物質層232が負極活物質層242より大きくなることに起因する電析の発生が抑えられる。 In the wound electrode body 2, in the curved portion 2C, the positive electrode active material layer 232 superimposed on the outer surface 2311A of the conductive layer 211 (foil main body 2311) of the positive electrode 23 is a conductive layer of the negative electrode 24 disposed outside of the positive electrode active material layer 232. It is smaller (the length dimension in the circumferential direction is smaller) than the negative electrode active material layer 242 overlaid on the inner surface of the layer 211 (foil main body 2411). On the other hand, the positive electrode active material layer 232 stacked on the inner surface 2311B of the conductive layer 211 (foil body 2311) of the positive electrode 23 is stacked on the outer surface of the conductive layer 211 (foil body 2411) of the negative electrode 24 disposed inside thereof. It is larger than the overlapping negative electrode active material layer 242 (the length in the circumferential direction is larger). Therefore, in the electrode body 2 of this embodiment, the positive electrode active material layer 232 is not arranged on the inner surface 2311B of the foil main body 2311 in each of the portions corresponding to the curved portions 2C (positive electrode curved portions). The occurrence of electrodeposition caused by the positive electrode active material layer 232 being larger than the negative electrode active material layer 242 is suppressed.

尚、本発明の蓄電素子は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。例えば、ある実施形態の構成に他の実施形態の構成を追加することができ、また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることができる。さらに、ある実施形態の構成の一部を削除することができる。 Note that the power storage element of the present invention is not limited to the above-described embodiments, and it goes without saying that various changes can be made without departing from the gist of the present invention. For example, the configuration of another embodiment can be added to the configuration of one embodiment, and a part of the configuration of one embodiment can be replaced with the configuration of another embodiment. Additionally, some of the configurations of certain embodiments may be deleted.

上記実施形態の電極体2では、電極体2における電極20の最外周部位αを正極23の最外周部位αが構成し、電極体2における電極20の最内周部位βを負極24の最内周部位βが構成している(図7参照)が、この構成に限定されない。例えば、電極体2における電極20の最外周部位αを負極24の最外周部位αが構成してもよい。また、電極体2における電極20の最内周部位βを正極23の最内周部位βが構成してもよい。 In the electrode body 2 of the above embodiment, the outermost circumferential portion α 1 of the positive electrode 23 constitutes the outermost circumferential portion α 0 of the electrode 20 in the electrode body 2, and the innermost circumferential portion β 0 of the electrode 20 in the electrode body 2 constitutes the negative electrode 24. (see FIG. 7 ), but the structure is not limited to this. For example, the outermost circumferential portion α 0 of the electrode 20 in the electrode body 2 may be constituted by the outermost circumferential portion α 2 of the negative electrode 24 . Furthermore, the innermost circumferential portion β 1 of the positive electrode 23 may constitute the innermost circumferential portion β 0 of the electrode 20 in the electrode body 2 .

上記実施形態の電極体2は、最内周部位β(負極24の最内周部位β)に導電層211(箔本体2411)の内側面上に活物質層212(負極活物質層242)を有している(即ち、導電層211の内側面上に活物質層212の無い内側未形成部を有していない)が、この構成に限定されない。電極体2は、最内周部位βに前記内側未形成部を有していてもよい。この場合、前記内側未形成部は、最内周部位βにおいて少なくとも湾曲部2Cに相当する領域に設けられるのが好ましい。かかる構成によれば、電極体2において湾曲部2Cでの曲率が最も大きくなる最内周の電極20の内側面上に活物質層212がないため、電極体2における活物質層212の割れが好適に防がれる。 The electrode body 2 of the above embodiment has an active material layer 212 (negative electrode active material layer 242 ) (that is, there is no inner non-formed portion where the active material layer 212 is not formed on the inner surface of the conductive layer 211), but the structure is not limited to this. The electrode body 2 may have the inner unformed portion at the innermost peripheral portion β0 . In this case, it is preferable that the inner unformed portion is provided in an area corresponding to at least the curved portion 2C in the innermost peripheral portion β0 . According to this configuration, since there is no active material layer 212 on the inner surface of the electrode 20 at the innermost circumference where the curvature at the curved portion 2C is largest in the electrode body 2, cracks in the active material layer 212 in the electrode body 2 are prevented. Suitably prevented.

上記実施形態の蓄電素子1では、各電極体2は、巻回中心CがX軸方向(ケース3において短壁部314が対向する向き)に沿う姿勢でケース3に収容されているが、この構成に限定されない。例えば図8に示すように、各電極体2Aは、巻回中心CがZ軸方向(ケース3において閉塞部311と蓋板32とが対向する向き)に沿う姿勢でケース3に収容されてもよい。 In the power storage element 1 of the embodiment described above, each electrode body 2 is housed in the case 3 with the winding center C along the X-axis direction (the direction in which the short wall portions 314 face each other in the case 3). Not limited to configuration. For example, as shown in FIG. 8, each electrode body 2A may be housed in the case 3 with the winding center C along the Z-axis direction (the direction in which the closing part 311 and the cover plate 32 face each other in the case 3). good.

この図8に示す複数の電極体2Aでは、正極接続片2312が正極本体230(箔本体2311)の長辺(幅方向の端部)からZ軸方向(幅方向)に延び、負極接続片2412が負極本体240(箔本体2411)の長辺(幅方向の端部)からZ軸方向(幅方向)に延びる。この場合、一つの正極本体230から複数の正極接続片2312が延び、これら複数の正極接続片2312は、Y軸方向に並んでいる。また、一つの負極本体240から複数の負極接続片2412が延び、これら複数の負極接続片2412は、Y軸方向に並んでいる。即ち、上記実施形態の各電極体2では、一つの電極20から一つの接続片22が延びているが、この構成に限定されず、図8に示す例のように、一つの電極20から複数の接続片22が延びてもよい。 In the plurality of electrode bodies 2A shown in FIG. 8, the positive electrode connecting piece 2312 extends in the Z-axis direction (width direction) from the long side (end in the width direction) of the positive electrode main body 230 (foil main body 2311), and the negative electrode connecting piece 2412 extends in the Z-axis direction (width direction) from the long side (end portion in the width direction) of the negative electrode body 240 (foil body 2411). In this case, a plurality of positive electrode connection pieces 2312 extend from one positive electrode main body 230, and these plurality of positive electrode connection pieces 2312 are lined up in the Y-axis direction. Further, a plurality of negative electrode connection pieces 2412 extend from one negative electrode main body 240, and these plurality of negative electrode connection pieces 2412 are lined up in the Y-axis direction. That is, in each electrode body 2 of the above embodiment, one connection piece 22 extends from one electrode 20, but the configuration is not limited to this, and as in the example shown in FIG. The connecting piece 22 may be extended.

また、上記実施の電極体2と図8に示す電極体とが混在した状態でケース3内に収容されてもよい。即ち、複数の電極体の巻回中心Cが全て同じ方向を向いてなくてもよい。 Further, the electrode body 2 of the above embodiment and the electrode body shown in FIG. 8 may be housed in the case 3 in a mixed state. That is, the winding centers C of the plurality of electrode bodies do not all have to face the same direction.

また、上記実施形態の蓄電素子1では、電極体2の最外周にはセパレータ25が配置されていないが、この構成に限定されない。電極体2の最外周にセパレータ25が配置されていてもよい。この場合、蓄電素子1において、図9に示すように、各電極体2の最外周の全周に亘ってセパレータ25が配置される構成でもよく、図10に示すように、最外周にセパレータ25の配置された電極体2と、最外周にセパレータ25が配置されていない電極体2(上記実施形態の電極体2)とが混在していてもよい。 Further, in the power storage element 1 of the above embodiment, the separator 25 is not arranged on the outermost periphery of the electrode body 2, but the structure is not limited to this. A separator 25 may be arranged at the outermost periphery of the electrode body 2. In this case, as shown in FIG. 9, the separator 25 may be arranged around the entire outermost periphery of each electrode body 2 in the energy storage element 1, or as shown in FIG. The electrode body 2 in which the separator 25 is disposed and the electrode body 2 in which the separator 25 is not disposed on the outermost periphery (the electrode body 2 of the above embodiment) may coexist.

また、電極体2の最外周に配置されるセパレータ25は、図11に示すように、電極体2の最外周の一部(図11に示す例では、周方向の半分の領域)に配置されていてもよい。この場合、隣り合う電極体2同士が接する領域に少なくとも一方の電極体2のセパレータ25が位置する構成が好ましい。かかる構成とすることで、隣り合う電極体2がケース3内で互いに位置ずれしたときの金属箔231、241等の破れを防ぐことができる。 Furthermore, as shown in FIG. 11, the separator 25 disposed on the outermost periphery of the electrode body 2 is disposed on a part of the outermost periphery of the electrode body 2 (in the example shown in FIG. 11, a half area in the circumferential direction). You can leave it there. In this case, it is preferable that the separator 25 of at least one electrode body 2 is located in a region where adjacent electrode bodies 2 are in contact with each other. With this configuration, it is possible to prevent the metal foils 231, 241, etc. from breaking when adjacent electrode bodies 2 are displaced from each other within the case 3.

また、電極体2において、セパレータ25が電極20を挟み込むように配置され、電極20(電極本体21)の外周側端部20Aより該電極20の両側のセパレータ25がそれぞれ延び、該セパレータ25における電極20の外周側端部20Aより延びている部位(図12においてスモークで示す部位)同士が接続されていてもよい。これにより、セパレータ25が熱等によって長手方向(周方向)に収縮しても、電極20の外周側端部20Aが露出しない(即ち、セパレータ25によって覆われている)ため、該電極20の外周側端部20Aが他の部位に接触することによる短絡を確実に防ぐことができる。尚、セパレータ25の前記延びている部位同士は、接着や溶着等の周知の方法によって接続されていればよい。 Further, in the electrode body 2, the separators 25 are arranged to sandwich the electrode 20, and the separators 25 on both sides of the electrode 20 extend from the outer peripheral end 20A of the electrode 20 (electrode body 21), and the separators 25 in the separators 25 The portions extending from the outer circumferential end portion 20A of 20 (portions shown in smoke in FIG. 12) may be connected to each other. As a result, even if the separator 25 contracts in the longitudinal direction (circumferential direction) due to heat or the like, the outer circumferential end 20A of the electrode 20 is not exposed (that is, it is covered by the separator 25), so that the outer circumference of the electrode 20 Short circuits caused by the side end portion 20A coming into contact with other parts can be reliably prevented. Note that the extending portions of the separator 25 may be connected to each other by a known method such as adhesion or welding.

また、上記実施形態においては、蓄電素子が充放電可能な非水電解質二次電池(例えばリチウムイオン二次電池)として用いられる場合について説明したが、蓄電素子の種類や大きさ(容量)は任意である。また、上記実施形態において、蓄電素子の一例として、リチウムイオン二次電池について説明したが、これに限定されるものではない。例えば、本発明は、種々の二次電池、その他、一次電池や、電気二重層キャパシタ等のキャパシタの蓄電素子にも適用可能である。 Furthermore, in the above embodiment, the case where the power storage element is used as a chargeable/dischargeable non-aqueous electrolyte secondary battery (for example, a lithium ion secondary battery) has been described, but the type and size (capacity) of the power storage element can be changed arbitrarily. It is. Further, in the above embodiment, a lithium ion secondary battery has been described as an example of the power storage element, but the present invention is not limited to this. For example, the present invention is applicable to various secondary batteries, other primary batteries, and power storage elements of capacitors such as electric double layer capacitors.

蓄電素子(例えば電池)1は、図13に示すような蓄電装置(蓄電素子が電池の場合は電池モジュール)11に用いられてもよい。蓄電装置11は、少なくとも二つの蓄電素子1と、二つの(異なる)蓄電素子1同士を電気的に接続するバスバ部材12と、を有する。この場合、本発明の技術が少なくとも一つの蓄電素子1に適用されていればよい。 A power storage element (for example, a battery) 1 may be used in a power storage device (a battery module if the power storage element is a battery) 11 as shown in FIG. 13 . Power storage device 11 includes at least two power storage elements 1 and a bus bar member 12 that electrically connects the two (different) power storage elements 1 to each other. In this case, the technology of the present invention only needs to be applied to at least one power storage element 1.

1…蓄電素子、2、2A…電極体、2C…湾曲部、2F…平坦部、20…電極、20A…電極の外周側端部、21…電極本体、211…導電層、212…活物質層、213…外側未形成部、22…接続片、23…正極(電極)、230…正極本体、2301…外側未形成部、231…金属箔、2311…箔本体(導電層)、2311A…外側面、2311B…内側面、2312…正極接続片、2313…内側未形成部、232…正極活物質層(活物質層)、24…負極(電極)、240…負極本体、241…金属箔、2411…箔本体(導電層)、2412…負極接続片、242…負極活物質層(活物質層)、25…セパレータ、3…ケース、30…筐体部、31…ケース本体、311…閉塞部、312…胴部、313…長壁部、314…短壁部、32…蓋板、34…開口周縁部、4…外部端子、41…面、5…集電体、6…絶縁部材、11…蓄電装置、12…バスバ部材、500…二次電池、510…第一電極板、511…第一電極集電体、511a…第一電極無地部、512…第一電極活物質層、520…第二電極板、521…第二電極集電体、521a…第二電極無地部、522…第二電極活物質層、530…セパレータ、541…第一電極組立体、542…第二電極組立体、543…第三電極組立体、550…ケース、551…底部、552…側壁部、560…キャップ組立体、C…巻回中心、α、α、α…最外周部位、β、β、β…最内周部位 DESCRIPTION OF SYMBOLS 1... Electricity storage element, 2, 2A... Electrode body, 2C... Curved part, 2F... Flat part, 20... Electrode, 20A... Outer peripheral side end of electrode, 21... Electrode body, 211... Conductive layer, 212... Active material layer , 213... Outer unformed part, 22... Connection piece, 23... Positive electrode (electrode), 230... Positive electrode main body, 2301... Outer unformed part, 231... Metal foil, 2311... Foil main body (conductive layer), 2311A... Outer surface , 2311B...Inner surface, 2312...Positive electrode connection piece, 2313...Inner unformed part, 232...Positive electrode active material layer (active material layer), 24...Negative electrode (electrode), 240...Negative electrode main body, 241...Metal foil, 2411... Foil body (conductive layer), 2412... Negative electrode connection piece, 242... Negative electrode active material layer (active material layer), 25... Separator, 3... Case, 30... Housing part, 31... Case body, 311... Closure part, 312 ...Body part, 313...Long wall part, 314...Short wall part, 32...Lid plate, 34...Opening peripheral part, 4...External terminal, 41...Surface, 5...Current collector, 6...Insulating member, 11...Power storage device , 12... Bus bar member, 500... Secondary battery, 510... First electrode plate, 511... First electrode current collector, 511a... First electrode uncoated part, 512... First electrode active material layer, 520... Second electrode Plate, 521... Second electrode current collector, 521a... Second electrode uncoated portion, 522... Second electrode active material layer, 530... Separator, 541... First electrode assembly, 542... Second electrode assembly, 543... Third electrode assembly, 550... Case, 551... Bottom, 552... Side wall, 560... Cap assembly, C... Winding center, α0 , α1 , α2 ... Outermost circumferential portion, β0 , β1 , β 2 ... Innermost circumferential part

Claims (5)

導電層と該導電層に重ねられる活物質層とを有する電極が巻回された複数の電極体と、
前記複数の電極体を並んだ状態で且つ隣り合う電極体同士を密接させた状態で収容しているケースと、
前記ケースに取り付けられる又は前記ケースの少なくとも一部によって構成される外部端子と、を備え、
隣り合う電極体のうちの少なくとも一方の電極体における前記電極の最外周部位は、前記導電層の外側面上に前記活物質層のない外側未形成部を有し、
前記外側未形成部は、少なくとも隣の電極体と密接する領域に配置されており、
前記電極は、帯状の電極本体と、前記電極本体の長尺方向の一方の端部から該電極本体と同方向に延びる接続片と、を有し、
前記接続片は、前記外部端子と電気的に接続されている、蓄電素子。
a plurality of electrode bodies wound with electrodes each having a conductive layer and an active material layer stacked on the conductive layer;
a case accommodating the plurality of electrode bodies in a lined state and with adjacent electrode bodies in close contact with each other;
an external terminal attached to the case or constituted by at least a portion of the case,
The outermost peripheral part of the electrode in at least one of the adjacent electrode bodies has an outer unformed part without the active material layer on the outer surface of the conductive layer,
The outer unformed portion is arranged at least in a region that is in close contact with an adjacent electrode body,
The electrode has a band-shaped electrode body, and a connection piece extending from one longitudinal end of the electrode body in the same direction as the electrode body,
The connection piece is a power storage element electrically connected to the external terminal .
記隣り合う電極体のそれぞれの前記電極は、前記導電層から前記外部端子まで延び且つ導電性を有する少なくとも一つの接続片を有し、
前記隣り合う電極体のそれぞれの前記少なくとも一つの接続片は、互いに導通するように束ねられ、
前記隣り合う電極体は、前記導電層の外側面が露出する前記外側未形成部をそれぞれ有し、該導電層の外側面同士を直接密接させている、請求項1に記載の蓄電素子。
Each of the electrodes of the adjacent electrode bodies has at least one electrically conductive connection piece extending from the conductive layer to the external terminal,
The at least one connection piece of each of the adjacent electrode bodies is bundled so as to be electrically conductive with each other,
The power storage element according to claim 1, wherein the adjacent electrode bodies each have the outer non-formed portion where the outer surface of the conductive layer is exposed, and the outer surfaces of the conductive layer are brought into direct contact with each other.
前記電極体は、
該電極体の巻回中心を挟んで対向する一対の平坦部と、
前記一対の平坦部の端部同士を接続し且つ前記巻回中心を挟んで対向する一対の湾曲部と、を有し、
前記電極の最内周部位は、前記導電層の内側面に活物質層のない内側未形成部を有し、
前記内側未形成部は、前記湾曲部に配置されている、請求項1又は2に記載の蓄電素子。
The electrode body is
a pair of flat parts facing each other across the winding center of the electrode body;
a pair of curved parts connecting the ends of the pair of flat parts and facing each other across the winding center,
The innermost peripheral part of the electrode has an inner unformed part without an active material layer on the inner surface of the conductive layer,
The power storage element according to claim 1 or 2, wherein the inner unformed portion is arranged in the curved portion.
前記電極は、正極と負極とを含み、
前記活物質層は、正極活物質層と負極活物質層とを含み、
前記正極では、前記導電層の両面に前記正極活物質層が重ねられ、
前記負極では、前記導電層の両面に前記負極活物質層が重ねられ、
少なくとも前記正極の最内周部位に、前記内側未形成部が配置されている、請求項3に記載の蓄電素子。
The electrode includes a positive electrode and a negative electrode,
The active material layer includes a positive electrode active material layer and a negative electrode active material layer,
In the positive electrode, the positive electrode active material layer is stacked on both sides of the conductive layer,
In the negative electrode, the negative electrode active material layer is stacked on both sides of the conductive layer,
The electricity storage element according to claim 3, wherein the inner unformed portion is arranged at least at the innermost circumferential portion of the positive electrode.
前記正極において前記湾曲部に含まれる正極湾曲部位では、前記導電層の外側面上に前記正極活物質層があると共に、前記導電層の内側面上に前記正極活物質層がない、請求項4に記載の蓄電素子。 4 . The positive electrode curved portion included in the curved portion of the positive electrode has the positive electrode active material layer on the outer surface of the conductive layer and does not have the positive electrode active material layer on the inner surface of the conductive layer. The energy storage element described in .
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