JP7306512B2 - edge material - Google Patents

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JP7306512B2
JP7306512B2 JP2022038954A JP2022038954A JP7306512B2 JP 7306512 B2 JP7306512 B2 JP 7306512B2 JP 2022038954 A JP2022038954 A JP 2022038954A JP 2022038954 A JP2022038954 A JP 2022038954A JP 7306512 B2 JP7306512 B2 JP 7306512B2
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main body
body member
edge
resin
base material
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JP2022082594A (en
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学 細井
正人 三浦
浩一 原口
智浩 荒木
正文 清水
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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本発明は、化粧板基材及び化粧板基材に用いられるエッジ部材に関する。 TECHNICAL FIELD The present invention relates to a decorative sheet substrate and an edge member used for the decorative sheet substrate.

例えば、間仕切り(パーテーション)や衝立等の壁面パネルは、展示会や特売会等の催事において、簡易的に会場を所望の区画に仕切ったり所望の形状にするために用いられる他、商品広告や装飾のディスプレイ等を目的として用いられている。特許文献1には、床上に敷設されたレール上に化粧板基材を載置した自立型間仕切りが開示されている。しかし、間仕切りは部屋の天井にまで達するぐらい長尺であり、高さが2m以上となるものが多い。そのため、化粧板基材を金属板等で構成すると、化粧板基材の重量が非常に重くなり、搬送や設置等の際の取り扱いが困難である。 For example, wall panels such as partitions and screens are used to simply partition the venue into desired sections or to make desired shapes at events such as exhibitions and bargain sales, as well as product advertisements and decorations. It is used for the purpose of display etc. Patent Literature 1 discloses a self-supporting partition in which a decorative panel base material is placed on rails laid on the floor. However, the partition is long enough to reach the ceiling of the room, and many of them have a height of 2 m or more. Therefore, if the decorative plate base material is made of a metal plate or the like, the weight of the decorative plate base material becomes very heavy, making it difficult to handle during transport, installation, and the like.

そこで、近年では、金属製の筒状部材の内部に例えばハニカム等の補強用の芯材を充填した構造の化粧板基材を面材とした壁面パネルが用いられている。この化粧板基材は、筒状部材の上下の開口を塞ぐために、筒状部材の上下の端にエッジ部材が装着されるのが一般的である。 Therefore, in recent years, a wall panel having a surface material of a decorative plate base material having a structure in which a metallic cylindrical member is filled with a reinforcing core material such as a honeycomb has been used. Edge members are generally attached to the upper and lower ends of the tubular member in order to close the upper and lower openings of the tubular member.

特許5572411号公報Japanese Patent No. 5572411

エッジ部材は、複雑な形状でも容易に形成できることから、例えば射出成型等で樹脂を所望の形状に一体成型するのが一般的である。しかし、壁面パネルは大小複数のものが存在し、そのため、化粧板基材(筒状部材)の寸法が複数種となる。よって、エッジ部材を筒状部材の寸法に応じた形状とする必要があるが、エッジ部材が一体成型品であると寸法調整ができないことから、種々の寸法の筒状部材に対応することが困難である。よって、筒状部材の寸法に応じて寸法違いのエッジ部材を複数種用意する必要があり、エッジ部材の在庫が嵩むという課題がある。 Since the edge member can be easily formed into a complicated shape, it is common to integrally mold a resin into a desired shape by, for example, injection molding. However, there are a plurality of large and small wall panels, and therefore there are a plurality of dimensions of the decorative plate base material (cylindrical member). Therefore, it is necessary to shape the edge member according to the dimensions of the tubular member. However, if the edge member is an integrally molded product, the dimensions cannot be adjusted, making it difficult to adapt to tubular members of various sizes. is. Therefore, it is necessary to prepare a plurality of types of edge members having different sizes depending on the size of the tubular member, and there is a problem that the inventory of the edge members increases.

また、クローゼット扉や玄関扉等の建具についても、面材として用いる化粧板基材が多くは木質板等で構成されているが、木質板では湿度変化による寸法変化に伴って化粧板基材に反りが生じるおそれがある。そのため、クローゼット扉や玄関扉等においても、上述した壁面パネルと同様に、金属製の筒状部材を用いた化粧板基材が用いられることがある。しかし、クローゼット扉や玄関扉は、特にマンション等では部屋ごとに数mm単位で寸法が異なることが珍しくなく、そのため、化粧板基材(筒状部材)の寸法が複数種となる。よって、エッジ部材を筒状部材の寸法に応じた形状とする必要があるが、エッジ部材を種々の寸法の筒状部材に対応することが困難である。 In addition, for fittings such as closet doors and entrance doors, many of the veneer base materials used as facing materials are made of wood boards, etc., but wood boards are subject to dimensional changes due to changes in humidity. Warpage may occur. Therefore, a closet door, an entrance door, and the like may use a veneer base material using a metallic cylindrical member, as in the case of the wall panel described above. However, it is not uncommon for closet doors and entrance doors to differ in size by several millimeters from room to room, especially in condominiums. Therefore, it is necessary to shape the edge member according to the dimensions of the tubular member, but it is difficult to adapt the edge member to tubular members of various dimensions.

本発明は、上記課題に着目してなされたもので、複数種の寸法の筒状部材に対応することができるエッジ部材及びこのエッジ部材を用いた化粧板基材を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide an edge member that can accommodate tubular members having a plurality of sizes, and a decorative plate base material using the edge member. .

本発明は、上述した課題を解決するために、以下の構成を採用する。 The present invention adopts the following configurations in order to solve the above-described problems.

すなわち、本発明の第1態様は化粧板基材であり、本発明に係る化粧板基材は、金属製の筒状部材と、前記筒状部材の上下の端にそれぞれ嵌め込まれる一対のエッジ部材と、を備え、前記エッジ部材は、長手形状の本体部材の両端にそれぞれ前記本体部材とは別部材の一対の端部材を有することを特徴としている。 That is, a first aspect of the present invention is a decorative plate base material, and the decorative plate base material according to the present invention comprises a metallic tubular member and a pair of edge members fitted to the upper and lower ends of the tubular member, respectively. and wherein the edge member has a pair of end members separate from the main body member at both ends of a longitudinal main body member.

本発明に係る化粧板基材において、前記筒状部材は、対向する2枚の金属板を筒状に連結してなることが好ましい。 In the decorative plate base material according to the present invention, it is preferable that the cylindrical member is formed by connecting two opposing metal plates in a cylindrical shape.

本発明に係る化粧板基材において、前記金属板は、左右の端にそれぞれ係合部を有し、2枚の金属板の対応する端同士の係合部が互いに係合して筒状に連結保持されることがより好ましい。 In the decorative plate base material according to the present invention, the metal plates each have an engaging portion at each of the left and right ends, and the engaging portions at the corresponding ends of the two metal plates are engaged with each other to form a cylindrical shape. It is more preferable that they are connected and held.

本発明に係る化粧板基材において、前記本体部材は金属製であり、前記端部材は樹脂製であることが好ましい。 In the decorative board base material according to the present invention, it is preferable that the main body member is made of metal and the end member is made of resin.

本発明に係る化粧板基材において、前記筒状部材の内部には熱可塑性発泡樹脂が充填されていることが好ましい。 In the decorative board base material according to the present invention, it is preferable that the interior of the tubular member is filled with a thermoplastic foamed resin.

本発明に係る化粧板基材において、前記熱可塑性発泡樹脂は、発泡ウレタン樹脂であることがより好ましい。 In the decorative board base material according to the present invention, it is more preferable that the thermoplastic foamed resin is a foamed urethane resin.

本発明に係る化粧板基材において、前記端部材には、前記筒状部材の内外を連通する連通孔が設けられていることが好ましい。 In the decorative board base material according to the present invention, it is preferable that the end member is provided with a communication hole that communicates the inside and the outside of the tubular member.

本発明に係る化粧板基材において、前記筒状部材の肉厚が0.2mm以上1.5mm以下であることが好ましい。 In the decorative board base material according to the present invention, it is preferable that the tubular member has a thickness of 0.2 mm or more and 1.5 mm or less.

本発明に係る化粧板基材において、壁面パネル用、玄関扉用又はクローゼット扉用の化粧板基材であることが好ましい。 The decorative board base material according to the present invention is preferably a decorative board base material for a wall panel, an entrance door, or a closet door.

本発明に係る化粧板基材において、折戸タイプのクローゼット扉用の化粧板基材であり、前記端部材には、ピボットを取り付け可能なピボット受け部が設けられていることが好ましい。 In the decorative board base material according to the present invention, it is preferable that the decorative board base material is for a folding door type closet door, and that the end member is provided with a pivot receiving portion to which a pivot can be attached.

本発明に係る化粧板基材において、前記筒状部材の表面に化粧シートを備えることが好ましい。 In the decorative plate base material according to the present invention, it is preferable to provide a decorative sheet on the surface of the cylindrical member.

本発明に係る化粧板基材において、前記化粧シートは、電離放射線硬化型樹脂を含む表面保護層を有することがより好ましい。 In the decorative sheet base material according to the present invention, the decorative sheet more preferably has a surface protective layer containing an ionizing radiation-curable resin.

本発明に係る化粧板基材において、前記電離放射線硬化型樹脂は、電子線硬化型樹脂であることがより好ましい。 In the decorative sheet base material according to the present invention, the ionizing radiation-curable resin is more preferably an electron beam-curable resin.

本発明の第2態様は筒状部材の上下の端に嵌め込まれるエッジ部材であり、長手形状の本体部材の両端にそれぞれ前記本体部材とは別部材の一対の端部材を有し、前記本体部材及び前記一対の端部材のいずれもが、前記筒状部材の上下の端の各々に嵌め込まれることを特徴としている。 A second aspect of the present invention is an edge member fitted to the upper and lower ends of a tubular member, having a pair of end members separate from the main body member at both ends of a longitudinal main body member, the main body member and both of the pair of end members are fitted to upper and lower ends of the cylindrical member .

本発明に係るエッジ部材において、前記本体部材は金属製であり、前記端部材は樹脂製であることが好ましい。 In the edge member according to the present invention, it is preferable that the main body member is made of metal and the end member is made of resin.

本発明に係るエッジ部材において、前記本体部材は、平板部と、前記平板部の両側縁からそれぞれ突き出る一対の突板部と、を有し、前記端部材は、前記本体部材内にスライド挿入される嵌合部を有し、前記嵌合部及び前記突板部の一方には係合溝が設けられ、前記嵌合部及び前記突板部の他方には、前記係合溝に係合する係合突起が設けられることが好ましい。 In the edge member according to the present invention, the body member has a flat plate portion and a pair of projecting plate portions projecting from both side edges of the flat plate portion, and the end member is slidably inserted into the body member. A fitting portion is provided, one of the fitting portion and the projecting plate portion is provided with an engaging groove, and the other of the fitting portion and the projecting plate portion is provided with an engaging projection that engages with the engaging groove. is preferably provided.

本発明に係るエッジ部材において、前記端部材は、前記本体部材の平板部と面一に連なる端面部と、前記本体部材の一対の突板部とそれぞれ面一に連なる一対の側面部と、を有し、前記側面部の前記端面部と反対側の端縁は、少なくとも前記本体部材側の一部分が前記本体部材に向けて低く傾斜していることがより好ましい。 In the edge member according to the present invention, the end member has an end surface portion that is flush with the flat plate portion of the main body member, and a pair of side surface portions that are flush with the pair of projecting plate portions of the main body member. More preferably, at least a portion of the edge of the side surface portion opposite to the end surface portion on the side of the main body member is inclined low toward the main body member.

本発明に係るエッジ部材において、前記端部材は、一対の前記側面部の間に直角に設けられたリブをさらに有することがより好ましい。 In the edge member according to the present invention, it is more preferable that the edge member further has a rib provided perpendicularly between the pair of side portions.

本発明に係るエッジ部材において、前記端面部には、前記端面部を貫通する連通孔が設けられていることがより好ましい。 In the edge member according to the present invention, it is more preferable that the end surface portion is provided with a communication hole passing through the end surface portion.

本発明に係るエッジ部材において、前記端面部には、ピボットを取り付け可能なピボット受け部が設けられていることがより好ましい。 In the edge member according to the present invention, it is more preferable that the end surface portion is provided with a pivot receiving portion to which a pivot can be attached.

本発明によれば、エッジ部材が本体部材と一対の端部材とからなるため、化粧板基材の用途や寸法違い等で筒状部材の寸法が異なっていても、本体部材を筒状部材の長さに応じた長さで切削することで、エッジ部材を筒状部材の寸法に合わせたものとすることができ、筒状部材の上下の端にぴったりと嵌め込むことができる。このように、本発明では、エッジ部材の寸法を筒状部材の寸法に応じて調整することができるので、種々の寸法の筒状部材に対応させた寸法違いのエッジ部材を複数種用意する必要がなく、エッジ部材の在庫が嵩むことを防止することができるうえ、エッジ部材の生産性の向上や製造コストの低減を図ることができる。 According to the present invention, since the edge member is composed of the main body member and the pair of end members, even if the dimensions of the tubular member differ due to differences in application and dimensions of the decorative plate base material, the main body member can be used as the tubular member. By cutting the edge member to a length corresponding to its length, the edge member can be adapted to the dimensions of the tubular member and can be fitted snugly to the upper and lower ends of the tubular member. As described above, in the present invention, since the dimension of the edge member can be adjusted according to the dimension of the tubular member, it is necessary to prepare a plurality of types of edge members having different sizes corresponding to the tubular members of various sizes. Therefore, it is possible to prevent the stock of the edge member from increasing, and to improve the productivity of the edge member and to reduce the manufacturing cost.

化粧板基材の正面図である。It is a front view of a decorative board base material. 化粧板基材の平面図である。FIG. 2 is a plan view of a decorative sheet base material; 図1のA-A断面図である。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 1; 図1のB-B断面図である。FIG. 2 is a cross-sectional view taken along the line BB of FIG. 1; 本体部材の正面図である。Figure 3 is a front view of the body member; 本体部材の平面図である。Fig. 3 is a plan view of the body member; 本体部材の側面図である。Fig. 3 is a side view of the body member; 端部材の斜視図である。It is a perspective view of an end member. 端部材の正面図である。It is a front view of an end member. 端部材の背面図である。It is a rear view of an end member. 端部材の平面図である。It is a top view of an end member. 端部材の底面図である。It is a bottom view of an end member. 端部材の左側面図である。It is a left view of an end member. 端部材の右側面図である。It is a right view of an end member. 変形例の端部材の斜視図である。It is a perspective view of the end member of a modification. 変形例の端部材の平面図である。It is a top view of the end member of a modification. 変形例の端部材の底面図である。It is a bottom view of the end member of a modification.

以下、本発明の実施形態について、添付図面を参照して説明する。本発明は、間仕切り(パーテーション)や衝立等の壁面パネルの面材として用いられる化粧板基材、一戸建住宅やマンション等の玄関扉、クローゼット扉、その他の収納扉や室内扉等の面材として用いられる化粧板基材に関する。また、本発明は、上述した化粧板基材に用いられるエッジ部材に関する。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. The present invention is used as a decorative plate base material used as a surface material for wall panels such as partitions and screens, as a surface material for entrance doors such as detached houses and condominiums, closet doors, other storage doors and interior doors. It relates to the decorative board base material used. The present invention also relates to an edge member used for the above-described decorative board substrate.

図1~図4は、本実施形態の化粧板基材1を示す。化粧板基材1は、金属製の筒状部材2と、筒状部材2の上下の端にそれぞれ装着される一対のエッジ部材3とを備えており、筒状部材2の内部には芯材6が充填されている。 1 to 4 show a decorative sheet base material 1 of this embodiment. The decorative plate base material 1 includes a metallic tubular member 2 and a pair of edge members 3 attached to the upper and lower ends of the tubular member 2, respectively. 6 is filled.

筒状部材2は、断面視矩形の筒状を呈しており、それぞれが矩形状を呈した前後左右の4面を有し、上下の端が開口しかつ内部が中空の構造をなしている。筒状部材2は、例えばスチール、アルミニウム、ステンレス等の金属材料で形成されており、本実施形態ではスチールで形成されている。 The tubular member 2 has a tubular shape with a rectangular cross section, and has four rectangular surfaces, front, rear, left, and right, and has a structure in which the upper and lower ends are open and the inside is hollow. The tubular member 2 is made of a metal material such as steel, aluminum, or stainless steel, and is made of steel in this embodiment.

筒状部材2の長さ(左右方向の大きさ)、高さ(上下方向の大きさ)及び厚み(前後方向の大きさ)は、化粧板基材1の用途に応じて適切な大きさに設定される。筒状部材2の肉厚(筒状部材2の各面の厚みであり後述する金属板20,21の厚み)は、特に限定されるものではなく、筒状部材2(化粧板基材1)の高さにもよるが、例えば0.2mm以上1.5mm以下の範囲で設定されることが好ましく、0.25mm以上1.2mm以下の範囲で設定されることが好ましい。筒状部材2の肉厚が0.2mmよりも薄いと、化粧板基材1の強度が不足するおそれがあるためである。一方で、筒状部材2の肉厚が1.5mmより厚いと、後述する筒状部材2の成形加工性が悪く、また、化粧板基材1の重量が増え過ぎてしまうおそれがあるからである。 The length (size in the horizontal direction), height (size in the vertical direction) and thickness (size in the front-rear direction) of the tubular member 2 are set to appropriate sizes according to the application of the decorative plate base material 1. set. The thickness of the tubular member 2 (the thickness of each surface of the tubular member 2 and the thickness of the metal plates 20 and 21 to be described later) is not particularly limited, and the tubular member 2 (the decorative plate base material 1) Although it depends on the height, it is preferably set in the range of 0.2 mm or more and 1.5 mm or less, and preferably set in the range of 0.25 mm or more and 1.2 mm or less. This is because if the thickness of the cylindrical member 2 is less than 0.2 mm, the strength of the decorative plate base material 1 may be insufficient. On the other hand, if the thickness of the tubular member 2 is greater than 1.5 mm, the molding workability of the tubular member 2, which will be described later, may be poor, and the weight of the decorative plate base material 1 may increase excessively. be.

筒状部材2は、前後に対向する2枚の金属板20,21を筒状に連結することで形作られている。2枚の金属板20,21のうち、一方の金属板20は、筒状部材2の正面又は背面と、左右の両側面とを構成する大きさに形成されており、左右の両側面に相当する部分が90°折り曲げられている。また、他方の金属板21は、筒状部材2の正面又は背面を構成する大きさに形成されている。各金属板20,21は、左右の端にそれぞれ係合部22,23を有しており、筒状部材2は、2枚の金属板20,21の対応する端同士の係合部22,23が互いに係合することで筒状に連結保持されている。 The cylindrical member 2 is formed by connecting two metal plates 20 and 21 facing each other in the front and rear in a cylindrical shape. Of the two metal plates 20 and 21, one metal plate 20 is formed in a size that constitutes the front or back of the cylindrical member 2 and both left and right sides, and corresponds to both left and right sides. The part to do is bent 90 degrees. The other metal plate 21 is sized to form the front or rear surface of the cylindrical member 2 . Each of the metal plates 20 and 21 has engaging portions 22 and 23 at its left and right ends, respectively. 23 are engaged with each other, so that they are connected and held in a cylindrical shape.

各係合部22,23は、それぞれ金属板20,21の左右の端部を所定の形状に折り曲げることで形作られている。本実施形態では、係合部22は、金属板20の両端部を180度折り曲げるとともにその先端を折り返したU字状に湾曲させてなり、係合部23は、金属板21の両端部を90度折り曲げるとともにその先端を折り返したU字状に湾曲させてなる。一方の金属板20の係合部22内に他方の金属板21の係合部23をはめ込んだ後に工具等を用いてかしめることで両係合部22,23が固く密着している。 Each of the engaging portions 22 and 23 is formed by bending left and right end portions of the metal plates 20 and 21 into predetermined shapes. In the present embodiment, the engaging portion 22 is formed by bending both ends of the metal plate 20 180 degrees and bending the tip of the bending portion into a U shape. It is bent in a U-shape with the tip folded back. After fitting the engaging portion 23 of the other metal plate 21 into the engaging portion 22 of the one metal plate 20, the two engaging portions 22 and 23 are tightly attached by caulking using a tool or the like.

なお、各金属板20,21の係合部22,23の形状は、特に限定されるものではなく、2枚の金属板20,21の対応する端同士を互いに係合するものであれば、種々の形状を採用することができる。 The shape of the engaging portions 22 and 23 of the metal plates 20 and 21 is not particularly limited, and any shape that engages the corresponding ends of the two metal plates 20 and 21 can be used. Various shapes can be employed.

エッジ部材3は、筒状部材2の上下の端にそれぞれ嵌め込まれて開口を塞ぐ。エッジ部材3は、本体部材4(図5~図7に示す)の左右の端にそれぞれ本体部材4とは別部材の一対の端部材5(図8~図14に示す)を有する。なお、一対の端部材5は、鏡映対称の構造を有している。 The edge members 3 are fitted to the upper and lower ends of the tubular member 2 to close the opening. The edge member 3 has a pair of end members 5 (shown in FIGS. 8 to 14) separate from the body member 4 at the left and right ends of the body member 4 (shown in FIGS. 5 to 7). In addition, the pair of end members 5 has a mirror-symmetrical structure.

本体部材4は、図5~図7に示すように、長手形状かつ断面視コ字状に形成されている。なお、長手形状とは、一方向(図示例では左右方向)における長さが、前記一方向(左右方向)と直交する方向における長さよりも十分に長い形状をいい、以下では、前記一方向を長手方向という。本体部材4は、特に限定されるものではないが、金属製であることが好ましく、例えばアルミニウム、スチール、ステンレス等で形成され、本実施形態ではアルミニウムで形成されている。 As shown in FIGS. 5 to 7, the main body member 4 is elongated and has a U-shaped cross section. Note that the term "longitudinal shape" refers to a shape in which the length in one direction (horizontal direction in the illustrated example) is sufficiently longer than the length in a direction perpendicular to the one direction (horizontal direction). called the longitudinal direction. Although the main body member 4 is not particularly limited, it is preferably made of metal such as aluminum, steel, stainless steel, etc. In this embodiment, it is made of aluminum.

本体部材4は、平面視長方形状の平板部40と、一対の突板部41とで主に構成されている。平板部40は、化粧部材1の上下の端面をなす。各突板部41は、平板部40の長手方向に沿う両側縁の少し内側にそれぞれ全長にわたって設けられている。これにより、一対の突板部41を筒状部材2の上下の端から挿入した際に平板部40が筒状部材2の上下の端に突き当たるので、本体部材4を筒状部材2の上下の端に嵌め込んでも、筒状部材2内に本体部材4が落ち込むことがない。各突板部41の先端には、内側に突き出た係合突起42がそれぞれ全長にわたって設けられている。本体部材4の平板部40及び突板部41の厚みは、特に限定されるものではなく、本体部材4の強度や本体部材4の切削加工性等を考慮して適切な厚みとされる。 The main body member 4 is mainly composed of a flat plate portion 40 having a rectangular shape in plan view and a pair of projecting plate portions 41 . The flat plate portions 40 form upper and lower end faces of the decorative member 1 . Each projecting plate portion 41 is provided over the entire length slightly inside both side edges along the longitudinal direction of the flat plate portion 40 . As a result, when the pair of projecting plate portions 41 are inserted from the upper and lower ends of the tubular member 2 , the flat plate portions 40 abut against the upper and lower ends of the tubular member 2 , so that the main body member 4 is pushed into the upper and lower ends of the tubular member 2 . The main body member 4 does not drop into the tubular member 2 even if it is fitted into the tubular member 2.例文帳に追加An engaging protrusion 42 protruding inward is provided over the entire length of each protruding plate portion 41 at its tip. The thicknesses of the flat plate portion 40 and projecting plate portion 41 of the main body member 4 are not particularly limited, and are set to appropriate thicknesses in consideration of the strength of the main body member 4, the cutting workability of the main body member 4, and the like.

本体部材4は、所望の長さに切削することが可能であり、筒状部材2の長さに応じた長さに切削することにより、一対の端部材5とともに筒状部材2の上下の端にぴったりと嵌め込むことができる。 The body member 4 can be cut to a desired length. By cutting the body member 4 to a length corresponding to the length of the tubular member 2 , the upper and lower ends of the tubular member 2 can be cut together with the pair of end members 5 . can be fitted snugly.

端部材5は、本体部材4の左右の端にそれぞれ着脱自在に取り付けられる。端部材5は、特に限定されるものではないが、樹脂製であることが好ましく、例えばポリエチレン、ポリプロピレン、ABS、ポリスチレン、ポリカーボネート等で形成され、本実施形態ではABSで形成されている。端部材5は、図8~図14に示すように、平面視長方形状の端面部50と、一対の側面部51と、嵌合部52とで主に構成されている。 The end members 5 are detachably attached to the left and right ends of the main body member 4, respectively. Although the end member 5 is not particularly limited, it is preferably made of resin such as polyethylene, polypropylene, ABS, polystyrene, polycarbonate, etc. In this embodiment, it is made of ABS. As shown in FIGS. 8 to 14, the end member 5 is mainly composed of an end surface portion 50 having a rectangular shape in plan view, a pair of side surface portions 51, and a fitting portion 52. As shown in FIGS.

端面部50は、本体部材4の平板部40とともに化粧部材1の上下の端面をなす。端面部50には、端面部50を貫通する連通孔53が設けられている。この連通孔53は、筒状部材2の内外を連通しており、詳細は後述するが、筒状部材2の内部に芯材6として樹脂を充填する際に、筒状部材2内の空気を抜き出す空気抜けとしての役割を果たす。なお、連通孔53の端面部50における設置位置は、特に限定されるものではないが、端面部50の長手方向外側の端の近傍に連通孔53が設けられることが好ましい。 The end surface portion 50 forms upper and lower end surfaces of the decorative member 1 together with the flat plate portion 40 of the main body member 4 . The end surface portion 50 is provided with a communication hole 53 passing through the end surface portion 50 . The communication hole 53 communicates the inside and the outside of the tubular member 2, and although details will be described later, when the inside of the tubular member 2 is filled with resin as the core material 6, the air inside the tubular member 2 is removed. It plays a role as an air vent to extract. Although the installation position of the communication hole 53 on the end face portion 50 is not particularly limited, it is preferable that the communication hole 53 is provided near the end of the end face portion 50 on the outer side in the longitudinal direction.

各側面部51は、端面部50の長手方向に沿う両側縁の少し内側にそれぞれ長手方向に延びるように設けられている。各側面部51の長手方向一方の端は端面部50の同方向の端から突き出ており、各側面部51の長手方向他方の端は端面部50の同方向の端の内側で止まっている。これにより、一対の側面部51を筒状部材2の上下の端から挿入した際に端面部50が筒状部材2の上下の端に突き当たるので、エッジ部材5を筒状部材2の上下の端に嵌め込んでも、筒状部材2内にエッジ部材5が落ち込むことがない。各側面部51は、本体部材4側かつ端面部50側の一部分が切り欠かれた形状をなしており、この切り欠かれた部分に嵌合部52が設けられている。また、各側面部51は、端面部50と反対側の端縁の本体部材4側の一部分が本体部材4に向けて低く傾斜しており、その高さが次第に減少している。 Each side surface portion 51 is provided so as to extend in the longitudinal direction slightly inside both side edges along the longitudinal direction of the end surface portion 50 . One end in the longitudinal direction of each side portion 51 protrudes from the end of the end face portion 50 in the same direction, and the other end in the longitudinal direction of each side portion 51 stops inside the end of the end face portion 50 in the same direction. As a result, when the pair of side surface portions 51 are inserted from the upper and lower ends of the tubular member 2 , the end surface portions 50 abut against the upper and lower ends of the tubular member 2 , so that the edge members 5 are inserted into the upper and lower ends of the tubular member 2 . The edge member 5 does not drop into the tubular member 2 even if it is fitted into the tubular member 2.例文帳に追加Each side surface portion 51 has a shape in which a portion on the main body member 4 side and the end surface portion 50 side is notched, and a fitting portion 52 is provided in the notched portion. In each side surface portion 51, a portion of the edge opposite to the end surface portion 50 on the side of the main body member 4 is inclined low toward the main body member 4, and the height thereof gradually decreases.

端部材5は、嵌合部52が本体部材4の左右の端から本体部材4内にスライド挿入されることで本体部材4に取り付けられる。このとき、端面部50は本体部材4の平板部40と面一に連なり、各側面部51は本体部材4の対応する突板部41とそれぞれ面一に連なる。嵌合部52の両側面には、長手方向に延びる係合溝54が設けられている。この係合溝54は、本体部材4の各突板部41に設けられた係合突起42と互いに係合することで、端部材5を本体部材4に固定する。 The end member 5 is attached to the body member 4 by sliding the fitting portions 52 into the body member 4 from the left and right ends of the body member 4 . At this time, the end surface portion 50 continues flush with the flat plate portion 40 of the main body member 4 , and each side surface portion 51 continues flush with the corresponding projecting plate portion 41 of the main body member 4 . Engagement grooves 54 extending in the longitudinal direction are provided on both side surfaces of the fitting portion 52 . The engagement grooves 54 engage with the engagement projections 42 provided on the projecting plate portions 41 of the body member 4 to fix the end member 5 to the body member 4 .

また、端部材5は、一対の側面部51の間に設けられた平板状のリブ55を有する。リブ55は、一対の側面部51の間に1つ又は複数設けられ、各側面部51に対して直角に設けられることで各側面部51を補強する。 In addition, the end member 5 has a plate-like rib 55 provided between the pair of side surface portions 51 . One or a plurality of ribs 55 are provided between the pair of side portions 51 and are provided at right angles to each side portion 51 to reinforce each side portion 51 .

端部材5の端面部50、側面部51及びリブ55等の厚みは、特に限定されるものではなく、端部材5の強度等を考慮して適切な厚みとされる。 The thicknesses of the end surface portion 50, the side surface portion 51, the ribs 55, and the like of the end member 5 are not particularly limited, and are set to appropriate thicknesses in consideration of the strength of the end member 5 and the like.

芯材6は、化粧板基材1に強度や断熱性、防音性等を付与するために筒状部材2の内部に充填される。芯材6の素材としては、特に限定されるものではなく、ポリエチレン樹脂やポリプロピレン樹脂等のポリオレフィン系樹脂、ポリ塩化ビニル樹脂、アクリル樹脂、ABS樹脂、スチレン樹脂、ウレタン樹脂等の熱可塑性樹脂の他、フェノール樹脂やエポキシ樹脂等の熱硬化性樹脂を用いることができるが、加工条件の管理が容易であることが理由で熱可塑性樹脂を用いることが好ましい。また、軽量化や、断熱性及び防音性の向上を図るために、樹脂に発泡剤を混合して成形することで、多孔質の発泡樹脂とすることが好ましい。なお、本実施形態では、芯材6として発泡ウレタン樹脂が用いられている。発泡ウレタン樹脂は、金属製の筒状部材2に対する密着性が優れており、これにより、化粧板基材1の強度を向上できるとともに化粧板1の反りを防止することができる。 The core material 6 is filled inside the tubular member 2 in order to impart strength, heat insulation, sound insulation, etc. to the decorative board base material 1 . The material of the core material 6 is not particularly limited, and may be polyolefin resin such as polyethylene resin or polypropylene resin, thermoplastic resin such as polyvinyl chloride resin, acrylic resin, ABS resin, styrene resin, urethane resin, or the like. Although thermosetting resins such as phenolic resins and epoxy resins can be used, it is preferable to use thermoplastic resins for the reason that processing conditions can be easily controlled. In order to reduce the weight and improve the heat insulation and soundproofing properties, it is preferable to mix a foaming agent with the resin and form a porous foamed resin. In this embodiment, foamed urethane resin is used as the core material 6 . The foamed urethane resin has excellent adhesion to the metallic tubular member 2 , thereby improving the strength of the decorative board base material 1 and preventing the decorative board 1 from warping.

化粧板基材1は、筒状部材2の表面(前後左右の4面)に化粧シート(図示せず)を備えていてもよい。化粧シートとしては、例えば紙系や樹脂系の化粧シート等を用いることができ、粘着剤や接着剤等で筒状部材2の表面に貼り付けられる。なお、紙系の化粧シートとしては、例えば、一般紙、紙間強化紙、含浸紙、ポリエチレンの表裏に薄紙を貼り合わせたシート(俗称、ポリサンド紙)に印刷を施したものを使用できる。また、樹脂系の化粧シートとしては、ポリオレフィン、ポリエステル、塩化ビニル、アクリル系の樹脂を単独又は複数積層したものを使用できる。その中でも環境を考慮するとポリオレフィンを複数積層させ、最表面に電離放射線硬化型樹脂を含む表面保護層を設けた化粧シートが好ましく、耐傷性や加工性を考慮すると電離放射線硬化型樹脂は電子線硬化型樹脂であることが最も好ましい。 The decorative plate base material 1 may have decorative sheets (not shown) on the surfaces (four front, rear, left, and right surfaces) of the tubular member 2 . As the decorative sheet, for example, a paper-based or resin-based decorative sheet or the like can be used, which is attached to the surface of the cylindrical member 2 with an adhesive, an adhesive, or the like. As the paper-based decorative sheet, for example, general paper, reinforced paper between papers, impregnated paper, and a polyethylene sheet (commonly called polysand paper) in which thin paper is pasted on the front and back sides thereof, and printed on can be used. As the resin-based decorative sheet, polyolefin, polyester, vinyl chloride, or acrylic resin can be used singly or in multiple layers. Among them, considering the environment, a decorative sheet with multiple layers of polyolefin and a surface protective layer containing an ionizing radiation-curable resin on the outermost surface is preferable. Most preferably it is a mold resin.

なお、化粧シートは、筒状部材2の表面に直接貼り付けられていてもよいが、化粧板基材1を間仕切り(パーテーション)や衝立等の壁面パネルに用いる場合には、筒状部材2の表面に必要に応じて磁性板やマグネットシート等を固定し、磁性板やマグネットシート等の表面に化粧シートを貼り付けてもよい。これにより、磁石等を用いて化粧板基材1に物品や広告物の掲示等を行うことができる。 The decorative sheet may be directly attached to the surface of the tubular member 2. However, when the decorative plate base material 1 is used as a wall panel such as a partition or screen, the tubular member 2 may be attached to the surface of the tubular member 2. A magnetic plate, a magnet sheet, or the like may be fixed to the surface as necessary, and a decorative sheet may be attached to the surface of the magnetic plate, the magnet sheet, or the like. Accordingly, articles and advertisements can be posted on the decorative board base material 1 by using a magnet or the like.

次に、上述した本実施形態の化粧板基材1を製造する方法について説明する。まず、化粧シートの裏面に粘着剤を塗布して粘着層を形成する。この粘着層を形成した化粧シートを、筒状部材2を構成する2枚の金属板20,21にそれぞれ貼り合わせる。なお、化粧板基材1の用途に応じては、粘着層を形成した化粧シートをマグネットシートに貼り合わせ、この化粧シートが貼り合わされたマグネットシートを2枚の金属板20,21にそれぞれ貼り合わせる。 Next, a method for manufacturing the above-described decorative sheet base material 1 of the present embodiment will be described. First, an adhesive is applied to the back surface of the decorative sheet to form an adhesive layer. The decorative sheet with the adhesive layer formed thereon is attached to the two metal plates 20 and 21 forming the cylindrical member 2, respectively. Depending on the use of the decorative plate base material 1, the decorative sheet having the adhesive layer formed thereon is attached to the magnetic sheet, and the magnetic sheet with the decorative sheet attached thereto is attached to the two metal plates 20 and 21, respectively. .

次に、化粧シートが貼り合わされた2枚の金属板20,21のうち、一方の金属板20をコ字状に折り曲げて、正面又は背面と左右の側面とを形作るとともに、金属板20の左右の端部を所定形状に折り曲げて係合部22を形作る。また、他方の金属板21は、左右の端部を所定形状に折り曲げて係合部23を形作る。そして、この2枚の金属板20,21の対応する端同士の係合部22,23を互いに係合させて2枚の金属板20,21を筒状に連結することで、筒状部材2を形作る。 Next, of the two metal plates 20 and 21 to which the decorative sheets are attached, one metal plate 20 is bent in a U-shape to form the front or back and the left and right side surfaces, and the left and right sides of the metal plate 20 are formed. is bent into a predetermined shape to form the engaging portion 22 . The other metal plate 21 forms an engaging portion 23 by bending left and right ends into predetermined shapes. Then, the two metal plates 20 and 21 are connected in a tubular shape by engaging the engaging portions 22 and 23 at the corresponding ends of the two metal plates 20 and 21 with each other so that the tubular member 2 is formed. shape.

次に、筒状部材2の長さに応じて、中空部材4を適切な長さに切削し、本体部材4の左右の端に端部材5を取り付けてエッジ部材3とする。そして、エッジ部材3を、筒状部材2の上下の端にそれぞれ嵌め合わせることで筒状部材2に装着する。 Next, the hollow member 4 is cut to an appropriate length according to the length of the tubular member 2 , and end members 5 are attached to the left and right ends of the body member 4 to form the edge member 3 . Then, the edge member 3 is fitted to the tubular member 2 by fitting the upper and lower ends of the tubular member 2, respectively.

最後に、筒状部材2の一方の端に嵌め合わされたエッジ部材3の本体部材4(平板部40)に樹脂を注入するための注入孔(図示せず)を形成するとともに、筒状部材2の他方の端に嵌め合わされたエッジ部材3の端部材5(端面部50)の連通孔53をシール等で塞ぐ。そして、前記注入孔より樹脂、好ましくは熱可塑性樹脂、さらに好ましくは発泡ウレタン樹脂を注入して、筒状部材2の内部に樹脂を充填する。この樹脂の充填時には、筒状部材2の内部の空気が、筒状部材2の一方の端に嵌め合わされたエッジ部材3の端部材5(端面部50)の連通孔53より抜け出る。筒状部材2の内部に樹脂が十分に充填されると、樹脂の注入を停止する。樹脂の注入は、連通孔53に樹脂が到達することに伴い停止することができる。そして、前記注入孔及び空気抜けとして機能した連通孔53をシール等で塞ぐ。なお、エッジ部材3の露出する表面全体にエッジテープ(図示せず)を貼り付けてもよい。これにより、化粧板基材1が製造される。 Finally, an injection hole (not shown) for injecting resin is formed in the body member 4 (flat plate portion 40) of the edge member 3 fitted to one end of the tubular member 2, and the tubular member 2 is The communication hole 53 of the end member 5 (end face portion 50) of the edge member 3 fitted to the other end of the edge member 3 is closed with a seal or the like. Then, a resin, preferably a thermoplastic resin, more preferably a foamed urethane resin is injected through the injection hole to fill the inside of the cylindrical member 2 with the resin. At the time of filling the resin, the air inside the cylindrical member 2 escapes from the communication hole 53 of the end member 5 (end face portion 50 ) of the edge member 3 fitted to one end of the cylindrical member 2 . When the inside of the tubular member 2 is sufficiently filled with the resin, the injection of the resin is stopped. Injection of the resin can be stopped when the resin reaches the communication hole 53 . Then, the injection hole and the communication hole 53 functioning as an air vent are closed with a seal or the like. An edge tape (not shown) may be attached to the entire exposed surface of the edge member 3 . Thereby, the decorative board base material 1 is manufactured.

以上、本実施形態によれば、エッジ部材3が本体部材4と一対の端部材5とからなるため、化粧板基材1の用途や寸法違い等で筒状部材2の寸法が異なっていても、本体部材4を筒状部材2の長さに応じた長さで切削することで、エッジ部材3を筒状部材2の寸法に合わせたものとすることができ、筒状部材2の上下の端にぴったりと嵌め込むことができる。このように、本実施形態では、エッジ部材3の寸法を筒状部材2の寸法に応じて調整することができるので、種々の寸法の筒状部材2に対応させた寸法違いのエッジ部材3を複数種用意する必要がなく、エッジ部材3の在庫が嵩むことを防止することができるうえ、エッジ部材3の生産性の向上や製造コストの低減を図ることができる。 As described above, according to the present embodiment, since the edge member 3 is composed of the main body member 4 and the pair of end members 5, even if the dimensions of the cylindrical member 2 are different due to the purpose of the decorative plate base material 1, the difference in dimensions, etc. By cutting the main body member 4 to a length corresponding to the length of the tubular member 2, the edge member 3 can be made to match the dimensions of the tubular member 2. It can be snugly fitted to the edge. As described above, in this embodiment, since the dimension of the edge member 3 can be adjusted according to the dimension of the cylindrical member 2, the edge member 3 with different dimensions corresponding to the cylindrical member 2 of various dimensions can be provided. There is no need to prepare a plurality of types of edge members 3, and it is possible to prevent the inventory of the edge members 3 from increasing, and to improve the productivity of the edge members 3 and reduce the manufacturing cost.

また、本実施形態によれば、筒状部材2が対向する2枚の金属板20,21を筒状に連結してなる。1枚の金属板を筒状に成形するよりも、対向する2枚の金属板を筒状に連結する方が、筒状にする成形のしやすさ(良好な成形性)、筒状とした際の良好な形状安定性、筒状部材2の大型化が可能、といった点で優れた効果を奏する。 Further, according to the present embodiment, the tubular member 2 is formed by connecting two metal plates 20 and 21 facing each other in a tubular shape. It is easier to form a cylindrical shape (favorable formability) by connecting two metal plates facing each other into a cylindrical shape than by forming a single metal plate into a cylindrical shape. It has excellent effects in terms of excellent shape stability at the time of application and the ability to increase the size of the cylindrical member 2 .

また、本実施形態によれば、筒状部材2は、対向する金属板20,21の対応する端同士の係合部22,23が互いに係合して筒状に連結保持されるので、筒状部材2の形態安定性の向上を図ることができる。 Further, according to the present embodiment, the cylindrical member 2 is connected and held in a cylindrical shape by engaging with each other the engaging portions 22 and 23 at the corresponding ends of the metal plates 20 and 21 facing each other. The shape stability of the shaped member 2 can be improved.

また、本実施形態によれば、筒状部材2の内部に芯材6として充填される樹脂が発泡ウレタン樹脂であるため、金属製の筒状部材2に対する発泡ウレタン樹脂の優れた密着性により、化粧板基材1の強度の向上を図れるとともに化粧板1の反りを防止することができる。 In addition, according to the present embodiment, the resin that fills the inside of the tubular member 2 as the core material 6 is foamed urethane resin. The strength of the decorative board base material 1 can be improved, and the warping of the decorative board 1 can be prevented.

また、本実施形態によれば、エッジ部材3の端部材5が樹脂製であるため、端部材5が金属製である場合と比べて、複雑な形状を有する端部材5を例えば射出成型等で容易に形成でき、生産性の向上を図ることができる。一方で、エッジ部材3の本体部材4が樹脂製であると、中央の本体部材4の強度が低いためにエッジ部材3の強度が低下するうえ、本体部材4に外力が加わることで歪んだり、温度変化により膨張したりして、エッジ部材3に寸法誤差が生じるおそれがあるのに対して、本実施形態では、エッジ部材3の本体部材4が金属製であるため、エッジ部材3の強度の向上及びエッジ部材3の寸法安定性の向上を図ることができる。さらに、エッジ部材3の本体部材4が金属製であることで、本体部材4の切削加工性の向上を図ることができる。 Further, according to the present embodiment, since the end member 5 of the edge member 3 is made of resin, the end member 5 having a complicated shape can be formed by injection molding or the like compared to the case where the end member 5 is made of metal. It can be formed easily, and productivity can be improved. On the other hand, if the main body member 4 of the edge member 3 is made of resin, the strength of the central main body member 4 is low, so that the strength of the edge member 3 is lowered. The edge member 3 may expand due to temperature changes, which may cause a dimensional error. and the dimensional stability of the edge member 3 can be improved. Furthermore, since the body member 4 of the edge member 3 is made of metal, the cutting workability of the body member 4 can be improved.

また、本実施形態によれば、エッジ部材3の両サイドの端部材5の側面部51の間にリブ55が設けられているため、端部材5は樹脂製であってもその強度が高くなる。よって、エッジ部材3の強度を全体的に向上することができる。 Further, according to this embodiment, since the ribs 55 are provided between the side portions 51 of the end member 5 on both sides of the edge member 3, the strength of the end member 5 is increased even if it is made of resin. . Therefore, the strength of the edge member 3 can be improved as a whole.

また、本実施形態によれば、エッジ部材3の本体部材4と各端部材5とが、係合突起42及び係合溝54による係合で固定されるので、エッジ部材3を容易に形作ることができる。 Further, according to this embodiment, the main body member 4 of the edge member 3 and each end member 5 are fixed by engagement by the engagement projections 42 and the engagement grooves 54, so that the edge member 3 can be easily shaped. can be done.

また、本実施形態によれば、エッジ部材3の各端部材5の両側面部51は、端面部50と反対側の端縁の本体部材4側の一部分が本体部材4に向けて低く傾斜しているため、本体部材4の注入孔より樹脂を注入した時に、樹脂が各端部材5の両側面部51の上述した傾斜した端縁に沿って樹脂が各端部材5の方に誘導される。よって、樹脂を各端部材5の内部にも行き渡らせることができ、筒状部材2の長手方向の端から端までくまなく樹脂を充填することができる。 In addition, according to the present embodiment, in both side surface portions 51 of each end member 5 of the edge member 3 , a part of the edge opposite to the end surface portion 50 on the side of the main body member 4 is inclined low toward the main body member 4 . Therefore, when the resin is injected from the injection hole of the main body member 4, the resin is guided toward each end member 5 along the above-described inclined edges of the side surfaces 51 of each end member 5. As shown in FIG. Therefore, the resin can be spread over the inside of each end member 5, and the resin can be filled all over the tubular member 2 from one end to the other in the longitudinal direction.

以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない限りにおいて種々の変更が可能である。 Although one embodiment of the present invention has been described above, the present invention is not limited to the above-described embodiment, and various modifications are possible without departing from the gist of the present invention.

例えば、上記実施形態では、筒状部材2は、2枚の金属板20,21の両端に係合部22,23を設け、対向する金属板20,21の対応する端同士の係合部22,23を互いに係合させることで筒状に連結保持しているが、2枚の金属板20,21を筒状に連結保持する手段としては特に限定されるものではなく、2枚の金属板20,21の対応する端同士を溶接や接着剤等で互いに接合したり、金具でかしめてとめる等、種々の構成の手段を適用することができる。 For example, in the above-described embodiment, the cylindrical member 2 has the engaging portions 22 and 23 provided at both ends of the two metal plates 20 and 21, and the engaging portions 22 and 22 at the corresponding ends of the opposing metal plates 20 and 21. , 23 are engaged with each other to connect and hold the two metal plates 20 and 23 in a cylindrical shape. It is possible to apply means of various configurations, such as joining the corresponding ends of 20 and 21 to each other by welding or adhesive, or by crimping them with metal fittings.

また、上記実施形態では、筒状部材2は、2枚の金属板20,21を筒状に連結することで形作られているが、1枚の金属板を筒状に折り曲げることで形作られていてもよい。この場合、金属板の両端に互いに係合する係合部を設けることで、金属板の端同士を互いに係合して筒状に保持してもよいし、金属板の端同士を溶接等で互いに接合して筒状に保持してもよい。 Further, in the above embodiment, the tubular member 2 is formed by connecting the two metal plates 20 and 21 into a tubular shape, but it is formed by bending one metal plate into a tubular shape. may In this case, by providing engaging portions that engage with each other at both ends of the metal plate, the ends of the metal plate may be engaged with each other and held in a cylindrical shape, or the ends of the metal plate may be welded together. They may be joined together and held in a cylindrical shape.

また、上記実施形態では、エッジ部材3の本体部材4と端部材5とを固定するために、本体部材4の突板部41に内向きの係合突起42を設け、端部材5の嵌合部52に係合突起42が係合する係合溝54を設けているが、端部材5の嵌合部52に外向きの係合突起を設け、本体部材4の突板部41に係合突起が係合する係合溝を設けてもよい。また、本体部材4と端部材5とを固定する手段としては特に限定されるものではなく、種々の構成の手段を適用することができる。 Further, in the above-described embodiment, in order to fix the main body member 4 and the end member 5 of the edge member 3, the projecting plate portion 41 of the main body member 4 is provided with the inward engaging projection 42, and the fitting portion of the end member 5 is 52 is provided with an engaging groove 54 with which the engaging projection 42 engages, the fitting portion 52 of the end member 5 is provided with an engaging projection facing outward, and the projecting plate portion 41 of the main body member 4 is provided with an engaging projection. An engagement groove for engagement may be provided. Moreover, the means for fixing the main body member 4 and the end member 5 is not particularly limited, and means of various configurations can be applied.

また、上記実施形態では、端部材5にリブ55が設けられているが、リブ55は必ずしも端部材5に設けられている必要はない。 Moreover, although the ribs 55 are provided on the end member 5 in the above embodiment, the ribs 55 do not necessarily have to be provided on the end member 5 .

また、上記実施形態では、芯材6に樹脂を用いているが、必ずしも樹脂である必要はなく、紙製のハニカムコアやロールコア、アルミニウムなどの金属製のハニカムコア等、公知のものを用いてもよい。 In addition, in the above-described embodiment, resin is used for the core material 6, but it is not always necessary to use resin. good too.

また、化粧板基材1を折戸タイプのクローゼット扉用の面材として用いる場合には、図15~図17に示すように、エッジ部材3の端部材5にピボット受け部56を設ける。ピボット受け部56は、ピボット軸を取付可能な断面視円形の筒状を呈しており、端面部50から両側面部51の間を上下方向に延びるように設けられている。ピボット受け部56の上下方向の一方端は閉口している一方で、他方端は端面部50を貫通して開口しており、ピボット軸の挿入孔57をなしている。 When the decorative plate base material 1 is used as a face material for a folding door type closet door, a pivot receiving portion 56 is provided on the end member 5 of the edge member 3 as shown in FIGS. 15 to 17 . The pivot receiving portion 56 has a cylindrical shape with a circular cross-section to which a pivot shaft can be attached, and extends vertically between the end surface portion 50 and the side surface portions 51 . One end of the pivot receiving portion 56 in the vertical direction is closed, while the other end is open through the end face portion 50 to form an insertion hole 57 for the pivot shaft.

折戸タイプのクローゼット扉は、図示は省略するが、2枚の化粧板基材1をヒンジにより折り畳み可能に連結し、2枚の化粧板基材1の連結された側とは反対側の上下の端部材5のピボット受け部56にピボット軸が取り付けられる。戸尻側の化粧板基材1のピボット軸は、上下のガイドレールに取り付けられた軸受によって回動可能に支持され、戸先側の化粧板基材1のピボット軸は、上下のガイドレールに沿ってスライド可能かつ回動可能に支持される。折戸を開くときには、2枚の化粧板基材1がV字状に折り畳まれる。 Although not shown, the folding door type closet door connects two decorative plate base materials 1 by a hinge so as to be foldable, and the two decorative plate base materials 1 are connected to the opposite side of the upper and lower sides. A pivot shaft is attached to the pivot receiving portion 56 of the end member 5 . The pivot shaft of the decorative panel base material 1 on the door trailing side is rotatably supported by bearings attached to the upper and lower guide rails, and the pivot axis of the decorative panel base material 1 on the door leading side is supported by the upper and lower guide rails. It is slidably and rotatably supported along. When opening the folding door, the two decorative plate base materials 1 are folded in a V shape.

1 化粧板基材
2 筒状部材
3 エッジ部材
4 本体部材
5 端部材
6 芯材(樹脂)
20,21 金属板
22,23 係合部
40 平板部
41 突板部
42 係合突起
50 端面部
51 側面部
52 嵌合部
53 連通孔
54 係合溝
55 リブ
56 ピボット受け部
REFERENCE SIGNS LIST 1 decorative plate base material 2 cylindrical member 3 edge member 4 main body member 5 end member 6 core material (resin)
20, 21 metal plate 22, 23 engaging portion 40 flat plate portion 41 projecting plate portion 42 engaging protrusion 50 end surface portion 51 side surface portion 52 fitting portion 53 communicating hole 54 engaging groove 55 rib 56 pivot receiving portion

Claims (5)

筒状部材の上下の端に嵌め込まれるエッジ部材であって、
長手形状の本体部材の両端にそれぞれ前記本体部材とは別部材の一対の端部材を有し、前記本体部材及び前記一対の端部材のいずれもが、前記筒状部材の上下の端の各々に嵌め込まれ
前記本体部材は、平板部と、前記平板部の両側縁にそれぞれ設けられた一対の突板部と、を有し、
前記端部材は、前記本体部材内にスライド挿入される嵌合部を有し、
前記嵌合部及び前記突板部の一方には係合溝が設けられ、前記嵌合部及び前記突板部の他方には、前記係合溝に係合する係合突起が設けられ、
前記端部材は、前記本体部材の平板部と面一に連なる端面部と、前記本体部材の一対の突板部とそれぞれ面一に連なる一対の側面部と、を有し、
前記側面部の前記端面部と反対側の端縁は、少なくとも前記本体部材側の一部分が前記本体部材に向けて低く傾斜している、エッジ部材。
An edge member fitted to the upper and lower ends of the tubular member,
A pair of end members separate from the main body member are provided at both ends of a longitudinal main body member, and both the main body member and the pair of end members are provided at the upper and lower ends of the cylindrical member. stuck in ,
The main body member has a flat plate portion and a pair of projecting plate portions provided on both side edges of the flat plate portion,
The end member has a fitting portion that is slidably inserted into the body member,
One of the fitting portion and the projecting plate portion is provided with an engaging groove, and the other of the fitting portion and the projecting plate portion is provided with an engaging projection that engages with the engaging groove,
The end member has an end surface portion that is flush with the flat plate portion of the main body member, and a pair of side surface portions that are flush with the pair of projecting plate portions of the main body member, respectively,
The edge member, wherein at least a portion of the edge of the side surface portion opposite to the end surface portion on the side of the main body member is inclined low toward the main body member.
前記本体部材は金属製であり、前記端部材は樹脂製である、請求項1に記載のエッジ部材。 2. The edge member according to claim 1, wherein said body member is made of metal and said end member is made of resin. 前記端部材は、一対の前記側面部の間に直角に設けられたリブをさらに有する、請求項1又は2に記載のエッジ部材。 3. The edge member according to claim 1 , further comprising a rib provided perpendicularly between the pair of side portions. 前記端面部には、前記端面部を貫通する連通孔が設けられている、請求項1~3のいずれかに記載のエッジ部材。 4. The edge member according to any one of claims 1 to 3 , wherein the end face portion is provided with a communication hole penetrating through the end face portion. 前記端面部には、ピボットを取り付け可能なピボット受け部が設けられている、請求項1~4のいずれか一項に記載のエッジ部材。 The edge member according to any one of claims 1 to 4 , wherein the end face portion is provided with a pivot receiving portion to which a pivot can be attached.
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Citations (1)

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JP2015086667A (en) 2013-11-01 2015-05-07 株式会社Lixil Opening device

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JPS5471445U (en) * 1977-10-29 1979-05-21
JPS54153151U (en) * 1978-04-15 1979-10-24
JP2863460B2 (en) * 1995-05-29 1999-03-03 不二ロール工機株式会社 Folding door panels
JP3162318B2 (en) * 1997-03-12 2001-04-25 トステム株式会社 Fittings

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Publication number Priority date Publication date Assignee Title
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