JP7321062B2 - Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles - Google Patents

Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles Download PDF

Info

Publication number
JP7321062B2
JP7321062B2 JP2019208011A JP2019208011A JP7321062B2 JP 7321062 B2 JP7321062 B2 JP 7321062B2 JP 2019208011 A JP2019208011 A JP 2019208011A JP 2019208011 A JP2019208011 A JP 2019208011A JP 7321062 B2 JP7321062 B2 JP 7321062B2
Authority
JP
Japan
Prior art keywords
antibacterial
fiber
fibers
component
deodorant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2019208011A
Other languages
Japanese (ja)
Other versions
JP2021080597A (en
Inventor
幸乙綾 黒田
深雪 梅村
好揮 柘植
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nicca Chemical Co Ltd
Teijin Frontier Co Ltd
Original Assignee
Nicca Chemical Co Ltd
Teijin Frontier Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nicca Chemical Co Ltd, Teijin Frontier Co Ltd filed Critical Nicca Chemical Co Ltd
Priority to JP2019208011A priority Critical patent/JP7321062B2/en
Publication of JP2021080597A publication Critical patent/JP2021080597A/en
Application granted granted Critical
Publication of JP7321062B2 publication Critical patent/JP7321062B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Description

本発明は、繊維用抗菌防臭剤、繊維用処理液および抗菌防臭繊維に関する。特に、環境や人体への安全性が考慮された低濃度付着において優れた抗菌防臭性を有すると共に、例えば寝装中綿として他繊維、木綿(コットン)や羊毛等と混用されても良好な効果を発揮し、また洗濯耐久性をも提供する繊維用抗菌防臭剤に関する。 TECHNICAL FIELD The present invention relates to an antibacterial deodorant for fibers, a treatment liquid for fibers, and an antibacterial deodorant fiber. In particular, it has excellent antibacterial and deodorant properties when attached at a low concentration, considering the safety of the environment and the human body. to an antibacterial deodorant for textiles that exhibits excellent performance and also provides washing durability.

従来、家庭用寝装製品やインテリア製品等の清潔さへのニーズに対し、例えば、寝具類の布団、枕、クッション(抱き枕)、シーツなどや、インテリア類のカーペット、マット、カーテンなどへの抗菌性能付与、あるいは繊維上の細菌の増殖抑制による防臭効果を目的とした抗菌性付与が行われる。またペット保有者も増え、小型ペットの人気により室内で飼うケースも年々増えてきている。 Conventionally, in response to the need for cleanliness in home bedding products and interior products, for example, bedding futons, pillows, cushions (body pillows), sheets, etc., and interior carpets, mats, curtains, etc. Antibacterial performance is imparted, or antibacterial properties are imparted for the purpose of deodorant effect by suppressing the growth of bacteria on the fiber. In addition, the number of pet owners is increasing, and the number of indoor pets is increasing year by year due to the popularity of small pets.

また近年、アトピー性を含む皮膚炎や小児喘息などのアレルギー性疾患者数が年々増加傾向にあり、そのアレルゲンの一つであるダニの駆除にも注目が集まっている。かかる要求に対して、抗菌剤としては、例えば、塩化ベンザルコニウム、塩化セチルピリジニウム、グルコン酸クロルヘキシジン及び5-クロロ-2-(2,4-ジクロロフェノキシル)フェノール等の低分子有機系抗菌剤、第4級アンモニウム塩類の他、ゼオライト、シリカゲル等に抗菌性を有する金属である銀、亜鉛及び銅等を担持した無機系抗菌剤が多用されている。これらで抗菌加工された合成繊維は、加工直後の抗菌性(いわゆる初期抗菌性)は高いが、洗濯条件によっては抗菌性を維持することが困難である。また他の繊維(木綿や羊毛等)と混用されると洗濯耐久性がさらに低下し、さらに皮膚に対する刺激性も強くなる傾向にある。 In recent years, the number of patients with allergic diseases such as dermatitis including atopic and childhood asthma has been increasing year by year, and attention has been focused on the extermination of mites, which are one of the allergens. In response to such requirements, antibacterial agents include, for example, benzalkonium chloride, cetylpyridinium chloride, chlorhexidine gluconate, and low-molecular-weight organic antibacterial agents such as 5-chloro-2-(2,4-dichlorophenoxyl)phenol. In addition to quaternary ammonium salts, zeolite, silica gel and the like are often used as inorganic antibacterial agents in which antibacterial metals such as silver, zinc and copper are supported. Synthetic fibers antibacterially treated with these materials have high antibacterial properties immediately after processing (so-called initial antibacterial properties), but it is difficult to maintain the antibacterial properties depending on the washing conditions. In addition, when it is mixed with other fibers (cotton, wool, etc.), the washing durability tends to be further reduced, and the irritation to the skin tends to increase.

抗菌・防ダニ性を有する合成繊維として、第4級アンモニウム塩化合物とカチオン系活性剤とを含む処理剤で処理された合成繊維があるが、繊維に対する付着量が高く、アレルギー性疾患の患者が好ましく使用できるものではない。 Synthetic fibers having antibacterial and anti-mite properties include synthetic fibers treated with a treatment agent containing a quaternary ammonium salt compound and a cationic active agent. It cannot be used preferably.

寝装製品においては、ダニ類(糞、死骸などを含む)によるアレルギー対策として洗濯することが効果的であり、近年、洗濯できる布団等が増えつつある。しかしながら、毎晩密着使用し就寝中の発汗による湿気を含む布団はかさばるため、衣類と同様な頻度で洗濯や乾燥(天日干しの場合、天候にも左右され)を繰り返し行うことは難しく、ダニ忌避効果を有する製品が求められている。また布団においては、洗濯ニーズから、通常の合成繊維等と混綿して使用される場合があるが、根強い天然繊維志向があることなどの理由により、羊毛や木綿などの天然繊維等と混綿して使用されることも少なくない。これら天然繊維は、十分に洗浄されたものであっても、特有の臭気などを有しており、抗菌剤を付与した繊維との混綿による抗菌防臭効果が期待されている。 As for bedding products, it is effective to wash them as a countermeasure against allergies caused by mites (including excrement and carcasses), and in recent years, the number of washable futons and the like has been increasing. However, since the futon that is used closely every night and contains moisture from perspiration while sleeping is bulky, it is difficult to wash and dry repeatedly (in the case of drying in the sun, it depends on the weather) as often as clothing, and it is effective in repelling mites. There is a demand for products with For futons, there are cases where cotton is mixed with ordinary synthetic fibers due to washing needs, but due to reasons such as the strong preference for natural fibers, it is not mixed with natural fibers such as wool and cotton. It is often used. Even if these natural fibers are sufficiently washed, they have a characteristic odor, etc., and antibacterial and deodorizing effects are expected by blending them with fibers to which an antibacterial agent has been added.

特開平4-333665号公報JP-A-4-333665 特開平1-085367号公報JP-A-1-085367 特開平10-317279号公報JP-A-10-317279

本発明は上記の背景に鑑みなされたものであり、その目的は、洗濯耐久抗菌防臭性を具備する繊維を提供することにある。 The present invention has been made in view of the above background, and an object thereof is to provide a fiber having antibacterial and deodorant properties that are durable to washing.

本発明者は、上記課題を達成するため鋭意検討した結果、多種多様な繊維と混綿しても、低濃度付与で優れた抗菌防臭性が得られ、かつ洗濯耐久性のある、そのような抗菌防臭剤を見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above-mentioned problems, the present inventors have found that even when mixed with a wide variety of fibers, excellent antibacterial and deodorant properties can be obtained by imparting a low concentration, and such antibacterial properties are durable to washing. A deodorant was discovered and the present invention was completed.

本発明は、下記一般式(1)で表される第4級アンモニウム塩(以下、成分A)と、下記一般式(2)で表される第4級アンモニウム塩(以下、成分B)と、を含んでなる繊維用抗菌防臭剤を提供する。 The present invention provides a quaternary ammonium salt represented by the following general formula (1) (hereinafter referred to as component A) and a quaternary ammonium salt represented by the following general formula (2) (hereinafter referred to as component B), To provide an antibacterial deodorant for textiles comprising

Figure 0007321062000001
Figure 0007321062000001
Figure 0007321062000002
Figure 0007321062000002

上式中、Rは炭素数16~20のアルキル基であり、Rは炭素数10~14のアルキル基であり、Rは各々独立にメチル基またはエチル基であり、Rは炭素数2~3のヒドロキシアルキル基であり、nは1または2であり、Xはメチル硫酸イオンまたはエチル硫酸イオンであり、そしてYn-は炭素数2~6のモノアルキルリン酸エステルイオンまたはジアルキルリン酸エステルイオンである。 In the above formula, R 1 is an alkyl group having 16 to 20 carbon atoms, R 2 is an alkyl group having 10 to 14 carbon atoms, R 3 is each independently a methyl group or an ethyl group, and R 4 is a carbon a hydroxyalkyl group having 2 to 3 numbers, n is 1 or 2, X- is a methyl sulfate ion or an ethyl sulfate ion, and Y n- is a monoalkyl phosphate ion having 2 to 6 carbon atoms or It is a dialkyl phosphate ion.

本発明によれば、洗濯耐久抗菌性を付与できる抗菌防臭剤、及びこれを用いて処理加工された洗濯耐久抗菌防臭性に優れた繊維、特に合成繊維が得られる。 According to the present invention, an antibacterial deodorant capable of imparting antibacterial and antibacterial properties that are durable to washing, and fibers, particularly synthetic fibers, that are treated with the antibacterial and deodorant and have excellent antibacterial and deodorant properties that are durable to washing are obtained.

以下に本発明を実施するための形態を詳述するが、本発明はこれらによって限定されるものではない。
本発明の繊維用抗菌防臭剤は、下記一般式(1)で表される成分Aと下記一般式(2)で表される成分Bを含む。
Modes for carrying out the present invention will be described in detail below, but the present invention is not limited to these.
The antibacterial deodorant for textiles of the present invention contains a component A represented by the following general formula (1) and a component B represented by the following general formula (2).

Figure 0007321062000003
Figure 0007321062000003
Figure 0007321062000004
Figure 0007321062000004

上式中、Rは炭素数16~20のアルキル基であり、Rは炭素数10~14のアルキル基であり、Rは各々独立にメチル基またはエチル基であり、Rは炭素数2~3のヒドロキシアルキル基であり、nは1または2であり、Xはメチル硫酸イオンまたはエチル硫酸イオンであり、そしてYn-は炭素数2~6のモノアルキルリン酸エステルイオンまたはジアルキルリン酸エステルイオンである。 In the above formula, R 1 is an alkyl group having 16 to 20 carbon atoms, R 2 is an alkyl group having 10 to 14 carbon atoms, R 3 is each independently a methyl group or an ethyl group, and R 4 is a carbon a hydroxyalkyl group having 2 to 3 numbers, n is 1 or 2, X- is a methyl sulfate ion or an ethyl sulfate ion, and Y n- is a monoalkyl phosphate ion having 2 to 6 carbon atoms or It is a dialkyl phosphate ion.

成分Aにおいて、Rは炭素数16~20のアルキル基である。炭素数が15以下であると洗濯耐久抗菌性が低下し、特に、他繊維(木綿や羊毛等)と混用したときの洗濯耐久抗菌性が低下する。一方、炭素数が21以上であると結晶性が高くなり加工適性が低下し、十分な初期抗菌性が得られない。Rは各々独立にメチル基またはエチル基である。すなわち、成分Aに複数存在するRは、すべてがメチル基またはエチル基であってもよいし、またメチル基とエチル基が混在していてもよい。X-はメチル硫酸イオンまたはエチル硫酸イオンである。メチル硫酸イオンまたはエチル硫酸イオンであると洗濯耐久抗菌性が向上する。X-がメチル硫酸イオンである場合には、成分AのRはメチル基であることが好ましく、X-がエチル硫酸イオンである場合には、成分AのRはエチル基であることが好ましい。 In Component A, R 1 is an alkyl group having 16-20 carbon atoms. If the number of carbon atoms is 15 or less, the antibacterial resistance to washing is lowered, especially when mixed with other fibers (cotton, wool, etc.). On the other hand, if the number of carbon atoms is 21 or more, the crystallinity is high, the workability is lowered, and sufficient initial antibacterial properties cannot be obtained. Each R3 is independently a methyl group or an ethyl group. That is, all of R 3 present in a plurality in component A may be methyl groups or ethyl groups, or methyl groups and ethyl groups may be mixed. X - is methylsulfate or ethylsulfate. Methylsulfate ions or ethylsulfate ions improve antibacterial properties during washing. When X - is a methyl sulfate ion, R 3 of Component A is preferably a methyl group, and when X - is an ethyl sulfate ion, R 3 of Component A is preferably an ethyl group. preferable.

このような成分Aとしては、具体的には、オクタデシルトリメチルアンモニウム-メチル硫酸塩、ヘキサデシルトリメチルアンモニウム-メチル硫酸塩、オクタデシルトリエチルアンモニウム-エチル硫酸塩、等が挙げられる。特に得られる繊維製品の初期抗菌性および洗濯耐久抗菌性の観点から、成分Aはヘキサデシルトリメチルアンモニウム-メチル硫酸塩であることが好ましい。 Specific examples of such component A include octadecyltrimethylammonium-methylsulfate, hexadecyltrimethylammonium-methylsulfate, octadecyltriethylammonium-ethylsulfate, and the like. In particular, from the viewpoint of the initial antibacterial properties of the resulting textile product and the antibacterial properties that are durable to washing, Component A is preferably hexadecyltrimethylammonium-methylsulfate.

成分Bにおいて、Rは炭素数10~14のアルキル基である。炭素数が9以下であると初期抗菌性が低下する。一方、炭素数15以上であると繊維用抗菌防臭剤の結晶性が高くなり加工適性が低下し、十分な初期抗菌性が得られない。Rは各々独立にメチル基またはエチル基である。すなわち、成分Bに複数存在するRは、すべてがメチル基またはエチル基であってもよいし、またメチル基とエチル基が混在していてもよい。Rはメチル基またはエチル基のいずれかに統一されることが好ましい。Rは炭素数2~3のヒドロキシアルキル基であり、特に成分Aの結晶性緩和(溶解性向上)の点から、ヒドロキシエチル基であることが好ましい。Yn-は炭素数2~6のモノアルキルリン酸エステルイオンまたはジアルキルリン酸エステルイオンである。 In Component B, R 2 is a C 10-14 alkyl group. If the number of carbon atoms is 9 or less, the initial antibacterial properties are lowered. On the other hand, if the number of carbon atoms is 15 or more, the crystallinity of the antibacterial deodorant for textiles becomes high, and the workability is lowered, and sufficient initial antibacterial properties cannot be obtained. Each R3 is independently a methyl group or an ethyl group. That is, all of R 3 present in a plurality in component B may be methyl groups or ethyl groups, or methyl groups and ethyl groups may be mixed. R3 is preferably unified to either a methyl group or an ethyl group. R 4 is a hydroxyalkyl group having 2 to 3 carbon atoms, preferably a hydroxyethyl group from the viewpoint of alleviating the crystallinity of component A (improving solubility). Y n- is a monoalkyl phosphate ion or dialkyl phosphate ion having 2 to 6 carbon atoms.

このような成分Bとしては、具体的には、ドデシルジメチルヒドロキシエチルアンモニウム-ブチルリン酸エステル塩、テトラデシルジメチルヒドロキシエチルアンモニウム-ブチルリン酸エステル塩、ドデシルジメチルヒドロキシエチルアンモニウム-エチルリン酸エステル塩、テトラデシルジメチルヒドロキシエチルアンモニウム-エチルリン酸エステル塩、等が挙げられる。特に、得られる繊維製品の初期抗菌性、防錆性の観点から、成分Bはドデシルジメチルヒドロキシエチルアンモニウム-ブチルリン酸エステル塩であることが好ましい。 Specific examples of such component B include dodecyldimethylhydroxyethylammonium-butyl phosphate, tetradecyldimethylhydroxyethylammonium-butyl phosphate, dodecyldimethylhydroxyethylammonium-ethyl phosphate, tetradecyldimethyl hydroxyethylammonium-ethyl phosphate salts, and the like. In particular, component B is preferably dodecyldimethylhydroxyethylammonium-butyl phosphate salt from the viewpoint of the initial antibacterial properties and antirust properties of the resulting textile product.

本発明の繊維用抗菌防臭剤は成分Aと成分Bとを含んでなる。成分Aは、繊維表面との親和性が強いゆえに合成繊維の洗濯耐久抗菌性、他繊維(木綿や羊毛等)と混用した時の洗濯耐久抗菌性に優れるが、結晶性が高く水溶液にした場合に常温で結晶が析出し易く、繊維を安定的に処理加工することが難しくなる。また、成分Aは腐食性があり処理加工された繊維の防錆性が低下しやすくなり、例えば繊維の生産設備や繊維の後加工設備(紡績や不織布の生産工程)に錆発生させる懸念がある。 The antibacterial deodorant for textiles of the present invention comprises component A and component B. Component A has a strong affinity with the surface of the fiber, so it has excellent washing durability antibacterial properties for synthetic fibers, and excellent washing durability antibacterial properties when mixed with other fibers (cotton, wool, etc.). Crystals tend to precipitate at room temperature, making it difficult to stably process the fibers. In addition, component A is corrosive and tends to reduce the rust resistance of treated fibers, and there is a concern that rust may occur, for example, in fiber production equipment and fiber post-processing equipment (spinning and non-woven fabric production processes). .

成分Aに加えて成分Bを含むことで、繊維用抗菌防臭剤の結晶性を低下させ、繊維を安定的に処理加工することが可能となり、得られる繊維は初期抗菌性と洗濯耐久抗菌性とに優れたものとなり、また他繊維と混用されたときにもこの効果が良好に発現する。成分Aに加えて成分Bを含むことで、成分Aによる錆の発生を抑制することができ、さらに処理加工された繊維の防錆性が向上する。 By including component B in addition to component A, the crystallinity of the antibacterial deodorant for fibers is reduced, and the fibers can be stably processed, and the obtained fibers have initial antibacterial properties and washing durability antibacterial properties. This effect is well exhibited even when mixed with other fibers. By containing the component B in addition to the component A, it is possible to suppress the generation of rust due to the component A, and further improve the rust resistance of the processed fiber.

また、本発明の繊維用抗菌防臭剤に用いられる成分Aと成分Bとの配合質量比は、好ましくは60:40~95:5であり、さらに好ましくは70:30~90:10である。成分Aの成分Bに対する配合質量比が60未満であると、洗濯耐久抗菌性が劣る傾向がある一方、95超であると初期抗菌性が低下する傾向がある。 The blending mass ratio of component A and component B used in the antibacterial deodorant for textiles of the present invention is preferably 60:40 to 95:5, more preferably 70:30 to 90:10. When the blending mass ratio of component A to component B is less than 60, the antibacterial properties during washing tend to be poor, while when it exceeds 95, the initial antibacterial properties tend to be lowered.

本発明の繊維用処理液は、成分Aと成分Bを必須成分とする抗菌防臭剤を含む処理液であるが、所期の目的を阻害しない限り、さらに第3成分を追加してもよい。特に、本発明の繊維用処理液に、成分Aと成分Bに加えて、下記一般式(3)で表されるグリコール系化合物を含めることが好ましい。このようなグリコール系化合物を含めることで、初期抗菌性を阻害することなく、繊維を処理加工する際に繊維の隅々まで均一に抗菌防臭剤を付与させることができ、加工された繊維の初期抗菌性が向上する。
-O(AO)H (3)
上式中、Rは水素または炭素数1~10の直鎖もしくは分岐鎖状のアルキル基であり、AOは、炭素数2~3のアルキレンオキシ基であり、そしてpは1~10、好ましくは1~6の整数である。
The fiber treatment liquid of the present invention is a treatment liquid containing an antibacterial deodorant containing component A and component B as essential components, but a third component may be added as long as the intended purpose is not hindered. In particular, the fiber treatment liquid of the present invention preferably contains, in addition to component A and component B, a glycol-based compound represented by the following general formula (3). By including such a glycol-based compound, it is possible to impart the antibacterial deodorant uniformly to every corner of the fiber when processing the fiber without inhibiting the initial antibacterial property, and the initial Improves antibacterial properties.
R 5 —O(AO) pH (3)
In the above formula, R 5 is hydrogen or a linear or branched alkyl group having 1 to 10 carbon atoms, AO is an alkyleneoxy group having 2 to 3 carbon atoms, and p is 1 to 10, preferably is an integer from 1 to 6.

本発明の繊維用処理液に用いられるグリコール系化合物としては、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール等のグリコール、これらのモノアルキル(炭素数1~6)エーテル、等を挙げることができる。上記グリコール系化合物としては、直鎖のエチレングリコールモノブチルエーテルが特に好ましい。 Examples of the glycol-based compound used in the fiber treatment liquid of the present invention include glycols such as ethylene glycol, diethylene glycol, triethylene glycol and tetraethylene glycol, monoalkyl (C1-6) ethers thereof, and the like. be able to. Linear ethylene glycol monobutyl ether is particularly preferred as the glycol-based compound.

グリコール系化合物は、本発明の抗菌防臭剤の溶解性を高め、抗菌防臭剤の凝固点を低下させるため作業性が向上し、また繊維束内部への抗菌防臭剤の浸透性を促進するため初期抗菌性を向上させることができる。さらにグリコール系化合物は、乾燥時に水と共沸するため繊維表面に残留せず、繊維製品の染色堅ろう度や風合いを低下させない。 The glycol-based compound increases the solubility of the antibacterial deodorant of the present invention and lowers the freezing point of the antibacterial deodorant, thereby improving workability. can improve sexuality. Furthermore, since the glycol-based compound azeotropes with water during drying, it does not remain on the surface of the fiber and does not deteriorate the color fastness or the feel of the fiber product.

グリコール系化合物の配合量に特に制限はないが、成分Aと成分Bの合計100質量部に対して30~200質量部であることが好ましく、50~150質量部であることがさらに好ましい。30質量部より少ないと加工した時の均一性が損なわれ十分な初期抗菌性が得られず、一方で200質量部より多く加えても追加の効果は得られない。 The amount of the glycol-based compound is not particularly limited, but it is preferably 30 to 200 parts by mass, more preferably 50 to 150 parts by mass, per 100 parts by mass of component A and component B. If the amount is less than 30 parts by mass, uniformity during processing is impaired and sufficient initial antibacterial properties cannot be obtained.

本発明の繊維用処理液における抗菌防臭剤(成分A+成分B)の濃度は、グリコール系化合物の有無に係わらず、一般に5質量%~25質量%、好ましくは10質量%~20質量%の範囲内である。抗菌防臭剤の溶解を促進するため繊維用処理液を加温してもよい。 The concentration of the antibacterial deodorant (component A + component B) in the fiber treatment liquid of the present invention is generally in the range of 5% to 25% by mass, preferably 10% to 20% by mass, regardless of the presence or absence of a glycol compound. is within. The textile treatment liquid may be heated to promote dissolution of the antibacterial deodorant.

本発明による抗菌防臭剤を、繊維表面に繊維質量に対して0.03~0.50質量%付着させることにより、従来の知見よりも少ない付着量で初期抗菌性が得られ、その効果が洗濯後も保持される。また木綿や羊毛などの天然繊維、通常の合成繊維と混綿してもその効果を有するが、特に通常の合成繊維との混綿が好ましい効果を発揮する。また、天然繊維との混綿においては、一般に抗菌防臭効果が洗濯後に大きく低下するが、本発明の抗菌消臭剤を用いた場合には、従来品に比べ抗菌防臭効果の低下率が小さくなり、特に抗菌性の失活が抑制される。 By attaching 0.03 to 0.50% by mass of the antibacterial deodorant according to the present invention to the fiber surface, the initial antibacterial property can be obtained with a smaller adhesion amount than conventional knowledge, and the effect is improved by washing. retained afterwards. It also has the same effect when blended with natural fibers such as cotton or wool, or with ordinary synthetic fibers, but particularly preferably when blended with ordinary synthetic fibers. In addition, in the case of mixed cotton with natural fibers, the antibacterial and deodorant effect generally decreases significantly after washing, but when the antibacterial deodorant of the present invention is used, the reduction rate of the antibacterial and deodorant effect is smaller than that of conventional products, In particular, deactivation of antibacterial properties is suppressed.

本発明による繊維用処理液は、繊維表面に付着する成分A及び成分Bの合計量が50質量%以上となり、本発明の所期の目的を損なわない限り、追加の成分をさらに含むことができる。そのような追加の成分として、ノニオン系あるいはカチオン系界面活性剤、帯電防止剤、平滑剤、消泡剤、減粘剤その他の機能剤が挙げられる。いずれにしても、繊維表面に付着している繊維用抗菌防臭剤における成分A及び成分Bの合計含有量は、繊維用抗菌防臭剤の固形分中50~100質量%の範囲であることが好ましい。 The fiber treatment liquid according to the present invention can further contain additional components as long as the total amount of component A and component B adhered to the fiber surface is 50% by mass or more and the intended purpose of the present invention is not impaired. . Such additional ingredients include nonionic or cationic surfactants, antistatic agents, leveling agents, defoamers, viscosity reducers and other functional agents. In any case, the total content of component A and component B in the antibacterial deodorant for fibers attached to the fiber surface is preferably in the range of 50 to 100% by mass in the solid content of the antibacterial deodorant for fibers. .

本発明による抗菌防臭剤を付与した繊維にさらに防ダニ性を付与するため、防ダニ剤としてフェノトリン系化合物および/又はイカリジンを付着させることができる。フェノトリン系化合物の場合、繊維質量に対して極少量の0.01~0.05質量%付着させることにより、防ダニ性が得られ、その効果は木綿や羊毛などの天然繊維、通常の合成繊維と混綿してもその効果を有する。 A phenothrin compound and/or icaridin can be attached as an anti-mite agent in order to further impart anti-mite properties to the fiber provided with the antibacterial deodorant according to the present invention. In the case of phenothrin-based compounds, a very small amount of 0.01 to 0.05% by weight of phenothrin-based compound is attached to the fiber mass to obtain anti-mite properties, and the effect is effective on natural fibers such as cotton and wool, as well as ordinary synthetic fibers. It has the effect even if it is mixed with.

防ダニ剤は、本発明による抗菌防臭剤に添加しても構わないが、熱処理温度を最適化する必要があるため、まず抗菌防臭剤を含む繊維用処理液で繊維を処理し、必要な熱処理を施した後に、その繊維を防ダニ剤で処理することが好ましい。防ダニ剤の処理方法としては、スプレー処理など公知の方法を任意に採用すればよい。 The anti-mite agent may be added to the antibacterial deodorant according to the present invention, but it is necessary to optimize the heat treatment temperature. After application, the fibers are preferably treated with an anti-mite agent. As a method for treating with the anti-mite agent, a known method such as spray treatment may be arbitrarily adopted.

本発明による抗菌防臭剤を繊維に付与する方法としては、公知の方法を任意に採用することができる。特に、製糸・製綿工程で付与することが好ましく、延伸工程以降の熱処理前の段階で付与することがより好ましい。通常の処理方法として、本発明の繊維用処理液を延伸後の繊維に浸漬法、オイリングローラー法、スプレー法等によって付与することが挙げられる。製綿工程での付与例として、繊維用処理液を付与後、順次、熱処理工程、捲縮工程、任意の短繊維長へのカット工程、エージング工程を施すことが挙げられる。尚、カット工程とエージング工程の順序は任意であり、またエージング工程の実施も任意である。 As a method for applying the antibacterial deodorant according to the present invention to fibers, any known method can be employed. In particular, it is preferably imparted in the spinning/cotton-making process, and more preferably in a stage after the stretching process and before the heat treatment. Common treatment methods include applying the fiber treatment liquid of the present invention to the drawn fibers by a dipping method, an oiling roller method, a spray method, or the like. Examples of application in the cotton manufacturing process include, after application of the fiber treatment liquid, successively performing a heat treatment process, a crimping process, a cutting process into arbitrary short fiber lengths, and an aging process. The order of the cutting process and the aging process is arbitrary, and the execution of the aging process is also arbitrary.

本発明の繊維用処理液の繊維表面への付与量は、抗菌防臭剤である第4級アンモニウム塩(成分Aと成分Bの混合物)が、繊維質量に対して0.03~0.50質量%、好ましくは0.05~0.40質量%、より好ましくは0.08~0.30質量%、付着するような量であればよい。付着量が0.03質量%未満の場合には、抗菌性は不十分となる可能性あると共に、製糸・製綿工程のトラブルや、特に製綿製品(短繊維、原綿)においては、その後の加工工程(不織布生産工程や紡績糸生産工程などのカード、ニードルパンチなどの交絡処理、スライバーや粗糸・精糸などの紡績加工など)でのトラブルが発生しやすくなる。また付着量が0.50質量%超の場合には、付着量の増加に比例した抗菌性効果や抗菌による防臭効果は得られない。したがって、多くても0.50質量%付着していればよい。 The amount of the fiber treatment liquid of the present invention applied to the fiber surface is 0.03 to 0.50 mass of the quaternary ammonium salt (mixture of component A and component B), which is an antibacterial deodorant, relative to the mass of the fiber. %, preferably 0.05 to 0.40% by mass, more preferably 0.08 to 0.30% by mass. If the adhesion amount is less than 0.03% by mass, the antibacterial properties may be insufficient, and troubles in the yarn-making and cotton-making processes, especially in cotton products (short fibers, raw cotton), may occur after that. Troubles are more likely to occur in the processing process (carding such as nonwoven fabric production process and spun yarn production process, entangling treatment such as needle punching, spinning processing such as sliver, roving yarn, fine yarn, etc.). On the other hand, when the adhesion amount exceeds 0.50% by mass, the antibacterial effect and antibacterial deodorizing effect proportional to the increase in the adhesion amount cannot be obtained. Therefore, at most, 0.50% by mass should be adhered.

本発明によると、抗菌防臭剤を含む処理剤の繊維表面の付着量が従来技術よりも低付着量で、本発明の目的を満足する効果が得られる。 According to the present invention, the amount of the treatment agent containing the antibacterial deodorant attached to the fiber surface is lower than that of the prior art, and the effect of satisfying the object of the present invention can be obtained.

本発明による抗菌防臭処理の対象となる繊維は合成繊維であることが好ましい。合成繊維は、紡糸・延伸が可能な繊維形成性ポリマーからなるものであれば特に制限はなく、ポリエステル繊維、ポリアミド繊維、ポリオレフィン繊維等の溶融紡糸繊維、アセテート繊維、レーヨン繊維、アクリル繊維、芳香族ポリアミド繊維等の乾式もしくは湿式紡糸繊維の何れであっても構わない。例えば、布団等の中綿の詰綿として使用する場合には、軽量かつ嵩高で保温性や通気性、尚且つ洗濯可能で速乾性等が求められ、それらの観点から特にポリエステル繊維が好ましく推奨される。より具体的には、好ましいポリエステル繊維としては、ポリエチレンテレフタレート(PET)繊維、ポリブチレンテレフタレート(PBT)繊維、ポリトリメチレンテレフタレート(PTT)繊維などを挙げることができる。さらに使用される合成繊維としては、所期の目的を損なわない限り、共重合されていても、ポリマーコンジュゲート(芯鞘コンジュゲート糸、サイド/サイドコンジュゲート糸)であっても良い。更に捲縮付与手段(例えば、異方冷却法、機械捲縮法、ポリマーコンジュゲート等)等を用いることも好ましい形態である。 The fibers to be subjected to the antibacterial and deodorizing treatment according to the present invention are preferably synthetic fibers. Synthetic fibers are not particularly limited as long as they are made of a fiber-forming polymer that can be spun and drawn, and include polyester fibers, polyamide fibers, melt-spun fibers such as polyolefin fibers, acetate fibers, rayon fibers, acrylic fibers, and aromatic fibers. It may be either dry-spun or wet-spun fibers such as polyamide fibers. For example, when used as batting for filling such as futons, it is required to be lightweight, bulky, heat-retaining, breathable, washable and quick-drying, etc. From these points of view, polyester fibers are particularly preferred and recommended. . More specifically, preferred polyester fibers include polyethylene terephthalate (PET) fibers, polybutylene terephthalate (PBT) fibers, polytrimethylene terephthalate (PTT) fibers, and the like. Further, the synthetic fibers to be used may be copolymerized or polymer conjugate (core-sheath conjugate yarn, side/side conjugate yarn) as long as the desired purpose is not impaired. Furthermore, it is also a preferred form to use crimping means (eg, anisotropic cooling method, mechanical crimping method, polymer conjugate, etc.).

合成繊維は、長繊維でも短繊維でもよいし、また加工糸でも紡績糸でも製織編物でもよい。特に布団等中綿の詰綿として使用する場合には、捲縮された短繊維(原綿)が好ましく、その捲縮特性(捲縮数、捲縮度、残留捲縮度、嵩高性等)やカット長、また繊径(繊度)や断面形状については特に制限はなく、用途に応じて適宜設定すればよい。好ましくは、繊度は0.5~17dtex、カット長は30~76mm程度であることが汎用性の面で適当であるが、必ずしもこれらに限定するものではない。 Synthetic fibers may be long fibers or short fibers, and may be textured yarns, spun yarns, or woven or knitted fabrics. In particular, when used as filling for filling such as futons, crimped staple fibers (raw cotton) are preferable, and the crimp characteristics (number of crimps, degree of crimp, degree of residual crimp, bulkiness, etc.) and cut The length, fiber diameter (fineness), and cross-sectional shape are not particularly limited, and may be appropriately set according to the application. Preferably, the fineness is 0.5 to 17 dtex, and the cut length is about 30 to 76 mm, although it is not necessarily limited to these.

また、本発明の繊維としては、処理加工された繊維のみを用いても良いが、未処理の繊維をその一部に用いることも好ましい。例えば処理加工された短繊維と未処理の短繊維とを混紡し、混合綿として用いることが好ましい。処理加工する繊維として耐水性や耐熱性に優れた合成繊維であることが、特にはポリエステル繊維であることが好ましい。未処理の繊維としては処理された繊維と同じ繊維を用いることもできるが、各種の性能や風合いを得るためには、異なる繊維を用いることが好ましい。特に加工が困難なウールやコットン等の天然繊維を未処理の繊維として用いることが好ましい。処理されたポリエステル繊維と未処理のウールやコットンとの組み合わせであるポリエステル/ウール混や、ポリエステル/コットン混が、特に好ましい例として挙げることができる。 Further, as the fibers of the present invention, only treated fibers may be used, but it is also preferable to use untreated fibers as part of them. For example, it is preferable to blend treated staple fibers and untreated staple fibers and use them as mixed cotton. As the fibers to be treated, synthetic fibers having excellent water resistance and heat resistance are preferred, and polyester fibers are particularly preferred. As the untreated fibers, the same fibers as the treated fibers can be used, but in order to obtain various performances and textures, it is preferable to use different fibers. In particular, it is preferable to use natural fibers such as wool and cotton, which are difficult to process, as untreated fibers. Particularly preferred examples are polyester/wool blends, which are combinations of treated polyester fibers with untreated wool or cotton, and polyester/cotton blends.

また天然繊維であるウールとしては、寝具等に使用されるものが好ましい。より具体的に例示すると、寝具等に使用されるウールとしては、主にオーストラリア、ニュージーランド、南アフリカなどで生産され、各国に輸出されているものを好ましく用いことができる。様々な色相、繊度、カット長、弾力および反発性などが異なる各種のウールを用いることができる。さらに原毛をウオッシャブル加工および/または酸化処理加工等することにより不純物を少なくし、汚れ、臭いなどを除去することが好ましい。さらに、紡績用に用いる場合、色相、繊度、カット長などにより選別したものを使用することが特に好ましい。 Wool, which is a natural fiber, is preferably used for bedding and the like. More specifically, as the wool used for bedding, etc., it is preferable to use wool that is mainly produced in Australia, New Zealand, South Africa, etc. and exported to each country. A variety of wools can be used with different hues, finenesses, cut lengths, resilience and resilience. Further, it is preferable to reduce impurities and remove stains and odors by subjecting the raw wool to a washable treatment and/or an oxidation treatment. Furthermore, when it is used for spinning, it is particularly preferable to use one selected according to hue, fineness, cut length, and the like.

また天然繊維としてコットンを用いる場合も同様に寝具等に使用されるものを用いることが好ましい。インドやパキスタン産のデシ綿(繊維が太く短いもの)を用いることが、寝返りの打ちやすい適度な硬さとクッション性を持ち、敷布団の中綿に好ましく用いられる。またメキシコやアメリカ産などの綿花を用いることが、繊維が細くて長い特徴をもち、肌沿いがよいことから掛け布団の中綿に好ましく用いられる。 Also, when cotton is used as the natural fiber, it is also preferable to use the one used for bedclothes and the like. Indian or Pakistani desi cotton (thick and short fibers) is preferably used as the filling material for mattresses because it has moderate hardness and cushioning properties that facilitate rolling over. In addition, it is preferable to use cotton from Mexico, America, etc., for the filling of comforters because it has fine and long fibers and feels good on the skin.

本発明の抗菌防臭繊維は、ダウンジャケット、中綿入りジャケット、スポーツウエア、作業衣、防護衣、防寒服、寝袋、座布団、こたつ布団、布団などの中綿や、カーペット、カーテンなどのインテリア用不織布、製織編物等に好適に使用されるが、特に布団中綿が好ましい。 The antibacterial and deodorant fiber of the present invention is used for down jackets, jackets with batting, sportswear, work clothes, protective clothing, winter clothes, sleeping bags, floor cushions, kotatsu futons, futons, etc., non-woven fabrics for interiors such as carpets and curtains, and weaving. Although it is suitably used for knitted fabrics and the like, futon batting is particularly preferred.

次に本発明の実施例および比較例を詳述するが、本発明はこれらによって限定されるものではない。なお、実施例中の各測定項目は下記の方法で測定した。
(1)処理液の防錆性
直径9cmのシャーレにガーゼを4枚重ねにして敷き、これに後述する各処理液を水で100倍に希釈した水溶液10mlを加えてガーゼを十分に浸漬させた。次いで、ガーゼの上にアセトン洗浄した虫ピン(ライオン株式会社製:商品名「ピン針」CS-P23、鉄製、亜鉛メッキ)10本を置き、45℃で48時間接触させた後に錆が発生した虫ピンの本数を百分率で表した。
(2)抗菌防臭剤の凝固点
JIS K0065-1992(化学製品の凝固点測定方法)に従い測定した。
(3)抗菌防臭剤の付着量(質量%):OPU(%)
繊維用処理液で処理した繊維の絶乾後質量と、その繊維の脱脂後の絶乾質量との差分から処理液固形分の付着量を算出し、さらにその固形分に含まれる抗菌防臭剤の配合比から抗菌防臭剤の付着量を割り出し、当該繊維に対する質量比としてOPU(%)を算出した。
(4)繊維表面の防ダニ剤の付着量(質量%):OPU(%)
ガスクロマトグラフにより、防ダニ剤(固形分)付着量を算出し、当該繊維に対する質量比としてOPU(%)を算出した。
Examples and comparative examples of the present invention will now be described in detail, but the present invention is not limited to these. Each measurement item in the examples was measured by the following method.
(1) Antirust property of the treatment solution Four layers of gauze were laid on a petri dish of 9 cm in diameter, and 10 ml of an aqueous solution obtained by diluting each treatment solution described below 100 times with water was added to thoroughly soak the gauze. . Next, 10 insect pins washed with acetone (manufactured by Lion Co., Ltd.: product name "pin needle" CS-P23, made of iron, galvanized) were placed on the gauze, and rust was generated after contact at 45°C for 48 hours. The number of insect pins was expressed as a percentage.
(2) Freezing point of antibacterial deodorant Measured according to JIS K0065-1992 (Method for measuring freezing point of chemical products).
(3) Antibacterial deodorant adhesion amount (% by mass): OPU (%)
Calculate the amount of solid content of the treatment liquid from the difference between the absolute dry weight of the fiber treated with the fiber treatment liquid and the absolute dry weight of the fiber after degreasing. The adhesion amount of the antibacterial deodorant was calculated from the compounding ratio, and the OPU (%) was calculated as the mass ratio to the fiber.
(4) Amount of mite-preventing agent attached to fiber surface (% by mass): OPU (%)
The amount of mite-preventing agent (solid content) adhered was calculated by gas chromatography, and OPU (%) was calculated as a mass ratio to the fiber.

(5)皮膚貼布試験
閉塞法にて健常人20名の上腕内側部に閉塞下48・72時間貼付し、その後貼付部分の反応状態を観察、香粧品の皮膚刺激指数による分類(閉塞法:1995年度の分類)に基づく皮膚刺激指数を以下式より算出し、最大付着量において安全品であることを確認した。
(皮膚刺激指数の算出方法)
貼付48時間後と72時間後の判定において、貼付試験判定基準に基づき強い方の判定に評点を与え、各被験物質の評点総和を被験者数で除した値を百分率で表現した。
・皮膚刺激指数=評点総和/被験者数×100
・皮膚判定基準

Figure 0007321062000005

・香粧品の皮膚刺激指数による分類
(須貝哲郎,香粧品科学,Vol.19,臨時増刊,49-56(1995))
Figure 0007321062000006
(5) Skin patch test Using the occlusion method, the patch was applied to the inner part of the upper arm of 20 healthy subjects for 48.72 hours under occlusion. The skin irritation index based on the 1995 classification) was calculated from the following formula, and it was confirmed that the product was safe at the maximum adhesion amount.
(Method for calculating skin irritation index)
Based on the evaluation criteria of the patching test, the stronger determination was given a score in the determination after 48 hours and 72 hours after application, and the value obtained by dividing the total score of each test substance by the number of subjects was expressed as a percentage.
· Skin irritation index = total score / number of subjects × 100
・Skin criteria
Figure 0007321062000005

・Classification by skin irritation index of cosmetics
(Tetsuro Sugai, Cosmeceutical Science, Vol.19, Extra Edition, 49-56 (1995))
Figure 0007321062000006

(6)洗濯方法
洗濯方法は、JEC326(SEKマーク繊維製品の洗濯方法)に従い、洗剤としてJAFET標準配合洗剤を使用した。
(7)抗菌試験
JIS L1902-2015(繊維製品の抗菌性試験方法および抗菌効果;細菌種:黄色ぶどう球菌、試験方法:菌液吸収法)に従い実施した。培養後の生菌数測定方法はコロニー法とした。抗菌性は、対照試料での試験成立の判定を行った上で抗菌活性値を求め、抗菌活性値が2.2以上である場合に抗菌効果を有するものと判断した。
(8)防ダニ試験
JIS L1920-2007(繊維製品の防ダニ性試験方法;忌避試験-ガラス管法)に従い実施した。忌避率が50%以上である場合に防ダニ効果を有するものと判断した。
(6) Washing method The washing method was in accordance with JEC326 (method for washing SEK-marked textile products), and JAFET standard compound detergent was used as the detergent.
(7) Antibacterial test JIS L1902-2015 (antibacterial test method and antibacterial effect of textile products; bacterial species: Staphylococcus aureus, test method: bacterial liquid absorption method). The colony method was used to measure the number of viable cells after culture. For antibacterial properties, the antibacterial activity value was obtained after determining whether the test was successful with a control sample, and when the antibacterial activity value was 2.2 or more, it was judged to have an antibacterial effect.
(8) Anti-mite test It was carried out according to JIS L1920-2007 (test method for anti-mite property of textile products; repellent test-glass tube method). When the repelling rate was 50% or more, it was judged to have an anti-mite effect.

[合成例1]
反応容器(ガラス製、容量1L)にヘキサデシルジメチルアンモニウムアミン216質量部(130グラム)を仕込む。反応容器を50℃に冷却しながら、ジメチル硫酸100質量部を滴下しながら徐々に添加する。滴下終了後に1時間50℃にて反応させた後、水684質量部を加えて、ヘキサデシルトリメチルアンモニウム-メチル硫酸塩(成分A)を31.6質量%含む組成物1000質量部を得た。
[Synthesis Example 1]
216 parts by weight (130 grams) of hexadecyldimethylammoniumamine are charged into a reaction vessel (made of glass, capacity 1 L). While cooling the reaction vessel to 50° C., 100 parts by mass of dimethyl sulfate is gradually added dropwise. After completion of the dropwise addition, the mixture was allowed to react at 50° C. for 1 hour, and then 684 parts by mass of water was added to obtain 1000 parts by mass of a composition containing 31.6% by mass of hexadecyltrimethylammonium-methylsulfate (component A).

[合成例2]
n-ブタノール3モルと無水リン酸1モルとから調整したモノ体/ジ体の混合比が約1/1のアルキルリン酸エステル143質量部(100グラム)と水500質量部を反応容器(ガラス製耐圧容器、容量1L)に仕込み、ドデシルジメチルアミン260質量部を加えて中和した。この中和物のなかにエチレンオキサイド100質量部を仕込み、100℃で3時間反応させ、ドデシルジメチルヒドロキシエチルアンモニウム-ブチルリン酸エステル塩(成分B)を50.0質量%含む組成物1000質量部を得た。
合成例1および2の組成物を用いて、下記表1に記載の組成を有する処理液1~3を調製した。表中の「部」は質量部をさす。
[Synthesis Example 2]
A reaction vessel (glass The mixture was placed in a pressure-resistant container manufactured by the same company and had a capacity of 1 L), and 260 parts by mass of dodecyldimethylamine was added for neutralization. 100 parts by mass of ethylene oxide was charged into this neutralized product and reacted at 100° C. for 3 hours, and 1000 parts by mass of a composition containing 50.0% by mass of dodecyldimethylhydroxyethylammonium-butyl phosphate (component B) was added. Obtained.
Using the compositions of Synthesis Examples 1 and 2, treatment liquids 1 to 3 having compositions shown in Table 1 below were prepared. "Parts" in the table indicate parts by mass.

Figure 0007321062000007

*ジエチレングリコールモノブチルエーテルは、ダウ・ケミカル日本株式会社製のブチルジグリコールを使用した。
Figure 0007321062000007

*Butyl diglycol manufactured by Dow Chemical Japan Co., Ltd. was used as diethylene glycol monobutyl ether.

[実施例1]
固有粘度が0.6のポリエチレンテレフタレートを孔径0.3mm、孔数180ホール、錘数24ケを有する紡糸口金から、紡糸温度300℃、吐出量560g/分で溶融押出し、巻取り速度1050m/分で紡糸し、70℃の温水中で延伸速度30m/分で延伸倍率2.9倍に、次いで90℃の温水中で延伸速度150m/分で定倍に延伸した延伸糸をシリンダ乾燥した。次いで、乾燥した延伸糸を、オイルバス(浴)で30℃に保温した処理液1に浸漬処理し、クリンパーで絞り、51mmの長さにカットし、170℃で乾燥を行い、処理液1の固形分付着量OPUが0.10質量%となる抗菌防臭短繊維を得た。得られた短繊維に付着した抗菌防臭成分量(成分Aと成分Bの合計)は0.08質量%であった。
この時使用した処理液1には、合成例1の組成物80質量部に対し、さらにノニオン系減粘剤(有効成分80質量%)19.8質量部と、消泡剤(有効成分37質量%)0.2質量部を配合した。
次いで、得られた抗菌防臭短繊維に対して、防ダニ剤(フェノトリン)をその固形分付着量OPUが0.03質量%となるようにスプレー処理し、単繊維繊度が6.6dtexのポリエステル短繊維を得た。得られたポリエステル短繊維をヘッドスペースGC-MS(アジレント・テクノロジー株式会社製:Agilent 7890A)を用いてジエチレングリコールモノブチルエーテル量を測定したところ、検出限界(1mg/kg)以下であった。
このように抗菌防臭処理と防ダニ処理とを施した処理済短繊維を用い、(1)処理済短繊維(ポリエステル)100%(T100)、(2)処理済短繊維と処理前の未処理ポリエステル繊維(6.6dtex、カット長51mm)との50%混合綿(T/T)、(3)処理済短繊維とウール繊維との50%混合綿(T/W)、および(4)処理済短繊維とコットン繊維(T/C)との50%混合綿の4水準について、それぞれ洗濯なしと洗濯3回後の抗菌性能と防ダニ性能の評価を行った。ウール繊維としてはオーストラリア産原毛を炭化処理(カーボナイズド加工)された羊毛(ウール)を用い、またコットン繊維としては繊維が太くて短いデジ綿を用いた。結果を表2に示す。
[Example 1]
Polyethylene terephthalate with an intrinsic viscosity of 0.6 is melt-extruded from a spinneret having a hole diameter of 0.3 mm, 180 holes, and 24 spindles at a spinning temperature of 300°C and a discharge rate of 560 g/min, and a winding speed of 1050 m/min. The drawn yarn was spun at 2.9 times in hot water at 70°C at a drawing speed of 30 m/min and then drawn in hot water at 90°C at a drawing speed of 150 m/min to a fixed ratio, and dried in a cylinder. Next, the dried drawn yarn is immersed in treatment liquid 1 kept at 30 ° C. in an oil bath (bath), squeezed with a crimper, cut to a length of 51 mm, dried at 170 ° C., and treated liquid 1. An antibacterial and deodorant staple fiber having a solid content adhesion amount OPU of 0.10% by mass was obtained. The amount of antibacterial and deodorizing component (total of component A and component B) adhering to the obtained short fibers was 0.08% by mass.
In the treatment liquid 1 used at this time, 19.8 parts by mass of a nonionic viscosity reducing agent (80% by mass of the active ingredient) and an antifoaming agent (37 parts by mass of the active ingredient) were added to 80 parts by mass of the composition of Synthesis Example 1. %) 0.2 parts by mass.
Next, the obtained antibacterial and deodorant short fibers were sprayed with an anti-mite agent (phenothrin) so that the solid content adhesion amount OPU was 0.03% by mass, and polyester short fibers having a single fiber fineness of 6.6 dtex were treated. fiber was obtained. The amount of diethylene glycol monobutyl ether in the obtained polyester short fibers was measured using Headspace GC-MS (manufactured by Agilent Technologies, Inc.: Agilent 7890A), and was below the detection limit (1 mg/kg).
Using the treated staple fibers subjected to antibacterial deodorant treatment and anti-mite treatment in this way, (1) treated staple fibers (polyester) 100% (T100), (2) treated staple fibers and untreated before treatment 50% cotton blend (T/T) with polyester fiber (6.6 dtex, cut length 51 mm), (3) 50% cotton blend (T/W) with treated short fiber and wool fiber, and (4) treatment Four levels of 50% mixed cotton of short fibers and cotton fibers (T/C) were evaluated for antibacterial performance and anti-mite performance without washing and after washing three times. As the wool fiber, raw wool produced in Australia was carbonized, and as the cotton fiber, desi cotton, which is thick and short, was used. Table 2 shows the results.

[実施例2]
実施例1における(2)の50%混合綿(T/T)について、さらに洗濯5回後および10回後の抗菌性能と防ダニ性能を評価した。結果を表2に示す。
[実施例3]
クリンパ―の絞り圧を変更して処理液1の固形分付着量OPUが0.21質量%(成分Aと成分Bの合計は0.17質量%)となるように処理した以外は、実施例1と同様に処理した。結果を表2に示す。
[実施例4]
クリンパ―の絞り圧を変更して処理液1の固形分付着量OPUが0.375質量%(成分Aと成分Bの合計は0.30質量%)となるように処理した以外は、実施例1と同様に処理した。結果を表2に示す。実施例4については皮膚貼布試験を実施した。
[実施例5]
防ダニ処理を実施しなかった以外は、実施例1と同様に処理し評価した。結果を表2に示す。実施例5は、防ダニ処理を実施していないが、抗菌防臭剤のみで多少の忌避効果が認められた。
[Example 2]
The 50% mixed cotton (T/T) of (2) in Example 1 was further evaluated for antibacterial performance and anti-mite performance after 5 and 10 washings. Table 2 shows the results.
[Example 3]
Example except that the squeezing pressure of the crimper was changed so that the solid content adhesion amount OPU of the treatment liquid 1 was 0.21% by mass (the total of component A and component B was 0.17% by mass). Treated as in 1. Table 2 shows the results.
[Example 4]
Example except that the squeezing pressure of the crimper was changed so that the solid content adhesion amount OPU of the treatment liquid 1 was 0.375% by mass (the total of component A and component B was 0.30% by mass). Treated as in 1. Table 2 shows the results. For Example 4, a skin application test was performed.
[Example 5]
It was treated and evaluated in the same manner as in Example 1, except that the anti-mite treatment was not performed. Table 2 shows the results. In Example 5, although anti-mite treatment was not performed, some repelling effect was observed only with the antibacterial deodorant.

[比較例1]
処理液1を処理液2に変更し、かつ、クリンパ―の絞り圧を変更して処理液2の固形分付着量OPUが0.275質量%(成分Aは0.22質量%)となるように処理した以外は、実施例1と同様に処理した。尚、処理液は、処理液2(有効成分16質量%)/ノニオン系減粘剤(有効成分80質量%)/消泡剤(有効成分37質量%)=486部/23.5部/0.5部の質量比配合とし、処理液中の有効成分(固形分)質量比は、成分A/ノニオン系減粘剤/消泡剤=80/19.8/0.2であった。結果を表3に示す。
得られた繊維は、特に混綿品の洗濯後の抗菌性において、不十分なものであり、また防錆性に劣るものであった。
[Comparative Example 1]
The treatment liquid 1 was changed to the treatment liquid 2, and the crimper squeeze pressure was changed so that the solid content adhesion amount OPU of the treatment liquid 2 was 0.275% by mass (component A was 0.22% by mass). It was treated in the same manner as in Example 1, except that it was treated with The treatment liquid was treatment liquid 2 (16% by mass of active ingredient)/nonionic viscosity reducer (80% by mass of active ingredient)/antifoaming agent (37% by mass of active ingredient) = 486 parts/23.5 parts/0 0.5 part by mass, and the mass ratio of active ingredients (solid content) in the treatment liquid was component A/nonionic viscosity reducing agent/antifoaming agent=80/19.8/0.2. Table 3 shows the results.
The resulting fiber was insufficient in antibacterial properties, especially after washing of the blended cotton product, and was inferior in rust prevention properties.

[比較例2]
クリンパ―の絞り圧を変更して処理液2の固形分付着量OPUが0.166質量%(成分Aは0.133質量%)となるように処理した以外は、比較例1と同様に処理し評価した。結果を表3に示す。洗濯後のみならず洗濯前においても、十分な抗菌性が得られにくいものであった。
[比較例3]
処理液1を処理液3に変更し、かつ、クリンパ―の絞り圧を変更して処理液3の固形分付着量OPUが0.10質量%(成分Bは0.08質量%)となるように処理した以外は、実施例1と同様に処理した。結果を表3に示す。
[比較例4]
クリンパ―の絞り圧を変更して処理液3の固形分付着量OPUが0.375質量%(成分Bは0.30質量%)となるように処理した以外は、比較例3と同様に処理した。結果を表3に示す。特に混綿品の洗濯後の抗菌性において、このように処理濃度を上げても不十分なものであった。
[Comparative Example 2]
Processed in the same manner as in Comparative Example 1 except that the crimper squeeze pressure was changed so that the solid content adhesion amount OPU of the treatment liquid 2 was 0.166% by mass (component A was 0.133% by mass). and evaluated. Table 3 shows the results. It was difficult to obtain sufficient antibacterial properties not only after washing but also before washing.
[Comparative Example 3]
The treatment liquid 1 was changed to the treatment liquid 3, and the crimper squeeze pressure was changed so that the solid content adhesion amount OPU of the treatment liquid 3 was 0.10% by mass (component B was 0.08% by mass). It was treated in the same manner as in Example 1, except that it was treated with Table 3 shows the results.
[Comparative Example 4]
Processed in the same manner as in Comparative Example 3 except that the crimper squeeze pressure was changed so that the solid content adhesion amount OPU of the treatment liquid 3 was 0.375% by mass (component B was 0.30% by mass). bottom. Table 3 shows the results. In particular, the antibacterial properties of blended cotton products after washing are insufficient even if the treatment concentration is increased in this way.

Figure 0007321062000008
Figure 0007321062000008

Figure 0007321062000009
Figure 0007321062000009

本発明によれば、環境や人体への安全性が考慮された低濃度付着において優れた抗菌防臭性を有すると共に、例えば寝装中綿として他の繊維、羊毛やコットン等と混用された場合にも良好な抗菌防臭効果を発揮し、また必要に応じて防ダニ性を追加付与することができ、かつ洗濯耐久性をも有する抗菌防臭繊維が提供されるので、その工業的価値は極めて大である。 According to the present invention, it has excellent antibacterial and deodorant properties even when it adheres to a low concentration in consideration of the safety of the environment and the human body. Since an antibacterial and deodorant fiber exhibiting a good antibacterial and deodorant effect, additionally imparting anti-mite properties as necessary, and having washing durability is provided, its industrial value is extremely large. .

Claims (5)

下記一般式(1)で表される第4級アンモニウム塩(以下、成分A)と、下記一般式(2)で表される第4級アンモニウム塩(以下、成分B)と、を含んでなる繊維用抗菌防臭剤。
Figure 0007321062000010
Figure 0007321062000011
上式中、Rは炭素数16~20のアルキル基であり、Rは炭素数10~14のアルキル基であり、Rは各々独立にメチル基またはエチル基であり、Rは炭素数2~3のヒドロキシアルキル基であり、nは1または2であり、Xはメチル硫酸イオンまたはエチル硫酸イオンであり、そしてYn-は炭素数2~6のモノアルキルリン酸エステルイオンまたはジアルキルリン酸エステルイオンである。
A quaternary ammonium salt represented by the following general formula (1) (hereinafter referred to as component A) and a quaternary ammonium salt represented by the following general formula (2) (hereinafter referred to as component B) Antibacterial deodorant for textiles.
Figure 0007321062000010
Figure 0007321062000011
In the above formula, R 1 is an alkyl group having 16 to 20 carbon atoms, R 2 is an alkyl group having 10 to 14 carbon atoms, R 3 is each independently a methyl group or an ethyl group, and R 4 is a carbon a hydroxyalkyl group having 2 to 3 numbers, n is 1 or 2, X- is a methyl sulfate ion or an ethyl sulfate ion, and Y n- is a monoalkyl phosphate ion having 2 to 6 carbon atoms or It is a dialkyl phosphate ion.
成分Aと成分Bの配合質量比が60:40~95:5である請求項1記載の繊維用抗菌防臭剤。 The antibacterial deodorant for textiles according to claim 1, wherein the blending weight ratio of component A and component B is 60:40 to 95:5. 請求項1または2記載の繊維用抗菌防臭剤とグリコール系化合物とを含んでなる繊維用処理液。 A fiber treatment liquid comprising the fiber antibacterial deodorant according to claim 1 or 2 and a glycol compound. 繊維の表面に、請求項1または2記載の繊維用抗菌防臭剤を0.03~0.50質量%(対繊維質量)付着させてなる抗菌防臭繊維。 An antibacterial deodorant fiber obtained by attaching 0.03 to 0.50% by mass (based on the weight of the fiber) of the antibacterial deodorant for fiber according to claim 1 or 2 to the surface of the fiber. 前記繊維の表面に、さらにフェノトリンおよび/またはイカリジンが付着している、請求項4記載の抗菌防臭繊維。 5. The antibacterial and deodorant fiber according to claim 4, wherein phenothrin and/or icaridin are further attached to the surface of said fiber.
JP2019208011A 2019-11-18 2019-11-18 Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles Active JP7321062B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019208011A JP7321062B2 (en) 2019-11-18 2019-11-18 Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019208011A JP7321062B2 (en) 2019-11-18 2019-11-18 Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles

Publications (2)

Publication Number Publication Date
JP2021080597A JP2021080597A (en) 2021-05-27
JP7321062B2 true JP7321062B2 (en) 2023-08-04

Family

ID=75964403

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019208011A Active JP7321062B2 (en) 2019-11-18 2019-11-18 Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles

Country Status (1)

Country Link
JP (1) JP7321062B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013047642A1 (en) 2011-09-29 2013-04-04 Tbカワシマ株式会社 Article comprising immobilized antibacterial agent and method for producing same
JP2017095607A (en) 2015-11-25 2017-06-01 花王株式会社 Liquid detergent composition for clothing
JP2019077646A (en) 2017-10-25 2019-05-23 東レ株式会社 Pest repellent fiber structure and manufacturing method therefor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08268806A (en) * 1995-03-28 1996-10-15 Nikka Chem Co Ltd Fungicidal disinfectant composition and fungicidal disinfecting cleaning

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013047642A1 (en) 2011-09-29 2013-04-04 Tbカワシマ株式会社 Article comprising immobilized antibacterial agent and method for producing same
JP2017095607A (en) 2015-11-25 2017-06-01 花王株式会社 Liquid detergent composition for clothing
JP2019077646A (en) 2017-10-25 2019-05-23 東レ株式会社 Pest repellent fiber structure and manufacturing method therefor

Also Published As

Publication number Publication date
JP2021080597A (en) 2021-05-27

Similar Documents

Publication Publication Date Title
JP6612375B2 (en) Disinfecting compositions for fabrics and related substrates, and providing antibacterial, antiviral, and antifungal disinfection, cleaning durability and required with multifunctional properties
JP2016535179A5 (en)
KR102477967B1 (en) Method for producing a fiber material with antibacterial properties
US20130180056A1 (en) Blanket for health care use
JP3687219B2 (en) Antibacterial fiber and fiber product using the same
CN106012551A (en) Preparation method for blended yarns of hemp cotton and antibacterial fibers
TWI676723B (en) Antibacterial/antifungal processed product preparation method and antibacterial/antifungal processed product obtained by the same
CN111235658A (en) Antimicrobial fabric, preparation method thereof and prepared product
JP7321062B2 (en) Antibacterial deodorant for textiles, treatment liquid for textiles and antibacterial deodorant textiles
JPH11124729A (en) Antimicrobial fiber and its production
CN110820073B (en) Preparation process of antibacterial primary polyester staple fiber
US6528162B1 (en) Acrylic synthetic fiber, use thereof, and process for producing acrylic synthetic fiber
JP3392554B2 (en) Antibacterial fibrous material
WO2018051308A1 (en) Antibacterial regenerated cellulosic fibers and process of preparation thereof
JP2945264B2 (en) Antimicrobial fiber and method for producing the same
JP2015190086A (en) Antimicrobial woven fabric
CN112796097A (en) Preparation method and application of silver ion long-acting bactericidal bedding
DE60027951T2 (en) Cellulose fibers containing fabric
JP4866510B2 (en) Antibacterial fiber
JP7190830B2 (en) Deodorant fabrics and clothing
JP2002038373A (en) Antimicrobial fiber
JP2006225780A (en) Antimicrobial fiber
JP3696370B2 (en) Antibacterial and tick-proof synthetic fiber
JP7259150B2 (en) Antibacterial and antiviral processing agents and products processed therefrom
KR100828023B1 (en) Fabric softener composition

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220715

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20230627

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230630

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20230725

R150 Certificate of patent or registration of utility model

Ref document number: 7321062

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150