JP7091310B2 - Flame-retardant polyester composition - Google Patents
Flame-retardant polyester composition Download PDFInfo
- Publication number
- JP7091310B2 JP7091310B2 JP2019505459A JP2019505459A JP7091310B2 JP 7091310 B2 JP7091310 B2 JP 7091310B2 JP 2019505459 A JP2019505459 A JP 2019505459A JP 2019505459 A JP2019505459 A JP 2019505459A JP 7091310 B2 JP7091310 B2 JP 7091310B2
- Authority
- JP
- Japan
- Prior art keywords
- flame
- retardant
- polyester composition
- composition according
- brominated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims description 78
- 239000003063 flame retardant Substances 0.000 title claims description 66
- 229920000728 polyester Polymers 0.000 title claims description 64
- 239000000203 mixture Substances 0.000 title claims description 58
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 29
- -1 tetrakis (2,6-dimethylphenyl) 1,3-phenylene Chemical group 0.000 claims description 19
- 125000005340 bisphosphate group Chemical group 0.000 claims description 18
- 229920000642 polymer Polymers 0.000 claims description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000011256 inorganic filler Substances 0.000 claims description 10
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 10
- 239000010452 phosphate Substances 0.000 claims description 10
- 229910052794 bromium Inorganic materials 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 8
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 8
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 claims description 7
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 7
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 7
- 239000003365 glass fiber Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 6
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 6
- BZQKBFHEWDPQHD-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2-(2,3,4,5,6-pentabromophenyl)ethyl]benzene Chemical group BrC1=C(Br)C(Br)=C(Br)C(Br)=C1CCC1=C(Br)C(Br)=C(Br)C(Br)=C1Br BZQKBFHEWDPQHD-UHFFFAOYSA-N 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims description 5
- 229920006287 phenoxy resin Polymers 0.000 claims description 5
- 239000013034 phenoxy resin Substances 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 5
- BDFBPPCACYFGFA-UHFFFAOYSA-N 2,4,6-tris(2,4,6-tribromophenoxy)-1,3,5-triazine Chemical compound BrC1=CC(Br)=CC(Br)=C1OC1=NC(OC=2C(=CC(Br)=CC=2Br)Br)=NC(OC=2C(=CC(Br)=CC=2Br)Br)=N1 BDFBPPCACYFGFA-UHFFFAOYSA-N 0.000 claims description 4
- 229920000877 Melamine resin Polymers 0.000 claims description 4
- 229920000388 Polyphosphate Polymers 0.000 claims description 4
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 4
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 claims description 4
- 125000005842 heteroatom Chemical group 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 4
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 239000001205 polyphosphate Substances 0.000 claims description 4
- 235000011176 polyphosphates Nutrition 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- LXIZRZRTWSDLKK-UHFFFAOYSA-N 1,3-dibromo-5-[2-[3,5-dibromo-4-(2,3-dibromopropoxy)phenyl]propan-2-yl]-2-(2,3-dibromopropoxy)benzene Chemical compound C=1C(Br)=C(OCC(Br)CBr)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(OCC(Br)CBr)C(Br)=C1 LXIZRZRTWSDLKK-UHFFFAOYSA-N 0.000 claims description 3
- CWZVMVIHYSYLSI-UHFFFAOYSA-N 1,3-dibromo-5-[3,5-dibromo-4-(2,3-dibromopropoxy)phenyl]sulfonyl-2-(2,3-dibromopropoxy)benzene Chemical compound C1=C(Br)C(OCC(Br)CBr)=C(Br)C=C1S(=O)(=O)C1=CC(Br)=C(OCC(Br)CBr)C(Br)=C1 CWZVMVIHYSYLSI-UHFFFAOYSA-N 0.000 claims description 3
- DYIZJUDNMOIZQO-UHFFFAOYSA-N 4,5,6,7-tetrabromo-2-[2-(4,5,6,7-tetrabromo-1,3-dioxoisoindol-2-yl)ethyl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Br)C(Br)=C2Br)Br)=C2C(=O)N1CCN1C(=O)C2=C(Br)C(Br)=C(Br)C(Br)=C2C1=O DYIZJUDNMOIZQO-UHFFFAOYSA-N 0.000 claims description 3
- 239000004609 Impact Modifier Substances 0.000 claims description 3
- 239000012760 heat stabilizer Substances 0.000 claims description 3
- 125000000687 hydroquinonyl group Chemical group C1(O)=C(C=C(O)C=C1)* 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 229920002215 polytrimethylene terephthalate Polymers 0.000 claims description 3
- OWICEWMBIBPFAH-UHFFFAOYSA-N (3-diphenoxyphosphoryloxyphenyl) diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1)(=O)OC1=CC=CC=C1 OWICEWMBIBPFAH-UHFFFAOYSA-N 0.000 claims description 2
- LJDGJCNHVGGOFW-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-(2-bromophenoxy)benzene Chemical compound BrC1=CC=CC=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br LJDGJCNHVGGOFW-UHFFFAOYSA-N 0.000 claims description 2
- ORYGKUIDIMIRNN-UHFFFAOYSA-N 1,2,3,4-tetrabromo-5-(2,3,4,5-tetrabromophenoxy)benzene Chemical compound BrC1=C(Br)C(Br)=CC(OC=2C(=C(Br)C(Br)=C(Br)C=2)Br)=C1Br ORYGKUIDIMIRNN-UHFFFAOYSA-N 0.000 claims description 2
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 2
- BQPNUOYXSVUVMY-UHFFFAOYSA-N [4-[2-(4-diphenoxyphosphoryloxyphenyl)propan-2-yl]phenyl] diphenyl phosphate Chemical compound C=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 BQPNUOYXSVUVMY-UHFFFAOYSA-N 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 239000010425 asbestos Substances 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 229920001038 ethylene copolymer Polymers 0.000 claims description 2
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinyl group Chemical group C1(O)=CC(O)=CC=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052895 riebeckite Inorganic materials 0.000 claims description 2
- 229920002545 silicone oil Polymers 0.000 claims description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims 2
- 150000001463 antimony compounds Chemical class 0.000 claims 2
- 230000003078 antioxidant effect Effects 0.000 claims 2
- 229910052731 fluorine Inorganic materials 0.000 claims 2
- 239000011737 fluorine Substances 0.000 claims 2
- 150000003839 salts Chemical class 0.000 claims 2
- OQHHASWHOGRCRC-UHFFFAOYSA-N 1-o-[2-(2-hydroxyethoxy)ethyl] 2-o-(2-hydroxypropyl) 3,4,5,6-tetrabromobenzene-1,2-dicarboxylate Chemical compound CC(O)COC(=O)C1=C(Br)C(Br)=C(Br)C(Br)=C1C(=O)OCCOCCO OQHHASWHOGRCRC-UHFFFAOYSA-N 0.000 claims 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims 1
- 239000007983 Tris buffer Substances 0.000 claims 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 claims 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims 1
- 239000004327 boric acid Substances 0.000 claims 1
- 125000005587 carbonate group Chemical group 0.000 claims 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims 1
- 239000002994 raw material Substances 0.000 claims 1
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 18
- 229920001169 thermoplastic Polymers 0.000 description 10
- 239000000654 additive Substances 0.000 description 9
- 239000004416 thermosoftening plastic Substances 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000011258 core-shell material Substances 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000012747 synergistic agent Substances 0.000 description 4
- GRKDVZMVHOLESV-UHFFFAOYSA-N (2,3,4,5,6-pentabromophenyl)methyl prop-2-enoate Chemical compound BrC1=C(Br)C(Br)=C(COC(=O)C=C)C(Br)=C1Br GRKDVZMVHOLESV-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 239000000825 pharmaceutical preparation Substances 0.000 description 3
- 229940127557 pharmaceutical product Drugs 0.000 description 3
- BHYQWBKCXBXPKM-UHFFFAOYSA-N tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate Chemical compound BrCC(CBr)(CBr)COP(=O)(OCC(CBr)(CBr)CBr)OCC(CBr)(CBr)CBr BHYQWBKCXBXPKM-UHFFFAOYSA-N 0.000 description 3
- YATIGPZCMOYEGE-UHFFFAOYSA-N 1,3,5-tribromo-2-[2-(2,4,6-tribromophenoxy)ethoxy]benzene Chemical compound BrC1=CC(Br)=CC(Br)=C1OCCOC1=C(Br)C=C(Br)C=C1Br YATIGPZCMOYEGE-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- BHIIGRBMZRSDRI-UHFFFAOYSA-N [chloro(phenoxy)phosphoryl]oxybenzene Chemical compound C=1C=CC=CC=1OP(=O)(Cl)OC1=CC=CC=C1 BHIIGRBMZRSDRI-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- KTLIMPGQZDZPSB-UHFFFAOYSA-N diethylphosphinic acid Chemical compound CCP(O)(=O)CC KTLIMPGQZDZPSB-UHFFFAOYSA-N 0.000 description 2
- 239000012765 fibrous filler Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229920002313 fluoropolymer Polymers 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 239000012763 reinforcing filler Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- GBZVNKQWXLVYNG-UHFFFAOYSA-N (3-phosphonooxyphenyl) dihydrogen phosphate Chemical compound OP(O)(=O)OC1=CC=CC(OP(O)(O)=O)=C1 GBZVNKQWXLVYNG-UHFFFAOYSA-N 0.000 description 1
- SMNDYUVBFMFKNZ-UHFFFAOYSA-N 2-furoic acid Chemical compound OC(=O)C1=CC=CO1 SMNDYUVBFMFKNZ-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920006360 Hostaflon Polymers 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical class CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- PWAYUHFEKDQEMK-UHFFFAOYSA-N benzene-1,4-diol;phosphoric acid Chemical compound OP(O)(O)=O.OP(O)(O)=O.OC1=CC=C(O)C=C1 PWAYUHFEKDQEMK-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229920006033 core shell type graft co-polymer Polymers 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 125000003827 glycol group Chemical group 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 210000001357 hemopoietic progenitor cell Anatomy 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000001167 microscope projection photolithography Methods 0.000 description 1
- DFFZOPXDTCDZDP-UHFFFAOYSA-N naphthalene-1,5-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1C(O)=O DFFZOPXDTCDZDP-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003251 poly(α-methylstyrene) Polymers 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
- LKCUKVWRIAZXDU-UHFFFAOYSA-L zinc;hydron;phosphate Chemical compound [Zn+2].OP([O-])([O-])=O LKCUKVWRIAZXDU-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
- C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/02—Halogenated hydrocarbons
- C08K5/03—Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/5205—Salts of P-acids with N-bases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本出願は、2016年8月2日に出願された米国仮出願第62/369,938号に基づく優先権を主張し、その内容全体を本明細書に組み込む。 This application claims priority under US Provisional Application No. 62 / 369,938 filed on August 2, 2016, the entire contents of which are incorporated herein.
本発明は、難燃性ポリエステル組成物、その製造方法、およびそれを含む物品に関する。 The present invention relates to a flame-retardant polyester composition, a method for producing the same, and an article containing the same.
ガラス強化または非強化熱可塑性ポリエステルが、とりわけコネクター、フレーム、可動部品、変圧器、マイクロモーターなどの電子部品の製造に使用されている。これらの用途のほとんどにおいて、難燃性が必要とされ、通常、臭素化難燃剤と相乗剤としての三酸化アンチモンとの組み合わせに基づく難燃剤系によって提供される。 Glass-reinforced or non-reinforced thermoplastic polyester is used, among other things, in the manufacture of electronic components such as connectors, frames, moving parts, transformers and micromotors. Flame retardants are required for most of these applications and are usually provided by flame retardant systems based on a combination of brominated flame retardants and antimony trioxide as a synergistic agent.
しかし、非常に効率的な相乗剤である三酸化アンチモンは煙の発生量を著しく増加させる傾向があり、それが火災の場合に視界を損ない人々の避難の問題を引き起こすので、このタイプの難燃剤系には制限がある。さらに、三酸化アンチモンは非常に高い嵩密度を有し、これが成形部品の比重を増大させる。これは輸送および航空において特に望ましくない。さらに、近年、三酸化アンチモンの価格が大幅に上昇している。さらに、最近導入された一部のエコラベルは、熱可塑性部品からの三酸化アンチモンの除去を必要としている。 However, this type of flame retardant is a very efficient synergist, antimony trioxide, which tends to significantly increase smoke production, which impairs visibility and causes evacuation problems for people in the event of a fire. There are restrictions on the system. In addition, antimony trioxide has a very high bulk density, which increases the specific gravity of the molded part. This is not particularly desirable in transportation and aviation. Moreover, in recent years, the price of antimony trioxide has risen significantly. In addition, some recently introduced ecolabels require the removal of antimony trioxide from thermoplastic components.
低三酸化アンチモンまたは三酸化アンチモンを含まない難燃性プラスチックが明らかに必要とされているが、それは、通常、臭素化難燃剤の配合量の大幅な増加を必要とする。 There is a clear need for flame retardant plastics that do not contain low antimony trioxide or antimony trioxide, but it usually requires a significant increase in the amount of brominated flame retardant.
ジエチルホスフィン酸のアルミニウム塩(DEPAL)などのいくつかのリン含有材料が使用されてきたが、それは依然として、粘度の増加、低流動性、より困難な成形性、より長い射出成形時間、不十分なリサイクル性、劣っている機械的および熱的特性、望ましさに至らない耐老化性などの様々な加工問題をもたらしている。 Several phosphorus-containing materials have been used, such as the aluminum salt of diethylphosphinic acid (DEPAL), but it still has increased viscosity, low fluidity, more difficult moldability, longer injection molding time, and inadequate. It introduces various processing problems such as recyclability, inferior mechanical and thermal properties, and undesired aging resistance.
ビスホスフェート、メラミンポリホスフェート(MPP)、臭素化難燃剤および防滴剤の組み合わせが、熱可塑性ポリマー、より具体的には熱可塑性ポリエステル、好ましくはガラス強化ポリブチレンテレフタレートのための難燃添加剤を提供し、それにより、三酸化アンチモンの使用を必要とせずに、電気および電子用途における熱可塑性樹脂に適切な難燃性効率が提供されることが本明細書において予想外にも発見された。 A combination of bisphosphate, melamine polyphosphate (MPP), brominated flame retardants and drip retardants provides flame retardant additives for thermoplastic polymers, more specifically thermoplastic polyesters, preferably glass-reinforced polybutylene terephthalates. Provided, it has been unexpectedly found herein that it provides suitable flame retardant efficiencies for thermoplastics in electrical and electronic applications without the need for the use of antimony trioxide.
本発明は、(a)少なくとも一種のポリエステル、
(b)前記一般式(I)のビスホスフェート
(c)メラミンポリホスフェート、
(d)少なくとも一種の臭素化難燃剤、および
(e)少なくとも一種の防滴剤
を含む難燃性ポリエステル組成物に関する。
The present invention is: (a) at least one type of polyester,
(B) Bisphosphate of the general formula (I)
(C) Melamine polyphosphate,
It relates to a flame retardant polyester composition comprising (d) at least one brominated flame retardant and (e) at least one drip retardant.
さらに、本発明は、前記ポリエステル(a)、例えばPBT、一般式(I)のビスホスフェート(b)、例えばヒドロキノンビスジフェニルホスフェートエステル、MPP(c)、臭素系難燃剤(D)、例えば、ポリペンタブロモベンジルアクリレート(PBBPA)、防滴剤(e)、および任意の固体充填剤をブレンドすることを含む前記難燃性ポリエステル組成物を製造する方法に関する。 Further, the present invention comprises the polyester (a), such as PBT, a bisphosphate (b) of the general formula (I), such as a hydroquinone bisdiphenyl phosphate ester, MPP (c), a brominated flame retardant (D), such as poly. The present invention relates to a method for producing the flame retardant polyester composition, which comprises blending a pentabromobenzyl acrylate (PBBPA), a drip retardant (e), and any solid filler.
またさらに、本発明は、前述の方法で作られた物品、例えば、ポリエステル、ガラス繊維、ビスホスフェート(b)、MPP、臭素化難燃剤、防滴剤、および任意の充填剤、酸化防止剤、加工助剤、および着色剤を含む成形部品にも関する。 Furthermore, the present invention relates to articles made by the methods described above, such as polyesters, fiberglass, bisphosphate (b), MPPs, brominated flame retardants, drip retardants, and any fillers, antioxidants. It also relates to molded parts containing processing aids and colorants.
本発明は、非限定的な一実施形態では、本明細書に記載の成分(a)~(e)のいずれかを含む、本質的にそれからなる、またはそれからなることができる。一実施形態では、任意の範囲の終点の任意の組合せまたは本明細書に記載の範囲の終点の組合せも企図される。 The present invention, in one non-limiting embodiment, comprises, is essentially composed of, or can be composed of any of the components (a)-(e) described herein. In one embodiment, any combination of endpoints in any range or combinations of endpoints in the range described herein are also contemplated.
本明細書における本発明の前記使用は、特に一般式(I)のビスホスフェート(b)の前記使用に関して、例えばヒドロキノンビスジフェニルホスフェートエステル(b)のようなビスホスフェートが加工助剤として作用するという点で、DEPALよりも向上した可塑化効果を提供した。さらに、ビスホスフェート(b)の前記使用は、DEPALと比較して、得られた化合物のより低い粘度およびより良好な流動性、ならびにその結果として、より良好な成形性、より短い射出サイクル時間、より良好なリサイクル性、維持された機械的および熱的特性、および良好な耐老化性を提供する。 The use of the present invention herein is that a bisphosphate, such as a hydroquinone bisdiphenyl phosphate ester (b), acts as a processing aid, especially with respect to the use of the bisphosphate (b) of the general formula (I). In that respect, it provided a better plasticizing effect than DEPAL. Moreover, said use of bisphosphate (b) has lower viscosity and better fluidity of the resulting compound compared to DEPAL, and as a result, better moldability, shorter injection cycle time, It provides better recyclability, maintained mechanical and thermal properties, and good aging resistance.
本明細書で使用されるとき、前記少なくとも一種のポリエステル(a)は、主鎖中にエステル基-O-C(O)-を含む任意のポリマー熱可塑性材料を含むことを意図している。より具体的には、前記ポリエステル(a)は、好ましい実施形態において、グリコール成分と酸成分との重縮合重合によって製造される任意の熱可塑性ポリエステルである。 As used herein, the at least one type of polyester (a) is intended to include any polymeric thermoplastic material containing an ester group-OC (O) -in the backbone. More specifically, the polyester (a) is any thermoplastic polyester produced by polycondensation polymerization of a glycol component and an acid component in a preferred embodiment.
前記グリコール成分は、エチレングリコール、トリメチレングリコール、2-メチル-1,3-プロパングリコール、1,4-ブチレングリコール、ヘキサメチレングリコール、デカメチレングリコール、シクロヘキサンジメタノールまたはネオペンチレングリコールのようなグリコールの一つ以上を含むことができる。 The glycol component is a glycol such as ethylene glycol, trimethylene glycol, 2-methyl-1,3-propaneglycol, 1,4-butylene glycol, hexamethylene glycol, decamethylene glycol, cyclohexanedimethanol or neopentylene glycol. Can include one or more of.
前記酸成分は、テレフタル酸、イソフタル酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸、1,5-ナフタレンジカルボン酸、4,4´-ジフェニルジカルボン酸、4,4´-ジフェノキシエタンジカルボン酸、p-ヒドロキシ安息香酸、セバシン酸、アジピン酸およびそれらのポリエステル形成性誘導体などの酸の一つ以上を含むことができる。 The acid components are terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 4,4'-diphenyldicarboxylic acid, 4,4'-di. It can contain one or more of acids such as phenoxyetanedicarboxylic acid, p-hydroxybenzoic acid, sebacic acid, adipic acid and their polyester-forming derivatives.
ポリエステルのブレンドも前記難燃性ポリエステル組成物中の前記ポリエステル(a)として使用することができる。好ましいポリエステルは、ポリ(エチレンテレフタレート)、ポリ(1,3-トリメチレンテレフタレート)およびポリ(1,4-ブチレンテレフタレート)である。これらの好ましい成分のブレンドを使用する場合、前記ポリエステル成分(a)は、組み合わせた両成分の100重量部を基準にして約1~約99重量部の一つのポリエステルおよび約99~約1重量部の異なるポリエステルを含むことができる。 A polyester blend can also be used as the polyester (a) in the flame retardant polyester composition. Preferred polyesters are poly (ethylene terephthalate), poly (1,3-trimethylene terephthalate) and poly (1,4-butylene terephthalate). When a blend of these preferred components is used, the polyester component (a) is about 1 to about 99 parts by weight of one polyester and about 99 to about 1 part by weight based on 100 parts by weight of both components combined. Can contain different polyesters.
一実施形態では、前記少なくとも一つのポリエステル成分(a)は、ポリ(エチレンテレフタレート)(PET)、ポリ(ブチレンテレフタレート)(PBT)、ポリトリメチレンテレフタレート(PTT)、ポリエチレンナフタレート(PEN)、ポリエチレンフラノエート(PEF)、およびそれらの組み合わせからなる群より選択される。 In one embodiment, the at least one polyester component (a) is poly (ethylene terephthalate) (PET), poly (butylene terephthalate) (PBT), polytrimethylene terephthalate (PTT), polyethylene naphthalate (PEN), polyethylene. It is selected from the group consisting of furanoate (PEF) and combinations thereof.
一実施形態では、一般式(I)の前記ビスホスフェート(b)は、式中、R1、R2、R3およびR4は、それぞれ独立して、任意にヘテロ原子で中断された、それぞれ独立して約30個までの炭素原子、好ましくは12個までの炭素原子を含むアリールまたはアリールアルキルであり、Xは約20個までの炭素原子を含む二価有機基であり、nは約1.0~約2.0の平均値を有するものとすることができる。 In one embodiment, the bisphosphate (b) of the general formula (I) is such that in the formula, R1 , R2 , R3 and R4 are each independently and optionally interrupted by a heteroatom, respectively. Independently, it is an aryl or arylalkyl containing up to about 30 carbon atoms, preferably up to 12 carbon atoms, X is a divalent organic group containing up to about 20 carbon atoms, and n is about 1. It can have an average value of 0.0 to about 2.0.
本発明の一態様において、nが約1.0~約1.4、好ましくは1.0~約1.1の平均値を有し、Xがヒドロキノンである一般式(I)で示されるホスフェートは、易流動性粉末の形態である。典型的には、これに限定されないが、式Iの前記ホスフェートに適用される「易流動性粉末」は、約10μm~約80μmの平均粒径を有する。これらの易流動性粉末は、熱可塑性樹脂と配合すると、様々な取り扱い上の問題を回避し、ならびに樹脂流動性などの改善された熱特性を付与する。 In one aspect of the invention, the phosphate represented by the general formula (I), where n has an average value of about 1.0 to about 1.4, preferably 1.0 to about 1.1, and X is hydroquinone. Is in the form of an easily fluid powder. Typically, but not limited to, the "easy fluid powder" applied to the phosphate of formula I has an average particle size of about 10 μm to about 80 μm. These I Ching powders, when compounded with a thermoplastic resin, avoid various handling problems and impart improved thermal properties such as resin fluidity.
一般に、本発明の前記ヒドロキノンビスホスフェートはジアリールハロホスフェートを触媒の存在下でヒドロキノンと反応させることにより製造される。本発明の好ましい実施形態では、ジフェニルクロロホスフェート(DPCP)をMgCl2の存在下でヒドロキノンと反応させてヒドロキノンビス-(ジフェニルホスフェート)を製造する。本発明によれば、この方法によって製造される一般式(I)で示されるヒドロキノンビス(ジフェニルホスフェート)は約1.1以下の平均n値を有するであろう。 Generally, the hydroquinone bisphosphate of the present invention is produced by reacting diarylhalophosphate with hydroquinone in the presence of a catalyst. In a preferred embodiment of the invention, diphenylchlorophosphate (DPCP) is reacted with hydroquinone in the presence of MgCl 2 to produce hydroquinone bis- (diphenyl phosphate). According to the present invention, the hydroquinone bis (diphenyl phosphate) represented by the general formula (I) produced by this method will have an average n value of about 1.1 or less.
本明細書の一実施形態では、一般式(I)の前記ビスホスフェートは、R1、R2、R3およびR4がそれぞれ独立して一般式(II)のフェニル基であり、
または式(IIb)のレゾルシノール部分:
Or the resorcinol moiety of formula (IIb):
より具体的な実施形態では、上記式(I)で示される前記ビスホスフェートはヒドロキノンビス(ジフェニルホスフェート)(HDP)である、すなわち、R1、R2、R3およびR4がそれぞれフェニルである。 In a more specific embodiment, the bisphosphate represented by the above formula (I) is hydroquinone bis (diphenyl phosphate) (HDP), i.e., R 1 , R 2 , R 3 and R 4 are phenyl, respectively. ..
本明細書の他の実施形態では、一般式(I)の前記ビスホスフェート(b)は、ヒドロキノンビス(ジフェニルホスフェート)である。 In other embodiments herein, the bisphosphate (b) of the general formula (I) is hydroquinone bis (diphenylphosphate).
本明細書のさらに別の実施形態では、一般式(I)の前記ビスホスフェート(b)は、ヒドロキノンビス(ジフェニルホスフェート)、レゾルシノールビス(ジフェニルホスフェート)、ビスフェノールAビス(ジフェニルホスフェート)、テトラキス(2,6-ジメチルフェニル)1,3-フェニレンビスホスフェート、ビフェニルビス(ジフェニルホスフェート)およびそれらの組み合わせからなる群より選択される。 In yet another embodiment of the specification, the bisphosphate (b) of the general formula (I) is hydroquinone bis (diphenyl phosphate), resorcinol bis (diphenyl phosphate), bisphenol A bis (diphenyl phosphate), tetrakis (2). , 6-Dimethylphenyl) 1,3-phenylene bisphosphate, biphenylbis (diphenylphosphate) and combinations thereof are selected from the group.
本明細書の一実施形態では、前記MPP成分(c)はBASFから入手可能である。 In one embodiment of the specification, the MPP component (c) is available from BASF.
本発明で用いられる前記少なくとも一種の臭素化難燃剤(d)は任意の既知の臭素化難燃剤とすることができ、例えば、臭素化ポリスチレン、ポリジブロモスチレン、ポリトリブロモスチレン、ポリペンタブロモスチレン、デカブロモジフェニルエタン、テトラブロモデカブロモジフェノキシベンゼン、エチレンビステトラブロモフタルイミド、2-エチルヘキシルテトラブロモフタル酸エステル、ヘキサブロモジフェニルエーテル、オクタブロモジフェニルエーテル、デカブロモジフェニルエーテル、テトラブロモビスフェノールA、テトラブロモビスフェノールAビス(2,3-ジブロモプロピルエーテル)、トリス(トリブロモフェノキシ)トリアジン、トリス(トリブロモネオペンチル)ホスフェート、テトラブロモジフェニルスルフィド、テトラブロモビスフェノールSビス(2,3-ジブロモプロピルエーテル)、臭素化ポリアクリレート、例えば、ポリ(ペンタブロモベンジルアクリレート)、臭素化フェノキシ樹脂、ビス(トリブロモフェノキシ)エタン、ポリジブロモフェニレンオキシド、エポキシ末端臭素化フェノキシ樹脂、F-3000シリーズとして販売されている末端封鎖臭素化エポキシポリマー、臭素化ポリカーボネート、テトラブロモビスフェノールAのフェノキシ末端カーボネートオリゴマー、およびそれらの組み合わせが挙げられる。ポリジブロモスチレンなどの前記臭素化ポリスチレンは、ポリスチレンまたはポリ(α-メチルスチレン)を臭素化することによって、または臭素化スチレンまたは臭素化α-メチルスチレンを重合することによって調製される。 The at least one brominated flame retardant (d) used in the present invention can be any known brominated flame retardant, for example, brominated polystyrene, polydibromostyrene, polytribromostyrene, polypentabromostyrene. , Decabromodiphenyl ethane, tetrabromodecabromodiphenoxybenzene, ethylenebistetrabromophthalimide, 2-ethylhexyltetrabromophthalic acid ester, hexabromodiphenyl ether, octabromodiphenyl ether, decabromodiphenyl ether, tetrabromobisphenol A, tetrabromobisphenol A Bis (2,3-dibromopropyl ether), Tris (tribromophenoxy) triazine, Tris (tribromoneopentyl) phosphate, tetrabromodiphenyl sulfide, tetrabromobisphenol S bis (2,3-dibromopropyl ether), brominated Polyacrylates such as poly (pentabromobenzyl acrylate), brominated phenoxy resin, bis (tribromophenoxy) ethane, polydibromophenylene oxide, epoxy-terminated brominated phenoxy resin, terminally blocked bromine sold as F-3000 series. Examples thereof include brominated epoxy polymers, brominated polycarbonates, phenoxy-terminated carbonate oligomers of tetrabromobisphenol A, and combinations thereof. The brominated polystyrene, such as polydibromostyrene, is prepared by brominating polystyrene or poly (α-methylstyrene) or by polymerizing brominated styrene or brominated α-methylstyrene.
本明細書の一実施形態では、前記少なくとも一種の臭素化難燃剤はポリマー難燃剤、好ましくはポリマー臭素化エポキシポリマーである。別の実施形態では、前記少なくとも一つの臭素化難燃剤はデカブロモジフェニルエタンである。 In one embodiment of the specification, the at least one brominated flame retardant is a polymer flame retardant, preferably a polymer brominated epoxy polymer. In another embodiment, the at least one brominated flame retardant is decabromodiphenylethane.
具体的には、本発明のいくつかの適切な臭素化難燃剤(d)は、以下の式の難燃化合物を含む。 Specifically, some suitable brominated flame retardants (d) of the present invention include flame retardant compounds of the following formula.
FR-1210の商品名で販売されているデカブロモジフェニルエーテル
FR-1524の商品名で販売されているテトラブロモビスフェノールA
FR-720の商品名で販売されているテトラブロモビスフェノールAビス(2,3-ジブロモプロピルエーテル)
FR-245の商品名で販売されているトリス(トリブロモフェノキシ)トリアジン
FR-370の商品名で販売されているトリス(トリブロモネオペンチル)ホスフェート
FR-1025の商品名で販売されているポリ(ペンタブロモベンジルアクリレート)
FR-803Pの商品名で販売されている臭素化ポリスチレン
F-2000シリーズの商品名で販売されているエポキシ末端臭素化フェノキシ樹脂
F-3000シリーズの商品名で販売されている末端封鎖臭素化エポキシポリマー
テトラブロモビスフェノールAのフェノキシ末端カーボネートオリゴマー
デカブロモジフェニルエタン
テトラブロモデカブロモジフェノキシベンゼン
エチレンビステトラブロモフタルイミド
テトラブロモビスフェノールSビス(2,3-ジブロモプロピルエーテル)
ポリジブロモフェニレンオキシド
2-エチルヘキシルテトラブロモフタル酸エステル
ビス(トリブロモフェノキシ)エタン
本明細書における一つの特定の実施形態では、前記少なくとも一種の臭素化難燃剤成分(d)は式:
前記難燃性ポリエステル組成物は、樹脂が燃焼条件にさらされている間に前記ポリエステル樹脂が滴り落ちるのを防止または遅延させる一つまたは複数の防滴剤(e)をさらに含むことができる。そのような剤の具体例としては、シリコーンオイル、シリカ(補強性充填剤としても機能する)、アスベストおよびフィブリル化型フッ素含有ポリマーが挙げられる。フッ素含有ポリマーのいくつかの非限定的な例には、フッ素化ポリオレフィン、例えば、ポリ(テトラフルオロエチレン)、テトラフルオロエチレン/ヘキサフルオロプロピレンコポリマー、テトラフルオロエチレン/エチレンコポリマー、ポリ(フッ化ビニリデン)、ポリ(クロロトリフルオロエチレン)など、および上記防滴剤の少なくともいずれか一つを含む混合物が挙げられる。 The flame-retardant polyester composition may further comprise one or more drip-proofing agents (e) that prevent or delay the dripping of the polyester resin while the resin is exposed to combustion conditions. Specific examples of such agents include silicone oil, silica (which also functions as a reinforcing filler), asbestos and fibrillated fluoropolymers. Some non-limiting examples of fluorinated polymers include fluorinated polyolefins such as poly (tetrafluoroethylene), tetrafluoroethylene / hexafluoropropylene copolymer, tetrafluoroethylene / ethylene copolymer, poly (vinylidene fluoride). , Poly (chlorotrifluoroethylene) and the like, and mixtures containing at least one of the above drip-proof agents.
好ましい防滴剤は、スチレン-アクリロニトリル(SAN)コポリマーによってカプセル化されたポリ(テトラフルオロエチレン)である。使用されるとき、防滴剤は、前記組成物の合計重合に基づいて0.02~2重量%、より具体的には0.05~1重量%の量で存在する。 A preferred drip-proof agent is poly (tetrafluoroethylene) encapsulated with a styrene-acrylonitrile (SAN) copolymer. When used, the drip-proof agent is present in an amount of 0.02 to 2% by weight, more specifically 0.05 to 1% by weight, based on the total polymerization of the composition.
一実施形態では、前記防滴剤(e)はポリテトラフルオロエチレン(PTFE)であり得る。これは様々な製品品質で市販されている。これらは添加剤を含み、それは例えば、Hostaflon(登録商標)TF2021またはPTFEブレンドであり、例えば、Metablen(登録商標)A-3800(約40%のPTFE CAS 9002-84-0および約60%のメタクリル酸メチル/アクリル酸ブチルコポリマー CAS 25852-37-3:三菱レイヨン製)またはChemtura製のBlendex(登録商標)B449(約50%のPTFEおよび約50%のSAN[80%スチレンおよび20%アクリロニトリル])である。Blendex(登録商標)B449が好ましくは使用される。 In one embodiment, the drip-proof agent (e) can be polytetrafluoroethylene (PTFE). It is commercially available in a variety of product qualities. These include additives, such as Hostaflon® TF2021 or PTFE blends, eg, Chematura® A-3800 (about 40% PTFE CAS 9002-84-0 and about 60% methacrylic). Methyl acid / butyl acrylate copolymer CAS 25852-37-3: Mitsubishi Rayon) or Chemtura's Blendex® B449 (about 50% PTFE and about 50% SAN [80% styrene and 20% acrylonitrile]). Is. Blendex® B449 is preferably used.
本発明の無機充填剤は、得られる成形品の成形収縮率や線膨張係数を下げ、高低の熱衝撃性を改良する目的で、前記難燃性ポリエステル組成物に添加することができ、所望の物品に応じて、繊維または非繊維(例えば、粉末、プレート)状態の種々の充填剤を使用することができる。無機フィラーの一種である繊維状フィラーの一部の例としては、ガラス繊維、偏平繊維などの非円形断面を有するガラス繊維、炭素繊維、シリカ繊維、シリカ-アルミナ繊維、ジルコニア繊維、窒化ホウ素繊維、窒化ケイ素繊維、ホウ素繊維、チタン酸カリウム繊維、さらには、ステンレス、アルミニウム、チタン、銅および真鍮のような金属繊維状物質が挙げられる。 The inorganic filler of the present invention can be added to the flame-retardant polyester composition for the purpose of lowering the molding shrinkage rate and the coefficient of linear expansion of the obtained molded product and improving the high and low thermal shock resistance, which is desired. Depending on the article, various fillers in a fibrous or non-fibrous (eg, powder, plate) state can be used. Some examples of fibrous fillers, which are a type of inorganic filler, include glass fibers having a non-circular cross section such as glass fibers and flat fibers, carbon fibers, silica fibers, silica-alumina fibers, zirconia fibers, and boron nitride fibers. Examples include silicon nitride fibers, boron fibers, potassium titanate fibers, as well as metal fibrous materials such as stainless steel, aluminum, titanium, copper and brass.
特に、典型的な前記繊維状充填剤はガラス繊維または炭素繊維である。一方、無機充填剤は、粉末状充填剤であり、例えば、カーボンブラック、シリカ、石英粉末、ガラスビーズ、ガラス粉末、ケイ酸カルシウム、カオリン、タルク、クレー、珪藻土、珪灰石のようなケイ酸塩、金属酸化物、例えば酸化鉄、酸化チタン、酸化亜鉛およびアルミナ、金属炭酸塩、例えば炭酸カルシウムおよび炭酸マグネシウム、金属硫酸塩、例えば硫酸カルシウムおよび硫酸バリウム、さらに、炭化ケイ素、窒化ケイ素、窒化ホウ素、および各種金属粉末が挙げられる。 In particular, the typical fibrous filler is glass fiber or carbon fiber. On the other hand, the inorganic filler is a powdery filler, for example, silicates such as carbon black, silica, quartz powder, glass beads, glass powder, calcium silicate, kaolin, talc, clay, diatomaceous earth, silicate stone. , Metal oxides such as iron oxide, titanium oxide, zinc oxide and alumina, metal carbonates such as calcium carbonate and magnesium carbonate, metal sulfates such as calcium sulfate and barium sulfate, as well as silicon carbide, silicon nitride, boron nitride, And various metal powders.
無機充填剤の他の例は、マイカ、ガラスフレークおよび種々の金属箔のような板状充填剤であり得る。これらの無機充填材は、単独使用または2種類以上併用することができる。これらの無機充填材を使用する場合、必要に応じてあらかじめサイズ剤や表面処理剤で処理しておくことが望ましい。 Other examples of inorganic fillers can be plate-like fillers such as mica, glass flakes and various metal foils. These inorganic fillers can be used alone or in combination of two or more. When using these inorganic fillers, it is desirable to treat them with a sizing agent or a surface treatment agent in advance as necessary.
前記ポリエステル系難燃剤組成物中の前記無機充填剤の量は、1~50重量%、好ましくは10~45重量%、最も好ましくは20~40重量%であり得る。少なすぎると耐熱衝撃性を向上させる効果が少なく、多すぎると成形加工が困難になる。 The amount of the inorganic filler in the polyester flame retardant composition may be 1 to 50% by weight, preferably 10 to 45% by weight, and most preferably 20 to 40% by weight. If the amount is too small, the effect of improving the thermal impact resistance is small, and if it is too large, the molding process becomes difficult.
前記ポリエステル難燃剤組成物はまた、エラストマーおよびコア-シェルポリマーなどの衝撃改質剤をさらに含み得る。これらのエラストマーは、常温でゴム状弾性を有する固体であるが、加熱すると粘度が低下するため、熱可塑性ポリエステル樹脂(a)と溶融混合することができる熱可塑性エラストマーであり得る。使用される前記具体的な熱可塑性エラストマーは特に限定されず、オレフィン-、スチレン-、ポリエステル-(成分(a)を除く)、ポリアミド-、およびウレタン-に基づくエラストマーが非限定的な例として使用され得る。 The polyester flame retardant composition may also further comprise an impact modifier such as an elastomer and a core-shell polymer. These elastomers are solids having rubber-like elasticity at room temperature, but their viscosities decrease when heated, so they can be thermoplastic elastomers that can be melt-mixed with the thermoplastic polyester resin (a). The specific thermoplastic elastomer used is not particularly limited, and elastomers based on olefin-, styrene-, polyester- (excluding component (a)), polyamide-, and urethane-are used as non-limiting examples. Can be done.
コアシェルポリマーは、多層構造を有し、好ましくは1.0μm以下の平均粒径を有するゴム層がガラス質樹脂で包まれたコアシェル型のグラフトコポリマーである。前記コアシェル型コポリマーのゴム層は、1.0μm以下の平均粒径を有し、好ましくは0.2~0.6μmである。前記ゴム層の平均粒径が1.0μmを超えると、耐衝撃性向上の効果が不十分となる場合がある。このコアシェル型コポリマーの前記ゴム層としては、シリコン系、ジエン系またはアクリル系エラストマーの少なくとも1つを共重合/グラフト共重合したものを用いることができる。 The core-shell polymer is a core-shell type graft copolymer having a multi-layer structure, preferably a rubber layer having an average particle size of 1.0 μm or less and being wrapped with a vitreous resin. The rubber layer of the core-shell type copolymer has an average particle size of 1.0 μm or less, preferably 0.2 to 0.6 μm. If the average particle size of the rubber layer exceeds 1.0 μm, the effect of improving impact resistance may be insufficient. As the rubber layer of this core-shell type copolymer, one obtained by copolymerizing / graft-copolymerizing at least one of a silicon-based, diene-based or acrylic-based elastomer can be used.
前記三酸化アンチモンを含まない難燃性熱可塑性組成物の10重量%未満、好ましくは5重量%未満の量で典型的に使用される他の成分には、潤滑剤、熱安定剤、および前記樹脂の特性を高めるために使用される他の添加剤などが非限定例として含まれる。 Other components typically used in an amount of less than 10% by weight, preferably less than 5% by weight, of the flame-retardant thermoplastic composition free of antimony trioxide include lubricants, heat stabilizers, and said. Other non-limiting examples include other additives used to enhance the properties of the resin.
典型的には、エステル交換防止剤は0.01重量%~0.5重量%の量で使用され、これにはリン酸モノ亜鉛、リン酸亜鉛、または他の種類の防止剤が含まれる。従来の安定剤添加剤は、好ましくは全ポリエステル難燃組成物の0.01~5重量%の量で利用することができ、ヒンダードフェノールおよび酸化防止剤のような例を含む。 Typically, transesterification inhibitors are used in amounts of 0.01% to 0.5% by weight, including monozinc phosphate, zinc phosphate, or other types of inhibitors. Conventional stabilizer additives are preferably available in an amount of 0.01-5% by weight of the total polyester flame retardant composition and include examples such as hindered phenols and antioxidants.
本明細書の一実施形態では、前記ポリエステル難燃剤組成物は、前記ポリエステル難燃剤組成物の合計重量を基準にして、約40~約90重量パーセントの量のポリエステル(a)、約5~約30重量%の量の一般式(I)のヒドロキノンビスジフェニルホスフェート(b)、約1~約10重量%の量の前記MPP成分(c)、約10~約30重量%の量の前記臭素化難燃剤成分(d)、および約0.02~2重量%の量の前記防滴剤(e)を含む。 In one embodiment of the specification, the polyester flame retardant composition is an amount of about 40 to about 90 weight percent of polyester (a), about 5 to about 5 to about, based on the total weight of the polyester flame retardant composition. 30% by weight of the hydroquinone bisdiphenyl phosphate (b) of the general formula (I), about 1 to about 10% by weight of the MPP component (c), about 10 to about 30% by weight of the brominated. It contains the flame retardant component (d) and the drip retardant (e) in an amount of about 0.02 to 2% by weight.
より具体的な実施形態では、前記ポリエステル難燃剤組成物は、前記ポリエステル難燃剤組成物の合計重量を基準にして、約40~約90重量%の量のポリエステル(a)、約5~約30重量%の量の一般式(I)のヒドロキノンビスジフェニルホスフェート(b)、約1~約10重量%の量の前記MPP成分(c)、約10~約30重量%の量の前記臭素化難燃剤成分(d)、および、約0.05~1重量%の量の前記防滴剤(e)を含み、前記ポリエステル難燃剤組成物の合計重量を基準にして、約10~約35重量%の量の無機充填剤を含む。 In a more specific embodiment, the polyester flame retardant composition is an amount of polyester (a) of about 40 to about 90% by weight, about 5 to about 30 based on the total weight of the polyester flame retardant composition. Hydroquinone bisdiphenyl phosphate (b) of the general formula (I) in an amount of about 1% to about 10% by weight of the MPP component (c) in an amount of about 1 to about 10% by weight, said bromination resistance in an amount of about 10 to about 30% by weight. Approximately 10 to about 35% by weight based on the total weight of the polyester flame retardant composition containing the flame retardant component (d) and the drip retardant (e) in an amount of about 0.05 to 1% by weight. Contains an amount of inorganic filler.
前記ポリエステル難燃性熱可塑性組成物中の難燃性添加剤(b)、(c)、(d)、(e)および無機充填剤のこれらの量のは、その難燃性有効量である。 These amounts of the flame-retardant additive (b), (c), (d), (e) and the inorganic filler in the polyester flame-retardant thermoplastic composition are the flame-retardant effective amounts thereof. ..
本明細書の前記ポリエステル難燃性熱可塑性組成物は、UL-94プロトコルに従って、HB、V-2、V-1、V-0および5VAのうちの一つ以上の難燃性分類を有することができる。一実施形態では、前記ポリエステル難燃剤組成物は少なくともV1またはV-0の難燃性を有することができる。 The polyester flame-retardant thermoplastic compositions herein have one or more flame-retardant classifications of HB, V-2, V-1, V-0 and 5VA according to the UL-94 protocol. Can be done. In one embodiment, the polyester flame retardant composition can have at least V1 or V-0 flame retardancy.
本発明の組成物をブレンドする方法は重要ではなく、従来の技術によって実施することができる。一つの都合よい方法は、前記ポリエステル(a)および他の成分(b)~(e)を、任意に粉末または顆粒形態でブレンドし、前記ブレンド物を押出し、および前記ブレンド物をペレットまたは他の適当な形状に粉砕することを含む。 The method of blending the compositions of the present invention is not important and can be practiced by conventional techniques. One convenient method is to blend the polyester (a) and other components (b)-(e) in optional powder or granular form, extrude the blend, and pellet or other the blend. Includes grinding into suitable shapes.
必須ではないが、前記成分をあらかじめ配合し、ペレット化してから成形すると、最良の結果が得られる。予備配合は従来の装置で実施することができる。例えば、前記ポリエステル樹脂(a)、他の成分、および場合により他の添加剤および/または強化剤を注意深く予備乾燥した後、一軸スクリュー押出機に前記組成物のドライブレンドを供給し、使用する前記スクリューは、適切な融解を確保するために、長い遷移部を有する。一方、二軸スクリュー押出機、例えば、ZE25(L/D=32、Berstorff製)押出機の供給口に樹脂や添加剤を供給し、下流補強を有することができる。いずれの場合でも、一般的に適切な機械温度は約220~320℃である。 Although not essential, best results can be obtained by premixing the ingredients, pelletizing and then molding. Pre-formulation can be performed with conventional equipment. For example, after careful pre-drying of the polyester resin (a), other components, and optionally other additives and / or fortifiers, the uniaxial screw extruder is fed with a dry blend of the composition for use. The screw has a long transition to ensure proper melting. On the other hand, a resin or an additive can be supplied to the supply port of a twin-screw extruder, for example, a ZE25 (L / D = 32, manufactured by Berstrff) extruder to have downstream reinforcement. In either case, a generally suitable mechanical temperature is about 220-320 ° C.
前記予備配合組成物を、標準的な技術によって、押し出し、従来の顆粒、ペレットなどの成形コンパウンドに切断または叩き切ることができる。 The premixed composition can be extruded and cut or chopped into conventional granules, pellets and other molding compounds by standard techniques.
前記ポリエステル難燃剤組成物は、熱可塑性組成物に従来使用されている任意の装置で成形することができる。例えば、射出成形機、例えばArburg 320S Allrounder 500-150タイプにおいて、慣用の温度、例えば230~270℃で良好な結果が得られる。必要ならば、前記PBT(a)の成形特性、添加剤および/または強化用充填剤の量および前記ポリエステル成分(a)の結晶化速度に応じて、当業者は、組成物を収容する成形サイクルにおいて慣用の調整を行うことができるであろう。 The polyester flame retardant composition can be molded by any device conventionally used for thermoplastic compositions. For example, in an injection molding machine, such as the Arburg 320S Allrounder 500-150 type, good results are obtained at conventional temperatures, such as 230-270 ° C. If necessary, depending on the molding properties of the PBT (a), the amount of the additive and / or the reinforcing filler and the crystallization rate of the polyester component (a), those skilled in the art will use a molding cycle containing the composition. Customary adjustments could be made in.
本明細書の別の実施形態では、前記ポリエステル難燃組成物を含む成形品、好ましくは射出成形によって製造される成形品が提供される。 In another embodiment of the present specification, a molded product containing the polyester flame-retardant composition, preferably a molded product manufactured by injection molding, is provided.
一実施形態では、前記成形品は0.8mmまたは0.4mmの厚さおよびV-0の難燃性を有する。 In one embodiment, the molded article has a thickness of 0.8 mm or 0.4 mm and a V-0 flame retardancy.
別の実施形態では、前記成形品は、ASTMD1238 270℃/1.2kgで測定して、10~50、好ましくは15~50、より好ましくは15~40、最も好ましくは20~40のメルトフローインデックス(MFI)を有する。 In another embodiment, the article is measured at ASTMD1238 270 ° C./1.2 kg and has a melt flow index of 10-50, preferably 15-50, more preferably 15-40, most preferably 20-40. Has (MFI).
本発明の前記ポリエステル難燃組成物は、例えば、コネクタ、フレーム、可動部品、変圧器およびマイクロモーターなどの電子部品の製造に有用である。 The polyester flame retardant composition of the present invention is useful for manufacturing electronic components such as connectors, frames, moving components, transformers and micromotors.
本明細書の特定の実施形態では、ポリエステルポリマー(a)、ヒドロキノンビスジフェニルホスフェート(b)、MPP(c)、臭素化難燃剤(d)、防滴剤(e)、および任意のガラス繊維を含む射出成形部品、例えば電子部品が提供される。 In certain embodiments herein, polyester polymer (a), hydroquinone bisdiphenyl phosphate (b), MPP (c), brominated flame retardant (d), drip retardant (e), and any glass fiber are used. Injection molded parts including, eg electronic parts, are provided.
別の実施形態では、上述の方法によって製造された、本明細書に記載の難燃性物品、例えば電子部品、好ましくは射出成形電子部品が提供される。 In another embodiment, the flame retardant articles described herein, such as electronic components, preferably injection molded electronic components, manufactured by the methods described above are provided.
以下の実施例を用いて本発明を説明する。
(実施例)
本実施例は、1.6、0.8および0.4mmの厚さでの燃焼性を評価し、加えて、機械的特性も評価した。難燃剤(FR)系の量は三つの主なレベル(L-1、L-2およびL-3)に分けた。
The present invention will be described with reference to the following examples.
(Example)
This example evaluated flammability at thicknesses of 1.6, 0.8 and 0.4 mm, as well as mechanical properties. The amount of flame retardant (FR) system was divided into three main levels (L-1, L-2 and L-3).
レベル1(L-1):FR-1025の存在により8重量%の臭素を含有し、5%の相乗剤、すなわちHDPを用いて評価される。 Level 1 (L-1): Due to the presence of FR-1025, it contains 8% by weight bromine and is assessed with 5% synergistic agent, ie HDP.
レベル2(L-2):FR-1025の存在により8重量%の臭素を含み、7.5%の相乗剤、すなわちHDPを用いて評価される。 Level 2 (L-2): Due to the presence of FR-1025, it contains 8% by weight bromine and is assessed with 7.5% synergist, ie HDP.
レベル3(L-3):FR-1025の存在下で10重量%の臭素を含有し、7.5%の相乗剤を用いて評価される。 Level 3 (L-3): In the presence of FR-1025, it contains 10% by weight bromine and is evaluated with 7.5% synergistic agent.
レベル4(L-4)は、FR-1025の存在による7.1重量%の臭素の比較評価であり、Clariantから入手可能な相乗剤であるジエチルホスフィン酸の10%アルミニウム塩(DEPAL)を用いて評価した。 Level 4 (L-4) is a comparative evaluation of 7.1 wt% bromine in the presence of FR-1025, using a 10% aluminum salt (DEPAL) of diethylphosphinic acid, a synergist available from Clariant. Evaluated.
(材料)
この研究で使用された材料を表1に示す。
(material)
The materials used in this study are shown in Table 1.
(配合)
ポリマーと添加剤を予備混合してフィーダー#1を介して供給し、そしてFRをフィーダー#2を介して直接押出機ポートに供給した。ガラス繊維(GF)を、側方フィーダーを介して前記押出機の5番目の部分にフィーダー#3を介して供給した。
(Mixing)
The polymer and additives were premixed and fed via feeder # 1 and FR was fed directly to the extruder port via feeder # 2. Glass fiber (GF) was supplied to the fifth portion of the extruder via the side feeder via feeder # 3.
配合は、二軸同方向回転押出機ZE25(L/D=32、Berstorff製)において行った。前記押し出されたストランドを、Accrapak Systems Limited製のペレタイザー750/3でペレット化した。 The compounding was carried out in a twin-screw co-directional rotary extruder ZE25 (L / D = 32, manufactured by Bertorff). The extruded strands were pelleted with a pelletizer 750/3 manufactured by Accrapak Systems Limited.
前記得られたペレットを、Heraeus Instruments製の循環空気オーブン中、120℃で4時間乾燥した。 The resulting pellets were dried at 120 ° C. for 4 hours in a circulating air oven manufactured by Heraeus Instruments.
(コンディショニング)
試験前に、試験片を23℃で1週間コンディショニングした。
(conditioning)
Prior to testing, the specimens were conditioned at 23 ° C. for 1 week.
(射出成形)
試験片は、Allrounder 500-150(Arburg製)において射出成形することにより調製した。
(injection molding)
Specimens were prepared by injection molding in Allrounder 500-150 (manufactured by Arburg).
(試験方法)
試験方法を表2に示す。
(Test method)
The test method is shown in Table 2.
(主な結果):
(ATO):
ATO基準(L-1):8%のBr(FR-1025)および5%のATOの場合、すべての厚さでV-0と評価された。
(Main results):
(ATO):
ATO Criteria (L-1): For 8% Br (FR-1025) and 5% ATO, all thicknesses were rated as V-0.
(ATO相乗剤):
レベル1(L-1):前記試験された相乗剤はいずれも0.8mmまたは0.4mmでV-0を達成することができなかった。
(ATO synergistic agent):
Level 1 (L-1): None of the synergists tested were able to achieve V-0 at 0.8 mm or 0.4 mm.
レベル2(L-2):MPP+HDPを含む前記製剤のみが0.8mmでV-0と評価された。前記試験した相乗剤はいずれも0.4mmでV-0を達成することができなかった。 Level 2 (L-2): Only the pharmaceutical product containing MPP + HDP was evaluated as V-0 at 0.8 mm. None of the synergists tested above was able to achieve V-0 at 0.4 mm.
レベル3(L-3):MPP+HDPを含む前記製剤は、すべての厚さでV-0と評価された。 Level 3 (L-3): The pharmaceutical product containing MPP + HDP was rated V-0 at all thicknesses.
HDPのみを含む製剤およびMPPのみを含む製剤は、0.8mmでV-0と評価されたが、0.4mmでV-0を達成することはできなかった。 The formulations containing only HDP and the formulations containing only MPP were rated as V-0 at 0.8 mm, but could not achieve V-0 at 0.4 mm.
レベル4(L-4):10%のExolit 1240と7.1%のBrを含むもの(FR-1025)はすべての厚さでV-0と評価された。 Level 4 (L-4): Those containing 10% Exolit 1240 and 7.1% Br (FR-1025) were rated V-0 at all thicknesses.
機械的特性:ATO基準はアイゾット衝撃が最良であった。試験したすべての相乗剤は許容できる機械的特性を示した。 Mechanical properties: The ATO standard was best for Izod impact. All synergists tested showed acceptable mechanical properties.
MFI:HDP単独およびMPPを含むHDPは、メルトフローインデックス(MFI)によって測定されるように改善された流動性能を有した。MFIは加工段階中の流れの容易さの尺度である。この特徴は薄い電子部品の製造において非常に重要である。HDP単独およびMPPを含むHDPの前記MFI性能は、DEPALを含有する製剤L-4よりもはるかに優れていた。前記MFIもATO基準より良かった。 MFI: HDP alone and HDP containing MPP had improved flow performance as measured by the Melt Flow Index (MFI). MFI is a measure of the ease of flow during the machining phase. This feature is very important in the manufacture of thin electronic components. The MFI performance of HDP alone and HDP containing MPP was much better than that of pharmaceutical product L-4 containing DEPAL. The MFI was also better than the ATO standard.
GWIT:試験したすべての前記相乗剤で高いGWIT値が観察された。 GWIT: High GWIT values were observed with all the synergists tested.
本発明を特定の実施形態を参照して説明したが、本発明の範囲から逸脱することなく様々な変更を加えてもよく、それらの要素と等価物を置換してもよいことが当業者には理解されよう。さらに、本発明の本質的な範囲から逸脱することなく、特定の状況または材料を本発明の教示に適合させるために多くの修正を加えることができる。したがって、本発明は、本発明を実施するために企図された最良の形態として開示された特定の実施形態に限定されず、添付の特許請求の範囲内にあるすべての実施形態を含むことが意図される。 Although the present invention has been described with reference to specific embodiments, those skilled in the art will appreciate that various modifications may be made without departing from the scope of the invention and that elements and equivalents may be substituted. Will be understood. Moreover, many modifications can be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope of the invention. Accordingly, the invention is not limited to the particular embodiments disclosed as the best embodiments intended for carrying out the invention, but is intended to include all embodiments within the scope of the appended claims. Will be done.
Claims (25)
(b)一般式(I)のビスホスフェート
(c)メラミンポリホスフェート、
(d)少なくとも一種の臭素化難燃剤、および
(e)少なくとも一種の防滴剤
を含み、かつ、
リン酸塩系ガラス、アンチモン化合物、硼酸金属塩、および有機ホスフィン酸塩をいずれも含まない、
難燃性ポリエステル組成物。 (A) At least one kind of polyester,
(B) Bisphosphate of the general formula (I)
(C) Melamine polyphosphate,
(D) At least one brominated flame retardant, and (e) at least one drip retardant, and
Free of phosphate-based glass , antimony compounds, borate metal salts, and organic phosphinates ,
Flame-retardant polyester composition.
または式(IIb)のレゾルシノール部分:
である請求項1に記載の難燃性ポリエステル組成物。 The bisphosphate of the general formula (I) is a phenyl group of the general formula (II) in which R 1 , R 2 , R 3 and R 4 are independent of each other.
Or the resorcinol moiety of formula (IIb):
The flame-retardant polyester composition according to claim 1.
(b)一般式(I)のビスホスフェート
(c)メラミンポリホスフェート、
(d)少なくとも一種の臭素化難燃剤、
(e)少なくとも一種の防滴剤、および任意に、少なくとも一種の無機充填剤、衝撃改質剤、酸化防止剤および熱安定化剤を含み、
かつ、リン酸塩系ガラス、アンチモン化合物、硼酸金属塩、および有機ホスフィン酸塩をいずれも含まない、原料群をブレンドすることを含む、難燃性物品の製造方法。 (A) At least one kind of polyester,
(B) Bisphosphate of the general formula (I)
(C) Melamine polyphosphate,
(D) At least one kind of brominated flame retardant,
(E) Containing at least one drip-proof agent and optionally at least one inorganic filler, impact modifier, antioxidant and heat stabilizer .
A method for producing a flame-retardant article, which comprises blending a raw material group containing no phosphate-based glass, an antimony compound, a boric acid metal salt, and an organic phosphinate .
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KR101154462B1 (en) * | 2007-12-20 | 2012-06-13 | 주식회사 엘지화학 | Non-halogen flame retardancy thermoplastic polyester elastomer resin composite |
CN103205017A (en) * | 2013-03-21 | 2013-07-17 | 深圳市亚塑科技有限公司 | Halogen-free fire retardant and preparation method of halogen-free fire-retardant PBT (polybutylece terephthalate) composite material |
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JP2004307546A (en) | 2003-04-02 | 2004-11-04 | Asahi Fiber Glass Co Ltd | Thermoplastic polyester resin composition |
WO2007007663A1 (en) | 2005-07-08 | 2007-01-18 | Polyplastics Co., Ltd. | Flame retardant resin composition |
JP2012515832A (en) | 2009-01-26 | 2012-07-12 | アイシーエル−アイピー アメリカ インコーポレイテッド | Flame retardant thermoplastic composition, process for producing the same, and article containing the same |
JP2011127048A (en) | 2009-12-21 | 2011-06-30 | Mitsubishi Engineering Plastics Corp | Flame-retardant polybutylene terephthalate resin composition |
JP2016501963A (en) | 2012-12-20 | 2016-01-21 | ポリアド サービシズ エルエルシー | Flame retardant polymer composition |
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CN109563304B (en) | 2021-07-20 |
WO2018026621A1 (en) | 2018-02-08 |
DE112017003897T5 (en) | 2019-05-02 |
JP2019523334A (en) | 2019-08-22 |
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