JP7053237B2 - Leather goods - Google Patents

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JP7053237B2
JP7053237B2 JP2017234997A JP2017234997A JP7053237B2 JP 7053237 B2 JP7053237 B2 JP 7053237B2 JP 2017234997 A JP2017234997 A JP 2017234997A JP 2017234997 A JP2017234997 A JP 2017234997A JP 7053237 B2 JP7053237 B2 JP 7053237B2
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design
reinforcing
reinforcing portion
edge
base material
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JP2019099968A (en
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知幸 福田
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Araco Corp
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Araco Corp
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  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)

Description

本発明は、皮革製の基材と、刺繍製の意匠部とを備えた皮革製品に関する。 The present invention relates to a leather product including a leather base material and an embroidered design portion.

この種の皮革製品では、皮革製の基材上にミシンなどで刺繍製の意匠部が設けられ、この意匠部をなす刺繍糸の縫目によって模様や文字などが表現されていることがある。例えば特許文献1に開示のミシンでは、各種形状の意匠部を形成することが可能であるとともに、意匠部の輪郭をなす意匠部の縁にミシン針の針落ち点を設定している。このため意匠部を、例えばタタミ縫いで構成した場合、意匠部の縁には、意匠部の内側よりも針孔が密に配置された部位(本発明の密集部位)が設けられることとなる。 In this type of leather product, a design portion made of embroidery is provided on a leather base material with a sewing machine or the like, and a pattern or characters may be expressed by the stitches of the embroidery thread forming the design portion. For example, in the sewing machine disclosed in Patent Document 1, it is possible to form a design portion having various shapes, and a needle drop point of the sewing machine needle is set at the edge of the design portion forming the outline of the design portion. Therefore, when the design portion is configured by, for example, tatami stitching, a portion (dense portion of the present invention) in which the needle holes are arranged closer than the inside of the design portion is provided on the edge of the design portion.

特開2005-287564号公報Japanese Unexamined Patent Publication No. 2005-287564

ところで公知技術では、意匠部の縁に密集部位が設けられており、この密集部位では、針孔(本発明の孔部)がミシン目をなすように基材上に並んでいる。このため公知技術による皮革製品では、密集部位に沿って基材に切れや破れ等が発生するおそれがあり、基材の強度性を適切に維持する必要があった。例えば意匠部の輪郭をなす縁側の糸密度を下げて隣り合う孔部同士の間隔をあけることも考えられるが、そうすると意匠部から基材が透けて見えるなどして見栄えが悪化しがちである。また刺繍糸を太くして意匠部の強度を上げることも考えられるが、同時に孔部も大きくなって十分な効果が得られず、また意匠部の柔軟性が極端に悪化するおそれがある。本発明は上述の点に鑑みて創案されたものであり、本発明が解決しようとする課題は、基材の強度性を極力維持しつつ、刺繍製の意匠部を仕上がり性良く基材に設けておくことにある。 By the way, in the known technique, a dense portion is provided on the edge of the design portion, and in this dense portion, needle holes (hole portions of the present invention) are arranged on the base material so as to form a perforation. For this reason, in leather products by a known technique, there is a possibility that the base material may be cut or torn along a dense portion, and it is necessary to appropriately maintain the strength of the base material. For example, it is conceivable to reduce the thread density on the edge side forming the contour of the design portion to increase the space between adjacent holes, but this tends to deteriorate the appearance because the base material can be seen through the design portion. It is also conceivable to increase the strength of the design portion by thickening the embroidery thread, but at the same time, the hole portion becomes large and a sufficient effect cannot be obtained, and the flexibility of the design portion may be extremely deteriorated. The present invention was invented in view of the above points, and the problem to be solved by the present invention is to provide the embroidered design portion on the base material with good finish while maintaining the strength of the base material as much as possible. It is to keep.

上記課題を解決するための手段として、第1発明の皮革製品は、皮革製の基材と、基材に設けられた刺繍製の意匠部とを備えている。そして意匠部では、意匠部をなす刺繍糸の縫目の端が基材の孔部を通じて基材の裏側に通されているとともに、意匠部の縁の少なくとも一部に、孔部が密に配置された密集部位が設けられている。この種の構成では、基材の強度性を極力維持しつつ、刺繍製の意匠部を仕上がり性良く(例えば見栄えや柔軟性良く)基材に設けておくことが望ましい。そこで本発明の基材には、タタミ縫いで構成された刺繍製の補強部が密集部位に重複して配置されており、補強部をなす刺繍糸の縫目と意匠部をなす刺繍糸の縫目とが交差状に配置されている。本発明では、密集部位が形成された基材部分を、意匠部の縫目と補強部の縫目を交差状に重ねて補強している。このため本発明では、意匠部の構成(孔部の配置位置や刺繍糸の太さ等)を特に変更することなく、密集部位が形成された基材部分の強度性を極力維持することが可能となる。 As a means for solving the above problems, the leather product of the first invention includes a leather base material and an embroidered design portion provided on the base material. In the design part, the end of the stitch of the embroidery thread forming the design part is passed through the hole part of the base material to the back side of the base material, and the hole part is densely arranged at least a part of the edge of the design part. There is a densely packed area. In this type of configuration, it is desirable to provide the embroidered design portion on the base material with good finish (for example, good appearance and flexibility) while maintaining the strength of the base material as much as possible. Therefore, on the base material of the present invention, reinforcing portions made of embroidery composed of tatami stitches are arranged overlapping in a dense portion, and the stitches of the embroidery thread forming the reinforcing portion and the sewing of the embroidery thread forming the design portion are sewn. The eyes are arranged in a cross shape. In the present invention, the base material portion on which the densely packed portion is formed is reinforced by overlapping the stitches of the design portion and the stitches of the reinforcing portion in a crossing manner. Therefore, in the present invention, it is possible to maintain the strength of the base material portion in which the dense portion is formed as much as possible without particularly changing the configuration of the design portion (arrangement position of the hole portion, thickness of the embroidery thread, etc.). Will be.

また発明の皮革製品は補強部においても、補強部をなす刺繍糸の縫目の端が基材の孔部を通じて基材の裏側に通されているとともに、密集部位が設けられている意匠部の縁の延びる方向において、補強部の隣り合う孔部同士の間隔は、密集部位の隣り合う孔部同士の間隔よりも大きくされている。本発明では、補強部の孔部同士の間隔(ピッチ)を相対的に大きくして糸密度を上げることにより、密集部位が形成された基材部分の強度性をより確実に維持することができる。 Further , in the leather product of the first invention, even in the reinforcing portion, the end of the stitch of the embroidery thread forming the reinforcing portion is passed through the hole portion of the base material to the back side of the base material, and a dense portion is provided. In the extending direction of the edge of the design portion, the distance between the adjacent holes of the reinforcing portion is made larger than the distance between the adjacent holes of the dense portion. In the present invention, the strength of the base material portion on which the dense portion is formed can be more reliably maintained by increasing the yarn density by relatively increasing the distance (pitch) between the holes of the reinforcing portion. ..

発明の皮革製品は、第1発明の皮革製品において、補強部は、密集部位が設けられている意匠部の縁の一部に設けられた第一補強部位と、一部とは異なる意匠部の縁の他部に設けられた第二補強部位とを有し、第一補強部位と第二補強部位とが隣り合う端側で重複して配置されているとともに、両補強部位の隣り合う端に、それぞれ複数の孔部が配置されている。そこで本発明では、第一補強部位と第二補強部位のいずれか一方の補強部位の端は、一方とは異なる第一補強部位と第二補強部位のいずれか他方の補強部位の端に重ならないように他方の補強部位内に配置されている。本発明では、一対の補強部位を備えた補強部によって意匠部をより適切に補強することができる。そして各補強部位の端に複数の孔部が配置されることを考慮して、両補強部位の隣り合う端同士をずらして配置することにより、基材の強度性をより確実に維持することが可能となる。 The leather product of the second invention is different from the first reinforcing portion provided in a part of the edge of the design portion provided with the dense portion in the reinforcing portion in the leather product of the first invention. It has a second reinforcing part provided in another part of the edge of the design part, and the first reinforcing part and the second reinforcing part are overlapped on the adjacent end side and are adjacent to both reinforcing parts. A plurality of holes are arranged at the mating ends. Therefore, in the present invention, the end of either the first reinforcing portion or the second reinforcing portion does not overlap with the end of either the first reinforcing portion or the second reinforcing portion different from the one. It is arranged in the other reinforcing part so as to be. In the present invention, the design portion can be more appropriately reinforced by the reinforcing portion provided with the pair of reinforcing portions. Considering that a plurality of holes are arranged at the ends of each reinforcing portion, the strength of the base material can be more reliably maintained by arranging the adjacent ends of both reinforcing portions in a staggered manner. It will be possible.

発明の皮革製品は、第1発明又は第2発明の皮革製品において、意匠部の周囲が補強部にて囲まれている。本発明では、補強部で意匠部を囲い込むことによって、意匠部を更に確実に補強することができる。 The leather product of the third invention is the leather product of the first invention or the second invention , in which the design portion is surrounded by a reinforcing portion. In the present invention, the design portion can be more reliably reinforced by enclosing the design portion with the reinforcing portion.

発明の皮革製品は、第1発明~第発明のいずれかの皮革製品において、意匠部は、タタミ縫いとサテン縫いの少なくとも一方で構成されている。本発明では、意匠部に求められる外観を考慮してタタミ縫いやサテン縫いのいずれかを選択して意匠部を構成することにより、意匠部の見栄えの向上に資する構成となる。 The leather product of the fourth invention is any of the leather products of the first invention to the third invention, and the design portion is composed of at least one of tatami stitch and satin stitch. In the present invention, the design section is configured by selecting either tatami stitch or satin stitch in consideration of the appearance required for the design section, thereby contributing to the improvement of the appearance of the design section.

本発明に係る第1発明によれば、基材の強度性を極力維持しつつ、刺繍製の意匠部を仕上がり性良く基材に設けておくことができる。また第発明によれば、基材の強度性をより確実に維持することができる。また第発明によれば、基材の強度性をより確実に維持しつつ、刺繍製の意匠部と補強部を仕上がり性良く基材に設けておくことができる。また第発明によれば、基材の強度性を更に確実に維持することができる。そして第発明によれば、刺繍製の意匠部を更に仕上がり性良く基材に設けておくことができる。
According to the first aspect of the present invention, the embroidered design portion can be provided on the base material with good finish while maintaining the strength of the base material as much as possible. Further, according to the first invention, the strength of the base material can be more reliably maintained. Further, according to the second invention, the design portion and the reinforcing portion made of embroidery can be provided on the base material with good finish while maintaining the strength of the base material more reliably. Further, according to the third invention, the strength of the base material can be more reliably maintained. According to the fourth invention, the embroidered design portion can be provided on the base material with better finish.

乗物用シートの正面図である。It is a front view of a vehicle seat. シートカバー一部の概略正面図である。It is a schematic front view of a part of a seat cover. 意匠部の孔部の配置関係を示す概略正面図である。It is a schematic front view which shows the arrangement relation of the hole part of a design part. 補強部の孔部の配置関係を示す概略正面図である。It is a schematic front view which shows the arrangement relation of the hole part of the reinforcement part. 意匠部と補強部の一部を拡大して示す概略正面図である。It is a schematic front view which shows the part of the design part and the reinforcement part enlarged.

以下、本発明を実施するための形態を、図1~図5を参照して説明する。各図には、便宜上、乗物用シートの前後方向と左右方向と上下方向を示す矢線を適宜図示する。また図4では、意匠部と補強部を明確に区別するため、意匠部を破線で図示し、補強部を実線で図示している。なお図3及び図4では、便宜上、各縫目を離して図示しているが、実際の各縫目は、基材となるシートカバーが透けて見えないように密集して配置されている。 Hereinafter, embodiments for carrying out the present invention will be described with reference to FIGS. 1 to 5. In each figure, for convenience, arrow lines indicating the front-rear direction, the left-right direction, and the up-down direction of the vehicle seat are appropriately shown. Further, in FIG. 4, in order to clearly distinguish the design portion from the reinforcing portion, the design portion is shown by a broken line and the reinforcing portion is shown by a solid line. In FIGS. 3 and 4, for convenience, the stitches are separated from each other, but the actual stitches are densely arranged so that the seat cover as the base material cannot be seen through.

図1の乗物用シート2は、本発明の皮革製品(天然皮革と合成皮革の少なくとも一方を備えた皮革製品)に相当する部材であり、シートクッション4と、シートバック6と、ヘッドレスト8を有する。これらシート構成部材(4,6,8)は、各々、シート骨格をなすシートフレーム(4F,6F,8F)と、シート外形をなすシートパッド(4P,6P,8P)と、シートパッドを被覆するシートカバー(4S,6S,8S)を有する。そしてシートクッション4の後部にシートバック6(詳細後述)の下部が起倒可能に連結されており、このシートバック6の上部にはヘッドレスト8が設けられている。 The vehicle seat 2 of FIG. 1 is a member corresponding to the leather product of the present invention (a leather product including at least one of natural leather and synthetic leather), and has a seat cushion 4, a seat back 6, and a headrest 8. .. These seat constituent members (4, 6, 8) cover the seat frame (4F, 6F, 8F) forming the seat skeleton, the seat pad (4P, 6P, 8P) forming the outer shape of the seat, and the seat pad, respectively. It has a seat cover (4S, 6S, 8S). A lower portion of the seat back 6 (details will be described later) is rotatably connected to the rear portion of the seat cushion 4, and a headrest 8 is provided on the upper portion of the seat back 6.

[シートバック]
図1のシートバック6は、乗員の背凭れとなる正面視で略矩形の部材であり、上述の基本構成6F,6P,6Sと、刺繍製の意匠部10と補強部20とを有している(各部材及び各部の詳細は適宜後述)。この意匠部10は、図1及び図2を参照して、シートカバー6S上に設けられた刺繍製の部位であり、正面視で概ね長方形をなしている(図2では、便宜上、意匠部にハッチを付けて図示している)。そして意匠部10の輪郭をなす縁(11,12)には、後述するように図3に示す第一孔部H1が密集して配置されるのであるが、この種の構成では、第一孔部H1が密集した部分(後述の密集部位18)でシートカバー6Sに切れや破れ等が発生することは極力回避すべきである。そこで本実施例では、後述する補強部20にて、シートカバー6Sの強度性を極力維持しつつ、刺繍製の意匠部10を仕上がり性良くシートカバー6Sに設けておくこととした。以下、各構成について詳述する。
[Seat back]
The seat back 6 of FIG. 1 is a member having a substantially rectangular shape in front view, which is a backrest of an occupant, and has the above-mentioned basic configurations 6F, 6P, 6S, an embroidered design portion 10 and a reinforcing portion 20. (Details of each member and each part will be described later as appropriate). The design portion 10 is an embroidered portion provided on the seat cover 6S with reference to FIGS. 1 and 2, and has a substantially rectangular shape when viewed from the front (in FIG. 2, for convenience, the design portion 10 is used as the design portion. Illustrated with a hatch). As will be described later, the first hole portions H1 shown in FIG. 3 are densely arranged on the contoured edges (11, 12) of the design portion 10, but in this type of configuration, the first hole portion H1 is densely arranged. It should be avoided as much as possible that the seat cover 6S is cut or torn in the portion where the portion H1 is densely packed (the dense portion 18 described later). Therefore, in this embodiment, the reinforcing portion 20 described later is provided with the embroidered design portion 10 on the seat cover 6S with good finish while maintaining the strength of the seat cover 6S as much as possible. Hereinafter, each configuration will be described in detail.

[基本構成]
シートバック6は、図1を参照して、シートパッド6P(図示省略)を、シートフレーム6F(図示省略)上に配置したのちシートカバー6Sで被覆することで形成されている。シートフレーム6Fは、典型的に正面視で略矩形又はアーチ状の枠体であり、金属や硬質樹脂などの剛性に優れる素材にて形成できる。またシートパッド6Pは、シートバック6の外形形状をなしている部材であり、例えばポリウレタンフォーム(密度:10kg/m3~60kg/m3)などの発泡樹脂で形成できる。このシートパッド6Pの着座面には、着座部6aと、左右の土手部6bとが形成されている。着座部6aは、シート幅方向中央に形成された乗員の着座が可能な部位である。また左右の土手部6bは、着座部6aの側方で相対的に前方に向けて山なりに盛り上がっている部位である。
[Basic configuration]
The seat back 6 is formed by arranging the seat pad 6P (not shown) on the seat frame 6F (not shown) and then covering it with the seat cover 6S with reference to FIG. 1. The seat frame 6F is typically a substantially rectangular or arch-shaped frame in front view, and can be formed of a material having excellent rigidity such as metal or hard resin. Further, the seat pad 6P is a member having an outer shape of the seat back 6, and can be formed of, for example, a foamed resin such as polyurethane foam (density: 10 kg / m 3 to 60 kg / m 3 ). A seating portion 6a and left and right bank portions 6b are formed on the seating surface of the seat pad 6P. The seating portion 6a is a portion formed in the center in the width direction of the seat and capable of seating an occupant. Further, the left and right embankment portions 6b are portions that are raised in a mountain shape relatively forward on the side of the seating portion 6a.

[シートカバー(基材)]
そしてシートカバー6Sは、図1に示すようにシートの意匠面を構成する面材であり、複数の表皮ピースを縫合することで形成されている。例えばシートカバー6Sの前面は、着座部6aを被覆するメイン表皮ピースSP1と、左右の土手部6bを被覆する一対のサイド表皮ピースSP2、SP3とを縫合することで形成されている。これら各表皮ピースSP1~SP3の素材として、シートの意匠面を構成可能な面材を用いることができ、例えば皮革(天然皮革,合成皮革)や布帛(織物,編物,不織布)を適宜選択して用いることができる。そして本実施例では、後述する意匠部10を形成するメイン表皮ピースSP1が本発明の基材に相当し、このメイン表皮ピースSP1の素材として皮革(天然皮革と合成皮革の少なくとも一方)を用いている。なお各サイド表皮ピースSP2,SP3の素材は特に限定しないが、本実施例では皮革を用いている。
[Seat cover (base material)]
As shown in FIG. 1, the seat cover 6S is a face material constituting the design surface of the seat, and is formed by suturing a plurality of skin pieces. For example, the front surface of the seat cover 6S is formed by suturing a main skin piece SP1 that covers the seating portion 6a and a pair of side skin pieces SP2 and SP3 that cover the left and right bank portions 6b. As the material of each of these skin pieces SP1 to SP3, a face material that can form the design surface of the sheet can be used. For example, leather (natural leather, synthetic leather) or cloth (woven fabric, knitted fabric, non-woven fabric) is appropriately selected. Can be used. In this embodiment, the main skin piece SP1 forming the design portion 10 described later corresponds to the base material of the present invention, and leather (at least one of natural leather and synthetic leather) is used as the material of the main skin piece SP1. There is. The material of each side skin piece SP2 and SP3 is not particularly limited, but leather is used in this embodiment.

[意匠部]
またメイン表皮ピースSP1の左下には、シートの意匠性向上などの観点から刺繍製の意匠部10が設けられている。この意匠部10は、図2を参照して、正面視で左右に長尺な長方形状の刺繍製の部位であり、意匠部10の輪郭をなす複数の縁(右縁11,左縁12,上縁13,下縁14)を有している。右縁11は、意匠部10の右側の輪郭をなして上下方向に延びている縁であり、左縁12は、意匠部10の左側の輪郭をなして上下方向に延びている縁である。また上縁13は、意匠部10の上側の輪郭をなして左右方向に延びている縁であり、下縁14は、意匠部10の下側の輪郭をなして左右方向に延びている縁である。この意匠部10は、例えばミシンを用いた機械刺繍で構成可能であり、各種の刺繍手法(縫い方)で形成できる。意匠部10の刺繍手法として、意匠部10に求められる外観を考慮して、タタミ縫いとサテン縫いの少なくとも一方を用いることが可能である。例えば本実施例の意匠部10は、タタミ縫いで構成されているとともに、図3を参照して、左右方向を向いた意匠刺繍糸Y1の縫目が複数配置されている(図3では、便宜上、各意匠刺繍糸を直線で図示するとともに、意匠刺繍糸を示す直線の一部にのみ符号Y1を付している)。すなわち意匠部10の内部には、複数の意匠刺繍糸Y1の縫目を左右方向に並列してなる列が形成されているとともに、この意匠刺繍糸Y1の縫目の列が上下方向に複数列配置されている。そして意匠刺繍糸Y1の縫目は、図2に示すように意匠部10の上縁13と下縁14に対して平行状に配置されているとともに、意匠部10の右縁11と左縁12に対して直交状に配置されている(図2では、便宜上、意匠刺繍糸の縫目の方向を示す矢線Y1に符号を付している)。
[Design Department]
Further, at the lower left of the main skin piece SP1, a design portion 10 made of embroidery is provided from the viewpoint of improving the design of the sheet. The design portion 10 is a portion made of rectangular embroidery that is long to the left and right when viewed from the front, with reference to FIG. 2, and a plurality of edges (right edge 11, left edge 12, It has an upper edge 13 and a lower edge 14). The right edge 11 is an edge that forms a contour on the right side of the design portion 10 and extends in the vertical direction, and the left edge 12 is an edge that forms a contour on the left side of the design portion 10 and extends in the vertical direction. Further, the upper edge 13 is an edge that forms an upper contour of the design portion 10 and extends in the left-right direction, and the lower edge 14 is an edge that forms a lower contour of the design portion 10 and extends in the left-right direction. be. The design portion 10 can be configured by machine embroidery using, for example, a sewing machine, and can be formed by various embroidery methods (sewing methods). As the embroidery method of the design unit 10, at least one of tatami stitching and satin sewing can be used in consideration of the appearance required for the design unit 10. For example, the design portion 10 of the present embodiment is composed of tatami stitches, and a plurality of stitches of the design embroidery thread Y1 facing in the left-right direction are arranged with reference to FIG. 3 (in FIG. 3, for convenience). , Each design embroidery thread is shown as a straight line, and the reference numeral Y1 is attached only to a part of the straight line indicating the design embroidery thread). That is, inside the design portion 10, a row in which a plurality of stitches of the design embroidery thread Y1 are arranged in parallel in the left-right direction is formed, and a plurality of rows of stitches of the design embroidery thread Y1 are formed in the vertical direction. Have been placed. As shown in FIG. 2, the stitches of the design embroidery thread Y1 are arranged parallel to the upper edge 13 and the lower edge 14 of the design portion 10, and the right edge 11 and the left edge 12 of the design portion 10 are arranged. (In FIG. 2, for convenience, the arrow line Y1 indicating the stitch direction of the design embroidery thread is designated with a reference numeral).

[孔部・密集部位]
また図3を参照して、各意匠刺繍糸Y1の縫目の左右端は、メイン表皮ピースSP1を厚み方向に貫通する第一孔部H1を通じてメイン表皮ピースSP1の裏側に通されている(図3では、便宜上、孔部を丸印で図示するとともに、孔部を示す丸印の一部に共通の符号H1を付している)。この第一孔部H1は、ミシンによって意匠部10を作成する際に形成される針孔であり、メイン表皮ピースSP1にミシン針が刺し通されることで形成される。そして本実施例においては、意匠部10の右縁11と左縁12にそれぞれミシン針の針落ち点が設定されている。このため意匠部10の右縁11と左縁12には、各々、図2の上縁13と下縁14に比して第一孔部H1が密集している密集部位18が設けられている。例えば右縁11の密集部位18は、右縁11の縁に沿って第一孔部H1が上下に並列して密集している部位であり、右縁11の概ね全長に渡って形成されている。この密集部位18において上下に隣り合う第一孔部H1同士の間隔(ピッチ)L1は、上縁13又は下縁14において左右に隣り合う第一孔部H1同士の間隔L0に比して小さくされている。また左縁12の密集部位18は、右縁11の密集部位18と概ね同一の基本構成を有し且つ左右対称となるように形成されている。
[Hole / dense area]
Further, referring to FIG. 3, the left and right ends of the stitches of each design embroidery thread Y1 are passed through the back side of the main skin piece SP1 through the first hole portion H1 penetrating the main skin piece SP1 in the thickness direction (FIG. 3). In No. 3, for convenience, the hole portion is shown by a circle, and a common reference numeral H1 is attached to a part of the circle mark indicating the hole portion). The first hole portion H1 is a needle hole formed when the design portion 10 is created by the sewing machine, and is formed by the sewing machine needle being pierced through the main skin piece SP1. In this embodiment, the needle drop points of the sewing machine needles are set on the right edge 11 and the left edge 12 of the design portion 10, respectively. Therefore, the right edge 11 and the left edge 12 of the design portion 10 are provided with a dense portion 18 in which the first hole portion H1 is denser than the upper edge 13 and the lower edge 14 of FIG. 2, respectively. .. For example, the dense portion 18 of the right edge 11 is a portion where the first hole portions H1 are densely arranged in parallel vertically along the edge of the right edge 11, and is formed over the entire length of the right edge 11. .. The distance (pitch) L1 between the vertically adjacent first hole portions H1 in the dense portion 18 is made smaller than the distance L0 between the left and right first hole portions H1 on the upper edge 13 or the lower edge 14. ing. Further, the dense portion 18 of the left edge 12 has substantially the same basic configuration as the dense portion 18 of the right edge 11 and is formed so as to be symmetrical.

[補強部]
補強部20は、図2を参照して、意匠部10の周囲を囲い込むように設けられている刺繍製の部位である。この補強部20は、正面視で概ね長方形状とされた枠状に形成されており、例えばミシンを用いた機械刺繍で構成可能である。そして補強部20は、意匠部10の縁の数に応じた複数の補強部位(右側補強部位21,左側補強部位22,上側補強部位23,下側補強部位24)で構成されている(各補強部位の配置関係は後述)。各補強部位21~24は、タタミ縫いで構成されているとともに、補強刺繍糸Y2の複数の縫目が、対応する補強部位21~24内で適宜の方向を向いて配置されている(図2では、便宜上、補強刺繍糸の縫目の方向を示す矢線Y2に符号を付している)。なおメイン表皮ピースSP1に対する意匠部10と補強部20の形成順序は特に限定しない。例えばメイン表皮ピースSP1に対して、意匠部10と補強部20とをこの順で形成することができ、逆の順序で形成することもできる。
[Reinforcement part]
The reinforcing portion 20 is an embroidered portion provided so as to surround the periphery of the design portion 10 with reference to FIG. 2. The reinforcing portion 20 is formed in a frame shape that is substantially rectangular in front view, and can be configured by machine embroidery using, for example, a sewing machine. The reinforcing portion 20 is composed of a plurality of reinforcing portions (right side reinforcing portion 21, left side reinforcing portion 22, upper side reinforcing portion 23, lower side reinforcing portion 24) according to the number of edges of the design portion 10 (each reinforcement portion). The arrangement of the parts will be described later). Each of the reinforcing portions 21 to 24 is composed of tatami stitches, and a plurality of stitches of the reinforcing embroidery thread Y2 are arranged in the corresponding reinforcing portions 21 to 24 so as to face appropriate directions (FIG. 2). Then, for convenience, the arrow line Y2 indicating the direction of the stitch of the reinforcing embroidery thread is marked with a reference numeral). The order of forming the design portion 10 and the reinforcing portion 20 with respect to the main skin piece SP1 is not particularly limited. For example, the design portion 10 and the reinforcing portion 20 can be formed in this order with respect to the main skin piece SP1, and can also be formed in the reverse order.

[第一補強部位(右側補強部位・左側補強部位)]
そして右側補強部位21は、図2に示すように意匠部10の右縁11に沿って形成された部位であり、左側補強部位22は、意匠部10の左縁12に沿って形成された部位である。ここで右側補強部位21と左側補強部位22は、それぞれ本発明の第一補強部位に相当する。右側補強部位21は、上下に長尺な台形状の部位であって、下底となる右端21aと、上底となる左端21bと、上端21cと、下端21dを有している。右端21aと左端21bは、意匠部10の右縁11に沿うように上下に延びているとともに、右端21aは、意匠部10の右縁11及び左端21bよりも長尺とされている。また上端21cは、意匠部10よりも上方に突出しているとともに、左方に向かうにつれて次第に下方に傾斜している。また下端21dは、意匠部10よりも下方に突出しているとともに、左方に向かうにつれて次第に上方に傾斜している。そして左側補強部位22は、右側補強部位21と左右対称となるようにメイン表皮ピースSP1に形成されている。この左側補強部位22も、複数の端(右端22a,左端22b,上端22c,下端22d)を有している。そして右側補強部位21と左側補強部位22は、概ね同一の基本構成を有して左右対称に配置されている。そこで以下に、右側補強部位21を一例にその詳細を説明する。
[First reinforcement part (right side reinforcement part / left side reinforcement part)]
The right side reinforcing portion 21 is a portion formed along the right edge 11 of the design portion 10 as shown in FIG. 2, and the left side reinforcing portion 22 is a portion formed along the left edge 12 of the design portion 10. Is. Here, the right side reinforcing portion 21 and the left side reinforcing portion 22 correspond to the first reinforcing portion of the present invention, respectively. The right side reinforcing portion 21 is a vertically long trapezoidal portion, and has a right end 21a as a lower bottom, a left end 21b as an upper bottom, an upper end 21c, and a lower end 21d. The right end 21a and the left end 21b extend vertically along the right edge 11 of the design portion 10, and the right end 21a is longer than the right edge 11 and the left end 21b of the design portion 10. Further, the upper end 21c protrudes upward from the design portion 10 and gradually inclines downward toward the left. Further, the lower end 21d projects downward from the design portion 10 and gradually inclines upward toward the left. The left side reinforcing portion 22 is formed on the main skin piece SP1 so as to be symmetrical with the right side reinforcing portion 21. The left side reinforcing portion 22 also has a plurality of ends (right end 22a, left end 22b, upper end 22c, lower end 22d). The right side reinforcing portion 21 and the left side reinforcing portion 22 have substantially the same basic configuration and are arranged symmetrically. Therefore, the details will be described below by taking the right side reinforcing portion 21 as an example.

右側補強部位21では、図4を参照して、上下方向を向いた補強刺繍糸Y2の縫目が複数配置されており、各補強刺繍糸Y2の縫目が、意匠部10の意匠刺繍糸Y1の縫目に対して直交状に配置されている。この右側補強部位21の内部には、複数の補強刺繍糸Y2の縫目を上下方向に並列してなる列が形成されているとともに、この補強刺繍糸Y2の縫目の列が左右方向に複数列配置されている。そして本実施例では、右側補強部位21が、意匠部10の右縁11に沿うように設けられ且つ密集部位18に重なるように配置されている。すなわち右側補強部位21の右端21aは、意匠部10の右縁11(密集部位18)の右側に配置されており、右側補強部位21の左端21bは、意匠部10の右縁11(密集部位18)の左側に配置されている。 In the right side reinforcing portion 21, a plurality of stitches of the reinforcing embroidery thread Y2 facing in the vertical direction are arranged with reference to FIG. 4, and the stitches of each reinforcing embroidery thread Y2 are the design embroidery thread Y1 of the design portion 10. It is arranged orthogonally to the stitches of. Inside the right-side reinforcing portion 21, a row of stitches of a plurality of reinforcing embroidery threads Y2 are formed in parallel in the vertical direction, and a plurality of rows of stitches of the reinforcing embroidery thread Y2 are formed in the left-right direction. It is arranged in columns. In this embodiment, the right side reinforcing portion 21 is provided along the right edge 11 of the design portion 10 and is arranged so as to overlap the dense portion 18. That is, the right end 21a of the right reinforcing portion 21 is arranged on the right side of the right edge 11 (dense portion 18) of the design portion 10, and the left end 21b of the right reinforcing portion 21 is the right edge 11 (dense portion 18) of the design portion 10. ) Is located on the left side.

また図4を参照して、右側補強部位21においても、各補強刺繍糸Y2の縫目の上下端が、メイン表皮ピースSP1を厚み方向に貫通する第二孔部H2を通じてメイン表皮ピースSP1の裏側に通されている。この第二孔部H2は、ミシンによって補強部20を作成する際に形成される針孔であり、メイン表皮ピースSP1にミシン針が刺し通されることで形成される。そして右側補強部位21では、上下に隣り合う第二孔部H2同士の間隔(ピッチ)L2が、密集部位18の上下に隣り合う第一孔部H1同士の間隔L1に比して大きくされている。こうして右側補強部位21では、上下に隣り合う第二孔部H2同士の間隔を相対的に大きくすることで、密集部位18に比して糸密度が高くなっている。なお右側補強部位21の各第二孔部H2は、密集部位18の各第一孔部H1に重ならないように左右方向にずれて配置されている。また本実施例においては、図2に示す右側補強部位21の上端21cと下端21dにそれぞれミシン針の針落ち点が設定されている。このため右側補強部位21の上端21c(及びその周辺)には、図4に示すように複数の第二孔部H2が配置されている。また図2に示す右側補強部位21の下端21dにおいても、上端21cと同様に複数の第二孔部(図示省略)が配置されている。 Further, referring to FIG. 4, also in the right side reinforcing portion 21, the upper and lower ends of the stitches of each reinforcing embroidery thread Y2 pass through the second hole portion H2 penetrating the main skin piece SP1 in the thickness direction to the back side of the main skin piece SP1. Has been passed through. The second hole portion H2 is a needle hole formed when the reinforcing portion 20 is created by the sewing machine, and is formed by the sewing machine needle being pierced through the main skin piece SP1. In the right side reinforcing portion 21, the distance (pitch) L2 between the vertically adjacent second hole portions H2 is larger than the distance L1 between the vertically adjacent first hole portions H1 of the dense portion 18. .. In this way, in the right side reinforcing portion 21, the thread density is higher than that in the dense portion 18 by relatively increasing the distance between the second hole portions H2 adjacent to each other on the upper and lower sides. The second hole H2 of the right side reinforcing portion 21 is arranged so as to be offset in the left-right direction so as not to overlap each first hole H1 of the dense portion 18. Further, in this embodiment, needle drop points of the sewing machine needle are set at the upper end 21c and the lower end 21d of the right side reinforcing portion 21 shown in FIG. 2, respectively. Therefore, as shown in FIG. 4, a plurality of second hole portions H2 are arranged at the upper end 21c (and its surroundings) of the right side reinforcing portion 21. Further, also at the lower end 21d of the right side reinforcing portion 21 shown in FIG. 2, a plurality of second hole portions (not shown) are arranged as in the upper end 21c.

[第二補強部位(上側補強部位・下側補強部位)]
また上側補強部位23は、図2に示すように意匠部10の上縁13に沿って形成された部位であり、下側補強部位24は、意匠部10の下縁14に沿って形成された部位である。ここで上側補強部位23と下側補強部位24は、それぞれ本発明の第二補強部位に相当するとともに、対応する意匠部10の縁(13,14)に重複させて配置することができる。上側補強部位23は、左右に長尺な台形状の部位であって、右端23aと、左端23bと、下底となる上端23cと、上底となる下端23dを有している。上端23cと下端23dは、意匠部10の上縁13に沿うように左右に延びているとともに、上端23cは、意匠部10の上縁13及び下端23dよりも長尺とされている。また右端23aは、意匠部10よりも右方に突出しているとともに、左方に向かうにつれて次第に下方に傾斜している。また左端23bは、意匠部10よりも左方に突出しているとともに、右方に向かうにつれて次第に下方に傾斜している。また下側補強部位24は、上側補強部位23と上下対称となるようにメイン表皮ピースSP1に形成されている。この下側補強部位24も、複数の縁(右端24a,左端24b,上端24c,下端24d)を有している。そして上側補強部位23と下側補強部位24は、同一の基本構成を有して上下対称となるように配置されている。そこで以下に、上側補強部位23を一例にその詳細を説明する。なお上側補強部位23は、右側補強部位21と縫目の延びる方向が異なる以外は概ね同一の基本構成を有しているため、主に上側補強部位23の特徴点について詳述する。
[Second reinforcement part (upper reinforcement part / lower reinforcement part)]
Further, the upper reinforcing portion 23 is a portion formed along the upper edge 13 of the design portion 10 as shown in FIG. 2, and the lower reinforcing portion 24 is formed along the lower edge 14 of the design portion 10. It is a part. Here, the upper reinforcing portion 23 and the lower reinforcing portion 24 correspond to the second reinforcing portion of the present invention, respectively, and can be arranged so as to overlap the edges (13, 14) of the corresponding design portion 10. The upper reinforcing portion 23 is a trapezoidal portion that is elongated to the left and right, and has a right end 23a, a left end 23b, an upper end 23c that is a lower bottom, and a lower end 23d that is an upper bottom. The upper end 23c and the lower end 23d extend to the left and right along the upper edge 13 of the design portion 10, and the upper end 23c is longer than the upper edge 13 and the lower end 23d of the design portion 10. Further, the right end 23a protrudes to the right of the design portion 10 and gradually inclines downward toward the left. Further, the left end 23b protrudes to the left of the design portion 10 and gradually inclines downward toward the right. Further, the lower reinforcing portion 24 is formed on the main skin piece SP1 so as to be vertically symmetrical with the upper reinforcing portion 23. The lower reinforcing portion 24 also has a plurality of edges (right end 24a, left end 24b, upper end 24c, lower end 24d). The upper reinforcing portion 23 and the lower reinforcing portion 24 have the same basic configuration and are arranged so as to be vertically symmetrical. Therefore, the details will be described below by taking the upper reinforcing portion 23 as an example. Since the upper reinforcing portion 23 has substantially the same basic configuration as the right reinforcing portion 21 except that the direction in which the stitch extends is different, the feature points of the upper reinforcing portion 23 will be mainly described in detail.

上側補強部位23は、図2を参照して、意匠部10の上縁13に沿うように設けられ且つ一部重なるように配置されている。そして上側補強部位23では、左右方向を向いた補強刺繍糸Y2の縫目が複数配置されている。この各補強刺繍糸Y2の縫目は、意匠部10の意匠刺繍糸Y1の縫目と概ね平行に配置されており、さらに各補強刺繍糸Y2の縫目の上下端は孔部(図示省略)を通じてメイン表皮ピースSP1の裏側に通されている。なお上側補強部位23では、左右に隣り合う孔部同士の間隔(ピッチ)を、右側補強部位21の上下に隣り合う孔部同士の間隔(図4に示す間隔L2)と概ね同一に設定することができる。そして上側補強部位21の右端23aと左端23bにそれぞれミシン針の針落ち点が設定されており、これら右端23aと左端23bには、複数の第二孔部(図示省略)が配置されている。 With reference to FIG. 2, the upper reinforcing portion 23 is provided along the upper edge 13 of the design portion 10 and is arranged so as to partially overlap. At the upper reinforcing portion 23, a plurality of stitches of the reinforcing embroidery thread Y2 facing in the left-right direction are arranged. The stitches of each of the reinforcing embroidery threads Y2 are arranged substantially parallel to the stitches of the design embroidery thread Y1 of the design portion 10, and the upper and lower ends of the stitches of each reinforcing embroidery thread Y2 are holes (not shown). It is passed through the back side of the main skin piece SP1. In the upper reinforcing portion 23, the spacing (pitch) between the holes adjacent to the left and right is set to be substantially the same as the spacing (spacing L2) between the holes adjacent to the top and bottom of the right reinforcing portion 21. Can be done. Needle drop points of the sewing machine needle are set at the right end 23a and the left end 23b of the upper reinforcing portion 21, respectively, and a plurality of second hole portions (not shown) are arranged at the right end 23a and the left end 23b.

[第一補強部位と第二補強部位の配置関係]
補強部20では、図2に示すように各補強部位21~24が長方形状をなすように配置されているとともに、隣接している補強部位同士が隣り合う端側で重複して配置されている。例えば右側補強部位21(第一補強部位)の上端21c側には上側補強部位23(第二補強部位)の右端23a側が重複しており、右側補強部位21の下端21d側には下側補強部位24(第二補強部位)の右端24a側が重複している。また同様に左側補強部位22(第一補強部位)の上端22c側には上側補強部位23の左端23b側が重複しており、左側補強部位22の下端22d側には下側補強部位24の左端24b側が重複している。ここで各補強部位の配置関係は、各補強部位21~24で概ね同一であるため、以下に、右側補強部位21と上側補強部位23を一例にこれらの配置関係を説明する。
[Arrangement relationship between the first reinforcement part and the second reinforcement part]
In the reinforcing portion 20, as shown in FIG. 2, the reinforcing portions 21 to 24 are arranged so as to form a rectangular shape, and the adjacent reinforcing portions are arranged so as to overlap each other on the adjacent end sides. .. For example, the right end 23a side of the upper reinforcement part 23 (second reinforcement part) overlaps with the upper end 21c side of the right side reinforcement part 21 (first reinforcement part), and the lower reinforcement part is on the lower end 21d side of the right side reinforcement part 21. The right end 24a side of 24 (second reinforcing portion) overlaps. Similarly, the left end 23b side of the upper reinforcement part 23 overlaps with the upper end 22c side of the left side reinforcement part 22 (first reinforcement part), and the left end 24b of the lower reinforcement part 24 is on the lower end 22d side of the left side reinforcement part 22. The sides are overlapping. Here, since the arrangement relationship of each reinforcement portion is substantially the same for each reinforcement portion 21 to 24, the arrangement relationship thereof will be described below by taking the right side reinforcement portion 21 and the upper reinforcement portion 23 as an example.

そして本実施例では、右側補強部位21の上端21c側をなす上縁21c及び右縁21aと、上側補強部位23の右端23aとにそれぞれ複数の第二孔部が配置されている。すなわち右側補強部位21の上端21cには、図4に示すように複数の第二孔部H2が配置されており、上端21cに近接している右端21aにも同様に複数の第二孔部H2が配置されている。また図2に示す上側補強部位23の右端23aにも、複数の第二孔部(図示省略)が配置されている。この種の構成では、右側補強部位21の上端21c又は右端21aの配置位置に上側補強部位23の右端23aの配置位置を重ねると、この重なった部分に第二孔部が密集して配置し、メイン表皮ピースSP1が破損しやすくなるおそれがある。そこで本実施例では、図5を参照して、上側補強部位23の右端23aが、右側補強部位21の上端21c又は右端21aに重ならないように右側補強部位21内に配置されている。すなわち上側補強部位23の右縁11は、右側補強部位21の上端21cよりも右方で且つ右端21aよりも左方の範囲A1内に配置されている。こうして右側補強部位21の上端21c(及び右端21a)と、上側補強部位23の右端23aとをずらして配置しておくことで、メイン表皮ピースSP1に、図4に示す端側の第二孔部H2が過度に密集することを極力回避できる。そして右側補強部位21の下端21d側と下側補強部位24の右端24a側も同様の配置関係を有している。また左側補強部位22の上端22c側と上側補強部位23の左端23b側も同様の配置関係を有し、左側補強部位22の下端22d側と下側補強部位24の左端24b側も同様の配置関係を有している。 In this embodiment, a plurality of second holes are arranged at the upper edge 21c and the right edge 21a forming the upper end 21c side of the right side reinforcing portion 21, and at the right end 23a of the upper reinforcing portion 23, respectively. That is, as shown in FIG. 4, a plurality of second hole portions H2 are arranged at the upper end 21c of the right side reinforcing portion 21, and similarly, a plurality of second hole portions H2 are arranged at the right end 21a adjacent to the upper end 21c. Is placed. Further, a plurality of second hole portions (not shown) are also arranged at the right end 23a of the upper reinforcing portion 23 shown in FIG. In this type of configuration, when the arrangement position of the right end 23a of the upper reinforcement portion 23 is overlapped with the arrangement position of the upper end 21c or the right end 21a of the right side reinforcement portion 21, the second hole portion is densely arranged in this overlapping portion. The main skin piece SP1 may be easily damaged. Therefore, in this embodiment, referring to FIG. 5, the right end 23a of the upper reinforcing portion 23 is arranged in the right reinforcing portion 21 so as not to overlap the upper end 21c or the right end 21a of the right reinforcing portion 21. That is, the right edge 11 of the upper reinforcing portion 23 is arranged within the range A1 to the right of the upper end 21c of the right reinforcing portion 21 and to the left of the right end 21a. By arranging the upper end 21c (and the right end 21a) of the right side reinforcing portion 21 and the right end 23a of the upper reinforcing portion 23 in a staggered manner in this way, the second hole portion on the end side shown in FIG. 4 is placed in the main skin piece SP1. It is possible to avoid excessive congestion of H2 as much as possible. The lower end 21d side of the right side reinforcing portion 21 and the right end 24a side of the lower reinforcing portion 24 also have the same arrangement relationship. Further, the upper end 22c side of the left side reinforcement portion 22 and the left end 23b side of the upper reinforcement part 23 have the same arrangement relationship, and the lower end 22d side of the left side reinforcement part 22 and the left end 24b side of the lower reinforcement part 24 also have the same arrangement relationship. have.

[シートバックの形成]
図1を参照して、シートフレーム6F上のシートパッド6Pをシートカバー6Sにて被覆することで、このシートカバー6Sによってシートの意匠面が構成される。この状態においては、図2に示すようにメイン表皮ピースSP1の左下に刺繍製の意匠部10が配置され、この意匠部10によって、シートバック6の意匠性等を向上させている。そして図3に示すように意匠部10の右縁11と左縁12には、第一孔部H1が密集する密集部位18が形成されている。この種の構成においては、密集部位18が原因となって、シートカバー6Sのメイン表皮ピースSP1に切れや破れ等が発生することは極力回避すべきである。さらに意匠部10は、シートカバー6Sの比較的目に付きやすい着座面側に配置されているため、優れた見栄えや柔軟性を備えるように仕上がり性良く形成すべきである。
[Formation of seat back]
By covering the seat pad 6P on the seat frame 6F with the seat cover 6S with reference to FIG. 1, the design surface of the seat is formed by the seat cover 6S. In this state, as shown in FIG. 2, a design portion 10 made of embroidery is arranged at the lower left of the main skin piece SP1, and the design portion 10 improves the design of the seat back 6. Then, as shown in FIG. 3, a dense portion 18 in which the first hole portion H1 is densely formed is formed on the right edge 11 and the left edge 12 of the design portion 10. In this type of configuration, it should be avoided as much as possible that the main skin piece SP1 of the seat cover 6S is cut or torn due to the dense portion 18. Further, since the design portion 10 is arranged on the seating surface side of the seat cover 6S, which is relatively easily visible, the design portion 10 should be formed with good finish so as to have excellent appearance and flexibility.

そこで本実施例のメイン表皮ピースSP1には、図2を参照して、タタミ縫いで構成された刺繍製の補強部20が密集部位18に重複して配置されている。そして図4に示すように補強部20をなす補強刺繍糸Y2の縫目と意匠部10をなす意匠刺繍糸Y1の縫目とが交差状に配置されている。すなわち本実施例では、例えば意匠部10の右縁11(密集部位18)に、タタミ縫いで構成された右側補強部位21が重複して配置されている。そして密集部位18が形成されたメイン表皮ピースSP1に、右側補強部位21をなす補強刺繍糸Y2の縫目と意匠部10をなす意匠刺繍糸Y1を交差状(本実施例では直交状)に重ねて配置している。そして上下方向において右側補強部位21の隣り合う第二孔部H2同士の間隔L2は、密集部位18の隣り合う第一孔部H1同士の間隔L1よりも大きくされている。このように右側補強部位21の第二孔部H2同士の間隔L2を相対的に大きくして糸密度を上げることにより、密集部位18におけるメイン表皮ピースSP1の破損を極力回避することができる。また密集部位18が形成されたメイン表皮ピースSP1は、各刺繍糸Y1,Y2にて異なる方向から引き締められた拘束状態となっており、密集部位18を破損させるような力(引張力)がかかったとしてもこの力に抵抗することが可能となっている。また同様に図2の意匠部10の左縁12(密集部位18)にも、タタミ縫いで構成された左側補強部位22が重複して配置されることで補強されている。 Therefore, in the main skin piece SP1 of the present embodiment, with reference to FIG. 2, the reinforcing portion 20 made of embroidery made of tatami stitching is overlapped with the dense portion 18. As shown in FIG. 4, the stitches of the reinforcing embroidery thread Y2 forming the reinforcing portion 20 and the stitches of the design embroidery thread Y1 forming the design portion 10 are arranged in an intersecting manner. That is, in this embodiment, for example, the right side reinforcing portion 21 formed of tatami stitching is overlapped on the right edge 11 (dense portion 18) of the design portion 10. Then, on the main skin piece SP1 on which the dense portion 18 is formed, the stitches of the reinforcing embroidery thread Y2 forming the right side reinforcing portion 21 and the design embroidery thread Y1 forming the design portion 10 are overlapped in a cross shape (orthogonal shape in this embodiment). And are arranged. The distance L2 between the adjacent second hole portions H2 of the right side reinforcing portion 21 in the vertical direction is larger than the distance L1 between the adjacent first hole portions H1 of the dense portion 18. By increasing the thread density by relatively increasing the distance L2 between the second hole portions H2 of the right side reinforcing portion 21 in this way, it is possible to avoid damage to the main skin piece SP1 at the densely packed portion 18 as much as possible. Further, the main skin piece SP1 on which the dense portion 18 is formed is in a restrained state in which the embroidery threads Y1 and Y2 are tightened from different directions, and a force (tensile force) that damages the dense portion 18 is applied. Even if it is possible, it is possible to resist this force. Similarly, the left edge 12 (dense portion 18) of the design portion 10 in FIG. 2 is also reinforced by overlapping the left side reinforcing portions 22 configured by tatami stitching.

こうして本実施例では、図2に示す補強部20によって、密集部位18が形成されたメイン表皮ピースSP1の強度性を極力維持することが可能となる。このため本実施例の構成によれば、メイン表皮ピースSP1を極力破損させることなく、より細密な刺繍施工が可能となり、意匠部10の見栄えを向上させることができる。また複数の補強部位21~24で構成された補強部20で意匠部10を囲い込むことによって意匠部10を更に確実に補強できる。また意匠部10を縁取るように補強部20を形成することで、意匠部10の輪郭を補強部10で際立たせることが可能となり、意匠部10の意匠性向上に資する構成となっている。 Thus, in this embodiment, the reinforcing portion 20 shown in FIG. 2 makes it possible to maintain the strength of the main skin piece SP1 on which the dense portion 18 is formed as much as possible. Therefore, according to the configuration of this embodiment, finer embroidery work can be performed without damaging the main skin piece SP1 as much as possible, and the appearance of the design portion 10 can be improved. Further, the design portion 10 can be more reliably reinforced by enclosing the design portion 10 with the reinforcing portion 20 composed of the plurality of reinforcing portions 21 to 24. Further, by forming the reinforcing portion 20 so as to border the design portion 10, the contour of the design portion 10 can be made to stand out by the reinforcing portion 10, which contributes to the improvement of the design of the design portion 10.

以上説明した通り本実施例では、密集部位18が形成されたシートカバー6S部分を、意匠部10の縫目と補強部20の縫目を交差状に重ねて補強している。このため本実施例では、意匠部10の構成(第一孔部H1の配置位置や意匠刺繍糸Y1の太さ等)を特に変更することなく、密集部位18が形成されたシートカバー6S部分の強度性を極力維持することが可能となる。また本実施例では、補強部20の第二孔部H2同士の間隔(ピッチ)を相対的に大きくして糸密度を上げることにより、密集部位18が形成されたシートカバー6S部分の強度性をより確実に維持することができる。また本実施例では、一対の補強部位(21,23等)を備えた補強部20によって意匠部10をより適切に補強することができる。そして各補強部位(21,23等)の端(21c,23a等)に複数の第二孔部H2が配置されることを考慮して、両補強部位(21,23等)の隣り合う端(21c,23a等)同士をずらして配置することにより、シートカバー6Sの強度性をより確実に維持することが可能となる。また本実施例では、補強部20で意匠部10を囲い込むことによって、意匠部10を更に確実に補強することができる。また補強部20が意匠部10を縁取るように配置されることで意匠性を向上させることができる。また本実施例では、意匠部10に求められる外観を考慮してタタミ縫いやサテン縫いのいずれかを選択して意匠部10を構成することにより、意匠部10の見栄えの向上に資する構成となる。このため本実施例によれば、シートカバー6Sの強度性を極力維持しつつ、刺繍製の意匠部10を仕上がり性良くシートカバー6Sに設けておくことができる。 As described above, in the present embodiment, the seat cover 6S portion on which the dense portion 18 is formed is reinforced by overlapping the stitches of the design portion 10 and the stitches of the reinforcing portion 20 in a crossing manner. Therefore, in this embodiment, the seat cover 6S portion in which the dense portion 18 is formed is formed without particularly changing the configuration of the design portion 10 (arrangement position of the first hole portion H1, thickness of the design embroidery thread Y1, etc.). It is possible to maintain the strength as much as possible. Further, in this embodiment, the strength of the seat cover 6S portion in which the dense portion 18 is formed is increased by increasing the thread density by relatively increasing the distance (pitch) between the second hole portions H2 of the reinforcing portion 20. It can be maintained more reliably. Further, in the present embodiment, the design portion 10 can be more appropriately reinforced by the reinforcing portion 20 provided with the pair of reinforcing portions (21, 23, etc.). Then, considering that a plurality of second hole portions H2 are arranged at the ends (21c, 23a, etc.) of each reinforcing portion (21, 23, etc.), the adjacent ends (21, 23, etc.) of both reinforcing portions (21, 23, etc.) By arranging the seat covers 6S so as to be staggered from each other (21c, 23a, etc.), it is possible to more reliably maintain the strength of the seat cover 6S. Further, in the present embodiment, the design portion 10 can be more reliably reinforced by enclosing the design portion 10 with the reinforcing portion 20. Further, the designability can be improved by arranging the reinforcing portion 20 so as to border the design portion 10. Further, in the present embodiment, the design unit 10 is configured by selecting either tatami stitching or satin sewing in consideration of the appearance required for the design unit 10, thereby contributing to the improvement of the appearance of the design unit 10. .. Therefore, according to the present embodiment, the design portion 10 made of embroidery can be provided on the seat cover 6S with good finish while maintaining the strength of the seat cover 6S as much as possible.

本実施形態のシートバック(皮革製品)は、上述した実施形態に限定されるものではなく、その他各種の実施形態を取り得る。本実施形態では、意匠部10の構成(形状,寸法,配置位置,形成数など)を例示したが、意匠部の構成を限定する趣旨ではない。意匠部は、シートバック(シートカバー)の適宜の位置に複数又は単数形成することが可能であり、必ずしも着座面側に設ける必要はない。また意匠部の形状も適宜選択可能であり、意匠性向上のために各種の形状を取ることができ、またロゴとして用いる場合には特定の文字をなすように構成することもできる。そして意匠部は、サテン縫いとタタミ縫いの少なくとも一つで構成することができ、サテン縫いとタタミ縫いの双方で構成することもできる。例えば意匠部として、タタミ縫いの模様を施した上にサテン縫いの模様や文字などを形成することができる。なお意匠部を形成するに際しては、意匠部の外形を大まかに示す下縫いを基材に施すこともできる。また密集部位の形成位置も適宜選択可能であり、例えば本実施例においては、意匠部の右縁と左縁と上縁と下縁の少なくとも一つに設けることができ、各縁の一部にのみ設けることもできる。また意匠部は、ミシンを用いた機械刺繍で形成する場合のほか、意匠部の少なくとも一部を手縫いで形成することもできる。 The seat back (leather product) of the present embodiment is not limited to the above-described embodiment, and various other embodiments may be taken. In this embodiment, the configuration of the design unit 10 (shape, dimensions, arrangement position, number of formations, etc.) is illustrated, but the configuration of the design unit is not limited. A plurality or a single design portion can be formed at an appropriate position on the seat back (seat cover), and it is not always necessary to provide the design portion on the seating surface side. Further, the shape of the design portion can be appropriately selected, various shapes can be taken to improve the design, and when used as a logo, it can be configured to form a specific character. The design portion can be composed of at least one of satin stitch and tatami stitch, and can also be composed of both satin stitch and tatami stitch. For example, as a design part, a satin stitch pattern or a character can be formed on a tatami stitch pattern. When forming the design portion, an undersew that roughly shows the outer shape of the design portion may be applied to the base material. Further, the formation position of the dense portion can be appropriately selected. For example, in this embodiment, it can be provided on at least one of the right edge, the left edge, the upper edge and the lower edge of the design portion, and can be provided on a part of each edge. Can only be provided. Further, the design portion may be formed by machine embroidery using a sewing machine, or at least a part of the design portion may be formed by hand sewing.

また本実施形態では、補強部20の構成(形状,寸法、配置位置,補強部位の構成、隣接する補強部位の配置関係など)を例示したが、補強部の構成を限定する趣旨ではない。例えば補強部は、意匠部の縁の中で密集部位が形成されている部分にのみ配置することもできる。本実施例では、意匠部の右縁と左縁の少なくとも一方に補強部を配置することができ、意匠部の上縁と下縁には補強部を配置しない構成とすることもできる。また補強部において、一対の補強部位を交差状に配置する場合、一方の補強部位の端を他方の補強部位の端から突出させる(十字状に交差して配置する)こともできる。また一方の補強部位の端と他方の補強部位の端との間に若干の隙を設けておくこともでき、強度性が極端に悪化しないならば端同士を重ねて配置することもできる。また補強部は、意匠部の周囲に枠状に形成することができ、意匠部の裏面全部(又は一部)を網羅するように面状に形成することもできる。なお補強部の外形形状は、意匠部の外形形状と同一でもよく、異なっていてもよい。また補強部の縫目と意匠部の縫目とは、直交状(概ね90°)で交差していてもよく、90°未満又は90°より大きい角度で交差していてもよい。また補強部は、ミシンを用いた機械刺繍で形成する場合のほか、補強部の少なくとも一部を手縫いで形成することもできる。 Further, in the present embodiment, the configuration of the reinforcing portion 20 (shape, dimensions, arrangement position, configuration of the reinforcing portion, arrangement relationship of the adjacent reinforcing portions, etc.) is illustrated, but the configuration of the reinforcing portion is not limited. For example, the reinforcing portion may be arranged only in the portion where the dense portion is formed in the edge of the design portion. In this embodiment, the reinforcing portion can be arranged on at least one of the right edge and the left edge of the design portion, and the reinforcing portion may not be arranged on the upper edge and the lower edge of the design portion. Further, when the pair of reinforcing portions are arranged in a cross shape in the reinforcing portion, the end of one reinforcing portion may be projected from the end of the other reinforcing portion (arranged so as to intersect in a cross shape). Further, a slight gap can be provided between the end of one reinforcing portion and the end of the other reinforcing portion, and the ends can be arranged so as to overlap each other if the strength is not extremely deteriorated. Further, the reinforcing portion can be formed in a frame shape around the design portion, and can also be formed in a planar shape so as to cover the entire (or a part) of the back surface of the design portion. The outer shape of the reinforcing portion may be the same as or different from the outer shape of the design portion. Further, the stitches of the reinforcing portion and the stitches of the design portion may intersect at an orthogonal shape (generally 90 °), or may intersect at an angle of less than 90 ° or greater than 90 °. Further, the reinforcing portion may be formed by machine embroidery using a sewing machine, or at least a part of the reinforcing portion may be formed by hand sewing.

また本実施形態では、乗物用シート2を一例に本実施例の構成を説明したが、本実施例の構成は、天然皮革と合成皮革の少なくとも一方である皮革を備えた各種の部材に適用することができる。すなわち天然皮革と合成皮革の少なくとも一方を備えた皮革製品として、乗物内装品や、家庭用の内装品や、バッグやカバンなどの被服雑貨を例示できる。なお乗物内装品として、乗物用シートのほか、ドア部やインストルメントパネルや天井部やコンソールなどの各種部材を例示でき、本実施例の構成は、車両や航空機や電車や船舶などの乗物に搭載される乗物内装品に適用できる。また乗物用シートにおいては、シートバックのほか、シートクッションやヘッドレストやアームレスト等の各種シート構成部材のシートカバーに本実施形態の構成を適用できる。そして意匠部の構成は、皮革製品の種類に応じて適宜変更可能である。 Further, in the present embodiment, the configuration of the present embodiment has been described by taking the vehicle seat 2 as an example, but the configuration of the present embodiment is applied to various members including leather which is at least one of natural leather and synthetic leather. be able to. That is, as a leather product having at least one of natural leather and synthetic leather, vehicle interior products, household interior products, and clothing miscellaneous goods such as bags and bags can be exemplified. In addition to vehicle seats, various members such as doors, instrument panels, ceilings, and consoles can be exemplified as vehicle interiors, and the configuration of this embodiment is mounted on vehicles such as vehicles, aircraft, trains, and ships. Applicable to vehicle interiors. Further, in the vehicle seat, in addition to the seat back, the configuration of the present embodiment can be applied to the seat covers of various seat constituent members such as seat cushions, headrests and armrests. The structure of the design unit can be appropriately changed according to the type of leather product.

2 乗物用シート(本発明の皮革製品)
4 シートクッション
6 シートバック
8 ヘッドレスト
6F シートフレーム
6P シートパッド
6a 着座部
6b 土手部
6S シートカバー
SP1 メイン表皮ピース(本発明の基材)
SP2,SP3 サイド表皮ピース
10 意匠部
11 (意匠部の)右縁
12 (意匠部の)左縁
13 (意匠部の)上縁
14 (意匠部の)下縁
18 密集部位
20 補強部
21 右側補強部位(本発明の第一補強部位)
21a (右側補強部位の)右端
21b (右側補強部位の)左端
21c (右側補強部位の)上端
21d (右側補強部位の)下端
22 左側補強部位(本発明の第一補強部位)
22a (左側補強部位の)右端
22b (左側補強部位の)左端
22c (左側補強部位の)上端
22d (左側補強部位の)下端
23 上側補強部位(本発明の第二補強部位)
23a (上側補強部位の)右端
23b (上側補強部位の)左端
23c (上側補強部位の)上端
23d (上側補強部位の)下端
24 下側補強部位(本発明の第二補強部位)
24a (下側補強部位の)右端
24b (下側補強部位の)左端
23c (下側補強部位の)上端
23d (下側補強部位の)下端
Y1 意匠刺繍糸(本発明の意匠部をなす刺繍糸)
Y2 補強刺繍糸(本発明の補強部をなす刺繍糸)
H1 第一孔部(意匠部の孔部)
H2 第二孔部(補強部の孔部)
2 Vehicle seat (leather product of the present invention)
4 Seat cushion 6 Seat back 8 Headrest 6F Seat frame 6P Seat pad 6a Seating part 6b Bank part 6S Seat cover SP1 Main skin piece (base material of the present invention)
SP2, SP3 Side skin piece 10 Design part 11 (Design part) Right edge 12 (Design part) Left edge 13 (Design part) Upper edge 14 (Design part) Lower edge 18 Dense part 20 Reinforcement part 21 Right side reinforcement Site (first reinforcement site of the present invention)
21a (right side reinforcement part) right end 21b (right side reinforcement part) left end 21c (right side reinforcement part) upper end 21d (right side reinforcement part) lower end 22 left side reinforcement part (first reinforcement part of the present invention)
22a Right end 22b (of the left side reinforcement part) Left end 22c (of the left side reinforcement part) Upper end 22d (of the left side reinforcement part) Lower end 23 Upper end reinforcement part (second reinforcement part of the present invention)
23a Right end 23b (upper reinforcement part) Left end 23c (upper reinforcement part) Upper end 23d (upper reinforcement part) Lower end 24 Lower reinforcement part (second reinforcement part of the present invention)
24a Right end 24b (of the lower reinforcement part) Left end 23c (of the lower reinforcement part) Upper end 23d (of the lower reinforcement part) Lower end Y1 Design embroidery thread (embroidery thread forming the design part of the present invention) )
Y2 reinforced embroidery thread (embroidery thread forming the reinforcing portion of the present invention)
H1 1st hole (hole in design)
H2 second hole (hole of reinforcement)

Claims (4)

皮革製の基材と、前記基材に設けられた刺繍製の意匠部とを備え、
前記意匠部では、前記意匠部をなす刺繍糸の縫目の端が前記基材の孔部を通じて前記基材の裏側に通されているとともに、前記意匠部の縁の少なくとも一部に、前記孔部が密に配置された密集部位が設けられている皮革製品において、
前記基材には、タタミ縫いで構成された刺繍製の補強部が前記密集部位に重複して配置されており、前記補強部をなす刺繍糸の縫目と前記意匠部をなす刺繍糸の縫目とが交差状に配置されており、
前記補強部においても、前記補強部をなす刺繍糸の縫目の端が前記基材の孔部を通じて前記基材の裏側に通されているとともに、
前記密集部位が設けられている前記意匠部の縁の延びる方向において、前記補強部の隣り合う孔部同士の間隔は、前記密集部位の隣り合う孔部同士の間隔よりも大きくされている皮革製品。
It is equipped with a leather base material and an embroidered design portion provided on the base material.
In the design portion, the end of the stitch of the embroidery thread forming the design portion is passed through the hole portion of the base material to the back side of the base material, and the hole is formed in at least a part of the edge of the design portion. In leather products that are provided with dense parts where the parts are densely arranged
On the base material, a reinforcing portion made of embroidery composed of tatami stitching is arranged so as to overlap with the dense portion, and the stitch of the embroidery thread forming the reinforcing portion and the sewing of the embroidery thread forming the design portion are sewn. The eyes are arranged in a crossing pattern ,
Also in the reinforcing portion, the end of the seam of the embroidery thread forming the reinforcing portion is passed through the hole portion of the base material to the back side of the base material, and at the same time.
A leather product in which the distance between adjacent holes of the reinforcing portion is larger than the distance between adjacent holes of the dense portion in the extending direction of the edge of the design portion provided with the dense portion. ..
前記補強部は、前記密集部位が設けられている前記意匠部の縁の一部に設けられた第一補強部位と、前記一部とは異なる前記意匠部の縁の他部に設けられた第二補強部位とを有し、前記第一補強部位と前記第二補強部位とが隣り合う端側で重複して配置されているとともに、両補強部位の隣り合う端に、それぞれ複数の孔部が配置されており、
前記第一補強部位と前記第二補強部位のいずれか一方の補強部位の端は、前記一方とは異なる前記第一補強部位と前記第二補強部位のいずれか他方の補強部位の端に重ならないように前記他方の補強部位内に配置されている請求項1に記載の皮革製品。
The reinforcing portion is provided at a first reinforcing portion provided on a part of the edge of the design portion where the dense portion is provided, and a second reinforcing portion provided on another portion of the edge of the design portion different from the partial portion. It has two reinforcing parts, and the first reinforcing part and the second reinforcing part are overlapped on the adjacent end side, and a plurality of holes are provided at the adjacent ends of both reinforcing parts. Have been placed and
The end of either one of the first reinforcing portion and the second reinforcing portion does not overlap with the end of any one of the first reinforcing portion and the second reinforcing portion, which is different from the one. The leather product according to claim 1, which is arranged in the other reinforcing portion as described above.
前記意匠部の周囲が前記補強部にて囲まれている請求項1又は2に記載の皮革製品。 The leather product according to claim 1 or 2, wherein the design portion is surrounded by the reinforcing portion . 前記意匠部は、タタミ縫いとサテン縫いの少なくとも一方で構成されている請求項1~3のいずれか一項に記載の皮革製品。 The leather product according to any one of claims 1 to 3 , wherein the design portion is composed of at least one of tatami stitch and satin stitch .
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3033887U (en) 1996-07-22 1997-02-07 市勇株式会社 Leather with a design pattern formed by embroidery sewing
JP2005287564A (en) 2004-03-31 2005-10-20 Brother Ind Ltd Embroidery data preparing device and embroidery data preparation control program

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3033887U (en) 1996-07-22 1997-02-07 市勇株式会社 Leather with a design pattern formed by embroidery sewing
JP2005287564A (en) 2004-03-31 2005-10-20 Brother Ind Ltd Embroidery data preparing device and embroidery data preparation control program

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