JP7123378B2 - Fluid pipe full-cut cutting method and full-cut cutting device - Google Patents

Fluid pipe full-cut cutting method and full-cut cutting device Download PDF

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JP7123378B2
JP7123378B2 JP2018103162A JP2018103162A JP7123378B2 JP 7123378 B2 JP7123378 B2 JP 7123378B2 JP 2018103162 A JP2018103162 A JP 2018103162A JP 2018103162 A JP2018103162 A JP 2018103162A JP 7123378 B2 JP7123378 B2 JP 7123378B2
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housing
piece
fluid pipe
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drop
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JP2019207011A (en
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保行 永森
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Waterworks Technology Development Organization Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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本発明は、穿孔機を用いて流体管を管軸方向に切り離す、いわゆるフルカット切断を行うための方法と装置に関する。 The present invention relates to a method and apparatus for performing so-called full-cut cutting, in which a fluid tube is cut axially using a piercing machine.

従来、既設の水道管(流体管の一例)を筐体で密封状に取り囲み、その筐体の内部で水道管を不断水状態でフルカット切断した後、水道管の切断部に弁装置などの挿入体を挿入する工事が知られている。かかる工事は、例えば特許文献1~3に記載されている。 Conventionally, an existing water pipe (an example of a fluid pipe) is hermetically surrounded by a housing, and after the water pipe is fully cut inside the housing without water interruption, a valve device or the like is installed at the cut portion of the water pipe. The construction of inserting inserts is known. Such construction is described in Patent Documents 1 to 3, for example.

一般に、フルカット切断には、図10に示すような円筒形状のホールソー91と、その軸中心に位置するセンタードリル92とを備えた穿孔機9が用いられる。ホールソー91の直径は水道管1の管径よりも大きいため、ホールソー91により水道管1を管軸方向(図10において紙面に垂直な方向)に切り離すことができる。ホールソー91の内部に収容される水道管1の周壁は、短管状の切片10となる。センタードリル92は、フルカット切断で生じた切片10を貫通し、そのセンタードリル92に設けられた脱落防止コマ93,94が切片10の内部に配置される。 Generally, for full-cut cutting, a boring machine 9 having a cylindrical hole saw 91 as shown in FIG. 10 and a center drill 92 positioned at the center of its axis is used. Since the diameter of the hole saw 91 is larger than the pipe diameter of the water pipe 1, the hole saw 91 can cut the water pipe 1 in the direction of the pipe axis (the direction perpendicular to the paper in FIG. 10). The peripheral wall of the water pipe 1 accommodated inside the hole saw 91 becomes a short tubular segment 10 . The center drill 92 penetrates the segment 10 produced by the full-cut cutting, and drop-off prevention pieces 93 and 94 provided on the center drill 92 are arranged inside the segment 10 .

フルカット切断を完了したら、穿孔機9を引き上げて、ホールソー91やセンタードリル92を筐体8の外部に配置する。その際、切片10の内面に脱落防止コマ93を引っ掛けることにより、切片10を回収することができる。センタードリル92には、異なる高さに複数(図10の例では二つ)の脱落防止コマ93,94が設けられている。これにより、一番上の脱落防止コマ93が引っ掛からない場合には、その下の脱落防止コマ94を引っ掛けて切片10を回収することができ、切片10を回収する確度を高めている。 After completing the full cut cutting, the drilling machine 9 is pulled up and the hole saw 91 and the center drill 92 are arranged outside the housing 8 . At that time, the section 10 can be recovered by hooking the falling prevention piece 93 on the inner surface of the section 10 . The center drill 92 is provided with a plurality of (two in the example of FIG. 10) drop-off prevention pieces 93 and 94 at different heights. As a result, when the uppermost drop-off prevention piece 93 is not caught, the piece 10 can be recovered by hooking the drop-off prevention piece 94 below it, and the accuracy of the piece 10 recovery is enhanced.

図10は、水道管1が完全に切り離された時点でのホールソー91の位置を示す。このフルカット切断の直後に、切片10は距離D1を落下して脱落防止コマ93に引っ掛かる。距離D1は、切片10の内面から脱落防止コマ93までの上下方向の距離に相当する。脱落防止コマ93に引っ掛からずに、その下の脱落防止コマ94に引っ掛かる場合、切片10は距離(D1+D2)を落下することになる。距離D2は、脱落防止コマ93から脱落防止コマ94までの上下方向の距離に相当する。図10では、脱落防止コマ94に引っ掛かった切片10を破線で描いている。 FIG. 10 shows the position of the hole saw 91 when the water pipe 1 is completely disconnected. Immediately after this full-cut cutting, the section 10 falls over the distance D1 and is caught by the fall prevention piece 93.例文帳に追加The distance D1 corresponds to the vertical distance from the inner surface of the piece 10 to the fall prevention piece 93 . If the piece 10 does not catch on the drop-off preventing piece 93 but catches on the drop-off preventing piece 94 below it, the piece 10 will fall a distance (D1+D2). The distance D2 corresponds to the vertical distance from the drop-off preventing piece 93 to the drop-off preventing piece 94. As shown in FIG. In FIG. 10, the piece 10 caught on the fall prevention piece 94 is drawn with a broken line.

落下した切片はホールソー91と共に回転しているため、筐体8の底部内面8fに接触すると、その筐体8の内面塗装が剥がれるなどの損傷を起こし、そこから錆が発生して水質に影響を及ぼす恐れがある。そのため、脱落防止コマ94に引っ掛かった切片10が底部内面8fに接触しないよう、その切片10から底部内面8fまでの上下方向の距離D3を大きく確保して、空間的に余裕を持たせる必要があり、その結果、筐体8(の下側部材82)の小型化が困難であった。かかる事情の下、筐体8をコンパクトに構成するべく、距離D1や距離D2を小さくすることが考えられるが、下記のように何れも実用に見合わないことが判明した。 Since the dropped piece rotates together with the hole saw 91, when it comes into contact with the bottom inner surface 8f of the housing 8, damage such as peeling of the inner surface coating of the housing 8 is caused, and rust is generated from there, affecting water quality. There is a risk of Therefore, it is necessary to secure a large vertical distance D3 from the piece 10 to the bottom inner surface 8f so that the piece 10 caught on the drop-off prevention piece 94 does not come into contact with the bottom inner surface 8f, thereby providing a spatial margin. As a result, it is difficult to miniaturize the housing 8 (the lower member 82 thereof). Under such circumstances, it is conceivable to reduce the distance D1 and the distance D2 in order to construct the housing 8 compactly, but it has been found that neither of them is suitable for practical use as described below.

即ち、脱落防止コマ93を引っ掛けるためには、切片10の内面から脱落防止コマ93を適度に離さなければならず、距離D1を所定以上に確保する必要があった。特に水道管1が鋼管である場合には、センタードリル92が貫通することにより切片10の内面にバリが発生するので、そのバリに脱落防止コマ93が干渉しない程度に距離D1を確保する必要があった。かと言って、鋼管専用のドリルを用意することは、経済性の観点から望ましいとはいえない。また、異なる高さに複数の脱落防止コマ93,94を設ける意義に照らすと、距離D2についても所定以上に確保する必要があった。 That is, in order to hook the drop-off prevention piece 93, the drop-off prevention piece 93 has to be separated from the inner surface of the section 10 appropriately, and the distance D1 must be kept at a predetermined value or more. Especially when the water pipe 1 is a steel pipe, burrs are generated on the inner surface of the section 10 when the center drill 92 penetrates. there were. On the other hand, preparing a drill exclusively for steel pipes is not desirable from the economic point of view. In light of the significance of providing a plurality of drop-off prevention pieces 93 and 94 at different heights, it was also necessary to secure a distance D2 greater than a predetermined value.

特開2016-61391号公報JP 2016-61391 A 特開2016-70464号公報JP 2016-70464 A 特開2016-223528号公報JP 2016-223528 A

本発明の目的は、切片による筐体の底部内面の損傷を防いで、筐体をコンパクトに構成できるようにした、流体管のフルカット切断方法及びフルカット切断装置を提供することにある。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a full-cut cutting method and a full-cut cutting apparatus for a fluid pipe, which prevents the inner surface of the bottom of the housing from being damaged by a piece and allows the housing to be compactly configured.

本発明に係る流体管のフルカット切断方法は、流体管を密封状に取り囲む筐体の内部で、穿孔機によって前記流体管を不断流状態でフルカット切断する切断工程と、前記切断工程の後、前記穿孔機を引き上げるとともに、フルカット切断で生じた切片を前記穿孔機で引っ掛けて回収する回収工程と、を備え、前記切断工程では、前記切片と前記筐体の底部内面との間に配置された落下規制部材により前記切片の落下を規制する。この方法では、切片と筐体の底部内面との間に配置された落下規制部材によって切片の落下を規制するので、筐体の底部内面に切片が接触することが妨げられる。そのため、切片による筐体の底部内面の損傷を防いで、筐体をコンパクトに構成できる。 A method for full-cut cutting a fluid pipe according to the present invention comprises a cutting step of full-cut cutting the fluid pipe in a non-flow state with a boring machine inside a housing that hermetically surrounds the fluid pipe, and after the cutting step. and a recovery step of pulling up the perforator and hooking and recovering the section produced by the full-cut cutting with the perforator, and in the cutting step, the section is arranged between the section and the bottom inner surface of the housing. The falling of the section is regulated by the regulated fall regulating member. In this method, the dropping of the piece is restricted by the drop regulating member arranged between the piece and the bottom inner surface of the housing, so that the piece is prevented from coming into contact with the bottom inner surface of the housing. Therefore, the inner surface of the bottom of the housing can be prevented from being damaged by the pieces, and the housing can be made compact.

前記落下規制部材は、前記筐体の底部に設けられた孔を介して前記筐体の内部に配置され、前記筐体の底部内面より前記流体管に向かって突出する姿勢で前記切片を下方から支持することが好ましい。この場合、筐体の底部内面より流体管に向かって突出した姿勢の落下規制部材で切片を下方から支持することにより、切片の落下を適切に規制できる。 The fall regulating member is arranged inside the housing through a hole provided in the bottom of the housing, and is arranged so as to protrude from the inner surface of the bottom of the housing toward the fluid pipe. Support is preferred. In this case, by supporting the piece from below with the drop-regulating member projecting toward the fluid pipe from the inner surface of the bottom portion of the housing, the piece can be appropriately prevented from falling.

前記孔は、前記筐体の底部の中心部位に設けられた排出孔であり、前記落下規制部材は、外部からの操作に応じて、前記排出孔の軸方向の投影領域の内部に先端部が配置される第1の姿勢と、前記投影領域の外部に先端部が配置される第2の姿勢との間で姿勢変更が可能であり、前記第2の姿勢にある前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持することが好ましい。この方法では、排出孔を介して落下規制部材が筐体の内部に配置されるので、落下規制部材のために孔明け加工を筐体に施す必要がない。第1の姿勢は、筐体に対して落下規制部材を出し入れする際に有用となる。また、第2の姿勢では、落下規制部材の先端部が排出孔の投影領域の外部に配置されるため、切断時の穿孔機(のセンタードリル)に先端部を干渉させることなく、切片を下方から支持できる。 The hole is a discharge hole provided in the center portion of the bottom of the housing, and the tip portion of the fall regulating member is positioned inside the projected area in the axial direction of the discharge hole in response to an operation from the outside. The tip portion of the drop regulating member can be changed in posture between a first posture in which it is arranged and a second posture in which the tip portion is arranged outside the projection area, and is in the second posture. is preferably brought into contact with the section to support the section from below. In this method, the fall control member is arranged inside the housing through the discharge hole, so there is no need to drill holes in the housing for the fall control member. The first posture is useful when the drop regulating member is taken in and out of the housing. In the second posture, the tip of the drop regulating member is arranged outside the projection area of the discharge hole. can be supported from

前記落下規制部材は、外部からの操作に応じて、前記筐体の底部内面からの突出量を調整可能であり、前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持するものでもよい。この場合、落下規制部材の突出量を適度に大きくすることにより、切片の落下を適切に規制できる。また、落下規制部材の突出量を適度に小さくすることにより、流体管の切断部に挿入された挿入体に先端部が干渉することを避けられる。 The drop regulating member is capable of adjusting the amount of protrusion from the inner surface of the bottom of the housing in accordance with an operation from the outside. It may be supported by In this case, by appropriately increasing the amount of protrusion of the drop-regulating member, it is possible to appropriately regulate the dropping of the piece. Also, by appropriately reducing the amount of protrusion of the drop regulating member, it is possible to prevent the distal end portion from interfering with the insert inserted into the cut portion of the fluid pipe.

前記回収工程の後、前記流体管の切断部に挿入体を挿入する挿入工程を備え、前記挿入工程で挿入した前記挿入体の底部外面と前記筐体の底部内面との間をシール材で密封し、前記流体管内を流れる流体が前記孔に行き届かないようにした後で、前記筐体から前記落下規制部材を取り外すものでもよい。これにより、落下規制部材を筐体から安全に取り外すことができる。 After the recovering step, an inserting step of inserting the insert into the cut portion of the fluid pipe is provided, and a sealing material seals between the bottom outer surface of the insert inserted in the inserting step and the bottom inner surface of the housing. Alternatively, the drop restricting member may be removed from the housing after preventing the fluid flowing in the fluid pipe from reaching the hole. Thereby, the fall control member can be safely removed from the housing.

前記落下規制部材が、前記切片と前記筐体の底部内面との間に配置されるように前記流体管に取り付けられたクッション材で形成されており、前記回収工程では、前記切片とともに前記落下規制部材を回収するものでもよい。かかる方法によれば、クッション材で形成された落下規制部材によって切片の落下を適切に規制できる。クッション材は、切片と筐体の底部内面との間に配置されるように流体管に取り付けられるため、筐体の下方での操作や作業を必要としない。 The fall regulating member is formed of a cushioning material attached to the fluid pipe so as to be disposed between the piece and the inner surface of the bottom of the housing. The member may be recovered. According to such a method, the fall of the section can be appropriately regulated by the fall regulating member formed of the cushion material. Since the cushioning material is attached to the fluid tube so that it is positioned between the segment and the bottom inner surface of the housing, no manipulation or work is required below the housing.

また、本発明に係る流体管のフルカット切断装置は、流体管を密封状に取り囲む筐体と、前記筐体の内部で前記流体管をフルカット切断するための穿孔機と、フルカット切断で生じる切片と前記筐体の底部内面との間に配置され、前記切片の落下を規制するように構成された落下規制部材と、を備えたものである。この装置によれば、切片と筐体の底部内面との間に配置された落下規制部材によって切片の落下を規制できるため、筐体の底部内面に切片が接触することが妨げられる。そのため、切片による筐体の底部内面の損傷を防いで、筐体をコンパクトに構成できる。 Further, a full-cut cutting device for a fluid pipe according to the present invention includes a housing that seals and surrounds a fluid pipe, a perforator for full-cut cutting the fluid pipe inside the housing, and a fall restricting member disposed between the resulting piece and the bottom inner surface of the housing and configured to restrict the dropping of the piece. According to this device, the dropping of the piece can be regulated by the drop regulating member arranged between the piece and the bottom inner surface of the housing, so that the piece is prevented from contacting the bottom inner surface of the housing. Therefore, the inner surface of the bottom of the housing can be prevented from being damaged by the pieces, and the housing can be made compact.

前記落下規制部材が、前記筐体の底部に設けられた孔を介して前記筐体の内部に配置され、前記筐体の底部内面より前記流体管に向かって突出する姿勢で前記切片を下方から支持するように構成されていることが好ましい。この場合、筐体の底部内面より流体管に向かって突出した姿勢の落下規制部材で切片を下方から支持することにより、切片の落下を適切に規制できる。 The fall regulating member is arranged inside the housing through a hole provided in the bottom of the housing, and is arranged to project from the inner surface of the bottom of the housing toward the fluid pipe. It is preferably configured to support. In this case, by supporting the piece from below with the drop-regulating member projecting toward the fluid pipe from the inner surface of the bottom portion of the housing, the piece can be appropriately prevented from falling.

前記孔は、前記筐体の底部の中心部位に設けられた排出孔であり、前記落下規制部材は、外部からの操作に応じて、前記排出孔の軸方向の投影領域の内部に先端部が配置される第1の姿勢と、前記投影領域の外部に先端部が配置される第2の姿勢との間で姿勢変更が可能であり、前記第2の姿勢にある前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持するように構成されていることが好ましい。この装置では、排出孔を介して落下規制部材が筐体の内部に配置されるので、落下規制部材のために孔明け加工を筐体に施す必要がない。第1の姿勢は、筐体に対して落下規制部材を出し入れする際に有用となる。また、第2の姿勢では、落下規制部材の先端部が排出孔の投影領域の外部に配置されるため、切断時の穿孔機(のセンタードリル)に先端部を干渉させることなく、切片を下方から支持できる。 The hole is a discharge hole provided in the center portion of the bottom of the housing, and the tip portion of the fall regulating member is positioned inside the projected area in the axial direction of the discharge hole in response to an operation from the outside. The tip portion of the drop regulating member can be changed in posture between a first posture in which it is arranged and a second posture in which the tip portion is arranged outside the projection area, and is in the second posture. is preferably configured to support the section from below by bringing the section into contact with the section. In this device, the fall control member is arranged inside the housing via the discharge hole, so there is no need to drill holes in the housing for the fall control member. The first posture is useful when the drop regulating member is taken in and out of the housing. In the second posture, the tip of the drop regulating member is arranged outside the projection area of the discharge hole. can be supported from

前記落下規制部材は、外部からの操作に応じて、前記筐体の底部内面からの突出量を調整可能であり、前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持するように構成されているものでもよい。この場合、落下規制部材の突出量を適度に大きくすることにより、切片の落下を適切に規制できる。また、落下規制部材の突出量を適度に小さくすることにより、流体管の切断部に挿入された挿入体に先端部が干渉することを避けられる。 The drop regulating member is capable of adjusting the amount of protrusion from the inner surface of the bottom of the housing in accordance with an operation from the outside. It may be configured to be supported from. In this case, by appropriately increasing the amount of protrusion of the drop-regulating member, it is possible to appropriately regulate the dropping of the piece. Also, by appropriately reducing the amount of protrusion of the drop regulating member, it is possible to prevent the distal end portion from interfering with the insert inserted into the cut portion of the fluid pipe.

前記落下規制部材が、前記切片と前記筐体の底部内面との間に配置されるように前記流体管に取り付け可能なクッション材により形成されているものでもよい。かかる構成によれば、クッション材で形成された落下規制部材によって切片の落下を適切に規制できる。クッション材は、切片と筐体の底部内面との間に配置されるように流体管に取り付けられるため、筐体の下方での操作や作業を必要としない。落下規制部材を簡単に取り付けられるよう、前記落下規制部材は、前記流体管の管周方向に沿って延びた装着部材を介して、前記流体管に巻き付けて装着可能に構成されていることが好ましい。 The fall control member may be formed of a cushioning material that can be attached to the fluid pipe so as to be arranged between the piece and the bottom inner surface of the housing. According to such a configuration, the falling of the section can be properly regulated by the fall regulating member formed of the cushioning material. Since the cushioning material is attached to the fluid tube so that it is positioned between the segment and the bottom inner surface of the housing, no manipulation or work is required below the housing. In order to easily attach the fall control member, it is preferable that the fall control member can be mounted by winding it around the fluid pipe via a mounting member extending along the circumferential direction of the fluid pipe. .

フルカット切断前の水道管を側方から見た縦断面図Longitudinal cross-sectional view of the water pipe before full cut cutting as seen from the side 図1の水道管を管軸方向から見た縦断面図Longitudinal cross-sectional view of the water pipe in Fig. 1 viewed from the pipe axis direction 本発明の第1実施形態において切片の落下を規制する状態を示す図FIG. 4 is a diagram showing a state in which dropping of a piece is restricted in the first embodiment of the present invention; 落下規制装置の上面図と正面図Top view and front view of the fall control device 図3の水道管の切断部に弁装置を挿入した状態を示す図The figure which shows the state which inserted the valve apparatus in the cut part of the water pipe of FIG. 本発明の第2実施形態において切片の落下を規制する状態を示す図The figure which shows the state which restricts the fall of a piece in 2nd Embodiment of this invention. 図6の水道管の切断部に弁装置を挿入した状態を示す図The figure which shows the state which inserted the valve apparatus in the cut part of the water pipe of FIG. 本発明の第3実施形態における落下規制部材を水道管に取り付けた状態を示す図The figure which shows the state which attached the fall control member in 3rd Embodiment of this invention to the water pipe. 本発明の第3実施形態において切片の落下を規制する状態を示す図The figure which shows the state which restricts the fall of a piece in 3rd Embodiment of this invention. 水道管をフルカット切断した状態を示す縦断面図Longitudinal cross-sectional view showing a state in which a water pipe is fully cut

本発明の実施形態について、図面を参照しながら説明する。 An embodiment of the present invention will be described with reference to the drawings.

[第1実施形態]
図1,2は、それぞれ管路の一部を構成する既設の水道管1(流体管の一例)を示している。水道管1はダクタイル鋳鉄管であるが、これに限られず、例えば鋼管でもよい。本実施形態では、水道管1を不断水状態(不断流状態)でフルカット切断した後、その水道管1の切断部に弁装置(挿入体の一例)を挿入する例を示す。かかる工事は、例えば、水道管を更新する区間の前後で既設管路を分岐させてバイパス管路を設けるために行われる。
[First Embodiment]
1 and 2 each show an existing water pipe 1 (an example of a fluid pipe) that constitutes part of a pipeline. The water pipe 1 is a ductile cast iron pipe, but is not limited to this, and may be, for example, a steel pipe. In this embodiment, an example is shown in which a valve device (an example of an insert) is inserted into the cut portion of the water pipe 1 after the water pipe 1 is fully cut in a non-stop water condition (non-interruption condition). Such construction is performed, for example, in order to provide a bypass pipeline by branching the existing pipeline before and after the section where the water pipe is to be renewed.

筐体2は、通水状態にある水道管1の一部を密封状に取り囲んでいる。筐体2は、既設の水道管1に対して外嵌可能な割り構造を有し、より具体的には、上側部材21と下側部材22とを互いに接合してなる上下二つ割り構造を有する。この接合は、ボルトとナットで構成される締結具(図示せず)により行われるが、これに代えて溶接などで接合してもよい。筐体2の底部2Bは、すり鉢状に形成されている。底部2Bの中心部位には、切断時に発生する切屑を排出するための排出孔23が設けられている。排出孔23は、その軸方向(図1における上下方向)と、その軸方向に垂直な方向とに開口しており、それぞれにプラグ23a,23bが装着されている。 The housing 2 hermetically surrounds a portion of the water pipe 1 in a state of water flow. The housing 2 has a split structure that can be fitted onto the existing water pipe 1, and more specifically, has an upper and lower split structure in which an upper member 21 and a lower member 22 are joined together. This joining is performed by a fastener (not shown) consisting of a bolt and a nut, but it may be joined by welding or the like instead. A bottom portion 2B of the housing 2 is formed in a mortar shape. A discharge hole 23 for discharging chips generated during cutting is provided in the central portion of the bottom portion 2B. The discharge hole 23 is open in its axial direction (vertical direction in FIG. 1) and in a direction perpendicular to its axial direction, and is fitted with plugs 23a and 23b, respectively.

筐体2は、T字管形状をしており、水道管1の管軸方向(図1における左右方向)と交差する方向に延びた分岐部24を上方に向けている。分岐部24には、筒状のアダプタ25を介して、作業用仕切弁26(以下、単に「作業弁26」と呼ぶ)が接続されている。筐体2の上方には、水道管1をフルカット切断するための穿孔機3が設置されている。穿孔機3は、円筒形状のホールソー31と、その軸中心に位置するセンタードリル32とを備え、それらは作業弁26に接続された密閉ケース27の内部に配置されている。図1では、作業弁26が閉状態にあり、筐体2の内部空間と密閉ケース27の内部空間とが弁体26vによって仕切られている。 The housing 2 has a T-tube shape, and a branch portion 24 extending in a direction intersecting the axial direction of the water pipe 1 (horizontal direction in FIG. 1) faces upward. A work gate valve 26 (hereinafter simply referred to as “work valve 26”) is connected to the branch portion 24 via a cylindrical adapter 25 . A drilling machine 3 for cutting the water pipe 1 in a full cut is installed above the housing 2 . The drilling machine 3 includes a cylindrical hole saw 31 and a center drill 32 located at the center of its axis, which are arranged inside a sealed case 27 connected to a working valve 26 . In FIG. 1, the working valve 26 is in a closed state, and the internal space of the housing 2 and the internal space of the sealing case 27 are separated by the valve body 26v.

ホールソー31の直径は水道管1の管径よりも大きいため、これによって水道管1を管軸方向に切り離すことができる。センタードリル32には、異なる高さに複数(図1の例では二つ)の脱落防止コマ33,34が設けられている。脱落防止コマ33は、センタードリル32の外面に形成された凹所内で上下回動可能に軸支されている。脱落防止コマ33は、水道管1の周壁を貫通する際には、上方に回動してセンタードリル32の外面から突出せず、水道管1の周壁を貫通した後に、回転に伴う遠心力によって下方に回動し、センタードリル32の外面から突出して切片10(図3参照)の内面に引っ掛かるように構成されている。脱落防止コマ34もこれと同様である。 Since the diameter of the hole saw 31 is larger than the pipe diameter of the water pipe 1, the water pipe 1 can be separated in the pipe axial direction. The center drill 32 is provided with a plurality of (two in the example of FIG. 1) drop-off prevention pieces 33 and 34 at different heights. The drop-off preventing piece 33 is pivotally supported in a recess formed on the outer surface of the center drill 32 so as to be vertically rotatable. When penetrating the peripheral wall of the water pipe 1, the drop-off prevention piece 33 rotates upward so as not to protrude from the outer surface of the center drill 32. It is configured to rotate downward, protrude from the outer surface of the center drill 32, and hook to the inner surface of the segment 10 (see FIG. 3). The fall prevention piece 34 is also similar to this.

水道管1をフルカット切断する際は、作業弁26を開状態とし、筐体2の内部空間と密閉ケース27の内部空間とを互いに連通させたうえで、穿孔機3を下降させる。そして、水道管1を密封状に取り囲む筐体2の内部で、穿孔機3によって水道管1を不断水状態でフルカット切断する(切断工程)。このとき、ホールソー31とセンタードリル32が分岐部24を通じて筐体2の内部へ侵入し、ホールソー31が水道管1を管軸方向に切り離す。また、ホールソー31の内部に収容された短管状の切片10をセンタードリル32が貫通し、脱落防止コマ33,34が切片10の内部に侵入する。切断工程の後は、穿孔機3を引き上げるとともに、フルカット切断で生じた切片10を穿孔機3で引っ掛けて回収する(回収工程)。 When the water pipe 1 is to be cut by a full cut, the work valve 26 is opened to allow the internal space of the housing 2 and the internal space of the closed case 27 to communicate with each other, and then the drilling machine 3 is lowered. Then, the water pipe 1 is fully cut by a drilling machine 3 in a case 2 surrounding the water pipe 1 in a sealed state (cutting step). At this time, the hole saw 31 and the center drill 32 enter the inside of the housing 2 through the branch portion 24, and the hole saw 31 cuts off the water pipe 1 in the pipe axial direction. Also, the center drill 32 penetrates the short tubular piece 10 housed inside the hole saw 31 , and the drop-off prevention pieces 33 and 34 enter the inside of the piece 10 . After the cutting process, the perforator 3 is pulled up, and the section 10 produced by the full-cut cutting is hooked by the perforator 3 and collected (recovery process).

フルカット切断により水道管1が切り離されると、その直後に切片10は落下し、脱落防止コマ33または脱落防止コマ34に引っ掛かる。既述のように、切片10が筐体2の底部内面2fに接触すると、その筐体2の内面塗装が損傷する恐れがあり、そのために筐体2の小型化が困難であった。特に水道管1が鋼管である場合には、切片10の内面に発生するバリと脱落防止コマ33が干渉しない程度にセンタードリル32を下降させる必要があり、やはり筐体2の小型化が困難であった。この問題に対し、脱落防止コマの位置を調整した鋼管専用のドリルを用意することも考えられるが、経済性の観点から望ましいとはいえない。 Immediately after the water pipe 1 is cut off by full cut cutting, the piece 10 falls and is caught on the drop-off preventing piece 33 or the drop-off preventing piece 34.例文帳に追加As described above, if the piece 10 comes into contact with the bottom inner surface 2f of the housing 2, the inner coating of the housing 2 may be damaged. Especially when the water pipe 1 is a steel pipe, it is necessary to lower the center drill 32 to such an extent that the burrs generated on the inner surface of the segment 10 do not interfere with the drop-off prevention piece 33. there were. As a solution to this problem, it is conceivable to prepare a drill exclusively for steel pipes with an adjusted position of a drop-off prevention piece, but this is not desirable from an economic point of view.

そこで、本実施形態では、図3のように、切断工程において、切片10と筐体2の底部内面2fとの間に配置された落下規制部材4により切片10の落下を規制する。これにより、筐体2の底部内面2fに切片10が接触せず、切片10による底部内面2fの損傷を防止できる。その結果、脱落防止コマ34で引っ掛けたときの切片10から底部内面2fまでの距離(図10の距離D3参照)を大きく確保する必要がなく、筐体2(の下側部材22)をコンパクトに構成することが可能となる。また、脱落防止コマ33がバリと干渉しない程度にセンタードリル32を下降させても支障ないため、鋼管専用のドリルを用意する必要がなく、鋳鉄管に供されるドリルとの兼用が可能である。 Therefore, in the present embodiment, as shown in FIG. 3, in the cutting process, the dropping of the piece 10 is regulated by the drop regulating member 4 arranged between the piece 10 and the bottom inner surface 2f of the housing 2. FIG. As a result, the piece 10 does not come into contact with the bottom inner surface 2f of the housing 2, and damage to the bottom inner surface 2f by the piece 10 can be prevented. As a result, there is no need to secure a large distance (see distance D3 in FIG. 10) from the cut piece 10 to the bottom inner surface 2f when hooked by the drop-off prevention piece 34, and the housing 2 (lower member 22) can be made compact. can be configured. In addition, since the center drill 32 can be lowered to such an extent that the drop-off prevention piece 33 does not interfere with the burr, there is no need to prepare a drill dedicated to steel pipes, and it is possible to use a drill for cast iron pipes as well. .

この第1実施形態では、落下規制部材4が、筐体2の底部2Bに設けられた孔(排出孔23)を介して筐体2の内部に配置され、その筐体2の底部内面2fより水道管1に向かって突出する姿勢で切片10を下方から支持する。図3では落下規制部材4の先端部が切片10に当接しており、脱落防止コマ33及び脱落防止コマ34の何れが切片10に引っ掛かる場合であっても、この状態から切片10が更に落下することはない。落下規制部材4は、金属などの剛性の高い材料で形成されている。落下規制部材4は、一対の棒材で構成されている。落下規制部材4の先端部は、センタードリル32の下端部よりも上方に配置されている。 In this first embodiment, the fall regulating member 4 is arranged inside the housing 2 via a hole (discharging hole 23) provided in the bottom 2B of the housing 2, and is disposed from the bottom inner surface 2f of the housing 2. The segment 10 is supported from below in a posture protruding toward the water pipe 1. - 特許庁In FIG. 3, the tip of the drop-regulating member 4 is in contact with the piece 10, and even if either the drop-off prevention piece 33 or the drop-off prevention piece 34 is caught by the piece 10, the piece 10 still falls from this state. never. The fall control member 4 is made of a highly rigid material such as metal. The fall control member 4 is composed of a pair of bars. The tip portion of the drop restricting member 4 is arranged above the lower end portion of the center drill 32 .

落下規制部材4は、図4に示す落下規制装置40に備えられている。落下規制装置40は、落下規制部材4と、落下規制部材4を操作するための操作部材41と、排出孔23を密封するための密封部材42とを備える。操作部材41は、落下規制部材4を構成する棒材に対応して一対で設けられ、それぞれ軸43を中心に回動可能に構成されている。落下規制部材4と操作部材41との相対位置は固定されており、操作部材41を軸43周りに回動させることで、第1の姿勢と第2の姿勢との間で落下規制部材4の姿勢変更が行われる。落下規制装置40は、水道管1を切断する前に予め筐体2の底部2Bに装着される。図3,5のように、操作部材41は筐体2の外部に配置され、密封部材42はプラグ23aに代えて排出孔23に嵌入される。 The fall control member 4 is provided in a fall control device 40 shown in FIG. The fall control device 40 includes a fall control member 4 , an operation member 41 for operating the fall control member 4 , and a sealing member 42 for sealing the discharge hole 23 . A pair of operation members 41 are provided in correspondence with the rod member constituting the fall control member 4 , and each of the operation members 41 is configured to be rotatable about a shaft 43 . The relative positions of the drop regulating member 4 and the operating member 41 are fixed, and by rotating the operating member 41 around the shaft 43, the drop regulating member 4 moves between the first posture and the second posture. Attitude change is performed. The fall control device 40 is attached to the bottom portion 2B of the housing 2 in advance before the water pipe 1 is cut. As shown in FIGS. 3 and 5, the operating member 41 is arranged outside the housing 2, and the sealing member 42 is fitted into the discharge hole 23 instead of the plug 23a.

落下規制部材4は、外部からの操作に応じて(具体的には、操作部材41の操作に応じて)、排出孔23の軸方向の投影領域23sの内部に先端部が配置される第1の姿勢と、その投影領域23sの外部に先端部が配置される第2の姿勢との間で姿勢変更が可能であり、第2の姿勢にある落下規制部材4の先端部を切片10に当接させることにより切片10を下方から支持するように構成されている。投影領域23sは、排出孔23の横断面積を有して排出孔23の軸方向に延びる領域である。第1の姿勢は、筐体2に対して落下規制部材4を出し入れする際に有用である。 The drop restricting member 4 has a first end portion arranged inside the projection area 23s in the axial direction of the discharge hole 23 according to an operation from the outside (specifically, according to an operation of the operation member 41). and a second posture in which the tip portion is arranged outside the projection area 23s, and the tip portion of the drop-regulating member 4 in the second posture hits the piece 10. It is configured to support the section 10 from below by contacting it. The projection area 23 s is an area having the cross-sectional area of the discharge hole 23 and extending in the axial direction of the discharge hole 23 . The first posture is useful when the drop regulating member 4 is taken in and out of the housing 2 .

本実施形態では、切屑を排出するための排出孔23を利用して、落下規制部材4を筐体2の内部に配置する。それ故、落下規制部材4のために孔明け加工を筐体2に施す必要がない。但し、排出孔23を介して筐体2の内部に配置された落下規制部材4の先端部は、筐体2の中心部位に配置されるため、センタードリル32と干渉する恐れがある。そこで、筐体2の内部に配置した後で落下規制部材4の姿勢を第2の姿勢に変更し、その先端部を投影領域23sの外部に配置する。これにより、切断時の穿孔機3(のセンタードリル32)に落下規制部材4の先端部を干渉させることなく、切片10を下方から支持できる。切断工程において、必要であればプラグ23bを外して排出孔23を一時的に開放し、切断により発生した切屑を外部に排出する。 In this embodiment, the drop restricting member 4 is arranged inside the housing 2 using the discharge hole 23 for discharging chips. Therefore, it is not necessary to drill holes in the housing 2 for the fall control member 4 . However, since the tip of the drop-regulating member 4 arranged inside the housing 2 via the discharge hole 23 is arranged at the central portion of the housing 2 , there is a risk of interference with the center drill 32 . Therefore, after being arranged inside the housing 2, the position of the fall-regulating member 4 is changed to the second position, and its tip portion is arranged outside the projection area 23s. As a result, the cut piece 10 can be supported from below without causing the tip of the fall control member 4 to interfere with (the center drill 32 of) the drill 3 during cutting. In the cutting process, if necessary, the plug 23b is removed to temporarily open the discharge hole 23, and chips generated by cutting are discharged to the outside.

回収工程では、ホールソー31やセンタードリル32が筐体2の外部に位置するまで穿孔機3を上昇させて、作業弁26を閉状態とする。切片10は、脱落防止コマ33または脱落防止コマ34に引っ掛かった状態で引き上げられて回収される。切断工程だけでなく回収工程でも落下規制部材4は穿孔機3に干渉しない。穿孔機3を撤去したら、弁装置5を内部に配置した密閉ケース27を作業弁26に接続する。弁装置5は、図示しない操作桿によって押し下げられ、図5のように分岐部24を通じて水道管1の切断部に挿入される。このように、本実施形態では、回収工程の後、水道管1の切断部に挿入体としての弁装置5を挿入する(挿入工程)。 In the collecting process, the drilling machine 3 is raised until the hole saw 31 and the center drill 32 are positioned outside the housing 2, and the work valve 26 is closed. The section 10 is pulled up and collected while being hooked on the drop-off preventing piece 33 or the drop-off preventing piece 34 . The fall control member 4 does not interfere with the drilling machine 3 not only in the cutting process but also in the recovering process. After the drilling machine 3 is removed, the closed case 27 in which the valve device 5 is arranged is connected to the working valve 26 . The valve device 5 is pushed down by an operation rod (not shown) and inserted into the cut portion of the water pipe 1 through the branch portion 24 as shown in FIG. Thus, in this embodiment, the valve device 5 as an insert is inserted into the cut portion of the water pipe 1 after the recovery step (insertion step).

弁装置5は、図示しない弁体を内蔵した仕切弁として構成されている。図5では、弁装置5を輪郭で示しており、その外観や断面の詳細な記載は省略している。弁装置5は、底部外面の中止部位に設けられ且つ下方に向けて開口する内空部51と、その底部外面に装着されたシール材52(パッキン)とを備える。図5のように、本実施形態では、切断部に挿入した弁装置5の内空部51に、第1の姿勢にある落下規制部材4の先端部が収容されるように構成されている。よって、挿入工程では、落下規制部材4を第1の姿勢にしておくことにより、弁装置5に落下規制部材4を干渉させることなく、弁装置5を円滑に挿入できる。 The valve device 5 is configured as a sluice valve incorporating a valve body (not shown). In FIG. 5, the valve device 5 is shown in outline, and detailed description of its appearance and cross section is omitted. The valve device 5 includes an inner hollow portion 51 provided at a stop portion of the outer surface of the bottom portion and opening downward, and a sealing material 52 (packing) attached to the outer surface of the bottom portion. As shown in FIG. 5, in the present embodiment, the tip portion of the fall regulating member 4 in the first posture is accommodated in the hollow portion 51 of the valve device 5 inserted into the cut portion. Therefore, in the insertion step, the valve device 5 can be smoothly inserted without causing the drop-regulating member 4 to interfere with the valve device 5 by keeping the drop-regulating member 4 in the first posture.

また、本実施形態では、挿入工程で挿入した弁装置5の底部外面と筐体2の底部内面2fとの間をシール材52で密封し、水道管1内を流れる流体(即ち、水)が孔(排出孔23)に行き届かないようにした後で、筐体2から落下規制部材4を取り外す。これにより、落下規制部材4を筐体2から安全に取り外すことができ、延いては落下規制装置40を簡便に撤去できる。落下規制部材4を取り外した後、プラグ23a(図1,2参照)を装着して排出孔23を閉塞しておく。 In addition, in this embodiment, the space between the bottom outer surface of the valve device 5 inserted in the insertion step and the bottom inner surface 2f of the housing 2 is sealed with the sealing material 52, so that the fluid (that is, water) flowing through the water pipe 1 is After making the hole (discharge hole 23) out of reach, the fall control member 4 is removed from the housing 2. - 特許庁As a result, the fall control member 4 can be safely removed from the housing 2, and the fall control device 40 can be easily removed. After removing the fall control member 4, a plug 23a (see FIGS. 1 and 2) is attached to close the discharge hole 23. As shown in FIG.

[第2実施形態]
第2実施形態は、第1実施形態において落下規制部材(延いては落下規制装置)の態様を変形したものである。第2実施形態は、以下に説明する構成の他は、第1実施形態と同様に構成できるので、共通点を省略して主に相違点について説明する。第1実施形態で説明した部材と同一の部材には同一の符号を付し、重複した説明を省略する。
[Second embodiment]
The second embodiment is a modification of the fall control member (or the fall control device) of the first embodiment. The second embodiment can be configured in the same manner as the first embodiment except for the configuration described below, so common points will be omitted and differences will be mainly described. The same reference numerals are assigned to the same members as those described in the first embodiment, and redundant description is omitted.

第2実施形態では、図6のように、切断工程において、切片10と筐体2の底部内面2fとの間に配置された落下規制部材6により切片10の落下を規制する。落下規制部材6は、筐体2の底部2Bに設けられた孔28を介して筐体2の内部に配置され、その筐体2の底部内面2fより水道管1に向かって突出する姿勢で切片10を下方から支持する。落下規制部材6は、金属などの剛性の高い材料で形成されている。落下規制部材6は、一対の棒材で構成されている。落下規制部材6の先端部は、センタードリル32の下端部よりも上方に配置されている。本実施形態では、切断後に距離D4を落下した位置で切片10を支持しているが、この距離D4がゼロとなるように、即ち切片10を落下させずに支持してもよい(この点は第1実施形態でも同じ)。 In the second embodiment, as shown in FIG. 6, in the cutting process, the fall control member 6 arranged between the piece 10 and the bottom inner surface 2f of the housing 2 regulates the piece 10 from falling. The fall regulating member 6 is arranged inside the housing 2 via a hole 28 provided in the bottom 2B of the housing 2, and protrudes toward the water pipe 1 from the inner surface 2f of the bottom of the housing 2. 10 is supported from below. The fall control member 6 is made of a highly rigid material such as metal. The fall control member 6 is composed of a pair of bars. The tip of the drop restricting member 6 is arranged above the lower end of the center drill 32 . In the present embodiment, the piece 10 is supported at a position where the distance D4 is dropped after cutting, but the piece 10 may be supported so that the distance D4 becomes zero, that is, without dropping the piece 10 (this point is The same applies to the first embodiment).

落下規制部材6は、落下規制装置60に備えられている。落下規制装置60は、落下規制部材6と、落下規制部材6を操作するための操作部材61と、それらを保持するためのソケット部材62とを備える。落下規制部材6は、操作部材61の先端部に連接されている。操作部材61は、ボルトで構成されており、ソケット部材62に螺合されている。ソケット部材62は、落下規制部材6を孔28に挿通させるようにして、筐体2の底部2Bに、例えば螺合により取り付けられている。水密性が保持されるよう、底部2Bまたはソケット部材62にはOリングが装着されている。落下規制装置60は、孔28に対応して一対で設けられている。 The fall control member 6 is provided in the fall control device 60 . The fall control device 60 includes a fall control member 6, an operation member 61 for operating the fall control member 6, and a socket member 62 for holding them. The drop restricting member 6 is connected to the tip of the operating member 61 . The operating member 61 is formed of a bolt and screwed into the socket member 62 . The socket member 62 is attached to the bottom portion 2B of the housing 2 by screwing, for example, so that the drop regulating member 6 is inserted through the hole 28 . An O-ring is attached to the bottom portion 2B or the socket member 62 so as to maintain watertightness. A pair of fall control devices 60 are provided corresponding to the holes 28 .

落下規制部材6は、外部からの操作に応じて(具体的には、操作部材61の操作に応じて)、底部内面2fからの突出量を調整可能であり、その先端部を切片10に当接させることにより切片10を下方から支持するように構成されている。本実施形態では、落下規制部材6が、筐体2の底部内面より突出しない非突出状態(図7参照)と、筐体2の底部内面2fより突出した突出状態(図6参照)との間で変位可能であり、その突出状態にある落下規制部材6の先端部を切片10に当接させている。落下規制部材6は、センタードリル32の軸方向に対して傾斜し、図6における左右両側から一対で切片10を支持する。落下規制部材6の長さや角度、孔28の位置は、落下規制部材6の先端部がセンタードリル32と干渉しないように設定される。 The fall control member 6 can adjust the amount of protrusion from the bottom inner surface 2f according to the operation from the outside (specifically, according to the operation of the operation member 61). It is configured to support the section 10 from below by contacting it. In this embodiment, the drop regulating member 6 is between a non-protruding state (see FIG. 7) in which it does not protrude from the bottom inner surface of the housing 2 and a protruding state (see FIG. 6) in which it protrudes from the bottom inner surface 2f of the housing 2. , and the tip portion of the drop regulating member 6 in the projecting state is brought into contact with the piece 10 . The drop regulating members 6 are inclined with respect to the axial direction of the center drill 32, and support the piece 10 as a pair from both left and right sides in FIG. The length and angle of the drop restricting member 6 and the position of the hole 28 are set so that the tip of the drop restricting member 6 does not interfere with the center drill 32 .

挿入工程では、落下規制部材6の突出量を適度に小さくしておくことで、より好ましくは、図7のように落下規制部材6を非突出状態にしておくことにより、弁装置5に落下規制部材6を干渉させることなく、弁装置5を円滑に挿入できる。挿入工程で挿入した弁装置5の底部外面と筐体2の底部内面2fとの間をシール材52で密封し、水道管1内を流れる流体が孔28に行き届かないようにした後で、筐体2から落下規制部材6を取り外す。これにより、落下規制部材6を筐体2から安全に取り外すことができ、延いては落下規制装置60を簡便に撤去できる。落下規制部材6を取り外した後、キャップ(図示せず)を装着して孔28を閉塞しておく。 In the insertion step, the valve device 5 is prevented from falling by appropriately reducing the protrusion amount of the drop-regulating member 6, more preferably by keeping the drop-regulating member 6 in a non-projecting state as shown in FIG. The valve device 5 can be smoothly inserted without causing the member 6 to interfere. After sealing the space between the bottom outer surface of the valve device 5 inserted in the insertion step and the bottom inner surface 2f of the housing 2 with a sealing material 52 to prevent the fluid flowing through the water pipe 1 from reaching the hole 28, Remove the fall control member 6 from the housing 2 . As a result, the fall control member 6 can be safely removed from the housing 2, and the fall control device 60 can be easily removed. After removing the drop regulating member 6, a cap (not shown) is attached to close the hole 28. As shown in FIG.

[第3実施形態]
第3実施形態は、第1実施形態において落下規制部材の態様を変形したものである。第3実施形態は、以下に説明する構成の他は、第1実施形態と同様に構成できるので、共通点を省略して主に相違点について説明する。第1実施形態で説明した部材と同一の部材には同一の符号を付し、重複した説明を省略する。
[Third Embodiment]
The third embodiment is a modification of the fall control member in the first embodiment. The third embodiment can be configured in the same manner as the first embodiment except for the configuration described below, so common points will be omitted and differences will be mainly described. The same reference numerals are assigned to the same members as those described in the first embodiment, and redundant description is omitted.

第3実施形態では、図8に示すように、落下規制部材7が、切片10と筐体2の底部内面2fとの間に配置されるように水道管1に取り付けられたクッション材70で形成されている。底部内面2fを傷付けないように、クッション材70は、ゴムなどの弾性材料により形成されている。落下規制部材7は、筐体2で水道管1を密封状に取り囲む前に、予め水道管1に取り付けられる。落下規制部材7は、水道管1の管周方向に沿って延びた装着部材71を介して、水道管1に巻き付けて装着可能に構成されている。図面では、落下規制部材7及び装着部材71を着色して描いている。 In the third embodiment, as shown in FIG. 8, the fall control member 7 is formed of a cushion material 70 attached to the water pipe 1 so as to be arranged between the piece 10 and the bottom inner surface 2f of the housing 2. It is The cushion material 70 is made of an elastic material such as rubber so as not to damage the bottom inner surface 2f. The fall control member 7 is attached to the water pipe 1 in advance before the housing 2 hermetically surrounds the water pipe 1 . The fall regulating member 7 is configured to be mounted by winding it around the water pipe 1 via a mounting member 71 extending along the circumferential direction of the water pipe 1 . In the drawing, the drop regulating member 7 and the mounting member 71 are drawn in color.

切断工程では、図9のように、切片10と筐体2の底部内面2fとの間に配置された落下規制部材7により切片10の落下を規制する。このようにして底部内面2fに対する切片10の接触を妨げることにより、底部内面2fの損傷を防止できる。第1及び第2実施形態とは違って、本実施形態では筐体2の下方での操作を必要としない。切断工程後の回収工程では、穿孔機3を引き上げるとともに、フルカット切断で生じた切片10を穿孔機3で引っ掛けて回収する。その際、切片10とともに落下規制部材7を回収する。挿入工程は、従来と同様に実施することができる。 In the cutting step, as shown in FIG. 9 , the piece 10 is regulated from falling by the drop regulating member 7 arranged between the piece 10 and the bottom inner surface 2f of the housing 2 . By thus preventing contact of the piece 10 with the bottom inner surface 2f, damage to the bottom inner surface 2f can be prevented. Unlike the first and second embodiments, this embodiment does not require any operation below the housing 2 . In the recovery step after the cutting step, the punch 3 is pulled up, and the segment 10 produced by the full-cut cutting is hooked by the punch 3 and recovered. At that time, the drop regulating member 7 is recovered together with the piece 10 . The inserting step can be performed conventionally.

本発明は上述した第1~第3実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改良変更が可能である。 The present invention is by no means limited to the first to third embodiments described above, and various modifications and improvements are possible without departing from the scope of the present invention.

前述の実施形態では、穿孔機3のセンタードリル32に設けられた脱落防止コマ33,34に切片10を引っ掛けて回収する例を示したが、これに限られない。脱落防止コマ以外の手法で切片を回収する場合であっても、切片の落下を規制して筐体の底部内面の損傷を防ぐことにより、上述した有利な効果が得られる。 In the above-described embodiment, an example was shown in which the piece 10 is collected by hooking it on the drop-off prevention pieces 33, 34 provided on the center drill 32 of the drilling machine 3, but the present invention is not limited to this. Even when the section is collected by a method other than the fall-off prevention piece, the above-described advantageous effect can be obtained by preventing the section from falling and damaging the bottom inner surface of the housing.

前述の実施形態では、弁装置5が仕切弁として構成されている例を示したが、これに限られず、例えば、流路を切替え可能な切替弁として構成されたものでもよい。また、挿入体は、弁装置に限られるものではなく、例えば流路を遮蔽する遮蔽装置でもよい。 In the above-described embodiment, an example in which the valve device 5 is configured as a sluice valve has been shown, but it is not limited to this, and may be configured as a switching valve capable of switching flow paths, for example. Further, the insert is not limited to the valve device, and may be, for example, a shielding device that shields the flow path.

本発明は、水道管に適用できるものであるが、これに限られず、水以外の各種の液体、気体などの流体に用いる流体管に幅広く適用できる。 INDUSTRIAL APPLICABILITY The present invention can be applied to water pipes, but is not limited to this, and can be widely applied to fluid pipes used for fluids such as various liquids and gases other than water.

1 水道管(流体管の一例)
2 筐体
2B 底部
2f 底部内面
3 穿孔機
4 落下規制部材
5 弁装置(挿入体の一例)
6 落下規制部材
7 落下規制部材
10 切片
23 排出孔
23s 投影領域
28 孔
31 ホールソー
32 センタードリル
33 脱落防止コマ
34 脱落防止コマ
52 シール材
70 クッション材
1 Water pipe (an example of a fluid pipe)
2 Housing 2B Bottom 2f Bottom inner surface 3 Boring machine 4 Fall control member 5 Valve device (an example of an insert)
6 Fall regulating member 7 Fall regulating member 10 Cut piece 23 Discharge hole 23s Projection area 28 Hole 31 Hole saw 32 Center drill 33 Drop prevention piece 34 Drop prevention piece 52 Seal material 70 Cushion material

Claims (10)

流体管を密封状に取り囲む筐体の内部で、円筒形状のホールソーと、その軸中心に位置するセンタードリルとを備える穿孔機の前記ホールソーによって前記流体管を不断流状態でフルカット切断すると共に前記センタードリルをフルカット切断で生じる切片に貫通させる切断工程と、
前記切断工程の後、前記穿孔機を引き上げるとともに、フルカット切断で生じた切片の内面に前記センタードリルに設けられる脱落防止コマで引っ掛けて前記切片を回収する回収工程と、を備え、
前記切断工程では、前記切片と前記筐体の底部内面との間に配置された落下規制部材により前記切片の落下を規制し、
前記落下規制部材は、前記筐体の底部に設けられた孔を介して前記筐体の内部に配置され、前記筐体の底部内面より前記流体管に向かって突出する姿勢で前記切片を下方から支持する、流体管のフルカット切断方法。
Inside a housing that hermetically surrounds the fluid pipe, the hole saw of a drilling machine comprising a cylindrical hole saw and a center drill positioned at the center of its axis fully cuts the fluid pipe in an uninterrupted state and cuts the fluid pipe. a cutting step of penetrating the center drill through a section produced by full-cut cutting;
After the cutting step, the piercing machine is pulled up, and a recovery step of hooking the inner surface of the section generated by full-cut cutting with a drop-off prevention piece provided on the center drill to recover the section,
In the cutting step, a fall control member disposed between the piece and the bottom inner surface of the housing regulates the piece from falling ,
The fall regulating member is arranged inside the housing through a hole provided in the bottom of the housing, and is arranged so as to protrude from the inner surface of the bottom of the housing toward the fluid pipe. A method for full-cut cutting of a fluid tube that supports .
前記孔は、前記筐体の底部の中心部位に設けられた排出孔であり、
前記落下規制部材は、外部からの操作に応じて、前記排出孔の軸方向の投影領域の内部に先端部が配置される第1の姿勢と、前記投影領域の外部に先端部が配置される第2の姿勢との間で姿勢変更が可能であり、
前記第2の姿勢にある前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持する、請求項に記載の流体管のフルカット切断方法。
the hole is a discharge hole provided in a central portion of the bottom of the housing,
The drop regulating member has a first posture in which the tip portion is arranged inside a projected area in the axial direction of the discharge hole, and a tip portion is arranged outside the projected area in accordance with an operation from the outside. A posture change is possible between the second posture and
2. The full-cut cutting method for a fluid pipe according to claim 1 , wherein said piece is supported from below by bringing the tip of said fall regulating member in said second posture into contact with said piece.
前記落下規制部材は、外部からの操作に応じて、前記筐体の底部内面からの突出量を調整可能であり、
前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持する、請求項に記載の流体管のフルカット切断方法。
the fall regulating member is capable of adjusting the amount of protrusion from the inner surface of the bottom portion of the housing according to an operation from the outside;
2. The full-cut cutting method for a fluid pipe according to claim 1 , wherein said piece is supported from below by bringing the tip of said fall control member into contact with said piece.
前記回収工程の後、前記流体管の切断部に挿入体を挿入する挿入工程を備え、
前記挿入工程で挿入した前記挿入体の底部外面と前記筐体の底部内面との間をシール材で密封し、前記流体管内を流れる流体が前記孔に行き届かないようにした後で、前記筐体から前記落下規制部材を取り外す、請求項1~3いずれか1項に記載の流体管のフルカット切断方法。
After the recovering step, an inserting step of inserting an insert into the cut portion of the fluid tube,
After sealing the space between the outer bottom surface of the insert inserted in the inserting step and the inner bottom surface of the housing with a sealing material to prevent the fluid flowing through the fluid pipe from reaching the hole, A full-cut cutting method for a fluid pipe according to any one of claims 1 to 3 , wherein the drop regulating member is removed from the body.
流体管を密封状に取り囲む筐体の内部で、円筒形状のホールソーと、その軸中心に位置するセンタードリルとを備える穿孔機の前記ホールソーによって前記流体管を不断流状態でフルカット切断すると共に前記センタードリルをフルカット切断で生じる切片に貫通させる切断工程と、
前記切断工程の後、前記穿孔機を引き上げるとともに、フルカット切断で生じた切片の内面に前記センタードリルに設けられる脱落防止コマで引っ掛けて前記切片を回収する回収工程と、を備え、
前記切断工程では、前記切片と前記筐体の底部内面との間に配置された落下規制部材により前記切片の落下を規制し、
前記落下規制部材が、前記切片と前記筐体の底部内面との間に配置されるように前記流体管に取り付けられたクッション材で形成されており、
前記落下規制部材は、前記流体管の管周方向に沿って延びた装着部材を介して前記流体管に巻き付けて装着され、
前記落下規制部材は、前記筐体で前記流体管を密封状に取り囲む前に、予め前記流体管に取り付けられ、
前記回収工程では、前記切片とともに前記落下規制部材を回収する、流体管のフルカット切断方法。
Inside a housing that hermetically surrounds the fluid pipe, the hole saw of a drilling machine comprising a cylindrical hole saw and a center drill positioned at the center of its axis fully cuts the fluid pipe in an uninterrupted state and cuts the fluid pipe. a cutting step of penetrating the center drill through a section produced by full-cut cutting;
After the cutting step, the piercing machine is pulled up, and a recovery step of hooking the inner surface of the section generated by full-cut cutting with a drop-off prevention piece provided on the center drill to recover the section,
In the cutting step, a fall control member disposed between the piece and the bottom inner surface of the housing regulates the piece from falling,
the fall control member is formed of a cushioning material attached to the fluid pipe so as to be disposed between the piece and the bottom inner surface of the housing;
The fall control member is mounted by winding it around the fluid pipe via a mounting member extending along the circumferential direction of the fluid pipe,
The fall control member is attached to the fluid pipe in advance before sealingly surrounding the fluid pipe with the housing,
In the recovering step, the fluid pipe full-cut cutting method recovers the drop regulating member together with the piece.
流体管を密封状に取り囲む筐体と、
円筒形状のホールソーと、その軸中心に位置するセンタードリルとを備え、前記筐体の内部で前記流体管を前記ホールソーでフルカット切断すると共に前記センタードリルをフルカット切断で生じる切片に貫通させ、前記切片の内面に前記センタードリルに設けられる脱落防止コマを引っ掛けて前記切片を回収可能に構成された穿孔機と、
フルカット切断で生じる切片と前記筐体の底部内面との間に配置され、前記切片の落下を規制するように構成された落下規制部材と、を備え
前記落下規制部材が、前記筐体の底部に設けられた孔を介して前記筐体の内部に配置され、前記筐体の底部内面より前記流体管に向かって突出する姿勢で前記切片を下方から支持するように構成されている、流体管のフルカット切断装置。
a housing sealingly surrounding the fluid conduit;
Equipped with a cylindrical hole saw and a center drill positioned at the center of its axis, the hole saw fully cuts the fluid pipe inside the housing, and the center drill penetrates a segment generated by the full cut, a drilling machine configured to be able to recover the section by hooking a drop-off prevention piece provided on the center drill on the inner surface of the section;
a drop regulating member disposed between a piece produced by full-cut cutting and the bottom inner surface of the housing and configured to regulate the fall of the piece ,
The fall regulating member is arranged inside the housing through a hole provided in the bottom of the housing, and is arranged to project from the inner surface of the bottom of the housing toward the fluid pipe. A fluid line full cut disconnect device configured to support .
前記孔は、前記筐体の底部の中心部位に設けられた排出孔であり、
前記落下規制部材は、外部からの操作に応じて、前記排出孔の軸方向の投影領域の内部に先端部が配置される第1の姿勢と、前記投影領域の外部に先端部が配置される第2の姿勢との間で姿勢変更が可能であり、
前記第2の姿勢にある前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持するように構成されている、請求項に記載の流体管のフルカット切断装置。
the hole is a discharge hole provided in a central portion of the bottom of the housing,
The drop regulating member has a first posture in which the tip portion is arranged inside a projected area in the axial direction of the discharge hole, and a tip portion is arranged outside the projected area in accordance with an operation from the outside. A posture change is possible between the second posture and
7. The full-cut cutting device for a fluid pipe according to claim 6 , wherein said piece is supported from below by bringing the tip of said drop regulating member in said second posture into contact with said piece. .
前記落下規制部材は、外部からの操作に応じて、前記筐体の底部内面からの突出量を調整可能であり、
前記落下規制部材の先端部を前記切片に当接させることにより前記切片を下方から支持するように構成されている、請求項に記載の流体管のフルカット切断装置。
the fall regulating member is capable of adjusting the amount of protrusion from the inner surface of the bottom portion of the housing according to an operation from the outside;
7. The full-cut cutting device for a fluid pipe according to claim 6 , wherein said piece is supported from below by bringing the tip of said drop regulating member into contact with said piece.
流体管を密封状に取り囲む筐体と、
円筒形状のホールソーと、その軸中心に位置するセンタードリルとを備え、前記筐体の内部で前記流体管を前記ホールソーでフルカット切断すると共に前記センタードリルをフルカット切断で生じる切片に貫通させ、前記切片の内面に前記センタードリルに設けられる脱落防止コマを引っ掛けて前記切片を回収可能に構成された穿孔機と、
フルカット切断で生じる切片と前記筐体の底部内面との間に配置され、前記切片の落下を規制するように構成された落下規制部材と、を備え、
前記落下規制部材が、前記切片と前記筐体の底部内面との間に配置されるように前記流体管に取り付け可能なクッション材により形成され、
前記落下規制部材は、前記流体管の管周方向に沿って延びた装着部材を介して、前記筐体で前記流体管を密封状に取り囲む前に、予め前記流体管に巻き付けて装着可能である、流体管のフルカット切断装置。
a housing sealingly surrounding the fluid conduit;
Equipped with a cylindrical hole saw and a center drill positioned at the center of its axis, the hole saw fully cuts the fluid pipe inside the housing, and the center drill penetrates a segment generated by the full cut, a drilling machine configured to be able to recover the section by hooking a drop-off prevention piece provided on the center drill on the inner surface of the section;
a drop regulating member disposed between a piece produced by full-cut cutting and the bottom inner surface of the housing and configured to regulate the fall of the piece,
the fall control member is formed of a cushioning material that can be attached to the fluid pipe so as to be arranged between the cut piece and the bottom inner surface of the housing;
The fall regulating member can be pre-wound and attached to the fluid pipe via an attachment member extending along the circumferential direction of the fluid pipe, before the housing hermetically encloses the fluid pipe. , a full-cut cutting device for fluid pipes.
前記落下規制部材は、前記流体管の管周方向に沿って延びた装着部材を介して、前記流体管に巻き付けて装着可能に構成されている、請求項に記載の流体管のフルカット切断装置。 10. The full-cut cutting of the fluid pipe according to claim 9 , wherein the drop regulating member is configured to be mounted by winding it around the fluid pipe via a mounting member extending along the circumferential direction of the fluid pipe. Device.
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JP2013029152A (en) 2011-07-28 2013-02-07 Cosmo Koki Co Ltd Method for cutting fluid conduit
JP2013029153A (en) 2011-07-28 2013-02-07 Cosmo Koki Co Ltd Method for cutting fluid conduit
JP2019136804A (en) 2018-02-08 2019-08-22 日鉄エンジニアリング株式会社 Piping cutting method and piping cutting device

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JPH0738797Y2 (en) * 1989-06-08 1995-09-06 前澤工業株式会社 Supporting device for cutting pipe in uninterrupted water mounting device of control valve
JP3241934B2 (en) * 1994-06-03 2001-12-25 コスモ工機株式会社 Uninterrupted water installation method of foreign matter removal equipment

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Publication number Priority date Publication date Assignee Title
JP2013029152A (en) 2011-07-28 2013-02-07 Cosmo Koki Co Ltd Method for cutting fluid conduit
JP2013029153A (en) 2011-07-28 2013-02-07 Cosmo Koki Co Ltd Method for cutting fluid conduit
JP2019136804A (en) 2018-02-08 2019-08-22 日鉄エンジニアリング株式会社 Piping cutting method and piping cutting device

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