JP7270577B2 - ANTIBACTERIAL HARD COAT AND METHOD FOR MANUFACTURING SAME - Google Patents

Description

TECHNICAL FIELD The present invention relates to a hard coat comprising an active energy ray-curable resin composition having antibacterial properties, and a method for producing the same.

Traditionally, furniture such as decorative shelves, chests of drawers, cupboards, and desks; household appliances such as refrigerators, washing machines, air conditioners, mobile phones, and personal computers; , Laminated lumber, particle board, and hardboard on the surface of a substrate made of wood-based materials; are used. Decorative sheets are required to have a well-balanced high level of scratch resistance, stain resistance, etc., as well as decorativeness. In order to impart the above properties to the decorative sheet, it is widely practiced to form a hard coat comprising an active energy ray-curable resin composition on the surface thereof.

In recent years, contamination by various bacteria, especially contamination by strong bacteria such as Staphylococcus aureus, has been highlighted as a serious problem. there is Therefore, it is strongly desired to impart antibacterial properties to articles such as furniture, home electric appliances, and building materials used in these facilities. However, a hard coat obtained by impregnating an active energy ray-curable resin composition with an antibacterial agent, coating the composition, and curing by irradiation with an active energy ray has the problem of exhibiting almost no antibacterial properties. At present, a hard coat composed of an active energy ray-curable resin composition having antibacterial properties and sufficient hard coat properties has not yet been obtained.

JP-A-59-136166

An object of the present invention is to provide a hard coat comprising an active energy ray-curable resin composition and having antibacterial properties. A further object of the present invention is to provide a hard coat comprising an active energy ray-curable resin composition, which has antibacterial properties and sufficient hard coat properties.

As a result of intensive research, the present inventors have found that the above objects can be achieved by curing a specific active energy ray-curable resin composition by a specific method.

That is, the present invention comprises an active energy ray-curable resin composition containing (A) a polyfunctional (meth)acrylate; and (B) a halogen element-containing sulfone-based antibacterial agent; 2010, the antibacterial activity value measured at a temperature of 23° C. is 2 or more.

In a second invention, the component (B) contains one or more selected from the group consisting of diiodomethyl-p-tolylsulfone and 2,3,5,6 tetrachloro-4-methylsulfonylpyridine. It is a hard coat according to the invention of

A third invention is the hard coat according to the first invention or the second invention, wherein the active energy ray-curable resin composition further contains (C) a photopolymerization initiator.

A fourth invention is the hard coat according to any one of the first to third inventions, wherein the component (C) contains (C1) an acylphosphine oxide photopolymerization initiator.

In a fifth invention, the component (C) comprises (C1) an acylphosphine oxide-based photopolymerization initiator of 20 to 60% by mass and (C2) an acetophenone-based photopolymerization initiator of 80 to 20% by mass, wherein The hard coat according to the fourth invention, wherein the sum of the component (C1) and the component (C2) is 100% by mass.

A sixth invention is the hard coat according to any one of the first to fifth inventions, wherein the active energy ray-curable resin composition further contains (D) an ultraviolet absorber.

A seventh invention is an article comprising the hard coat according to any one of the first to sixth inventions.

An eighth invention is a decorative sheet comprising the hard coat according to any one of the first to sixth inventions.

A ninth invention is an article including the decorative sheet according to the eighth invention.

A tenth invention is
(1) forming a wet coating of an active energy ray-curable resin composition on at least one surface of a film substrate;
(2) A step of pre-drying the wet coating film obtained in the above step (1) to form a dry coating film;
(3) A step of superimposing and temporarily attaching an active energy ray-transmitting film on the surface of the dry coating film obtained in the above step (2);
(4) A step of irradiating the laminate obtained in the step (3) with an active energy ray to cure the dried coating film;
including,
Consisting of an active energy ray-curable resin composition,
A method for producing a hard coat having an antibacterial activity value of 2 or more against Staphylococcus aureus measured at a temperature of 23° C. according to JIS Z2801:2010.

The hard coat of the present invention has antibacterial properties. A preferred hard coat of the present invention has antibacterial properties and sufficient hard coat properties. Therefore, the decorative sheet having the hard coat of the present invention on its surface can be suitably used for decorating/decorating articles such as furniture, home electric appliances, and building members. Articles such as furniture, household appliances, and building members decorated and decorated with the decorative sheet having a hard coat on the surface of the present invention can be suitably used in hospitals, nursing homes, nursery schools, and the like.

The hard coat of the present invention comprises (A) a polyfunctional (meth)acrylate; and (B) a halogen element-containing sulfone-based antibacterial agent;
It consists of an active energy ray-curable resin composition containing. The hard coat of the present invention is preferably an active energy ray-curable resin composition containing (A) a polyfunctional (meth)acrylate; (B) a halogen element-containing sulfone-based antibacterial agent; and (C) a photopolymerization initiator. consists of

(A) Polyfunctional (meth)acrylate:
The component (A) is a (meth)acrylate having two or more (meth)acryloyl groups in one molecule, and since it has two or more (meth)acryloyl groups in one molecule, It is polymerized and cured by active energy rays to form a hard coat.

Examples of the polyfunctional (meth)acrylate include diethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 2, Bifunctional reactions containing (meth)acryloyl groups such as 2'-bis(4-(meth)acryloyloxypolyethyleneoxyphenyl)propane and 2,2'-bis(4-(meth)acryloyloxypolypropyleneoxyphenyl)propane (meth)acryloyl group-containing trifunctional reactive monomers such as trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, and pentaerythritol tri(meth)acrylate; pentaerythritol tetra(meth)acrylate (Meth)acryloyl group-containing tetrafunctional reactive monomers such as; (meth)acryloyl group-containing hexafunctional reactive monomers such as dipentaerythritol hexaacrylate; (meth)acryloyl group-containing octafunctional reactive monomers such as tripentaerythritol acrylate and polymers (oligomers and prepolymers) having one or more of these monomers as constituent monomers. In this specification, (meth)acrylate means acrylate or methacrylate.

The polyfunctional (meth)acrylate is an ethanolamine-modified polyether (meth)acrylate having 3 or more (meth)acryloyl groups in one molecule, with the total of the component (A) being 100% by mass, preferably 20 mass. % or more, more preferably 30% by mass or more, and still more preferably 40% by mass or more. It is possible to improve the crack resistance of the hard coat and improve the workability when decorating and decorating an article using the decorative sheet. On the other hand, from the viewpoint of surface hardness, the content of the ethanolamine-modified polyether (meth)acrylate having 3 or more (meth)acryloyl groups in one molecule is preferably 90% by mass or less, more preferably 60% by mass. may be:

As the ethanolamine-modified polyether (meth)acrylate having 3 or more (meth)acryloyl groups in one molecule, for example, those disclosed as the component (A) in JP-A-2013-064098 can be used. can be done.

One or a mixture of two or more thereof can be used as the component (A).

(B) Halogen element-containing sulfone-based antibacterial agent:
The component (B) is a halogen element-containing sulfone-based antibacterial agent, and is a sulfone compound having one or more halogen elements in one molecule.

Examples of the halogen element-containing sulfone-based antibacterial agents include diiodomethyl-p-tolylsulfone and 2,3,5,6-tetrachloro-4-methylsulfonylpyridine. One or a mixture of two or more thereof can be used as the component (B).

From the viewpoint of antibacterial properties, the amount of component (B) to be blended is usually 0.001 parts by mass or more, preferably 0.005 parts by mass or more, more preferably 0.005 parts by mass or more per 100 parts by mass of component (A). 01 parts by mass or more. On the other hand, from the viewpoint of legal regulations and self-regulation in the industry, and from the viewpoint of economy, the It may be less than or equal to parts by mass.

(C) Photoinitiator:
The active energy ray-curable resin composition preferably further contains the component (C) photopolymerization initiator from the viewpoint of improving the curability with active energy rays.

Examples of the photopolymerization initiator include benzophenone, methyl-o-benzoylbenzoate, 4-methylbenzophenone, 4,4′-bis(diethylamino)benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl -4'-methyldiphenyl sulfide, 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone, and benzophenone photoinitiators such as 2,4,6-trimethylbenzophenone; benzoin, benzoin benzoin photoinitiators such as methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzyl methyl ketal; acetophenone photoinitiators such as acetophenone, 2,2-dimethoxy-2-phenylacetophenone, and 1-hydroxycyclohexylphenyl ketone; Initiators; anthraquinone photopolymerization initiators such as methylanthraquinone, 2-ethylanthraquinone, and 2-amylanthraquinone; thioxanthone photopolymerization initiators such as thioxanthone, 2,4-diethylthioxanthone, and 2,4-diisopropylthioxanthone; Alkylphenone photoinitiators such as acetophenone dimethyl ketal; triazine photoinitiators; bisimidazole photoinitiators; 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, and bis(2,4,6 -trimethylbenzoyl)-acylphosphine oxide-based photopolymerization initiators such as phenylphosphine oxide; titanocene-based photopolymerization initiators; oxime ester-based photopolymerization initiators; oxime phenyl acetate-based photopolymerization initiators; polymerization initiators; and aminobenzoate-based photopolymerization initiators.

Among these, the component (C) preferably contains (C1) an acylphosphine oxide-based photopolymerization initiator from the viewpoint of scratch resistance and stain resistance; (C1) an acylphosphine oxide-based A photopolymerization initiator and (C2) an acetophenone-based photopolymerization initiator are more preferable; 20 to 60% by mass, preferably 30 to 50% by mass of the component (C1) and 80 to 20% by mass of the component (C2) %, preferably 70 to 50 mass %, where the sum of component (C1) and component (C2) is more preferably 100 mass %.

One or a mixture of two or more thereof can be used as the component (C).

The amount of the above component (C) is usually 10 parts by mass or less, preferably 7 parts by mass, per 100 parts by mass of the above component (A), from the viewpoint of preventing the formed hard coat from yellowing. It may be 5 parts by mass or less, more preferably 5 parts by mass or less. On the other hand, the lower limit of the amount to be blended is not particularly specified because it is an optional component, but from the viewpoint of reliably obtaining the effect of using the component (C), it is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more. It may be preferably 1 part by mass or more, more preferably 3 parts by mass or more.

(D) UV absorber:
From the viewpoint of improving the weather resistance of the hard coat, the active energy ray-curable resin composition preferably further contains the component (D) ultraviolet absorber.

Examples of the ultraviolet absorber include 2-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol, 2,2′-methylenebis[6-(2H -benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol], 2-(2H-benzotriazol-2-yl)-p-cresol, and 2-(5- Benzotriazole UV absorbers such as chloro-2H-benzotriazol-2-yl)-6-t-butyl-4-methylphenol; 2-(4,6-diphenyl-1,3,5-triazine-2- yl)-5-[2-(2-ethylhexanoyloxy)ethoxy]phenol and 2,4,6-tris(2-hydroxy-4-hexyloxy-3-methylphenol)-1,3,5- triazine-based UV absorbers such as triazine; cyanoacrylate-based UV absorbers such as ethyl-2-cyano-3,3-diphenyl acrylate and (2-ethylhexyl)-2-cyano-3,3-diphenyl acrylate; and [ Benzophenone UV absorbers such as 2-hydroxy-4-(octyloxy)phenol](phenyl)methanone; One or a mixture of two or more thereof can be used as the component (D).

The amount of the above component (D) is usually 10 parts by mass per 100 parts by mass of the above component (A) from the viewpoint of preventing the formed hard coat from yellowing and from the viewpoint of curing speed. parts or less, preferably 7 parts by mass or less, more preferably 5 parts by mass or less. On the other hand, the lower limit of the amount to be blended is not particularly specified because it is an optional component, but from the viewpoint of reliably obtaining the effect of using the component (D), it is usually 0.1 parts by mass or more, preferably 0.5 parts by mass or more. Preferably, it may be 1 part by mass or more.

The active energy ray-curable resin composition contains two or more isocyanate groups (-N=C=O) in one molecule from the viewpoint of toughness of the formed hard coat and adhesion to the film substrate. can further include compounds having Examples of compounds having two or more isocyanate groups in one molecule include methylenebis-4-cyclohexyl isocyanate; trimethylolpropane adduct of tolylene diisocyanate, trimethylolpropane adduct of hexamethylene diisocyanate, and trimethylol of isophorone diisocyanate. Polyisocyanates such as propane adduct, tolylene diisocyanate isocyanurate, hexamethylene diisocyanate isocyanurate, isophorone diisocyanate isocyanurate, and hexamethylene diisocyanate biuret; and urethanes such as blocked isocyanates of the above polyisocyanates A cross-linking agent and the like can be mentioned. As the compound having two or more isocyanate groups in one molecule, one or a mixture of two or more thereof can be used. In addition, a catalyst such as dibutyltin dilaurate, dibutyltin diethylhexoate, or the like may be added at the time of cross-linking, if necessary.

The amount of the compound having two or more isocyanate groups in one molecule is usually 40 parts by mass or less, preferably 20 parts by mass, based on 100 parts by mass of the component (A), from the viewpoint of curability with active energy rays. parts or less, more preferably 10 parts by mass or less, and even more preferably 5 parts by mass or less. On the other hand, the lower limit of the amount is not particularly specified because it is an optional component, but from the viewpoint of reliably obtaining the effect of using the compound having two or more isocyanate groups in one molecule, it is usually 0.1 parts by mass or more, preferably It may be 0.3 parts by mass or more, more preferably 0.5 parts by mass or more.

If desired, the active energy ray-curable resin composition may contain an antistatic agent, a surfactant, a leveling agent, a thixotropic agent, an antifouling agent, a printability improver, an antioxidant, and a weather stabilizer. , light stabilizers, heat stabilizers, inorganic fine particles, organic fine particles, inorganic colorants, and organic colorants.

The active energy ray-curable resin composition may optionally contain a solvent in order to dilute it to a concentration that facilitates coating. The above solvents are particularly limited as long as they do not react with the above components (A) to (D) and other optional components, and do not catalyze (promote) the self-reactions (including deterioration reactions) of these components. not. Examples of the solvent include 1-methoxy-2-propanol, ethyl acetate, n-butyl acetate, toluene, methyl ethyl ketone, methyl isobutyl ketone, diacetone alcohol, and acetone. As the solvent, one or a mixture of two or more thereof can be used.

The active energy ray-curable resin composition can be obtained by mixing and stirring these components.

The hard coat of the present invention has an antibacterial activity value of 2 or more, preferably 2.5 or more, more preferably 3 or more, and even more preferably 3.5, measured at a temperature of 23° C., against Staphylococcus aureus according to JIS Z2801:2010. or more, and most preferably 4 or more. The higher the antibacterial activity value, the better. Here, the antibacterial activity value is a value measured according to (a) Antibacterial property 1 of the following examples.

Similarly, the hard coat of the present invention has an antibacterial activity value of 2 or more, preferably 2.5 or more, more preferably 3 or more, still more preferably 3.5, measured at a temperature of 23° C. according to JIS Z2801:2010 for E. coli. or more, and most preferably 4 or more. The higher the antibacterial activity value, the better. Here, the above antibacterial activity value is a value measured according to (b) antibacterial property 2 of the following examples.

The hard coat of the present invention has the antibacterial properties described above, and is preferably an active energy ray-curable resin composition containing an antibacterial agent. (1) forming a wet coating film of an active energy ray-curable resin composition on at least one surface of a film substrate;
(2) A step of pre-drying the wet coating film obtained in the above step (1) to form a dry coating film;
(3) A step of superimposing and temporarily attaching an active energy ray-transmitting film on the surface of the dry coating film obtained in the above step (2);
(4) A step of irradiating the laminate obtained in the step (3) with an active energy ray to cure the dried coating film;
It can be obtained by a method comprising

The film substrate used in the step (1) is not particularly limited, and any resin film can be used as the film substrate. Examples of the resin film include polyester-based resins such as aromatic polyesters and aliphatic polyesters; acrylic-based resins; polycarbonate-based resins; poly(meth)acrylimide-based resins; Resin; cellulose-based resins such as cellophane, triacetyl cellulose, diacetyl cellulose, and acetyl cellulose butyrate; polystyrene, acrylonitrile-butadiene-styrene copolymer resin (ABS resin), styrene-ethylene-butadiene-styrene copolymer, styrene- Styrene resins such as ethylene/propylene/styrene copolymers and styrene/ethylene/ethylene/propylene/styrene copolymers; polyvinyl chloride resins; polyvinylidene chloride resins; fluorine-containing resins such as polyvinylidene fluoride; In addition, resin films such as polyvinyl alcohol, ethylene vinyl alcohol, polyetheretherketone, nylon, polyamide, polyimide, polyurethane, polyetherimide, polysulfone, polyethersulfone; and the like can be mentioned. These films include unstretched films, uniaxially stretched films, and biaxially stretched films. It also includes laminated films obtained by laminating two or more layers of one or more of these.

When the film substrate is one of the constituent layers of the decorative sheet, from the viewpoint of enhancing the adhesion between the film substrate and the hard coat, the wet coating film forming surface of the film substrate is subjected to corona discharge. It may be one that has undergone an easy-adhesion treatment such as treatment or formation of an anchor coat.

When the film base is one of the constituent layers of the decorative sheet, the thickness of the film base is not particularly limited, but it may be usually 20 μm or more, preferably 30 μm or more from the viewpoint of handling. From the viewpoint of designability, the thickness is usually 50 μm or more, preferably 80 μm or more. On the other hand, from the viewpoint of thinning the decorative sheet, the thickness is usually 2000 μm or less, preferably 800 μm or less, more preferably 300 μm or less.

When the hard coat formed on the surface of the film substrate is transferred to another film substrate, the surface of the film substrate on which the wet coating film is formed is subjected to an easy peeling treatment. you can

When the hard coat formed on the surface of the film substrate is transferred to another film substrate, the thickness of the film substrate is not particularly limited. Preferably, it may be 30 μm or more. On the other hand, from the viewpoint of economy, it may be usually 100 μm or less, preferably 75 μm or less.

A method for forming a wet coating film of the active energy ray-curable resin composition in the step (1) is not particularly limited. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating.

In the step (2), the wet coating film obtained in the step (1) is pre-dried to form a dry coating film. For the preliminary drying, for example, it takes about 0.5 to 10 minutes for the web to pass through a drying oven set at a temperature of about 23 to 150° C., preferably at a temperature of 50 to 120° C., from the inlet to the outlet. , preferably by passing at a line speed of 1 to 5 minutes.

In the step (3), an active energy ray-transmitting film is superimposed on the surface of the dry coating film obtained in the step (2) and temporarily attached. This suppresses the oxygen hindrance of the curing reaction of the active energy ray-curable resin composition due to the irradiation of the active energy ray.

Although it is not intended to be bound by theory, the reason why the hard coat of the present invention has the above-described antibacterial and antiviral properties and sufficient hard coat properties is that it is temporarily applied over the surface of the dry coating film. Since the active energy ray-transmitting film cuts off oxygen, the oxygen hindrance of the curing reaction is suppressed, and the inactivation of the component (B) due to the interaction between the active energy ray and oxygen is also suppressed. is considered.

An example of a method of overlapping and temporarily attaching the active energy ray-transmitting film on the surface of the dry coating film will be described with reference to FIG. The laminate 1 obtained in the step (2) is placed on a rotating heating drum 3 preheated to a desired temperature on the opposite side of the laminate 1 obtained in the step (2) from the dried coating film. The active energy ray permeable film 2 is placed on the surface of the dried coating film and pressed by pressure rolls 4 . The laminate 6, in which the active energy ray transmissive film is superimposed and temporarily attached on the surface of the dried coating film, is released from the heating drum 3 by the guide rolls 5 and sent to step (4).

The active energy ray transmissive film is a film having an active energy ray transmittance of usually 70% or more, preferably 80% or more. Here, the active energy ray transmittance is the active energy at a wavelength of 200 to 600 nm with respect to the integral area of the transmission spectrum when it is assumed that the transmittance of the active energy ray in the entire wavelength range of 200 to 600 nm is 100%. It is the ratio of the integral area of the transmission spectrum of a line, and is a value measured by using a spectrophotometer “SolidSpec-3700 (trade name)” manufactured by Shimadzu Corporation, with light incident on the film at an incident angle of 0°.

Preferred examples of the active energy ray-transmitting film include a biaxially stretched polyethylene terephthalate resin film, a biaxially stretched polypropylene resin film, and a fluorine-containing resin film.

The surface of the active energy ray-transmitting film to be bonded to the dried coating film may be highly smooth when a highly glossy hard coat is desired. When a hard coat having an embossed pattern is desired, the surface of the active energy ray-transmitting film to be bonded to the dried coating film may be engraved with an embossed pattern.

In the step (4), the laminate obtained in the step (3) is irradiated with an active energy ray, usually from the surface on the active energy ray-transmitting film side, to cure the dried coating film and form a hard coat. It is formed.

Examples of active energy rays used in the step (4) include ultraviolet rays and ionizing radiation such as electron beams. Examples of the active energy ray used in the step (4) include white active energy ray using a high-pressure mercury lamp, a metal halide lamp, or the like as a light source. In addition, the white active energy ray may be monochromatic using a filter such as 365 filter (short wave cut filter), 254 filter (long wave cut filter) and 300 filter and used.

The irradiation dose of the active energy ray in the step (4) is appropriately adjusted depending on the curing properties of the active energy ray-curable resin composition, the thickness of the hard coat, the line speed, and the like. The irradiation dose may be generally 10 to 10,000 mJ/cm ² , preferably 50 to 1,000 mJ/cm ² .

The hard coat of the present invention uses any active energy ray-curable resin composition containing an antibacterial agent, preferably the above active energy ray-curable resin composition,
(1′) forming a wet coating film of an active energy ray-curable resin composition on at least one surface of an active energy ray-transmissive film;
(2′) A step of pre-drying the wet coating film obtained in the above step (1′) to form a dry coating film;
(3') A step of superimposing and temporarily attaching a film substrate on the surface of the dry coating film obtained in the above step (2');
(4') A step of irradiating the laminate obtained in the step (3') with an active energy ray to cure the dried coating film;
It can be obtained by a method comprising
The method described later has the advantage over the method described above that it can also be applied to film substrates with low solvent resistance. Compared with the method described later, the aforementioned method has the advantage that it is easy to increase the adhesion between the film substrate and the hard coat when the film substrate is one of the constituent layers of the decorative sheet. have.

A method for forming a wet coating film of the active energy ray-curable resin composition in the step (1') is not particularly limited. Examples of the method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating. The active energy ray-transmitting film has been described in the description of step (3) of the method described above.

In the step (2'), the wet coating film obtained in the step (1') is pre-dried to form a dry coating film. For the preliminary drying, for example, it takes about 0.5 to 10 minutes for the web to pass through a drying oven set at a temperature of about 23 to 150° C., preferably at a temperature of 50 to 120° C., from the inlet to the outlet. , preferably by passing at a line speed of 1 to 5 minutes.

In the step (3'), a film substrate is superimposed on the surface of the dry coating film obtained in the step (2') and temporarily attached. This suppresses the oxygen hindrance of the curing reaction of the active energy ray-curable resin composition due to the irradiation of the active energy ray. Moreover, although not intended to be bound by theory, it is considered that the inactivation of the component (B) due to the interaction between the active energy ray and oxygen is also suppressed. The above film substrate was explained in the explanation of step (1) of the above method.

In the step (4′), the laminate obtained in the step (3′) is irradiated with an active energy ray, usually from the surface on the active energy ray-transmitting film side, and the dried coating film is cured and hardened. A coat is formed. The active energy ray and its irradiation dose were explained in the explanation of step (4) of the above method.

EXAMPLES The present invention will be described below with reference to Examples, but the present invention is not limited to these Examples.

Measurement method (a) Antibacterial 1:
According to JIS Z2801: 2010, using Staphylococcus aureus (NBRC12732), the temperature is 23 ° C., the number of viable bacteria in the test bacterial solution is 6.3 × 10 ⁵ /mL, and the inoculation amount is 0.4 mL. Measurement was made on the hard coat surface of a test piece measuring 50 mm long and 50 mm wide taken from The blank was a hard coat-formed surface of 50 mm long and 50 mm wide taken from a film substrate ((α-1) below) of a decorative sheet. A polyethylene film having a length of 40 mm, a width of 40 mm and a thickness of 0.09 mm was used as the cover film. Cleaning was performed by wiping the entire surface of the test piece lightly with gauze soaked with ethanol having a purity of 99% or higher, and then thoroughly drying the test piece.

(b) Antibacterial 2:
Escherichia coli (NBRC3972) was used, and measurement was performed in the same manner as in (a) Antibacterial property 1 above, except that the viable count of the test bacterial solution was 5.2×10 ⁵ /mL.

(c) Scratch resistance:
The decorative sheet was placed on a JIS L0849:2013 Gakushin-type tester (friction tester type 2) so that the hard coat surface faced the surface. Subsequently, after attaching #0000 steel wool to the friction terminals of the Gakushin type testing machine, a load of 500 g was placed and the surface of the test piece was rubbed back and forth 10 times. The friction points were visually observed and evaluated according to the following criteria.
◎: No scratches ○: 1 to 5 scratches △: 6 to 10 scratches ×: 11 or more scratches

(d) Stain resistance:
After the hard-coated surface of the decorative sheet was spot-contaminated with a red bottled ink for fountain pen "INK-30 (trade name)" from PILOT Co., Ltd., the stained portion was covered with a watch glass and left at room temperature for 24 hours. Next, the contaminated area is wiped with a paper wiper "Kimwipe (trade name)" manufactured by Nippon Paper Crecia Co., Ltd. soaked in distilled water until no new dirt adheres to the paper wiper. was visually observed and evaluated according to the following criteria.
◎: no contamination ○: slight contamination remains △: considerable contamination remains ×: significant contamination remains

(E) Color difference:
In accordance with JIS Z 8722: 2009, using a spectrophotometer "CM600d" of Konita Minolta Japan Co., Ltd., XYZ coordinates are measured under geometric conditions c and conditions including specular reflection components, and L * a * b * By converting to coordinates, the color was measured when light was incident from the hard coat formation surface side of the film substrate (α-1) below. Similarly, the color was measured when the light was incident from the hard coat side of the decorative sheet. The CIELAB color difference between the two was calculated according to JIS Z8781-4:2013, 4.3 color difference. The CIELAB color difference may preferably be 1.6 or less, more preferably 1.2 or less, even more preferably 0.8 or less.

(to) Minimum bending radius (crack resistance):
With reference to JIS-K6902: 2007 bending formability (B method), the test piece was conditioned for 24 hours at a temperature of 23 ° C. ± 2 ° C. and a relative humidity of 50 ± 5%. The line was drawn in a direction perpendicular to the machine direction of the decorative sheet, and the decorative sheet was bent so that the hard coat of the decorative sheet was on the outside to form a curved surface. The radius of the front portion of the smallest radius of the front portion among the forming jigs in which no cracks occurred was taken as the minimum bending radius. This "front portion" means the same term relating to the forming jig in the B method defined in JIS K6902:2007, Section 18.2. The minimum bending radius may preferably be 50 mm or less, more preferably 40 mm or less, even more preferably 35 mm or less.

(g) Surface smoothness: (Surface appearance):
While the hard-coated surface of the decorative sheet was exposed to the light of the fluorescent lamp at various angles of incidence, reflection of the fluorescent lamp, surface unevenness, and cloudiness were visually observed and evaluated according to the following criteria.
A: No waviness or damage on the surface. There is no cloudy feeling, and the reflection of the fluorescent tube is clear.
◯: Slight undulation. The reflection of the fluorescent tube is clear.
Δ: The reflection of the fluorescent tube becomes slightly unclear.
x: There are many irregularities on the surface, and the fluorescent tube of the fluorescent lamp becomes unclear.

Raw materials used (A) Polyfunctional (meth)acrylate:
(A-1) Dipentaerythritol hexaacrylate from Nippon Kayaku Co., Ltd.;
(A-2) An ethanolamine-modified polyether acrylate having 4 acryloyl groups in one molecule synthesized according to paragraph 0055 of JP-A-2013-064098.

(B) antibacterial agent:
(B-1) Antibacterial agent “PBM-Obstinate Joint (trade name)” manufactured by M.I.C. Co., Ltd. and containing diiodomethyl-p-tolylsulfone as an active ingredient. The active ingredient is 3% by mass. Therefore, blending 1 part by mass of the component (B-1) means blending 0.03 parts by mass of the antibacterial agent (B).
(B-2) An antibacterial agent containing 2,3,5,6-tetrachloro-4-methylsulfonylpyridine as an active ingredient. The active ingredient is 3% by mass. Therefore, blending 1 part by mass of the component (B-2) means blending 0.03 parts by mass of the antibacterial agent (B).

(C) Photoinitiator:
(C-1) Acylphosphine oxide photopolymerization initiator (2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide) “IRGACURE TPO (trade name)” from BASF.
(C-2) Acetophenone-based photopolymerization initiator (1-hydroxy-cyclohexyl-phenylketone) “IRGACURE 184 (trade name)” from BASF.
(C-3) Acetophenone-based photopolymerization initiator (2-hydroxy-2-methyl-1-phenylpropan-1-one) “IRGACURE 1173 (trade name)” from BASF.

(D) UV absorber:
(D-1) Cyanoacrylate UV absorber “Ubinal 3039 (trade name)” manufactured by BASF. (2-ethylhexyl)-2-cyano-3,3-diphenyl acrylate.

(E) Other components:
(E-1) "Coronate HX (trade name)", a compound having two or more isocyanate groups in one molecule, manufactured by Tosoh Corporation.
(E-2) Methyl ethyl ketone.

(α) Film substrate:
(α-1) White polyester resin film “HR (WHT) (trade name)” manufactured by RIKEN TECHNOS CORPORATION. Thickness 250 μm.

(β) Active energy ray transparent film:
(β-1) A biaxially stretched polyethylene terephthalate resin film having a thickness of 50 μm. Active energy ray transmittance 82%.

Example 1
(1) 50 parts by mass of the component (A-1), 50 parts by mass of the component (A-2), 2 parts by mass of the component (B-1), 2 parts by mass of the component (C-1), the component ( C-2) Active energy ray-curable resin composition containing 3 parts by mass, 3 parts by mass of component (D-1), 2 parts by mass of component (E-1), and 150 parts by mass of component (E-2) A wet coating film was formed on one side of the film substrate (α-1) using a film Meyer bar type coating device so that the thickness after curing was 10 μm.
(2) Next, pass through a drying oven set at a temperature of 90 ° C. at a line speed such that the time required for passing from the inlet to the outlet is 1 minute, pre-dry the wet coating film, and dry. made into a coating.
(3) Next, using an apparatus whose conceptual diagram is shown in FIG. On top of this, the surface of the laminate 1 opposite to the dried coating film is placed on the heating drum 3 side, and the active energy ray transmitting film (β-1) 2 is placed on the dried coating film. The active energy ray-transmitting film (β-1) was superimposed on the surface of the dried coating film and temporarily attached by placing it on the surface of the film and pressing it with the pressure roller 4 . Next, the laminate 6 having the film substrate (α-1), the dried coating film, and the active energy ray transmitting film (β-1) in this order was released from the heating drum 3 by the guide rolls 5 .
(4) Next, using a high-pressure mercury lamp type ultraviolet irradiation device, the active energy ray is irradiated from the active energy ray transparent film (β-1) surface side of the laminate 6 under the condition of an integrated light amount of 240 mJ/cm ² . Then, the dried coating film was cured to form a hard coat.
(5) Subsequently, the active energy ray transmissive film (β-1) was peeled off to obtain a decorative sheet having a hard coat on one side of the film substrate (α-1). The above tests (a) to (g) were performed. Table 1 shows the results.

Examples 2-11
The procedure was carried out in the same manner as in Example 1, except that the composition of the active energy ray-curable resin composition used was changed as shown in Table 1 or 2. The results are shown in Table 1 or 2.

Example 12
The component (A-1) 50 parts by mass, the component (A-2) 50 parts by mass, the component (B-1) 2 parts by mass, the component (C-1) 2 parts by mass, the component (C-2) ) 3 parts by mass, 3 parts by mass of the component (D-1), 2 parts by mass of the component (E-1), and 150 parts by mass of the component (E-2). A wet coating film was formed on one side of the film substrate (α-1) using a film Meyer bar type coating device so that the thickness after curing was 10 μm. Next, the inside of a drying oven set at a temperature of 90 ° C. is passed at a line speed such that the time required to pass from the inlet to the outlet is 1 minute, and the wet coating film is pre-dried to form a dry coating film. bottom. Next, using a high pressure mercury lamp type ultraviolet irradiation device, the dry coating film was cured by irradiating the dry coating film with an active energy ray under the condition of an integrated light quantity of 240 mJ/cm ² to form a hard coat. Thus, a decorative sheet having a hard coat on one side of the film substrate (α-1) was obtained. The above tests (a) to (g) were performed. Table 2 shows the results.

Examples 13, 14
The procedure was carried out in the same manner as in Example 12, except that the formulation of the active energy ray-curable resin composition used was changed as shown in Table 2. Table 2 shows the results.

The hard coat of the present invention produced by the method of the present invention has an antibacterial activity value of 2 or more and exhibits antibacterial properties. Further, the preferred hard coat of the present invention also has good scratch resistance, stain resistance, color tone, and surface smoothness.

1 is a conceptual diagram of a lamination device used in Examples. FIG.

1: Laminate having a film substrate and a predried coating film in this order 2: Actinic energy ray transparent film 3: Heating drum 4: Compression roll 5: Guide roll 6: Film substrate, predried coating film, and active energy Laminate having light-transmitting films in this order

Claims (9)

A method for producing a hard coat,
(1) forming a wet coating of an active energy ray-curable resin composition on at least one surface of a film substrate;
(2) A step of pre-drying the wet coating film obtained in the above step (1) to form a dry coating film;
(3) A step of superimposing and temporarily attaching an active energy ray-transmitting film on the surface of the dry coating film obtained in the above step (2);
(4) On at least one surface of the film substrate obtained in the step (3), a dry coating of the active energy ray-curable resin composition is provided, and on the surface of the dry coating Furthermore, a step of irradiating the laminate in which the active energy ray transparent film is overlaid and temporarily laminated with an active energy ray to cure the dried coating film to form a hard coat ;
including
Here, the active energy ray-curable resin composition contains an antibacterial agent;
The hard coat has an antibacterial activity value of 2 or more against Staphylococcus aureus measured at a temperature of 23° C. according to JIS Z2801:2010;
A method for producing the above hard coat.
A method for producing a hard coat,
(1′) forming a wet coating film of an active energy ray-curable resin composition on at least one surface of an active energy ray-transmissive film;
(2′) A step of pre-drying the wet coating film obtained in the above step (1′) to form a dry coating film;
(3') A step of superimposing and temporarily attaching a film substrate on the surface of the dry coating film obtained in the above step (2');
(4′) A dry coating film of the active energy ray-curable resin composition is provided on at least one surface of the active energy ray-transmitting film obtained in the step (3′), and the dry coating film A step of irradiating an active energy ray to a laminate in which the film substrate is further superimposed and temporarily attached on the surface of the above, and curing the dried coating film to form a hard coat ;
including
Here, the active energy ray-curable resin composition contains an antibacterial agent;
The hard coat has an antibacterial activity value of 2 or more against Staphylococcus aureus measured at a temperature of 23° C. according to JIS Z2801:2010;
A method for producing the above hard coat.
The active energy ray-curable resin composition is
(A) polyfunctional (meth)acrylate;
(B) a halogen element-containing sulfone-based antibacterial agent; and
(C) a photoinitiator;
The method for producing a hard coat according to claim 1 or 2, comprising:
4. The method for producing a hard coat according to claim 3, wherein the component (C) contains (C1) an acylphosphine oxide photopolymerization initiator.
The above component (C) is
(C1) acylphosphine oxide photopolymerization initiator 20 to 60% by mass and (C2) acetophenone photopolymerization initiator 80 to 20% by mass,
5. The method for producing a hard coat according to claim 3 or 4, wherein the sum of the component (C1) and the component (C2) is 100% by mass.
6. The method for producing a hard coat according to any one of claims 1 to 5, wherein the active energy ray-curable resin composition further contains an ultraviolet absorber.
7. The method for producing a hard coat according to claim 6, wherein the ultraviolet absorber contains a cyanoacrylate ultraviolet absorber.
8. Any one of claims 1 to 7, wherein the component (B) contains one or more selected from the group consisting of diiodomethyl-p-tolylsulfone and 2,3,5,6 tetrachloro-4-methylsulfonylpyridine. 2. A method for producing a hard coat according to item 1.
A method for producing a decorative sheet, comprising a step of forming a hard coat using the method for producing a hard coat according to any one of claims 1 to 8.

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