JP2020059259A - Wood grain sticking method and wood grain sticking structure - Google Patents

Abstract

To provide a wood grain sticking member of a desired design by realizing a new sliced veneer material taking the place of a conventional sliced veneer, and making a wood grain sticking work easy and further making processing of the sliced veneer easy.MEANS FOR SOLVING THE PROBLEM: Related to a wood grain sticking structure which is constituted by sticking a sliced veneer of a desired wood grain pattern to a surface of a main material, by using an existing sliced veneer plywood constituted by sticking the sliced veneer to a surface of a plywood, and shaving a plywood side of the sliced veneer plywood into a predetermined thickness with a part of the plywood and the sliced veneer left, a sliced veneer material easy to stick to the surface of the main material and to process is formed, and the sliced veneer material is stuck to the surface of the main material as the wood grain.SELECTED DRAWING: Figure 7

Description

  TECHNICAL FIELD The present invention relates to a heat-sealing method and heat-sealing structure used for forming a surface portion of a Buddhist altar, furniture, and the like.

  The name wood such as ebony and rosewood are dense in material, uniform in hardness, and have a beautiful grain. For this reason, the Karaki Butsudan produced using them is very popular as a high-end Buddhist altar. However, since ebony and rosewood are very expensive and resources are limited, it is difficult to make a Buddhist altar with only those materials.

  Therefore, in general, another inexpensive wood is used as the main material such as the core material, and a name tree such as ebony or rosewood is attached as the surface material to form the Karaki Buddhist altar (Patent Document 1 See the plate material). Some are called "Ebony total innocence", "Purple ebony total innocence", etc., but the truly innocent ones are made-to-order custom-made products and are not generally distributed. At present, the case where the surface material is a solid plate having a predetermined reference thickness or more is referred to as thick plate attachment, and the case where the surface material is thinner than the reference thickness is referred to as thin plate attachment.

  According to the standards of the Buddhist Altar Fair Trade Council, the standard thickness is 3 mm, and when a solid material with a thickness of 3 mm or more is pasted on a thick plate, when a solid material thinner than 3 mm is pasted Is said to be a thin plate. It should be noted that conventionally, the above-described thick plate attachment is particularly referred to as kneading, and the thin plate attachment is generally referred to as attachment.

  In addition to these attachments, recently, transfer technology has been used to directly print the ebony or rosewood grain on the surface of the core material, or to attach a sheet on which the ebony or rosewood grain is printed. However, these are called ebony-like prints, rosewood-like prints, etc. (see the constituent materials of the altar in Patent Documents 1 and 2).

  In this way, if different wood is used for the main material that corresponds to the core of the Buddhist altar component and ebony or rosewood is attached to the surface, it is possible to provide a high-quality Karaki Buddhist altar at a relatively low cost. become able to. Further, by printing the grain of ebony or rosewood, or pasting the printed sheet, it is possible to provide an even cheaper Karaki-style Buddhist altar.

  The processing method of pasting sliced thin plate material on the surface of the Buddhist altar constituent material (main material) as described above has been conventionally used as so-called heathering processing, and is not limited to the field of Karaki Butsudan. For example, it is also used in the fields of modern Buddhist altars, furniture-style Buddhist altars, and general furniture (see the configuration of Patent Document 3), and is a thin plate (heather: compared to ordinary grained or grained patterns) attached to the surface of the main material. A rare wood grain pattern with a high decorative value is generally called a veneer (name wood veneer).

JP, 2008-200396, A Japanese Utility Model Publication No. 57-104986 (Japanese Patent Application No. 55-182365) JP-A-4-141401

  However, as is apparent from the fact that the veneer plate is called a name wood veneer, it is originally a thin plate-like material (solid thin skin material) having a thickness of 0.2 mm to 0.6 mm, and the main material ( After being attached to the surface of the base plate) via an adhesive, it is finally hot pressed for spreading. However, it is not an easy task to attach a thin plate material (solid skin material) with a thickness of 0.2 mm to 0.6 mm to the surface of the main material (base plate, etc.) with an adhesive. , Requires a fairly high level of skill.

  Therefore, by using such a heat-sealing technique, a plurality of different kinds of wood grain parts 50d, 50d, ... Are combined on the surface of one common main material by changing the wood grain direction, as shown in FIG. If it is attempted to realize a building material 50 of a Buddhist altar and furniture having a complicated design such that the space between them is divided by the joint material 41, 41, ..., It will be a more complicated heathering work, resulting in a high cost.

  By the way, not only a single material but also various plywood (plywood) is used as the main material (base plate, etc.) to which the veneer is pasted. Things exist. As veneer plywood, various kinds of natural wood decorative plywood are provided as natural wood decorative plywood for Buddhist altars, furniture, and the like. The plywood part of such veneer plywood is made by laminating thinly sliced lauan wood veneers in an odd number of layers and alternately by laminating the fiber directions by 90 degrees, and heat-bonding them to a specified thickness. It is composed of one plate material. The natural wood decorative plywood is generally used by cutting it into a predetermined shape and a predetermined size with the same plate thickness according to the use of the constituent material.

  In the case of such a veneer plywood, the price of the plywood part (base plate part) is relatively low and its cutting process is easy. In addition, there are various plywood sizes, including thickness, and veneer plates can be attached to both front and back surfaces.

  Compared to the case where the necessary veneer (heather) is pasted on the Buddhist altar or the component material of the furniture itself, it is much easier and cheaper to stick it on a plywood that is flat and has a large area. However, when manufacturing Buddhist altars and furniture using this plywood itself, there are restrictions on thickness selection and processing shape, and the original product with a highly original design as described above is realized. Can not do it. In addition, the components that can be used are also limited.

  Under such circumstances, the invention of this application uses the above-mentioned veneer plywood as a material, and collects a veneer material having a desired thickness suitable for heathering of Buddhist altars, furniture, etc. from the same veneer plywood. The plywood side portion of the above-mentioned ready-made veneer plywood was shaved to a predetermined thickness with the veneer plate and a part of the plywood left, and it was attached to the main material as a veneer material (heather material). It is an object of the present invention to provide a heathering method and heathering structure suitable for manufacturing Buddhist altars and furniture in which sticking work of the veneer is facilitated by attaching.

  The invention of this application is configured to include the following problem solving means in order to solve the above problems.

(1) The means for solving the problems of the invention of claim 1 The means for solving the problems of the invention of claim 1 is a heathering method for sticking a desired wood-patterned veneer on the surface of a main material, and Using an off-the-shelf veneer plywood constructed by pasting plates, and cutting the plywood side of the veneer plywood to a prescribed thickness leaving a part of the veneer and plywood It is characterized in that a veneer material that can be easily attached is formed, and the veneer material is used as a heather material and attached to the surface of the main material.

  In the configuration of this problem solving means, a ready-made veneer plywood configured by pasting a veneer on the surface of the plywood is used as a material for collecting the veneer material, and the plywood side of the veneer plywood is used as one of the veneer and the plywood. A thin veneer material (thin plywood material with a veneer) that can be easily attached to the main material is formed by cutting the portion to a predetermined thickness.

  The veneer material formed in this manner is substantially a veneer, but is a plywood material that is thicker by at least a predetermined dimension than at least the veneer itself and has small flexibility. Therefore, even when it is applied to the surface of the main material using an adhesive, it becomes very easy to apply and wrinkles do not occur. Therefore, there is no need for ironing or hot pressing as in the past (of course, ironing or hot pressing may be performed if necessary), and work efficiency is greatly improved. Further, since it is a thin plywood material, it is easy to process and can be cut accurately into a desired size and shape.

  Therefore, there is no restriction like veneer plywood mentioned above, it can be widely used for various components of Buddhist altars and furniture, and not only traditional construction but also original and new design of Buddhist altars and furniture. Can contribute to the provision of.

  Moreover, the veneer material, as described above, has a thin veneer portion, and uses ready-made veneer plywood provided with various kinds of name wood for Buddhist altars, furniture, etc. The ready-made veneer plywood is easily formed by cutting the plywood side to a predetermined thickness while leaving the veneer plate and a part of the plywood, so that it is easily obtained and processed. Further, since the veneer itself may be thin, it is much cheaper than the case where a thick veneer is used.

  However, the term "ready-made" as used herein does not mean only general-purpose products that are traded in the industry, but may be a dedicated veneer plywood manufactured for the purpose of collecting veneer materials by the company or a subsidiary. Even though many kinds of veneer plywood using various name trees are provided, there are limited number of name trees, there are also very special heather, and in some cases it is not distributed, so In the case of targeting a heather, it is significant to form it as an exclusive product in-house.

  Further, the plywood portion of the above-mentioned ready-made veneer plywood is formed by laminating thinly sliced lauan wood veneers or the like in an odd number of layers and by alternately laminating fiber directions by 90 degrees, and thermally adhering them. Finished into a plate material. Therefore, it is easy to grind the plywood portion, and it is possible to grind it to a certain thickness almost certainly. A polishing machine such as a wide belt sander is used to grind the plywood portion. By using such a polishing machine, the thickness of the veneer material can be easily polished to a desired set thickness, and the appropriate thickness according to the type of the main material to be applied while maintaining the ease of application. The veneer material can be obtained.

(2) Problem solving means of the invention of claim 2 In the problem solving means of the invention of claim 2, in the problem solving means of the invention of claim 1, the ready-made veneer plywood that is a material has a predetermined thickness. A veneer plywood configured by pasting veneer plates on both front and back sides of the plywood. The veneer plywood is divided into two pieces at an intermediate portion, and the plywood sides of the two divided veneer ply boards are projected. It is characterized in that two veneer materials that are easily attached to the surface of the main material are formed by cutting a part of the board and the plywood to a predetermined thickness.

  The plywood portion of the veneer plywood can be easily configured to have a necessary thickness by changing the thickness of the single plate or the number of laminated sheets. And it is also free to stick veneer on both front and back sides. Then, in the case where the veneer plywood that is the material for collecting the veneer plate material is a veneer plywood having a predetermined thickness configured by attaching the veneer to both front and back surfaces of the plywood having a predetermined thickness, The veneer plywood is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywoods is predetermined with the veneer plate and a part of the plywood left as in the case of the invention of claim 1. If the thickness is reduced to a thickness, it is possible to easily form two veneer materials that can be easily attached to the surface of the main material by a single process. In this case, two types of veneer materials can be obtained at the same time by changing the types of veneer plates on the front and back sides.

  When it is difficult to obtain a veneer ply having veneer stuck to both front and back sides of such a plywood, it may be manufactured in-house as a dedicated product as described above.

  A horizontal band saw having a band saw is used to divide the veneer plywood, which has veneered plates on both front and back sides, into two pieces at the intermediate portion.

(3) Means for Solving the Problem of the Invention of Claim 3 The means for solving the problem of the invention of Claim 3 is a heathered structure in which a veneer having a desired wood pattern is pasted on the surface of the main material, and the surface of the plywood. Using a ready-made veneer plywood configured by sticking a veneer to the plywood side of the veneer plywood to a predetermined thickness by leaving a part of the veneer and plywood to a predetermined thickness It is characterized in that a veneer material that can be easily attached is formed, and the veneer material is used as a heather material and attached to the surface of the main material.

  In the configuration of this problem solving means, a ready-made veneer plywood configured by pasting a veneer on the surface of the plywood is used as a material for collecting the veneer, and the plywood side of the veneer plywood is used as one of the veneer and the plywood. A thin veneer material (plywood material with a veneer) is formed by cutting the portion to a predetermined thickness.

  Although the thin veneer material formed in this manner is substantially a veneer, it is a plywood material that is thicker by at least a predetermined dimension than at least the veneer itself and has low flexibility. Therefore, even when it is applied to the surface of the main material using an adhesive, it becomes very easy to apply and wrinkles do not occur. Therefore, there is no need for ironing or hot pressing as in the past (of course, ironing or hot pressing may be performed if necessary), and work efficiency is greatly improved. Further, since it is a thin plywood material, it is easy to process and can be cut accurately into a desired size and shape.

  Therefore, there is no restriction like veneer plywood mentioned above, it can be widely used for various components of Buddhist altars and furniture, and not only traditional construction but also original and new design of Buddhist altars and furniture. Can contribute to the provision of.

  In addition, as the thin veneer material, as described above, a ready-made veneer plywood for which various kinds of name woods are provided for Buddhist altars, furniture, etc. is used. Since it is easily formed by cutting the side to a predetermined thickness while leaving a part of the veneer plate and the plywood, it is easy to obtain and process. Further, since the veneer itself may be thin, it is much cheaper than the case where a thick veneer is used.

  However, the ready-made products here do not mean only general-purpose products that are traded in the industry, as in the case of the means for solving the problems of the invention of claim 1. The manufactured veneer plywood may be used. Even though many kinds of veneer plywood using various name trees are provided, there are limited number of name trees, there are also very special heather, and in some cases it is not distributed, so When targeting a heather, it is formed as an exclusive product in-house in this way.

  In the plywood portion of the veneer plywood, thin sliced lauan wood or the like is alternately laminated in an odd number of layers with fiber directions different by 90 degrees, and heat-bonded to form a single plate material. It's finished. Therefore, it is easy to grind the plywood portion, and it is possible to grind it to a certain thickness almost certainly. A polishing machine such as a wide belt sander is used to grind the plywood portion. By using such a polishing machine, the thickness of the veneer material can be easily polished to a desired set thickness, and the appropriate thickness according to the type of the main material to be applied while maintaining the ease of application. The veneer material can be obtained.

  Further, the plywood portion of the veneer plywood can be easily constructed to have a necessary thickness by changing the thickness of the single plate or the number of laminated sheets. And it is also free to stick veneer on both front and back sides. Then, in the case where the veneer plywood that is the material for collecting the veneer plate material is a veneer plywood having a predetermined thickness configured by attaching the veneer to both front and back surfaces of the plywood having a predetermined thickness, The veneer plywood is divided into two pieces at the middle portion, and the plywood side of the two divided veneer board plywood is cut to a predetermined thickness by leaving the veneer plate and a part of the plywood. It is possible to easily form two veneer materials that can be easily attached to the surface of the main material by the processing of. In this case, two kinds of veneer materials can be obtained at the same time by changing the kinds of veneer plates on the front and back sides.

  When it is difficult to obtain a veneer ply having veneer stuck to both front and back sides of such a plywood, it may be manufactured in-house as a dedicated product as described above.

  As a result, according to the invention of this application, heathering of Buddhist altars and furniture is significantly facilitated, and manufacturing costs of high-grade Buddhist altars and high-grade furniture using name wood can be reduced.

  Moreover, since the heathering method and heathering structure of the invention of this application make the Buddhist altar and furniture look like solid wood, ebony or rosewood wood grain is printed on the surface of the conventional core material, or ebony or Compared to products such as ebony prints and rosewood prints with a sheet of rosewood printed on it, the product is much more luxurious.

A state in which the Oto (front door) and shoji of the main body of the Buddhist altar which is configured by adopting the heathering method according to the embodiment of the invention of this application and the heathering structure using the heathering method are removed to show the inside of the main body FIG. It is a front view in the state where only the shoji was attached to the front side of the Buddhist altar body and the shoji was closed. It is a front view which shows the structure between the columns of the same Buddhist altar body. FIG. 4 is a cross-sectional view taken along the line AA of FIG. 3 showing a configuration between the columns. FIG. 4 is a cross-sectional view taken along the line BB of FIG. 3 showing a configuration between the columns. It is a rear view which shows the structure between the columns. It is an AA expanded sectional view of FIG. 3 which shows the structure between the same columns. It is a BB enlarged sectional view of FIG. 3 which shows the structure between the same columns. It is a front side perspective view which shows the structure of the veneer material used for formation of the same space. It is a rear side perspective view which shows the structure of the veneer plate material used for formation of the same space. It is a bottom view showing composition of a veneer material used for formation of the same space. It is a front side perspective view which shows the structure of the veneer plywood for forming the veneer material used for formation of the same space. It is a rear side perspective view which shows the structure of the veneer plywood for forming the veneer material used for formation of the same space. It is a perspective view which shows the structure of the joint member used for formation of the same space. It is a front view which shows the structure of the base plate (main material) used for formation of the same space. It is a front view which shows the structure of the base plate (main material) used for formation of the same space. Using the base plate (main material) shown in FIGS. 15 and 16, a veneer material of desired size and desired type (name wood / grain pattern) is attached to the front surface (FIG. 15) by changing the grain direction. It is a front view which shows the structure between the columns before the attached joint member is installed. It is an AA expanded sectional view of FIG. 17 is a front view showing the configuration of the columns between the columns in the state of FIG. 17, in which the joint groove for installing the joint member is formed in the gap portion between the veneer members attached to the front surface of the base plate (main material). is there. It is an AA expanded sectional view of FIG. 19 is a front view showing the structure of the columns in the state of FIG. 19 in which the joint groove for installing the joint member is formed in the gap between the veneer members, and the state of the column between the joint members in the joint state in which the joint member is installed in each joint groove portion. is there. The front view which shows the structure of the small space of the altar body (upper body side) which concerns on the embodiment of this invention which comprised the heat-sealing structure comprised by the heat-sealing method using the same veneer material as the above-mentioned space. Is. The front view which shows the structure of the cat door of the main body of the Buddhist altar (upper torso side) according to the embodiment of the invention of the present application, which is constructed by adopting the heathering structure constructed by the heathering method using the same veneer material as the above-mentioned railing Is. It is a front view which shows the structure of the drawer of the Buddhist altar body (lower table side) which concerns on the embodiment of this invention which comprised the heat-sealing structure comprised by the heat-sealing method using the same veneer material as the above-mentioned space. . The front view which shows the structure of the blanket door of the Buddhist altar main body (lower table side) which concerns on the embodiment of this invention which comprised the heat-sealing structure comprised by the heat-sealing method using the same veneer material as the above-mentioned space. Is. It is a front view showing a lower base wheel structure of a Buddhist altar body (lower table side) according to an embodiment of the invention of the present application, which is configured by adopting a heathering structure configured by a heathering method using a veneer material similar to the above-mentioned column. . It is sectional drawing which shows the heather pasting structure of the same lower stand wheel part. FIG. 4 is an enlarged cross-sectional view of a main part showing the heather bonding structure of the lower base wheel portion. It is a front view which shows the structure between columns which concerns on the modification of embodiment of this invention. It is a bottom view which shows the structure between the columns which concern on the same modified example. It is a right view which shows the structure between the columns which concern on the same modified example.

  Hereinafter, the heat-sealing method according to the embodiment of the present invention and the heat-sealing structure realized by using the heat-sealing method will be described in detail. In the embodiments of the present invention described below, a structural material of a Buddhist altar (Karagi Buddhist altar) is selected as an example of the structural material to which the heat-sealing method and the heat-sealing structure are applied.

<Summary of attached drawings>
First, FIGS. 1 and 2 show a heathering method according to an embodiment of the present invention and a structure of a Buddhist altar body according to an embodiment of the present invention, which is configured by adopting the heathering method, and FIGS. 8 shows the overall structure of the columns which is one of the heathered structural members in the upper body of the Buddhist altar, and FIGS. 9 to 11 show the protrusions which form the heathered portions between the columns which are the same heathered structural members. 12 and 13 show the structure of the plate member, FIG. 12 and FIG. 13 show the structure of the veneer plywood which is the base material for forming the same, and FIG. 14 shows the structure of the joint member in the heather bonding portion between the columns. 16 and 16 show the configuration of the base plate (main material) between the columns to which the veneer material is attached, and FIGS. 17 to 21 show the base plate (main material) of FIGS. 15 and 16 with reference to FIGS. Attach the veneer material of No. 2 and partition it with the joint material to make the space between the columns (Fig. 21) of the heathered structure with a beautiful wood pattern. Shows the heather paste process is formed.

  22 to 28 show structures of heathered structural materials other than the columns of the main body of the Buddhist altar, for example, the small columns on the upper torso side, the cat door, the drawer on the lower stand side, the pouch door, and the lower stand wheel.

  Further, FIG. 29 to FIG. 31 show a configuration between columns according to a modified example of the same embodiment.

(Structure of the main body of the altar)
1 and 2 showing the structure of the main body of the Buddhist altar, FIG. 1 shows the frontal structure of the main body of the Buddhist altar with the Oto (front door) and shoji removed, and FIG. It shows the structure of the front of the main body of the Buddhist altar with the door mounted and the shoji closed.

  First, in FIG. 1, reference numeral 1 denotes a Buddhist altar body composed of two parts, an upper body 2 and a lower base 3, which are separable from each other. The Buddhist altar body 1 is constructed by placing the upper body 2 on the lower base 3. Has been done. The upper torso 2 includes a left and right side plates having an opening on the front side (front side) and a body part 21 formed of a three-sided wall that is long in the up-down direction of a back plate, and an upper base wheel 22 provided on the upper end (top surface) of the body part 21. , The bellows 23 provided at the lower end (bottom surface) of the body 21, and the space 26 above them, the transom 26, the small interspaces 27, 27, 27, and the main stilt pillar 28a in the middle vacant hall. 28a, armpits 28b, 28b, balustrades 29a, 29a, Suitan 29b, extra spaces 29c, 29c, kick rack 29d, kick 29e, drum rack 29f, cat doors 30, 30 etc. ing.

  Further, the lower base 3 is provided on a body part 31 formed of a three-sided wall having a short vertical length of left and right side plates and a back plate having an opening on the front side (front side), and an upper end (top surface) of the body part 31. A joint 32, a lower base wheel 33 provided on the lower end (bottom surface) side of the body portion 31, and a space portion between them, the front surface side, drawers 34, 34, 34 from the upper side to the lower side, the ground It is configured by providing bag doors 35, 35 and the like.

  In the case of this embodiment, the lower base wheel 33 is shown in the form of a three-stage structure including an upper step portion 33A, an intermediate step portion 33B, and a lower step portion 33C having different outer diameters and heights from the upper side to the lower side. However, to be precise, the upper step portion 33A and the middle step portion 33B are lower wheels, and the lowermost step portion 33C is generally called tatami rub. However, as will be described later with reference to FIG. 26 to FIG. 28, in this embodiment, the respective parts thereof are subjected to the completely similar heathering structure by the same heathering method using the veneer material peculiar to the present invention. It is designed to be finished.

  Therefore, in the following description, for the sake of convenience, the upper step portion 33A, the middle step portion 33B, and the lower step portion 33C are all referred to as the lower base wheel 33.

  On the other hand, on the front side of the upper body 2 (body 21) of the Buddhist altar body 1 having the above-described structure, a pair of left and right folding screens 24, 24 are provided so as to be openable and closable as shown in FIG. Each of the shoji frames of the shoji 24, 24 is composed of an upper comb part 24a and a lower waist part 24b. .. of the shoji frame are provided with circular windows 24c which are circular as a whole when closed as shown in FIG. A solid material string 24d is provided around the circular window 24c, and a brooch of a predetermined design made of solid material is provided at the center thereof.

  The Buddhist altar main body 1 of FIGS. 1 and 2 having such a configuration has many components described above, for example, the upper base wheel 22 on the upper torso 2 side, the circular window 24a of the shoji 24, the rail 26, the rails 27, 27, 27, cat doors 30 and 30, cat doors 34, 34 and 34 on the lower stand side, pouch doors 35 and 35, lower stand wheel 33 and the like are formed by adopting the heathering structure using the heathering method of the present invention. ing. Hereinafter, the features of the configuration common to each of them will be described in detail by taking the configuration of the space 26 of the upper body 2 as an example.

(Structure of Transit 26 and Method of Constructing Transit 26)
First, FIG. 3 to FIG. 8 show a structure (heat-sealing structure) of the space 26 according to the first embodiment of the present invention, which is configured by using the heat-sealing method of the present invention. Among them, FIGS. 3 to 6 show a schematic structure of the entire column space 26, and FIGS. 7 and 8 show a detailed sectional structure of the column space 26 in an enlarged manner.

  Further, FIGS. 9 to 11 show the structure of the veneer plate member 26B used for the structure of the column 26, and FIGS. 12 and 13 show the structure of the veneer plate member 26B used for forming the veneer plate member 26B. 14 shows the structure of the plate plywood (base material) 26A, and FIG. 14 shows the structure of the joint member (partitioning member) 41 used for the structure of the heat-sealed portion of the above-mentioned space 26.

  Further, FIGS. 15 and 16 show the configuration of the base plate (main material) 260 used for the configuration of the above-mentioned column 26, and FIGS. 17 to 21 show the base plate (main material) 260 of FIGS. 15 and 16. On the other hand, a heat-sealing method (heat-sealing step) in which the veneer plate member 26B and the joint member 41 are bonded to form the space 26 is shown.

  That is, the column space 26, which is the heat-sealed structure material in this embodiment, has a base plate (main material) 260, for example, a predetermined single plate such as a thin sliced lauan material as shown in FIGS. 15 and 16. Veneer) A plywood having a predetermined thickness (set according to the application) formed by alternately laminating and bonding the fiber directions of the veneers 260a to 260d by 90 degrees is adopted, and a base plate 260 made of such a plywood is used. On the front surface side of the uppermost layer plate 260d (see FIG. 15), for example, the veneer ply plate 26A shown in FIGS. 12 and 13 (total thickness 2.7 mm, veneer plate 26e portion thickness 0.2 mm, ply plate 26a- 9 to 11 formed by shaving to a predetermined thickness (for example, 1 mm) while leaving only a veneer 26e portion having a thickness of 26d of 2.5 mm) and a part of the plywood (uppermost layer plate) 26d. Showing veneer And it is configured to paste the 26B. Although the veneer plate 26B having a thickness of 1 mm is thicker than the veneer plate 26e having a thickness of 0.2 mm, it is much thinner than the veneer plate plywood 26A having a thickness of 2.7 mm and is a thin plate close to the veneer plate 26e. Compared to the veneer plate 26e, the material is far more rigid and has a good formability, and has a certain degree of flexibility, and is a material (healing material) suitable for heathering. In such a meaning, the term veneer material 26B is used to distinguish it from the conventional veneer plate 26e and veneer plywood 26A.

  The single plates (veneers) 260a to 260d forming the base plate (main material) 260 may or may not have the same thickness. In the case of this embodiment, for example, As shown in FIG. 16, it is formed of plywood having different thickness relationships. The base plate (main material) is not necessarily limited to plywood, and may be a solid material depending on the application.

  The veneer material 26B having a thickness of 1 mm, which leaves a part 26d of the plywood shown in FIGS. 9 to 11, is obtained by cutting the plywoods 26a to 26c of the veneer plywood 26A shown in FIGS. 12 and 13 as described above. Although formed, the veneer plywood 26A as a veneer-forming base material that forms the veneer material 26B is provided with various kinds of name wood for Buddhist altars, furniture, etc. as described above. For example, a ready-made veneer plywood (standard product) having a plate thickness of about 2.7 mm is used. However, this is not limited to such ready-made products, and for example, a dedicated veneer plywood manufactured for collecting veneer materials by itself or a subsidiary may be used. Even though many kinds of veneer plywood using various name trees are provided, there are limited number of name trees, there are also very special heather, and in some cases it is not distributed, so In the case of targeting a heather, it is effective to form it as a dedicated product in-house, and it is possible to form a more novel wood-patterned space.

  As described above, the thickness of the veneer material 26B formed by cutting the plywood parts 26a to 26c of the veneer plywood 26A is 0.2 mm in the thickness of the veneer 26e portion and that of the remaining plywood 26d portion as described above. The case where the thickness is 0.8 mm and the total is about 1 mm (see FIG. 11) is suitable for ensuring the ease of the heat-sealing work even though there is some flexibility. However, this thickness is by no means limited to 1 mm, and in consideration of the size and shape (fineness) of the attachment surface of the base plate (main material) and the like, considering the ease of processing, The degree can be adjusted to be thicker or thinner.

  A polishing machine such as a wide belt sander is used to grind the plywood parts 26a to 26c of the veneer plywood 26A. The polishing machine can easily adjust and set the plate thickness.

(Attaching the veneer material 26B to the surface of the base plate 260: Heathering)
As the veneer member 26B formed as described above, for example, a plurality of types having different sizes and grain sizes are prepared, and each of them is arbitrarily combined, for example, as shown in FIG. Main material) 260 is pasted on the front surface, and at this time, for example, the joint members 41, 41 ... Shown in FIG. 14 are used, and the joint members 41, 41. By partitioning the plurality of veneer members 26B, 26B ... Each other, the finally formed balustrade (heathered structural material) 26 has a novel design with an accent as a whole as shown in FIG. 21, for example. Configure. In the front views of FIG. 3, FIG. 17, FIG. 21, etc., the plywood 26d portion of the veneer members 26B, 26B ... Is not visible, and therefore only the veneer plates 26e, 26e. Of course, the joint members 41, 41, ... Are not simply joint members, but are also used as design components of a structure for heat-sealing between-columns.

  The joint members 41, 41, ... May be made of, for example, a solid material having predetermined vertical and horizontal dimensions (cross-sectional dimensions), or the veneer material except for the veneer ply plate 26A and the veneer plate 26e and the ply plate 26d. The veneer plate member having a size slightly thicker than 26B is machined, and is divided into a plurality of joint members 41, 41 ... Is also good.

(How to attach the joint members 41, 41 ...)
The joint members 41, 41 ,. The uppermost layer plate 260d of 260 is notched so as to be embedded on the base plate (main material) 260 and fixed by bonding. The joint members 41, 41, ... Are installed, for example, as shown in FIG. 15, FIG. 16, FIG.

  That is, as described above, first, with respect to the upper surface of the uppermost layer plate 260d of the base plate (main material) 260 shown in FIGS. 15 and 16, as shown in FIGS. A plurality of different types of veneer members 26B, 26B ... (Indicated by front face veneers 26e, 26e ... In FIG. 17) are attached.

  The veneer members 26B, 26B ... (26e, 26e ..) in this state are the base plates in a state in which the joint members 41, 41 .. The main material is formed into a size that can be accurately arranged on the main material 260. Therefore, as shown in FIG. 17 and FIG. 18, only the small gaps A, A .. The base plate (main material) 260 is integrated with the base plate (main material) 260 in a state of being aligned with the outer diameter line of the base plate (main material) 260. The gaps A, A ... Are actually in a linear form due to the contact between the veneer members 26B (26e), 26B (26e) .. However, it is difficult to understand and the width is slightly larger in the drawing. It is shown as a groove with a groove.

  Next, from this state, appropriate dimensions for fitting the joint members 41, 41, ... As shown in FIGS. 19 and 20 into the gaps (adjacent lines) A, A .. The joint grooves 40, 40 ... Of (width and depth) are formed. Then, after that, joint members 41, 41, ... Having desired wood grain or the like are fitted into the joint grooves 40, 40 .. In this case, the height of the veneer plates 26e, 26e ..., Of the joint members 41, 41 ... Is slightly higher than the height of the veneer plates 26B, 26B. In addition, a light color tone with a clear contrast is selected.

  As a result, finally, for example, as shown in FIG. 21, different wood grain patterns are combined in different directions, and a novel design space 26 is formed in which the joint members 41, 41 ... Are accented. Then, it is incorporated in the transom of the altar body 1 in FIG. The surface of the balustrade (heathered structure material) 26 thus formed is further painted with a predetermined color (for example, urethane open paint), so that the Buddhist altar as a whole has a unified and beautiful color tone. .

  The veneer members 26B, 26B, ... Formed as described above can be mass-produced as a product for heathering (heathering material), and have a single value. Therefore, the veneer material forming method for forming the veneer board material 26B from the above-mentioned veneer board plywood 26A and the veneer board material formed by the same veneer board material forming method are each realized as an invention in its own right.

(Structure of the 27 part of the margin)
Next, FIG. 22 shows the structure of the inter-column space 27 of the upper body 2 of the above-mentioned altar body 1. In the case of the embodiment of the present invention, the inter-column spaces 27 are also formed in the same heat-sealing structure by the heat-sealing method similar to that of the above-mentioned space spaces 26. Since the configurations and the configuration methods are exactly the same except for the sizes, detailed description thereof will be omitted.

(Structure of the 27 part of the margin)
Next, FIG. 22 shows the structure of the small space 27 portion of the upper body 2 portion of the above-mentioned altar body 1. In the case of the embodiment of the present invention, the inter-column spaces 27 are also formed in the same heat-sealing structure by the heat-sealing method similar to that of the above-mentioned space spaces 26. The heat-bonded structural material portion is the same in structure and method except for the size, and therefore detailed description thereof will be omitted. In FIG. 22, the portions denoted by reference numerals 27e, 27e ... Are similar veneer material portions.

(Composition of 30 parts of cat door)
Next, FIG. 23 shows the structure of the cat door 30 portion of the upper torso portion 2 of the above-mentioned altar body 1. In the case of the embodiment of the present invention, the cat door 30 of the upper torso 2 portion is also formed in a similar heathering structure by the heathering method similar to that of the above-mentioned space 26.

  In the case of this cat door 30, an incense ball 30A is provided on the cat door portion, and a heathered structure material for the cat door 30 similar to that of the above-mentioned space 26 is provided on the back side thereof. The heat-sealed structure material portion is also the same in structure and method as the right half (and left half) portion of the heat-sealed structure material in the above-mentioned space 26, and its detailed structure is the same. The description is omitted. In FIG. 23, portions indicated by reference numerals 30e, 30e ... Are similar veneer material portions.

(Structure of the drawer 34 portion of the lower table 3)
Next, FIG. 24 shows the structure of the drawer 34 portion of the lower base 3 portion of the above-mentioned altar body 1. In the case of the embodiment of the present invention, the drawer 34 of the lower table 3 portion is also formed in the similar heat-sealing structure by the heat-sealing method similar to that of the above-mentioned space 26. The heat-bonded structural material portion is the same in structure and method except for the size, and therefore detailed description thereof will be omitted. In FIG. 24, the portions indicated by reference numerals 34e, 34e ... Are similar veneer material portions.

(Structure of the blanket door 35 part of the lower stand 3)
Next, FIG. 25 shows the structure of the ground bag door 35 part of the lower part 3 part of the above-mentioned Buddhist altar body 1. In the case of the embodiment of the present invention, this blanket door 35 is also formed in the same heat-sealing structure by the heat-sealing method similar to that of the above-mentioned space 26. The heat-sealed structural material portions are exactly the same in configuration and configuration method, except for the size. In FIG. 25, the portions indicated by reference numerals 35e, 35e ... Are similar veneer material portions.

  In the case of this blanket door 35, a broach 35f having a desired shape is provided on a portion of the veneer plate 35e at a predetermined position according to design requirements.

(Structure of lower stand wheel 33 part of lower stand 3)
Next, FIG. 26 to FIG. 28 show the configuration of the lower base wheel 33 of the lower base 3 of the Buddhist altar body 1. In the case of the embodiment of the present invention, the lower base wheel 33 of the lower base 3 is also formed in the similar heat-sealing structure by the heat-sealing method similar to that of the column gap 26 described above.

  Also in this case, the structure of the veneer plate material 37 of the heathered structural material portion is basically the same as that of the above-mentioned column gap 26, and the ready-made veneer plate plywood is a veneer plate 37e and a part 37d of the plywood plate. It is formed by shaving to a thickness of about 1 mm, which remains.

  However, in the case of the lower base wheel 33 portion, the base plates (main materials) 370, 370, 370 of the respective stages from the upper stage 33A to the lower stage 33C are solid materials having a considerable thickness as shown in the drawing, and the upper surfaces of the respective base plates On the side, solid materials 36, 36, 36 made of a predetermined name tree are provided by a kneading structure. Then, the veneer members 37, 37, 37 having the above-mentioned structure are attached to the outer peripheral surface side thereof in a heathered structure.

  As shown in the enlarged view of FIG. 28, the outer peripheral edges of the solid materials 36, 36, 36 have a jaw with a predetermined step, and a part of the jaw outer peripheral edge (predetermined vertical width (Part) is cut into a vertical wall surface structure, and is configured to be continuous with the vertical wall surfaces of the base plates (main materials) 370, 370, 370. The veneer members 37, 37, 37 are evenly attached from the bottom to the top over the entire continuous vertical wall surface.

  Then, on that, chamfering in a circular arc shape from the upper end portion of the veneer plate material 37, 37, 37 of the vertical wall surface corresponding to the outer peripheral edge of the jaw portion of the solid material 36, 36, 36 to the middle portion of the jaw portion, It is formed on the rounded surfaces a, a, a. As shown in FIG. 26, the formation processing of the rounded surface a is also performed on the upper and lower surfaces of the corner portions of the base wheels 33A, 33B, 33C of the respective stages.

  In addition, in the case of this embodiment, each base wheel portion of the upper base wheel 22 of the upper body 2, the bellows 23 portion, and the joint (jump) 32 portion of the lower base 3 are also heat-bonded similarly to the configuration of the lower base wheel 33 portion. It is formed by the structure.

  In each of these cases, for the base plate (main material) portion, a single material such as particle board can be used in addition to the solid material.

(Structure of other parts)
The material of the Buddhist altar that can be configured by applying the heathering method and heathering structure of the present invention is not limited to the above-mentioned parts, but the circular window portion 24c of the shoji 24, the waist 24b, and the door (front door). ) And various other surface materials, and can be widely applied to various surface material parts for which the veneer sticking technique can be used. In particular, the above-mentioned veneer material of the present invention is a thin plate material, but has a high degree of regularity and can be easily processed into a fine shape. It can be easily applied to the component parts.

(Modification)
In the space 26, the small spaces 27, 27, 27, the cathedrals 30, 30 on the upper body 2 side of the Buddhist altar body 1 described above, and the drawers 34, 34, 34, the pouch doors 35, 35, etc. on the lower base 3 side. The heathered structure to be applied is not limited to the design structure shown in FIGS. 3 to 21 described above. For example, as shown in FIGS. 29 to 31, the number of joint members 41 to be an accent in design may be increased, Various aesthetics according to various Buddhist altars (furniture-style Buddhist altars, modern Buddhist altars, etc.) other than Karaki Buddhist altar by changing the type of name wood to be used, combining the patterns and colors of wood grain, and creating the overall tone as desired. You can realize what you want.

  Reference numeral 50 in FIGS. 29 to 31 is a heather-bonded structural material for a Buddhist altar constructed in this way, and 9 sets of heathers are formed by two joint members 41, 41, 41, 41 for each of the upper, lower, left and right sides. On the front surface of the base plate (main material) 500 divided into the application spaces, veneer materials 50e (50B), 50e (50B), ... In this case, for example, different name trees are used for the two joint members 41, 41, 41, 41 on the upper, lower, left and right sides, respectively.

  In the figure, 500a to 500d are four layers of plywood forming material similar to the case of the plywood of the base plate (main material) 260 of the above-mentioned space 26, 50e is a veneer, and 50d is a plywood material integrated with the veneer 50e. is there.

(Characteristics of heat-sealing method and heat-sealing structure according to embodiments of the present invention)
In the heathering method and heathering structure described above by taking the constituent material of the main body of the Buddhist altar as an example, a ready-made veneer plywood 26A configured by adhering the veneer 26e to the surfaces of the plywoods 26a to 26d Used as a material (base material) of the veneer plywood 26A, and the plywoods 26a to 26d side of the veneered plywood 26A is ground to a base plate (main material) 260 by cutting the veneer plate 26e and a part 26d of the plywood to a predetermined thickness. A thin veneer material (thin plywood material with a veneer 26e) 26B that can be easily attached and processed is formed.

  The veneer material 26B formed in this manner is a plywood material which is substantially a veneer plate, but is thicker by at least a predetermined dimension than at least the veneer plate 26e itself and has small flexibility. Therefore, even when it is attached to the surface of the base plate (main material) 260 using an adhesive, it becomes very easy to attach and wrinkles do not occur. Therefore, there is no need for ironing or hot pressing as in the past (of course, ironing or hot pressing may be performed if necessary), and work efficiency is greatly improved. Further, since it is a thin plywood material, it is easy to process and can be cut accurately into a desired size and shape.

  Therefore, there is no restriction like when using a conventional ready-made veneer plywood as it is, and it becomes possible to widely use it for various component parts of Buddhist altars and furniture, not only the traditional structure, It is possible to contribute to the provision of uniquely designed Buddhist altars and furniture.

  In addition, as the veneer material 26B, as described above, the veneer plywood 26A, which is a ready-made veneer plywood 26A for which various kinds of famous wood are provided for Buddhist altars, furniture, etc., is used. The plywood plates 26a to 26d are easily formed by cutting the plywood plates 26a to 26d to a predetermined thickness while leaving the veneer plate 26e and a part 26d of the plywood plate. Further, since the veneer plate 26e itself may be as thin as possible, it is not necessary to increase the cost as in the case of increasing the thickness of the veneer plate itself.

  However, as mentioned above, the term "off-the-shelf" does not mean only general-purpose products traded in the industry, but is a dedicated veneer plywood manufactured by our company or a subsidiary for sampling veneer materials. It doesn't matter. Even though many kinds of veneer plywood using various name trees are provided, there are limited number of name trees, there are also very special heather, and in some cases it is not distributed, so In the case of targeting a heather, it is significant to form it as an exclusive product in-house.

  Further, the plywood parts 26a to 26d of the above-mentioned ready-made veneer plywood 26A are obtained by alternately laminating thin plates of veneer or the like in an odd number of layers and by making fiber directions different by 90 degrees, and heat bonding. Finished into one plate. Therefore, the plywood portions 26a to 26d can be easily shaved, and can be shaved substantially reliably to a constant thickness. To grind the plywood portions 26a to 26d, a polishing machine such as a wide belt sander is used as described above. When such a polishing machine is used, the thickness of the veneer plate material 26B can be easily polished to a desired set thickness, and the type of the base plate (main material) 260 can be applied while maintaining the ease of application. The veneer plate material 26B having an appropriate thickness can be obtained.

(Formation of Veneer 26B According to Other Embodiments)
In the configuration of the above-described embodiment, as the ready-made veneer plywood 26A which is a material for collecting the veneer material 26B, the veneer 26e is attached only to one side surface (26d side one surface) of the plywood parts 26a to 26d. The general veneer plywood is used.

  However, as the ready-made veneer plywood 26A which is the above-mentioned material, for example, a veneer plywood having a predetermined thickness (for example, 4 mm) formed by sticking the veneer on both front and back sides of the plywood can be adopted. Such a veneer plywood is divided into two pieces at the intermediate portion, and the plywood side of the two divided veneer plywood (thickness 2 mm) is the same as the above-mentioned predetermined leaving the veneer plate and a part of the plywood. It is also possible to simultaneously form two veneer plates (barrels) that can be easily attached to the surface of the base plate (main material) by shaving to a thickness (1 mm).

  The plywood portion of the veneer plywood 26A can be easily constructed to have a necessary thickness by changing the thickness of the single plate or the number of laminated sheets. Then, it is also possible to attach the veneer plates 26e, 26e on both the front and back sides. Then, the veneer plywood 26A, which is a material for collecting the veneer board material, is formed by attaching the veneer plates 26e, 26e to both front and back surfaces of the plywood with a predetermined thickness. 26A, the veneer plywood 26A is divided into two pieces at the intermediate portion, and the plywood sides of the two divided veneer plywoods 26A, 26A are the same as in the above-described embodiment. Also, if a part of the plywood is left and it is shaved to a predetermined thickness, the two veneer plates 26B, 26B that can be easily attached to the surface of the base plate (main material) 260 in one processing can be easily formed. Can be formed. In this case, by changing the types of the veneer plates 26e, 26e on the front and back sides, two types of veneer plates 26B, 26B can be obtained at the same time. When it is difficult to obtain such a veneer ply with veneer on both front and back sides of the plywood, it may be manufactured in-house as a dedicated product as described above.

  A horizontal band saw having a band saw is used to divide the veneer plywood, which has veneered plates on both front and back sides, into two pieces at the intermediate portion.

(About application of heathering method and heathering structure of the present invention)
In the above embodiment, the case where the heathering method and heathering structure of the present invention are applied to a Buddhist altar has been described. However, the heathering method and heathering structure of the present invention are not limited to Buddhist altars, and can be applied to general furniture, fittings, flooring, and the like.

  Further, the veneer material (heather material) formed as described above can be mass-produced as a product for heathering, and has a single value.

1, Buddhist altar body 2, upper body 3, lower base 22, upper base wheel 24, shoji 26, transom 26A, veneer plywood 26B, veneer board materials 26a to 26d, plywood single board material 26e, The veneer 27, the small space 28a, the main kato pillar 28b, the side kato pillar 30, the cat door 33, the lower base wheel 34, the drawer 35, the blanket door 41, the joint member 260, the base plate ( (Main material)

Claims (3)

  A method for heat-sealing a veneer having a desired wood pattern on the surface of a main material, the method comprising: using a ready-made veneer plywood configured by pasting a veneer on the surface of a plywood Is cut to a predetermined thickness leaving a part of the veneer and plywood to form a veneer material that can be easily attached to the surface of the main material, and the veneer material is attached to the surface of the main material as a heather material. A heathering method characterized by being attached.   A ready-made veneer plywood that is a material is a veneer plywood that is formed by pasting veneer plates on both front and back surfaces of a plywood plate having a predetermined thickness, and the veneer plywood is divided into two pieces at an intermediate portion, By cutting the plywood side of the divided two veneer plywood to a predetermined thickness while leaving a part of the veneer and the plywood, two veneer materials can be easily attached to the surface of the main material. The heathering method according to claim 1, wherein the heathering method is used.   It is a heathered structure in which a desired wood-patterned veneer is pasted on the surface of the main material, and a ready-made veneer plywood configured by pasting the veneer on the surface of the plywood is used. A veneer material that can be easily attached to the surface of the main material is formed by cutting the plywood side to a predetermined thickness while leaving the veneer plate and a part of the plywood, and the veneer material is used as a heather on the surface of the main material. A heathered structure characterized by being pasted.

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