JP7043005B2 - Airbag - Google Patents

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JP7043005B2
JP7043005B2 JP2018182501A JP2018182501A JP7043005B2 JP 7043005 B2 JP7043005 B2 JP 7043005B2 JP 2018182501 A JP2018182501 A JP 2018182501A JP 2018182501 A JP2018182501 A JP 2018182501A JP 7043005 B2 JP7043005 B2 JP 7043005B2
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opening
airbag
rectifying cloth
inflow opening
bag body
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JP2020050183A (en
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力 石井
祐司 佐藤
功士 河村
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Toyoda Gosei Co Ltd
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本発明は、収納部位内に折り畳まれて収納されるとともに、内部に膨張用ガスを流入させて、座席に着座した乗員を保護可能に膨張するエアバッグに関する。 The present invention relates to an airbag that is folded and stored in a storage portion and inflates so as to protect an occupant seated in a seat by inflowing an expansion gas into the storage portion.

従来、エアバッグとしては、袋状のバッグ本体と、バッグ本体の内部に配置されてバッグ本体に形成される流入用開口から内部に流入した膨張用ガスを整流するための整流布と、を備える構成のものがあった(例えば、特許文献1参照)。このエアバッグでは、整流布は、流入用開口の上方を覆うとともに、両端側を開口させた略筒状として、この両端側に設けられた流出用開口から、バッグ本体の内部に、流入用開口の開口面に略沿わせるようにして、膨張用ガスを流出させる構成であった。 Conventionally, the airbag includes a bag-shaped bag body and a rectifying cloth for rectifying the expansion gas that has flowed into the inside through the inflow opening formed in the bag body and arranged inside the bag body. There was one having a configuration (see, for example, Patent Document 1). In this airbag, the rectifying cloth covers the upper part of the inflow opening and has a substantially tubular shape with both ends open, and the inflow opening is provided inside the bag body from the outflow openings provided on both ends. It was configured to allow the expansion gas to flow out so as to be substantially along the opening surface of the above.

特開2014-69582公報Japanese Unexamined Patent Publication No. 2014-69582

しかし、従来のエアバッグでは、整流布は、単なる筒状として構成されて、流入用開口の上方を覆っている領域の両側に配置される開口を、流入用開口付近にかけて大きく開口させ、この開口を、流出用開口としていることから、バッグ本体が、折り畳まれて収納部位に収納された状態から、内部に膨張用ガスを流入させて膨張する際において、一旦整流布内に流入した膨張用ガスが、流出用開口から流出される際に、バッグ本体を収納させている収納部位の側壁によって偏向される場合があり、膨張用ガスを的確に整流させる点に、改善の余地が生じていた。 However, in a conventional airbag, the rectifying cloth is configured as a mere tubular shape, and the openings arranged on both sides of the area covering the upper part of the inflow opening are greatly opened toward the vicinity of the inflow opening, and this opening is opened. Is an opening for outflow, so when the bag body is folded and stored in the storage part, and then the expansion gas flows into the inside to expand, the expansion gas once flows into the rectifying cloth. However, when it is discharged from the outflow opening, it may be deflected by the side wall of the storage portion where the bag body is stored, and there is room for improvement in that the expansion gas is accurately rectified.

本発明は、上述の課題を解決するものであり、整流布によって内部に流入した膨張用ガスを的確に整流させつつ、バッグ本体内に流出させることが可能なエアバッグを提供することを目的とする。 The present invention solves the above-mentioned problems, and an object of the present invention is to provide an airbag capable of accurately rectifying the expansion gas that has flowed into the inside by a rectifying cloth and causing it to flow out into the bag body. do.

本発明に係るエアバッグは、収納部位内に折り畳まれて収納されるとともに、内部に膨張用ガスを流入させて、座席に着座した乗員を保護可能に膨張するエアバッグであって、
可撓性を有したシート体から構成されて、内部に膨張用ガスを流入させて膨張可能な袋状とされて、膨張用ガスを内部に流入させるための流入用開口を有し、流入用開口の周縁を収納部位側に取り付けられる構成のバッグ本体と、
バッグ本体内に配置されて、流入用開口から内部に流入した膨張用ガスを、流入用開口の開口面に略沿わせる方向へ流出させるための整流布と、
を備え、
整流布が、エアバッグの展開膨張時に、バッグ本体内に膨張用ガスを流出させるための流出用開口を、流入用開口よりも乗員側にオフセットさせて配置させるように、構成されていることを特徴とする。
The airbag according to the present invention is an airbag that is folded and stored in a storage portion and inflates so as to protect an occupant seated in a seat by inflowing an expansion gas into the airbag.
It is composed of a flexible sheet body, has an inflatable bag shape by allowing an expansion gas to flow into the inside, and has an inflow opening for allowing the expansion gas to flow into the inside, and is used for inflow. The bag body is configured so that the periphery of the opening can be attached to the storage site side,
A rectifying cloth that is placed inside the bag body and allows the expansion gas that has flowed in through the inflow opening to flow out in a direction that substantially follows the opening surface of the inflow opening.
Equipped with
The rectifying cloth is configured so that the outflow opening for allowing the expansion gas to flow out into the bag body is offset to the occupant side from the inflow opening when the airbag is expanded and expanded. It is a feature.

本発明のエアバッグでは、整流布に設けられる流出用開口が、流入用開口側ではなく、流入用開口から離れた乗員側にオフセットされている構成であることから、流入用開口を経てバッグ本体内に流入した膨張用ガスを、流入用開口からダイレクトに流出用開口側に向かわせるのではなく、流入用開口から離れた乗員側から、流出させることができる。そのため、内部に流入した膨張用ガスが、バッグ本体を収納させている収納部位の側壁によって偏向されることも抑制できて、エアバッグの膨張初期に、収納部位から突出するバッグ本体を、整流布によって整流されつつ内部に流入する膨張用ガスによって、収納部位の周囲で幅広く展開させることができ、バッグ本体を乗員側へ過度に大きく突出することを抑制して、迅速に展開膨張させることができる。 In the airbag of the present invention, since the outflow opening provided in the rectifying cloth is offset not on the inflow opening side but on the occupant side away from the inflow opening, the bag main body passes through the inflow opening. The expansion gas that has flowed in can not be directed directly from the inflow opening to the outflow opening side, but can be discharged from the occupant side away from the inflow opening. Therefore, it is possible to prevent the expansion gas that has flowed into the inside from being deflected by the side wall of the storage portion that houses the bag body, and the bag body that protrudes from the storage portion at the initial stage of expansion of the airbag is rectified. The expansion gas that flows into the interior while being rectified by the bag can be widely deployed around the storage area, and the bag body can be prevented from protruding excessively toward the occupant side and can be quickly expanded and expanded. ..

したがって、本発明のエアバッグでは、整流布によって内部に流入した膨張用ガスを的確に整流させつつ、バッグ本体内に流出させることができる。 Therefore, in the airbag of the present invention, the expansion gas that has flowed into the inside can be accurately rectified by the rectifying cloth and discharged into the bag body.

また、本発明のエアバッグは、具体的には、車両の操舵用のハンドルに搭載させる構成とし、整流布は、流出用開口を、流入用開口を中心として略放射状となる少なくとも二箇所に、配設させる構成とすることが、好ましい。 Further, the airbag of the present invention is specifically configured to be mounted on the steering wheel of the vehicle, and the rectifying cloth has at least two outflow openings that are substantially radial around the inflow opening. It is preferable that the configuration is arranged.

さらに、上記構成のエアバッグにおいて、流出用開口を、4箇所に、配設させる構成とし、
整流布を、略正方形状として、四隅に流出用開口形成用の切欠部を配設させた整流布構成パネルの周縁を結合させることにより、形成することが、好ましい。
Further, in the airbag having the above configuration, the outflow openings are arranged at four locations.
It is preferable to form the rectifying cloth in a substantially square shape by connecting the peripheral edges of the rectifying cloth constituent panel in which notches for forming outflow openings are arranged at the four corners.

エアバッグを上記構成とすれば、整流布を、簡便に製造することができ、また、流出用開口を放射状の4箇所に配設させることにより、バッグ本体の膨張初期に、バッグ本体を、流入用開口の開口面に沿ってバランスよく広く展開させることができる。 If the airbag has the above configuration, the rectifying cloth can be easily manufactured, and by arranging the outflow openings at four radial locations, the bag body flows in at the initial stage of expansion of the bag body. It can be widely deployed in a well-balanced manner along the opening surface of the opening.

さらにまた、上記構成のエアバッグにおいて、整流布を、流入用開口の上方を覆うように配置される天井壁部を備えるとともに、流出用開口の上縁を、天井壁部の外周縁に近接して配置させる構成とすれば、エアバッグの展開膨張時に、流入用開口を経て内部に流入した膨張用ガスを、天井壁部に当接させて偏向させた状態を極力維持して、流出用開口からバッグ本体内に流出させることができて、好ましい。 Furthermore, in the airbag having the above configuration, the rectifying cloth is provided with a ceiling wall portion arranged so as to cover above the inflow opening, and the upper edge of the outflow opening is close to the outer peripheral edge of the ceiling wall portion. When the airbag is expanded and expanded, the expansion gas that has flowed into the interior through the inflow opening is brought into contact with the ceiling wall to maintain the deflected state as much as possible, and the outflow opening is maintained. It is preferable because it can be discharged into the bag body.

さらにまた、上記構成のエアバッグにおいて、バッグ本体を、流入用開口を有して収納部位側に取り付けられる構成の取付部と、膨張完了時に取付部と対向するとともに乗員側に配置される天板部と、取付部と天板部との間に配置される周壁部と、を備える構成として、膨張完了形状を、略樽形状とするように構成してもよい。バッグ本体をこのように嵩高く膨張する構成としても、整流布によって、バッグ本体の膨張初期に、膨張用ガスが、天板部側に向かって流れることを抑制できることから、膨張初期に、天板部が乗員側に必要以上に大きく突出することを、的確に抑制できる。 Furthermore, in the airbag having the above configuration, the bag body is attached to the storage portion side with an inflow opening, and the top plate is arranged on the occupant side while facing the attachment portion when the expansion is completed. As a configuration including a portion and a peripheral wall portion arranged between the mounting portion and the top plate portion, the expansion complete shape may be configured to be substantially a barrel shape. Even if the bag body is expanded in such a bulky manner, the rectifying cloth can prevent the expansion gas from flowing toward the top plate portion at the initial stage of expansion of the bag body. It is possible to accurately prevent the portion from protruding toward the occupant side more than necessary.

本発明の一実施形態であるエアバッグを使用したハンドル用エアバッグ装置を示す概略平面図である。It is a schematic plan view which shows the airbag device for a handle using the airbag which is one Embodiment of this invention. 図1のハンドル用エアバッグ装置の車両搭載時の概略縦断面図である。It is a schematic vertical sectional view when the airbag device for a steering wheel of FIG. 1 is mounted on a vehicle. 図1のハンドル用エアバッグ装置に使用されるエアバッグを単体で膨張させた状態の概略斜視図である。It is a schematic perspective view of the state in which the airbag used for the airbag device for a steering wheel of FIG. 1 is inflated by itself. 図3のエアバッグの概略縦断面図である。It is a schematic vertical sectional view of the airbag of FIG. 図3のエアバッグの概略横断面図であり、流入用開口側を見た状態を示す図である。It is a schematic cross-sectional view of the airbag of FIG. 3, and is the figure which shows the state which looked at the inflow opening side. 図3のエアバッグで使用される整流布を単体で膨張させた状態を示す概略斜視図である。FIG. 3 is a schematic perspective view showing a state in which the rectifying cloth used in the airbag of FIG. 3 is inflated by itself. 図3のエアバッグを構成する基布を示す平面図である。It is a top view which shows the base cloth which constitutes the airbag of FIG. 整流布を構成する整流布構成パネルを平らに展開した状態を示す平面図である。It is a top view which shows the state which expanded the rectifying cloth composition panel which constitutes a rectifying cloth flat. 整流布を製造する過程を説明する概略図である。It is a schematic diagram explaining the process of manufacturing a rectifying cloth. 実施形態のハンドル用エアバッグ装置において、エアバッグが膨張を完了させた状態を示す概略縦断面図である。FIG. 3 is a schematic vertical sectional view showing a state in which the airbag has completed expansion in the airbag device for a steering wheel according to the embodiment. 他の形態の整流布を示す概略図である。It is a schematic diagram which shows the rectifying cloth of another form.

以下、本発明の一実施形態を図面に基づいて説明する。実施形態では、ハンドル用のエアバッグ20を、例に採り、説明をする。エアバッグ20は、図1,2に示すようなハンドルWに搭載されるハンドル用エアバッグ装置(以下「エアバッグ装置」と省略する)Mに使用されている。ハンドルWは、ハンドル本体1と、ハンドル本体1の中央のボス部Bの上部に配置されるエアバッグ装置Mと、を備えている。ハンドル本体1は、実施形態の場合、車両の操舵時に把持する略円環状のリング部Rと、リング部Rの略中央に配置されてシャフトSSに連結されるボス部Bと、ボス部Bとリング部Rとを連結する4本のスポーク部Sと、を備えている。なお、実施形態において、前後・上下・左右の方向は、特に断らない限り、車両に搭載されたハンドルWの直進操舵時を基準とするものであり、ハンドルWを組み付けるシャフトSS(図2参照)の軸方向に沿った上下を上下方向とし、シャフトSSの軸直交方向である車両の前後を前後方向とし、シャフトSSの軸直交方向である車両の左右を左右方向として、前後・上下・左右の方向を示すものである。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the embodiment, the airbag 20 for the steering wheel is taken as an example and described. The airbag 20 is used in a steering wheel airbag device (hereinafter abbreviated as "airbag device") M mounted on the steering wheel W as shown in FIGS. 1 and 2. The handle W includes a handle body 1 and an airbag device M arranged above the boss portion B in the center of the handle body 1. In the case of the embodiment, the steering wheel body 1 includes a substantially annular ring portion R that is gripped when the vehicle is steered, a boss portion B that is arranged substantially in the center of the ring portion R and is connected to the shaft SS, and a boss portion B. It is provided with four spoke portions S for connecting the ring portion R. In the embodiment, the front-back, up-down, and left-right directions are based on the straight-ahead steering of the handle W mounted on the vehicle unless otherwise specified, and the shaft SS to which the handle W is assembled (see FIG. 2). The vertical direction along the axial direction of the shaft SS is the vertical direction, the front-rear direction of the vehicle which is the axis orthogonal direction of the shaft SS is the front-rear direction, and the left-right direction of the vehicle which is the axial orthogonal direction of the shaft SS is the left-right direction. It shows the direction.

ハンドル本体1は、図1,2に示すように、リング部R、ボス部B、スポーク部Sの各部を連結するように配置されて、アルミニウム合金等の金属からなる芯金3を、備えている。芯金3におけるリング部Rの部位と、各スポーク部Sにおけるリング部R側の部位と、には、合成樹脂製の被覆層5が、被覆されている。また、芯金3におけるボス部Bの部位には、シャフトSSを挿入させてナットN止めするための鋼製のボス4が、配設されている。さらに、ハンドル本体1の下部には、ボス部Bの下方を覆う合成樹脂製のロアカバー6が、配設されている。 As shown in FIGS. 1 and 2, the handle body 1 is arranged so as to connect each portion of the ring portion R, the boss portion B, and the spoke portion S, and includes a core metal 3 made of a metal such as an aluminum alloy. There is. A coating layer 5 made of synthetic resin is coated on the portion of the ring portion R in the core metal 3 and the portion on the ring portion R side in each spoke portion S. Further, a steel boss 4 for inserting the shaft SS and fixing the nut N is arranged at the portion of the boss portion B in the core metal 3. Further, a lower cover 6 made of synthetic resin that covers the lower part of the boss portion B is arranged at the lower portion of the handle body 1.

エアバッグ装置Mは、図1に示すように、ハンドルWの略中央のボス部Bに配置されるもので、折り畳まれて収納されるエアバッグ20と、エアバッグ20に膨張用ガスを供給するインフレーター11と、エアバッグ20とインフレーター11とを収納して保持する収納部位としてのケース12と、折り畳まれたエアバッグ20を覆うエアバッグカバー14と、エアバッグ20とインフレーター11とをケース12に取り付けるためのリテーナ10と、を備えている。 As shown in FIG. 1, the airbag device M is arranged at a boss portion B substantially in the center of the handle W, and supplies an expansion gas to the airbag 20 that is folded and stored and the airbag 20. The inflator 11, the case 12 as a storage part for storing and holding the airbag 20 and the inflator 11, the airbag cover 14 covering the folded airbag 20, and the airbag 20 and the inflator 11 in the case 12. It is equipped with a retainer 10 for mounting.

インフレーター11は、図2に示すように、複数のガス吐出口11bを有した略円柱状の本体部11aと、インフレーター11をケース12に取り付けるためのフランジ部11cと、を備えている。フランジ部11cには、リテーナ10の図示しない各ボルトを貫通させるための図示しない貫通孔が、形成されている。 As shown in FIG. 2, the inflator 11 includes a substantially cylindrical main body portion 11a having a plurality of gas discharge ports 11b, and a flange portion 11c for attaching the inflator 11 to the case 12. The flange portion 11c is formed with a through hole (not shown) for passing each bolt (not shown) of the retainer 10.

収納部位としてのケース12は、板金製として、図2に示すように、インフレーター11を下方から挿入させて取り付ける略長方形状の底壁部12aと、底壁部12aの外周縁から上下に延びる周壁部12bと、を備えている。周壁部12bの上端には、外方へ延びる取付片12cが、形成され(図1参照)、この取付片12cには、図示しないホーンスイッチ機構の取付基板が取り付けられている。そして、この図示しない取付基板を利用して、ケース12がハンドルWの芯金2に取付固定され、エアバッグ装置Mが、シャフトSSに装着済みのハンドル本体1のボス部Bの上部に搭載されることとなる。また、ケース12の周壁部12bには、リベット15等を利用して、エアバッグカバー14の側壁部14cが、取り付けられている(図2参照)。実施形態の場合、エアバッグ20とインフレーター11とは、エアバッグ20内に配置させたリテーナ10の図示しないボルトを取付手段として、この図示しないボルトを、エアバッグ20の取付部22における流入用開口23の周縁の取付孔24、ケース12の底壁部12a、及び、インフレーター11のフランジ部11cに貫通させて、図示しないナット止めすることにより、ケース12の底壁部12aに取り付けられている。 As shown in FIG. 2, the case 12 as a storage portion is made of sheet metal, and has a substantially rectangular bottom wall portion 12a to which the inflator 11 is inserted and attached from below, and a peripheral wall extending vertically from the outer peripheral edge of the bottom wall portion 12a. A part 12b and the like are provided. A mounting piece 12c extending outward is formed at the upper end of the peripheral wall portion 12b (see FIG. 1), and a mounting board of a horn switch mechanism (not shown) is mounted on the mounting piece 12c. Then, using this mounting board (not shown), the case 12 is mounted and fixed to the core metal 2 of the handle W, and the airbag device M is mounted on the upper part of the boss portion B of the handle body 1 already mounted on the shaft SS. The Rukoto. Further, a side wall portion 14c of the airbag cover 14 is attached to the peripheral wall portion 12b of the case 12 by using a rivet 15 or the like (see FIG. 2). In the case of the embodiment, the airbag 20 and the inflator 11 use a bolt (not shown) of the retainer 10 arranged in the airbag 20 as a mounting means, and the bolt (not shown) is used as an inflow opening in the mounting portion 22 of the airbag 20. It is attached to the bottom wall portion 12a of the case 12 by penetrating it through the mounting hole 24 on the peripheral edge of the 23, the bottom wall portion 12a of the case 12, and the flange portion 11c of the inflator 11 and fixing it with a nut (not shown).

エアバッグカバー14は、合成樹脂製として、ケース12に収納されたエアバッグ20の上方を覆う天井壁部14aと、天井壁部14aの外周縁付近から下方に延びる略四角筒形状の側壁部14cと、を備えている。天井壁部14aには、膨張するエアバッグ20に押されて前後に開く2枚の扉部14b,14bが、形成されている。 The airbag cover 14 is made of synthetic resin and has a ceiling wall portion 14a that covers the upper part of the airbag 20 housed in the case 12 and a side wall portion 14c having a substantially square cylinder shape that extends downward from the vicinity of the outer peripheral edge of the ceiling wall portion 14a. And have. The ceiling wall portion 14a is formed with two door portions 14b, 14b that are pushed by the inflatable airbag 20 and open back and forth.

エアバッグ20は、図3~5に示すように、袋状のバッグ本体21と、バッグ本体21の内部に配置される整流布30及びテザー45と、を備える構成とされている。 As shown in FIGS. 3 to 5, the airbag 20 includes a bag-shaped bag main body 21 and a rectifying cloth 30 and a tether 45 arranged inside the bag main body 21.

バッグ本体21は、図1,2の二点鎖線に示すように、膨張完了時に、ハンドルWにおけるリング部Rの上面を略全面にわたって覆うように配設されるもので、収納部位としてのケース12に取り付けられる取付部22と、膨張完了時に取付部22と対向するとともに乗員側(上端側)に配置される天板部28と、取付部22と天板部28との間に配置される周壁部25と、を備えて、膨張完了形状を略樽形状とされている。詳細には、実施形態の場合、バッグ本体21は、上下方向側から見た状態の外形形状を、各角部を面取りさせて各辺をなだらかに湾曲させつつ外方に突出させたような略四角形状とし、かつ、左右方向側から見た状態の外形形状を、天板部28側となる上側の領域を幅広として、取付部22側にかけて狭幅となるように、僅かにテーパ状とするとともに、各角部を面取りさせて各辺をなだらかに湾曲させつつ僅かに外方に突出させたような略台形状とされている(図1,2の二点鎖線参照)。 As shown by the two-dot chain line in FIGS. 1 and 2, the bag body 21 is arranged so as to cover substantially the entire upper surface of the ring portion R of the handle W when the expansion is completed, and the case 12 as a storage portion. A peripheral wall arranged between the mounting portion 22 and the top plate portion 28 which faces the mounting portion 22 and is arranged on the occupant side (upper end side) when the expansion is completed. A portion 25 is provided, and the expansion completed shape is substantially a barrel shape. More specifically, in the case of the embodiment, the bag main body 21 is abbreviated as if the outer shape of the bag body 21 as seen from the vertical direction side is chamfered at each corner and each side is gently curved and projected outward. The outer shape is square and slightly tapered so that the upper region on the top plate 28 side is wide and the width is narrower toward the mounting portion 22. At the same time, each corner is chamfered to form a substantially trapezoidal shape in which each side is gently curved and slightly protrudes outward (see the two-dot chain line in FIGS. 1 and 2).

取付部22には、膨張用ガスGを内部に流入させるための流入用開口23が、円形に開口して形成されている。この流入用開口23は、インフレーター11の本体部11aを下方から挿入させるためのものであり、流入用開口23の周縁には、リテーナ10の図示しないボルトを挿通させる4つの取付孔24が、形成されている。この取付部22は、リテーナ10によって、流入用開口23の周縁をケース12側に取り付けられるものである。 The mounting portion 22 is formed with an inflow opening 23 for allowing the expansion gas G to flow into the inside, which is circularly opened. The inflow opening 23 is for inserting the main body portion 11a of the inflator 11 from below, and four mounting holes 24 through which bolts (not shown) of the retainer 10 are inserted are formed on the peripheral edge of the inflow opening 23. Has been done. The mounting portion 22 is such that the peripheral edge of the inflow opening 23 is mounted on the case 12 side by the retainer 10.

周壁部25は、取付部22と天板部28との間の中間部位を、大きく膨らませて、取付部22側と天板部28側とにかけてそれぞれ収束(縮径)されたような略樽状とされるもので、後述する周壁構成パネル57の周縁58,59を結合させることにより形成される結合部位26を、流入用開口23の開口中心Cを中心として放射状となる4箇所に、配置させている(図5参照)。具体的には、周壁部25は、膨張完了時に左右方向側から見た状態での外形形状を、天板部28側となる上側の領域を幅広として、取付部22側にかけて狭幅となるように、僅かにテーパ状とするように、構成されている。そして、実施形態の場合、結合部位26は、ハンドルWの直進操舵時に膨張させた状態において、流入用開口23における開口中心Cの前後両側と左右両側との4箇所において、周壁部25の略全長にわたって連続的に、周壁部25の軸方向(すなわち、上下方向)に略沿うように、形成されている。さらに詳細には、各結合部位26は、エアバッグ20の膨張完了時において、上端26a側にかけて相互の離隔距離を縮めるように収束し、かつ、上端26a側を天板部28の領域内に進入させるように、湾曲させて形成されている(図4参照)。 The peripheral wall portion 25 has a substantially barrel shape in which the intermediate portion between the mounting portion 22 and the top plate portion 28 is greatly inflated and converged (reduced in diameter) toward the mounting portion 22 side and the top plate portion 28 side, respectively. The binding sites 26 formed by connecting the peripheral edges 58 and 59 of the peripheral wall constituent panel 57, which will be described later, are arranged at four locations radially around the opening center C of the inflow opening 23. (See Fig. 5). Specifically, the peripheral wall portion 25 has an outer shape when viewed from the left-right direction side when the expansion is completed, so that the upper region on the top plate portion 28 side is wide and the width is narrow toward the mounting portion 22 side. In addition, it is configured to be slightly tapered. In the case of the embodiment, the coupling portion 26 is inflated during straight-ahead steering of the handle W, and the peripheral wall portion 25 is substantially the entire length at four locations, the front and rear sides and the left and right sides of the opening center C in the inflow opening 23. It is formed so as to be continuously along the axial direction (that is, the vertical direction) of the peripheral wall portion 25. More specifically, each binding site 26 converges toward the upper end 26a side so as to reduce the mutual separation distance when the expansion of the airbag 20 is completed, and the upper end 26a side enters the region of the top plate portion 28. It is formed so as to be curved (see FIG. 4).

バッグ本体21内に配設される整流布30は、流入用開口23から内部に流入した膨張用ガスGを、バッグ本体21内に、流入用開口23の開口面(実施形態の場合、ハンドルWのリング面RF)に略沿わせる方向に流出させるための部材である。整流布30は、バッグ本体21の取付部22とともにケース12に取り付けられる取付部31と、流入用開口23の上方を覆うように配設される天井壁部33と、取付部31と天井壁部33との間に配置される側壁部32と、バッグ本体21内に膨張用ガスGを流出させる流出用開口35と、を備えている。取付部31には、流入用開口23及び取付孔24に対応して形成される開口31a,31bが、形成されている。具体的には、取付部31は、車両搭載時において、バッグ本体21における取付部22とともにリテーナ10によって押えられる領域から、構成されており、実際には、流入用開口23(開口31a)の周縁の部位において、縫合糸を用いて縫着させることにより、バッグ本体21の取付部22側に連結されている。側壁部32は、この取付部31から立ち上がるように傾斜して配設される部位であり、天井壁部33側となる先端側に、流出用開口35を、配設させている。天井壁部33は、流入用開口23と上下で対向して、エアバッグ20の膨張完了時に、リング面RFに略沿うように配置される(図10参照)。具体的には、実施形態の場合、整流布30は、バッグ本体21の膨張完了時における形状を、天井壁部33側にかけて拡開されるような略四角錐台形状として、側壁部32の上端側を略全面にわたって天井壁部33によって覆うととともに、天井壁部33の四隅に、流出用開口35を、配設させるように、構成されている。すなわち、流出用開口35は、流入用開口23(開口31a)よりも乗員側(上側)にオフセットさせるように、上縁35bを天井壁部33の外周縁33bに近接して、配置される構成である。この流出用開口35は、流入用開口23の開口中心Cを中心として放射状となる4箇所に、配置されるもので、詳細には、ハンドルWの直進操舵時にバッグ本体21を膨張させた状態において、流入用開口23における開口中心Cの前後両側と左右両側との4箇所に、形成されて、それぞれ、リング面RFよりも上方となる位置に、配置されている(図10参照)。各流出用開口35は、エアバッグ20の展開膨張時に、開口面35aをリング面RFに対して略直交させるように構成されており(図10参照)、この流出用開口35からの膨張用ガスGは、リング面RFに略沿うように(開口面35aと直交した方向に略沿うように)流出されることとなる。 The rectifying cloth 30 disposed in the bag main body 21 allows the expansion gas G that has flowed in from the inflow opening 23 into the bag main body 21 and the opening surface of the inflow opening 23 (in the case of the embodiment, the handle W). It is a member for flowing out in a direction substantially along the ring surface RF). The rectifying cloth 30 includes a mounting portion 31 mounted on the case 12 together with the mounting portion 22 of the bag body 21, a ceiling wall portion 33 arranged so as to cover above the inflow opening 23, and the mounting portion 31 and the ceiling wall portion. It is provided with a side wall portion 32 arranged between the side wall portion 32 and an outflow opening 35 for allowing the expansion gas G to flow out into the bag main body 21. The mounting portion 31 is formed with openings 31a and 31b formed corresponding to the inflow opening 23 and the mounting hole 24. Specifically, the mounting portion 31 is composed of a region pressed by the retainer 10 together with the mounting portion 22 in the bag body 21 when mounted on a vehicle, and is actually a peripheral edge of the inflow opening 23 (opening 31a). Is connected to the attachment portion 22 side of the bag body 21 by sewing with a suture thread at the site of. The side wall portion 32 is a portion inclined so as to rise from the mounting portion 31, and an outflow opening 35 is arranged on the tip side on the ceiling wall portion 33 side. The ceiling wall portion 33 faces the inflow opening 23 vertically and vertically, and is arranged so as to substantially follow the ring surface RF when the expansion of the airbag 20 is completed (see FIG. 10). Specifically, in the case of the embodiment, the rectifying cloth 30 has a substantially quadrangular frustum shape such that the shape of the bag body 21 at the time of completion of expansion is expanded toward the ceiling wall portion 33 side, and the upper end of the side wall portion 32 is formed. The side is covered with the ceiling wall portion 33 over substantially the entire surface, and the outflow openings 35 are arranged at the four corners of the ceiling wall portion 33. That is, the outflow opening 35 is configured such that the upper edge 35b is arranged close to the outer peripheral edge 33b of the ceiling wall portion 33 so as to be offset toward the occupant side (upper side) from the inflow opening 23 (opening 31a). Is. The outflow openings 35 are arranged at four locations radially around the opening center C of the inflow opening 23, and more specifically, in a state where the bag body 21 is inflated during straight-ahead steering of the handle W. , The inflow opening 23 is formed at four locations, front and rear sides and left and right sides of the opening center C, and each is arranged at a position above the ring surface RF (see FIG. 10). Each outflow opening 35 is configured so that the opening surface 35a is substantially orthogonal to the ring surface RF when the airbag 20 is expanded and expanded (see FIG. 10), and the expansion gas from the outflow opening 35 is formed. G will be discharged so as to be substantially along the ring surface RF (so as to be substantially along the direction orthogonal to the opening surface 35a).

この整流布30は、図8に示す整流布構成パネル40の周縁41を結合させることにより、形成されるもので、天井壁部33には、この整流布構成パネル40の周縁41を結合させている結合部位34が、中央から、各流出用開口35側に向かうように、四方に向かって延びるようにして4個配設されている(図4,6参照)。すなわち、各流出用開口35は、各結合部位34の先端34b側に、配設される構成である。実施形態の場合、各結合部位34は、天井壁部33の中央側に配置される端末34a間に僅かな隙間を設けるようにして、形成されている(図8の二点鎖線参照)。具体的に、各結合部位34は、天井壁部33の中央側に位置する端末34aを、相互に重ねず、間に隙間を設けつつ、端縁側に向けるように湾曲させて、構成されている。このような各結合部位34の端末34a間の隙間によって、実施形態の整流布30は、天井壁部33の略中央に、小さな開口33aを有することとなる(図4,6参照)。この開口33aは、エアバッグ20の展開膨張時に、整流布30内に流入した膨張用ガスを、少量、バッグ本体21側に排出させることとなり、このような膨張用ガスの少量の排出により、結合部位34の端末34aに応力集中が発生することを抑制して、結合部位34に過度にダメージを与えることを抑制できる。 The rectifying cloth 30 is formed by connecting the peripheral edge 41 of the rectifying cloth constituent panel 40 shown in FIG. 8, and the peripheral edge 41 of the rectifying cloth constituent panel 40 is coupled to the ceiling wall portion 33. Four binding sites 34 are arranged so as to extend from the center toward each outflow opening 35 in all directions (see FIGS. 4 and 6). That is, each outflow opening 35 is arranged on the tip 34b side of each binding site 34. In the case of the embodiment, each binding site 34 is formed so as to provide a slight gap between the terminals 34a arranged on the central side of the ceiling wall portion 33 (see the two-dot chain line in FIG. 8). Specifically, each binding site 34 is configured by bending terminals 34a located on the center side of the ceiling wall portion 33 so as to face the end edge side while not overlapping each other and providing a gap between them. .. Due to such a gap between the terminals 34a of each binding site 34, the rectifying cloth 30 of the embodiment has a small opening 33a substantially in the center of the ceiling wall portion 33 (see FIGS. 4 and 6). The opening 33a causes a small amount of the expansion gas that has flowed into the rectifying cloth 30 to be discharged to the bag body 21 side when the airbag 20 is expanded and expanded, and is coupled by the discharge of such a small amount of the expansion gas. It is possible to suppress the occurrence of stress concentration on the terminal 34a of the site 34 and suppress excessive damage to the binding site 34.

具体的には、整流布30を構成する整流布構成パネル40は、図8に示すように、外形形状を略正方形状として、四隅に流出用開口形成用の切欠部42を配設させる構成とされている。整流布構成パネル40の中央には、流入用開口23に対応する開口31aが、中心を略一致させるようにして、形成され、この開口31aの周縁には、取付孔24に対応する開口31bが、形成されている。各切欠部42は、整流布構成パネル40の四隅を、略四角形状に切り欠くようにして、形成されている。そして、整流布30は、この整流布構成パネル40を、対角線CL上で二つ折りするように折り返し(図9のA参照)、重ねられた周縁41,41において、この折り返した対角線CLから近い側の半分を、結合部位34を形成するように、縫合糸を用いて縫着させ(図9のB,C参照)、このような結合作業を、開口31aを中心とした周方向に沿って順に行うことにより、4つの結合部位34を形成すれば、製造することができる。なお、実施形態では、整流布30は、図4,6に示すように、結合部位34の結合代(縫合代)を外部に露出させないように、反転させた状態で使用されている。 Specifically, as shown in FIG. 8, the rectifying cloth constituent panel 40 constituting the rectifying cloth 30 has a substantially square outer shape, and has notches 42 for forming outflow openings arranged at four corners. Has been done. An opening 31a corresponding to the inflow opening 23 is formed in the center of the rectifying cloth configuration panel 40 so as to substantially coincide with the center, and an opening 31b corresponding to the mounting hole 24 is formed on the peripheral edge of the opening 31a. , Is formed. Each notch 42 is formed so as to cut out the four corners of the rectifying cloth constituent panel 40 in a substantially square shape. Then, the rectifying cloth 30 is folded back so that the rectifying cloth component panel 40 is folded in half on the diagonal line CL (see A in FIG. 9), and the folded peripheral edges 41 and 41 are on the side closer to the folded diagonal line CL. Half of the above is sewn with sutures so as to form the binding site 34 (see B and C in FIG. 9), and such joining operations are performed in order along the circumferential direction centered on the opening 31a. By doing so, it can be produced by forming four binding sites 34. In the embodiment, as shown in FIGS. 4 and 6, the rectifying cloth 30 is used in an inverted state so that the binding margin (suture margin) of the binding site 34 is not exposed to the outside.

バッグ本体21内に配設されるテザー45は、取付部22と天板部28とを連結するように配置されて、膨張完了時の取付部22と天板部28との離隔距離を規制するもので、実施形態の場合、流入用開口23を中心として略放射状となる4箇所に、形成されている。詳細には、テザー45は、略帯状とされて、整流布30に形成される流出用開口35とずれるようにして、流入用開口23の開口中心Cを中心とした左斜め前方、右斜め前方、左斜め後方、及び、右斜め後方の4箇所に、それぞれ、幅方向を前後方向及び左右方向に対して傾斜させるようにして、配設されている(図5参照)。テザー45は、図7に示すような2枚のテザー用基材47U,47Dから構成される。テザー用基材47U,47Dは、それぞれ、天板部28側と取付部22側とに結合される取付側部位48U,48Dと、取付側部位48U,48Dの外周縁から放射状に延びる帯状の4つのテザー構成部49U,49Dと、を備える構成とされ、天板部28側と取付部22側とに、取付側部位48U,48Dを結合させた状態で、対応する各テザー構成部49U,49Dの端部相互を結合させることにより、テザー45を形成している。 The tether 45 disposed in the bag body 21 is arranged so as to connect the mounting portion 22 and the top plate portion 28, and regulates the separation distance between the mounting portion 22 and the top plate portion 28 when the expansion is completed. In the case of the embodiment, the inflow opening 23 is formed at four substantially radial locations around the opening 23. Specifically, the tether 45 is formed in a substantially band shape so as to be offset from the outflow opening 35 formed in the rectifying cloth 30, and is diagonally forward left and diagonally forward right about the opening center C of the inflow opening 23. , Left diagonally rearward and right diagonally rearward, respectively, are arranged so that the width direction is inclined with respect to the front-rear direction and the left-right direction (see FIG. 5). The tether 45 is composed of two tether base materials 47U and 47D as shown in FIG. 7. The tether base materials 47U and 47D are the mounting side portions 48U and 48D coupled to the top plate portion 28 side and the mounting portion 22 side, respectively, and the strip-shaped 4 extending radially from the outer peripheral edges of the mounting side portions 48U and 48D, respectively. It is configured to include two tether components 49U and 49D, and the corresponding tether components 49U and 49D are connected to the top plate 28 side and the mounting 22 side with the mounting side portions 48U and 48D. The tether 45 is formed by connecting the ends of the tethers to each other.

実施形態のバッグ本体21は、図7に示すエアバッグ用基材55から、構成されている。エアバッグ用基材55は、天板部28を構成する天板構成パネル56と、天板構成パネル56から略放射状に延びる4個の周壁構成パネル57と、1つの周壁構成パネル57の先端側に配設される取付構成パネル62と、を備えている。実施形態の場合、エアバッグ用基材55は、取付構成パネル62を除いて、前後左右で略対称形として、構成されている。 The bag body 21 of the embodiment is composed of the airbag base material 55 shown in FIG. 7. The airbag base material 55 includes a top plate constituent panel 56 constituting the top plate portion 28, four peripheral wall constituent panels 57 extending substantially radially from the top plate constituent panel 56, and the tip end side of one peripheral wall constituent panel 57. The mounting configuration panel 62 is provided in the above. In the case of the embodiment, the airbag base material 55 is configured to have a substantially symmetrical shape in the front-rear and left-right directions, except for the mounting configuration panel 62.

天板構成パネル56は、実施形態の場合、対角線を前後方向と左右方向とに略沿わせるような(角部を前後両側と左右両側とに配置させるような)略正方形状のエリアから、構成されている。 In the case of the embodiment, the top plate configuration panel 56 is composed of a substantially square area such that diagonal lines are substantially along the front-rear direction and the left-right direction (so that corners are arranged on both the front-rear side and the left-right side). Has been done.

各周壁構成パネル57(57A,57B,57C,57D)は、天板構成パネル56の各縁部から四方に延びるように形成されるもので、天板構成パネル56から、左斜め前方と、右斜め前方と、左斜め後方と、右斜め後方と、に向かって延びるように、形成されている。実施形態の場合、各周壁構成パネル57A,57B,57C,57Dは、外形形状を一致させて構成されるもので、具体的には、外形形状を、取付部22側となる取付側端部57b(先端)から、中間部位にかけて幅広として、天板部28側となる天板側端部57a(元部)にかけて収束させるように、周縁58A,58B,58C,58D,59A,59B,59C,59Dを、曲線状に湾曲させた略帯状として構成されている。各周壁構成パネル57において、周縁58,59は、周壁構成パネル57の幅方向の中央を通る中心線を基準として略線対称形として構成されている。 Each peripheral wall constituent panel 57 (57A, 57B, 57C, 57D) is formed so as to extend in all directions from each edge of the top plate constituent panel 56, and is formed diagonally forward to the left and right from the top plate constituent panel 56. It is formed so as to extend diagonally forward, diagonally to the left, and diagonally to the right. In the case of the embodiment, each peripheral wall configuration panel 57A, 57B, 57C, 57D is configured by matching the outer shape, and specifically, the outer shape is the mounting side end portion 57b which is the mounting portion 22 side. Peripherals 58A, 58B, 58C, 58D, 59A, 59B, 59C, 59D so as to be wide from the (tip) to the intermediate portion and converge to the top plate side end portion 57a (original portion) which is the top plate portion 28 side. Is configured as a substantially band shape curved in a curved shape. In each peripheral wall constituent panel 57, the peripheral edges 58 and 59 are configured as a substantially axisymmetric shape with respect to the center line passing through the center in the width direction of the peripheral wall constituent panel 57.

取付構成パネル62は、1つの周壁構成パネル57Aにおける取付側端部57bから延びるように形成されるもので、外形形状を、一辺の幅寸法を、各周壁構成パネル57における取付側端部57bの幅寸法と略同一に設定される略正方形状とされている。すなわち、この取付構成パネル62も、向きを、天板構成パネル56と略同一として、対角線を前後方向と左右方向とに略沿わせるように(角部を前後両側と左右両側とに配置させるように)して、周壁構成パネル57Aから延びる構成とされている。 The mounting configuration panel 62 is formed so as to extend from the mounting side end portion 57b of one peripheral wall configuration panel 57A, and has an external shape, a width dimension of one side, and a mounting side end portion 57b of each peripheral wall configuration panel 57. It has a substantially square shape that is set to be substantially the same as the width dimension. That is, the mounting configuration panel 62 is also oriented substantially the same as the top plate configuration panel 56 so that the diagonal lines are substantially along the front-rear direction and the left-right direction (the corners are arranged on both the front-rear side and the left-right side). It is configured to extend from the peripheral wall configuration panel 57A.

実施形態のエアバッグ20では、バッグ本体21を構成するエアバッグ用基材55と、整流布30を構成する整流布構成パネル40と、テザー45を構成するテザー用基材47U,47Dと、は、それぞれ、ポリアミド糸やポリエステル糸等からなる可撓性を有した織布から、形成されている。 In the airbag 20 of the embodiment, the airbag base material 55 constituting the bag body 21, the rectifying cloth constituent panel 40 constituting the rectifying cloth 30, and the tether base materials 47U and 47D constituting the tether 45 are , Each of which is formed from a flexible woven fabric made of polyamide yarn, polyester yarn, or the like.

次に、実施形態のエアバッグ20の製造について、説明をする。まず、エアバッグ用基材44における取付構成パネル62に、テザー用基材47Dの取付側部位48Dと、整流布構成パネル40と、を重ね、孔開け加工により、流入用開口23(開口31a)と取付孔24(開口31b)とを形成するとともに、流入用開口23の周縁の部位で、縫合糸を用いて縫着させて、取付構成パネル62に、取付側部位48Dと整流布構成パネル40とを連結させる。次いで、エアバッグ用基材55における天板構成パネル56に、テザー用基材47Uの取付側部位48Uを、縫合糸を用いて縫着させる。テザー用基材47U,47Dにおいて、対応するテザー構成部49U,49Dの端部相互を縫着させて、テザー45を形成する。その後、周壁構成パネル47Aの一方側の周縁49Aを、隣接する他方の周壁構成パネル47Bの周縁48Bと重ねて、周縁49A,48B相互を、結合部位26を形成するように、縫合糸を用いて縫着させ、このような縫合作業を、天板構成パネル56を中心とした周方向に略って順次行い、4つの結合部位26を形成して、周壁部25を形成する。周壁部25の形成後に、取付構成パネル62の周縁62aを、それぞれ、周壁構成パネル57B,57C,57Dにおける取付側端部57b側の端縁に、縫合糸を用いて縫着させるようにして結合させれば、袋状のバッグ本体21を形成することができる。そして、流入用開口23を利用して、バッグ本体21の縫代(結合代)を外部に露出させないように反転させる。その後、整流布構成パネル40を、周縁41側を、流入用開口23から引き出して、周縁41相互を、結合部位34を形成するように、縫合糸を用いて縫着されば、整流布30を製造することができ、同時に、エアバッグ20の製造を完了させることができる。 Next, the manufacture of the airbag 20 of the embodiment will be described. First, the mounting side portion 48D of the tether base material 47D and the rectifying cloth constituent panel 40 are overlapped on the mounting configuration panel 62 of the airbag base material 44, and the inflow opening 23 (opening 31a) is formed by drilling. And the mounting hole 24 (opening 31b), and sewn with suture at the peripheral portion of the inflow opening 23, and the mounting configuration panel 62 has the mounting side portion 48D and the rectifying cloth configuration panel 40. And are connected. Next, the mounting side portion 48U of the tether base material 47U is sewn onto the top plate constituent panel 56 of the airbag base material 55 using suture threads. In the tether base materials 47U and 47D, the ends of the corresponding tether components 49U and 49D are sewn together to form the tether 45. Then, the peripheral edge 49A on one side of the peripheral wall constituent panel 47A is overlapped with the peripheral edge 48B of the other adjacent peripheral wall constituent panel 47B, and the peripheral edges 49A and 48B are connected to each other by using suture so as to form a binding site 26. The sewing is performed, and such sewing operations are sequentially performed in the circumferential direction around the top plate constituent panel 56 to form four binding sites 26 to form the peripheral wall portion 25. After the peripheral wall portion 25 is formed, the peripheral edge 62a of the mounting configuration panel 62 is joined to the edge of the peripheral wall configuration panel 57B, 57C, 57D on the mounting side end portion 57b side by sewing with sutures, respectively. Then, the bag-shaped bag body 21 can be formed. Then, using the inflow opening 23, the seam allowance (coupling allowance) of the bag body 21 is inverted so as not to be exposed to the outside. After that, the rectifying cloth component panel 40 is pulled out from the inflow opening 23 on the peripheral edge 41 side, and the peripheral edges 41 are sewn together with sutures so as to form a binding site 34, whereby the rectifying cloth 30 is sewn. It can be manufactured, and at the same time, the manufacture of the airbag 20 can be completed.

このようにして製造したエアバッグ20は、以下のようにして、車両に搭載することができる。まず、図示しないボルトを取付孔24から突出させるようにして、内部にリテーナ10を配置させた状態で、エアバッグ20を、ケース12内に収納可能に折り畳む。その後、折り畳んだエアバッグ20をケース12に収納させ、インフレーター11の本体部11aを下方から挿入させて、底壁部12aから突出させた図示しないボルトとナットとを利用して、インフレーター11とエアバッグ20とケース12に取り付ける。さらに、ケース12にエアバッグカバー14を被せて、リベット15等を利用して、ケース12にエアバッグカバー14を取り付け、その後、ケース12の取付片12cに図示しないホーンスイッチ機構を組み付ければ、エアバッグ装置Mを組み立てることができる。このエアバッグ装置Mは、予めシャフトSSに締結しておいたハンドル本体1に対して、ホーンスイッチ機構の図示しない取付基板を利用して取り付ければ、車両に搭載することができる。 The airbag 20 manufactured in this way can be mounted on a vehicle as follows. First, the airbag 20 is folded so that it can be stored in the case 12 in a state where the retainer 10 is arranged inside so that a bolt (not shown) protrudes from the mounting hole 24. After that, the folded airbag 20 is housed in the case 12, the main body portion 11a of the inflator 11 is inserted from below, and the inflator 11 and air are used by using bolts and nuts (not shown) protruding from the bottom wall portion 12a. Attach to bag 20 and case 12. Further, if the case 12 is covered with the airbag cover 14, the airbag cover 14 is attached to the case 12 by using the rivet 15 or the like, and then the horn switch mechanism (not shown) is attached to the attachment piece 12c of the case 12. The airbag device M can be assembled. The airbag device M can be mounted on a vehicle by mounting the airbag device M on the handle body 1 previously fastened to the shaft SS by using a mounting board (not shown) of the horn switch mechanism.

実施形態のエアバッグ装置Mでは、インフレーター11のガス吐出口11bから膨張用ガスGが吐出されれば、エアバッグ20が、内部に膨張用ガスを流入させて膨張し、エアバッグカバー14の扉部14b,14bを押し開き、ケース12から突出して、図1,2の二点鎖線及び図10に示すように、ハンドルWの上面を略全面にわたって覆うように、膨張を完了させることとなる。 In the airbag device M of the embodiment, if the expansion gas G is discharged from the gas discharge port 11b of the inflator 11, the airbag 20 inflows the expansion gas into the inside and expands, and the door of the airbag cover 14 is expanded. The portions 14b and 14b are pushed open and protrude from the case 12, and the expansion is completed so as to cover substantially the entire upper surface of the handle W as shown by the two-dot chain line in FIGS. 1 and 2 and FIG.

そして、実施形態のエアバッグ20では、整流布30に設けられる流出用開口35が、流入用開口23側ではなく、流入用開口23から離れた乗員側(上側)にオフセットされている構成であることから、流入用開口23を経てバッグ本体21内に流入した膨張用ガスを、流入用開口23からダイレクトに流出用開口35側に向かわせるのではなく、流入用開口23から離れた上方側から、流出させることができる。そのため、内部に流入した膨張用ガスGが、バッグ本体21を収納させている収納部位としてのケース12の側壁(周壁部12b)によって偏向されることも抑制できて、エアバッグ20の膨張初期に、ケース12から突出するバッグ本体21を、整流布30によって整流されつつ内部に流入する膨張用ガスGによって、ケース12の周囲で幅広く展開させることができ、バッグ本体21を乗員側へ過度に大きく突出することを抑制して、迅速に展開膨張させることができる。 The airbag 20 of the embodiment has a configuration in which the outflow opening 35 provided in the rectifying cloth 30 is offset not on the inflow opening 23 side but on the occupant side (upper side) away from the inflow opening 23. Therefore, the expansion gas that has flowed into the bag body 21 through the inflow opening 23 is not directed directly from the inflow opening 23 to the outflow opening 35 side, but from the upper side away from the inflow opening 23. , Can be leaked. Therefore, it is possible to prevent the expansion gas G that has flowed into the interior from being deflected by the side wall (peripheral wall portion 12b) of the case 12 as a storage portion for accommodating the bag body 21, and at the initial stage of expansion of the airbag 20. The bag body 21 protruding from the case 12 can be widely deployed around the case 12 by the expansion gas G that flows into the inside while being rectified by the rectifying cloth 30, and the bag body 21 is excessively large toward the occupant side. It can be suppressed to protrude and can be rapidly expanded and expanded.

したがって、実施形態のエアバッグ20では、整流布30によって内部に流入した膨張用ガスを的確に整流させつつ、バッグ本体21内に流出させることができる。 Therefore, in the airbag 20 of the embodiment, the expansion gas that has flowed into the inside can be accurately rectified by the rectifying cloth 30 and discharged into the bag body 21.

また、実施形態のエアバッグ20は、車両の操舵用のハンドルWに搭載されるものであり、整流布30は、流出用開口35を、流入用開口23を中心として略放射状となる4箇所に、配設させる構成としていることから、バッグ本体21を、膨張初期に、流入用開口23の開口面、すなわち、ハンドルWのリング面RFに略沿わせるように、前後左右に広くバランスよく広く展開させることができる。また、整流布30は、略正方形状として四隅に流出用開口形成用の切欠部42を配設させた整流布構成パネル40の周縁41を重ねて結合させることにより、形成する構成であることから、整流布30を、簡便に製造することができる。なお、このような点を考慮しなければ、流出用開口の配置数は、4個に限られるものではなく、2個以上であれば、よい。 Further, the airbag 20 of the embodiment is mounted on the steering wheel W for steering the vehicle, and the rectifying cloth 30 has the outflow opening 35 at four locations substantially radial around the inflow opening 23. Since the bag body 21 is arranged so as to be arranged substantially along the opening surface of the inflow opening 23, that is, the ring surface RF of the handle W at the initial stage of expansion, the bag body 21 is widely deployed in a wide, well-balanced manner in the front-rear and left-right directions. Can be made to. Further, since the rectifying cloth 30 is formed by overlapping and connecting the peripheral edges 41 of the rectifying cloth constituent panel 40 having notches 42 for forming outflow openings arranged at four corners in a substantially square shape. , The rectifying cloth 30 can be easily manufactured. If such a point is not taken into consideration, the number of outflow openings is not limited to four, and may be two or more.

実施形態のエアバッグ20では、整流布30は、流入用開口23の上方を覆うように配置される天井壁部33を備えるとともに、流出用開口35を、上縁35bを天井壁部33の外周縁33bに近接させて配置させていることから、エアバッグ20の展開膨張時に、流入用開口23を経て内部に流入した膨張用ガスを、天井壁部33に当接させて偏向させた状態を極力維持して、流出用開口35からバッグ本体21内に流出させることができる。具体的には、実施形態のエアバッグ20では、バッグ本体21の膨張初期において、整流布30は、各流出用開口35を、ケース12から突出させるようにして、さらに、実施形態では、リング面RFより上方に位置させるようにして、配置されることとなる。そのため、整流布30内に流入した膨張用ガスGは、一旦、内部に充満され、その後、ケース12の周壁部12bよりも上方に位置している流出用開口35から、ハンドルWのリング面RFに略沿うように流出することとなる。すなわち、実施形態のエアバッグ20では、バッグ本体21の膨張初期に、膨張用ガスGが、バッグ本体21内で偏向されて、ケース12の周壁部12bに略沿うように上方(乗員側)に向かって流れることを、極力抑制できることから、バッグ本体21が、膨張初期に、乗員側に大きく突出するように展開することを、的確に抑制することができる。そのため、実施形態のごとく、エアバッグ20を、膨張完了形状を略樽形状として、嵩高く膨張する構成としても、バッグ本体21の膨張初期に、膨張用ガスが、天板部28側に向かって流れることを抑制できることから、膨張初期に、天板部28が乗員側に必要以上に大きく突出することを、的確に抑制できる。 In the airbag 20 of the embodiment, the rectifying cloth 30 includes a ceiling wall portion 33 arranged so as to cover above the inflow opening 23, an outflow opening 35, and an upper edge 35b outside the ceiling wall portion 33. Since the airbags are arranged close to the peripheral edge 33b, the expansion gas that has flowed into the interior through the inflow opening 23 is brought into contact with the ceiling wall portion 33 and deflected when the airbag 20 is expanded and expanded. It can be maintained as much as possible and can be discharged from the outflow opening 35 into the bag body 21. Specifically, in the airbag 20 of the embodiment, in the initial expansion of the bag body 21, the rectifying cloth 30 causes each outflow opening 35 to protrude from the case 12, and further, in the embodiment, the ring surface. It will be placed so that it is located above the RF. Therefore, the expansion gas G that has flowed into the rectifying cloth 30 is once filled inside, and then from the outflow opening 35 located above the peripheral wall portion 12b of the case 12, the ring surface RF of the handle W. It will be leaked so as to roughly follow. That is, in the airbag 20 of the embodiment, at the initial stage of expansion of the bag body 21, the expansion gas G is deflected in the bag body 21 and upward (on the occupant side) so as to substantially follow the peripheral wall portion 12b of the case 12. Since the flow toward the occupant can be suppressed as much as possible, it is possible to accurately suppress the bag body 21 from expanding so as to greatly project toward the occupant at the initial stage of expansion. Therefore, as in the embodiment, even if the airbag 20 is configured to expand in a bulky manner with the expansion completed shape being a substantially barrel shape, the expansion gas is directed toward the top plate portion 28 side at the initial stage of expansion of the bag body 21. Since the flow can be suppressed, it is possible to accurately prevent the top plate portion 28 from protruding toward the occupant side more than necessary at the initial stage of expansion.

実施形態のエアバッグ20では、上述したごとく、略正方形状として四隅に流出用開口形成用の切欠部42を配設させた整流布構成パネル40の周縁41を重ねて、4つの結合部位34を形成するように縫着させることにより、整流布30を、構成している。すなわち、実施形態のエアバッグ20では、平面的な結合作業のみで、流入用開口23(開口31a)から離隔した天井壁部33に接するように形成されて、天井壁部33(流入用開口23の開口面)に略沿わせつつ膨張用ガスを流出可能な流出用開口35を配設させるように、立体的に膨張する整流布30を形成でき、製造コスト及び工数の増大を抑制して、安価にエアバッグ20を製造することができる。また、この整流布30では、切欠部42の大きさや端縁の角度等を調整することにより、流出用開口35からの膨張用ガスの流出方向や流出量を、設定することができる。流出用開口35からの膨張用ガスの流出量は、切欠部42の切欠量を増減させることにより、調整することができる。また、流出用開口35の膨張用ガスの流出方向は、流出用開口35の開口面35aの側壁部32に対する傾斜角度によって、調整することができる。具体的には、図11のAに示すように、切欠部42Aを、整流布構成パネル40Aを浅く切り欠く(切欠部42Aの端縁の周縁41Aに対する傾斜角度を大きく設定する)構成とすれば、整流布30Aにおいて、流出用開口35Aが、開口面35aを、側壁部32Aに対する傾斜角度を小さくして配置されることとなり、このような流出用開口35Aからは、整流布構成パネル40Bを深く切り欠く(切欠部42Bの端縁の周縁41Bに対する傾斜角度を小さく設定する)ようにして、切欠部42Bを形成する場合と比較して、膨張用ガスGは、リング面RFに対する傾斜角度を大きくして、リング面RFから斜め上方に立ち上がるように流れることとなる。すなわち、流出用開口35からの膨張用ガスの流れの傾斜は、切欠部42の端縁の周縁41に対する傾斜角度に比例するような態様となる。 In the airbag 20 of the embodiment, as described above, the peripheral edges 41 of the rectifying cloth configuration panel 40 in which the cutouts 42 for forming the outflow openings are arranged at the four corners in a substantially square shape are overlapped, and the four binding sites 34 are formed. The rectifying cloth 30 is configured by sewing so as to form. That is, the airbag 20 of the embodiment is formed so as to be in contact with the ceiling wall portion 33 separated from the inflow opening 23 (opening 31a) only by the planar joining work, and is formed so as to be in contact with the ceiling wall portion 33 (inflow opening 23). The rectifying cloth 30 that expands three-dimensionally can be formed so as to dispose the outflow opening 35 capable of allowing the expansion gas to flow out while substantially following the opening surface of the above), thereby suppressing an increase in manufacturing cost and man-hours. The airbag 20 can be manufactured at low cost. Further, in the rectifying cloth 30, the outflow direction and the outflow amount of the expansion gas from the outflow opening 35 can be set by adjusting the size of the notch 42, the angle of the edge, and the like. The outflow amount of the expansion gas from the outflow opening 35 can be adjusted by increasing or decreasing the notch amount of the notch portion 42. Further, the outflow direction of the expansion gas of the outflow opening 35 can be adjusted by the inclination angle of the opening surface 35a of the outflow opening 35 with respect to the side wall portion 32. Specifically, as shown in FIG. 11A, if the cutout portion 42A is configured to shallowly cut out the rectifying cloth configuration panel 40A (set a large inclination angle with respect to the peripheral edge 41A of the edge of the cutout portion 42A). In the rectifying cloth 30A, the outflow opening 35A is arranged so that the opening surface 35a has a smaller inclination angle with respect to the side wall portion 32A. The expansion gas G has a large inclination angle with respect to the ring surface RF as compared with the case where the notch 42B is formed by making a notch (setting the inclination angle of the edge of the notch 42B with respect to the peripheral edge 41B to be small). Then, it flows so as to rise diagonally upward from the ring surface RF. That is, the inclination of the expansion gas flow from the outflow opening 35 is proportional to the inclination angle with respect to the peripheral edge 41 of the edge of the notch 42.

さらに、実施形態の整流布30では、天井壁部33の中央付近に、結合部位34の端末34a間の隙間から構成される開口33aが、小さく開口して形成されていることから、エアバッグ20の展開膨張時に、整流布30内に流入した膨張用ガスを、この開口33aから、少量、バッグ本体21側に排出させることができ、このような膨張用ガスの少量の排出により、結合部位34の端末34aに応力集中が発生することを抑制して、結合部位34に過度にダメージを与えることを抑制できる。なお、このような点を考慮しなければ、結合部位を、隙間を設けないように端末相互を交差させるようにして、形成してもよい。なお、この開口の開口面積は、結合部位間の隙間を増減させることにより、調整することができ、開口を、大量の膨張用ガスを排出させないように設定して、流出用開口とともに、膨張用ガスを流出させるように、構成してもよい。 Further, in the rectifying cloth 30 of the embodiment, since the opening 33a formed by the gap between the terminals 34a of the binding site 34 is formed in the vicinity of the center of the ceiling wall portion 33 by a small opening, the airbag 20 is formed. A small amount of the expansion gas flowing into the rectifying cloth 30 can be discharged to the bag body 21 side from the opening 33a at the time of expansion and expansion, and the binding site 34 can be discharged by such a small amount of the expansion gas. It is possible to suppress the occurrence of stress concentration on the terminal 34a of the above and to prevent excessive damage to the binding site 34. If such a point is not taken into consideration, the binding sites may be formed so that the terminals intersect each other so as not to provide a gap. The opening area of this opening can be adjusted by increasing or decreasing the gap between the binding sites, and the opening is set so as not to discharge a large amount of expansion gas, and is used for expansion together with the outflow opening. It may be configured to allow gas to flow out.

なお、実施形態では、ハンドル用のエアバッグ20を例に採り、説明したが、本発明を適用可能なエアバッグは、ハンドル用に限られるものではなく、例えば、助手席用エアバッグ装置に使用されるエアバッグにも、適用可能である。また、ハンドル用のエアバッグとしても、実施形態のごとく、略樽形状に膨張するタイプに限定されるものではなく、円形の基材の周縁相互を結合させて膨張完了形状を略円板状としたタイプのハンドル用のエアバッグにも、適用可能である。 In the embodiment, the airbag 20 for the steering wheel has been taken as an example and described. However, the airbag to which the present invention can be applied is not limited to the one for the steering wheel, and is used, for example, for the passenger airbag device. It is also applicable to airbags that are used. Further, the airbag for the steering wheel is not limited to the type that expands into a substantially barrel shape as in the embodiment, and the expansion completed shape is formed into a substantially disk shape by connecting the peripheral edges of the circular base materials to each other. It can also be applied to airbags for the type of steering wheel.

10…リテーナ、11…インフレーター、12…ケース(収納部位)…12b…周壁部(側壁)、14…エアバッグカバー、20…エアバッグ、21…バッグ本体、22…取付部、23…流入用開口、25…周壁部、28…天板部、30…整流布、31…取付部、32…側壁部、33…天井壁部、33b…外周縁、34…結合部位、35…流出用開口、35b…上縁、40…整流布構成パネル、41…周縁、42…切欠部、C…開口中心、G…膨張用ガス、W…ハンドル、M…ハンドル用エアバッグ装置。 10 ... retainer, 11 ... inflator, 12 ... case (storage part) ... 12b ... peripheral wall part (side wall), 14 ... airbag cover, 20 ... airbag, 21 ... bag body, 22 ... mounting part, 23 ... inflow opening , 25 ... peripheral wall part, 28 ... top plate part, 30 ... rectifying cloth, 31 ... mounting part, 32 ... side wall part, 33 ... ceiling wall part, 33b ... outer peripheral edge, 34 ... joint part, 35 ... outflow opening, 35b ... upper edge, 40 ... rectifying cloth configuration panel, 41 ... peripheral edge, 42 ... notch, C ... opening center, G ... expansion gas, W ... handle, M ... airbag device for handle.

Claims (3)

車両の操舵用のハンドルに搭載されて、収納部位内に折り畳まれて収納されるとともに、内部に膨張用ガスを流入させて、座席に着座した乗員を保護可能に膨張するエアバッグであって、
可撓性を有したシート体から構成されて、内部に膨張用ガスを流入させて膨張可能な袋状とされて、膨張用ガスを内部に流入させるための流入用開口を有し、該流入用開口の周縁を前記収納部位側に取り付けられる構成のバッグ本体と、
該バッグ本体内に配置されて、前記流入用開口から内部に流入した膨張用ガスを、前記流入用開口の開口面に略沿わせる方向へ流出させるための整流布と、
を備え、
前記整流布が、
前記エアバッグの展開膨張時に、前記バッグ本体内に前記膨張用ガスを流出させるための流出用開口を、前記流入用開口よりも前記乗員側にオフセットさせて配置させるように、構成されるとともに、
前記流入用開口の上方を覆うように配置される天井壁部を、備えて、前記流出用開口を、前記流入用開口を中心として略放射状となる4箇所に、配設させる構成とされて、
略正方形状として、四隅に流出用開口形成用の切欠部を配設させた整流布構成パネルの周縁を結合させることにより、形成され、
前記整流布の前記天井壁部に、前記整流布構成パネルの周縁を結合させて形成される4つの結合部位が、中央から前記各流出用開口側に向かうように、四方に向かって延びるように、形成され、
前記流出用開口が、上縁を、前記天井壁部の外周縁に近接して配置させていることを特徴とするエアバッグ。
It is an airbag that is mounted on the steering wheel of the vehicle, folded and stored in the storage part, and inflows expansion gas into the inside to protect the occupants seated in the seat.
It is composed of a flexible sheet body, has an inflatable bag shape by allowing an expansion gas to flow into the inside, and has an inflow opening for allowing the expansion gas to flow into the inside, and the inflow thereof. The bag body is configured so that the peripheral edge of the opening can be attached to the storage area side.
A rectifying cloth, which is arranged in the bag body and allows the expansion gas that has flowed into the inside from the inflow opening to flow out in a direction substantially along the opening surface of the inflow opening.
Equipped with
The rectifying cloth
When the airbag is expanded and expanded, the outflow opening for allowing the expansion gas to flow out into the bag body is configured to be offset from the inflow opening toward the occupant and arranged.
A ceiling wall portion arranged so as to cover the upper part of the inflow opening is provided, and the outflow opening is arranged at four locations substantially radial around the inflow opening.
It is formed as a substantially square shape by joining the peripheral edges of a rectifying cloth configuration panel in which notches for forming outflow openings are arranged at the four corners.
Four binding sites formed by connecting the peripheral edges of the rectifying cloth constituent panel to the ceiling wall portion of the rectifying cloth extend in all directions from the center toward each outflow opening side. , Formed,
The airbag is characterized in that the outflow opening has an upper edge arranged close to the outer peripheral edge of the ceiling wall portion .
前記整流布において、前記天井壁部の中央付近に、前記結合部位の端末間の隙間から構成される開口が、形成されていることを特徴とする請求項1に記載のエアバッグ。The airbag according to claim 1, wherein in the rectifying cloth, an opening formed by a gap between terminals of the binding site is formed in the vicinity of the center of the ceiling wall portion. 前記バッグ本体が、前記流入用開口を有して前記収納部位側に取り付けられる構成の取付部と、膨張完了時に前記取付部と対向するとともに乗員側に配置される天板部と、前記取付部と前記天板部との間に配置される周壁部と、を備える構成とされて、膨張完了形状を、略樽形状として構成されることを特徴とする請求項1または2に記載のエアバッグ。 The bag body has a mounting portion having an inflow opening and is mounted on the storage portion side, a top plate portion facing the mounting portion and arranged on the occupant side when expansion is completed, and the mounting portion. The airbag according to claim 1 or 2 , wherein the airbag is configured to include a peripheral wall portion arranged between the top plate portion and the top plate portion, and the expansion completed shape is configured as a substantially barrel shape. ..
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Citations (4)

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JP2001080440A (en) 1999-07-15 2001-03-27 Takata Corp Air bag, air bag device and steering
US6612609B1 (en) 2000-10-17 2003-09-02 Trw Vehicle Safety Systems Inc. Inflatable air bag with inner bag and outer bag
JP2008213678A (en) 2007-03-05 2008-09-18 Autoliv Development Ab Airbag device
JP2018001975A (en) 2016-07-01 2018-01-11 日本プラスト株式会社 Air bag

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001080440A (en) 1999-07-15 2001-03-27 Takata Corp Air bag, air bag device and steering
US6612609B1 (en) 2000-10-17 2003-09-02 Trw Vehicle Safety Systems Inc. Inflatable air bag with inner bag and outer bag
JP2008213678A (en) 2007-03-05 2008-09-18 Autoliv Development Ab Airbag device
JP2018001975A (en) 2016-07-01 2018-01-11 日本プラスト株式会社 Air bag

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