JP7106803B2 - Wire straightening device for arc welding - Google Patents

Wire straightening device for arc welding Download PDF

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JP7106803B2
JP7106803B2 JP2018015797A JP2018015797A JP7106803B2 JP 7106803 B2 JP7106803 B2 JP 7106803B2 JP 2018015797 A JP2018015797 A JP 2018015797A JP 2018015797 A JP2018015797 A JP 2018015797A JP 7106803 B2 JP7106803 B2 JP 7106803B2
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spheres
welding wire
holding member
holding
center
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JP2019123010A (en
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武夫 蕗澤
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Shinkokiki Co Ltd
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Shinkokiki Co Ltd
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Description

本発明は、アーク溶接に用いられる溶接ワイヤの曲り癖を矯正するためのアーク溶接用ワイヤ矯正装置に関するものである。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an arc welding wire straightening device for straightening a bending tendency of a welding wire used for arc welding.

アーク溶接は、図3に示すように、ワイヤリールやワイヤパック51から送給される溶接用ワイヤ52を送給装置53によって、アーク溶接のトーチ54に送給し、トーチ54に取付けられたコンタクトチップ55に挿通して、溶接箇所に送給される。この際溶接用ワイヤ52はコンタクトチップ55と接触してコンタクトチップ55から給電され、溶接するものであるが、溶接用ワイヤ52のバラツキのある不規則な曲り癖によって溶接用ワイヤ52をスムーズに送給できないため、送給装置53の前に矯正装置56によって、溶接用ワイヤ52の巻癖を適正に矯正することによりスムーズに溶接用ワイヤ52を送給していた。 In arc welding, as shown in FIG. 3, a welding wire 52 fed from a wire reel or wire pack 51 is fed to an arc welding torch 54 by a feeding device 53, and a contact attached to the torch 54 is welded. It is passed through tip 55 and delivered to the weld site. At this time, the welding wire 52 comes into contact with the contact tip 55 and is supplied with power from the contact tip 55 for welding. Since the welding wire 52 cannot be fed, the welding wire 52 is fed smoothly by appropriately correcting the curl of the welding wire 52 by the correction device 56 before the feeding device 53 .

従来、溶接用ワイヤの矯正装置として、図4に示すように、隣接して配設され、回転自在の2個の受けローラー57、57と該2個の受けローラー57、57の中間位置に、2個の受けローラー57、57と対向して配設され、回転自在な加圧ローラー58とからなり、溶接ワイヤ52を受けローラー57、57と加圧ローラー58との間を通って送給することによって溶接ワイヤ52の曲り癖を矯正していた。(例えば、特許文献1を参照)Conventionally, as a welding wire straightening device, as shown in FIG. It consists of a rotatable pressure roller 58 disposed facing two receiving rollers 57, 57, and feeds the welding wire 52 between the receiving rollers 57, 57 and the pressure roller 58. By doing so, the bending habit of the welding wire 52 is corrected. (See Patent Document 1, for example)

特開2011-177744号公報JP 2011-177744 A

前記のものでは、溶接ワイヤと受けローラー及び溶接ワイヤと加圧ローラーとの摩擦及び受けローラー、加圧ローラーとその回転軸との摩擦等によって、溶接ワイヤを強い力で送らないと、溶接ワイヤの送りがスムーズに行かず溶接不良になる恐れがあるという問題があった。 In the above, the welding wire must be fed with a strong force due to the friction between the welding wire and the receiving roller, the welding wire and the pressing roller, and the friction between the receiving roller, the pressing roller and its rotating shaft. There was a problem that the feed did not go smoothly and there was a risk of welding failure.

本発明は、前記の問題を解決し、矯正装置と溶接ワイヤとの摩擦を小さくすることにより、溶接ワイヤを弱い力でもスムーズに送ることができ溶接不良を防止することができるアーク溶接用ワイヤ矯正装置を提供することを目的になされたものである。 The present invention solves the above-mentioned problems, and by reducing the friction between the straightening device and the welding wire, the welding wire can be smoothly fed even with a weak force and welding defects can be prevented. It is made for the purpose of providing an apparatus.

上記課題を解決するためになされた本発明のアーク溶接用ワイヤ矯正装置は、回動自在の3個の球体を有し、該3個の球体が、溶接ワイヤの挿通方向に対して垂直で、かつ3個の球体の中心と各球体の中心を結ぶ線が120°となるように3個の球体を本体内に保持するものにおいて、一方側の保持部材の球体保持溝と 他方側の保持部材の保持部と器体の内面とで保持したことを特徴とするものである。The arc welding wire straightening device of the present invention, which has been made to solve the above problems, has three rotatable spheres, the three spheres are perpendicular to the welding wire insertion direction, In the case of holding three spheres in the main body so that the line connecting the centers of the three spheres and the center of each sphere is 120° , the sphere holding groove of the holding member on one side and the holding member on the other side and the inner surface of the container body .

請求項1の発明では、回動自在の3個の球体を有し、該3個の球体が、溶接ワイヤの挿通方向に対して垂直で、かつ3個の球体の中心と各球体の中心を結ぶ線が120°となるように3個の球体を本体内に保持するものにおいて、一方側の保持部材の球体保持溝と他方側の保持部材の保持部と器体の内面とで保持したことにより3個の球体は自由に回動するので、溶接ワイヤと3個の球体との摩擦が小さいので、溶接ワイヤを弱い力でもスムーズに送ることができ溶接不良を防止することができるという効果がある。In the invention of claim 1, the three spheres are rotatable, and the three spheres are perpendicular to the welding wire insertion direction, and the center of the three spheres and the center of each sphere are aligned. In the case of holding three spheres in the main body so that the connecting line is 120° , the sphere holding groove of the holding member on one side, the holding portion of the holding member on the other side, and the inner surface of the body. Since the three spheres can be rotated freely, the friction between the welding wire and the three spheres is small, so that the welding wire can be smoothly fed even with a weak force, thereby preventing defective welding. be.

本発明の実施の形態を示す断面正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a cross-sectional front view which shows embodiment of this invention. 図1の断面側面図である。2 is a cross-sectional side view of FIG. 1; FIG. アーク溶接の説明図である。It is explanatory drawing of arc welding. 従来例を示す断面正面図である。It is a cross-sectional front view showing a conventional example.

以下、本発明の好ましい実施の形態について、図1と図2に基づいて説明する。
1は器体2と蓋3とから構成された本体あり、器体2は円筒形で両端が開放されており、蓋3は、器体2の外形と略同一径の頭部3aと頭部3aに続く、本体1の内径と略同一径の脚部3bとからなり、中心部軸方向に溶接ワイヤ4の挿通孔3cが形成され、器体2の開放端に蓋3の脚部3bを嵌入して、器体2の両端開放端を塞いでいる。
Preferred embodiments of the present invention will now be described with reference to FIGS. 1 and 2. FIG.
Reference numeral 1 denotes a main body composed of a container 2 and a lid 3. The container 2 is cylindrical and open at both ends. A leg portion 3b having substantially the same diameter as the inner diameter of the main body 1 is formed following the leg portion 3a. It fits in and closes the both open ends of the container body 2 .

5は、3個の真円の球体6と、外形が器体2の内径より僅かに小径で、3個の球体6を挟持する保持部材7、8とから構成された矯正部であり、一方側(図2で右側)の保持部材7は、中心に溶接ワイヤ4の挿通孔7aを形成するとともに、他方側(図2で左側)となる内面に、中心から3方向に各々の中心線A、B、Cが120℃の角度となる球体保持溝7bを形成している。また他方側の保持部材8は中心部軸方向に溶接ワイヤ4の挿通孔8aを形成するとともに一方側の保持部材7に対応する内面に3個の球体6の保持部8bを形成し、3個の球体6を一方側の保持部材7の球体保持溝7bと他方側の保持部材8の保持部8aと器体2の内面とで保持し、また3個の球体6は、中心部軸方向に溶接ワイヤ4の挿通部9を形成し、3個の球体6の中心(溶接ワイヤ4の挿通部9の中心)と各球体6の中心を結ぶ線が、前記球体保持溝7bの中心線A、B、Cと同じとなるように回動自在に保持されている。 Reference numeral 5 denotes a correcting section composed of three perfectly circular spheres 6 and holding members 7 and 8 whose outer shape is slightly smaller than the inner diameter of the vessel 2 and holds the three spheres 6 therebetween. The holding member 7 on the side (the right side in FIG. 2) has an insertion hole 7a for the welding wire 4 formed in the center, and the inner surface on the other side (the left side in FIG. 2) has center lines A in three directions from the center. , B and C form a sphere holding groove 7b with an angle of 120°. The holding member 8 on the other side has an insertion hole 8a for the welding wire 4 formed in the axial direction of the central portion thereof, and has holding portions 8b for holding three spheres 6 on the inner surface corresponding to the holding member 7 on the one side. The spheres 6 are held by the sphere holding groove 7b of the holding member 7 on one side, the holding portion 8a of the holding member 8 on the other side, and the inner surface of the container body 2. A line forming the insertion portion 9 of the welding wire 4 and connecting the centers of the three spheres 6 (the center of the insertion portion 9 of the welding wire 4) and the center of each sphere 6 is the center line A of the sphere holding groove 7b. It is rotatably held so as to be the same as B and C.

即ち、前記の実施の形態では、溶接ワイヤ4は他方側の蓋3の挿通孔3cから3個の球体6の中心部の挿通部9を通って一方側の蓋3の挿通孔3cへ直線状に挿通されるとともに、3個の球体6は溶接ワイヤ4の挿通方向に対して垂直面になるよう保持されている。 That is, in the above-described embodiment, the welding wire 4 passes through the insertion holes 3c of the lid 3 on the other side, passes through the insertion portions 9 in the central portions of the three spheres 6, and enters the insertion holes 3c of the lid 3 on the one side in a straight line. , and the three spheres 6 are held so as to be perpendicular to the insertion direction of the welding wire 4 .

10は一方側の保持部材7の外面と一方側の蓋3の内面間に介装されたコイルばねであり、コイルばね9は矯正部5を常に他方側の蓋3に押付けるように付勢している。 A coil spring 10 is interposed between the outer surface of the holding member 7 on one side and the inner surface of the lid 3 on the one side. is doing.

次に、本発明の矯正装置による溶接ワイヤの矯正方法を説明すると、溶接ワイヤ4を一方側の蓋3の挿通孔3cから、他方側の保持部材8の挿通孔8a、3個の球体6の中心の挿通部9、一方側の保持部材7の挿通部7a、コイルばね9の軸方向中心部を介して他方側の蓋3の挿通孔3cを挿通させ、送給装置によりトーチに送球する。この時、溶接ワイヤ4は、回動自在に保持された3個の球体6の中心部の挿通部9を通るときに、3個の球体によって、曲り癖を矯正される。 Next, the method of straightening the welding wire by the straightening device of the present invention will be described. The central insertion portion 9, the insertion portion 7a of the holding member 7 on one side, and the insertion hole 3c of the cover 3 on the other side are inserted through the axial center of the coil spring 9, and the ball is fed to the torch by the feeding device. At this time, when the welding wire 4 passes through the insertion portion 9 at the center of the three rotatably held spheres 6, the bending tendency is corrected by the three spheres.

以上のように、回動自在の3個の球体を有し、該3個の球体が、溶接ワイヤの挿通方向に対して垂直で、かつ3個の球体の中心と各球体の中心を結ぶ線が120°となるように3個の球体を本体内に保持するものにおいて一方側の保持部材7の球体保持溝7bと他方側の保持部材8の保持部8aと器体2の内面とで保持したので、3個の球体は回転方向を規制されることもなく自由に回動できるので、溶接ワイヤと3個の球体との摩擦が小さいので、溶接ワイヤを弱い力でもスムーズに送ることができ溶接不良を防止することができ、また、3個の球体の保持が簡単かつ容易にできる。 As described above, there are three rotatable spheres, the three spheres are perpendicular to the welding wire insertion direction, and the line connecting the centers of the three spheres and the center of each sphere. is 120°, and is held by the sphere holding groove 7b of the holding member 7 on one side, the holding portion 8a of the holding member 8 on the other side, and the inner surface of the vessel 2. As a result , the three spheres can rotate freely without being restricted in their rotational direction, and the friction between the welding wire and the three spheres is small, so the welding wire can be fed smoothly even with a weak force. Welding defects can be prevented , and the three spheres can be held simply and easily.

1 器体
2 本体
3 蓋
3a 頭部
3b 脚部
3c 挿通孔
4 溶接ワイヤ
5 矯正部
6 球体
7 一方側の保持部材
7a 挿通孔
7b 球体保持溝
8 他方側の保持部材
8a 挿通孔
8b 保持部
9 挿通部
10 コイルばね
A、B、C 中心線
REFERENCE SIGNS LIST 1 container 2 main body 3 lid 3a head 3b leg 3c insertion hole 4 welding wire 5 correction part 6 sphere 7 holding member on one side 7a insertion hole 7b ball holding groove 8 holding member on the other side 8a insertion hole 8b holding part 9 Insertion portion 10 Coil springs A, B, C Center line

Claims (1)

回動自在の3個の球体を有し、該3個の球体が、溶接ワイヤの挿通方向に対して垂直で、かつ3個の球体の中心と各球体の中心を結ぶ線が120°となるように3個の球体を本体内に保持するものにおいて、一方側の保持部材の球体保持溝と他方側の保持部材の保持部と円筒形の器体の内面とで保持したものであって、前記一方側の保持部材と他方側の保持部材は外形が前記器体の内径より僅かに小径で、溶接ワイヤの挿通方向で3個の球体を挟持したものであることを特徴とするアーク溶接用ワイヤ矯正装置。It has three rotatable spheres, the three spheres are perpendicular to the welding wire insertion direction, and the line connecting the center of the three spheres and the center of each sphere is 120°. In the case where three spheres are held in the main body as in the above, the sphere holding groove of one holding member, the holding portion of the holding member on the other side, and the inner surface of the cylindrical body , For arc welding , wherein the holding member on one side and the holding member on the other side have an outer shape slightly smaller in diameter than the inner diameter of the vessel body, and sandwich three spheres in the insertion direction of the welding wire. Wire straightener.
JP2018015797A 2018-01-15 2018-01-15 Wire straightening device for arc welding Active JP7106803B2 (en)

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Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54129524U (en) * 1978-02-28 1979-09-08
JPH0631448A (en) * 1992-07-14 1994-02-08 Mitsubishi Heavy Ind Ltd Straightening device for welding wire

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