JP5036352B2 - Method and apparatus for vertically sealing packaging film - Google Patents

Method and apparatus for vertically sealing packaging film Download PDF

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JP5036352B2
JP5036352B2 JP2007060710A JP2007060710A JP5036352B2 JP 5036352 B2 JP5036352 B2 JP 5036352B2 JP 2007060710 A JP2007060710 A JP 2007060710A JP 2007060710 A JP2007060710 A JP 2007060710A JP 5036352 B2 JP5036352 B2 JP 5036352B2
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film
sandwiching
rollers
infrared laser
roller
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JP2008222252A (en
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弘人 伊藤
義人 竹島
剛史 鈴木
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株式会社フジキカイ
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1616Near infrared radiation [NIR], e.g. by YAG lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1632Laser beams characterised by the way of heating the interface direct heating the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/133Fin-type joints, the parts to be joined being flexible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83413Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/849Packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • B29C66/83513Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums cooperating jaws mounted on rollers, cylinders or drums and moving in a closed path

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Package Closures (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To form a beautiful vertical seal while preventing the effect of heat on an item packaged. <P>SOLUTION: The vertical sealing apparatus 20 includes: sandwiching rollers 26 that sandwich the overlapping portions of the end edges 12 of film 10 continuously conveyed in the direction of conveyance of the film 10; a film guide 32 that is oriented toward the film sandwiched part 12a held in the sandwiching rollers 26 and tautly guides the film so that the feed opposite angle &alpha; of the film end edges 12 is an acute angle; and a laser emitting means 44 for emitting near infrared laser beams to the internal face of the film in the film sandwiching part 12a. The vertical sealing apparatus 20 seals the film sandwiched part 12a by converging the near infrared laser beams into the film sandwiched part 12a by the reflection of the near infrared laser beams from the internal face of the film 10 held in the stretching guide part of the film guide 32. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

この発明は、連続移送されるフィルムの移送方向に沿うフィルム端縁部同士を重ね合わせてシールする包装フィルムの縦シール方法および装置に関するものである。   The present invention relates to a method and an apparatus for vertically sealing a packaging film in which film edge portions along the transport direction of a continuously transported film are overlapped and sealed.

横型製袋充填機において、筒状に成形したフィルムの移送方向に沿うフィルム端縁部を重ね合わせてシールするための縦シール装置を備えている。この縦シール装置は、例えばヒータにより150℃〜200℃程度に加熱されたシールローラでフィルム端縁部を挟持して加熱することでフィルムを溶着シールするようにしている。このように、シールローラの加熱によりフィルムをシールする方式では、フィルム送りの一時停止時において、シールローラで挟持された部位のフィルムが過度に加熱されるのでフィルムの表面までも溶融してシール不良が発生するという問題があった。これに対処すべく、フィルムの移送停止に対応して一時的にシールローラを互いに離間させてフィルムの挟持を解除するための機構を設けるようにしていた。また、チョコレート等の熱影響を受け易い被包装物の場合には、被包装物がフィルムを介して載置される搬送ベッドは前記シールローラから発せられる熱の影響で加熱されることから、その搬送ベッドの加熱を防ぐ冷却装置を設ける等の対策が講じられていた。このように、シールローラからの熱影響を考慮して、縦シール装置およびその周りの構造について機構や部材等を選定する必要があり、構成が複雑になるといった問題があった。またヒータによる加熱方式ではエネルギー損失も大きいものとなっていた。   The horizontal bag making and filling machine includes a vertical sealing device for stacking and sealing film edge portions along the transfer direction of a cylindrically formed film. In this vertical sealing apparatus, for example, the film is welded and sealed by sandwiching and heating the film edge with a seal roller heated to about 150 ° C. to 200 ° C. by a heater. As described above, in the method of sealing the film by heating the seal roller, when the film feeding is temporarily stopped, the film sandwiched by the seal roller is excessively heated, so the film surface is melted and the seal is poor. There was a problem that occurred. In order to cope with this, a mechanism for temporarily separating the seal rollers from each other and releasing the holding of the film is provided in response to the stop of the film transfer. Further, in the case of a packaged item that is easily affected by heat, such as chocolate, the transport bed on which the packaged item is placed via a film is heated by the influence of heat generated from the sealing roller. Measures such as providing a cooling device to prevent heating of the transfer bed were taken. As described above, it is necessary to select a mechanism, a member, and the like for the vertical seal device and the surrounding structure in consideration of the heat effect from the seal roller, and there is a problem that the configuration becomes complicated. Also, the heating method using a heater has a large energy loss.

また、シールローラの加熱によりフィルムをシールする方式に替えて、レーザーを利用してフィルムをシールする機構を備えた縦シール装置が提案されている(特許文献1参照)。特許文献1の縦シール装置では、フィルムを筒状成形する製袋手段に設けた中子上面の突状平面上でフィルム端縁部同士を重ね合わせて、その重合したフィルム端縁部の外面に対して炭酸ガスレーザー照射装置によりレーザー光を照射することで、フィルム移送方向に沿ってシールを施している。
特許第2550664号公報
In addition, a vertical sealing device having a mechanism for sealing a film using a laser has been proposed instead of a method of sealing a film by heating a seal roller (see Patent Document 1). In the vertical sealing device of Patent Document 1, the film edge portions are overlapped on the projecting flat surface of the upper surface of the core provided in the bag making means for forming the film into a cylindrical shape, and the outer surface of the polymerized film edge portion is overlapped. On the other hand, a laser beam is irradiated by a carbon dioxide laser irradiation device, thereby providing a seal along the film transfer direction.
Japanese Patent No. 2550664

特許文献1の縦シール装置で用いられている炭酸ガスレーザー照射装置は、遠赤外線の波長範囲に属する10.6μmのレーザー光をフィルムに照射する。比較的波長が長い遠赤外線レーザー光は、透過し難い性質を有しているので、フィルムが透明であったとしても、フィルムの重合端縁部の内面を溶着すべきところ表面にレーザー光が吸収されてしまい主に重合端縁部の外面を加熱してしまう。このため、重合端縁部の内面のシーラント層を溶着可能な程度まで遠赤外線レーザー光で加熱すると、フィルム端縁部の外面が過度に溶融されて、例えば金属の溶接時に発生するビードの如き盛上がり部分が生じてしまう難点がある。従って、遠赤外線レーザー光でフィルム端縁部をシールする方式は、シールローラをヒータで加熱することでフィルム端縁部をシールする方式と比較して、溶着した後のシール部の見栄えが劣ってしまう。これ故に、遠赤外線レーザー光を使用してシールする方式は、包装の見栄えによって商品価値が左右されるような食品等の包装には適していなかった。   The carbon dioxide laser irradiation device used in the vertical sealing device of Patent Document 1 irradiates the film with 10.6 μm laser light belonging to the far infrared wavelength range. Far-infrared laser light with a relatively long wavelength is difficult to transmit, so even if the film is transparent, the laser light is absorbed on the surface where the inner surface of the polymerization edge of the film should be welded. It will be heated and the outer surface of a superposition | polymerization edge part will be heated mainly. For this reason, when heated with far-infrared laser light to the extent that the sealant layer on the inner surface of the polymer edge can be welded, the outer surface of the film edge will be excessively melted, for example, a bead like a bead generated during metal welding There is a difficulty that part occurs. Therefore, the method of sealing the film edge with the far-infrared laser beam is inferior in appearance of the sealed portion after welding as compared with the method of sealing the film edge by heating the sealing roller with a heater. End up. For this reason, the method of sealing using far-infrared laser light has not been suitable for packaging foods or the like whose commercial value depends on the appearance of the packaging.

すなわち本発明は、従来の技術に係る包装フィルムの縦シール方法および装置に内在する前記問題に鑑み、これらを好適に解決するべく提案されたものであって、簡易な構成で、被包装物への熱影響を防止して、見栄えのよいシール部を得ることができる包装フィルムの縦シール方法および装置を提供することを目的とする。   That is, the present invention has been proposed in order to suitably solve these problems inherent in the vertical sealing method and apparatus for packaging films according to the prior art, and can be packaged with a simple configuration. It is an object of the present invention to provide a method and an apparatus for vertically sealing a packaging film capable of preventing the heat effect of the above and obtaining a good-looking seal part.

前記課題を克服し、所期の目的を達成するため、本願の請求項1に係る発明の包装フィルムの縦シール方法は、
連続移送されるフィルムの移送方向に沿うフィルム端縁部同士を重ね合わせた重合部を、フィルム移送方向上流側の第1送りローラと下流側の第2送りローラとの間に設けた挟持ローラで挟持してそのフィルム挟持部をシールする縦シール方法であって、
前記重合部を、近赤外線レーザー光が透過しない遮蔽部材に設けたスリットを介して外方へ延出案内し、その延出端側が広がるように拡開すると共に、前記フィルム挟持部に向けた前記フィルム端縁部互いの送り込み対向角度が鋭角になるようフィルムガイドで展張保持し、
前記延出端側で拡開した重合部の展張保持部位を経て、前記フィルム挟持部のフィルム内面に近赤外線レーザー光を照射し、前記フィルム端縁部におけるフィルムの内面反射によって近赤外線レーザー光をフィルム挟持部に集束させてフィルムを移送しつつ、前記挟持ローラでフィルム端縁部を挟持してシールするようにしたことを特徴とする。
これによれば、近赤外線レーザー光をフィルム端縁部の内面反射を利用してフィルム挟持部へ集束させることができ、エネルギー損失が少なく、また被包装物や包装の見栄えに悪影響を及ぼすことはなく、簡易な構成で良好なシール部を得ることができる。また、フィルムのフィルム挟持部に対するレーザー光の照射位置精度を厳密に行なわなくても、フィルム挟持部を適切にシールすることができる。更に、挟持ローラを挟んでフィルム移送方向前後に設けた第1送りローラおよび第2送りローラでフィルムを移送するので、フィルム加熱やフィルム自体の特性により伸び等の影響を受け易いフィルムを用いる場合であっても、良好なシール部を得ることができると共に、フィルム端縁部を、スリットを介して外方へ延出するよう案内する遮蔽部材により被包装物側にレーザー光が誤って漏れてしまうのを効果的に防止できる。
In order to overcome the above-mentioned problems and achieve the intended purpose, a method for longitudinally sealing a packaging film according to claim 1 of the present application,
A sandwiching roller provided between the first feed roller on the upstream side in the film transfer direction and the second feed roller on the downstream side, with the overlapping portion where the film edge portions along the transfer direction of the continuously transferred film overlap each other sandwiched by a longitudinal sealing method of sealing the film nipping portion,
The overlapping portion is guided to extend outward through a slit provided in a shielding member that does not transmit near-infrared laser light, and is extended so that the extending end side is widened. The film guide is stretched and held so that the opposing angle of the film edges becomes an acute angle ,
Through the stretch holding part of the overlapped portion that is expanded on the extending end side, the film inner surface of the film sandwiching portion is irradiated with near infrared laser light, and the inner surface reflection of the film at the edge of the film causes near infrared laser light to be irradiated. The film end edge is sandwiched and sealed with the sandwiching roller while the film is transported while being focused on the film sandwiching section.
According to this, near-infrared laser light can be focused on the film clamping part using the internal reflection at the edge of the film, there is little energy loss, and there is an adverse effect on the appearance of the package and the packaging. Therefore, a good seal portion can be obtained with a simple configuration. Further, the film clamping portion can be properly sealed without strictly irradiating the laser beam with respect to the film clamping portion. Furthermore, since the film is transported by the first feed roller and the second feed roller provided in the front and back of the film transport direction with the sandwiching roller interposed therebetween, when a film that is easily affected by elongation or the like due to film heating or the characteristics of the film itself is used. Even if it exists, while being able to obtain a favorable seal | sticker part, a laser beam will leak to the to-be-packaged goods side accidentally by the shielding member which guides a film edge part so that it may extend outside through a slit. Can be effectively prevented.

前記課題を克服し、所期の目的を達成するため、本願の請求項2に係る発明の包装フィルムの縦シール装置は、
連続移送されるフィルムの移送方向に沿うフィルム端縁部同士を重ね合わせた重合部を挟持する挟持ローラと、
該挟持ローラを挟むフィルム移送方向上流側と下流側とに設置され、前記フィルム端縁部を挟持して移送する第1送りローラおよび第2送りローラと、
近赤外線レーザー光が透過しない材質から構成され、前記重合部をフィルム移送方向に沿って形成したスリットを介して外方へ延出して案内する遮蔽部材と、
前記第1送りローラと前記挟持ローラとの間で移送される前記重合部を、前記スリットから延出するフィルムの延出端側が広がるように拡開すると共に、前記挟持ローラのフィルム挟持部に向けた前記フィルム端縁部の互いの送り込み対向角度を鋭角に展張案内するフィルムガイドと、
前記延出端側で拡開した重合部の展張保持部位を経て、前記フィルム挟持部のフィルム内面に近赤外線レーザー光を照射するレーザー照射手段とを備え、
前記近赤外線レーザー光を、前記フィルム端縁部におけるフィルムの内面反射によって前記フィルム挟持部に集束させて該フィルム挟持部をシールするよう構成したことを特徴とする。
これによれば、請求項1と同様の効果を得ることができると共に、装置の組付けが簡単になる。
In order to overcome the above-mentioned problems and achieve the intended purpose, a vertical sealing device for a packaging film of the invention according to claim 2 of the present application,
A sandwiching roller that sandwiches the overlapped portion of the film edge portions along the transport direction of the continuously transported film; and
A first feed roller and a second feed roller installed on the upstream side and the downstream side in the film transport direction to sandwich the sandwiching roller and sandwiching and transporting the film edge portion;
A shielding member composed of a material that does not transmit near-infrared laser light and extending outward through a slit formed along the film transfer direction to guide the overlapping portion;
The overlapping portion transferred between the first feed roller and the sandwiching roller is expanded so that the extending end side of the film extending from the slit is widened, and directed toward the film sandwiching portion of the sandwiching roller. A film guide that stretches and guides the opposing edges of the film edge portions to an acute angle;
A laser irradiation means for irradiating a near-infrared laser beam to the inner surface of the film of the film sandwiching portion , through the stretch holding portion of the overlapping portion that is expanded on the extending end side ;
The near-infrared laser beam is focused on the film sandwiching portion by reflection of the inner surface of the film at the edge of the film to seal the film sandwiching portion.
According to this, the same effect as that of the first aspect can be obtained, and the assembly of the apparatus is simplified.

請求項に係る発明では、前記挟持ローラが、前記第2送りローラ側に近接して配置したことを要旨とする。
これによれば、挟持ローラで溶着した部位を直ちに第2送りローラで冷却して、密封性が高く、きれいなシール部を得ることができる。
The gist of the invention according to claim 3 is that the sandwiching roller is disposed close to the second feed roller side.
According to this, the part welded by the pinching roller is immediately cooled by the second feed roller, and a high sealing property and a clean seal part can be obtained.

本発明に係る包装フィルムの縦シール方法によれば、近赤外線レーザー光をフィルム端縁部の内面反射を利用してフィルム挟持部へ集束させることで、被包装物への熱影響を防止して、見栄えのよいシール部を得ることができる。また、本発明に係る包装フィルムの縦シール装置によれば、近赤外線レーザー光をフィルム端縁部の内面反射を利用してフィルム挟持部へ集束させることで、簡易な構成で、被包装物への熱影響を防止して、見栄えのよいシール部を得ることができる。   According to the vertical sealing method of the packaging film according to the present invention, the near infrared laser beam is focused on the film sandwiching portion using the internal reflection of the film edge, thereby preventing the heat effect on the packaged object. A good-looking seal part can be obtained. Moreover, according to the vertical sealing device for a packaging film according to the present invention, the near-infrared laser beam is focused on the film sandwiching portion by utilizing the internal reflection of the film edge, so that it can be packaged with a simple configuration. It is possible to obtain a good-looking seal portion by preventing the heat effect of the.

次に、本発明に係る包装フィルムの縦シール方法および装置につき、好適な実施例を挙げて、添付図面を参照して以下に説明する。なお実施例では、被包装物を水平方向へ移送する過程でフィルムに充填し、このフィルムの移送方向に沿うフィルム端縁部の溶着面同士を対向して重ね合わせてシールする横型製袋充填機に設けられる縦シール装置を例に挙げて説明する。   Next, a preferred embodiment of the method and apparatus for vertically sealing a packaging film according to the present invention will be described below with reference to the accompanying drawings. In this embodiment, the horizontal bag making and filling machine fills the film in the process of transporting the article to be packaged in the horizontal direction, and overlaps and seals the welding surfaces of the film edge portions along the film transport direction. A vertical seal device provided in the above will be described as an example.

図1に示す如く、図示しないフィルム供給源から引出されたフィルム10を筒状成形する製袋手段16よりフィルム移送方向下流側に、実施例に係る縦シール装置20が設けられている。縦シール装置20は主として、供給コンベヤ(図示せず)から筒状成形されたフィルム10中に充填された被包装物を支持する搬送ベッド(遮蔽部材)22と、筒状成形されたフィルム10の重合したフィルム端縁部12,12を挟持する一対の挟持ローラ26,26と、各フィルム端縁部12を案内するフィルムガイド32と、フィルム端縁部12,12の一対の挟持ローラ26,26によるフィルム挟持部12aの内面を近赤外線レーザー光で加熱するレーザー照射手段44とを備えている(図2参照)。また、縦シール装置20は、一対の挟持ローラ26,26を挟んでフィルム移送方向前後に配置した一対の第1送りローラ28,28および一対の第2送りローラ30,30を有し、第1送りローラ28,28および第2送りローラ30,30でフィルム10の重合したフィルム端縁部12,12を挟持して移送するようになっている。なお、フィルム10は、全体または少なくともフィルム端縁部12,12を近赤外線レーザー光を反射し得る材質としたり、着色や他の材料を付与することで近赤外線レーザー光を反射し得る処理が施されたものが採用される。このようなフィルム10としては、例えば無延伸ポリプロピレン等の易シール性合成樹脂フィルムと、アルミ箔等の金属箔をラミネートしたラミネートフィルムやアルミを蒸着させた蒸着フィルムが好適である。 As shown in FIG. 1, a vertical sealing device 20 according to the embodiment is provided downstream of the bag making means 16 for forming a film 10 drawn from a film supply source (not shown) in a cylindrical shape. The vertical sealing device 20 mainly includes a transport bed (shielding member) 22 for supporting an article to be packaged filled in a cylindrically formed film 10 from a supply conveyor (not shown ), and a cylindrically formed film 10. A pair of sandwiching rollers 26, 26 for sandwiching the polymer film edge portions 12, 12, a film guide 32 for guiding each film edge portion 12, and a pair of sandwiching rollers 26, 26 for the film edge portions 12, 12 And a laser irradiation means 44 for heating the inner surface of the film sandwiching portion 12a with near infrared laser light (see FIG. 2). Further, the vertical sealing device 20 includes a pair of first feed rollers 28 and 28 and a pair of second feed rollers 30 and 30 disposed in the front and rear of the film transport direction with the pair of sandwiching rollers 26 and 26 interposed therebetween, The film edge portions 12 and 12 where the film 10 is superposed are sandwiched and transported by the feed rollers 28 and 28 and the second feed rollers 30 and 30. In addition, the film 10 is subjected to a treatment capable of reflecting near-infrared laser light by making the whole or at least the film edge portions 12 and 12 a material that can reflect near-infrared laser light, or coloring or other materials. What was done is adopted. As such a film 10, for example, a laminate film obtained by laminating an easy-sealable synthetic resin film such as unstretched polypropylene and a metal foil such as an aluminum foil, or a deposited film obtained by vapor-depositing aluminum is preferable.

前記搬送ベッド22は、図1または図3に示す如く、フィルム移送ライン中心と一致するスリット24を挟む左右において、製袋手段16のフィルム移送方向下流側に夫々水平に延在する例えば金属製等のレーザー光を遮蔽可能な材質で構成された板状部材であって、筒状フィルム10中に充填された被包装物の下方で内面同士が接するように合掌状に重合したフィルム端縁部12,12をスリット24から下方へ延出案内し、フィルム10が移送される際には被包装物の下面をフィルム10を介して支持するようになっている。   As shown in FIG. 1 or 3, the transfer bed 22 extends horizontally downstream of the bag making means 16 in the film transfer direction on both sides of the slit 24 coinciding with the center of the film transfer line. The film edge portion 12 is a plate-like member made of a material capable of shielding the laser beam, and is polymerized in a palm-like manner so that the inner surfaces are in contact with each other under the package filled in the tubular film 10. , 12 are extended and guided downward from the slit 24 so that the lower surface of the package is supported via the film 10 when the film 10 is transferred.

前記一対の挟持ローラ26,26は、搬送ベッド22の下において前記スリット24から延出するフィルム端縁部12,12を挟持すると共に、フィルム移送につれて回転し得るよう夫々自由回転可能に構成される。挟持ローラ26,26よりフィルム移送方向上流側に一対の第1送りローラ28,28が配置され、挟持ローラ26,26のフィルム移送方向下流側に近接して一対の第2送りローラ30,30が配置される。これら第1送りローラ28,28および第2送りローラ30,30は、前記フィルム端縁部12,12を挟持して図示しないモータ等の駆動手段により回転駆動されることで、筒状フィルム10がフィルム移送方向下流側へ移送される。また、挟持ローラ26,26と第1送りローラ28,28と第2送りローラ30,30とは何れも、前記フィルム端縁部12,12の挟持状態を解除し得る開閉機構が設けられている。   The pair of sandwiching rollers 26 and 26 sandwich the film edge portions 12 and 12 extending from the slit 24 under the transport bed 22 and are configured to be freely rotatable so that they can rotate as the film is transferred. . A pair of first feed rollers 28, 28 are disposed upstream of the sandwiching rollers 26, 26 in the film transport direction, and a pair of second feed rollers 30, 30 are located close to the downstream side of the sandwiching rollers 26, 26 in the film transport direction. Be placed. The first feed rollers 28 and 28 and the second feed rollers 30 and 30 are rotationally driven by driving means such as a motor (not shown) with the film edge portions 12 and 12 sandwiched therebetween, so that the tubular film 10 is It is transferred downstream in the film transfer direction. The clamping rollers 26, 26, the first feeding rollers 28, 28, and the second feeding rollers 30, 30 are all provided with an opening / closing mechanism that can release the clamping state of the film edge portions 12, 12. .

前記フィルムガイド32は、挟持ローラ26,26と第1送りローラ28,28との間ににおいて、挟持ローラ26,26によるフィルム挟持部12aに向けて移送される各フィルム端縁部12をV字状で展張案内し得るよう配置されている。フィルムガイド32は、搬送ベッド22の下方に位置し、前記スリット24を挟んで幅方向に離間して対称的に配置され、上部がフィルム端縁部12,12の内側に臨む一対のガイド部34,34と、各ガイド部34のフィルム移送方向に対する角度および両ガイド部34,34の離間距離を調節可能な調節手段とから構成される。各ガイド部34は、上部が板状に形成された支持片34aの下方に延設された支持棒34bが、スライドブロック40に回転可能かつ高さ調節可能に保持されている。なお、各ガイド部34の支持片34aは、図3に示す如く、上端部が対向する他方のガイド部34へ向けて屈曲形成されている。そして、フィルムガイド32は、両ガイド部34,34を対応のフィルム端縁部12の内面に夫々当接保持して、挟持ローラ26,26によるフィルム挟持部12aに向けた前記フィルム端縁部12,12の相互の送り込み対向角度αが鋭角となるV字状で展張案内するように構成される。また本実施例では、前記第1送りローラ28,28で重合状態となったフィルム端縁部12,12は、前記スリット24の下方に延出する延出端を前記ガイド部34,34で下方に向けて相互に広がるハ字状に拡開案内して、挟持ローラ26,26によるフィルム挟持部12aへ向かうにつれて狭小となるように送り込まれる(図2参照)。   The film guide 32 is V-shaped at each film edge 12 transferred to the film clamping part 12a by the clamping rollers 26, 26 between the clamping rollers 26, 26 and the first feed rollers 28, 28. It is arranged so that it can be extended and guided. The film guide 32 is positioned below the transport bed 22, is symmetrically disposed in the width direction across the slit 24, and a pair of guide portions 34 whose upper portions face the inside of the film edge portions 12 and 12. , 34, and adjusting means capable of adjusting the angle of each guide portion 34 with respect to the film transport direction and the distance between the guide portions 34, 34. In each guide portion 34, a support bar 34b extending below a support piece 34a having an upper portion formed in a plate shape is held by a slide block 40 so as to be rotatable and adjustable in height. In addition, the support piece 34a of each guide part 34 is bent and formed toward the other guide part 34 with which an upper end part opposes, as shown in FIG. The film guide 32 holds both guide portions 34 and 34 in contact with the inner surfaces of the corresponding film edge portions 12, respectively, and the film edge portion 12 faces the film holding portion 12a by the holding rollers 26 and 26. , 12 are arranged so as to be extended and guided in a V shape in which the mutual feed opposing angle α is an acute angle. Further, in this embodiment, the film edge portions 12, 12 that are superposed by the first feed rollers 28, 28 have their extended ends extending below the slit 24 at the guide portions 34, 34. Toward the film sandwiching portion 12a by the sandwiching rollers 26, 26, and is fed so as to become narrower (see FIG. 2).

前記スライドブロック40は、側壁21から幅方向に延在し、フィルム移送ラインと交差するように設けられたガイドバー42に対して、所定の距離離間して互いにスライド可能に配設されている。これにより、両スライドブロック40,40を互いに近接または離間することで、向かい合う両ガイド部34,34の離間距離を変更可能となっている。すなわち、フィルムガイド32は、各ガイド部34のフィルム移送方向に対する角度および両ガイド部34,34の離間距離あるいは高さの何れかまたはそれらの組合わせにより調節することで、フィルム端縁部12,12の挟持ローラ26,26への送り込み対向角度αを変更し得るよう構成される。   The slide block 40 extends in the width direction from the side wall 21 and is slidably arranged at a predetermined distance from a guide bar 42 provided so as to intersect the film transfer line. Accordingly, the distance between the guide portions 34 and 34 facing each other can be changed by bringing the slide blocks 40 and 40 closer to or away from each other. That is, the film guide 32 is adjusted by adjusting the angle of each guide portion 34 with respect to the film transport direction and the separation distance or height of both guide portions 34, 34, or a combination thereof. The twelve rollers 26, 26 are configured to change the feed opposing angle α.

前記レーザー照射手段44は、図示しないレーザー発信器で励起された近赤外線レーザー光を前記フィルム挟持部12aのフィルム内面に対し照射する照射ヘッド46を備え、照射ヘッド46とレーザー導光用ファイバ48で接続された照射ヘッド46は、搬送ベッド22の下方に延出したフィルム端縁部12,12の前記フィルムガイド32での拡開部を介して斜め上方に向けて近赤外線レーザー光をスポット照射し得る位置に配設されている(図1参照)。なお、本実施例においては、照射ヘッド46のフィルム挟持部12aに対する照射角度は、例えばフィルム移送ラインとなる水平面に対して30度ほど傾斜するよう設定されると共に、照射ヘッド46は、フィルム挟持部12aに対して例えば2mm程度のスポット径でレーザー光を照射するように位置決めされている。ここで、レーザー照射手段44としては、遠赤外線よりフィルム10への反射率に優れた近赤外線の波長範囲のレーザー光を照射し得るものが用いられ、例えば800nm〜1000nm程度の波長範囲のレーザー光を照射し得る半導体レーザーを用いることが好ましい。なお、このレーザー照射手段44として本実施例では、浜松ホトニクス製の商品名「LD加熱装置(型式L10060)」光出力30W、波長940nmの半導体レーザー照射装置を採用した。   The laser irradiation means 44 includes an irradiation head 46 that irradiates near-infrared laser light excited by a laser transmitter (not shown) to the film inner surface of the film sandwiching portion 12a, and includes an irradiation head 46 and a laser light guiding fiber 48. The connected irradiation head 46 spot-irradiates near-infrared laser light obliquely upward through the widened portion of the film guides 12 and 12 extending below the transport bed 22 at the film guide 32. It is arranged at a position to obtain (see FIG. 1). In the present embodiment, the irradiation angle of the irradiation head 46 with respect to the film holding unit 12a is set to be inclined by, for example, about 30 degrees with respect to the horizontal plane serving as the film transfer line, and the irradiation head 46 has the film holding unit. For example, the laser beam is positioned so as to be irradiated with a spot diameter of about 2 mm with respect to 12a. Here, as the laser irradiation means 44, one capable of irradiating laser light in the near-infrared wavelength range having excellent reflectivity to the film 10 from far-infrared is used, for example, laser light in the wavelength range of about 800 nm to 1000 nm. It is preferable to use a semiconductor laser that can irradiate. In this embodiment, a semiconductor laser irradiation device having a trade name “LD heating device (model L10060)” manufactured by Hamamatsu Photonics Co., Ltd., having an optical output of 30 W and a wavelength of 940 nm is employed as the laser irradiation means 44.

縦シール装置20の下流側には、フィルム10の移送経路を挟んで上下に対向する一対の加熱シール体52,52を有するエンドシール機構50が配設されて、筒状フィルム10における被包装物を挟む前後で横シールして切断することで、個々の包装体が得られる。   On the downstream side of the vertical sealing device 20, an end seal mechanism 50 having a pair of heating seal bodies 52, 52 facing each other up and down across the transfer path of the film 10 is disposed. Each package is obtained by transverse sealing before and after sandwiching and cutting.

次に、実施例に係る縦シール装置20を用いたフィルム10の縦シール方法について説明する。フィルム供給源から引出されたフィルム10が製袋手段16で筒状に成形されて、フィルム端縁部12,12が合掌状に重合されて搬送ベッド22のスリット24を介して下方へ延出する。フィルム端縁部12,12は、第1送りローラ28,28および第2送りローラ30,30に挟持されて、その回転力によってフィルム10が移送される。第1送りローラ28,28で挟持されて重合状態となった両フィルム端縁部12,12が前記第2送りローラ30,30の上流側に近接配置された挟持ローラ26,26へ移送されるまでの間に、該挟持ローラ26,26の上流側のフィルムガイド32における各ガイド部34が、フィルム端縁部12,12におけるフィルム内面側に臨んで挟持ローラ26,26でのフィルム挟持部12aに向けて移送されるフィルム端縁部12,12を拡開した状態で展張案内する。この際にフィルム端縁部12,12は、前記スリット24から下方に延びたフィルム延出端縁同士が下方に向けて相互に広がるハ字状に拡開案内される。また前記挟持ローラ26,26によるフィルム挟持部12aに向けたフィルム端縁部12,12の送り込み対向角度αが鋭角となるV字状に展張される。   Next, the vertical sealing method of the film 10 using the vertical sealing apparatus 20 which concerns on an Example is demonstrated. The film 10 drawn from the film supply source is formed into a cylindrical shape by the bag making means 16, and the film edge portions 12, 12 are superposed in a palm shape and extend downward through the slit 24 of the transport bed 22. . The film edge portions 12 and 12 are sandwiched between the first feed rollers 28 and 28 and the second feed rollers 30 and 30, and the film 10 is transferred by the rotational force. Both film edge portions 12, 12 sandwiched between the first feed rollers 28, 28 and brought into a superposed state are transferred to the sandwich rollers 26, 26 disposed close to the upstream side of the second feed rollers 30, 30. In the meantime, each guide portion 34 in the film guide 32 on the upstream side of the sandwiching rollers 26 and 26 faces the film inner surface side in the film edge portions 12 and 12, and the film sandwiching portion 12 a in the sandwiching rollers 26 and 26. The film edge portions 12 and 12 that are transported toward the film are spread and guided in an expanded state. At this time, the film edge portions 12 and 12 are spread and guided in a C-shape in which the film extending edges extending downward from the slit 24 spread downward. Further, the feeding edge angle α of the film edge portions 12 and 12 toward the film sandwiching portion 12a by the sandwiching rollers 26 and 26 is stretched in a V shape having an acute angle.

前記レーザー照射手段44は、フィルムガイド32によりV字状に離間して展張した状態で保持され、前記フィルム挟持部12aへ案内移送される両フィルム端縁部12,12を介して、フィルム挟持部12aのフィルム内面に対し照射ヘッド46から近赤外線レーザー光を照射する。連続移送されるフィルム10はレーザー光によってフィルム挟持部12aにおけるフィルム内面がフィルム溶融温度に達するまで加熱され、その後フィルム端縁部12,12が挟持ローラ26,26に挟持されつつ移送されるよう下流側の第2送りローラ30,30にてフィルム端縁部12,12に引張力が付与される。それによってフィルム端縁部12,12は挟持ローラ26,26の挟持圧を受けてフィルム内面が互いに溶着されてシール部とされる。ここで、挟持ローラ26,26におけるフィルム挟持部12aに向けたフィルム端縁部12,12の送り込み対向角度αが鋭角に設定してあるから、近赤外線レーザー光をフィルム端縁部12,12の内面反射によってフィルム挟持部12aへ集束させることができる。そして、フィルム10のシール部は、一対の挟持ローラ26,26に近接配置した一対の第2送りローラ30,30で挟持して冷却することで、密封性を高め、適切な形状に整えることができる。   The laser irradiating means 44 is held in a state of being spaced apart and stretched in a V shape by the film guide 32 and is guided to the film clamping portion 12a through both film edge portions 12 and 12, and the film clamping portion. The near-infrared laser beam is irradiated from the irradiation head 46 to the inner surface of the film 12a. The continuously transported film 10 is heated by the laser beam until the film inner surface of the film sandwiching portion 12a reaches the film melting temperature, and then the film edge portions 12, 12 are transported while being sandwiched by the sandwiching rollers 26, 26. A tensile force is applied to the film edge portions 12 and 12 by the second feed rollers 30 and 30 on the side. As a result, the film edge portions 12 and 12 receive the clamping pressure of the clamping rollers 26 and 26, and the film inner surfaces are welded together to form a seal portion. Here, since the feeding opposing angle α of the film edge portions 12 and 12 toward the film sandwiching portion 12a in the sandwiching rollers 26 and 26 is set to an acute angle, the near infrared laser beam is transmitted to the film edge portions 12 and 12. The film can be focused on the film sandwiching portion 12a by internal reflection. The sealing portion of the film 10 can be clamped by a pair of second feed rollers 30 and 30 disposed in proximity to the pair of sandwiching rollers 26 and 26 to be cooled, thereby improving sealing performance and adjusting to an appropriate shape. it can.

このように、フィルム挟持部12aにおけるフィルム内面へレーザー光を直接照射すると共に、向い合うフィルム端縁部12,12の内面反射を利用して近赤外線レーザー光をフィルム挟持部12aの内面へ集束させることで、レーザー光のエネルギー損失を著しく低減することができ、フィルム端縁部12,12を効率よく溶着することができる。また、フィルム挟持部12aに対するレーザー光の照射位置精度や照射ヘッド46の組付け精度等を厳密に設定しなくても、フィルム挟持部12aを良好に溶着することができる。しかも、レーザー光のエネルギー損失を低減し得るので、レーザー光の出力が比較的低出力なレーザー照射手段を採用できる。   As described above, the laser light is directly irradiated on the inner surface of the film in the film sandwiching portion 12a, and the near-infrared laser light is focused on the inner surface of the film sandwiching portion 12a by utilizing the inner surface reflection of the facing film edge portions 12 and 12. Thus, the energy loss of the laser beam can be remarkably reduced, and the film edge portions 12 and 12 can be efficiently welded. Further, the film clamping portion 12a can be welded satisfactorily without setting the laser beam irradiation position accuracy with respect to the film clamping portion 12a, the assembly accuracy of the irradiation head 46, or the like. In addition, since the energy loss of the laser beam can be reduced, a laser irradiation means with a relatively low output of the laser beam can be employed.

前記縦シール装置20は、包装機の運転休止時等によるフィルム10の移送停止時においてレーザー光の照射を停止する。それにより、フィルム挟持部12aを加熱し続けることはないので、ヒータにより加熱されるシールローラ等のシール手段によるシール方式と比べて、フィルム10の移送停止時にフィルム端縁部12,12の挟持を解除すべくシール手段をフィルム10から離間させる機構が不要となり、縦シール装置20の構造を簡易にし得る。   The vertical sealing device 20 stops the irradiation of the laser beam when the transfer of the film 10 is stopped, for example, when the operation of the packaging machine is stopped. Thereby, since the film clamping part 12a is not continuously heated, the film edge parts 12 and 12 are clamped when the transfer of the film 10 is stopped, as compared with a sealing method using a sealing means such as a sealing roller heated by a heater. A mechanism for separating the sealing means from the film 10 to be released becomes unnecessary, and the structure of the vertical sealing device 20 can be simplified.

(実験結果)
本発明にあたりフィルム内面間での近赤外線レーザー光の反射とフィルム挟持部での加熱との関係を検証するため、実験装置として近赤外線レーザー照射手段としては、前記した浜松ホトニクス製の半導体レーザー照射装置と同一品を用いた。レーザー照射手段は、挟持ローラによるフィルム挟持部から図4に示すように5mm変位させた位置を、挟持ローラの回転中心を結ぶライン上に対する照射スポット径が2mmとなる状態でレーザー光を照射するように設定し、フィルム移送速度を10mm/secに設定して挟持ローラの下流側から引張った。またフィルムは、フィルム厚80μmのアルミ箔ラミネートフィルム(フィルムA)シートおよびフィルム厚75μmの無延伸ポリプロピレンアルミ蒸着フィルム(フィルムB)シートの2種類を使用した。図4(a)に示す第1実験例は、2枚の同種のフィルムを挟持ローラに挟み、挟持ローラへの送り込み対向角度を、照射したレーザー光がフィルム同士の内面間で反射し得ると考えられる鋭角に設定した条件とした。これに対し、図4(b)に示す第2実験例は、送り込み対向角度を90°より大きく設定し、また図4(c)に示す第3実験例は、送り込み対向角度を第1実験例と同じに設定すると共に、フィルム移送ライン中心に沿って板厚1.5mmのステンレス製の遮蔽板を、フィルム挟持部から6mmの間隔をあけて配置した。
(Experimental result)
In order to verify the relationship between reflection of near-infrared laser light between the inner surfaces of the film and heating at the film clamping portion in the present invention, as a near-infrared laser irradiation means as an experimental apparatus, the above-described semiconductor laser irradiation apparatus manufactured by Hamamatsu Photonics The same product was used. The laser irradiating means irradiates a laser beam at a position displaced from the film clamping part by the clamping roller by 5 mm as shown in FIG. 4 with the irradiation spot diameter on the line connecting the rotation centers of the clamping roller being 2 mm. The film transfer speed was set to 10 mm / sec and the film was pulled from the downstream side of the pinching roller. Two types of films were used: an aluminum foil laminate film (film A) sheet having a film thickness of 80 μm and an unstretched polypropylene aluminum vapor deposition film (film B) sheet having a film thickness of 75 μm. In the first experimental example shown in FIG. 4A, two films of the same kind are sandwiched between sandwiching rollers, and the feeding opposing angle to the sandwiching rollers is considered that the irradiated laser light can be reflected between the inner surfaces of the films. The conditions were set at an acute angle. On the other hand, in the second experimental example shown in FIG. 4B, the feeding facing angle is set larger than 90 °, and in the third experimental example shown in FIG. 4C, the feeding facing angle is set to the first experimental example. In addition, a stainless steel shielding plate having a thickness of 1.5 mm was disposed at a distance of 6 mm from the film sandwiching portion along the center of the film transfer line.

前記実験結果において、第1実験例では前記フィルムAおよびフィルムBの何れにおいても、レーザー光を一方のフィルム内面に照射したにもかかわらず挟持ローラで挟持されて引出されたフィルムを溶着できた。これに対し、第2実験例および第3実験例は、フィルムAおよびフィルムBの何れにおいても、レーザー光を照射したにもかかわらず挟持ローラで挟持されて引出されたフィルムは溶着しなかった。このことからフィルム内面で近赤外線レーザー光が反射され、フィルムの挟持ローラへの送り込み対向角度を鋭角に設定することで、反射したレーザー光がフィルム挟持部に集束し得ることが確認された。   In the experimental results, in the first experimental example, in both the film A and the film B, it was possible to weld the film pulled out by being sandwiched by the sandwiching roller despite being irradiated with the laser beam on one film inner surface. On the other hand, in the second experimental example and the third experimental example, in both the film A and the film B, the film drawn by being held by the holding roller was not welded despite being irradiated with the laser beam. From this, it was confirmed that the near-infrared laser beam was reflected from the inner surface of the film, and the reflected laser beam could be focused on the film sandwiching portion by setting the opposing angle of feeding the film to the sandwiching roller to an acute angle.

また第4実験例として、フィルムの反射率とフィルム挟持部の加熱との関係を検証するため、前記第1実験例の条件において(図4(a))、2枚の同種フィルムを好適に溶着し得るレーザー光の出力を求めた。なお、挟持ローラの下流側からフィルムをフィルム移送速度5m/minで引張った。第4実験例によれば、前記フィルムAは2枚のフィルムが出力14Wで好適に溶着されたのに対し、フィルムBは2枚のフィルムを好適に溶着するためには20Wの出力を要した。これらの実験結果によって、前記フィルムAがフィルムBより、低いレーザー出力で溶着が可能であることからフィルムAのほうが近赤外線レーザー光の反射率が高いフィルムであることが検証できた。   Further, as a fourth experimental example, in order to verify the relationship between the reflectance of the film and the heating of the film clamping part (FIG. 4 (a)), two similar films are suitably welded under the conditions of the first experimental example. The output of laser light that can be obtained was obtained. The film was pulled from the downstream side of the sandwiching roller at a film transfer speed of 5 m / min. According to the fourth experimental example, the film A had two films suitably welded at an output of 14 W, whereas the film B required an output of 20 W in order to suitably weld the two films. . From these experimental results, it was verified that the film A is a film having a higher reflectance of near-infrared laser light because the film A can be welded at a lower laser output than the film B.

(変更例)
本願は前述した実施例の構成に限定されるものではなく、その他の構成を適宜に採用することができる。
(1)レーザー照射手段44は、近赤外線の波長範囲のレーザー光を照射し得るものであれば、波長1060nmのレーザー光を照射し得るYAG(Yttrium Aluminum Garnet)レーザーあるいはガラスレーザー等も採用することができるものと考えられる。実施例の半導体レーザーに加え、YAGレーザーおよびガラスレーザーは、レーザー発信器から照射ヘッド46まで導光用ファイバ48で伝達できるので、照射ヘッド46をフィルム10におけるシール位置となるフィルム挟持部12aに近接させて配置することができる。
(2)加熱による伸び等の熱影響が少ないフィルムを使用する場合は、実施例の如く自由回転する挟持ローラに代えて第1送りローラ28,28または第2送りローラ30,30等の回転駆動されるローラによるフィルム挟持部のフィルム内面にレーザー光を照射するようにしてもよい。なお、第1送りローラ28,28でシールする場合には、必要に応じて挟持ローラ26,26または第2送りローラ30,30の何れか一方あるいは両方を省略してもよい。
(3)実施例では横型製袋充填機の縦シール装置を例示したが、本発明に係る包装フィルムの縦シール方法および縦シール装置は、フィルムを2つ折りにした側方または上方で重合したフィルム端縁部をシールする場合や、別々のフィルムを上下または左右に2枚重ねたフィルム端縁部をシールする方式の各種フィルムシール機およびその方法として適用可能である。なお、何れの場合も、フィルムの重合する対向面が溶着面であることは勿論である。
(4)挟持ローラ26,26は、フィルムの材質等必要に応じて、第1送りローラ28,28と第2送りローラ30,30との間の適宜位置に配置してもよい。
(5)実施例では、フィルム挟持部12aに対し斜め下方からレーザー光を照射するようにしたが、フィルム移送方向に沿う向きからレーザー光を照射することが最も好ましい。これはフィルム移送方向となる水平方向あるいは水平方向に近い向きからフィルム挟持部12aに対しレーザー光を照射することで、重合したフィルム端縁部12,12間の反射効率を高めレーザー光のエネルギー損失を最小限なものにできるからである。
(Example of change)
The present application is not limited to the configuration of the above-described embodiment, and other configurations can be appropriately employed.
(1) The laser irradiation means 44 may employ a YAG (Yttrium Aluminum Garnet) laser or glass laser that can irradiate a laser beam having a wavelength of 1060 nm as long as it can irradiate a laser beam in the near infrared wavelength range. Can be considered. Since the YAG laser and the glass laser can be transmitted from the laser transmitter to the irradiation head 46 by the light guiding fiber 48 in addition to the semiconductor laser of the embodiment, the irradiation head 46 is close to the film sandwiching portion 12a serving as a seal position in the film 10. Can be arranged.
(2) When using a film that is less affected by heat such as elongation due to heating, the first feed rollers 28 and 28 or the second feed rollers 30 and 30 are driven to rotate in place of the freely rotating pinching rollers as in the embodiment. The film inner surface of the film clamping portion by the roller to be used may be irradiated with laser light. In addition, when sealing with the 1st feed rollers 28 and 28, you may abbreviate | omit either one or both of the pinching rollers 26 and 26 or the 2nd feed rollers 30 and 30 as needed.
(3) In the examples, the vertical sealing device of the horizontal bag making and filling machine is illustrated, but the vertical sealing method and the vertical sealing device of the packaging film according to the present invention are films that are polymerized on the side or above in which the film is folded in half. The present invention can be applied to various types of film sealing machines and methods for sealing edge edges, or for sealing film edges where two separate films are stacked vertically and horizontally. In any case, it is a matter of course that the facing surface where the film is superposed is a welding surface.
(4) The sandwiching rollers 26 and 26 may be disposed at an appropriate position between the first feed rollers 28 and 28 and the second feed rollers 30 and 30 as required, such as the film material.
(5) In the embodiment, the laser beam is irradiated from the obliquely lower side to the film sandwiching portion 12a. However, it is most preferable to irradiate the laser beam from the direction along the film transfer direction. By irradiating the film clamping part 12a with laser light from the horizontal direction that is the film transfer direction or from the direction close to the horizontal direction, the reflection efficiency between the polymer film edge parts 12 and 12 is increased, and the energy loss of the laser light is increased. This is because it can be minimized.

本発明の好適な実施例に係る縦シール装置を示す側面図である。1 is a side view showing a vertical sealing device according to a preferred embodiment of the present invention. 実施例の縦シール装置を示す平面図である。It is a top view which shows the vertical seal | sticker apparatus of an Example. 図2のA−A線断面図である。It is the sectional view on the AA line of FIG. 実験についての説明図である。It is explanatory drawing about experiment.

符号の説明Explanation of symbols

10 フィルム,12 フィルム端縁部,12a フィルム挟持部,16 製袋手段,
22 搬送ベッド(遮蔽部材),24 スリット,26 挟持ローラ,
28 第1送りローラ,30 第2送りローラ,32 フィルムガイド,
44 レーザー照射手段,46 照射ヘッド,α 送り込み対向角度
10 film, 12 film edge part, 12a film clamping part, 16 bag making means,
22 transfer bed (shielding member) , 24 slits, 26 clamping rollers,
28 First feed roller, 30 Second feed roller, 32 Film guide,
44 Laser irradiation means, 46 Irradiation head, α Feeding opposite angle

Claims (3)

連続移送されるフィルム(10)の移送方向に沿うフィルム端縁部(12,12)同士を重ね合わせた重合部を、フィルム移送方向上流側の第1送りローラ(28,28)と下流側の第2送りローラ(30,30)との間に設けた挟持ローラ(26,26)で挟持してそのフィルム挟持部(12a)をシールする縦シール方法であって、
前記重合部を、近赤外線レーザー光が透過しない遮蔽部材(22)に設けたスリット(24)を介して外方へ延出案内し、その延出端側が広がるように拡開すると共に、前記フィルム挟持部(12a)に向けた前記フィルム端縁部(12,12)互いの送り込み対向角度(α)が鋭角になるようフィルムガイド(32)で展張保持し、
前記延出端側で拡開した重合部の展張保持部位を経て、前記フィルム挟持部(12a)のフィルム内面に近赤外線レーザー光を照射し、前記フィルム端縁部(12,12)におけるフィルム(10)の内面反射によって近赤外線レーザー光をフィルム挟持部(12a)に集束させてフィルム(10)を移送しつつ、前記挟持ローラ(26,26)でフィルム端縁部(12,12)を挟持してシールするようにした
ことを特徴とする包装フィルムの縦シール方法。
A superposed portion where the film edge portions (12, 12) along the transfer direction of the continuously transferred film (10) are overlapped with each other is connected to the first feed roller (28, 28) on the upstream side in the film transfer direction and the downstream side. a longitudinal sealing method of sealing provided with the film nipping portion is clamped by clamping rollers (26, 26) and (12a) between the second feed roller (30, 30),
The overlapping portion is extended and guided outward through a slit (24) provided in a shielding member (22) that does not transmit near-infrared laser light, and the extended end side is expanded, and the film clamping portions stretched and held by the film edges towards the (12a) of each other (12, 12) feed the counter angle (alpha) is an acute angle so that the film guide (32),
Through the stretch holding portion of the overlapped portion that is expanded on the extended end side, the film inner surface of the film sandwiching portion (12a) is irradiated with near infrared laser light, and the film at the film edge portion (12, 12) ( 10) The near-infrared laser beam is focused on the film clamping part (12a) by the internal reflection of 10) and the film (10) is transported, while the film edge part (12, 12) is clamped by the clamping roller (26, 26). A method for longitudinally sealing a packaging film, wherein the packaging film is sealed.
連続移送されるフィルム(10)の移送方向に沿うフィルム端縁部(12,12)同士を重ね合わせた重合部を挟持する挟持ローラ(26,26)と、
該挟持ローラ(26,26)を挟むフィルム移送方向上流側と下流側とに設置され、前記フィルム端縁部(12,12)を挟持して移送する第1送りローラ(28,28)および第2送りローラ(30,30)と、
近赤外線レーザー光が透過しない材質から構成され、前記重合部をフィルム移送方向に沿って形成したスリット(24)を介して外方へ延出して案内する遮蔽部材(22)と、
前記第1送りローラ(28,28)と前記挟持ローラ(26,26)との間で移送される前記重合部を、前記スリット(24)から延出するフィルム(10)の延出端側が広がるように拡開すると共に、前記挟持ローラ(26,26)のフィルム挟持部(12a)に向けた前記フィルム端縁部(12,12)の互いの送り込み対向角度(α)を鋭角に展張案内するフィルムガイド(32)と、
前記延出端側で拡開した重合部の展張保持部位を経て、前記フィルム挟持部(12a)のフィルム内面に近赤外線レーザー光を照射するレーザー照射手段(44)とを備え、
前記近赤外線レーザー光を、前記フィルム端縁部(12,12)におけるフィルム(10)の内面反射によって前記フィルム挟持部(12a)に集束させて該フィルム挟持部(12a)をシールするよう構成した
ことを特徴とする包装フィルムの縦シール装置。
A sandwiching roller (26, 26) that sandwiches the overlapped portion where the film edge portions (12, 12) along the transport direction of the continuously transported film (10) are overlapped ;
The first feed rollers (28, 28) and the first feed rollers (28, 28), which are installed on the upstream and downstream sides of the film transport direction across the sandwiching rollers (26, 26) and transport the film by sandwiching and transporting the film edge portions (12, 12). 2 feed rollers (30, 30),
A shielding member (22) composed of a material that does not transmit near-infrared laser light, and extending and guiding the overlapping portion outward through a slit (24) formed along the film transfer direction;
The extending end side of the film (10) extending from the slit (24) widens the overlapping portion transferred between the first feeding roller (28, 28) and the sandwiching roller (26, 26). And widening and guiding the mutual feeding facing angle (α) of the film edge portions (12, 12) toward the film clamping portion (12a) of the clamping rollers (26, 26) at an acute angle. A film guide (32),
A laser irradiation means (44) for irradiating the film inner surface of the film sandwiching portion (12a) with a near-infrared laser beam through the stretched and held portion of the overlapped portion that is expanded on the extending end side ;
The near-infrared laser beam is configured to be focused on the film sandwiching portion (12a) by internal reflection of the film (10) at the film edge portions (12, 12) to seal the film sandwiching portion (12a). A vertical sealing device for a packaging film.
前記挟持ローラ(26,26)は、前記第2送りローラ(30,30)側に近接して配置した請求項2記載の包装フィルムの縦シール装置。 The packaging film longitudinal sealing device according to claim 2, wherein the sandwiching rollers (26, 26) are arranged close to the second feed roller (30, 30) side .
JP2007060710A 2007-03-09 2007-03-09 Method and apparatus for vertically sealing packaging film Expired - Fee Related JP5036352B2 (en)

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