JP7115678B2 - Anchor fixing strength control method - Google Patents

Anchor fixing strength control method Download PDF

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JP7115678B2
JP7115678B2 JP2018120887A JP2018120887A JP7115678B2 JP 7115678 B2 JP7115678 B2 JP 7115678B2 JP 2018120887 A JP2018120887 A JP 2018120887A JP 2018120887 A JP2018120887 A JP 2018120887A JP 7115678 B2 JP7115678 B2 JP 7115678B2
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JP2020002565A (en
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浩一 仲辻
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酒井工業株式会社
ジャパンライフ株式会社
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この発明は、コンクリート構造物等の躯体に固定されたアンカーの定着強度管理方法に関するものである。 TECHNICAL FIELD The present invention relates to a fixing strength management method for anchors fixed to a building frame such as a concrete structure.

各種構造物や建築物等の柱、梁、天井、基礎等の躯体に対し、内装材や補強材、その他各種機材等の被固着物を固定するために、ボルトやスクリューネジ等の各種のネジ部材などからなるアンカーが用いられる。 Various screws such as bolts and screws for fixing interior materials, reinforcing materials, and other objects to be fixed to the framework of various structures and buildings such as columns, beams, ceilings, foundations, etc. An anchor made of a member or the like is used.

このネジ部材からなるアンカーは、コンクリートが硬化する際に躯体に埋め込み固定される場合もあるが(以下、この埋め込み式アンカーを、単に「埋め込みアンカー」と称する。)、既に硬化しているコンクリートや既設のコンクリートの躯体、あるいは岩盤や石材等の固定対象母材に対して後から施工するものもあり、「あと施工アンカー」と呼ばれている。 Anchors made of this screw member may be embedded and fixed in the building frame when the concrete hardens (hereafter, this embedded anchor is simply referred to as an "embedded anchor"). There are also those that are constructed later on the existing concrete frame or the base material to be fixed such as bedrock and stone, and are called "post-installed anchors".

あと施工アンカーは、まず、固定対象母材となるコンクリート等の躯体にドリル等の穿孔具を用いてアンカー孔をあけ、そのアンカー孔内に、接着剤等の結合剤を介してネジ部材を固定する「ケミカル式アンカー」と呼ばれるタイプがある(例えば、特許文献1、特許文献2第6頁段落0045~0047等参照)。このケミカル式アンカーにおいて、アンカーネジ部の本体軸部の外周に形成された螺旋状のネジ山によって、アンカー孔の内面を削って螺旋状のネジ溝が形成されるようにし、ネジ溝とネジ山との係合とともに、ネジ部材とアンカー孔との間に結合剤を介在させることで、固定対象母材へのネジ部材の定着強度と耐久性をより高めたものもある(特許文献3図3等)。 For post-installed anchors, anchor holes are first made using a drill or other drilling tool in the building frame such as concrete, which is the base material to be fixed, and screw members are fixed in the anchor holes via a bonding agent such as adhesive. There is a type called a "chemical anchor" (see, for example, Patent Document 1, Patent Document 2, page 6, paragraphs 0045 to 0047, etc.). In this chemical anchor, the inner surface of the anchor hole is shaved by the helical thread formed on the outer periphery of the main body shaft of the anchor threaded portion to form a helical thread groove. By interposing a binder between the screw member and the anchor hole as well as the engagement with the screw member, there is also a method in which the fixing strength and durability of the screw member to the base material to be fixed are further enhanced (Patent Document 3, Fig. 3 etc).

また、アンカー孔内でネジ部材の一部が拡径して、アンカー孔の内面に対して抜け止め機能を発揮する「拡径式(打ち込み式)アンカー」と呼ばれるタイプもある(特許文献4図1等参照)。 In addition, there is also a type called an "expansion-type (drive-in) anchor" in which a part of the screw member expands in diameter within the anchor hole and exerts a retaining function against the inner surface of the anchor hole (Fig. 4 of Patent Document 4). 1st prize).

このようなアンカーにおいて、その固定対象母材への定着強度は、固定対象母材からのネジ部材の軸方向への引き抜き強度でもって確認されるのが一般的である。ネジ部材の引き抜き強度の測定は、通常、油圧式の荷重負荷装置(センターホールジャッキ等)を用いて行われ、ネジ部材が、引き抜き方向への所定の負荷に耐え得る定着強度を有しているかどうかで判定される。 In such an anchor, the fixing strength to the base material to be fixed is generally confirmed by the pull-out strength of the screw member from the base material to be fixed in the axial direction. The pull-out strength of a screw member is usually measured using a hydraulic load-applying device (center hole jack, etc.). It is determined by how

しかし、この引き抜き試験を行うための荷重負荷装置のセットは非常に煩雑で時間や手間がかかり、また、荷重負荷装置は非常に重いので重労働でもある。特に、トンネル内壁や天井への施工時のように、上向き姿勢での作業となる場合、荷重負荷装置を扱うのはさらに大変で時間のかかる作業となる。このため、多数のアンカーに対して引き抜き試験を実施することは、作業工程や作業コストへの影響が大きい。この点は、アンカー孔内でネジ部材の一部が拡径する拡径式アンカーの場合も同様である。 However, the setting of the load application device for performing this pull-out test is very complicated and takes time and labor, and the load application device is very heavy, which requires heavy labor. In particular, when working in an upward posture, such as when working on the inner walls of tunnels or ceilings, handling the load bearing device becomes even more difficult and time-consuming. For this reason, carrying out a pull-out test on a large number of anchors has a great impact on work processes and work costs. This point is the same in the case of a diameter-expanding anchor in which a part of the screw member is diameter-expanded within the anchor hole.

また、アンカーネジ部後端に、所定の回転トルクで破断するピンテール部を備えた(トルシア型ボルトとする)ことにより、固定対象母材への定着強度の管理を容易にしたものもある(特許文献3段落0060、図3等)。 In addition, by providing a pintail portion (a Torsia type bolt) that breaks at a predetermined rotational torque at the rear end of the anchor screw portion, it is possible to easily manage the fixing strength to the base material to be fixed (Patent Document 3, paragraph 0060, FIG. 3, etc.).

特開平8-226427号公報JP-A-8-226427 特開2001-89716号公報JP-A-2001-89716 特開2016-56571号公報JP 2016-56571 A 特開平08-197448号公報JP-A-08-197448

各種構造物や建築物等の柱、梁、天井、基礎等の躯体にアンカーでもって内装材や補強材、その他各種機材等の被固着物を固定した際、そのアンカーを施工時のみならず、施工後の一定期間毎に、そのアンカーの定着強度を測定(管理)して、そのアンカーによる内装材や補強材等の被固着物の固定強度(定着強度)を測定することも必要である。
しかし、従来では、前記引き抜き試験以外にはそのようなアンカーの定着強度の測定はなされておらず、主に、打診(打音検査)か目視によっていた。この打診等は、熟練が必要であり、また、正確性に欠ける。
また、特許文献3のトルク管理は、ピンテール部を切断すると、再度、そのピンテール部を使用してトルク管理を行うことができない。
When anchors are used to fix objects such as interior materials, reinforcing materials, and other various types of equipment to the framework of pillars, beams, ceilings, foundations, etc. of various structures and buildings, anchors are used not only during construction, but also during construction. It is also necessary to measure (manage) the fixing strength of the anchor at regular intervals after construction, and to measure the fixing strength (fixing strength) of the interior material, reinforcing material, and other objects to be fixed by the anchor.
However, in the past, the fixing strength of such anchors was not measured except by the pull-out test, and was mainly performed by percussion (sound test) or visual observation. This percussion, etc. requires skill and lacks accuracy.
Further, in the torque management of Patent Document 3, once the pintail portion is cut, the pintail portion cannot be used again for torque management.

そこで、この発明の課題は、コンクリート構造物等の躯体に固定されるネジ部材からなるアンカーに関し、アンカー固定後の定着強度の管理を幾度となく長期に亘って容易に行うことができるようにすることである。 Accordingly, an object of the present invention relates to an anchor made of a screw member that is fixed to a skeleton of a concrete structure or the like, and to enable easy management of the fixing strength repeatedly and over a long period of time after the anchor is fixed. That is.

上記の課題を解決するために、この発明は、コンクリート等の固定対象母材内に差し入れて固定されたアンカーの定着強度管理(測定)方法であって、前記アンカーの後端にトルク管理部材を着脱可能に接続し、そのトルク管理部材は、アンカーに接続された状態でそのアンカーに対して軸回り相対回転不能となる第一部材と、固定対象母材への定着強度を管理するための管理用トルクが入力可能な第二部材と、第一部材と第二部材との間に設けられ、所定の前記管理用トルクの入力で第一部材と第二部材とを破断するトルク管理用破断部と、を備え、前記トルク管理部材を第一部材を介しアンカーに接続した後、第二部材を介して管理用トルクをアンカーに入力し、前記トルク管理用破断部で第一部材と第二部材とを破断させる(切断される)ことによって、アンカーの固定対象母材に対する定着強度を評価する構成のアンカーの定着強度管理方法を採用した。 In order to solve the above problems, the present invention provides a fixing strength management (measurement) method for an anchor inserted and fixed in a base material to be fixed such as concrete, wherein a torque management member is provided at the rear end of the anchor. A detachably connected torque management member is a first member that is not relatively rotatable about an axis with respect to the anchor when connected to the anchor, and a management for managing fixing strength to the base material to be fixed. A second member to which a torque can be input, and a torque management breaking part provided between the first member and the second member, and breaking the first member and the second member when a predetermined management torque is input. and, after connecting the torque management member to the anchor via the first member, inputting the management torque to the anchor via the second member, and separating the first member and the second member at the torque management breaking portion An anchor anchoring strength management method was adopted in which the anchor anchoring strength to the base material to be anchored is evaluated by breaking (cutting) the anchor.

その定着強度の評価は、トルク管理部材を取り替えることによって幾度も行うことができるため、定期的に行うことができる。その定期は、1年、2年・・5年、10年等と経験則によって適宜に設定する。
しかし、この構成のアンカーの定着強度管理方法は、アンカーの固定対象母材への固定初期の所定の定着強度を付与する場合にも使用できる。すなわち、被固着物を固定後又はその前のアンカーに付、前記トルク管理部材をアンカーに第一部材を介し接続して第二部材を介して管理トルクをアンカーに入力し、トルク管理用破断部で第一部材と第二部材とが破断すれば、アンカーは、固定対象母材に管理トルク以上のトルクに耐え得る定着強度で固定されていることとなるからである。
Evaluation of the fixing strength can be performed many times by replacing the torque management member, and thus can be performed periodically. The period is appropriately set according to empirical rules such as 1 year, 2 years, 5 years, 10 years, etc.
However, the anchor fixing strength management method of this configuration can also be used in the case of imparting a predetermined fixing strength at the initial stage of fixing the anchor to the base material to be fixed. That is, after or before fixing the object to be fixed to the anchor, the torque management member is connected to the anchor via the first member, the management torque is input to the anchor via the second member, and the torque management breaking portion This is because if the first member and the second member are broken in , the anchor is fixed to the base material to be fixed with a fixing strength capable of withstanding a torque equal to or greater than the management torque.

なお、前記トルク管理部材を第一部材を介しアンカーに接続する時期は、初期の定着強度を測定した後に、すぐに、トルク管理部材をアンカーに接続しておき、その後の定着強度の測定時はその既設のトルク管理部材によって定着強度測定をしても良く、一方、各定着強度測定時毎に、トルク管理部材をアンカーに接続してその測定を行っても良い。 As for the timing of connecting the torque management member to the anchor through the first member, the torque management member is connected to the anchor immediately after the initial fixing strength is measured. The existing torque management member may be used for the anchorage strength measurement, or the torque management member may be connected to the anchor for each anchorage strength measurement.

前記アンカー後端とトルク管理部材との接続構造は、回転トルクが伝達可能であれば、種々の任意の構成を採用すれば良いが、例えば、アンカー軸方向後端に開口して軸方向先端側へ伸びる接続孔を備え、トルク管理部材は接続孔に嵌められて着脱可能であるとともに、装着時には軸方向回りに一体となる構成を採用したり、その接続孔の内面に雌ネジ部を備え、第一部材は雌ネジ部に係合する雄ネジ部を備える構成を採用したりすることができる。
前記接続孔の断面形状は、回転トルクが伝達できれば、何れでも良く、例えば、多角形、楕円形等の断面非円形とし、前記第一部材はその接続孔の内面に係合する断面形状とする。
The connection structure between the anchor rear end and the torque management member may adopt various arbitrary structures as long as the rotational torque can be transmitted. The torque management member is fitted in the connection hole and is detachable, and when attached, it is integrated around the axial direction, or the inner surface of the connection hole has a female thread, The first member may employ a configuration including a male threaded portion that engages with the female threaded portion.
The cross-sectional shape of the connection hole may be any shape as long as the rotational torque can be transmitted. For example, the cross-section is non-circular such as polygonal or elliptical, and the first member has a cross-sectional shape that engages with the inner surface of the connection hole. .

これらの接続構造において、前記トルク管理用破断部は、前記接続孔の外に配置されることが好ましい。このようにすれば、破断後(第一部材と第二部材の切断後)、接続孔から破断部の少なくとも一部はアンカー後端から突出することとなるため、その突出部を掴んで、第一部材を接続孔から容易に取り出し得るからである。第一部材が取り出されれば、接続孔にトルク管理部材を再度入れることができ、そのトルク管理部材による、アンカーの固定対象母材への定着強度評価を行うことができる。 In these connection structures, it is preferable that the torque management breaking portion is arranged outside the connection hole. In this way, after breaking (after cutting the first member and the second member), at least a part of the broken portion protrudes from the connecting hole from the rear end of the anchor. This is because the one member can be easily taken out from the connecting hole. When the first member is taken out, the torque management member can be inserted into the connection hole again, and the fixing strength of the anchor to the base material to be fixed can be evaluated by the torque management member.

前記アンカー後端とトルク管理部材との接続構造の他例としては、トルク管理部材の接続部は、アンカーの軸方向後端から突出する係合軸部を備え、トルク管理部材は係合軸部に着脱可能であるとともに、装着時には軸方向回りに一体となる構成を採用することができる。その係合軸部の断面形状は、回転トルクが伝達できれば、何れでも良く、例えば、多角形、楕円形等の断面非円形とし、前記第一部材はその係合軸部外面に係合する断面形状の凹部(係合孔)を有するものとする。
また、前記係合軸部はねじ軸とすることができ、この場合、第一部材は前記ねじ軸にねじ込み係合し得る凹部(係合孔)を有するものとする。ねじ軸のねじ締め方向は、左右のいずれでも良いが、アンカーのねじ部(ネジ部材)のねじ方向と逆が好ましい。例えば、アンカーのねじ部が右ねじであれば、ねじ軸は左ねじとする。このように逆ねじとすると、トルク管理は、アンカーが引き抜かれる方向のねじ回りの定着強度の評価となるからである。
As another example of the connection structure between the anchor rear end and the torque management member, the connection portion of the torque management member includes an engagement shaft portion projecting from the axial rear end of the anchor, and the torque management member is the engagement shaft portion. It is possible to adopt a configuration in which the device is attachable to and detachable from the body and integrated around the axial direction at the time of attachment. The cross-sectional shape of the engaging shaft portion may be any shape as long as it can transmit rotational torque. It shall have a concave portion (engagement hole).
Further, the engaging shaft portion may be a screw shaft, and in this case, the first member shall have a concave portion (engagement hole) that can be threadedly engaged with the screw shaft. The screwing direction of the screw shaft may be left or right, but is preferably opposite to the screwing direction of the threaded portion (screw member) of the anchor. For example, if the threaded portion of the anchor is right-handed, the screw shaft is left-handed. This is because, with reverse threads, torque management is an evaluation of fixing strength around threads in the direction in which the anchor is pulled out.

以上の各構成において、各定着強度を測定(評価)した後、トルク管理部材の第一部材がアンカー後端に残った場合、適宜な手段によって、その第1部材をアンカー後端から取り外しても良いが、支障がなければ、そのままにしても良い。いずれにしても、アンカー後端には、キャップを設けてアンカー後端の腐食等を防止することが好ましい。このキャップを嵌めると、トルク管理用破断部や接続孔等に雨水等の侵入を阻止し得て防錆となり、その後のアンカーの固定対象母材への定着強度評価時、キャップを外して前記アンカー後端とトルク管理部材との接続が容易に行い得る。 In each of the above configurations, if the first member of the torque management member remains at the rear end of the anchor after each fixing strength is measured (evaluated), the first member may be removed from the rear end of the anchor by an appropriate means. It's fine, but if there is no problem, you can leave it as it is. In any case, it is preferable to provide a cap on the rear end of the anchor to prevent corrosion or the like of the rear end of the anchor. When this cap is fitted, rainwater or the like can be prevented from entering the fractured portion for torque management, the connection hole, etc., and it becomes rust-proof. The connection between the rear end and the torque management member can be easily made.

この発明は、コンクリート構造物等の躯体に固定されるアンカーに関し、アンカー固定後の定着強度の管理を簡単に行うことができる。 The present invention relates to an anchor fixed to a building frame such as a concrete structure, and enables easy management of fixing strength after the anchor is fixed.

この発明に係わるアンカーの定着強度管理方法の一実施形態を示し、(a)は断面図、(b)は(a)の要部拡大図1 shows an embodiment of an anchor fixing strength management method according to the present invention, (a) being a cross-sectional view, and (b) being an enlarged view of a main part of (a). 同実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図、(e)はトルク管理部材の斜視図1 shows the same embodiment, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, (d) is a front view of the torque management member, and (e) is torque management. Perspective view of member (a)~(f)は、同実施形態のアンカーを固定対象母材に固定するまでの施工方法を示す断面図(a) to (f) are cross-sectional views showing the construction method until the anchor of the same embodiment is fixed to the base material to be fixed. 他の実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図、(e)はトルク管理部材の斜視図Other embodiments are shown, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, (d) is a front view of the torque management member, (e) is the torque Perspective view of management member 他の実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図Another embodiment is shown, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, and (d) is a front view of the torque management member. 他の実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図Another embodiment is shown, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, and (d) is a front view of the torque management member. 他の実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図Another embodiment is shown, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, and (d) is a front view of the torque management member. 他の実施形態を示し、(a)はアンカーの平面図、(b)はアンカーの正面図、(c)はアンカーの底面図、(d)はトルク管理部材の正面図Another embodiment is shown, (a) is a plan view of the anchor, (b) is a front view of the anchor, (c) is a bottom view of the anchor, and (d) is a front view of the torque management member. さらに他の実施形態を示す断面図Cross-sectional view showing still another embodiment さらに他の実施形態の作用を示す断面図Cross-sectional view showing the action of still another embodiment さらに他の実施形態の正面図Front view of still another embodiment

この発明の実施形態を、以下、図面に基づいて説明する。この実施形態は、固定対象母材となるコンクリート等の躯体(以下、「固定対象母材C」と称する。)に、ドリル等の穿孔具を用いてアンカー孔Bをあけ、そのアンカー孔Bに軸状のネジ部材であるアンカー10を差し入れて固定する「あと施工アンカー」である。特に、アンカー10とアンカー孔Bの内面との間に接着剤等の結合剤Aを介在させるケミカル式アンカーである。 Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, anchor holes B are drilled in a skeleton (hereinafter referred to as "fixed base material C") such as concrete to be fixed target base material using a drill or the like, and the anchor holes B are drilled. It is a "post-installed anchor" that inserts and fixes an anchor 10, which is a shaft-shaped screw member. In particular, it is a chemical anchor in which a binder A such as an adhesive is interposed between the anchor 10 and the inner surface of the anchor hole B.

この実施形態のアンカー10は、固定対象母材Cのアンカー孔B内に入り込む先端側から後端側に向かって順に、本体雄ネジ部13、後端雄ネジ部12を備えるスクリューネジ(ネジ部材)である。このアンカー10の後端にトルク管理部材20が接続される。 The anchor 10 of this embodiment includes a screw screw (screw member) having a main body male threaded portion 13 and a rear end male threaded portion 12 in order from the tip side entering into the anchor hole B of the base material C to be fixed toward the rear end side. ). A torque management member 20 is connected to the rear end of the anchor 10 .

本体雄ネジ部13は、相対的にネジ山の高さが高いネジ山部13a(以下、「第一のネジ山部13a」と称する。)と、相対的にネジ山の高さが低い第二のネジ山部13c(以下、「第二のネジ山部13c」と称する。)とを交互に備える二条ネジである。すなわち、ネジ山を構成する螺旋部が二組あり、ネジ部材10が軸周り一回転する間に、軸方向に沿って高低合わせて二つ分のネジ山の距離だけ進む形状である。 The main body male threaded portion 13 includes a threaded portion 13a having a relatively high thread height (hereinafter referred to as a “first threaded portion 13a”) and a second threaded portion having a relatively low thread height. It is a double-start screw that alternately includes two thread portions 13c (hereinafter referred to as "second thread portions 13c"). In other words, there are two pairs of spiral portions that constitute the screw thread, and the height of the screw member 10 along the axial direction advances by a distance corresponding to two screw threads while the screw member 10 makes one rotation about the axis.

第一のネジ山部13aと第二のネジ山部13cとの間の谷部13bの底面は、図1(b)に示すように、軸方向に沿って断面円弧状に形成されている。第一のネジ山部13aのピッチは、第二のネジ山部13cと同じに設定されている。 As shown in FIG. 1B, the bottom surface of the trough portion 13b between the first thread portion 13a and the second thread portion 13c is formed to have an arcuate cross section along the axial direction. The pitch of the first thread portion 13a is set to be the same as that of the second thread portion 13c.

本体雄ネジ部13の先端側は、ネジ部材10の先端部14である。先端部14は、先細りの円錐台状となっている。先端部14の側面14aは、先端に向かうにつれて徐々に細くなる円錐面であり、先端部14の端面14bは、軸方向に直交する面方向を有するフラット面である。この先端部14の形状は変更することができ、例えば、円筒状、円錐状、角筒状、角錐台状、角錐状などとしてもよい。 A distal end portion 14 of the screw member 10 is located on the distal end side of the body male screw portion 13 . The tip portion 14 has a tapered truncated cone shape. A side surface 14a of the tip portion 14 is a conical surface that gradually tapers toward the tip, and an end surface 14b of the tip portion 14 is a flat surface having a surface direction perpendicular to the axial direction. The shape of the distal end portion 14 can be varied, and may be, for example, cylindrical, conical, prismatic, truncated pyramidal, pyramidal, or the like.

後端雄ネジ部12は、雄ネジからなるネジ山部12aを備えている。このネジ山部12aに固定用のナット(図示せず)をネジ込むことにより、その固定用のナットと固定対象母材Cの表面との間、または、後端雄ネジ部12に直接、各種の被固定物(図示せず)を固定することができる。後端雄ネジ部12は所定の荷重を受けることができる構造であればよく、雄ネジに限定されず、雌ネジ孔を設けたり、断面六角形、断面円形の頭部を有する軸部などであったりと他の構造であってもよい。 The rear end male screw portion 12 has a screw thread portion 12a made of a male screw. By screwing a fixing nut (not shown) into the thread portion 12a, various to be fixed (not shown). The rear end male threaded portion 12 may have any structure as long as it can receive a predetermined load, and is not limited to a male thread. Other structures are also possible.

アンカー10は全体が炭素鋼からなり、特に、本体雄ネジ部13では焼き入れを施している。アンカー10の素材は炭素鋼には限定されず、ステンレス鋼や他の素材からなる金属を採用することもできる。トルク管理部材20についても、その素材は、アンカー10と同様とできる。 The anchor 10 is entirely made of carbon steel, and in particular, the body male screw portion 13 is quenched. The material of the anchor 10 is not limited to carbon steel, and stainless steel and other metals can also be used. The material of the torque management member 20 can also be the same as that of the anchor 10 .

但し、本体雄ネジ部13のネジ山部には、固定対象母材Cのアンカー孔B内面に食い込むセルフタッピング機能が要求される。このため、少なくとも、そのセルフタッピング機能が要求されるネジ山部(この実施形態では、相対的にネジ山の高さが高いネジ山部である第一のネジ山部13aが該当)の素材は、固定対象母材Cよりも相対的に硬い素材とすることが望ましい。 However, the screw thread portion of the body male screw portion 13 is required to have a self-tapping function that bites into the inner surface of the anchor hole B of the base material C to be fixed. For this reason, the material of at least the thread portion (in this embodiment, the first thread portion 13a, which is a thread portion having a relatively high thread height) that requires the self-tapping function is , is preferably made of a material relatively harder than the base material C to be fixed.

セルフタッピング機能によりアンカー孔Bの内面に形成されたネジ溝Dに、本体雄ネジ部13のネジ山部が入り込み、本体雄ネジ部13とネジ溝Dとが互いに係合する。また、本体雄ネジ部13の外面とアンカー孔Bの内面との間に、接着剤等の結合剤Aを介在させ、結合剤Aが硬化することにより、本体雄ネジ部13が固定対象母材Cに定着し、アンカー10が固定対象母材Cに固定される。 The thread portion of the main body male thread portion 13 enters into the thread groove D formed in the inner surface of the anchor hole B by the self-tapping function, and the main body male thread portion 13 and the thread groove D are engaged with each other. Further, a binder A such as an adhesive is interposed between the outer surface of the main body male screw portion 13 and the inner surface of the anchor hole B, and the binder A hardens, thereby fixing the main body male screw portion 13 to the base material to be fixed. C, and the anchor 10 is fixed to the base material C to be fixed.

アンカー10の本体雄ネジ部13(アンカー10)が固定対象母材Cに定着しているかどうかは、被固定物を固定する前に、アンカー10の軸方向後端側に、アンカー10とは別部材からなるトルク管理部材20を接続して確認する。 Whether or not the body male threaded portion 13 (anchor 10) of the anchor 10 is fixed to the base material C to be fixed is determined before fixing the object to be fixed. A torque management member 20 made of a member is connected and checked.

トルク管理部材20は、アンカー10に設けられるトルク管理部材接続部11によって、アンカー10に着脱可能に接続できる。この実施形態では、トルク管理部材接続部11は、断面正六角形の接続孔11aであり、その接続孔11aへのトルク管理部材20の軸方向への抜き挿しによって着脱が可能である。 The torque management member 20 can be detachably connected to the anchor 10 by a torque management member connection 11 provided on the anchor 10 . In this embodiment, the torque management member connection portion 11 is a connection hole 11a having a regular hexagonal cross section, and the torque management member 20 can be attached/detached by inserting/removing the torque management member 20 into/from the connection hole 11a in the axial direction.

トルク管理部材20は、図2(d)(e)に示すように、アンカー10に接続される第一部材21と、本体雄ネジ部13の固定対象母材Cへの定着強度を管理するための管理用トルクが入力可能な第二部材22と、第一部材21と第二部材22との間に設けられ、所定の前記管理用トルクの入力で第一部材21と第二部材22との間を破断して互いに分離させるトルク管理用破断部23とを備えた一体ものである。 As shown in FIGS. 2(d) and 2(e), the torque management member 20 is a first member 21 connected to the anchor 10, and a torque management member 20 for managing the fixing strength of the main body male screw portion 13 to the base material C to be fixed. is provided between the second member 22 capable of inputting the management torque of , and the first member 21 and the second member 22, and the first member 21 and the second member 22 are connected by the input of the predetermined management torque It is an integral unit provided with a torque management breaking portion 23 that breaks the gap and separates them from each other.

この実施形態では、第一部材21は接続孔11aにぴったりと嵌る断面正六角形を成す柱状を呈し、第二部材22も同一の大きさ、形状からなる断面正六角形をなす柱状を呈する。第二部材22は、トルクレンチ、インパクトレンチ等のトルク付与手段の接続ツール(ホルダー、ソケット等)がぴったりと嵌るようになっている。第二部材22は第一部材21と同一断面形状でなくても良い。また、破断部23は断面円形を示したが、多角形とすることもできる。 In this embodiment, the first member 21 has a columnar shape with a regular hexagonal cross section that fits snugly into the connection hole 11a, and the second member 22 also has a columnar shape with a regular hexagonal cross section of the same size and shape. The second member 22 is adapted to fit snugly with a connection tool (holder, socket, etc.) of a torque applying means such as a torque wrench, impact wrench, or the like. The second member 22 does not have to have the same cross-sectional shape as the first member 21 . Also, although the broken portion 23 has a circular cross-section, it may have a polygonal cross-section.

なお、図2に示す、アンカー(ネジ部材)10の長さ:L1、後端雄ネジ部12の長さ:L2、本体雄ネジ部13の長さ:L3、先端部14の長さ:L4、接続孔11aの長さ(深さ):L5、後端雄ネジ部12と本体雄ネジ部13の間隙:L6、ネジ山部(第一のネジ山部)13aの径:r1、ネジ山部(第二のネジ山部)13cの径:r2、谷部13bの径:r3、トルク管理部材(ピン)20の長さ:b1、トルク管理部材(ピン)20の幅寸法:t、トルク管理部材(ピン)20の第1部材の長さ:b2、同第2部材22の長さ:b3、破断部23の長さ:b4、同径:r等は、固定対象母材Cの性状、アンカー10の材質、被固着物の重さ等によって、経験則によって適宜に設定すれば良い。
例えば、固定対象母材Cがコンクリート、被固着物が天井板等の重い物、アンカー10がSCM425(クロムモリブデン鋼)の場合、L1=160mm、L2=55mm、L3=100mm、L4=4.5mm、L5=10mm、L6=0.5mm、t、r=9mm、b1=32mm、b2、b3=15mm、b4=2mm、後端雄ネジ部12=M16等とすることができる。
In addition, the length of the anchor (screw member) 10 shown in FIG. , length (depth) of connection hole 11a: L5, gap between rear end male threaded portion 12 and body male threaded portion 13: L6, diameter of threaded portion (first threaded portion) 13a: r1, screw thread Diameter of portion (second thread portion) 13c: r2 Diameter of valley portion 13b: r3 Length of torque control member (pin) 20: b1 Width dimension of torque control member (pin) 20: t Torque The length of the first member of the management member (pin) 20: b2, the length of the second member 22: b3, the length of the breaking part 23: b4, the same diameter: r, etc. are the properties of the base material C to be fixed. , the material of the anchor 10, the weight of the object to be fixed, etc., and may be appropriately set according to empirical rules.
For example, when the base material C to be fixed is concrete, the fixed object is a heavy object such as a ceiling plate, and the anchor 10 is SCM425 (chromium molybdenum steel), L1 = 160 mm, L2 = 55 mm, L3 = 100 mm, L4 = 4.5 mm. , L5=10 mm, L6=0.5 mm, t, r=9 mm, b1=32 mm, b2, b3=15 mm, b4=2 mm, rear end male screw portion 12=M16, and the like.

この構成のアンカー10を固定対象母材Cのアンカー孔B内に固定する際の施工方法、及び、その施工によるネジ部材の固定構造を図3(a)~(f)に示す。この実施形態のアンカー10の固定構造は、固定対象母材Cに形成されるアンカー孔Bと、アンカー10(本体雄ネジ部13)と、後端雄ネジ部12とアンカー孔Bの内面との間に介在する結合剤Aとを備えた構造である。 FIGS. 3(a) to 3(f) show a construction method for fixing the anchor 10 having this configuration in the anchor hole B of the base material C to be fixed, and a fixing structure of the screw member by the construction. The fixing structure of the anchor 10 of this embodiment consists of the anchor hole B formed in the base material C to be fixed, the anchor 10 (main body male screw portion 13), the rear end male screw portion 12, and the inner surface of the anchor hole B. It is a structure with a binder A interposed therebetween.

図3(a)に示すように、固定対象母材Cにアンカー孔Bが穿孔され、アンカー孔B内はブラシbの上下動・回転による摺動や空気を吹き込む等によって清掃された後(同図(b))、その孔B内に結合剤Aが注入される(同図(c))。その後、図3(d)に示すように、結合剤Aの注入されたアンカー孔B内に本体軸部材15の本体雄ネジ部13がねじ込まれ、本体雄ネジ部13の螺旋状のネジ山部のセルフタッピング機能により、アンカー孔Bの内面を削り螺旋状のネジ溝Dが形成される。 As shown in FIG. 3(a), an anchor hole B is bored in the base material C to be fixed, and the inside of the anchor hole B is cleaned by sliding due to vertical movement and rotation of the brush b or by blowing air (same as above). FIG. (b)), the binder A is injected into the hole B (the same figure (c)). After that, as shown in FIG. 3(d), the main body male screw portion 13 of the main body shaft member 15 is screwed into the anchor hole B into which the binder A is injected, and the helical thread portion of the main body male screw portion 13 is formed. The inner surface of the anchor hole B is shaved by the self-tapping function to form a helical screw groove D. As shown in FIG.

なお、本体雄ネジ部13を固定対象母材Cにねじ込む際には、図3(d)に示すように、後端雄ネジ部12に締め付け用のナット16をねじ込み、この締め付け用のナット16にトルク付与手段の接続ツールを嵌めて、ねじ込み用の回転トルクを付与する。ここで、本体雄ネジ部13の雄ネジの方向と、後端雄ネジ部12の雄ネジの方向は同方向(この実施形態では右ネジ)であるので、ねじ込み用の回転トルク(右回り回転トルク)を付与することで、締め付け用のナット16が後端雄ネジ部12から緩むことはない。 When screwing the main body male threaded portion 13 into the base material C to be fixed, as shown in FIG. The connection tool of the torque applying means is fitted to apply rotational torque for screwing. Here, since the direction of the male thread of the body male threaded portion 13 and the direction of the male thread of the rear end male threaded portion 12 are the same direction (right-hand thread in this embodiment), the rotational torque for screwing (clockwise rotation) Torque) prevents the tightening nut 16 from loosening from the rear end male threaded portion 12 .

螺旋状のネジ溝Dは、そのネジ溝Dの内面と本体雄ネジ部13のネジ山部の外面との間に、微小な隙間を介在する箇所がある状態に形成される。すなわち、セルフタッピングの過程で、本体雄ネジ部13の軸周り回転とともに、ネジ溝Dの断面がネジ山部の断面よりもやや大きくなるように形成される。図1(b)では、ネジ溝Dの断面が等脚台形状に、ネジ山部13aの断面が三角形状になっている。第一のネジ山部13aの頂部と、それに対向する台形状のネジ溝Dの底面との間は、当接状態あるいはやや隙間をもって対向している状態である。また、第一のネジ山部13aのフランクと、それに対向する台形状のネジ溝Dの斜面との間も、隙間をもって対向している状態である。 The helical thread groove D is formed in such a manner that there is a minute gap between the inner surface of the thread groove D and the outer surface of the thread portion of the body male thread portion 13 . That is, in the process of self-tapping, as the body male screw portion 13 rotates around its axis, the cross section of the thread groove D is formed to be slightly larger than the cross section of the thread portion. In FIG. 1(b), the cross section of the thread groove D has an isosceles trapezoidal shape, and the cross section of the thread portion 13a has a triangular shape. The top of the first screw thread portion 13a and the bottom surface of the trapezoidal thread groove D opposite thereto are in contact or face each other with a slight gap. Also, the flank of the first thread portion 13a and the slope of the trapezoidal thread groove D facing the flank face each other with a gap therebetween.

このネジ溝Dに本体雄ネジ部13のネジ山部が入り込み、ネジ溝Dの内面と本体雄ネジ部13のネジ山部13aの外面との間の空間には、結合剤Aが介在している。また、ネジ溝Dとネジ山部13a以外の箇所にも、ネジ部材10の外面とアンカー孔Bの内面との間に、結合剤Aが介在している。 The thread portion of the main body male thread portion 13 enters the thread groove D, and the binder A is interposed in the space between the inner surface of the thread groove D and the outer surface of the thread portion 13a of the main body male thread portion 13. there is Further, the binder A is interposed between the outer surface of the screw member 10 and the inner surface of the anchor hole B also at locations other than the thread groove D and the thread portion 13a.

この実施形態では、第一のネジ山部13aのネジ山の高さ、アンカー孔Bの内径dに対して、そのネジ山のネジ溝Dへの入り込み深さをhとしている(図1(b)参照)。このネジ山の高さや内径に対する深さhの比率は、求められる固定対象母材Cの種別や求められる定着強度等によって適宜決定される。 In this embodiment, with respect to the height of the thread of the first thread portion 13a and the inner diameter d of the anchor hole B, the depth of entry of the thread into the thread groove D is set to h (Fig. 1(b) )reference). The height of the screw thread and the ratio of the depth h to the inner diameter are appropriately determined depending on the type of base material C to be fixed, the fixing strength required, and the like.

このように、アンカー10の本体雄ネジ部13をアンカー孔Bにネジ込むことにより(図3(d)の矢印x参照)、本体雄ネジ部13の螺旋状のネジ山部13aをアンカー孔Bの内面に食い込ませ、セルフタッピング機能によりアンカー孔Bの内面を削り、その内面に螺旋状のネジ溝Dを形成する。このとき、ネジ山部13aは、ネジ溝Dに入り込んだ状態となる。また、同時に、ネジ部材10の外面とアンカー孔Bの内面との間の空間に結合剤Aを行き渡らせる。 In this way, by screwing the body male threaded portion 13 of the anchor 10 into the anchor hole B (see arrow x in FIG. 3(d)), the helical threaded portion 13a of the body male threaded portion 13 is inserted into the anchor hole B. and cuts the inner surface of the anchor hole B by a self-tapping function to form a helical screw groove D in the inner surface. At this time, the screw thread portion 13a enters into the screw groove D. As shown in FIG. At the same time, the binder A is spread over the space between the outer surface of the screw member 10 and the inner surface of the anchor hole B.

結合剤Aによる本体雄ネジ部13と固定対象母材Cとの接着力と、ネジ山部13aのアンカー孔B内面への食い込みによる本体雄ネジ部13と固定対象母材Cとの摩擦力とが合わせて作用することとなり、固定対象母材Cへのアンカー10の定着強度と耐久性をより高めることができる。 The adhesive force between the main body male screw portion 13 and the fixing target base material C due to the binder A, and the frictional force between the main main body male screw portion 13 and the fixing target base material C due to the biting of the thread portion 13a into the inner surface of the anchor hole B. will work together, and the fixing strength and durability of the anchor 10 to the base material C to be fixed can be further enhanced.

ここで、本体雄ネジ部13をネジ山の高さが異なる二つのネジ山部を有する二条ネジとすることで、結合剤Aの円滑な充填に効果を発揮している。すなわち、高い方のネジ山部13aで、アンカー孔Bの内面にネジ溝Dを形成するセルフタッピング機能を発揮し、低い方のネジ山部13cによってアンカー10の外面とアンカー孔Bの内面との間の空間全体に結合剤Aを行き渡らせる結合剤送り出し機能を発揮して、結合剤Aが円滑に充填される。 Here, by making the main body male threaded portion 13 a double-threaded thread having two threaded portions with different thread heights, an effect of smooth filling of the binder A is exhibited. That is, the higher screw thread portion 13a exerts a self-tapping function to form a screw groove D in the inner surface of the anchor hole B, and the lower screw thread portion 13c allows the outer surface of the anchor 10 and the inner surface of the anchor hole B to be connected. The binder delivery function of spreading the binder A throughout the space between them is exhibited, and the binder A is smoothly filled.

結合剤Aとしては、固化後に所定の強度、耐久性を発揮できる素材であれば自由に採用できる。例えば、未硬化の樹脂とその樹脂を硬化させる作用を持つ硬化剤等とを用いた二液混合型の有機系固着剤や、未硬化のセメント系材料とそのセメント系材料の硬化を促進させる作用を持つ硬化促進剤等とを用いた二液混合型の無機系固着剤を用いることができる。あるいは、コンクリート等の石材や金属材料に対応する周知の接着剤を用いることもできる。 As the binder A, any material can be freely used as long as it can exhibit a predetermined strength and durability after solidification. For example, a two-liquid mixing type organic adhesive that uses an uncured resin and a curing agent that cures the resin, or an uncured cementitious material and an action that accelerates the curing of the cementitious material. It is possible to use a two-liquid mixing type inorganic fixing agent using a curing accelerator or the like having a Alternatively, well-known adhesives compatible with stone materials such as concrete and metal materials can also be used.

実施形態では、結合剤Aとして、二液混合型の有機系固着剤を使用している。固定対象母材Cにアンカー孔Bを穿孔した後、アンカー10の本体雄ネジ部13をアンカー孔Bにネジ込む前に、二液を混合させた状態の固着剤をアンカー孔B内に注入しておく。あるいは、ネジ部材10をアンカー孔Bにある程度ねじ込んだ後に、固着剤を注入してもよい。 In the embodiment, as the binder A, a two-liquid mixed organic adhesive is used. After drilling the anchor hole B in the base material C to be fixed and before screwing the body male threaded portion 13 of the anchor 10 into the anchor hole B, a fixing agent in a state of mixing two liquids is injected into the anchor hole B. Keep Alternatively, after screwing the screw member 10 into the anchor hole B to some extent, the adhesive may be injected.

また、結合剤Aは、ガラスや樹脂製のカプセルに封入されたものを使用することもできる。カプセル(図示せず)を予めアンカー孔B内に挿入しておき、その状態でアンカー10をネジ込むことにより、先端部14でカプセルを破壊して、内部の結合剤Aを、アンカー10の外面とアンカー孔Bの内面との間に充填させる。結合剤Aが硬化すると、アンカー10はアンカー孔B内に不動に固定され、図3(d)の状態となる。 Further, the binder A may be encapsulated in glass or resin capsules. By inserting a capsule (not shown) into the anchor hole B in advance and screwing the anchor 10 in that state, the capsule is broken at the distal end portion 14, and the binder A inside is removed from the outer surface of the anchor 10. and the inner surface of the anchor hole B. When the binding agent A hardens, the anchor 10 is immovably fixed in the anchor hole B, resulting in the state shown in FIG. 3(d).

ここで、先端部14の形状が上述のように先細りであれば、アンカー孔B内にアンカー10をネジ込む際の抵抗が減少するとともに、特に、結合剤Aとしてカプセルに封入されたものを用いる際には、カプセルの破壊が円滑である。 Here, if the shape of the distal end portion 14 is tapered as described above, the resistance when screwing the anchor 10 into the anchor hole B is reduced, and in particular, the binder A that is encapsulated is used. In some cases, the rupture of the capsule is smooth.

図3(d)に示すように、アンカー10が固定対象母材Cに固定された状態で、後端雄ネジ部12は、固定対象母材Cの表面から外側に突出した状態である。後端雄ネジ部12のネジ山部12aが突出しているので、本体雄ネジ部13(アンカー10)が固定対象母材Cに定着した後は、この後端雄ネジ部12のネジ山部12aに固定用のナットをねじ込んで、前述のように、被固定物を固定することができる。なお、締め付け用のナット16は、被固定物を固定する前の適宜の時期に緩めて後端雄ネジ部12から取り外しておいて、その締め付け用ナット16を固定用としてもよい。 As shown in FIG. 3(d), the anchor 10 is fixed to the base material C to be fixed, and the rear end male screw portion 12 protrudes outward from the surface of the base material C to be fixed. Since the screw thread portion 12a of the rear end male screw portion 12 protrudes, after the main body male screw portion 13 (anchor 10) is fixed to the base material C to be fixed, the screw thread portion 12a of the rear end male screw portion 12 protrudes. A fixing nut can be screwed into the to fix the object to be fixed as described above. The tightening nut 16 may be loosened and removed from the rear end male screw portion 12 at an appropriate time before fixing the object to be fixed, and the tightening nut 16 may be used for fixing.

アンカー10が固定対象母材Cに所要の強度で定着しているかどうかは、被固定物を固定する前に、図3(e)、同(f)に示すように、アンカー10とは別部材からなるトルク管理部材20を接続して確認する。 Before fixing the object to be fixed, whether the anchor 10 is fixed to the base material C to be fixed with the required strength is checked by checking a separate member from the anchor 10 as shown in FIGS. The torque management member 20 consisting of is connected and confirmed.

すなわち、アンカー10の固定対象母材Cに対する定着強度を評価する定着強度管理方法として、まず、アンカー10の本体雄ネジ部13を固定対象母材Cへ定着させた後、アンカー10のトルク管理部材接続部11にトルク管理部材20を接続する(図3(e)の矢印y参照)。その後、トルク管理部材20の第二部材22に管理用トルクZを入力する(図3(f)の矢印z参照)。 That is, as a fixing strength management method for evaluating the fixing strength of the anchor 10 to the fixing target base material C, first, after fixing the main body male thread portion 13 of the anchor 10 to the fixing target base material C, the torque management member of the anchor 10 The torque management member 20 is connected to the connecting portion 11 (see arrow y in FIG. 3(e)). After that, the control torque Z is input to the second member 22 of the torque control member 20 (see arrow z in FIG. 3(f)).

管理用トルクの入力は、第二部材22に、トルク付与手段の接続ツール(ホルダー、ソケット等)を嵌めて、第二部材22に軸回りの管理用トルクZを付与することで行うことができる。管理用トルクZは、本体雄ネジ部13が固定対象母材Cから緩む方向、すなわち、締め付け用のトルクとは軸回り逆方向である。 The input of the management torque can be performed by fitting a connection tool (holder, socket, etc.) of the torque applying means to the second member 22 and applying the management torque Z around the axis to the second member 22. . The control torque Z is in the direction in which the main body male screw portion 13 is loosened from the fixing target base material C, that is, in the direction opposite to the tightening torque.

第一部材21と第二部材22との間には、やや小径rの首部となっているトルク管理用破断部23が設けられている。このため、本体雄ネジ部13が固定対象母材Cに定着し固定された後、第二部材22に所定の管理用トルクZが加われば、そのトルク管理用破断部23で第一部材21と第二部材22との間が破断する(切り離される)ようになっている(図3(f))。このため、固定対象母材Cに対してアンカー10が回転することなく、トルク管理用破断部23が破断すれば、アンカー10の固定対象母材Cへの定着強度が適正であり、トルク管理用破断部23で破断せずアンカー10が緩む方向へ軸回り回転すれば、定着強度は適正でないと評価することができる。なお、この定着強度管理の検査は、前述のような電動等によるトルク付与手段の工具を用いて行ってもよいし、手動のトルクレンチ等からなるトルク付与手段の工具を用いて手作業で行ってもよい。 Between the first member 21 and the second member 22, there is provided a breaking portion 23 for torque management, which is a neck portion with a slightly smaller diameter r. Therefore, after the main body male screw portion 13 is fixed and fixed to the base material C to be fixed, if a predetermined control torque Z is applied to the second member 22, the first member 21 and the first member 21 are connected to each other at the torque control fracture portion 23. It is designed to break (separate) from the second member 22 (Fig. 3(f)). Therefore, if the torque management breaking portion 23 is broken without the anchor 10 rotating with respect to the fixing target base material C, the anchoring strength of the anchor 10 to the fixing target base material C is appropriate, and the torque controlling torque management breaking portion 23 is broken. If the anchor 10 rotates around the axis in the direction in which the anchor 10 is loosened without breaking at the breaking portion 23, it can be evaluated that the fixing strength is not appropriate. The inspection of the fixing strength management may be performed using the tool of the torque applying means such as an electric motor as described above, or may be manually performed using a tool of the torque applying means such as a manual torque wrench. may

このように、アンカー10の固定対象母材Cへの定着強度を評価、管理するために、アンカー10とは別部材からなるトルク管理部材20を採用したので、アンカー10を構成するネジ部材の構造を複雑化することなく、定着強度の管理を容易に行うことができる。
この定着強度の評価後、一定期間、例えば、数ヶ月後、又は数年後、アンカー10のトルク管理部材接続部11にトルク管理部材20を接続して同様な作用によって、アンカー10の定着強度の評価を行うことができる。以後、一定期間毎、又は随時に定着強度評価を行う。
In this way, in order to evaluate and manage the fixing strength of the anchor 10 to the base material C to be fixed, the torque management member 20, which is a separate member from the anchor 10, is adopted. The fixing strength can be easily managed without complicating the process.
After the evaluation of the fixing strength, after a certain period of time, for example, several months or several years later, the torque management member 20 is connected to the torque management member connecting portion 11 of the anchor 10, and the fixing strength of the anchor 10 is evaluated by a similar action. can be evaluated. After that, fixing strength evaluation is performed at regular intervals or as needed.

なお、このトルク管理部材20によって、アンカー10の初期の定着強度を付与するようにすることもできる。すなわち、アンカー10の本体雄ネジ部13をアンカー孔Bにネジ込む際、トルク管理部材20をアンカー10に接続し、そのトルク管理部材20の第二部材22でもってアンカー10を回転させてもよい。このとき、トルク管理部材20の軸回りの回転方向はアンカー10のねじ込み方向とし、管理用破断部23が破断すれば、所要の強度で定着(固定)されたこととなる。 It should be noted that the torque management member 20 can also provide the initial fixing strength of the anchor 10 . That is, when the body male threaded portion 13 of the anchor 10 is screwed into the anchor hole B, the torque management member 20 may be connected to the anchor 10, and the anchor 10 may be rotated by the second member 22 of the torque management member 20. . At this time, the rotation direction of the torque management member 20 about the axis is set to the screwing direction of the anchor 10, and if the management breaking portion 23 is broken, it means that it is fixed (fixed) with the required strength.

この実施形態では、トルク管理部材接続部11は、アンカー10の軸方向後端に開口して軸方向先端側へ伸びる断面六角形の接続孔11aとしたが、トルク管理部材接続部11として、他の形態を採用することができる。 In this embodiment, the torque management member connection portion 11 is a connection hole 11a having a hexagonal cross section that opens at the axial rear end of the anchor 10 and extends toward the axial distal end side. form can be adopted.

例えば、図4に示す例では、接続孔11aは断面正四角形となっており、第一部材21は接続孔11aにぴったりと嵌る断面四角形を成している。なお、第一部材21と第二部材22とは必ずしも同一の大きさ、形状からなる断面である必要はないが、この例では、第二部材22も第一部材21と同一の大きさ、形状からなる断面四角形である。第二部材22は、トルクレンチ、インパクトレンチ等のトルク付与手段の接続ツールがぴったりと嵌る断面になっている点は同様である。 For example, in the example shown in FIG. 4, the connection hole 11a has a square cross section, and the first member 21 has a square cross section that fits snugly into the connection hole 11a. The first member 21 and the second member 22 do not necessarily have the same size and shape in cross section, but in this example, the second member 22 also has the same size and shape as the first member 21. It has a rectangular cross section. Similarly, the second member 22 has a cross-section that allows a connection tool of a torque applying means such as a torque wrench or an impact wrench to fit snugly.

接続孔11aは正六角形や正四角形の断面形状に限らず、四角形や五角形等の各種の多角形や楕円形等のツール(工具)を嵌めて回転し得る形状であれば、任意である。すなわち、断面非円形であり、第一部材21は接続孔11aにぴったりと嵌る断面形状であるか、あるいは、ぴったりと嵌らなくとも、接続孔11aの内面に係合してアンカー10に対して軸回り相対回転不能となる断面形状であれば、トルク管理部材20による定着強度の管理を行うことができる。 The cross-sectional shape of the connection hole 11a is not limited to a regular hexagon or a regular square, and may be any shape such as various polygons such as a quadrangle, a pentagon, or an ellipse as long as a tool can be fitted and rotated. That is, the cross section of the first member 21 is non-circular, and the first member 21 has a cross-sectional shape that fits snugly into the connection hole 11a. If the cross-sectional shape prevents relative rotation around the axis, the fixing strength can be managed by the torque management member 20 .

また、仮に、接続孔11aが断面円形であり、且つ、第一部材21が接続孔11aにぴったりと嵌る断面円形である場合、あるいは、第一部材21が接続孔11aの内面に係合しない断面形状である場合であっても、その接続孔11a内に第一部材21が入り込んだ状態で、アンカー10の外周面から接続孔11a内に入り込むように差し込まれたピン等の回り止め手段によって、第一部材21とアンカー10とが相対回転不能とできれば、トルク管理部材20による定着強度の管理を行うことができる。 In addition, if the connection hole 11a has a circular cross section and the first member 21 has a circular cross section that fits tightly in the connection hole 11a, or the first member 21 does not engage the inner surface of the connection hole 11a Even in the case of the shape of the first member 21 inserted into the connection hole 11a, by a detent means such as a pin inserted so as to enter the connection hole 11a from the outer peripheral surface of the anchor 10, If the first member 21 and the anchor 10 can be made relatively non-rotatable, the fixing strength can be managed by the torque management member 20 .

さらに、例えば、図5に示す例では、接続孔11aの内面に接続用雌ネジ部11bを備え、第一部材21は、接続用雌ネジ部11bに係合する接続用雄ネジ部24を備えた構成となっている。また、第二部材22は、ボルトの頭部25を構成している。接続用雌ネジ部11b及び接続用雄ネジ部24は、本体雄ネジ部13や後端雄ネジ部12の雄ネジの方向と逆方向(この実施形態では左ネジ)であるので、管理用トルク(左回り回転トルク)を付与することで、トルク管理部材20がアンカー10から緩んで外れることはない。第一部材21と第二部材22との間に設けられるトルク管理用破断部23の構成は、前述の例と同様である。
なお、この実施形態のアンカー10はアンカー孔Bにねじ込む際、後端雄ネジ部12に締め付け用のナット16をねじ込んでそのナット16を介したねじ込みを行ったり、後端雄ネジ部12に頭部25のナット形状の部分を形成してその部分でもってねじ込みを行うようにしたりする(図11の符号31参照)。
また、接続孔11aはその内面をスプライン構造とし、第一部材21はそのスプライン孔に嵌るスプライン軸状とすることもできる(図8参照)。
Furthermore, for example, in the example shown in FIG. 5, the inner surface of the connection hole 11a is provided with a connecting female screw portion 11b, and the first member 21 is provided with a connecting male screw portion 24 that engages with the connecting female screw portion 11b. configuration. Further, the second member 22 constitutes the head 25 of the bolt. Since the connection female screw portion 11b and the connection male screw portion 24 are opposite to the male screw direction of the main body male screw portion 13 and the rear end male screw portion 12 (left-hand screw in this embodiment), the management torque is By applying (counterclockwise rotation torque), the torque management member 20 is not loosened and detached from the anchor 10 . The configuration of the torque management breaking portion 23 provided between the first member 21 and the second member 22 is the same as in the above example.
When the anchor 10 of this embodiment is screwed into the anchor hole B, a tightening nut 16 is screwed into the rear end male threaded portion 12 and screwed through the nut 16. A nut-shaped portion of the portion 25 may be formed and used to screw in (see reference numeral 31 in FIG. 11).
Further, the connection hole 11a may have a spline structure on the inner surface thereof, and the first member 21 may have a spline shaft shape that fits into the spline hole (see FIG. 8).

これらの実施形態では、トルク管理部材20の第一部材21を、アンカー10の軸方向後端に設けた接続孔11a内に嵌めて接続するようにし、その接続孔11aをトルク管理部材接続部11としたが、トルク管理部材接続部11としては他の形態も考えられる。 In these embodiments, the first member 21 of the torque management member 20 is fitted into a connection hole 11a provided at the axial rear end of the anchor 10 for connection. However, other forms of the torque management member connecting portion 11 are also conceivable.

例えば、アンカー10の軸方向後端の外周面を楕円形等の断面非円形のトルク管理部材接続部11として、トルク管理部材20の第一部材21に、その断面非円形を成すトルク管理部材接続部11の外周面にぴったりと嵌る、あるいは、管理用トルクを伝達可能な断面形状の孔を設けてもよい。
例えば、図6に示すように、後端雄ネジ部12の後端から突出する正六角柱状係合軸部17を設け、トルク管理部材20の第一部材21は、その係合軸部17が嵌り込む係合孔27を有するものとすることができる。係合軸部17は、正六角形に限らず、四角形や五角形等の各種の多角形や楕円形等のツール(工具)を嵌めて回転し得る形状であれば、任意である。このとき、係合孔27もその係合軸部17が嵌る形状、例えば四角形孔等とし得ることは勿論である。
For example, the outer peripheral surface of the rear end of the anchor 10 in the axial direction is used as the torque management member connection portion 11 having a non-circular cross section such as an ellipse, and the first member 21 of the torque management member 20 is connected to the torque management member having a non-circular cross section. A hole having a cross-sectional shape that fits snugly on the outer peripheral surface of the portion 11 or that can transmit the torque for management may be provided.
For example, as shown in FIG. 6, a regular hexagonal columnar engaging shaft portion 17 protruding from the rear end of the rear end male screw portion 12 is provided, and the first member 21 of the torque management member 20 has the engaging shaft portion 17 It may have an engaging hole 27 for fitting. The engaging shaft portion 17 is not limited to a regular hexagon, and may be any shape such as various polygons such as a quadrangle, a pentagon, and an ellipse as long as a tool can be fitted and rotated. At this time, the engagement hole 27 may of course have a shape into which the engagement shaft portion 17 is fitted, such as a square hole.

また、図7に示すように、アンカー10の軸方向後端の外周面に、本体雄ネジ部13や後端雄ネジ部12の雄ネジの方向とは逆方向の接続用雄ネジ部17aを設けて、トルク管理部材20の第一部材21に、その接続用雄ネジ部17aにねじ合う接続用雌ネジ部(係合孔)27aを設けた構成としてもよい。この実施形態は、アンカー孔Bにねじ込む際、後端雄ネジ部12に締め付け用のナット16をねじ込んでそのナット16を介したねじ込みを行ったり、後端雄ネジ部12に前記頭部25のナット形状の部分を形成してその部分でもってねじ込みを行うようにしたりする(図11の符号31参照)。
さらに、図8に示すように、係合軸部17はスプライン軸17cとし、トルク管理部材20の第一部材21は、そのスプライン軸17cが嵌り込むスプライン係合孔27cを有するものとすることができる。
In addition, as shown in FIG. 7, on the outer peripheral surface of the rear end of the anchor 10 in the axial direction, a connection male screw portion 17a is formed in a direction opposite to the male screw direction of the main body male screw portion 13 and the rear end male screw portion 12. The first member 21 of the torque management member 20 may be provided with a connection female screw portion (engagement hole) 27a that is screwed onto the connection male screw portion 17a. In this embodiment, when screwing into the anchor hole B, a tightening nut 16 is screwed into the rear end male screw portion 12 and screwing is performed through the nut 16, or the head 25 is screwed into the rear end male screw portion 12. For example, a nut-shaped portion is formed and used for screwing (see reference numeral 31 in FIG. 11).
Further, as shown in FIG. 8, the engagement shaft portion 17 may be a spline shaft 17c, and the first member 21 of the torque management member 20 may have a spline engagement hole 27c into which the spline shaft 17c is fitted. can.

これらの各実施形態において、アンカー10へのトルク管理部材20の接続状態において、トルク管理用破断部23は、接続孔11aの外に配置されることが望ましい。トルク管理用破断部23が接続孔11aの外に位置していれば、図3(f)に示すように、トルク管理用破断部23が破断して第一部材21と第二部材22とが分離した際に、トルク管理部材接続部11に残る第一部材21が、アンカー10の後端面から突出した状態となる。このため、その突出部分を掴むなどして第一部材21をアンカー10から除去し(取り出し)やすいという効果が期待できる。 In each of these embodiments, when the torque management member 20 is connected to the anchor 10, the torque management breaking portion 23 is preferably arranged outside the connection hole 11a. If the torque management breakage portion 23 is located outside the connection hole 11a, the torque management breakage portion 23 breaks and the first member 21 and the second member 22 are separated as shown in FIG. 3(f). When separated, the first member 21 remaining in the torque management member connecting portion 11 protrudes from the rear end surface of the anchor 10 . For this reason, the effect that the first member 21 can be easily removed (taken out) from the anchor 10 by grasping the projecting portion can be expected.

以上のような、この発明における管理部材20による定着強度の管理、その定着強度の管理ができるアンカー10、そのアンカー10を用いたネジ部材の固定構造は、この実施形態のような固定対象母材Cへのネジ係合を伴うケミカル式アンカーだけでなく、それ以外の方式のアンカーでも適用可能である。 As described above, the fixing strength is managed by the managing member 20 in the present invention, the anchor 10 capable of managing the fixing strength, and the screw member fixing structure using the anchor 10 are fixed target base materials such as this embodiment. Not only chemical anchors with screw engagement to C, but also other anchors are applicable.

例えば、図9に示すように、アンカー10のネジ山部が、固定対象母材Cに食い込まないタイプの従来から一般的なケミカル式アンカーにおいても、この発明を適用できる。このことから、本体雄ネジ部13は、二条ネジでなくても、一条ネジとし得る。この一条ネジの場合、そのねじ山は固定対象母材Cに食い込まなくても(タッピングしなくても)良い。 For example, as shown in FIG. 9, the present invention can also be applied to conventional chemical anchors in which the threads of the anchor 10 do not bite into the base material C to be fixed. For this reason, the main body male screw portion 13 can be a single thread instead of a double thread. In the case of this single-start screw, the screw thread does not have to cut into (tap) the base material C to be fixed.

また、アンカー孔B内でアンカー10の一部が拡径して、アンカー孔Bの内面に対して抜け止め機能を発揮する拡径式(打ち込み式、特許文献4図1参照)においても、そのアンカー後端にトルク管理部材20の接続構造を構成すれば、この発明の構成とすることができて、その作用効果を発揮することができる。 In addition, in the diameter expansion type (ramming type, see FIG. 1 of Patent Document 4) in which a portion of the anchor 10 expands in the anchor hole B and exerts a retaining function against the inner surface of the anchor hole B, the If the connection structure of the torque management member 20 is configured at the rear end of the anchor, the configuration of the present invention can be achieved, and the effect can be exhibited.

さらに、コンクリートが硬化する際に躯体に埋め込み固定される埋め込みアンカーにおいても、そのアンカー後端にトルク管理部材20の接続構造を構成すれば、この発明の構成とすることができて、その作用効果を発揮し得ることは勿論である。 Furthermore, even in the embedded anchor that is embedded and fixed in the building frame when the concrete hardens, if the connection structure of the torque management member 20 is configured at the rear end of the anchor, the configuration of the present invention can be achieved. It goes without saying that

なお、上記各実施形態は、アンカーをその引き抜き方向に回す力を付与して定着強度を評価するものであるから、拡径式や埋め込み式の何れにおいても、ネジを有してそのネジの軸回りの逆回転によって定着強度が弱く成るアンカーであることが好ましい。しかし、ネジの軸回りの回転によってアンカー回りの躯体面が崩れてアンカーの定着強度が弱くなる場合も考えられることから、トルク管理部材20の評価時の回転方向は、必ずしもアンカーのねじ込み方向の逆である必要はない。特に、ネジ軸形状でない埋め込み式アンカーの場合は、正逆回転のどちらでも良い。 In each of the above-described embodiments, the fixing strength is evaluated by applying a force to rotate the anchor in the pull-out direction. It is preferable that the anchor weakens in anchoring strength due to reverse rotation. However, since it is conceivable that the frame surface around the anchor may collapse due to the rotation of the screw around its axis, and the fixing strength of the anchor may weaken, the rotation direction of the torque management member 20 is not always the opposite of the screwing direction of the anchor when evaluating it. does not have to be In particular, in the case of an embedded anchor that does not have a screw shaft shape, either forward or reverse rotation may be used.

以上の各実施形態において、定着強度を測定した後、トルク管理部材20の第一部材21がアンカー後端に残った場合、適宜な手段によって、その第一部材21をアンカー後端から取り外しても良いが、支障がなければ、そのままにしても良い。いずれにしても、図10(a)から同(b)に示すように、定着評価後、アンカー10後端には、キャップ30を設けてその後端を閉塞してその腐食等を防止することが好ましい。キャップ30はねじ込み式か嵌め込み式等が考えられ、その材料は、樹脂や耐腐食性金属等が考えられる。
このキャップ30を嵌めると、破断部や接続孔11a等に雨水等の侵入を阻止し得て防錆となり、その後のアンカー10の固定対象母材Cへの定着強度評価時、前記アンカー後端とトルク管理部材20との接続が容易になる。ネジ部11b,17a等には防錆剤を塗布することが好ましい。
In each of the above embodiments, if the first member 21 of the torque management member 20 remains at the rear end of the anchor after the fixing strength is measured, the first member 21 may be removed from the rear end of the anchor by an appropriate means. It's fine, but if there is no problem, you can leave it as it is. In any case, as shown in FIGS. 10(a) and 10(b), after the fixation evaluation, a cap 30 may be provided at the rear end of the anchor 10 to close the rear end to prevent corrosion or the like. preferable. The cap 30 may be of a screw-in type or a fitting type, and its material may be resin, corrosion-resistant metal, or the like.
When this cap 30 is fitted, rainwater or the like can be prevented from entering the broken portion, the connection hole 11a, etc., and becomes rust-proof. Connection with the torque management member 20 is facilitated. It is preferable to apply an antirust agent to the screw portions 11b, 17a and the like.

因みに、後端雄ネジ部12の長さ方向任意の位置に、フラット面を形成してそのフラット面でもってアンカー10をねじ込み易くすることもできる。例えば、図7の実施形態においては、図11に示すように、後端雄ネジ部12の後端部に、図6の係合軸部17と同一形状の正六角柱部31を形成した後、その正六角柱部31の先に接続用雄ネジ部17aを設ける。 By the way, it is also possible to form a flat surface at an arbitrary position in the longitudinal direction of the rear end male screw portion 12 so that the anchor 10 can be easily screwed into the flat surface. For example, in the embodiment of FIG. 7, as shown in FIG. 11, after forming a regular hexagonal prism portion 31 having the same shape as the engaging shaft portion 17 of FIG. A connecting male screw portion 17a is provided at the tip of the regular hexagonal columnar portion 31. As shown in FIG.

10 アンカー
11 トルク管理部材接続部
11a 接続孔
11b 接続用雌ネジ部
12 後端雄ネジ部
12a ネジ山部
13 本体雄ネジ部
13a ネジ山部(第一のネジ山部)
13b 谷部
13c ネジ山部(第二のネジ山部)
14 先端部
14a 側面
14b 端面
17 係合軸部
20 トルク管理部材
21 第一部材
22 第二部材
23 トルク管理用破断部
24 接続用雄ネジ部
25 頭部
30 キャップ
A 結合剤
B アンカー孔
C 固定対象母材(コンクリート)
D ネジ溝
10 Anchor 11 Torque management member connection portion 11a Connection hole 11b Connection female thread portion 12 Rear end male thread portion 12a Thread portion 13 Body male thread portion 13a Thread portion (first thread portion)
13b trough portion 13c thread portion (second thread portion)
14 Tip portion 14a Side surface 14b End surface 17 Engagement shaft portion 20 Torque management member 21 First member 22 Second member 23 Torque management breaking portion 24 Connection male screw portion 25 Head 30 Cap A Binder B Anchor hole C Fixed object Base material (concrete)
D screw groove

Claims (6)

コンクリート等の固定対象母材(C)のアンカー孔(B)内に差し入れて固定されたアンカー(10)の定着強度管理方法であって、
前記アンカー(10)の後端にトルク管理部材(20)を着脱可能に接続し、そのトルク管理部材(20)は、前記アンカー(10)の軸方向後端から突出する係合軸部(17)に接続可能な係合孔(27)を備え、前記係合孔(27)が前記係合軸部(17)に接続された状態でそのアンカー(10)に対して軸回り相対回転不能となる第一部材(21)と、前記固定対象母材(C)への定着強度を管理するための管理用トルク(Z)が入力可能な第二部材(22)と、前記第一部材(21)と前記第二部材(22)との間に設けられ、所定の前記管理用トルク(Z)の入力で前記第一部材(21)と前記第二部材(22)とを破断するトルク管理用破断部(23)と、を備え、前記第二部材(22)の外径は前記第一部材(21)の前記係合孔(27)を備える部分における外径よりも小さく設定されており、
前記トルク管理部材(20)を前記第一部材(21)を介し前記アンカー(10)に接続した後、前記第二部材(22)を介して前記管理用トルク(Z)を前記アンカー(10)に入力し、前記トルク管理用破断部(23)で前記第一部材(21)と前記第二部材(22)とを破断させることによって、前記アンカー(10)の前記固定対象母材(C)に対する定着強度を評価するアンカーの定着強度管理方法。
A fixing strength management method for an anchor (10) inserted and fixed into an anchor hole (B) of a base material (C) to be fixed such as concrete, comprising:
A torque management member (20) is detachably connected to the rear end of the anchor (10), and the torque management member (20) is an engaging shaft portion (17) protruding from the axial rear end of the anchor (10). ), and in a state in which the engagement hole (27) is connected to the engagement shaft (17) , the anchor (10) cannot rotate relative to the axis. a first member (21), a second member (22) capable of inputting a management torque (Z) for managing the fixing strength to the base material (C) to be fixed, and the first member (21 ) and the second member (22), and for torque management that breaks the first member (21) and the second member (22) upon input of the predetermined management torque (Z) a breaking portion (23), wherein the outer diameter of the second member (22) is set smaller than the outer diameter of the portion of the first member (21) provided with the engagement hole (27),
After connecting the torque management member (20) to the anchor (10) via the first member (21), the management torque (Z) is applied to the anchor (10) via the second member (22). , and by breaking the first member (21) and the second member (22) at the torque management breaking portion (23), the base material (C) to be fixed of the anchor (10) An anchor anchoring strength management method for evaluating anchoring strength against.
前記トルク管理部材(20)による前記アンカー(10)の前記固定対象母材(C)に対する定着強度の評価を、定期的に行う請求項1に記載のアンカーの定着強度管理方法。 The anchor fixing strength management method according to claim 1, wherein the fixing strength of the anchor (10) to the base material (C) to be fixed by the torque management member (20) is evaluated periodically. 前記アンカー孔(B)内のネジ溝(D)に前記アンカー(10)の本体雄ネジ部(13)のネジ山部(13a)が入り込み、前記ネジ溝(D)の内面と前記ネジ山部(13a)の外面との間に結合剤(A)を介在して前記本体雄ネジ部(13)が固定対象母材(C)に定着し、前記本体雄ネジ部(13)が固定対象母材(C)に定着後、前記第二部材(22)に前記管理用トルク(Z)を入力してその定着強度を評価する請求項1又は2に記載のアンカーの定着強度管理方法。 The threaded portion (13a) of the body male threaded portion (13) of the anchor (10) enters the threaded groove (D) in the anchor hole (B), and the inner surface of the threaded groove (D) and the threaded portion The main body male screw portion (13) is fixed to the fixing target base material (C) with a binder (A) interposed between the outer surface of (13a), and the main body male screw portion (13) is fixed to the fixing target base material. 3. The anchor fixing strength management method according to claim 1 or 2, wherein after fixing to the material (C), the fixing strength is evaluated by inputting the management torque (Z) to the second member (22). 前記係合軸部(17)は断面非円形であり、前記係合軸部(17)が前記係合孔(27)に嵌合することで、前記トルク管理部材(20)は前記アンカー(10)に接続される請求項1又は2に記載のアンカーの定着強度管理方法。The engaging shaft portion (17) has a non-circular cross-section, and by fitting the engaging shaft portion (17) into the engaging hole (27), the torque management member (20) can move toward the anchor (10). ), the anchor fixing strength management method according to claim 1 or 2. 前記係合軸部(17)はねじ軸であり、前記係合軸部(17)が前記係合孔(27)にねじ込み係合することで、前記トルク管理部材(20)は前記アンカー(10)に接続される請求項1又は2に記載のアンカーの定着強度管理方法。 The engagement shaft portion (17) is a screw shaft, and the torque management member (20) is screwed into the engagement hole (27) to engage the anchor (10). ), the anchor fixing strength management method according to claim 1 or 2. 前記トルク管理用破断部(23)の破断後、前記アンカー(10)の後端にキャップ(30)を嵌める請求項1乃至のいずれか一つに記載のアンカーの定着強度管理方法。 6. The anchor fixing strength control method according to any one of claims 1 to 5 , wherein a cap (30) is fitted to the rear end of the anchor (10) after the torque control breaking portion (23) is broken.
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Publication number Priority date Publication date Assignee Title
JP2001306670A (en) 2000-04-26 2001-11-02 B M C:Kk System and method for maintenance management of structure and its content file storage device
JP2010007858A (en) 2003-03-04 2010-01-14 Powers Fasteners Inc Screw type anchor
US20080213063A1 (en) 2006-10-05 2008-09-04 Pratt John D Dual-action disposable clamp
JP2012177290A (en) 2011-02-04 2012-09-13 Enupatto Kk Anchor bolt, anchor fitting, connection nut, and fastening nut
JP2013177962A (en) 2012-02-02 2013-09-09 Enupatto Kk Anchor and method of installing anchor

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