JP7341852B2 - Connector with electrical wiring board, connector and manufacturing method of connector with electrical wiring board - Google Patents

Connector with electrical wiring board, connector and manufacturing method of connector with electrical wiring board Download PDF

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JP7341852B2
JP7341852B2 JP2019194052A JP2019194052A JP7341852B2 JP 7341852 B2 JP7341852 B2 JP 7341852B2 JP 2019194052 A JP2019194052 A JP 2019194052A JP 2019194052 A JP2019194052 A JP 2019194052A JP 7341852 B2 JP7341852 B2 JP 7341852B2
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connector
insulating
terminal
wiring board
terminal fitting
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JP2021068632A (en
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英二 青樹
一栄 高橋
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Yazaki Corp
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Description

本発明は、電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法に関する。 The present invention relates to a connector with an electric wiring board, a connector, and a method for manufacturing the connector with an electric wiring board.

従来、コネクタとしては、電気配線板(プリント回路基板等)などの接続対象物が電気接続状態で取り付けられるものが知られている。この種のコネクタにおいては、複数の端子金具が略等間隔で一列に並べられている。そして、このコネクタとしては、クランク形状に成形された端子金具の一端の電気接続部を端子金具毎にハウジングの外で電気配線板の配線パターン上に載せ置き、その端子金具の一端の電気接続部と配線パターンとを半田付けさせるものが知られている(例えば、下記の特許文献1)。 2. Description of the Related Art Conventionally, connectors to which objects to be connected, such as electrical wiring boards (printed circuit boards, etc.) are attached in an electrically connected state, are known. In this type of connector, a plurality of terminal fittings are arranged in a line at approximately equal intervals. In this connector, the electrical connection part at one end of the terminal fitting formed in the shape of a crank is placed on the wiring pattern of the electrical wiring board outside the housing for each terminal fitting, and the electrical connection part at one end of the terminal fitting is placed on the wiring pattern of the electrical wiring board outside the housing. There is a known method for soldering a wire and a wiring pattern (for example, Patent Document 1 below).

特開2019-67685号公報JP2019-67685A

ところで、この従来のコネクタにおいては、ハウジングの外での隣り合う端子金具間の空間距離や沿面距離を稼ぐために、隣り合う端子金具間のピッチが所定の大きさ以上に設定される。このため、このコネクタにおいては、そのピッチを所定の大きさよりも狭めることが難しいので、体格の小型化を図り難い。そして、このことは、電気配線板の配線パターンにおける隣り合う配線経路間のピッチにも影響を与え、電気配線板の体格の小型化も難しくしている。つまり、従来の電気配線板付きコネクタは、その体格の小型化に限界がある。 By the way, in this conventional connector, in order to increase the spatial distance and creepage distance between adjacent terminal fittings outside the housing, the pitch between adjacent terminal fittings is set to a predetermined value or more. Therefore, in this connector, it is difficult to make the pitch narrower than a predetermined size, so it is difficult to reduce the size of the connector. This also affects the pitch between adjacent wiring paths in the wiring pattern of the electrical wiring board, making it difficult to reduce the size of the electrical wiring board. In other words, there is a limit to the miniaturization of the conventional connector with an electric wiring board.

そこで、本発明は、体格の小型化が可能な電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法を提供することを、その目的とする。 SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a connector with an electric wiring board, a connector, and a method of manufacturing the connector with an electric wiring board, which can reduce the size of the connector.

上記目的を達成する為、本発明に係る電気配線板付きコネクタは、導電性の配線パターンを有する電気配線板と、前記電気配線板が取り付けられ、かつ、前記配線パターンが電気接続されるコネクタと、前記電気配線板と前記コネクタとの間に介在させる絶縁性の絶縁コーティング部と、を備え、前記コネクタは、複数の端子金具と、複数の前記端子金具を保持する絶縁性のハウジングと、を備え、前記端子金具は、端子金具本体と絶縁性の絶縁被覆体とを備え、前記端子金具本体は、相手方端子金具に対して電気接続される端子接続部と、前記ハウジングに保持される被保持部と、前記ハウジングの外で前記電気配線板の前記配線パターンに対して物理的且つ電気的に接続させ、前記配線パターンと共に前記絶縁コーティング部で覆われる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させ、かつ、前記絶縁被覆体で表面が覆い隠される連結部と、を有し、前記絶縁被覆体は、前記被保持部における少なくとも前記連結部側の端部の表面も覆い隠すことを特徴としている。 In order to achieve the above object, a connector with an electrical wiring board according to the present invention includes an electrical wiring board having a conductive wiring pattern, a connector to which the electrical wiring board is attached and to which the wiring pattern is electrically connected. , an insulating insulation coating interposed between the electrical wiring board and the connector, and the connector includes a plurality of terminal fittings and an insulating housing holding the plurality of terminal fittings. The terminal fitting includes a terminal fitting main body and an insulating insulation covering, and the terminal fitting main body includes a terminal connecting portion that is electrically connected to a mating terminal fitting, and a held object held by the housing. an electrical connection part that is physically and electrically connected to the wiring pattern of the electrical wiring board outside the housing and covered with the insulating coating part together with the wiring pattern; a connecting part that connects the held part and the electrical connection part and whose surface is covered with the insulating covering, and the insulating covering covers at least the end of the held part on the connecting part side. It is characterized by covering the surface of the body.

ここで、前記絶縁コーティング部は、前記絶縁被覆体における前記電気接続部側の端部を覆うことが望ましい。 Here, it is preferable that the insulating coating portion covers an end portion of the insulating coating on the electrical connection portion side.

また、前記絶縁被覆体は、前記連結部の表面と前記被保持部における少なくとも前記連結部側の前記端部の表面とを覆い隠した絶縁性のレジストであり、前記端子金具は、前記端子接続部の表面と前記電気接続部の表面とに設けられた導電性の導体メッキ部を少なくとも備えることが望ましい。 The insulating coating is an insulating resist that covers the surface of the connecting portion and the surface of at least the end of the held portion on the connecting portion side, and the terminal fitting is an insulating resist that covers the surface of the connecting portion and the surface of at least the end portion of the held portion on the connecting portion side. It is desirable that at least a conductive plated portion is provided on the surface of the portion and the surface of the electrical connection portion.

また、前記絶縁被覆体は、前記連結部の表面と前記被保持部における少なくとも前記連結部側の前記端部の表面とを覆い隠した絶縁性のレジストであり、前記端子金具は、前記端子金具本体における前記絶縁被覆体が形成されていない表面に対して、前記絶縁被覆体をレジストマスクにして形成された導電性の導体メッキ部を備えることが望ましい。 Further, the insulating coating is an insulating resist that covers the surface of the connecting portion and the surface of at least the end portion of the held portion on the connecting portion side, and the terminal fitting is an insulating resist that covers the surface of the connecting portion and the surface of at least the end portion of the held portion on the side of the connecting portion. It is desirable that a conductive plated portion formed using the insulating coating as a resist mask is provided on the surface of the main body on which the insulating coating is not formed.

また、上記目的を達成する為、本発明に係るコネクタは、複数の端子金具と、複数の前記端子金具を保持する絶縁性のハウジングと、を備え、前記端子金具は、端子金具本体と絶縁性の絶縁被覆体とを備え、前記端子金具本体は、相手方端子金具に対して電気接続される端子接続部と、前記ハウジングに保持される被保持部と、前記ハウジングの外で電気配線板の配線パターンに対して物理的且つ電気的に接続させ、前記配線パターンと共に絶縁性の絶縁コーティング部で覆われる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させ、かつ、前記絶縁被覆体で表面が覆い隠される連結部と、を有し、前記絶縁被覆体は、前記被保持部における少なくとも前記連結部側の端部の表面も覆い隠すことを特徴としている。 Moreover, in order to achieve the above object, the connector according to the present invention includes a plurality of terminal fittings and an insulating housing that holds the plurality of terminal fittings, and the terminal fittings are insulated from the terminal fitting main body. The terminal fitting main body includes a terminal connecting portion electrically connected to a mating terminal fitting, a held portion held by the housing, and a wiring of an electrical wiring board outside the housing. an electrical connection part that is physically and electrically connected to the pattern and covered with an insulating coating part together with the wiring pattern; and an electrical connection part that connects the held part and the electrical connection part outside the housing; and a connecting part whose surface is covered and hidden by the insulating covering, and the insulating covering also covers the surface of at least the end of the held part on the connecting part side.

また、上記目的を達成する為、本発明に係る電気配線板付きコネクタは、端子金具本体と絶縁性の絶縁被覆体とを備える複数の端子金具を成形する端子成形工程と、前記端子金具毎に前記端子金具本体の被保持部を保持する絶縁性のハウジングが成形されるハウジング成形工程と、それぞれの前記端子金具と前記ハウジングが一体となったコネクタに対して、導電性の配線パターンを有する電気配線板が取り付けられ、かつ、前記配線パターンが電気接続される組付け工程と、前記電気配線板と前記コネクタとの間に介在させる絶縁性の絶縁コーティング部を形成する被膜形成工程と、を有し、前記端子成形工程では、相手方端子金具に対して電気接続される端子接続部と、前記被保持部と、前記ハウジングの外で前記電気配線板の前記配線パターンに対して物理的且つ電気的に接続させる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させる連結部と、を有する前記端子金具本体が成形されると共に、前記連結部の表面と前記被保持部における少なくとも前記連結部側の端部の表面とを覆い隠した前記絶縁被覆体が形成され、前記組付け工程では、それぞれの前記端子金具の前記電気接続部と前記電気配線板の前記配線パターンとが物理的且つ電気的に接続され、前記被膜形成工程では、物理的且つ電気的に接続されたそれぞれの前記端子金具の前記電気接続部と前記電気配線板の前記配線パターンとを前記絶縁コーティング部で覆うことを特徴としている。 In addition, in order to achieve the above object, the connector with an electrical wiring board according to the present invention includes a terminal forming process of forming a plurality of terminal fittings each including a terminal fitting main body and an insulating insulation cover, and A housing molding process in which an insulating housing that holds the held portion of the terminal fitting main body is molded, and an electric wire having a conductive wiring pattern for each connector in which the terminal fitting and the housing are integrated. The method includes an assembling step in which a wiring board is attached and the wiring pattern is electrically connected, and a film forming step in which an insulating insulation coating portion is formed to be interposed between the electrical wiring board and the connector. In the terminal forming step, the terminal connecting portion electrically connected to the other terminal fitting, the held portion, and the wiring pattern of the electrical wiring board outside the housing are physically and electrically connected. The terminal fitting main body is molded, and has an electrical connection part to be connected to the electrical connection part, and a connection part to connect the held part and the electrical connection part outside the housing, and the surface of the connection part and the held part are connected to each other. The insulating coating is formed to cover at least the surface of the end portion on the connecting portion side of the portion, and in the assembling step, the electrical connection portion of each of the terminal fittings and the wiring pattern of the electrical wiring board are formed. are physically and electrically connected to each other, and in the film forming step, the electrical connection portion of each of the terminal fittings and the wiring pattern of the electrical wiring board, which are physically and electrically connected, are coated with the insulating coating. It is characterized by being covered with parts.

ここで、前記端子成形工程では、前記連結部の表面と前記被保持部における前記連結部側の端部とに前記絶縁被覆体としての絶縁性のレジストが形成され、かつ、前記被保持部における前記連結部側の前記端部よりも前記端子接続部側の当該端部とは別の場所での前記絶縁被覆体の形成領域であり、当該端部に連なる連接部の表面にも絶縁性の前記レジストが形成され、その後、前記絶縁被覆体をレジストマスクにして、前記端子金具本体における前記絶縁被覆体が形成されていない表面と前記絶縁被覆体における両端部の表面とにメッキ処理が施され、前記端子金具本体における前記絶縁被覆体が形成されていない表面に導電性の導体メッキ部が形成されることが望ましい。 Here, in the terminal forming step, an insulating resist as the insulating coating is formed on the surface of the connecting part and an end of the held part on the connecting part side, and The insulating coating is formed at a different location from the end on the terminal connecting part side than the end on the connecting part side, and the surface of the connecting part continuous to the end part is also insulating. The resist is formed, and then, using the insulating coating as a resist mask, plating is performed on the surface of the terminal fitting body on which the insulating coating is not formed and the surfaces of both ends of the insulating coating. Preferably, a conductive plated portion is formed on a surface of the terminal fitting body on which the insulating coating is not formed.

本発明に係る電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法においては、絶縁被覆体によって、端子金具が端子接続部を除いて導体部分を外方に露出させない。このため、この電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法は、隣り合う端子金具間の沿面距離や空間距離を考慮せずに、その端子金具間のピッチを狭めることができる。よって、電気配線板付きコネクタ及びコネクタは、その体格の小型化が可能になる。このように、本発明に係る電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法は、体格の小型化に寄与するものである。 In the connector with an electric wiring board, the connector, and the method of manufacturing the connector with an electric wiring board according to the present invention, the insulating cover prevents the conductor portion of the terminal fitting from being exposed to the outside except for the terminal connection portion. Therefore, this connector with an electrical wiring board, the connector, and the manufacturing method of the connector with an electrical wiring board can narrow the pitch between adjacent terminal fittings without considering the creepage distance or spatial distance between the terminal fittings. . Therefore, the connector with an electric wiring board and the connector can be made smaller in size. As described above, the connector with an electric wiring board, the connector, and the method for manufacturing the connector with an electric wiring board according to the present invention contribute to miniaturization of the body.

図1は、実施形態の電気配線板付きコネクタを示す斜視図である。FIG. 1 is a perspective view showing a connector with an electric wiring board according to an embodiment. 図2は、実施形態の電気配線板付きコネクタを別角度から見た斜視図である。FIG. 2 is a perspective view of the electrical wiring board-equipped connector of the embodiment viewed from a different angle. 図3は、図1のX-X線断面図である。FIG. 3 is a sectional view taken along the line XX in FIG. 図4は、実施形態の電気配線板付きコネクタを示す分解斜視図である。FIG. 4 is an exploded perspective view showing a connector with an electrical wiring board according to the embodiment. 図5は、実施形態の電気配線板付きコネクタを別角度から見た分解斜視図である。FIG. 5 is an exploded perspective view of the electrical wiring board-equipped connector of the embodiment viewed from a different angle. 図6は、図1のX-X線断面図であって、絶縁被覆体の変形形態を示す図である。FIG. 6 is a cross-sectional view taken along the line XX in FIG. 1, showing a modified form of the insulating covering. 図7は、図1のX-X線断面図であって、絶縁被覆体の変形形態を示す図である。FIG. 7 is a sectional view taken along the line XX in FIG. 1, showing a modified form of the insulating covering.

以下に、本発明に係る電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法の実施形態を図面に基づいて詳細に説明する。尚、この実施形態によりこの発明が限定されるものではない。 EMBODIMENT OF THE INVENTION Below, the embodiment of the manufacturing method of the connector with an electric wiring board, the connector, and the connector with an electric wiring board according to the present invention will be described in detail based on the drawings. Note that the present invention is not limited to this embodiment.

[実施形態]
本発明に係る電気配線板付きコネクタ、コネクタ及び電気配線板付きコネクタの製造方法の実施形態の1つを図1から図7に基づいて説明する。
[Embodiment]
One embodiment of a connector with an electric wiring board, a connector, and a method of manufacturing the connector with an electric wiring board according to the present invention will be described with reference to FIGS. 1 to 7.

図1から図5の符号1は、本実施形態の電気配線板付きコネクタを示す。この電気配線板付きコネクタ1は、導電性の配線パターン11を有する電気配線板10と、この電気配線板10が取り付けられ、かつ、この電気配線板10の配線パターン11が電気接続されるコネクタ20と、を備える(図1、図2、図4及び図5)。そのコネクタ20は、複数の端子金具30と、この複数の端子金具30を保持する絶縁性のハウジング40と、を備えており、そのそれぞれの端子金具30を配線パターン11に対して物理的且つ電気的に接続させる(図1から図5)。電気配線板付きコネクタ1は、更に、その電気配線板10とコネクタ20との間に介在させ、物理的且つ電気的に接続されたそれぞれの端子金具30と配線パターン11とを覆う絶縁性の絶縁コーティング部50を備える(図1から図3)。 Reference numeral 1 in FIGS. 1 to 5 indicates a connector with an electric wiring board of this embodiment. This connector 1 with an electrical wiring board includes an electrical wiring board 10 having a conductive wiring pattern 11, and a connector 20 to which the electrical wiring board 10 is attached and to which the wiring pattern 11 of the electrical wiring board 10 is electrically connected. (FIG. 1, FIG. 2, FIG. 4 and FIG. 5). The connector 20 includes a plurality of terminal fittings 30 and an insulating housing 40 that holds the plurality of terminal fittings 30, and physically and electrically connects each terminal fitting 30 to the wiring pattern 11. (Figures 1 to 5). The connector 1 with an electrical wiring board further includes an insulating material interposed between the electrical wiring board 10 and the connector 20 to cover each terminal fitting 30 and wiring pattern 11 that are physically and electrically connected. A coating section 50 is provided (FIGS. 1 to 3).

ここで示す電気配線板10とは、リジッド基板(硬質のプリント配線板)、フレキシブルプリント回路基板(所謂FPC)等のフレキシブル基板又はリジッドフレキシブル基板などを指している。ここでは、リジッド基板としての電気配線板10を例示している。よって、電気配線板10とコネクタ20は、所謂ペグ(図示略)などを介して取り付けられる。 The electric wiring board 10 shown here refers to a rigid board (hard printed wiring board), a flexible board such as a flexible printed circuit board (so-called FPC), or a rigid-flexible board. Here, an electric wiring board 10 as a rigid board is illustrated. Therefore, the electrical wiring board 10 and the connector 20 are attached via so-called pegs (not shown) or the like.

この電気配線板10の配線パターン11は、コネクタ20に電気接続させる複数の配線経路を有しており、その配線経路毎にコネクタ20の端子金具30に対して物理的且つ電気的に接続される。この電気配線板付きコネクタ1においては、配線経路上の電気接続部11aと端子金具30とが1組ずつ対になって物理的且つ電気的に接続されている(図2)。ここで示す配線パターン11には、その電気接続部11aが4つ設けられている。 The wiring pattern 11 of the electrical wiring board 10 has a plurality of wiring paths for electrical connection to the connector 20, and is physically and electrically connected to the terminal fitting 30 of the connector 20 for each wiring path. . In this connector 1 with an electrical wiring board, the electrical connection portions 11a on the wiring route and the terminal fittings 30 are physically and electrically connected in pairs (FIG. 2). The wiring pattern 11 shown here is provided with four electrical connection parts 11a.

端子金具30は、端子金具本体31と絶縁性の絶縁被覆体32とを備える(図3)。電気配線板付きコネクタの製造方法及びコネクタの製造方法は、この端子金具30を複数作り出す端子成形工程を有している。尚、断面図の中では、図示の便宜上、合成樹脂用のハッチングを付して絶縁被覆体32を示している。 The terminal fitting 30 includes a terminal fitting main body 31 and an insulating insulation covering 32 (FIG. 3). The method for manufacturing a connector with an electrical wiring board and the method for manufacturing a connector include a terminal forming step in which a plurality of terminal fittings 30 are produced. In the cross-sectional view, the insulating cover 32 is shown with hatching for synthetic resin for convenience of illustration.

端子金具本体31は、金属等の導電性材料で成形される。この端子金具本体31は、相手方端子金具(図示略)に対して電気接続される端子接続部31aと、ハウジング40に保持される被保持部31bと、ハウジング40の外で電気配線板10の配線パターン11に対して物理的且つ電気的に接続させ、その配線パターン11と共に絶縁コーティング部50で覆われる電気接続部31cと、ハウジング40の外で被保持部31bと電気接続部31cを連結させ、かつ、絶縁被覆体32で表面が覆い隠される連結部31dと、を有する(図3)。 The terminal fitting main body 31 is molded from a conductive material such as metal. The terminal fitting main body 31 includes a terminal connecting portion 31a that is electrically connected to a mating terminal fitting (not shown), a held portion 31b that is held in the housing 40, and a wiring of the electrical wiring board 10 outside the housing 40. An electrical connection part 31c that is physically and electrically connected to the pattern 11 and covered with the insulating coating part 50 together with the wiring pattern 11, and a held part 31b and the electrical connection part 31c are connected outside the housing 40, It also has a connecting portion 31d whose surface is covered with an insulating covering 32 (FIG. 3).

端子接続部31aと相手方端子金具の端子接続部は、その内の一方が雌端子形状に形成され、その内の他方が雄端子形状に形成される。この例示の端子接続部31aは、軸状の雄端子形状に形成されている。また、この例示の電気接続部31cは、直線状の軸部として形成されている。 One of the terminal connecting parts 31a and the other terminal fitting is formed into a female terminal shape, and the other one is formed into a male terminal shape. The terminal connection portion 31a in this example is formed in the shape of an axial male terminal. Further, the illustrated electrical connection portion 31c is formed as a linear shaft portion.

具体的に、ここで示す端子金具本体31は、直線状の軸体がクランク状に折り曲げられたが如き形状のものとして成形されている。この端子金具本体31は、一端における直線状の第1軸部31Aと、他端における直線状の第2軸部31Bと、これらの間における直線状の第3軸部31Cと、を有している(図3)。第1軸部31Aにおいては、その自由端側が端子接続部31aとなり、第3軸部31C側の固定端側が連結部31dの一部となり、自由端側と固定端側の間が被保持部31bとなる。その連結部31dの残りは、第3軸部31Cが担っている。この例示の第1軸部31Aにおいては、自由端側の略半分を端子接続部31aが占めている。また、第2軸部31Bは、電気接続部31cとして利用される。 Specifically, the terminal fitting body 31 shown here is shaped like a linear shaft bent into a crank shape. This terminal fitting main body 31 has a linear first shaft portion 31A at one end, a linear second shaft portion 31B at the other end, and a linear third shaft portion 31C between these. (Figure 3). In the first shaft part 31A, the free end side becomes the terminal connecting part 31a, the fixed end side on the third shaft part 31C side becomes a part of the connecting part 31d, and the part between the free end side and the fixed end side becomes the held part 31b. becomes. The remainder of the connecting portion 31d is carried by the third shaft portion 31C. In this example of the first shaft portion 31A, the terminal connection portion 31a occupies approximately half of the free end side. Further, the second shaft portion 31B is used as an electrical connection portion 31c.

端子成形工程では、例えば、母材となる銅板等の金属板に対してのプレス成形によって端子金具本体31が成形される。 In the terminal forming process, the terminal fitting main body 31 is formed, for example, by press forming onto a metal plate such as a copper plate serving as a base material.

絶縁被覆体32は、ハウジング40の外での隣り合う端子金具30間の通電を回避させるために設ける。このため、絶縁被覆体32は、先に示したように、端子金具本体31においてハウジング40の外に飛び出ている連結部31dの表面を覆い隠すように設ける。これにより、この電気配線板付きコネクタ1及びコネクタ20においては、隣り合う端子金具30の連結部31dの間隔を狭めたとしても、その連結部31d間の通電を回避させることができる。但し、隣り合う端子金具30の間では、この間隔を狭めることによって、被保持部31bにおける連結部31d側の端部31b(図3)の間の沿面距離が短くなってしまう。そこで、絶縁被覆体32は、連結部31dの表面を覆い隠すと共に、被保持部31bにおける少なくとも連結部31d側の端部31bの表面も覆い隠すものとして形成されている(図3)。よって、端子成形工程では、その連結部31dの表面と被保持部31bにおける少なくとも連結部31d側の端部31bの表面とを覆い隠した絶縁被覆体32が形成される。これにより、この電気配線板付きコネクタ1及びコネクタ20においては、隣り合う端子金具30の間隔を狭めたとしても、被保持部31b側での端子金具30間の通電を回避させることができる。 The insulating cover 32 is provided to avoid electrical conduction between adjacent terminal fittings 30 outside the housing 40. For this reason, the insulating cover 32 is provided so as to cover the surface of the connecting portion 31d protruding from the housing 40 in the terminal fitting main body 31, as shown above. Thereby, in the connector 1 with an electric wiring board and the connector 20, even if the interval between the connecting portions 31d of adjacent terminal fittings 30 is narrowed, it is possible to avoid energization between the connecting portions 31d. However, by narrowing this interval between adjacent terminal fittings 30, the creepage distance between the end portions 31b 1 (FIG. 3) on the connecting portion 31d side of the held portion 31b becomes shorter. Therefore, the insulating cover 32 is formed to cover the surface of the connecting portion 31d and also cover the surface of at least the end portion 31b1 of the held portion 31b on the side of the connecting portion 31d (FIG. 3). Therefore, in the terminal forming process, the insulating cover 32 is formed that covers the surface of the connecting portion 31d and the surface of at least the end portion 31b1 of the held portion 31b on the connecting portion 31d side. Thereby, in the connector 1 with an electric wiring board and the connector 20, even if the interval between adjacent terminal fittings 30 is narrowed, it is possible to avoid energization between the terminal fittings 30 on the held portion 31b side.

例えば、絶縁被覆体32としては、連結部31dの表面と被保持部31bにおける少なくとも連結部31d側の端部31bの表面とを覆い隠した絶縁性のレジストが用いられる。 For example, as the insulating coating 32, an insulating resist is used that covers the surface of the connecting portion 31d and the surface of at least the end portion 31b1 of the held portion 31b on the connecting portion 31d side.

ところで、ここで示す端子金具30は、端子金具本体31の表面の一部に導電性の導体メッキ部(例えば、錫メッキ又は金メッキ)33を備える(図3)。この例示の端子金具30は、端子接続部31aの表面に設けられた導体メッキ部33aと、電気接続部31cの表面に設けられた導体メッキ部33bと、を少なくとも備えている。そこで、端子成形工程では、端子金具本体31の表面で導体メッキ部33が不要な箇所にマスキング部材としてのレジストマスクを形成し、この端子金具本体31の表面にメッキ処理を施すことによって、この端子金具本体31の表面でレジストマスクが設けられていない箇所に導体メッキ部33を形成する。本実施形態の端子金具30においては、そのメッキ処理の際に利用されるレジストマスクを絶縁被覆体32としても利用する(図3)。よって、端子金具30は、端子金具本体31における絶縁被覆体32が形成されていない表面に対して、その絶縁被覆体32をレジストマスクにして形成された導体メッキ部33を備えている。 By the way, the terminal fitting 30 shown here includes a conductive conductor plating portion (for example, tin plating or gold plating) 33 on a part of the surface of the terminal fitting main body 31 (FIG. 3). This exemplary terminal fitting 30 includes at least a conductor plating section 33a provided on the surface of the terminal connection section 31a, and a conductor plating section 33b provided on the surface of the electrical connection section 31c. Therefore, in the terminal forming process, a resist mask as a masking member is formed on the surface of the terminal fitting main body 31 at a location where the conductor plating part 33 is not required, and the surface of the terminal fitting main body 31 is plated. A conductor plating portion 33 is formed on the surface of the metal fitting body 31 at a location where a resist mask is not provided. In the terminal fitting 30 of this embodiment, the resist mask used during the plating process is also used as the insulating cover 32 (FIG. 3). Therefore, the terminal fitting 30 includes a conductor plating portion 33 formed on the surface of the terminal fitting main body 31 on which the insulating covering 32 is not formed, using the insulating covering 32 as a resist mask.

先に示したように、端子成形工程では、連結部31dの表面と被保持部31bにおける少なくとも連結部31d側の端部31bの表面とを覆い隠した絶縁被覆体32が形成される。但し、この端子成形工程では、その後、導体メッキ部33a,33bを必要とする箇所だけでなく、絶縁被覆体32の少なくとも両端部に対してもメッキ処理が施される可能性がある。このため、被保持部31bにおいては、連結部31d側の端部31bにおける最外層の絶縁被覆体32に導体が残ってしまう可能性がある。そこで、端子成形工程では、導体メッキ部33を設ける場合で、かつ、絶縁被覆体32の両端部にもメッキ処理が施される場合、連結部31dの表面と被保持部31bにおける連結部31d側の端部31bの表面だけでなく、被保持部31bにおける端部31bに対して端子接続部31a側で連なる連接部31b(図6)の表面に対しても、絶縁被覆体32としての絶縁性のレジストを形成する。そして、この端子成形工程では、その絶縁被覆体32としての絶縁性のレジストが形成された後、この絶縁被覆体32をレジストマスクにして、端子金具本体31における絶縁被覆体32が形成されていない表面と絶縁被覆体32における両端部(絶縁被覆体32における連接部31bの表面に形成された部分の端部32aと絶縁被覆体32における電気接続部31c側の端部32b)の表面とにメッキ処理が施され、端子金具本体31における絶縁被覆体32が形成されていない表面に導電性の導体メッキ部33a,33bが形成される。 As shown above, in the terminal forming process, the insulating cover 32 is formed that covers the surface of the connecting portion 31d and the surface of at least the end portion 31b1 of the held portion 31b on the connecting portion 31d side. However, in this terminal forming process, there is a possibility that the plating process will be performed not only on the parts requiring the conductor plating parts 33a and 33b but also on at least both ends of the insulating cover 32. Therefore, in the held portion 31b, there is a possibility that the conductor remains in the outermost layer of the insulating coating 32 at the end portion 31b1 on the side of the connecting portion 31d. Therefore, in the terminal forming process, when the conductor plating part 33 is provided and both ends of the insulating coating 32 are also plated, the surface of the connecting part 31d and the side of the connecting part 31d of the held part 31b are The insulating coating 32 is applied not only to the surface of the end portion 31b 1 of the held portion 31b but also to the surface of the connecting portion 31b 2 (FIG. 6) which is connected to the end portion 31b 1 of the held portion 31b on the terminal connection portion 31a side. form an insulating resist. In this terminal forming step, after an insulating resist is formed as the insulating covering 32, this insulating covering 32 is used as a resist mask to prevent the insulating covering 32 on the terminal fitting body 31 from being formed. The surface and the surfaces of both ends of the insulating sheath 32 (the end 32a of the part formed on the surface of the connecting part 31b2 in the insulating sheath 32 and the end 32b of the insulating sheath 32 on the electrical connection part 31c side) The plating process is performed to form conductive plated portions 33a and 33b on the surface of the terminal fitting main body 31 on which the insulating cover 32 is not formed.

ここで、連接部31bは、被保持部31bの軸線方向にて、端部31b側におけるメッキ処理の対象となる部分だけであってもよく(図6)、端部31b以外の全領域又は当該全領域の大半を占めるものであってもよい(図7)。前者の場合には、連接部31bの表面の絶縁被覆体32(端部32a)に対してメッキ処理が施される。一方、後者の場合には、連接部31bの表面の絶縁被覆体32における端子接続部31a側の端部32aに対してメッキ処理が施される。後者の場合には、前者の場合よりも、導体メッキ部33の領域を減らすことができるので、端子金具30の原価の低減が可能になる。 Here, the connecting part 31b2 may be only the part to be plated on the end part 31b1 side in the axial direction of the held part 31b (FIG. 6), or the entire part other than the end part 31b1 . It may occupy the area or most of the entire area (FIG. 7). In the former case, the insulating coating 32 (end portion 32a) on the surface of the connecting portion 31b2 is plated. On the other hand, in the latter case, the end portion 32a of the insulating cover 32 on the surface of the connecting portion 31b2 on the terminal connecting portion 31a side is plated. In the latter case, the area of the conductor plating portion 33 can be reduced more than in the former case, so that the cost of the terminal fitting 30 can be reduced.

また、絶縁被覆体32は、図示しないが、端子接続部31aにおける相手方端子金具の端子接続部との接点の手前まで設けてもよい。つまり、絶縁被覆体32は、連結部31dの表面と、被保持部31bの表面と、端子接続部31aにおける相手方端子金具の端子接続部との接点よりも被保持部31b側の表面と、に設けてもよい。これにより、この端子金具30は、導体メッキ部33の領域を更に減らすことができるので、端子金具30の原価の更なる低減が可能になる。 Further, although not shown, the insulating cover 32 may be provided up to the point in front of the contact point with the terminal connection portion of the mating terminal fitting in the terminal connection portion 31a. In other words, the insulating cover 32 is applied to the surface of the connecting portion 31d, the surface of the held portion 31b, and the surface of the held portion 31b side of the terminal connection portion 31a with respect to the contact point with the terminal connection portion of the other terminal fitting. It may be provided. Thereby, in this terminal fitting 30, the area of the conductor plating portion 33 can be further reduced, so that the cost of the terminal fitting 30 can be further reduced.

ハウジング40は、合成樹脂等の絶縁性材料で成形される。ここで示すハウジング40は、端子接続部31aを露出させ且つ電気接続部31cと連結部31dを外壁面41aから突出させた状態で端子金具30毎に被保持部31bを保持するものである(図3)。また、ここで示すハウジング40は、方体状に成形され、かつ、一端を開口させた方体状の内部空間40aを有しており、その内部空間の周縁が角筒状のコネクタ嵌合部40bとして利用される(図1及び図4)。その内部空間40aにおいては、それぞれの端子金具30の端子接続部31aが軸線方向の先端を開口に向けて露出状態で配置される。このハウジング40においては、そのコネクタ嵌合部40bに相手方コネクタ(図示略)が嵌合接続されることによって、それぞれの端子金具30の端子接続部31aにそれぞれの相手方端子金具の端子接続部が嵌合接続される。この例示のハウジング40には、4つの端子金具30が収容される。それぞれの端子金具30は、端子接続部31aの向きを同じにし、略等間隔で一列に並べられた状態でハウジング40に保持される。つまり、それぞれの端子金具30の被保持部31bは、軸線方向を同じ向きに揃え且つ軸線方向に対する直交方向で略等間隔に並べた状態でハウジング40に保持されている。電気配線板付きコネクタの製造方法及びコネクタの製造方法は、そのハウジング40が成形されるハウジング成形工程を有する。 The housing 40 is molded from an insulating material such as synthetic resin. The housing 40 shown here holds the held portion 31b for each terminal fitting 30 with the terminal connecting portion 31a exposed and the electrical connecting portion 31c and the connecting portion 31d protruding from the outer wall surface 41a (see FIG. 3). Further, the housing 40 shown here is formed into a rectangular shape and has a rectangular internal space 40a with one end open, and the periphery of the internal space is a rectangular tube-shaped connector fitting part. 40b (FIGS. 1 and 4). In the internal space 40a, the terminal connecting portion 31a of each terminal fitting 30 is arranged in an exposed state with the tip in the axial direction facing the opening. In this housing 40, a mating connector (not shown) is fitted and connected to the connector fitting part 40b, so that the terminal connecting part of each mating terminal fitting is fitted into the terminal connecting part 31a of each terminal fitting 30. connected. This exemplary housing 40 accommodates four terminal fittings 30. The respective terminal fittings 30 are held in the housing 40 in a state in which the terminal connecting portions 31a are oriented in the same direction and arranged in a line at approximately equal intervals. That is, the held portions 31b of the respective terminal fittings 30 are held in the housing 40 with their axial directions aligned in the same direction and arranged at approximately equal intervals in a direction orthogonal to the axial direction. The method for manufacturing a connector with an electrical wiring board and the method for manufacturing a connector include a housing molding step in which the housing 40 is molded.

例えば、このコネクタ20においては、別々に成形された端子金具30とハウジング40とを用意し、そのハウジング40に対してそれぞれの端子金具30を組み付ければよい。この場合、ハウジング成形工程では、ハウジング40の成形に際して、被保持部31bを保持する保持部(図示略)が端子金具30毎に形成される。そして、この場合、電気配線板付きコネクタの製造方法及びコネクタの製造方法は、それぞれの端子金具30の電気接続部31cと連結部31dをハウジング40の外壁面41aから突出させた状態で、端子金具30毎に被保持部31bをハウジング40の保持部に組み付ける端子組付け工程を有している。例えば、そのハウジング40の保持部は、貫通孔形状に形成され、被保持部31bを圧入させることによって、この被保持部31bを保持させる。 For example, in this connector 20, separately molded terminal fittings 30 and housing 40 may be prepared, and each terminal fitting 30 may be assembled to the housing 40. In this case, in the housing molding process, when molding the housing 40, a holding part (not shown) that holds the held part 31b is formed for each terminal fitting 30. In this case, the method for manufacturing a connector with an electrical wiring board and the method for manufacturing a connector are such that the electrical connecting portion 31c and the connecting portion 31d of each terminal fitting 30 are protruded from the outer wall surface 41a of the housing 40, and the terminal fitting 30 is A terminal assembling step is provided for assembling the held portion 31b to the holding portion of the housing 40 every 30 times. For example, the holding portion of the housing 40 is formed in the shape of a through hole, and the held portion 31b is held by press-fitting the held portion 31b.

これに替えて、このコネクタ20においては、予め成形された端子金具30に対してハウジング40を一体成形させることによって、それぞれの端子金具30の被保持部31bを保持しているハウジング40を用意してもよい。ここでは、この場合を例示している。この場合、ハウジング成形工程では、複数の端子金具30が金型(図示略)内に配置され、その金型内に充填された合成樹脂材料によって、ハウジング40がそれぞれの端子金具30の被保持部31bに一体成形される。 Instead, in this connector 20, the housing 40 holding the held portion 31b of each terminal fitting 30 is prepared by integrally molding the housing 40 with the terminal fitting 30 formed in advance. It's okay. This case is illustrated here. In this case, in the housing molding process, a plurality of terminal fittings 30 are placed in a mold (not shown), and the synthetic resin material filled in the mold allows the housing 40 to be held by the held portion of each terminal fitting 30. 31b.

このようにしてそれぞれの端子金具30とハウジング40が一体となったコネクタ20には、電気配線板10が取り付けられる。電気配線板付きコネクタの製造方法及びコネクタの製造方法は、そのコネクタ20に対して、電気配線板10が取り付けられ、かつ、配線パターン11が電気接続される組付け工程を有している。その組付け工程では、それぞれの端子金具30の電気接続部31cと電気配線板10の配線パターン11とが物理的且つ電気的に接続される。例えば、この組付け工程では、それぞれの端子金具30の電気接続部31cが各々配線パターン11における接続対象の電気接続部11aに載せ置かれるように、コネクタ20が電気配線板10の上に載せ置かれる。そして、この組付け工程では、そのコネクタ20と電気配線板10との間において、対になる端子金具30の電気接続部31cと配線パターン11の電気接続部11aを半田付けさせる。これにより、対になる電気接続部31cと電気接続部11aは、半田部60によって物理的且つ電気的に接続される(図3)。尚、図中の半田部60は、図示の便宜上のものであり、例えば、電気接続部31cと電気接続部11aとの間に又はその間にのみ形成されるものであってもよい。 The electrical wiring board 10 is attached to the connector 20 in which each terminal fitting 30 and the housing 40 are integrated in this manner. The method for manufacturing a connector with an electrical wiring board and the method for manufacturing a connector include an assembly step in which the electrical wiring board 10 is attached to the connector 20 and the wiring pattern 11 is electrically connected. In the assembly process, the electrical connection portions 31c of each terminal fitting 30 and the wiring pattern 11 of the electrical wiring board 10 are physically and electrically connected. For example, in this assembly process, the connector 20 is placed on the electrical wiring board 10 so that the electrical connection part 31c of each terminal fitting 30 is placed on the electrical connection part 11a to be connected in the wiring pattern 11. It will be destroyed. In this assembling step, between the connector 20 and the electrical wiring board 10, the electrical connection portion 31c of the terminal fitting 30 and the electrical connection portion 11a of the wiring pattern 11 that are paired are soldered. Thereby, the pair of electrical connection portions 31c and 11a are physically and electrically connected by the solder portion 60 (FIG. 3). Note that the solder portion 60 in the figure is for convenience of illustration, and may be formed, for example, between the electrical connection portion 31c and the electrical connection portion 11a, or only between them.

絶縁コーティング部50は、その組付け工程の後で形成される。絶縁コーティング部50は、それぞれの端子金具30の電気接続部31cと配線パターン11とを覆うものとして形成される。ここでは、この絶縁コーティング部50で半田部60も覆う。電気配線板付きコネクタの製造方法及びコネクタの製造方法は、その絶縁コーティング部50を形成する被膜形成工程を有している。 The insulating coating 50 is formed after the assembly process. The insulating coating portion 50 is formed to cover the electrical connection portion 31c of each terminal fitting 30 and the wiring pattern 11. Here, the solder portion 60 is also covered with the insulating coating portion 50. The method for manufacturing a connector with an electrical wiring board and the method for manufacturing a connector include a film forming step for forming the insulating coating portion 50.

ここで、先に示したように、この電気配線板付きコネクタ1及びコネクタ20においては、隣り合う端子金具30の連結部31dの間隔を狭めたとしても、その連結部31dの表面に設けた絶縁被覆体32によって、その連結部31d間の通電を回避させることができる。但し、隣り合う端子金具30の間では、この間隔を狭めることによって、電気接続部31cにおける連結部31d側の端部の間の沿面距離が短くなってしまう可能性がある。そこで、ここで示す絶縁コーティング部50は、それぞれの端子金具30の電気接続部31cと配線パターン11と半田部60だけでなく、それぞれの端子金具30の絶縁被覆体32における電気接続部31c側の端部32bも覆うものとして形成される(図3)。例えば、この絶縁コーティング部50は、その端部32bの全体又は一部が半田部60の中に入り込んでいる場合、それぞれの端子金具30の電気接続部31cと配線パターン11と半田部60を覆えばよい。これにより、この電気配線板付きコネクタ1及びコネクタ20においては、隣り合う端子金具30の間隔を狭めたとしても、電気接続部31c側での端子金具30間の通電を回避させることができる。 Here, as shown above, in the connector 1 with electrical wiring board and the connector 20, even if the interval between the connecting parts 31d of adjacent terminal fittings 30 is narrowed, the insulation provided on the surface of the connecting parts 31d The covering 32 can avoid electrical conduction between the connecting portions 31d. However, by narrowing this interval between adjacent terminal fittings 30, there is a possibility that the creepage distance between the ends of the electrical connection part 31c on the connecting part 31d side becomes short. Therefore, the insulation coating portion 50 shown here is applied not only to the electrical connection portion 31c, wiring pattern 11, and solder portion 60 of each terminal fitting 30, but also to the electrical connection portion 31c side of the insulation coating 32 of each terminal fitting 30. The end portion 32b is also formed to cover (FIG. 3). For example, if the end portion 32b of the insulating coating portion 50 is entirely or partially inserted into the solder portion 60, the insulating coating portion 50 covers the electrical connection portion 31c of each terminal fitting 30, the wiring pattern 11, and the solder portion 60. That's fine. Thereby, in the connector 1 with an electrical wiring board and the connector 20, even if the interval between adjacent terminal fittings 30 is narrowed, it is possible to avoid energization between the terminal fittings 30 on the electrical connection portion 31c side.

しかしながら、先に示したように、ここで示す端子金具30は、部分的に導体メッキ部33を備えており、その導体メッキ部33を形成する際のメッキ処理に際して、絶縁被覆体32をレジストマスクとして利用している。このため、被膜形成工程では、導体メッキ部33を設ける場合で、かつ、絶縁被覆体32の両端部にもメッキ処理が施される場合、それぞれの端子金具30の電気接続部31cとそれぞれの端子金具30における絶縁被覆体32の端部32bと配線パターン11と半田部60だけでなく、絶縁被覆体32における端部32bに対して被保持部31b側で連なる連接部32c(図6及び図7)も覆うように絶縁コーティング部50を形成する。これにより、この電気配線板付きコネクタ1及びコネクタ20においては、隣り合う端子金具30の間隔を狭めたとしても、電気接続部31c側での端子金具30間の通電を回避させることができる。 However, as described above, the terminal fitting 30 shown here partially includes the conductor plating portion 33, and during the plating process when forming the conductor plating portion 33, the insulating cover 32 is removed using a resist mask. It is used as. Therefore, in the film forming process, when the conductor plating part 33 is provided and both ends of the insulating cover 32 are also plated, the electrical connection part 31c of each terminal fitting 30 and each terminal Not only the end 32b of the insulating sheath 32 in the metal fitting 30, the wiring pattern 11, and the solder part 60, but also the connecting part 32c (FIGS. 6 and 7) that connects the end 32b of the insulating sheath 32 on the held part 31b side ) is formed to cover the insulating coating portion 50. Thereby, in the connector 1 with an electrical wiring board and the connector 20, even if the interval between adjacent terminal fittings 30 is narrowed, it is possible to avoid energization between the terminal fittings 30 on the electrical connection portion 31c side.

被膜形成工程では、例えば、コネクタ20に取り付けられた電気配線板10に対して成形型(図示略)を設置する。その成形型は、絶縁コーティング部50が形成される箇所を囲うものである。被膜形成工程では、その成形型の内方に液状の合成樹脂等の絶縁性材料が流し込まれ、この絶縁性材料を固化させることによって、この絶縁性材料の固化物たる絶縁コーティング部50が形成される。その絶縁性材料は、防湿性を持つものであることが望ましい。 In the film forming step, for example, a mold (not shown) is installed on the electrical wiring board 10 attached to the connector 20. The mold surrounds the area where the insulating coating portion 50 is to be formed. In the film forming step, an insulating material such as a liquid synthetic resin is poured into the mold, and the insulating material is solidified to form an insulating coating portion 50 that is a solidified product of the insulating material. Ru. The insulating material is desirably moisture-proof.

以上示したように、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、絶縁被覆体32によって、端子金具30が端子接続部31aを除いて導体部分を外方に露出させない。このため、この電気配線板付きコネクタ1及びコネクタ20は、例えば、高電圧に対応させるものであっても、隣り合う端子金具30間のピッチを狭めることができる。つまり、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法は、隣り合う端子金具30間の沿面距離や空間距離を考慮せずに、その端子金具30間のピッチを狭めることができる。よって、電気配線板付きコネクタ1及びコネクタ20は、その体格の小型化が可能になる。このように、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法は、体格の小型化に寄与するものである。 As shown above, in the connector 1 with an electrical wiring board, the connector 20, and the method of manufacturing the connector 1 with an electrical wiring board according to the present embodiment, the insulating cover 32 allows the terminal fitting 30 to become a conductor except for the terminal connecting portion 31a. Do not expose any parts to the outside. Therefore, even if the electrical wiring board-equipped connector 1 and the connector 20 are designed to handle high voltage, for example, the pitch between adjacent terminal fittings 30 can be narrowed. In other words, the method for manufacturing the connector 1 with an electrical wiring board, the connector 20, and the connector 1 with an electrical wiring board according to the present embodiment does not take into account the creepage distance or the spatial distance between adjacent terminal fittings 30. The pitch can be narrowed. Therefore, the connector 1 with electric wiring board and the connector 20 can be made smaller in size. In this way, the connector 1 with an electric wiring board, the connector 20, and the method for manufacturing the connector 1 with an electric wiring board of the present embodiment contribute to miniaturization of the physique.

ここで、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、端子金具30について、絶縁被覆体32を除いた全体に導体メッキ部33が形成されている。しかしながら、その端子金具30においては、例えば、図7に示す絶縁被覆体32における連接部31bに係る部分を洗浄処理して取り除き、その連接部31bの表面(つまり、端子金具本体31の素地)を露出させてもよい。但し、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、先の例示のように、そのような洗浄工程を実施せずに、形成された絶縁被覆体32をそのまま残すことが望ましい。何故ならば、この電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、そのような洗浄工程を省くことによって、工程の簡素化を図ることができるので、原価の低減に寄与するものとなる。 Here, in the connector 1 with an electrical wiring board, the connector 20, and the manufacturing method of the connector 1 with an electrical wiring board of the present embodiment, the conductor plating portion 33 is formed on the entire terminal fitting 30 except for the insulating cover 32. ing. However, in the terminal fitting 30, for example, the portion of the insulating cover 32 shown in FIG . ) may be exposed. However, in the manufacturing method of the connector 1 with an electrical wiring board, the connector 20, and the connector 1 with an electrical wiring board according to the present embodiment, as in the previous example, the formed insulation It is desirable to leave the covering 32 intact. This is because in the manufacturing method of the connector 1 with electrical wiring board, the connector 20, and the connector 1 with electrical wiring board, the process can be simplified by omitting such a cleaning step, so the cost can be reduced. This will contribute to the reduction.

また、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、先に示したように導体メッキ部33が形成される領域を狭めることによっても、原価の低減を図ることができる。更に、ここでは、端子金具30について、端子接続部31aにおける接点と電気接続部31cにのみ導体メッキ部33を形成することによって、原価の低減を図ってもよい。 In addition, in the manufacturing method of the connector 1 with an electrical wiring board, the connector 20, and the connector 1 with an electrical wiring board of this embodiment, the cost can be reduced by narrowing the area in which the conductor plating part 33 is formed as described above. It is possible to reduce the Furthermore, here, for the terminal fitting 30, the cost may be reduced by forming the conductor plating portion 33 only at the contact point in the terminal connection portion 31a and the electrical connection portion 31c.

また、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、端子金具30について、絶縁被覆体32をレジストマスクにしてメッキ処理を行っている。その端子金具30においては、それに替えて、端子金具本体31の表面の全体にメッキ処理を施し、その後で、その導体メッキの上に絶縁被覆体32を形成してもよい。更に、本実施形態の電気配線板付きコネクタ1、コネクタ20及び電気配線板付きコネクタ1の製造方法においては、端子金具30について、端子金具本体31の表面にメッキ処理を行わず、絶縁被覆体32だけが形成されていてもよい。 Furthermore, in the connector 1 with an electrical wiring board, the connector 20, and the method for manufacturing the connector 1 with an electrical wiring board of the present embodiment, the terminal fittings 30 are plated using the insulating cover 32 as a resist mask. Alternatively, in the terminal fitting 30, the entire surface of the terminal fitting main body 31 may be plated, and then the insulating cover 32 may be formed on the conductor plating. Furthermore, in the connector 1 with an electrical wiring board, the connector 20, and the method for manufacturing the connector 1 with an electrical wiring board of the present embodiment, the surface of the terminal fitting main body 31 of the terminal fitting 30 is not plated, and the insulating cover 32 is not plated. may be formed only.

1 電気配線板付きコネクタ
10 電気配線板
11 配線パターン
20 コネクタ
30 端子金具
31 端子金具本体
31a 端子接続部
31b 被保持部
31b 端部
31b 連接部
31c 電気接続部
31d 連結部
32 絶縁被覆体
32b 端部
33,33a,33b 導体メッキ部
40 ハウジング
50 絶縁コーティング部
1 Connector with electrical wiring board 10 Electrical wiring board 11 Wiring pattern 20 Connector 30 Terminal fitting 31 Terminal fitting body 31a Terminal connecting part 31b Holding part 31b 1 end part 31b 2 connecting part 31c Electrical connecting part 31d Connecting part 32 Insulating cover 32b End portion 33, 33a, 33b Conductor plating portion 40 Housing 50 Insulating coating portion

Claims (7)

導電性の配線パターンを有する電気配線板と、
前記電気配線板が取り付けられ、かつ、前記配線パターンが電気接続されるコネクタと、
前記電気配線板と前記コネクタとの間に介在させる絶縁性の絶縁コーティング部と、
を備え、
前記コネクタは、
複数の端子金具と、
複数の前記端子金具を保持する絶縁性のハウジングと、
を備え、
前記端子金具は、端子金具本体と絶縁性の絶縁被覆体とを備え、
前記端子金具本体は、相手方端子金具に対して電気接続される端子接続部と、前記ハウジングに保持される被保持部と、前記ハウジングの外で前記電気配線板の前記配線パターンに対して物理的且つ電気的に接続させ、前記配線パターンと共に前記絶縁コーティング部で覆われる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させ、かつ、前記絶縁被覆体で表面が覆い隠される連結部と、を有し、
前記絶縁被覆体は、前記被保持部における少なくとも前記連結部側の端部の表面も覆い隠すことを特徴とした電気配線板付きコネクタ。
an electrical wiring board having a conductive wiring pattern;
a connector to which the electrical wiring board is attached and to which the wiring pattern is electrically connected;
an insulating insulation coating interposed between the electrical wiring board and the connector;
Equipped with
The connector is
multiple terminal fittings,
an insulating housing that holds a plurality of the terminal fittings;
Equipped with
The terminal fitting includes a terminal fitting main body and an insulating insulation covering,
The terminal fitting main body includes a terminal connecting portion that is electrically connected to the other terminal fitting, a held portion that is held by the housing, and a physically connected portion outside the housing with respect to the wiring pattern of the electrical wiring board. and an electrical connection part that is electrically connected and covered with the insulating coating part together with the wiring pattern, and the held part and the electrical connection part are connected outside the housing, and the surface is covered with the insulating coating. a connecting portion that is covered up;
A connector with an electric wiring board, wherein the insulating covering also covers at least a surface of an end portion of the held portion on the connecting portion side.
前記絶縁コーティング部は、前記絶縁被覆体における前記電気接続部側の端部を覆うことを特徴とした請求項1に記載の電気配線板付きコネクタ。 2. The connector with an electrical wiring board according to claim 1, wherein the insulating coating portion covers an end of the insulating coating on the electrical connection portion side. 前記絶縁被覆体は、前記連結部の表面と前記被保持部における少なくとも前記連結部側の前記端部の表面とを覆い隠した絶縁性のレジストであり、The insulating coating is an insulating resist that covers the surface of the connecting portion and the surface of at least the end portion of the held portion on the connecting portion side,
前記端子金具は、前記端子接続部の表面と前記電気接続部の表面とに設けられた導電性の導体メッキ部を少なくとも備えることを特徴とした請求項1又は2に記載の電気配線板付きコネクタ。The connector with an electrical wiring board according to claim 1 or 2, wherein the terminal fitting includes at least a conductive plated portion provided on a surface of the terminal connection portion and a surface of the electrical connection portion. .
前記絶縁被覆体は、前記連結部の表面と前記被保持部における少なくとも前記連結部側の前記端部の表面とを覆い隠した絶縁性のレジストであり、The insulating coating is an insulating resist that covers the surface of the connecting portion and the surface of at least the end portion of the held portion on the connecting portion side,
前記端子金具は、前記端子金具本体における前記絶縁被覆体が形成されていない表面に対して、前記絶縁被覆体をレジストマスクにして形成された導電性の導体メッキ部を備えることを特徴とした請求項1又は2に記載の電気配線板付きコネクタ。A claim characterized in that the terminal fitting is provided with a conductive plated portion formed on a surface of the terminal fitting main body on which the insulating covering is not formed, using the insulating covering as a resist mask. The connector with an electrical wiring board according to item 1 or 2.
複数の端子金具と、multiple terminal fittings,
複数の前記端子金具を保持する絶縁性のハウジングと、an insulating housing that holds a plurality of the terminal fittings;
を備え、Equipped with
前記端子金具は、端子金具本体と絶縁性の絶縁被覆体とを備え、The terminal fitting includes a terminal fitting main body and an insulating insulation covering,
前記端子金具本体は、相手方端子金具に対して電気接続される端子接続部と、前記ハウジングに保持される被保持部と、前記ハウジングの外で電気配線板の配線パターンに対して物理的且つ電気的に接続させ、前記配線パターンと共に絶縁性の絶縁コーティング部で覆われる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させ、かつ、前記絶縁被覆体で表面が覆い隠される連結部と、を有し、The terminal fitting main body includes a terminal connecting portion that is electrically connected to the other terminal fitting, a held portion that is held by the housing, and a physical and electrical connection with respect to the wiring pattern of the electrical wiring board outside the housing. an electrical connection part that is connected to the electrical connection part and covered with an insulating coating part together with the wiring pattern, and the held part and the electrical connection part are connected outside the housing, and the surface is covered with the insulation coating. a connecting portion that is covered up;
前記絶縁被覆体は、前記被保持部における少なくとも前記連結部側の端部の表面も覆い隠すことを特徴としたコネクタ。The connector is characterized in that the insulating covering also covers at least a surface of the end portion of the held portion on the connecting portion side.
端子金具本体と絶縁性の絶縁被覆体とを備える複数の端子金具を成形する端子成形工程と、a terminal forming step of forming a plurality of terminal fittings each including a terminal fitting body and an insulating insulation covering;
前記端子金具毎に前記端子金具本体の被保持部を保持する絶縁性のハウジングが成形されるハウジング成形工程と、a housing molding step in which an insulating housing for holding a held portion of the terminal fitting body is molded for each terminal fitting;
それぞれの前記端子金具と前記ハウジングが一体となったコネクタに対して、導電性の配線パターンを有する電気配線板が取り付けられ、かつ、前記配線パターンが電気接続される組付け工程と、an assembly step in which an electrical wiring board having a conductive wiring pattern is attached to each connector in which the terminal fitting and the housing are integrated, and the wiring pattern is electrically connected;
前記電気配線板と前記コネクタとの間に介在させる絶縁性の絶縁コーティング部を形成する被膜形成工程と、a film forming step of forming an insulating insulation coating interposed between the electrical wiring board and the connector;
を有し、has
前記端子成形工程では、相手方端子金具に対して電気接続される端子接続部と、前記被保持部と、前記ハウジングの外で前記電気配線板の前記配線パターンに対して物理的且つ電気的に接続させる電気接続部と、前記ハウジングの外で前記被保持部と前記電気接続部を連結させる連結部と、を有する前記端子金具本体が成形されると共に、前記連結部の表面と前記被保持部における少なくとも前記連結部側の端部の表面とを覆い隠した前記絶縁被覆体が形成され、In the terminal forming step, a terminal connecting portion electrically connected to a mating terminal fitting, the held portion, and physically and electrically connected to the wiring pattern of the electrical wiring board outside the housing. The terminal fitting main body is molded, and has an electrical connecting portion that connects the held portion to the electrical connecting portion outside the housing, and a connecting portion that connects the held portion to the held portion. The insulating covering is formed to cover at least the surface of the end on the connecting part side,
前記組付け工程では、それぞれの前記端子金具の前記電気接続部と前記電気配線板の前記配線パターンとが物理的且つ電気的に接続され、In the assembly step, the electrical connection portion of each of the terminal fittings and the wiring pattern of the electrical wiring board are physically and electrically connected,
前記被膜形成工程では、物理的且つ電気的に接続されたそれぞれの前記端子金具の前記電気接続部と前記電気配線板の前記配線パターンとを前記絶縁コーティング部で覆うことを特徴とした電気配線板付きコネクタの製造方法。In the film forming step, the electrical connection portion of each of the terminal fittings and the wiring pattern of the electrical wiring board that are physically and electrically connected are covered with the insulating coating portion. manufacturing method for connectors with
前記端子成形工程では、前記連結部の表面と前記被保持部における前記連結部側の端部とに前記絶縁被覆体としての絶縁性のレジストが形成され、かつ、前記被保持部における前記連結部側の前記端部よりも前記端子接続部側の当該端部とは別の場所での前記絶縁被覆体の形成領域であり、当該端部に連なる連接部の表面にも絶縁性の前記レジストが形成され、その後、前記絶縁被覆体をレジストマスクにして、前記端子金具本体における前記絶縁被覆体が形成されていない表面と前記絶縁被覆体における両端部の表面とにメッキ処理が施され、前記端子金具本体における前記絶縁被覆体が形成されていない表面に導電性の導体メッキ部が形成されることを特徴とした請求項6に記載の電気配線板付きコネクタの製造方法。 In the terminal forming step, an insulating resist as the insulating coating is formed on the surface of the connecting portion and the end of the held portion on the connecting portion side, and the connecting portion in the held portion is The insulating coating is formed in a region different from the end on the side of the terminal connection part than the end on the side, and the insulating resist is also formed on the surface of the connecting part connected to the end. Then, using the insulating coating as a resist mask, a plating process is performed on the surface of the terminal fitting main body on which the insulating coating is not formed and the surfaces of both ends of the insulating coating, and the terminal 7. The method of manufacturing a connector with an electrical wiring board according to claim 6, wherein a conductive plated portion is formed on a surface of the metal fitting body on which the insulating coating is not formed.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005251673A (en) 2004-03-08 2005-09-15 Toyota Motor Corp Bus bar and manufacturing method thereof
JP2007273796A (en) 2006-03-31 2007-10-18 Hitachi Ltd Electric electronic module of car
JP2011014392A (en) 2009-07-02 2011-01-20 Yazaki Corp Connection structure and connection method for flexible flat cable
JP2013218945A (en) 2012-04-11 2013-10-24 Denso Corp Surface-mounted connector

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0312367U (en) * 1989-06-21 1991-02-07

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005251673A (en) 2004-03-08 2005-09-15 Toyota Motor Corp Bus bar and manufacturing method thereof
JP2007273796A (en) 2006-03-31 2007-10-18 Hitachi Ltd Electric electronic module of car
JP2011014392A (en) 2009-07-02 2011-01-20 Yazaki Corp Connection structure and connection method for flexible flat cable
JP2013218945A (en) 2012-04-11 2013-10-24 Denso Corp Surface-mounted connector

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