JP7138054B2 - Coating finishing method - Google Patents

Coating finishing method Download PDF

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JP7138054B2
JP7138054B2 JP2019002120A JP2019002120A JP7138054B2 JP 7138054 B2 JP7138054 B2 JP 7138054B2 JP 2019002120 A JP2019002120 A JP 2019002120A JP 2019002120 A JP2019002120 A JP 2019002120A JP 7138054 B2 JP7138054 B2 JP 7138054B2
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祐司 齋藤
亮弥 松崎
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Aica Kogyo Co Ltd
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本発明は、建物の外壁に0.7~1.5mm厚に塗付し、外観上セメントモルタルを塗付してそのまま仕上げた様な無機質なテクスチュアに仕上げることが可能な塗材仕上げ工法に関する。 The present invention relates to a coating material finishing method that can be applied to the outer wall of a building to a thickness of 0.7 to 1.5 mm to give an inorganic texture as if cement mortar was applied and finished as it is.

従来、建物の外壁を左官工によるモルタル塗り仕上げ工法で仕上げるにあたって、良好な鏝塗り作業性と優れたモルタル仕上げ面の形成を両立出来る鏝塗り作業性が向上したセメント組成物が提供されている(特許文献1)。 Conventionally, when finishing the outer wall of a building by a mortar finishing method by a plasterer, a cement composition with improved troweling workability that can achieve both good troweling workability and the formation of an excellent mortar-finished surface has been provided ( Patent document 1).

該セメント組成物は、セメント、細骨材、保水剤及び増粘剤を含み、保水剤がアミローゼとアミロペクチンとを含む天然多糖類を加工した化工澱粉であり、セメント100質量部に対して保水剤が0.02~0.18質量部であることを特徴としている。 The cement composition contains cement, fine aggregate, a water retention agent and a thickener, the water retention agent is a modified starch obtained by processing natural polysaccharides containing amylose and amylopectin, and the water retention agent is added to 100 parts by mass of cement. is 0.02 to 0.18 parts by mass.

しかしながら、該セメント組成物にはセメントが多く含まれているため、降雨等により仕上げ表面より雨水等が浸透した際には、該表面部分に白華(エフロレッセンス)が生じる場合があるという課題があり、また該セメント組成物はセメントによる水和反応により硬化するため、該硬化層は脆さを有していて、建物の地震や風圧、車両の通過等による振動や該振動により生じた下地のひび割れに追従できない場合があり、仕上げ面にクラックが生じる場合があるという課題がある。 However, since the cement composition contains a large amount of cement, there is a problem that efflorescence may occur on the surface portion when rainwater or the like permeates the finished surface due to rainfall or the like. In addition, since the cement composition is hardened by a hydration reaction with cement, the hardened layer is brittle, and vibrations of the building due to earthquakes, wind pressure, passing vehicles, etc., and the foundation caused by such vibrations. There is a problem that it may not be able to follow cracks, and cracks may occur on the finished surface.

これに対して、下地の経時変化による割れが生じることが無く、セメントを使用しない水系塗材組成物及びその施工方法並びにそれによる壁構造が提案されている(特許文献2)。 On the other hand, there has been proposed a water-based coating material composition that does not use cement, a method for applying the same, and a wall structure using the same, which does not cause cracks due to changes in the substrate over time (Patent Document 2).

該水系塗材組成物は、合成樹脂エマルジョン、粘土、シルト、砂、水からなる、2.0kg/mの塗布でJISA6909の吸放湿量が70以上となる水系塗材組成物であり、揮発分を除いた重量を100重量%として、合成樹脂系エマルジョンの固形分6~10.14重量%、粘土およびシルト26~35重量%、砂55~65重量%であり、塗布乾燥後、ひび割れが生じることを特徴とする水系塗材組成物であり、また、その施工方法は、該水系塗材組成物を、JISA6909に規定される合成樹脂エマルジョン系仕上塗材で凹凸を有する塗膜形成後、塗布することを特徴とする壁面施工方法であるが、該水系塗材組成物とその施工方法によって得ることが出来る仕上がり状態は、あくまで土壁風のテクスチュアである、という課題がある。 The water-based coating composition comprises a synthetic resin emulsion, clay, silt, sand, and water, and is a water-based coating composition having a JISA6909 moisture absorption/desorption amount of 70 or more when applied at 2.0 kg/m 2 , Assuming that the weight excluding volatile matter is 100% by weight, the solid content of the synthetic resin emulsion is 6 to 10.14% by weight, clay and silt is 26 to 35% by weight, and sand is 55 to 65% by weight. is a water-based coating material composition characterized in that it occurs, and the method of applying the water-based coating material composition is a synthetic resin emulsion finish coating material specified in JISA 6909. After forming a coating film having unevenness , is a wall construction method characterized by coating, but there is a problem that the finished state that can be obtained by the water-based coating material composition and its construction method is a mud wall-like texture.

特開2007-269501号公報JP 2007-269501 A 特許第5580509号公報Japanese Patent No. 5580509

本発明の課題は、建物の外壁を左官工によるモルタル塗り仕上げと同様なテクスチュアに仕上げると共に、降雨等により仕上げ表面より雨水等が浸透した際にも、該表面部分に白華(エフロレッセンス)が生じることが無く、また建物の地震や風圧、車両の通過等による振動や該振動により生じた下地のひび割れに追従することが可能な塗材仕上げ工法を提供することにある。 The object of the present invention is to finish the outer wall of a building with a texture similar to that of a mortar finish by plastering, and to prevent efflorescence on the surface even when rainwater or the like permeates the finished surface due to rainfall or the like. To provide a coating material finishing method capable of following vibrations of a building caused by an earthquake, wind pressure, passage of vehicles, etc., and cracks in a substrate caused by the vibrations.

上記課題を解決するため、請求項1記載の発明は、下地に必要によりシーラーを塗付して乾燥させ、この上に、アクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:2.8~15.0である水系塗材組成物を、
厚み0.3mm~0.7mmのステンレスから成る金鏝にて、1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させ、
この上に前記水系塗材組成物を、前記金鏝にて1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させ、
この上にアクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:1.3~2.7である砂壁状塗料組成物を、
1m当り0.2kg~0.4kgの塗付量でローラー刷毛を使用して配り塗りした後、厚み0.3mm~0.7mmのステンレスから成る金鏝又はヘラにて、前記鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させ、
研磨材の粒度がP60~P150の研磨手段にて塗材表面を研磨して仕上げることを特徴とする塗材仕上げ工法を提供する。
In order to solve the above problems, the invention according to claim 1 applies a sealer to the base if necessary and dries it, and on this, an acrylic resin emulsion, a filler, an aggregate, a pigment, and an extender. A water-based coating material composition comprising a viscosity agent and a film-forming aid, wherein the weight ratio of filler to aggregate is filler:aggregate = 1:2.8 to 15.0,
With a metal trowel made of stainless steel with a thickness of 0.3 mm to 0.7 mm, a trowel wave with a coating amount of 0.6 kg to 1.0 kg per 1 m 2 and a wave interval of 70 to 500 mm in the cross-sectional view of the coating film Apply and dry so that is formed continuously,
On top of this, the water-based coating material composition is applied with the metal trowel in an amount of 0.6 kg to 1.0 kg per 1 m 2 and a trowel chatter wave with a wave interval of 1 to 10 mm in the cross-sectional view of the coating film. Apply and dry so that is formed continuously,
Acrylic resin-based emulsion, filler, aggregate, pigment, thickener, and film-forming aid are formed thereon, and the weight ratio of the filler to the aggregate is filler:aggregate=1. : A sand wall-like paint composition of 1.3 to 2.7,
After distributing using a roller brush with an application amount of 0.2 kg to 0.4 kg per 1 m 2 , with a metal trowel or spatula made of stainless steel with a thickness of 0.3 mm to 0.7 mm, the trowel chatter wave. Squeeze and dry in a direction approximately perpendicular to the direction of travel,
Provided is a method for finishing a coating material, characterized in that the surface of the coating material is finished by polishing with a polishing means having an abrasive particle size of P60 to P150.

請求項2記載の発明は、請求項1記載の塗材仕上げ工法にて使用した水系塗材組成物及び砂壁状塗料組成物の各々に含まれる有機質分の合計重量部が、これらの組成物の合計重量部に対して7.0~8.5重量%であることを特徴とする請求項1記載の塗材仕上げ工法を提供する。 According to the second aspect of the invention, the total weight part of the organic matter contained in each of the water-based coating material composition and the sand wall-like coating composition used in the coating material finishing method according to claim 1 is The coating material finishing method according to claim 1, characterized in that it is 7.0 to 8.5% by weight with respect to the total weight part.

本発明の塗材仕上げ工法は、塗膜断面視にて波間隔が70~500mmの大き目の鏝波に沿って波間隔が1~10mmの細かな鏝ビビリ波が形成された仕上げ表面となる効果があり、また、塗材表面をやや粗めの研磨材粒度を有する研磨手段で研磨することで、砂壁状塗料組成物によって仕上げられた表面のざらつきを無くすると共に、一定量以上の樹脂をバインダーとして含有することによって生じる、所謂、樹脂艶特有の光沢、が消えた無機質なテクスチャとなるため、その全体の仕上がりは従来のセメントモルタルを塗布してそのまま仕上げた様な無機質の質感を有する仕上げとなる効果がある。 The coating material finishing method of the present invention has the effect of forming a fine trowel chatter wave with a wave interval of 1 to 10 mm along a large trowel wave with a wave interval of 70 to 500 mm in the cross-sectional view of the coating film. In addition, by polishing the surface of the coating material with a polishing means having a slightly coarse abrasive particle size, the roughness of the surface finished with the sand wall-like coating composition is eliminated, and a certain amount or more of the resin is added as a binder. As a result, the so-called luster peculiar to resin luster, which is generated by containing as a resin, has disappeared, so the overall finish has an inorganic texture that looks like a conventional cement mortar is applied and finished as it is. have the effect of

また、本発明の塗材仕上げ工法は、アクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成る水系塗材組成物と、アクリル樹脂系エマルジョンと、充填材と、顔料と、増粘剤と、成膜助剤と、から成る砂壁状塗料組成物を使用するため、各組成物にはセメントを含んでおらず、このため降雨等が原因で、仕上がった塗膜表面より雨水等が浸透しても、該塗膜表面部分に白華が生じることが無いという効果がある。 In addition, the coating material finishing method of the present invention includes a water-based coating material composition comprising an acrylic resin emulsion, a filler, an aggregate, a pigment, a thickener, and a film formation aid, and an acrylic resin In order to use a sand wall-like paint composition consisting of a system emulsion, a filler, a pigment, a thickener, and a film-forming aid, each composition does not contain cement, so rainfall, etc. Because of this, even if rainwater or the like permeates through the surface of the finished coating film, there is an effect that efflorescence does not occur on the surface of the coating film.

さらには、本発明の塗材仕上げ工法は、アクリル樹脂系エマルジョンがバインダーとして配合された水系塗材組成物及び砂壁状塗料組成物を使用するため、硬化した塗膜は可とう性があり、建物の地震や風圧、車両の通過等による振動や該振動により生じた下地のひび割れに追従することが出来る、という効果がある。 Furthermore, the coating material finishing method of the present invention uses a water-based coating material composition and a sand wall-like coating composition containing an acrylic resin emulsion as a binder. There is an effect that it can follow vibrations caused by earthquakes, wind pressure, passing vehicles, etc., and cracks in the substrate caused by the vibrations.

加えて、同様の理由で、塗膜表面が埃や排気ガス等で汚染されにくいという効果がある。 In addition, for the same reason, there is an effect that the coating film surface is less likely to be contaminated with dust, exhaust gas, and the like.

さらに言えば、本発明の塗材仕上げ工法に使用する各組成物には少なくとも増粘剤が配合されているため、下地への施工に当って良好な鏝塗り作業性を有し、熟練した職人でなくても、容易に外観上セメントモルタルを塗付してそのまま仕上げた様なテクスチュアに仕上げることが出来る効果がある。 Furthermore, since each composition used in the coating material finishing method of the present invention contains at least a thickening agent, it has good trowel coating workability when applied to the base, and can be used by skilled craftsmen. Even if it is not, there is an effect that it is possible to easily finish the texture as if cement mortar was applied and finished as it is.

また、請求項2記載の塗材仕上げ工法で仕上げられた塗膜は、水系塗材組成物及び砂壁状塗料組成物の各々に含まれる有機質分の合計重量部が、これらの組成物の合計重量部に対して7.0~8.5重量%であり少ないため、結果として内装用仕上げ塗材として要求される不燃性能を有するという効果がある。 In addition, in the coating film finished by the coating material finishing method of claim 2, the total weight parts of the organic matter contained in each of the water-based coating material composition and the sand wall-like coating composition is equal to the total weight of these compositions Since it is as small as 7.0 to 8.5% by weight with respect to the part, it has the effect of having the non-combustibility required as a finish coating material for interiors.

本発明の塗材仕上げ工法(後述の実施例の水系塗材組成物Aと同砂壁状塗料組成物)によって仕上げられた塗膜表面(150×210mm)の平面写真である。1 is a plan photograph of a coating film surface (150×210 mm) finished by the coating material finishing method of the present invention (a water-based coating material composition A and the same sand wall-like coating composition in Examples described later).

以下、本発明について詳細に説明する。 The present invention will be described in detail below.

本発明の塗材仕上げ工法は、下地に必要によりシーラーを塗付して乾燥させ、この上に、アクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:2.8~15.0である水系塗材組成物を、
厚み0.3mm~0.7mmのステンレスから成る金鏝にて、1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させ、
この上に前記水系塗材組成物を、前記金鏝にて1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させ、
この上にアクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:1.3~2.7である砂壁状塗料組成物を、
1m当り0.2kg~0.4kgの塗付量でローラー刷毛を使用して配り塗りした後、厚み0.3mm~0.7mmのステンレスから成る金鏝又はヘラにて、前記鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させ、
研磨材の粒度がP60~P150の研磨手段にて塗材表面を研磨して仕上げることを特徴とする塗材仕上げ工法であり、使用する水系塗材組成物及び砂壁状塗料組成物には、上記成分のほか必要に応じて消泡剤や分散剤等を配合することが出来る。
In the coating material finishing method of the present invention, if necessary, a sealer is applied to the base and dried, and an acrylic resin emulsion, a filler, an aggregate, a pigment, a thickener, and a film are applied thereon. A water-based coating material composition consisting of an auxiliary agent and having a filler:aggregate weight ratio of filler:aggregate = 1:2.8 to 15.0,
With a metal trowel made of stainless steel with a thickness of 0.3 mm to 0.7 mm, a trowel wave with a coating amount of 0.6 kg to 1.0 kg per 1 m 2 and a wave interval of 70 to 500 mm in the cross-sectional view of the coating film Apply and dry so that is formed continuously,
On top of this, the water-based coating material composition is applied with the metal trowel in an amount of 0.6 kg to 1.0 kg per 1 m 2 and a trowel chatter wave with a wave interval of 1 to 10 mm in the cross-sectional view of the coating film. Apply and dry so that is formed continuously,
Acrylic resin-based emulsion, filler, aggregate, pigment, thickener, and film-forming aid are formed thereon, and the weight ratio of the filler to the aggregate is filler:aggregate=1. : A sand wall-like paint composition of 1.3 to 2.7,
After distributing using a roller brush with an application amount of 0.2 kg to 0.4 kg per 1 m 2 , with a metal trowel or spatula made of stainless steel with a thickness of 0.3 mm to 0.7 mm, the trowel chatter wave. Squeeze and dry in a direction approximately perpendicular to the direction of travel,
A coating material finishing method characterized in that the coating material surface is finished by polishing with a polishing means having an abrasive particle size of P60 to P150. In addition to the components, an antifoaming agent, a dispersing agent, etc. can be blended as needed.

まず、本発明である塗材仕上げ工法に使用する水系塗材組成物及び砂壁状塗料組成物について説明する。 First, the water-based coating material composition and the sand wall-like coating composition used in the coating material finishing method of the present invention will be described.

<アクリル樹脂エマルジョン>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成するアクリル樹脂系エマルジョンには、アクリル酸エステル系共重合樹脂、酢酸ビニル・アクリル酸エステル系共重合樹脂、シリコン変性アクリル樹脂等のアクリル樹脂系エマルジョンを使用することができる。アクリル樹脂とするアクリル系単量体としては、メチルアクリレート、エチルアクリレート、n-プロピルアクリレート、イソプロピルアクリレート、n-ブチルアクリレート、イソブチルアクリレート、sec-ブチルアクリレート、t-ブチルアクリレート、ヘキシルアクリレート、2-エチルヘキシルアクリレート、オクチルアクリレート、ノニルアクリレート、デシルアクリレート、ドデシルアクリレート、n-アミルアクリレート、イソアミルアクリレート、ラウリルアクリレート、ステアリルアクリレート、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、n-アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、メトキシエチル(メタ)アクリレート、エトキシエチル(メタ)アクリレート、メトキシプロピル(メタ)アクリレート、エトキシプロピル(メタ)アクリレート、等を使用することが出来る。他の不飽和単量体としては、スチレン、α-メチルスチレン、クロロスチレン、ビニルトルエン、メトキシスチレン等のスチレン誘導体;(メタ)アクリル酸、フマル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、及びクロトン酸等のカルボキシル基含有単量体;(メタ)アクリル酸や、クロトン酸、イタコン酸;2-ヒドロキシエチル(メタ)アクリレートや、2(3)-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチルアクリレート、アリルアルコール、多価アルコールのモノ(メタ)アクリル酸エステル等の水酸基含有単量体;(メタ)アクリルアミドや、マレインアミド等のアミド基含有単量体;2-アミノエチル(メタ)アクリレートや、ジメチルアミノエチル(メタ)アクリレート、3-アミノプロピル(メタ)アクリレート、2-ブチルアミノエチル(メタ)アクリレート、ビニルピリジン等のアミノ基含有単量体;グリシジル(メタ)アクリレートや、アリルグリシジルエーテル、2個以上のグリシジル基を有するエポキシ化合物と活性水素原子を有するエチレン性不飽和単量体との反応により得られるエポキシ基含有単量体やオリゴノマー;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジメトキシシラン、ビニルメチルジエトキシシラン、3-(メタ)アクリロキシプロピルトリメトキシシラン、3-(メタ)アクリロキシプロピルトリエトキシシラン、2-(メタ)アクリロキシエチルトリメトキシシラン、2-(メタ)アクリロキシエチルトリエトキシシラン、3-(メタ)アクリロキシプロピルメチルジメトキシシラン、3-(メタ)アクリロキシプロピルメチルジエトキシシラン、3-(メタ)アクリロキシプロピルメチルジプロポキシシラン、3-(メタ)アクリロキシブチルフェニルジメトキシシラン、3-(メタ)アクリロキシプロピルジメチルメトキシシラン、及び3-(メタ)アクリロキシプロピルジエチルメトキシシラン等のアルコキシシリル基含有単量体;その他、酢酸ビニル、塩化ビニル、更には、エチレン、ブタジエン、アクリロニトリル、ジアルキルフマレート等を使用することが出来る。
<Acrylic resin emulsion>
Acrylic resin emulsions constituting the water-based coating material composition and the sand wall-like coating composition used in the present invention include acrylic acid ester copolymer resins, vinyl acetate/acrylic acid ester copolymer resins, silicon-modified acrylic resins, and the like. of acrylic resin-based emulsions can be used. Examples of acrylic monomers for acrylic resins include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, t-butyl acrylate, hexyl acrylate, and 2-ethylhexyl. Acrylate, octyl acrylate, nonyl acrylate, decyl acrylate, dodecyl acrylate, n-amyl acrylate, isoamyl acrylate, lauryl acrylate, stearyl acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl ( meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, t-butyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl ( meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, n-amyl (meth)acrylate, isoamyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, cyclohexyl ( Meth)acrylate, phenyl (meth)acrylate, benzyl (meth)acrylate, methoxyethyl (meth)acrylate, ethoxyethyl (meth)acrylate, methoxypropyl (meth)acrylate, ethoxypropyl (meth)acrylate, etc. can be used. I can. Other unsaturated monomers include styrene derivatives such as styrene, α-methylstyrene, chlorostyrene, vinyltoluene, methoxystyrene; (meth)acrylic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, anhydride; Carboxyl group-containing monomers such as itaconic acid and crotonic acid; (meth)acrylic acid, crotonic acid, itaconic acid; 2-hydroxyethyl (meth)acrylate and 2(3)-hydroxypropyl (meth)acrylate, Hydroxy group-containing monomers such as 4-hydroxybutyl acrylate, allyl alcohol, mono (meth) acrylic acid esters of polyhydric alcohols; (meth) acrylamide and amide group-containing monomers such as maleamide; 2-aminoethyl ( meth) acrylate, dimethylaminoethyl (meth) acrylate, 3-aminopropyl (meth) acrylate, 2-butylaminoethyl (meth) acrylate, amino group-containing monomers such as vinylpyridine; glycidyl (meth) acrylate, Allyl glycidyl ether, epoxy group-containing monomers and oligomers obtained by reacting an epoxy compound having two or more glycidyl groups with an ethylenically unsaturated monomer having an active hydrogen atom; vinyltrimethoxysilane, vinyltriethoxy silane, vinylmethyldimethoxysilane, vinylmethyldiethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 2-(meth)acryloxyethyltrimethoxysilane, 2 -(meth)acryloxyethyltriethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, 3-(meth)acryloxypropylmethyldipropoxysilane, 3 -Alkoxysilyl group-containing monomers such as (meth)acryloxybutylphenyldimethoxysilane, 3-(meth)acryloxypropyldimethylmethoxysilane, and 3-(meth)acryloxypropyldimethylmethoxysilane; in addition, vinyl acetate, Vinyl chloride, as well as ethylene, butadiene, acrylonitrile, dialkyl fumarate, etc. can be used.

アクリル樹脂系エマルジョン中の樹脂のガラス転移温度は-30~40℃が好ましい。ガラス転移温度が-30℃未満の場合は仕上がり表面にタックが生じて汚れやすくなり、40℃超の場合は成膜不良となる。本発明の水系塗材組成物又は砂壁状塗料組成物の組成物全体中の樹脂固形分は5.0~20.0重量%が好ましく、5.0重量%未満では粘着性、塗付作業性が低下し、また20.0重量%超では粘度が低下し塗付作業性が低下する。市販のアクリル樹脂系エマルジョンとしては、アクロナールPS743(BASF社製、固形分55重量%)がある。 The glass transition temperature of the resin in the acrylic resin emulsion is preferably -30 to 40°C. If the glass transition temperature is less than −30° C., the finished surface becomes tacky and easily soiled, and if it exceeds 40° C., poor film formation occurs. The resin solid content in the entire water-based coating material composition or sand wall-like coating composition of the present invention is preferably 5.0 to 20.0% by weight. If it exceeds 20.0% by weight, the viscosity is lowered and the workability of application is lowered. A commercially available acrylic resin emulsion is Acronal PS743 (manufactured by BASF, solid content: 55% by weight).

<充填材>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成する充填材は、平均粒径D50(重量による積算50%の粒径)が100μm未満のものを言い、組成物の粘度や塗付性の調整を目的として配合し、重質炭酸カルシウム、クレー、カオリン、タルク、沈降性硫酸バリウム、炭酸バリウム、硅砂粉等が使用でき、重質炭酸カルシウムが安価でコスト的負担を軽減させることが出来る。充填材の配合量は水系塗材組成物においては組成物全体に対して3~20重量%、好ましくは4~12重量%であり、3重量%未満では下地の色が透けるなどの隠蔽性が不足し、20重量%超では塗材粘度が高くなって塗付作業性が不良となる。4重量%未満では色調によっては隠蔽性が低下する場合があり、12重量%超では冬季等の低温度下では塗付作業性が低下する傾向にある。
<Filling material>
The filler constituting the water-based coating material composition and the sand wall-like coating composition used in the present invention has an average particle size D 50 (particle size of 50% accumulated by weight) of less than 100 μm, and the viscosity of the composition It can be used with heavy calcium carbonate, clay, kaolin, talc, precipitated barium sulfate, barium carbonate, silica sand powder, etc. Heavy calcium carbonate is inexpensive and reduces the cost burden. can let The content of the filler in the water-based coating composition is 3 to 20% by weight, preferably 4 to 12% by weight, based on the total composition. If it is insufficient, and if it exceeds 20% by weight, the viscosity of the coating material increases, resulting in poor coating workability. If it is less than 4% by weight, the opacifying property may deteriorate depending on the color tone.

砂壁状塗料組成物における充填材の配合量は組成物全体に対して10~25重量%、好ましくは13~21重量%であり、10重量%未満では下地の色が透けるなどの隠蔽性が不足し、25重量%超では塗材粘度が高くなって塗付作業性が不良となる。13重量%未満では色調によっては隠蔽性が低下する場合があり、21重量%超では冬季等の低温度下では塗付作業性が低下する傾向にある。 The content of the filler in the sand wall-like coating composition is 10 to 25% by weight, preferably 13 to 21% by weight, based on the total composition. On the other hand, if it exceeds 25% by weight, the viscosity of the coating material becomes high, resulting in poor coating workability. If it is less than 13% by weight, the opacifying property may deteriorate depending on the color tone.

<骨材>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成する骨材は、平均粒径D50(重量による積算50%の粒径)が100μm以上のものを言い、仕上がり表面に凹凸を付与することを目的として配合されるが、平均粒径が100μm以上であればその粒子径は任意に選択することができ、例えば硅砂、ガラス、シリカ、タルク、重質炭酸カルシウムなどが使用可能である。市販の平均粒径が200μmの重質炭酸カルシウムとしてはK-250(商品名,旭鉱末(株)製)がある。骨材の配合量は水系塗材組成物においては組成物全体に対して40~60重量%であり40重量%未満では意匠性(塗材の凹凸感)が不足し、60重量%超では作業性が低下する。
<Aggregate>
The aggregate constituting the water-based coating composition and the sand wall-like coating composition used in the present invention has an average particle size D 50 (particle size of 50% accumulated by weight) of 100 μm or more, and the finished surface has unevenness. However, as long as the average particle size is 100 μm or more, the particle size can be arbitrarily selected. For example, silica sand, glass, silica, talc, heavy calcium carbonate, etc. can be used. is. As a commercially available heavy calcium carbonate having an average particle size of 200 μm, there is K-250 (trade name, manufactured by Asahi Komatsu Co., Ltd.). The blending amount of the aggregate is 40 to 60% by weight based on the total composition in the water-based coating material composition. diminished sexuality.

砂壁状塗料組成物における骨材の配合量は組成物全体に対して20~40重量%であり20重量%未満では意匠性(塗材の凹凸感)が不足し、40重量%超では作業性が低下する。 The amount of aggregate in the sand wall-like coating composition is 20 to 40% by weight of the total composition. decreases.

<充填材と骨材の重量比>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物をそれぞれ構成する上記充填材と上記骨材の重量比は、水系塗材組成物においては充填材:骨材=1:2.8~15.0であり、1:2.8未満では塗材として凹凸感の無い仕上がりとなり、15.0超では塗付作業性が不十分となる。同様に砂壁状塗料組成物における充填材:骨材の重量比は、充填材:骨材=1:1.3~2.7であり、1.3未満では砂壁状塗料としての凹凸感が不足し、2.7超では隠ぺい性が低下する。ここでいう「塗材として」と「砂壁状塗料として」の違いであるが、具体的には「塗材として」とは1m当り0.6kg~1.0kgの塗付量である際、と言い換えることができ、「砂壁状塗料として」とは1m当り0.2kg~0.4kgの塗付量である際、と言い換えることが出来る。
<Weight ratio of filler and aggregate>
The weight ratio of the filler to the aggregate constituting the water-based coating composition and the sand wall-like coating composition used in the present invention is, in the water-based coating composition, filler:aggregate=1:2.8. When the ratio is less than 1:2.8, the finish of the coating material does not have unevenness, and when it exceeds 15.0, the coating workability becomes insufficient. Similarly, the filler:aggregate weight ratio in the sand wall paint composition is filler:aggregate=1:1.3 to 2.7. On the other hand, if it exceeds 2.7, the concealability is lowered. The difference between "as a coating material" and "as a sand wall - like coating material" is defined here. "As a sand wall paint" can be rephrased as when the coating amount is 0.2 kg to 0.4 kg per 1 m 2 .

なお、砂壁状塗料組成物においては、充填材と骨材の重量比が、充填材:骨材=1:1.3~2.7となるような、好ましい充填材の平均粒径と骨材の平均粒径の組合わせは、充填材は平均粒径D50が10μmと同20μmとから成り、骨材は平均粒径D50が200μmから成る場合である。 In addition, in the sand wall-like coating composition, the weight ratio of filler to aggregate is preferably filler:aggregate=1:1.3 to 2.7. The combination of the average particle diameters of 1 is a case where the filler has an average particle diameter D50 of 10 μm and 20 μm, and the aggregate has an average particle diameter D50 of 200 μm.

<顔料>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成する顔料には、酸化チタン、酸化亜鉛、カーボンブラック、酸化第二鉄(弁柄)、クロム酸鉛、黄鉛、黄色酸化鉄等の無機系顔料等が使用できるが、中でも酸化チタンは下地の隠蔽性に優れ、白色であるため主たる顔料として使用することが出来る。
<Pigment>
Pigments constituting the water-based coating material composition and the sand wall-like coating composition used in the present invention include titanium oxide, zinc oxide, carbon black, ferric oxide (red oxide), lead chromate, yellow lead, and yellow oxide. Inorganic pigments such as iron can be used. Among them, titanium oxide can be used as a main pigment because it has excellent hiding properties for the base and is white.

<増粘剤>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成する増粘剤は、鏝塗り作業性や保水性の向上を目的として配合し、水溶性セルロースエーテル、ウレタン変性ポリエーテル、ポリカルボン酸等が使用できる。水溶性セルロースエーテルとしてはhiメトローズ90SH15000(信越化学株式会社製、商品名)がある。増粘剤の配合量は組成物全体に対して0.1~5.0重量%が好ましく、0.1重量%未満では十分な増粘効果が得られず塗材の凹凸模様が不十分となり、5.0重量%超では塗付作業性が低下する。
<Thickener>
The thickener that constitutes the water-based coating material composition and the sand wall-like coating composition used in the present invention is blended for the purpose of improving troweling workability and water retention, and includes water-soluble cellulose ether, urethane-modified polyether, poly Carboxylic acid and the like can be used. As a water-soluble cellulose ether, there is hi METOLOSE 90SH15000 (manufactured by Shin-Etsu Chemical Co., Ltd., trade name). The blending amount of the thickening agent is preferably 0.1 to 5.0% by weight based on the total composition. , and if it exceeds 5.0% by weight, the coating workability is lowered.

<成膜助剤>
本発明に使用する水系塗材組成物及び砂壁状塗料組成物を構成する成膜助剤には、エマルジョンのポリマー粒子の融着を促進し、ポリマーによる均一な皮膜を形成させることを目的で配合し、エチレングリコールジエチルエーテル、ベンジルアルコール、ブチルセロソルブ、エステルアルコール等を使用することが出来る。成膜助剤の配合量は組成物全体に対して0.5~10重量%が好ましく、0.5重量%未満では低温での成膜が不十分となる場合があり、10重量%超では塗材の表面に汚れが付着し易くなる場合がある。
<Film deposition aid>
The film-forming aid that constitutes the water-based coating composition and the sand wall-like coating composition used in the present invention is blended for the purpose of promoting the fusion of polymer particles in the emulsion and forming a uniform polymer film. However, ethylene glycol diethyl ether, benzyl alcohol, butyl cellosolve, ester alcohol, etc. can be used. The amount of the film-forming aid is preferably 0.5 to 10% by weight based on the total composition. Dirt may easily adhere to the surface of the coating material.

本発明の塗材仕上げ工法は、モルタル下地、コンクリート下地、PCパネル、ALCパネル、窯業系サイディング下地等の下地に塗付することが出来、十分な付着性を保持するため、各下地に適したシーラーを塗付して乾燥させる。その上で、上記説明により構成される水系塗材組成物を、厚み0.3mm~0.7mmのステンレスから成る金鏝にて、1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させ、次にこの上に同水系塗材組成物を、同金鏝にて1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させる。鏝ビビリ波とは、塗付量が1m当り0.6kg~1.0であるため、実際の施工に当っては金鏝のエッジが立った状態で該金鏝を移動させる態様となり、その際金鏝が振動する状態となって、所謂ビビった状態で塗膜表面が凹凸状となる状態を表したものである。 The coating material finishing method of the present invention can be applied to bases such as mortar bases, concrete bases, PC panels, ALC panels, ceramic siding bases, etc., and maintains sufficient adhesion, so it is suitable for each base. Apply sealer and let dry. After that, the water-based coating material composition configured as described above is applied with a metal trowel made of stainless steel with a thickness of 0.3 mm to 0.7 mm in an amount of 0.6 kg to 1.0 kg per 1 m 2 , And, in the cross-sectional view of the coating film, it is applied so that trowel waves with a wave interval of 70 to 500 mm are continuously formed and dried, and then the same water-based coating material composition is applied to the same iron trowel. Apply and dry so that the coating amount is 0.6 kg to 1.0 kg per 1 m 2 and trowel chatter waves are continuously formed with a wave interval of 1 to 10 mm in the cross-sectional view of the coating film. . The trowel chatter wave means that the amount of coating is 0.6 kg to 1.0 kg per 1 m 2 , so in actual construction, the trowel is moved with the edge of the trowel standing. This shows the state in which the coating surface becomes uneven due to the vibrating state of the metal trowel.

次に砂壁状塗料組成物を、1m当り0.2kg~0.4kgの塗付量でローラー刷毛を使用して配り塗りした後、同金鏝又は厚み0.3mm~0.7mmのステンレスから成るヘラにて、前記鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させ、最後に、研磨材の粒度がP60~P150の研磨手段にて塗材表面を研磨して仕上げるものである。ここで研磨手段とは、直接的にはJIS R 6251に規定する研磨布、JIS R 6252に規定する研磨紙、JIS R 6253に規定する耐水研磨紙、及びJIS R 6256に規定する研磨ベルトを指すが、研磨材の粒度がP60~P150であれば、どのような形態であっても良いという意義である。 Next, the sand wall-like coating composition is distributed using a roller brush in an amount of 0.2 kg to 0.4 kg per 1 m 2 , and then applied with the same metal trowel or stainless steel with a thickness of 0.3 mm to 0.7 mm. With a spatula, the surface of the coating material is rubbed and dried in a direction substantially perpendicular to the traveling direction of the chatter wave. It is. Here, the polishing means directly refers to the polishing cloth specified in JIS R 6251, the abrasive paper specified in JIS R 6252, the water resistant abrasive paper specified in JIS R 6253, and the abrasive belt specified in JIS R 6256. However, as long as the particle size of the abrasive is from P60 to P150, it can be in any form.

以下、実施例にて具体的に説明する。 Examples will be described below in detail.

<材料の作製>
表1の配合に従って、実施例の水系塗材組成物及び砂壁状塗料組成物を作製した。表1において、アクリル樹脂系エマルジョンはアクロナールPS743(固形分:54~56%、樹脂のガラス転移温度:30℃、スチレン、アクリル酸エステル、メタクリル酸エステルの共重合体、BASF社製、商品名)を使用し、充填剤Aは硅砂粉#300(平均粒径D5025μm、株式会社トウチュウ製、商品名)を、充填材Bは平均粒径D50が10μmの重質炭酸カルシウムBF-200(備北粉化社製、商品名)を、充填材Cは平均粒径D50が20μmの重質炭酸カルシウムSFT-2000(三共製粉製、商品名)を使用し、骨材Aは、東北硅砂7号(比重1.5、平均粒径D50150μm、東北硅砂株式会社製、商品名)を、骨材Bは、平均粒径D50が200μmの重質炭酸カルシウムK-250(旭鉱末社製、商品名)を使用し、顔料には酸化チタンR-820(石原産業株式会社製、商品名)を使用し、増粘剤は水溶性セルロースエーテルhiメトローズ90SH-15000(信越化学株式会社製、商品名)を、成膜助剤はテキサノールCS-12(チッソ株式会社製、商品名)を、使用した。この他には消泡剤及び分散剤を添加したが、これらは水系塗材用の市販品より適宜選択されるものを使用することが出来る。これらの原料を均一に混合分散させ、実施例の水系塗材組成物A、水系塗材組成物B及び砂壁状塗料組成物とし、水系塗材組成物Aと砂壁状塗料組成物を使用して本発明の塗材仕上げ工法の工程により仕上げたものを実施例1、水系塗材組成物Bと砂壁状塗料組成物を使用して本発明の塗材仕上げ工法の工程により仕上げたものを実施例2とした。
<Preparation of materials>
According to the formulations shown in Table 1, water-based coating compositions and sand wall-like coating compositions of Examples were prepared. In Table 1, the acrylic resin emulsion is Acronal PS743 (solid content: 54 to 56%, glass transition temperature of resin: 30°C, copolymer of styrene, acrylic acid ester, and methacrylic acid ester, manufactured by BASF, trade name). Filler A is silica sand powder #300 (average particle size D 50 25 μm, manufactured by Tochu Co., Ltd., trade name), and filler B is heavy calcium carbonate BF-200 (average particle size D 50 is 10 μm) ( Bihoku Funka Co., Ltd., trade name), filler C uses heavy calcium carbonate SFT-2000 (Sankyo Flour Milling, trade name) having an average particle diameter D50 of 20 μm, and aggregate A uses Tohoku Silica Sand 7 No. (specific gravity 1.5, average particle size D 50 150 μm, manufactured by Tohoku Silica Sand Co., Ltd., trade name), and aggregate B is heavy calcium carbonate K-250 with an average particle size D 50 of 200 μm (manufactured by Asahi Komatsu Co., Ltd. , trade name), titanium oxide R-820 (manufactured by Ishihara Sangyo Co., Ltd., trade name) is used as the pigment, and the thickener is water-soluble cellulose ether hi Metrose 90SH-15000 (manufactured by Shin-Etsu Chemical Co., Ltd., (trade name), and Texanol CS-12 (manufactured by Chisso Corporation, trade name) was used as the film forming aid. In addition, an antifoaming agent and a dispersing agent are added, and these can be appropriately selected from commercially available products for water-based coating materials. These raw materials are uniformly mixed and dispersed to form the water-based coating composition A, the water-based coating composition B and the sand wall-like coating composition of the embodiment, and the water-based coating composition A and the sand wall-like coating composition are used. Example 1 was finished by the process of the coating material finishing method of the present invention, and Example 1 was finished by the process of the coating material finishing method of the present invention using the water-based coating material composition B and the sand wall-like coating composition. 2.

Figure 0007138054000001


<評価方法>
Figure 0007138054000001


<Evaluation method>

実施例の水系塗材組成物A、水系塗材組成物B及び砂壁状塗料組成物を使用して、本発明の塗材仕上げ工法の工程に従い下地に塗付して仕上げ、以下に示す評価項目について具体的に評価した。 Using the water-based coating material composition A, the water-based coating material composition B, and the sand wall-like coating composition of Examples, according to the steps of the coating material finishing method of the present invention, the substrate was coated and finished, and the evaluation items shown below. was specifically evaluated.

<意匠性>
下地としてJISA5430規定のフレキシブルボード(150×210mm厚さ10mm)を使用し、シーラーとして固形分40重量%の水系アクリル樹脂シーラーJS-500(商品名,アイカ工業(株)製)を0.075kg/m塗布し,温度23℃湿度50%RHで12時間養生する。乾燥後表1の水系塗材組成物A、又はBを厚み0.5mmのステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させる。次に塗付した材料と同一水系塗材組成物A、又はBを、同ステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させる。次に、上記砂壁状塗料組成物を、1m当り0.3kgの塗付量でローラー刷毛を使用して配り塗りした後、同ステンレス製金鏝にて鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させる。最後に研磨材の粒度がP80の研磨紙にて塗材表面を研磨して仕上げた。セメントモルタル塗り仕上げと同等の無機質のテクスチュアに仕上がっているものを○と評価し、そうでないものを×と評価した。
水系塗材組成物Aを使用して仕上げた表面の状態を図1に示す。
<Designability>
A flexible board (150 × 210 mm, thickness 10 mm) specified by JISA 5430 was used as the base, and a water-based acrylic resin sealer JS-500 (trade name, manufactured by Aica Kogyo Co., Ltd.) with a solid content of 40% by weight was used as the sealer at a rate of 0.075 kg / Apply m2 and cure for 12 hours at a temperature of 23°C and a humidity of 50% RH. After drying, the water-based coating material composition A or B in Table 1 is applied with a stainless steel iron trowel having a thickness of 0.5 mm in an amount of 0.8 kg per 1 m 2 , and the wave interval is 70 in the cross-sectional view of the coating film. Apply and dry to form a continuous trowel wave of ~500mm. Next, the same water-based coating material composition A or B as the applied material is applied with the same stainless steel iron trowel in an amount of 0.8 kg per 1 m 2 , and the wave interval is 1 in the cross-sectional view of the coating film. Apply and dry so that a trowel chatter wave of ~10 mm is continuously formed. Next, the above sand wall-like coating composition was applied by using a roller brush in an amount of 0.3 kg per 1 m 2 , and then with the same stainless steel trowel, approximately in the direction of movement of the chatter wave. Squeeze it perpendicularly and let it dry. Finally, the coated material surface was finished by polishing with abrasive paper having a particle size of P80. A sample with an inorganic texture equivalent to that of a cement mortar coating finish was evaluated as ◯, and a sample without such an inorganic texture was evaluated as x.
FIG. 1 shows the state of the surface finished using the water-based coating material composition A.

<不燃性>
不燃材料認定番号NM-8619に該当するせっこうボード(厚さ12.5mm×縦100mm×横100mm)に下塗材として固形分40重量%の水系アクリル樹脂シーラーJS-500(商品名,アイカ工業(株)製)を0.075kg/m塗布し,温度23℃湿度50%RHで12時間養生する。乾燥後表1の水系塗材組成物A、又はBを厚み0.5mmのステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させる。次に塗付した材料と同一水系塗材組成物A、又はBを、同ステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させる。次に、上記砂壁状塗料組成物を、1m当り0.3kgの塗付量でローラー刷毛を使用して配り塗りした後、同ステンレス製金鏝にて鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させる。最後に研磨材の粒度がP80の研磨紙にて塗材表面を研磨して仕上げ、試験板とする。該試験板についてISO5660 Part1に準拠したコーンカロリーメーターを使用した発熱性試験を行った。試験時間は20分、輻射強度は50kW/m、排気流量速度は24L/secとし、20分間の総発熱量(MJ/m)を測定し、8MJ/m以下を○と評価し、8MJ/m超を×と評価した。
<Incombustibility>
Water-based acrylic resin sealer JS-500 (product name, AICA Kogyo (product name, AICA Kogyo) 0.075 kg/m 2 ) is applied, and cured for 12 hours at a temperature of 23°C and a humidity of 50% RH. After drying, the water-based coating material composition A or B in Table 1 is applied with a stainless steel iron trowel having a thickness of 0.5 mm in an amount of 0.8 kg per 1 m 2 , and the wave interval is 70 in the cross-sectional view of the coating film. Apply and dry to form a continuous trowel wave of ~500mm. Next, the same water-based coating material composition A or B as the applied material is applied with the same stainless steel iron trowel in an amount of 0.8 kg per 1 m 2 , and the wave interval is 1 in the cross-sectional view of the coating film. Apply and dry so that a trowel chatter wave of ~10 mm is continuously formed. Next, the above sand wall-like coating composition was applied by using a roller brush in an amount of 0.3 kg per 1 m 2 , and then with the same stainless steel trowel, approximately in the direction of movement of the chatter wave. Squeeze it perpendicularly and let it dry. Finally, the coated material surface is finished by polishing with abrasive paper having a particle size of P80, and a test plate is obtained. The test plate was subjected to a heat generation test using a cone calorimeter conforming to ISO5660 Part 1. The test time was 20 minutes, the radiation intensity was 50 kW / m 2 , and the exhaust flow rate was 24 L/sec. More than 8 MJ/m 2 was evaluated as x.

<ゼロスパン引張伸び>
下地としてJISA5430規定のフレキシブルボード(100×100mm厚さ10mm)を使用し、当該下地2枚の木口同士を突き付け、その裏面を養生テープで仮止めする。下地のオモテ面にシーラーとして溶剤塩化ゴム系下塗り材(JS-410、アイカ工業株式会社製、商品名)を0.2kg/m塗布して、4時間以上乾燥させた後、表1の水系塗材組成物A、又はBを厚み0.5mmのステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させる。次に塗付した材料と同一水系塗材組成物A、又はBを、同ステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させる。次に、上記砂壁状塗料組成物を、1m当り0.3kgの塗付量でローラー刷毛を使用して配り塗りした後、同ステンレス製金鏝にて鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させる。最後に研磨材の粒度がP80の研磨紙にて塗材表面を研磨して仕上げ、気温23℃湿度50%RHで14日間養生して試験体とした。その後裏面の仮止めの養生テープをはがし、インストロン万能試験機にて、試験体の両端を2mm/分で引張り、突きつけ部にピンホールが発生した距離が0.5mm以上を○、0.5mm未満を×と評価した。
<Zero span tensile elongation>
A flexible board (100×100 mm, 10 mm thick) stipulated in JISA5430 is used as the substrate, and the edges of the two substrates are pressed against each other, and the back surface is temporarily fixed with a curing tape. 0.2 kg/m 2 of a solvent-chlorinated rubber undercoat material (JS-410, manufactured by Aica Kogyo Co., Ltd., trade name) is applied as a sealer to the front surface of the base, dried for 4 hours or more. The coating material composition A or B is applied with a stainless steel iron trowel having a thickness of 0.5 mm at a coating amount of 0.8 kg per 1 m 2 , and a trowel wave with a wave interval of 70 to 500 mm in the cross-sectional view of the coating film. Apply and dry to form a continuous layer. Next, the same water-based coating material composition A or B as the applied material is applied with the same stainless steel iron trowel in an amount of 0.8 kg per 1 m 2 , and the wave interval is 1 in the cross-sectional view of the coating film. Apply and dry so that a trowel chatter wave of ~10 mm is continuously formed. Next, the above sand wall-like coating composition was applied by using a roller brush in an amount of 0.3 kg per 1 m 2 , and then with the same stainless steel trowel, approximately in the direction of movement of the chatter wave. Squeeze it perpendicularly and let it dry. Finally, the surface of the coated material was finished by polishing with abrasive paper having a particle size of P80, and cured for 14 days at a temperature of 23° C. and a humidity of 50% RH to obtain a test specimen. After that, peel off the temporary fixing curing tape on the back side, pull both ends of the test piece at 2 mm / min with an Instron universal testing machine, and the distance at which the pinhole occurred at the thrust part is 0.5 mm or more ○, 0.5 mm Less than was evaluated as x.

<耐汚染性>
下地としてJISA5430規定のフレキシブルボード(80×265mm厚さ4mm)を使用し、シーラーとして溶剤型塩化ゴム系下塗り材(JS-410、アイカ工業株式会社製、商品名)を0.2kg/m塗布して、4時間以上乾燥させた後、表1の水系塗材組成物A、又はBを厚み0.5mmのステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させる。次に塗付した材料と同一水系塗材組成物A、又はBを、同ステンレス製金鏝にて1m当り0.8kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させる。次に、上記砂壁状塗料組成物を、1m当り0.3kgの塗付量でローラー刷毛を使用して配り塗りした後、同ステンレス製金鏝にて鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させる。最後に研磨材の粒度がP80の研磨紙にて塗材表面を研磨して仕上げ、温度23℃湿度50%RHで14日間養生して試験体とした。試験体は2体づつ作製し、そのうちの一体を水平面に対して70度の角度で縦長状に設置した。当該試験体の塗膜面全体に、カーボンブラック(JIS Z 8901、粒子径0.08μm)5重量%、イエローオーカー(ホルベイン工業社製、PG230(商品名)、粒子径0.3~0.6μm)67.5重量%、関東ローム(JIS Z 8901、粒子径5~10μm)22.5重量%、けい砂(JIS Z 8901、粒子径5~10μm)5重量%の配合で混合した粉体5gを水道水1リットルに懸濁させた汚染水100mlを散水し、その後、水道水100mlを同様に散水する。これを1サイクルとして10サイクル繰り返した。汚染水等を散水した試験体の塗膜と、汚染水等を散水していないもう一体の試験体の塗膜との色差を色彩色差計(CM-2600d、コニカミノルタセンシング株式会社製)にて測定し、当該色差を耐汚染性(ΔE)とした。ΔEが3.0未満を○、ΔEが3.0以上を×とした。
<Stain resistance>
A flexible board (80 x 265 mm, thickness 4 mm) specified in JISA 5430 is used as the base, and 0.2 kg/m 2 of a solvent-based chlorinated rubber undercoat material (JS-410, manufactured by Aica Kogyo Co., Ltd., trade name) is applied as a sealer. Then, after drying for 4 hours or more, the water-based coating material composition A or B in Table 1 is applied with a stainless steel trowel with a thickness of 0.5 mm in an amount of 0.8 kg per 1 m 2 and coated. It is applied and dried so that trowel waves with wave intervals of 70 to 500 mm are continuously formed in the cross-sectional view of the film. Next, the same water-based coating material composition A or B as the applied material is applied with the same stainless steel iron trowel in an amount of 0.8 kg per 1 m 2 , and the wave interval is 1 in the cross-sectional view of the coating film. Apply and dry so that a trowel chatter wave of ~10 mm is continuously formed. Next, the above sand wall-like coating composition was applied by using a roller brush in an amount of 0.3 kg per 1 m 2 , and then with the same stainless steel trowel, approximately in the direction of movement of the chatter wave. Squeeze it perpendicularly and let it dry. Finally, the surface of the coated material was finished by polishing with abrasive paper having a particle size of P80, and cured for 14 days at a temperature of 23° C. and a humidity of 50% RH to obtain a test specimen. Two specimens were prepared, and one of them was installed vertically at an angle of 70 degrees with respect to the horizontal plane. Carbon black (JIS Z 8901, particle size 0.08 μm) 5% by weight, yellow ocher (manufactured by Holbein Industries, PG230 (trade name), particle size 0.3 to 0.6 μm ) 67.5% by weight, 22.5% by weight of Kanto loam (JIS Z 8901, particle size 5 to 10 μm), and 5% by weight of silica sand (JIS Z 8901, particle size 5 to 10 μm). is suspended in 1 liter of tap water, and then 100 ml of tap water is sprinkled in the same manner. This was regarded as one cycle, and 10 cycles were repeated. A color difference meter (CM-2600d, manufactured by Konica Minolta Sensing Co., Ltd.) was used to measure the color difference between the coating film of the test piece that was sprayed with contaminated water and the coating film of another test piece that was not sprayed with contaminated water. The color difference was taken as stain resistance (ΔE). When ΔE was less than 3.0, it was evaluated as ○, and when ΔE was 3.0 or more, it was evaluated as x.

<評価結果> <Evaluation results>

評価結果を表2に示す。 Table 2 shows the evaluation results.

Figure 0007138054000002
Figure 0007138054000002

Claims (2)

下地に必要によりシーラーを塗付して乾燥させ、この上に、アクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:2.8~15.0である水系塗材組成物を、
厚み0.3mm~0.7mmのステンレスから成る金鏝にて、1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が70~500mmの鏝波が連続して形成されるように塗付して乾燥させ、
この上に前記水系塗材組成物を、前記金鏝にて1m当り0.6kg~1.0kgの塗付量で、且つ、塗膜断面視にて波間隔が1~10mmの鏝ビビリ波が連続して形成されるように塗付して乾燥させ、
この上にアクリル樹脂系エマルジョンと、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、充填材と骨材の重量比が充填材:骨材=1:1.3~2.7である砂壁状塗料組成物を、
1m当り0.2kg~0.4kgの塗付量でローラー刷毛を使用して配り塗りした後、厚み0.3mm~0.7mmのステンレスから成る金鏝又はヘラにて、前記鏝ビビリ波の進行方向に対して略直角方向にシゴキ塗りして乾燥させ、
研磨材の粒度がP60~P150の研磨手段にて塗材表面を研磨して仕上げることを特徴とする塗材仕上げ工法。
If necessary, apply a sealer to the base and dry it, and on this, an acrylic resin emulsion, a filler, an aggregate, a pigment, a thickener, and a film formation aid, and a filler. and a water-based coating material composition in which the weight ratio of filler: aggregate = 1: 2.8 to 15.0,
With a metal trowel made of stainless steel with a thickness of 0.3 mm to 0.7 mm, a trowel wave with a coating amount of 0.6 kg to 1.0 kg per 1 m 2 and a wave interval of 70 to 500 mm in the cross-sectional view of the coating film Apply and dry so that is formed continuously,
On top of this, the water-based coating material composition is applied with the metal trowel in an amount of 0.6 kg to 1.0 kg per 1 m 2 and a trowel chatter wave with a wave interval of 1 to 10 mm in the cross-sectional view of the coating film. Apply and dry so that is formed continuously,
Acrylic resin-based emulsion, filler, aggregate, pigment, thickener, and film-forming aid are formed thereon, and the weight ratio of the filler to the aggregate is filler:aggregate=1. : A sand wall-like paint composition of 1.3 to 2.7,
After distributing using a roller brush with an application amount of 0.2 kg to 0.4 kg per 1 m 2 , with a metal trowel or spatula made of stainless steel with a thickness of 0.3 mm to 0.7 mm, the trowel chatter wave. Squeeze and dry in a direction approximately perpendicular to the direction of travel,
A method of finishing a coating material, characterized in that the surface of the coating material is polished by a polishing means having an abrasive particle size of P60 to P150.
請求項1記載の塗材仕上げ工法にて使用した水系塗材組成物及び砂壁状塗料組成物の各々に含まれる有機質分の合計重量部が、これらの組成物の合計重量部に対して7.0~8.5重量%であることを特徴とする請求項1記載の塗材仕上げ工法。

The total weight parts of the organic matter contained in each of the water-based coating material composition and the sand wall-like coating composition used in the coating material finishing method of claim 1 is 7.0 parts per total weight part of these compositions. The coating material finishing method according to claim 1, wherein the content is 0 to 8.5% by weight.

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JP2000313844A (en) 1999-10-22 2000-11-14 Rikuo Himeno Coating material composition
JP2008101436A (en) 2006-10-20 2008-05-01 Fujikawa Kenzai Kogyo Kk Paint material for interior thin-painting finish having humidity adjustment performance, manufacturing method therefor, wall material for interior thin-painting finish having humidity adjustment performance, and executing method therefor
KR100844060B1 (en) 2007-01-31 2008-07-10 재단법인서울대학교산학협력재단 Yellow soil finishing material using water born adhesive
JP2010248304A (en) 2009-04-13 2010-11-04 Aica Kogyo Co Ltd Sand wall-like coating composition
JP2018127535A (en) 2017-02-08 2018-08-16 アイカ工業株式会社 Aqueous coating material composition imparting designability to outer wall

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Publication number Priority date Publication date Assignee Title
JP2000313844A (en) 1999-10-22 2000-11-14 Rikuo Himeno Coating material composition
JP2008101436A (en) 2006-10-20 2008-05-01 Fujikawa Kenzai Kogyo Kk Paint material for interior thin-painting finish having humidity adjustment performance, manufacturing method therefor, wall material for interior thin-painting finish having humidity adjustment performance, and executing method therefor
KR100844060B1 (en) 2007-01-31 2008-07-10 재단법인서울대학교산학협력재단 Yellow soil finishing material using water born adhesive
JP2010248304A (en) 2009-04-13 2010-11-04 Aica Kogyo Co Ltd Sand wall-like coating composition
JP2018127535A (en) 2017-02-08 2018-08-16 アイカ工業株式会社 Aqueous coating material composition imparting designability to outer wall

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