JP7062295B2 - Packaging defect inspection device in bag making and filling machine - Google Patents

Packaging defect inspection device in bag making and filling machine Download PDF

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JP7062295B2
JP7062295B2 JP2019095075A JP2019095075A JP7062295B2 JP 7062295 B2 JP7062295 B2 JP 7062295B2 JP 2019095075 A JP2019095075 A JP 2019095075A JP 2019095075 A JP2019095075 A JP 2019095075A JP 7062295 B2 JP7062295 B2 JP 7062295B2
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勲 齋藤
幸司 玉川
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株式会社フジキカイ
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本発明は、フィルムを成形しながら物品を包装する製袋充填機における包装不良検査装置に関する。 The present invention relates to a packaging defect inspection device in a bag-making filling machine that wraps an article while molding a film.

従来、帯状のフィルムを搬送しながら該フィルムの左右両端部を合掌状に重ね合せてなる筒状フィルムの重合部(センターシール部)に、異物が介在するか否か検査する検査装置が知られている。特許文献1又は特許文献2においては、搬送路の側方から重合部にX線などを照射して、透過した透過量などに基づき重合部への異物の混入を的確に検査し得る提案がなされている。 Conventionally, an inspection device for inspecting whether or not foreign matter is present in a polymerized portion (center seal portion) of a tubular film formed by superimposing both left and right ends of the strip-shaped film in a palm-shaped manner while transporting the strip-shaped film has been known. ing. In Patent Document 1 or Patent Document 2, it is proposed that the polymerized portion can be irradiated with X-rays or the like from the side of the transport path, and that foreign matter can be accurately inspected in the polymerized portion based on the amount of transmitted transmission. ing.

特許第6174558号公報Japanese Patent No. 6174558 国際公開第2018/012282号International Publication No. 2018/012282

しかしながら、このような検査装置を包装機で設置して検査を行うと、周囲から外乱光が検出部に進入することによって、部分的に光が進入することなどによって明暗のムラが生じるなどして暗いムラを異物として判断してしまい、結果、検出信頼性が低下している。 However, when such an inspection device is installed in a packaging machine and inspected, the ambient light enters the detection unit from the surroundings, and the light partially enters, resulting in uneven brightness. Dark unevenness is judged as a foreign substance, and as a result, the detection reliability is lowered.

本発明は、異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することを目的とする。 An object of the present invention is to provide a packaging defect inspection device in a bag making / filling machine capable of enhancing the detection reliability of foreign matter and the like.

上記課題を解決するために、本発明の製袋充填機における包装不良検査装置は次の手段をとる。先ず請求項1に係る発明は、帯状のフィルム(F)を搬送しながら成形した筒状フィルム(FT)における筒状部(FT1)から延出して合掌状に重ね合せられた重合部(FTJ)に、該筒状フィルム(FT)の搬送方向に沿って縦シールを施すと共に、前記筒状部(FT1)に順次、収容した物品(P)間の前記筒状フィルム(FT)の位置に、該筒状フィルム(FT)の搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部(FT1)から起立した姿勢で延出するよう重合部(FTJ)を成形する際に、前記起立した重合部(FTJ)を介して、前記重合部(FTJ)に向けて発光する発光部(140A)と前記重合部(FTJ)を透過した光を受光する受光部(150A)とを対向配置した検査装置(100)によって得られた情報に基づき前記重合部(FTJ)に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、前記検査装置(100)は、前記物品(P)および前記筒状部(FT1)が搬送される搬送路(20)から延出した前記重合部(FTJ)から相反して離間した位置に前記発光部(140A)と前記受光部(150A)をそれぞれ支持すると共に、前記重合部(FTJ)に反射して前記受光部(150A)に向けて進行し得る外乱光を遮断し、且つ、前記重合部(FTJ)を透過した光を前記受光部(150A)が受光し得るよう、前記発光部(140A)と前記受光部(150A)との間に中空の空間領域が形成されたケース(105)を備えており、該ケース(105)は、前記搬送路(20)に隣接して配設されており、該ケース(105)の搬送路(20)側には、前記重合部(FTJ)を受入れ可能な深さの溝部(S2)が前記搬送方向に沿って形成されており、該溝部(S2)によって前記重合部(FTJ)が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、前記製袋充填機は、前記縦シールを施す縦シール手段(60)と、該縦シール手段(60)より前記搬送方向上流側に配設されており前記重合部(FTJ)を挟持して筒状フィルムを搬送方向に送り出すフィルム送り手段(30)を有し、前記フィルム送り手段(30)と前記縦シール手段(60)の間において、展張された前記筒状フィルム(FT)の前記重合部に前記発光部(140A)が光を照射するよう構成されている。 In order to solve the above problems, the packaging defect inspection device in the bag making and filling machine of the present invention takes the following means. First, the invention according to claim 1 is a polymerized portion (FTJ) extending from a tubular portion (FT1) in a tubular film (FT) formed while transporting a strip-shaped film (F) and superposed in a palm-shaped manner. In addition, a vertical seal is applied along the transport direction of the tubular film (FT), and at the position of the tubular film (FT) between the articles (P) sequentially housed in the tubular portion (FT1). The polymerization section (FTJ) is formed so that the bag-making filling machine that performs horizontal sealing along the direction intersecting the transport direction of the tubular film (FT) extends from the tubular portion (FT1) in an upright position. A light emitting unit (140A) that emits light toward the polymerization unit (FTJ) via the upright polymerization unit (FTJ) and a light receiving unit (150A) that receives light transmitted through the polymerization unit (FTJ). ) And the packaging defect in the bag-making filling machine configured to output a signal for determining whether or not foreign matter is present in the polymerization section (FTJ) based on the information obtained by the inspection device (100). The inspection device (100) is an inspection device, and the inspection device (100) contradicts the polymerization section (FTJ) extending from the transport path (20) in which the article (P) and the tubular portion (FT1) are conveyed. The light emitting part (140A) and the light receiving part (150A) are supported at separated positions, and the disturbance light that is reflected by the polymerization part (FTJ) and may travel toward the light receiving part (150A) is blocked. In addition, a hollow space region is formed between the light emitting unit (140A) and the light receiving unit (150A) so that the light receiving unit (150A) can receive the light transmitted through the polymerization unit (FTJ). The case (105) is provided adjacent to the transport path (20), and the polymerization path (20) is on the transport path (20) side of the case (105). A groove portion (S2) having a depth capable of accepting the portion (FTJ) is formed along the transport direction, and the polymerized portion (FTJ) is supported by the groove portion (S2) in the upright posture while the transport portion (FTJ) is supported. The bag-making filling machine is configured to be able to travel in the direction, and the bag-making filling machine is arranged on the vertical sealing means (60) for applying the vertical sealing and on the upstream side in the transport direction from the vertical sealing means (60). It has a film feeding means (30) that sandwiches the polymerization portion (FTJ) and feeds a tubular film in the transport direction, and is stretched between the film feeding means (30) and the vertical sealing means (60). The light emitting portion (140A) irradiates the polymerized portion of the tubular film (FT) with light. It is configured.

この請求項1に係る発明によれば、検査装置(100)は、ケース(105)内部の空間領域に外部から光が入らないようにケース(105)を構成する共に、溝部(S2)を通じて、ケース(105)内部を通過する重合部(FTJ)を介して、重合部(FTJ)から相反して離間した位置に発光部(140A)と受光部(150A)をそれぞれ支持するする構成であるため、受光部(150A)に向けて進行し得る外乱光を遮断することができ、筒状フィルム(FT)に介在する異物などを明確に捉えることができ、異物として誤判定することなど抑制することができる。よって異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することができる。 According to the first aspect of the present invention, the inspection apparatus (100) constitutes the case (105) so that light does not enter the space region inside the case (105) from the outside, and also passes through the groove portion (S2). Because the light emitting part (140A) and the light receiving part (150A) are supported at positions opposite to each other from the polymerization part (FTJ) via the polymerization part (FTJ) passing through the inside of the case (105). , It is possible to block the ambient light that may travel toward the light receiving part (150A), it is possible to clearly catch foreign matter and the like intervening in the tubular film (FT), and it is possible to suppress erroneous judgment as foreign matter. Can be done. Therefore, it is possible to provide a packaging defect inspection device in a bag making / filling machine that can improve the detection reliability of foreign matter and the like.

また、筒状フィルム(FT)の重合部(FTJ)が溶着されてシールされると、フィルム面の変形が起こり得るため、縦シール手段(60)によりフィルム面が変形しない領域において発光部(140A)の光を発光することで、より一層異物などの検出信頼性を高め得る。 Further , when the overlapping portion (FTJ) of the tubular film (FT) is welded and sealed, the film surface may be deformed. Therefore, the light emitting portion (140A) in the region where the film surface is not deformed by the vertical sealing means (60). ), It is possible to further improve the detection reliability of foreign matter and the like.

次に、請求項2に係る発明は、帯状のフィルム(F)を搬送しながら成形した筒状フィルム(FT)における筒状部(FT1)から延出して合掌状に重ね合せられた重合部(FTJ)に、該筒状フィルム(FT)の搬送方向に沿って縦シールを施すと共に、前記筒状部(FT1)に順次、収容した物品(P)間の前記筒状フィルム(FT)の位置に、該筒状フィルム(FT)の搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部(FT1)から起立した姿勢で延出するよう重合部(FTJ)を成形する際に、前記起立した重合部(FTJ)を介して、前記重合部(FTJ)に向けて発光する発光部(140A)と前記重合部(FTJ)を透過した光を受光する受光部(150A)とを対向配置した検査装置(100)によって得られた情報に基づき前記重合部(FTJ)に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、前記検査装置(100)は、前記物品(P)および前記筒状部(FT1)が搬送される搬送路(20)から延出した前記重合部(FTJ)から相反して離間した位置に前記発光部(140A)と前記受光部(150A)をそれぞれ支持すると共に、前記重合部(FTJ)に反射して前記受光部(150A)に向けて進行し得る外乱光を遮断し、且つ、前記重合部(FTJ)を透過した光を前記受光部(150A)が受光し得るよう、前記発光部(140A)と前記受光部(150A)との間に中空の空間領域が形成されたケース(105)を備えており、該ケース(105)は、前記搬送路(20)に隣接して配設されており、該ケース(105)の搬送路(20)側には、前記重合部(FTJ)を受入れ可能な深さの溝部(S2)が前記搬送方向に沿って形成されており、該溝部(S2)によって前記重合部(FTJ)が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、前記ケース(105)の内面における前記中空の空間領域を構成する箇所は、反射防止材が設けられている。 Next, the invention according to claim 2 is a polymerized portion (FT1) extending from the tubular portion (FT1) of the tubular film (FT) formed while conveying the strip-shaped film (F) and superposed in a palm-shaped manner. The FTJ) is vertically sealed along the transport direction of the tubular film (FT), and the position of the tubular film (FT) between the articles (P) sequentially housed in the tubular portion (FT1). In addition, the polymerization section (FTJ) so that the bag-making filling machine that performs horizontal sealing along the direction intersecting the transport direction of the tubular film (FT) extends from the tubular portion (FT1) in an upright position. A light emitting unit (140A) that emits light toward the polymerization unit (FTJ) and a light receiving unit that receives light transmitted through the polymerization unit (FTJ) via the upright polymerization unit (FTJ). In a bag-making filling machine configured to output a signal for determining whether or not a foreign substance is present in the polymerization section (FTJ) based on the information obtained by the inspection device (100) having the (150A) opposed to the (150A). In the packaging defect inspection device, the inspection device (100) is a reciprocity from the polymerization section (FTJ) extending from the transport path (20) to which the article (P) and the tubular portion (FT1) are conveyed. The light emitting unit (140A) and the light receiving unit (150A) are supported at separate positions, and ambient light that can be reflected by the polymerization unit (FTJ) and travel toward the light receiving unit (150A) is emitted. A hollow space region is formed between the light emitting unit (140A) and the light receiving unit (150A) so that the light receiving unit (150A) can receive the light that is blocked and transmitted through the polymerization unit (FTJ). A formed case (105) is provided, and the case (105) is arranged adjacent to the transport path (20), and the transport path (20) side of the case (105) is on the transport path (20) side. A groove portion (S2) having a depth capable of accepting the polymerization portion (FTJ) is formed along the transport direction, and the polymerization portion (FTJ) is supported by the groove portion (S2) in the upright posture. It is configured to be able to travel in the transport direction, and an antireflection material is provided at a portion of the inner surface of the case (105) that constitutes the hollow space region.

この請求項2に係る発明によれば、検査装置(100)は、ケース(105)内部の空間領域に外部から光が入らないようにケース(105)を構成する共に、溝部(S2)を通じて、ケース(105)内部を通過する重合部(FTJ)を介して、重合部(FTJ)から相反して離間した位置に発光部(140A)と受光部(150A)をそれぞれ支持するする構成であるため、受光部(150A)に向けて進行し得る外乱光を遮断することができ、筒状フィルム(FT)に介在する異物などを明確に捉えることができ、異物として誤判定することなど抑制することができる。よって異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することができる。また、係る反射防止材によって、ケース(105)によって形成される中空の空間内の光の乱反射を抑制し得る。 According to the invention according to claim 2 , the inspection apparatus (100) constitutes the case (105) so that light does not enter the space region inside the case (105) from the outside, and through the groove portion (S2). Because the light emitting part (140A) and the light receiving part (150A) are supported at positions opposite to each other from the polymerization part (FTJ) via the polymerization part (FTJ) passing through the inside of the case (105). , It is possible to block the ambient light that may travel toward the light receiving part (150A), it is possible to clearly catch foreign matter and the like intervening in the tubular film (FT), and it is possible to suppress erroneous judgment as foreign matter. Can be done. Therefore, it is possible to provide a packaging defect inspection device in a bag making / filling machine that can improve the detection reliability of foreign matter and the like. Further, the antireflection material can suppress diffuse reflection of light in the hollow space formed by the case (105).

次に、請求項3に係る発明は、帯状のフィルム(F)を搬送しながら成形した筒状フィルム(FT)における筒状部(FT1)から延出して合掌状に重ね合せられた重合部(FTJ)に、該筒状フィルム(FT)の搬送方向に沿って縦シールを施すと共に、前記筒状部(FT1)に順次、収容した物品(P)間の前記筒状フィルム(FT)の位置に、該筒状フィルム(FT)の搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部(FT1)から起立した姿勢で延出するよう重合部(FTJ)を成形する際に、前記起立した重合部(FTJ)を介して、前記重合部(FTJ)に向けて発光する発光部(140A)と前記重合部(FTJ)を透過した光を受光する受光部(150A)とを対向配置した検査装置(100)によって得られた情報に基づき前記重合部(FTJ)に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、前記検査装置(100)は、前記物品(P)および前記筒状部(FT1)が搬送される搬送路(20)から延出した前記重合部(FTJ)から相反して離間した位置に前記発光部(140A)と前記受光部(150A)をそれぞれ支持すると共に、前記重合部(FTJ)に反射して前記受光部(150A)に向けて進行し得る外乱光を遮断し、且つ、前記重合部(FTJ)を透過した光を前記受光部(150A)が受光し得るよう、前記発光部(140A)と前記受光部(150A)との間に中空の空間領域が形成されたケース(105)を備えており、該ケース(105)は、前記搬送路(20)に隣接して配設されており、該ケース(105)の搬送路(20)側には、前記重合部(FTJ)を受入れ可能な深さの溝部(S2)が前記搬送方向に沿って形成されており、該溝部(S2)によって前記重合部(FTJ)が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、前記製袋充填機は、前記筒状フィルム(FT)を水平方向に搬送すると共に前記筒状部(FT1)から起立した姿勢で下方に延出する前記重合部(FTJ)を成形する正ピロー方式の横形製袋充填機であり、前記ケース(105)における前記溝部(S2)が位置する直下には、前記物品(P)の屑を排出し得る排出口が設けられている。 Next, the invention according to claim 3 is a polymerized portion (FT1) extending from the tubular portion (FT1) of the tubular film (FT) formed while conveying the strip-shaped film (F) and superposed in a palm-shaped manner. The FTJ) is vertically sealed along the transport direction of the tubular film (FT), and the position of the tubular film (FT) between the articles (P) sequentially housed in the tubular portion (FT1). In addition, the polymerization section (FTJ) so that the bag-making filling machine that performs horizontal sealing along the direction intersecting the transport direction of the tubular film (FT) extends from the tubular portion (FT1) in an upright position. A light emitting unit (140A) that emits light toward the polymerization unit (FTJ) and a light receiving unit that receives light transmitted through the polymerization unit (FTJ) via the upright polymerization unit (FTJ). In a bag-making filling machine configured to output a signal for determining whether or not a foreign substance is present in the polymerization section (FTJ) based on the information obtained by the inspection device (100) having the (150A) opposed to the (150A). In the packaging defect inspection device, the inspection device (100) is a reciprocity from the polymerization section (FTJ) extending from the transport path (20) to which the article (P) and the tubular portion (FT1) are conveyed. The light emitting unit (140A) and the light receiving unit (150A) are supported at separate positions, and ambient light that can be reflected by the polymerization unit (FTJ) and travel toward the light receiving unit (150A) is emitted. A hollow space region is formed between the light emitting unit (140A) and the light receiving unit (150A) so that the light receiving unit (150A) can receive the light that is blocked and transmitted through the polymerization unit (FTJ). A formed case (105) is provided, and the case (105) is arranged adjacent to the transport path (20), and the transport path (20) side of the case (105) is on the transport path (20) side. A groove portion (S2) having a depth capable of accepting the polymerization portion (FTJ) is formed along the transport direction, and the polymerization portion (FTJ) is supported by the groove portion (S2) in the upright posture. The bag-making filling machine is configured to be able to travel in the transport direction, and the bag-making filling machine transports the tubular film (FT) in the horizontal direction and extends downward from the tubular portion (FT1) in an upright position. This is a positive pillow type horizontal bag-making filling machine for forming the polymerization portion (FTJ), and the waste of the article (P) is discharged directly under the groove portion (S2) in the case (105). There is an outlet to obtain.

この請求項3に係る発明によれば、検査装置(100)は、ケース(105)内部の空間領域に外部から光が入らないようにケース(105)を構成する共に、溝部(S2)を通じて、ケース(105)内部を通過する重合部(FTJ)を介して、重合部(FTJ)から相反して離間した位置に発光部(140A)と受光部(150A)をそれぞれ支持するする構成であるため、受光部(150A)に向けて進行し得る外乱光を遮断することができ、筒状フィルム(FT)に介在する異物などを明確に捉えることができ、異物として誤判定することなど抑制することができる。よって異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することができる。また、ケース(105)には、溝部(S2)が位置する直下に物品(P)の屑を排出し得る排出口(134)が設けられているため、物品(P)の屑などを排出口(134)から外部に落下させることができる。そのため、検査装置(100)内に物品(P)の屑が堆積して、検査画像に写り込むことを抑制し得る。
According to the third aspect of the present invention, the inspection apparatus (100) constitutes the case (105) so that light does not enter the space region inside the case (105) from the outside, and also passes through the groove portion (S2). Because the light emitting part (140A) and the light receiving part (150A) are supported at positions opposite to each other from the polymerization part (FTJ) via the polymerization part (FTJ) passing through the inside of the case (105). , It is possible to block the ambient light that may travel toward the light receiving part (150A), it is possible to clearly catch foreign matter and the like intervening in the tubular film (FT), and it is possible to suppress erroneous judgment as foreign matter. Can be done. Therefore, it is possible to provide a packaging defect inspection device in a bag making / filling machine that can improve the detection reliability of foreign matter and the like. Further, since the case (105) is provided with a discharge port (134) capable of discharging the dust of the article (P) directly under the groove portion (S2), the waste of the article (P) or the like is discharged. It can be dropped to the outside from (134). Therefore, it is possible to prevent the debris of the article (P) from accumulating in the inspection device (100) and being reflected in the inspection image.

本発明は上記各発明の手段をとることにより、異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することができる。 The present invention can provide a packaging defect inspection device in a bag-making filling machine capable of enhancing the detection reliability of foreign substances and the like by taking the means of each of the above inventions.

本実施形態に係る横形製袋充填機の概略構成を示す概略側面図である。It is a schematic side view which shows the schematic structure of the horizontal bag making filling machine which concerns on this embodiment. 本実施形態に係る横形製袋充填機のうち包装不良検査装置の概略構成を示す概略平面図である。It is a schematic plan view which shows the schematic structure of the packaging defect inspection apparatus among the horizontal bag making filling machines which concerns on this embodiment. 図1のIII-III線断面図である。FIG. 3 is a cross-sectional view taken along the line III-III of FIG. 包装不良検査装置の分解斜視図である。It is an exploded perspective view of the packaging defect inspection apparatus.

以下に、本発明の製袋充填機における包装不良検査装置における実施形態について図面を用いて説明する。 Hereinafter, embodiments of the packaging defect inspection device in the bag-making filling machine of the present invention will be described with reference to the drawings.

製袋充填機は、図1に示すように帯状のフィルムFを連続的に(又は間欠的に)搬送しながらフィルムFの左右両端部を合掌状に重ね合せてフィルムFを重合部FTJと筒状部FT1(図3参照)からなる筒状フィルムFTを成形し、筒状フィルムFTの重合部FTJの特定の領域に、物品Pおよび筒状フィルムFTの搬送方向に沿って縦シール手段60によって縦シールを施すと共に、筒状部FT1に所定間隔毎に(順次)、収容した前後の物品Pの間となる筒状フィルムFTの位置に、物品Pおよび筒状フィルムFTの搬送方向に対し交差する方向に沿って横シール手段80によって横シールを施して、物品Pを内包する包装品を得る装置である。本実施形態における製袋充填機は、物品Pおよび筒状フィルムFTを水平方向に搬送すると共に、筒状フィルムFTの筒状部FT1から起立した姿勢で下方に延出する重合部FTJを成形する正ピロー方式の横形製袋充填機を例示して説明する。 As shown in FIG. 1, the bag-making filling machine continuously (or intermittently) conveys the strip-shaped film F and superimposes the left and right ends of the film F in a palm-shaped manner to form the film F with the overlapping portion FTJ. A tubular film FT composed of a shaped portion FT1 (see FIG. 3) is formed, and a vertical sealing means 60 is applied to a specific region of the superposed portion FTJ of the tubular film FT along the transport direction of the article P and the tubular film FT. Along with applying a vertical seal, the tubular portion FT1 intersects the position of the tubular film FT between the front and rear articles P accommodated at predetermined intervals (sequentially) with respect to the transport direction of the article P and the tubular film FT. This is a device for obtaining a package containing the article P by laterally sealing the film by the lateral sealing means 80 along the direction of the film. The bag-making filling machine in the present embodiment horizontally conveys the article P and the tubular film FT, and forms a polymerization portion FTJ extending downward from the tubular portion FT1 of the tubular film FT in an upright position. A positive pillow type horizontal bag filling machine will be described as an example.

この製袋充填機には、包装不良検査装置の一部を構成する検査装置100が配設される。検査装置100は、筒状部FT1から起立した姿勢で延出している重合部FTJを透過した光をレンズ部150A(受光部)が受光する。不図示の制御部が検査装置100から得た情報に基づき、重合部FTJに異物が介在するか否かを判定し、その判定の結果を示す信号を生成して出力するよう包装不良検査装置が構成されている。本実施形態における制御部(不図示)は、後述する検査装置100による検出情報を得て、周知の分析処理方法によって生成した画像データに基づき筒状フィルムFTの重合部FTJの異物有無を判別する。また制御部は、横形製袋充填機に配備されたコンベヤやその下流側に接続されたコンベヤや横形製袋充填機におけるフィルム搬送用モータに付設されたエンコーダパルスなどの位置に関する情報の夫々などを取得して、筒状フィルムFTの重合部FTJに異物が存在することを判別した際には、位置に関する情報と紐付けて横形製袋充填機から包装不良となる包装品が排出された際に不図示のリジェクト装置を作動させて、系外排出を行ったり、横形製袋充填機の動作設定などを行う得る不図示のタッチパネル式表示器などによって報知したり、包装機の運転を停止するなどの様々な対応が採り得る。 The bag-making filling machine is provided with an inspection device 100 that constitutes a part of the packaging defect inspection device. In the inspection device 100, the lens unit 150A (light receiving unit) receives light transmitted through the polymerization unit FTJ extending from the tubular portion FT1 in an upright posture. Based on the information obtained from the inspection device 100, the control unit (not shown) determines whether or not foreign matter is present in the polymerization unit FTJ, and the packaging defect inspection device generates and outputs a signal indicating the result of the determination. It is configured. The control unit (not shown) in the present embodiment obtains detection information by the inspection device 100 described later and determines the presence or absence of foreign matter in the polymerization unit FTJ of the tubular film FT based on the image data generated by a well-known analysis processing method. .. In addition, the control unit provides information on the positions of the conveyor installed in the horizontal bag filling machine, the conveyor connected to the downstream side of the conveyor, and the encoder pulse attached to the film transfer motor in the horizontal bag filling machine. When it is acquired and it is determined that a foreign substance is present in the superposed portion FTJ of the tubular film FT, when a packaged product having a defective packaging is discharged from the horizontal bag filling machine in association with the information on the position. The reject device (not shown) is activated to discharge the product from the system, the operation of the horizontal bag filling machine is set, and the operation of the packaging machine is stopped by the touch panel display (not shown). Various measures can be taken.

包装に用いられる筒状フィルムFTは、アルミ蒸着フィルムや、アルミラミネートシール等、包装品の内部が視認不能なアルミ包材が用いられる。なお、本実施形態を説明する際に「前後」、「左右」、「上下」と示す方向は、物品Pを内包した筒状フィルムFTを搬送する搬送方向に沿った方向を「前後」、同搬送方向に交差し且つ水平の方向を「左右」、同搬送方向に交差し且つ鉛直の方向を「上下」とし、これらの方向を各図に適宜矢印で示す。 As the tubular film FT used for packaging, an aluminum packaging material such as an aluminum vapor-deposited film or an aluminum laminate seal in which the inside of the package is invisible is used. In the description of the present embodiment, the directions indicated as "front and back", "left and right", and "up and down" are the same as "front and back" along the transport direction for transporting the tubular film FT containing the article P. The horizontal direction intersecting the transport direction is referred to as "left and right", the crossing in the same transport direction and the vertical direction is defined as "up and down", and these directions are appropriately indicated by arrows in each figure.

横形製袋充填機は、搬送方向上流側から下流側に向かって、供給コンベヤC1と、製袋手段10と、一対の送りローラ30(フィルム送り手段)と、一対のバーヒーター40(加熱装置)と、一対の絞りローラ50と、一対の縦シールローラ60(縦シール手段)と、重合部倒し片70と、渡りコンベヤC2と、横シール手段80と、排出コンベヤC3と、制御部(不図示)と、を備える。 The horizontal bag-making filling machine includes a supply conveyor C1, a bag-making means 10, a pair of feed rollers 30 (film feeding means), and a pair of bar heaters 40 (heating device) from the upstream side to the downstream side in the transport direction. , A pair of drawing rollers 50, a pair of vertical seal rollers 60 (vertical sealing means), a stacking part folding piece 70, a crossing conveyor C2, a horizontal sealing means 80, a discharge conveyor C3, and a control unit (not shown). ) And.

製袋手段10は、フィルムロールRから引き出した帯状フィルムFを筒状フィルムFTに成形するものである。供給コンベヤC1は、製袋手段10によって成形された筒状フィルムFTに向けて物品Pを所定間隔毎に供給するコンベヤである。 The bag-making means 10 forms a strip-shaped film F drawn out from the film roll R into a tubular film FT. The supply conveyor C1 is a conveyor that supplies articles P toward the tubular film FT formed by the bag making means 10 at predetermined intervals.

一対の送りローラ30(フィルム送り手段)は、筒状に形成された筒状フィルムFTの長手方向に交差する左右方向の両端縁部が合掌状に重ね合わされた重合部FTJを、筒状フィルムFTの送り方向及び物品Pを搬送する方向(以下、搬送方向と称す)に対し直交する方向である左右方向における両側から挟んで、不図示の駆動源から伝達された回転駆動力によって筒状フィルムFTを搬送方向における下流側に送り出すローラである。 The pair of feed rollers 30 (film feeding means) is formed by forming a laminated portion FTJ in which both ends of the tubular film FT intersecting in the longitudinal direction in the left-right direction are overlapped in a palm-shaped manner. Cylindrical film FT by the rotational driving force transmitted from a drive source (not shown), sandwiched from both sides in the left-right direction, which is the direction orthogonal to the feed direction and the direction in which the article P is conveyed (hereinafter referred to as the transfer direction). Is a roller that sends out to the downstream side in the transport direction.

一対のバーヒーター40(加熱装置)は、一対の送りローラ30より搬送方向下流側で筒状フィルムFTの重合部FTJに対して左右に離間して配設され、この重合部FTJを予め加熱する装置である。一対の絞りローラ50は、一対のバーヒーター40の下流側で筒状フィルムFTの重合部FTJを左右両側から回転支持して重合部FTJの重なり長さの変動と抑制を行うローラである。 The pair of bar heaters 40 (heating devices) are arranged on the downstream side in the transport direction from the pair of feed rollers 30 so as to be separated from each other to the left and right with respect to the polymerized portion FTJ of the tubular film FT, and preheat the polymerized portion FTJ. It is a device. The pair of drawing rollers 50 are rollers that rotationally support the polymerized portion FTJ of the tubular film FT from both the left and right sides on the downstream side of the pair of bar heaters 40 to change and suppress the overlapping length of the polymerized portion FTJ.

一対の縦シールローラ60(縦シール手段)は、一対の絞りローラ50より下流側に近接配置されており、バーヒーター40でシーラント層が加熱された重合部FTJを左右両側から、不図示の駆動源から伝達された駆動力によって回転しながら挟持して加熱して筒状フィルムFTの重合部FTJ(左右方向の両端縁部が合掌状に重ね合わされた端縁部同士)を溶着するローラである。 The pair of vertical seal rollers 60 (vertical sealing means) are arranged close to each other on the downstream side of the pair of drawing rollers 50, and drive the polymerized portion FTJ in which the sealant layer is heated by the bar heater 40 from both the left and right sides (not shown). It is a roller that welds the polymerized part FTJ of the tubular film FT (the end edges where both end edges in the left-right direction are overlapped in a palm-shaped manner) by sandwiching and heating while rotating by the driving force transmitted from the source. ..

重合部倒し片70は、縦シールローラ60によって縦シールが施された筒状部FT1から起立した姿勢で延出している重合部FTJを筒状フィルムFTの筒状部FT1に繋がる重合部FTJにおける基端部J1(根元部)付近から倒して、基端部J1と反対側となる重合部FTJの先端部J2側を筒状フィルムFTの筒状部FT1側に接近させる。 The polymerization portion tilting piece 70 is formed in a polymerization portion FTJ in which a polymerization portion FTJ extending in an upright position from a tubular portion FT1 vertically sealed by a vertical seal roller 60 is connected to a tubular portion FT1 of the tubular film FT. Tilt from the vicinity of the base end portion J1 (root portion) so that the tip end portion J2 side of the polymerization portion FTJ opposite to the base end portion J1 approaches the tubular portion FT1 side of the tubular film FT.

横シール手段80は、筒状フィルムFTの重合部FTJが倒された筒状フィルムFT中の物品Pの前後位置で筒状フィルムFTを挟み、筒状フィルムFTの搬送方向と交差する方向に横シールを施すものである。渡りコンベヤC2は、横シール手段80より上流側で筒状フィルムFT及び物品Pを搬送する搬送路を構成するコンベヤである。排出コンベヤC3は、横シール手段80より下流側で筒状フィルムFT及び物品Pを搬送する搬送路を構成するコンベヤである。 The horizontal sealing means 80 sandwiches the tubular film FT at the front-rear position of the article P in the tubular film FT on which the overlapping portion FTJ of the tubular film FT is tilted, and laterally intersects the transport direction of the tubular film FT. It is a seal. The crossover conveyor C2 is a conveyor that constitutes a transport path for transporting the tubular film FT and the article P on the upstream side of the lateral sealing means 80. The discharge conveyor C3 is a conveyor that constitutes a transport path for transporting the tubular film FT and the article P on the downstream side of the horizontal sealing means 80.

図1、2に示すように、搬送方向において製袋手段10と渡りコンベヤC2の間には、筒状フィルムFT中に供給された物品Pを、筒状フィルムFTを介して載置して搬送し得るように搬送ベッド20(搬送路)が配設されている。 As shown in FIGS. 1 and 2, the article P supplied in the tubular film FT is placed and conveyed between the bag making means 10 and the crossing conveyor C2 in the transport direction via the tubular film FT. A conveyor bed 20 (conveyor path) is arranged so as to be able to do so.

搬送ベッド20は、成形中の筒状フィルムFTを介して物品Pを載置する搬送面を面一に構成するように第1搬送ベッド21、第2搬送ベッド122、第3搬送ベッド23の3つが搬送方向に沿って並んで配設されている。搬送ベッド20における搬送面は、物品Pまたは成形中の筒状フィルムFTを搬送する搬送路の一部としての第1搬送ベッド21の第1載置部21Aと第2搬送ベッド122の第2載置部122Aと第3搬送ベッド23の第3載置部23Aによって構成される。 The transport bed 20 has a first transport bed 21, a second transport bed 122, and a third transport bed 23 so that the transport surface on which the article P is placed is flush with each other via the tubular film FT being molded. The beds are arranged side by side along the transport direction. The transport surface of the transport bed 20 is a second mounting portion 21A of the first transport bed 21 and a second transport bed 122 of the first transport bed 21 as a part of a transport path for transporting the article P or the tubular film FT being molded. It is composed of a placement portion 122A and a third mounting portion 23A of the third transfer bed 23.

第1載置部21A、第2載置部122A、第3載置部23Aには、それぞれ左右の両載置部の間に画成される溝部S1、S2、S3が搬送方向に沿って一直線に並ぶように設けられており、筒状フィルムFTの両端縁部を下方に延出するよう案内して合掌状に重合した重合部FTJを支持する。本実施形態では、溝部S1、S2、S3から下方(鉛直下方)に延出した筒状フィルムFTの重合部FTJは、モータによって夫々回転駆動される送りローラ30と縦シールローラ60によって展張状態で移送される。 Grooves S1, S2, and S3 defined between the left and right mounting portions are linearly aligned in the first mounting portion 21A, the second mounting portion 122A, and the third mounting portion 23A, respectively, along the transport direction. It is provided so as to line up with each other, and guides both end edges of the tubular film FT so as to extend downward to support the polymerized portion FTJ polymerized in a gassho shape. In the present embodiment, the polymerized portion FTJ of the tubular film FT extending downward (vertically downward) from the grooves S1, S2, S3 is in a stretched state by a feed roller 30 and a vertical seal roller 60, which are rotationally driven by a motor, respectively. Be transferred.

第2載置部122Aは、第1載置部21Aおよび第3載置部23Aより薄い又は同等の厚さの薄板状の平板プレートによって構成されており、包装不良検査装置における検査装置100のケース105によって構成されている。すなわち、一対の送りローラ30と、一対のバーヒーター40の間には検査装置100が設けられている。本実施形態における検査装置100は、製袋手段10の上方から案内された帯状フィルムFが、製袋手段10により筒状に成形されて左右方向の両端縁部が物品Pの搬送ベッド20の下方(物品Pの下面側)で重合する際に、物品Pの屑が落下するなどして筒状フィルムFTの端縁部間に介在している異物の有無を検査し得るよう構成された装置である。 The second mounting portion 122A is composed of a thin plate-shaped flat plate having a thickness thinner than or equivalent to that of the first mounting portion 21A and the third mounting portion 23A, and is a case of the inspection device 100 in the packaging defect inspection device. It is composed of 105. That is, an inspection device 100 is provided between the pair of feed rollers 30 and the pair of bar heaters 40. In the inspection device 100 of the present embodiment, the strip-shaped film F guided from above the bag-making means 10 is formed into a cylindrical shape by the bag-making means 10, and both end edges in the left-right direction are below the transport bed 20 of the article P. A device configured to be able to inspect the presence or absence of foreign matter intervening between the edges of the tubular film FT, such as when the debris of the article P falls during polymerization on (the lower surface side of the article P). be.

検査装置100は、図3、4に示すようにケース第1分割体110と、ケース第2分割体130からなるケース105と、照明装置140(照射部)と、カメラ150(検出部)を有する。 As shown in FIGS. ..

ケース105は、外部の光を遮光する部材で形成されており、ケース第1分割体110及びケース第2分割体130の内面には、反射防止材が塗布されている。ケース第1分割体110は、水平方向に延在する平面状の第2載置部122Aと、この第2載置部122Aの前後端縁から下方に垂下する側壁部123を有した第1構造体122A1と第2構造体122A2からなり、第1構造体122A1と第2構造体122A2が搬送方向と交差する左右両側に離間するように、それぞれ後述するケース第2分割体130に螺子止めされることによって、搬送路における幅方向中央部に溝状の溝部S2が構成されている。 The case 105 is formed of a member that shields external light, and an antireflection material is applied to the inner surfaces of the case first divided body 110 and the case second divided body 130. The case first divided body 110 has a first structure having a planar second mounting portion 122A extending in the horizontal direction and a side wall portion 123 hanging downward from the front-rear end edge of the second mounting portion 122A. It is composed of the body 122A1 and the second structure 122A2, and is screwed to the case second divided body 130 described later so that the first structure 122A1 and the second structure 122A2 are separated from each other on the left and right sides intersecting the transport direction. As a result, a groove-shaped groove S2 is formed in the central portion in the width direction of the transport path.

ケース第2分割体130は、一端側に照明装置140を載置し他端側にカメラ150を載置しており、これらの間には上方が開口した有底の箱形状の空間が形成されている。この空間を形成するケース第2分割体130の搬送方向前後に対向する各側壁130Aには搬送路における幅方向中央部に溝状の溝部S2が構成されている。溝部S2は重合部FTJの厚みより僅かに幅広に形成されていると共に、重合部FTJを受け入れ可能な深さに形成されている。そして、ケース第2分割体130には溝部S2を挟んで両側に透明の樹脂板133が嵌め込まれている。 In the case second divided body 130, the lighting device 140 is mounted on one end side and the camera 150 is mounted on the other end side, and a bottomed box-shaped space with an upper opening is formed between them. ing. A groove-shaped groove S2 is formed in the central portion in the width direction of the transport path on each side wall 130A facing the front and rear in the transport direction of the case second divided body 130 forming this space. The groove portion S2 is formed to be slightly wider than the thickness of the polymerized portion FTJ, and is formed to a depth that allows the polymerized portion FTJ to be accepted. A transparent resin plate 133 is fitted on both sides of the second divided body 130 of the case with the groove S2 interposed therebetween.

これ故、ケース第2分割体130における箱形状の空間は、照明装置140の光出口140A(発光部)と樹脂板133と前後の側壁130Aによって第1空間131が形成され、カメラ150のレンズ部150A(受光部)が埋設されたケース第2分割体130の左右の側壁と前後の側壁130Aと樹脂板133によって第2空間132が形成され、対向する樹脂板133と前後の側壁130Aによって第3空間133Aが形成されている。 Therefore, in the box-shaped space in the case second divided body 130, the first space 131 is formed by the light outlet 140A (light emitting portion) of the lighting device 140, the resin plate 133, and the front and rear side walls 130A, and the lens portion of the camera 150. The second space 132 is formed by the left and right side walls of the case second division 130 in which the 150A (light receiving portion) is embedded, the front and rear side walls 130A, and the resin plate 133, and the third space 132 is formed by the facing resin plate 133 and the front and rear side walls 130A. Space 133A is formed.

また、樹脂板133の間で溝部S2が形成された位置におけるケース第2分割体130の底には、下方に貫通した排出口134が設けられている。この排出口134は、筒状フィルムFTの重合部FTJに介在する物品Pの屑などの異物が脱落した際に、検査装置100内部に堆積するのを防ぐために外部に落下させるためのものである。 Further, a discharge port 134 penetrating downward is provided at the bottom of the case second divided body 130 at a position where the groove portion S2 is formed between the resin plates 133. This discharge port 134 is for dropping foreign matter such as debris of the article P intervening in the polymerization portion FTJ of the tubular film FT to the outside in order to prevent it from accumulating inside the inspection device 100. ..

ケース第2分割体130は、ケース第1分割体110が組み付けられることで、光出口140A(発光部)とレンズ部150A(受光部)の間のケース105内部に中空状の空間領域が設けられる。この中空状の空間領域は周囲が覆われることで外乱光が進入しないように形成されていることから、レンズ部150A(受光部)に向けて進行し得る外乱光が遮断される。 In the case second division 130, a hollow space region is provided inside the case 105 between the light outlet 140A (light emitting unit) and the lens unit 150A (light receiving unit) by assembling the case first division 110. .. Since this hollow space region is formed so that the ambient light does not enter by covering the surroundings, the ambient light that can travel toward the lens portion 150A (light receiving portion) is blocked.

ケース第2分割体130の内部の空間は、後述する画角θを満たした範囲以外の空間領域を極力なくすために、照明装置140(照射部)側からカメラ150(検出部)側に向かって照明装置140の光出口140A(発光部)側の方がカメラ150側のレンズ部150A(受光部)が埋設された側壁より左右幅が広く、且つ深さが深くなるよう形成されている。本実施形態では、ケース第2分割体130の底の位置Eに段差を設けて、第2空間132を浅くすることで、照明装置140が発する光が、重合部FTJの先端部J2より下方の空間を通って、カメラ150側の第2空間132に進行することで、逆光となって画像が不明瞭になってしまうことを抑制している。また、ケース第2分割体130の空間領域側の底面は、照明装置140が発する光が乱反射してレンズ部150Aに到達することを低減するために、第2載置部122Aと平行、すなわち水平方向に延在するように形成されている。 The space inside the second divided body 130 of the case is directed from the lighting device 140 (irradiation unit) side toward the camera 150 (detection unit) side in order to minimize the space area other than the range satisfying the angle of view θ described later. The light outlet 140A (light emitting portion) side of the lighting device 140 is formed so as to have a wider left-right width and a deeper depth than the side wall in which the lens portion 150A (light receiving portion) on the camera 150 side is embedded. In the present embodiment, by providing a step at the bottom position E of the case second divided body 130 to make the second space 132 shallow, the light emitted by the lighting device 140 is below the tip portion J2 of the overlapping portion FTJ. By advancing to the second space 132 on the camera 150 side through the space, it is suppressed that the image becomes unclear due to backlight. Further, the bottom surface of the case second divided body 130 on the space region side is parallel to, that is, horizontal to the second mounting portion 122A in order to reduce diffuse reflection of the light emitted by the lighting device 140 and reaching the lens portion 150A. It is formed to extend in the direction.

照明装置140(照射部)は、筒状フィルムFTの重合部FTJを透過するように搬送ベッド20(搬送路)を横断する左右方向に赤外線光を光出口140A(発光部)から光を照射する装置であり、本実施形態においてはバックライトとして機能している。 The lighting device 140 (irradiation section) irradiates infrared light from the light outlet 140A (light emitting section) in the left-right direction across the transport bed 20 (transport path) so as to pass through the layered section FTJ of the tubular film FT. It is an apparatus and functions as a backlight in this embodiment.

カメラ150(検出部)は、赤外線光(光)が透過した重合部FTJを撮影間隔ごとに撮影して(重合部を透過した光を受光して)その撮影した撮影データを順次、制御部に出力する装置である。なお、カメラ150による撮影間隔は、筒状フィルムFTの搬送速度に応じて設定変更可能とされている。カメラ150は、図3に示すように画角θ(検出領域)が設定されている。 The camera 150 (detection unit) photographs the polymerization unit FTJ through which infrared light (light) is transmitted at each shooting interval (receives the light transmitted through the polymerization unit), and sequentially transfers the photographed data to the control unit. It is a device that outputs. The shooting interval by the camera 150 can be changed according to the transport speed of the tubular film FT. The camera 150 has an angle of view θ (detection area) set as shown in FIG.

画角θとは、カメラ150で撮影した際、実際に写る範囲を角度で示したものである。画角θは、搬送方向に交差する左右方向であってケース第1分割体110の内面側に沿った略水平な線を基準線Hとして、係る基準線Hに対して筒状フィルムFTの本体部とは反対側である下方向に向かった下線Lとがなす角度である。基準線Hは、重合部FTJにおける基端部J1を通り、その延長線が光出口140A(発光部)に達しており、下線Lは、ケース第2分割体130の底の位置Eと重合部FTJにおける先端部J2に外接し、その延長線が光出口140A(発光部)に達している。このことによって、カメラ150の画角θに、重合部FTJにおける基端部J1から先端部J2までが最大限写り込むように設定されていると共に、重合部FTJを介すことなく、光出口140A(発光部)からカメラ150のレンズ部150A(受光部)に直接入り込む光を極力減らすことができる。 The angle of view θ indicates the range actually captured by the camera 150 as an angle. The angle of view θ is a left-right direction intersecting the transport direction, and a substantially horizontal line along the inner surface side of the case first divided body 110 is set as a reference line H, and the main body of the tubular film FT with respect to the reference line H. It is an angle formed by the underline L pointing downward on the opposite side of the portion. The reference line H passes through the base end portion J1 in the polymerization portion FTJ, its extension line reaches the light outlet 140A (light emitting portion), and the underline L is the position E at the bottom of the case second division 130 and the polymerization portion. It circumscribes the tip portion J2 of the FTJ, and its extension line reaches the light outlet 140A (light emitting portion). As a result, the angle of view θ of the camera 150 is set so that the base end portion J1 to the tip end portion J2 of the layered portion FTJ is reflected as much as possible, and the light outlet 140A is set without passing through the layered portion FTJ. It is possible to reduce as much as possible the light that directly enters the lens unit 150A (light receiving unit) of the camera 150 from the (light emitting unit).

以上のような物品搬送装置は、次のような効果がある。
(1)検査装置100は、ケース105内部の空間領域に外部から光が入らないようにケース105をケース第1分割体110(ケース)とケース第2分割体130とによって構成する共に、溝部S2を通じて、ケース内部を通過する重合部FTJを介して、重合部FTJから相反して離間した位置に対向配置されたカメラ150(検出部)と照明装置140を配置する構成であるため、レンズ部150A(受光部)に向けて進行し得る外乱光を遮断することができ、筒状フィルムFTに介在する異物などを明確に捉えることができ、異物として誤判定することなど抑制し得る。もって、異物などの検出信頼性を高め得る製袋充填機における包装不良検査装置を提供することができる。
(2)ケース第1分割体110における筒状フィルムFTと接する平板プレート(面)が薄板状に形成されていることから、カメラ150によって重合部FTJの基端部J1から先端部J2までの範囲を幅広く撮影(検査)することができる。
ケース第1分割体110が製袋充填機における搬送ベッド20(搬送路)を兼ねるように構成することで、さらに、重合部FTJの筒状部FT1のより近くまで基端部J1を検査することができる。さらに、ケース第1分割体110が、製袋充填機における搬送ベッド20(搬送路)を兼ねることから部品点数を抑制することができる。
(3)筒状フィルムFTの重合部FTJが溶着されてシールされると、フィルム面の変形が起こり得るため、縦シールローラ60(縦シール手段)によりフィルム面が変形しない領域において照明装置140の赤外線光を照射することで、より一層異物などの検出信頼性を高め得る。さらに好ましくは、縦シールローラ60の上流側で筒状フィルムFTの重合部FTJに予め加熱するバーヒーター40の熱の影響を受けずフィルム面が変形しない領域であることがより好ましい。
(4)反射防止材によって、ケース第2分割体とケース第1分割体110によって形成される中空の空間内の赤外線光の乱反射を抑制し得る。
(5)ケース第2分割体130には、溝部S2が位置する下方において厚み方向に貫通した排出口134が設けられているため、物品Pの屑などを排出口134から外部に落下させることができる。そのため、検査装置100内に物品Pの屑が堆積して、検査画像に写り込むことを抑制し得る。
(6)カメラ150の画角θを規定する基準線Hが、重合部FTJにおける基端部J1を通り、その延長線が光出口140A(発光部)に達して、画角θを規定する下線Lが、ケース第2分割体130の底の位置Eと重合部FTJにおける先端部J2に外接し、その延長線が光出口140A(発光部)に達していることによって、重合部FTJにおける基端部J1から先端部J2までが最大限写り込むことができると共に、重合部FTJを介すことなく、光出口140A(発光部)からカメラ150のレンズ部150A(受光部)に直接入り込む光を極力減らすことができる。
The article transporting device as described above has the following effects.
(1) The inspection device 100 comprises the case 105 by the case first divided body 110 (case) and the case second divided body 130 so that light does not enter the space area inside the case 105 from the outside, and the groove portion S2. The lens unit 150A is configured to arrange the camera 150 (detection unit) and the lighting device 140 which are opposed to each other at positions opposite to each other from the polymerization unit FTJ via the polymerization unit FTJ passing through the inside of the case. It is possible to block the ambient light that may travel toward the (light receiving portion), clearly catch foreign matter and the like intervening in the tubular film FT, and suppress erroneous determination as foreign matter. Therefore, it is possible to provide a packaging defect inspection device in a bag making / filling machine capable of improving the detection reliability of foreign matter and the like.
(2) Since the flat plate (face) in contact with the tubular film FT in the case first divided body 110 is formed in a thin plate shape, the range from the base end portion J1 to the tip end portion J2 of the layered portion FTJ by the camera 150. Can be widely photographed (inspected).
By configuring the case first split body 110 to also serve as the transport bed 20 (transport path) in the bag making and filling machine, the base end portion J1 is further inspected closer to the tubular portion FT1 of the polymerization portion FTJ. Can be done. Further, since the case first divided body 110 also serves as the transport bed 20 (transport path) in the bag-making filling machine, the number of parts can be suppressed.
(3) When the overlapping portion FTJ of the tubular film FT is welded and sealed, the film surface may be deformed. Therefore, in the region where the film surface is not deformed by the vertical seal roller 60 (vertical sealing means), the lighting device 140 By irradiating with infrared light, the reliability of detecting foreign matter can be further improved. More preferably, it is a region on the upstream side of the vertical seal roller 60 where the film surface is not deformed without being affected by the heat of the bar heater 40 which is preheated to the polymerized portion FTJ of the tubular film FT.
(4) The antireflection material can suppress diffuse reflection of infrared light in the hollow space formed by the case second dividing body and the case first dividing body 110.
(5) Since the case second divided body 130 is provided with a discharge port 134 penetrating in the thickness direction below the groove portion S2 is located, dust and the like of the article P can be dropped from the discharge port 134 to the outside. can. Therefore, it is possible to prevent the debris of the article P from accumulating in the inspection device 100 and being reflected in the inspection image.
(6) The reference line H defining the angle of view θ of the camera 150 passes through the base end portion J1 in the layered portion FTJ, and its extension line reaches the light outlet 140A (light emitting portion) to define the angle of view θ. L circumscribes the position E at the bottom of the second divided body 130 of the case and the tip portion J2 in the polymerized portion FTJ, and the extension line thereof reaches the light outlet 140A (light emitting portion), whereby the base end in the polymerized portion FTJ. The light from the part J1 to the tip part J2 can be reflected as much as possible, and the light directly entering the lens part 150A (light receiving part) of the camera 150 from the light outlet 140A (light emitting part) without passing through the overlapping part FTJ can be reflected as much as possible. Can be reduced.

<変更例>
(1)重合部FTJが筒状フィルムFTの下側に形成する正ピロー方式の横形製袋充填機に検査装置100を配設した態様を示したが、横形製袋充填機としては、重合部FTJを筒状フィルムFTの上方側に形成するバックシール方式の横ピロー包装機、重合部FTJを筒状フィルムFTの側方に形成する横三方シール包装機にも採用してもよく、また、検査装置100を縦形製袋充填機に配設して、帯状フィルムの左右両端縁を重合して形成された筒状フィルムFTの重合部FTJを検査するようにしてもよい。
(2)検出波としては、不可視光を採用し得るものであり、可視光JIS Z8120〔下限(360-400nm)~上限(760-830nm)〕より波長が長い赤外線を採用するのが好ましい。
(3)横形製袋充填機に検査装置100を使用する際は、ケース第2分割体130の底に排出口134を設けて物品の屑などが堆積して、検査画像に写り込むことを防ぐようにしたが、検査時は外乱の進入を完全に防ぐために塞ぐようにしてもよい。また、横三方シール包装機、縦形製袋充填機では排出口は不要である。
<Change example>
(1) An embodiment in which the inspection device 100 is arranged in a positive pillow type horizontal bag-making filling machine formed by the polymerization unit FTJ under the tubular film FT is shown. It may also be used in a back-seal type horizontal pillow wrapping machine that forms the FTJ on the upper side of the tubular film FT, and in a horizontal three-way seal wrapping machine that forms the layered portion FTJ on the side of the tubular film FT. The inspection device 100 may be arranged in a vertical bag-making filling machine to inspect the superposed portion FTJ of the tubular film FT formed by superimposing the left and right edges of the strip-shaped film.
(2) Invisible light can be adopted as the detection wave, and it is preferable to adopt infrared rays having a wavelength longer than that of visible light JIS Z8120 [lower limit (360-400 nm) to upper limit (760-830 nm)].
(3) When the inspection device 100 is used for the horizontal bag-making filling machine, a discharge port 134 is provided at the bottom of the second division body 130 of the case to prevent dust and the like of articles from accumulating and being reflected in the inspection image. However, at the time of inspection, it may be closed to completely prevent the invasion of disturbance. In addition, a horizontal three-way seal packaging machine and a vertical bag-making filling machine do not require a discharge port.

F:フィルム FT:筒状フィルム FTJ:重合部 FT1:筒状部
P:物品 20:搬送ベッド(搬送路) S2:溝部
30:送りローラ(フィルム送り手段) 60:縦シールローラ(縦シール手段)
100:検査装置 105:ケース 140A:光出口(発光部)
150A:レンズ部(受光部) 134:排出口 θ:画角(検出領域)
F: Film FT: Cylindrical film FTJ: Polymerizing part FT1: Cylindrical part P: Article 20: Conveying bed (conveying path) S2: Groove 30: Feed roller (film feeding means) 60: Vertical seal roller (vertical sealing means)
100: Inspection device 105: Case 140A: Light outlet (light emitting part)
150A: Lens part (light receiving part) 134: Discharge port θ: Angle of view (detection area)

Claims (3)

帯状のフィルムを搬送しながら成形した筒状フィルムにおける筒状部から延出して合掌状に重ね合せられた重合部に、該筒状フィルムの搬送方向に沿って縦シールを施すと共に、前記筒状部に順次、収容した物品間の前記筒状フィルムの位置に、該筒状フィルムの搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部から起立した姿勢で延出するよう重合部を成形する際に、前記起立した重合部を介して、前記重合部に向けて発光する発光部と前記重合部を透過した光を受光する受光部とを対向配置した検査装置によって得られた情報に基づき前記重合部に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、
前記検査装置は、
前記物品および前記筒状部が搬送される搬送路から延出した前記重合部から相反して離間した位置に前記発光部と前記受光部をそれぞれ支持すると共に、前記重合部に反射して前記受光部に向けて進行し得る外乱光を遮断し、且つ、前記重合部を透過した光を前記受光部が受光し得るよう、前記発光部と前記受光部との間に中空の空間領域が形成されたケースを備えており、
該ケースは、前記搬送路に隣接して配設されており、該ケースの搬送路側には、前記重合部を受入れ可能な深さの溝部が前記搬送方向に沿って形成されており、該溝部によって前記重合部が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、
前記製袋充填機は、
前記縦シールを施す縦シール手段と、該縦シール手段より前記搬送方向上流側に配設されており前記重合部を挟持して筒状フィルムを搬送方向に送り出すフィルム送り手段を有し、
前記フィルム送り手段と前記縦シール手段の間において、展張された前記筒状フィルムの前記重合部に前記発光部が光を照射するよう構成された製袋充填機における包装不良検査装置。
The polymerized portion extending from the tubular portion of the tubular film formed while transporting the strip-shaped film and superposed in a palm-shaped manner is vertically sealed along the transport direction of the tubular film, and the tubular portion is formed. A bag-making filling machine that sequentially seals the positions of the tubular films between the articles housed in the portions along a direction intersecting the transport direction of the tubular films is in an upright position from the tubular portions. An inspection in which a light emitting portion that emits light toward the polymerized portion and a light receiving portion that receives light transmitted through the polymerized portion are arranged so as to face each other through the upright polymerized portion when the polymerized portion is formed so as to extend. A packaging defect inspection device in a bag-making filling machine configured to output a signal for determining whether or not foreign matter is present in the polymerized portion based on the information obtained by the device.
The inspection device is
The light emitting portion and the light receiving portion are supported at positions opposite to and separated from the polymerized portion extending from the transport path to which the article and the tubular portion are conveyed, and the light receiving portion is reflected by the polymerized portion to receive the light. A hollow space region is formed between the light emitting portion and the light receiving portion so that the light receiving portion can receive the light transmitted through the polymerized portion while blocking the disturbance light that may proceed toward the portion. Equipped with a case
The case is arranged adjacent to the transport path, and a groove portion having a depth capable of accepting the polymerized portion is formed along the transport direction on the transport path side of the case. The polymerized portion is configured to be able to travel in the transport direction while being supported in the upright posture .
The bag-making filling machine is
It has a vertical sealing means for applying the vertical sealing and a film feeding means which is arranged on the upstream side in the transport direction from the vertical sealing means and which sandwiches the polymerized portion and feeds the tubular film in the transport direction.
A packaging defect inspection device in a bag-making filling machine configured such that the light emitting portion irradiates the polymerized portion of the expanded tubular film between the film feeding means and the vertical sealing means .
帯状のフィルムを搬送しながら成形した筒状フィルムにおける筒状部から延出して合掌状に重ね合せられた重合部に、該筒状フィルムの搬送方向に沿って縦シールを施すと共に、前記筒状部に順次、収容した物品間の前記筒状フィルムの位置に、該筒状フィルムの搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部から起立した姿勢で延出するよう重合部を成形する際に、前記起立した重合部を介して、前記重合部に向けて発光する発光部と前記重合部を透過した光を受光する受光部とを対向配置した検査装置によって得られた情報に基づき前記重合部に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、
前記検査装置は、
前記物品および前記筒状部が搬送される搬送路から延出した前記重合部から相反して離間した位置に前記発光部と前記受光部をそれぞれ支持すると共に、前記重合部に反射して前記受光部に向けて進行し得る外乱光を遮断し、且つ、前記重合部を透過した光を前記受光部が受光し得るよう、前記発光部と前記受光部との間に中空の空間領域が形成されたケースを備えており、
該ケースは、前記搬送路に隣接して配設されており、該ケースの搬送路側には、前記重合部を受入れ可能な深さの溝部が前記搬送方向に沿って形成されており、該溝部によって前記重合部が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、
前記ケースの内面における前記中空の空間領域を構成する箇所は、反射防止材が設けられている製袋充填機における包装不良検査装置。
The polymerized portion extending from the tubular portion of the tubular film formed while transporting the strip-shaped film and superposed in a palm-shaped manner is vertically sealed along the transport direction of the tubular film, and the tubular portion is formed. A bag-making filling machine that sequentially seals the positions of the tubular films between the articles housed in the portions along a direction intersecting the transport direction of the tubular films is in an upright position from the tubular portions. An inspection in which a light emitting portion that emits light toward the polymerized portion and a light receiving portion that receives light transmitted through the polymerized portion are arranged so as to face each other through the upright polymerized portion when the polymerized portion is formed so as to extend. A packaging defect inspection device in a bag-making filling machine configured to output a signal for determining whether or not foreign matter is present in the polymerized portion based on the information obtained by the device.
The inspection device is
The light emitting portion and the light receiving portion are supported at positions opposite to and separated from the polymerized portion extending from the transport path to which the article and the tubular portion are conveyed, and the light receiving portion is reflected by the polymerized portion to receive the light. A hollow space region is formed between the light emitting portion and the light receiving portion so that the light receiving portion can receive the light transmitted through the polymerized portion while blocking the disturbance light that may proceed toward the portion. Equipped with a case
The case is arranged adjacent to the transport path, and a groove portion having a depth capable of accepting the polymerized portion is formed along the transport direction on the transport path side of the case. The polymerized portion is configured to be able to travel in the transport direction while being supported in the upright posture .
A portion of the inner surface of the case that constitutes the hollow space region is a packaging defect inspection device in a bag-making filling machine provided with an antireflection material .
帯状のフィルムを搬送しながら成形した筒状フィルムにおける筒状部から延出して合掌状に重ね合せられた重合部に、該筒状フィルムの搬送方向に沿って縦シールを施すと共に、前記筒状部に順次、収容した物品間の前記筒状フィルムの位置に、該筒状フィルムの搬送方向に対し交差する方向に沿って横シールを施す製袋充填機が前記筒状部から起立した姿勢で延出するよう重合部を成形する際に、前記起立した重合部を介して、前記重合部に向けて発光する発光部と前記重合部を透過した光を受光する受光部とを対向配置した検査装置によって得られた情報に基づき前記重合部に異物が介在するか否かを判別する信号を出力するよう構成された製袋充填機における包装不良検査装置であって、
前記検査装置は、
前記物品および前記筒状部が搬送される搬送路から延出した前記重合部から相反して離間した位置に前記発光部と前記受光部をそれぞれ支持すると共に、前記重合部に反射して前記受光部に向けて進行し得る外乱光を遮断し、且つ、前記重合部を透過した光を前記受光部が受光し得るよう、前記発光部と前記受光部との間に中空の空間領域が形成されたケースを備えており、
該ケースは、前記搬送路に隣接して配設されており、該ケースの搬送路側には、前記重合部を受入れ可能な深さの溝部が前記搬送方向に沿って形成されており、該溝部によって前記重合部が前記起立した姿勢で支持されつつ前記搬送方向に走行し得るよう構成されており、
前記製袋充填機は、前記筒状フィルムを水平方向に搬送すると共に前記筒状部から起立した姿勢で下方に延出する前記重合部を成形する正ピロー方式の横形製袋充填機であり、
前記ケースにおける前記溝部が位置する直下には、前記物品の屑を排出し得る排出口が設けられている製袋充填機における包装不良検査装置。
The polymerized portion extending from the tubular portion of the tubular film formed while transporting the strip-shaped film and superposed in a palm-shaped manner is vertically sealed along the transport direction of the tubular film, and the tubular portion is formed. A bag-making filling machine that sequentially seals the positions of the tubular films between the articles housed in the portions along a direction intersecting the transport direction of the tubular films is in an upright position from the tubular portions. An inspection in which a light emitting portion that emits light toward the polymerized portion and a light receiving portion that receives light transmitted through the polymerized portion are arranged so as to face each other through the upright polymerized portion when the polymerized portion is formed so as to extend. A packaging defect inspection device in a bag-making filling machine configured to output a signal for determining whether or not foreign matter is present in the polymerized portion based on the information obtained by the device.
The inspection device is
The light emitting portion and the light receiving portion are supported at positions opposite to and separated from the polymerized portion extending from the transport path to which the article and the tubular portion are conveyed, and the light receiving portion is reflected by the polymerized portion to receive the light. A hollow space region is formed between the light emitting portion and the light receiving portion so that the light receiving portion can receive the light transmitted through the polymerized portion while blocking the disturbance light that may proceed toward the portion. Equipped with a case
The case is arranged adjacent to the transport path, and a groove portion having a depth capable of accepting the polymerized portion is formed along the transport direction on the transport path side of the case. The polymerized portion is configured to be able to travel in the transport direction while being supported in the upright posture .
The bag-making filling machine is a positive pillow type horizontal bag-making filling machine that horizontally conveys the tubular film and forms the superposed portion that extends downward in an upright posture from the tubular portion.
A packaging defect inspection device in a bag-making filling machine provided with a discharge port capable of discharging the waste of the article immediately below the groove portion of the case .
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JP2001097322A (en) 1999-09-30 2001-04-10 Nippon Seiki Co Ltd Method for determining seal failure in filling/packaging bag and apparatus for determining seal failure in filling /packaging bag in filling/packaging machine
JP2010179955A (en) 2009-02-09 2010-08-19 Omori Mach Co Ltd Folding device for center seal part and pillow packaging machine
JP2010236896A (en) 2009-03-30 2010-10-21 Daiwa Can Co Ltd Seal failure inspection method for container using infrared light
JP2016120932A (en) 2014-12-24 2016-07-07 株式会社フジキカイ Defective article detection device in horizontal bag making filling machine

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Publication number Priority date Publication date Assignee Title
JPS5527521Y2 (en) * 1975-02-21 1980-07-01
JPH09264717A (en) * 1996-03-29 1997-10-07 Sunx Ltd Inspection device for filament body

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
JP2001097322A (en) 1999-09-30 2001-04-10 Nippon Seiki Co Ltd Method for determining seal failure in filling/packaging bag and apparatus for determining seal failure in filling /packaging bag in filling/packaging machine
JP2010179955A (en) 2009-02-09 2010-08-19 Omori Mach Co Ltd Folding device for center seal part and pillow packaging machine
JP2010236896A (en) 2009-03-30 2010-10-21 Daiwa Can Co Ltd Seal failure inspection method for container using infrared light
JP2016120932A (en) 2014-12-24 2016-07-07 株式会社フジキカイ Defective article detection device in horizontal bag making filling machine

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