JP7182292B2 - grating - Google Patents

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JP7182292B2
JP7182292B2 JP2020051762A JP2020051762A JP7182292B2 JP 7182292 B2 JP7182292 B2 JP 7182292B2 JP 2020051762 A JP2020051762 A JP 2020051762A JP 2020051762 A JP2020051762 A JP 2020051762A JP 7182292 B2 JP7182292 B2 JP 7182292B2
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side edge
bent
grating
main
members
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JP2021147976A (en
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吉也 中尾
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中尾技研工業株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

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Description

本発明は、クリーンルーム向けフロアパネルや排水溝等の上面開口に蓋をするグレーチングに関する。 TECHNICAL FIELD The present invention relates to a floor panel for a clean room, a grating for covering an upper surface opening of a drain, or the like.

例えば、排水溝の上面開口に蓋をするグレーチングは、近年、景観向上やハイヒール等が入り込まないように、その隙間が狭くなる傾向にある。これに伴って、主部材間のピッチが小さくなり、一つのグレーチングに組込む主部材の本数が増えている。グレーチングmは主部材fの両端を側板8に溶接するため(図14)、溶接個所9は増えた主部材本数の二倍になる。溶接作業者の負担が大きくなっている。
こうしたことから、グレーチングの改良発明がいくつか提案されている(例えば特許文献1)。
For example, in recent years, the gap between gratings used to cover the upper openings of drains tends to become narrower to improve the appearance and prevent high heels from entering. Along with this, the pitch between the main members is becoming smaller, and the number of main members to be incorporated into one grating is increasing. Since the grating m is welded to the side plate 8 at both ends of the main member f (FIG. 14), the number of welding points 9 is doubled as the number of main members increases. The burden on welding workers is increasing.
For this reason, several inventions for improving gratings have been proposed (for example, Patent Document 1).

特開2001-227051号公報Japanese Patent Application Laid-Open No. 2001-227051

しかし、特許文献1はその請求項1に記載のごとく「…前記帯材の中間部分を残してロック孔を設けた連結係止片を両端に突設したベアリングバー群と、前記連結係止片を通して前記ロック孔を突き出すベアリングバー連結孔を側板に並設して前記ベアリングバー群と組合せる側枠部材と、…ロック部材からなり、該ロック部材によって前記組合せ状態を、がたつき不発生形態にロックする構造を特徴とするグレーチング。」であり、溶接負担なしにできるが、別の作業負担が大で、コスト増になっていた。
ベアリングバー(本発明の主部材に相当)は荷重を受け支える部材用に頑丈に造られている。全てのベアリングバーの両端に、ロック孔を設けた連結係止片を突設加工を施すのは大変であり、コスト増となった。また、この連結係止片と側板に並設するベアリングバー連結孔との寸法精度を高めないと、がたつき不発生形態とするのが難しかった。
However, as described in claim 1 of Patent Document 1, "...a group of bearing bars in which connecting and locking pieces with lock holes are provided at both ends of the belt material, and the connecting and locking pieces are provided. a side frame member for combining bearing bar groups with bearing bar connecting holes juxtaposed in side plates through which said lock holes protrude; It is a grating characterized by a structure that locks into place.”, and although it can be done without the burden of welding, the burden of other work is large, increasing the cost.
The bearing bar (which corresponds to the main member of the present invention) is made sturdy for the load-bearing member. It is difficult to process the connecting locking pieces with locking holes on both ends of all the bearing bars, resulting in an increase in cost. In addition, it is difficult to prevent rattling without increasing the dimensional accuracy of the connecting locking piece and the bearing bar connecting hole provided side by side in the side plate.

本発明は、上記問題点を解決するもので、組込む主部材の本数が増えても、溶接個所を大幅に減らしながら、品質確保と低コスト化をも実現するグレーチングを提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems, and to provide a grating that achieves quality assurance and cost reduction while greatly reducing the number of welding points even if the number of main members to be incorporated increases. .

上記目的を達成すべく、請求項1に記載の発明の要旨は、両端部分に透孔を設けて、帯幅方向が起立配設される複数の帯板状主部材と、帯状板の帯幅方向の両側部を残して中央部に、孔長辺が帯状板の帯幅方向になる長孔を、長手方向に所定ピッチで複数設けた孔空き板が、横断面⊃状に曲がり、前記中央部は該長孔を平面視櫛歯状の凹溝とする屈曲部に成形されると共に、該横断面⊃状屈曲部の上側と下側の先端部分で前記両側部が折り曲げられ、上方と下方へ夫々延在する外鍔に成形された一対の仲介部材と、横断面コ字状の加工部に成形され、且つその両端部分が向き合うよう折れ曲がる曲げ端部に成形された一対の側縁部材と、前記コ字状加工部の空間内で前記外鍔を前記曲げ端部に係止させて、該側縁部材から外方へ張り出す一対の前記仲介部材付き該側縁部材に係る前記屈曲部が複数の前記主部材を挟み、且つ各主部材の両端部分が前記各凹溝に夫々嵌入して、該屈曲部の横断面⊃状部内に収められる前記透孔の群に貫通配置された通し棒と、を具備し、且つ前記側縁部材から前記屈曲部が外方へ張り出す前記仲介部材付き該側縁部材に係る該仲介部材と該側縁部材とを溶接結合し、さらに、複数の前記主部材のうち、最外側に配される一端側と他端側の両主部材にて、該主部材と前記通し棒を結合させる溶接部分が形成され、平面視矩形に一体化されてなることを特徴とするグレーチングにある。
請求項2の発明たるグレーチングは、請求項1で、仲介部材付き該側縁部材に係る該仲介部材と該側縁部材とを溶接結合するのに、前記仲介部材付き該側縁部材の一端又は両端で、該仲介部材と該側縁部材を溶接結合することを特徴とする。請求項3の発明たるグレーチングは、請求項1又は2で、仲介部材付き前記側縁部材に係る該仲介部材と該側縁部材とを溶接結合するのに代えて、前記コ字状加工部の空間内で、前記曲げ端部に係止させた前記外鍔の背面と該コ字状加工部の内壁面とに当接させて、そのコ字状加工部の空間内に挿着される詰め体を、さらに具備することを特徴とする。
In order to achieve the above object, the gist of the invention as set forth in claim 1 is to provide a plurality of strip plate-shaped main members which are provided with through holes at both end portions and are arranged upright in the strip width direction, and a strip width of the strip plate. A perforated plate in which a plurality of long holes whose long sides are in the band width direction of the band-shaped plate are provided at a predetermined pitch in the longitudinal direction at the center portion except for both sides in the direction, and the perforated plate bends in a cross section ⊃ shape, and the center The portion is formed into a bent portion with the elongated hole as a comb tooth-shaped concave groove in plan view, and the both side portions are bent at the upper and lower tip portions of the bent portion with a ⊃ cross section, and the upper and lower sides are bent. A pair of intermediary members formed on the outer flanges extending to the sides, respectively; , the bent portion related to the side edge member with the pair of mediation members projecting outward from the side edge member by locking the outer flange to the bent end portion in the space of the U-shaped processed portion; sandwiches a plurality of the main members, and both end portions of each main member are fitted into the respective concave grooves, and through-holes are arranged to pass through the group of through-holes that are accommodated in the cross-sectional triangular portion of the bent portion. a rod, and welding the intermediate member and the side edge member related to the side edge member with the intermediate member where the bent portion projects outward from the side edge member; Among the main members, the outermost one end side and the other end side main members are formed with welded portions for joining the main members and the through rods, and are integrated into a rectangular shape in plan view. A grating characterized by:
In the grating according to the invention of claim 2, in claim 1, in order to weld and join the intermediate member and the side edge member related to the side edge member with the intermediate member, one end of the side edge member with the intermediate member or The intermediate member and the side edge member are welded together at both ends . In the grating according to claim 3, in claim 1 or 2 , instead of welding the intermediate member and the side edge member related to the side edge member with the intermediate member, the U-shaped processed part is In the space, the back of the outer collar engaged with the bent end portion and the inner wall surface of the U-shaped processed portion are brought into contact with each other, and the filler is inserted into the space of the U-shaped processed portion. It is characterized by further comprising a body.

(作用)
請求項1の発明のごとく、一対の側縁部材から外方へ夫々張り出す屈曲部に挟まれる、主部材の両端部分が各凹溝に夫々嵌入すると、各凹溝に主部材を夫々嵌入するだけで、主部材を所定ピッチで配設できる。仲介部材が屈曲部に成形されて平面視櫛歯状の凹溝の溝口が開いているので、特許文献1のベアリングバー連結孔に比べて主部材を円滑嵌入できる。屈曲部の横断面⊃状部内に収まる前記透孔の群に通し棒が貫通配置されるようになると、特許文献1のようなロック孔を設けた連結係止片を突設する加工を要しない。主部材は両端部分に透孔を設けるだけで済む。
請求項1の構成であると、コ字状加工部内で外鍔を曲げ端部に係止させて、側縁部材から外方へ夫々張り出す屈曲部の状態となった仲介部材付き側縁部材の一端又は両端で、例えば仲介部材と側縁部材を溶接すれば、両者が一体化する。そして、横断面⊃状部内に収められた透孔の群に貫通配置される通し棒を、該通し棒の両端部二箇所で、最外側に配された主部材と溶接結合すると、各主部材を係止保持する通し棒が、凹溝からの各主部材の動きを止めて仲介部材の屈曲部と一体化する。これに、側縁部材と仲介部材の前記両端二箇所での前記溶接が加われば、側縁部材とも一体化することになって、グレーチングを構成する主部材,仲介部材,側縁部材全てを一体化できる。
(Action)
As in the invention of claim 1, when both end portions of the main member sandwiched between the bent portions projecting outward from the pair of side edge members respectively fit into the grooves, the main member is fitted into the respective grooves. The main members can be arranged at a predetermined pitch. Since the intermediary member is formed in the bent portion and the opening of the recessed groove having a comb tooth shape in plan view is open, the main member can be smoothly fitted in compared with the bearing bar connecting hole of Patent Document 1. When a through-bar is arranged to pass through the group of through-holes that are accommodated in the cross-sectional ⊃-shaped portion of the bent portion, it is not necessary to provide a protruding connection locking piece provided with a lock hole as in Patent Document 1. . The main member only needs to be provided with through holes at both end portions.
According to the first aspect of the present invention, the side edge member with the intermediary member is in the state of the bent portion projecting outward from the side edge member by locking the outer flange to the bent end portion in the U-shaped processed portion. For example, if the intermediate member and the side edge member are welded at one end or both ends of the two, they are integrated. Then, a through-rod penetrating through a group of through-holes contained in the cross-section ⊃-shaped portion is welded to the outermost main member at two points on both ends of the through-rod, thereby forming each main member. The through-bar stops the movement of each main member from the concave groove and integrates with the bent portion of the intermediate member. In addition, if the welding is added at the two ends of the side edge member and the intermediate member, the side edge member is also integrated, and the main member, the intermediate member, and the side edge member constituting the grating are all integrated. can be

本発明のグレーチングは、主部材と側縁部材とを連結する仲介部材を設けた構成にすることによって、グレーチングに組込む主部材の本数が増えても、溶接個所はごく少なくて済み、溶接作業の負担を軽減し、さらに品質の安定確保と低コスト化をも実現するなど多大な効を奏する。 Since the grating of the present invention is provided with an intermediary member that connects the main member and the side edge member, even if the number of main members incorporated in the grating increases, the number of welded portions can be minimized, and the welding work can be simplified. It has great effects such as lightening the burden, ensuring stable quality, and realizing cost reduction.

実施形態1のグレーチングの平面図である。2 is a plan view of the grating of Embodiment 1. FIG. 孔空き板の平面図である。It is a top view of a perforated plate. 仲介部材の部分斜視図である。It is a partial perspective view of an intermediate member. 凹溝に主部材を組み込む説明断面図である。It is explanatory sectional drawing which incorporates a main member in a concave groove. 図4の主部材を凹溝に嵌入した説明断面図である。FIG. 5 is an explanatory cross-sectional view in which the main member of FIG. 4 is fitted into a concave groove; 図1のVI-VI線断面において、透孔の群に通し棒を貫通する説明斜視図である。FIG. 2 is an explanatory perspective view showing a through-bar passing through a group of through-holes in the VI-VI line cross-section of FIG. 1 ; (イ)が図1の矩形グレーチングにおける短辺側の側面図、(ロ)が詰め体とグレーチング端部の斜視図である。(a) is a side view of the short side of the rectangular grating in FIG. 1, and (b) is a perspective view of the stuffing and the end of the grating. 本グレーチングを連ねる説明平面図である。It is an explanatory plan view in which the present gratings are arranged in a row. Iバーを用いた実施形態2のグレーチングの部分斜視図で、参考図である。 FIG. 10 is a partial perspective view of the grating of Embodiment 2 using an I-bar, and is a reference view . 図9のグレーチングにおける図4に相当する断面図である。FIG. 10 is a sectional view corresponding to FIG. 4 in the grating of FIG. 9; 図9のグレーチングにおける図5に相当する断面図である。FIG. 10 is a sectional view corresponding to FIG. 5 in the grating of FIG. 9; Tバーを用いた実施形態3のグレーチングの部分斜視図である。FIG. 11 is a partial perspective view of the grating of Embodiment 3 using T-bars; 図12のTバーの頭部を屈曲部の横断面⊃状部上に載置し、係止させた断面図である。FIG. 13 is a cross-sectional view of the T-bar head of FIG. 12 placed on and locked to the cross-sectional ⊃-shaped portion of the bent portion; 従来技術のグレーチングの説明平面図である。1 is an explanatory plan view of a prior art grating; FIG.

以下、本発明に係るグレーチングについて詳述する。
図1は実施形態1のグレーチングの平面図、図2は孔空き板の平面図、図3は仲介部材の斜視図、図4は凹溝に主部材を組み込む断面図、図5は図4の凹溝に主部材を嵌入した断面図、図6は透孔の群に通し棒を貫通する説明斜視図、図7は(イ)がグレーチングの短辺側の側面図、(ロ)が詰め体とグレーチング端部の斜視図、図8はグレーチングを連ねる平面図、図9は実施形態2のグレーチングの部分斜視図で、参考図、図10は図9のグレーチングにおける図4に相当する断面図、図11は図9のグレーチングにおける図5に相当する断面図、図12は実施形態3のグレーチングの部分斜視図、図13は図12のTバーの頭部を屈曲部の横断面⊃状部上に載置し、係止させた断面図を示す。尚、各図は判り易くするため要部を強調図示し、また本発明と直接関係しない部分を省略する。
The grating according to the present invention will be described in detail below.
1 is a plan view of the grating of Embodiment 1, FIG. 2 is a plan view of the perforated plate, FIG. 3 is a perspective view of the intermediate member, FIG. FIG. 6 is an explanatory perspective view of passing through a group of through-holes through the main member, FIG. 7 is a side view of the short side of the grating, and FIG. 8 is a plan view of a series of gratings, FIG. 9 is a partial perspective view of the grating of Embodiment 2 and is a reference drawing , FIG. 10 is a cross-sectional view of the grating of FIG. 9 corresponding to FIG. 11 is a cross-sectional view of the grating of FIG. 9 corresponding to FIG. 5, FIG. 12 is a partial perspective view of the grating of Embodiment 3, and FIG. shows a cross-sectional view in which it is placed on and locked. In each figure, the essential parts are emphasized for easy understanding, and the parts not directly related to the present invention are omitted.

(1)実施形態1 (1) Embodiment 1

グレーチング1は、複数の主部材2と、一対の仲介部材3と、一対の側縁部材5と、一対の通し棒6とを具備する(図1~図13)。ここでは、厨房床面Sの排水溝Dに蓋をするグレーチング1に適用する。 The grating 1 comprises a plurality of main members 2, a pair of intermediate members 3, a pair of side edge members 5, and a pair of through rods 6 (FIGS. 1-13). Here, it is applied to the grating 1 that covers the drain D of the kitchen floor S.

主部材2は、ステンレス鋼製(又は炭素鋼製等)の帯板状金属加工品で、両端部分29に透孔25が設けられる。長手方向等断面形状のフラットバー2Aにして、その両端部分29の帯幅方向中央に、板面を貫通する透孔25が設けられた図1~図8ごとくの主部材2とする。主部材2は、排水溝Dを跨ぐべくその溝幅に合わせた長さで、帯幅方向が起立配設される。主部材2が排水溝Dの長手方向に所定ピッチで複数配されるグレーチング1であり、排水溝Dに蓋をしたときに、各主部材2が溝開口の上からの荷重を受け支えるグレーチング1の主要部になる(図7)。そのため、ベアリングバーとかメインバーとも呼ばれている。
帯板状の主部材2が帯幅方向を垂直にし、隣接する主部材2との間に隙間εを確保しながら平行に並べられてグレーチング1に組み立てられる。ここで、平行に並べたときの上下端部が中間部分よりも厚くなる図9のIバー2Bや、上部のみが厚くなる図12のTバー2C、さらに図示を省略するが、横断面7字状の通称セブンバーと呼ばれるものも、帯板状長手方向の両端部分29に透孔25を設ければ、本発明でいう主部材2とする。
The main member 2 is a stainless steel (or carbon steel, etc.) strip plate-shaped metal work product, and through holes 25 are provided at both end portions 29 . The main member 2 shown in FIGS. 1 to 8 is provided with a flat bar 2A having an equal cross-sectional shape in the longitudinal direction and having a through hole 25 penetrating through the plate surface at the center of both end portions 29 in the band width direction. The main member 2 has a length matching the groove width so as to straddle the drainage groove D, and is erected in the band width direction. The main member 2 is a plurality of gratings 1 arranged at a predetermined pitch in the longitudinal direction of the drainage groove D, and when the drainage groove D is covered, each main member 2 receives the load from above the groove opening. becomes the main part of (Fig. 7). Therefore, it is also called a bearing bar or a main bar.
The strip-like main members 2 are assembled in the grating 1 by arranging them in parallel while ensuring a gap ε between the main members 2 adjacent to each other, with the width direction of the strip being vertical. Here, when arranged in parallel, the I bar 2B in FIG. 9 is thicker at the upper and lower ends than the middle part, the T bar 2C in FIG. A so-called "seven bar" can also be used as the main member 2 of the present invention if through holes 25 are provided at both end portions 29 of the strip shape in the longitudinal direction.

仲介部材3は屈曲部31と外鍔35とを具備する長尺の曲げ加工品で、一対備わる(図3)。孔長辺4101が帯状板の帯幅方向になる長孔410を、長手方向に所定ピッチで複数設けた図2の孔空き板4が、グレーチング1で排水溝Dを跨いで蓋をする図7(イ)の側面視で、横断面⊃状に曲がり、該長孔410を平面視櫛歯状の凹溝310とする屈曲部31に成形される。且つ該横断面⊃状屈曲部31の上側と下側の先端部分45が折り曲げられ、上方、下方へ夫々延在する外鍔35に成形される。各主部材2と側縁部材5との間に介在して両者を連結する仲介部材3である。尚、図7(イ)の側面視で、屈曲部が横断面⊃状に曲がると上述したが、本発明の「⊃状」には「>状」を含む。横断面が⊃状の屈曲部31と同様、横断面を>状にした屈曲部31の凹溝310に主部材2の端部分を嵌入し、横断面>状部内に透孔25を収めることができるからである。
仲介部材3は、例えば次のようにして造られる。
The intermediary member 3 is a long bent product having a bent portion 31 and an outer collar 35, and is provided as a pair (FIG. 3). The perforated plate 4 shown in FIG. 2, in which a plurality of long holes 410 with the long side 4101 of the hole extending in the width direction of the strip plate are provided at a predetermined pitch in the longitudinal direction, straddles the drainage groove D with the grating 1 and covers it. In the side view of (a), the bent portion 31 is formed so as to be curved in a ⊃ shape in cross section, and the elongated hole 410 is formed into a concave groove 310 having a comb tooth shape in a plan view. Further, the upper and lower tip portions 45 of the bent portion 31 having a ⊃ cross section are bent to form outer flanges 35 extending upward and downward, respectively. Intermediate members 3 are interposed between the main members 2 and the side edge members 5 to connect them. It should be noted that, in the side view of FIG. 7(a), as described above, the bent portion is bent in a ⊃ shape in cross section, but the "⊃ shape" in the present invention includes the ">shape". As with the bent portion 31 having a ⊃-shaped cross section, the end portion of the main member 2 can be inserted into the recessed groove 310 of the bent portion 31 having a >-shaped cross section, and the through hole 25 can be accommodated in the >-shaped cross section. Because you can.
The intermediate member 3 is manufactured, for example, as follows.

まず、帯状板の帯幅方向の両側部45を残して中央部41に、孔長辺4101が帯幅方向になる長孔410を、長手方向に所定ピッチで複数設けた孔空き板4を成形する(図2)。両側部45は、帯幅方向のゾーンでいうと、前記屈曲部31のうち外鍔35用の先端部分になっている。隣接する長孔410間の距離Pが隙間εの幅になる。次に、この孔空き板4の中央部41が、図2の中央センター水平ライン部分で横断面⊃状に折り曲げられて、長孔410が平面視櫛歯状の凹溝310とする屈曲部31に成形され、さらに横断面⊃状の屈曲部31の上側と下側の先端部分で両側部45が夫々折り曲げられ、上方と下方へ夫々延在する外鍔35に成形されて、図3ごとくの仲介部材3となる。ここで、本発明における上方,下方とは、排水溝Dの上面開口に蓋をする図7(イ)のグレーチング1の状態で、紙面上方向,紙面下方向をいう。
側縁部材5に組込んだ仲介部材3の上記凹溝310に、その溝口から主部材2を嵌め込んで、グレーチング1が組立てられる(図4,図5)。この組立てで、主部材2の側端面291が側縁部材5の後述する曲げ端部55に当接できるように、凹溝310の溝底の位置が決められる。溝底は外鍔35の領域に配されてもよいが、図4,図5のごとく平面視櫛歯状の凹溝310の溝底となる溝短辺3102が外鍔35の基端近くに設定されるのが好ましい。仲介部材3の必要強度を得やすいからである。長孔410を構成する孔短辺4102の長さWは、凹溝310に主部材2の主要部21を嵌め込むことができるよう、主部材2の厚みに合わせている。
外鍔35を曲げ端部55に係止してコ字状空間51Sに収め、屈曲部31が側縁部材5の外方へ、具体的には排水溝Dの中央へ向けて張り出す構造にして、仲介部材3が側縁部材5に組付けられる。
First, a perforated plate 4 is formed in which a plurality of long holes 410 whose long sides 4101 are in the width direction are provided at a predetermined pitch in the longitudinal direction in the central portion 41 of the belt plate while leaving both side portions 45 in the width direction. (Figure 2). The both side portions 45 are tip portions of the bent portion 31 for the outer collar 35 in terms of zones in the band width direction. The distance P between adjacent long holes 410 is the width of the gap ε. Next, the central portion 41 of the perforated plate 4 is bent in a cross section ⊃ shape at the central center horizontal line portion of FIG. Further, both side portions 45 are bent at the upper and lower tip portions of the bent portion 31 having a ⊃ cross section, respectively, and are formed into outer flanges 35 extending upward and downward, respectively, as shown in FIG. Intermediate member 3 is formed. Here, the terms "upper" and "lower" in the present invention refer to the upward direction and the downward direction in the plane of the paper in the state of the grating 1 in FIG.
The grating 1 is assembled by fitting the main member 2 from the groove mouth into the groove 310 of the intermediary member 3 incorporated in the side edge member 5 (FIGS. 4 and 5). In this assembly, the position of the groove bottom of the recessed groove 310 is determined so that the side end surface 291 of the main member 2 can come into contact with the later-described bent end portion 55 of the side edge member 5 . The groove bottom may be arranged in the region of the outer flange 35, but the groove short side 3102, which is the groove bottom of the recessed groove 310 having a comb tooth shape in plan view as shown in FIGS. preferably set. This is because the required strength of the intermediate member 3 can be easily obtained. The length W of the hole short side 4102 forming the long hole 410 is matched with the thickness of the main member 2 so that the main portion 21 of the main member 2 can be fitted into the groove 310 .
The outer collar 35 is engaged with the bent end portion 55 to be housed in the U-shaped space 51S, and the bent portion 31 projects outward from the side edge member 5, specifically toward the center of the drainage groove D. Then, the intermediary member 3 is assembled to the side edge member 5 .

側縁部材5は、横断面コ字状の加工部51に成形され、且つその両端部分が折れ曲がって向き合う曲げ端部55に成形された長手方向等断面形状の金属製加工部材である。本実施形態は、コ字状加工部51の立壁部分511が主部材2の横断面高さ(帯幅方向長さ)に略一致する。立壁部分511の上端及び下端から略直角に曲がって水平部分512がコ字状になるよう延在し、さらに両水平部分512の先端で折れて、図4のごとく相手方の曲げ端部55に近づくよう曲げ端部55が延設された側縁部材5になっている。そして、コ字状加工部51の空間51S内で曲げ端部55に前記仲介部材3の外鍔35を係止させて、屈曲部31が両曲げ端部55,55間の開口を通ってコ字状空間51S外へ張り出せる側縁部材5とする。仲介部材3は、例えば図7(イ)の側縁部材5のコ字状空間51S内へ、外鍔35の部位を紙面手前から挿入して、しかる後、曲げ端部55に外鍔35を係止する。 The side edge member 5 is a metal processed member having an equal cross-sectional shape in the longitudinal direction formed into a processed portion 51 having a U-shaped cross section and bent end portions 55 which are bent at both ends thereof to face each other. In this embodiment, the standing wall portion 511 of the U-shaped processed portion 51 substantially matches the cross-sectional height (band width direction length) of the main member 2 . The horizontal portion 512 is bent at approximately right angles from the upper and lower ends of the standing wall portion 511 and extends to form a U-shape. The side edge member 5 has an extended bent end portion 55 . Then, the outer flange 35 of the intermediate member 3 is engaged with the bent end portion 55 in the space 51S of the U-shaped processed portion 51, and the bent portion 31 passes through the opening between the bent end portions 55, 55 and is The side edge member 5 can be projected outside the character-shaped space 51S. The intermediary member 3 is formed by inserting the portion of the outer flange 35 into the U-shaped space 51S of the side edge member 5 shown in FIG. Lock.

本実施形態は、前記外鍔35を曲げ端部55に係止させる際の作業性向上のため、コ字状空間51Sは大きめにしている。よって、仲介部材3と側縁部材5とがガタつかぬよう、仲介部材3と側縁部材5とを、長手方向両端部分で溶接結合する(図7のイ)。符号9は溶接部分を示す。図7(イ)は図1の矩形グレーチング1の短辺側側面図であり、グレーチング最外側に配された主部材2αと、仲介部材3の長手方向端部分及び側縁部材5の長手方向端部分が現れる。グレーチング1には各主部材2を挟む仲介部材3付き側縁部材5が一対設けられるので、本実施形態は計四箇所が、図7のごとく溶接結合される。図1の矩形グレーチング1でいえば、四つの角部で仲介部材3と側縁部材5とを溶接結合するが、仲介部材3と側縁部材5の簡便なガタつき防止には、図1のグレーチング1で例えば下側の左右二箇所の溶接結合でもよい。該溶接結合により、仲介部材3付き側縁部材5として一体になる。 In this embodiment, the U-shaped space 51S is made large in order to improve workability when locking the outer collar 35 to the bent end portion 55. As shown in FIG. Therefore, the intermediate member 3 and the side edge member 5 are welded together at both ends in the longitudinal direction so that the intermediate member 3 and the side edge member 5 do not rattle (FIG. 7A). Reference numeral 9 indicates a welded portion. FIG. 7(a) is a side view of the short side of the rectangular grating 1 of FIG. part appears. Since the grating 1 is provided with a pair of side edge members 5 with intermediate members 3 sandwiching each main member 2, a total of four portions are welded together as shown in FIG. In the case of the rectangular grating 1 shown in FIG. 1, the intermediate member 3 and the side edge member 5 are welded together at four corners. For example, the grating 1 may be welded at two locations on the lower left and right sides. By the welding connection, the side edge member 5 with the intermediate member 3 is integrated.

尚、前記仲介部材3の端部分と側縁部材5の端部分との溶接結合に代え、図7(ロ)ごとくの詰め体7で仲介部材3を側縁部材5に固定してもよい。曲げ端部55に係止させた外鍔35の背面35bとコ字状加工部51の内壁面51bとに当接させるよう、そのコ字状加工部51の空間51S内に詰め体7が挿着される。詰め体7は、図示のごとく楔形状で、先端に向けコ字状加工部51の空間51S内に収まるテーパ状であり、外鍔35をコ字状加工部51の内壁面51bに当接状態にして、コ字状加工部51の空間51S内へ詰め体7を挿入し、コ字状加工部51の内壁面51b及び外鍔背面35bに圧着する。 Instead of welding the end portions of the intermediary member 3 and the end portions of the side edge member 5, the intermediary member 3 may be fixed to the side edge member 5 with a stuffing member 7 as shown in FIG. 7(b). The padding body 7 is inserted into the space 51S of the U-shaped processed portion 51 so that the rear surface 35b of the outer collar 35 engaged with the bent end portion 55 and the inner wall surface 51b of the U-shaped processed portion 51 are brought into contact with each other. be worn. The stuffing body 7 has a wedge shape as shown in the drawing, and is tapered toward the tip so as to be accommodated in the space 51S of the U-shaped processed portion 51. Then, the stuffing body 7 is inserted into the space 51S of the U-shaped processed portion 51 and pressed against the inner wall surface 51b of the U-shaped processed portion 51 and the outer flange rear surface 35b.

通し棒6は仲介部材3や側縁部材5と略同じ長さがある長尺の軸状部材である。グレーチング1を構成する複数の主部材2,一対の仲介部材3,一対の側縁部材5が組付けられた後の透孔25の群に、通し棒6が挿着される(図6)。
コ字状加工部51の空間51S内で外鍔35を曲げ端部55に係止させて、一対の側縁部材5から外方へ、すなわち排水溝Dの中央へ向けて夫々張り出す仲介部材3の屈曲部31が各主部材2を挟み、各主部材2の両端部分29が各凹溝310に嵌入する。主部材2の両端部分29が各凹溝310に夫々嵌入して、屈曲部31の横断面⊃状部内31Uに収められる透孔25が、図5の紙面垂直方向に主部材2の数だけ配される。該透孔25の群に通し棒6が貫通配置される。透孔25の群に通し棒6が貫通配置されると、透孔25を有する各主部材2は、透孔25を⊃状部内31Uに収めた屈曲部31と曲げ端部55によって、図5の紙面と水平方向の動きが規制される。
The through rod 6 is a long shaft-like member having substantially the same length as the intermediate member 3 and the side edge member 5 . A through-bar 6 is inserted into a group of through-holes 25 after a plurality of main members 2, a pair of intermediate members 3, and a pair of side edge members 5 which constitute the grating 1 are assembled (FIG. 6).
Intermediate members projecting outward from the pair of side edge members 5, i.e., toward the center of the drainage groove D, respectively, by locking the outer collar 35 to the bent end portion 55 in the space 51S of the U-shaped processed portion 51. 3 bent portions 31 sandwich each main member 2 , and both end portions 29 of each main member 2 are fitted into respective concave grooves 310 . Both end portions 29 of the main member 2 are fitted into the grooves 310, respectively, and the through holes 25 accommodated in the cross-section ⊃-shaped portion 31U of the bent portion 31 are arranged in the direction perpendicular to the plane of FIG. be done. A through-bar 6 is arranged to pass through the group of through-holes 25 . When the through-bar 6 is arranged to pass through the group of through-holes 25, each main member 2 having the through-holes 25 is bent by the bent portion 31 and the bent end portion 55, which accommodates the through-holes 25 in the ⊃-shaped portion 31U. on the paper and in the horizontal direction are restricted.

主部材2群の両側で、仲介部材3付き側縁部材5に係る屈曲部31の横断面⊃状部内31Uに収まる透孔25の群に通し棒6を挿通する。そして、複数配列されたなかの最外側に配された主部材2αだけ、透孔25周りの該主部材2の部位292で、通し棒6と溶接結合する(図7のイ)。尚、図7は溶接部分9を示すべく、通し棒6を透孔25よりも小さく描いている。グレーチング1で最外側に配される主部材2αは、一端側と他端側に二箇所あり、両方に、主部材2と通し棒6を結合させる溶接部分9が形成される。該溶接部分9があると、透孔25を通し棒6が挿通するので、その他の主部材2も通し棒6,仲介部材3に係止され、一体化する。
尚、後述する図9のごとく、最外側に配される主部材2αよりも仲介部材3が外方に突出する場合、通し棒6は、最外側に配される主部材2αに代えて、仲介部材3の長手方向端部分と溶接結合させてもよい。斯かる場合も、主部材2の全てが通し棒6,仲介部材3に係止され、一体化する。
On both sides of the group of main members 2, the through rods 6 are inserted through the groups of through-holes 25 that are accommodated in the cross-sectional ⊃-shaped portions 31U of the bent portions 31 related to the side edge members 5 with the intermediate member 3. Then, only the outermost main member 2α among the plurality of arranged main members 2α is welded to the through rod 6 at the portion 292 of the main member 2 around the through hole 25 (FIG. 7A). In FIG. 7, the through rod 6 is drawn smaller than the through hole 25 so as to show the welded portion 9. As shown in FIG. The main member 2α arranged on the outermost side of the grating 1 has two portions on one end side and the other end side, and welded portions 9 for connecting the main member 2 and the through rod 6 are formed on both sides. Since the through-rod 6 is inserted through the through-hole 25 when the welded portion 9 is present, the other main member 2 is also locked by the through-rod 6 and the intermediate member 3 and integrated.
As shown in FIG. 9 to be described later, when the intermediary member 3 protrudes outward from the outermost main member 2α, the through rod 6 replaces the outermost main member 2α with the intermediary member 2α. It may also be welded to the longitudinal end portions of member 3 . In such a case as well, all of the main member 2 are engaged with the through rod 6 and the intermediate member 3 and integrated.

かくして、主部材2,仲介部材3,側縁部材5,通し棒6が夫々固定一体化されたグレーチング1が出来上がる。通し棒6によって、各主部材2が仲介部材3付き側縁部材5に一体化保持され、図1,図7(イ)のような所望のグレーチング形状が出来上がる。 Thus, the grating 1 in which the main member 2, intermediate members 3, side edge members 5, and through rods 6 are fixed and integrated is completed. Each main member 2 is integrally held by the side edge member 5 with the intermediate member 3 by the through rod 6, and the desired grating shape as shown in FIGS. 1 and 7(a) is completed.

本実施形態は図1のごとく平面視矩形のグレーチング1であるが、さらに図8の上方側にある参考形態のグレーチング1のように、側縁部材5に突出部59が設けられるとより好ましくなる。主部材2の両端部分29が各凹溝310に夫々嵌入して、各主部材2が仲介部材3付き側縁部材5に挟まれ、該側縁部材5に係る長手方向の一端側が、複数配された主部材2のうちの最外側のもの2αよりも突き出して、突出部59が形成される。この突出部59の突出し長さを隙間εの幅に合わせている。グレーチング1をつないだ後のグレーチング1の連結箇所に、同図の鎖線図示ごとくの隙間εが確保される。グレーチング1を連結した際の見栄え向上につながる。 This embodiment is a grating 1 that is rectangular in plan view, as shown in FIG. . Both end portions 29 of the main member 2 are fitted into the grooves 310, respectively, and each main member 2 is sandwiched between the side edge members 5 with intermediate members 3, and one longitudinal end side of the side edge member 5 is arranged in a plurality. A protruding portion 59 is formed to protrude from the outermost one 2α of the main members 2 thus formed. The protruding length of the protruding portion 59 is matched with the width of the gap ε. After the grating 1 is connected, a gap ε is secured at the connecting portion of the grating 1 as indicated by the dashed line in FIG. This leads to improvement in appearance when the grating 1 is connected.

(2)実施形態2
実施形態2のグレーチングは、主部材2を実施形態1のフラットバー2Aに代えて、図9~図11ごとくのIバー2Bとする。Iバー2Bは長手方向に向け側面視「I」字状の等断面形状の汎用部材である。主部材2が横断面I字状のIバー2Bにして、該主部材2の両端部分29で、横断面が板状になる主要部21が屈曲部31の凹溝310に嵌入し、且つ該主要部21よりも上方に延在するIバー2Bの頭部22が屈曲部31の横断面⊃状部上31aに載置し、係止される構成とする(図11)。凹溝310の溝短辺3102が、主要部21の厚みに合せて設定されている。Iバー2Bの頭部22が屈曲部31の横断面⊃状部上31aに載置し、係止されることによって、該Iバー2Bが仲介部材3に上下方向で位置決めされ且つ安定保持される。Iバー2Bの頭部22とは、図9のごとく側面視で板状の主要部21よりも上方に延在し且つテーパ部221を経由して厚みが増す厚肉部分である。本発明の頭部22は該テーパ部221も含むものとする。尚、図9は最外側の主部材2αよりも側縁部材5を突出させて短めの突出部59を形成する参考図である。他の構成は実施形態1と同様で、その説明を省く。実施形態1と同一符号は同一又は相当部分を示す。
(2) Embodiment 2
In the grating of the second embodiment, the main member 2 is replaced with the flat bar 2A of the first embodiment, and an I bar 2B as shown in FIGS. 9 to 11 is used. The I bar 2B is a general-purpose member having a uniform cross-sectional shape with an "I" shape when viewed from the side in the longitudinal direction. The main member 2 is an I-bar 2B having an I-shaped cross section, and at both end portions 29 of the main member 2, the main portion 21 having a plate-like cross section is fitted into the concave groove 310 of the bent portion 31, and The head portion 22 of the I-bar 2B, which extends above the main portion 21, is placed on the cross section ⊃-shaped portion 31a of the bent portion 31 and locked (FIG. 11). A groove short side 3102 of the concave groove 310 is set according to the thickness of the main portion 21 . The head portion 22 of the I bar 2B is placed on the cross-sectional ⊃-shaped portion 31a of the bent portion 31 and locked, so that the I bar 2B is vertically positioned on the intermediate member 3 and stably held. . The head portion 22 of the I bar 2B is a thick portion extending upward from the plate-like main portion 21 in a side view and increasing in thickness via a tapered portion 221 as shown in FIG. The head 22 of the present invention shall also include the tapered portion 221 . In addition, FIG. 9 is a reference drawing in which the side edge member 5 is protruded from the outermost main member 2α to form a short projecting portion 59. As shown in FIG. Other configurations are the same as those of the first embodiment, and the description thereof is omitted. The same reference numerals as in Embodiment 1 indicate the same or corresponding parts.

(3)実施形態3
実施形態3のグレーチングは、実施形態1のフラットバー2Aに代えて、主部材2をTバー2Cとする(図12)。主部材2が断面T字状のTバー2Cにして、図5,図6と同じようにTバー2Cの両端部分29で帯幅方向の中央に透孔25を設ける。主部材2の両端部分29で、横断面が板状になる主要部21が屈曲部31の凹溝310に嵌入し、且つ該主要部21よりも上方に延在するTバー2Cの上面2aが側縁部材5の上方側水平部分512と面一になっている。図13は、さらにTバー2Cの両端部分29に設ける透孔25の位置を図示のごとく若干上方へ移動させて、頭部22が屈曲部31の横断面⊃状部上31aに載置し、係止される構成とする。Tバー2Cの頭部22が屈曲部31の横断面⊃状部上31aに載置し、係止され、該Tバー2Cが仲介部材3によって上下方向の位置決めがなされ且つ安定保持される。Tバー2Cの頭部22とは、側面視で板状の主要部21よりも上方に延在し且つテーパ部221を経由して水平方向厚みがTの字の頭部分となって水平板状に増す部分である。本発明の頭部22は該テーパ部221も含むものとする。
(3) Embodiment 3
The grating of Embodiment 3 uses a T-bar 2C as the main member 2 instead of the flat bar 2A of Embodiment 1 (FIG. 12). The main member 2 is a T bar 2C having a T-shaped cross section, and a through hole 25 is provided in the center of the band width direction at both end portions 29 of the T bar 2C in the same manner as in FIGS. At both end portions 29 of the main member 2, the main portion 21 having a plate-like cross section is fitted into the concave groove 310 of the bent portion 31, and the upper surface 2a of the T-bar 2C extending above the main portion 21 is It is flush with the upper horizontal portion 512 of the side edge member 5 . In FIG. 13, the positions of the through holes 25 provided in both end portions 29 of the T-bar 2C are moved slightly upward as shown in the figure, and the head 22 is placed on the cross section ⊃-shaped portion 31a of the bent portion 31, It is configured to be locked. The head 22 of the T-bar 2C is placed on and locked to the cross-section ⊃-shaped portion 31a of the bent portion 31, and the T-bar 2C is vertically positioned by the intermediary member 3 and stably held. The head portion 22 of the T-bar 2C extends upward from the plate-like main portion 21 in a side view and passes through the tapered portion 221 to form a horizontal plate-like head portion with a horizontal thickness of T. is the part that increases to The head 22 of the present invention shall also include the tapered portion 221 .

本実施形態のようにTバー2Cを主部材2とすると、フラットバー2AやIバー2Bに比べて、同じ本数を用いた場合であっても、図12のごとくグレーチング1の上面1aでの隙間εが狭くなる。ハイヒール等が入り込まないようにする対策として打ってつけとなる。
尚、主部材2を全てTバー2Cとしてもよいが、本実施形態は最外側に配される主部材2αだけ図12のようなフラットバー2Aとしている。グレーチング1の枠外側面を平坦
にして、使い勝手,見栄え良くするためである。同図には、最外側に配される主部材2と通し棒6を結合させる溶接部分9が形成されるが、これを省略する。他の構成は実施形態1,2と同様で、その説明を省く。実施形態1と同一符号は同一又は相当部分を示す。図中、符号23はIバーの下部、符号2aは主部材2の上端面、符号D1は排水溝Dの溝側壁、D2は段差面を示す。
If the T-bar 2C is used as the main member 2 as in the present embodiment, even if the same number of T-bars 2A and I-bars 2B are used, as shown in FIG. ε becomes narrower. It is perfect as a measure to prevent high heels from entering.
Although all the main members 2 may be T-bars 2C, in this embodiment only the outermost main members 2α are flat bars 2A as shown in FIG. This is to make the frame outer surface of the grating 1 flat to improve usability and appearance. In the figure, a welded portion 9 for joining the outermost main member 2 and the through rod 6 is formed, but this is omitted. Other configurations are the same as those of the first and second embodiments, and the description thereof is omitted. The same reference numerals as in Embodiment 1 indicate the same or corresponding parts. In the drawing, reference numeral 23 denotes the lower portion of the I bar, 2a the upper end face of the main member 2, D1 the side wall of the drainage groove D, and D2 the step surface.

(4)効果
このように構成したグレーチングは、溶接個所を大幅に減らすことができる。図1はグレーチング1を簡略図示するが、例えば、図3で、主部材2の嵌入用凹溝310の溝短手幅Wを4mmとし、溝間距離Pを6mmと設定すると、長手方向が1mのグレーチング1に対し、主部材2は101本必要となる。従来のグレーチングmは図14のごとく各主部材fの両端二箇所で側板8に溶接結合させねばならず、計202箇所で溶接部分9を要する。一方、本発明によれば、図1における矩形グレーチング1の四つ角部で仲介部材3と側縁部材5の両端部分29とを溶接結合する四箇所に加え、透孔25の群に挿通した通し棒6と、最外側に配された透孔25周りの主部材2αの部位とを溶接結合する四箇所を足すだけでよい。最外側の主部材2αよりも屈曲部31が外方に突き出す場合は、主部材2αに置き換えて該屈曲部にしてもよい。計八箇所で済む。従来、負担が大きかった溶接作業を大幅削減できる。従来の図14に示すグレーチングmは景観向上等から隙間εの幅が狭くなれば、溶接部分9は増える傾向にあるが、本発明によれば主部材2が増えても上記溶接結合する部分は計八箇所で変わらない。
さらに、仲介部材3と側縁部材5との両端部分での溶接結合は、図7のような詰め体7に置き換えることによって溶接箇所をさらに半減できる。
(4) Effect The grating configured in this way can greatly reduce the number of welding points. FIG. 1 is a simplified illustration of the grating 1. For example, in FIG. 101 main members 2 are required for the grating 1. As shown in FIG. 14, the conventional grating m must be welded to the side plate 8 at two locations on both ends of each main member f, requiring welded portions 9 at a total of 202 locations. On the other hand, according to the present invention, in addition to the four points where the intermediate member 3 and the both end portions 29 of the side edge member 5 are welded at the four corners of the rectangular grating 1 in FIG. 6 and the portion of the main member 2α around the through-hole 25 disposed on the outermost side are added. When the bent portion 31 protrudes outward from the outermost main member 2α, the bent portion may replace the main member 2α. Eight places in total. Welding work, which was previously a heavy burden, can be greatly reduced. In the conventional grating m shown in FIG. 14, if the width of the gap ε is narrowed in order to improve the appearance, the welded portion 9 tends to increase. A total of eight places remain unchanged.
Furthermore, the welding joints at both end portions of the intermediate member 3 and the side edge member 5 can be further halved by replacing them with the stuffing bodies 7 as shown in FIG.

仲介部材3はフォーミング加工等によって凹溝310を設けた屈曲部31と外鍔35を容易に形成でき、該仲介部材3付き側縁部材5にして、各凹溝310に主部材2を夫々嵌入すれば、主部材2をそのまま自動的に所定ピッチで配設するグレーチング1の組付けができる。そして、屈曲部31の横断面⊃状部内31Uに収められる透孔25の群に通し棒6を貫通配置させると、グレーチング1の組付け完了になる。後は、上述した八箇所ほど溶接結合させるだけで、本グレーチング1を完成させることができる。グレーチング作製の作業性向上につながり、低コスト化を実現する。 The intermediary member 3 can easily form the bent portion 31 provided with the grooves 310 and the outer flange 35 by a forming process or the like. Then, the grating 1 can be assembled by automatically arranging the main members 2 as they are at a predetermined pitch. Then, when the through-bars 6 are arranged to pass through the group of through-holes 25 housed in the cross-sectional ⊃-shaped portion 31U of the bent portion 31, the assembly of the grating 1 is completed. After that, the present grating 1 can be completed only by welding and joining the above-mentioned eight points. It leads to improvement of workability of grating production and realizes cost reduction.

また、特許文献1は主部材2の両端に連結係止片が突設する加工を要し、全ての主部材2に対してその加工が必要で大変な負担となっていたが、本発明ではフラットバー2AやIバー2B等に対し、所定長さに切断するだけで済む。特にIバー2Bになると、特許文献1では頭部22や下部は厚肉部分でこれらの部分を切り取って加工するのは作業時間も大幅増え、コストアップにつながっていたが、本発明は連結係止片を設けないのでこうした問題が発生しない。
加えて、特許文献1はグレーチング1に組立て完成した段階で、連結係止片が枠部材の中空部内に収まってしまう。連結係止片は、両側枠部材間に配されるベアリングバー(本発明の主部材2に相当)の長さに入らない。よって、主部材2用の基材の歩留りが低下する。主部材2の両端に連結係止片を設けることになるので、歩留りは最大でも「{側枠部材間に配される主部材2の長さ/(側枠部材間に配される主部材2の長さ+連結係止片の突出長さ×2)}×100」%である。一方、本発明は、主部材2が帯板状にカットされ、その側端面291が図4,図5のように側縁部材5の曲げ端部55に当接するので、主部材2用の基材を最大100%利用できる。主部材2用の基材から主部材2として有効利用される歩留りは断然高い。一個のグレーチング1には多くの主部材2が組込まれるので、低コスト化に大きく寄与する。
Further, in Patent Document 1, it is necessary to process both ends of the main member 2 to protrude the connection locking pieces, and this processing is required for all the main members 2, which is a great burden. It suffices to cut the flat bar 2A, I bar 2B, etc. to a predetermined length. Especially in the case of the I bar 2B, in Patent Document 1, the head portion 22 and the lower portion are thick portions, and cutting and processing these portions greatly increases the working time and increases the cost, but the present invention is a connecting member. Since no stop piece is provided, such a problem does not occur.
In addition, in Patent Document 1, when the grating 1 is completely assembled, the connecting locking piece is accommodated in the hollow portion of the frame member. The connecting locking piece does not enter the length of the bearing bar (corresponding to the main member 2 of the present invention) arranged between the frame members on both sides. Therefore, the yield of the base material for the main member 2 is lowered. Since the connecting locking pieces are provided at both ends of the main member 2, the maximum yield is "{the length of the main member 2 arranged between the side frame members/(the length of the main member 2 arranged between the side frame members + Protruding length of connecting locking piece x 2)} x 100"%. On the other hand, according to the present invention, the main member 2 is cut into strips, and the side end surfaces 291 of the strip plate contact the bent ends 55 of the side edge members 5 as shown in FIGS. Up to 100% utilization of wood. The yield of effectively utilizing the base material for the main member 2 as the main member 2 is by far high. Since many main members 2 are incorporated into one grating 1, it greatly contributes to cost reduction.

そして、主要部よりも上方に延在するIバー2Bの頭部22又はTバー2Cの頭部22が屈曲部31の上側表面31aたる横断面⊃状部上に載置して、係止されると、凹溝310に主部材2を嵌入し終えれば、主部材2を水平方向だけでなく上下方向にも位置決めできる。多数ある主部材2の仲介部材3付き側縁部材5への位置合わせ調整が不要になり、組付け作業性が格段に向上する。 Then, the head 22 of the I-bar 2B or the head 22 of the T-bar 2C, which extends above the main portion, is placed on the upper surface 31a of the bent portion 31, which is the ⊃-shaped cross section, and locked. Then, when the main member 2 is completely fitted into the groove 310, the main member 2 can be positioned not only in the horizontal direction but also in the vertical direction. Alignment adjustment of the many main members 2 to the side edge members 5 with intermediate members 3 becomes unnecessary, and the assembling workability is remarkably improved.

また、曲げ端部55に係止させた外鍔35の背面35bとコ字状加工部51の内壁面51bとに当接させて、そのコ字状加工部51内に挿着される詰め体7を、具備すると、側縁部材5から外方へ夫々張り出す屈曲部31の状態となった仲介部材3付き側縁部材5の長手方向両端部分で、仲介部材3と側縁部材5との溶接結合を省くことができる。
さらに、側縁部材5に係る長手方向の一端側が、複数配された主部材2のうちの最外側のものよりも突き出して、突出部59が形成されると、図8のごとく、側溝Dの開口上面に本グレーチング1を連ねて蓋をした場合、グレーチング1のつなぎ目でもグレーチング1に形成された隙間εに合わせる隙間εを設けることができる。隙間εが定間隔で配されるので、景観向上に貢献する。
このように本発明のグレーチングは、上述した数々の優れた効果を発揮し、極めて有益である。
In addition, the stuffing body is inserted into the U-shaped processed portion 51 by contacting the back surface 35b of the outer collar 35 engaged with the bent end portion 55 and the inner wall surface 51b of the U-shaped processed portion 51. 7, at both ends in the longitudinal direction of the side edge member 5 with the intermediate member 3 in the state of bent portions 31 projecting outward from the side edge member 5, the intermediate member 3 and the side edge member 5 Welded connections can be dispensed with.
Furthermore, when one longitudinal end of the side edge member 5 protrudes from the outermost one of the plurality of main members 2 to form a projecting portion 59, as shown in FIG. When this grating 1 is connected to the upper surface of the opening and covered, a gap ε corresponding to the gap ε formed in the grating 1 can be provided even at the joint of the gratings 1 . Since the gaps ε are arranged at regular intervals, it contributes to the improvement of the scenery.
Thus, the grating of the present invention exhibits the numerous excellent effects described above and is extremely useful.

尚、本発明においては前記実施形態に示すものに限られず、目的,用途に応じて本発明の範囲で種々変更できる。主部材2,仲介部材3,凹溝310,側縁部材5,通し棒6,詰め体7等の形状,大きさ,個数,材料,材質等は用途に合わせて適宜選択できる。 It should be noted that the present invention is not limited to those shown in the above embodiments, and various modifications can be made within the scope of the present invention according to the purpose and application. The shape, size, number, material, etc. of the main member 2, the intermediate member 3, the groove 310, the side edge member 5, the through rod 6, the stuffing member 7, etc. can be appropriately selected according to the application.

1 グレーチング
2 主部材
2α 最外側に配される主部材(最外側の主部材)
25 透孔
29 両端部分
291 側端面
3 仲介部材
31 屈曲部
31U 横断面⊃状部内
310 凹溝
35 外鍔
35b 外鍔の背面
4 孔空き板
41 中央部
410 長孔
4101 孔長辺
45 側部(先端部分)
5 側縁部材
51 コ字状加工部(横断面コ字状の加工部)
51 コ字状加工部の空間内
55 曲げ端部
6 通し棒
7 詰め体
9 溶接部分
P 長孔間の距離(溝間距離)
W 孔短辺の長さ(溝短手幅)
1 grating 2 main member
2α Outermost main member (outermost main member)
25 Through hole 29 Both ends 291 Side end surface 3 Intermediate member 31 Bending portion 31U In cross section ⊃-shaped portion 310 Groove 35 Outer collar
35b back of outer collar
4 perforated plate
41 Central
410 long hole
4101 hole long side
45 side part (tip part)
5 side edge member
51 U-shaped processed part (cross-sectional U-shaped processed part)
51 In the space of the U-shaped processed part
55 bending end
6 Through rod 7 Filling body 9 Welded part P Distance between long holes (distance between grooves)
W Hole short side length (groove short side width)

Claims (3)

両端部分に透孔を設けて、帯幅方向が起立配設される複数の帯板状主部材と、
帯状板の帯幅方向の両側部を残して中央部に、孔長辺が帯状板の帯幅方向になる長孔を、長手方向に所定ピッチで複数設けた孔空き板が、横断面⊃状に曲がり、前記中央部は該長孔を平面視櫛歯状の凹溝とする屈曲部に成形されると共に、該横断面⊃状屈曲部の上側と下側の先端部分で前記両側部が折り曲げられ、上方と下方へ夫々延在する外鍔に成形された一対の仲介部材と、
横断面コ字状の加工部に成形され、且つその両端部分が向き合うよう折れ曲がる曲げ端部に成形された一対の側縁部材と、
前記コ字状加工部の空間内で前記外鍔を前記曲げ端部に係止させて、該側縁部材から外方へ張り出す一対の前記仲介部材付き該側縁部材に係る前記屈曲部が複数の前記主部材を挟み、且つ各主部材の両端部分が前記各凹溝に夫々嵌入して、該屈曲部の横断面⊃状部内に収められる前記透孔の群に貫通配置された通し棒と、を具備し、
且つ前記側縁部材から前記屈曲部が外方へ張り出す前記仲介部材付き該側縁部材に係る該仲介部材と該側縁部材とを溶接結合し、さらに、複数の前記主部材のうち、最外側に配される一端側と他端側の両主部材にて、該主部材と前記通し棒を結合させる溶接部分が形成され、平面視矩形に一体化されてなることを特徴とするグレーチング。
a plurality of band plate-shaped main members having through holes provided at both end portions and arranged upright in the band width direction;
A perforated plate having a ⊃ cross section in which a plurality of long holes whose long sides are in the width direction of the belt-like plate are provided at a predetermined pitch in the longitudinal direction in the central part except for both sides of the belt-like plate in the width direction. The central portion is formed into a bent portion with the long hole as a comb tooth-shaped concave groove in plan view, and the both side portions are bent at the upper and lower tip portions of the bent portion with a ⊃ cross section. a pair of intermediate members formed on outer flanges extending upward and downward, respectively;
a pair of side edge members that are formed into processed portions that have a U-shaped cross section and that are formed into bent end portions that are bent so that both end portions thereof face each other;
The bent portion related to the pair of side edge members with the mediation member projecting outward from the side edge member by locking the outer flange to the bent end portion in the space of the U-shaped processed portion. A through-bar that sandwiches a plurality of the main members and that passes through a group of the through-holes that are accommodated in the cross-sectional triangular portion of the bent portion with both end portions of each main member fitting into the respective concave grooves. and
The intermediate member and the side edge member related to the side edge member with the intermediate member projecting outward from the side edge member with the bent portion are welded to each other, and 1. A grating characterized in that the main members on one end side and the other end side arranged on the outside are formed with welded portions for joining the main members and the through rods, and are integrated into a rectangular shape in a plan view.
前記仲介部材付き該側縁部材に係る該仲介部材と該側縁部材とを溶接結合するのに、前記仲介部材付き該側縁部材の一端又は両端で、該仲介部材と該側縁部材を溶接結合する請求項1記載のグレーチング。 The intermediate member and the side edge member are welded at one end or both ends of the side edge member with the intermediate member to weld the intermediate member and the side edge member related to the side edge member with the intermediate member. 2. The grating of claim 1, which is bonded . 前記仲介部材付き前記側縁部材に係る該仲介部材と該側縁部材とを溶接結合するのに代えて、前記コ字状加工部の空間内で、前記曲げ端部に係止させた前記外鍔の背面と該コ字状加工部の内壁面とに当接させて、そのコ字状加工部の空間内に挿着される詰め体を、さらに具備する請求項1又は2に記載のグレーチング。 Instead of welding and joining the intermediate member and the side edge member related to the side edge member with the intermediate member, 3. The grating according to claim 1 or 2, further comprising a stuffing body that is inserted into the space of the U-shaped processed portion so as to abut against the back surface of the flange and the inner wall surface of the U-shaped processed portion. .
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000087441A (en) 1998-09-16 2000-03-28 Kaneso Co Ltd Grating
JP2001227051A (en) 2000-02-18 2001-08-24 Nakao Giken Kogyo Kk Grating
JP2010222892A (en) 2009-03-25 2010-10-07 Daiken Co Ltd Structure for fixing grating

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59391Y2 (en) * 1980-06-13 1984-01-07 第一機材株式会社 Assembly type grating

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000087441A (en) 1998-09-16 2000-03-28 Kaneso Co Ltd Grating
JP2001227051A (en) 2000-02-18 2001-08-24 Nakao Giken Kogyo Kk Grating
JP2010222892A (en) 2009-03-25 2010-10-07 Daiken Co Ltd Structure for fixing grating

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