JP7044246B2 - Solenoid valve - Google Patents

Solenoid valve Download PDF

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Publication number
JP7044246B2
JP7044246B2 JP2018107480A JP2018107480A JP7044246B2 JP 7044246 B2 JP7044246 B2 JP 7044246B2 JP 2018107480 A JP2018107480 A JP 2018107480A JP 2018107480 A JP2018107480 A JP 2018107480A JP 7044246 B2 JP7044246 B2 JP 7044246B2
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valve body
valve
main valve
main
sub
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JP2019211006A5 (en
JP2019211006A (en
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哲平 浅野
良太 荒井
貴雄 原田
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2018107480A priority Critical patent/JP7044246B2/en
Priority to PCT/JP2019/019207 priority patent/WO2019235149A1/en
Publication of JP2019211006A publication Critical patent/JP2019211006A/en
Publication of JP2019211006A5 publication Critical patent/JP2019211006A5/ja
Priority to JP2022033125A priority patent/JP7333976B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/44Details of seats or valve members of double-seat valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Details Of Valves (AREA)

Description

本発明は、ヒートポンプ式冷暖房システム等に使用するのに好適な電動弁に係り、特に、流通する流体(冷媒)中に含まれる金属粉等の異物に起因する不具合が生じ難くされた電動弁に関する。 The present invention relates to an electric valve suitable for use in a heat pump type air-conditioning system or the like, and more particularly to an electric valve in which problems caused by foreign substances such as metal powder contained in a circulating fluid (refrigerant) are less likely to occur. ..

従来より、電動弁として、弁室、複数の入出口、弁シート、及び弁口等が設けられた弁本体と、前記弁室に上下動可能に配在された弁体と、該弁体を前記弁シートに対して接離させるための、例えば雄ねじが設けられた弁軸及び雌ねじが設けられたガイドステム等からなるねじ送り機構と、前記弁本体に密封接合された円筒状のキャンと、該キャンの内側に回転可能に配在されたロータ及び該キャンの外側に配在されたステータからなるステッピングモータとを備え、前記ロータの回転をねじ送り機構により弁体の上下動に変換して、弁体のリフト量(弁開度)を変化させることにより、弁口を通過する流体(冷媒)の流量を調整するようにされたものが知られている(例えば特許文献1参照)。 Conventionally, as an electric valve, a valve body provided with a valve chamber, a plurality of inlets / outlets, a valve seat, a valve opening, etc., a valve body movably distributed in the valve chamber, and the valve body are provided. A screw feed mechanism including, for example, a valve shaft provided with a male screw and a guide stem provided with a female screw for contacting and separating from the valve seat, and a cylindrical can sealed and joined to the valve body. A stepping motor consisting of a rotor rotatably arranged inside the can and a stator arranged outside the can is provided, and the rotation of the rotor is converted into vertical movement of the valve body by a screw feed mechanism. It is known that the flow rate of a fluid (fluid) passing through a valve port is adjusted by changing the lift amount (valve opening degree) of the valve body (see, for example, Patent Document 1).

かかる電動弁では、通常、ロータの回転を減速することなくねじ送り機構に伝達するようされているが(このタイプを直動式の電動弁と称する)、近年においては、シール圧を上げるべく、例えば特許文献2に見られるように、ロータとねじ送り機構との間に遊星歯車式減速機構を介装し、ロータの回転を減速してねじ送り機構に伝達し、もって、弁体の軸力、すなわち、弁体の弁シートへの押し付け力を増大するようにしたものが知られている(このタイプを歯車減速式の電動弁と称する)。 In such an electric valve, normally, the rotation of the rotor is transmitted to the screw feed mechanism without decelerating (this type is called a direct acting electric valve), but in recent years, in order to increase the sealing pressure, it is necessary to increase the sealing pressure. For example, as seen in Patent Document 2, a planetary gear type speed reduction mechanism is interposed between the rotor and the screw feed mechanism to decelerate the rotation of the rotor and transmit it to the screw feed mechanism. That is, it is known that the pressing force of the valve body against the valve seat is increased (this type is called a gear reduction type electric valve).

特開2012-172749号公報Japanese Unexamined Patent Publication No. 2012-17274 特開2013-130271号公報Japanese Unexamined Patent Publication No. 2013-130271

しかしながら、上記のような従来の電動弁では、弁体のリフト量が微小(微開)であるとき、流体(冷媒)中に含まれる異物(金属粉、削りカス、研磨材、スラッジ等)が弁体部分に詰まり気味となり、この微開状態から閉弁すると、詰まり気味の異物が弁体と弁シートとの間に噛み込まれ、この異物噛み込みにより弁漏れしやすくなるという問題がある。 However, in the conventional electric valve as described above, when the lift amount of the valve body is very small (slightly opened), foreign substances (metal powder, shavings, abrasives, sludge, etc.) contained in the fluid (refrigerant) are present. When the valve body portion is clogged and the valve is closed from this slightly opened state, there is a problem that a clogged foreign substance is caught between the valve body and the valve seat, and the foreign substance is easily caught and the valve leaks easily.

特に、弁体の弁シートへの押し付け力を増大するようにした歯車減速式の電動弁では、閉弁時に、異物が弁体と弁シートとの間に噛み込まれると、その噛み込まれた異物が弁体により弁シートに強く押し付けられるので、弁シートや弁体(のシール面)に傷、打痕等がつき、弁漏れが生じやすくなる。 In particular, in a gear reduction type motorized valve that increases the pressing force of the valve body against the valve seat, when a foreign substance is caught between the valve body and the valve seat when the valve is closed, the foreign matter is caught. Since the foreign matter is strongly pressed against the valve seat by the valve body, the valve sheet and the valve body (seal surface) are scratched, dented, etc., and valve leakage is likely to occur.

そこで、従来、上記した如くの歯車減速式の電動弁を例えば緊急遮断弁として使用する場合には、当該電動弁を直列に2台繋いで安全性を高めるようにしているが、かかる方策では、システムへの弁の組み込みや配管等を考慮すると、電動弁を1台だけで済ます場合と比べてコストが大幅に増大し、しかも、異物噛み込み自体は発生し得るので、費用対効果の面で良策ではない。 Therefore, conventionally, when a gear reduction type solenoid valve as described above is used as an emergency isolation valve, for example, two solenoid valves are connected in series to improve safety, but such a measure is used. Considering the incorporation of valves into the system and piping, etc., the cost will increase significantly compared to the case where only one electric valve is required, and foreign matter biting itself may occur, so in terms of cost effectiveness. Not a good idea.

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、流通する流体(冷媒)中に含まれる異物が弁体と弁シートとの間に噛み込まれてそれらに強く押し付けられないようにでき、もって、弁シートや弁体に傷、打痕等がつかず、弁漏れを生じ難くできる信頼性の高い電動弁を提供することにある。 The present invention has been made in view of the above circumstances, and an object thereof is that foreign matter contained in a flowing fluid (refrigerant) is caught between a valve body and a valve seat and strongly pressed against them. It is an object of the present invention to provide a highly reliable electric valve which can be prevented from being damaged, so that the valve seat and the valve body are not scratched or dented, and valve leakage is less likely to occur.

前記目的を達成すべく、本発明に係る電動弁は、基本的には、弁室、複数の入出口、及び弁口が設けられた弁本体と、前記弁口を開閉すべく前記弁室に上下動可能に配在された主弁体と、前記弁本体に接合された筒状のキャンと、該キャンの内側に回転可能に配在されたロータ及び該キャンの外側に配在されたステータからなるステッピングモータと、前記ロータの回転を前記主弁体の上下動に変換するねじ送り機構とを備え、前記主弁体に、前記弁口を開閉するための副弁体が配設され、該副弁体は、前記主弁体が前記弁口を閉弁する際、前記弁口を前記主弁体より先に閉弁するとともに、前記副弁体及び前記弁口の少なくとも一方に、前記副弁体が前記弁口を閉弁した後、前記主弁体が前記弁口を閉弁するまで、前記弁口と前記弁室とを連通せしめるフィルタが設けられ、前記主弁体に前記副弁体が上下方向に摺動可能かつ抜止係止されて配在され、前記副弁体は、前記主弁体に所定の隙間を持って上下動可能かつ抜止係止されて配在されるとともに、貫通穴からなるブリード穴を持つ円筒状部を有し、該円筒状部における前記ブリード穴の外側もしくは内側に前記フィルタが配在されていることを特徴としている。 In order to achieve the above object, the electric valve according to the present invention basically has a valve chamber, a valve body provided with a plurality of inlets and outlets, and a valve opening, and the valve chamber for opening and closing the valve opening. A main valve body movably arranged up and down, a tubular can joined to the valve body, a rotor rotatably arranged inside the can, and a stator arranged outside the can. A stepping motor comprising a stepping motor and a screw feed mechanism for converting the rotation of the rotor into vertical movement of the main valve body is provided, and the main valve body is provided with an auxiliary valve body for opening and closing the valve opening. When the main valve body closes the valve port, the sub-valve body closes the valve port before the main valve body, and at least one of the sub-valve body and the valve port is covered with the valve port. After the auxiliary valve body closes the valve opening, a filter for communicating the valve opening and the valve chamber is provided until the main valve body closes the valve opening, and the main valve body is provided with the sub valve body. The valve body is slidable in the vertical direction and is locked and arranged, and the auxiliary valve body is arranged so as to be movable up and down with a predetermined gap in the main valve body and is locked and locked. It has a cylindrical portion having a bleed hole formed of a through hole, and is characterized in that the filter is arranged outside or inside the bleed hole in the cylindrical portion .

好ましい態様では、前記弁本体における前記弁口に、前記主弁体が接離する主弁シートと前記副弁体が接離する副弁シートとが別個に設けられる。 In a preferred embodiment, the valve opening of the valve body is provided with a main valve sheet to which the main valve body is contacted and separated and a sub-valve sheet to which the sub-valve body is contacted and separated separately.

更に好ましい態様では、前記主弁体は、前記主弁シートに対して垂直方向に上下動して前記弁口を開閉するようにされ、前記副弁体は、前記副弁シートに対して垂直方向に上下動して前記弁口を開閉するようにされる。 In a more preferred embodiment, the main valve body moves up and down in the vertical direction with respect to the main valve seat to open and close the valve opening, and the sub-valve body moves vertically with respect to the sub-valve seat. It moves up and down to open and close the valve opening.

他の好ましい態様では、前記弁本体における前記弁口に、前記主弁体が接離する主弁シートが設けられるとともに、前記副弁体が接離する副弁シートを持つ前記フィルタが固着される。 In another preferred embodiment, the valve opening of the valve body is provided with a main valve sheet to which the main valve body is contacted and separated, and the filter having the sub-valve sheet to which the sub-valve body is contacted and separated is fixed. ..

更に好ましい態様では、前記円筒状部の下部に、前記弁口に接離する下側外鍔状部が設けられる。 In a more preferred embodiment, a lower outer flange-shaped portion is provided below the cylindrical portion so as to be in contact with and separated from the valve opening.

更に好ましい態様では、前記副弁体と前記主弁体との間に、弾性力により前記副弁体を閉弁方向に付勢する弾性部材が介装される。 In a more preferred embodiment, an elastic member that urges the sub-valve body in the valve closing direction by an elastic force is interposed between the sub-valve body and the main valve body.

更に好ましい態様では、前記フィルタは、前記下側外鍔状部と、前記弾性部材と前記副弁体との間に介装されたワッシャとの間で狭圧保持される。 In a more preferred embodiment, the filter is held in a narrow pressure between the lower outer flange portion and a washer interposed between the elastic member and the auxiliary valve body.

更に好ましい態様では、前記主弁体は、前記弁口を開閉する主弁体部と、該主弁体部の上側に連設されるストラットとを有し、前記主弁体部の上面と前記ストラット部の下面との間に、前記円筒状部の上部に設けられた上側内鍔状引っ掛け部が上下動可能かつ抜止係止されて配在されるとともに、前記ストラット部と前記上側内鍔状引っ掛け部との間に、弾性力により前記副弁体を閉弁方向に付勢する弾性部材が介装される。 In a more preferred embodiment, the main valve body has a main valve body portion that opens and closes the valve opening, and a strut portion that is connected to the upper side of the main valve body portion, and has a top surface of the main valve body portion. An upper inner flange-shaped hook portion provided on the upper part of the cylindrical portion is arranged between the lower surface of the strut portion so as to be movable up and down and is retractably locked, and the strut portion and the upper inner flange portion are arranged. An elastic member that urges the auxiliary valve body in the valve closing direction by an elastic force is interposed between the hooked portion.

更に好ましい態様では、前記円筒状部の下部に、前記弁口に接離する下側外鍔状部が設けられ、前記フィルタは、前記下側外鍔状部と、前記弾性部材と前記上側内鍔状引っ掛け部との間に介装されたワッシャとの間で狭圧保持される。 In a more preferred embodiment, a lower outer flange-shaped portion is provided in the lower portion of the cylindrical portion so as to be in contact with and separated from the valve opening, and the filter is provided with the lower outer flange-shaped portion, the elastic member, and the upper inner side. Narrow pressure is held between the washer and the washer interposed between the flange-shaped hook.

別の好ましい態様では、前記主弁体と前記副弁体との間にシール部材が介装される。 In another preferred embodiment, a sealing member is interposed between the main valve body and the sub valve body.

別の好ましい態様では、前記ロータと前記ねじ送り機構との間に遊星歯車式減速機構が設けられる。 In another preferred embodiment, a planetary gear type speed reduction mechanism is provided between the rotor and the screw feed mechanism.

本発明に係る電動弁では、主弁体に、弁口を主弁体より先に閉弁する副弁体が設けられているので、副弁体が微開状態にあるとき、流体(冷媒)中に含まれる異物が副弁体により堰き止められ、そこから副弁体が閉弁すると流体(冷媒)が実質的に流れなくなるため、異物が主弁体と主弁シートとの間に噛み込まれることはなく、したがって、主弁体が閉弁して主弁シートに強く押し付けられても、主弁体や主弁シートに傷、打痕等はつくことはない。 In the electric valve according to the present invention, the main valve body is provided with a sub-valve body that closes the valve opening before the main valve body. The foreign matter contained inside is blocked by the auxiliary valve body, and when the auxiliary valve body closes from there, the fluid (hydrogen) substantially stops flowing, so the foreign matter gets caught between the main valve body and the main valve seat. Therefore, even if the main valve body is closed and strongly pressed against the main valve seat, the main valve body and the main valve seat are not scratched or dented.

また、異物は副弁体と副弁シートとの間に噛み込まれるおそれがあるが、副弁体はOリング等の弾性部材もしくは副弁体自体の弾性力により付勢されているだけであるので、その押し付け力はさほど強くなく、したがって、副弁体と副弁シートに傷、打痕等はつかない。 Further, foreign matter may be caught between the auxiliary valve body and the auxiliary valve seat, but the auxiliary valve body is only urged by an elastic member such as an O-ring or the elastic force of the auxiliary valve body itself. Therefore, the pressing force is not so strong, and therefore, the auxiliary valve body and the auxiliary valve sheet are not scratched or dented.

また、異物が副弁体と副弁シートとの間に噛み込まれて、それらの間に隙間が生じても、主弁体は閉弁しているので、弁漏れは生じない。 Further, even if a foreign substance is caught between the auxiliary valve body and the auxiliary valve seat and a gap is formed between them, the main valve body is closed, so that valve leakage does not occur.

このように、本発明によれば、流体(冷媒)中に含まれる異物が主弁体と主弁シートとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くでき、そのため、弁シートや弁体に傷、打痕等がつかないようにでき、その結果、弁漏れを効果的に防止して、閉弁の信頼性を向上させることができる。 As described above, according to the present invention, it is possible to prevent a situation in which foreign matter contained in the fluid (refrigerant) is caught between the main valve body and the main valve seat and strongly pressed against them. The valve sheet and valve body can be prevented from being scratched or dented, and as a result, valve leakage can be effectively prevented and the reliability of valve closing can be improved.

また、本発明に係る電動弁では、副弁体及び弁口の少なくとも一方に、副弁体が弁口を閉弁した後、主弁体が弁口を閉弁するまで(換言すれば、主弁体が弁口を開弁した後、副弁体が弁口を閉弁している間)、弁口と弁室とを連通せしめるフィルタが設けられているので、開弁時に、流体(冷媒)がフィルタを通過するため、副弁体に作用する差圧をキャンセルできるとともに、通過する流体(冷媒)中に含まれる異物が当該フィルタにより捕捉され、流体(冷媒)中に含まれる異物が主弁体と主弁シートとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くできる。 Further, in the electric valve according to the present invention, after the auxiliary valve body closes the valve opening on at least one of the auxiliary valve body and the valve opening, until the main valve body closes the valve opening (in other words, the main valve body). After the valve body opens the valve opening, while the auxiliary valve body closes the valve opening), a filter that communicates the valve opening and the valve chamber is provided, so that the fluid (fluid) is provided when the valve is opened. ) Passes through the filter, so that the differential pressure acting on the auxiliary valve body can be canceled, and foreign matter contained in the passing fluid (refrigerator) is captured by the filter, and the foreign matter contained in the fluid (refrigerator) is the main. It is possible to prevent a situation in which the valve body and the main valve seat are caught and strongly pressed against them.

本発明に係る電動弁の第1実施形態の全閉状態を示す全体縦断面図。The whole vertical sectional view which shows the fully closed state of 1st Embodiment of the electric valve which concerns on this invention. 図1に示される電動弁の要部拡大縦断面図。FIG. 1 is an enlarged vertical sectional view of a main part of the motorized valve shown in FIG. 第1実施形態の電動弁における、第1流れ時の閉弁動作中(1)の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for the explanation of (1) during the valve closing operation at the time of the first flow. 第1実施形態の電動弁における、第1流れ時の閉弁動作中(2)の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for the explanation of (2) during the valve closing operation at the time of the first flow. 第1実施形態の電動弁における、第1流れ時の閉弁動作完了(全閉)の説明に供される要部拡大縦断面図。An enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for explaining the completion (fully closed) of the valve closing operation at the time of the first flow. 第1実施形態の電動弁における、第1流れ時の開弁動作中の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for explanation during the valve opening operation at the time of the first flow. 第1実施形態の電動弁における、第2流れ時の閉弁動作中(1)の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for the explanation of the valve closing operation (1) at the time of the second flow. 第1実施形態の電動弁における、第2流れ時の閉弁動作中(2)の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the first embodiment, which is provided for the explanation of (2) during the valve closing operation at the time of the second flow. 図1に示される副弁体の縦断面図。The vertical sectional view of the auxiliary valve body shown in FIG. 本発明に係る電動弁の第2実施形態を示し、第2実施形態の電動弁における、第1流れ時の閉弁動作中(1)の説明に供される要部拡大縦断面図。The second embodiment of the motorized valve according to the present invention is shown, and the enlarged vertical sectional view of a main part provided in the explanation of (1) during the valve closing operation at the time of the first flow in the motorized valve of the second embodiment. 第2実施形態の電動弁における、第1流れ時の閉弁動作中(2)の説明に供される要部拡大縦断面図。The enlarged vertical sectional view of the main part provided in the explanation of (2) during the valve closing operation at the time of the first flow in the electric valve of the 2nd embodiment. 第2実施形態の電動弁における、第1流れ時の閉弁動作完了(全閉)の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part provided for explaining the completion (fully closed) of the valve closing operation at the time of the first flow in the motorized valve of the second embodiment. 第2実施形態の電動弁における、第1流れ時の開弁動作中の説明に供される要部拡大縦断面図。FIG. 3 is an enlarged vertical sectional view of a main part of the motorized valve of the second embodiment, which is provided for explanation during the valve opening operation at the time of the first flow. 本発明に係る電動弁の第2実施形態の他例(全閉状態)の要部拡大縦断面図。An enlarged vertical sectional view of a main part of another example (fully closed state) of the second embodiment of the motorized valve according to the present invention. 本発明に係る電動弁の第2実施形態の更なる他例(全閉状態)の要部拡大縦断面図。An enlarged vertical sectional view of a main part of another example (fully closed state) of the second embodiment of the motorized valve according to the present invention.

以下、本発明の実施形態を図面を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[第1実施形態]
図1は、本発明に係る電動弁の第1実施形態の全閉状態を示す全体縦断面図、図2は、図1に示される電動弁の要部拡大縦断面図である。また、図3~図8は、図1及び図2に示される電動弁の構成並びに動作説明に供される要部拡大縦断面図である。
[First Embodiment]
FIG. 1 is an overall vertical sectional view showing a fully closed state of the first embodiment of the electric valve according to the present invention, and FIG. 2 is an enlarged vertical sectional view of a main part of the electric valve shown in FIG. 3 to 8 are enlarged vertical cross-sectional views of the main parts provided for explaining the configuration and operation of the motorized valves shown in FIGS. 1 and 2.

なお、本明細書において、上下、左右、前後等の位置、方向を表わす記述は、説明が煩瑣になるのを避けるために図面に従って便宜上付けたものであり、実際にシステムに組み込まれた状態での位置、方向を指すとは限らない。 In this specification, the descriptions indicating the positions and directions such as up / down, left / right, front / back, etc. are added for convenience according to the drawings in order to avoid complicated explanations, and are actually incorporated in the system. It does not always point to the position or direction of.

また、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、各構成部材の寸法に比べて大きくあるいは小さく描かれている場合がある。 Further, in each drawing, the gap formed between the members, the separation distance between the members, etc. are larger than the dimensions of each constituent member in order to facilitate understanding of the invention and for convenience in drawing. Or it may be drawn small.

図示実施形態の電動弁1は、例えばヒートポンプ式冷暖房システムにおいて膨張弁として使用するのに好適なもので、流体(冷媒)が双方向(横から下への第1流れ方向と下から横への第2流れ方向)に流されるようになっている。また、本実施形態の電動弁1は、後述するように、ロータとねじ送り機構との間に遊星歯車式減速機構を介装し、主弁体の軸力を高めてシール性を向上させるようになっている。 The motorized valve 1 of the illustrated embodiment is suitable for use as an expansion valve in, for example, a heat pump type cooling / heating system, in which a fluid (refrigerant) bidirectionally (first flow direction from side to bottom and from bottom to side). It is designed to flow in the second flow direction). Further, in the motorized valve 1 of the present embodiment, as will be described later, a planetary gear type speed reduction mechanism is interposed between the rotor and the screw feed mechanism to increase the axial force of the main valve body and improve the sealing performance. It has become.

電動弁1は、板金製の筒状基体10Aを有する弁本体10と、この弁本体10内に上下動可能に配在された主弁体20と、この主弁体20を上下動させるべく、弁本体10の上側に取り付けられたステッピングモータ50とを備える。 The motorized valve 1 has a valve body 10 having a tubular substrate 10A made of sheet metal, a main valve body 20 arranged so as to be vertically movable in the valve body 10, and the main valve body 20 to move up and down. It includes a stepping motor 50 mounted on the upper side of the valve body 10.

弁本体10の筒状基体10Aには、弁室7が形成されるとともに、その側部に、弁室7に開口する横向きの第1入出口(導管継手)11が取り付けられている。また、筒状基体10Aの下端部(つまり、弁室7の底部)に、下側から弁室7に開口する縦向きの弁口9、該弁口9の上端内周角部からなる主弁シート8a、逆円錐台面8cを介して該主弁シート8aの外側に配備された該弁口9の上端外周頂部からなる副弁シート8bが形成された段付きの弁座部材8(の下部外周に設けられた外鍔状部)が溶接等により固着されており、この弁座部材8に、前記弁口9に連なる第2入出口(導管継手)12が取り付けられている。 A valve chamber 7 is formed in the tubular substrate 10A of the valve body 10, and a lateral first inlet / outlet (conduit joint) 11 that opens into the valve chamber 7 is attached to a side portion thereof. Further, at the lower end of the tubular substrate 10A (that is, the bottom of the valve chamber 7), a main valve composed of a vertically oriented valve opening 9 that opens into the valve chamber 7 from below and an upper end inner peripheral angle portion of the valve opening 9. A stepped valve seat member 8 (lower outer periphery) on which a sub-valve seat 8b composed of an upper end outer peripheral top of the valve port 9 arranged outside the main valve seat 8a via a seat 8a and an inverted conical base surface 8c is formed. The outer flange-shaped portion provided in the valve seat member 8 is fixed by welding or the like, and a second inlet / outlet (conduit joint) 12 connected to the valve opening 9 is attached to the valve seat member 8.

筒状基体10Aの上面開口部には、段付きの筒状基台13が取着され、この筒状基台13の上端部には、ステッピングモータ50の一部を構成する天井部付き円筒状のキャン58の下端部が溶接等により密封接合されている。筒状基台13の内周側には隔壁14c付き筒状保持部材14が圧入等により固定され、この筒状保持部材14の上部には、下部内周にめねじ15iが設けられた軸受部材15がかしめ係止固定されている。筒状保持部材14の隔壁14cの直上は、圧縮コイルばねからなる開弁ばね25が収納されるばね室14aとされている。 A stepped tubular base 13 is attached to the upper surface opening of the tubular substrate 10A, and a cylindrical base 13 with a ceiling portion is attached to the upper end of the tubular base 13 to form a part of the stepping motor 50. The lower end of the can 58 is hermetically sealed by welding or the like. A cylindrical holding member 14 with a partition wall 14c is fixed to the inner peripheral side of the tubular base 13 by press fitting or the like, and a bearing member provided with a female screw 15i on the lower inner circumference at the upper portion of the tubular holding member 14. 15 is caulked and locked. Immediately above the partition wall 14c of the tubular holding member 14, there is a spring chamber 14a in which a valve opening spring 25 made of a compression coil spring is housed.

また、前記主弁体20は、概略段付き円筒状を有し、主弁シート8aに対して垂直方向に上下動して弁口9を開閉するポペット弁とされている。この主弁体20は、図2を参照すればよくわかるように、前記弁座部材8の主弁シート8aに接離して弁口9を開閉する若干大径の主弁体部20Aと、この主弁体部20Aの上側に連設され、その上部が筒状保持部材14における隔壁14cより下側の弁体ガイド穴14bに摺動自在に嵌挿される若干小径のストラット部20Bとを有する。本例では、主弁体部20A(の上面中央)に上向きに突設された小径嵌合筒部21の略上半部が、円筒状部材からなるストラット部20Bに形成された下部大径嵌合穴22に圧入等により嵌合固定されており、主弁体部20Aとストラット部20Bとは一体(つまり、一体に上下動可能)とされるとともに、主弁体部20Aの小径嵌合筒部21の下半部周りで主弁体部20Aの上面とストラット部20Bの下面との間に所定の大きさの間隙(後述する上側内鍔状引っ掛け部30Cが相対的に上下動可能な間隙)が形成されている。主弁体部20Aの下面外周部には、所要のシール性が得られるように、前記主弁シート8aに対して実質的に線接触する逆円錐台状のシール面20aが設けられている。 Further, the main valve body 20 has a substantially stepped cylindrical shape, and is a poppet valve that moves up and down in a direction perpendicular to the main valve seat 8a to open and close the valve opening 9. As can be clearly seen with reference to FIG. 2, the main valve body 20 has a slightly larger diameter main valve body portion 20A that opens and closes the valve opening 9 by being brought into contact with and separated from the main valve seat 8a of the valve seat member 8. It is connected to the upper side of the main valve body portion 20A, and the upper portion thereof has a strut portion 20B having a slightly smaller diameter that is slidably fitted into the valve body guide hole 14b below the partition wall 14c in the tubular holding member 14. In this example, the substantially upper half of the small-diameter fitting cylinder portion 21 projecting upward from the main valve body portion 20A (center of the upper surface) is formed in the strut portion 20B made of a cylindrical member, and the lower large-diameter fitting is formed. It is fitted and fixed to the joint hole 22 by press fitting or the like, and the main valve body portion 20A and the strut portion 20B are integrated (that is, can move up and down integrally), and the small diameter fitting cylinder of the main valve body portion 20A is formed. A gap of a predetermined size between the upper surface of the main valve body portion 20A and the lower surface of the strut portion 20B around the lower half portion of the portion 21 (a gap in which the upper inner flange-shaped hook portion 30C described later can move up and down relatively). ) Is formed. An inverted truncated cone-shaped sealing surface 20a that is substantially in line contact with the main valve sheet 8a is provided on the outer peripheral portion of the lower surface of the main valve body portion 20A so as to obtain the required sealing property.

そして、本実施形態では、前記主弁体20の下部外周側(詳しくは、主弁体部20Aの外周側)に、弁口9を開閉するための副弁体30が上下方向に摺動可能に配設されている。すなわち、上記した如くに、弁本体10における弁座部材8(弁口9)の上部内周側(角部)に、主弁体部20A(のシール面20a)が接離する主弁シート8aが設けられ、逆円錐台面8cを介してこの主弁シート8aとは別個に、弁座部材8の上部外周側(頂部)に、副弁体30のシール面(下側外鍔状部30Bの下面(本例では、上下方向に対して垂直な平坦面))30aが接離する副弁シート8bが設けられている。この副弁体30は、主弁体20の下部外周(主弁体部20Aの外周)に(所定の隙間を持って)上下動可能に外挿された下側外鍔状部30B付き円筒状部30Aを有し、当該下側外鍔状部30B(のシール面(下側外鍔状部30Bの下面)30a)が前記副弁シート8bに対して垂直方向に上下動して弁口9を開閉するようにされている。 Then, in the present embodiment, the auxiliary valve body 30 for opening and closing the valve port 9 can slide in the vertical direction on the lower outer peripheral side of the main valve body 20 (specifically, the outer peripheral side of the main valve body portion 20A). It is arranged in. That is, as described above, the main valve seat 8a in which the main valve body portion 20A (sealing surface 20a) is brought into contact with and separated from the upper inner peripheral side (corner portion) of the valve seat member 8 (valve port 9) in the valve body 10. Is provided, and separately from the main valve seat 8a via the inverted conical base surface 8c, on the upper outer peripheral side (top) of the valve seat member 8, the sealing surface of the auxiliary valve body 30 (lower outer flange-shaped portion 30B). A sub-valve sheet 8b is provided with the lower surface (in this example, a flat surface perpendicular to the vertical direction) 30a. The sub-valve body 30 has a cylindrical shape with a lower outer flange portion 30B externally and vertically movable (with a predetermined gap) on the lower outer periphery of the main valve body 20 (outer circumference of the main valve body portion 20A). The valve port 9 has a portion 30A, and the lower outer flange portion 30B (sealing surface (lower surface of the lower outer flange portion 30B) 30a) moves up and down in the direction perpendicular to the auxiliary valve seat 8b. Is designed to open and close.

より詳細には、図9を併せて参照すればよく分かるように、前記副弁体30は、天井部に小径嵌合筒部21が摺動自在に挿入される嵌挿穴30cが形成されるとともに、主弁体20における主弁体部20Aより若干大径の断面略ハット状を有している。すなわち、この副弁体30は、外径が主弁体部20Aより若干大きく形成され、主弁体部20Aの外周側に所定の隙間を持って上下動可能に外挿されるとともに、上下方向(軸線O方向)長さが主弁体部20Aより若干短い下側外鍔状部30B付きの円筒状部30Aを有するとともに、この副弁体30の天井部(換言すれば、円筒状部30Aの上端から、主弁体部20Aの上面とストラット部20Bの下面との間の間隙を通って主弁体部20Aの小径嵌合筒部21の外周まで延びる部分)は、主弁体部20Aの上面に係止される上側内鍔状引っ掛け部30Cとなっている。また、主弁体20におけるストラット部20Bの下面中央(つまり、主弁体部20Aの小径嵌合筒部21の外周)に設けられた環状凹部22Aと前記上側内鍔状引っ掛け部30Cとの間には、(後述するワッシャ32を介して)前記副弁体30を常時下方(閉弁方向)に付勢する付勢部材としてのOリング(弾性部材)33が圧縮状態で収容されている。 More specifically, as can be clearly seen with reference to FIG. 9, the auxiliary valve body 30 is formed with a fitting hole 30c in which the small diameter fitting cylinder portion 21 is slidably inserted into the ceiling portion. At the same time, the main valve body 20 has a substantially hat-shaped cross section having a diameter slightly larger than that of the main valve body portion 20A. That is, the auxiliary valve body 30 is formed to have an outer diameter slightly larger than that of the main valve body portion 20A, and is externally and vertically movable with a predetermined gap on the outer peripheral side of the main valve body portion 20A. It has a cylindrical portion 30A with a lower outer flange portion 30B whose length is slightly shorter than that of the main valve body portion 20A (in the direction of the axis O), and the ceiling portion (in other words, the cylindrical portion 30A) of the auxiliary valve body 30. The portion extending from the upper end to the outer periphery of the small diameter fitting cylinder portion 21 of the main valve body portion 20A through the gap between the upper surface of the main valve body portion 20A and the lower surface of the strut portion 20B) is the main valve body portion 20A. It is an upper inner flange-shaped hook portion 30C that is locked to the upper surface. Further, between the annular recess 22A provided in the center of the lower surface of the strut portion 20B of the main valve body 20 (that is, the outer periphery of the small diameter fitting cylinder portion 21 of the main valve body portion 20A) and the upper inner flange-shaped hook portion 30C. Contains an O-ring (elastic member) 33 as an urging member that constantly urges the auxiliary valve body 30 downward (in the valve closing direction) (via a washer 32 described later) in a compressed state.

前記副弁体30は、前述したように、前記主弁体20に上下方向に摺動可能かつその天井部(上側内鍔状引っ掛け部30C)により抜止係止されて配在されるとともに、主弁体20が開弁状態から閉弁せしめられる際、弁口9を主弁体20より先に閉弁する(換言すれば、主弁体20のシール面20aが弁座部材8(弁口9)の主弁シート8aに着座する前に、副弁体30のシール面30aが弁座部材8(弁口9)の副弁シート8bに着座する)ように、各部の寸法形状が設定されている(後で詳述)。 As described above, the sub-valve body 30 is slidable in the vertical direction on the main valve body 20 and is engaged with the ceiling portion (upper inner flange-shaped hook portion 30C) so as to be engaged and disposed. When the valve body 20 is closed from the valve open state, the valve port 9 is closed before the main valve body 20 (in other words, the sealing surface 20a of the main valve body 20 is the valve seat member 8 (valve port 9). ), The size and shape of each part are set so that the sealing surface 30a of the auxiliary valve body 30 is seated on the auxiliary valve seat 8b of the valve seat member 8 (valve port 9) before being seated on the main valve seat 8a. (Detailed later).

また、本実施形態では、前記副弁体30における円筒状部30Aに、例えば略等角度間隔で形成された複数個(1個でもよい)の貫通穴からなるブリード穴34が設けられるとともに(図9を併せて参照)、その円筒状部30A(におけるブリード穴34)の外周に、例えば焼結金属等で作製された円筒状の多孔体からなるフィルタ35が配在(外装)されている。本例では、前記フィルタ35は、上下方向(軸線O方向)長さが円筒状部30Aより僅かに長く形成されており、前記副弁体30と前記Oリング33との間に、内端がOリング33と上側内鍔状引っ掛け部30C(の上面)との間に介装され、外端が円筒状部30Aの外側まで延びてフィルタ35(の上面)上に載置されるリング状の薄板で構成されるワッシャ32が配在されている。前記円筒状部30Aに外装されたフィルタ35は、前記Oリング33の弾性力(圧縮力)を利用して前記下側外鍔状部30B(の上面)と前記ワッシャ32(の外端下面)との間で狭圧保持されている。 Further, in the present embodiment, the cylindrical portion 30A of the auxiliary valve body 30 is provided with a bleed hole 34 formed of, for example, a plurality of (or one) through holes formed at substantially equal angular intervals (FIG. FIG. 9), and a filter 35 made of a cylindrical porous body made of, for example, sintered metal is arranged (exterior) on the outer periphery of the cylindrical portion 30A (the bleed hole 34 in the). In this example, the filter 35 is formed to have a length in the vertical direction (axis O direction) slightly longer than that of the cylindrical portion 30A, and an inner end is formed between the auxiliary valve body 30 and the O-ring 33. A ring-shaped structure that is interposed between the O-ring 33 and the upper inner flange-shaped hook portion 30C (upper surface), and the outer end extends to the outside of the cylindrical portion 30A and is placed on the filter 35 (upper surface). Washers 32 made of thin plates are arranged. The filter 35 exteriord to the cylindrical portion 30A utilizes the elastic force (compressive force) of the O-ring 33 to form the lower outer flange portion 30B (upper surface) and the washer 32 (lower surface of the outer end). It is held under a narrow pressure between and.

前記フィルタ35は、冷媒は通過させるが異物は通過させない機能を有するものであり、焼結金属や発泡部材等の多孔体の他に、線材を網目状に織り込んだメッシュ部材、複数のメッシュ部材を積層させた積層体、及び、複数の開口を形成した板状部材等から構成できる。 The filter 35 has a function of allowing a refrigerant to pass through but not a foreign substance to pass through, and in addition to a porous body such as a sintered metal or a foamed member, a mesh member in which a wire rod is woven in a mesh shape and a plurality of mesh members are used. It can be composed of a laminated body, a plate-shaped member having a plurality of openings, or the like.

これにより、副弁体30が弁口9を閉弁した後、主弁体20が弁口9を閉弁するまで(換言すれば、主弁体20が弁口9を開弁した後、副弁体30が弁口9を閉弁している間)は、副弁体30(の円筒状部30A)の外周に設けられたフィルタ35、副弁体30(の円筒状部30A)に設けられたブリード穴34、副弁体30(の円筒状部30Aの内周)と主弁体20(の主弁体部20Aの外周)との間の隙間、主弁体20(の主弁体部20A)と主弁シート8aとの間を通して、流体(冷媒)が弁室7と弁口9との間で流通する(後で詳述)。 As a result, after the auxiliary valve body 30 closes the valve opening 9, until the main valve body 20 closes the valve opening 9 (in other words, after the main valve body 20 opens the valve opening 9, the secondary valve body 20 opens the valve opening 9. While the valve body 30 closes the valve opening 9, the filter 35 provided on the outer periphery of the auxiliary valve body 30 (cylindrical portion 30A) and the auxiliary valve body 30 (cylindrical portion 30A) are provided. Bleed hole 34, gap between the auxiliary valve body 30 (inner circumference of the cylindrical portion 30A) and the main valve body 20 (outer circumference of the main valve body portion 20A), the main valve body 20 (main valve body) A fluid (hydrogen) flows between the valve chamber 7 and the valve port 9 through the portion 20A) and the main valve seat 8a (detailed later).

一方、弁本体10(の筒状基体10A)の上側に配置されたステッピングモータ50は、ヨーク51、ボビン52、コイル53、樹脂モールド54等からなる2相のコイル部を有し、キャン58に外嵌固定されたステータ55と、キャン58内に回転自在に配在され、ロータ支持部材56がその上部内側に固着されたロータ57とを有している。また、ロータ57の内周側には、ロータ支持部材56に一体的に設けられた太陽歯車41、筒状保持部材14の上端部に固着された筒状体14dの先端に固定された固定リング歯車47、前記太陽歯車41及び固定リング歯車47に歯合する遊星歯車42、該遊星歯車42を回転自在に支持するキャリア44、前記遊星歯車42に歯合するリング状の出力歯車45、該出力歯車45に固着された出力軸46等からなる不思議遊星歯車式減速機構40が付設されている。前記固定リング歯車47の歯数は、前記出力歯車45の歯数とは異なるようにされている。 On the other hand, the stepping motor 50 arranged on the upper side of the valve body 10 (cylindrical substrate 10A) has a two-phase coil portion including a yoke 51, a bobbin 52, a coil 53, a resin mold 54, etc. It has a stator 55 that is externally fitted and fixed, and a rotor 57 that is rotatably arranged in the can 58 and has a rotor support member 56 fixed to the inside of the upper portion thereof. Further, on the inner peripheral side of the rotor 57, a sun gear 41 integrally provided with the rotor support member 56 and a fixing ring fixed to the tip of the tubular body 14d fixed to the upper end of the tubular holding member 14 A gear 47, a planetary gear 42 meshing with the sun gear 41 and a fixed ring gear 47, a carrier 44 rotatably supporting the planetary gear 42, a ring-shaped output gear 45 meshing with the planetary gear 42, and the output. A mysterious planetary gear type speed reduction mechanism 40 composed of an output shaft 46 or the like fixed to the gear 45 is attached. The number of teeth of the fixed ring gear 47 is set to be different from the number of teeth of the output gear 45.

前記出力軸46の上部に設けられた穴に支持軸49の下部が挿通されており、該支持軸49に前記キャリア44、太陽歯車41(ロータ支持部材56)が挿通されている。 The lower part of the support shaft 49 is inserted into the hole provided in the upper part of the output shaft 46, and the carrier 44 and the sun gear 41 (rotor support member 56) are inserted into the support shaft 49.

キャン58内部において、該キャン58の天井部とロータ支持部材56との間には、該キャン58の内径とほぼ同一径を有する支持部材48が配置され、前記支持軸49の上部は、支持部材48の中心部に設けられた穴に挿通されている。 Inside the can 58, a support member 48 having a diameter substantially the same as the inner diameter of the can 58 is arranged between the ceiling portion of the can 58 and the rotor support member 56, and the upper portion of the support shaft 49 is a support member. It is inserted into a hole provided in the center of 48.

前記不思議遊星歯車式減速機構40の出力軸46は、軸受部材15の上部に回転自在に嵌挿され、この出力軸46の回転が、前記軸受部材15に設けられためねじ15iに螺合するおねじ17eが設けられた回転上下動軸17に伝達される。出力軸46の下部にはスリット状嵌合部46aが設けられ、回転上下動軸17の上部には前記スリット状嵌合部46aに摺動自在に嵌合する板状部17aが突設されており、出力軸46が回転すると、前記めねじ15iとおねじ17eによるねじ送りにより回転上下動軸17が回転しながら上下動せしめられる。 The output shaft 46 of the mysterious planetary gear type reduction mechanism 40 is rotatably fitted in the upper part of the bearing member 15, and the rotation of the output shaft 46 is provided on the bearing member 15 and is screwed into the screw 15i. It is transmitted to the rotary vertical movement shaft 17 provided with the screw 17e. A slit-shaped fitting portion 46a is provided in the lower portion of the output shaft 46, and a plate-shaped portion 17a slidably fitted to the slit-shaped fitting portion 46a is projected in the upper portion of the rotary vertical movement shaft 17. When the output shaft 46 rotates, the rotary vertical movement shaft 17 is rotated and moved up and down by the screw feed by the female screw 15i and the male screw 17e.

回転上下動軸17の下方には、該回転上下動軸17の下方への推力がボール18、ボール受座19を介して伝達される段付き筒状の推力伝達部材23が配在されている。なお、ボール18を介在させていることにより、回転上下動軸17が回転しながら下降しても、回転上下動軸17から推力伝達部材23へは下方への推力のみが伝達され、回転力は伝達されない。 Below the rotary vertical motion shaft 17, a stepped tubular thrust transmission member 23 in which the downward thrust of the rotary vertical motion shaft 17 is transmitted via the ball 18 and the ball receiving seat 19 is arranged. .. Since the ball 18 is interposed, even if the rotary vertical shaft 17 descends while rotating, only the downward thrust is transmitted from the rotary vertical shaft 17 to the thrust transmission member 23, and the rotational force is the same. Not transmitted.

推力伝達部材23は、上から順に、内周に前記ボール受座19が嵌め込まれた大径上部23a、前記筒状保持部材14の隔壁14cに摺動自在に挿通せしめられる中間胴部23b、該中間胴部23bより小径の小径下部23cからなっており、その内部に、後述する均圧通路26の上部を構成する貫通孔26d及び後述する背圧室27に開口する複数個の横孔26eが設けられている。なお、貫通孔26dの上端開口はボール受座19により閉塞されている。 The thrust transmission member 23 is, in order from the top, a large-diameter upper portion 23a in which the ball seat 19 is fitted on the inner circumference, an intermediate body portion 23b slidably inserted into the partition wall 14c of the tubular holding member 14, and the like. It is composed of a small diameter lower part 23c having a smaller diameter than the intermediate body portion 23b, and inside the through hole 26d constituting the upper part of the pressure equalizing passage 26 described later, and a plurality of lateral holes 26e opening in the back pressure chamber 27 described later. It is provided. The upper end opening of the through hole 26d is closed by the ball receiving seat 19.

推力伝達部材23の小径下部23cは、段付き円筒状の主弁体20(のストラット部20B)の上部嵌合穴20dに圧入等により嵌合固定され、主弁体20と推力伝達部材23とは一体に上下動せしめられる。主弁体20(のストラット部20B)の上端面と推力伝達部材23の中間胴部23bの下端段差部との間には、前記小径下部23cの圧入時において押さえ部材24が挟み込まれて固定されており、この押さえ部材24と主弁体20(のストラット部20B)の上端部に設けられた環状溝と前記筒状保持部材14の弁体ガイド穴14bとの間には、Oリング、リング状パッキンからなるシール部材29が装着されている。 The small-diameter lower portion 23c of the thrust transmission member 23 is fitted and fixed to the upper fitting hole 20d of the stepped cylindrical main valve body 20 (strut portion 20B) by press fitting or the like, and is fitted and fixed to the main valve body 20 and the thrust transmission member 23. Can be moved up and down together. The pressing member 24 is sandwiched and fixed between the upper end surface of the main valve body 20 (strut portion 20B) and the lower end step portion of the intermediate body portion 23b of the thrust transmission member 23 when the small diameter lower portion 23c is press-fitted. An O-ring and a ring are formed between the holding member 24, the annular groove provided at the upper end of the main valve body 20 (strut portion 20B), and the valve body guide hole 14b of the cylindrical holding member 14. A seal member 29 made of a shaped packing is attached.

また、筒状保持部材14の隔壁14cより上側のばね室14aには、圧縮コイルばねからなる開弁ばね25がその下端を隔壁14cに当接させた状態で縮装されるとともに、この開弁ばね25の付勢力(引き上げ力)を推力伝達部材23を介して主弁体20に伝達すべく、上下に鍔状引っ掛け部(上引っ掛け部28a、下引っ掛け部28b)を有する引き上げばね受け体28が配在されている。引き上げばね受け体28の上引っ掛け部28aは、開弁ばね25の上に乗せられ、下引っ掛け部28bは推力伝達部材23の大径上部23aの下端段差部を掛止するようになっている。 Further, in the spring chamber 14a above the partition wall 14c of the tubular holding member 14, a valve opening spring 25 made of a compression coil spring is contracted with its lower end in contact with the partition wall 14c, and the valve opening is performed. A pulling spring receiving body 28 having a flange-shaped hooking portion (upper hooking portion 28a, lower hooking portion 28b) in order to transmit the urging force (pulling force) of the spring 25 to the main valve body 20 via the thrust transmission member 23. Are distributed. The upper hooking portion 28a of the pulling spring receiving body 28 is placed on the valve opening spring 25, and the lower hooking portion 28b is adapted to hook the lower end step portion of the large diameter upper portion 23a of the thrust transmission member 23.

したがって、本実施形態では、めねじ15iが設けられた軸受部材15とおねじ17eが設けられた回転上下動軸17等でねじ送り機構が構成され、ステッピングモータ50(ロータ57)が一方向に回転せしめられるとき、前記めねじ15iとおねじ17eによるねじ送りにより回転上下動軸17が回転しながら例えば下動せしめられ、回転上下動軸17の推力により、推力伝達部材23及び主弁体20が開弁ばね25の付勢力に抗して押し下げられ、最終的には主弁体部20Aのシール面20aが主弁シート8aに押し付けられて弁口9が閉じられる。 Therefore, in the present embodiment, the screw feed mechanism is configured by the bearing member 15 provided with the female screw 15i and the rotary vertical moving shaft 17 provided with the male screw 17e, and the stepping motor 50 (rotor 57) rotates in one direction. When squeezed, the rotary vertical movement shaft 17 is rotated downward, for example, by the screw feed by the female screw 15i and the male screw 17e, and the thrust transmission member 23 and the main valve body 20 are opened by the thrust of the rotary vertical movement shaft 17. It is pushed down against the urging force of the valve spring 25, and finally the sealing surface 20a of the main valve body portion 20A is pressed against the main valve seat 8a to close the valve opening 9.

それに対し、ステッピングモータ50(ロータ57)が他方向に回転せしめられるときには、前記めねじ15iとおねじ17eによるねじ送りにより回転上下動軸17が回転しながら例えば上動せしめられ、それに伴い推力伝達部材23及び主弁体20が開弁ばね25の付勢力によって引き上げられ、主弁体部20Aのシール面20aが主弁シート8aからリフト(上昇)して弁口9を開くようにされている。 On the other hand, when the stepping motor 50 (rotor 57) is rotated in the other direction, the rotary vertical movement shaft 17 is rotated upward by the screw feed by the female screw 15i and the male screw 17e, and the thrust transmission member is moved accordingly. 23 and the main valve body 20 are pulled up by the urging force of the valve opening spring 25, and the sealing surface 20a of the main valve body portion 20A is lifted (raised) from the main valve seat 8a to open the valve opening 9.

なお、副弁体30を含めた詳細な動作説明は後述する。 A detailed operation description including the auxiliary valve body 30 will be described later.

本実施形態では、前記主弁体20の上方で押さえ部材24と筒状保持部材14の隔壁14cとの間に、背圧室27が画成されている。また、主弁体20(の主弁体部20A及びストラット部20B)内には、該主弁体20の先端部(下端部)と背圧室27とを連通させる段付きの均圧通路26が設けられている。この均圧通路26は、前記した推力伝達部材23の縦穴26d及び横孔26eとともに背圧室27に連通している。ここでは、閉弁状態において主弁体20に作用する押し下げ力(閉弁方向に働く力)と主弁体20に作用する押し上げ力(開弁方向に働く力)とをバランス(差圧をキャンセル)させるべく、背圧室27の室径Daと弁口9の口径Dcとは略同一に設定されている。 In the present embodiment, the back pressure chamber 27 is defined above the main valve body 20 between the holding member 24 and the partition wall 14c of the tubular holding member 14. Further, in the main valve body 20 (main valve body portion 20A and strut portion 20B), a stepped pressure equalizing passage 26 for communicating the tip end portion (lower end portion) of the main valve body 20 and the back pressure chamber 27 is provided. Is provided. The pressure equalizing passage 26 communicates with the back pressure chamber 27 together with the vertical hole 26d and the horizontal hole 26e of the thrust transmission member 23 described above. Here, the pushing-down force acting on the main valve body 20 (force acting in the valve closing direction) and the pushing-up force acting on the main valve body 20 (force acting in the valve opening direction) in the valve closed state are balanced (the differential pressure is canceled). ), The chamber diameter Da of the back pressure chamber 27 and the diameter Dc of the valve port 9 are set to be substantially the same.

次に、上記した如くの構成を有する電動弁1における副弁体30を含めた開閉動作を図2~図8を参照しながら説明する。 Next, the opening / closing operation of the motorized valve 1 having the above-mentioned configuration including the auxiliary valve body 30 will be described with reference to FIGS. 2 to 8.

まず、図2及び図5に示される如くに、閉弁動作が完了して主弁体20及び副弁体30が最も下方に位置する状態、すなわち、主弁体20が主弁シート8aに着座して押し付けられ、副弁体30が副弁シート8bに着座して押し付けられ、共に閉弁しているとき(全閉時)には、Oリング33が主弁体20のストラット部20Bに押し縮められて該主弁体20のストラット部20Bの下面と副弁体30の上側内鍔状引っ掛け部30Cの上面との間には間隙Laが空けられるとともに、主弁体20の主弁体部20Aの上面と副弁体30の上側内鍔状引っ掛け部30Cの下面との間に間隙Lbが空けられる。 First, as shown in FIGS. 2 and 5, the valve closing operation is completed and the main valve body 20 and the sub-valve body 30 are positioned at the lowest position, that is, the main valve body 20 is seated on the main valve seat 8a. When the auxiliary valve body 30 is seated on the auxiliary valve seat 8b and pressed against the auxiliary valve body 30 and both are closed (when fully closed), the O-ring 33 is pressed against the strut portion 20B of the main valve body 20. A gap La is opened between the lower surface of the strut portion 20B of the main valve body 20 and the upper surface of the upper inner flange-shaped hook portion 30C of the auxiliary valve body 30 by being contracted, and the main valve body portion of the main valve body 20 is opened. A gap Lb is opened between the upper surface of the 20A and the lower surface of the upper inner flange-shaped hooking portion 30C of the auxiliary valve body 30.

一方、図3に示される如くに、横から下への第1流れ時において、ステッピングモータ50(ロータ57)が一方向に回転せしめられて、主弁体20が副弁体30を伴って下動しているとき、すなわち、主弁体20及び副弁体30が共に開状態の閉弁動作中(1)においては、Oリング33の付勢力(弾性力)により副弁体30が押し下げられて、主弁体部20A(の上面)に上側内鍔状引っ掛け部30C(の下面)が当接係止され、主弁体20のストラット部20Bの下面と副弁体30の上側内鍔状引っ掛け部30Cの上面との間には間隙La+Lbが空けられている。 On the other hand, as shown in FIG. 3, during the first flow from the side to the bottom, the stepping motor 50 (rotor 57) is rotated in one direction, and the main valve body 20 is lowered with the sub-valve body 30. When it is moving, that is, during the valve closing operation (1) in which both the main valve body 20 and the sub valve body 30 are open, the sub valve body 30 is pushed down by the urging force (elastic force) of the O ring 33. The upper inner flange-shaped hook portion 30C (lower surface) is abutted and locked to the main valve body portion 20A (upper surface), and the lower surface of the strut portion 20B of the main valve body 20 and the upper inner flange-shaped portion of the sub-valve body 30 are contacted and locked. A gap La + Lb is provided between the hook portion 30C and the upper surface thereof.

この閉弁動作中(1)において、本例では、主弁体20(の主弁体部20A)の下端より副弁体30(の下側外鍔状部30B)の下端の方が上側に位置しており、弁座部材8の上端に形成された逆円錐台面8cに沿うように、冷媒及びその中に含まれる異物(金属粉、削りカス、研磨材、スラッジ等)は、副弁体30と副弁シート8bとの間、及び、主弁体20と主弁シート8aとの間を通って流される。なお、本実施形態では、10~300μmの大きさ(直径)の異物を想定している。 During this valve closing operation (1), in this example, the lower end of the sub-valve body 30 (lower outer flange portion 30B) is higher than the lower end of the main valve body 20 (main valve body portion 20A). The refrigerant and foreign substances (metal powder, shavings, abrasives, sludge, etc.) contained in the refrigerant and the auxiliary valve body are located along the inverted conical base surface 8c formed at the upper end of the valve seat member 8. It is flowed between 30 and the auxiliary valve seat 8b, and between the main valve body 20 and the main valve seat 8a. In this embodiment, a foreign substance having a size (diameter) of 10 to 300 μm is assumed.

続いて、図3に示される、主弁体20が小開、副弁体30が微開している状態から、図4に示される如くに、主弁体20がさらに下動せしめられて、副弁体30が副弁シート8bに着座して閉弁するまでの閉弁動作中(2)、すなわち、副弁体30と副弁シート8bとの間に形成される隙間が次第に小さくなって最終的に0になるときには、冷媒中に含まれる異物が副弁体30と副弁シート8bとの間に形成される微小隙間に堰き止められ、図4においてE1矢印で示される部位、すなわち、副弁体30と副弁シート8bとの間に形成される微小隙間の上流側(外周側)に溜まって詰まり気味となる。副弁体30が副弁シート8bに着座して閉弁したときには、異物は副弁体30によりブロックされて下流側(ここでは、内周側の主弁体20及び主弁シート8a側)には流れなくなる。 Subsequently, from the state shown in FIG. 3 in which the main valve body 20 is slightly opened and the auxiliary valve body 30 is slightly opened, the main valve body 20 is further lowered as shown in FIG. During the valve closing operation until the auxiliary valve body 30 sits on the auxiliary valve seat 8b and closes the valve (2), that is, the gap formed between the auxiliary valve body 30 and the auxiliary valve seat 8b gradually becomes smaller. When it finally becomes 0, the foreign matter contained in the refrigerant is blocked by the minute gap formed between the auxiliary valve body 30 and the auxiliary valve sheet 8b, and the portion indicated by the E1 arrow in FIG. 4, that is, It accumulates on the upstream side (outer peripheral side) of the minute gap formed between the auxiliary valve body 30 and the auxiliary valve sheet 8b, and tends to be clogged. When the auxiliary valve body 30 is seated on the auxiliary valve seat 8b and the valve is closed, the foreign matter is blocked by the auxiliary valve body 30 and is located on the downstream side (here, the main valve body 20 on the inner peripheral side and the main valve seat 8a side). Stops flowing.

このようにして副弁体30が微開状態から閉弁するまでの閉弁動作中(2)においては、主弁体20は小開状態から微開状態へと下動し、主弁体20を通過する冷媒流量が次第に小量となり、副弁体30が閉弁すると、冷媒はほとんど流れなくなり、流量が実質的に0となるが、ここで、本例では、冷媒の一部(微小流量)は、副弁体30の外周に設けられたフィルタ35、副弁体30に設けられたブリード穴34、副弁体30(の内周)と主弁体20(の外周)との間の隙間、主弁体20と主弁シート8aとの間を通って弁口9側に流れ出る。ただし、この閉弁動作中(2)においてブリード穴34等を通って弁口9側に流れ出る冷媒中に含まれる異物は、ブリード穴34の外側に設けられたフィルタ35により(ブリード穴34に侵入する前に)捕捉されて(ブロックされて)下流側(ここでは、内周側の主弁体20及び主弁シート8a側)には流れなくなる。 In this way, during the valve closing operation (2) from the slightly opened state to the slightly opened state of the auxiliary valve body 30, the main valve body 20 moves downward from the slightly opened state to the slightly opened state, and the main valve body 20 When the flow rate of the refrigerant passing through the valve gradually decreases and the auxiliary valve body 30 closes, the refrigerant hardly flows and the flow rate becomes substantially 0. However, in this example, a part of the refrigerant (small flow rate). ) Is a filter 35 provided on the outer periphery of the auxiliary valve body 30, a bleed hole 34 provided on the auxiliary valve body 30, and between the auxiliary valve body 30 (inner circumference) and the main valve body 20 (outer circumference). It flows out to the valve port 9 side through a gap, between the main valve body 20 and the main valve seat 8a. However, foreign matter contained in the refrigerant flowing out to the valve port 9 side through the bleed hole 34 or the like during this valve closing operation (2) enters the bleed hole 34 by the filter 35 provided on the outside of the bleed hole 34. It is captured (blocked) and does not flow to the downstream side (here, the main valve body 20 and the main valve seat 8a side on the inner peripheral side).

続いて、主弁体20が図4に示される微開状態からさらに下動せしめられると、図5に示される如くに、主弁体20のシール面20aが主弁シート8aに着座して閉弁し、冷媒は流れなくなる(流量が0となる)。この場合、主弁体20は、不思議遊星歯車式減速機構40による高い軸力で主弁シート8aに強く押し付けられる。このとき、前述したように、Oリング33が主弁体20のストラット部20Bにより間隙Lb分だけ押し縮められて該主弁体20のストラット部20Bの下面と副弁体30の上側内鍔状引っ掛け部30Cの上面との間に形成される間隙がLa+LbからLaのみになるとともに、主弁体20の主弁体部20Aの上面と副弁体30の上側内鍔状引っ掛け部30Cの下面との間に間隙Lbが空けられ、副弁体30がOリング33の付勢力(弾性力)により副弁シート8bに押し付けられる。 Subsequently, when the main valve body 20 is further moved downward from the slightly opened state shown in FIG. 4, the sealing surface 20a of the main valve body 20 sits on the main valve seat 8a and closes as shown in FIG. The valve stops the flow of the refrigerant (the flow rate becomes 0). In this case, the main valve body 20 is strongly pressed against the main valve seat 8a by a high axial force due to the mysterious planetary gear type speed reduction mechanism 40. At this time, as described above, the O-ring 33 is compressed by the strut portion 20B of the main valve body 20 by the gap Lb, and the lower surface of the strut portion 20B of the main valve body 20 and the upper inner flange shape of the auxiliary valve body 30 are formed. The gap formed between the upper surface of the hooking portion 30C is only La + Lb to La, and the upper surface of the main valve body portion 20A of the main valve body 20 and the lower surface of the upper inner flange-shaped hooking portion 30C of the sub valve body 30. A gap Lb is opened between the two, and the auxiliary valve body 30 is pressed against the auxiliary valve seat 8b by the urging force (elastic force) of the O-ring 33.

ここで、副弁体30が副弁シート8bに着座して閉弁した際(図4に示される状態)、異物が副弁体30と副弁シート8bとの間に噛み込まれている場合には、Lb分圧縮されるOリング33の付勢力により異物が副弁体30と副弁シート8bとに押し付けられるが、その押し付け力はさほど強くなく、したがって、副弁体30と副弁シート8bに傷、打痕等はつかない。 Here, when the sub-valve body 30 is seated on the sub-valve seat 8b and the valve is closed (state shown in FIG. 4), a foreign substance is caught between the sub-valve body 30 and the sub-valve seat 8b. The foreign matter is pressed against the auxiliary valve body 30 and the auxiliary valve seat 8b by the urging force of the O-ring 33 compressed by Lb, but the pressing force is not so strong, and therefore the auxiliary valve body 30 and the auxiliary valve seat There are no scratches or dents on 8b.

また、このときは、主弁体20が微開状態から閉弁しても、異物は副弁体30もしくはフィルタ35でブロックされていて、冷媒は実質的に流れなくなっているので、主弁体20と主弁シート8aとの間に異物を噛み込むことはなく、したがって、主弁体20が主弁シート8aに不思議遊星歯車式減速機構40による高い軸力で強く押し付けられても、主弁体20や主弁シート8aに傷、打痕等はつくことはない。 Further, at this time, even if the main valve body 20 is closed from the slightly opened state, the foreign matter is blocked by the sub-valve body 30 or the filter 35, and the refrigerant does not substantially flow, so that the main valve body No foreign matter is caught between the 20 and the main valve seat 8a, and therefore, even if the main valve body 20 is strongly pressed against the main valve seat 8a by a high axial force by the mysterious planetary gear type reduction mechanism 40, the main valve There are no scratches or dents on the body 20 or the main valve sheet 8a.

図5に示される全閉状態から開弁するにあたっては、ステッピングモータ50(ロータ57)が他方向に回転せしめられ、これによって、図6に示される如くに、主弁体20が引き上げられる。この場合、主弁体20が間隙Lb分引き上げられると、主弁体20が閉弁状態から微開し、これによって、Oリング33の付勢力(弾性力)により主弁体20の主弁体部20Aの上面に副弁体30の上側内鍔状引っ掛け部30Cの下面が当接係止されるとともに、主弁体20のストラット部20Bの下面と副弁体30の上側内鍔状引っ掛け部30Cの上面との間に形成される間隙がLaからLa+Lbになり、副弁体30は閉弁したままであるが、Oリング(弾性部材)33による押し付け力は小さくなる。 When opening the valve from the fully closed state shown in FIG. 5, the stepping motor 50 (rotor 57) is rotated in the other direction, whereby the main valve body 20 is pulled up as shown in FIG. In this case, when the main valve body 20 is pulled up by the gap Lb, the main valve body 20 is slightly opened from the closed state, whereby the main valve body of the main valve body 20 is slightly opened by the urging force (elastic force) of the O-ring 33. The lower surface of the upper inner flange-shaped hook portion 30C of the sub-valve body 30 is abutted and locked to the upper surface of the portion 20A, and the lower surface of the strut portion 20B of the main valve body 20 and the upper inner flange-shaped hook portion of the sub-valve body 30. The gap formed between the upper surface of the 30C and the upper surface changes from La to La + Lb, and the auxiliary valve body 30 remains closed, but the pressing force by the O-ring (elastic member) 33 becomes smaller.

また、このとき、図4に基づき説明したように、本例では、冷媒の一部(微小流量)が、副弁体30の外周に設けられたフィルタ35、副弁体30に設けられたブリード穴34、副弁体30(の内周)と主弁体20(の外周)との間の隙間、主弁体20と主弁シート8aとの間を通って弁口9側に流れ出るようになる。そのため、閉弁状態において副弁体30に作用する押し下げ力(閉弁方向に働く力)と副弁体30に作用する押し上げ力(開弁方向に働く力)とがバランス(差圧がキャンセル)され、閉弁状態の副弁体30に作用する押し下げ力はさらに小さくなる。 Further, at this time, as described with reference to FIG. 4, in this example, a part (small flow rate) of the refrigerant is bleeding provided on the filter 35 provided on the outer periphery of the auxiliary valve body 30 and the auxiliary valve body 30. The hole 34, the gap between the auxiliary valve body 30 (inner circumference) and the main valve body 20 (outer circumference), and the main valve body 20 and the main valve seat 8a so as to flow out to the valve port 9 side. Become. Therefore, the pushing-down force acting on the auxiliary valve body 30 (force acting in the valve closing direction) and the pushing-up force acting on the auxiliary valve body 30 (force acting in the valve opening direction) in the valve closed state are balanced (differential pressure is canceled). The pushing force acting on the valve closed sub-valve 30 is further reduced.

この図6に示される状態からさらに主弁体20が引き上げられると、(主弁体20の主弁体部20Aによって)副弁体30のシール面30aが副弁シート8bから離れ、図3に示される如くの、主弁体20が小開、副弁体30が微開している状態となる。 When the main valve body 20 is further pulled up from the state shown in FIG. 6, the sealing surface 30a of the sub-valve body 30 is separated from the sub-valve sheet 8b (by the main valve body portion 20A of the main valve body 20), and FIG. As shown, the main valve body 20 is slightly opened and the sub valve body 30 is slightly opened.

以上は、横から下への第1流れ時についての説明であるが、下から横への第2流れ時においても、図7、図8(図3、図4に対応する状態)に示される如くに、主弁体20が小開、副弁体30が微開している状態から、主弁体20が下動せしめられて、副弁体30と副弁シート8bとの間に形成される隙間が次第に小さくなって最終的に0になるときには、冷媒中に含まれる異物が副弁体30と副弁シート8bとの間に形成される微小隙間に堰き止められ、図8においてE2矢印で示される部位、すなわち、主弁体20と主弁シート8aとの間に形成される隙間より下流側(外周側)で、副弁体30と副弁シート8bとの間に形成される微小隙間の上流側(内周側)に溜まって詰まり気味となる。 The above is the description of the first flow from the side to the bottom, but it is also shown in FIGS. 7 and 8 (states corresponding to FIGS. 3 and 4) even during the second flow from the bottom to the side. As described above, the main valve body 20 is moved downward from the state where the main valve body 20 is slightly opened and the sub-valve body 30 is slightly opened, and is formed between the sub-valve body 30 and the sub-valve seat 8b. When the gap gradually becomes smaller and finally becomes 0, the foreign matter contained in the refrigerant is blocked by the minute gap formed between the auxiliary valve body 30 and the auxiliary valve sheet 8b, and the E2 arrow in FIG. The minute portion formed between the sub-valve body 30 and the sub-valve seat 8b at the portion indicated by, that is, on the downstream side (outer peripheral side) of the gap formed between the main valve body 20 and the main valve seat 8a. It collects on the upstream side (inner circumference side) of the gap and becomes clogged.

かかる副弁体30が微開状態から閉弁するまでの閉弁動作中(2)においては、主弁体20は小開状態から微開状態へと下動し、主弁体20を通過する冷媒流量が次第に小量となり、副弁体30が閉弁すると、冷媒はほとんど流れなくなる。また、冷媒の一部(微小流量)は、主弁体20と主弁シート8aとの間、副弁体30(の内周)と主弁体20(の外周)との間の隙間、副弁体30に設けられたブリード穴34、副弁体30の外周に設けられたフィルタ35を通って弁室7側に流れ出るので、副弁体30に作用する押し下げ力(閉弁方向に働く力)と副弁体30に作用する押し上げ力(開弁方向に働く力)とがバランス(差圧がキャンセル)されるとともに、異物が主弁体20と主弁シート8aとの間の隙間に詰まることはない。 During the valve closing operation (2) from the slightly opened state to the slightly opened state of the auxiliary valve body 30, the main valve body 20 moves downward from the slightly opened state to the slightly opened state and passes through the main valve body 20. When the flow rate of the refrigerant gradually decreases and the auxiliary valve body 30 is closed, the refrigerant hardly flows. Further, a part of the refrigerant (small flow rate) is a gap between the main valve body 20 and the main valve seat 8a, a gap between the sub-valve body 30 (inner circumference) and the main valve body 20 (outer circumference), and a sub. Since it flows out to the valve chamber 7 side through the bleed hole 34 provided in the valve body 30 and the filter 35 provided on the outer periphery of the auxiliary valve body 30, the pushing force acting on the auxiliary valve body 30 (force acting in the valve closing direction). ) And the pushing force acting on the auxiliary valve body 30 (force acting in the valve opening direction) are balanced (differential pressure is canceled), and foreign matter is clogged in the gap between the main valve body 20 and the main valve seat 8a. There is no such thing.

続いて、主弁体20が図8に示される微開状態からさらに下動せしめられると、主弁体20が主弁シート8aに着座して閉弁し、冷媒は流れなくなる。このとき、前述したように、Oリング33が主弁体20のストラット部20Bにより間隙Lb分だけ押し縮められて該主弁体20のストラット部20Bの下面と副弁体30の上側内鍔状引っ掛け部30Cの上面との間に形成される間隙がLa+LbからLaのみになるとともに、主弁体20の主弁体部20Aの上面と副弁体30の上側内鍔状引っ掛け部30Cの下面との間に間隙Lbが空けられ、副弁体30がOリング(弾性部材)33の付勢力(弾性力)により副弁シート8bに押し付けられる。 Subsequently, when the main valve body 20 is further lowered from the slightly opened state shown in FIG. 8, the main valve body 20 sits on the main valve seat 8a and closes the valve, and the refrigerant does not flow. At this time, as described above, the O-ring 33 is compressed by the strut portion 20B of the main valve body 20 by the gap Lb, and the lower surface of the strut portion 20B of the main valve body 20 and the upper inner flange shape of the auxiliary valve body 30 are formed. The gap formed between the upper surface of the hooking portion 30C is only La + Lb to La, and the upper surface of the main valve body portion 20A of the main valve body 20 and the lower surface of the upper inner flange-shaped hooking portion 30C of the sub-valve body 30. A gap Lb is opened between the two, and the auxiliary valve body 30 is pressed against the auxiliary valve sheet 8b by the urging force (elastic force) of the O-ring (elastic member) 33.

ここで、本第2流れ時においても、副弁体30が副弁シート8bに着座して閉弁した際(図8に示される状態)、異物が副弁体30と副弁シート8bとの間に噛み込まれている場合には、Lb分圧縮されるOリング33により異物が副弁体30と副弁シート8bとに押し付けられるが、その押し付け力はさほど強くなく、したがって、副弁体30と副弁シート8bに傷、打痕等はつかない。 Here, even during the second flow, when the sub-valve body 30 is seated on the sub-valve seat 8b and the valve is closed (state shown in FIG. 8), foreign matter is contained between the sub-valve body 30 and the sub-valve seat 8b. When bitten between them, the foreign matter is pressed against the auxiliary valve body 30 and the auxiliary valve seat 8b by the O-ring 33 compressed by Lb, but the pressing force is not so strong, and therefore the auxiliary valve body. No scratches, dents, etc. are made on 30 and the auxiliary valve sheet 8b.

また、このときは、主弁体20が微開状態から閉弁しても、冷媒は実質的に流れなくなっているので、主弁体20と主弁シート8aとの間に異物を噛み込むことはほとんどなく、したがって、主弁体20が主弁シート8aに強く押し付けられても、主弁体20や主弁シート8aに傷、打痕等はつくことはない。 Further, at this time, even if the main valve body 20 is closed from the slightly opened state, the refrigerant does not substantially flow, so that foreign matter is caught between the main valve body 20 and the main valve seat 8a. Therefore, even if the main valve body 20 is strongly pressed against the main valve sheet 8a, the main valve body 20 and the main valve sheet 8a are not scratched or dented.

このように、本実施形態の電動弁1においては、主弁体20の外周に、弁口9を主弁体20より先に閉弁する副弁体30が設けられているので、副弁体30が微開状態にあるとき、流体(冷媒)中に含まれる異物が副弁体30により堰き止められ、そこから副弁体30が閉弁すると流体(冷媒)が実質的に流れなくなるため、異物が主弁体20と主弁シート8aとの間に噛み込まれることはなく、したがって、主弁体20が閉弁して主弁シート8aに強く押し付けられても、主弁体20や主弁シート8aに傷、打痕等はつくことはない。 As described above, in the electric valve 1 of the present embodiment, since the auxiliary valve body 30 for closing the valve port 9 before the main valve body 20 is provided on the outer periphery of the main valve body 20, the auxiliary valve body 20 is provided. When the sub-valve 30 is in a slightly open state, foreign matter contained in the fluid (refrigerator) is blocked by the sub-valve body 30, and when the sub-valve 30 is closed from there, the fluid (refrigerator) substantially stops flowing. Foreign matter is not caught between the main valve body 20 and the main valve seat 8a, and therefore, even if the main valve body 20 closes and is strongly pressed against the main valve seat 8a, the main valve body 20 and the main valve body 20 and the main valve body 20 are not caught. The valve sheet 8a will not be scratched or dented.

また、異物は副弁体30と副弁シート8bとの間に噛み込まれるおそれがあるが、副弁体30はOリング33(の弾性力)により付勢されているだけであるので、その押し付け力はさほど強くなく、したがって、副弁体30と副弁シート8bに傷、打痕等はつかない。 Further, foreign matter may be caught between the auxiliary valve body 30 and the auxiliary valve seat 8b, but the auxiliary valve body 30 is only urged by the O-ring 33 (elastic force), so that the foreign matter is urged. The pressing force is not so strong, and therefore, the auxiliary valve body 30 and the auxiliary valve sheet 8b are not scratched or dented.

また、異物が副弁体30と副弁シート8bとの間に噛み込まれて、それらの間に隙間が生じても、主弁体20は閉弁しているので、弁漏れは生じない。 Further, even if a foreign substance is caught between the auxiliary valve body 30 and the auxiliary valve seat 8b and a gap is formed between them, the main valve body 20 is closed, so that valve leakage does not occur.

このように、本第1実施形態の歯車減速式の電動弁1では、シール性を高めて弁漏れを確実に防ぐべく、ロータ57とねじ送り機構(めねじ15iが設けられた軸受部材15、おねじ17eが設けられた回転上下動軸17)との間に不思議遊星歯車式減速機構40を介装し、主弁体20の軸力、すなわち、主弁体20の主弁シート8aへの押し付け力を増大するようにしたものにおいて、流体(冷媒)中に含まれる異物が主弁体20と主弁シート8aとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くでき、そのため、主弁シート8a、副弁シート8bや主弁体20、副弁体30に傷、打痕等がつかないようにでき、その結果、弁漏れを効果的に防止して、閉弁の信頼性を向上させることができる。 As described above, in the gear reduction type electric valve 1 of the first embodiment, the rotor 57 and the screw feed mechanism (bearing member 15 provided with the female screw 15i) are provided in order to improve the sealing property and surely prevent the valve leakage. A mysterious planetary gear type deceleration mechanism 40 is interposed between the rotary vertical movement shaft 17) provided with the male screw 17e, and the axial force of the main valve body 20, that is, to the main valve seat 8a of the main valve body 20. In the case where the pressing force is increased, it is difficult for foreign matter contained in the fluid (refrigerator) to be caught between the main valve body 20 and the main valve seat 8a and strongly pressed against them. Therefore, the main valve seat 8a, the sub-valve seat 8b, the main valve body 20, and the sub-valve body 30 can be prevented from being scratched or dented, and as a result, valve leakage is effectively prevented and the valve is closed. The reliability of the can be improved.

また、本実施形態の電動弁1においては、副弁体30の外周に、副弁体30が弁口9を閉弁した後、主弁体20が弁口9を閉弁するまで(換言すれば、主弁体20が弁口9を開弁した後、副弁体30が弁口9を閉弁している間)、弁口9と弁室7とを連通せしめるフィルタ35が設けられているので、開弁時に、流体(冷媒)がフィルタ35を通過するため、副弁体30に作用する差圧をキャンセルできるとともに、通過する流体(冷媒)中に含まれる異物が当該フィルタ35により捕捉され、流体(冷媒)中に含まれる異物が主弁体20と主弁シート8aとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くできる。 Further, in the electric valve 1 of the present embodiment, after the sub-valve body 30 closes the valve port 9 on the outer periphery of the sub-valve body 30, until the main valve body 20 closes the valve port 9 (in other words, the valve port 9 is closed). For example, after the main valve body 20 opens the valve opening 9, while the auxiliary valve body 30 closes the valve opening 9), a filter 35 for communicating the valve opening 9 and the valve chamber 7 is provided. Therefore, when the valve is opened, the fluid (refrigerator) passes through the filter 35, so that the differential pressure acting on the auxiliary valve body 30 can be canceled and foreign matter contained in the passing fluid (refrigerator) is captured by the filter 35. Therefore, it is possible to prevent a situation in which foreign matter contained in the fluid (hydrogen) is caught between the main valve body 20 and the main valve seat 8a and strongly pressed against them.

なお、上記第1実施形態では、流体(冷媒)を通過させるとともに流体(冷媒)中に含まれる異物を捕捉するためのフィルタ35を、副弁体30(の円筒状部30A)の外側に配置しているが、例えば、副弁体30(の円筒状部30A)の内側(内周)に配置してもよいことは勿論である。また、前記フィルタ35をワッシャ32を使用して副弁体30に保持固定しているが、前記フィルタ35の保持・固定方法は、上記形態に限られないことは詳述するまでも無い。 In the first embodiment, the filter 35 for passing the fluid (refrigerant) and capturing the foreign matter contained in the fluid (refrigerant) is arranged outside the auxiliary valve body 30 (cylindrical portion 30A). However, for example, it may be arranged inside (inner circumference) of the auxiliary valve body 30 (cylindrical portion 30A). Further, although the filter 35 is held and fixed to the auxiliary valve body 30 by using a washer 32, it is needless to say that the method of holding and fixing the filter 35 is not limited to the above form.

[第2実施形態]
図10~図13は、本発明に係る電動弁の第2実施形態の構成並びに動作説明に供される要部拡大縦断面図である。
[Second Embodiment]
10 to 13 are enlarged vertical sectional views of a main part provided for the configuration and operation explanation of the second embodiment of the motorized valve according to the present invention.

図示第2実施形態の電動弁2は、図1~図9に示される第1実施形態の電動弁1と、主弁体及び副弁体、並びに、弁口周り以外は略同様な構成である。そのため、第1実施形態の電動弁1の各部に対応する部分並びに同様の機能を有する部分には共通の符号を付して重複説明を省略し、以下においては、相違点を中心に説明する。 The motorized valve 2 of the second embodiment shown in the figure has substantially the same configuration as the motorized valve 1 of the first embodiment shown in FIGS. 1 to 9, except for the main valve body, the sub-valve body, and the valve opening. .. Therefore, the parts corresponding to the respective parts of the motor-operated valve 1 of the first embodiment and the parts having the same functions are designated by a common reference numeral to omit the duplicate description, and the differences will be mainly described below.

図示実施形態の電動弁2において、上記第1実施形態の電動弁1とは逆に、流体(冷媒)を通過させるとともに流体(冷媒)中に含まれる異物を捕捉するためのフィルタ36が、(副弁体30に代えて)弁座部材8の弁口9に設けられている。 In the motorized valve 2 of the illustrated embodiment, contrary to the motorized valve 1 of the first embodiment, the filter 36 for passing the fluid (refrigerant) and capturing the foreign matter contained in the fluid (refrigerant) is (1). It is provided in the valve opening 9 of the valve seat member 8 (instead of the auxiliary valve body 30).

詳しくは、筒状基体10Aの下端部(つまり、弁室7の底部)に固着された弁座部材8は、下側から弁室7に開口する縦向きの弁口9、該弁口9の上端内周角部からなる主弁シート8aが形成されるとともに、弁口9における主弁シート8aの外側に形成された外周段差部36aに、例えば焼結金属等で作製された断面矩形のリング状の多孔体からなるフィルタ36が圧入等により嵌め込まれて固着され、そのフィルタ36の上面が、副弁体31(のシール面(下側外鍔状部31Bの下面)31a)が接離する副弁シート8bとされている。 Specifically, the valve seat member 8 fixed to the lower end portion of the tubular substrate 10A (that is, the bottom portion of the valve chamber 7) is a vertically oriented valve opening 9 opening from the lower side to the valve chamber 7, the valve opening 9. A main valve sheet 8a composed of an upper end inner peripheral angle portion is formed, and a ring having a rectangular cross section made of, for example, sintered metal is formed on an outer peripheral step portion 36a formed on the outer side of the main valve sheet 8a in the valve opening 9. A filter 36 made of a porous body having a shape is fitted and fixed by press fitting or the like, and the upper surface of the filter 36 is brought into contact with and separated from the auxiliary valve body 31 (the sealing surface (lower surface of the lower outer flange portion 31B) 31a). The auxiliary valve seat 8b is used.

また、本実施形態では、前記主弁体20の下部外周側(詳しくは、主弁体部20Aの外周側)に、弁口9を開閉するための副弁体31が配設されている。この副弁体31は、主弁体20の下部外周(主弁体部20Aの外周)に(所定の隙間を持って)外挿された下側外鍔状部31B付き円錐台状部31Aを有し、当該下側外鍔状部31B(のシール面(下側外鍔状部31Bの下面)31a)が前記フィルタ36に設けられた副弁シート8bに対して垂直方向に上下動して弁口9を開閉するようにされている。 Further, in the present embodiment, an auxiliary valve body 31 for opening and closing the valve port 9 is arranged on the lower outer peripheral side of the main valve body 20 (specifically, the outer peripheral side of the main valve body portion 20A). The sub-valve body 31 has a truncated cone-shaped portion 31A with a lower outer flange portion 31B externally inserted (with a predetermined gap) on the lower outer periphery of the main valve body 20 (outer circumference of the main valve body portion 20A). The lower outer flange portion 31B (sealing surface (lower surface of the lower outer flange portion 31B) 31a) moves up and down in the direction perpendicular to the auxiliary valve sheet 8b provided on the filter 36. The valve port 9 is designed to open and close.

より詳細には、前記副弁体31は、例えばSUS304CSP-3/4H材で作製され、応力除去のための焼きなましが施された弾性を有する(換言すれば、弾性変形可能な)ばね板材で構成されている。この副弁体31は、外径が主弁体部20Aより若干大きく形成され、主弁体部20Aの外周側に所定の隙間を持って外挿されるとともに、上下方向(軸線O方向)長さが主弁体部20Aより若干短い下側外鍔状部31B付きの円錐台状部31Aを有するとともに、この副弁体30の上端に(内向きに)設けられた上側内鍔状係止部31Cが、主弁体20における主弁体部20A(の上面外周)とストラット部20B(の下面外周)との間で狭圧保持されて固定されている。つまり、本例では、副弁体31自体が、弾性を有するばね板材で構成されており、当該副弁体31を常時下方(閉弁方向)に付勢する付勢部材(Oリング等)は省略され、当該副弁体31の弾性力(弾性反発力)によって当該副弁体31(の下側外鍔状部31B)を常時下方(閉弁方向)に付勢するようになっている。 More specifically, the auxiliary valve body 31 is made of, for example, a SUS304CSP-3 / 4H material, and is made of an elastic (in other words, elastically deformable) spring plate material that has been annealed for stress relief. Has been done. The sub-valve body 31 is formed to have an outer diameter slightly larger than that of the main valve body portion 20A, is externally inserted with a predetermined gap on the outer peripheral side of the main valve body portion 20A, and has a length in the vertical direction (axis O direction). Has a truncated cone-shaped portion 31A with a lower outer flange-shaped portion 31B slightly shorter than the main valve body portion 20A, and an upper inner flange-shaped locking portion provided (inwardly) at the upper end of the sub-valve body 30. 31C is held and fixed under a narrow pressure between the main valve body portion 20A (outer circumference of the upper surface) and the strut portion 20B (outer circumference of the lower surface) of the main valve body 20. That is, in this example, the auxiliary valve body 31 itself is made of an elastic spring plate material, and the urging member (O-ring or the like) that constantly urges the auxiliary valve body 31 downward (in the valve closing direction) is It is omitted, and the elastic force (elastic repulsive force) of the auxiliary valve body 31 constantly urges the auxiliary valve body 31 (lower outer flange portion 31B) downward (valve closing direction).

本例でも、上記第1実施形態の電動弁1と同様、前記副弁体31は、主弁体20が開弁状態から閉弁せしめられる際、弁口9を主弁体20より先に閉弁する(換言すれば、主弁体20のシール面20aが弁座部材8(弁口9)の主弁シート8aに着座する前に、副弁体30のシール面30aが弁座部材8(弁口9)の副弁シート8bに着座する)ように、各部の寸法形状が設定されている(後で詳述)。 Also in this example, as in the electric valve 1 of the first embodiment, the auxiliary valve body 31 closes the valve port 9 before the main valve body 20 when the main valve body 20 is closed from the valve open state. Before the sealing surface 20a of the main valve body 20 is seated on the main valve seat 8a of the valve seat member 8 (valve opening 9), the sealing surface 30a of the auxiliary valve body 30 is the valve seat member 8 (in other words). The dimensions and shape of each part are set so as to be seated on the auxiliary valve seat 8b of the valve port 9) (detailed later).

また、副弁体31が弁口9を閉弁した後、主弁体20が弁口9を閉弁するまで(換言すれば、主弁体20が弁口9を開弁した後、副弁体31が弁口9を閉弁している間)は、弁口9における主弁シート8aの外側に設けられ、副弁体31(の下側外鍔状部31B)が弾性的に着座するフィルタ36、主弁体20(の主弁体部20A)と主弁シート8aとの間を通して、流体(冷媒)が弁室7と弁口9との間で流通する(後で詳述)。 Further, after the sub-valve body 31 closes the valve port 9, until the main valve body 20 closes the valve port 9 (in other words, after the main valve body 20 opens the valve port 9, the sub-valve (While the body 31 closes the valve opening 9) is provided on the outside of the main valve seat 8a in the valve opening 9, and the auxiliary valve body 31 (lower outer flange portion 31B) is elastically seated. A fluid (hydrogen) flows between the valve chamber 7 and the valve opening 9 through the filter 36, the main valve body 20 (main valve body portion 20A) and the main valve seat 8a (detailed later).

次に、上記した如くの構成を有する電動弁2における副弁体31を含めた開閉動作を図10~図13を参照しながら説明する。 Next, the opening / closing operation of the motorized valve 2 having the above-mentioned configuration including the auxiliary valve body 31 will be described with reference to FIGS. 10 to 13.

まず、図12に示される如くに、閉弁動作が完了して主弁体20及び副弁体31が最も下方に位置する状態、すなわち、主弁体20が主弁シート8aに着座して押し付けられ、副弁体31が副弁シート8bに着座して押し付けられ、共に閉弁しているとき(全閉時)には、副弁体31は弾性変形せしめられ、その下側外鍔状部31Bが自然状態(無負荷状態ともいう)より変位量Lcだけ上側に押し上げられている。 First, as shown in FIG. 12, the valve closing operation is completed and the main valve body 20 and the sub-valve body 31 are located at the lowermost position, that is, the main valve body 20 is seated on the main valve seat 8a and pressed. When the auxiliary valve body 31 is seated on the auxiliary valve seat 8b and pressed against the auxiliary valve seat 8b and both are closed (when fully closed), the auxiliary valve body 31 is elastically deformed and its lower outer flange-shaped portion is formed. 31B is pushed upward by the displacement amount Lc from the natural state (also referred to as no load state).

一方、図10に示される如くに、横から下への第1流れ時において、ステッピングモータ50(ロータ57)が一方向に回転せしめられて、主弁体20が副弁体31を伴って下動している閉弁動作中(1)においては、副弁体31は無負荷状態となるので、副弁体31自体の弾性復元力(弾性反発力)によりその下側外鍔状部31Bが押し下げられている。この閉弁動作中(1)において、本例では、主弁体20(の主弁体部20A)の下端より副弁体31(の下側外鍔状部31B)の下端の方が上側に位置しており、弁座部材8の上端に形成された逆円錐台面8cに沿うように、冷媒及びその中に含まれる異物(金属粉、削りカス、研磨材、スラッジ等)は、副弁体31と副弁シート8bとの間、及び、主弁体20と主弁シート8aとの間を通って流される。 On the other hand, as shown in FIG. 10, during the first flow from the side to the bottom, the stepping motor 50 (rotor 57) is rotated in one direction, and the main valve body 20 is lowered with the sub-valve body 31. During the moving valve closing operation (1), the auxiliary valve body 31 is in a no-load state, so that the lower outer flange portion 31B is affected by the elastic restoring force (elastic repulsive force) of the auxiliary valve body 31 itself. It has been pushed down. During this valve closing operation (1), in this example, the lower end of the sub-valve body 31 (lower outer flange portion 31B) is higher than the lower end of the main valve body 20 (main valve body portion 20A). The refrigerant and foreign substances (metal powder, shavings, abrasives, sludge, etc.) contained in the refrigerant and the auxiliary valve body are located along the inverted conical base surface 8c formed at the upper end of the valve seat member 8. It is flowed between 31 and the auxiliary valve seat 8b, and between the main valve body 20 and the main valve seat 8a.

続いて、図10に示される、主弁体20が小開、副弁体31が微開している状態から、図11に示される如くに、主弁体20がさらに下動せしめられて、副弁体31が副弁シート8bに着座して閉弁するまでの閉弁動作中(2)、すなわち、副弁体31と副弁シート8bとの間に形成される隙間が次第に小さくなって最終的に0になるときには、冷媒中に含まれる異物が副弁体31と副弁シート8bとの間に形成される微小隙間に堰き止められ、図11においてE1矢印で示される部位、すなわち、副弁体31と副弁シート8bとの間に形成される微小隙間の上流側(外周側)に溜まって詰まり気味となる。副弁体31が副弁シート8bに着座して閉弁したときには、異物は副弁体31によりブロックされて下流側(ここでは、内周側の主弁体20及び主弁シート8a側)には流れなくなる。 Subsequently, from the state shown in FIG. 10 in which the main valve body 20 is slightly opened and the auxiliary valve body 31 is slightly opened, the main valve body 20 is further lowered as shown in FIG. During the valve closing operation until the auxiliary valve body 31 sits on the auxiliary valve seat 8b and closes the valve (2), that is, the gap formed between the auxiliary valve body 31 and the auxiliary valve seat 8b gradually becomes smaller. When it finally becomes 0, the foreign matter contained in the refrigerant is blocked by the minute gap formed between the auxiliary valve body 31 and the auxiliary valve sheet 8b, and the portion indicated by the E1 arrow in FIG. 11, that is, It accumulates on the upstream side (outer peripheral side) of the minute gap formed between the auxiliary valve body 31 and the auxiliary valve sheet 8b, and tends to be clogged. When the auxiliary valve body 31 sits on the auxiliary valve seat 8b and closes the valve, the foreign matter is blocked by the auxiliary valve body 31 and moves to the downstream side (here, the main valve body 20 on the inner peripheral side and the main valve seat 8a side). Stops flowing.

このようにして副弁体31が微開状態から閉弁するまでの閉弁動作中(2)においては、主弁体20は小開状態から微開状態へと下動し、主弁体20を通過する冷媒流量が次第に小量となり、副弁体31が閉弁すると、冷媒はほとんど流れなくなり、流量が実質的に0となるが、ここで、本例では、冷媒の一部(微小流量)は、弁口9の外周部分に設けられた副弁シート8bを持つフィルタ36、主弁体20と主弁シート8aとの間を通って弁口9側に流れ出る。ただし、この閉弁動作中(2)において弁口9側に流れ出る冷媒中に含まれる異物は、前記副弁体31が着座する副弁シート8bを持つフィルタ36により捕捉されて(ブロックされて)下流側(ここでは、内周側の主弁体20及び主弁シート8a側)には流れなくなる。 In this way, during the valve closing operation (2) from the slightly opened state to the slightly opened state of the auxiliary valve body 31, the main valve body 20 moves downward from the slightly opened state to the slightly opened state, and the main valve body 20 When the flow rate of the refrigerant passing through the valve gradually decreases and the auxiliary valve body 31 is closed, the refrigerant hardly flows and the flow rate becomes substantially 0. However, in this example, a part of the refrigerant (small flow rate). ) Flows out to the valve port 9 side through the filter 36 having the auxiliary valve sheet 8b provided on the outer peripheral portion of the valve port 9, between the main valve body 20 and the main valve sheet 8a. However, the foreign matter contained in the refrigerant flowing out to the valve port 9 side during this valve closing operation (2) is captured (blocked) by the filter 36 having the sub-valve seat 8b on which the sub-valve 31 is seated. It does not flow to the downstream side (here, the main valve body 20 on the inner peripheral side and the main valve seat 8a side).

続いて、主弁体20が図11に示される微開状態からさらに下動せしめられると、図12に示される如くに、主弁体20のシール面20aが主弁シート8aに着座して閉弁し、冷媒は流れなくなる(流量が0となる)。この場合、主弁体20は、不思議遊星歯車式減速機構40による高い軸力で主弁シート8aに強く押し付けられる。このとき、前述したように、副弁体31は(主弁体20の下動とともに)弾性変形せしめられ、その下側外鍔状部31Bが自然状態より変位量Lcだけ上側に押し上げられ、副弁体31(の下側外鍔状部31B)が当該副弁体31自体の弾性力により副弁シート8bに押し付けられる。 Subsequently, when the main valve body 20 is further moved downward from the slightly opened state shown in FIG. 11, the sealing surface 20a of the main valve body 20 sits on the main valve seat 8a and closes as shown in FIG. The valve stops the flow of the refrigerant (the flow rate becomes 0). In this case, the main valve body 20 is strongly pressed against the main valve seat 8a by a high axial force due to the mysterious planetary gear type speed reduction mechanism 40. At this time, as described above, the sub-valve body 31 is elastically deformed (with the downward movement of the main valve body 20), and the lower outer flange portion 31B thereof is pushed upward by the displacement amount Lc from the natural state, and the sub-valve body 31 is subordinated. The valve body 31 (lower outer flange portion 31B) is pressed against the sub-valve sheet 8b by the elastic force of the sub-valve body 31 itself.

ここで、副弁体31が副弁シート8bに着座して閉弁した際(図11に示される状態)、異物が副弁体31と副弁シート8bとの間に噛み込まれている場合には、副弁体31自体の弾性力により異物が副弁体31と副弁シート8bとに押し付けられるが、その押し付け力はさほど強くなく、したがって、副弁体31と副弁シート8bに傷、打痕等はつかない。 Here, when the sub-valve body 31 is seated on the sub-valve seat 8b and the valve is closed (state shown in FIG. 11), a foreign substance is caught between the sub-valve body 31 and the sub-valve seat 8b. However, the foreign matter is pressed against the auxiliary valve body 31 and the auxiliary valve seat 8b by the elastic force of the auxiliary valve body 31 itself, but the pressing force is not so strong, and therefore the auxiliary valve body 31 and the auxiliary valve seat 8b are damaged. , No dents, etc.

また、このときは、主弁体20が微開状態から閉弁しても、異物は副弁体31もしくはフィルタ36でブロックされていて、冷媒は実質的に流れなくなっているので、主弁体20と主弁シート8aとの間に異物を噛み込むことはなく、したがって、主弁体20が主弁シート8aに不思議遊星歯車式減速機構40による高い軸力で強く押し付けられても、主弁体20や主弁シート8aに傷、打痕等はつくことはない。 Further, at this time, even if the main valve body 20 is closed from the slightly opened state, the foreign matter is blocked by the sub-valve body 31 or the filter 36, and the refrigerant does not substantially flow, so that the main valve body No foreign matter is caught between the 20 and the main valve seat 8a, and therefore, even if the main valve body 20 is strongly pressed against the main valve seat 8a by a high axial force by the mysterious planetary gear type reduction mechanism 40, the main valve There are no scratches or dents on the body 20 or the main valve sheet 8a.

図12に示される全閉状態から開弁するにあたっては、ステッピングモータ50(ロータ57)が他方向に回転せしめられ、これによって、図13に示される如くに、主弁体20が引き上げられて開弁する。この場合、主弁体20が変位量Lc分引き上げられるまでは、副弁体31自体の弾性復元力(弾性反発力)により副弁体31(の下側外鍔状部31B)は閉弁したままであるが、当該副弁体31自体の弾性力による押し付け力は小さくなる。 When opening the valve from the fully closed state shown in FIG. 12, the stepping motor 50 (rotor 57) is rotated in the other direction, whereby the main valve body 20 is pulled up and opened as shown in FIG. To speak. In this case, the auxiliary valve body 31 (lower outer flange portion 31B) is closed by the elastic restoring force (elastic repulsive force) of the auxiliary valve body 31 itself until the main valve body 20 is pulled up by the displacement amount Lc. However, the pressing force due to the elastic force of the auxiliary valve body 31 itself becomes small.

また、このとき、図11に基づき説明したように、本例では、冷媒の一部(微小流量)が、弁口9の外周部分に設けられた副弁シート8bを持つフィルタ36、主弁体20と主弁シート8aとの間を通って弁口9側に流れ出るようになる。そのため、閉弁状態において副弁体31に作用する押し下げ力(閉弁方向に働く力)と副弁体31に作用する押し上げ力(開弁方向に働く力)とがバランス(差圧がキャンセル)され、閉弁状態の副弁体31に作用する押し下げ力はさらに小さくなる。 Further, at this time, as described with reference to FIG. 11, in this example, a part (small flow rate) of the refrigerant is the filter 36 having the auxiliary valve sheet 8b provided on the outer peripheral portion of the valve port 9, and the main valve body. It passes between the 20 and the main valve seat 8a and flows out to the valve port 9 side. Therefore, the pushing-down force acting on the auxiliary valve body 31 (force acting in the valve closing direction) and the pushing-up force acting on the auxiliary valve body 31 (force acting in the valve opening direction) in the valve closed state are balanced (differential pressure is canceled). The pushing force acting on the valve closed sub-valve 31 is further reduced.

この図13に示される状態からさらに主弁体20が引き上げられると、主弁体20とともに副弁体31が引き上げられ、副弁体31のシール面31aが副弁シート8bから離れて、副弁体31も開弁する。 When the main valve body 20 is further pulled up from the state shown in FIG. 13, the sub-valve body 31 is pulled up together with the main valve body 20, the sealing surface 31a of the sub-valve body 31 is separated from the sub-valve seat 8b, and the sub-valve is separated. The body 31 also opens.

以上は、横から下への第1流れ時についての説明であるが、下から横への第2流れ時においても、上記第1流れ時と同様の動作となり、図7、図8を用いて前述した第1実施形態の第2流れ時の作用効果と同様の作用効果が得られることは詳述するまでも無い。 The above is the description of the first flow from the side to the bottom, but the same operation as the first flow from the bottom to the side is performed in the second flow from the bottom to the side, and FIGS. 7 and 8 are used. It is needless to say in detail that the same action and effect as those in the second flow of the first embodiment described above can be obtained.

このように、本第2実施形態の電動弁2においても、主弁体20の外周に、弁口9を主弁体20より先に閉弁する弾性変形可能な副弁体31が設けられているので、副弁体31が微開状態にあるとき、流体(冷媒)中に含まれる異物が副弁体31により堰き止められ、そこから副弁体31が閉弁すると流体(冷媒)が実質的に流れなくなるため、異物が主弁体20と主弁シート8aとの間に噛み込まれることはなく、したがって、主弁体20が閉弁して主弁シート8aに強く押し付けられても、主弁体20や主弁シート8aに傷、打痕等はつくことはない。 As described above, also in the electric valve 2 of the second embodiment, the elastically deformable auxiliary valve body 31 that closes the valve port 9 before the main valve body 20 is provided on the outer periphery of the main valve body 20. Therefore, when the auxiliary valve body 31 is in a slightly open state, foreign matter contained in the fluid (hydrogen) is blocked by the auxiliary valve body 31, and when the auxiliary valve body 31 closes from there, the fluid (refrigerator) is substantially contained. Since the foreign matter does not flow between the main valve body 20 and the main valve seat 8a, even if the main valve body 20 closes and is strongly pressed against the main valve seat 8a, the foreign matter does not flow. The main valve body 20 and the main valve sheet 8a are not scratched or dented.

また、異物は副弁体31と副弁シート8bとの間に噛み込まれるおそれがあるが、副弁体31は当該副弁体31自体の弾性力により付勢されているだけであるので、その押し付け力はさほど強くなく、したがって、副弁体31と副弁シート8bに傷、打痕等はつかない。 Further, the foreign matter may be caught between the sub-valve body 31 and the sub-valve seat 8b, but the sub-valve body 31 is only urged by the elastic force of the sub-valve body 31 itself. The pressing force is not so strong, and therefore, the auxiliary valve body 31 and the auxiliary valve sheet 8b are not scratched or dented.

また、異物が副弁体31と副弁シート8bとの間に噛み込まれて、それらの間に隙間が生じても、主弁体20は閉弁しているので、弁漏れは生じない。 Further, even if a foreign substance is caught between the auxiliary valve body 31 and the auxiliary valve seat 8b and a gap is formed between them, the main valve body 20 is closed, so that valve leakage does not occur.

このように、本第2実施形態の歯車減速式の電動弁2においても、流体(冷媒)中に含まれる異物が主弁体20と主弁シート8aとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くでき、そのため、主弁シート8a、副弁シート8bや主弁体20、副弁体31に傷、打痕等がつかないようにでき、その結果、弁漏れを効果的に防止して、閉弁の信頼性を向上させることができる。 As described above, even in the gear reduction type electric valve 2 of the second embodiment, foreign matter contained in the fluid (refrigerant) is caught between the main valve body 20 and the main valve seat 8a and is strongly resistant to them. It is possible to prevent the situation of being pressed from occurring, so that the main valve seat 8a, the sub-valve seat 8b, the main valve body 20, and the sub-valve body 31 can be prevented from being scratched or dented, and as a result, valve leakage can occur. It can be effectively prevented and the reliability of valve closure can be improved.

また、本第2実施形態の電動弁2においても、弁口9に、副弁体31が弁口9を閉弁した後、主弁体20が弁口9を閉弁するまで(換言すれば、主弁体20が弁口9を開弁した後、副弁体31が弁口9を閉弁している間)、弁口9と弁室7とを連通せしめるフィルタ36が設けられているので、開弁時に、流体(冷媒)がフィルタ36を通過するため、副弁体31に作用する差圧をキャンセルできるとともに、通過する流体(冷媒)中に含まれる異物が当該フィルタ36により捕捉され、流体(冷媒)中に含まれる異物が主弁体20と主弁シート8aとの間に噛み込まれてそれらに強く押し付けられるような事態を生じ難くできる。 Further, also in the electric valve 2 of the second embodiment, after the auxiliary valve body 31 closes the valve port 9 to the valve port 9 until the main valve body 20 closes the valve port 9 (in other words, the valve port 9 is closed). , While the auxiliary valve body 31 closes the valve opening 9 after the main valve body 20 opens the valve opening 9), a filter 36 for communicating the valve opening 9 and the valve chamber 7 is provided. Therefore, since the fluid (fluid) passes through the filter 36 when the valve is opened, the differential pressure acting on the auxiliary valve body 31 can be canceled, and foreign matter contained in the passing fluid (hydrogen) is captured by the filter 36. It is possible to prevent a situation in which foreign matter contained in the fluid (hydrogen) is caught between the main valve body 20 and the main valve seat 8a and strongly pressed against them.

また、本第2実施形態の電動弁2においては、例えば上記第1実施形態の電動弁1と比べて、部品点数を削減できるととに、部品構成を簡素化できるという効果もある。 Further, the motorized valve 2 of the second embodiment has an effect that the number of parts can be reduced and the component configuration can be simplified as compared with, for example, the motorized valve 1 of the first embodiment.

なお、図10~図13に示される例では、副弁体31を常時下方(閉弁方向)に付勢する付勢部材(Oリング等)が省略されているが、例えば、図1~図9に示される第1実施形態の電動弁1と同様、主弁体20と副弁体31との間にOリング(弾性部材)を介装して副弁体31を常時下方(閉弁方向)に付勢してもよいし、図14及び図15に示される如くに、主弁体20と副弁体31との間にウェーブワッシャ33A(図14参照)や圧縮コイルばね33B(図15参照)等の弾性部材を介装してもよいことは勿論である。 In the examples shown in FIGS. 10 to 13, the urging member (O-ring or the like) that constantly urges the auxiliary valve body 31 downward (valve closing direction) is omitted, but for example, FIGS. 1 to 1 to FIG. Similar to the electric valve 1 of the first embodiment shown in 9, an O-ring (elastic member) is interposed between the main valve body 20 and the sub-valve body 31 to keep the sub-valve body 31 downward (valve closing direction) at all times. ), And as shown in FIGS. 14 and 15, a wave washer 33A (see FIG. 14) and a compression coil spring 33B (see FIG. 15) between the main valve body 20 and the sub valve body 31. Of course, an elastic member such as (see) may be interposed.

また、例えば、図15に示される如くに、押さえ部材38等を用いて、主弁体20(の主弁体部20A)(の外周)と副弁体31(の内周)との間に、Oリング、リング状パッキンからなるシール部材39を装着してもよい。 Further, for example, as shown in FIG. 15, a pressing member 38 or the like is used between the main valve body 20 (main valve body portion 20A) (outer circumference) and the sub-valve body 31 (inner circumference). , An O-ring, and a seal member 39 made of a ring-shaped packing may be attached.

また、上記実施形態の電動弁1、2では、主弁体20を主弁シート8aに強く押し付ける(換言すれば、シール性を向上させる)ためにロータ57とねじ送り機構との間に不思議遊星歯車式減速機構40を介装した歯車減速式のものを例示して説明したが、本発明は、不思議遊星歯車式減速機構40及びそれに関連する部分を取り除いた直動式のもの(詳細構造及び動作の説明は、必要なら上記特許文献1等を参照)にも適用できることは当然である。 Further, in the electric valves 1 and 2 of the above-described embodiment, a mysterious planet is formed between the rotor 57 and the screw feed mechanism in order to strongly press the main valve body 20 against the main valve seat 8a (in other words, to improve the sealing property). Although the gear deceleration type with the gear deceleration mechanism 40 interposed therebetween has been described as an example, the present invention has a linear drive type (detailed structure and) in which the mysterious planetary gear deceleration mechanism 40 and related parts have been removed. It goes without saying that the description of the operation can be applied to the above-mentioned Patent Document 1 and the like if necessary).

また、本発明に係る電動弁は、上記した各実施形態の構成に限られないことは勿論であり、例えば主弁体及び副弁体周りの構成等は様々に変更可能である。 Further, the electric valve according to the present invention is not limited to the configuration of each of the above-described embodiments, and for example, the configuration around the main valve body and the sub valve body can be variously changed.

1 電動弁(第1実施形態)
2 電動弁(第2実施形態)
7 弁室
8 弁座部材
8a 主弁シート
8b 副弁シート
8c 逆円錐台面
9 弁口
10 弁本体
10A 筒状基体
11 第1入出口
12 第2入出口
20 主弁体
20a シール面
20A 主弁体部
20B ストラット部
21 小径嵌合筒部
22 下部大径嵌合穴
22A 環状凹部
30 副弁体(第1実施形態)
30a シール面
30c 嵌挿穴
30A 円筒状部
30B 下側外鍔状部
30C 上側内鍔状引っ掛け部
31 副弁体(第2実施形態)
31a シール面
31A 円錐台状部
31B 下側外鍔状部
31C 上側内鍔状係止部
32 ワッシャ
33 Oリング(弾性部材)
34 ブリード穴
35 フィルタ(第1実施形態)
36 フィルタ(第2実施形態)
36a 外周段差部
40 不思議遊星歯車式減速機構
50 ステッピングモータ
55 ステータ
57 ロータ
58 キャン
1 Solenoid valve (first embodiment)
2 Electric valve (second embodiment)
7 Valve chamber 8 Valve seat member 8a Main valve seat 8b Sub valve seat 8c Inverted conical base surface 9 Valve port 10 Valve body 10A Cylindrical base 11 First inlet / outlet 12 Second inlet / outlet 20 Main valve body 20a Seal surface 20A Main valve body Part 20B Strut part 21 Small diameter fitting cylinder part 22 Lower large diameter fitting hole 22A Circular recess 30 Sub-valve body (first embodiment)
30a Sealing surface 30c Fitting hole 30A Cylindrical portion 30B Lower outer flange-shaped portion 30C Upper inner flange-shaped hooking portion 31 Sub-valve body (second embodiment)
31a Sealing surface 31A Cone trapezoidal portion 31B Lower outer flange-shaped portion 31C Upper inner flange-shaped locking portion 32 Washer 33 O-ring (elastic member)
34 Bleed hole 35 Filter (first embodiment)
36 filter (second embodiment)
36a Outer peripheral step 40 Mysterious planetary gear type reduction mechanism 50 Stepping motor 55 Stator 57 Rotor 58 Can

Claims (11)

弁室、複数の入出口、及び弁口が設けられた弁本体と、前記弁口を開閉すべく前記弁室に上下動可能に配在された主弁体と、前記弁本体に接合された筒状のキャンと、該キャンの内側に回転可能に配在されたロータ及び該キャンの外側に配在されたステータからなるステッピングモータと、前記ロータの回転を前記主弁体の上下動に変換するねじ送り機構とを備える電動弁であって、
前記主弁体に、前記弁口を開閉するための副弁体が配設され、該副弁体は、前記主弁体が前記弁口を閉弁する際、前記弁口を前記主弁体より先に閉弁するとともに、
前記副弁体及び前記弁口の少なくとも一方に、前記副弁体が前記弁口を閉弁した後、前記主弁体が前記弁口を閉弁するまで、前記弁口と前記弁室とを連通せしめるフィルタが設けられ、
前記主弁体に前記副弁体が上下方向に摺動可能かつ抜止係止されて配在され、
前記副弁体は、前記主弁体に所定の隙間を持って上下動可能かつ抜止係止されて配在されるとともに、貫通穴からなるブリード穴を持つ円筒状部を有し、該円筒状部における前記ブリード穴の外側もしくは内側に前記フィルタが配在されていることを特徴とする電動弁。
A valve body provided with a valve chamber, a plurality of inlets and outlets, and a valve opening, a main valve body movably arranged in the valve chamber to open and close the valve opening, and a valve body joined to the valve body. A stepping motor consisting of a tubular can, a rotor rotatably arranged inside the can, and a stator arranged outside the can, and the rotation of the rotor is converted into vertical movement of the main valve body. It is an electric valve equipped with a screw feed mechanism.
A sub-valve body for opening and closing the valve port is arranged on the main valve body, and the sub-valve body uses the valve port as the main valve body when the main valve body closes the valve port. While closing the valve earlier,
After the sub-valve body closes the valve port to at least one of the sub-valve body and the valve port, the valve port and the valve chamber are kept until the main valve body closes the valve port. A filter is provided to allow communication,
The sub-valve body is slidable in the vertical direction and is locked and engaged with the main valve body.
The sub-valve body is arranged in the main valve body so as to be movable up and down with a predetermined gap and is locked and locked, and has a cylindrical portion having a bleed hole formed of a through hole. An electric valve characterized in that the filter is arranged outside or inside the bleed hole in the portion.
前記弁本体における前記弁口に、前記主弁体が接離する主弁シートと前記副弁体が接離する副弁シートとが別個に設けられていることを特徴とする請求項1に記載の電動弁。 2. Electric valve. 前記主弁体は、前記主弁シートに対して垂直方向に上下動して前記弁口を開閉するようにされ、前記副弁体は、前記副弁シートに対して垂直方向に上下動して前記弁口を開閉するようにされていることを特徴とする請求項2に記載の電動弁。 The main valve body moves up and down in the vertical direction with respect to the main valve seat to open and close the valve opening, and the sub-valve body moves up and down in the vertical direction with respect to the sub-valve seat. The electric valve according to claim 2, wherein the valve port is opened and closed. 前記弁本体における前記弁口に、前記主弁体が接離する主弁シートが設けられるとともに、前記副弁体が接離する副弁シートを持つ前記フィルタが固着されていることを特徴とする請求項1から3のいずれか一項に記載の電動弁。 A main valve sheet with which the main valve body is brought into contact with and detached is provided at the valve opening in the valve body, and the filter having the sub-valve sheet with which the sub-valve body is brought into contact with and detached is fixed. The electric valve according to any one of claims 1 to 3. 前記円筒状部の下部に、前記弁口に接離する下側外鍔状部が設けられていることを特徴とする請求項1から4のいずれか一項に記載の電動弁。 The electric valve according to any one of claims 1 to 4, wherein a lower outer flange-shaped portion that comes into contact with and separates from the valve opening is provided in the lower portion of the cylindrical portion. 前記副弁体と前記主弁体との間に、弾性力により前記副弁体を閉弁方向に付勢する弾性部材が介装されていることを特徴とする請求項5に記載の電動弁。 The electric valve according to claim 5, wherein an elastic member for urging the sub-valve body in the valve closing direction by an elastic force is interposed between the sub-valve body and the main valve body. .. 前記フィルタは、前記下側外鍔状部と、前記弾性部材と前記副弁体との間に介装されたワッシャとの間で狭圧保持されていることを特徴とする請求項6に記載の電動弁。 The sixth aspect of claim 6 is characterized in that the filter is held under a narrow pressure between the lower outer flange-shaped portion and a washer interposed between the elastic member and the auxiliary valve body. Electric valve. 前記主弁体は、前記弁口を開閉する主弁体部と、該主弁体部の上側に連設されるストラットとを有し、
前記主弁体部の上面と前記ストラット部の下面との間に、前記円筒状部の上部に設けられた上側内鍔状引っ掛け部が上下動可能かつ抜止係止されて配在されるとともに、前記ストラット部と前記上側内鍔状引っ掛け部との間に、弾性力により前記副弁体を閉弁方向に付勢する弾性部材が介装されていることを特徴とする請求項1から4のいずれか一項に記載の電動弁。
The main valve body has a main valve body portion that opens and closes the valve opening, and a strut portion that is connected to the upper side of the main valve body portion.
An upper inner flange-shaped hook portion provided on the upper part of the cylindrical portion is arranged between the upper surface of the main valve body portion and the lower surface of the strut portion so as to be movable up and down and retracted and locked. Claims 1 to 4, wherein an elastic member for urging the auxiliary valve body in the valve closing direction by an elastic force is interposed between the strut portion and the upper inner flange-shaped hook portion. The electric valve according to any one of the items.
前記円筒状部の下部に、前記弁口に接離する下側外鍔状部が設けられ、
前記フィルタは、前記下側外鍔状部と、前記弾性部材と前記上側内鍔状引っ掛け部との間に介装されたワッシャとの間で狭圧保持されていることを特徴とする請求項8に記載の電動弁。
A lower outer flange-shaped portion that comes into contact with and separates from the valve opening is provided at the lower portion of the cylindrical portion.
The filter is characterized in that it is held under a narrow pressure between the lower outer flange-shaped portion and a washer interposed between the elastic member and the upper inner flange-shaped hook portion. 8. The electric valve according to 8.
前記主弁体と前記副弁体との間にシール部材が介装されていることを特徴とする請求項1から9のいずれか一項に記載の電動弁。 The electric valve according to any one of claims 1 to 9, wherein a seal member is interposed between the main valve body and the sub-valve body. 前記ロータと前記ねじ送り機構との間に遊星歯車式減速機構が設けられていることを特徴とする請求項1から10のいずれか一項に記載の電動弁。 The motorized valve according to any one of claims 1 to 10, wherein a planetary gear type speed reduction mechanism is provided between the rotor and the screw feed mechanism.
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