JP7216989B2 - Temperature calibrator and manufacturing method thereof - Google Patents

Temperature calibrator and manufacturing method thereof Download PDF

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JP7216989B2
JP7216989B2 JP2018178889A JP2018178889A JP7216989B2 JP 7216989 B2 JP7216989 B2 JP 7216989B2 JP 2018178889 A JP2018178889 A JP 2018178889A JP 2018178889 A JP2018178889 A JP 2018178889A JP 7216989 B2 JP7216989 B2 JP 7216989B2
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生至朗 小林
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Anritsu Meter Co Ltd
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Description

本発明は、温度校正器及びその製造方法に関し、更に詳しくは、繰り返し精度を向上した温度校正器及びその製造方法に関する。 The present invention relates to a temperature calibrator and its manufacturing method, and more particularly to a temperature calibrator with improved repeatability and its manufacturing method.

被測温体に接触させてその温度を測定する接触式温度計を校正する装置として、基準温度計と、加熱装置と、校正ブロックとを備える温度校正器が提案されている(例えば、特許文献1参照)。この温度校正器は、校正ブロックが銅又は銅合金で構成されている。 A temperature calibrator including a reference thermometer, a heating device, and a calibration block has been proposed as a device for calibrating a contact-type thermometer that is brought into contact with a temperature-measuring object to measure its temperature (see, for example, Patent Document 1). This temperature calibrator has a calibration block made of copper or a copper alloy.

米国特許第6,527,437号明細書U.S. Pat. No. 6,527,437

ところで、銅及び銅合金は、空気中で徐々に酸化されて、表面に酸化皮膜が形成される性質を有している。このような酸化皮膜は比較的高い温度状態になる場合に生じやすい。 By the way, copper and copper alloys have the property of being gradually oxidized in the air to form an oxide film on the surface. Such an oxide film is likely to form when the temperature is relatively high.

それ故、校正ブロックが銅又は銅合金で構成された特許文献1に記載の温度校正器では、接触式温度計の校正時に温度校正器が比較的高い温度(例えば、450℃)になると、校正ブロックが熱膨張すると共に、その表面に酸化被膜が形成される。校正ブロックの温度が常温に戻ると、熱膨張時に形成された酸化被膜が収縮し、校正ブロックの表面から剥離し易くなる。また酸化被膜が剥れ、校正ブロックの表面が凹凸になると温度計との接触状態が変化し、校正の繰り返し精度が低下する要因となっている。 Therefore, in the temperature calibrator described in Patent Document 1 whose calibration block is made of copper or copper alloy, when the temperature calibrator reaches a relatively high temperature (for example, 450 ° C.) during calibration of the contact thermometer, calibration As the block thermally expands, an oxide film forms on its surface. When the temperature of the calibration block returns to room temperature, the oxide film formed during thermal expansion shrinks and becomes easier to separate from the surface of the calibration block. In addition, when the oxide film peels off and the surface of the calibration block becomes uneven, the contact state with the thermometer changes, which is a factor in lowering the repeatability of calibration.

本発明の目的は、校正ブロックの表面の酸化を防止して、繰り返し精度を向上する温度校正器及びその製造方法を提供することである。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a temperature calibrator and a manufacturing method thereof that prevent oxidation of the surface of the calibration block and improve repeatability.

上記目的を達成する温度校正器は、基準温度計と、加熱装置と、校正ブロックとを備え、校正ブロックは、前記基準温度計が挿入される挿入孔と、校正対象の温度計が測温する校正面とが形成され、前記加熱装置により加熱される温度校正器において、前記校正ブロックは、本体部と被覆部とを備え、前記本体部に形成された前記挿入孔の内表面を含む前記本体部の全表面が前記被覆部に密封されるように覆われてなり、前記被覆部の材料が前記本体部の材料よりも耐食性が高く、且つ、その線膨張係数が前記本体部の材料の線膨張係数の90%~110%の値であることを特徴とする。 A temperature calibrator for achieving the above object comprises a reference thermometer, a heating device, and a calibration block. A calibration surface is formed on the temperature calibrator heated by the heating device, wherein the calibration block includes a main body portion and a covering portion, and includes the main body including the inner surface of the insertion hole formed in the main body portion. The entire surface of the part is covered so as to be sealed with the coating part, the material of the coating part has higher corrosion resistance than the material of the main body part, and the coefficient of linear expansion is the same as that of the material of the main body part. It is characterized by a value of 90% to 110% of the expansion coefficient.

また、上記目的を達成する温度校正器の製造方法は、基準温度計と、加熱装置と、校正ブロックとを備え、校正ブロックは、前記基準温度計が挿入される挿入孔と、校正対象の温度計が測温する校正面とが形成され、前記加熱装置により加熱される温度校正器の製造方法において、柱体の本体部の全表面を被覆部で密封するように覆って前記校正ブロックを作成する工程が、前記被覆部の厚さをろう付けにおける加熱圧縮での変形を抑制可能な厚さにした状態で、前記本体部と前記被覆部をろう付けして、前記本体部の全表面を前記被覆部で覆う工程と、前記本体部の柱軸方向の両端面を覆う部分の前記被覆部のうちの前記校正面を形成する側の前記被覆部を前記柱軸方向に切削して、その厚さを前記変形を抑制可能な厚さから前記校正面として機能する厚さまで薄くする工程と、を含むことを特徴とする。 A temperature calibrator manufacturing method for achieving the above object comprises a reference thermometer, a heating device, and a calibration block, wherein the calibration block includes an insertion hole into which the reference thermometer is inserted, In the manufacturing method of the temperature calibrator, which is heated by the heating device, the calibration block is formed by covering the entire surface of the main body of the pillar with the covering so as to be sealed. In the step of brazing the main body and the covering while the thickness of the covering is set to a thickness that can suppress deformation due to heat compression in brazing, the entire surface of the main body is a step of covering with the covering portion, and cutting in the direction of the column axis the covering portion on the side where the calibration surface is to be formed, of the portions covering both end surfaces of the main body portion in the direction of the column axis; reducing the thickness from the thickness that can suppress the deformation to the thickness that functions as the calibration surface.

本発明によれば、挿入孔の内表面及び校正面を含む校正ブロックの本体部の全表面を、本体部よりも耐食性が高く酸化され難く、本体部と熱膨張時の変形度合いが同程度の被覆部で密封するように構成することで本体部の全表面の酸化を防止することができる。これにより、校正対象の温度計と校正面との接触状態を維持するには有利になり、校正ブロックを交換しなくても繰り返し精度を向上することができる。 According to the present invention, the entire surface of the main body of the calibration block, including the inner surface of the insertion hole and the calibration surface, has higher corrosion resistance than the main body, is less susceptible to oxidation, and has a degree of deformation during thermal expansion that is about the same as that of the main body. Oxidation of the entire surface of the main body can be prevented by forming a seal with the cover. This is advantageous for maintaining contact between the thermometer to be calibrated and the calibration surface, and repeatability can be improved without exchanging the calibration block.

本発明の温度校正器の実施形態を例示する斜視図である。1 is a perspective view illustrating an embodiment of a temperature calibrator of the present invention; FIG. 図1の温度校正器をA断面から視た透視図である。FIG. 2 is a perspective view of the temperature calibrator of FIG. 1 viewed from section A; 図1の温度校正器の製造方法の一例の説明図である。FIG. 2 is an explanatory diagram of an example of a method of manufacturing the temperature calibrator of FIG. 1; 本発明の温度校正器の別の実施形態を例示する図である。FIG. 10 illustrates another embodiment of the temperature calibrator of the present invention; 本発明の温度校正器の更に別の実施形態を例示する図である。FIG. 5 illustrates yet another embodiment of the temperature calibrator of the present invention;

以下、本発明の温度校正器について説明する。 The temperature calibrator of the present invention will be described below.

図1、図2に例示するように、本発明の実施形態の温度校正器1は、基準温度計2と、加熱装置3と、校正ブロック4とを備える。なお、図1では、煩雑さを避けるために、基準温度計2と加熱装置3を校正ブロック4の外側に示している。また、本実施形態では、柱体である校正ブロック4の柱軸方向の端面に平行な方向をX方向、この端面に平行でかつX方向に垂直な方向をY方向、X方向及びY方向に垂直な方向である柱軸方向(鉛直方向)をZ方向と定義する。 As illustrated in FIGS. 1 and 2, the temperature calibrator 1 of the embodiment of the invention comprises a reference thermometer 2, a heating device 3 and a calibration block 4. FIG. Note that the reference thermometer 2 and the heating device 3 are shown outside the calibration block 4 in FIG. 1 to avoid complication. In this embodiment, the direction parallel to the end face of the calibration block 4 in the column axis direction is the X direction, the direction parallel to the end face and perpendicular to the X direction is the Y direction, the X direction and the Y direction. The column axis direction (vertical direction), which is a vertical direction, is defined as the Z direction.

基準温度計2は、1990年国際温度目盛(ITS-90ともいう)の条件を満たすとともに、国際温度目盛が定義する方法に沿って校正されている装置である。基準温度計2としては、測温抵抗体が例示される。基準温度計2は直管形状の装置で、校正ブロック4に挿入される。 The reference thermometer 2 is a device that satisfies the requirements of the 1990 International Temperature Scale (also called ITS-90) and is calibrated according to the method defined by the International Temperature Scale. As the reference thermometer 2, a resistance temperature detector is exemplified. The reference thermometer 2 is a straight-tube device inserted into the calibration block 4 .

加熱装置3は、校正ブロック4を加熱する装置である。加熱装置3は直管形状の装置で、基準温度計2の挿入位置よりZ方向下側の位置で校正ブロック4に挿入される。加熱装置3は、例えば、セラミックス等で形成される棒状の芯部材の周囲にニクロム線(発熱体)をコイル状に巻くとともに、この芯部材及び発熱体の全体をステンレス鋼の保護管に収納して構成される。 The heating device 3 is a device for heating the calibration block 4 . The heating device 3 is a straight-tube-shaped device and is inserted into the calibration block 4 at a position below the insertion position of the reference thermometer 2 in the Z direction. The heating device 3 includes, for example, a nichrome wire (heating element) wound around a rod-shaped core member made of ceramics or the like in a coil shape, and the whole core member and the heating element are housed in a stainless steel protective tube. consists of

加熱装置3は、校正ブロック4の周囲に基準温度計2の挿入位置よりZ方向下側の位置で本体部6の外周面に螺旋状に巻いてもよいが、本実施形態のように校正ブロック4の内部に加熱装置3を配置する構成とすると必要な材料が少なく低コストであるため好ましい。 The heating device 3 may be spirally wound around the calibration block 4 around the outer peripheral surface of the main body 6 at a position below the insertion position of the reference thermometer 2 in the Z direction. A configuration in which the heating device 3 is arranged inside the heating device 4 is preferable because the necessary materials are small and the cost is low.

校正ブロック4は、本体部6と被覆部7を有し、本体部6の全表面が被覆部7に密封されるように覆われてなる。校正ブロック4は、全体として円柱体をなす装置で、その柱軸方向の上端面(一端面)に校正面5を有する。校正ブロック4には、その柱体の側面を貫通する挿入孔8、9がZ方向上側より順に形成される。本開示で、本体部6の全表面とは、本体部6に形成される挿入孔8、9の内表面を含む。 The calibration block 4 has a body portion 6 and a covering portion 7, and the entire surface of the body portion 6 is covered with the covering portion 7 so as to be sealed. The calibration block 4 is a cylindrical device as a whole, and has a calibration surface 5 on its upper end face (one end face) in the direction of the column axis. In the calibration block 4, insertion holes 8 and 9 penetrating the side surfaces of the column are formed in order from the upper side in the Z direction. In the present disclosure, the entire surface of body portion 6 includes the inner surfaces of insertion holes 8 and 9 formed in body portion 6 .

本体部6は、加熱装置3から基準温度計2及び校正面5に伝熱可能な熱伝導性を有する材料で形成される円柱体の部材である。本体部6の材料としては、銅または銅合金が例示される。なお、校正ブロック4や本体部6の形状は、円柱体に限定されず、角柱体等の他の柱体でもよい。 The main body 6 is a cylindrical member made of a thermally conductive material capable of transferring heat from the heating device 3 to the reference thermometer 2 and the calibration surface 5 . Copper or a copper alloy is exemplified as the material of the body portion 6 . The shape of the calibration block 4 and the main body 6 is not limited to a cylindrical body, and may be other columnar bodies such as prismatic bodies.

被覆部7は、本体部6の材料よりも耐食性が高く、且つ、その線膨張係数が本体部6の材料の線膨張係数の90%~110%の値である材料で形成される部材である。被覆部7の材料としては、本体部6に銅又は銅合金を用いた場合はステンレス鋼が例示される。被覆部7の材料の線膨張係数が本体部6の材料の線膨張係数の90%未満であると、本体部6の熱膨張量が被覆部7に比して過大となり、本体部6の熱膨張により被覆部7の一部が破損する懸念がある。被覆部7の材料の線膨張係数が本体部6の材料の線膨張係数の110%を超えると、被覆部7の熱膨張量が本体部6に比して過大となり、被覆部7と本体部6の接合強度が低下する懸念がある。そこで、被覆部7の材料の線膨張係数を本体部6の材料の線膨張係数の90%~110%の値である材料で形成する。なお、線膨張係数とは予め設定された設定温度範囲(例えば0℃~800℃)で物体が温度上昇したときにこの物体の長さが膨張する割合を温度あたりで示したものである。また、耐食性とは周辺の環境の成分との酸化還元反応による物体の酸化し難さを表す指標である。耐食性が高いと、物体は酸化し難い。 The covering portion 7 is a member formed of a material having higher corrosion resistance than the material of the body portion 6 and having a coefficient of linear expansion of 90% to 110% of the coefficient of linear expansion of the material of the body portion 6. . As a material of the covering portion 7, stainless steel is exemplified when the body portion 6 is made of copper or a copper alloy. If the coefficient of linear expansion of the material of the covering portion 7 is less than 90% of the coefficient of linear expansion of the material of the main body portion 6, the amount of thermal expansion of the main body portion 6 becomes excessive compared to the covering portion 7, and the heat of the main body portion 6 increases. There is a concern that a portion of the covering portion 7 may be damaged due to the expansion. When the coefficient of linear expansion of the material of the covering portion 7 exceeds 110% of the coefficient of linear expansion of the material of the main body portion 6, the amount of thermal expansion of the covering portion 7 becomes excessive compared to the main body portion 6, and the covering portion 7 and the main body portion There is a concern that the bonding strength of 6 will decrease. Therefore, the linear expansion coefficient of the material of the covering portion 7 is 90% to 110% of the linear expansion coefficient of the material of the main body portion 6 . The coefficient of linear expansion indicates the rate at which the length of an object expands per temperature when the temperature of the object rises within a preset temperature range (eg, 0° C. to 800° C.). Corrosion resistance is an index representing the resistance to oxidation of an object due to redox reactions with components in the surrounding environment. If the corrosion resistance is high, the object is difficult to oxidize.

校正面5は、校正対象の接触式温度計の感温部が接触する部位である。本体部6の上面と校正面5との間の厚さHtは、接触式温度計の接触で不可逆に変形することなく、かつ、加熱装置3と基準温度計2と校正面5との位置関係と熱伝導に基づいて校正面5として機能する厚さが望ましい。本開示で本体部6の上面と校正面5との間の厚さHtは被覆部7の厚さと硬ろう10の厚さの合計値である。 The calibration surface 5 is a portion with which the temperature sensing part of the contact thermometer to be calibrated comes into contact. The thickness Ht between the upper surface of the main body part 6 and the calibration surface 5 is such that there is no irreversible deformation due to contact with the contact thermometer, and the positional relationship between the heating device 3, the reference thermometer 2, and the calibration surface 5 is A thickness that functions as a calibration surface 5 based on heat conduction is desirable. In the present disclosure, the thickness Ht between the upper surface of the body portion 6 and the calibration surface 5 is the sum of the thickness of the covering portion 7 and the thickness of the brazing filler metal 10 .

挿入孔8は基準温度計2がX方向に挿入される孔で、挿入孔9は加熱装置3がX方向に挿入される孔である。挿入孔8、9は共に本体部6及び被覆部7を貫通する筒形状の孔で、例えば穿孔により形成される。挿入孔8には、その延在長さの半分の位置(校正ブロック4のX方向略中央の位置)に基準温度計2の先端の感温部2tが位置するように、基準温度計2が挿入配置される。挿入孔9には、その延在長さ全体に亘って加熱装置3が挿入配置されている。 The insertion hole 8 is a hole into which the reference thermometer 2 is inserted in the X direction, and the insertion hole 9 is a hole into which the heating device 3 is inserted in the X direction. Both of the insertion holes 8 and 9 are cylindrical holes penetrating the body portion 6 and the cover portion 7, and are formed by, for example, boring. The reference thermometer 2 is inserted into the insertion hole 8 so that the temperature sensing part 2t at the tip of the reference thermometer 2 is located at a position halfway along the extension length (approximately at the center of the calibration block 4 in the X direction). inserted. A heating device 3 is inserted into the insertion hole 9 over the entire extension length thereof.

なお、挿入孔8、9は、校正ブロック4の内部の途中まで穿孔により形成される有底の筒形状の孔としてもよいが、校正ブロック4をその柱体の側面方向に貫通する孔として形成されることが望ましい。貫通孔として形成すると、校正ブロック4の側面に形成された2つの孔の何れか一方から基準温度計2や加熱装置3を押し引きして取り出すことができるので、基準温度計2や加熱装置3の破損時や交換時に有効である。特に、加熱装置3は、校正ブロック4との間の空気による熱抵抗の増加を抑制するために挿入孔9内に殆ど隙間なく挿入されているので挿入、取出しが難しく、挿入孔9を貫通孔として形成する有効度は大きい。 The insertion holes 8 and 9 may be bottomed cylindrical holes that are formed halfway through the inside of the calibration block 4, but they are formed as holes penetrating the column in the lateral direction of the calibration block 4. It is desirable that When formed as a through hole, the reference thermometer 2 and the heating device 3 can be taken out by pushing and pulling from either one of the two holes formed in the side surface of the calibration block 4. It is effective when the product is damaged or replaced. In particular, since the heating device 3 is inserted into the insertion hole 9 with almost no gap in order to suppress an increase in thermal resistance due to air between it and the calibration block 4, it is difficult to insert and remove it. The effectiveness of forming as

被覆部7は、硬ろう10を介して本体部6にろう付けで接合されている。硬ろう10としては銀ろうが例示される。硬ろう10が本体部6の全表面を覆うようにすると、本体部6を被覆部7と硬ろう10の両方で密封するので、本体部6の密封性を確保するには有利になる。 The covering portion 7 is joined to the main body portion 6 by brazing through hard solder 10 . Silver solder is exemplified as the hard solder 10 . If the brazing filler metal 10 covers the entire surface of the main body 6 , the main body 6 is sealed with both the covering part 7 and the brazing filler metal 10 , which is advantageous for securing the sealing performance of the main body 6 .

被覆部7は、本体部6の各表面を覆う別体の各部材11~15を組み合わせて構成される。校正面用板11は、本体部6の柱軸方向の上端面を覆って、校正面5を構成する円柱体である。端面用板12は、本体部6の柱軸方向の下端面を覆って、校正面5とは柱軸方向反対側の校正ブロック4の端面を構成する円柱体である。校正面用板11の端面の面積は端面用板12の端面の面積と略同一である。柱面用筒状体13は、本体部6の側面を覆って、校正ブロック4の側面を構成する中空円柱体である。挿入孔用筒状体14、15は、それぞれ、挿入孔8、9に挿入されて、校正ブロック4の内表面の全体を構成する筒形状の部材である。挿入孔用筒状体14、15は、それぞれ、硬ろう10により挿入孔8、9の内表面全体に接合されている。基準温度計2は挿入孔用筒状体14の中空部14aに挿入される。加熱装置3は、挿入孔用筒状体15の中空部15aに挿入される。なお、挿入孔8、9を校正ブロック4の内部の途中まで穿孔により形成される有底の筒形状の孔とする場合は、挿入孔用筒状体14、15は、有底の筒形状の部材として形成される。 The covering portion 7 is configured by combining separate members 11 to 15 covering respective surfaces of the main body portion 6 . The calibration surface plate 11 is a cylindrical body that covers the upper end surface of the main body 6 in the direction of the column axis and constitutes the calibration surface 5 . The end face plate 12 is a cylindrical body that covers the lower end face of the main body 6 in the column axis direction and constitutes the end face of the calibration block 4 on the side opposite to the calibration surface 5 in the column axis direction. The end surface area of the calibration surface plate 11 is substantially the same as the end surface area of the end surface plate 12 . The cylindrical body 13 for cylindrical surface is a hollow cylindrical body that covers the side surface of the main body 6 and constitutes the side surface of the calibration block 4 . The insertion hole cylindrical bodies 14 and 15 are cylindrical members that are inserted into the insertion holes 8 and 9 respectively and constitute the entire inner surface of the calibration block 4 . The insertion hole cylindrical bodies 14 and 15 are joined to the entire inner surfaces of the insertion holes 8 and 9 with brazing filler metal 10, respectively. The reference thermometer 2 is inserted into the hollow portion 14a of the cylindrical body 14 for insertion hole. The heating device 3 is inserted into the hollow portion 15 a of the insertion hole cylindrical body 15 . When the insertion holes 8 and 9 are bottomed cylindrical holes formed halfway through the inside of the calibration block 4, the insertion hole cylindrical bodies 14 and 15 are bottomed cylindrical holes. It is formed as a member.

厚さHtは、接触式温度計の校正に適した厚さである。校正面5は、接触式温度計が接触する面であり、空気に対して露出した面である。つまり、厚さHtは、熱抵抗の大きい空気の存在を考慮して、本体部6の上面と校正面5との間の熱抵抗が無視できる範囲であればよい。 The thickness Ht is suitable for calibrating a contact thermometer. The calibration surface 5 is a surface with which the contact thermometer contacts and is exposed to the air. In other words, the thickness Ht should be within a range in which the thermal resistance between the upper surface of the main body 6 and the calibration surface 5 can be ignored, considering the presence of air with high thermal resistance.

校正面用板11の厚さ(柱軸方向の長さ)hは、本体部6の上面と校正面5との間の厚さHtから硬ろう10の厚さを減算した厚さと同じである。校正面用板11の厚さhは、端面用板12の厚さHよりも小さい。また、校正面用板11と挿入孔用筒状体14、15の厚さは、端面用板12及び柱面用筒状体13と比較して、薄く形成される。 The thickness (length in the column axis direction) h of the calibration surface plate 11 is the same as the thickness Ht between the upper surface of the main body 6 and the calibration surface 5 minus the thickness of the brazing filler metal 10. . The thickness h of the calibration surface plate 11 is smaller than the thickness H of the end plate 12 . The calibration surface plate 11 and the insertion hole cylindrical bodies 14 and 15 are formed thinner than the end surface plate 12 and the column surface cylindrical body 13 .

基準温度計2及び加熱装置3はそれぞれ、その一端部に配線16、17を介して温度調節器18が接続されている。温度調節器18は、基準温度計2に加わる電圧を測定すると共に、この測定した電圧に対応する基準温度計2の温度を取得する装置である。温度調節器18は加熱装置3に通電して、加熱装置3を発熱させることも行う。加熱装置3の発熱量は、温度調節器18から加熱装置3への通電量と正比例の関係にある。 One ends of the reference thermometer 2 and the heating device 3 are connected to a temperature controller 18 via wires 16 and 17, respectively. The temperature controller 18 is a device that measures the voltage applied to the reference thermometer 2 and acquires the temperature of the reference thermometer 2 corresponding to the measured voltage. The temperature controller 18 also energizes the heating device 3 to cause the heating device 3 to generate heat. The amount of heat generated by the heating device 3 is in direct proportion to the amount of power supplied from the temperature controller 18 to the heating device 3 .

温度校正器1を用いた校正対象の接触式温度計の校正原理について説明する。この校正は、校正対象の接触式温度計の感温部を校正面5に接触させた状態で加熱装置3を加熱させて、温度調節器18により取得される基準温度計2の温度に基づいて推定される校正面5の温度と校正対象の接触式温度計に表示される温度が一致するように行われる。基準温度計2の温度の取得値をT1、加熱装置3の設定温度をT2、加熱装置3と基準温度計2のZ方向の離間距離をa、加熱装置3と校正面5のZ方向の離間距離をbとして、校正面5の温度の推定値Tは、以下の数式(1)で算出される。 A calibration principle of a contact thermometer to be calibrated using the temperature calibrator 1 will be described. This calibration is performed by heating the heating device 3 with the temperature sensing part of the contact thermometer to be calibrated in contact with the calibration surface 5, and based on the temperature of the reference thermometer 2 obtained by the temperature controller 18. This is done so that the estimated temperature of the calibration surface 5 and the temperature displayed on the contact thermometer to be calibrated match. T1 is the obtained temperature value of the reference thermometer 2, T2 is the set temperature of the heating device 3, a is the separation distance in the Z direction between the heating device 3 and the reference thermometer 2, and the separation in the Z direction between the heating device 3 and the calibration surface 5 Assuming that the distance is b, the estimated value T of the temperature of the calibration surface 5 is calculated by the following formula (1).

Figure 0007216989000001
Figure 0007216989000001

加熱装置3の発熱量は、基準温度計2及び校正面5に校正ブロック4を介して伝達される。校正面5、基準温度計2及び加熱装置3は、Z方向上側よりこの順で配置されているため、基準温度計2と比較して校正面5に伝達される熱量は小さくなり、各装置2、3、5の温度関係は、加熱装置3、基準温度計2、校正面5の順に低温となる。加熱装置3から伝熱対象2、5に伝達される熱量は、加熱装置3と伝熱対象2、5の間の距離と正比例の関係にある。言い換えれば、加熱装置3と伝熱対象2、5の温度差は、加熱装置3と伝熱対象2、5の間の距離と正比例の関係にある。加熱装置3の設定温度T2と基準温度計2の温度の取得値T1との温度差ΔT(=T2-T1)は、加熱装置3と基準温度計2の離間距離aに応じた値である。上記の温度差と距離の正比例の関係を考慮して、校正面5の温度Tと加熱装置3の設定温度T2との温度差ΔT´は、校正面5と加熱装置3の離間距離bと上記の離間距離aの比率(=b/a)に上記の温度差ΔTを乗じて算出される値で、数式(1)の右辺の2番目の項となる。校正面5の温度Tは、数式(1)のように加熱装置3の設定温度T2から上記の温度差ΔT´を減算することで推定算出される。 The amount of heat generated by the heating device 3 is transmitted to the reference thermometer 2 and the calibration surface 5 via the calibration block 4 . Since the calibration surface 5, the reference thermometer 2, and the heating device 3 are arranged in this order from the upper side in the Z direction, the amount of heat transmitted to the calibration surface 5 is smaller than that of the reference thermometer 2, and each device 2 , 3 and 5, the temperature decreases in the order of the heating device 3, the reference thermometer 2, and the calibration surface 5. The amount of heat transferred from the heating device 3 to the heat transfer objects 2 and 5 is in direct proportion to the distance between the heating device 3 and the heat transfer objects 2 and 5 . In other words, the temperature difference between the heating device 3 and the heat transfer objects 2 and 5 is in direct proportion to the distance between the heating device 3 and the heat transfer objects 2 and 5 . A temperature difference ΔT (=T2−T1) between the set temperature T2 of the heating device 3 and the obtained temperature value T1 of the reference thermometer 2 is a value corresponding to the separation distance a between the heating device 3 and the reference thermometer 2. Considering the relationship of direct proportion between the temperature difference and the distance, the temperature difference ΔT′ between the temperature T of the calibration surface 5 and the set temperature T2 of the heating device 3 is the distance b between the calibration surface 5 and the heating device 3 and the above is calculated by multiplying the ratio (=b/a) of the separation distance a by the temperature difference .DELTA.T, and is the second term on the right side of the formula (1). The temperature T of the calibration surface 5 is estimated and calculated by subtracting the temperature difference ΔT' from the set temperature T2 of the heating device 3, as in Equation (1).

上記の数式(1)を用いた校正面5の温度Tの推定算出は、校正ブロック4にZ方向上側より順に校正面5、基準温度計2、加熱装置3を配置して、本体部6の上面と校正面5との間の厚さが数式(1)が成立する程度に加熱装置3から校正面5に熱伝達が可能な厚さである構成を前提として成立する。 The estimation calculation of the temperature T of the calibration surface 5 using the above formula (1) is performed by arranging the calibration surface 5, the reference thermometer 2, and the heating device 3 in order from the upper side in the Z direction in the calibration block 4, and This holds on the premise that the thickness between the upper surface and the calibration surface 5 is a thickness that allows heat transfer from the heating device 3 to the calibration surface 5 to the extent that equation (1) holds.

このような構成により、数式(1)のような簡易な計算式で校正面5の温度Tを推定算出することができる。 With such a configuration, it is possible to estimate and calculate the temperature T of the calibration surface 5 using a simple calculation formula such as Equation (1).

なお、校正対象となる接触式温度計は、その感温部を被測温体と接触させることで被測温体の温度を測定する温度計であり、感温部が接触板で構成される温度計である。この接触式温度計は、被測温体からの放射を基に被測温体の温度を測定する非接触式温度計や挿入型温度計とは異なる。 The contact-type thermometer to be calibrated is a thermometer that measures the temperature of the object to be measured by bringing its temperature sensing part into contact with the object to be measured, and the temperature sensing part is composed of a contact plate. A thermometer. This contact-type thermometer is different from a non-contact thermometer and an insertion-type thermometer that measure the temperature of a temperature-measuring object based on radiation from the temperature-measuring object.

以上により、温度校正器1は、挿入孔8、9の内表面及び校正面5を含む校正ブロック4の全表面を被覆部7で覆う構造を有する。被覆部7は、本体部6よりも耐食性が高く酸化され難く、本体部6と熱膨張時の変形度合いが同程度であることから密封状態を維持することができる。それ故、温度校正器1は、本体部6の全表面の酸化を防止することができる。これにより、校正対象の温度計と校正面5との接触状態を維持するには有利になり、校正ブロック4を交換しなくても繰り返し精度を向上することができる。また、被覆部7により本体部6の全表面の酸化を防止することで、本体部6の表面に生じた酸化被膜が剥離することに起因して、本体部6の体積が徐々に減り熱容量が変化することも防ぐことができる。したがって、校正ブロック4の交換頻度が低減し、校正ブロック4の交換に要するコストを低減することができる。 As described above, the temperature calibrator 1 has a structure in which the entire surface of the calibration block 4 including the inner surfaces of the insertion holes 8 and 9 and the calibration surface 5 is covered with the covering portion 7 . Since the covering portion 7 has higher corrosion resistance than the main body portion 6 and is less likely to be oxidized, and the degree of deformation during thermal expansion is about the same as that of the main body portion 6, the sealed state can be maintained. Therefore, the temperature calibrator 1 can prevent the entire surface of the main body 6 from being oxidized. This is advantageous for maintaining the contact state between the thermometer to be calibrated and the calibration surface 5, and the repeatability can be improved without exchanging the calibration block 4. FIG. In addition, by preventing the oxidation of the entire surface of the body portion 6 by the covering portion 7, the volume of the body portion 6 gradually decreases due to peeling of the oxide film formed on the surface of the body portion 6, and the heat capacity decreases. You can prevent change. Therefore, the replacement frequency of the calibration block 4 is reduced, and the cost required for replacement of the calibration block 4 can be reduced.

また、温度校正器1は被覆部7を本体部6の各表面を覆う別体の各部材11~15を組み合わせた構成とする。挿入孔用筒状体14、15により挿入孔8、9も含めて本体部6を密閉するので、つまり、本体部6の内表面を含む全表面を被覆部7で密閉するには有利になる。 In the temperature calibrator 1, the cover portion 7 is configured by combining separate members 11 to 15 covering the surfaces of the main body portion 6. As shown in FIG. Since the body portion 6 including the insertion holes 8 and 9 is sealed by the insertion hole cylindrical bodies 14 and 15, it is advantageous to seal the entire surface including the inner surface of the body portion 6 with the covering portion 7. .

校正面用板11及び端面用板12は汎用仕様のステンレス板で、柱面用筒状体13及び挿入孔用筒状体14、15は汎用仕様のステンレスパイプで形成することが可能であるので、材料費を低減することができる。 The calibration surface plate 11 and the end surface plate 12 can be made of general-purpose stainless steel plates, and the column surface cylindrical body 13 and the insertion hole tubular bodies 14 and 15 can be made of general-purpose stainless steel pipes. , the material cost can be reduced.

温度校正器1の製造方法について図3を参照しながら説明する。この製造方法は、以下の第1~6工程で構成されるが、少なくとも第4、6工程を含んでいればよい。第1工程では、本体部6と被覆部7を別々に製造する。被覆部7は各部材11~15毎に別々に製造される。この工程の段階では、校正面用板11は、その厚さが図2に示す完成時の校正面用板11の厚さhより大きくなるように製造される。この厚さは、後の工程で校正面板11を加熱及び加圧(加熱圧縮)しても校正面用板11の形状が歪んで変形しない厚さ、言い換えれば、ろう付けにおける加熱圧縮での変形を抑制可能な厚さに設定される。校正面用板11と端面用板12はともに円柱体であるので、この工程の段階の校正面用板11の厚さ及び底面積を端面用板12の厚さ及び底面積と同じ厚さ及び底面積とすると、これらの部材11、12の製造に要する時間を短縮できるので好ましい。 A method of manufacturing the temperature calibrator 1 will be described with reference to FIG. This manufacturing method is composed of the following 1st to 6th steps, and may include at least the 4th and 6th steps. In the first step, the body portion 6 and the covering portion 7 are manufactured separately. The covering portion 7 is manufactured separately for each of the members 11-15. At this stage of the process, the calibration surface plate 11 is manufactured so that its thickness is greater than the thickness h of the completed calibration surface plate 11 shown in FIG. This thickness is a thickness that does not distort and deform the shape of the calibration surface plate 11 even when the calibration surface plate 11 is heated and pressurized (heated and compressed) in a later process. is set to a thickness that can suppress Since the calibration surface plate 11 and the end surface plate 12 are both cylindrical bodies, the thickness and bottom area of the calibration surface plate 11 at this stage of the process are the same as the thickness and bottom area of the end surface plate 12. The bottom area is preferable because the time required for manufacturing these members 11 and 12 can be shortened.

端面用板12の厚さは図2に示す完成時の端面用板12の厚さHと同じ厚さにすると、後の工程で端面用板12を加工する手間が省けるので好ましい。 It is preferable to set the thickness of the end plate 12 to be the same as the thickness H of the completed end plate 12 shown in FIG.

また、校正ブロック4や本体部6の形状を円柱体とすると、例えば、銅の丸棒とステンレス鋼のパイプ(円筒)や板を組み合わせて校正ブロック4を製造することができる。それ故、製造に要するコストを抑制することができるので好ましい。 Further, if the calibration block 4 and the body portion 6 are cylindrical, for example, the calibration block 4 can be manufactured by combining a copper round bar and a stainless steel pipe (cylinder) or plate. Therefore, it is preferable because the cost required for manufacturing can be suppressed.

この工程の段階で、本体部6及び柱面用筒状体13には、その内部に2つの挿入孔用筒状体14、15を挿入するための挿入孔8、9を形成しておく。 At the stage of this process, insertion holes 8 and 9 for inserting the two insertion hole cylindrical bodies 14 and 15 are formed in the main body 6 and the column surface cylindrical body 13 .

第2工程では、図3に示すように、本体部6の周りに各部材11~15を配置する。このとき、校正面用板11を本体部6の柱軸方向の一端面よりZ方向下側に離間して配置し、端面用板12を本体部6の柱軸方向の他端面よりZ方向上側に離間して配置する。これは、後の工程でZ方向上側から被覆部7に対して圧縮力Fを加えるので、圧縮力Fが直接加わる対象を校正面用板11ではなく端面用板12にすることで圧縮力Fによる校正面用板11の変形を確実に防止するためである。柱面用筒状体13を本体部6の柱面全体を囲うように配置する。本体部6の周りに校正面用板11、端面用板12及び柱面用筒状体13を配置した後に、2つの挿入孔用筒状体14、15をそれぞれ挿入孔8、9に挿入して配置する。 In the second step, members 11 to 15 are arranged around the body portion 6, as shown in FIG. At this time, the calibration surface plate 11 is arranged below one end surface of the main body 6 in the columnar axis direction, and the end surface plate 12 is arranged above the other end surface of the main body 6 in the columnar axis direction in the Z direction. spaced apart. Since the compressive force F is applied to the covering portion 7 from the upper side in the Z direction in a later process, the object to which the compressive force F is directly applied is not the calibration surface plate 11 but the end surface plate 12, so that the compressive force F This is to reliably prevent deformation of the calibration surface plate 11 due to The column surface cylindrical body 13 is arranged so as to surround the entire column surface of the body portion 6 . After arranging the calibration surface plate 11, the end surface plate 12, and the column surface cylindrical body 13 around the main body 6, the two insertion hole cylindrical bodies 14 and 15 are inserted into the insertion holes 8 and 9, respectively. placed.

第3工程では、校正面用板11のZ方向上側の端面と本体部6の他端面に固体形状の硬ろう10を塗布する。 In the third step, a solid brazing filler metal 10 is applied to the upper end face in the Z direction of the calibration surface plate 11 and the other end face of the main body 6 .

第4工程では、本体部6、被覆部7及び硬ろう10の全体を別体のヒータ等を用いて加熱しながら、端面用板12に対してZ方向上側から圧縮力Fを加える。この加熱は、固体状態の硬ろう10を液体状態に変遷する温度(例えば450℃)まで上昇及び維持できる程度に行われる。この加熱中は液体状態となった硬ろう10が圧縮力Fにより拡散して本体部6と被覆部7の隙間に入り込んでいく。この加熱及び加圧は、本体部6の全表面が硬ろう10を介して被覆部7で覆われるのに十分な時間(例えば5分)行われる。被覆部7の厚さは被覆部7を加熱圧縮しても変形しない程度の厚さであるので、被覆部7は加熱圧縮により変形しない。 In the fourth step, a compressive force F is applied to the end plate 12 from above in the Z direction while heating the main body portion 6, the covering portion 7 and the brazing filler metal 10 as a whole using a separate heater or the like. This heating is performed to such an extent that the solid state brazing filler metal 10 can be raised to and maintained at a temperature (for example, 450° C.) at which it changes to a liquid state. During this heating, the brazing filler metal 10 in a liquid state spreads due to the compressive force F and enters the gap between the main body portion 6 and the covering portion 7 . This heating and pressurization is performed for a sufficient time (for example, 5 minutes) so that the entire surface of the main body 6 is covered with the coating 7 via the brazing filler metal 10 . Since the thickness of the covering portion 7 is such that the covering portion 7 is not deformed even when the covering portion 7 is heated and compressed, the covering portion 7 is not deformed by the heating and compression.

第5工程では、本体部6、被覆部7及び硬ろう10の全体を常温(25℃)程度まで冷却する。この冷却は別体の冷却装置(例えばファン)を用いて行う。この冷却により、本体部6と被覆部7の隙間に入り込んだ硬ろう10は凝固し、被覆部7が本体部6の全表面に硬ろう10を介して接合される。 In the fifth step, the main body portion 6, the covering portion 7 and the brazing filler metal 10 are all cooled down to about room temperature (25° C.). This cooling is performed using a separate cooling device (for example, a fan). Due to this cooling, the brazing filler metal 10 that has entered the gap between the main body 6 and the covering part 7 is solidified, and the covering part 7 is joined to the entire surface of the main body part 6 via the brazing filler metal 10 .

言い換えれば、第4、5工程では、硬ろう10を用いて本体部6の全表面に被覆部7をろう付けしている。ろう付けとは、より詳細には、接合する本体部6と被覆部7の間にこれらの融点よりも低い硬ろう10を溶かして、毛細管現象で溶けた硬ろう10を浸透拡散させ、この硬ろう10を冷却及び凝固することによって本体部6と被覆部7を接合することである。このろう付けは他の接合方法と比較して、接合時に本体部6及び被覆部7に熱変形が発生しにくいため、校正ブロック4を凹凸のない円柱体として形成するには有利な接合方法である。 In other words, in the fourth and fifth steps, the hard solder 10 is used to braze the covering portion 7 onto the entire surface of the body portion 6 . More specifically, brazing involves melting the hard solder 10 having a lower melting point than the melting points between the main body portion 6 and the covering portion 7 to be joined, and allowing the melted hard solder 10 to permeate and diffuse by capillary action. The main part 6 and the covering part 7 are joined together by cooling and solidifying the braze 10 . This brazing is an advantageous joining method for forming the calibration block 4 as a cylindrical body without irregularities because the body portion 6 and the covering portion 7 are less likely to be thermally deformed during joining compared to other joining methods. be.

第6工程では、校正面5を形成する側の被覆部7である校正面用板11の厚さが第1工程時の厚さHから図2に示す校正面用板11の厚さhとなるまで、校正面用板11を本体部6の柱軸方向の両端面に平行に厚さh1(=H-h)分だけ切削して薄くする。この切削は、温度校正器1全体を反転させて、作業台の上に端面用板12を接地した状態で行う。厚さhは、被覆部7により加熱装置3と校正面5の間の伝熱に影響を与えない程度の厚さ、より詳細には、上記の数式(1)が成立する程度の厚さに設定される。その他、硬ろう10が校正ブロック4の外表面より外側にはみ出ている場合には、このはみ出た部分を切削して、校正ブロック4を全体として円柱体に形成する。 In the sixth step, the thickness of the calibration surface plate 11, which is the covering portion 7 on which the calibration surface 5 is formed, is changed from the thickness H in the first step to the thickness h of the calibration surface plate 11 shown in FIG. The calibration surface plate 11 is thinned by cutting it by a thickness h1 (=Hh) in parallel with both end faces of the main body 6 in the direction of the column axis. This cutting is performed with the entire temperature calibrator 1 turned upside down and the end face plate 12 grounded on a workbench. The thickness h is a thickness that does not affect the heat transfer between the heating device 3 and the calibration surface 5 by the covering portion 7, more specifically, a thickness that satisfies the above formula (1). set. In addition, when the brazing filler metal 10 protrudes outside the outer surface of the calibration block 4, the protruding portion is cut off to form the calibration block 4 as a whole into a cylindrical body.

以上より、本発明の温度校正器の製造方法では、本体部6と被覆部7の接合の段階では校正面用板11の厚さを接合に要する加熱及び加圧に耐え得る厚さとして、校正面用板11の耐久性を向上させる。そして、この接合の完了後に、加熱装置3と校正面5の間の伝熱に影響を与えず、上記の数式(1)が成立する程度の厚さまで校正面用板11の厚さを薄くする。これにより、製造時における校正面用板11の変形を防止すると共に、校正時に校正面5としての機能を維持することができる。 As described above, in the manufacturing method of the temperature calibrator of the present invention, at the stage of joining the body portion 6 and the covering portion 7, the thickness of the calibration surface plate 11 is set to a thickness that can withstand the heat and pressure required for joining. To improve durability of a front panel 11. - 特許庁After completion of this bonding, the thickness of the calibration surface plate 11 is reduced to the extent that the above equation (1) holds without affecting the heat transfer between the heating device 3 and the calibration surface 5. . As a result, deformation of the calibration surface plate 11 during manufacturing can be prevented, and the function of the calibration surface 5 can be maintained during calibration.

なお、本実施形態では、1つの基準温度計2を有する温度校正器1を例にしたが、図4に例示するように、複数(図4では3つ)の基準温度計21、22、23を有する温度校正器1に対しても本発明を適用可能である。この場合は、温度調節器18と配線16a、16b、16cを介して接続される各基準温度計21、22、23の対応する挿入孔8a、8b、8cのそれぞれに、対応する挿入孔用筒状体14a、14b、14cが挿入されることとなる。校正ブロック4に基準温度計がn(n≧1)個挿入配置されている場合に、基準温度計2k(k=1~n)の温度をT1、加熱装置3の設定温度をT2、加熱装置3と基準温度計2kのZ方向の離間距離をa、加熱装置3と校正面5の離間距離をbとして、校正面5の温度の推定値は、以下の数式(2)で算出される。 In this embodiment, the temperature calibrator 1 having one reference thermometer 2 is used as an example, but as illustrated in FIG. 4, a plurality of (three in FIG. The present invention can also be applied to the temperature calibrator 1 having In this case, the corresponding insertion hole cylinders are attached to the corresponding insertion holes 8a, 8b, 8c of the respective reference thermometers 21, 22, 23 connected to the temperature controller 18 via the wirings 16a, 16b, 16c. Shaped bodies 14a, 14b, and 14c are inserted. When n (n≧1) reference thermometers are inserted and arranged in the calibration block 4, the temperature of the reference thermometer 2k (k=1 to n) is T1 k , the set temperature of the heating device 3 is T2, and the heating Assuming that the distance in the Z direction between the device 3 and the reference thermometer 2k is a k , and the distance between the heating device 3 and the calibration surface 5 is b, the estimated value of the temperature of the calibration surface 5 is calculated by the following equation (2). be.

Figure 0007216989000002
Figure 0007216989000002

基準温度計2を校正ブロック4に一つだけ設けた場合と同様に、加熱装置3と伝熱対象21、22、23、5の温度差は、加熱装置3と伝熱対象21、22、23、5の間の距離と正比例の関係にある。この関係を用いて、基準温度計2kと加熱装置3の間の温度差の平均を算出して、この算出した平均値に加熱装置3と校正面5の離間距離bを乗じて、校正面5と加熱装置3の温度差(数式2の右辺の第2項)を算出する。校正面5の温度Tは、数式(2)のように加熱装置3の設定温度T2から上記の温度差を減算することで推定算出される。 As in the case where only one reference thermometer 2 is provided in the calibration block 4, the temperature difference between the heating device 3 and the heat transfer objects 21, 22, 23, 5 is , 5 is directly proportional to the distance between . Using this relationship, the average temperature difference between the reference thermometer 2k and the heating device 3 is calculated. and the temperature difference between the heating device 3 (the second term on the right side of Equation 2). The temperature T of the calibration surface 5 is estimated and calculated by subtracting the above temperature difference from the set temperature T2 of the heating device 3 as shown in Equation (2).

この場合、複数の基準温度計2kと加熱装置3の温度差の平均値を基に校正面5と加熱装置3の温度差を算出するので、加熱装置3の温度T2を基にした校正面5の温度Tの推定精度を向上させることができる。 In this case, since the temperature difference between the calibration plane 5 and the heating device 3 is calculated based on the average value of the temperature differences between the plurality of reference thermometers 2k and the heating device 3, the calibration plane 5 based on the temperature T2 of the heating device 3 The estimation accuracy of the temperature T of can be improved.

また、図5に例示するように、校正面用板11の上端面全体を被覆部7と比較して耐久性の高いセラミックスで構成された被覆膜19で覆って、この被覆膜19を校正ブロック4の校正面5としてもよい。被覆膜19の厚さは、この厚さと校正面用板11の厚さhとろう付けの厚さの合計値Ht1が校正面5として機能する厚さ、言い換えれば、上記の数式(1)、(2)が成立する厚さに設定される。したがって、被覆膜19を形成する場合は、その厚さ分だけ校正面用板11がさらに薄くなるように上記の第6工程で切削される。さらに、校正面用板11は本体部6とろう付けで接合されていることから、このろうの厚さも考慮して、校正面用板11を切削して薄くすると好ましい。この場合は、校正面5としての機能を維持した状態で、校正対象の温度計の感温部と校正面5の接触に伴う校正面5の破損を被覆膜19により抑制することができる。 Further, as illustrated in FIG. 5, the entire upper end surface of the calibration surface plate 11 is covered with a coating film 19 made of ceramics, which is more durable than the coating portion 7, and the coating film 19 is It may be the calibration surface 5 of the calibration block 4 . The thickness of the coating film 19 is such that the total value Ht1 of this thickness, the thickness h of the calibration surface plate 11, and the brazing thickness functions as the calibration surface 5, in other words, the above equation (1) , (2) is established. Therefore, when the coating film 19 is formed, it is cut in the sixth step so that the calibration surface plate 11 is further thinned by the thickness of the coating film 19 . Furthermore, since the calibration surface plate 11 is joined to the main body 6 by brazing, it is preferable to reduce the thickness of the calibration surface plate 11 by cutting the thickness of the brazing material. In this case, the coating film 19 can prevent the calibration surface 5 from being damaged due to contact between the temperature sensing part of the thermometer to be calibrated and the calibration surface 5 while maintaining the function of the calibration surface 5 .

1 温度校正器
2 基準温度計
3 加熱装置
4 校正ブロック
5 校正面
6 本体部
7 被覆部
8 基準温度計用の挿入孔
9 加熱装置用の挿入孔
10 硬ろう
11 校正面用板
12 端面用板
13 柱面用筒状体
14 基準温度計用の挿入孔用筒状体
14a 中空部
15 加熱装置用の挿入孔用筒状体
15a 中空部
16、17 配線
18 温度調節器
19 被覆膜
Reference Signs List 1 temperature calibrator 2 reference thermometer 3 heating device 4 calibration block 5 calibration surface 6 main body 7 cover 8 reference thermometer insertion hole 9 heating device insertion hole 10 brazing filler metal 11 calibration surface plate 12 end surface plate 13 Cylindrical body 14 for cylindrical surface 14a Cylindrical body for insertion hole for reference thermometer Hollow part 15 Cylindrical body 15a for insertion hole for heating device Hollow parts 16, 17 Wiring 18 Temperature controller 19 Coating film

Claims (7)

基準温度計と、加熱装置と、校正ブロックとを備え、校正ブロックは、前記基準温度計が挿入される挿入孔と、校正対象の温度計が測温する校正面とが形成され、前記加熱装置により加熱される温度校正器において、
前記校正ブロックは、本体部と被覆部とを備え、前記本体部に形成された前記挿入孔の内表面を含む前記本体部の全表面が前記被覆部に密封されるように覆われてなり、
前記被覆部の材料が前記本体部の材料よりも耐食性が高く、且つ、その線膨張係数が前記本体部の材料の線膨張係数の90%~110%の値であることを特徴とする温度校正器。
A reference thermometer, a heating device, and a calibration block, wherein the calibration block is formed with an insertion hole into which the reference thermometer is inserted and a calibration surface on which the thermometer to be calibrated measures temperature, and the heating device In a temperature calibrator heated by
The calibration block includes a main body and a cover, and the entire surface of the main body including the inner surface of the insertion hole formed in the main body is covered with the cover so as to be sealed,
Temperature calibration characterized in that the material of the covering part has higher corrosion resistance than the material of the main body part, and its linear expansion coefficient is a value of 90% to 110% of the linear expansion coefficient of the material of the main body part vessel.
前記挿入孔が前記校正面と前記加熱装置との間に配置されており、the insertion hole is disposed between the calibration surface and the heating device;
前記校正面と前記本体部との間の前記被覆部の厚さは、前記加熱装置および前記基準温度計の間の距離ならびに前記加熱装置および前記校正面の間の距離の比と、前記加熱装置および前記基準温度計の温度差ならびに前記加熱装置および前記校正面の温度差の比と、が等しくなる厚さである請求項1に記載の温度校正器。The thickness of the covering portion between the calibration surface and the body portion is the ratio of the distance between the heating device and the reference thermometer and the distance between the heating device and the calibration surface to the heating device and the ratio of the temperature difference between the reference thermometer and the temperature difference between the heating device and the calibration surface.
前記挿入孔が前記校正面と前記加熱装置との間に配置されており、前記被覆部が、硬ろうを介して前記本体部に接合されていて、前記校正面と前記本体部との間の前記被覆部の厚さと前記硬ろうの厚さとの合計の厚さは、前記加熱装置および前記基準温度計の間の距離ならびに前記加熱装置および前記校正面の間の距離の比と、前記加熱装置および前記基準温度計の温度差ならびに前記加熱装置および前記校正面の温度差の比と、が等しくなる厚さである請求項1に記載の温度校正器。 The insertion hole is arranged between the calibration surface and the heating device, the covering portion is joined to the main body portion via hard solder, and a gap between the calibration surface and the main body portion is provided. The total thickness of the coating portion and the brazing filler metal is the ratio of the distance between the heating device and the reference thermometer and the distance between the heating device and the calibration surface, and the heating device and the ratio of the temperature difference between the reference thermometer and the temperature difference between the heating device and the calibration surface . 前記校正ブロックが前記被覆部よりも硬度の高い被覆膜を備え、
前記挿入孔が前記校正面と前記加熱装置との間に配置されており、前記被覆部が硬ろうを介して前記本体部に接合されていて、前記校正面が前記被覆部を覆う前記被覆膜で構成され、前記校正面と前記本体部との間の前記被覆膜の厚さと前記被覆部の厚さと前記硬ろうの厚さとの合計の厚さは、前記加熱装置および前記基準温度計の間の距離ならびに前記加熱装置および前記校正面の間の距離の比と、前記加熱装置および前記基準温度計の温度差ならびに前記加熱装置および前記校正面の温度差の比と、が等しくなる厚さである請求項に記載の温度校正器。
the calibration block includes a coating film having a hardness higher than that of the coating portion;
The insertion hole is arranged between the calibration surface and the heating device, the covering portion is joined to the main body portion via hard solder, and the calibration surface covers the covering portion. The total thickness of the thickness of the coating film between the calibration surface and the main body portion, the thickness of the coating portion, and the thickness of the hard solder is determined by the heating device and the reference thermometer. and the ratio of the distance between the heating device and the calibration surface to the ratio of the temperature difference between the heating device and the reference thermometer and the temperature difference between the heating device and the calibration surface. The temperature calibrator of claim 1 , wherein the temperature is
前記硬ろうが、前記本体部の全表面を覆う請求項3または4に記載の温度校正器。 5. The temperature calibrator according to claim 3 , wherein the brazing filler metal covers the entire surface of the main body. 前記校正ブロックが柱体を成し、柱軸方向の一端面に前記校正面が形成されると共に、柱体の側面を貫通する前記挿入孔が形成され、
前記被覆部が、
前記校正面を構成する校正面用板と、前記一端面とは反対側の端面を構成する端面用板と、前記柱体の側面を構成する柱面用筒状体と、前記挿入孔の内表面を構成する挿入孔用筒状体とで構成される請求項1~のいずれか1項に記載の温度校正器。
The calibration block forms a column, the calibration surface is formed on one end face in the direction of the column axis, and the insertion hole is formed through the side surface of the column,
The covering part is
a calibration surface plate that constitutes the calibration surface; an end surface plate that constitutes an end surface opposite to the one end surface; a column surface cylindrical body that constitutes a side surface of the column; The temperature calibrator according to any one of claims 1 to 5 , wherein the temperature calibrator comprises a cylindrical body for an insertion hole forming a surface.
基準温度計と、加熱装置と、校正ブロックとを備え、校正ブロックは、前記基準温度計が挿入される挿入孔と、校正対象の温度計が測温する校正面とが形成され、前記加熱装置により加熱される温度校正器の製造方法において、
柱体の本体部の全表面を被覆部で密封するように覆って前記校正ブロックを作成する工程が、
前記被覆部の厚さをろう付けにおける加熱圧縮での変形を抑制可能な厚さにした状態で、前記本体部と前記被覆部をろう付けして、前記本体部の全表面を前記被覆部で覆う工程と、
前記本体部の柱軸方向の両端面を覆う部分の前記被覆部のうちの前記校正面を形成する側の前記被覆部を前記柱軸方向に切削して、その厚さを前記変形を抑制可能な厚さから前記校正面として機能する厚さまで薄くする工程と、を含むことを特徴とする温度校正器の製造方法。
A reference thermometer, a heating device, and a calibration block, wherein the calibration block is formed with an insertion hole into which the reference thermometer is inserted and a calibration surface on which the thermometer to be calibrated measures temperature, and the heating device A method of manufacturing a temperature calibrator heated by
The step of creating the calibration block by sealingly covering the entire surface of the main body portion of the column with the covering portion;
The main body and the covering part are brazed in a state where the thickness of the covering part is set to a thickness that can suppress deformation due to heat compression in brazing, and the entire surface of the main body part is covered with the covering part. a covering process;
The deformation can be suppressed by cutting the thickness of the covering portion on the side forming the calibration surface of the covering portion covering both end surfaces of the body portion in the columnar axis direction in the columnar axis direction. and a step of reducing the thickness from a thickness to a thickness that functions as the calibration surface.
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