JP7040894B2 - Manufacturing equipment and manufacturing method for pipeline rehabilitation members - Google Patents

Manufacturing equipment and manufacturing method for pipeline rehabilitation members Download PDF

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JP7040894B2
JP7040894B2 JP2017026232A JP2017026232A JP7040894B2 JP 7040894 B2 JP7040894 B2 JP 7040894B2 JP 2017026232 A JP2017026232 A JP 2017026232A JP 2017026232 A JP2017026232 A JP 2017026232A JP 7040894 B2 JP7040894 B2 JP 7040894B2
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strip
reinforcing member
pipeline rehabilitation
winding
fitting
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JP2018130891A (en
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明智 吉永
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Description

本発明は、管路更生部材の製造装置及び製造方法に関する。 The present invention relates to a manufacturing apparatus and a manufacturing method for a pipeline rehabilitation member.

従来より、老朽化した下水管路、上水管路、農業用水路、ガス管路などの既設管を更生する種々の方法が提案されている。その1つとして、次のような方法が提案されている。すなわち、既設管内において帯状の管路更生部材を螺旋状に供給し、先行する管路更生部材の一側縁部と周回遅れで後続する管路更生部材の他側縁部とを順次接合することにより、既設管の管路内に円筒状の更生管を形成する方法が提案されている。 Conventionally, various methods have been proposed for rehabilitating existing pipes such as aging sewage pipes, water pipes, agricultural water pipes, and gas pipes. As one of them, the following method has been proposed. That is, a strip-shaped pipeline rehabilitation member is spirally supplied in the existing pipe, and one side edge portion of the preceding pipeline rehabilitation member and the other side edge portion of the succeeding pipeline rehabilitation member are sequentially joined with a lap delay. Has proposed a method of forming a cylindrical rehabilitation pipe in the conduit of an existing pipe.

このような管路更生部材は、複数のリブが平行に形成された樹脂製の帯状部材に対し、隣接するリブの間に金属製の補強部材を取り付けることで構成されている。例えば、特許文献1には、このような管路更生部材の製造装置が開示されている。より詳細に説明すると、特許文献1では、帯状部材を成形した後、これを繰り出すとともに、ロールに巻き取られた補強部材を繰り出し、これらを合流させる。その後で、隣接するリブの間に補強部材を嵌め込み、管路更生部材を形成する。こうして形成された管路更生部材は、巻き取りロールに巻き取られて保管される。 Such a pipeline rehabilitation member is configured by attaching a metal reinforcing member between adjacent ribs to a resin strip-shaped member in which a plurality of ribs are formed in parallel. For example, Patent Document 1 discloses an apparatus for manufacturing such a pipeline rehabilitation member. More specifically, in Patent Document 1, after forming the band-shaped member, the band-shaped member is unwound and the reinforcing member wound on the roll is unwound to join them. After that, a reinforcing member is fitted between the adjacent ribs to form a pipeline rehabilitation member. The pipeline rehabilitation member thus formed is wound on a take-up roll and stored.

特開2012-250414号公報Japanese Unexamined Patent Publication No. 2012-250414

しかしながら、上記製造装置では、金属材料で形成された補強部材の重量が重く、高剛性であるため、帯状部材との合流位置まで、補強部材を安定的に搬送するのが難しいという問題があった。本発明は、上記問題を解決するためになされたものであり、金属製の補強部材を安定的に搬送して、帯状部材に取り付けることができる、管路更生部材の製造装置及び製造方法を提供することを目的とする。 However, in the above manufacturing apparatus, since the reinforcing member made of a metal material is heavy and has high rigidity, there is a problem that it is difficult to stably transport the reinforcing member to the confluence position with the band-shaped member. .. The present invention has been made to solve the above problems, and provides a manufacturing apparatus and a manufacturing method for a pipeline rehabilitation member capable of stably transporting a metal reinforcing member and attaching it to a strip-shaped member. The purpose is to do.

本発明に係る管路更生部材の製造装置は、帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における少なくとも1つの隣接する前記リブの間に、帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込み、管路更生部材を形成するための製造装置であって、前記帯状部材を繰り出すための第1繰り出し部と、前記補強部材を繰り出すための第2繰り出し部と、前記第1繰り出し部から繰り出された前記帯状部材における隣接する前記リブの間に、第2繰り出し部から繰り出された補強部材を嵌め込み、管路更生部材を形成する嵌合部と、前記嵌合部を通過した前記管路更生部材を巻き取る巻き取りロールを有する、巻き取り部と、を備え、前記第2繰り出し部から前記補強部材を直線状に繰り出して、前記嵌合部へ供給するとともに、前記第1繰り出し部から繰り出された前記帯状部材を、前記補強部材の下方から前記嵌合部へ供給するように構成されている。 The apparatus for manufacturing a pipeline rehabilitation member according to the present invention is a strip-shaped member having a strip-shaped substrate and a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate. To fit a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions between at least one adjacent rib to form a pipeline rehabilitation member. The first feeding portion for feeding the strip-shaped member, the second feeding portion for feeding the reinforcing member, and the adjacent ribs in the strip-shaped member fed from the first feeding portion. It has a fitting portion for fitting a reinforcing member fed from the second feeding portion to form a pipeline rehabilitation member, and a take-up roll for winding the pipeline rehabilitation member that has passed through the fitting portion. The reinforcing member is provided with a winding portion, and the reinforcing member is linearly fed from the second feeding portion to be supplied to the fitting portion, and the strip-shaped member drawn from the first feeding portion is used as the reinforcing member. It is configured to supply to the fitting portion from below.

この構成によれば、補強部材を直線状に繰り出して嵌合部へ搬送し、帯状部材のリブの間に嵌め込んでいるため、搬送中に補強部材の向きが変わらず、補強部材を安定的に搬送することができる。すなわち、補強部材は金属材料で形成されているため、重量が重く、高剛性であるが、直線状に繰り出すことで、安定的に搬送することができる。例えば、補強部材を曲線状の経路に沿って搬送すると、補強部材が経路からずれたり、搬送速度がばらついたりするくなどの不具合が生じ得るが、上記のように構成することで、このような問題の発生を防止することができる。 According to this configuration, since the reinforcing member is linearly extended and transported to the fitting portion and fitted between the ribs of the strip-shaped member, the orientation of the reinforcing member does not change during transportation, and the reinforcing member is stable. Can be transported to. That is, since the reinforcing member is made of a metal material, it is heavy and has high rigidity, but it can be stably conveyed by feeding out in a straight line. For example, if the reinforcing member is transported along a curved path, problems such as the reinforcing member deviating from the path or the transport speed may fluctuate may occur. It is possible to prevent the occurrence of problems.

上記製造装置においては、前記第2繰り出し部から繰り出された前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するベンディング部をさらに備えることができ、前記ベンディング部を通過した前記補強部材の延長上に前記嵌合部を配置することができる。 In the manufacturing apparatus, a bending portion that imparts a winding habit to the reinforcing member unwound from the second feeding portion along the circumferential direction of the winding roll can be further provided, and the bending portion can be provided. The fitting portion can be arranged on the extension of the passing reinforcing member.

この構成によれば、次の効果を得ることができる。補強部材は、帯状部材に嵌め込まれた後、巻き取りロールに巻き取られるが、補強部材は金属材料で形成され、補強部材と帯状部材とは剛性が相違するため、補強部材を帯状部材にスムーズに嵌め込むことは容易ではない。そこで、上記のように、補強部材を帯状部材に嵌め込む前に、補強部材に巻き癖を付与すれば、補強部材を帯状部材にスムーズに嵌め込むことができる。 According to this configuration, the following effects can be obtained. The reinforcing member is fitted into the strip-shaped member and then wound up on a take-up roll. It is not easy to fit in. Therefore, as described above, if the reinforcing member is given a curl before being fitted into the strip-shaped member, the reinforcing member can be smoothly fitted into the strip-shaped member.

上記製造装置において、ベンディング部の構成は、特には限定されないが、例えば、以下のように構成することができる。すなわち、前記ベンディング部は、前記補強部材の上側に配置される少なくとも1つの上側ローラと、前記補強部材の下側に配置される少なくとも1つの下側ローラと、前記上側ローラの下流側に配置され、最下流にある前記上側ローラよりも下方に配置され、補強部材を上から押圧する、少なくとも1つの曲げローラと、を備えることができる。 In the above manufacturing apparatus, the configuration of the bending portion is not particularly limited, but can be configured as follows, for example. That is, the bending portion is arranged on at least one upper roller arranged on the upper side of the reinforcing member, at least one lower roller arranged on the lower side of the reinforcing member, and downstream side of the upper roller. , At least one bending roller, which is arranged below the uppermost roller located on the most downstream side and presses the reinforcing member from above, can be provided.

上記各製造装置においては、前記ベンディング部に配置される前記上側ローラ、下側ローラ、及び曲げローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し近接離間可能に構成することができる。 In each of the manufacturing apparatus, the upper roller, the lower roller, and the bending roller arranged in the bending portion depend on the winding amount of the pipeline rehabilitation member wound on the winding roll. It can be configured so as to be close to and separated from the radial direction of the take-up roll.

これにより、例えば、管路更生部材の巻き取りが進んで、巻き取りロールの径が大きくなったとき、ベンディング部の径方向の位置を移動させることができるため、ベンディング部と巻き取りロールとが干渉するのを防止することができる。 As a result, for example, when the winding of the pipeline rehabilitation member progresses and the diameter of the winding roll becomes large, the radial position of the bending portion can be moved, so that the bending portion and the winding roll can be separated from each other. It is possible to prevent interference.

上記各製造装置においては、前記嵌合部は、前記補強部材の上側に配置される少なくとも1つの上側ローラと、前記帯状部材の下側に配置される少なくとも1つの下側ローラと、を備えることができ、前記上側ローラ及び下側ローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し、近接離間可能に構成することができる。 In each of the manufacturing apparatus, the fitting portion includes at least one upper roller arranged on the upper side of the reinforcing member and at least one lower roller arranged on the lower side of the strip-shaped member. The upper roller and the lower roller are configured to be close to each other in the radial direction of the take-up roll according to the take-up amount of the pipeline rehabilitation member wound on the take-up roll. can do.

これにより、例えば、管路更生部材の巻き取りが進んで、巻き取りロールの径が大きくなったとき、嵌合部の径方向の位置を移動させることができるため、嵌合部と巻き取りロールとが干渉するのを防止することができる。 As a result, for example, when the winding of the pipeline rehabilitation member progresses and the diameter of the winding roll becomes large, the radial position of the fitting portion can be moved, so that the fitting portion and the winding roll can be moved. Can be prevented from interfering with.

本発明に係る管路更生部材の製造方法は、帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における隣接する前記リブの間に、帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込み、管路更生部材を製造するための製造方法であって、前記帯状部材を繰り出すステップと、前記補強部材を直線状に繰り出すステップと、直線状に繰り出された前記補強部材の下側に向けて、前記帯状部材を繰り出し、当該帯状部材における隣接する前記リブの間に、前記補強部材を嵌め込み、管路更生部材を形成するステップと、前記管路更生部材を巻き取りロールに巻き取るステップと、を備えている。 The method for manufacturing a pipeline rehabilitation member according to the present invention is a strip-shaped member having a strip-shaped substrate and a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate. A manufacturing method for manufacturing a pipeline rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a strip shape and a connecting portion connecting the pair of side plate portions between the adjacent ribs. The step of feeding out the strip-shaped member, the step of feeding out the reinforcing member in a straight line, and the step of feeding out the strip-shaped member toward the lower side of the reinforcing member linearly fed out, and adjacent to the strip-shaped member. A step of fitting the reinforcing member between the ribs to form the pipeline rehabilitation member and a step of winding the pipeline rehabilitation member onto a take-up roll are provided.

上記製造方法においては、前記補強部材を前記帯状部材の隣接する前記リブの間に嵌め込む前に、前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するステップ、をさらに備えることができる。 In the above manufacturing method, a step of imparting a winding habit to the reinforcing member along the circumferential direction of the winding roll before fitting the reinforcing member between the ribs adjacent to the strip-shaped member. Can be further prepared.

上記各製造方法においては、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き癖を付与する位置を、前記巻き取りロールの径方向に移動させることができる。 In each of the above manufacturing methods, the position where the winding habit is applied is moved in the radial direction of the winding roll according to the winding amount of the pipeline rehabilitation member wound on the winding roll. Can be done.

上記各製造方法においては、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記帯状部材への前記補強部材の嵌め込み位置を、前記巻き取りロールの径方向に移動させることができる。 In each of the above manufacturing methods, the position where the reinforcing member is fitted into the strip-shaped member is set in the radial direction of the winding roll according to the winding amount of the pipeline rehabilitation member wound on the winding roll. Can be moved to.

本発明によれば、金属製の補強部材を安定的に搬送して、帯状部材に取り付けることができる。 According to the present invention, the metal reinforcing member can be stably conveyed and attached to the strip-shaped member.

本発明の一実施形態に係る管路更生部材の断面図である。It is sectional drawing of the pipeline rehabilitation member which concerns on one Embodiment of this invention. 帯状部材の断面図である。It is sectional drawing of the strip-shaped member. 補強部材の断面図である。It is sectional drawing of the reinforcing member. 管路更生部材の製造装置の側面図である。It is a side view of the manufacturing apparatus of a pipeline rehabilitation member. ベンディング部の側面図である。It is a side view of a bending part. 嵌合部の側面図である。It is a side view of the fitting part. 嵌合部のローラの断面図である。It is sectional drawing of the roller of the fitting part. 補強部材の他の例を示す断面図である。It is sectional drawing which shows the other example of a reinforcing member.

以下、本発明に係る管路更生部材の製造装置及び製造方法の一実施形態について、図面を参照しつつ説明する。まず、管路更生部材について説明し、その後、管路更生部材の製造装置及び製造方法について説明する。 Hereinafter, an embodiment of a manufacturing apparatus and a manufacturing method for a pipeline rehabilitation member according to the present invention will be described with reference to the drawings. First, the pipeline rehabilitation member will be described, and then the manufacturing apparatus and manufacturing method of the pipeline rehabilitation member will be described.

<1.管路更生部材>
図1は管路更生部材の断面図である。図1に示すように、管路更生部材100は、樹脂材料で形成された帯状部材1に、金属製の補強部材2を嵌め込むことで、形成される。以下、帯状部材1と補強部材2について詳細に説明する。
<1. Pipeline rehabilitation member>
FIG. 1 is a cross-sectional view of a pipeline rehabilitation member. As shown in FIG. 1, the pipeline rehabilitation member 100 is formed by fitting a metal reinforcing member 2 into a strip-shaped member 1 made of a resin material. Hereinafter, the strip-shaped member 1 and the reinforcing member 2 will be described in detail.

<1-1.帯状部材>
図2は帯状部材の断面図である。図2に示すように、帯状部材1は、第1面111、及びこの第1面111の反対側の第2面112を有する帯状の基板11を有しており、これが後述するように第1ロール31に巻き取られている。以下では、第1ロール31への巻き取り方向を長手方向、これとは直交する方向を幅方向と称する。また、幅方向の両端部を第1端部101及び第2端部102と称することとする。
<1-1. Band-shaped member>
FIG. 2 is a cross-sectional view of the strip-shaped member. As shown in FIG. 2, the band-shaped member 1 has a band-shaped substrate 11 having a first surface 111 and a second surface 112 on the opposite side of the first surface 111, which is the first as will be described later. It is wound on a roll 31. Hereinafter, the winding direction to the first roll 31 is referred to as a longitudinal direction, and a direction orthogonal to this is referred to as a width direction. Further, both ends in the width direction are referred to as a first end portion 101 and a second end portion 102.

基板11の第1面111には、長手方向に沿って平行に並ぶ複数(本実施形態では3個)のリブ12が形成されている。各リブ12は、基板11の第1面111から起立する板状に形成されており、各リブ12の先端部には、基板11と平行に延びる抜け止め部13が形成されている。各抜け止め部13は、リブ12の幅よりもやや広い幅の板状に形成されており、後述するように、隣接するリブ12の間に嵌め込まれた補強部材2の抜け止めの役割を果たす。 A plurality of (three in this embodiment) ribs 12 arranged in parallel along the longitudinal direction are formed on the first surface 111 of the substrate 11. Each rib 12 is formed in a plate shape that rises from the first surface 111 of the substrate 11, and a retaining portion 13 extending in parallel with the substrate 11 is formed at the tip end portion of each rib 12. Each retaining portion 13 is formed in a plate shape having a width slightly wider than the width of the rib 12, and as will be described later, serves as a retaining member for the reinforcing member 2 fitted between the adjacent ribs 12. ..

また、基板11の第1端部101には、突部材14が形成されている。この突部材14は、長手方向に延び、基板11の第1面111から突出する基部141と、この基部141の先端に設けられ、基部141よりも幅の広い断面半円状の係止部142とを備えている。一方、基板11の第2端部102には、突部材14が嵌まる係止溝15が形成されている。この係止溝15は、基板11の第2面112側に開放するように断面円形状に形成されており、長手方向に延びている。また、基板11の第1面111には、係止溝15と対応するように断面円形状の凸部16が形成されている。そして、この凸部16には断面T字状の抜け止め部17が形成されている。この抜け止め部17は、リブ12に設けられた抜け止め部13と概ね同じ高さに形成されている。 Further, a protrusion member 14 is formed on the first end portion 101 of the substrate 11. The protrusion 14 extends in the longitudinal direction and protrudes from the first surface 111 of the substrate 11. The base portion 141 and the locking portion 142 having a semicircular cross section wider than the base portion 141 and provided at the tip of the base portion 141. And have. On the other hand, the second end 102 of the substrate 11 is formed with a locking groove 15 into which the protrusion member 14 is fitted. The locking groove 15 is formed in a circular cross section so as to open toward the second surface 112 side of the substrate 11, and extends in the longitudinal direction. Further, a convex portion 16 having a circular cross section is formed on the first surface 111 of the substrate 11 so as to correspond to the locking groove 15. The convex portion 16 is formed with a retaining portion 17 having a T-shaped cross section. The retaining portion 17 is formed at substantially the same height as the retaining portion 13 provided on the rib 12.

以上のように形成された帯状部材1は、上述した基板11、リブ12、抜け止め部13,17、突部材14が樹脂材料によって一体的に形成されている。樹脂材料としては、例えば、ポリ塩化ビニル、ポリエチレン、ポリカーボネート、ポリエステル、及びこれらの混合物を用いることができる。 In the band-shaped member 1 formed as described above, the above-mentioned substrate 11, rib 12, retaining portions 13, 17 and protrusion member 14 are integrally formed of a resin material. As the resin material, for example, polyvinyl chloride, polyethylene, polycarbonate, polyester, and a mixture thereof can be used.

<1-2.補強部材>
図3は補強部材の断面図である。図3に示すように、補強部材2は、金属材料で形成され、長手方向に延び、断面W字状に形成されている。ここでは、帯状部材1に嵌め込まれたときの基板11側を下端側、それとは反対側を上端側と称することとする。補強部材2の断面形状をより詳細に説明すると、長手方向に帯状に延びる一対の側板部21、22と、この側板部21、22の下端同士を連結し、上端側に凸の断面山型に形成された連結部23と、を備え、これらが一体的に形成されている。そして、この補強部材2は、幅方向に弾性変形可能となっており、これによって、帯状部材1の隣接するリブ12の間に嵌め込まれる。
<1-2. Reinforcing member>
FIG. 3 is a cross-sectional view of the reinforcing member. As shown in FIG. 3, the reinforcing member 2 is made of a metal material, extends in the longitudinal direction, and has a W-shaped cross section. Here, the side of the substrate 11 when fitted into the strip-shaped member 1 is referred to as the lower end side, and the side opposite to the lower end side is referred to as the upper end side. To explain the cross-sectional shape of the reinforcing member 2 in more detail, a pair of side plate portions 21 and 22 extending in a strip shape in the longitudinal direction and the lower ends of the side plate portions 21 and 22 are connected to each other to form a mountain-shaped cross section convex toward the upper end side. The formed connecting portion 23 is provided, and these are integrally formed. The reinforcing member 2 is elastically deformable in the width direction, whereby the reinforcing member 2 is fitted between the adjacent ribs 12 of the strip-shaped member 1.

<2.管路更生部材の製造装置>
次に、上記のように形成された帯状部材1に、補強部材2を嵌め込み、管路更生部材100を製造するための製造装置について説明する。図4は、この製造装置の側面図である。
<2. Manufacturing equipment for pipeline rehabilitation members>
Next, a manufacturing apparatus for fitting the reinforcing member 2 into the strip-shaped member 1 formed as described above to manufacture the pipeline rehabilitation member 100 will be described. FIG. 4 is a side view of this manufacturing apparatus.

図4に示すように、この製造装置は、帯状部材1を繰り出す第1繰り出し部3、補強部材2を繰り出す第2繰り出し部4、補強部材2に巻き癖を付与するベンディング部5、帯状部材1に補強部材2を嵌め込み、管路更生部材100を形成する嵌合部6、及び管路更生部材100を巻き取る巻き取り部7、を備えている。以下では、図4の右側を上流側、左側を下流側と称することとする。 As shown in FIG. 4, in this manufacturing apparatus, the first feeding portion 3 for feeding out the strip-shaped member 1, the second feeding portion 4 for feeding out the reinforcing member 2, the bending portion 5 for imparting a winding habit to the reinforcing member 2, and the strip-shaped member 1 A fitting portion 6 for fitting the reinforcing member 2 into the pipe to form the pipeline rehabilitation member 100, and a winding portion 7 for winding the pipeline rehabilitation member 100 are provided. In the following, the right side of FIG. 4 will be referred to as an upstream side, and the left side will be referred to as a downstream side.

この装置は、平面視において、上流側から下流側に向かって、第2繰り出し部4、第1繰り出し部3、ベンディング部5、及び嵌合部6が、この順で概ね直線上に並んでいる。また、巻き取り部7は、後述するように巻き取りロール71を備えており、この巻き取りロール71の上方に、ベンディング部5及び嵌合部6が配置されている。より詳細には、ベンディング部5及び嵌合部6は、巻き取りロール71の周方向に沿うように配置されている。すなわち、ベンディング部5が、巻き取りロール71の上方に配置され、嵌合部6がベンディング部5よりも上流側で、且つベンディング部5よりもやや下方に配置されている。以下、各部について、詳細に説明する。 In this device, in a plan view, the second feeding portion 4, the first feeding portion 3, the bending portion 5, and the fitting portion 6 are arranged substantially in a straight line from the upstream side to the downstream side in this order. .. Further, the take-up portion 7 is provided with a take-up roll 71 as described later, and a bending portion 5 and a fitting portion 6 are arranged above the take-up roll 71. More specifically, the bending portion 5 and the fitting portion 6 are arranged along the circumferential direction of the take-up roll 71. That is, the bending portion 5 is arranged above the take-up roll 71, and the fitting portion 6 is arranged on the upstream side of the bending portion 5 and slightly below the bending portion 5. Hereinafter, each part will be described in detail.

<2-1.第1繰り出し部及び第2繰り出し部>
第1繰り出し部3は、帯状部材1が巻き取られた第1ロール31と、この第1ロール31を回転駆動するモータ等の駆動部(図示省略)と、を備えている。帯状部材1は、第1面111が径方向外方を向くように第1ロール31に巻き取られている。同様に、第2繰り出し部4も、補強部材2が巻き取られた第2ロール41と、この第2ロール41を回転駆動するモータ等の駆動部(図示省略)と、を備えている。また、補強部材2は、上端側が径方向外方を向くように第2ロール41に巻き取られている。
<2-1. 1st feeding part and 2nd feeding part>
The first feeding portion 3 includes a first roll 31 around which the strip-shaped member 1 is wound, and a driving portion (not shown) such as a motor for rotationally driving the first roll 31. The strip-shaped member 1 is wound around the first roll 31 so that the first surface 111 faces outward in the radial direction. Similarly, the second feeding portion 4 also includes a second roll 41 around which the reinforcing member 2 is wound, and a driving portion (not shown) such as a motor for rotationally driving the second roll 41. Further, the reinforcing member 2 is wound around the second roll 41 so that the upper end side faces outward in the radial direction.

そして、第2繰り出し部4からは、補強部材2が下流側に向かって直線状に繰り出され、ベンディング部5へねじられることなく供給されるようになっている。一方、第1繰り出し部3からも帯状部材1が下流側に直線状に繰り出されるようになっているが、帯状部材1は、補強部材2の下側を通過し、後述するガイド部8を介して、嵌合部6に向かってねじられることなく繰り出される。 Then, the reinforcing member 2 is linearly fed from the second feeding portion 4 toward the downstream side, and is supplied to the bending portion 5 without being twisted. On the other hand, the strip-shaped member 1 is linearly fed out to the downstream side from the first feeding portion 3, but the strip-shaped member 1 passes under the reinforcing member 2 and passes through the guide portion 8 described later. Then, it is fed toward the fitting portion 6 without being twisted.

<2-2.ベンディング部>
図5はベンディング部の側面図である。図5に示すように、ベンディング部5は、筐体50と、この筐体50の内部に収容される、2個の上側ローラ51,52と、これら上側ローラ51,52の下側に配置される下側ローラ53と、上側ローラ51,52の下流側に配置される曲げローラ54とを備えている。これら4つのローラ51~54は、補強部材2の繰り出し方向に直交する方向に水平に延びる回転軸回りに回転可能に支持されている。
<2-2. Bending department>
FIG. 5 is a side view of the bending portion. As shown in FIG. 5, the bending portion 5 is arranged below the housing 50, the two upper rollers 51 and 52 housed inside the housing 50, and the upper rollers 51 and 52. The lower roller 53 and the bending roller 54 arranged on the downstream side of the upper rollers 51 and 52 are provided. These four rollers 51 to 54 are rotatably supported around a rotation axis extending horizontally in a direction orthogonal to the feeding direction of the reinforcing member 2.

2個の上側ローラ51,52は、上流側に配置される第1上側ローラ51、及び下流側に配置される第2上側ローラ52により構成され、これら2つの上側ローラ51,52は、同じ高さに配置されている。下側ローラ53は、第2上側ローラ52の下側に配置され、これら第2上側ローラ52及び下側ローラ53の間を補強部材2が通過するようになっている。したがって、これら第2上側ローラ52及び下側ローラ53の上下方向の隙間は、補強部材2の上下方向の高さと概ね同じか、やや広くなっている。また、これら3つのローラ51~53によって、補強部材2は、下流側へ水平に案内される。 The two upper rollers 51 and 52 are composed of a first upper roller 51 arranged on the upstream side and a second upper roller 52 arranged on the downstream side, and these two upper rollers 51 and 52 have the same height. It is placed on the floor. The lower roller 53 is arranged below the second upper roller 52, and the reinforcing member 2 passes between the second upper roller 52 and the lower roller 53. Therefore, the vertical gap between the second upper roller 52 and the lower roller 53 is substantially the same as or slightly wider than the vertical height of the reinforcing member 2. Further, the reinforcing member 2 is horizontally guided to the downstream side by these three rollers 51 to 53.

そして、曲げローラ54は、第2上側ローラ52の下流側に配置され、且つ第2上側ローラ52よりもやや下側に配置されている。これにより、第2上側ローラ52及び下側ローラ53の間を水平に通過した補強部材2は、曲げローラ54によって上側から押圧され、下側に曲げ癖をつけられるようになっている。 The bending roller 54 is arranged on the downstream side of the second upper roller 52 and slightly below the second upper roller 52. As a result, the reinforcing member 2 that has passed horizontally between the second upper roller 52 and the lower roller 53 is pressed from the upper side by the bending roller 54 so that a bending habit can be given to the lower side.

また、ベンディング部5の下方には、帯状部材1を嵌合部6側へ案内する一対のガイド部、つまり第1ガイド部81及び第2ガイド部82が設けられている。第1ガイド部81は、ベンディング部5の上流側の端部と対応する位置に設けられ、第1上側ガイドローラ811及び第1下側ガイドローラ812を備えている。第1上側ガイドローラ811及び第1下側ガイドローラ812は、上下方向に並び、これらの間を帯状部材1が通過する。一方、第2ガイド部は、ベンディング部5の下流側の端部と対応する位置に設けられ、第2上側ガイドローラ821及び第2下側ガイドローラ822を備えている。そして、第2上側ガイドローラ821及び第2下側ガイドローラ822も、上下方向に並び、第1ガイド部81を通過した帯状部材1が、これらの間を通過する。 Further, below the bending portion 5, a pair of guide portions for guiding the strip-shaped member 1 toward the fitting portion 6, that is, a first guide portion 81 and a second guide portion 82 are provided. The first guide portion 81 is provided at a position corresponding to the upstream end portion of the bending portion 5, and includes a first upper guide roller 811 and a first lower guide roller 812. The first upper guide roller 811 and the first lower guide roller 812 are arranged in the vertical direction, and the band-shaped member 1 passes between them. On the other hand, the second guide portion is provided at a position corresponding to the downstream end portion of the bending portion 5, and includes a second upper guide roller 821 and a second lower guide roller 822. The second upper guide roller 821 and the second lower guide roller 822 are also arranged in the vertical direction, and the band-shaped member 1 that has passed through the first guide portion 81 passes between them.

そして、ベンディング部5を通過した補強部材2と、その下方のガイド部8を通過した帯状部材1が、これらの上流側に配置された嵌合部6において合流する。 Then, the reinforcing member 2 that has passed through the bending portion 5 and the strip-shaped member 1 that has passed through the guide portion 8 below the reinforcing member 2 meet at the fitting portion 6 arranged on the upstream side thereof.

<2-3.嵌合部>
図6は嵌合部の側面図、図7は嵌合部のローラの断面図である。図6に示すように、嵌合部6は、ベンディング部5よりも上流側で且つ、ベンディング部5よりも下方に配置されている。すなわち、上述したように、巻き取りロール71の外周面よりも径方向外方において、この外周面に沿うように、ベンディング部5及び嵌合部6がこの順で配置されている。
<2-3. Fitting part>
FIG. 6 is a side view of the fitting portion, and FIG. 7 is a cross-sectional view of a roller of the fitting portion. As shown in FIG. 6, the fitting portion 6 is arranged on the upstream side of the bending portion 5 and below the bending portion 5. That is, as described above, the bending portion 5 and the fitting portion 6 are arranged in this order along the outer peripheral surface in the radial direction from the outer peripheral surface of the take-up roll 71.

嵌合部6は、筐体61と、この筐体61に収容される複数のローラ62~65と、これらローラ62~65を移動させる移動機構66と、を備えている。筐体61は、巻き取りロール71を基準として径方向外方に延びるように形成されている。以下、特に断りのない限り、径方向及び周方向との文言は、巻き取りロール71を基準としたものとする。 The fitting portion 6 includes a housing 61, a plurality of rollers 62 to 65 housed in the housing 61, and a moving mechanism 66 for moving the rollers 62 to 65. The housing 61 is formed so as to extend radially outward with respect to the take-up roll 71. Hereinafter, unless otherwise specified, the terms of the radial direction and the circumferential direction shall be based on the take-up roll 71.

そして、この筐体61の内部には、上流側に配置される一対の第1大ローラ62と第1小ローラ63とが配置されており、第1大ローラ62が、第1小ローラ63よりも径方向外方に配置されている。図7に示すように、各第1大ローラは、所定間隔をおいて配置され、回転軸69によって連結されている。各第1大ローラ62は、補強部材2の側板部21,22と連結部23との間に挿入され、補強部材2を径方向外方から押圧するようになっている。一方、第1小ローラ63の軸方向の長さは、帯状部材1を径方向内方側で支持するように、リブ12間の幅よりも大きく形成されている。 A pair of the first large roller 62 and the first small roller 63 arranged on the upstream side are arranged inside the housing 61, and the first large roller 62 is located on the first small roller 63. Is also arranged radially outward. As shown in FIG. 7, the first large rollers are arranged at predetermined intervals and are connected by a rotating shaft 69. Each first large roller 62 is inserted between the side plate portions 21 and 22 of the reinforcing member 2 and the connecting portion 23, and presses the reinforcing member 2 from the outside in the radial direction. On the other hand, the axial length of the first small roller 63 is formed to be larger than the width between the ribs 12 so as to support the strip-shaped member 1 on the radial inward side.

そして、これら第1大ローラ62と第1小ローラ63との間を帯状部材1及び補強部材2が通過するように構成されている。これにより、帯状部材1及び補強部材2が両ローラ62,63によって押圧され、帯状部材1のリブ12間に補強部材2が嵌め込まれる。したがって、両ローラ62,63の外周面の距離は、概ね帯状部材1が通過できる程度になっている。 The strip-shaped member 1 and the reinforcing member 2 are configured to pass between the first large roller 62 and the first small roller 63. As a result, the strip-shaped member 1 and the reinforcing member 2 are pressed by both rollers 62 and 63, and the reinforcing member 2 is fitted between the ribs 12 of the strip-shaped member 1. Therefore, the distance between the outer peripheral surfaces of both rollers 62 and 63 is such that the strip-shaped member 1 can pass through.

そして、筐体61の内部において、これら第1大ローラ62及び第1大ローラの下流側には、第2大ローラ64及び第2小ローラ65が配置されている。第2大ローラ64は、第2小ローラ65よりも径方向外方に配置されており、これらローラ64,65の間を、第1大ローラ62及び第1小ローラ63を通過した帯状部材1及び補強部材2が通過し、これらが押圧される。 Inside the housing 61, the second large roller 64 and the second small roller 65 are arranged on the downstream side of the first large roller 62 and the first large roller. The second large roller 64 is arranged radially outward from the second small roller 65, and the strip-shaped member 1 that has passed between the first large roller 62 and the first small roller 63 between these rollers 64 and 65. And the reinforcing member 2 passes through and is pressed against them.

次に、移動機構66について説明する。上記4つのローラ62~65は、支持部材661によって回転自在に支持されており、この支持部材661は、筐体61の内部で径方向に移動可能に支持されている。また、筐体61の内部には、径方向に延びるボールネジ662が配置されており、ボールネジ662の一端部は、支持部材661において、第1ローラ62,63と第2ローラ64,65との間にねじ込まれている。一方、ボールネジ662の他端部は、筐体61の径方向外方に配置されたサーボモータ663に連結されている。これにより、サーボモータ663が回転すると、支持部材661は、筐体61内で4つのローラ62~65とともに径方向に移動する。したがって、帯状部材1と補強部材2とが嵌合する位置を径方向に移動させることができる。 Next, the moving mechanism 66 will be described. The four rollers 62 to 65 are rotatably supported by a support member 661, and the support member 661 is movably supported inside the housing 61 in the radial direction. Further, a ball screw 662 extending in the radial direction is arranged inside the housing 61, and one end of the ball screw 662 is located between the first rollers 62, 63 and the second rollers 64, 65 in the support member 661. Is screwed into. On the other hand, the other end of the ball screw 662 is connected to the servomotor 663 arranged radially outward of the housing 61. As a result, when the servomotor 663 rotates, the support member 661 moves in the housing 61 together with the four rollers 62 to 65 in the radial direction. Therefore, the position where the strip-shaped member 1 and the reinforcing member 2 are fitted can be moved in the radial direction.

<2-4.巻き取り部>
次に、巻き取り部7について説明する。図4に示すように、巻き取り部7は、管路更生部材100を巻き取る巻き取りロール71と、この巻き取りロール71を回転駆動するモータ等の駆動部(図示省略)とを備えている。この巻き取りロール71には、嵌合部6を通過した管路更生部材100が巻き取られる。
<2-4. Winding part >
Next, the winding unit 7 will be described. As shown in FIG. 4, the take-up unit 7 includes a take-up roll 71 that winds up the pipeline rehabilitation member 100, and a drive unit (not shown) such as a motor that rotationally drives the take-up roll 71. .. The pipeline rehabilitation member 100 that has passed through the fitting portion 6 is wound around the take-up roll 71.

<3.管路更生部材の製造方法>
次に、上記のように構成された管路更生部材100の製造装置の動作、つまり管路更生部材100の製造方法について説明する。
<3. Manufacturing method of pipeline rehabilitation member>
Next, the operation of the manufacturing apparatus for the pipeline rehabilitation member 100 configured as described above, that is, the method for manufacturing the pipeline rehabilitation member 100 will be described.

まず、第1ロール31を回転駆動して帯状部材1を繰り出すとともに、第2ロール41も回転駆動して補強部材2を繰り出す。そして、第2ロール41から繰り出された補強部材2は、直線状にベンディング部5まで搬送され、ベンディング部5において、曲げ癖が付与される。すなわち、補強部材2は、ベンディング部5の第1及び第2上側ローラ51,52と、下側ローラ53とによってガイドされることで、水平方向に直進するが、その下流側に配置された曲げローラ54により、下側に押圧され、下側に曲げられる。これにより、金属製の補強部材2は、長手方向に沿って円弧を描くように曲げられ、嵌合部6に搬送される。 First, the first roll 31 is rotationally driven to feed out the strip-shaped member 1, and the second roll 41 is also rotationally driven to feed out the reinforcing member 2. Then, the reinforcing member 2 unwound from the second roll 41 is linearly conveyed to the bending portion 5, and a bending habit is imparted to the bending portion 5. That is, the reinforcing member 2 travels straight in the horizontal direction by being guided by the first and second upper rollers 51 and 52 of the bending portion 5 and the lower roller 53, but the bending member 2 is arranged on the downstream side thereof. It is pressed downward by the roller 54 and bent downward. As a result, the metal reinforcing member 2 is bent so as to draw an arc along the longitudinal direction and is conveyed to the fitting portion 6.

一方、第1繰り出しロールから繰り出された帯状部材1は、補強部材2の下方を直線状に通過し、ベンディング部5の下方のガイド部8にガイドされながら、補強部材2の下端部側に接触する。そして、補強部材2と帯状部材1とは、接触した状態で、嵌合部6へ案内される。そして、嵌合部6においては、補強部材2と帯状部材1とが、大ローラ62,64と小ローラ63,65との間で径方向の内方及び外方から押圧される。これにより、帯状部材1の一の隣接するリブ12間に補強部材2が嵌め込まれ、管路更生部材100が形成される。このとき、補強部材2は幅方向に押圧されながらリブ12間に押し込まれる。そして、図1に示すように、補強部材2の各側板部21、22の上端部が、リブ12の先端に設けられた抜け止め部13に下側から係止し、これによって、補強部材2が帯状部材1から抜け出るのを防止される。 On the other hand, the strip-shaped member 1 unwound from the first feeding roll passes under the reinforcing member 2 in a straight line and comes into contact with the lower end side of the reinforcing member 2 while being guided by the guide portion 8 below the bending portion 5. do. Then, the reinforcing member 2 and the strip-shaped member 1 are guided to the fitting portion 6 in a state of being in contact with each other. Then, in the fitting portion 6, the reinforcing member 2 and the strip-shaped member 1 are pressed from the inside and the outside in the radial direction between the large rollers 62 and 64 and the small rollers 63 and 65. As a result, the reinforcing member 2 is fitted between the adjacent ribs 12 of the strip-shaped member 1, and the pipeline rehabilitation member 100 is formed. At this time, the reinforcing member 2 is pushed between the ribs 12 while being pressed in the width direction. Then, as shown in FIG. 1, the upper end portions of the side plate portions 21 and 22 of the reinforcing member 2 are locked to the retaining portion 13 provided at the tip of the rib 12 from below, whereby the reinforcing member 2 is engaged. Is prevented from coming out of the strip-shaped member 1.

こうして、嵌合部6を通過した管路更生部材100は、下側に引っ張られながら、回転駆動する巻き取りロール71に巻き取られる。 In this way, the pipeline rehabilitation member 100 that has passed through the fitting portion 6 is wound up by the winding roll 71 that is rotationally driven while being pulled downward.

以上のように製造された管路更生部材100は、次のように既設管に施工される。すなわち、巻き取りロール71から繰り出されながら、既設管内において螺旋状に供給される。そして、先行する管路更生部材100の第1端部101の突部材14と周回遅れで後続する管路更生部材100の第2端部112の係止溝15とを順次接合することにより、既設管の管路内に円筒状の更生管が形成される。 The pipeline rehabilitation member 100 manufactured as described above is installed on an existing pipe as follows. That is, it is spirally supplied in the existing pipe while being unwound from the take-up roll 71. Then, by sequentially joining the projecting member 14 of the first end 101 of the preceding pipeline rehabilitation member 100 and the locking groove 15 of the second end 112 of the succeeding pipeline rehabilitation member 100 with a circumferential delay, the existing one is already installed. A cylindrical rehabilitation tube is formed in the conduit of the tube.

<4.特徴>
(1)補強部材2を直線状に繰り出して嵌合部6へ搬送し、帯状部材1のリブ12の間に嵌め込んでいるため、搬送中に補強部材2の向きが変わることがない。したがって、重量が重く、高剛性である補強部材2を安定的に搬送することができる。例えば、補強部材2を曲線状の経路に沿って搬送すると、補強部材2が経路からずれたり、搬送速度がばらつくなどの不具合が生じ得るが、上記のように構成することで、このような問題の発生を防止することができる。
<4. Features>
(1) Since the reinforcing member 2 is linearly extended and conveyed to the fitting portion 6 and fitted between the ribs 12 of the strip-shaped member 1, the orientation of the reinforcing member 2 does not change during the transfer. Therefore, the reinforcing member 2 which is heavy and has high rigidity can be stably conveyed. For example, if the reinforcing member 2 is transported along a curved path, problems such as the reinforcing member 2 deviating from the path and the transport speed may vary, but the above-mentioned configuration causes such a problem. Can be prevented.

(2)補強部材2は金属材料で形成され、補強部材2と帯状部材1とは剛性が相違するため、補強部材2を帯状部材1にスムーズに嵌め込むことは容易ではない。これに対して、本実施形態においては、補強部材2を帯状部材1に嵌め込む前に、補強部材2に円弧状に曲がる巻き癖を付与するようにしている。これにより、補強部材2を帯状部材1にスムーズに嵌め込むことができる。 (2) Since the reinforcing member 2 is made of a metal material and the rigidity of the reinforcing member 2 and the strip-shaped member 1 are different, it is not easy to smoothly fit the reinforcing member 2 into the strip-shaped member 1. On the other hand, in the present embodiment, before the reinforcing member 2 is fitted into the band-shaped member 1, the reinforcing member 2 is provided with a winding habit of bending in an arc shape. As a result, the reinforcing member 2 can be smoothly fitted into the band-shaped member 1.

(3)嵌合部6においては、ローラ62~65を径方向に移動可能としているため、例えば、巻き取りロール71における管路更生部材100の巻き取りが進み、巻き取りロール71の径が大きくなったときには、嵌合部6のローラ62~65を径方向外方に移動させ、巻き取りロールとの干渉を防止するようにしている。このようなローラ62~65の移動は、種々の制御が可能であり、例えば、巻き取りロール71の径を測定し、これに応じて自動でローラ62~65を移動させることができる。あるいは、手動でローラ62~65を移動させることもできる。 (3) In the fitting portion 6, since the rollers 62 to 65 are movable in the radial direction, for example, the winding of the pipeline rehabilitation member 100 in the take-up roll 71 progresses, and the diameter of the take-up roll 71 becomes large. When this happens, the rollers 62 to 65 of the fitting portion 6 are moved outward in the radial direction to prevent interference with the take-up roll. Various controls are possible for such movement of the rollers 62 to 65. For example, the diameter of the take-up roll 71 can be measured, and the rollers 62 to 65 can be automatically moved accordingly. Alternatively, the rollers 62 to 65 can be manually moved.

<5.変形例>
以上、本発明の一実施形態について説明したが、本発明は、上記実施形態に限定されるものではなく、その趣旨を逸脱しない限りにおいて、種々の変更が可能である。以下、変形例について説明する。但し、以下の変形例は適宜組合せ可能である。
<5. Modification example>
Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention. Hereinafter, a modified example will be described. However, the following modifications can be combined as appropriate.

<5-1>
上記実施形態では、帯状部材1及び補強部材2をロールから繰り出しているが、これに限定されない。例えば、帯状部材1を樹脂により成形後、そのまま繰り出すこともできる。そして、補強部材2も同様にロールを用いずに、繰り出すことができる。
<5-1>
In the above embodiment, the strip-shaped member 1 and the reinforcing member 2 are extended from the roll, but the present invention is not limited to this. For example, the strip-shaped member 1 can be molded with a resin and then fed out as it is. Then, the reinforcing member 2 can also be fed out without using a roll.

<5-2>
帯状部材1及び補強部材2の形態は、特には限定されない。例えば、帯状部材1については、基板11の一方の面に、少なくとも補強部材2が嵌まり込む一対のリブ12が形成されていればよい。したがって、リブ12の数や抜け止め部13、17のほか、連結のための突部材14や係止溝15の構成については、必要に応じて適宜設定することができる。
<5-2>
The form of the band-shaped member 1 and the reinforcing member 2 is not particularly limited. For example, for the strip-shaped member 1, at least a pair of ribs 12 into which the reinforcing member 2 is fitted may be formed on one surface of the substrate 11. Therefore, in addition to the number of ribs 12 and the retaining portions 13 and 17, the configurations of the protrusion member 14 and the locking groove 15 for connection can be appropriately set as necessary.

また、補強部材2については、少なくとも、リブ12に当接する一対の側板部21と、これら側板部21,22を連結する連結部23で構成されていればよい。したがって、連結部23の構成は、適宜変更可能であり、例えば、図8に示すように、断面U字型の連結部にすることができる。 Further, the reinforcing member 2 may be composed of at least a pair of side plate portions 21 that abut on the ribs 12 and a connecting portion 23 that connects the side plate portions 21 and 22. Therefore, the configuration of the connecting portion 23 can be appropriately changed, and for example, as shown in FIG. 8, the connecting portion can have a U-shaped cross section.

<5-3>
ベンディング部5は、補強部材2に曲げ癖を付与できるのであれば、種々の構成が可能であり、ロールの数、特には限定されない。また、上記実施形態のような、ロールによって押圧するのは一例であり、ロール以外で押圧してもよい。また、ベンディング部5も、嵌合部6と同様に、ロールを径方向に移動可能に構成することもでき、移動の制御も嵌合部6と同様にすることができる。
<5-3>
The bending portion 5 can be configured in various ways as long as it can impart a bending habit to the reinforcing member 2, and the number of rolls is not particularly limited. Further, pressing with a roll as in the above embodiment is an example, and pressing may be performed with a roll other than the roll. Further, the bending portion 5 can also be configured so that the roll can be moved in the radial direction in the same manner as the fitting portion 6, and the movement control can be the same as that of the fitting portion 6.

<5-4>
嵌合部6の構成も特には限定されず、ロールなどで帯状部材1と補強部材2を挟み、補強部材2をリブ12の間に押し込めるように構成されていればよい。したがって、ロールの形状、数は特には限定されず、補強部材2の断面形状に合わせて、適宜変更することができる。また、嵌合部6を径方向に移動させる構成も特には限定されず、種々の構成が可能である。
<5-4>
The configuration of the fitting portion 6 is not particularly limited, and may be configured such that the strip-shaped member 1 and the reinforcing member 2 are sandwiched by a roll or the like and the reinforcing member 2 is pushed between the ribs 12. Therefore, the shape and number of rolls are not particularly limited, and can be appropriately changed according to the cross-sectional shape of the reinforcing member 2. Further, the configuration for moving the fitting portion 6 in the radial direction is not particularly limited, and various configurations are possible.

1 帯状部材
2 補強部材
5 ベンディング部
6 嵌合部
71 巻き取りロール
1 Band-shaped member 2 Reinforcing member 5 Bending part 6 Fitting part 71 Winding roll

Claims (7)

帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における少なくとも1組の隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を形成するための製造装置であって、
前記帯状部材を繰り出すための第1繰り出し部と、
前記補強部材を繰り出すための第2繰り出し部と、
前記第1繰り出し部から繰り出された前記帯状部材における隣接する前記リブの間に、前記第2繰り出し部から繰り出された補強部材を嵌め込み、管路更生部材を形成する嵌合部と、
前記嵌合部を通過した前記管路更生部材を巻き取る巻き取りロールを有する、巻き取り部と、
を備え、
前記第2繰り出し部から前記補強部材を直線状に繰り出して、前記嵌合部へ供給するとともに、前記第1繰り出し部から繰り出された前記帯状部材を、前記補強部材の下方から前記嵌合部へ供給するように構成されており、
前記第2繰り出し部から繰り出された前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するベンディング部をさらに備え、
前記ベンディング部を通過した前記補強部材の延長上に前記嵌合部が配置されている、管路更生部材の製造装置。
Between at least one set of adjacent ribs in a strip-shaped member having a strip-shaped substrate and a strip having a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate.
A manufacturing apparatus for forming a pipeline rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions.
The first feeding portion for feeding the strip-shaped member and
A second feeding portion for feeding the reinforcing member and
A fitting portion for forming a pipeline rehabilitation member by fitting a reinforcing member fed from the second feeding portion between adjacent ribs in the strip-shaped member fed from the first feeding portion.
A winding portion having a winding roll for winding the pipeline rehabilitation member that has passed through the fitting portion, and a winding portion.
Equipped with
The reinforcing member is linearly fed from the second feeding portion and supplied to the fitting portion, and the strip-shaped member fed from the first feeding portion is fed from below the reinforcing member to the fitting portion. It is configured to supply and
A bending portion that imparts a winding habit to the reinforcing member unwound from the second feeding portion along the circumferential direction of the winding roll is further provided.
A device for manufacturing a pipeline rehabilitation member in which the fitting portion is arranged on an extension of the reinforcing member that has passed through the bending portion.
前記ベンディング部は、
前記補強部材の上側に配置される少なくとも1つの上側ローラと、
前記補強部材の下側に配置される少なくとも1つの下側ローラと、
前記上側ローラの下流側に配置され、最下流にある前記上側ローラよりも下方に配置され、前記補強部材を上から押圧する、少なくとも1つの曲げローラと、
を備えている、請求項に記載の管路更生部材の製造装置。
The bending part is
With at least one upper roller arranged above the reinforcing member,
With at least one lower roller disposed below the reinforcing member,
An at least one bending roller arranged on the downstream side of the upper roller, arranged below the upper roller located on the most downstream side, and pressing the reinforcing member from above.
The apparatus for manufacturing a pipeline rehabilitation member according to claim 1 .
前記ベンディング部に配置される前記上側ローラ、下側ローラ、及び曲げローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し近接離間可能に構成されている、請求項1または2に記載の管路更生部材の製造装置。 The upper roller, the lower roller, and the bending roller arranged in the bending portion are in the radial direction of the take-up roll according to the take-up amount of the pipeline rehabilitation member wound on the take-up roll. The apparatus for manufacturing a pipeline rehabilitation member according to claim 1 or 2 , which is configured so as to be close to each other. 帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における少なくとも1組の隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を形成するための製造装置であって、
前記帯状部材を繰り出すための第1繰り出し部と、
前記補強部材を繰り出すための第2繰り出し部と、
前記第1繰り出し部から繰り出された前記帯状部材における隣接する前記リブの間に、前記第2繰り出し部から繰り出された補強部材を嵌め込み、管路更生部材を形成する嵌合部と、
前記嵌合部を通過した前記管路更生部材を巻き取る巻き取りロールを有する、巻き取り部と、
を備え、
前記第2繰り出し部から前記補強部材を直線状に繰り出して、前記嵌合部へ供給するとともに、前記第1繰り出し部から繰り出された前記帯状部材を、前記補強部材の下方から前記嵌合部へ供給するように構成されており、
前記嵌合部は、
前記補強部材の上側に配置される少なくとも1つの上側ローラと、
前記帯状部材の下側に配置される少なくとも1つの下側ローラと、
を備え、
前記上側ローラ及び下側ローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し、近接離間可能に構成されている、管路更生部材の製造装置。
Between at least one set of adjacent ribs in a strip-shaped member having a strip-shaped substrate and a strip having a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate.
A manufacturing apparatus for forming a pipeline rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions.
The first feeding portion for feeding the strip-shaped member and
A second feeding portion for feeding the reinforcing member and
A fitting portion for forming a pipeline rehabilitation member by fitting a reinforcing member fed from the second feeding portion between adjacent ribs in the strip-shaped member fed from the first feeding portion.
A winding portion having a winding roll for winding the pipeline rehabilitation member that has passed through the fitting portion, and a winding portion.
Equipped with
The reinforcing member is linearly fed from the second feeding portion and supplied to the fitting portion, and the strip-shaped member fed from the first feeding portion is fed from below the reinforcing member to the fitting portion. It is configured to supply and
The fitting portion is
With at least one upper roller arranged above the reinforcing member,
With at least one lower roller disposed below the strip member,
Equipped with
The upper roller and the lower roller are configured to be close to each other in the radial direction of the take-up roll according to the take-up amount of the pipeline rehabilitation member wound on the take-up roll. , Manufacturing equipment for pipeline rehabilitation members.
帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を製造するための製造方法であって、
前記帯状部材を繰り出すステップと、
前記補強部材を直線状に繰り出すステップと、
直線状に繰り出された前記補強部材の下側に向けて、前記帯状部材を繰り出し、当該帯状部材における隣接する前記リブの間に、前記補強部材を嵌め込み、管路更生部材を形成するステップと、
前記管路更生部材を巻き取りロールに巻き取るステップと、
前記補強部材を前記帯状部材の隣接する前記リブの間に嵌め込む前に、前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するステップと、
を備えている、管路更生部材の製造方法。
Between the adjacent ribs in the strip-shaped member having a strip-shaped substrate and a strip-shaped member having a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate.
It is a manufacturing method for manufacturing a pipeline rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions.
The step of feeding out the strip-shaped member and
The step of feeding out the reinforcing member in a straight line and
A step of feeding out the strip-shaped member toward the lower side of the reinforcing member linearly drawn out, fitting the reinforcing member between the adjacent ribs in the strip-shaped member, and forming a pipeline rehabilitation member.
The step of winding the pipeline rehabilitation member onto a take-up roll and
A step of imparting a winding habit to the reinforcing member along the circumferential direction of the winding roll before fitting the reinforcing member between the ribs adjacent to the strip-shaped member.
A method of manufacturing a pipeline rehabilitation member.
前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き癖を付与する位置を、前記巻き取りロールの径方向に移動させる、請求項に記載の管路更生部材の製造方法。 The pipe according to claim 5 , wherein the position where the winding habit is applied is moved in the radial direction of the winding roll according to the winding amount of the pipeline rehabilitation member wound on the winding roll. Manufacturing method of road rehabilitation member. 帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を製造するための製造方法であって、
前記帯状部材を繰り出すステップと、
前記補強部材を直線状に繰り出すステップと、
直線状に繰り出された前記補強部材の下側に向けて、前記帯状部材を繰り出し、当該帯状部材における隣接する前記リブの間に、前記補強部材を嵌め込み、管路更生部材を形成するステップと、
前記管路更生部材を巻き取りロールに巻き取るステップと、
を備え、
前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記帯状部材への前記補強部材の嵌め込み位置を、前記巻き取りロールの径方向に移動させる、管路更生部材の製造方法。
Between the adjacent ribs in the strip-shaped member having a strip-shaped substrate and a strip-shaped member having a plurality of ribs provided parallel to the surface of the substrate along the extending direction of the substrate.
It is a manufacturing method for manufacturing a pipeline rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions.
The step of feeding out the strip-shaped member and
The step of feeding out the reinforcing member in a straight line and
A step of feeding out the strip-shaped member toward the lower side of the reinforcing member linearly drawn out, fitting the reinforcing member between the adjacent ribs in the strip-shaped member, and forming a pipeline rehabilitation member.
The step of winding the pipeline rehabilitation member onto a take-up roll and
Equipped with
The pipe line rehabilitation that moves the fitting position of the reinforcing member into the strip-shaped member in the radial direction of the take-up roll according to the winding amount of the pipeline rehabilitation member wound on the take-up roll. Manufacturing method of parts.
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