JP7074710B2 - Painting method - Google Patents

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JP7074710B2
JP7074710B2 JP2019068343A JP2019068343A JP7074710B2 JP 7074710 B2 JP7074710 B2 JP 7074710B2 JP 2019068343 A JP2019068343 A JP 2019068343A JP 2019068343 A JP2019068343 A JP 2019068343A JP 7074710 B2 JP7074710 B2 JP 7074710B2
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base paint
resin
paint
based light
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朗 棚橋
知邦 井原
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Kansai Paint Co Ltd
Daihatsu Motor Co Ltd
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Daihatsu Motor Co Ltd
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本発明は、鋼板製部材及び樹脂製部材を含む自動車ボデーの塗装方法に関する。 The present invention relates to a method for painting an automobile body including a steel plate member and a resin member.

一般に、自動車ボデーにおいては、車両フレームなどの金属部材(例えば、鋼板製部材)に、プラスチックバンパーやプラスチックフェンダーなどの樹脂製部材が装着されている。
従来、自動車ボデーの塗装では、樹脂製部材の耐熱性が金属部材の耐熱性に比べて低いため、金属部材及び樹脂製部材のそれぞれを別工程で、それらの耐熱性に応じた塗料及び条件で塗装し、その後、樹脂製部材が金属部材に組み付けられている。
Generally, in an automobile body, a resin member such as a plastic bumper or a plastic fender is attached to a metal member such as a vehicle frame (for example, a steel plate member).
Conventionally, in the painting of automobile bodies, the heat resistance of the resin member is lower than that of the metal member. After painting, the resin member is assembled to the metal member.

つまり、金属部材の塗装工程では、比較的高温で硬化する金属部材用の塗料を、金属部材に塗布して硬化させ、樹脂製部材の塗装工程では、比較的低温で硬化する樹脂製部材用の塗料を、樹脂製部材に塗布して硬化させている。 That is, in the painting process of the metal member, the paint for the metal member that cures at a relatively high temperature is applied to the metal member and cured, and in the coating process of the resin member, the paint for the resin member that cures at a relatively low temperature is applied. The paint is applied to the resin member and cured.

このように金属部材及び樹脂製部材を別工程で塗装する方法として、例えば、特許文献1には、金属鋼板からなる自動車ボデーに、金属鋼板用着色ベース塗料及びクリア塗料を塗装して120~140℃で焼き付け、樹脂材料からなるバンパーに、樹脂製部材用着色ベース塗料及びクリア塗料を塗装して90~110℃で焼き付ける、車両の塗装方法が提案されている。 As a method of painting the metal member and the resin member in a separate process as described above, for example, in Patent Document 1, a colored base paint for a metal steel plate and a clear paint are applied to an automobile body made of a metal steel plate to obtain 120 to 140. A vehicle painting method has been proposed in which a bumper made of a resin material is baked at ° C, and a colored base paint for resin members and a clear paint are applied and baked at 90 to 110 ° C.

しかしながら、特許文献1に記載の車両の塗装方法では、金属鋼板部分及び樹脂材料部分の塗装工程において使用される塗料が互いに異なるために、金属鋼板部分の塗膜の色調及び樹脂材料部分の塗膜の色調を一致させることが困難であり、それらの色差の低減を図るには限度がある。 However, in the vehicle painting method described in Patent Document 1, since the paints used in the painting process of the metal steel plate portion and the resin material portion are different from each other, the color tone of the coating film of the metal steel plate portion and the coating film of the resin material portion are different. It is difficult to match the color tones of these, and there is a limit to reducing those color differences.

そこで、特許文献2には、鋼板製部材にも樹脂製部材にも同一の水性着色ベース塗料を用いて、それぞれに塗装することで、鋼板製部材上の塗膜及び樹脂製部材上の塗膜の色差低減を図る手法が記載されている。 Therefore, in Patent Document 2, the same water-based coloring base paint is used for both the steel plate member and the resin member, and the coating film on the steel sheet member and the coating film on the resin member are coated on each of them. A method for reducing the color difference of the above is described.

特開2011-25153号公報Japanese Unexamined Patent Publication No. 2011-25153 特開2016-117031号公報Japanese Unexamined Patent Publication No. 2016-117031

しかしながら、本発明者らの検討によると、特許文献2に記載の手法では、特にピンク色等の淡彩色の塗料を用いた場合、樹脂製部材塗色の色調が白っぽくなることがあった。すなわち、鋼板製部材及び樹脂製部材に同一塗料を用いているにもかかわらず、鋼板製部材塗色と樹脂製部材塗色とが異なることがあった。 However, according to the study by the present inventors, in the method described in Patent Document 2, the color tone of the resin member coating color may become whitish, especially when a light-colored paint such as pink is used. That is, even though the same paint was used for the steel plate member and the resin member, the color of the steel sheet member and the color of the resin member may be different.

本発明は、上記従来の実情に鑑みてなされたものであり、鋼板製部材及び樹脂製部材を含む自動車ボデーの塗装方法であって、塗装工程の負荷を低減しつつ、淡彩色の水性ベース塗料を用いた場合でも、塗装後の両部材上の塗膜の色の違いを低減できる塗装方法を提供することを課題とする。 The present invention has been made in view of the above-mentioned conventional circumstances, and is a method for painting an automobile body including a steel plate member and a resin member, which is a light-colored water-based base paint while reducing the load in the painting process. It is an object of the present invention to provide a coating method capable of reducing the difference in color of the coating film on both members after coating even when the above is used.

本発明者らは、上記の目的を達成すべく鋭意検討を重ねた結果、以下の塗装方法により、上記課題を解決できることを見出し、本発明を完成するに至った。
<1>鋼板製部材及び樹脂製部材を含む自動車ボデーの表面に単一の水性淡彩色ベース塗料を塗装する方法であって、
前記水性淡彩色ベース塗料中の酸化チタンの含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、15~30質量部であり、
前記水性淡彩色ベース塗料中の有彩色顔料の含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、2.5~4.5質量部であり、
前記水性淡彩色ベース塗料中のグリコールエーテル系親水性有機溶剤の含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、45~65質量部であり、
前記水性淡彩色ベース塗料の塗装時の、前記鋼板製部材の表面温度と前記樹脂製部材の表面温度との差が10~30℃であり、
前記鋼板製部材における前記水性淡彩色ベース塗料の塗着1分後の粘度と、前記樹脂製部材における前記水性淡彩色ベース塗料の塗着1分後の粘度との差が70Pa・s以下である塗装方法。
<2>前記鋼板製部材が、鋼板に電着塗装及び水性中塗り塗装が順次なされたものであり、
前記水性淡彩色ベース塗料によって形成され、かつ前記鋼板製部材上に存在する塗膜上に、クリア塗料を塗装する<1>に記載の塗装方法。
<3>前記樹脂製部材が、樹脂素材に水性プライマー塗装がなされたものであり、
前記水性淡彩色ベース塗料によって形成され、かつ前記樹脂製部材上に存在する塗膜上に、クリア塗料を塗装する<1>又は<2>に記載の塗装方法。
As a result of diligent studies to achieve the above object, the present inventors have found that the above problems can be solved by the following coating method, and have completed the present invention.
<1> A method of applying a single water-based light-colored base paint on the surface of an automobile body including a steel plate member and a resin member.
The content of titanium oxide in the water-based light-colored base paint is 15 to 30 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The content of the chromatic pigment in the water-based light-colored base paint is 2.5 to 4.5 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The content of the glycol ether-based hydrophilic organic solvent in the water-based light-colored base paint is 45 to 65 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The difference between the surface temperature of the steel plate member and the surface temperature of the resin member at the time of painting the aqueous light color base paint is 10 to 30 ° C.
The difference between the viscosity of the steel plate member after 1 minute of application of the water-based light-colored base paint and the viscosity of the resin member after 1 minute of application of the water-based light-colored base paint is 70 Pa · s or less. Painting method.
<2> The steel sheet member is a steel sheet to which electrodeposition coating and water-based intermediate coating are sequentially applied.
The coating method according to <1>, wherein a clear paint is applied onto a coating film formed by the water-based light color base paint and existing on the steel plate member.
<3> The resin member is a resin material coated with a water-based primer.
The coating method according to <1> or <2>, wherein the clear paint is applied onto the coating film formed by the water-based light-colored base paint and existing on the resin member.

本発明の塗装方法によれば、鋼板製部材及び樹脂製部材を含む自動車ボデー表面に単一の水性ベース塗料を塗装するので塗装工程負荷を低減しつつ、淡彩色の水性ベース塗料を用いた場合でも、塗装後の両部材上の塗膜の色の違いを低減することができる。 According to the coating method of the present invention, a single water-based base paint is applied to the surface of an automobile body including a steel plate member and a resin member, so that a light-colored water-based base paint is used while reducing the load on the painting process. However, it is possible to reduce the difference in color of the coating film on both members after painting.

以下、本発明について詳述するが、これらは望ましい実施態様の一例を示すものであり、本発明はこれらの内容に特定されるものではない。 Hereinafter, the present invention will be described in detail, but these are examples of desirable embodiments, and the present invention is not specified in these contents.

本発明の塗装方法は、鋼板製部材及び樹脂製部材を含む自動車ボデーの表面に単一の水性淡彩色ベース塗料を塗装する工程を含む。 The coating method of the present invention includes a step of applying a single water-based light-colored base paint on the surface of an automobile body including a steel plate member and a resin member.

本発明において、水性淡彩色ベース塗料とは、分光測色計を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値が45~65である水性塗料を意味する。 In the present invention, the water-based light color base paint is L * a * b * specified in JIS Z8781-4 (2013) calculated from the reflectance measured at a reflection angle of 45 degrees using a spectrocolorimeter. It means a water-based paint having an L * value as lightness of 45 to 65 in a color system.

水性淡彩色ベース塗料は、水溶性又は水分散性の樹脂成分(親水性樹脂成分)、硬化剤、顔料、有機溶剤等を含有する。水性淡彩色ベース塗料は、例えば、親水性樹脂成分、硬化剤、顔料、有機溶剤等を水に溶解または分散させることにより調製することができる。 The water-based light-colored base paint contains a water-soluble or water-dispersible resin component (hydrophilic resin component), a curing agent, a pigment, an organic solvent, and the like. The aqueous light color base paint can be prepared, for example, by dissolving or dispersing a hydrophilic resin component, a curing agent, a pigment, an organic solvent, or the like in water.

親水性樹脂成分としては、例えば、親水性基(例えば、カルボキシル基、水酸基、メチロール基、アミノ基、スルホン酸基、ポリオキシエチレン結合など)と、硬化剤と反応する官能基(例えば、水酸基)を有する樹脂が挙げられる。具体的には、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、塩素化ポリオレフィン樹脂、エポキシ樹脂、ポリウレタン樹脂等の公知の親水性樹脂が挙げられる。 Examples of the hydrophilic resin component include a hydrophilic group (for example, a carboxyl group, a hydroxyl group, a methylol group, an amino group, a sulfonic acid group, a polyoxyethylene bond, etc.) and a functional group that reacts with a curing agent (for example, a hydroxyl group). Examples thereof include resins having the above. Specific examples thereof include known hydrophilic resins such as acrylic resin, polyester resin, alkyd resin, chlorinated polyolefin resin, epoxy resin and polyurethane resin.

水性淡彩色ベース塗料中の親水性樹脂成分の含有量は、耐候性、耐水性等の塗膜性能の観点から、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、好ましくは50~90質量部であり、より好ましくは55~85質量部であり、さらに好ましくは60~80質量部である。 The content of the hydrophilic resin component in the water-based light-colored base paint is preferably 100 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint from the viewpoint of coating performance such as weather resistance and water resistance. It is 50 to 90 parts by mass, more preferably 55 to 85 parts by mass, and further preferably 60 to 80 parts by mass.

硬化剤としては、例えば、メラミン樹脂、ポリイソシアネート化合物、ブロック化ポリイソシアネート化合物及びカルボジイミド基含有化合物等が挙げられる。 Examples of the curing agent include melamine resin, polyisocyanate compound, blocked polyisocyanate compound, carbodiimide group-containing compound and the like.

水性淡彩色ベース塗料中の硬化剤の含有量は、耐候性、耐水性等の塗膜性能の観点から、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、好ましくは10~50質量部であり、より好ましくは15~45質量部であり、さらに好ましくは20~40質量部である。 The content of the curing agent in the water-based light-colored base paint is preferably 10 to 10 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint from the viewpoint of coating performance such as weather resistance and water resistance. It is 50 parts by mass, more preferably 15 to 45 parts by mass, and further preferably 20 to 40 parts by mass.

顔料としては、例えば、着色顔料、体質顔料、光輝性顔料等が挙げられる。
着色顔料としては、例えば、有彩色顔料、酸化チタン、カーボンブラック顔料が挙げられる。有彩色顔料とは、白及び黒以外の色を呈する着色顔料である。
有彩色顔料としては、例えば、アゾ系顔料、キナクリドン系顔料、ジケトピロロピロール系顔料、ペリレン系顔料、ペリノン系顔料、ベンズイミダゾロン系顔料、イソインドリン系顔料、イソインドリノン系顔料、金属キレートアゾ系顔料、フタロシアニン系顔料、インダンスロン系顔料、ジオキサジン系顔料、スレン系顔料、インジゴ系顔料等の有機顔料;酸化鉄等の金属酸化物顔料等が挙げられる。
Examples of the pigment include a coloring pigment, an extender pigment, a brilliant pigment and the like.
Examples of the coloring pigment include chromatic pigments, titanium oxide, and carbon black pigments. The chromatic pigment is a coloring pigment that exhibits a color other than white and black.
Examples of chromatic pigments include azo pigments, quinacridone pigments, diketopyrrolopyrrole pigments, perylene pigments, perinone pigments, benzimidazolone pigments, isoindolin pigments, isoindolinone pigments, and metal chelate azo pigments. Organic pigments such as system pigments, phthalocyanine pigments, indanslon pigments, dioxazine pigments, slene pigments, and indigo pigments; metal oxide pigments such as iron oxide can be mentioned.

体質顔料としては、例えば、タルク、クレー、カオリン、硫酸バリウム、炭酸バリウム、炭酸カルシウム、シリカ及びアルミナホワイト等が挙げられる。 Examples of the extender pigment include talc, clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, silica, alumina white and the like.

光輝性顔料としては、例えば、アルミニウム(蒸着アルミニウムを含む)、銅、亜鉛、真ちゅう、ニッケル、酸化アルミニウム、雲母、酸化チタンや酸化鉄で被覆された酸化アルミニウム、酸化チタンや酸化鉄で被覆された雲母、ガラスフレーク及びホログラム顔料等が挙げられる。
これらの顔料は、単独でまたは2種以上組み合わせて使用することができる。
Glittering pigments include, for example, aluminum (including vaporized aluminum), copper, zinc, brass, nickel, aluminum oxide, mica, titanium oxide or iron oxide coated aluminum oxide, titanium oxide or iron oxide coated. Examples thereof include mica, glass flakes, hologram pigments and the like.
These pigments can be used alone or in combination of two or more.

水性淡彩色ベース塗料中の顔料の含有量は、鋼板製部材及び樹脂製部材を保護し美観を与える観点から、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、好ましくは17.5~40質量部であり、より好ましくは18~35質量部であり、さらに好ましくは20~30質量部である。 The content of the pigment in the water-based light-colored base paint is preferably 17 with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint from the viewpoint of protecting the steel plate member and the resin member and giving an aesthetic appearance. It is .5 to 40 parts by mass, more preferably 18 to 35 parts by mass, and further preferably 20 to 30 parts by mass.

本発明では、水性淡彩色ベース塗料は、少なくとも酸化チタン及び有彩色顔料を含有する。
水性淡彩色ベース塗料中の酸化チタンの含有量は、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、15~30質量部である。酸化チタンの含有量が15質量部以上であると、塗膜の隠蔽性が向上し、色むらを防止することができる。酸化チタンの含有量が30質量部以下であると、塗膜のL値が高くなりすぎない。よって、塗膜のL値を下げるために有彩色顔料を添加する必要がなく、顔料濃度が高くなって粘度及び塗料固形分も高くなるということがない。
また、酸化チタンの含有量は、塗装後の鋼板製部材及び樹脂製部材上の塗膜の色の違いを低減する観点から、好ましくは15~25質量部、より好ましくは17~23質量部である。
In the present invention, the aqueous light color base paint contains at least titanium oxide and a chromatic pigment.
The content of titanium oxide in the water-based light-colored base paint is 15 to 30 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint. When the content of titanium oxide is 15 parts by mass or more, the hiding power of the coating film is improved and color unevenness can be prevented. When the content of titanium oxide is 30 parts by mass or less, the L * value of the coating film does not become too high. Therefore, it is not necessary to add a chromatic pigment in order to lower the L * value of the coating film, and the pigment concentration does not increase and the viscosity and the paint solid content do not increase.
The titanium oxide content is preferably 15 to 25 parts by mass, more preferably 17 to 23 parts by mass, from the viewpoint of reducing the difference in color of the coating film on the steel plate member and the resin member after painting. be.

水性淡彩色ベース塗料中の有彩色顔料の含有量は、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、2.5~4.5質量部である。有彩色顔料の含有量が2.5質量部以上であると、塗膜のL値が高くなりすぎるのを防ぎ、自動車ボデーの意匠性を向上することができる。有彩色顔料の含有量が4.5質量部以下であると、塗膜のL値が低くなりすぎるのを防ぎ、酸化チタンの含有量を増量する必要がなく、適切な粘度及び塗料固形分となる。
また、有彩色顔料の含有量は、塗装後の鋼板製部材上及び樹脂製部材上の塗膜の色の違いを低減する観点から、好ましくは3.0~4.0質量部である。
The content of the chromatic pigment in the water-based light-colored base paint is 2.5 to 4.5 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint. When the content of the chromatic pigment is 2.5 parts by mass or more, it is possible to prevent the L * value of the coating film from becoming too high and improve the design of the automobile body. When the content of the chromatic pigment is 4.5 parts by mass or less, the L * value of the coating film is prevented from becoming too low, the content of titanium oxide does not need to be increased, and the appropriate viscosity and paint solid content are not required. It becomes.
The content of the chromatic pigment is preferably 3.0 to 4.0 parts by mass from the viewpoint of reducing the difference in color of the coating film on the steel plate member and the resin member after painting.

また、有機溶剤としては、例えば、エチレングリコールモノメチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル等のグリコールエーテル系親水性有機溶剤;トルエン、キシレン、ヘキサン、ヘプタンなどの炭化水素系有機溶剤;酢酸エチル、酢酸ブチル、エチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルアセテート等のエステル系有機溶剤;ブタノール、プロパノール、オクタノール、シクロヘキサノール、ジエチレングリコール等のアルコール系有機溶剤;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、イソホロン等のケトン系有機溶剤等が挙げられる。 Examples of the organic solvent include glycol ether-based hydrophilic organic solvents such as ethylene glycol monomethyl ether, ethylene glycol monopropyl ether, and ethylene glycol monobutyl ether; hydrocarbon-based organic solvents such as toluene, xylene, hexane, and heptane; acetic acid. Ester-based organic solvents such as ethyl, butyl acetate, ethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl acetate; alcohol-based organic solvents such as butanol, propanol, octanol, cyclohexanol, and diethylene glycol; methyl ethyl ketone, methyl isobutyl ketone , Cyclohexanone, a ketone-based organic solvent such as isophorone, and the like.

本発明では、水性淡彩色ベース塗料は、少なくともグリコールエーテル系親水性有機溶剤を含有する。
水性淡彩色ベース塗料中のグリコールエーテル系親水性有機溶剤の含有量は、水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、45~65質量部である。グリコールエーテル系親水性有機溶剤の含有量が45質量部以上であると、塗装~焼付け時にワキ(ピンホール等の塗膜欠陥)が生じるのを防ぐことができる。グリコールエーテル系親水性有機溶剤の含有量が65質量部以下であると、塗料中の水性樹脂安定性が向上する。
また、グリコールエーテル系親水性有機溶剤の含有量は、塗装後の鋼板製部材上及び樹脂製部材上の塗膜の色の違いを低減する観点から、好ましくは50~60質量部である。
In the present invention, the aqueous light color base paint contains at least a glycol ether-based hydrophilic organic solvent.
The content of the glycol ether-based hydrophilic organic solvent in the water-based light-colored base paint is 45 to 65 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint. When the content of the glycol ether-based hydrophilic organic solvent is 45 parts by mass or more, it is possible to prevent the occurrence of armpits (coating film defects such as pinholes) during painting and baking. When the content of the glycol ether-based hydrophilic organic solvent is 65 parts by mass or less, the stability of the aqueous resin in the coating material is improved.
The content of the glycol ether-based hydrophilic organic solvent is preferably 50 to 60 parts by mass from the viewpoint of reducing the difference in color of the coating film on the steel plate member and the resin member after coating.

水性淡彩色ベース塗料には、上記成分に加えて、さらに必要に応じて、例えば、硬化触媒、粘性調整剤、その他塗料用添加剤を適宜の割合で添加することができる。 In addition to the above components, for example, a curing catalyst, a viscosity modifier, and other paint additives can be added to the aqueous light color base paint in an appropriate ratio, if necessary.

また、本発明では、水性淡彩色ベース塗料の塗装時の、鋼板製部材の表面温度と樹脂製部材の表面温度との差が10~30℃である。
なお、鋼板製部材の表面温度と、樹脂製部材の表面温度は、どちらが高くてもよい。
Further, in the present invention, the difference between the surface temperature of the steel plate member and the surface temperature of the resin member at the time of coating the water-based light-colored base paint is 10 to 30 ° C.
Either the surface temperature of the steel plate member or the surface temperature of the resin member may be higher.

上記表面温度は、非接触温度計によって測定することができる。例えば、放射温度計「AD-5616」(A&D Company Limited製)を用いることが出来る。 The surface temperature can be measured by a non-contact thermometer. For example, a radiation thermometer "AD-5616" (manufactured by A & D Company Limited) can be used.

また、本発明では、鋼板製部材における水性淡彩色ベース塗料の塗着1分後の粘度と、樹脂製部材における水性淡彩色ベース塗料の塗着1分後の粘度との差が70Pa・s以下である。当該粘度差が70Pa・s以下であると、塗装後の塗膜中の、酸化チタン及び有彩色顔料の対流の差が少なくなり塗膜の色の違いを低減できる。 Further, in the present invention, the difference between the viscosity of the steel sheet member after 1 minute of application of the water-based light color base paint and the viscosity of the resin member after 1 minute of application of the water-based light color base paint is 70 Pa · s or less. Is. When the viscosity difference is 70 Pa · s or less, the difference in convection between titanium oxide and the chromatic pigment in the coating film after coating is reduced, and the difference in the color of the coating film can be reduced.

上記粘度差を70Pa・s以下とするには、例えば、グリコールエーテル系親水性有機溶剤の含有量を調整する方法等が挙げられる。
なお、鋼板製部材における水性淡彩色ベース塗料の塗着1分後の粘度と、樹脂製部材における水性淡彩色ベース塗料の塗着1分後の粘度は、粘度差が上記範囲であれば、どちらが高くてもよい。
In order to make the viscosity difference 70 Pa · s or less, for example, a method of adjusting the content of the glycol ether-based hydrophilic organic solvent can be mentioned.
The viscosity of the steel plate member after 1 minute of application of the water-based light-colored base paint and the viscosity of the resin member after 1 minute of application of the water-based light-colored base paint should be either within the above range. It may be expensive.

鋼板製部材及び樹脂製部材における水性淡彩色ベース塗料の塗着1分後の粘度は、下記(1)~(3)の操作によって測定できる。
(1)各部材上に水性淡彩色ベース塗料を乾燥膜厚が15μmとなるように温度23℃及び湿度75%の条件下で塗装する。
(2)水性淡彩色ベース塗料が塗着して1分経過後の塗膜の一部をへら等で掻きとって採取する。
(3)粘弾性測定装置を用いて、温度23℃において、せん断速度を10000sec-1から0.0001sec-1まで変化させたときの0.1sec-1での粘度を上記塗着1分後の粘度とする。
The viscosity of the steel plate member and the resin member after 1 minute of application of the water-based light-colored base paint can be measured by the following operations (1) to (3).
(1) A water-based light-colored base paint is applied onto each member under the conditions of a temperature of 23 ° C. and a humidity of 75% so that the dry film thickness is 15 μm.
(2) After 1 minute has passed since the water-based light color base paint was applied, a part of the coating film was scraped off with a spatula or the like and collected.
(3) Using a viscoelasticity measuring device, the viscosity at 0.1 sec -1 when the shear rate was changed from 10000 sec -1 to 0.0001 sec -1 at a temperature of 23 ° C. was measured 1 minute after the above coating. Let it be viscosity.

上記粘弾性測定装置としては、例えば、「HAAKE RheoStress RS150」(商品名、HAAKE社製)を用いることができる。 As the viscoelasticity measuring device, for example, "HAAKE RheoStress RS150" (trade name, manufactured by HAAKE) can be used.

鋼板製部材及び樹脂製部材に水性淡彩色ベース塗料を塗装する方法としては、例えば、エアスプレー法、エアレススプレー法、静電塗装法などが挙げられる。
水性淡彩色ベース塗料の塗装膜厚は、乾燥膜厚として、例えば10~30μm、好ましくは10~20μmである。
Examples of the method of applying the water-based light-colored base paint to the steel plate member and the resin member include an air spray method, an airless spray method, and an electrostatic coating method.
The coating film thickness of the aqueous light color base paint is, for example, 10 to 30 μm, preferably 10 to 20 μm as a dry film thickness.

なお、水性淡彩色ベース塗料の塗装後、静置し、公知の手段によりプレヒートを行うことができる。プレヒートは、例えば40~90℃、好ましくは50~80℃で、例えば1~10分間、好ましくは1~5分間行うことができる。 After the water-based light-colored base paint is applied, it can be allowed to stand still and preheated by a known means. Preheating can be performed, for example, at 40 to 90 ° C., preferably 50 to 80 ° C., for example, 1 to 10 minutes, preferably 1 to 5 minutes.

本発明における自動車ボデーは、鋼板製部材及び樹脂製部材を含むものであり、上記両部材をそれぞれ部分的に含有するようにその塗装面が構成されることが好ましい。
上記両部材を含有する形態、上記両部材の含有比率は限定されるものでない。しかし、該塗装面の20%以上を、鋼板製部材が5~95%、樹脂製部材が95~5%占めるように構成されることが好ましい。
The automobile body in the present invention includes a steel plate member and a resin member, and it is preferable that the painted surface thereof is configured so as to partially contain both of the above members.
The form containing both members and the content ratio of both members are not limited. However, it is preferable that 20% or more of the painted surface is occupied by 5 to 95% of the steel plate member and 95 to 5% of the resin member.

自動車ボデーは、鋼板製部材と樹脂製部材とは既知の方法により組み付けて得ることができる。
本発明では、上記温度差を制御しやすくする観点から、鋼板製部材に水性淡彩色ベース塗料を塗装する工程及び樹脂製部材に水性淡彩色ベース塗料を塗装する工程を個別に行った後に、上記組み付けを行うことが好ましい。
The automobile body can be obtained by assembling the steel plate member and the resin member by a known method.
In the present invention, from the viewpoint of facilitating the control of the temperature difference, after individually performing the steps of applying the water-based light-colored base paint to the steel plate member and the steps of applying the water-based light-colored base paint to the resin member, the above-mentioned It is preferable to assemble.

また、本発明では、鋼板製部材は、耐食性の観点から、鋼板に電着塗装及び水性中塗り塗装が順次なされたものであることが好ましい。
具体的には、鋼板に化成処理がなされた後、電着塗料による塗装(電着塗装)が行われ、電着塗料の焼付硬化塗膜面に、水性中塗り塗料が塗装されることが好ましい。
Further, in the present invention, it is preferable that the steel sheet member is formed by sequentially electrodeposition coating and water-based intermediate coating on the steel sheet from the viewpoint of corrosion resistance.
Specifically, it is preferable that the steel sheet is subjected to chemical conversion treatment and then coated with an electrodeposition paint (electrodeposition coating), and the baking-cured coating film surface of the electrodeposition paint is coated with a water-based intermediate coating paint. ..

化成処理としては、例えば、リン酸亜鉛処理やリン酸鉄処理などのリン酸塩処理、複合酸化膜処理、リン酸クロム処理、クロメート処理等を挙げることができる。 Examples of the chemical conversion treatment include phosphate treatment such as zinc phosphate treatment and iron phosphate treatment, composite oxide film treatment, chromium phosphate treatment, chromate treatment and the like.

電着塗装は、鋼板製部材にカチオン電着塗料を塗装することによって行われる。
例えば、脱イオン水等で希釈して固形分濃度を5~40質量%とし、さらにpHを5.5~9.0の範囲内に調整したカチオン電着塗料からなる電着浴を、浴温15~35℃に調整し、負荷電圧100~400Vの条件で鋼板製部材を陰極として通電することによって行うことができる。
Electrodeposition coating is performed by applying a cationic electrodeposition paint to a steel sheet member.
For example, an electrodeposition bath made of a cationic electrodeposition paint having a solid content concentration of 5 to 40% by mass and a pH adjusted to a range of 5.5 to 9.0 by diluting with deionized water or the like is used at a bath temperature. This can be done by adjusting the temperature to 15 to 35 ° C. and energizing a steel plate member as a cathode under the condition of a load voltage of 100 to 400 V.

カチオン電着塗料としては、例えば、カチオン性高分子化合物の水溶液又は分散液に、必要に応じて、架橋剤、各種顔料、その他の添加剤を配合してなる既知のものを使用することができる。 As the cationic electrodeposition coating material, for example, a known coating material obtained by blending an aqueous solution or a dispersion liquid of a cationic polymer compound with a cross-linking agent, various pigments, and other additives can be used. ..

カチオン性高分子化合物としては、例えば、水酸基などの架橋性官能基を有するアクリル樹脂やエポキシ樹脂にアミノ基を導入したものが挙げられる。これを有機酸や無機酸などで中和して水溶化又は水分散化せしめることによって、カチオン性高分子化合物の水溶液又は分散液が得られる。
架橋剤としては、ブロックポリイソシアネート化合物や脂環式エポキシ化合物を使用することができる。
Examples of the cationic polymer compound include those in which an amino group is introduced into an acrylic resin or an epoxy resin having a crosslinkable functional group such as a hydroxyl group. By neutralizing this with an organic acid, an inorganic acid or the like to make it water-soluble or water-dispersible, an aqueous solution or dispersion of a cationic polymer compound can be obtained.
As the cross-linking agent, a blocked polyisocyanate compound or an alicyclic epoxy compound can be used.

電着塗装後、鋼板製部材に余分に付着したカチオン電着塗料を落とすために、限外濾過液(UF濾液)、逆浸透透過水(RO水)、工業用水、純水等で水洗してもよい。 After electrodeposition coating, wash with extra filtrate (UF filtrate), reverse osmosis permeation water (RO water), industrial water, pure water, etc. to remove excess cationic electrodeposition paint adhering to the steel sheet member. May be good.

電着塗装による塗膜の焼き付け乾燥は、電気熱風乾燥機、ガス熱風乾燥機などの乾燥設備を用いて、塗装物表面の温度を110~200℃、好ましくは140~180℃にて、10~180分間、好ましくは20~50分間、塗膜を加熱して行うことができる。 For baking and drying of the coating film by electrodeposition coating, the surface temperature of the coating film is 110 to 200 ° C., preferably 140 to 180 ° C., 10 to 10 to, using a drying facility such as an electric hot air dryer or a gas hot air dryer. The coating can be heated for 180 minutes, preferably 20 to 50 minutes.

カチオン電着塗料の塗装膜厚は、乾燥膜厚として、例えば10~30μm、好ましくは15~25μmである。 The coating film thickness of the cationic electrodeposition paint is, for example, 10 to 30 μm, preferably 15 to 25 μm as a dry film thickness.

水性中塗り塗料は、水溶性又は水分散性の樹脂成分(親水性樹脂成分)、硬化剤等を含有する。水性中塗り塗料は、例えば、親水性樹脂成分、硬化剤等を水に溶解または分散させることにより調製することができる。 The water-based intermediate coating paint contains a water-soluble or water-dispersible resin component (hydrophilic resin component), a curing agent, and the like. The water-based intermediate coating paint can be prepared, for example, by dissolving or dispersing a hydrophilic resin component, a curing agent, or the like in water.

親水性樹脂成分及び硬化剤としては、水性淡彩色ベース塗料で用いられるものと同様のものを用いることができる。 As the hydrophilic resin component and the curing agent, the same ones used in the aqueous light color base paint can be used.

水性中塗り塗料には、上記成分に加えて、さらに必要に応じて、例えば、着色顔料、体質顔料、硬化触媒、有機溶剤、その他塗料用添加剤を適宜の割合で添加することができる。 In addition to the above components, for example, a coloring pigment, an extender pigment, a curing catalyst, an organic solvent, and other paint additives can be added to the water-based intermediate coating paint in an appropriate ratio, if necessary.

水性中塗り塗料は、鋼板製部材を淡彩色仕上げとする観点から、分光測色計を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値が80以上であることが好ましい。 The water-based intermediate coating paint is specified in JIS Z8781-4 (2013) calculated from the reflectance measured at a reflection angle of 45 degrees using a spectrocolorimeter from the viewpoint of giving a light-colored finish to the steel plate member. It is preferable that the L * value as the lightness in the L * a * b * color system is 80 or more.

鋼板製部材に水性中塗り塗料を塗装する方法としては、例えば、エアスプレー法、エアレススプレー法、静電塗装法などが挙げられる。
水性中塗り塗料の塗装膜厚は、乾燥膜厚として、例えば10~40μm、好ましくは13~30μmである。
Examples of the method of applying the water-based intermediate coating paint to the steel sheet member include an air spray method, an airless spray method, and an electrostatic coating method.
The coating film thickness of the water-based intermediate coating paint is, for example, 10 to 40 μm, preferably 13 to 30 μm as the dry film thickness.

なお、水性中塗り塗料の塗装後、静置し、公知の手段によりプレヒートを行うことができる。プレヒートは、例えば40~90℃、好ましくは50~80℃で、例えば1~10分間、好ましくは1~5分間行うことができる。 After the water-based intermediate coating paint is applied, it can be allowed to stand still and preheated by a known means. Preheating can be performed, for example, at 40 to 90 ° C., preferably 50 to 80 ° C., for example, 1 to 10 minutes, preferably 1 to 5 minutes.

また、本発明では、樹脂製部材として、ポリプロピレン樹脂、ポリエチレン樹脂、アクリロニトリル・ブタジエン・スチレン共重合合成樹脂(ABS)、ポリカーボネート樹脂、ポリアミド樹脂、ポリアセタール樹脂、ポリブチレンテレフタレート樹脂、ポリフタールアミド樹脂、ポリフェニレンサルファイド樹脂、ポリエーテルエーテルケトン樹脂、熱可塑性ポリイミド樹脂、ポリスルフォン樹脂、ポリエーテルイミド樹脂等の樹脂素材を用いることができる。
これらの中でも、軟質かつ耐疲労性が高いポリプロピレン樹脂が好ましい。
Further, in the present invention, the resin members include polypropylene resin, polyethylene resin, acrylonitrile-butadiene-styrene copolymer synthetic resin (ABS), polycarbonate resin, polyamide resin, polyacetal resin, polybutylene terephthalate resin, polyftalamide resin, and polyphenylene. Resin materials such as a sulfide resin, a polyether ether ketone resin, a thermoplastic polyimide resin, a polysulphon resin, and a polyetherimide resin can be used.
Among these, polypropylene resin, which is soft and has high fatigue resistance, is preferable.

さらに、樹脂製部材は、水性淡彩色ベース塗料との密着性を向上させる観点から、上記樹脂素材に水性プライマー塗装がなされたものであることが好ましい。
具体的には、樹脂素材に脱脂等の処理をした後、水性プライマー塗料による塗装(水性プライマー塗装)が行われることが好ましい。
Further, the resin member is preferably a resin material coated with a water-based primer from the viewpoint of improving the adhesion to the water-based light-colored base paint.
Specifically, it is preferable that the resin material is subjected to a treatment such as degreasing and then coated with a water-based primer paint (water-based primer coating).

水性プライマー塗料は、水溶性又は水分散性の樹脂成分(親水性樹脂成分)、硬化剤等を含有する。水性プライマー塗料は、例えば、親水性樹脂成分、硬化剤等を水に溶解または分散させることにより調製することができる。 The water-based primer coating material contains a water-soluble or water-dispersible resin component (hydrophilic resin component), a curing agent, and the like. The water-based primer coating material can be prepared, for example, by dissolving or dispersing a hydrophilic resin component, a curing agent, or the like in water.

親水性樹脂成分及び硬化剤としては、水性淡彩色ベース塗料で用いられるものと同様のものを用いることができる。 As the hydrophilic resin component and the curing agent, the same ones used in the aqueous light color base paint can be used.

水性プライマー塗料には、上記成分に加えて、さらに必要に応じて、例えば、導電顔料、着色顔料、体質顔料、硬化触媒、有機溶剤、その他塗料用添加剤を適宜の割合で添加することができる。 In addition to the above components, for example, a conductive pigment, a coloring pigment, an extender pigment, a curing catalyst, an organic solvent, and other paint additives can be added to the water-based primer paint in an appropriate ratio, if necessary. ..

水性プライマー塗料は、樹脂製部材を淡彩色仕上げとする観点から、分光測色計を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値が80以上であることが好ましい。 The water-based primer paint is L specified in JIS Z8781-4 (2013) calculated from the reflectance measured at a reflection angle of 45 degrees using a spectrocolorimeter from the viewpoint of giving a light-colored finish to the resin member. * A * b * It is preferable that the L * value as the lightness in the color system is 80 or more.

樹脂製部材に水性プライマー塗料を塗装する方法としては、例えば、エアスプレー法、エアレススプレー法、静電塗装法などが挙げられる。
水性プライマー塗料の塗装膜厚は、乾燥膜厚として、例えば5~20μm、好ましくは6~15μmである。
Examples of the method of applying the water-based primer paint to the resin member include an air spray method, an airless spray method, and an electrostatic coating method.
The coating film thickness of the water-based primer paint is, for example, 5 to 20 μm, preferably 6 to 15 μm as a dry film thickness.

なお、水性プライマー塗料の塗装後、静置し、公知の手段によりプレヒートを行うことができる。プレヒートは、例えば40~90℃、好ましくは50~80℃で、例えば1~10分間、好ましくは1~5分間行うことができる。 After the water-based primer paint is applied, it can be allowed to stand still and preheated by a known means. Preheating can be performed, for example, at 40 to 90 ° C., preferably 50 to 80 ° C., for example, 1 to 10 minutes, preferably 1 to 5 minutes.

本発明では、水性淡彩色ベース塗料によって形成され、かつ鋼板製部材上及び樹脂製部材上に存在する塗膜の少なくとも一部に、クリア塗料を塗装することが好ましい。 In the present invention, it is preferable to apply the clear paint to at least a part of the coating film formed by the water-based light-colored base paint and existing on the steel plate member and the resin member.

また、塗膜の平滑性及び鮮映性等向上の観点から、水性淡彩色ベース塗料によって形成され鋼板製部材上に存在する塗膜、及び水性淡彩色ベース塗料によって形成され樹脂製部材上に存在する塗膜の両方に、クリア塗料を塗装することがより好ましい。 Further, from the viewpoint of improving the smoothness and vividness of the coating film, the coating film formed by the water-based light-colored base paint and present on the steel plate member and the coating film formed by the water-based light-colored base paint and present on the resin member. It is more preferable to apply a clear paint to both of the coating films to be applied.

クリア塗料としては、自動車ボデーの塗装用として公知の溶剤系かつ2液型の熱硬化性クリア塗料組成物を使用できる。
溶剤系とは、水性と対比される用語であって、溶媒として実質的に水を含有しないものであることを意味する用語である。
2液型の熱硬化性クリア塗料組成物としては、例えば、架橋性官能基を有する基体樹脂(主剤)及び架橋剤の2液を含有する有機溶剤型熱硬化性塗料組成物等を挙げることができ、塗装の直前に上記の2液を混合して用いられる。
As the clear paint, a solvent-based and two-component thermosetting clear paint composition known for painting automobile bodies can be used.
The solvent system is a term that is contrasted with water-based and means that the solvent does not substantially contain water.
Examples of the two-component thermosetting clear coating composition include an organic solvent-type thermosetting coating composition containing a two-component resin (main agent) having a crosslinkable functional group and a crosslinking agent. It can be used by mixing the above two liquids immediately before painting.

基体樹脂が有する架橋性官能基としては、例えば、カルボキシル基、水酸基、エポキシ基及びシラノール基等を挙げることができる。 Examples of the crosslinkable functional group contained in the substrate resin include a carboxyl group, a hydroxyl group, an epoxy group and a silanol group.

基体樹脂の種類としては、例えば、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ウレタン樹脂、エポキシ樹脂及びフッ素樹脂等を挙げることができる。 Examples of the type of the substrate resin include acrylic resin, polyester resin, alkyd resin, urethane resin, epoxy resin, and fluororesin.

架橋剤としては、例えば、ポリイソシアネート化合物、ブロック化ポリイソシアネート化合物、メラミン樹脂、尿素樹脂、カルボキシル基含有化合物、カルボキシル基含有樹脂、エポキシ基含有樹脂及びエポキシ基含有化合物等を挙げることができる。 Examples of the cross-linking agent include polyisocyanate compounds, blocked polyisocyanate compounds, melamine resins, urea resins, carboxyl group-containing compounds, carboxyl group-containing resins, epoxy group-containing resins, and epoxy group-containing compounds.

クリア塗料には、必要に応じて、透明性を阻害しない程度に、着色顔料、光輝性顔料及び染料等を含有させることができ、さらに、体質顔料、紫外線吸収剤、光安定剤、消泡剤、増粘剤、防錆剤及び表面調整剤等を適宜含有させることができる。 If necessary, the clear paint can contain a coloring pigment, a brilliant pigment, a dye, etc. to the extent that the transparency is not impaired, and further, an extender pigment, an ultraviolet absorber, a light stabilizer, and a defoaming agent. , Thickener, rust preventive, surface conditioner and the like can be appropriately contained.

クリア塗料を塗装する方法としては、例えば、エアスプレー法、エアレススプレー法、静電塗装法などが挙げられる。 Examples of the method for applying the clear paint include an air spray method, an airless spray method, and an electrostatic coating method.

クリア塗料を塗装された各部材は、公知の方法で加熱し、焼き付け硬化させることができる。焼き付け温度は、鋼板製部材では、例えば80~170℃、好ましくは120~160℃であり、樹脂製部材では、例えば50~130℃、好ましくは70~120℃である。焼き付け時間は、例えば20~40分である。 Each member coated with the clear paint can be heated and baked and cured by a known method. The baking temperature is, for example, 80 to 170 ° C., preferably 120 to 160 ° C. for steel sheet members, and, for example, 50 to 130 ° C., preferably 70 to 120 ° C. for resin members. The baking time is, for example, 20 to 40 minutes.

クリア塗料の塗装膜厚は、乾燥膜厚として、例えば10~60μm、好ましくは25~50μmである。 The coating film thickness of the clear paint is, for example, 10 to 60 μm, preferably 25 to 50 μm as the dry film thickness.

以下、実施例を挙げて本発明をさらに具体的に説明する。なお、本発明の範囲はこれらの実施例のみに限定されるものではない。また、実施例中の「部」は、「質量部」を示す。 Hereinafter, the present invention will be described in more detail with reference to examples. The scope of the present invention is not limited to these examples. Further, "part" in the embodiment indicates "part by mass".

[試験板]
鋼板製部材として、鋼板(450mm×300mm×0.8mm)にカチオン電着塗料(商品名「エレクロン9900」、関西ペイント社製)を電着塗装により下塗し、焼付を行い、厚さ約20μmの電着塗膜を形成したものを用意した。
樹脂製部材として、ポリプロピレン板(商品名「TSOP-6」、オンダ化成社製)を用意した。
[Test board]
As a steel plate member, a cationic electrodeposition paint (trade name "Electron 9900", manufactured by Kansai Paint Co., Ltd.) is primed on a steel plate (450 mm x 300 mm x 0.8 mm) by electrodeposition coating and baked to a thickness of about 20 μm. The one on which the electrodeposition coating film was formed was prepared.
A polypropylene plate (trade name "TOP-6", manufactured by Onda Kasei Co., Ltd.) was prepared as a resin member.

[水性淡彩色ベース塗料]
(水性淡彩色ベース塗料1)
樹脂成分として、アクリル樹脂、ポリエステル樹脂、ウレタン樹脂及びメラミン樹脂を含み、顔料として酸化鉄、キナクリドン系顔料及び酸化チタンを含む水性淡彩色ベース塗料(商品名「WBC713D-3」、関西ペイント社製)を用意した。
上記ベース塗料を用いて、上記ベース塗料中の全樹脂固形分100部に対して、酸化鉄(赤)の含有量が0.5部、キナクリドン系赤顔料の含有量が3部、酸化チタンの含有量が25部、親水系溶剤エチレングリコールモノブチルエーテルの含有量が55部である水性淡彩色ベース塗料1を調製した。
[Aqueous light color base paint]
(Aqueous light color base paint 1)
Aqueous light-colored base paint containing acrylic resin, polyester resin, urethane resin and melamine resin as resin components and iron oxide, quinacridone-based pigment and titanium oxide as pigments (trade name "WBC713D-3", manufactured by Kansai Paint Co., Ltd.) I prepared.
Using the base paint, the iron oxide (red) content is 0.5 parts, the quinacridone-based red pigment content is 3 parts, and the titanium oxide content is 100 parts of the total resin solid content in the base paint. An aqueous light-colored base paint 1 having a content of 25 parts and a content of the hydrophilic solvent ethylene glycol monobutyl ether of 55 parts was prepared.

(水性淡彩色ベース塗料2)
水性淡彩色ベース塗料「WBC713D-3」を用意した。
上記ベース塗料を用いて、上記ベース塗料中の全樹脂固形分100部に対して、酸化鉄(赤)の含有量が0.3部、キナクリドン系赤顔料の含有量が3.5部、酸化チタンの含有量が20部、アルミニウム顔料の含有量が1.5部、親水系溶剤エチレングリコールモノプロピルエーテルの含有量が50部である水性淡彩色ベース塗料2を調製した。
(Aqueous light color base paint 2)
A water-based light color base paint "WBC713D-3" was prepared.
Using the base paint, the content of iron oxide (red) is 0.3 parts, the content of quinacridone-based red pigment is 3.5 parts, and oxidation is performed with respect to 100 parts of the total resin solid content in the base paint. A water-based light-colored base paint 2 having a titanium content of 20 parts, an aluminum pigment content of 1.5 parts, and a hydrophilic solvent ethylene glycol monopropyl ether content of 50 parts was prepared.

(水性淡彩色ベース塗料3)
水性淡彩色ベース塗料「WBC713D-3」を用意した。
上記ベース塗料を用いて、上記ベース塗料中の全樹脂固形分100部に対して、酸化鉄(赤)の含有量が0.5部、キナクリドン系赤顔料の含有量が3部、酸化チタンの含有量が25部、親水系溶剤エチレングリコールモノブチルエーテルの含有量が60部である水性淡彩色ベース塗料3を調製した。
(Aqueous light color base paint 3)
A water-based light color base paint "WBC713D-3" was prepared.
Using the base paint, the iron oxide (red) content is 0.5 parts, the quinacridone-based red pigment content is 3 parts, and the titanium oxide content is 100 parts of the total resin solid content in the base paint. An aqueous light-colored base paint 3 having a content of 25 parts and a content of the hydrophilic solvent ethylene glycol monobutyl ether of 60 parts was prepared.

(水性淡彩色ベース塗料4)
水性淡彩色ベース塗料「WBC713D-3」を用意した。
上記ベース塗料を用いて、上記ベース塗料中の全樹脂固形分100部に対して、酸化鉄(赤)の含有量が0.5部、キナクリドン系赤顔料の含有量が3部、酸化チタンの含有量が40部、親水系溶剤エチレングリコールモノブチルエーテルの含有量が55部である水性淡彩色ベース塗料4を調製した。
(Aqueous light color base paint 4)
A water-based light color base paint "WBC713D-3" was prepared.
Using the base paint, the iron oxide (red) content is 0.5 parts, the quinacridone-based red pigment content is 3 parts, and the titanium oxide content is 100 parts of the total resin solid content in the base paint. An aqueous light-colored base paint 4 having a content of 40 parts and a content of the hydrophilic solvent ethylene glycol monobutyl ether of 55 parts was prepared.

(水性淡彩色ベース塗料5)
水性淡彩色ベース塗料「WBC713D-3」を用意した。
上記ベース塗料を用いて、上記ベース塗料中の全樹脂固形分100部に対して、酸化鉄(赤)の含有量が0.5部、キナクリドン系赤顔料の含有量が3部、酸化チタンの含有量が25部、親水系溶剤エチレングリコールモノブチルエーテルの含有量が35部である水性淡彩色ベース塗料5を調製した。
(Aqueous light color base paint 5)
A water-based light color base paint "WBC713D-3" was prepared.
Using the above base paint, the content of iron oxide (red) is 0.5 parts, the content of quinacridone-based red pigment is 3 parts, and the content of titanium oxide is 100 parts of the total resin solid content in the base paint. An aqueous light-colored base paint 5 having a content of 25 parts and a content of the hydrophilic solvent ethylene glycol monobutyl ether of 35 parts was prepared.

水性淡彩色ベース塗料1~5について、分光測色計を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値を測定した。結果を表1に示す。 L * a * b * color specified in JIS Z8781-4 (2013) calculated from the reflectance of water-based light color base paints 1 to 5 measured at a reflection angle of 45 degrees using a spectrocolorimeter. The L * value as the lightness in the system was measured. The results are shown in Table 1.

Figure 0007074710000001
Figure 0007074710000001

[水性中塗り塗料]
樹脂成分として、アクリル樹脂、ポリエステル樹脂、ウレタン樹脂及びメラミン樹脂を含む水性中塗り塗料(商品名「WP555D-3」、関西ペイント社製)を用意した。顔料として酸化チタン、酸化鉄及びカーボンをL値調整可能に配合し、水性中塗り塗料1を得た。
[Aqueous intermediate paint]
As a resin component, a water-based intermediate coating paint (trade name "WP555D-3", manufactured by Kansai Paint Co., Ltd.) containing an acrylic resin, a polyester resin, a urethane resin and a melamine resin was prepared. Titanium oxide, iron oxide and carbon were blended as pigments so that the L * value could be adjusted to obtain a water-based intermediate coating paint 1.

水性中塗り塗料1の塗装粘度(No.4フォードカップ、20℃)は、20~24秒であった。この水性中塗り塗料は、分光測色計(商品名「CM512m3」、コニカミノルタ社製、サンプル径50mm)を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値が82であった。 The coating viscosity (No. 4 Ford cup, 20 ° C.) of the water-based intermediate coating paint 1 was 20 to 24 seconds. This water-based intermediate coating paint is JIS Z8781-4 (2013) calculated from the reflectance measured at a reflection angle of 45 degrees using a spectrocolorimeter (trade name "CM512m3", manufactured by Konica Minolta, sample diameter 50 mm). ), The L * value as the lightness in the L * a * b * colorimetric system was 82.

[水性プライマー塗料]
樹脂成分として、オレフィン樹脂、ウレタン樹脂及びアクリル樹脂を含む水性プライマー塗料(商品名「アスカレックス3800-1」、関西ペイント社製)を用意した。顔料として酸化チタン、酸化鉄及びカーボンをL値調整可能に配合し、水性プライマー塗料1を得た。
[Aqueous primer paint]
As a resin component, a water-based primer paint containing an olefin resin, a urethane resin and an acrylic resin (trade name "Ascarex 380-1", manufactured by Kansai Paint Co., Ltd.) was prepared. Titanium oxide, iron oxide and carbon were blended as pigments so that the L * value could be adjusted to obtain a water-based primer paint 1.

水性プライマー塗料1の塗装粘度(No.4フォードカップ、20℃)は、45~55秒であった。この水性プライマー塗料は、分光測色計(商品名「CM512m3」、コニカミノルタ社製、サンプル径50mm)を用いて反射角45度で測定した反射率から計算されたJIS Z8781-4(2013年)に規定されるL表色系における明度としてのL値が82であった。 The coating viscosity (No. 4 Ford cup, 20 ° C.) of the water-based primer coating material 1 was 45 to 55 seconds. This water-based primer paint is JIS Z8781-4 (2013) calculated from the reflectance measured at a reflection angle of 45 degrees using a spectrocolorimeter (trade name "CM512m3", manufactured by Konica Minolta, sample diameter 50 mm). The L * value as the lightness in the L * a * b * colorimetric system specified in 1 was 82.

[実施例1]
(鋼板製部材塗装工程)
上記で得られた鋼板製部材に、水性中塗り塗料1(「WP555D-3」、結果的にL値82)を硬化膜厚で17μmとなるように塗布し、3分間セッティングし、75℃で3分間プレヒートし、25℃で3分間クーリングした。
[Example 1]
(Steel steel member painting process)
Aqueous intermediate coating paint 1 (“WP555D-3”, resulting in L * value 82) was applied to the steel sheet member obtained above so that the cured film thickness was 17 μm, set for 3 minutes, and set at 75 ° C. Preheated at 25 ° C. for 3 minutes and cooled at 25 ° C. for 3 minutes.

水性中塗り塗装後の鋼板製部材の表面温度を、放射温度計(商品名「AD-5616」、A&D Company Limited製)によって測定した。結果を表2に示す。 The surface temperature of the steel sheet member after the water-based intermediate coating was measured by a radiation thermometer (trade name "AD-5616", manufactured by A & D Company Limited). The results are shown in Table 2.

その後、水性淡彩色ベース塗料1を硬化膜厚で15μmとなるように温度23℃及び湿度75%の条件下で塗布し、3分間セッティングし、75℃で3分間プレヒートし、25℃で5分間クーリングした。 Then, the water-based light color base paint 1 is applied under the conditions of a temperature of 23 ° C. and a humidity of 75% so that the cured film thickness is 15 μm, set for 3 minutes, preheated at 75 ° C. for 3 minutes, and at 25 ° C. for 5 minutes. Cooled.

水性淡彩色ベース塗料が塗着して1分経過後の塗膜の一部をへらで掻きとって採取し、粘弾性測定装置(商品名「HAAKE RheoStress RS150」、HAAKE社製)を用いて、温度23℃において、せん断速度を10000sec-1から0.0001sec-1まで変化させたときの0.1sec-1での粘度を、鋼板製部材における水性淡彩色ベース塗料1の塗着1分後の粘度とした。結果を表2に示す。 After 1 minute has passed since the water-based light color base paint was applied, a part of the coating film was scraped off with a spatula to collect it, and a viscoelasticity measuring device (trade name "HAAKE RheoStress RS150", manufactured by HAAKE) was used. At a temperature of 23 ° C., the viscosity at 0.1 sec -1 when the shear rate was changed from 10000 sec -1 to 0.0001 sec -1 was determined 1 minute after the application of the water-based light-colored base paint 1 on the steel plate member. The viscosity was used. The results are shown in Table 2.

そして、酸エポキシ系クリア塗料(商品名「DKC-K12-1」、関西ペイント社製)を塗布し、10分間セッティング後に、140℃で30分間焼付を行った。 Then, an acid epoxy-based clear paint (trade name "DKC-K12-1", manufactured by Kansai Paint Co., Ltd.) was applied, and after setting for 10 minutes, baking was performed at 140 ° C. for 30 minutes.

(樹脂製部材塗装工程)
上記樹脂製部材に、水性プライマー塗料1(「アスカレックス3800-1」、結果的にL値82)を硬化膜厚で8μmとなるように塗布し、3分間セッティングし、75℃で3分間プレヒートし、25℃で3分間クーリングした。
(Resin member painting process)
Aqueous primer paint 1 (“Ascarex 380-1”, resulting in L * value 82) is applied to the above resin member so that the cured film thickness is 8 μm, set for 3 minutes, and set at 75 ° C. for 3 minutes. It was preheated and cooled at 25 ° C. for 3 minutes.

水性プライマー塗装後の樹脂製部材の表面温度を、放射温度計(商品名「AD-5616」、A&D Company Limited製)によって測定した。結果を表2に示す。
また、水性プライマー塗装後の樹脂製部材の表面温度と、水性中塗り塗装後の鋼板製部材の表面温度との差を求めた。結果を表2に示す。
The surface temperature of the resin member after coating with the water-based primer was measured with a radiation thermometer (trade name "AD-5616", manufactured by A & D Company Limited). The results are shown in Table 2.
Further, the difference between the surface temperature of the resin member after the water-based primer coating and the surface temperature of the steel sheet member after the water-based intermediate coating was determined. The results are shown in Table 2.

その後、水性淡彩色ベース塗料1を硬化膜厚で15μmとなるように温度23℃及び湿度75%の条件下で塗布し、3分間セッティングし、75℃で3分間プレヒートし、25℃で5分間クーリングした。 Then, the water-based light color base paint 1 is applied under the conditions of a temperature of 23 ° C. and a humidity of 75% so that the cured film thickness is 15 μm, set for 3 minutes, preheated at 75 ° C. for 3 minutes, and at 25 ° C. for 5 minutes. Cooled.

水性淡彩色ベース塗料が塗着して1分経過後の塗膜の一部をへらで掻きとって採取し、粘弾性測定装置(商品名「HAAKE RheoStress RS150」、HAAKE社製)を用いて、温度23℃において、せん断速度を10000sec-1から0.0001sec-1まで変化させたときの0.1sec-1での粘度を、樹脂製部材における水性淡彩色ベース塗料1の塗着1分後の粘度とした。結果を表2に示す。
また、樹脂製部材における水性淡彩色ベース塗料1の塗着1分後の粘度と、鋼板製部材における水性淡彩色ベース塗料1の塗着1分後の粘度との差を求めた。結果を表2に示す。
After 1 minute has passed since the water-based light color base paint was applied, a part of the coating film was scraped off with a spatula to collect it, and a viscoelasticity measuring device (trade name "HAAKE RheoStress RS150", manufactured by HAAKE) was used. At a temperature of 23 ° C., the viscosity at 0.1 sec -1 when the shear rate was changed from 10000 sec -1 to 0.0001 sec -1 was determined 1 minute after the application of the water-based light color base paint 1 on the resin member. The viscosity was used. The results are shown in Table 2.
Further, the difference between the viscosity of the water-based light-colored base paint 1 after 1 minute of coating on the resin member and the viscosity of the water-based light-colored base paint 1 after 1 minute of coating on the steel plate member was determined. The results are shown in Table 2.

そして、アクリル/イソシアネート系2液型クリア塗料(商品名「ソフレックス8538D」、関西ペイント社製)を塗布し、5分間セッティング後に、100℃で30分間焼付を行った。 Then, an acrylic / isocyanate-based two-component clear paint (trade name "Soflex 8538D", manufactured by Kansai Paint Co., Ltd.) was applied, and after setting for 5 minutes, baking was performed at 100 ° C. for 30 minutes.

(各部材上の塗膜の色の違いに関する評価)
上記酸エポキシ系クリア塗料を塗布する前かつ、水性淡彩色ベース塗料1塗布後のクーリング終了後の鋼板製部材上の塗膜のL値(L1)及びa値(a1)を、下記の方法によって測定した。すなわち、当該鋼板製部材上の3箇所を無作為に選定した。当該3箇所でのL値及びa値を、積分球型の分光測色計(商品名「CM512m3」、コニカミノルタ社製、サンプル径50mm)を用いて、受光角45度(塗面に対して垂直方向を0度とした。)に対して、反射角45度で測定した分光反射率から算出した。
当該3箇所でのL値の平均値をL1、当該3箇所でのa値の平均値をa1とした。
(Evaluation of the difference in the color of the coating film on each member)
The L * value (L1) and a * value (a1) of the coating film on the steel sheet member before the application of the acid epoxy clear paint and after the cooling after the application of the water-based light color base paint 1 are as follows. Measured by method. That is, three locations on the steel plate member were randomly selected. Using an integrating sphere-type spectrocolorimeter (trade name "CM512m3", manufactured by Konica Minolta, sample diameter 50 mm), the L * and a * values at these three locations were measured at a light receiving angle of 45 degrees (on the coated surface). On the other hand, the vertical direction was set to 0 degrees.) It was calculated from the spectral reflectance measured at a reflection angle of 45 degrees.
The average value of the L * values at the three locations was L1, and the average value of the a * values at the three locations was a1.

上記アクリル/イソシアネート系2液型クリア塗料を塗布する前かつ、水性淡彩色ベース塗料1塗布後のクーリング終了後の樹脂製部材上の塗膜のL値(L2)及びa値(a2)を、上記L1及びa1の測定方法に準じて測定した。 L * value (L2) and a * value (a2) of the coating film on the resin member before applying the acrylic / isocyanate-based two-component clear paint and after cooling after applying the water-based light-colored base paint 1. Was measured according to the above-mentioned measuring methods of L1 and a1.

ΔL(L2-L1)及びΔa(a2-a1)を求めた。結果を表2に示す。 ΔL * (L2-L1) and Δa * (a2-a1) were determined. The results are shown in Table 2.

また、クリア塗料を塗布し焼付乾燥後、鋼板製部材上及び樹脂製部材上の塗膜面を観察し、それぞれの部材上の塗膜の色の違いを下記基準で評価した。結果を表2に示す。
◎:全く色の違いを感じなかった。
○:ほぼ色の違いを感じなかった。
×:色の違いを感じた。
Further, after applying the clear paint and baking and drying, the coating film surfaces on the steel plate member and the resin member were observed, and the difference in the color of the coating film on each member was evaluated according to the following criteria. The results are shown in Table 2.
◎: I did not feel any difference in color.
◯: I hardly felt the difference in color.
×: I felt a difference in color.

[実施例2、3及び比較例1、2]
水性淡彩色ベース塗料1を、表2に示す水性淡彩色ベース塗料に変更した以外は実施例1と同様にして、水性中塗り塗装後の鋼板製部材の表面温度、鋼板製部材における水性淡彩色ベース塗料の塗着1分後の粘度、水性プライマー塗装後の樹脂製部材の表面温度、及び樹脂製部材における水性淡彩色ベース塗料の塗着1分後の粘度を測定した。結果を表2に示す。
また、実施例1と同様にして、各部材上の塗膜の色の違いに関する評価を行った。結果を表2に示す。
[Examples 2 and 3 and Comparative Examples 1 and 2]
The surface temperature of the steel plate member after the water-based intermediate coating and the water-based light color of the steel plate member are the same as in Example 1 except that the water-based light color base paint 1 is changed to the water-based light color base paint shown in Table 2. The viscosity of the base paint 1 minute after coating, the surface temperature of the resin member after the water-based primer coating, and the viscosity of the water-based light-colored base paint on the resin member 1 minute after coating were measured. The results are shown in Table 2.
Further, in the same manner as in Example 1, the difference in the color of the coating film on each member was evaluated. The results are shown in Table 2.

Figure 0007074710000002
Figure 0007074710000002

表2の結果から、本発明の塗装方法によって塗装された鋼板製部材及び樹脂製部材は、塗膜の色の違いが小さいことが分かった。 From the results in Table 2, it was found that the difference in the color of the coating film was small between the steel plate member and the resin member painted by the coating method of the present invention.

Claims (3)

鋼板製部材及び樹脂製部材を含む自動車ボデーの表面に単一の水性淡彩色ベース塗料を塗装する方法であって、
前記水性淡彩色ベース塗料中の酸化チタンの含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、15~30質量部であり、
前記水性淡彩色ベース塗料中の有彩色顔料の含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、2.5~4.5質量部であり、
前記水性淡彩色ベース塗料中のグリコールエーテル系親水性有機溶剤の含有量が、前記水性淡彩色ベース塗料中の全樹脂固形分100質量部に対して、45~65質量部であり、
前記水性淡彩色ベース塗料の塗装時の、前記鋼板製部材の表面温度と前記樹脂製部材の表面温度との差が10~30℃であり、
前記鋼板製部材における前記水性淡彩色ベース塗料の塗着1分後の粘度と、前記樹脂製部材における前記水性淡彩色ベース塗料の塗着1分後の粘度との差が70Pa・s以下である塗装方法。
A method of applying a single water-based light-colored base paint to the surface of an automobile body including steel plate members and resin members.
The content of titanium oxide in the water-based light-colored base paint is 15 to 30 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The content of the chromatic pigment in the water-based light-colored base paint is 2.5 to 4.5 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The content of the glycol ether-based hydrophilic organic solvent in the water-based light-colored base paint is 45 to 65 parts by mass with respect to 100 parts by mass of the total resin solid content in the water-based light-colored base paint.
The difference between the surface temperature of the steel plate member and the surface temperature of the resin member at the time of painting the aqueous light color base paint is 10 to 30 ° C.
The difference between the viscosity of the steel plate member after 1 minute of application of the water-based light-colored base paint and the viscosity of the resin member after 1 minute of application of the water-based light-colored base paint is 70 Pa · s or less. Painting method.
前記鋼板製部材が、鋼板に電着塗装及び水性中塗り塗装が順次なされたものであり、
前記水性淡彩色ベース塗料によって形成され、かつ前記鋼板製部材上に存在する塗膜上に、クリア塗料を塗装する請求項1に記載の塗装方法。
The steel sheet member is a steel sheet in which electrodeposition coating and water-based intermediate coating are sequentially applied.
The coating method according to claim 1, wherein a clear paint is applied onto a coating film formed by the water-based light color base paint and existing on the steel plate member.
前記樹脂製部材が、樹脂素材に水性プライマー塗装がなされたものであり、
前記水性淡彩色ベース塗料によって形成され、かつ前記樹脂製部材上に存在する塗膜上に、クリア塗料を塗装する請求項1又は2に記載の塗装方法。
The resin member is a resin material coated with a water-based primer.
The coating method according to claim 1 or 2, wherein the clear paint is applied onto the coating film formed by the water-based light-colored base paint and existing on the resin member.
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