JP2018127535A - Aqueous coating material composition imparting designability to outer wall - Google Patents

Aqueous coating material composition imparting designability to outer wall Download PDF

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JP2018127535A
JP2018127535A JP2017021011A JP2017021011A JP2018127535A JP 2018127535 A JP2018127535 A JP 2018127535A JP 2017021011 A JP2017021011 A JP 2017021011A JP 2017021011 A JP2017021011 A JP 2017021011A JP 2018127535 A JP2018127535 A JP 2018127535A
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coating material
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photopolymerization initiator
aqueous coating
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JP6893089B2 (en
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亮弥 松崎
Ryoya Matsuzaki
亮弥 松崎
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Aica Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an aqueous coating material composition which is a one-liquid type, and keeps hydrophilic property of a coated material surface even with a coated film thickness of 0.5-6.5 mm and keeps the hydrophilic property over a long period of time, and as a result, has less adhesion of dirt on the coated material surface and imparts designability to an outer wall.SOLUTION: An aqueous coating material composition imparting designability to an outer wall contains an acrylic resin-based emulsion, a photopolymerization initiator, an ultraviolet absorber eutectic with the photopolymerization initiator, a surface hydrophilic agent, a filler, an aggregate, a pigment, a thickener, and a film-forming auxiliary agent, where the photopolymerization initiator is 1.0-4.0 pts.wt. with respect to 100 pts.wt. of a solid content of the acrylic resin-based emulsion, and the surface hydrophilic agent is 7.5-15.0 pts.wt. with respect to 100 pts.wt. of a solid content of the acrylic resin-based emulsion, and the aqueous coating material is a one-liquid type and is coated to a base with a thickness of 0.5-6.5 mm.SELECTED DRAWING: None

Description

本発明は、建築物の外壁に0.5〜6.5mm厚に塗付し、該外壁に様々な凹凸模様から成る意匠性を付与する一液型の水系塗材組成物であって、特には塗材表面の汚れの付着が少ない外壁に意匠性を付与する水系塗材組成物に関するものである。   The present invention is a one-component water-based coating composition that is applied to an outer wall of a building to a thickness of 0.5 to 6.5 mm, and imparts design properties comprising various uneven patterns to the outer wall, Relates to a water-based coating material composition that imparts designability to an outer wall with little adhesion of dirt on the surface of the coating material.

従来、耐候性、耐薬品性、耐水性などの耐久性が向上し、かつ低汚染性をも改善した水性塗料用樹脂組成物が提案されている。該水性塗料用樹脂組成物は、(a)有機合成樹脂のエマルション、(b)カップリング剤、および(c)前記有機合成樹脂(a)以外でかつ前記カップリング剤(b)と反応し得る基を有する親水化用有機化合物からなる低汚染型水性塗料用樹脂組成物である(特許文献1参照)。   Conventionally, resin compositions for water-based paints having improved durability such as weather resistance, chemical resistance, and water resistance and improved low contamination have been proposed. The resin composition for water-based paints can react with the coupling agent (b) other than (a) an organic synthetic resin emulsion, (b) a coupling agent, and (c) the organic synthetic resin (a). A resin composition for a low-contamination water-based paint comprising a hydrophilic organic compound having a group (see Patent Document 1).

また、建築物の躯体保護に使用し塗膜の耐汚染性を飛躍的に向上した水性低汚染塗料組成物が提案されている。該水性低汚染塗料組成物は、特定のエマルジョン粒子として、コア層(1)がシラン化合物、アクリル系化合物、スチレン、アクリルニトリル系化合物、メタクリル系化合物の共重合体、シェル層(2)がシラン化合物、アクリル系化合物、スチレン、アクリルニトリル系化合物、メタクリル系化合物からなる共重合体のコア・シェル重合体の樹脂エマルジョンの固形分が、全塗料組成物の固形分に対して10〜30重量部、ウェッティング剤が0.5〜5.0重量部を含むことを特徴とする水性低汚染塗料組成物である(特許文献2参照)。   In addition, a water-based low-contamination paint composition has been proposed that is used for the protection of building structures and dramatically improves the stain resistance of the coating film. The water-based low-contamination paint composition has specific emulsion particles in which the core layer (1) is a silane compound, acrylic compound, styrene, acrylonitrile compound, methacrylic compound copolymer, and the shell layer (2) is silane. Compound, acrylic compound, styrene, acrylonitrile compound, copolymer core-shell polymer resin emulsion solid content is 10-30 parts by weight with respect to the solid content of the total coating composition The water-based low-contamination coating composition is characterized in that the wetting agent contains 0.5 to 5.0 parts by weight (see Patent Document 2).

また、水系塗料からなる塗膜において、屋外に曝露されたとき従来に比べ雨筋状の汚染を低減でき、特に塗膜形成直後からの汚れが防止でき、持続性に優れ、かつ塗料としての貯蔵安定性が良好な低汚染性水性被覆組成物及びその被覆物が提案されている。該低汚染性水性被覆組成物及びその被覆物は、(A)水性樹脂組成物、及び、(B)平均粒子径4〜100nmの水分散型無機粒子(固形分)1〜300質量部を乳化安定化剤として、1種又は2種以上のα,β−エチレン性不飽和単量体100質量部を乳化重合して得られる水性分散体を含有することを特徴とする低汚染性水性被覆組成物であり、塗膜表面を親水化して水濡れ性を良くし、雨水が塗膜と汚染物質との界面に浸透して汚染物質を洗い流す機能を有するものである(特許文献3参照)。   In addition, in paint films made of water-based paints, it can reduce rain streak-like contamination when exposed to the outdoors, and in particular, can prevent contamination immediately after the paint film is formed, has excellent sustainability, and is stored as a paint. A low-staining aqueous coating composition with good stability and its coating have been proposed. The low-fouling aqueous coating composition and its coating emulsify 1 to 300 parts by mass of (A) an aqueous resin composition and (B) water-dispersed inorganic particles (solid content) having an average particle size of 4 to 100 nm. A low-fouling aqueous coating composition comprising an aqueous dispersion obtained by emulsion polymerization of 100 parts by mass of one or more α, β-ethylenically unsaturated monomers as a stabilizer. It has a function of hydrophilizing the surface of the coating film to improve water wettability, and having rainwater permeate the interface between the coating film and the contaminant to wash away the contaminant (see Patent Document 3).

また、建造物の外壁面に存在する旧塗膜の上に下塗塗料を塗布して下塗塗膜を形成した後、この下塗塗膜の上に親水性防汚塗料を塗布し、塗膜厚が10〜40μmであって、塗膜表面の水接触角が50°以下である親水性防汚塗膜を形成することを特徴とする建造物外壁面の親水性防汚処理方法が提案されている(特許文献4参照)。   Also, after applying a primer coating on the old coating on the outer wall of the building to form a primer coating, a hydrophilic antifouling coating is applied on the primer coating, and the coating thickness is A hydrophilic antifouling treatment method has been proposed for the outer wall surface of a building, characterized in that it forms a hydrophilic antifouling coating film having a water contact angle of 50 ° or less on the surface of the coating film of 10 to 40 μm. (See Patent Document 4).

しかしながら、特許文献1に係る低汚染型水性塗料用樹脂組成物は、持続的な表面親水化のためにカップリング剤と親水化用有機化合物を反応させる構成であり、予想通りの効果を得るには被塗布物に塗装する直前にこれらを混合する必要があり、結果として一液型とは成らないと共に、該低汚染型水性塗料用樹脂組成物の塗装膜厚は40μm程度であるため、本願発明のような、外壁に0.5〜6.5mm厚に塗付する一液型の水系塗材組成物には適用できないという課題がある。   However, the resin composition for a low-contamination water-based paint according to Patent Document 1 is a structure in which a coupling agent and an organic compound for hydrophilization are reacted for continuous surface hydrophilization, and an expected effect is obtained. Need to be mixed immediately before coating on the object to be coated, and as a result, it does not become a one-pack type, and the coating film thickness of the low-contamination water-based resin composition is about 40 μm. There is a problem that it cannot be applied to a one-pack type aqueous coating material composition that is applied to an outer wall in a thickness of 0.5 to 6.5 mm as in the invention.

また、特許文献2に係る水性低汚染塗料組成物は、ウェッティング剤により塗膜を親水化すると同時に塗膜表面に静電防止効果を付与することで耐汚染性が向上されていても、雨水等で該ウェッティング剤が塗膜表面より洗い流されると耐汚染性が低下する場合があるという課題がある。   In addition, the water-based low-contamination paint composition according to Patent Document 2 renders rainwater even if the antifouling effect is improved by hydrophilizing the coating film with a wetting agent and simultaneously imparting an antistatic effect to the coating film surface. For example, when the wetting agent is washed away from the surface of the coating film, there is a problem that the stain resistance may be lowered.

また、特許文献3に係る低汚染性水性被覆組成物は、水分散型無機粒子であるコロイダルシリカを乳化剤として作用させることにより塗膜の耐水性を低下させる界面活性剤を組成物中に含まないようにすると共に、該コロイダルシリカにより塗膜表面を親水化することで雨筋状の汚染を低減させているが、あくまで該組成物の塗布厚みは6mil(約0.15mm)程度であり、特許文献1の低汚染型水性塗料用樹脂組成物と同様に、本願発明のような、外壁に0.5〜6.5mm厚に塗付する一液型の水系塗材組成物には適用できないという課題がある。   In addition, the low-fouling aqueous coating composition according to Patent Document 3 does not contain a surfactant that reduces the water resistance of the coating film by causing colloidal silica that is water-dispersed inorganic particles to act as an emulsifier. In addition, the surface of the coating film is hydrophilized by the colloidal silica to reduce rain streak-like contamination, but the coating thickness of the composition is only about 6 mil (about 0.15 mm). Similarly to the low-contamination water-based resin composition for water-based paints in Reference 1, it cannot be applied to a one-component water-based coating composition that is applied to the outer wall at a thickness of 0.5 to 6.5 mm as in the present invention. There are challenges.

また、特許文献4に係る建造物外壁面の親水性防汚処理方法に記載の親水性防汚塗料は、上記特許文献1及び特許文献3の組成物と同様に塗膜厚みが10〜40μmと薄膜であるため、同様に本願発明のような、外壁に0.5〜6.5mm厚に塗付する一液型の水系塗材組成物には適用できないという課題がある。   Moreover, the hydrophilic antifouling paint described in the hydrophilic antifouling treatment method for a building outer wall surface according to Patent Document 4 has a coating thickness of 10 to 40 μm, as in the compositions of Patent Document 1 and Patent Document 3. Since it is a thin film, there is a problem that it cannot be applied to a one-component aqueous coating composition that is applied to the outer wall in a thickness of 0.5 to 6.5 mm as in the present invention.

特開2001-72928号公報Japanese Patent Laid-Open No. 2001-72928 特開2004−161894号公報JP 2004-161894 A 特開2008−239779号公報JP 2008-239779 A 特開2012−210605号公報JP2012-210605A

本発明の課題は、一液型であって、塗付膜厚が0.5〜6.5mmであっても塗材表面を親水性に保持し、且つ長期に亘って該親水性を保持することで、結果として塗材表面に汚れの付着が少ない、外壁に意匠性を付与する水系塗材組成物を提供することにある。   An object of the present invention is a one-pack type, and even if the coating film thickness is 0.5 to 6.5 mm, the coating material surface is kept hydrophilic and the hydrophilicity is maintained for a long time. As a result, an object of the present invention is to provide a water-based coating material composition that imparts a design property to the outer wall with less contamination on the surface of the coating material.

本発明者らは、前記課題について鋭意検討し、請求項1記載の発明は、アクリル樹脂系エマルジョンと、光重合開始剤と、該光重合開始剤と共融する紫外線吸収剤と、表面親水化剤と、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、光重合開始剤はアクリル樹脂系エマルジョンの固形分100重量部に対して1.0〜4.0重量部であり、表面親水化剤はアクリル樹脂系エマルジョンの固形分100重量部に対して7.5〜15.0重量部であり、一液型で下地に0.5〜6.5mm厚に塗付することを特徴とする外壁に意匠性を付与する水系塗材組成物を提供する。   The present inventors have intensively studied the above problems, and the invention according to claim 1 includes an acrylic resin emulsion, a photopolymerization initiator, an ultraviolet absorber eutectic with the photopolymerization initiator, and surface hydrophilization. Agent, filler, aggregate, pigment, thickener, and film-forming aid, and the photopolymerization initiator is 1.0 to 100 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion. 4.0 parts by weight, and the surface hydrophilizing agent is 7.5 to 15.0 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion. Provided is a water-based coating material composition that imparts designability to an outer wall characterized by being applied to a thickness of 5 mm.

請求項2記載の発明は、表面親水化剤は、分子量10000以下のウレタン変性ポリエーテル化合物であることを特徴とする請求項1記載の外壁に意匠性を付与する水系塗材組成物を提供する。 The invention according to claim 2 provides the aqueous coating material composition for imparting designability to the outer wall according to claim 1, wherein the surface hydrophilizing agent is a urethane-modified polyether compound having a molecular weight of 10,000 or less. .

請求項3記載の発明は、光重合開始剤と紫外線吸収剤とが共融混合物と成っていることを特徴とする請求項1又は請求項2記載の外壁に意匠性を付与する水系塗材組成物を提供する。   The invention according to claim 3 is characterized in that the photopolymerization initiator and the ultraviolet absorber are made of a eutectic mixture, and the water-based coating material composition imparting designability to the outer wall according to claim 1 or claim 2 Offer things.

請求項4記載の発明は、紫外線吸収剤は、ベンゾフェノンであることを特徴とする請求項1乃至請求項3のいずれかに記載の外壁に意匠性を付与する水系塗材組成物を提供する。   According to a fourth aspect of the present invention, there is provided an aqueous coating material composition for imparting design properties to the outer wall according to any one of the first to third aspects, wherein the ultraviolet absorber is benzophenone.

請求項5記載の発明は、光重合開始剤は、1−ヒドロキシ−シクロヘキシル−フェニルケトンであることを特徴とする請求項1乃至請求項4のいずれかに記載の外壁に意匠性を付与する水系塗材組成物を提供する。   In the invention described in claim 5, the photopolymerization initiator is 1-hydroxy-cyclohexyl-phenyl ketone. The aqueous system imparting design properties to the outer wall according to any one of claims 1 to 4 A coating material composition is provided.

請求項6記載の発明は、骨材が硅砂であることを特徴とする請求項1乃至請求項5のいずれかに記載の外壁に意匠性を付与する水系塗材組成物を提供する。   The invention according to claim 6 provides an aqueous coating material composition that imparts designability to the outer wall according to any one of claims 1 to 5, wherein the aggregate is cinnabar.

本発明の外壁に意匠性を付与する水系塗材組成物は、塗付膜厚が0.5〜6.5mmであっても塗材表面が親水性に形成される効果があり、また長期に亘って該親水性が保持されるため、結果として塗材表面の汚れの付着が少ないという効果がある。   The aqueous coating material composition that imparts designability to the outer wall of the present invention has the effect that the coating material surface is formed hydrophilic even if the coating film thickness is 0.5 to 6.5 mm, and for a long time. Since the hydrophilicity is maintained throughout, there is an effect that there is little adhesion of dirt on the coating material surface as a result.

詳しくは、本願発明には表面親水化剤が配合されていて該表面親水化剤は塗材内の他の成分と結合されていないため少しずつ塗材表面に移行する効果がある。特に塗材が乾燥硬化する過程で該効果は発揮され、塗材表面は速やかに親水性に形成される効果がある。   Specifically, in the present invention, a surface hydrophilizing agent is blended, and the surface hydrophilizing agent is not combined with other components in the coating material, and therefore has an effect of gradually shifting to the coating material surface. In particular, the effect is exhibited in the process of drying and curing the coating material, and the surface of the coating material is quickly formed hydrophilic.

従来の塗材表面であれば該表面親水化剤は雨水等により洗い流されるため塗材表面の親水性は低下するが、本願発明においては光重合開始剤が紫外線吸収剤と共に配合されているため、光重合開始剤によりアクリル樹脂エマルジョン中で残存しているα、β―エチレン性不飽和単量体が重合し、塗材表面を緻密化し、表面親水化剤の流出が防止されると推察される。   If the surface of the coating material is a conventional surface, the surface hydrophilizing agent is washed away by rain water or the like, so the hydrophilicity of the surface of the coating material is reduced, but in the present invention, a photopolymerization initiator is blended together with an ultraviolet absorber, It is inferred that the photopolymerization initiator polymerizes the α, β-ethylenically unsaturated monomer remaining in the acrylic resin emulsion, densifies the surface of the coating material, and prevents the surface hydrophilizing agent from flowing out. .

光重合開始剤は紫外線吸収剤と共に配合されているため、紫外線は速やかに吸収されて該エネルギーにより光重合開始剤よりラジカルが放出されて前記α、β―エチレン性不飽和単量体がラジカル(付加)重合する。該作用は光エネルギーにより切断されるアクリル樹脂の再度の重合(修復)にも寄与する可能性があると推測される。   Since the photopolymerization initiator is blended together with the ultraviolet absorber, the ultraviolet rays are rapidly absorbed and radicals are released from the photopolymerization initiator by the energy, and the α, β-ethylenically unsaturated monomer is converted into a radical ( Addition) to polymerize. It is speculated that this action may contribute to re-polymerization (restoration) of the acrylic resin that is cut by light energy.

該作用により塗材表面が緻密化することで、他の成分と結合されていない表面親水化剤の雨水等による流出が防止され、長期に亘って塗材表面の親水性が保持されると推測され、上記のように結果として塗材表面の汚れの付着が少ないという効果がある。   It is assumed that the surface of the coating material is densified by this action, so that the surface hydrophilizing agent that is not combined with other components is prevented from flowing out due to rainwater, etc., and the hydrophilicity of the coating material surface is maintained over a long period of time. As a result, there is an effect that there is little adhesion of dirt on the surface of the coating material.

以下、本発明について詳細に説明する。   Hereinafter, the present invention will be described in detail.

本発明の外壁に意匠性を付与する水系塗材組成物は、アクリル樹脂系エマルジョンと、光重合開始剤と、該光重合開始剤と共融する紫外線吸収剤と、表面親水化剤と、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、光重合開始剤はアクリル樹脂系エマルジョンの固形分100重量部に対して1.0〜4.0重量部であり、表面親水化剤はアクリル樹脂系エマルジョンの固形分100重量部に対して7.5〜15.0重量部であり、一液型で下地に0.5〜6.5mm厚に塗付することを特徴とする外壁に意匠性を付与する水系塗材組成物であり、必要に応じて消泡剤や分散剤等を配合することが出来る。   An aqueous coating material composition for imparting designability to the outer wall of the present invention comprises an acrylic resin emulsion, a photopolymerization initiator, an ultraviolet absorber eutectic with the photopolymerization initiator, a surface hydrophilizing agent, and a filling agent. Material, aggregate, pigment, thickener, and film-forming aid, and the photopolymerization initiator is 1.0 to 4.0 weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion. The surface hydrophilizing agent is 7.5 to 15.0 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion. It is a water-based coating material composition that imparts design properties to the outer wall, and an antifoaming agent, a dispersing agent, and the like can be blended as necessary.

[アクリル樹脂エマルジョン]
本発明のアクリル樹脂系エマルジョンには、アクリル酸エステル系共重合樹脂、酢酸ビニル・アクリル酸エステル系共重合樹脂、シリコン変性アクリル樹脂等のアクリル樹脂系エマルジョンを使用することができる。アクリル樹脂とするアクリル系単量体としては、メチルアクリレート、エチルアクリレート、n−プロピルアクリレート、イソプロピルアクリレート、n−ブチルアクリレート、イソブチルアクリレート、sec−ブチルアクリレート、t−ブチルアクリレート、ヘキシルアクリレート、2−エチルヘキシルアクリレート、オクチルアクリレート、ノニルアクリレート、デシルアクリレート、ドデシルアクリレート、n−アミルアクリレート、イソアミルアクリレート、ラウリルアクリレート、ステアリルアクリレート、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ん−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、n−アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、メトキシエチル(メタ)アクリレート、エトキシエチル(メタ)アクリレート、メトキシプロピル(メタ)アクリレート、エトキシプロピル(メタ)アクリレート、等を使用することが出来る。他の不飽和単量体としては、スチレン、α-メチルスチレン、クロロスチレン、ビニルトルエン、メトキシスチレン等のスチレン誘導体;(メタ)アクリル酸、フマル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、及びクロトン酸等のカルボキシル基含有単量体;(メタ)アクリル酸や、クロトン酸、イタコン酸;2−ヒドロキシエチル(メタ)アクリレートや、2(3)−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチルアクリレート、アリルアルコール、多価アルコールのモノ(メタ)アクリル酸エステル等の水酸基含有単量体;(メタ)アクリルアミドや、マレインアミド等のアミド基含有単量体;2−アミノエチル(メタ)アクリレートや、ジメチルアミノエチル(メタ)アクリレート、3−アミノプロピル(メタ)アクリレート、2−ブチルアミノエチル(メタ)アクリレート、ビニルピリジン等のアミノ基含有単量体;グリシジル(メタ)アクリレートや、アリルグリシジルエーテル、2個以上のグリシジル基を有するエポキシ化合物と活性水素原子を有するエチレン性不飽和単量体との反応により得られるエポキシ基含有単量体やオリゴノマー;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジメトキシシラン、ビニルメチルジエトキシシラン、3−(メタ)アクリロキシプロピルトリメトキシシラン、3−(メタ)アクリロキシプロピルトリエトキシシラン、2−(メタ)アクリロキシエチルトリメトキシシラン、2−(メタ)アクリロキシエチルトリエトキシシラン、3−(メタ)アクリロキシプロピルメチルジメトキシシラン、3−(メタ)アクリロキシプロピルメチルジエトキシシラン、3−(メタ)アクリロキシプロピルメチルジプロポキシシラン、3−(メタ)アクリロキシブチルフェニルジメトキシシラン、3−(メタ)アクリロキシプロピルジメチルメトキシシラン、及び3−(メタ)アクリロキシプロピルジエチルメトキシシラン等のアルコキシシリル基含有単量体;その他、酢酸ビニル、塩化ビニル、更には、エチレン、ブタジエン、アクリロニトリル、ジアルキルフマレート等を使用することが出来る。
[Acrylic resin emulsion]
For the acrylic resin emulsion of the present invention, acrylic resin emulsions such as acrylic ester copolymer resins, vinyl acetate / acrylic ester copolymer resins, and silicone-modified acrylic resins can be used. Examples of acrylic monomers used as acrylic resins include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, t-butyl acrylate, hexyl acrylate, and 2-ethylhexyl. Acrylate, octyl acrylate, nonyl acrylate, decyl acrylate, dodecyl acrylate, n-amyl acrylate, isoamyl acrylate, lauryl acrylate, stearyl acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl ( (Meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate , T-butyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, n -Amyl (meth) acrylate, isoamyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate, methoxyethyl (meth) acrylate, Ethoxyethyl (meth) acrylate, methoxypropyl (meth) acrylate, ethoxypropyl (meth) acrylate, and the like can be used. Other unsaturated monomers include styrene derivatives such as styrene, α-methylstyrene, chlorostyrene, vinyltoluene, methoxystyrene; (meth) acrylic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, anhydrous Carboxy group-containing monomers such as itaconic acid and crotonic acid; (meth) acrylic acid, crotonic acid, itaconic acid; 2-hydroxyethyl (meth) acrylate, 2 (3) -hydroxypropyl (meth) acrylate, Hydroxyl group-containing monomers such as 4-hydroxybutyl acrylate, allyl alcohol, mono (meth) acrylic acid ester of polyhydric alcohol; Amide group-containing monomers such as (meth) acrylamide and maleamide; 2-aminoethyl ( (Meth) acrylate, dimethylaminoethyl (meth) acrylate, 3-aminopropyl (meth) acrylic Amino group-containing monomers such as silicate, 2-butylaminoethyl (meth) acrylate, vinylpyridine; glycidyl (meth) acrylate, allyl glycidyl ether, epoxy compounds having two or more glycidyl groups and active hydrogen atoms Epoxy group-containing monomers and oligomers obtained by reaction with ethylenically unsaturated monomers having; vinyltrimethoxysilane, vinyltriethoxysilane, vinylmethyldimethoxysilane, vinylmethyldiethoxysilane, 3- (meth) acrylic Loxypropyltrimethoxysilane, 3- (meth) acryloxypropyltriethoxysilane, 2- (meth) acryloxyethyltrimethoxysilane, 2- (meth) acryloxyethyltriethoxysilane, 3- (meth) acryloxypropyl Methyldimethoxysilane, 3- (meth) acryl Xylpropylmethyldiethoxysilane, 3- (meth) acryloxypropylmethyldipropoxysilane, 3- (meth) acryloxybutylphenyldimethoxysilane, 3- (meth) acryloxypropyldimethylmethoxysilane, and 3- (meth) An alkoxysilyl group-containing monomer such as acryloxypropyldiethylmethoxysilane; vinyl acetate, vinyl chloride, ethylene, butadiene, acrylonitrile, dialkyl fumarate, and the like can also be used.

アクリル樹脂系エマルジョン中の樹脂のガラス転移温度は−30〜20℃が好ましい。ガラス転移温度が−30℃未満の場合は仕上がり表面にタックが生じて汚れやすくなり、20℃超の場合は成膜不良となる。本発明の水系塗材組成物全体中の樹脂固形分は5.0〜20.0重量%が好ましく、5.0重量%未満では粘着性、塗付作業性が低下し、また20.0重量%超では粘度が低下し塗付作業性が低下すると共に表現できる意匠(パターン)数が低下する。市販のアクリル樹脂系エマルジョンとしては、アクロナールPS743(BASF社製、固形分55重量%)がある。   The glass transition temperature of the resin in the acrylic resin emulsion is preferably -30 to 20 ° C. When the glass transition temperature is less than −30 ° C., the finished surface becomes tacky and easily becomes dirty, and when it exceeds 20 ° C., film formation is poor. The resin solid content in the entire aqueous coating material composition of the present invention is preferably 5.0 to 20.0% by weight, and if it is less than 5.0% by weight, the tackiness and coating workability deteriorate, and 20.0% by weight. If it exceeds%, the viscosity decreases, the coating workability decreases, and the number of designs (patterns) that can be expressed decreases. As a commercially available acrylic resin emulsion, there is Acronal PS743 (manufactured by BASF, solid content 55% by weight).

[光重合開始剤]
本発明に使用する光重合開始剤は、本組成物を建築物の外壁に塗付し水分が揮発して乾燥した後、光によりアクリル樹脂系エマルジョン中の例えば未反応のα、β―エチレン性不飽和単量体を重合させる等の作用により塗材表面を緻密化することを目的に配合される。具体的にはα−ヒドロキシアルキルフェノン系光ラジカル重合開始剤が好ましく、特には1−ヒドロキシ−シクロヘキシル−フェニルケトンが好ましい。光重合開始剤の配合量は、本組成物中のアクリル樹脂系エマルジョンの固形分100重量部に対して1.0〜4.0重量部が好ましく、1.0重量部未満では下記塗材表面にある表面親水化剤が雨水等により塗材表面より流出して塗材が汚れやすくなり、4.0重量部超では塗材表面の表面親水化剤が過剰量になり、逆に汚れが付着し易くなる場合がある。
[Photopolymerization initiator]
The photopolymerization initiator used in the present invention is, for example, an unreacted α, β-ethylenic acid in an acrylic resin emulsion by light after the composition is applied to the outer wall of a building and moisture is volatilized and dried. It is blended for the purpose of densifying the coating material surface by the action of polymerizing an unsaturated monomer. Specifically, α-hydroxyalkylphenone photoradical polymerization initiators are preferable, and 1-hydroxy-cyclohexyl-phenyl ketone is particularly preferable. The blending amount of the photopolymerization initiator is preferably 1.0 to 4.0 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion in the present composition. The surface hydrophilizing agent on the surface of the coating material flows out of the surface of the coating material due to rain water, etc., and the coating material is easily soiled. If it exceeds 4.0 parts by weight, the surface hydrophilizing agent on the surface of the coating material becomes excessive and the soiling is attached. It may be easy to do.

[紫外線吸収剤]
本発明に使用する紫外線吸収剤は、上記光重合開始剤と共融する化学品が好ましく、具体的にはベンゾフェノンを使用することが出来る。使用に際しては光重合開始剤と共融混合物とした上で配合することが好ましく、共融混合物とすることで、光重合開始剤が組成物全体に均一に分散し効果的に光重合開始剤が作用する。共融混合物とする際の光重合開始剤と紫外線吸収剤の割合は30/70〜70/30が好ましく、該紫外線吸収剤の配合量は本組成物中のアクリル樹脂系エマルジョンの固形分100重量部に対して1.0〜4.0重量部が好ましい。1.0重量部未満では光重合開始剤の活性化が不十分な場合があり、4.0重量部超では塗材表面に汚れが付着し易くなる場合がある。
[Ultraviolet absorber]
The ultraviolet absorber used in the present invention is preferably a chemical product that is eutectic with the photopolymerization initiator, and specifically, benzophenone can be used. When used, it is preferable to mix it with a photopolymerization initiator and a eutectic mixture. By using a eutectic mixture, the photopolymerization initiator is uniformly dispersed throughout the composition, so that the photopolymerization initiator is effectively dispersed. Works. The ratio of the photopolymerization initiator and the ultraviolet absorber in the eutectic mixture is preferably 30/70 to 70/30, and the blending amount of the ultraviolet absorber is 100% by weight of the solid content of the acrylic resin emulsion in the composition. 1.0-4.0 weight part is preferable with respect to a part. If the amount is less than 1.0 part by weight, activation of the photopolymerization initiator may be insufficient, and if it exceeds 4.0 parts by weight, dirt may easily adhere to the surface of the coating material.

[表面親水化剤]
本発明に使用する表面親水化剤は、本組成物を建築物の外壁に塗付し水分が揮発して乾燥した後、塗材表面を親水化することを目的に配合され、特にはポリエーテルポリオールとイソシアネート化合物を反応させたウレタン変性ポリエーテル化合物が好ましい。該ウレタン変性ポリエーテル化合物の分子量は10000以下であって水に可溶な化合物であり、本発明の組成物に配合することにより建築物の外壁に本組成物を塗付した際に塗材表面に移行し該塗材表面を親水化する。該表面親水化剤の配合量は、本組成物中のアクリル樹脂系エマルジョンの固形分100重量部に対して7.5〜15.0重量部が好ましく、7.5重量部未満では塗材表面の親水化が不十分となり、15.0重量部超では塗材表面に汚れが付着し易くなる場合がある。
[Surface hydrophilizing agent]
The surface hydrophilizing agent used in the present invention is blended for the purpose of hydrophilizing the coating material surface after the composition is applied to the outer wall of a building and moisture is volatilized and dried. A urethane-modified polyether compound obtained by reacting a polyol and an isocyanate compound is preferred. The urethane-modified polyether compound has a molecular weight of 10,000 or less and is a water-soluble compound. When this composition is applied to the outer wall of a building by blending with the composition of the present invention, the surface of the coating material To make the surface of the coating material hydrophilic. The blending amount of the surface hydrophilizing agent is preferably 7.5 to 15.0 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion in the present composition. Insufficient hydrophilization is likely to occur, and if it exceeds 15.0 parts by weight, dirt may easily adhere to the surface of the coating material.

[充填材]
本発明に使用する充填材は、平均粒径D50(重量による積算50%の粒径)が100μm未満のものを言い、組成物の粘度や塗付性の調整を目的として配合し、重質炭酸カルシウム、クレー、カオリン、タルク、沈降性硫酸バリウム、炭酸バリウム、硅砂粉等が使用でき、重質炭酸カルシウムが安価でコスト的負担を軽減させることが出来る。充填材の配合量は塗材組成物全体に対して3〜20重量%、好ましくは5〜12重量%であり、3重量%未満では下地の色が透けるなどの隠蔽性が不足し、20重量%超では塗材粘度が高くなって塗付作業性が不良となる。3重量%未満では色調によっては隠蔽性が低下する場合があり、12重量%超では冬季等の低温度下では塗付作業性が低下する傾向にある。
[Filler]
The filler used in the present invention has an average particle diameter D 50 (particle diameter of 50% by weight) of less than 100 μm, and is blended for the purpose of adjusting the viscosity and applicability of the composition. Calcium carbonate, clay, kaolin, talc, precipitated barium sulfate, barium carbonate, cinnabar dust and the like can be used, and heavy calcium carbonate is inexpensive and can reduce the cost burden. The blending amount of the filler is 3 to 20% by weight, preferably 5 to 12% by weight, based on the entire coating composition, and if it is less than 3% by weight, the concealing property such as transparency of the background is insufficient and 20% by weight. If it exceeds%, the viscosity of the coating material becomes high and the coating workability becomes poor. If it is less than 3% by weight, the hiding property may be lowered depending on the color tone, and if it exceeds 12% by weight, the coating workability tends to be lowered at low temperatures such as in winter.

[骨材]
本発明に使用する充填材は、平均粒径D50(重量による積算50%の粒径)が100μm以上のものを言い、仕上がり表面に凹凸を付与することを目的として配合されるが、平均粒径が100μm以上であればその粒子径は任意に選択することができ、例えば硅砂,ガラス,シリカ,タルク,重質炭酸カルシウムなどが使用可能である市販の平均粒径が200μmの重質炭酸カルシウムとしてはK−250(商品名,旭鉱末(株)製)がある。骨材(B)の配合量は組成物全体に対して40〜65重量%であり40重量%未満では意匠性(塗材の凹凸感)が不足し、65重量%超では作業性が低下する。
[aggregate]
The filler used in the present invention has an average particle size D 50 (particle size of 50% by weight) of 100 μm or more, and is blended for the purpose of imparting irregularities to the finished surface. If the diameter is 100 μm or more, the particle diameter can be arbitrarily selected. For example, dredged sand, glass, silica, talc, heavy calcium carbonate, etc., commercially available heavy calcium carbonate having an average particle diameter of 200 μm can be used. As K-250 (trade name, manufactured by Asahi Minesue Co., Ltd.). The blending amount of the aggregate (B) is 40 to 65% by weight with respect to the entire composition. If it is less than 40% by weight, the designability (unevenness of the coating material) is insufficient, and if it exceeds 65% by weight, the workability decreases. .

[顔料]
顔料には、酸化チタン、酸化亜鉛、カーボンブラック、酸化第二鉄(弁柄)、クロム酸鉛、黄鉛、黄色酸化鉄等の無機系顔料等が使用できるが、中でも酸化チタンは下地の隠蔽性に優れ、白色であるため主たる顔料として使用することが出来る。
[Pigment]
For pigments, inorganic pigments such as titanium oxide, zinc oxide, carbon black, ferric oxide (valve), lead chromate, yellow lead, yellow iron oxide, etc. can be used. Since it is excellent in whiteness and white, it can be used as a main pigment.

[増粘剤]
増粘剤は、鏝塗り作業性や保水性の向上を目的として配合し、水溶性セルロースエーテル、ウレタン変性ポリエーテル、ポリカルボン酸等が使用できる。水溶性セルロースエーテルとしてはhiメトローズ90SH15000(信越化学株式会社製、商品名)がある。増粘剤の配合量は組成物全体100重量部に対して0.1〜5.0重量部が好ましく、0.1重量部未満では十分な増粘効果が得られず塗材の凹凸模様が不十分となり、5.0重量部超では塗付作業性が低下する。
[Thickener]
A thickener is mix | blended for the purpose of a dip coating workability | operativity and the improvement of water retention property, and water-soluble cellulose ether, urethane modified polyether, polycarboxylic acid, etc. can be used. As a water-soluble cellulose ether, there is hi-Metroise 90SH15000 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.). The blending amount of the thickener is preferably 0.1 to 5.0 parts by weight with respect to 100 parts by weight of the whole composition, and if it is less than 0.1 parts by weight, a sufficient thickening effect cannot be obtained and the uneven pattern of the coating material is present. When it exceeds 5.0 parts by weight, the coating workability is lowered.

[成膜助剤]
成膜助剤には、エマルジョンのポリマー粒子の融着を促進し、ポリマーによる均一な皮膜を形成させることを目的で配合し、エチレングリコールジエチルエーテル、ベンジルアルコール、ブチルセロソルブ、エステルアルコール等を使用することが出来る。成膜助剤の配合量は組成物全体100重量部に対して0.5〜10重量部が好ましく、0.5重量部未満では低温での成膜が不十分となる場合があり、10重量部超では塗材の表面に汚れが付着し易くなる場合がある。
[Filming aid]
The film forming aid should be blended for the purpose of promoting the fusion of the polymer particles in the emulsion and forming a uniform film with the polymer. Use ethylene glycol diethyl ether, benzyl alcohol, butyl cellosolve, ester alcohol, etc. I can do it. The blending amount of the film forming aid is preferably 0.5 to 10 parts by weight with respect to 100 parts by weight of the whole composition, and if it is less than 0.5 parts by weight, film formation at a low temperature may be insufficient. In the case of more than the part, dirt may easily adhere to the surface of the coating material.

上記の配合成分の他に、塗材中の巻き込み等による泡を消失させるために消泡剤や、充填材や顔料等を均一に分散させるための分散剤が配合されることがある。   In addition to the above-described blending components, an antifoaming agent or a dispersing agent for uniformly dispersing a filler, a pigment, or the like may be blended in order to eliminate bubbles caused by entrainment in the coating material.

本発明の水系塗材組成物は施工にあたっては、ローラー刷毛、パターンローラー、金鏝、吹き付けガン等を使用して、目的としている意匠となるように適切に施工器具を選択し、その意匠に適した塗付量で仕上げる。配合された水系塗材組成物の適正粘度としては、300〜700Pa・sが好ましく、このような粘度とするには、適当量の水を加えることで調整することが出来る。   In the construction of the aqueous coating material composition of the present invention, using a roller brush, a pattern roller, a hammer, a spray gun, etc., the construction tool is appropriately selected so as to be the intended design, and suitable for the design. Finish with the applied amount. The proper viscosity of the blended aqueous coating material composition is preferably 300 to 700 Pa · s. To obtain such a viscosity, it can be adjusted by adding an appropriate amount of water.

また、本発明の水系塗材組成物の塗付厚みは0.5mm〜6.5mmと一般的な塗料よりも厚く、上記ローラー刷毛、パターンローラー、金鏝、吹き付けガン等を使用して、目的とする意匠を付与する。   Moreover, the coating thickness of the aqueous coating material composition of the present invention is 0.5 mm to 6.5 mm, which is thicker than general paints, and uses the above-mentioned roller brush, pattern roller, hammer, spray gun, etc. The design is given.

以下、実施例及び比較例にて具体的に説明する。 Hereinafter, it demonstrates concretely in an Example and a comparative example.

[材料の作製]
表1の配合に従って、実施例及び比較例1乃至比較例6の水系塗材組成物を作製した。表1において、アクリル樹脂エマルジョンはアクロナール7067(固形分:47〜49%、樹脂のガラス転移温度:10℃、BASF社製、商品名)を使用し、光重合開始剤は1−ヒドロキシ−シクロヘキシル−フェニルケトンを、紫外線吸収剤はベンゾフェノンを使用し、光重合開始剤と紫外線吸収剤は1:1(重量比)で共融混合物とした上で使用した。表面親水化剤は分子量1000以下のウレタン変性ポリエーテル化合物 SNクリーンアクト(商品名、サンノプコ社製)を使用し、充填剤は硅砂粉#300(平均粒径25μm、株式会社トウチュウ製、商品名)を使用し、骨材は、東北硅砂7号(比重1.5、平均粒径150μm、東北硅砂株式会社製、商品名)を使用し、顔料には酸化チタンR−820(石原産業株式会社製、商品名)を使用し、増粘剤は水溶性セルロースエーテルhiメトローズ90SH−15000(信越化学株式会社製、商品名)を、成膜助剤はテキサノールCS−12(チッソ株式会社製、商品名)を使用した。この他には消泡剤及び分散剤を添加したが、これらは水系塗材用の市販品より適宜選択されるものを使用することが出来る。これらの原料を均一に混合分散させ、実施例及び比較例の外壁に意匠性を付与する水系塗材組成物とした。
[Production of materials]
According to the composition of Table 1, aqueous coating material compositions of Examples and Comparative Examples 1 to 6 were prepared. In Table 1, the acrylic resin emulsion uses Acronal 7067 (solid content: 47 to 49%, glass transition temperature of resin: 10 ° C., trade name, manufactured by BASF), and the photopolymerization initiator is 1-hydroxy-cyclohexyl- Phenyl ketone was used after the benzophenone was used as the ultraviolet absorber, and the photopolymerization initiator and the ultraviolet absorber were made into a eutectic mixture at 1: 1 (weight ratio). The surface hydrophilizing agent uses urethane-modified polyether compound SN Cleanact (trade name, manufactured by San Nopco) having a molecular weight of 1000 or less, and the filler is cinnabar powder # 300 (average particle size 25 μm, manufactured by Tochu Co., Ltd., product name). The aggregate is Tohoku cinna sand No. 7 (specific gravity 1.5, average particle size 150 μm, manufactured by Tohoku cinna sand Co., Ltd., trade name), and the pigment is titanium oxide R-820 (Ishihara Sangyo Co., Ltd.). , A product name), a thickener is water-soluble cellulose ether hi Metroles 90SH-15000 (manufactured by Shin-Etsu Chemical Co., Ltd., product name), and a film forming aid is Texanol CS-12 (manufactured by Chisso Corporation, product name). )It was used. In addition to this, an antifoaming agent and a dispersing agent were added, and those appropriately selected from commercially available products for aqueous coating materials can be used. These raw materials were uniformly mixed and dispersed to obtain an aqueous coating material composition that imparted design properties to the outer walls of the examples and comparative examples.


実施例及び比較例の水系塗材組成物について、以下に示す評価方法により評価した。   About the aqueous coating material composition of an Example and a comparative example, it evaluated by the evaluation method shown below.

[評価方法] [Evaluation method]

[接触角]
JISA5430規定のフレキシブルボード(100mm×150mm×4mm)にシーラーとして溶剤型塩化ゴム系下塗り材(JS−410、アイカ工業株式会社製、商品名)を0.2kg/m塗布し、乾燥後、実施例及び比較例の水系塗材組成物を2.0kg/m塗布し、7日間乾燥させた。接触角計(協和界面科学株式会社 型番:Drop Master DM−301)を用い、液滴法にて1.0μLの純水を塗材表面に滴下し、30秒静置した後の接触角を測定した。測定は23℃環境下で上記7日間乾燥後と、その後試験体を24時間水中に浸漬し、さらに24時間乾燥後にそれぞれ測定した。
[Contact angle]
Apply 0.2kg / m 2 of solvent type chlorinated rubber base coat (JS-410, Aika Kogyo Co., Ltd., trade name) as a sealer on a flexible board (100mm x 150mm x 4mm) defined in JISA5430 The aqueous coating material compositions of Examples and Comparative Examples were applied at 2.0 kg / m 2 and dried for 7 days. Using a contact angle meter (Kyowa Interface Science Co., Ltd. Model No .: Drop Master DM-301), 1.0 μL of pure water was dropped onto the coating material surface by the droplet method, and the contact angle after standing for 30 seconds was measured. did. The measurement was performed after drying for 7 days in a 23 ° C. environment, and then immersing the test specimen in water for 24 hours and further drying for 24 hours.

[促進汚染性]
JISA5430規定のフレキシブルボード(100mm×150mm×4mm)にシーラーとして溶剤型塩化ゴム系下塗り材(JS−410、アイカ工業株式会社製、商品名)を0.2kg/m塗布し、乾燥後、実施例及び比較例の水系塗材組成物を0.5〜6.5mm厚みに塗布し、1日間乾燥させた。試験体にカーボンブラック(JIS試験用粉体12種カーボンブラック、粒子径約80nm:日本粉体工業技術協会)を、茶漉しを用いて全面にふりかけ、その後、試験体を傾けて粉体を落とし霧吹きで全面に水を10回噴射して流れ落とせるカーボンブラックは流れ落とした。その後試験体全体の汚染度合いを目視で評価し、カーボンブラックをふりかけないブランクの試験体と比較して僅かな汚れであるときを○と、同様に明らかな汚れがあるときを△と、同様に著しい汚れがあるときを×と評価した。試験は23℃環境下で上記1日間乾燥後と、その後試験体を24時間水中に浸漬し、さらに24時間乾燥後にそれぞれ行なった。
[Accelerated contamination]
Apply 0.2kg / m 2 of solvent type chlorinated rubber base coat (JS-410, Aika Kogyo Co., Ltd., trade name) as a sealer on a flexible board (100mm x 150mm x 4mm) defined in JISA5430 The aqueous coating material compositions of Examples and Comparative Examples were applied to a thickness of 0.5 to 6.5 mm and dried for 1 day. Carbon black (12 kinds of JIS test powder carbon black, particle size of about 80 nm: Japan Powder Industry Technical Association) is sprinkled on the entire surface using a tea strainer, and then the specimen is tilted to drop the powder. Carbon black, which can be sprayed by spraying water 10 times on the entire surface with a spray, flowed down. Thereafter, the degree of contamination of the entire test specimen was visually evaluated, and ◯ when there was a slight stain compared with a blank test specimen that was not sprinkled with carbon black, and △ when there was obvious dirt as well. When there was remarkable dirt, it evaluated as x. The test was performed after drying for 1 day in a 23 ° C. environment, and then immersing the test specimen in water for 24 hours and further drying for 24 hours.

[耐汚染性]
下地としてJISA5430規定のフレキシブルボード(80×265mm厚さ4mm)を使用し、シーラーとして溶剤型塩化ゴム系下塗り材(JS−410、アイカ工業株式会社製、商品名)を0.2kg/m塗布して、4時間以上乾燥させた後、実施例又は比較例の水系塗材組成物を塗付量0.9kg/mにて金鏝を使用して塗付し、温度23℃湿度50%RHで12時間養生した。その後同一の水系塗材組成物を塗付して、水系塗材組成物の塗付厚みが0.5〜6.5mmになるように金鏝を使用して塗付し、同様に温度23℃湿度50%RHで14日間養生して試験体とした。試験体は2体づつ作製し、そのうちの一体を水平面に対して70度の角度で縦長状に設置した。当該試験体の塗膜面の上部から高さ300mmの位置には、水平面に対して10度の角度で設置された波板(波の幅32mm、長さ500mm)の下端部を配設させ、波板の波底部を流下してくる雨水が、試験体の塗膜上部に落下し、当該雨水が試験体の塗膜下部に自重で流下するようにした。この条件で3ヶ月間屋外に暴露し、雨水によって汚れた塗膜部分と、暴露していないもう一体の試験体塗膜との色差を色彩色差計(CM−2600d、コニカミノルタセンシング株式会社製)にて測定し、当該色差を耐汚染性として評価した。色差が2.5未満を○、2.5以上を×とした。
[Contamination resistance]
A flexible board (80 x 265 mm, thickness 4 mm) specified by JISA 5430 is used as the base, and a solvent type chlorinated rubber-based undercoat material (JS-410, manufactured by Aika Industry Co., Ltd., trade name) is applied as a sealer at 0.2 kg / m 2. Then, after drying for 4 hours or more, the aqueous coating material composition of the example or comparative example was applied at a coating amount of 0.9 kg / m 2 using a hammer, and the temperature was 23 ° C. and the humidity was 50%. Cured with RH for 12 hours. Thereafter, the same aqueous coating material composition is applied and applied using a hammer so that the coating thickness of the aqueous coating composition is 0.5 to 6.5 mm. A specimen was cured at a humidity of 50% RH for 14 days. Two test bodies were prepared, and one of them was installed in a vertically long shape at an angle of 70 degrees with respect to the horizontal plane. At the position of 300 mm in height from the upper part of the coating surface of the test body, a lower end portion of a corrugated plate (wave width 32 mm, length 500 mm) installed at an angle of 10 degrees with respect to the horizontal plane is disposed. The rainwater flowing down the wave bottom of the corrugated plate dropped on the upper part of the coating film of the test specimen, and the rainwater flowed down to the lower part of the coating film of the test specimen by its own weight. A color difference meter (CM-2600d, manufactured by Konica Minolta Sensing Co., Ltd.) is used to measure the color difference between the paint film portion exposed to the outdoors for three months under these conditions and stained with rainwater and the unexposed test specimen paint film. The color difference was evaluated as stain resistance. A color difference of less than 2.5 was evaluated as ◯, and 2.5 or more as x.

[意匠性]
900mm角のJISA5430規定のフレキシブルボードを垂直に設置し、実施例又は比較例の水系塗材組成物を剣先ゴテで凹凸の差を付けながら塗付厚みが0.5〜6.5mmと成るようにして扇型の柄をつけ、そのまま乾燥させる。硬化後、つけた柄がそのままの状態を保っているものを○、柄に崩れ(ダレ、レベリング)がある場合は×とした。
[Creativity]
A 900 mm square flexible board specified by JISA 5430 is installed vertically, and the coating thickness of the aqueous coating material composition of the example or the comparative example is 0.5 to 6.5 mm while making a difference in unevenness with a sword tip. Apply a fan-shaped pattern and let it dry as it is. After hardening, the pattern that was applied was kept as it was, and the case where the pattern collapsed (sagging, leveling) was marked as x.

[成膜性(低温ひび割れ性)]
150×150mm厚さ2mmのガラス板の周縁に厚さ2mm×幅7mmのスペーサーを貼り付け、その内側に実施例又は比較例の水系塗材組成物を均一な厚みになるようにヘラで塗付し、直ちに5℃の恒温槽内に水平に載置した。48時間経過後、恒温槽から取り出し目視にて、塗膜表面にクラックが生じているものを×とし、クラックが無いものを○とした。
[Film formability (low temperature cracking)]
A spacer with a thickness of 2 mm and a width of 7 mm is attached to the periphery of a glass plate with a thickness of 150 × 150 mm and a thickness of 2 mm, and the aqueous coating material composition of the example or the comparative example is applied with a spatula so as to have a uniform thickness. Immediately, it was placed horizontally in a 5 ° C. thermostat. After 48 hours, the sample was taken out from the thermostat and visually observed as cracks on the coating film surface, and marked with no cracks.

[耐水性]
150×150×4mmのフレキシブルボード(JIS A5430規定のフレキシブルボード)を使用し、シーラーとして溶剤塩化ゴム系下塗り材(JS−410、アイカ工業株式会社製、商品名)を0.2kg/m塗布して、4時間以上乾燥させた後、実施例又は比較例の水系塗材組成物を塗付量0.9kg/mにて金鏝を使用して塗付し、温度23℃湿度50%RHで12時間養生した。その後同一の水系塗材組成物を塗付して、水系塗材組成物の塗付厚みが0.5〜6.5mmになるように金鏝を使用して塗付し、同様に23℃湿度50%RHで1日間養生して試験体とした。養生後23℃の水に浸漬し、24時間経過後の表面の膨れ、軟化を目視及び指蝕で評価した。膨れ、軟化がない場合は○、これ以外は×とした。
[water resistant]
Use a 150 x 150 x 4 mm flexible board (JIS A5430 stipulated flexible board), and apply 0.2 kg / m 2 of solvent chlorinated rubber base coat (JS-410, trade name, manufactured by Aika Kogyo Co., Ltd.) as a sealer. Then, after drying for 4 hours or more, the aqueous coating material composition of the example or comparative example was applied at a coating amount of 0.9 kg / m 2 using a hammer, and the temperature was 23 ° C. and the humidity was 50%. Cured with RH for 12 hours. Thereafter, the same aqueous coating material composition is applied, and applied using a hammer so that the coating thickness of the aqueous coating material composition is 0.5 to 6.5 mm. The specimen was cured at 50% RH for 1 day. After curing, the sample was immersed in water at 23 ° C., and the swelling and softening of the surface after 24 hours were evaluated by visual observation and finger erosion. In the case where there was no swelling or softening, it was marked as ◯, and otherwise it was marked as x.

[耐膨れ性]
JIS A 6909に準拠した方法で試験体を作製した。先ず70×70×20mmモルタルピースにシーラーとして水系アクリル下塗り材(JS−500、アイカ工業株式会社製、商品名)を0.2kg/m塗布して、4時間以上乾燥させた後、実施例又は比較例の水系塗材組成物を塗付量0.9kg/mにて金鏝を使用して塗付し、温度23℃湿度50%RHで12時間養生した。その後同一の水系塗材組成物を塗付して、水系塗材組成物の塗付厚みが0.5〜6.5mmになるように金鏝を使用して塗付し、同様に温度23℃湿度50%RHで14日間養生して試験体とした。当該試験体を、温度23℃18h水浸漬→−20℃3h→50℃3hの温冷繰り返し試験を10サイクル行い、塗材表面の膨れの有無を目視にて確認した。膨れが発生した場合は×、膨れの発生がない場合は○とした。
[Swelling resistance]
A test specimen was prepared by a method based on JIS A 6909. First, 0.2 kg / m 2 of a water-based acrylic primer (JS-500, manufactured by Aika Kogyo Co., Ltd., trade name) as a sealer was applied to a 70 × 70 × 20 mm mortar piece and dried for 4 hours or more. Alternatively, the aqueous coating material composition of the comparative example was applied at a coating amount of 0.9 kg / m 2 using a hammer and cured at a temperature of 23 ° C. and a humidity of 50% RH for 12 hours. Thereafter, the same aqueous coating material composition is applied and applied using a hammer so that the coating thickness of the aqueous coating composition is 0.5 to 6.5 mm. A specimen was cured at a humidity of 50% RH for 14 days. The test body was subjected to 10 cycles of a hot and cold repeated test at a temperature of 23 ° C. for 18 h and then −20 ° C. for 3 h → 50 ° C. for 3 h, and the presence or absence of swelling of the coating material surface was visually confirmed. In the case where blistering occurred, the mark was rated as x.

[評価結果] [Evaluation results]

評価結果を表2に示す。   The evaluation results are shown in Table 2.


Claims (6)

アクリル樹脂系エマルジョンと、光重合開始剤と、該光重合開始剤と共融する紫外線吸収剤と、表面親水化剤と、充填材と、骨材と、顔料と、増粘剤と、成膜助剤と、から成り、光重合開始剤はアクリル樹脂系エマルジョンの固形分100重量部に対して1.0〜4.0重量部であり、表面親水化剤はアクリル樹脂系エマルジョンの固形分100重量部に対して7.5〜15.0重量部であり、一液型で下地に0.5〜6.5mm厚に塗付することを特徴とする外壁に意匠性を付与する水系塗材組成物。   Acrylic resin emulsion, photopolymerization initiator, ultraviolet absorber eutectic with the photopolymerization initiator, surface hydrophilizing agent, filler, aggregate, pigment, thickener, and film formation The photopolymerization initiator is 1.0 to 4.0 parts by weight with respect to 100 parts by weight of the solid content of the acrylic resin emulsion, and the surface hydrophilizing agent is 100 parts by weight of the acrylic resin emulsion. An aqueous coating material that imparts design properties to the outer wall, which is 7.5 to 15.0 parts by weight with respect to parts by weight and is applied to the base in a one-pack type with a thickness of 0.5 to 6.5 mm Composition. 表面親水化剤は、分子量10000以下のウレタン変性ポリエーテル化合物であることを特徴とする請求項1記載の外壁に意匠性を付与する水系塗材組成物。   2. The aqueous coating material composition for imparting designability to an outer wall according to claim 1, wherein the surface hydrophilizing agent is a urethane-modified polyether compound having a molecular weight of 10,000 or less. 光重合開始剤と紫外線吸収剤とが共融混合物と成っていることを特徴とする請求項1又は請求項2記載の外壁に意匠性を付与する水系塗材組成物。   The aqueous coating material composition for imparting designability to the outer wall according to claim 1 or 2, wherein the photopolymerization initiator and the ultraviolet absorber are a eutectic mixture. 紫外線吸収剤は、ベンゾフェノンであることを特徴とする請求項1乃至請求項3のいずれかに記載の外壁に意匠性を付与する水系塗材組成物。   The water-based coating material composition for imparting design properties to the outer wall according to any one of claims 1 to 3, wherein the ultraviolet absorber is benzophenone. 光重合開始剤は、1−ヒドロキシ−シクロヘキシル−フェニルケトンであることを特徴とする請求項1乃至請求項4のいずれかに記載の外壁に意匠性を付与する水系塗材組成物。   The water-based coating composition for imparting designability to the outer wall according to any one of claims 1 to 4, wherein the photopolymerization initiator is 1-hydroxy-cyclohexyl-phenyl ketone. 骨材が硅砂であることを特徴とする請求項1乃至請求項5のいずれかに記載の外壁に意匠性を付与する水系塗材組成物。
The water-based coating material composition for imparting design properties to the outer wall according to any one of claims 1 to 5, wherein the aggregate is cinnabar sand.
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JP7199252B2 (en) 2019-02-28 2023-01-05 アイカ工業株式会社 Coating finishing method
JP2022022502A (en) * 2020-06-24 2022-02-07 アイカ工業株式会社 Aqueous coating material composition imparting designability to wall surface

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