JP2023114043A - Ultrasonic lateral seal device in bag-making filling machine - Google Patents

Ultrasonic lateral seal device in bag-making filling machine Download PDF

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JP2023114043A
JP2023114043A JP2022016121A JP2022016121A JP2023114043A JP 2023114043 A JP2023114043 A JP 2023114043A JP 2022016121 A JP2022016121 A JP 2022016121A JP 2022016121 A JP2022016121 A JP 2022016121A JP 2023114043 A JP2023114043 A JP 2023114043A
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packaging material
horn
sealing
anvil
seal
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幸司 玉川
Koji Tamagawa
健雄 飯田
Takeo Iida
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Fuji Machinery Co Ltd
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Fuji Machinery Co Ltd
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Abstract

To provide an ultrasonic lateral seal device in a bag-making filling machine capable of hermetically packing without causing sealing defects such as pin-holes or edge cuttings in a lateral seal part.SOLUTION: When a cylindrical film 10 is laterally sealed while being held by an anvil and a seal surface of a horn formed of a flat surface without irregularities, corrugated protruding parts 50 are continuously provided on facing surfaces 42 of the anvil facing the seal surface of the horn in a width direction of the cylindrical film 10. Thereby, the cylindrical film 10 can be laterally sealed excellently without causing sealing defects such as pin-holes or edge cuttings in a lateral seal part formed through lateral sealing performed with the horn and the anvil.SELECTED DRAWING: Figure 4

Description

本発明は、筒状成形された包装材に縦シールが施され、筒状包装材中に供給された物品を挟む前後位置で横シールを施す製袋充填機における超音波横シール装置に関するものである。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic horizontal sealing device in a bag-making and filling machine, in which vertical sealing is applied to a cylindrically formed packaging material, and horizontal sealing is performed at the front and rear positions of sandwiching an article supplied into the cylindrical packaging material. be.

横形製袋充填機などの包装機では、原反ロールから引き出されて製袋手段で案内されるフィルム(包装材)は、幅方向の両端縁部が重合されて筒状に成形され、その重合部にフィルムの搬送方向に向けた縦シールを施すと共に、筒状フィルム中へ供給された各物品の前後位置において搬送方向と交差する横シールを施してピロー包装品を得ている。包装機において、超音波シール装置による線状のシール線により横シールが施されたピロー包装品を得る場合は、ホーンとアンビルとによってフィルムを挟持し、ホーンからの超音波振動がフィルムの挟持部に伝達されてフィルムが溶着することで、線状のシール線となる横シールが施される。ホーンとアンビルとによるフィルムの挟持部は、フィルム端縁部の重合方式(合掌貼りや封筒貼り)によって、縦シール部を含んでフィルムが4層で重なる4重の重なり部または3層で重なる3重の重なり部と、縦シール部を含まないフィルムが2層で重なる2重の重なり部との厚みが異なる重合部が存在する。このため、4重または3重の重なり部では、ホーンとアンビルとにより過度な圧力で挟持されてホーンからの超音波振動が伝達されるので、重合部にピンホールができたり、エッジ切れ(シール切れ)が生じたりするシール不良が生ずる一方で、2重の重なり部では密封不足が生じるなど、幅方向の全域に亘って適正にシールできない問題がある。 In a packaging machine such as a horizontal form-fill-seal machine, a film (packaging material) pulled out from a raw roll and guided by a bag-making means is formed into a tubular shape by overlapping both edges in the width direction. In addition to applying vertical seals in the direction of transport of the film to the part, horizontal seals intersecting the transport direction are applied at the front and rear positions of each article fed into the tubular film to obtain pillow-packaged products. In a packaging machine, when obtaining a pillow-packaged product laterally sealed by a linear sealing line by an ultrasonic sealing device, a film is sandwiched between a horn and an anvil, and ultrasonic vibrations from the horn are applied to the sandwiched portion of the film. , and the film is welded to form a horizontal seal that forms a linear seal line. The portion of the film held between the horn and the anvil can be a four-layered portion or a three-layered portion, including the vertical seal portion, depending on the film edge polymerization method (hand-to-hand attachment or envelope attachment). There is an overlapped portion in which the thickness of the overlapped portion differs from that of the double overlapped portion where two layers of films not including the vertical seal portion are overlapped. For this reason, in the overlapped portion of four or three layers, the horn and the anvil are sandwiched by excessive pressure, and the ultrasonic vibration from the horn is transmitted. On the other hand, there is a problem that sealing is not properly performed over the entire width direction, such as insufficient sealing at the double overlapping portion.

前記の問題に鑑み、横シール部の全体に均一に超音波を伝達するため、縦シール部が位置するフィルムの厚みの変化に対応してアンビルに凹みを設けるようにした、いくつかの技術が提案されている。例えば、特許文献1には、飲料用の紙容器を製造するための超音波シール装置として、筒状包装材をホーンとの間で押圧するアンビルを、一部が接触する左アンビルと右アンビルとで構成すると共に、その接触部付近に、押圧時に縦シール部を収容する凹みを設けている。また、左アンビルと右アンビルの横方向の位置を変えることにより、凹みの位置と大きさを変更可能に構成されている。 In view of the above-mentioned problems, several techniques have been developed in which a recess is provided in the anvil in response to changes in the thickness of the film where the vertical seal portion is located in order to transmit ultrasonic waves uniformly throughout the horizontal seal portion. Proposed. For example, in Patent Document 1, as an ultrasonic sealing device for manufacturing paper containers for beverages, an anvil that presses a tubular packaging material between a horn and a left anvil and a right anvil that are partially in contact with each other. and a recess is provided in the vicinity of the contact portion to accommodate the vertical seal portion when pressed. Further, by changing the lateral positions of the left anvil and the right anvil, the position and size of the recess can be changed.

特開2017-52520号公報JP 2017-52520 A

特許文献1の超音波シール装置は、縦シール部の横方向における位置と幅を検知する検知手段を備え、該検知手段で得た縦シール部の位置と幅の情報から、左アンビルと右アンビルとによる凹みの位置と大きさを、横シール時に調整可能に構成されている。このような対応は、紙を基材としてフィルムが貼り合わされた厚手の複合包装材が採用される飲料用の製袋充填などにおいて、シート状の包装材が巻き出された後に、容器用罫線を施し、包装材の端部どうしを重ねて貼り、その重ねて貼られた部分に縦シールを施して角筒状に成形してから横シール位置まで搬送するようにした包装機では、包装材の蛇行などが生じにくく、従って、そのような対応装置とすることは効果的である。しかしながら、横形製袋充填機では、薄手の包装材が採用され、筒状包装材の中に供給された物品の周囲がフリーとなって案内されるので、横シール位置まで搬送される包装材は蛇行し易い。そして、縦シール部の位置と幅を検知した部位が、横シール位置まで至るまでに筒状包装材の周方向の捩れやよれなどによって、縦シール部の検知部位が変位してしまっており、このため、前記凹みの位置合わせを正確になし得ないといった問題が生じる。そして、縦シール部が凹みに収まらずに4重または3重の重なり部に対応したシールをなし得ず、シール部にピンホールやエッジ切れなどが生じて密封不良となってしまう問題が指摘される。 The ultrasonic sealing device of Patent Document 1 includes detection means for detecting the position and width of the vertical seal portion in the horizontal direction. The position and size of the dent caused by this are configured to be adjustable at the time of lateral sealing. Such measures are taken in beverage bag manufacturing and filling, where thick composite packaging materials with paper-backed films are used. In a packaging machine, the edges of the packaging material are overlapped and pasted, and the overlapped parts are vertically sealed to form a square tube shape and then conveyed to the horizontal sealing position. Meandering or the like is less likely to occur, and therefore it is effective to provide such a compatible device. However, in a horizontal form-fill-seal machine, a thin packaging material is adopted, and the surroundings of the articles fed into the cylindrical packaging material are guided free, so the packaging material conveyed to the horizontal sealing position Easy to meander. In addition, the position and width of the vertical seal are detected by the position and width of the vertical seal, which are displaced due to twisting and twisting in the circumferential direction of the cylindrical packaging material before reaching the position of the horizontal seal. Therefore, there arises a problem that the alignment of the recesses cannot be accurately performed. In addition, it has been pointed out that the vertical seal portion does not fit in the dent and seals corresponding to the 4-fold or 3-fold overlapping portion cannot be formed, and pinholes and edge cuts occur in the seal portion, resulting in poor sealing. be.

本発明は、超音波シールした横シール部にピンホールやエッジ切れなどの密封不良を生じることなく、密封包装が可能な製袋充填機における超音波横シール装置を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide an ultrasonic horizontal sealing device in a bag-making and filling machine capable of hermetic packaging without causing sealing defects such as pinholes and cut edges in ultrasonically-sealed horizontal sealing portions.

本願の請求項1に係る発明の製袋充填機における超音波横シール装置は、
筒状成形されて縦シールが施された筒状包装材(10)を、該筒状包装材(10)中に供給された物品(12)を挟む前後でホーン(20)およびアンビル(22)により挟持して、筒状包装材(10)の搬送方向と交差する幅方向に横シールを施すと共に切断する製袋充填機における超音波横シール装置であって、
前記アンビル(22)には、前記ホーン(20)における包装材切断位置を挟む前後一対のシール面(34,34)とで筒状包装材(10)を挟持して横シールを施す際に前記ホーン(20)の各シール面(34)と対面して、筒状包装材(10)の幅方向に連続する波形状の突出部(50,52,54)を、前記ホーン(20)におけるシール面(34)の前後幅の範囲内に形成したことを特徴とする。
請求項1に係る発明によれば、横シール時に筒状包装材にはホーンとアンビルとによる加圧力が幅方向に直線状に集中しないので、縦シール部が重なって包装材が3重または4重となる領域と、2重となる領域とに対して適正な超音波振動を与えることができ、包装材の溶着面の軟化・溶融が充分なものとなり、ピンホールやエッジ切れなどの密封不良を招くことなく、良好に横シールを施すことができる。また、筒状包装材において包装材が3重または4重となる領域を収容する凹部をアンビルに設けるものではないので、筒状包装材の蛇行などによって縦シール部が位置ずれした場合においても、筒状包装材の幅方向の全長に亘って良好な横シールを施すことができる。更に、回転方式の横シール装置の場合に、アンビルの突出部が周回してホーンのシール面とで筒状包装材が挟まれる際に、包装材の全幅方向で一直線状に衝突して加圧されてしまうことがなく、シール加圧力を回転方向に分散して、効果的に横シールを施すことができる。更にまた、アンビルの突出部は、ホーンにおけるシール面の前後幅の範囲内に形成したので、横シール時には突出部がシール面から前後にはみ出すことはなく、超音波振動を包装材の挟持部へ効果的に伝達して、包装材の溶着面の効果的な軟化・溶融を図ることができる。
The ultrasonic horizontal sealing device in the bag making and filling machine of the invention according to claim 1 of the present application is
A horn (20) and an anvil (22) are provided before and after sandwiching an article (12) supplied in a cylindrical packaging material (10) which has been cylindrically molded and vertically sealed. An ultrasonic horizontal sealing device in a bag-making and filling machine that clamps and cuts the cylindrical packaging material (10) in a width direction that intersects with the conveying direction,
The anvil (22) has a pair of front and rear sealing surfaces (34, 34) that sandwich the cutting position of the packaging material of the horn (20), and when the cylindrical packaging material (10) is sandwiched and laterally sealed, the The corrugated projections (50, 52, 54) continuous in the width direction of the tubular packaging material (10) facing each sealing surface (34) of the horn (20) are sealed in the horn (20). It is characterized in that it is formed within the front-rear width of the surface (34).
According to the first aspect of the invention, since the pressure applied by the horn and the anvil does not concentrate linearly in the width direction on the cylindrical packaging material during horizontal sealing, the vertical sealing portions overlap and the packaging material is triple or quadruple. Appropriate ultrasonic vibration can be applied to the overlapped area and the doubled area, and the welding surface of the packaging material is sufficiently softened and melted, preventing sealing defects such as pinholes and edge breaks. Lateral sealing can be performed satisfactorily without incurring In addition, since the anvil is not provided with a concave portion that accommodates a region in which the tubular packaging material is triple or quadruple, even if the longitudinal seal portion is displaced due to meandering of the tubular packaging material, etc., A good lateral seal can be applied over the entire length of the width direction of the tubular packaging material. Furthermore, in the case of a rotary type horizontal sealing device, when the projection of the anvil rotates and the cylindrical packaging material is sandwiched between the sealing surface of the horn, it collides in a straight line across the entire width of the packaging material and pressurizes it. It is possible to disperse the sealing pressurizing force in the rotational direction and effectively perform lateral sealing. Furthermore, since the protruding portion of the anvil is formed within the range of the front and rear width of the sealing surface of the horn, the protruding portion does not protrude from the front and rear of the sealing surface during horizontal sealing, and the ultrasonic vibration is transmitted to the holding portion of the packaging material. By effectively transmitting the heat, it is possible to effectively soften and melt the welding surface of the packaging material.

請求項2に係る発明では、前記突出部(54)は、前記筒状包装材(10)における縦シール部(14)が重なって包装材が3重または4重となる第1領域(44)を挟持する部位(56)の山部(56a)または谷部(56b)の間隔(P2)を、前記縦シール部(14)外であって包装材が2重となる第2領域(46)を挟持する部位(58)の対応する山部(58a)または谷部(58b)の間隔(P3)より広くしたことを特徴とする。
請求項2に係る発明によれば、厚みが異なる第1領域と第2領域において、横シール時に、包装材の重なり厚が異なる部位に対応して包装材への加圧力が分散され、高速での包装など、包装条件によっては溶着し難い材質の包装材においても、第1領域および第2領域の夫々の包装材に適度な超音波振動が伝達されて密封した横シール部を形成することができる。
In the invention according to claim 2, the protruding portion (54) is the first region (44) in which the vertical sealing portion (14) of the cylindrical packaging material (10) overlaps to form a triple or quadruple packaging material. The interval (P2) between the crests (56a) or the valleys (56b) of the portion (56) that sandwiches the second region (46) outside the vertical seal portion (14) where the packaging material is doubled is wider than the interval (P3) between the corresponding ridges (58a) or troughs (58b) of the portion (58) that holds the .
According to the second aspect of the invention, in the first region and the second region having different thicknesses, the pressure applied to the packaging material is dispersed corresponding to the portions having different overlapping thicknesses of the packaging material during lateral sealing, and the pressure is applied at high speed. Even in packaging materials that are difficult to weld depending on the packaging conditions, such as packaging, suitable ultrasonic vibrations are transmitted to the packaging materials in each of the first and second regions to form a horizontal seal portion. can.

請求項3に係る発明では、前記突出部(50,52)は、同じ弧状で形成した山部(50a,52a)と谷部(50b,52b)とを筒状包装材(10)の幅方向に連続する波形状としたことを特徴とする。
請求項3に係る発明によれば、同じ弧状の山部と谷部とを連続するよう接続しているので、アンビルの突出部の形成に係る加工が容易となる。また、横シール時の包装材への加圧力を均等化でき、筒状包装材の幅方向の全長に亘って良好な横シールを施すことができる。
In the invention according to claim 3, the protruding portions (50, 52) are configured such that peaks (50a, 52a) and valleys (50b, 52b) formed in the same arc shape extend in the width direction of the tubular packaging material (10). It is characterized by having a wave shape that continues to.
According to the third aspect of the invention, since the same arc-shaped ridges and troughs are connected so as to be continuous, processing for forming the projecting portion of the anvil is facilitated. In addition, the pressure applied to the packaging material during lateral sealing can be made uniform, and good lateral sealing can be performed over the entire widthwise length of the cylindrical packaging material.

請求項4に係る発明では、前記突出部(50,54)の山部(50a,56a)と谷部(50b,56b)との接続部(50c,56c)は、前記幅方向と直交しない斜面により形成したことを特徴とする。
請求項4に係る発明によれば、横シール時において、溶融したシーラントが一部に留まってしまうことなく効果的に流れ易くなり、シーラントがシール領域に適正に流れて密封シールを施すことができる。
In the invention according to claim 4, the connection portions (50c, 56c) between the peaks (50a, 56a) and the valleys (50b, 56b) of the projections (50, 54) are sloped surfaces not perpendicular to the width direction. characterized by being formed by
According to the fourth aspect of the present invention, during lateral sealing, the melted sealant can effectively flow easily without remaining partially, and the sealant can properly flow into the sealing region to form a hermetic seal. .

本発明によれば、横シール時に筒状包装材にはホーンとアンビルとによる加圧力が、幅方向に直線状に集中しないので、縦シール部が重なって包装材が3重または4重となる領域と、2重となる領域とに対して包装材への超音波振動を適正に伝達することができ、ピンホールやエッジ切れなどの密封不良を招くことなく、良好に横シールを施すことができる。また、筒状包装材の蛇行などによって縦シール部が位置ずれした場合においても、筒状包装材の幅方向の全長に亘って良好な横シールを施すことができる。 According to the present invention, since the pressure applied by the horn and the anvil is not concentrated linearly in the width direction on the cylindrical packaging material during horizontal sealing, the vertical sealing portions overlap and the packaging material becomes triple or quadruple. It is possible to properly transmit ultrasonic vibration to the packaging material to the area and the overlapping area, and to perform good horizontal sealing without causing sealing failure such as pinholes and edge breakage. can. Also, even if the vertical sealing portion is displaced due to meandering of the cylindrical packaging material, etc., it is possible to perform good horizontal sealing over the entire widthwise length of the cylindrical packaging material.

超音波横シール装置の概略構成図である。1 is a schematic configuration diagram of an ultrasonic horizontal sealing device; FIG. 超音波横シール装置の要部概略側面図である。FIG. 2 is a schematic side view of a main part of the ultrasonic horizontal sealing device; アンビルの平面図である。FIG. 4 is a plan view of an anvil; (a)はシールバーにおける対向面の平面図であり、(b)は筒状フィルムの断面図である。(a) is a plan view of the facing surface of the seal bar, and (b) is a cross-sectional view of the tubular film. アンビルのフィルム搬送方向に沿う縦断面図である。It is a longitudinal cross-sectional view along the film transport direction of the anvil. 第1別実施例のアンビルにおける対向面の平面図である。It is a top view of the opposing surface in the anvil of 1st another Example. 第2別実施例のアンビルにおける対向面の平面図である。It is a top view of the opposing surface in the anvil of 2nd alternative Example. 横シール部で発生するエッジ切れ不良を示す拡大写真である。FIG. 10 is an enlarged photograph showing an edge cut defect that occurs in a lateral seal portion; FIG.

次に、本発明に係る製袋充填機における超音波横シール装置の好適な実施例を挙げて、添付図面を参照しながら以下説明する。実施例では、超音波横シール装置が採用される包装機として横形製袋充填機を例に挙げて説明する。 BEST MODE FOR CARRYING OUT THE INVENTION Next, a preferred embodiment of an ultrasonic horizontal sealing device in a bag making and filling machine according to the present invention will be described below with reference to the accompanying drawings. In the embodiments, a horizontal bag-making and filling machine will be described as an example of a packaging machine that employs an ultrasonic horizontal sealing device.

横形製袋充填機(包装機)は、原反ロールから引き出した帯状フィルム(包装材)を、その長手方向両端縁部を合掌状に重合して筒状フィルム(筒状包装材)10として成形する製袋手段と、筒状フィルム10に向けて物品12を所定間隔毎に供給する供給コンベヤと、前記合掌状に重合した筒状フィルム10の重合部にフィルム搬送方向に向けた縦シールを施す縦シール装置と、前記筒状フィルム10の重合部を挟持して縦シール装置に向けて筒状フィルム10を搬送するフィルム搬送手段と、筒状フィルム10中に所定間隔毎に供給された物品12の前後位置で筒状フィルム10を挟持し、フィルム搬送方向と交差する方向(幅方向)に横シール・切断を施す超音波横シール装置と、の夫々を備える。超音波横シール装置では、縦シール装置により重合部に縦シールが施された縦シール部14が袋胴部に折り重なる状態で、筒状フィルム10を横シール・切断する。 A horizontal form-fill-fill-seal machine (packaging machine) forms a tubular film (tubular packaging material) 10 by polymerizing a band-shaped film (packaging material) pulled out from a raw fabric roll so that both edges in the longitudinal direction are joined together. bag-making means, a supply conveyor for supplying the articles 12 toward the tubular film 10 at predetermined intervals, and a longitudinal seal directed in the film conveying direction to the overlapped portion of the tubular film 10 overlapped in a palm-to-arm shape. A vertical sealing device, film conveying means for sandwiching the overlapped portion of the tubular film 10 and conveying the tubular film 10 toward the vertical sealing device, and articles 12 supplied into the tubular film 10 at predetermined intervals. and an ultrasonic horizontal sealing device that clamps the tubular film 10 at front and rear positions thereof and performs horizontal sealing and cutting in a direction (width direction) intersecting the film conveying direction. The ultrasonic horizontal sealing device transversely seals and cuts the tubular film 10 in a state in which the longitudinally sealed portion 14, which has been longitudinally sealed by the longitudinally sealing device, is folded over the bag body.

図1に示す如く、前記超音波横シール装置は、筒状フィルム10の搬送路を挟んで相互に反対方向に回転する一対の回転軸16,18の内の一方の回転軸(第1回転軸)16に配設されたホーン20と、他方の回転軸(第2回転軸)18に配設されたアンビル22と、第1回転軸16に配設された振動発生手段24と、を備える。振動発生手段24は、超音波を発生するコンバータや、超音波を増幅するブースタなどを備え、ホーン20を所定の振幅で超音波振動するよう構成され、前記フィルム搬送手段で搬送される筒状フィルム10を、ホーン20とアンビル22とにより所定圧力で挟持して、超音波振動にて幅方向に横シールを施すよう構成される。一対の回転軸16,18は、幅方向に離間する一対の支持部材26,26に回転自在に支持されて、一対の支持部材26,26の間において、実施例では搬送路を挟んで上側にホーン20が配置されると共に、下側にアンビル22が配置される。また、アンビル22が配設された第2回転軸18は、図示しないサーボモータなどの駆動モータに、歯車機構やチェン-スプロケット機構などの伝達機構28を介して連繋され、駆動モータによってホーン20とアンビル22は相互に反対方向に回転駆動される。 As shown in FIG. 1, the ultrasonic horizontal sealing device has a pair of rotating shafts 16 and 18 that rotate in opposite directions across the conveying path of the tubular film 10. One rotating shaft (first rotating shaft) ) 16, an anvil 22 disposed on the other rotating shaft (second rotating shaft) 18, and a vibration generating means 24 disposed on the first rotating shaft 16. The vibration generating means 24 includes a converter for generating ultrasonic waves, a booster for amplifying the ultrasonic waves, and the like, and is configured to ultrasonically vibrate the horn 20 with a predetermined amplitude. 10 is sandwiched between the horn 20 and the anvil 22 at a predetermined pressure, and is configured to be laterally sealed in the width direction by ultrasonic vibration. The pair of rotating shafts 16, 18 are rotatably supported by a pair of supporting members 26, 26 spaced apart in the width direction, and are arranged upwardly across the conveying path between the pair of supporting members 26, 26 in the embodiment. A horn 20 is arranged and an anvil 22 is arranged below. The second rotating shaft 18 on which the anvil 22 is arranged is linked to a drive motor (not shown) such as a servomotor through a transmission mechanism 28 such as a gear mechanism or a chain-sprocket mechanism. The anvils 22 are rotationally driven in mutually opposite directions.

図1、図2に示す如く、前記ホーン20は、周方向に離間して径方向に延出する複数(実施例では180°間隔で2つ)の第1シール部30が設けられ、各第1シール部30の外周面は、ホーン20の回転半径に対応する円弧状に形成されている。また、第1シール部30に、外周面から径方向に凹む凹部32が幅方向に延在するよう形成されると共に、該凹部32を挟んで回転方向の両側に、凹凸のない円弧状のシール面34,34が幅方向に直線状に延びるように形成されている。 As shown in FIGS. 1 and 2, the horn 20 is provided with a plurality of (in the embodiment, two at 180° intervals) first seal portions 30 extending radially and spaced apart in the circumferential direction. The outer peripheral surface of the 1 seal portion 30 is formed in an arc shape corresponding to the radius of rotation of the horn 20 . Further, the first seal portion 30 is formed with a recess 32 that is recessed in the radial direction from the outer peripheral surface so as to extend in the width direction. The surfaces 34, 34 are formed to extend linearly in the width direction.

図1、図2に示す如く、前記アンビル22は、前記ホーン20の各第1シール部30と対をなす径方向に突出するシールバー36が、周方向に離間してホルダ22aに対して着脱交換可能に設けられる。アンビル22には、径方向に貫通する貫通孔38が、各シールバー36の外周面で開口するよう幅方向に所定長さで形成されており、該貫通孔38内に、切断手段40が径方向に往復移動自在に支持される。各シールバー36には、貫通孔38を挟んで回転方向の両側に、ホーン20における一対のシール面34,34と対をなす一対の対向面42,42が幅方向に延びるように形成されている。対向面42は、アンビル22の回転半径に対応する円弧状に形成されている。図3~図5に示す如く、対向面42には、該対向面42から突出して筒状フィルム10の幅方向に連続して、所定幅の波形状に突出する突出部50が設けられている。突出部50の幅方向の長さは、筒状フィルム10の幅寸法より長く設定されている。そして、搬送中の筒状フィルム10に対してホーン20とアンビル22が回転して、筒状フィルム10中に所定間隔毎に供給された物品12を挟む前後両側において、筒状フィルム10を幅方向の全長に亘ってホーン20のシール面34と突出部50とで筒状フィルム10を挟持し、ホーン20から発せられる超音波振動が挟持部へ伝達されて包装材のシーラントが溶融し、筒状フィルム10の搬送方向と交差して、密封された横シール部が形成される。包装機では、図4(b)に示す如く、前記縦シール装置により合掌状の重合部に縦シールが施された縦シール部14は袋胴部に折り重なるように倒される。そして、超音波横シール装置では、縦シール部14が袋胴部に折り重なることでフィルムが4重となる第1領域44および縦シール部14外でフィルムが2重となる第2領域46a,46bを、シール面34と突出部50とで一度に挟持して横シールする。なお、筒状フィルム10の幅方向の中央で合掌状に重合して縦シールが施された重合部が一側へ倒される構成においては、筒状フィルム10における第1領域44を挟む幅方向の一方および他方に位置する第2領域46a,46bの幅寸法は異なる。また、縦シールが施された重合部が一定幅に形成される構成において、左右の第2領域46a,46bの幅の比は、帯状フィルム10の幅寸法に応じて変化する。 As shown in FIGS. 1 and 2, the anvil 22 has radially protruding seal bars 36 paired with the first seal portions 30 of the horn 20, which are spaced apart in the circumferential direction and attached to and detached from the holder 22a. provided interchangeably. The anvil 22 is formed with a through hole 38 penetrating in the radial direction and having a predetermined length in the width direction so as to open at the outer peripheral surface of each seal bar 36 . It is supported so that it can reciprocate in the direction. Each seal bar 36 has a pair of opposing surfaces 42, 42 forming a pair with the pair of seal surfaces 34, 34 of the horn 20 extending in the width direction on both sides in the rotational direction across the through hole 38. there is The facing surface 42 is formed in an arc shape corresponding to the radius of rotation of the anvil 22 . As shown in FIGS. 3 to 5, the opposing surface 42 is provided with a protruding portion 50 that protrudes from the opposing surface 42 and continues in the width direction of the tubular film 10 in a wavy shape having a predetermined width. . The length of the protrusion 50 in the width direction is set longer than the width dimension of the tubular film 10 . Then, the horn 20 and the anvil 22 rotate with respect to the tubular film 10 being conveyed, and the tubular film 10 is moved in the width direction on both front and rear sides of the article 12 which is supplied into the tubular film 10 at predetermined intervals. The tubular film 10 is sandwiched between the sealing surface 34 of the horn 20 and the protruding portion 50 over the entire length of the horn 20, and the ultrasonic vibration emitted from the horn 20 is transmitted to the sandwiching portion to melt the sealant of the packaging material, resulting in a tubular shape. A hermetically sealed lateral seal portion is formed to intersect with the transport direction of the film 10 . In the packaging machine, as shown in FIG. 4(b), the vertically sealed portion 14, which has been vertically sealed by the vertically sealing device, is folded over the body of the bag. In the ultrasonic horizontal sealing device, the vertical sealing portion 14 is folded over the bag body to form a first region 44 in which the film is four-layered, and second regions 46a and 46b in which the film is double-layered outside the vertical sealing portion 14. are sandwiched between the sealing surface 34 and the protruding portion 50 at once to laterally seal. In addition, in a configuration in which the overlapped portion, which is overlapped in the width direction center of the tubular film 10 and vertically sealed, is tilted to one side, the width direction sandwiching the first region 44 of the tubular film 10 is set to one side. The width dimensions of the second regions 46a and 46b located on one side and the other side are different. In addition, in the configuration in which the longitudinally sealed overlapped portion is formed to have a constant width, the ratio of the widths of the left and right second regions 46 a and 46 b changes according to the width dimension of the strip film 10 .

前記切断手段40は、図2に示す如く、各シールバー側に刃部40aを備えると共に、該切断手段40を径方向に往復移動する図示しない往復動手段に連繋されている。往復動手段は、前記シール面34と突出部50とで筒状フィルム10を挟持するタイミングにおいて切断手段40を作動し、突出部50から径方向に刃部40aが瞬間的に突出して、シール面34と突出部50とで挟持されている筒状フィルム10を横方向に切断するよう構成される。なお、突出部50から突出する刃部40aは、前記ホーン20における筒状フィルム10の切断位置を挟む前後に位置する一対のシール面34,34の間の前記凹部32に非接触で受け入れられる。 As shown in FIG. 2, the cutting means 40 has a blade portion 40a on each seal bar side and is linked to reciprocating means (not shown) for reciprocating the cutting means 40 in the radial direction. The reciprocating means operates the cutting means 40 at the timing when the tubular film 10 is sandwiched between the sealing surface 34 and the protruding portion 50, and the cutting portion 40a instantaneously protrudes radially from the protruding portion 50 to cut the sealing surface. It is configured to laterally cut the tubular film 10 sandwiched between 34 and the projecting portion 50 . The blade portion 40a protruding from the protruding portion 50 is received in the recess 32 without contact between the pair of sealing surfaces 34, 34 of the horn 20 located in front of and behind the cutting position of the tubular film 10. As shown in FIG.

図4に示す如く、前記突出部50は、筒状フィルム10の横シール時において、平面視においてフィルム搬送方向の前後に山部50aと谷部50bとが位置して接続された波形状に形成されて、ホーン20とアンビル22との回転によって筒状フィルム10を横シールする際には、筒状フィルム10を挟んでホーン20のシール面34に対して突出部50は線接触で衝突しないよう構成される。山部50aおよび谷部50bは、何れも弧状に形成されると共に、同一半径R1の円弧による弧状で接続されて接続部50cには直線部を有することなく、同じ弧状で形成した山部50aおよび谷部50bが連続して接続された波形状とされている。このように、山部50aと谷部50bとの接続部50cは、本実施例のように筒状フィルム10の幅方向と直交することなく傾斜する斜面により形成されていることが望ましい。実施例では、接続部50cは、幅方向に隣り合う接続部50c,50cが、フィルム搬送方向の前または後に向けて開放する側に向けて拡開するように傾斜して、シール面34と突出部50との挟持部で溶融したシーラントが一部に留まってしまうことがなく効果的に流れることで、密封不良が生じることなく、良好なシール部を得ることができる。また、突出部50は、対面するホーン20におけるシール面34の幅方向と交差する方向の前後幅の範囲内に形成される。すなわち、突出部50の前後幅(波の山の頂部から谷の底部までの寸法である波部の高さ寸法)L1は、ホーン20のシール面34の前後幅L2(図2参照)より短かく設定されて、筒状フィルム10に横シールを施す際に、ホーン20のシール面34から突出部50が前後にはみ出ないよう構成される。図4、図5に示す如く、前記突出部50は、全幅に亘って対向面42から同じ高さMと幅Nで突出し、その突出端(山の頂部と谷の底部)は、何れも、例えば幅Fが0.1mm程度の幅狭の平坦面を有して該突出端を挟む両側が弧状となる断面形状に形成される。また、突出部50は、該突出部50の前後幅L1、山部50aと谷部50bとの間隔P、突出部50の高さMおよび突出部50の幅N、山部50aおよび谷部50bの半径R1の寸法は、例えば、L1:3.0mm、P:2.5mm、M:0.2mm、N:0.5mm、R1:0.75mmに設定される。 As shown in FIG. 4, when the tubular film 10 is laterally sealed, the projecting portion 50 is formed in a wave shape in which peak portions 50a and trough portions 50b are positioned and connected in front and behind in the film conveying direction in plan view. When the tubular film 10 is laterally sealed by the rotation of the horn 20 and the anvil 22, the projecting portion 50 does not collide with the sealing surface 34 of the horn 20 with the tubular film 10 interposed therebetween by line contact. Configured. The peak portion 50a and the valley portion 50b are both formed in an arc shape, and are connected in an arc shape by an arc having the same radius R1. The troughs 50b are continuously connected to form a wave shape. Thus, it is desirable that the connection portion 50c between the peak portion 50a and the valley portion 50b is formed by a slope that is not orthogonal to the width direction of the tubular film 10 as in this embodiment. In the embodiment, the connection portion 50c is inclined so that the connection portions 50c, 50c adjacent in the width direction are widened toward the front or rear in the film conveying direction, and protrude from the sealing surface 34. Since the melted sealant at the pinched portion between the portion 50 and the portion 50 effectively flows without remaining partially, a good sealing portion can be obtained without causing poor sealing. Moreover, the projecting portion 50 is formed within the range of the front-to-rear width in the direction crossing the width direction of the sealing surface 34 of the facing horn 20 . That is, the front-to-rear width L1 of the protruding portion 50 (the height dimension of the wave portion, which is the dimension from the crest of the wave to the bottom of the trough) is shorter than the front-to-rear width L2 (see FIG. 2) of the seal surface 34 of the horn 20. With this setting, when the tubular film 10 is laterally sealed, the projecting portion 50 is configured not to protrude forward and backward from the seal surface 34 of the horn 20 . As shown in FIGS. 4 and 5, the protrusion 50 protrudes from the opposing surface 42 over the entire width with the same height M and width N, and the protruding ends (the top of the mountain and the bottom of the valley) are For example, it has a narrow flat surface with a width F of about 0.1 mm and is formed in a cross-sectional shape in which both sides sandwiching the projecting end are arcuate. In addition, the protrusion 50 has a front-rear width L1 of the protrusion 50, an interval P between the peak 50a and the valley 50b, a height M of the protrusion 50, a width N of the protrusion 50, a peak 50a and a valley 50b. is set to, for example, L1: 3.0 mm, P: 2.5 mm, M: 0.2 mm, N: 0.5 mm, and R1: 0.75 mm.

次に、実施例に係る横形製袋充填機における超音波横シール装置の作用について説明する。 Next, the operation of the ultrasonic horizontal sealing device in the horizontal bag making and filling machine according to the embodiment will be described.

実施例の超音波横シール装置では、前記ホーン20のシール面34とで筒状フィルム10を挟持するアンビル22の突出部50を、筒状フィルム10の幅方向に連続する波形状に形成したので、筒状フィルム10の横シール時には、幅方向に直線的な圧力が加わることはなく、所定範囲に加圧力が分散されて、第1領域44と、第2領域46とに対して超音波振動を適正に与えることができ、フィルムの溶着面の軟化・溶融が充分なものとなり、ピンホールやエッジ切れなどの密封不良を招くことなく、良好に横シールを施すことができる。また、横シール時に、突出部50がホーン20のシール面34から前後にはみ出ないよう構成してあるので、ホーン20から発せられる超音波振動はシール面34と突出部50とでの挟持部へ効果的に伝達され、包装材のシーラントを効果的に溶融することができる。また、縦シール部14の重なり部の位置に合わせてアンビル22に凹部を設けるものではないので、筒状フィルム10の蛇行などにより縦シール部14が筒状フィルム10の幅方向にずれた(移動した)際にも、ずれの程度によってシール不良が生ずることなく、筒状フィルム10の幅方向の全長に亘って密封されて適正な横シール部を形成することができる。更に、実施例の回転方式の横シール装置では、アンビル22の突出部50が、筒状フィルム10を挟んでホーン20のシール面34に回転方向と直交する方向に直線状に衝突して加圧されることなく加圧力をシール面34の周回方向に分散することで、エッジ切れを招くことなく、より一層効果的に横シールを施すことができる。 In the ultrasonic lateral sealing device of the embodiment, the protruding portion 50 of the anvil 22, which sandwiches the tubular film 10 between the sealing surface 34 of the horn 20 and the tubular film 10, is formed in a corrugated shape continuous in the width direction of the tubular film 10. When the tubular film 10 is laterally sealed, no linear pressure is applied in the width direction, and the applied pressure is dispersed in a predetermined range, and ultrasonic vibration is applied to the first region 44 and the second region 46. can be appropriately given, the softening/melting of the welded surface of the film is sufficient, and good lateral sealing can be performed without incurring sealing defects such as pinholes and edge breakage. Further, since the protrusion 50 is configured not to protrude forward and backward from the seal surface 34 of the horn 20 at the time of lateral sealing, the ultrasonic vibrations emitted from the horn 20 are transmitted to the sandwiched portion between the seal surface 34 and the protrusion 50. It is effectively transmitted and can effectively melt the sealant of the packaging material. In addition, since the anvil 22 is not provided with a concave portion in accordance with the position of the overlapped portion of the vertical seal portion 14, the vertical seal portion 14 may be displaced (moved) in the width direction of the tubular film 10 due to meandering of the tubular film 10 or the like. ), it is possible to seal the entire length of the tubular film 10 in the width direction and form an appropriate lateral seal portion without causing a sealing failure due to the degree of misalignment. Further, in the rotary type horizontal sealing device of the embodiment, the protruding portion 50 of the anvil 22 linearly collides with the sealing surface 34 of the horn 20 with the tubular film 10 interposed therebetween in a direction orthogonal to the rotating direction to apply pressure. By distributing the pressurizing force in the circumferential direction of the sealing surface 34 without being compressed, it is possible to perform the lateral sealing more effectively without causing edge breakage.

また、前記突出部50における山部50aと谷部50bとの接続部50cは、筒状フィルム10の幅方向に対して直交する直線部とすることなく、傾斜させたので、溶融したシーラントが一部に留まってしまうことがなく効果的に流れることで、密封不良が生じることなく、密封性をより高めることができる。突出部50は、同じ円弧となる同一サイズの弧状の山部50aと谷部50bとを筒状フィルム10の幅方向に連続するよう接続して形成しているので、アンビル22の突出部50の形成に係る加工が容易であり、横シール時の包装材への加圧力を、突出部50の前後幅方向(波部の高さ方向)で均等化でき、筒状フィルム10の幅方向の全長に亘って良好な横シールを施すことができる。 In addition, since the connection portion 50c between the peak portion 50a and the valley portion 50b of the protruding portion 50 is not formed as a straight portion perpendicular to the width direction of the tubular film 10, but is inclined, the melted sealant is evenly distributed. By effectively flowing without staying in the part, sealing performance can be further improved without causing sealing failure. The protruding portion 50 is formed by connecting the arc-shaped peak portion 50a and the trough portion 50b of the same size and having the same circular arc so as to be continuous in the width direction of the tubular film 10. Therefore, the protruding portion 50 of the anvil 22 is The processing related to the formation is easy, the pressure applied to the packaging material at the time of horizontal sealing can be equalized in the front and rear width direction of the projecting portion 50 (the height direction of the corrugated portion), and the entire width direction of the tubular film 10 A good lateral seal can be provided over the entire length.

(別実施例について)
図6、図7は、アンビル22に設けられる突出部の別実施例を示すものであって、実施例と異なる部分についてのみ説明し、既出の同一部材には同じ符号を付すものとする。
(About another example)
FIGS. 6 and 7 show another embodiment of the projection provided on the anvil 22. Only parts different from the embodiment will be described, and the same members as those described above will be given the same reference numerals.

図6に示す第1別実施例の突出部52は、実施例より山部52aおよび谷部52bの間隔を狭く設定したものであって、山部52aおよび谷部52bは、何れも弧状に形成されている。また、山部52aと谷部52bとの接続部52cは、フィルム搬送方向に直交する直線部により形成される。このような第1別実施例の突出部52においても、前述した実施例と同様の作用効果を得ることができる。第1別実施例の構成では、例えば、突出部52の各部の寸法は、突出部52の高さMおよび突出部52の幅Nは前記実施例と同じで、前後幅L3、山部52aと谷部52bとの間隔P1、山部52aおよび谷部52bの半径R2は、L3:2.5mm、P1:2.0mm、R2:1.5mmに設定される。 The protruding portion 52 of the first alternative embodiment shown in FIG. 6 is set such that the interval between the peak portion 52a and the valley portion 52b is set narrower than in the example, and the peak portion 52a and the valley portion 52b are both formed in an arc shape. It is A connection portion 52c between the peak portion 52a and the valley portion 52b is formed by a straight portion orthogonal to the film conveying direction. Also in the projecting portion 52 of the first alternative embodiment, it is possible to obtain the same effects as those of the above-described embodiment. In the configuration of the first alternative embodiment, for example, the dimensions of each part of the projecting portion 52 are the same as in the above-described embodiment, the height M of the projecting portion 52 and the width N of the projecting portion 52 are the same as in the above-described embodiment, the front-to-rear width L3, and the peak portion 52a. The distance P1 from the valley portion 52b and the radius R2 of the peak portion 52a and the valley portion 52b are set to L3: 2.5 mm, P1: 2.0 mm, and R2: 1.5 mm.

図7に示す第2別実施例の突出部54は、波形の形状が異なる第1連続部56および第2連続部58を、幅方向に連続するように接続したものであって、筒状フィルム10の縦シール部14が重なる前記第1領域44に対応して第1連続部56が位置すると共に、筒状フィルム10の第2領域46に対応して第2連続部58が位置するよう構成される。なお、第1連続部56および第2連続部58は同じ高さで形成される。第1連続部56を構成する山部56aおよび谷部56bの間隔P2は、第2連続部58を構成する山部58aおよび谷部58bの間隔P3より広く設定されている。このように、第1連続部56における単位面積当たりの山部56aおよび谷部56bの数を、第2連続部58における単位面積当たりの山部58aおよび谷部58bの数より少なくすることで、横シール時に筒状フィルム10を横シールする際の、該筒状フィルム10への単位面積当たりの加圧力が、前記第2領域46に対応する第2連続部58より前記第1領域44に対応した第1連続部56の方が低くなるようにしてある。また、第1連続部56は、前記実施例の突出部50と同じ形状に形成されると共に、第2連続部58は、第1別実施例の突出部52と同じ形状に形成される。 A protruding portion 54 of a second alternative embodiment shown in FIG. 7 is formed by connecting a first continuous portion 56 and a second continuous portion 58 having different corrugated shapes so as to be continuous in the width direction. A first continuous portion 56 is positioned corresponding to the first region 44 where the vertical seal portions 14 of 10 overlap, and a second continuous portion 58 is positioned corresponding to the second region 46 of the tubular film 10. be done. The first continuous portion 56 and the second continuous portion 58 are formed at the same height. The interval P2 between the peak portions 56a and the valley portions 56b forming the first continuous portion 56 is set wider than the interval P3 between the peak portions 58a and the valley portions 58b forming the second continuous portion 58. As shown in FIG. Thus, by making the number of peaks 56a and valleys 56b per unit area in the first continuous portion 56 smaller than the number of peaks 58a and valleys 58b per unit area in the second continuous portion 58, When the tubular film 10 is laterally sealed during lateral sealing, the pressure per unit area of the tubular film 10 corresponds to the first region 44 rather than the second continuous portion 58 corresponding to the second region 46. The first continuous portion 56 is made lower. The first continuous portion 56 is formed in the same shape as the projecting portion 50 of the above embodiment, and the second continuous portion 58 is formed in the same shape as the projecting portion 52 of the first alternative embodiment.

第2別実施例の突出部54は、横シール時に筒状フィルム10に加わる加圧力を、第2領域46に対応する第2連続部58より、第1領域44に対応する第1連続部56の方が低くなるようにした。これにより、厚みの異なる第1領域44と第2領域46とにおいて、横シール時に筒状フィルム10に加わる加圧バランスが調整されることで、高速での包装など、包装条件によっては溶着し難い材質のフィルムにおいても、第1領域44および第2領域46の夫々の包装材に適度な超音波振動が伝達されて密封した横シール部を形成することができる。なお、第2別実施例の突出部54においても、前述した実施例と同様の作用効果を得ることができる。第2別実施例の構成では、例えば、突出部54の各部の寸法は、突出部54の高さMおよび突出部54の幅Nは前記実施例と同じで、前後幅L4、第1連続部56での山部56aと谷部56bとの間隔P2、第2連続部58での山部58aと谷部58bとの間隔P3は、L4:6.0mm、P2:4.5mm、P3:1.0mmに設定される。また、第1連続部56の山部56aおよび谷部56bは、半径R3が2.0mmの弧状に形成されるのに対し、第2連続部58の山部58aおよび谷部58bは、半径R4が1.5mmの弧状に形成される。 The protruding portion 54 of the second alternative embodiment reduces the pressure applied to the tubular film 10 during lateral sealing from the second continuous portion 58 corresponding to the second region 46 to the first continuous portion 56 corresponding to the first region 44 . was made lower. As a result, the pressure balance applied to the tubular film 10 during lateral sealing is adjusted between the first region 44 and the second region 46 having different thicknesses, so that welding is difficult depending on the packaging conditions such as high-speed packaging. Even in the film material, suitable ultrasonic vibrations are transmitted to the packaging materials of the first region 44 and the second region 46 to form a hermetically sealed horizontal seal portion. It should be noted that the protruding portion 54 of the second alternative embodiment can also provide the same effects as those of the above-described embodiment. In the configuration of the second alternative embodiment, for example, the dimensions of each part of the projecting portion 54 are the same as in the above embodiment, the height M of the projecting portion 54 and the width N of the projecting portion 54 are the same as in the above-described embodiment, the front-to-rear width L4, and the first continuous portion The interval P2 between the peak portion 56a and the valley portion 56b at 56 and the interval P3 between the peak portion 58a and the valley portion 58b at the second continuous portion 58 are L4: 6.0 mm, P2: 4.5 mm, and P3: 1. Set to .0 mm. Further, the peak portion 56a and the valley portion 56b of the first continuous portion 56 are formed in an arc shape with a radius R3 of 2.0 mm, whereas the peak portion 58a and the valley portion 58b of the second continuous portion 58 are formed in an arc shape with a radius R4. is formed in an arc of 1.5 mm.

本例では、厚みが40μで、延伸ポリプロピレン(OP)と無延伸ポリプロピレン(CP)とを積層したOP/CPフィルムを使用し、幅が50mmとなる筒状フィルムについて、実施例構造の超音波横シール装置により、ホーンとアンビルとによるフィルムの挟持圧を0.15~0.2Mpaに設定すると共に、筒状フィルムのカット長さ(カットピッチ)が80mmで、包装速度を300袋/分に設定して横シールを施す試験を行った。また、試験例で使用したアンビルに設けた突出部の各部分の諸元は、以下に示す通りとした。
・突出部の前後幅L1:3.0mm
・山部と谷部との間隔P:2.5mm
・突出部の高さM:0.2mm
・突出部の幅N:0.5mm
なお、実施例、第1別実施例および第2別実施例の説明において、各突出部50,52,54における各部分の例示した前記寸法は、何れも厚みが40μの帯状フィルムを包装対象とする場合で示したものである。
In this example, an OP/CP film having a thickness of 40 μm, in which oriented polypropylene (OP) and non-oriented polypropylene (CP) are laminated, is used. The film clamping pressure between the horn and the anvil is set to 0.15 to 0.2 Mpa by the sealing device, the cut length (cut pitch) of the cylindrical film is set to 80 mm, and the packaging speed is set to 300 bags/minute. Then, a test was conducted in which a lateral seal was applied. Further, the specifications of each part of the projecting portion provided on the anvil used in the test example were as shown below.
・Front-to-back width L1 of the protrusion: 3.0 mm
・Interval P between peaks and valleys: 2.5 mm
・Protrusion height M: 0.2mm
・Width of protrusion N: 0.5mm
In addition, in the description of the embodiment, the first alternative embodiment, and the second alternative embodiment, the above-mentioned dimensions of each part of each projecting part 50, 52, 54 are all based on a belt-shaped film with a thickness of 40 μm. It is shown in the case of

なお、比較例として、平らなシール面を備えたホーンと、シール面に1条または2条で幅方向に直線状に延びるように突出した突出部を設けたアンビルとで包装材を挟持してシールするようにした従来装置において、同一包装条件で横シールを施した場合は、筒状フィルムにおける第1領域に対応する横シール部において、図8に示す如く、ホーンとアンビルとによる挟持部位において溶融したシーラントが、挟持部位外に溶け出すことでフィルムに過度に圧力が加わってエッジ切れが発生した。
これに対し、本実施例によれば、筒状フィルムの第1領域の横シール部では、ピンホールやエッジ切れなどを招くことなく、また第2領域の横シール部は密封シールされ、筒状フィルムの幅方向の全長に亘って密封不良のない良好な横シールが施されていることが検証できた。
As a comparative example, a packaging material was sandwiched between a horn having a flat sealing surface and an anvil having one or two projections extending linearly in the width direction on the sealing surface. In the conventional apparatus for sealing, when lateral sealing is performed under the same packaging conditions, the lateral sealing portion corresponding to the first region of the tubular film, as shown in FIG. The melted sealant melted out of the sandwiched portion, and excessive pressure was applied to the film, resulting in edge breakage.
On the other hand, according to the present embodiment, pinholes and edge cuts are not caused in the laterally sealed portion of the first region of the tubular film, and the laterally sealed portion of the second region is hermetically sealed to form a tubular film. It was verified that good lateral sealing was performed over the entire length of the film in the width direction without sealing failure.

(変更例)
本発明は実施例等の構成に限定されるものではなく、例えば、以下のようにも変更実施可能である。また、以下の変更例に限らず、実施例等に記載した構成については、本発明の主旨の範囲内において種々の実施形態を採用し得る。
(1) 実施例では、ホーン20およびアンビル22に、シールヘッド30およびシールバー36を2組ずつ設けたが、1組または3組以上であってもよい。
(2) 実施例では、回転軸16,18に設けたホーン20およびアンビル22により横シールを施す回転シール方式としたが、ホーン20とアンビル22とで包装材を挟んでフィルムの搬送方向に移動しつつ超音波シールを施すボックスモーション方式を採用することができる。
(3) 帯状フィルムの端縁部を封筒貼りして縦シール部が形成され、第1領域44が3層で重なった筒状フィルム10を横シールする際のアンビル22にも適用することができる。
(4) 突出部50,52,54の山部50a,52a,56a,58aおよび谷部50b,52b,56b,58bの形状は、弧状に限らず斜面が直線でV字状に交わるよう形成されていてもよい。
(5) 全ての突出部50,52,54についての接続部50c,52c,56c,58cを、シールする包装材の性状や各種包装条件などに対応して筒状フィルム10の搬送方向に沿う方向へ傾斜する構成(筒状フィルム10の幅方向に対して直交しない構成)を採用することができる。また、第2別実施例における第1連続部56の前後幅(波部の高さ寸法=波の山の頂部から谷の底部までの寸法)と、第2連続部58の前後幅(波部の高さ寸法=波の山の頂部から谷の底部までの寸法)とが異なる寸法で形成されるようになっていてもよい。
(6) 包装材として、合成樹脂製のフィルムに限らず、例えば、60μ~80μ程度の厚みで紙を基材としてCPPなどのシーラントフィルムを貼り合わせた複合包装材に適用することもできる。
(7) 縦形製袋充填機や、その他の横形、縦形充填機の横シール装置としても採用することができる。
(Change example)
The present invention is not limited to the configurations of the embodiments and the like, and can be modified, for example, as follows. In addition, without being limited to the following modification examples, various embodiments can be adopted within the scope of the present invention for the configurations described in the examples and the like.
(1) In the embodiment, the horn 20 and the anvil 22 are provided with two pairs each of the seal head 30 and the seal bar 36, but one pair or three or more pairs may be provided.
(2) In the embodiment, a rotary sealing method is used in which the horn 20 and the anvil 22 provided on the rotating shafts 16 and 18 perform horizontal sealing. It is possible to adopt a box motion method in which ultrasonic sealing is performed while simultaneously.
(3) It can also be applied to the anvil 22 when laterally sealing the tubular film 10 in which the edge portion of the belt-shaped film is attached to the envelope to form a vertical seal portion and the first regions 44 are stacked in three layers. .
(4) The shape of the peaks 50a, 52a, 56a, 58a and the valleys 50b, 52b, 56b, 58b of the projections 50, 52, 54 is not limited to an arc shape, and the slopes are formed so that they intersect in a V shape with straight lines. may be
(5) The connecting portions 50c, 52c, 56c, and 58c of all the projecting portions 50, 52, and 54 are oriented along the conveying direction of the tubular film 10 according to the properties of the packaging material to be sealed and various packaging conditions. It is possible to employ a configuration that is inclined downward (a configuration that is not perpendicular to the width direction of the tubular film 10). In addition, the front-to-rear width of the first continuous portion 56 (the height dimension of the wave portion = the dimension from the top of the wave to the bottom of the valley) and the front-to-rear width of the second continuous portion 58 (the wave portion height dimension=the dimension from the crest of the wave to the bottom of the trough).
(6) The packaging material is not limited to a synthetic resin film. For example, it can be applied to a composite packaging material in which a sealant film such as CPP is attached to a paper substrate having a thickness of about 60 μ to 80 μm.
(7) It can also be used as a horizontal sealing device for vertical bag making and filling machines and other horizontal and vertical filling machines.

10 筒状フィルム(筒状包装材),12 物品,14 縦シール部,20 ホーン
22 アンビル,34 シール面,44 第1領域,46 第2領域,50 突出部
50a 山部,50b 谷部,50c 接続部,52 突出部,52a 山部
52b 谷部,54 突出部,56 第1連続部(第1領域を挟持する部位)
56a 山部,56b 谷部,56c 接続部
58 第2連続部(第2領域を挟持する部位),58a 山部,58b 谷部
P2 第1領域を挟持する部位の山部または谷部の間隔
P3 第2領域を挟持する部位の山部または谷部の間隔
REFERENCE SIGNS LIST 10 cylindrical film (cylindrical packaging material), 12 article, 14 vertical sealing portion, 20 horn 22 anvil, 34 sealing surface, 44 first region, 46 second region, 50 projecting portion 50a peak portion, 50b valley portion, 50c Connection portion 52 Protruding portion 52a Mountain portion 52b Valley portion 54 Protruding portion 56 First continuous portion (a portion that sandwiches the first region)
56a peak, 56b valley, 56c connecting portion 58 second continuous portion (the portion sandwiching the second region), 58a peak, 58b valley P2 Distance between the peaks or valleys of the portion sandwiching the first region P3 Spacing between ridges or troughs of portions sandwiching the second region

Claims (4)

筒状成形されて縦シールが施された筒状包装材を、該筒状包装材中に供給された物品を挟む前後でホーンおよびアンビルにより挟持して、筒状包装材の搬送方向と交差する幅方向に横シールを施すと共に切断する製袋充填機における超音波横シール装置であって、
前記アンビルには、前記ホーンにおける包装材切断位置を挟む前後一対のシール面とで筒状包装材を挟持して横シールを施す際に前記ホーンの各シール面と対面して、筒状包装材の幅方向に連続する波形状の突出部を、前記ホーンにおけるシール面の前後幅の範囲内に形成した
ことを特徴とする製袋充填機における超音波横シール装置。
A cylindrical packaging material that has been formed into a cylindrical shape and subjected to vertical sealing is sandwiched between a horn and an anvil before and after sandwiching an article supplied in the cylindrical packaging material, so that the conveying direction of the cylindrical packaging material intersects. An ultrasonic horizontal sealing device in a bag making and filling machine that performs horizontal sealing and cutting in the width direction,
The anvil has a pair of front and rear sealing surfaces sandwiching the cutting position of the packaging material of the horn, and when the tubular packaging material is sandwiched and transversely sealed, the anvil faces the respective sealing surfaces of the horn. An ultrasonic horizontal sealing device for a bag-making and filling machine, characterized in that a wavy protrusion that is continuous in the width direction is formed within a front-rear width range of a sealing surface of the horn.
前記突出部は、前記筒状包装材における縦シール部が重なって包装材が3重または4重となる第1領域を挟持する部位の山部または谷部の間隔を、前記縦シール部外であって包装材が2重となる第2領域を挟持する部位の対応する山部または谷部の間隔より広くしたことを特徴とする請求項1記載の製袋充填機における超音波横シール装置。 The protruding portion is arranged so that the vertical seal portions of the cylindrical packaging material overlap and the first region where the packaging material is triple or quadruple is sandwiched, and the distance between the peaks or valleys is adjusted outside the vertical seal portion. 2. An ultrasonic horizontal sealing device in a form-fill-seal machine according to claim 1, wherein the second region, where the packaging material is doubled, is wider than the interval between the corresponding ridges or troughs of the clamping portion. 前記突出部は、同じ弧状で形成した山部と谷部とを筒状包装材の幅方向に連続する波形状としたことを特徴とする請求項1記載の製袋充填機における超音波横シール装置。 2. An ultrasonic horizontal seal for a bag-making and filling machine according to claim 1, wherein said protruding portion has a peak portion and a valley portion which are formed in the same arc shape and have a wavy shape which is continuous in the width direction of the tubular packaging material. Device. 前記突出部の山部と谷部との接続部は、前記幅方向と直交しない斜面により形成したことを特徴とする請求項1~3の何れか一項に記載の製袋充填機における超音波横シール装置。 4. The ultrasonic wave in the form-fill-seal machine according to claim 1, wherein the connecting portion between the peak portion and the valley portion of the projecting portion is formed by a slope not perpendicular to the width direction. Horizontal sealing device.
JP2022016121A 2022-02-04 2022-02-04 Ultrasonic lateral seal device in bag-making filling machine Pending JP2023114043A (en)

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