JP7070099B2 - Near-infrared absorbing polyester resin composition and its manufacturing method and near-infrared absorbing polyester resin molded product - Google Patents

Description

INDUSTRIAL APPLICABILITY The present invention relates to a near-infrared absorbing polyester resin composition used for producing a near-infrared absorbing polyester resin molded body containing composite tungsten oxide fine particles that transmit light in the visible light region well and absorb light in the near infrared region. A near-infrared absorbing polyester resin composition capable of producing a near-infrared absorbing polyester resin molded body in which composite tungsten oxide fine particles are uniformly dispersed in a polyester resin without agglomeration, and its production thereof, depending on the manufacturing method. It relates to a method and a near-infrared absorbing polyester resin molded body.

In addition to visible light, ultraviolet rays and infrared rays are included in the sunlight incident from so-called openings such as windows and doors of various buildings and vehicles. Of the infrared rays contained in the sun's rays, near-infrared rays having a wavelength of 800 to 2500 nm are called heat rays, and when they enter through the opening portion, they cause the temperature in the room to rise. In order to solve this problem, in recent years, in fields such as window materials for various buildings and vehicles, near-infrared shielding molding that shields heat rays while sufficiently taking in visible light and suppresses indoor temperature rise while maintaining brightness. The demand for bodies is increasing rapidly, and many patents on near-infrared shielding molded bodies have been proposed.

For example, a near-infrared shielding plate has been proposed in which a heat ray-reflecting film formed by depositing a metal or a metal oxide on a transparent resin film is bonded to a transparent molded body such as a glass, an acrylic plate, a polycarbonate plate, or a polyethylene terephthalate plate. .. However, in this near-infrared shielding plate, the heat ray reflecting film itself is very expensive and requires a complicated process such as an bonding process, so that the cost is high. Further, since the adhesiveness between the transparent molded body and the heat ray reflecting film is not good, there is a drawback that the film peels off due to aging.

In addition, many near-infrared shielding plates in which a metal or a metal oxide is directly deposited on the surface of a transparent molded body have been proposed. However, in the production of this near-infrared shielding plate, a thin-film deposition apparatus that requires high vacuum and highly accurate atmosphere control is required, so that there is a problem that mass productivity is poor and versatility is poor.

In addition, for example, near-infrared shielding in which an organic near-infrared absorber typified by a phthalocyanine-based compound or anthraquinone-based compound is kneaded into a thermoplastic transparent resin such as a polyethylene terephthalate resin, a polycarbonate resin, an acrylic resin, a polyethylene resin, or a polystyrene resin. Boards and films have been proposed. However, in these near-infrared shielding plates and films, a large amount of organic near-infrared absorber must be blended in order to sufficiently shield heat rays, and if a large amount of organic near-infrared absorber is blended, visible light There remained the problem that the permeability was reduced. Furthermore, since an organic compound is used as a near-infrared absorber, its application to windows of buildings and vehicles that are constantly exposed to direct sunlight has difficulty in weather resistance and is not always appropriate. rice field.

Against this technical background, Applicants are represented by the general formula WOx (provided, 2.45 ≦ x ≦ 2.999) instead of the organic near-infrared absorber having difficulty in weather resistance. Tungsten oxide fine particles and / or general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth metal, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, Sb, B, F, P, S, Se, Br, Te, Ti, Nb, One or more elements selected from V, Mo, Ta, and Re, 0.1≤y≤0.5, 2.2≤z≤3.0) and having a hexagonal crystal structure. We have already proposed a near-infrared absorbing (shielding) resin molded body in which composite tungsten oxide fine particles are applied as near-infrared absorbing fine particles and the near-infrared absorbing fine particles are dispersed in a thermoplastic resin. That is, Patent Document 1 proposes a method for producing a highly heat-resistant masterbatch used for producing a heat ray-shielding transparent resin molded product, and Patent Document 2 uses it for producing a near-infrared shielded polyester resin molded product. We are proposing a near-infrared shielding polyester resin composition.

The method for producing a highly heat-resistant master batch proposed in Patent Document 1 includes a step of adding near-infrared absorbing fine particles and a high heat-resistant dispersant to a solvent such as toluene, and pulverizing and dispersing to obtain a fine particle dispersion liquid. A step of adding a predetermined amount of the above heat-resistant dispersant to the dispersion liquid and then removing a solvent such as toluene to obtain a "fine particle dispersion powder", and the obtained "fine particle dispersion powder" and an acrylic resin, a polycarbonate resin, and a polystyrene. It was a method including a step of mixing a thermoplastic resin such as a resin, a polyether sulfone resin, a fluororesin, a polyolefin resin and a polyester resin, melt-kneading, and molding. Further, the heat ray-shielding transparent resin molded body is obtained by mixing a highly heat-resistant masterbatch with a thermoplastic resin of the same type as the thermoplastic resin contained in the masterbatch or a different type of thermoplastic resin having compatibility, and forming a predetermined shape. It was obtained by molding into.

Further, in the near-infrared shielding polyester resin composition proposed in Patent Document 2, the above-mentioned "fine particle dispersion powder" produced in the same manner as in Patent Document 1 and the polyester resin are uniformly mixed and melt-kneaded by a twin-screw extruder. Extruded strands are cut into pellets. The near-infrared ray-shielding polyester resin molded product is obtained by melt-kneading a near-infrared ray-shielding polyester resin composition cut into pellets with a uniaxial extruder, extruding it from a T-die, and biaxially stretching it. there were.

Further, Patent Document 3 discloses a molded product having high transparency to visible light and at the same time having a heat ray shielding function, and a method for producing a polymer composition used for the production thereof.

That is, the polymer composition used for producing a molded product having high transparency to visible light and a heat ray shielding function is a nanoparticulate IR absorber (metal borohydride, ATO, ITO, nanoscale carbon black, etc.). And liquid carrying media (esters of alkyne carboxylic acid and aryl carboxylic acid, hydride ester of aryl carboxylic acid and alkanol, monovalent or polyvalent alcohol, ether alcohol, polyether polyol, ether, acyclic and cyclic saturation. Hydrocarbons, mineral oil derivatives, silicone oils, aprotonic polar solvents, etc.) and thermoplastic polymers [polyolefins, polyolefin copolymers, polyvinyl alcohols, polyvinyl esters, polyvinyl alkanaals, polyvinyl ketals, polyamides, polyimides, polycarbonates, polycarbonate blends, polyesters , Polyester blends, poly (meth) acrylates, poly (meth) acrylate-styrene copolymer blends, poly (meth) acrylate-polyvinylidene fluoride blends, polyurethanes, polystyrenes, styrene copolymers, polyethers, polyether ketones, polysulfones, polyvinyl chlorides Etc.] was contained.

Japanese Unexamined Patent Publication No. 2011-001551 (see claims) Japanese Unexamined Patent Publication No. 2011-26440 (see Example 1) WO2010 / 092013 (Claims, paragraph 0009)

By the way, in the near-infrared absorbing (shielding) resin molded bodies described in Patent Document 1 and Patent Document 2, tungsten oxide fine particles and / or composite tungsten oxide fine particles are used instead of the organic near-infrared absorbing agent. Since it is applied as infrared absorbing fine particles, the problem of weather resistance is certainly improved.

However, the high heat-resistant master batch of Patent Document 1 uses a "fine particle dispersion powder" composed of a high heat-resistant dispersant and near-infrared absorbing fine particles as an acrylic resin, a polycarbonate resin, a polystyrene resin, a polyether sulfone resin, and a fluororesin. It is manufactured by melt-kneading with thermoplastic resins such as polyolefin resin and polyester resin, but it is difficult to uniformly knead "fine particle dispersion powder" and thermoplastic resin, especially when the thermoplastic resin is polyester resin. It was remarkable. For this reason, it is difficult to uniformly disperse the near-infrared absorbing fine particles in the polyester resin, so that there is a problem that the haze value of the near-infrared shielding polyester resin molded body becomes high and the visible light transmittance also decreases. Further, in order to produce a near-infrared shielding polyester resin molded body having high visible light transmittance and strong absorption in the near-infrared region, near-infrared absorbing fine particles are well dispersed in the polyester resin (thermoplastic resin). Therefore, it is necessary to add a large amount of highly heat-resistant dispersant accordingly. However, the near-infrared ray-shielding polyester resin molded product manufactured by using a masterbatch containing a large amount of a high heat-resistant dispersant has a problem that the mechanical strength is lowered due to the large amount of the dispersant. ..

Further, the near-infrared shielding polyester resin composition according to Patent Document 2 used for manufacturing the near-infrared shielding polyester resin molded body is also a “fine particle dispersion powder” composed of a highly heat-resistant dispersant and near-infrared absorbing fine particles, as in Patent Document 1. Is manufactured by melt-kneading with polyester resin, it is difficult to uniformly knead "fine particle dispersion powder" and polyester resin, and it is difficult to uniformly disperse near-infrared absorbing fine particles in polyester resin. Was present. Since it is difficult to uniformly disperse the near-infrared absorbing fine particles in the polyester resin, there is a problem that the haze value of the near-infrared shielded polyester resin molded body is high and the visible light transmission rate is also lowered. When a large amount of highly heat-resistant dispersant is blended in order to reduce the amount of light, there is a problem that the mechanical strength of the near-infrared ray shielding polyester resin molded body is lowered.

In Patent Document 3, a nanoparticulate IR absorber is pulverized or dispersed in various liquid-carrying media to prepare a “fine particle dispersion”, and then a thermoplastic resin and the “fine particle dispersion” are melt-kneaded to form a polymer. Manufactures compositions. Therefore, unlike the methods of Patent Documents 1 and 2 in which the "fine particle dispersion powder" and the thermoplastic resin (polyester resin) are melt-kneaded, aggregation of the nanoparticulate IR absorber in the thermoplastic resin is unlikely to occur. However, when the thermoplastic resin is a polyester resin having a high melting temperature, the liquid-carrying medium tends to vaporize during melt-kneading, which causes problems such as uneven kneading and deterioration of haze. Further, it is difficult to prepare a "fine particle dispersion liquid" by pulverizing or dispersing a nanoparticulate IR absorber in a highly viscous liquid-carrying medium, and there is a problem that the efficiency is very poor.

The present invention has been made by paying attention to such a problem, and the problem thereof is that the near-infrared absorbing fine particles composed of the composite tungsten oxide fine particles are uniformly dispersed in the polyester resin without agglomeration. It is an object of the present invention to provide a near-infrared absorbing polyester resin composition capable of producing the near-infrared absorbing polyester resin molded body, a method for producing the same, and a near-infrared absorbing polyester resin molded body.

Therefore, in order to solve the above problems, as a result of repeated experiments and analyzes by the present inventors, the solvent of the "fine particle dispersion" to be melt-kneaded with the polyester resin has a boiling point of 195 ° C. or higher and hydroxyl groups at both ends of the molecule. When a diol compound (high boiling point solvent) that is liquid at room temperature was used, it was discovered that the near-infrared absorbing fine particles composed of the composite tungsten oxide fine particles were uniformly dispersed in the polyester resin without agglomeration. rice field. Further, the near-infrared absorbing polyester resin molded body obtained by molding a near-infrared absorbing polyester resin composition produced by melt-kneading a fine particle dispersion of a high boiling point solvent and a polyester resin has a low haze value and is visible. We have found that it has high light transmittance and strong absorption in the near infrared region. The present invention has been completed by such technical discoveries and analyzes.

That is, the first invention according to the present invention is
In a near-infrared absorbing polyester resin composition used for producing a near-infrared absorbing polyester resin molded product,
Contains polyester resin, near-infrared absorbing fine particles and high boiling point solvent,
The near-infrared absorbing fine particles are the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni. , Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br, Te, Ti, Nb, V , Mo, Ta, Re, one or more elements selected from, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) It is composed of composite tungsten oxide fine particles with a hexagonal crystal structure and
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.

Further, the second invention according to the present invention is
In the near-infrared absorbing polyester resin composition according to the first invention,
The M element contained in the near-infrared absorbing fine particles is at least one selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, and Cu. year,
The third invention is
In the near-infrared absorbing polyester resin composition according to the first invention or the second invention .
The feature is that the average particle size of the near-infrared absorbing fine particles present in the polyester resin is 1 nm or more and 800 nm or less.
The fourth invention is
In the near-infrared absorbing polyester resin composition according to any one of the first invention to the third invention.
The polyester resin is characterized by being a resin selected from polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate.
The fifth invention is
In the near-infrared absorbing polyester resin composition according to any one of the first to fourth inventions.
It is characterized by containing a dispersant having a thermal decomposition temperature of 200 ° C. or higher.
Moreover, the sixth invention is
In the near-infrared absorbing polyester resin composition according to the fifth invention,
When the mass of the near-infrared absorbing fine particles in the near-infrared absorbing polyester resin composition is A, the mass of the polyester resin is B, the mass of the high boiling point solvent is C, and the mass of the dispersant is D.
0.1 ≤ [D / A] ≤ 10,
0.5 ≤ [(C + D) / A] ≤ 50,
5 ≦ [(B + C + D) / A] ≦ 1000
It is characterized by satisfying.

Next, the seventh invention according to the present invention is
In the near-infrared absorbing polyester resin molded product
The near-infrared absorbing polyester resin composition according to any one of the first to sixth inventions is obtained by molding.
The eighth invention is
In the near-infrared absorbing polyester resin molded product according to the seventh invention.
The feature is that the average particle size of the near-infrared absorbing fine particles present in the polyester resin molded product is 1 nm or more and 800 nm or less.
The ninth invention is
In the near-infrared absorbing polyester resin molded product according to the seventh invention or the eighth invention.
The polyester resin molded product molded to a thickness of 50 μm or less has a haze value of 2.0% or less.

Moreover, the tenth invention is a tenth invention.
In the method for producing a near-infrared absorbing polyester resin composition according to any one of the first to fourth inventions.
A step of mixing near-infrared absorbing fine particles and a low boiling point solvent and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of the low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having
The eleventh invention is
In the method for producing the near-infrared absorbing polyester resin composition according to any one of the fifth to sixth inventions.
A step of mixing near-infrared absorbing fine particles with a low boiling point solvent and a dispersant, and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of a low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having.

The near-infrared absorbing polyester resin composition according to the present invention, which is produced by melt-kneading a fine particle dispersion of a high boiling point solvent and a polyester resin, is used.
Contains polyester resin, near-infrared absorbing fine particles and high boiling point solvent,
The near-infrared absorbing fine particles are the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni. , Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br, Te, Ti, Nb, V , Mo, Ta, Re, one or more elements selected from, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) It is composed of composite tungsten oxide fine particles with a hexagonal crystal structure and
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.

In the fine particle dispersion liquid of the high boiling point solvent, the aggregation of the near-infrared absorbing fine particles is prevented by the action of the high boiling point solvent having hydroxyl groups at both ends of the molecule, and the near-infrared absorbing fine particles are uniformly dispersed in the dispersion liquid. Therefore, aggregation of the near-infrared absorbing fine particles is prevented even in the near-infrared absorbing polyester resin composition produced by melt-kneading the fine particle dispersion of the high boiling point solvent and the polyester resin, and the composite tungsten oxide fine particles are prevented in the polyester resin. The near-infrared absorbing fine particles composed of the above are uniformly dispersed.

Therefore, even in the near-infrared absorbing polyester resin molded body obtained by molding the near-infrared absorbing polyester resin composition according to the present invention, the near-infrared absorbing fine particles composed of the composite tungsten oxide fine particles are uniformly dispersed in the polyester resin. Therefore, it has an effect of being able to provide a near-infrared absorbing polyester resin molded product having a low haze value, high visible light transmittance, and strong absorption in the near infrared region.

Further, the solvent of the fine particle dispersion liquid to be melt-kneaded with the polyester resin is composed of a high boiling point solvent, and vaporization of the high boiling point solvent during melt-kneading is unlikely to occur, so that uneven kneading and deterioration of haze of the near-infrared absorbing polyester resin composition are prevented. Has the effect that can be done.

Hereinafter, embodiments of the present invention will be described in detail.

The near-infrared absorbing polyester resin composition according to the first embodiment of the present invention is
Contains polyester resin, near-infrared absorbing fine particles and high boiling point solvent,
The near-infrared absorbing fine particles are the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni. , Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br, Te, Ti, Nb, V , Mo, Ta, Re, one or more elements selected from, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) It is composed of composite tungsten oxide fine particles with a hexagonal crystal structure and
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.
The near-infrared absorbing polyester resin composition according to the second embodiment of the present invention is
Contains polyester resin, near-infrared absorbing fine particles, a high boiling point solvent, and a dispersant having a thermal decomposition temperature of 200 ° C. or higher.
The near-infrared absorbing fine particles are the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni. , Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br, Te, Ti, Nb, V , Mo, Ta, Re, one or more elements selected from, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) It is composed of composite tungsten oxide fine particles with a hexagonal crystal structure and
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.

Further, the method for producing the near-infrared absorbing polyester resin composition according to the first embodiment is as follows.
A step of mixing near-infrared absorbing fine particles and a low boiling point solvent and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of the low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having
The method for producing the near-infrared absorbing polyester resin composition according to the second embodiment is
A step of mixing near-infrared absorbing fine particles with a low boiling point solvent and a dispersant, and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of a low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having.

Hereinafter, (1) a near-infrared absorbing polyester resin composition, (2) a near-infrared absorbing polyester resin molded body, (3) constituent components of the near-infrared absorbing polyester resin composition, that is, (3-1) near-infrared absorbing fine particles, ( A method for producing a 3-2) polyester resin, (3-3) dispersant, (3-4) high boiling point solvent, and (4) near-infrared absorbing polyester resin composition will be sequentially described.

(1) Near-infrared absorbing polyester resin composition
As described above, the near-infrared absorbing polyester resin composition according to the first embodiment of the present invention contains a polyester resin, near-infrared absorbing fine particles, and a high boiling point solvent.
The near-infrared absorbing fine particles are composed of composite tungsten oxide fine particles, and
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.

Further, the near-infrared absorbing polyester resin composition according to the second embodiment of the present invention contains a polyester resin, near-infrared absorbing fine particles, a high boiling point solvent, and a dispersant having a thermal decomposition temperature of 200 ° C. or higher, as described above.
The near-infrared absorbing fine particles are composed of composite tungsten oxide fine particles, and at the same time,
The high boiling point solvent is characterized by being composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule.

In the near-infrared absorbing polyester resin composition according to the second embodiment, the mass of the near-infrared absorbing fine particles is A, the mass of the polyester resin is B, the mass of the high boiling point solvent is C, and the mass of the dispersant is D. If so, it is preferable to satisfy the condition of 5 ≦ [(B + C + D) / A] ≦ 1000. If the mass ratio is 5 or more, the mechanical properties (tensile strength, bending strength, surface hardness) of the near-infrared absorbing polyester resin molded body manufactured by using the near-infrared absorbing polyester resin composition may be significantly impaired. However, if the mass ratio is 1000 or less, sufficient near-infrared absorption characteristics can be obtained, so that sufficient near-infrared shielding characteristics can also be obtained.

Further, the residual amount of the low boiling point solvent used in the manufacturing process of the near-infrared absorbing polyester resin composition according to the first embodiment and the second embodiment in the near-infrared absorbing polyester resin composition is 5% by mass or less. Is preferable. When the residual amount of the low boiling point solvent is 5% by mass or less, bubbles due to the low boiling point solvent are not generated when the molded body is processed into a near-infrared absorbing polyester resin molded body, and the appearance and optical characteristics are kept good. Is.

Further, it is also possible to add a general additive to the near-infrared absorbing polyester resin composition according to the first embodiment and the second embodiment. For example, dyes and pigments generally used for coloring thermoplastic resins, such as azo dyes, cyanine dyes, quinoline dyes, perylene dyes, and carbon black, in order to give an arbitrary color tone as needed. The effective expression level may be blended with the above resin composition. In addition, stabilizers such as hindered phenols and phosphorus, mold release agents, hydroxybenzophenones, salicylic acid, HALS, triazoles, triazines and other UV absorbers, coupling agents, surfactants, and antistatic agents. The effective expression level of the inhibitor or the like may be added to the above resin composition.

Further, the near-infrared absorbing polyester resin composition according to the first embodiment and the second embodiment is kneaded with a vent type uniaxial or biaxial extruder and processed into pellets to form a near infrared absorbing polyester resin molded product. It may be a masterbatch for. It is also possible to add the above-mentioned general additives to the masterbatch.

(2) Near-infrared absorbing polyester resin molded product
The near-infrared absorbing polyester resin molded body according to the present invention has high light transmittance in the visible light region of the polyester resin constituting the molded body and is excellent in transparency. It is used for window materials (including pasting films) used for openings, near-infrared absorption filters for flat panel displays, and the like.

The near-infrared absorbing polyester resin molded product according to the present invention is obtained by molding the near-infrared absorbing polyester resin composition according to the first embodiment and the second embodiment into a predetermined shape. Further, the masterbatch of the near-infrared absorbing polyester resin composition is mixed with a polyester resin of the same type as the polyester resin contained in the masterbatch or a different type of thermoplastic resin having compatibility, diluted and kneaded, and then predetermined. It is obtained by molding into the shape of.

The shape of the near-infrared absorbing polyester resin molded body can be formed into any shape, and can be formed into a planar shape or a curved surface shape. Further, the thickness of the near-infrared absorbing polyester resin molded product can be arbitrarily adjusted from a plate shape to a film shape as needed. Further, the resin sheet formed in a flat shape can be formed into an arbitrary shape such as a spherical shape by post-processing. Further, as the molding method of the near-infrared absorbing polyester resin molded body, any method such as injection molding, extrusion molding, compression molding or rotary molding can be exemplified. In particular, a method of obtaining a molded product by injection molding and a method of obtaining a molded product by extrusion molding are preferably adopted.

In order to obtain a plate-shaped or film-shaped molded product by extrusion molding, the molten resin composition extruded using an extruder such as a T-die is manufactured by a method of taking it while cooling it with a cooling roll. It is also possible to adjust the thickness of the molded product by stretching it as needed. Plate-shaped products obtained by extrusion molding are suitably used for buildings such as arcades and carports, and film-shaped molded products are used for attaching windowpanes and near-infrared absorption filters for flat panel displays. It is preferably used.

In the near-infrared absorbing polyester resin molded body according to the present invention, the near-infrared absorbing fine particles are uniformly dispersed in the polyester resin because the aggregation of the near-infrared absorbing fine particles is prevented by the action of the high boiling point solvent. Therefore, even if the thickness of the resin molded body is set to 50 μm (0.05 mm) or less so that the light transmittance in the visible light region is high, the near-infrared absorbing fine particles uniformly dispersed in the polyester resin Near infrared rays are absorbed (shielded), and the haze value can be adjusted to 2.0% or less.

In addition, the near-infrared absorbing polyester resin molded body itself can be used for the above-mentioned structural materials such as buildings, automobiles, trains, and aircraft, as well as other inorganic glass, resin glass, resin film, and the like. It can also be laminated on a transparent molded body by any method and used as a structural material as an integrated near-infrared absorbing polyester resin laminated body. For example, by laminating and integrating a near-infrared absorbing polyester resin molded body previously molded into a film shape with inorganic glass by a thermal laminating method, a near-infrared absorbing polyester resin laminated body having a near-infrared shielding function and a scattering prevention function can be obtained. be able to. In addition, by molding a near-infrared absorbing polyester resin molded body by a thermal laminating method, coextrusion method, press molding method, injection molding method, etc., and at the same time laminating and integrating it with another transparent molded body, the near-infrared absorbing polyester resin is laminated. It is also possible to get a body. The near-infrared absorbing polyester resin laminate can be used as a more useful structural material by effectively utilizing the advantages of the mutual molded bodies and complementing the mutual shortcomings.

Further, in the near-infrared absorbing polyester resin molded body, the near-infrared absorbing ability is adjusted by applying a paint containing fine particles having a near-infrared absorbing ability to the surface of the molded body to form a near-infrared absorbing film. Is also possible. Examples of the fine particles having a near-infrared absorbing ability include hexaboride fine particles, antimony-doped tin oxide fine particles, and the like. For example, a coating liquid obtained by mixing a hexaborated lanthanum fine particle dispersion with a UV curable resin is applied to the near-infrared absorbing polyester resin molded product and then cured to form a near-infrared absorbing film. It is possible to further improve the infrared absorption capacity.

(3) Constituents of the near-infrared absorbing polyester resin composition
(3-1) Near-infrared absorbing fine particles The near-infrared absorbing polyester resin composition according to the present invention contains near-infrared absorbing fine particles (composite tungsten oxide fine particles) having a near-infrared absorbing (shielding) function.

The composite tungsten oxide fine particles largely absorb light in the near infrared region, particularly in the vicinity of a wavelength of 1000 nm. Although the sun's rays are composed of various wavelengths, they can be broadly classified into ultraviolet rays, visible rays, and infrared rays, and it is known that infrared rays occupy about 46% of them. As described above, the composite tungsten oxide fine particles largely absorb light in the near infrared region, particularly in the vicinity of a wavelength of 1000 nm.

Here, the near-infrared absorption can be evaluated by the transmittance of the sun's rays, that is, the solar radiation transmittance. When the solar transmittance is low, it can be judged that the near-infrared absorption is excellent because the light in the near-infrared region is well absorbed. Then, the absorbed near infrared rays are converted into heat.

[Particle size]
The average particle size of the near-infrared absorbing fine particles (composite tungsten oxide fine particles) present in the near-infrared absorbing polyester resin composition and the polyester resin of the near-infrared absorbing polyester resin molded product according to the present invention is preferably 1 nm or more and 800 nm or less. Is 10 nm or more and 100 nm or less, more preferably 10 nm or more and 80 nm or less, further preferably 10 nm or more and 60 nm or less, and most preferably 10 nm or more and 40 nm or less. This is because when the average particle size is in the range of 10 nm or more and 40 nm or less, the most excellent infrared absorption characteristics can be exhibited, and at the same time, transparency can be efficiently maintained.

Here, the average particle size is an average value of the particle size of each near-infrared absorbing fine particle, and is different from the "dispersed particle size" including the diameter of the aggregate in the near-infrared absorbing fine particles of the fine particle dispersion liquid described later. It is a thing.

The average particle size is calculated from an electron microscope image of near-infrared absorbing fine particles. That is, the average particle size of the near-infrared absorbing fine particles (composite tungsten oxide fine particles) present in the near-infrared absorbing polyester resin composition and the polyester resin of the near-infrared absorbing polyester resin molded product is the near-infrared absorbing polyester resin composition or the near-infrared absorbing fine particles. After embedding the infrared-absorbing polyester resin molded body in resin, it is sliced, and the particle size of 100 composite tungsten oxide fine particles is obtained from a transmission electron microscope (TEM) image of the sliced sample using an image processing device. It can be obtained by measuring and calculating the average value. A microtome, a cross-section polisher, a focused ion beam (FIB) device, or the like can be used for the cross-section processing for thinning. The average particle size of the near-infrared absorbing fine particles (composite tungsten oxide fine particles) present in the near-infrared absorbing polyester resin composition and the polyester resin of the near-infrared absorbing polyester resin molded body is a solid medium (polyester resin) which is a matrix. ) Is the average value of the particle size of the composite tungsten oxide fine particles dispersed in.

On the other hand, the above-mentioned "dispersed particle size" refers to a single particle of near-infrared absorbing fine particles (composite tungsten oxide fine particles) dispersed in a fine particle dispersion of a low boiling point solvent or a high boiling point solvent described later, or the composite tungsten oxide fine particles. Is a concept that means the particle size of aggregated particles. The dispersed particle size can be measured with various commercially available particle size distribution meters. For example, a sample of the composite tungsten oxide fine particle dispersion can be taken and measured using a particle size measuring device (ELS-8000 manufactured by Otsuka Electronics Co., Ltd.) based on a dynamic light scattering method.

The particle size of the near-infrared absorbing fine particles (composite tungsten oxide fine particles) present in the near-infrared absorbing polyester resin composition and the polyester resin of the near-infrared absorbing polyester resin molded product can be selectively selected according to the purpose of use. can. For example, when the near-infrared absorbing polyester resin forming body according to the present invention is used for an application in which transparency in the visible light region is emphasized, the near-infrared absorbing fine particles are emphasized in reducing scattering by the near-infrared absorbing fine particles. The average particle size of the above is preferably 200 nm or less, preferably 100 nm or less. The reason for this is that if the average particle size of the particles is small, the scattering of light in the visible light region having a wavelength of 400 nm to 780 nm due to geometric scattering or Mie scattering is reduced, and as a result, clear transparency is obtained. That is, when the average particle size is 200 nm or less, the geometrical scattering or Mie scattering is reduced, and a Rayleigh scattering region is formed. This is because in the Rayleigh scattering region, the scattered light is proportional to the sixth power of the particle size, so that the scattering is reduced and the transparency is improved as the average particle size decreases.

Further, when the average particle size is 100 nm or less, the scattered light becomes very small, which is preferable. From the viewpoint of avoiding light scattering, it is preferable that the average particle size is small, and if the average particle size is 1 nm or more, industrial production is easy.

Hereinafter, the composition and production method of the composite tungsten oxide fine particles will be described.

[composition]
The composition of the near-infrared absorbing fine particles according to the present invention will be described.

As described above, the near-infrared absorbing fine particles according to the present invention have the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru). , Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br , Te, Ti, Nb, V, Mo, Ta, Re, one or more elements, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ It is composed of composite tungsten oxide fine particles shown in 3.0) and having a hexagonal crystal structure.

The M element contained in the composite tungsten oxide fine particles contains at least one selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, and Cu. Near infrared absorbing fine particles are preferable.

The amount of the added element M added is preferably 0.1 ≦ y ≦ 0.5, more preferably around y = 0.33. This is because the value theoretically calculated from the hexagonal crystal structure is 0.33, and preferable optical characteristics can be obtained with the addition amount before and after this value. The oxygen content is preferably 2.2 ≦ z ≦ 3.0. This is because, in the composite tungsten oxide material represented by My WOz, if the value of z is 2.2 or more, it is possible to prevent the unintended crystal phase of WO ₂ from appearing in the composite tungsten oxide fine particles. At the same time, in addition to being able to obtain the chemical stability of the material, even at z ≦ 3.0, there is a supply of free electrons due to the addition of the element M. However, from the viewpoint of optical characteristics, 2.2 ≦ z ≦ 2.99, and even more preferably 2.45 ≦ z ≦ 2.99.

Typical examples of the composite tungsten oxide material include Cs _0.33 WO ₃ , Rb _0.33 WO ₃ , K _0.33 WO ₃ , and Ba _0.33 WO ₃ .

[Production method]
The composite tungsten oxide fine particles can be obtained by heat-treating a mixed powder obtained by adding an element M to a tungsten compound using a tungsten compound as a starting material in an inert gas atmosphere or a reducing gas atmosphere.

The tungsten compound is prepared by dissolving tungsten trioxide powder, tungsten dioxide powder, or hydrate of tungsten oxide, or tungsten hexachloride powder, or ammonium ammonium tungsten powder, or tungsten hexachloride in alcohol and then drying. Either the hydrate powder of the obtained tungsten oxide, or the tungsten compound powder or the metallic tungsten powder obtained by dissolving tungsten hexachloride in alcohol, adding water to precipitate, and drying the mixture. It is preferable that there is at least one type.

Further, as the compound of the element M, it is preferable to use one or more selected from the oxide, hydroxide, nitrate, sulfate, oxalate, chloride salt and carbonate of the element M.

The above-mentioned tungsten compound and the above-mentioned element M compound are preferably dissolved in a solvent such as water or an organic solvent, and by mixing in the form of a solution, a mixed solution in which each component is uniform can be obtained. Then, by drying the obtained mixed solution, a mixed powder of the tungsten compound and the compound of the element M can be obtained. The obtained mixed powder can be heat-treated in an inert gas atmosphere or a reducing gas atmosphere to obtain near-infrared absorbing fine particles containing the composite tungsten oxide fine particles.

Next, the heat treatment in the inert gas atmosphere or the reducing gas atmosphere will be described. First, the mixed powder obtained by the above method is heat-treated at 100 ° C. or higher and 650 ° C. or lower in a reducing gas atmosphere, and then heat-treated at a temperature of 650 ° C. or higher and 1200 ° C. or lower in an inert gas atmosphere. Is good. The reducing gas at this time is not particularly limited, but H ₂ is preferable. When H ₂ is used as the reducing gas, it is preferable to mix H ₂ with an inert gas such as Ar or N ₂ in a volume ratio of 0.1% or more as the composition of the reducing atmosphere. More preferably, it is a mixture of 0.2% or more. If H ₂ is 0.1% or more by volume, the reduction can be efficiently promoted.

(3-2) Polyester Resin The polyester resin used in the near-infrared absorbing polyester resin molded product of the present invention is not particularly limited as long as it is a transparent polyester resin having high light transmittance in the visible light region. For example, it is preferable that the visible light transmittance described in JIS R3106 (1998) is 70% or more and the haze described in JIS K7136 (2000) is 3% or less when a plate-shaped molded product having a thickness of 0.05 mm is formed. .. Specific examples thereof include polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate.

When the above near-infrared absorbing polyester resin molded body is intended to be applied to window materials of various buildings and vehicles, polyethylene terephthalate, polyethylene naphthalate, poly, etc. are taken into consideration in terms of transparency, impact resistance, weather resistance, etc. Butylene terephthalate is preferred. Further, when the purpose is to make a near-infrared absorbing filter or the like for a flat panel display, polyethylene naphthalate is more preferable in consideration of versatility and the like.

(3-3) Dispersant The dispersant according to the present invention adsorbs on the surface of the above-mentioned near-infrared absorbing fine particles (composite tungsten oxide fine particles) to prevent aggregation of the composite tungsten oxide fine particles, and is a low boiling point solvent described later. Alternatively, it exerts the effect of uniformly dispersing these fine particles in a fine particle dispersion liquid of a high boiling point solvent and in the polyester resin of the near-infrared absorbing polyester resin composition and the near-infrared absorbing polyester resin molded product. .. Various polymer dispersants, surfactants, silane coupling agents and the like can be applied. Further, depending on the type of the high boiling point solvent described later, the high boiling point solvent itself functions as a dispersant for the composite tungsten oxide fine particles. Since the dispersant used in the present invention uses a resin having a high melt-kneading temperature such as polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate as the polyester resin, it has high heat resistance with a thermal decomposition temperature of 200 ° C. or higher. preferable. The thermal decomposition temperature can be measured by performing thermal analysis such as TG-DTA. The temperature rise rate at this time is appropriately 5 ° C./min to 20 ° C./min, but the gentler the temperature rise rate, the better the measurement accuracy. The measurement atmosphere is preferably an inert gas such as nitrogen.

In the near-infrared absorbing polyester resin composition according to the second embodiment, the mass of the near-infrared absorbing fine particles is A, the mass of the polyester resin is B, the mass of the high boiling point solvent is C, and the mass of the dispersant is D. If so, it is preferable that the range is 0.1 ≦ [D / A] ≦ 10. This is because when the mass ratio is 0.1 or more, the near-infrared absorbing fine particles can be sufficiently dispersed, so that the fine particles do not aggregate with each other and sufficient optical characteristics can be obtained. Further, when the mass ratio is 10 or less, the mechanical properties (tensile strength, bending strength, surface hardness) of the near-infrared absorbing polyester resin molded body manufactured by using the near-infrared absorbing polyester resin composition are significantly impaired. Never.

The dispersant according to the present invention is not particularly limited, and is preferably a polymer dispersant, for example, which is polyester-based, polyether-based, polyacrylic-based, polyurethane-based, polyamine-based, polystyrene-based, or aliphatic. A main chain selected from any of the systems, or a main chain in which two or more unit structures selected from polyester, polyether, polyacrylic, polyurethane, polyamine, polystyrene, and aliphatic are copolymerized. More preferably, it is a dispersant having a chain, or the like.

Further, the dispersant preferably has at least one selected from an amine-containing group, a hydroxyl group, a carboxyl group, a carboxyl group-containing group, a sulfo group, a phosphoric acid group, and an epoxy group as a functional group. .. In particular, a polyacrylic acid system having an amine-containing group as a functional group is preferable. The dispersant having any of the above-mentioned functional groups can be adsorbed on the surface of the composite tungsten oxide fine particles, and the aggregation of the composite tungsten oxide fine particles can be prevented more reliably. Therefore, since the composite tungsten oxide fine particles can be dispersed more uniformly, it can be preferably used.

Such dispersants include Solsparse (registered trademark) manufactured by Japan Lubrizol Co., Ltd. (same below) 9000, 12000, 17000, 20000, 21000, 24000, 26000, 27000, 28000, 32000, 35100, 54000, Solsix 250. , EFKA (registered trademark) (registered trademark) 4008, EFKA4009, EFKA4010, EFKA4015, EFKA4046, EFKA4047, EFKA4060, EFKA4080, EFKA7462, EFKA4020, EFKA4020, EFKA4050 EFKA4300, EFKA4320, EFKA4330, EFKA4340, EFKA6220, EFKA6225, EFKA6700, EFKA6780, EFKA6782, EFKA8503, Ajinomoto Fine Techno Co., Ltd. １２、ビックケミー・ジャパン株式会社製ＤｉｓｐｅｒＢＹＫ（登録商標）（以下同じ）１０１、ＤｉｓｐｅｒＢＹＫ１０６、ＤｉｓｐｅｒＢＹＫ１０８、ＤｉｓｐｅｒＢＹＫ１１６、ＤｉｓｐｅｒＢＹＫ１３０、ＤｉｓｐｅｒＢＹＫ１４０、ＤｉｓｐｅｒＢＹＫ１４２、ＤｉｓｐｅｒＢＹＫ１４５、ＤｉｓｐｅｒＢＹＫ１６１、ＤｉｓｐｅｒＢＹＫ１６２、ＤｉｓｐｅｒＢＹＫ１６３、ＤｉｓｐｅｒＢＹＫ１６４、ＤｉｓｐｅｒＢＹＫ１６６、ＤｉｓｐｅｒＢＹＫ１６７、ＤｉｓｐｅｒＢＹＫ１６８ＤｉｓｐｅｒＢＹＫ１７１、ＤｉｓｐｅｒＢＹＫ１８０、ＤｉｓｐｅｒＢＹＫ１８２ 、ＤｉｓｐｅｒＢＹＫ２０００、ＤｉｓｐｅｒＢＹＫ２００１、ＤｉｓｐｅｒＢＹＫ２００９、ＤｉｓｐｅｒＢＹＫ２０１３、ＤｉｓｐｅｒＢＹＫ２０２２、ＤｉｓｐｅｒＢＹＫ２０２５、ＤｉｓｐｅｒＢＹＫ２０５０、ＤｉｓｐｅｒＢＹＫ２１５５、ＤｉｓｐｅｒＢＹＫ２１６４、ＢＹＫ３５０、ＢＹＫ３５４、ＢＹＫ３５５、ＢＹＫ３５６、ＢＹＫ３５８、ＢＹＫ３６１、ＢＹＫ３８１、ＢＹＫ３９２、ＢＹＫ３９４、ＢＹＫ３００、ＢＹＫ３４４１、楠本化成株式会社製ディスパロン（登録商標) (Same below) 1831, Disparon 1850, Disparon 1860, Disparon D A-400N, Disparon DA-703-50, Disparon DA-725, Disparon DA-705, Disparon DA-7301, Disparon DN-900, Disparon NS-5210, Disparon NVI-8514L, TERPLUS (registered trademark) manufactured by Otsuka Chemical Co., Ltd. ) MD1000, D 1180, D 1130.

Examples of the dispersant having any of the above-mentioned functional groups include an acrylic dispersant having an amine-containing group as a functional group, an acrylic-styrene copolymer system dispersant having a carboxyl group as a functional group, and the like. Be done. The dispersant having an amine-containing group as a functional group preferably has a molecular weight Mw of 2000 or more and 200,000 or less, and an amine value of 5 mgKOH / g or more and 100 mgKOH / g or less. On the other hand, the dispersant having a carboxyl group as a functional group preferably has a molecular weight Mw of 2000 or more and 200,000 or less, and an acid value of 1 mgKOH / g or more and 100 mgKOH / g or less.

(3-4) High Boiling Solvent The high boiling point solvent of the present invention is composed of a diol compound having a boiling point of 195 ° C. or higher and having hydroxyl groups at both ends of the molecule and liquid at room temperature.

In the fine particle dispersion of the high boiling point solvent that is melt-kneaded with the polyester resin, the near-infrared absorbing fine particles are prevented from agglomerating by the action of the high boiling point solvent having hydroxyl groups at both ends of the molecule, and the near-infrared absorbing fine particles are uniform in the dispersion. Even in the near-infrared absorbing polyester resin composition produced by melt-kneading the fine particle dispersion liquid of the high boiling point solvent and the polyester resin, the agglomeration of the near-infrared absorbing fine particles is prevented and the composite is formed in the polyester resin. The near-infrared absorbing fine particles composed of tungsten oxide fine particles are uniformly dispersed.

Further, the solvent of the fine particle dispersion liquid to be melt-kneaded with the polyester resin is composed of a high boiling point solvent, and vaporization of the high boiling point solvent during melt-kneading is unlikely to occur. Can be prevented.

The reason why the high boiling point solvent having hydroxyl groups at both ends of the molecule prevents the aggregation of the near-infrared absorbing fine particles is that the "diol compound" is present on the surface of the composite tungsten oxide fine particles (near-infrared absorbing fine particles) via the hydroxyl group. It is presumed that it is adsorbed and has an action similar to that of the dispersant. Further, the reason why the "liquid at room temperature" high boiling point solvent is applied is that the workability at the time of preparing the near-infrared absorbing polyester resin composition is taken into consideration.

The "diol compound" having a boiling point of 195 ° C. or higher and having hydroxyl groups at both ends of the molecule and liquid at room temperature is selected from polyester polyols.

A specific example will be described below.

(3-4-1) Polyester polyols Polyester polyols are compounds produced by dehydration condensation of polycarboxylic acid and polyhydric alcohols (aliphatic diols described later), and are poly [polyesters having the following chemical structure. (3-Methyl-1,5-pentanediol) -alt- (azipic acid)] is exemplified.

Examples of the polycarboxylic acid include oxalic acid, malonic acid (C ₃ H ₄ O ₄ ), succinic acid (C ₄ H ₆ O ₄ ), and itaconic acid (methylene succinic acid: C ₅ H ₆ O ₄ ). , Glutalic acid (C ₅ H ₈ O ₄ ), Adipic acid (C ₆ H ₁₀ O ₄ ), Pimelic acid (C ₇ H ₁₂ O ₄ ), Sveric acid (C ₈ H ₁₄ O ₄ ), Azelaic acid (C ₉ ) H ₁₆ O ₄ ), sebacic acid (C ₁₀ H ₁₈ O ₄ ), dodecanedic acid (C ₁₂ H ₂₂ O ₄ ), maleic acid (C ₄ H ₄ O ₄ , chain unsaturated dicarboxylic acid), fumaric acid ( C ₄ H ₄ O ₄ , chain unsaturated dicarboxylic acid), citraconic acid (C ₅ H ₆ O ₄ , chain unsaturated dicarboxylic acid, cis form of mesaconic acid), isophthalic acid (C ₈ H ₆ O ₄ ), Examples thereof include aliphatic dicarboxylic acids such as terephthalic acid, succinic anhydride and maleic anhydride, and their anhydrides.

The polyester polyols include poly [(3-methyl-1,5-pentanediol) -alt- (adipic acid)] as clare polyol P510 (Mn = 500) and clare polyol P1010 manufactured by Kuraray Co., Ltd. Mn = 1,000), Clare polyol P2010 (Mn = 2,000), Clare polyol P3010 (Mn = 3,000), Clare polyol P4010 (Mn = 4,000), Clare polyol P5010 (Mn = 5,000) , Clare polyol P6010 (Mn = 6,000) and the like, and as poly [(3-methyl-1,5-pentanediol) -alt- (sevacinic acid)], Clare polyol P2050 (Mn = 2,000). , Clare polyol P3050 (Mn = 3,000), Clare polyol P4050 (Mn = 4,000) and the like, and as poly [(1,9-nonanediol) -alt- (adipic acid)], Clare polyol N2010. (Mn = 2,000), clare polyol N4010 (Mn = 4,000), clare polyol PNOA1010 (Mn = 1,000), clare polyol PNOA2014 (Mn = 2,000) and the like, and poly [(3--2,000). Methyl-1,5-pentanediol) -alt- (adipic acid; isophthalic acid)] includes clare polyol P1012 (Mn = 1,000), clare polyol P2012 (Mn = 2,000), and the like, and poly [ (3-Methyl-1,5-pentanediol) -alt- (adipic acid; terephthalic acid)] includes clarepolyol P1013 (Mn = 1,000), clarepolyol P2013 (Mn = 2,000) and the like. , Poly [(3-methyl-1,5-pentanediol) -alt- (terephthalic acid)] include clare polyol P1020 (Mn = 1,000), clare polyol P2020 (Mn = 2,000) and the like. , Poly [(3-methyl-1,5-pentanediol) -alt- (isophthalic acid)], clarepolyol P530 (Mn = 500), clarepolyol P1030 (Mn = 1,000), clarepolyol P2030 (Mn). = 2,000) and the like.

In addition, URIC H-62 (Mn = 430), URIC Y-202 (Mn = 980), URIC Y-332 (Mn = 910), URIC AC-005 (Mn = 550), URIC AC- manufactured by Ito Oil Co., Ltd. 006 (Mn = 650), etc., PLACCEL 205 (Mn = 530) manufactured by Daisel Co., Ltd., Kyowapole 2000BA (Mn = 2,000) manufactured by Kyowa Hakko Chemical Co., Ltd., Kyowapole 5000PA (Mn = 5,000), etc. , DIC Polylite (registered trademark) OD-X-221 (Mn = 2,000), Polylite OD-X-2586 (Mn = 850), Polylite OD-X-2420 (Mn = 2,000), Polylite OD-X-2722 (Mn = 2,000), etc., Fantall (registered trademark) SV-298 (Mn = 450), Fantall SV-208 (Mn = 480), Fantall TA22-735A manufactured by Hitachi Chemical Co., Ltd. (Mn = 1,400), Fantall TA22-735C (Mn = 1,450), etc. Adeca New Ace (registered trademark) F18-62 (Mn = 1,000), Adeca New Ace F7-67 (Mn = 2,000), Adecane Ace YT-101 (Mn = 680), Adecane Ace Y9-10 (Mn = 1,000), etc., MAXMOL (registered trademark) RDK-133 manufactured by Kawasaki Kasei Kogyo Co., Ltd. Mn = 360), MAXMOL RDK-142 (Mn = 280), etc. CRODA's Preplast (registered trademark) 1900 (Mn = 2,000), Preplast 1838 (Mn = 2,000), Preplast 3186 (Mn = 1) , 700), preplast 3199 (Mn = 2,000) and the like.

Further, HS2H-201AP (Mn = 2,000), HS2H-351A (Mn = 3,500), HS2H-451A (Mn = 4,500), HS2H-851A (Mn = 8,500) manufactured by Toyokuni Seiyu Co., Ltd. , HS2H-179A (Mn = 1,750), HS2H-359T · CR (Mn = 3,500), HS2H-458T (Mn = 4,500), HS2F-131A (Mn = 1,000), HS2F-231AS (Mn = 2,000), HS2F-431A (Mn = 3,500), HS2F-136P (Mn = 1,000), HS2F-306P (Mn = 3,000), HS2E-581A (Mn = 5,500) ), HS2D-121A (Mn = 1,000), HS2F-237P (Mn = 2,000), HS polyol 1000 (Mn = 3,500), HS polyol 2000 (Mn = 3,500), HS2N-221A ( Mn = 2,000), HS2N-521A (Mn = 5,000), HS2N-220S (Mn = 2,000), HS2N-226P (Mn = 2,000), HS2B-222A (Mn = 2,000) , HOKOKUOL HT-110 (Mn = 1,000), HOKOKUOL HT-210 (Mn = 2,000), HOKOKUOL HT-12 (Mn = 2,000), HOKOKUOL HT-250 (Mn = 2,500), HOKOKUOL HT-310 (Mn = 3,000), HOKOKUOL HT-40M (Mn = 4,000), etc., and Hitachi Chemical Co., Ltd. Tesslac® 2460 (Mn = 2,000), Tesslac 2450. (Mn = 2,000), Tesslac 2462 (Mn = 2,000), Tesslac 2464 (Mn = 1,000), Tesslac 2469 (Mn = 3,000), Tesslac 2471 (Mn = 2,000), Tesslac 2477 (Mn = 1,750), Tesslac TA22-558 (Mn = 2,000), Tesslac TA22-559 (Mn = 2,500) and the like, and Tesslac 2455 (Mn = 2,000), Tesslac 2459. (Mn = 2,000), Tesslac 2461 (Mn = 2,000) and the like.

The molecular weight (Mn) of the polyester polyols is preferably 3,000 or less. This is because when the molecular weight (Mn) of the polyester polyols exceeds 3,000, the number of hydroxyl groups at both ends of the molecule is relatively small, so that the action of dispersing the near-infrared absorbing fine particles is reduced.

Examples of the aliphatic diols that are polyhydric alcohols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, 1,3-propanediol, and 2-methyl-1,3-propanediol. , 2-Butyl-2-ethyl-1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 3-butyl-3-ethyl-1,5-pentane Diol, 3-methyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 2-ethyl-1,3-hexanediol, 3, 3'-Dimethylol heptane, 1,8-octanediol, 2-methyl-1,8-octanediol, 1,9-nonanediol, 1,10-decanediol (C ₁₀ H ₂₂ O ₂ ), 1,12 -Dodecanediol (C ₁₂ H ₂₆ O ₂ ), 1,4-tetracosandiol (C ₂₄ H ₅₀ O ₂ ), 1,6-tetracosandiol (C ₂₄ H ₅₀ O ₂ ), 1,4-hexacosandi Examples thereof include all (C ₂₆ H ₅₄ O ₂ ) and 1,6-octacosanediol (C ₂₈ H ₅₈ O ₂ ).

In the near-infrared absorbing polyester resin composition according to the second embodiment, the mass of the near-infrared absorbing fine particles is A, the mass of the polyester resin is B, the mass of the high boiling point solvent is C, and the mass of the dispersant is D. If so, it is preferable that the range is 0.5 ≦ [(C + D) / A] ≦ 50. This is because when the mass ratio is 0.5 or more, the near-infrared absorbing fine particles can be sufficiently dispersed, so that the fine particles do not aggregate with each other and sufficient optical characteristics can be obtained. Further, when the mass ratio is 50 or less, the mechanical properties (tensile strength, bending strength, surface hardness) of the near-infrared absorbing polyester resin molded body manufactured by using the near-infrared absorbing polyester resin composition are significantly impaired. Never.

(4) Method for Producing Near Infrared Absorbent Polyester Resin Composition
As described above, the method for producing the near-infrared absorbing polyester resin composition according to the first embodiment is
A step of mixing near-infrared absorbing fine particles and a low boiling point solvent and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of the low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having
The method for producing the near-infrared absorbing polyester resin composition according to the second embodiment is
A step of mixing near-infrared absorbing fine particles with a low boiling point solvent and a dispersant, and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of a low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
It is characterized by having.

The near-infrared absorbing fine particles and the low boiling point solvent, and the near-infrared absorbing fine particles, the low boiling point solvent and the dispersant are mixed, and the near-infrared ray absorbing fine particles are crushed and dispersed using a wet medium mill to obtain fine particles of the low boiling point solvent. The reason for preparing the dispersion is that it is possible to efficiently prepare the fine particle dispersion of the high boiling point solvent as compared with the method of directly dispersing the near infrared ray absorbing fine particles in the high boiling point solvent.

Hereinafter, the fine particle dispersion of the high boiling point solvent used for producing the near-infrared absorbing polyester resin composition according to the second embodiment will be described. The fine particle dispersion liquid contains near-infrared absorbing fine particles (composite tungsten oxide fine particles), a dispersant, a low boiling point solvent, and a high boiling point solvent.

[Step of preparing fine particle dispersion of low boiling point solvent] (Milling / dispersion treatment step)
A low boiling point solvent and a dispersant are added to the near-infrared absorbing fine particles to prepare a slurry, and the near-infrared absorbing fine particles in the slurry are crushed and dispersed using a wet medium mill to obtain a fine particle dispersion of the low boiling point solvent. Prepare.

As the low boiling point solvent, ketones, aromatic compounds, alcohols (ethanol, isobutyl alcohol, etc.) are preferable, and methyl ethyl ketone, methyl isobutyl ketone (MIBK), xylene, and toluene are more preferable.

The amount of the low boiling point solvent added is not particularly limited, but the mass ratio (low boiling point solvent / near infrared ray absorbing fine particles) of the low boiling point solvent and the near infrared ray absorbing fine particles (composite tungsten oxide fine particles) is 0.8 or more and 4.0 or less. It is preferable to do so. By setting the mass ratio (low boiling point solvent / near infrared ray absorbing fine particles) to 0.8 or more, it is easy to ensure the storage stability as a fine particle dispersion, and the workability when mixing with the high boiling point solvent thereafter is achieved. Can also be increased. Further, by setting the mass ratio to 4.0 or less, the low boiling point solvent can be easily removed when producing the near-infrared absorbing polyester resin composition described later.

For the pulverization / dispersion treatment, a known wet medium mill such as a bead mill, a ball mill, a sand mill, or an ultrasonic dispersion may be used.

The "dispersed particle size" of the near-infrared absorbing fine particles dispersed in the low boiling point solvent can be selectively selected depending on the purpose of use, but is preferably in the range of 1 nm or more and 800 nm or less.

[Step of preparing fine particle dispersion of high boiling point solvent] (Vacuum heating mixing step)
A high boiling point solvent is added to the fine particle dispersion of the low boiling point solvent obtained in the previous step, and the low boiling point solvent is removed from the fine particle dispersion to prepare a fine particle dispersion of the high boiling point solvent.

The content of the low boiling point solvent in the fine particle dispersion of the high boiling point solvent is preferably 5% by mass or less. When the content of the low boiling point solvent exceeds 5% by mass, the low boiling point solvent is vaporized in the step of melt-kneading the fine particle dispersion of the high boiling point solvent and the polyester resin, and the haze value of the near infrared absorbing polyester resin composition is increased. This is because it can make it worse.

As a method for removing the low boiling point solvent, a known method such as a vacuum heating mixer can be used.

[Step to obtain near-infrared absorbing polyester resin composition] (melt kneading step)
A near-infrared absorbing polyester resin composition can be obtained by melt-kneading the fine particle dispersion of the high boiling point solvent obtained in the previous step with the powders or pellets of the polyester resin.

When the fine particle dispersion of the high boiling point solvent and the polyester resin are melt-kneaded, an ultraviolet absorber, a coupling agent, a surfactant, an antistatic agent, a resin modifier, or the like may be added, if necessary. .. The near-infrared absorbing fine particles may be uniformly dispersed in the polyester resin, and as a method of melt-kneading, a mixer such as a Banbury mixer, a kneader, a roll, a kneader luder, a single-screw extruder, or a twin-screw extruder can be used. ..

Hereinafter, examples of the present invention will be specifically described together with comparative examples. However, the present invention is not limited to the following examples.

In each embodiment, the pyrolysis temperature of the dispersant is measured from room temperature at a heating rate of 5 ° C./min under a nitrogen atmosphere using a thermogravimetric differential heat simultaneous measuring device (TG-DTA2020SR manufactured by Bruker AX). The weight change was measured up to 500 ° C.

The residual amount of the low boiling point solvent contained in the composite tungsten oxide fine particle dispersion liquid (fine boiling point solvent fine particle dispersion liquid) is maintained at 140 ° C. for 10 minutes using an electronic moisture meter (“MOC63u” manufactured by Shimadzu Corporation). It was obtained by measuring the weight change at the time of.

The visible light transmittance and the solar radiation transmittance of the near-infrared absorbing polyester resin molded body were measured based on JIS R 3106: 1988 using a "spectrophotometer U-4100" manufactured by Hitachi, Ltd. This solar transmittance is an index showing the near-infrared absorption (shielding) performance.

The haze value of the near-infrared absorbing polyester resin molded product was measured based on JIS K 7136: 2000 using "HR-150W" manufactured by Murakami Color Technology Research Institute Co., Ltd.

Further, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body is determined by embedding the near-infrared absorbing polyester resin molded body in a resin and then slicing, and TEM observation of the obtained shard sample. Was analyzed. As an apparatus, "JEM-1400Plus" manufactured by JEOL Ltd. was used, and the average particle size was calculated by measuring the particle size of 100 fine particles in the observation at a magnification of 100,000 to 150,000 times.

[Example 1]
(1) Preparation of composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling solvent) 20% by mass of composite tungsten oxide fine particles (Cs _0.33 WO ₃ : hereinafter abbreviated as CWO), acrylic polymer dispersant [ It has an acrylic main chain and an amino group as a functional group, an amine value of 29 mgKOH / g, a dispersant having a thermal decomposition temperature of 280 ° C. (hereinafter abbreviated as dispersant a)] 20% by mass, and a low boiling point solvent of methylisobutylketone (hereinafter abbreviated as dispersant a). MIBK) 60% by mass was weighed. These were loaded into a paint shaker containing 0.3 mmφZrO ₂ beads, and pulverized and dispersed for 20 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent).

A high boiling point solvent is added to the obtained composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent) so that the ratio of the fine particle dispersion to the following high boiling point solvent is 5: 3, and then vacuum heating is performed. The low boiling point solvent (MIBK) was removed using a mixer to obtain a composite tungsten oxide fine particle dispersion (fine boiling point dispersion). As the high boiling point solvent, a polyester polyol [trade name "Kuraray polyol" manufactured by Kuraray Co., Ltd., which has two ester groups and has a molecular weight of 500] was used. The residual amount of the low boiling point solvent (MIBK) in the prepared composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling point solvent) was 2% by mass.

When the mass of the dispersant is D, the mass of the composite tungsten oxide fine particles is A, and the mass of the high boiling point solvent is C, D / A and (C + D) / A are shown in Table 1.

(2) Preparation of Near Infrared Absorbing Polyester Resin Composition The prepared composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling point solvent) and polyethylene terephthalate resin pellets which are polyester resins are mixed in the near infrared absorbing polyester resin composition. CWO concentration is 3% by mass (however, Table 1 etc. is expressed by mass ratio, the same applies hereinafter), mixed uniformly using a blender, and then melted at 240 ° C. using a twin-screw extruder. The kneaded and extruded strands were cut into pellets to obtain a compound for a near-infrared absorbing polyester resin molded body (near-infrared absorbing polyester resin composition).

When the mass of the dispersant is D, the mass of the composite tungsten oxide fine particles is A, the mass of the high boiling point solvent is C, and the mass of the polyester resin is B, (B + C + D) / A is shown in Table 1.

(3) Manufacture of Near Infrared Absorbing Polyester Resin Mold The obtained compound for near infrared absorbing polyester resin molded is melt-kneaded at 240 ° C. using a uniaxial extruder, then extruded from a T-die and biaxially stretched. By molding to a thickness of 0.05 mm, a near-infrared absorbing polyester resin molded product according to Example 1 in which composite tungsten oxide (CWO) fine particles were uniformly dispersed throughout the polyester resin was obtained.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 1 were measured, as shown in Table 3, the solar transmittance was 35.3% when the visible light transmittance was 74.6%, and the haze value was high. Was 1.0%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 45 nm.

[Example 2]
The composition of the composite tungsten oxide fine particle dispersion liquid (fine particle dispersion liquid of the high boiling point solvent) after removing the low boiling point solvent (MIBK) is based on the composition of the composite tungsten oxide (CWO) fine particles: 20% by mass, the above-mentioned dispersant a :. A near-infrared absorbing polyester resin molded body according to Example 2 was produced in the same manner as in Example 1 except that the content was 10% by mass and the polyester polyol (having two ester groups and having a molecular weight of 500): 70% by mass.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 2 were measured, as shown in Table 3, the solar transmittance was 34.9% when the visible light transmittance was 73.1%, and the haze value was high. Was 1.2%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 52 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 3]
The composition of the composite tungsten oxide fine particle dispersion liquid (fine particle dispersion liquid of the high boiling point solvent) after removing the low boiling point solvent (MIBK) is based on the composition of the composite tungsten oxide (CWO) fine particles: 20% by mass, the above-mentioned dispersant a :. A near-infrared absorbing polyester resin molded body according to Example 3 was produced in the same manner as in Example 1 except that the content was 60% by mass and the polyester polyol (having two ester groups and having a molecular weight of 500): 20% by mass.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 3 were measured, as shown in Table 3, the solar transmittance was 35.8% when the visible light transmittance was 74.0%, and the haze value was high. Was 1.0%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 44 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 4]
Changed the dispersant to an acrylic polymer dispersant [a dispersant having an acrylic main chain and an amino group as a functional group, an amine value of 10 mgKOH / g, and a thermal decomposition temperature of 300 ° C. (hereinafter abbreviated as dispersant b)]. The composition of the composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling solvent) after the low boiling solvent (MIBK) was removed was determined by the composition of the composite tungsten oxide (CWO) fine particles: 20% by mass, the above-mentioned dispersant. A near-infrared absorbing polyester resin molded body according to Example 4 was produced in the same manner as in Example 1 except that b: 20% by mass and polyester polyol (having two ester groups and a molecular weight of 500): 60% by mass. bottom.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 4 were measured, as shown in Table 3, the solar transmittance was 34.2% when the visible light transmittance was 72.6%, and the haze value was high. Was 0.9%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 42 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 5]
Changed the dispersant to an acrylic polymer dispersant [a dispersant having an acrylic main chain and an amino group as a functional group, an amine value of 40 mgKOH / g, and a thermal decomposition temperature of 230 ° C. (hereinafter abbreviated as dispersant c)]. The composition of the composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling solvent) after the low boiling solvent (MIBK) was removed was determined by the composition of the composite tungsten oxide (CWO) fine particles: 20% by mass, the above-mentioned dispersant. A near-infrared absorbing polyester resin molded body according to Example 5 was produced in the same manner as in Example 1 except that c: 20% by mass and polyester polyol (having two ester groups and a molecular weight of 500): 60% by mass. bottom.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 5 were measured, as shown in Table 3, the solar transmittance was 35.6% when the visible light transmittance was 73.5%, and the haze value was high. Was 1.2%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 55 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 6]
The above high boiling point solvent was changed to a polyester polyol [trade name "Kurare polyol" manufactured by Kuraray Co., Ltd. having two ester groups and a molecular weight of 2000], and the composite tungsten oxidation after removing the low boiling point solvent (MIBK). Except for the composition of the fine particle dispersion (fine particle dispersion of high boiling solvent), the composite tungsten oxide (CWO) fine particles: 20% by mass, the dispersant a: 20% by mass, and the polyester polyol: 60% by mass. , A near-infrared absorbing polyester resin molded body according to Example 6 was produced in the same manner as in Example 1.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 6 were measured, as shown in Table 3, the solar transmittance was 36.5% when the visible light transmittance was 74.6%, and the haze value was high. Was 1.1%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 48 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[ Reference example 7 ]
(1) Preparation of composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling point solvent) 20% by mass of composite tungsten oxide fine particles (CWO) and 80% by mass of ethanol as a low boiling point solvent were weighed. The fine particles and ethanol were loaded into a paint shaker containing 0.3 mmφZrO2 beads, and pulverized and dispersed for 23 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent).

After adding a high boiling point solvent to the obtained composite tungsten oxide fine particle dispersion (fine particle dispersion of low boiling point solvent) so that the ratio of the fine particle dispersion to ethylene glycol which is a high boiling point solvent is 5: 4. , The low boiling point solvent (ethanol) was removed using a vacuum heating mixer to obtain a composite tungsten oxide fine particle dispersion (a high boiling point solvent fine particle dispersion). The residual amount of ethanol in the prepared composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling point solvent) was 2% by mass.

(2) Preparation of Near Infrared Absorbing Polyester Resin Composition The prepared composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling point solvent) and polyethylene terephthalate resin pellets are mixed so that the CWO concentration is 3% by mass. , Uniformly mixed using a blender, melt-kneaded at 240 ° C. using a twin-screw extruder, and the extruded strands are cut into pellets to make a compound for a near-infrared absorbing polyester resin molded body (near-infrared). Absorbent polyester resin composition) was obtained.

(3) Manufacture of Near Infrared Absorbing Polyester Resin Mold The obtained compound for near infrared absorbing polyester resin molded is melt-kneaded at 240 ° C. using a uniaxial extruder, then extruded from a T-die and biaxially stretched. By molding to a thickness of 0.05 mm, a near-infrared absorbing polyester resin molded product according to Reference Example 7 in which composite tungsten oxide (CWO) fine particles were uniformly dispersed throughout the polyester resin was obtained.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Reference Example 7 were measured, as shown in Table 3, the solar transmittance was 36.3% when the visible light transmittance was 73.0%, and the haze value was high. Was 1.3%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 64 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 8 ]
The composition of the composite tungsten oxide fine particle dispersion (fine particle dispersion of high boiling solvent) after removing the low boiling point solvent (MIBK) is based on the composition of the composite tungsten oxide (CWO) fine particles: 33.3% by mass, the above-mentioned dispersant. Example 1 except that a: 16.7% by mass, polyester polyol (having two ester groups, molecular weight 500): 50% by mass, and the thickness of the near-infrared absorbing polyester resin molded body was 0.01 mm. In the same manner as in the above, the near-infrared absorbing polyester resin molded body according to Example 8 was produced.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 8 were measured, as shown in Table 3, the solar transmittance was 36.9% when the visible light transmittance was 73.2%, and the haze value was high. Was 1.3%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 66 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Example 9 ]
The above high boiling point solvent was changed to a polyester polyol [trade name "Kurare polyol" manufactured by Kuraray Co., Ltd. having two ester groups and a molecular weight of 3000], and the composite tungsten after removing the low boiling point solvent (MIBK). Other than the composition of the oxide fine particle dispersion (fine particle dispersion of high boiling solvent), the composite tungsten oxide (CWO) fine particles: 20% by mass, the dispersant a: 20% by mass, and the polyester polyol: 60% by mass. Made a near-infrared absorbing polyester resin molded body according to Example 9 in the same manner as in Example 1.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Example 9 were measured, as shown in Table 3, the solar transmittance was 36.7% when the visible light transmittance was 73.3%, and the haze value was high. Was 1.3%.

Further, as shown in Table 3, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 65 nm.

Similar to Example 1, Table 1 shows D / A, (C + D) / A, and (B + C + D) / A.

[Comparative Example 1]
20% by mass of the composite tungsten oxide (CWO) fine particles, 20% by mass of the dispersant a, and 60% by mass of methyl isobutyl ketone (MIBK) as a low boiling point solvent were weighed. The above fine particles, dispersant, and MIBK were loaded into a paint shaker containing 0.3 mmφZrO ₂ beads, and pulverized and dispersed for 20 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion with a low boiling point solvent). bottom.

Next, MIBK was removed from the obtained composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent) using a vacuum heating mixer to obtain a composite tungsten oxide fine particle dispersion.

The obtained composite tungsten oxide fine particle dispersion powder and polyethylene terephthalate resin pellets which are polyester resins are mixed so that the CWO concentration is 3% by mass, and uniformly mixed using a blender, and then the same as in Example 1. , Melt-kneaded at 240 ° C. using a twin-screw extruder, and the extruded strands were cut into pellets to obtain a compound for a near-infrared absorbing polyester resin molded body (near-infrared absorbing polyester resin composition).

Next, the obtained compound for a near-infrared absorbing polyester resin molded body was melt-kneaded at 240 ° C. using a uniaxial extruder as in Example 1, then extruded from a T-die and subjected to biaxial stretching to a thickness of 0. By molding to 0.05 mm, a near-infrared absorbing polyester resin molded product according to Comparative Example 1 was produced.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Comparative Example 1 were measured, as shown in Table 4, the solar transmittance was 35.7% when the visible light transmittance was 72.1%, and the haze value was high. Was 3.3%.

Further, as shown in Table 4, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 87 nm.

Similar to Example 1, Table 2 shows D / A, (C + D) / A, and (B + C + D) / A.

[Comparative Example 2]
A near-infrared absorbing polyester resin molded product according to Comparative Example 2 was obtained in the same manner as in Comparative Example 1 except that the dispersant b was used instead of the dispersant a.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Comparative Example 2 were measured, as shown in Table 4, the solar transmittance was 35.2% when the visible light transmittance was 71.5%, and the haze value was high. Was 3.6%.

Further, as shown in Table 4, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 97 nm.

Similar to Comparative Example 1, Table 2 shows D / A, (C + D) / A, and (B + C + D) / A.

[Comparative Example 3]
A near-infrared absorbing polyester resin molded product according to Comparative Example 3 was obtained in the same manner as in Comparative Example 1 except that the dispersant c was used instead of the dispersant a.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Comparative Example 3 were measured, as shown in Table 4, the solar transmittance was 35.5% when the visible light transmittance was 72.1%, and the haze value was high. Was 3.4%.

Further, as shown in Table 4, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 92 nm.

[Comparative Example 4]
20% by mass of the composite tungsten oxide (CWO) fine particles, 20% by mass of the dispersant c, and 60% by mass of methyl isobutyl ketone (MIBK) as a low boiling point solvent were weighed. These were loaded into a paint shaker containing 0.3 mmφZrO ₂ beads, and pulverized and dispersed for 20 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent).

The dispersant c was further added to the obtained composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent), and the mass ratio of the dispersant c to the composite tungsten oxide (CWO) fine particles [dispersant / composite]. After adjusting the amount of the tungsten oxide fine particles to 3, MIBK was removed using a vacuum heating mixer to obtain a composite tungsten oxide fine particle dispersed powder.

Using the obtained composite tungsten oxide fine particle dispersion powder, a near-infrared ray absorbing polyester resin molded product according to Comparative Example 4 was obtained in the same manner as in Comparative Example 1.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to Comparative Example 4 were measured, as shown in Table 4, the solar transmittance was 35.4% when the visible light transmittance was 71.9%, and the haze value was high. Was 3.8%.

Further, as shown in Table 4, the average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 110 nm.

Similar to Comparative Example 1, Table 2 shows D / A, (C + D) / A, and (B + C + D) / A.

[Comparative Example 5]
Similar to Reference Example 7 in which no dispersant was used, 20% by mass of composite tungsten oxide (CWO) fine particles and 80% by mass of ethanol as a low boiling point solvent were weighed. These were loaded into a paint shaker containing 0.3 mmφZrO ₂ beads, and pulverized and dispersed for 23 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent).

Then, ethanol was removed from the obtained composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent) using a vacuum heating mixer to obtain a composite tungsten oxide fine particle powder.

The obtained composite tungsten oxide fine particle powder and polyethylene terephthalate resin pellets, which are polyester resins, were mixed so as to have a CWO concentration of 3% by mass. An attempt was made to produce an absorbent polyester resin molded product.

However, since no dispersant or high boiling point solvent is used, the dispersion stability of the composite tungsten oxide fine particles present in the polyester resin is inferior, so that the composite tungsten oxide fine particles are violently aggregated and the appearance is non-uniform. As such, the composite tungsten oxide fine particles could not be uniformly dispersed in the polyester resin.

[Comparative Example 6]
Changed the dispersant to an acrylic polymer dispersant [a dispersant having an acrylic main chain and an amino group as a functional group, an amine value of 48 mgKOH / g, and a thermal decomposition temperature of 250 ° C. (hereinafter abbreviated as dispersant d)]. Moreover, it relates to Comparative Example 6 in the same manner as in Example 2 except that triethylene glycol-di-2-ethylbutyrate was applied instead of the polyester polyol (having two ester groups and having a molecular weight of 500). A near-infrared absorbing polyester resin molded body was produced.

However, since triethylene glycol-di-2-ethylbutyrate, which is different from the high boiling point solvent (polyester polyol) of Example 2, is used, the composite tungsten oxide (CWO) fine particles present in the polyester resin are dispersed. The composite tungsten oxide fine particles could not be uniformly dispersed in the polyester resin to the extent that the stability was inferior, the composite tungsten oxide fine particles were violently aggregated, and the appearance became non-uniform.

[Comparative Example 7]
The dispersant was changed to an acrylic polymer dispersant [a dispersant having an acrylic main chain and an amino group as a functional group, an amine value of 29 mgKOH / g, and a thermal decomposition temperature of 280 ° C. (dispersant a)]. A near-infrared absorbing polyester resin molded body according to Comparative Example 7 was produced in the same manner as in Example 4 except that an epoxy group-containing acrylic polymer was applied instead of the polyester polyol (having two ester groups and having a molecular weight of 500). bottom.

However, since an epoxy group-containing acrylic polymer different from the high boiling point solvent (polyester polyol) of Example 4 is used, the dispersion stability of the composite tungsten oxide (CWO) fine particles present in the polyester resin is inferior. The composite tungsten oxide fine particles could not be uniformly dispersed in the polyester resin to the extent that the composite tungsten oxide fine particles were agglomerated violently and became non-uniform in appearance.

[Reference example]
An attempt was made to manufacture a near-infrared absorbing polyester resin molded product according to Example 5 of Patent Document 2.

First, 5% by mass of composite tungsten oxide (CWO) fine particles and 5% by mass of a highly heat-resistant dispersant [a dispersant having a basic functional group in the polyester main chain and having a thermal decomposition temperature of 250 ° C. (dispersant e)]. , Toluene was weighed in 90% by weight. These were loaded into a paint shaker containing 0.3 mmφZrO ₂ beads, and pulverized and dispersed for 3 hours to prepare a composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling point solvent).

The dispersant e is further added to the composite tungsten oxide fine particle dispersion (fine particle dispersion of a low boiling solvent), and the mass ratio of the dispersant e to the composite tungsten oxide (CWO) fine particles [dispersant e / CWO fine particles]. After the preparation was made so as to have a value of 3, toluene was removed from the composite tungsten oxide fine particle dispersion liquid using a spray dryer to obtain a tungsten oxide fine particle dispersion powder.

The obtained tungsten oxide fine particle dispersion powder and polyethylene terephthalate resin pellets, which are polyester resins, are mixed so that the CWO concentration is 9.09% by mass, and the mixture is uniformly mixed using a blender, and then a twin-screw extruder is used. It was melt-kneaded at 240 ° C. and the extruded strands were cut into pellets to obtain a compound for a near-infrared absorbing polyester resin molded product.

The obtained compound for near-infrared absorbing polyester resin molded body is melt-kneaded at 240 ° C. using a uniaxial extruder, extruded from a T-die, biaxially stretched, and molded to a thickness of 0.01 mm for reference. A near-infrared absorbing polyester resin molded product according to an example was obtained.

When the optical characteristics of the near-infrared absorbing polyester resin molded body according to the reference example were measured, there was a large variation depending on the measured part of the resin molded body, and in the part with extremely good characteristics, the solar radiation when the visible light transmittance was 70.8%. The transmittance was 35.2% and the haze value was 1.3%, but the haze value exceeded 3.0% at the site with poor characteristics.

The average value of the entire resin molded body measured was 38.1% for the solar radiation transmittance and 2.4% for the haze value when the visible light transmittance was 73.1%.

The average particle size of the near-infrared absorbing fine particles present in the near-infrared absorbing polyester resin molded body was 75 nm.

In the near-infrared absorbing polyester resin composition molded body according to the present invention, the near-infrared absorbing fine particles composed of composite tungsten oxide fine particles are uniformly dispersed in the polyester resin, so that the haze value is low and the visible light transmittance is high. It is high and has strong absorption in the near infrared region. Therefore, it has industrial applicability used for structural materials such as buildings, automobiles, trains, and aircraft.

Claims (11)

In a near-infrared absorbing polyester resin composition used for producing a near-infrared absorbing polyester resin molded product,
Contains polyester resin, near-infrared absorbing fine particles and high boiling point solvent,
The near-infrared absorbing fine particles are the general formula MyWOz (where M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni. , Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, B, F, P, S, Se, Br, Te, Ti, Nb, V , Mo, Ta, Re, one or more elements selected from, W is tungsten, O is oxygen, 0.1 ≦ y ≦ 0.5, 2.2 ≦ z ≦ 3.0) It is composed of composite tungsten oxide fine particles with a hexagonal crystal structure and
A near-infrared absorbing polyester resin composition, wherein the high boiling point solvent is composed of polyester polyols which are diol compounds having a boiling point of 195 ° C. or higher and liquid at room temperature having hydroxyl points at both ends of the molecule. The M element contained in the near-infrared absorbing fine particles is at least one selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, and Cu. The near-infrared absorbing polyester resin composition according to claim 1 . The near-infrared absorbing polyester resin composition according to claim 1 or 2 , wherein the average particle size of the near-infrared absorbing fine particles present in the polyester resin is 1 nm or more and 800 nm or less. The near-infrared absorbing polyester resin composition according to any one of claims 1 to 3 , wherein the polyester resin is a resin selected from polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate. The near-infrared absorbing polyester resin composition according to any one of claims 1 to 4 , wherein the dispersant having a thermal decomposition temperature of 200 ° C. or higher is contained. When the mass of the near-infrared absorbing fine particles in the near-infrared absorbing polyester resin composition is A, the mass of the polyester resin is B, the mass of the high boiling point solvent is C, and the mass of the dispersant is D.
0.1 ≤ [D / A] ≤ 10,
0.5 ≤ [(C + D) / A] ≤ 50,
5 ≦ [(B + C + D) / A] ≦ 1000
The near-infrared absorbing polyester resin composition according to claim 5 , wherein the condition is satisfied. A near-infrared absorbing polyester resin molded body obtained by molding the near-infrared absorbing polyester resin composition according to any one of claims 1 to 6 . The near-infrared absorbing polyester resin molded body according to claim 7 , wherein the average particle size of the near-infrared absorbing fine particles present in the polyester resin molded body is 1 nm or more and 800 nm or less. The near-infrared absorbing polyester resin molded product according to claim 7 or 8 , wherein the polyester resin molded product molded to a thickness of 50 μm or less has a haze value of 2.0% or less. In the method for producing a near-infrared absorbing polyester resin composition according to any one of claims 1 to 4 .
A step of mixing near-infrared absorbing fine particles and a low boiling point solvent and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of the low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
A method for producing a near-infrared absorbing polyester resin composition. In the method for producing a near-infrared absorbing polyester resin composition according to any one of claims 5 to 6 .
A step of mixing near-infrared absorbing fine particles with a low boiling point solvent and a dispersant, and crushing and dispersing the near infrared absorbing fine particles using a wet medium mill to obtain a fine particle dispersion of a low boiling point solvent.
The step of adding the high boiling point solvent to the obtained fine particle dispersion of the low boiling point solvent, and
A step of removing the low boiling point solvent from the above fine particle dispersion to which the high boiling point solvent is added to obtain a fine particle dispersion of the high boiling point solvent.
A step of blending a polyester resin with a fine particle dispersion of a high boiling point solvent and melt-kneading the fine particle dispersion and the polyester resin using a melt-kneading device.
A method for producing a near-infrared absorbing polyester resin composition.