JP7185476B2 - Heathered method and heathered structure - Google Patents

Description

TECHNICAL FIELD The present invention relates to a heathering method and a heathering structure used for constructing surface portions of Buddhist altars, furniture, and the like.

Precious woods such as ebony and rosewood are dense, uniform in hardness, and beautiful in grain. For this reason, Karaki Buddhist altars manufactured using them are highly popular as high-class Buddhist altars. However, precious woods such as ebony and rosewood are very expensive, and resources are limited, so it is difficult to make Buddhist altars using only these materials.

Therefore, in general, another inexpensive wood is used as the main material such as the core material, and precious wood such as ebony or rosewood is pasted as the surface material to form a karaki Buddhist altar. ). Some are called ``total solid ebony'', ``total solid rosewood'', etc., but the truly solid ones are custom-made special products and are not generally distributed. At present, when the surface material is a solid plate having a predetermined reference thickness or more, it is called thick plate bonding, and when the surface material is thinner than the reference thickness, it is called thin plate bonding.

According to the Buddhist Altar Fair Trade Council's standards, the standard thickness is 3mm, and if solid wood with a thickness of 3mm or more is pasted, thick boards are pasted, and solid wood that is thinner than 3mm is pasted. is considered to be a thin board. Heretofore, the thick plate pasting was specifically referred to as kneading, and the thin plate pasting was generally called pasting.

In addition to these attachments, recently, using transfer technology, the grain of ebony or rosewood is printed directly on the surface of the core material, or a sheet with the grain of ebony or rosewood printed is attached. These are called ebony-like prints, rosewood-like prints, and the like (see patent document 1 and patent document 2 for constituent materials of Buddhist altars).

In this way, by using a separate piece of wood for the main material portion corresponding to the core of the Buddhist altar composing material and attaching precious wood such as ebony or rosewood to the surface thereof, it is possible to provide a high-class Chinese Buddhist altar at a relatively low cost. become able to. Also, by printing the wood grain of precious wood such as ebony or rosewood, or by attaching a printed sheet, it is possible to provide a more inexpensive Karaki-style Buddhist altar.

The processing method of sticking a sliced thin plate on the surface of the Buddhist altar constituent material (main material) as described above has been conventionally used as so-called heathering processing, and is not limited to the field of Karaki Buddhist altars. For example, it is used in fields such as modern Buddhist altars, furniture-like Buddhist altars, and general furniture (see the structure of Patent Document 3). A thin board with a wood grain pattern that has a high decorative value and a rarity value) is generally called veneer (named wood veneer).

Japanese Patent Application Laid-Open No. 2008-200396 Japanese Utility Model Laid-Open No. 57-104986 (Japanese Utility Model Application No. 55-182365) JP-A-4-141401

However, as is clear from the fact that the veneer is called a veneer of precious wood, it is originally a thin plate-like material (solid thin skin material) with a thickness of 0.2 mm to 0.6 mm, and the main material ( After being attached to the surface of a base plate or the like via an adhesive, it is finally hot-pressed to spread. However, it is by no means an easy task to attach this thin sheet of 0.2mm to 0.6mm thick plate-like material (pure thin skin material) to the surface of the main material (base plate, etc.) with an adhesive. , requires a fairly high level of skill.

For this reason, using such a heathering technique, for example, as shown in FIG. If an attempt is made to realize a component 50 for a Buddhist altar or furniture with a complicated design such that joint materials 41, 41, . . .

By the way, the main material (base plate, etc.) to which the veneer is attached is not only a single material, but also various types of plywood. things exist. Veneer plywood is provided as natural wood decorative plywood made of various precious woods according to uses such as Buddhist altars and furniture. The plywood part of such veneer plywood is made by alternately laminating thinly sliced lauan veneers (veneer) in an odd number of layers, with the fiber direction different by 90 degrees, and thermally bonding them to a predetermined thickness. It is composed of one sheet of plate material. These natural wood decorative plywoods are generally cut into a predetermined shape and size according to the use of the constituent material with the plate thickness as it is.

In the case of such veneer plywood, the price of the plywood portion (base plate portion) is relatively low, and the cutting work is easy. In addition, there are many sizes of plywood, including thickness, and veneer can be pasted on both the front and back sides.

It is much easier and less costly to attach the required veneer (moku) to a flat plywood having a large area than to attach the required veneer (heather) to a Buddhist altar or furniture constituent material itself. However, when manufacturing Buddhist altars and furniture using this plywood itself, there are restrictions on the selection of thickness and processing shape, and as mentioned above, original products with highly original designs are realized. Can not do it. Also, the available components are limited.

Under such circumstances, the invention of this application uses the above veneer plywood (especially veneer plywood configured by sticking veneer on both front and back sides) as a material, and makes a Buddhist altar from the same veneer plywood. The idea is to collect a veneer material of a desired thickness suitable for heathering processing such as furniture and the like, and the plywood side part of the above-mentioned ready-made veneer plywood is cut into a predetermined To provide a heather sticking method and a heather sticking structure suitable for the manufacture of Buddhist altars and furniture in which sticking work of the veneer is facilitated by shaving it to a thickness of 100 mm and sticking it to a main material as a veneer material (heather material). It is intended to

In order to solve the above-mentioned problems, the invention of this application is configured with the following problem-solving means.

(1) Means for solving the problem of the invention of claim 1 The means for solving the problem of the invention of claim 1 is a method of sticking veneer with a desired wood grain pattern on the surface of the main material, which has a predetermined thickness. A ready-made veneer plywood constituted by sticking veneers on both front and back sides of the plywood is used, the veneer plywood is divided into two pieces at an intermediate part, and the plywood side of the two divided veneer plywoods. By cutting the veneer and plywood to a predetermined thickness, leaving a part of the veneer and plywood, two veneer materials that can be easily attached to the surface of the main material are formed, and the two veneer materials are used as heather materials. It is characterized by a heathering method in which it is attached to the surface of the main material .

The two sliced veneer materials thus formed are substantially sliced veneers, but are at least thicker than the sliced veneers themselves by a predetermined dimension and are less flexible plywood members. Therefore, even when it is attached to the surface of the main material using an adhesive, it is very easy to attach and wrinkles do not occur. This eliminates the need for conventional ironing or hot pressing (of course, ironing or hot pressing may be performed if necessary), greatly improving work efficiency. In addition, since it is a thin plywood material, it is easy to process and can be accurately cut into a desired size and desired shape.

Therefore, there are no restrictions such as the above-mentioned veneer plywood, and it can be widely used for various structural parts of Buddhist altars and furniture. can contribute to the provision of

Moreover, as for the veneer material, as described above, the thickness of the veneer part is thin, and ready-made veneer plywood, which is available in a variety of precious woods according to uses such as Buddhist altars and furniture, is used. It is easily formed by cutting the plywood side of the ready-made veneer plywood to a predetermined thickness while leaving the veneer and a part of the plywood. Also, since the thickness of the veneer itself can be thin, it is much cheaper than using a thick veneer.

However, the term "ready-made" here does not mean only general-purpose products that are traded in the industry. Even though there are many types of plywood veneer using various precious woods, there are limits to the precious woods, and there are extremely special types of heather, and in some cases they are not in circulation. It is very significant to form a dedicated product in-house in this way when dealing with various types of moku.

Furthermore, the plywood portion of the above-mentioned ready-made veneer plywood is made by alternately laminating thinly sliced lauan veneers (veneer) in an odd number of layers so that the fiber directions are different by 90 degrees, and thermally bonding them into one sheet. It is made of board material. Therefore, the plywood portion can be easily cut to a uniform thickness with almost certainty. A grinder such as a wide belt sander is used for grinding the plywood portion. By using such a polishing machine, the thickness of the sliced veneer material can be easily polished to a desired set thickness, and the appropriate thickness according to the type of main material to be pasted while maintaining ease of pasting. veneer material can be obtained.

In particular, the plywood portion of veneer plywood can be easily configured to have the required thickness by changing the thickness of the veneers and the number of laminated veneers. And it is also free to stick veneer on both front and back sides. Then, when the plywood veneer used as the raw material for extracting the veneer material is a plywood veneer with a predetermined thickness, which is configured by sticking veneer boards on both front and back sides of a plywood with a predetermined thickness, As described above, the veneer plywood is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywood is cut to a predetermined thickness while leaving the veneer and a part of the plywood. By doing so, it is possible to easily form two sliced veneer materials that can be easily attached to the surface of the main material by one-time processing. In this case, two types of veneer materials can be obtained at the same time by changing the types of veneer on both the front and back sides.

If it is difficult to obtain such a veneer plywood with veneer stuck on both front and back sides of the plywood, it may be manufactured in-house as a dedicated product as described above.

A horizontal band saw equipped with a band saw, for example, is used to divide the veneer plywood with veneer stuck on both front and back sides into two pieces at the intermediate portion.

(2) Means for solving the problem of the invention of claim 2 The means for solving the problem of the invention of claim 2 is a heathered structure in which a veneer with a desired grain pattern is attached to the surface of the main material, and has a predetermined thickness. Using a ready-made veneer plywood that is configured by sticking veneer on both front and back sides of a veneer plywood, dividing the veneer plywood into two at the intermediate part, and making the two divided veneer plywood By shaving the plywood side to a predetermined thickness while leaving the veneer and part of the plywood, two veneer materials that can be easily attached to the surface of the main material are formed, and the two veneer materials are heathered. It is characterized by a heathered structure attached to the surface of the main material as a material .

According to the heathered structure having such a configuration, it is possible to easily obtain two sliced veneer materials that can be easily attached to the surface of the main material by one-time processing. By changing the types of veneer on both the front and back sides, two types of veneer materials can be obtained at the same time. And it is possible to realize an efficient heathered structure using them.

As a result, according to the invention of this application, it is possible to remarkably facilitate heathering of Buddhist altars, furniture, etc., and to reduce the manufacturing cost of high-class Buddhist altars and high-class furniture using precious wood.

Moreover, since the Buddhist altar and furniture constructed using the heathered method and the heathered structure of the invention of this application look like solid wood, the wood grain of ebony or rosewood is printed on the surface of the conventional core material, or Compared to products such as ebony-like prints and rosewood-like prints, which are pasted with a sheet printed with rosewood wood grain, it has a much higher sense of luxury.

The large door (front door) of the main body of the Buddhist altar constructed by adopting the basic form that is the premise of the embodiment of the present invention, the heathered method according to the embodiment of the present invention, and the heathered structure using the same heathered method, and It is a front view showing the inside of the main body with the shoji removed. It is a front view in the state where only the shoji was attached to the front side of the Buddhist altar main body, and the same shoji was closed. It is a front view which shows the structure of the transom of the Buddhist altar main body. FIG. 4 is a cross-sectional view taken along line AA in FIG. 3 showing the configuration of the transom; 4 is a cross-sectional view taken along line BB of FIG. 3 showing the configuration of the transom. FIG. It is a rear view which shows the structure of the transom. FIG. 4 is an enlarged cross-sectional view taken along the line AA of FIG. 3 showing the configuration of the transom; 4 is an enlarged cross-sectional view taken along line BB of FIG. 3 showing the configuration of the transom. FIG. It is a front side perspective view which shows the structure of the veneer material used for formation of the transom. It is a back side perspective view which shows the structure of the veneer material used for formation of the transom. It is a bottom view which shows the structure of the veneer material used for formation of the transom. It is a front side perspective view which shows the structure of the veneer plywood for forming the veneer material used for formation of the transom. It is a back side perspective view which shows the structure of the veneer plywood for forming the veneer material used for formation of the transom. It is a perspective view which shows the structure of the joint member used for formation of the transom. It is a front view which shows the structure of the baseplate (main material) used for formation of the transom. It is a front view which shows the structure of the baseplate (main material) used for formation of the transom. Using the base plate (main material) shown in FIGS. 15 and 16, on the front surface (FIG. 15), a veneer material of desired size and desired type (named wood, wood grain pattern) is pasted with the grain direction changed. It is a front view which shows the structure of the transom before installation of the attached joint member. FIG. 18 is an enlarged cross-sectional view taken along line AA of FIG. 17; In the configuration of the transom in the state of FIG. 17, a front view showing the configuration of the transom in a state in which a joint groove for installing a joint member is formed in the gap between each veneer stuck to the front surface of the base plate (main material). be. FIG. 20 is an enlarged cross-sectional view taken along line AA of FIG. 19; In the configuration of the transom in the state of FIG. 19 in which the joint grooves for installing the joint members are formed in the gaps between the veneer materials, the front view showing the configuration of the transoms in the state where the joint members are installed in the respective joint grooves and the heathered state is completed. be. The basic form that is the premise of the embodiment of the present invention and the Buddhist altar main body according to the embodiment of the present invention ( Fig. 10 is a front view showing the configuration of the small transom on the upper torso side). The basic form that is the premise of the embodiment of the present invention and the Buddhist altar main body according to the embodiment of the present invention ( Fig. 10 is a front view showing the configuration of the cat door on the upper torso side). The basic form that is the premise of the embodiment of the present invention and the Buddhist altar main body according to the embodiment of the present invention ( 2 is a front view showing the configuration of a drawer on the lower stand side). FIG. The basic form that is the premise of the embodiment of the present invention and the Buddhist altar main body according to the embodiment of the present invention ( Fig. 10 is a front view showing the configuration of the ground bag door on the lower base side); The basic form that is the premise of the embodiment of the present invention and the Buddhist altar main body according to the embodiment of the present invention ( FIG. 10 is a front view showing the configuration of the lower wheel on the lower platform side). It is sectional drawing which shows the heathered structure of the lower base ring part. It is an enlarged cross-sectional view of the main part showing the heathered structure of the lower ring portion. It is a front view which shows the structure of the transom which concerns on the basic form used as the premise of embodiment of this invention, and the modification of embodiment of this invention. It is a bottom view which shows the structure of the transom which concerns on the same modification. It is a right view which shows the structure of the transom which concerns on the same modification.

Hereinafter, a detailed description will be given of a basic form that is a premise of the embodiments of the present invention, a heathered method according to the embodiments of the present invention, and a heathered structure realized by the same heathered method. In the basic configuration and embodiments of the present invention described below, structural materials for Buddhist altars (karaki Buddhist altars) are used as examples of structural materials to which the above-described heathered method and structure are applied. is selected.

<Summary of attached drawings>
First, FIGS. 1 and 2 show a basic form (reference form) which is a premise of the embodiment of the present invention, a method of sticking the heather according to the embodiment of the present invention, and a Buddhist altar constructed by adopting the method of sticking the same heather. Figures 3 to 8 show the overall configuration of the transom, which is one of the heathered structural materials in the upper body of the Buddhist altar main body, and Figures 9 to 11 show the heathered structural material. 12 and 13 show the configuration of veneer plywood that is the base material for forming the veneer material, and FIG. 15 and 16 show the structure of the base plate (main material) between the transoms to which the veneer material is pasted, and FIGS. 17 to 21 show the base plate (main material) of FIGS. 9 to 11 are attached to the wood), partitioned by joint members, and forming a transom (Fig. 21) with a beautiful wood grain pattern.

Figures 22 to 28 show the structure of heathered structural materials other than the transoms of the Buddhist altar main body, such as small transoms on the upper body side, cat doors, drawers on the lower stand side, plastic bag doors, and lower arches.

Further, FIGS. 29 to 31 show the configuration of the transom according to the basic form which is the premise of the embodiment of the invention of the present application and the modified example of the embodiment of the invention of the present application.

(Composition of Buddhist altar body)
Figures 1 and 2 show the structure of the main body of the Buddhist altar. Figure 1 shows the structure of the front of the main body of the Buddhist altar with the large door (front door) and the shoji removed. It shows the structure of the front of the Buddhist altar with the shoji attached and the same shoji closed.

First, in FIG. 1, reference numeral 1 denotes a Buddhist altar body consisting of two parts, an upper body 2 and a lower base 3, which are separable from each other. It is The upper barrel 2 has a barrel portion 21 consisting of left and right side plates with an open front side (front side) and a three-sided wall extending in the vertical direction of the back plate, and an upper base wheel 22 provided at the upper end (top surface) of the barrel portion 21. , a bellows 23 provided at the lower end (bottom surface) of the body portion 21, a transom 26, small transoms 27, 27, 27 on the upper side of the space between them, and a main pillar 28a in the middle empty portion. 28a, side pillars 28b, 28b, balustrades 29a, 29a on the lower side of the empty hall, shumidan 29b, extra spaces 29c, 29c, kicker shelf 29d, kicker 29e, large drum shelf 29f, cat doors 30, 30, etc. ing.

In addition, the lower base 3 is provided on the upper end (top surface) of the body portion 31, which is composed of a three-sided wall with a short length in the vertical direction of the left and right side plates and the back plate with an open front side (front side). It consists of a joint 32 and a lower base wheel 33 provided on the lower end (bottom) side of the body portion 31, and on the front side of the space between them, drawers 34, 34, 34 extend downward from the upper side, and the ground It is configured by providing hooded doors 35, 35 and the like.

In addition, in the case of the basic configuration which is the premise of the embodiments of the present invention and the embodiments of the present invention, the upper stage portion 33A having a different outer diameter and height from the upper side to the lower side of the lower wheel 33 portion, Although it is shown in the form of a three-stage structure consisting of a middle stage portion 33B and a lower stage portion 33C, to be precise, the upper stage portion 33A and the middle stage portion 33B are the lower arches, and the lowest stage portion 33C is generally called a tatami slip. . However, as will be described later with reference to FIGS. 26 to 28, in the basic configuration that is the premise of the embodiments of the present invention and in the embodiments of the present invention , veneer materials peculiar to the present invention are used for each part. The completely same heathered structure is finished by the same heathered method.

Therefore, in the following description, all of these upper step portion 33A, middle step portion 33B, and lower step portion 33C will be referred to as the lower ring 33 for convenience.

On the other hand, on the front side of the upper body 2 (torso 21) of the Buddhist altar main body 1 having the structure described above, a pair of left and right bifold shojis 24, 24 are provided so as to be able to be opened and closed, as shown in FIG. Each shoji frame portion of the shoji 24, 24 is composed of an upper kumiko part 24a and a lower waist part 24b. In addition, a round window 24c that becomes circular as a whole in a closed state as shown in FIG. A cord 24d made of solid wood is provided around the circular window 24c, and a brooch of a predetermined design made of solid wood is provided in the central portion thereof.

The Buddhist altar main body 1 of FIGS. 1 and 2 having such a configuration includes many components described above, for example, the upper arch 22 on the side of the upper body 2, the round window 24a of the shoji 24, the transom 26, the small transoms 27, 27, 27, the cat doors 30, 30, the cat doors 34, 34, 34 on the lower base side, the bag doors 35, 35, the lower base ring 33, etc. are constructed by adopting the heathered structure using the heathered method of the present invention. ing. In the following, the structural features common to each of them will be described in detail by taking the structure of the transom 26 portion of the upper torso 2 as an example.

(Structure of transom 26 and configuration method of transom 26)
First, FIGS. 3 to 8 show the basic configuration that is the premise of the embodiment of the present invention constructed using the heathering method of the present invention and the structure of the transom 26 according to the embodiment of the present invention (heathered structure). is shown. Among them, FIGS. 3 to 6 show the schematic structure of the transom 26 as a whole, and FIGS. 7 and 8 show the detailed cross-sectional structure of the transom 26 in enlarged scale.

9 to 11 show the configuration of a veneer 26B unique to the present invention used in the configuration of the transom 26, and FIGS. 12 and 13 show the veneers used to form the veneer 26B. FIG. 14 shows the structure of the board plywood (base material) 26A, and FIG.

15 and 16 show the structure of a base plate (main material) 260 used in the structure of the transom 26, and FIGS. In contrast, a heathering method (heathering step) of forming the transom 26 by sticking the veneer material 26B and the joint member 41 is shown.

That is, the transom 26, which is the base plate (main material) 260 of the base plate (main material) 260 in the basic form that is the premise of the embodiment of the present invention and the embodiment of the present invention, is shown in FIGS. As shown, predetermined thickness (set according to application ), and a veneer plywood 26A shown in FIGS. 12 and 13 (with an overall thickness of 2.5 mm) is placed on the front side (see FIG. 15) of the uppermost layer plate 260d of the base plate 260 made of such plywood. 7 mm, thickness of veneer 26e portion 0.2 mm, thickness of plywood 26a to 26d portions 2.5 mm) Predetermined thickness leaving only veneer 26e portion and plywood portion (top layer plate) 26d portion The veneer member 26B shown in FIGS. 9 to 11 formed by shaving (for example, 1 mm) is attached. This veneer 26B with a thickness of 1 mm is thicker than the veneer 26e with a thickness of 0.2 mm, but much thinner than the veneer plywood 26A with a thickness of 2.7 mm, and is a thin plate close to the veneer 26e. Compared with the sliced veneer 26e, it has much higher rigidity and regularity, and has a certain degree of flexibility. The term veneer 26B is used in this sense to distinguish it from the conventional veneer 26e and veneer plywood 26A.

The veneers (veneers) 260a to 260d forming the base plate (main material) 260 may or may not have the same thickness . In the case of the basic form and the embodiment of the present invention , for example, as shown in FIG. 16, they are formed of plywood having different thickness relationships. Also, the base plate (main material) is not necessarily limited to plywood, and may be solid wood depending on the application.

The 1 mm thick veneer material 26B with a plywood part 26d left shown in FIGS. For the plywood veneer 26A serving as the veneer forming base material for forming the veneer material 26B, various kinds of precious woods are provided according to uses such as Buddhist altars and furniture as described above. For example, a ready-made veneer plywood (standard product) having a thickness of about 2.7 mm is used. However, this is not limited to such a ready-made product, and for example, it may be a dedicated veneer plywood manufactured by the company or a subsidiary company for extracting veneer materials. Even though there are many types of plywood veneer using various precious woods, there are limits to the precious woods, and there are extremely special types of heather, and in some cases they are not in circulation. When the object is a wood grain pattern, it is effective to form it as a dedicated product in-house, and it is possible to form a transom with a more innovative wood grain pattern.

The thickness of the veneer 26B formed by cutting the plywood portions 26a to 26c of the veneer plywood 26A is, as described above, 0.2 mm in the veneer 26e portion and 0.2 mm in the remaining plywood 26d portion. A total thickness of 0.8 mm and a total thickness of about 1 mm (see FIG. 11) is suitable for assuring ease of heathering work while maintaining a certain degree of flexibility. However, this thickness is by no means limited to 1 mm. Considering the size and shape (fineness) of the attachment surface of the base plate (main material), etc., and considering ease of processing, a certain thickness The degree can be adjusted by thickening or thinning.

For grinding the plywood portions 26a to 26c of the plywood veneer 26A, a grinder such as a wide belt sander is used. With this polishing machine, it is easy to adjust and set the plate thickness.

(Affixing the veneer material 26B to the surface of the base plate 260: Heather sticking)
A plurality of veneer members 26B having different sizes and wood grains are prepared as described above. The main material) 260 is attached to the front surface of the main material) 260. At this time, for example, the joint members 41, 41, . . . shown in FIG. A plurality of sliced veneer members 26B, 26B . . . are separated from each other, so that the finally formed transom (heathered structural member) 26 has a novel design with accents as a whole as shown in FIG. Configure. 3, 17, 21, etc., since the plywood 26d portion of the veneer members 26B, 26B, . Of course, the joint members 41, 41, .

These joint members 41, 41, . A sliced veneer member having dimensions slightly thicker than 26B is cut, and it is divided (cut) into a plurality of joint members 41, 41 . Also good.

(Method of pasting joint members 41, 41...)
The joint members 41, 41, . The uppermost layer plate 260d of 260 is embedded on the base plate (main member) 260 in a notched manner, and is joined and fixed. The joint members 41, 41 . . . are installed, for example, as shown in FIGS.

That is, as described above, first, the upper surface of the uppermost layer plate 260d of the base plate (main member) 260 shown in FIGS. A plurality of different types of veneer materials 26B, 26B, .

In this state, the veneer members 26B, 26B, . (Main material) 260 is formed to have a dimension that allows it to be arranged accurately. Therefore, as shown in FIGS. 17 and 18, the abutting portions are neatly attached to the front surface of the base plate (main member) 260 with only small gaps A, A . . . are integrated with the base plate (main member) 260 in a state aligned with the outer diameter line of the base plate (main member) 260 . The gaps A, A, . It is shown as a groove-shaped one with

Next, from this state, as shown in FIGS. 19 and 20, the gaps (adjacent lines) A, A, . . . Joint grooves 40, 40 of (width and depth) are formed. Then, joint members 41, 41, . . . having desired wood grains, etc. are fitted into the same joint grooves 40, 40, . In this case, the height of the surfaces of the veneers 26e, 26e of the joint members 41, 41, . . . is slightly higher than the surfaces of the veneers 26B, 26B, . In addition, a bright color tone that provides a clear contrast is selected.

As a result, finally, as shown in FIG. 21, for example, a transom 26 with a novel design is formed in which different wood grain patterns are combined while changing their directions, and joint members 41, 41, . . . and incorporated into the transom part of the Buddhist altar main body 1 of FIG. The surface of the transom (heathered structural material) 26 formed in this way is further coated with a predetermined color (for example, urethane open coating), and the entire Buddhist altar is finished in a uniform and beautiful color tone. .

The sliced veneer members 26B, 26B, . . . formed as described above can themselves be mass-produced as products for heathering (heathering materials), and have individual value. Therefore, the veneer material forming method for forming the veneer material 26B from the veneer plywood 26A and the veneer material formed by the same veneer material forming method are each established as an invention in itself.

(Structure of 27 small transoms)
Next, FIG. 22 shows the structure of the small transom 27 of the upper body 2 portion of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form and the embodiment of the present invention, which are the premises of the embodiments of the present invention , the small transom 27 is also formed in the same heathered structure by the same heathered method as the above-described transom 26 . Only the size is different, but the configuration and configuration method are exactly the same, so detailed description thereof will be omitted.

(Structure of 27 small transoms)
Next, FIG. 22 shows the structure of the small transom 27 of the upper body 2 of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form and the embodiment of the present invention, which are the premises of the embodiments of the present invention , the small transom 27 is also formed in the same heathered structure by the same heathered method as the above-described transom 26 . The heathered structural material portion differs only in size, but has the same configuration and configuration method, so detailed description thereof will be omitted. In FIG. 22, portions indicated by reference numerals 27e, 27e, . . . are similar sliced veneer portions.

(Structure of cat door 30)
Next, FIG. 23 shows the construction of the cat door 30 portion of the upper trunk 2 portion of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form that is the premise of the embodiment of the present invention and the embodiment of the present invention , the cat door 30 of the upper torso 2 portion also has the same heathered structure with the same heathered method as the transom 26 described above. formed in

In the case of this cat door 30, an incense ball 30A is provided in the cat door portion, and a heathered structural material for the cat door 30 similar to the transom 26 is provided on the back side thereof. This heathered structural material portion is also different in size from the right half (and left half) portion of the heathered structural material of the transom 26, but the structure and method of construction thereof are exactly the same. Description is omitted. In FIG. 23, portions indicated by reference numerals 30e, 30e, . . . are similar sliced veneer portions.

(Configuration of Drawer 34 Portion of Lower Base 3)
Next, FIG. 24 shows the structure of the drawer 34 portion of the lower base 3 portion of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form that is the premise of the embodiment of the present invention and the embodiment of the present invention , the drawer 34 of the lower base 3 is also formed in the same heathered structure by the same heathered method as the transom 26 described above. be done. The heathered structural material portion differs only in size, but has the same configuration and configuration method, so detailed description thereof will be omitted. In FIG. 24, portions indicated by reference numerals 34e, 34e, . . . are similar veneer material portions.

(Structure of the bag door 35 portion of the lower base 3)
Next, FIG. 25 shows the construction of the bag door 35 portion of the lower base 3 portion of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form that is the premise of the embodiment of the present invention and the embodiment of the present invention , this bag door 35 is also formed in the same heathered structure by the same heathered method as the transom 26 described above. . The heathered structural material portion differs only in size, but has exactly the same configuration and configuration method. In FIG. 25, portions indicated by reference numerals 35e, 35e, . . . are similar sliced veneer portions.

In the case of this bag door 35, a broach 35f of a desired shape is provided on the veneer 35e at a predetermined position as required in terms of design.

(Structure of lower ring 33 portion of lower base 3)
Next, FIGS. 26 to 28 show the structure of the lower ring 33 portion of the lower base 3 of the Buddhist altar main body 1. As shown in FIG. In the case of the basic form that is the premise of the embodiment of the present invention and the embodiment of the present invention , the lower wheel 33 of the lower base 3 is also formed in the same heathered structure by the same heathered method as the transom 26 described above. be done.

Also in this case, the structure of the veneer material 37 of the heathered structural material portion is basically the same as that of the transom 26 described above, and the ready-made veneer plywood is divided into a veneer 37e and a part of the plywood 37d. It is formed by shaving to a thickness of about 1 mm, leaving the .

However, in the case of this lower wheel 33 portion, the base plates (main materials) 370, 370, 370 of each stage from the upper stage 33A to the lower stage 33C are made of solid wood with a considerable thickness as shown in the figure, and each upper surface On the sides, solid wood 36, 36, 36 made of a predetermined precious wood is provided in a kneaded structure. Then, the veneer members 37, 37, 37 having the above-described configuration are attached to the outer peripheral surface side thereof in a heathered structure.

As shown in an enlarged view in FIG. 28, the outer peripheral edges of the side portions of the solid wood 36, 36, 36 have a jaw structure with a predetermined level difference. portion) is cut into a vertical wall structure, and is configured to be continuous with the vertical wall surfaces of the base plates (main members) 370 , 370 , 370 . The sliced veneers 37, 37, 37 are evenly adhered to the entire continuous vertical wall surface from bottom to top.

Then, the upper end portion of the veneer members 37, 37, 37 of the vertical wall surface corresponding to the outer peripheral end of the jaw portion of the solid wood 36, 36, 36 to the middle portion of the jaw portion are chamfered into an arc surface, It is formed on the rounded surfaces a, a, a. As shown in FIG. 26, the formation of the rounded surface a is also applied to the upper and lower surfaces of the corner portions of the base wheels 33A, 33B, and 33C of each stage.

In addition, in the case of the basic form and the embodiment of the present invention , which are the premises of the embodiments of the present invention, each of the base ring portions of the upper base ring 22 of the upper barrel 2, the bellows 23 portion, and the joint of the lower base 3 The 32 portion is also formed by the heathered structure similar to the structure of the lower wheel 33 portion.

In each of these cases, the base plate (main material) portion can be made of a single material such as particle board instead of solid material.

(Structure of other parts)
The constituent materials of a Buddhist altar that can be constructed by applying the heathered method and the heathered structure of the present invention are not limited to the above-described parts, but also the round window portion 24c and waist 24b of the shoji 24, the large door (front door). ), etc., and can be widely applied to various surface material parts where veneer sticking technology can be used. In particular, the above-mentioned veneer material of the present invention has high regularity even though it is a thin plate material, and it is easy to process into a fine shape. It can also be easily applied to component parts.

(Modification)
The transom 26, the small transoms 27, 27, 27, the cat doors 30, 30, the drawers 34, 34, 34, the bag doors 35, 35, etc. The heathered structure to be applied is not limited to the design configuration of FIGS. 3 to 21 described above. For example, as shown in FIGS. By changing the type of precious wood used, and creating the desired combination of wood grain patterns, colors, and overall tone, various aesthetics can be created for various types of Buddhist altars (furniture style Buddhist altars, modern Buddhist altars, etc.) other than Karaki Buddhist altars. can be realized freely.

Reference numeral 50 in FIGS. 29 to 31 denotes a heathered structural material for a Buddhist altar constructed in this way, and nine sets of heathers are formed by two joint members 41, 41, 41, 41 each on the upper, lower, left, and right sides. Veneered board materials 50e (50B), 50e (50B), . In this case, different precious woods are used for each of the upper, lower, left, and right joint members 41, 41, 41, 41, for example.

In the figure, 500a to 500d are four layers of plywood forming materials similar to the plywood of the base plate (main material) 260 of the transom 26 described above, 50e is a veneer, and 50d is a plywood material integrated with the veneer 50e. be.

(Features of the basic configuration that is the premise of the embodiments of the present invention and the heathered method and structure according to the embodiments of the present invention )
Taking the constituent materials of the main body of Buddhist altars as an example, in the heathered sticking method and the heathered sticking structure described above, a ready-made veneer plywood 26A configured by sticking a veneer 26e to the surface of the plywoods 26a to 26d is used for extracting veneer materials. The plywood 26a to 26d side of the veneer plywood 26A is shaved to a predetermined thickness leaving the veneer 26e and a part 26d of the plywood, to the base plate (main material) 260. A thin veneer (thin plywood with a veneer 26e) 26B is formed which is easy to apply and process.

The veneer material 26B formed in this manner is substantially a veneer board, but is a plywood material having a thickness greater than that of at least the veneer board 26e by a predetermined dimension and less flexibility. Therefore, it is very easy to attach to the surface of the base plate (main material) 260 using an adhesive, and wrinkles do not occur. This eliminates the need for conventional ironing or hot pressing (of course, ironing or hot pressing may be performed if necessary), greatly improving work efficiency. In addition, since it is a thin plywood material, it is easy to process and can be accurately cut into a desired size and desired shape.

Therefore, there are no restrictions on using conventional ready-made veneer plywood as it is, and it can be widely used for various structural parts of Buddhist altars and furniture, not only for traditional structures, We can contribute to the provision of Buddhist altars and furniture with creative new designs.

Moreover, as the veneer material 26B, as described above, the ready-made veneer plywood 26A, which is available in various kinds of precious woods according to the purpose such as Buddhist altars and furniture, is used. By cutting the plywood 26a to 26d side of the plywood 26a to 26d to a predetermined thickness while leaving the veneer 26e and a part 26d of the plywood, it is easy to obtain and process. In addition, since the veneer 26e itself may be as thin as possible, there is no need to increase the cost as in the case of increasing the thickness of the veneer itself.

However, as already mentioned, ready-made plywood here does not mean only general-purpose products that are traded in the industry, but dedicated veneer plywood manufactured by our company or subsidiaries for extracting veneer materials. It doesn't matter if there is. Even though there are many types of plywood veneer using various precious woods, there are limits to the precious woods, and there are extremely special types of heather, and in some cases they are not in circulation. It is very significant to form a dedicated product in-house in this way when dealing with various types of moku.

Further, the plywood portions 26a to 26d of the ready-made veneer plywood 26A are formed by laminating thinly sliced veneers (veneers) of lauan wood or the like in an odd number of layers alternately in such a manner that the fiber directions are different by 90 degrees, and thermally bonding them. It is finished in one sheet material. Therefore, the plywood portions 26a to 26d can be cut easily and can be cut to a constant thickness with almost certainty. For grinding the plywood portions 26a to 26d, a grinder such as a wide belt sander is used as described above. By using such a polishing machine, the thickness of the veneer material 26B can be easily polished to a desired set thickness, and the type of base plate (main material) 260 to be pasted while maintaining ease of pasting can be adjusted. A sliced veneer 26B having an appropriate thickness can be obtained.

(Formation of veneer material 26B according to the embodiment of the present invention )
In the configuration of the basic form that is the premise of the embodiment of the present invention described above, as a ready-made veneer plywood 26A that is a material for extracting the veneer material 26B, one side (26d side) of the plywood portions 26a to 26d A general veneer plywood configured by sticking a chisel veneer 26e is adopted.

However, for the ready-made veneer plywood 26A that is the material, it is possible to adopt a veneer plywood that is configured by sticking veneer boards on both front and back sides of plywood with a predetermined thickness (for example, 4 mm). Such a veneer plywood is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywood (thickness 2 mm) is similarly left the veneer and a part of the plywood and the above-mentioned predetermined It is also possible to simultaneously form two veneer materials (heather material) that can be easily attached to the surface of the base plate (main material) by shaving them to a thickness of 1 mm.

The plywood portion of the veneer plywood 26A can be easily configured to have the required thickness by changing the thickness of the veneers and the number of laminated veneers. Then, veneers 26e, 26e can be freely pasted on both front and back sides. The veneer plywood 26A, which serves as a raw material for extracting the veneer material, is a plywood veneer having a predetermined thickness, which is formed by sticking veneers 26e, 26e on both front and back sides of a plywood having a predetermined thickness. In the case of 26A, the veneer plywood 26A is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywoods 26A, 26A is the basic premise of the embodiment of the present invention described above. If the sliced veneer 26e and plywood are cut to a predetermined thickness while leaving a part of the veneer 26e and the plywood in the same manner as in the case of the form, the two pieces can be easily attached to the surface of the base plate (main material) 260 in a single process. can be easily formed. In this case, two types of veneer materials 26B and 26B can be obtained at the same time by changing the types of the veneer plates 26e and 26e on both the front and back sides. If it is difficult to obtain such veneer plywood with veneer stuck on both front and back sides of the plywood, it may be manufactured in-house as a dedicated product as described above.

A horizontal band saw equipped with a band saw, for example, is used to divide the veneer plywood with veneer stuck on both front and back sides into two pieces at the intermediate portion.

(Regarding the basic configuration that is the premise of the embodiment of the present invention and the application target of the heathered method and the heathered structure according to the embodiment of the present invention )
In the basic form and the embodiment of the present invention, which are the premises of the embodiments of the present invention described above , the case where the heathered method and the heathered structure of the present invention is applied to a Buddhist altar has been described. However, the heathering method and heathering structure of the present invention are by no means limited to Buddhist altars, and can be applied to general furniture, fittings, flooring, and the like.

In addition, the veneer material (heathered material) formed as described above can itself be mass-produced as a product for heathering, and has an independent value.

1 is a Buddhist altar body 2 is an upper body 3 is a lower base 22 is an upper base ring 24 is a shoji 26 is a transom 26A is a plywood veneer 26B is a veneer material 26a to 26d are a single plywood material 26e Veneer 27 is a small transom 28a is a main heel pillar 28b is a side heel pillar 30 is a cat door 33 is a lower arch 34 is a drawer 35 is a bag door 41 is a joint member 260 is a base plate ( main material)

Claims (2)

A heathered sticking method for sticking a veneer with a desired grain pattern on the surface of a main material, using a ready-made veneer plywood made by sticking veneers on both front and back sides of a plywood with a predetermined thickness, The veneer plywood is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywood is shaved to a predetermined thickness while leaving the veneer and a part of the plywood to obtain the main material. A heathering method characterized by forming two veneer materials which can be easily adhered to a surface, and sticking the two veneer materials as heathered materials to the surface of a main material. A ready-made veneer plywood having a heathered structure in which a veneer having a desired wood grain pattern is attached to the surface of a main material, and which is configured by attaching veneers to both front and back sides of a plywood of a predetermined thickness. Using, the veneer plywood is divided into two pieces at the intermediate part, and the plywood side of the two divided veneer plywood is cut to a predetermined thickness leaving the veneer and part of the plywood, so that the main A heathered structure characterized by forming two veneer materials which can be easily adhered to the surface of a material, and sticking the two veneer materials as heathered materials to the surface of a main material.

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