JP7004282B2 - Gate valve installation method - Google Patents

Gate valve installation method Download PDF

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JP7004282B2
JP7004282B2 JP2017055666A JP2017055666A JP7004282B2 JP 7004282 B2 JP7004282 B2 JP 7004282B2 JP 2017055666 A JP2017055666 A JP 2017055666A JP 2017055666 A JP2017055666 A JP 2017055666A JP 7004282 B2 JP7004282 B2 JP 7004282B2
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valve
lid
box
valve box
valve body
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JP2018159397A (en
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修爾 各務
大介 山本
雅史 桝家
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Waterworks Technology Development Organization Co Ltd
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本発明は、弁箱と弁蓋とを備えた仕切弁および仕切弁設置方法に関する。 The present invention relates to a sluice valve having a valve box and a valve lid and a sluice valve installation method.

従来、弁箱と弁蓋とを分割可能な仕切弁が知られている(例えば、特許文献1参照)。 Conventionally, a sluice valve capable of separating a valve box and a valve lid is known (see, for example, Patent Document 1).

特許文献1の仕切弁は、板状の弁体が収容された状態の弁箱(文献では止水部本体)に、操作軸を有する弁蓋(文献では操作部本体)を着脱自在に構成している。弁体の外端部には、U型切欠を設けた金具が固定されており、操作軸の先端には矩形状の押し板が固定されている。U型切欠に押し板を挿入して弁体に操作軸を接続した状態で、弁蓋を弁箱に締結することで、流体管の流路を遮断可能な作業用仕切弁として用いるものである。 The sluice valve of Patent Document 1 has a valve box (main body of the water stop portion in the document) in which a plate-shaped valve body is housed, and a valve lid having an operating shaft (main body of the operating part in the document) is detachably configured. ing. A metal fitting provided with a U-shaped notch is fixed to the outer end of the valve body, and a rectangular push plate is fixed to the tip of the operation shaft. It is used as a work sluice valve that can shut off the flow path of the fluid pipe by fastening the valve lid to the valve box with the push plate inserted in the U-shaped notch and the operation shaft connected to the valve body. ..

実開平5-52493号公報Jikkenhei 5-52493 Gazette

大口径(例えば管径1000mm)の流体管の流路を遮断する場合、弁箱や弁蓋が大型化するので、作業用仕切弁の重量が極めて大きなものとなる。このため、弁蓋を弁箱に固定した状態の作業用仕切弁を流体管に設置する場合、作業用仕切弁を吊り下げる重機が大型となり、施工コストが増大する。しかも、大型重機を使用するために、道路占用範囲が大きくなってしまい、作業時間が制限されて作業効率が低下する。 When blocking the flow path of a fluid pipe having a large diameter (for example, a pipe diameter of 1000 mm), the valve box and the valve lid become large, so that the weight of the work sluice valve becomes extremely large. Therefore, when the work sluice valve with the valve lid fixed to the valve box is installed in the fluid pipe, the heavy machine for suspending the work sluice valve becomes large and the construction cost increases. Moreover, since a large heavy machine is used, the road occupancy range becomes large, the work time is limited, and the work efficiency is lowered.

また、特許文献1の仕切弁のように、弁体の端部に設けたU型切欠に操作軸の押し板を挿入可能な構成の場合、大型の弁蓋を吊り下げた状態で押し板とU型切欠とを位置合わせすることは非常に困難であり、作業効率が低下する。 Further, in the case of a configuration in which the push plate of the operation shaft can be inserted into the U-shaped notch provided at the end of the valve body like the sluice valve of Patent Document 1, the push plate can be inserted with the large valve lid suspended. It is very difficult to align with the U-shaped notch, which reduces work efficiency.

そこで、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁および仕切弁設置方法が望まれている。 Therefore, even when blocking the flow path of a fluid pipe having a large diameter, a sluice valve and a sluice valve installation method with high work efficiency are desired.

本発明に係る仕切弁の特徴構成は、流体管に装着された弁箱と、板状の弁体が収容された弁蓋と、前記弁箱と前記弁蓋とを締結する締結機構と、を備え、前記弁体は、前記弁蓋が前記弁箱に締結される前において、前記弁蓋の内部に位置する本体部と前記弁蓋の外部に突出した突出部とが一体で構成されており、前記突出部の前記弁箱の開口部への挿入を案内するガイド機構を備えている点にある。 The characteristic configuration of the sluice valve according to the present invention is a valve box mounted on a fluid pipe, a valve lid containing a plate-shaped valve body, and a fastening mechanism for fastening the valve box and the valve lid. The valve body is integrally composed of a main body portion located inside the valve lid and a protruding portion projecting to the outside of the valve lid before the valve lid is fastened to the valve box. The point is that the protrusion is provided with a guide mechanism for guiding the insertion into the opening of the valve box.

本構成では、弁箱と弁体が収容された弁蓋とを分割して構成し、締結機構によって一体化している。このため、仕切弁の重量が大きい場合でも、工事現場で弁箱と弁蓋とを別々に設置することが可能となるので、重機の小型化を図って施工コストを低減することができる。 In this configuration, the valve box and the valve lid in which the valve body is housed are separately configured and integrated by a fastening mechanism. Therefore, even if the weight of the sluice valve is large, the valve box and the valve lid can be installed separately at the construction site, so that the heavy machinery can be downsized and the construction cost can be reduced.

また、本構成によれば、弁蓋に収容された弁体の突出部を弁蓋の外部に突出させて、この突出部を弁箱の開口部に挿入することとしている。突出部は、大口径で構成される流体管の流路を遮断する弁体の一部であるので、表面積が大きく、視認性が高い。その結果、重量の大きい弁蓋を吊り下げた状態であっても、突出部を弁箱の開口部に挿入し易く、作業効率が高い。 Further, according to this configuration, the protruding portion of the valve body housed in the valve lid is projected to the outside of the valve lid, and this protruding portion is inserted into the opening of the valve box. Since the protruding portion is a part of the valve body that blocks the flow path of the fluid pipe having a large diameter, the surface area is large and the visibility is high. As a result, even when the heavy valve lid is suspended, the protruding portion can be easily inserted into the opening of the valve box, and the work efficiency is high.

しかも、本構成のように、突出部の弁箱の開口部への挿入を案内するガイド機構を設ければ、作業効率を更に高めることができる。よって、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁を提供できた。 Moreover, if a guide mechanism for guiding the insertion of the protruding portion into the opening of the valve box is provided as in the present configuration, the work efficiency can be further improved. Therefore, it was possible to provide a sluice valve with high work efficiency even when blocking the flow path of a large-diameter fluid pipe.

他の特徴構成は、前記ガイド機構は、前記突出部に固定された第一車輪と、前記弁箱の前記開口部の底部に固定され、前記第一車輪が摺動する第一レールと、を有している点にある。 Another characteristic configuration is that the guide mechanism has a first wheel fixed to the protrusion and a first rail fixed to the bottom of the opening of the valve box and to which the first wheel slides. It is in the point of having.

本構成のように、弁蓋の外部に突出した突出部に第一車輪を設け、弁箱の開口部の底部に第一レールを設ければ、第一車輪を第一レール上に配置するだけで弁蓋の弁箱に対する位置決めを行うことができる。 If the first wheel is provided on the protruding portion protruding to the outside of the valve lid and the first rail is provided on the bottom of the opening of the valve box as in this configuration, the first wheel is simply arranged on the first rail. The valve lid can be positioned with respect to the valve box.

他の特徴構成は、前記ガイド機構は、前記弁体を押上げ可能な押上機構を有している点にある。 Another characteristic configuration is that the guide mechanism has a push-up mechanism capable of pushing up the valve body.

弁体がある程度の長さを有しているが故に、弁体の突出部が弁箱の平行姿勢に対して若干垂れ下がっていることがある。本構成のように弁体を押上げる押上機構を設ければ、弁体の軸芯と弁蓋の軸芯を一致させた状態で、突出部を弁箱の開口部に挿入することができる。その結果、平行姿勢にある突出部を弁箱の開口部に挿入するだけで、弁箱と弁蓋との軸芯が一致するので、両部材の締結作業の円滑化が図られる。 Since the valve body has a certain length, the protruding portion of the valve body may hang down slightly with respect to the parallel posture of the valve box. If a push-up mechanism for pushing up the valve body is provided as in this configuration, the protruding portion can be inserted into the opening of the valve box with the axis of the valve body and the axis of the valve lid aligned. As a result, the axis of the valve box and the valve lid are aligned by simply inserting the protruding portion in the parallel posture into the opening of the valve box, so that the fastening work of both members can be facilitated.

他の特徴構成は、前記押上機構は、前記弁蓋の底部に形成された孔部に螺合されるボルトで構成されている点にある。 Another characteristic configuration is that the push-up mechanism is composed of a bolt screwed into a hole formed in the bottom of the valve lid.

本構成のように、押上機構を螺合度合いによって位置調整可能なボルトで構成すれば、弁箱の開口部と弁体の突出部との位置ずれが発生している場合でも、工事現場で弁体の位置調整を行うことが可能となる。その結果、再度弁蓋を吊り上げて弁体の位置調整をする必要が無く、作業効率を高めることができる。 If the push-up mechanism is configured with bolts whose position can be adjusted according to the degree of screwing as in this configuration, the valve can be valved at the construction site even if the opening of the valve box and the protruding portion of the valve body are misaligned. It becomes possible to adjust the position of the body. As a result, it is not necessary to lift the valve lid again to adjust the position of the valve body, and the work efficiency can be improved.

他の特徴構成は、前記本体部には、第二車輪が固定されており、前記弁蓋の底部には、前記第二車輪が摺動する第二レールが固定されている点にある。 Another characteristic configuration is that the second wheel is fixed to the main body portion, and the second rail on which the second wheel slides is fixed to the bottom portion of the valve lid.

本構成のように、弁蓋の内部に位置する弁体の本体部に第二車輪を設けて、弁蓋の底部に第二レールを設ければ、弁蓋と弁箱とを締結した後において、大きな重量の弁体を円滑に移動させることができる。 If a second wheel is provided on the main body of the valve body located inside the valve lid and a second rail is provided on the bottom of the valve lid as in this configuration, after the valve lid and the valve box are fastened. , A large weight valve body can be moved smoothly.

他の特徴構成は、前記ガイド機構は、前記弁箱および前記弁蓋の何れか一方の第一端面に固定されたピン部材と、前記弁箱および前記弁蓋の何れか他方の第二端面に形成され、前記ピン部材が挿入可能な凹部と、で構成されている点にある。 Another characteristic configuration is that the guide mechanism is attached to a pin member fixed to the first end surface of either the valve box or the valve lid, and to the second end surface of either the valve box or the valve lid. The point is that it is formed and is composed of a recess into which the pin member can be inserted.

本構成のように、ガイド機構をピン部材と凹部とで構成すれば、ピン部材を用意して弁箱および弁蓋の端面を加工するだけで良いので、製造コストを低減することができる。 If the guide mechanism is composed of a pin member and a recess as in this configuration, it is only necessary to prepare the pin member and process the end faces of the valve box and the valve lid, so that the manufacturing cost can be reduced.

他の特徴構成は、前記弁箱および前記弁蓋の何れか一方の端部には、前記弁蓋を前記弁箱から離間させる押ボルトが設けられている点にある。 Another characteristic configuration is that a push bolt for separating the valve lid from the valve box is provided at the end of either the valve box or the valve lid.

本構成のように弁蓋を弁箱から離間させる押ボルトを設ければ、弁箱と弁蓋とが固着した場合でも、容易に分離させることができる。よって、仕切弁の取り外し時においても、弁蓋と弁箱とを別々に吊り上げることが可能となり、重機の小型化が図られ、施工コストを低減できる。 If a push bolt that separates the valve lid from the valve box is provided as in this configuration, even if the valve box and the valve lid are fixed, they can be easily separated. Therefore, even when the sluice valve is removed, the valve lid and the valve box can be lifted separately, the size of the heavy machine can be reduced, and the construction cost can be reduced.

本発明に係る仕切弁設置方法の特徴構成は、流体管に弁箱を装着する工程と、板状の弁体を収容している弁蓋を、前記弁箱の開口部に向けて移動させる工程と、前記弁箱と前記弁蓋とを締結する工程と、を備えている点にある。 The characteristic configuration of the sluice valve installation method according to the present invention is a step of mounting a valve box on a fluid pipe and a step of moving a valve lid accommodating a plate-shaped valve body toward the opening of the valve box. And a step of fastening the valve box and the valve lid.

本方法では、弁箱と弁体が収容された弁蓋とを分割して設置し、両部材を締結している。このため、仕切弁の重量が大きい場合でも、工事現場で弁箱と弁蓋とを別々に設置することが可能となるので、重機の小型化を図って施工コストを低減することができる。しかも、弁体が収容された弁蓋を弁箱の開口部に移動させた後に両部材を締結すれば仕切弁の設置が完了するので、作業効率が高い。よって、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁設置方法を提供できた。 In this method, the valve box and the valve lid in which the valve body is housed are separately installed and both members are fastened. Therefore, even if the weight of the sluice valve is large, the valve box and the valve lid can be installed separately at the construction site, so that the heavy machinery can be downsized and the construction cost can be reduced. Moreover, if the valve lid containing the valve body is moved to the opening of the valve box and then both members are fastened, the installation of the sluice valve is completed, so that the work efficiency is high. Therefore, even when blocking the flow path of a large-diameter fluid pipe, it is possible to provide a method for installing a sluice valve with high work efficiency.

流体管に仕切弁を装着した状態を示す側面図である。It is a side view which shows the state which attached the sluice valve to the fluid pipe. 弁箱の側断面図である。It is a side sectional view of a valve box. 図2のIII-III線矢視図である。FIG. 2 is a view taken along the line III-III in FIG. 弁蓋の側断面図である。It is a side sectional view of a valve lid. 図4のV-V線矢視図である。It is a VV line arrow view of FIG. 弁蓋の第三端面を示す図である。It is a figure which shows the 3rd end surface of a valve lid. 弁体の側面図である。It is a side view of a valve body. 弁体の平面図である。It is a top view of a valve body. 車輪がレールに乗った状態を示す図である。It is a figure which shows the state which a wheel got on a rail. 弁蓋を弁箱に装着した状態を示す側断面図である。It is a side sectional view which shows the state which the valve lid is attached to the valve box. 閉弁した状態を示す側断面図である。It is a side sectional view which shows the state which a valve is closed. 弁蓋を弁箱から取外す状態を示す側断面図である。It is a side sectional view which shows the state which the valve lid is removed from a valve box. 弁箱を流体管に装着した状態を示す側断面図である。It is a side sectional view which shows the state which the valve box is attached to the fluid pipe. 弁蓋を弁箱に装着する状態を示す側断面図である。It is a side sectional view which shows the state which the valve lid is attached to the valve box. 穿孔装置を撤去する状態を示す側断面図である。It is a side sectional view which shows the state which the drilling device is removed. 管切断部に分岐管継手を設置した状態を示す側断面図である。It is a side sectional view which shows the state which the branch pipe joint is installed in the pipe cut part.

以下に、本発明に係る仕切弁および仕切弁設置方法の実施形態について、図面に基づいて説明する。本実施形態では、仕切弁の一例として、水道管1に装着される作業用仕切弁Xとして説明する。ただし、以下の実施形態に限定されることなく、その要旨を逸脱しない範囲内で種々の変形が可能である。 Hereinafter, embodiments of the sluice valve and the sluice valve installation method according to the present invention will be described with reference to the drawings. In the present embodiment, as an example of the sluice valve, a working sluice valve X mounted on the water pipe 1 will be described. However, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the gist thereof.

図13~図16には、不断流状態(流体としての水の流通を維持した状態)で、地中に埋設された水道管1(流体管の一例)の途中部位を穿孔して管軸方向で切り離した後、管切断部に分岐管継手57を設置する分岐管継手設置方法の一例が示されている。本実施形態における作業用仕切弁X(仕切弁の一例)は、この分岐管継手設置方法に用いられるものとして説明する。 13 to 16 show a pipe axial direction by drilling an intermediate part of a water pipe 1 (an example of a fluid pipe) buried in the ground in a state of continuous flow (a state in which the flow of water as a fluid is maintained). An example of a branch pipe joint installation method in which the branch pipe joint 57 is installed in the pipe cutting portion after being separated by is shown. The working sluice valve X (an example of the sluice valve) in the present embodiment will be described as being used in this branch pipe joint installation method.

図1に示すように、作業用仕切弁Xは弁箱2と弁蓋3とを備え、この弁箱2は水道管1に装着されている。具体的には、掘削領域Kで露出した水道管1の下方から装着された半割り状の下部ケース10と、水道管1の上方から装着された半割りT字状の上部ケース11とをボルト,ナット等で連結し、この上部ケース11の分岐管部11Aに弁箱2がボルト,ナット等で連結されている。また、弁箱2の端部の周方向に亘って径方向外側に突出形成された第一フランジ部21と、弁蓋3の端部の周方向に亘って径方向外側に突出形成された第二フランジ部31とが、ボルト21aとナット31a(締結機構の一例)で締結されている。なお、第一フランジ部21の側にナット31aを設け、第二フランジ部31の側にボルト21aを設けても良い。 As shown in FIG. 1, the work sluice valve X includes a valve box 2 and a valve lid 3, and the valve box 2 is attached to a water pipe 1. Specifically, the half-split lower case 10 mounted from below the water pipe 1 exposed in the excavation region K and the half-split T-shaped upper case 11 mounted from above the water pipe 1 are bolted. , A nut or the like, and the valve box 2 is connected to the branch pipe portion 11A of the upper case 11 by a bolt, a nut or the like. Further, the first flange portion 21 is formed so as to project radially outward along the circumferential direction of the end portion of the valve box 2, and the first flange portion 21 is formed so as to project radially outward along the circumferential direction of the end portion of the valve lid 3. The two flange portions 31 are fastened with a bolt 21a and a nut 31a (an example of a fastening mechanism). A nut 31a may be provided on the side of the first flange portion 21, and a bolt 21a may be provided on the side of the second flange portion 31.

図2~図3に示すように、弁箱2は平面視矩形の筺体で構成されており、弁箱2の中央には、穿孔後の水道管1の管切断部から分岐管部11Aを介して水道水が流通する矩形状の流体流通孔部22が上下方向に貫通形成されている。弁箱2の内部には、後述する弁体4が移動可能な弁体移動空間20が形成されており、この弁体移動空間20は流体流通孔部22と連通している。弁体移動空間20は、弁蓋3側の端部を開口させた開口部23と、流体流通孔部22の周囲に形成された底壁24aおよび上壁24bと、弁蓋3とは反対側の端部に形成された側壁25とに囲まれた領域である。 As shown in FIGS. 2 to 3, the valve box 2 is composed of a rectangular housing in a plan view, and in the center of the valve box 2, the pipe cutting portion of the water pipe 1 after drilling is passed through a branch pipe portion 11A. A rectangular fluid flow hole 22 through which tap water flows is formed through in the vertical direction. Inside the valve box 2, a valve body moving space 20 in which the valve body 4 described later can move is formed, and the valve body moving space 20 communicates with the fluid flow hole portion 22. The valve body moving space 20 has an opening 23 having an end on the valve lid 3 side, a bottom wall 24a and an upper wall 24b formed around the fluid flow hole portion 22, and a side opposite to the valve lid 3. It is a region surrounded by the side wall 25 formed at the end of the.

弁箱2には、底壁24aの開口部23側に複数の第一貫通孔部26a(本実施形態では2箇所)が設けられており、底壁24aの側壁25側に複数の第二貫通孔部26b(本実施形態では2箇所)が形成されている。第一貫通孔部26aおよび第二貫通孔部26bは、底壁24aの外表面を下方に向けて筒状に突出させたボス部で構成されており、このボス部の雌ねじに弁体4を押上げる第一ボルトB1の雄ねじが螺合されている。また、弁箱2の底壁24aには、流体流通孔部22の両側に弁体4の移動方向に沿う一対の第一レール27が固定されている。この第一レール27は、開口部23の底部23aから流体流通孔部22の側壁25側の端部22aまでの長さを有している。第一レール27は、後述する弁体4の車輪40が摺動する基部27aと、基部27aの側方から上方に突出形成され、車輪40の外側への移動を規制する規制部27bとを備えている(図9参照)。 The valve box 2 is provided with a plurality of first through holes 26a (two locations in the present embodiment) on the opening 23 side of the bottom wall 24a, and a plurality of second through holes 26a on the side wall 25 side of the bottom wall 24a. Holes 26b (two in this embodiment) are formed. The first through-hole portion 26a and the second through-hole portion 26b are composed of a boss portion in which the outer surface of the bottom wall 24a is projected downward in a cylindrical shape, and the valve body 4 is attached to the female screw of the boss portion. The male screw of the first bolt B1 to be pushed up is screwed. Further, a pair of first rails 27 along the moving direction of the valve body 4 are fixed to both sides of the fluid flow hole portion 22 on the bottom wall 24a of the valve box 2. The first rail 27 has a length from the bottom 23a of the opening 23 to the end 22a on the side wall 25 side of the fluid flow hole 22. The first rail 27 includes a base portion 27a on which the wheel 40 of the valve body 4 described later slides, and a regulation portion 27b formed so as to project upward from the side of the base portion 27a and restrict the movement of the wheel 40 to the outside. (See Fig. 9).

また、弁箱2の開口部23の周縁部に相当する第一フランジ部21の第一端面21bには、複数のピン部材28が固定されている。このピン部材28は、先端に行くほど縮径するテーパ部28aを有している。さらに、第一フランジ部21には、弁蓋3を弁箱2から離間させる押ボルトB3が周方向に等間隔に複数挿入されている。なお、押ボルトB3を省略しても良い。 Further, a plurality of pin members 28 are fixed to the first end surface 21b of the first flange portion 21 corresponding to the peripheral edge portion of the opening 23 of the valve box 2. The pin member 28 has a tapered portion 28a whose diameter decreases toward the tip. Further, a plurality of push bolts B3 for separating the valve lid 3 from the valve box 2 are inserted into the first flange portion 21 at equal intervals in the circumferential direction. The push bolt B3 may be omitted.

図4~図5に示すように、弁蓋3は平面視矩形の筺体で構成されており、板状の弁体4が弁体収容空間30に収容されている。弁蓋3が弁箱2に締結される前においては、弁体4の一部(突出部41)が弁蓋3の開口30aから外部に突出している。弁体収容空間30は、開口30aと底部30bと底部30bと対向する上壁30cと弁体4の基端部42aの側にある側壁30dとに囲まれた領域である。また、弁蓋3の側壁30dには、弁体4を水平方向(図10の左右方向)に沿って進退移動させる操作部32が固定されている。この操作部32は、弁体4の基端部42aに固定された別体のねじコマ(不図示)の雌ねじに螺合される雄ねじが形成された操作軸32aと、操作軸32aを回転させる操作ハンドル32bとを有している。 As shown in FIGS. 4 to 5, the valve lid 3 is composed of a rectangular housing in a plan view, and the plate-shaped valve body 4 is housed in the valve body accommodating space 30. Before the valve lid 3 is fastened to the valve box 2, a part (protruding portion 41) of the valve body 4 projects outward from the opening 30a of the valve lid 3. The valve body accommodating space 30 is an area surrounded by an opening 30a, a bottom portion 30b, an upper wall 30c facing the bottom portion 30b, and a side wall 30d on the side of the base end portion 42a of the valve body 4. Further, an operation unit 32 for moving the valve body 4 forward and backward along the horizontal direction (left-right direction in FIG. 10) is fixed to the side wall 30d of the valve lid 3. The operating portion 32 rotates an operating shaft 32a on which a male screw screwed into a female screw of a separate screw piece (not shown) fixed to the base end portion 42a of the valve body 4 is formed, and the operating shaft 32a. It has an operation handle 32b.

弁蓋3には、底部30bの開口30a側に複数の第三貫通孔部33(本実施形態では2箇所)が設けられている。第三貫通孔部33は、底部30bの外表面を下方に向けて筒状に突出させたボス部で構成されており、このボス部の雌ねじに弁体4を押上げる第二ボルトB2(押上機構の一例)の雄ねじが螺合されている。また、弁蓋3の底部30bには、第三貫通孔部33の外側に弁体4の移動方向に沿う一対の第二レール34が固定されている。この第二レール34は、弁体4の基端部42a(側壁30d近傍)から弁蓋3の開口30aまでの長さを有している。この第二レール34は、第一レール27と同様に、弁体4の車輪40が摺動する基部34aと、基部34aの側方から上方に突出形成され、車輪40の外側への移動を規制する規制部34bとを備えている(図9参照)。弁蓋3を弁箱2に締結したとき、第一レール27と第二レール34とが接続される。 The valve lid 3 is provided with a plurality of third through-hole portions 33 (two locations in the present embodiment) on the opening 30a side of the bottom portion 30b. The third through-hole portion 33 is composed of a boss portion in which the outer surface of the bottom portion 30b is projected downward in a cylindrical shape, and the second bolt B2 (pushing up) that pushes up the valve body 4 to the female screw of the boss portion. An example of the mechanism) The male screw is screwed. Further, a pair of second rails 34 along the moving direction of the valve body 4 are fixed to the bottom portion 30b of the valve lid 3 on the outside of the third through hole portion 33. The second rail 34 has a length from the base end portion 42a (near the side wall 30d) of the valve body 4 to the opening 30a of the valve lid 3. Similar to the first rail 27, the second rail 34 is formed so as to project upward from the side of the base 34a on which the wheel 40 of the valve body 4 slides and the side of the base 34a, and restricts the movement of the wheel 40 to the outside. It is provided with a regulation unit 34b (see FIG. 9). When the valve lid 3 is fastened to the valve box 2, the first rail 27 and the second rail 34 are connected.

また、弁蓋3の開口30aの周縁部に相当する第二フランジ部31の第二端面31bには、第一フランジ部21と第二フランジ部31とを対向させたとき、第一端面21bに固定された複数のピン部材28に対応する位置に複数の凹部35が形成されている。さらに、図6に示すように、第二フランジ部31の第二端面31bとは反対側の第三端面31cには、六角ナットで構成されるナット31aの回転を規制する回転規制部36が、ナット31aの一辺に平行な姿勢で突出形成されている。 Further, when the first flange portion 21 and the second flange portion 31 face each other, the second end surface 31b of the second flange portion 31 corresponding to the peripheral edge portion of the opening 30a of the valve lid 3 becomes the first end surface 21b. A plurality of recesses 35 are formed at positions corresponding to the plurality of fixed pin members 28. Further, as shown in FIG. 6, on the third end surface 31c of the second flange portion 31 opposite to the second end surface 31b, a rotation restricting portion 36 for restricting the rotation of the nut 31a composed of a hexagon nut is provided. It is formed so as to project in a posture parallel to one side of the nut 31a.

図7~図8に示すように、弁体4は、平面視矩形の板状に形成されており、弁蓋3が弁箱2に締結される前において、弁蓋3の内部に位置する本体部42と弁蓋3の外部に突出した突出部41とが一体で構成されている(図4参照)。弁体4の上面には、上述した弁箱2の流体流通孔部22の周縁部に当接する矩形状のシール部材Sが固定されている。 As shown in FIGS. 7 to 8, the valve body 4 is formed in a rectangular plate shape in a plan view, and is a main body located inside the valve lid 3 before the valve lid 3 is fastened to the valve box 2. The portion 42 and the protruding portion 41 projecting to the outside of the valve lid 3 are integrally configured (see FIG. 4). A rectangular seal member S that abuts on the peripheral edge of the fluid flow hole 22 of the valve box 2 described above is fixed to the upper surface of the valve body 4.

また、弁体4の底部には複数の車輪40(本実施形態では4箇所)が固定されており、これら車輪40は、第一レール27および第二レール34に摺接する位置に配置されている。複数の車輪40は、弁体4の進行方向前側に位置する一対の第一車輪40aと、弁体4の進行方向後側に位置する一対の第二車輪40bとで構成されている。つまり、弁蓋3が弁箱2に締結される前において、第一車輪40aは、弁蓋3の外部に突出した突出部41に固定されており、第二車輪40bは、弁蓋3の内部に位置する本体部42の基端部42aに固定されている。これら車輪40は、弁体4の底部に固定された支持部材45に支持された軸部材46周りに回転可能に構成されている(図9参照)。 Further, a plurality of wheels 40 (four places in the present embodiment) are fixed to the bottom of the valve body 4, and these wheels 40 are arranged at positions where they are in sliding contact with the first rail 27 and the second rail 34. .. The plurality of wheels 40 are composed of a pair of first wheels 40a located on the front side in the traveling direction of the valve body 4 and a pair of second wheels 40b located on the rear side in the traveling direction of the valve body 4. That is, before the valve lid 3 is fastened to the valve box 2, the first wheel 40a is fixed to the protruding portion 41 protruding to the outside of the valve lid 3, and the second wheel 40b is inside the valve lid 3. It is fixed to the base end portion 42a of the main body portion 42 located at. These wheels 40 are rotatably configured around a shaft member 46 supported by a support member 45 fixed to the bottom of the valve body 4 (see FIG. 9).

また、弁体4は、上述した弁箱2の第一ボルトB1によって押上げられる複数の被押上部43(本実施形態では4箇所)が、突出部41および基端部42aから外側に突出形成されている。この被押上部43は、突出部41および基端部42aに固定される縦板43aと、縦板43aの下端に接続される横板43bと、縦板43aおよび横板43bの外面に接続される補強板43cとが一体で形成されている。 Further, in the valve body 4, a plurality of pressed upper portions 43 (4 locations in the present embodiment) pushed up by the first bolt B1 of the valve box 2 described above are formed so as to protrude outward from the protruding portion 41 and the base end portion 42a. Has been done. The pressed upper portion 43 is connected to the vertical plate 43a fixed to the protruding portion 41 and the base end portion 42a, the horizontal plate 43b connected to the lower end of the vertical plate 43a, and the outer surfaces of the vertical plate 43a and the horizontal plate 43b. The reinforcing plate 43c is integrally formed.

図10に示すように、工事現場で、水道管1に装着された弁箱2に対して弁体4が収容された弁蓋3を組付ける。このため、作業用仕切弁X全体の重量が大きい場合でも、弁箱2と弁体4とを別々に重機で吊り下げることが可能となるので、重機を小型化して施工コストを低減することができる。この際、弁蓋3の外部に突出させた弁体4の突出部41を、弁箱2の開口部23に挿入することとしている。この突出部41は弁体4の一部であるので、表面積が大きく視認性が高い。その結果、重量の大きい弁蓋3を重機で吊り下げた状態であっても、突出部41を弁箱2の開口部23に挿入し易い。 As shown in FIG. 10, at the construction site, the valve lid 3 in which the valve body 4 is housed is assembled to the valve box 2 mounted on the water pipe 1. Therefore, even if the weight of the entire work sluice valve X is large, the valve box 2 and the valve body 4 can be suspended separately by a heavy machine, so that the heavy machine can be miniaturized and the construction cost can be reduced. can. At this time, the protruding portion 41 of the valve body 4 protruding to the outside of the valve lid 3 is inserted into the opening 23 of the valve box 2. Since the protruding portion 41 is a part of the valve body 4, the surface area is large and the visibility is high. As a result, even when the heavy valve lid 3 is suspended by a heavy machine, the protruding portion 41 can be easily inserted into the opening 23 of the valve box 2.

また、本実施形態では、突出部41に設けた第一車輪40aと、弁箱2の開口部23に設けた第一レール27とで、突出部41の弁箱2の開口部23への挿入を案内するガイド機構を構成している。つまり、突出部41を弁箱2の開口部23に挿入する際に、第一車輪40aを第一レール27の上に配置するだけで、弁蓋3の弁箱2に対する位置決めを行うことができる。 Further, in the present embodiment, the first wheel 40a provided in the protruding portion 41 and the first rail 27 provided in the opening 23 of the valve box 2 are inserted into the opening 23 of the valve box 2 of the protruding portion 41. It constitutes a guide mechanism to guide. That is, when the protruding portion 41 is inserted into the opening 23 of the valve box 2, the valve lid 3 can be positioned with respect to the valve box 2 simply by arranging the first wheel 40a on the first rail 27. ..

上述したように、弁体4の突出部41を弁蓋3の外部に突出させているので、弁箱2の姿勢に対して弁体4が下方に若干垂れ下がるおそれがある。そこで、本実施形態では、弁体4の底面に当接して弁体4を押上げ可能な第二ボルトB2によって、突出部41の弁箱2の開口部23への挿入を案内するガイド機構(押上機構)を構成している。つまり、第二ボルトB2によって弁体4を押上げることで、弁体4の軸芯と弁蓋3の軸芯とを一致させた状態で、突出部41が弁箱2の開口部23に挿入されるので、弁蓋3の軸芯と弁箱2の軸芯とが一致する。その結果、弁箱2および弁蓋3のボルト21aとナット31aの締結作業が円滑化される。しかも、第二ボルトB2は工事現場で容易に操作可能であるので、弁体4の突出部41を弁箱2の開口部23に挿入し難い場合でも、弁体4の位置調整をして弁箱2に対して弁蓋3を確実に組付けることができる。 As described above, since the protruding portion 41 of the valve body 4 is projected to the outside of the valve lid 3, the valve body 4 may slightly hang downward with respect to the posture of the valve box 2. Therefore, in the present embodiment, a guide mechanism (a guide mechanism) for guiding the insertion of the protrusion 41 into the opening 23 of the valve box 2 by the second bolt B2 that abuts on the bottom surface of the valve body 4 and can push up the valve body 4. It constitutes a push-up mechanism). That is, by pushing up the valve body 4 with the second bolt B2, the protrusion 41 is inserted into the opening 23 of the valve box 2 in a state where the axis of the valve body 4 and the axis of the valve lid 3 are aligned with each other. Therefore, the shaft core of the valve lid 3 and the shaft core of the valve box 2 coincide with each other. As a result, the work of fastening the bolt 21a and the nut 31a of the valve box 2 and the valve lid 3 is facilitated. Moreover, since the second bolt B2 can be easily operated at the construction site, even if it is difficult to insert the protruding portion 41 of the valve body 4 into the opening 23 of the valve box 2, the position of the valve body 4 is adjusted and the valve is valved. The valve lid 3 can be securely attached to the box 2.

また、図6に示すように、弁蓋3の第二フランジ部31の第三端面31cには、六角ナットで構成されるナット31aの回転を規制する回転規制部36が設けられているので、ボルト21aを回転するだけで弁箱2と弁蓋3とを締結することができる。このため、ナット31aを工具で押さえながらボルト21aを螺合させる必要がなく、締結作業を迅速且つ円滑に行うことができる。 Further, as shown in FIG. 6, the third end surface 31c of the second flange portion 31 of the valve lid 3 is provided with a rotation regulating portion 36 that regulates the rotation of the nut 31a composed of the hexagon nut. The valve box 2 and the valve lid 3 can be fastened only by rotating the bolt 21a. Therefore, it is not necessary to screw the bolt 21a while pressing the nut 31a with a tool, and the fastening work can be performed quickly and smoothly.

さらに、図10に示すように、弁箱2の第一端面21bに固定されたピン部材28と、弁蓋3の第二端面31bに形成された凹部35とで、突出部41の弁箱2の開口部23への挿入を案内するガイド機構を構成している。つまり、ピン部材28を凹部35に嵌入すれば弁体4の軸芯と弁蓋3の軸芯とを一致させた状態で、突出部41を弁箱2の開口部23に挿入することができる。また、ピン部材28の先端にテーパ部28aを設けているので、凹部35に挿入し易い。なお、弁箱2の第一端面21bに凹部35を設け、弁蓋3の第二端面31bにピン部材28を固定しても良い。 Further, as shown in FIG. 10, the pin member 28 fixed to the first end surface 21b of the valve box 2 and the recess 35 formed in the second end surface 31b of the valve lid 3 form the valve box 2 of the protruding portion 41. It constitutes a guide mechanism for guiding the insertion into the opening 23. That is, if the pin member 28 is fitted into the recess 35, the protruding portion 41 can be inserted into the opening 23 of the valve box 2 in a state where the shaft core of the valve body 4 and the shaft core of the valve lid 3 are aligned with each other. .. Further, since the tapered portion 28a is provided at the tip of the pin member 28, it can be easily inserted into the recess 35. A recess 35 may be provided in the first end surface 21b of the valve box 2 and the pin member 28 may be fixed to the second end surface 31b of the valve lid 3.

図11には、弁体4を閉弁した状態が示されている。弁体4の被押上部43が弁箱2の側壁25に近接するまで、操作部32により押込み操作によって弁体4を移動させる。次いで、第一ボルトB1を回転させて第一ボルトB1を被押上部43に当接させ、弁体4を押上げる。その結果、弁体4の上面に固定されたシール部材Sが弁箱2の流体流通孔部22の周縁部に当接して圧縮され、弁体4より下流側に水道水が流出するのが防止される。 FIG. 11 shows a state in which the valve body 4 is closed. The valve body 4 is moved by the pushing operation by the operation unit 32 until the pressed upper portion 43 of the valve body 4 is close to the side wall 25 of the valve box 2. Next, the first bolt B1 is rotated to bring the first bolt B1 into contact with the pressed upper portion 43, and the valve body 4 is pushed up. As a result, the seal member S fixed to the upper surface of the valve body 4 abuts on the peripheral edge of the fluid flow hole portion 22 of the valve box 2 and is compressed, preventing tap water from flowing out to the downstream side of the valve body 4. Will be done.

第一フランジ部21と第二フランジ部31とを図示しない封止部材で封止している場合には、弁体4を開弁した後に弁箱2から弁蓋3を撤去する際に、第一フランジ部21と第二フランジ部31とが該封止部材により固着していることがある。そこで、図12に示すように、本実施形態では、第一フランジ部21に挿入された押ボルトB3を回転させて第二フランジ部31に当接させ、弁蓋3を弁箱2から離間させることとしている。これにより、大きな重量を有する弁蓋3であっても容易に取外すことができる。 When the first flange portion 21 and the second flange portion 31 are sealed with a sealing member (not shown), when the valve lid 3 is removed from the valve box 2 after the valve body 4 is opened, the first flange portion 21 and the second flange portion 31 are sealed. The one flange portion 21 and the second flange portion 31 may be fixed by the sealing member. Therefore, as shown in FIG. 12, in the present embodiment, the push bolt B3 inserted in the first flange portion 21 is rotated to come into contact with the second flange portion 31, and the valve lid 3 is separated from the valve box 2. It is supposed to be. As a result, even the valve lid 3 having a large weight can be easily removed.

続いて、図13~図16を用いて、本実施形態に係る仕切弁設置方法を備えた分岐管継手設置方法について説明する。仕切弁設置方法は、下記の(5)~(8)の工程を備えており、分岐管継手設置方法は、下記の(1)~(13)の工程を備えている。 Subsequently, with reference to FIGS. 13 to 16, a branch pipe joint installation method including a sluice valve installation method according to the present embodiment will be described. The sluice valve installation method includes the following steps (5) to (8), and the branch pipe joint installation method includes the following steps (1) to (13).

(1)図13に示すように、水道管1の切断領域周辺を掘削して、掘削領域Kの下部をベースコンクリート51で固めると共に、切断領域よりも側方の水道管1を管固定用コンクリート52で固定する。
(2)二分割された継ぎ輪53を、水道管1の切断領域と管固定用コンクリート52との間における水道管1の所定の位置(本実施形態では切断領域側方の2箇所)に取付ける。
(3)一対の継ぎ輪53の間の水道管1に、切断機54を取り付ける。
(1) As shown in FIG. 13, the area around the cut area of the water pipe 1 is excavated, the lower part of the excavation area K is solidified with the base concrete 51, and the water pipe 1 on the side of the cut area is concrete for fixing the pipe. Fix at 52.
(2) The two-divided joint ring 53 is attached to a predetermined position of the water pipe 1 between the cutting area of the water pipe 1 and the concrete 52 for fixing the pipe (two places on the side of the cutting area in this embodiment). ..
(3) A cutting machine 54 is attached to the water pipe 1 between the pair of joint wheels 53.

(4)継ぎ輪53と切断機54とを覆うように、下部ケース10および上部ケース11とを密封状態で水道管1に取付け、ベースコンクリート51と下部ケース10との間にH鋼等の支持部材55を装着して下部ケース10および上部ケース11の荷重を受け止める。
(5)上部ケース11の分岐管部11Aに、弁箱2をボルト,ナット等で装着する。これによって、弁箱2が水道管1に装着される。
(6)図14に示すように、突出部41を外部に突出させた状態で弁体4を収容している弁蓋3をクレーン等で吊り下げた状態で、弁箱2の開口部23に向けて移動させる。このとき、第二ボルトB2で弁体を押上げて、弁体4の軸芯と弁蓋3の軸芯とを一致させた状態となっている。
(4) The lower case 10 and the upper case 11 are attached to the water pipe 1 in a sealed state so as to cover the joint ring 53 and the cutting machine 54, and H steel or the like is supported between the base concrete 51 and the lower case 10. The member 55 is attached to receive the load of the lower case 10 and the upper case 11.
(5) The valve box 2 is attached to the branch pipe portion 11A of the upper case 11 with bolts, nuts, or the like. As a result, the valve box 2 is attached to the water pipe 1.
(6) As shown in FIG. 14, the valve lid 3 accommodating the valve body 4 is suspended from the opening 23 of the valve box 2 by a crane or the like with the protruding portion 41 protruding outward. Move towards. At this time, the valve body is pushed up by the second bolt B2 so that the axis of the valve body 4 and the axis of the valve lid 3 are aligned with each other.

(7)突出部41を弁箱2の開口部23に挿入する(図10参照)。このとき、突出部41に固定された第一車輪40aを弁箱2の第一レール27の上に配置し、弁箱2の第一端面21bに固定されたピン部材28を弁蓋3の第二端面31bに形成された凹部35に挿入する。これによって、弁箱2の軸芯と弁蓋3の軸芯とが一致する。
(8)弁箱2の第一フランジ部21と弁蓋3の第二フランジ部31とを、ボルト21aとナット31aで締結する(図1参照)。これによって、作業用仕切弁Xの設置が完了する。
(7) The protrusion 41 is inserted into the opening 23 of the valve box 2 (see FIG. 10). At this time, the first wheel 40a fixed to the protruding portion 41 is arranged on the first rail 27 of the valve box 2, and the pin member 28 fixed to the first end surface 21b of the valve box 2 is placed on the valve lid 3. It is inserted into the recess 35 formed in the two end surface 31b. As a result, the shaft core of the valve box 2 and the shaft core of the valve lid 3 coincide with each other.
(8) The first flange portion 21 of the valve box 2 and the second flange portion 31 of the valve lid 3 are fastened with a bolt 21a and a nut 31a (see FIG. 1). This completes the installation of the work sluice valve X.

(9)図15に示すように、上部ハウジング56を密封状態で作業用仕切弁Xに連結し、電動操作棹6を切断機54に接続して、切断機54を駆動させて水道管1を切断する。
(10)切断機54と切片とを一体で上部ハウジング56内に持ち上げ、弁体4を閉弁する。このとき、第一ボルトB1によって弁体4を押上げて、弁体4の上面に固定されたシール部材Sを圧縮させ、下流側への水道水の流出を防止する(図11参照)。
(11)上部ハウジング56の蓋部56aを取外し、切断機54および切片を電動操作棹6から取外す。
(9) As shown in FIG. 15, the upper housing 56 is connected to the work sluice valve X in a sealed state, the electrically operated rod 6 is connected to the cutting machine 54, and the cutting machine 54 is driven to drive the water pipe 1. Disconnect.
(10) The cutting machine 54 and the section are integrally lifted into the upper housing 56, and the valve body 4 is closed. At this time, the valve body 4 is pushed up by the first bolt B1 to compress the seal member S fixed to the upper surface of the valve body 4 to prevent the outflow of tap water to the downstream side (see FIG. 11).
(11) The lid portion 56a of the upper housing 56 is removed, and the cutting machine 54 and the section are removed from the electrically operated rod 6.

(12)図16に示すように、電動操作棹6に分岐管継手57を取付け、弁体4を開弁して分岐管継手57を管切断部に装着する。このとき、継ぎ輪53を上部ケース11に設けられた押込棒58によって分岐管継手57と水道管1とを仮接合する。
(13)上部ハウジング56,作業用仕切弁X,上部ケース11,下部ケース10を取外し、継ぎ輪53と分岐管継手57とを締結して分岐管継手57が水道管1に設置される。作業用仕切弁Xを取外す際には、図12に示すように、第一フランジ部21に挿入された押ボルトB3を回転させて第二フランジ部31に当接させ、弁蓋3を弁箱2から離間させる。そして、弁蓋3と弁箱2とをクレーン等で別々に吊り上げて撤去する。なお、分岐管継手57は、特開2005-9184号に記載された分岐管継手と同様の構成であるので、詳細な説明を省略する。
(12) As shown in FIG. 16, a branch pipe joint 57 is attached to the electrically operated rod 6, the valve body 4 is opened, and the branch pipe joint 57 is attached to the pipe cutting portion. At this time, the joint ring 53 is temporarily joined to the branch pipe joint 57 and the water pipe 1 by a push rod 58 provided in the upper case 11.
(13) The upper housing 56, the work sluice valve X, the upper case 11, and the lower case 10 are removed, the joint ring 53 and the branch pipe joint 57 are fastened, and the branch pipe joint 57 is installed in the water pipe 1. When removing the work sluice valve X, as shown in FIG. 12, the push bolt B3 inserted in the first flange portion 21 is rotated to bring it into contact with the second flange portion 31, and the valve lid 3 is placed in the valve box. Separate from 2. Then, the valve lid 3 and the valve box 2 are separately lifted and removed by a crane or the like. Since the branch pipe joint 57 has the same configuration as the branch pipe joint described in Japanese Patent Application Laid-Open No. 2005-9184, detailed description thereof will be omitted.

[その他の実施形態]
1.上述した実施形態の作業用仕切弁Xは、分岐管継手設置方法に用いられる仕切弁として説明したが、流路を遮断する必要のある方法に用いられる仕切弁であれば特に限定されない。例えば、水道管1に補修弁を設置する補修弁設置方法や水道管1に流体制御弁を接続する流体制御弁設置方法などに作業用仕切弁Xを用いても良い。
[Other embodiments]
1. 1. The work sluice valve X of the above-described embodiment has been described as a sluice valve used in the branch pipe joint installation method, but is not particularly limited as long as it is a sluice valve used in a method in which it is necessary to shut off the flow path. For example, the work sluice valve X may be used in a repair valve installation method in which a repair valve is installed in the water pipe 1 or a fluid control valve installation method in which a fluid control valve is connected to the water pipe 1.

2.上述した実施形態では、弁体4の突出部41の弁箱2の開口部23への挿入を案内するガイド機構として、(a)突出部41に設けた第一車輪40aと弁箱2の開口部23に設けた第一レール27、(b)弁体4の底面に当接して弁体4を押上げ可能な第二ボルトB2、(c)弁箱2の第一端面21bに固定されたピン部材28と弁蓋3の第二端面31bに形成された凹部35、の3種類の機構で構成した。これらガイド機構の何れか1つで構成しても良いし、何れか2つで構成しても良い。 2. 2. In the above-described embodiment, as a guide mechanism for guiding the insertion of the protruding portion 41 of the valve body 4 into the opening 23 of the valve box 2, (a) the opening of the first wheel 40a and the valve box 2 provided in the protruding portion 41. The first rail 27 provided in the portion 23, (b) the second bolt B2 capable of pushing up the valve body 4 in contact with the bottom surface of the valve body 4, and (c) fixed to the first end surface 21b of the valve box 2. It was composed of three types of mechanisms: a pin member 28 and a recess 35 formed in the second end surface 31b of the valve lid 3. It may be configured by any one of these guide mechanisms, or may be configured by any two of them.

3.作業現場において、水道管1に装着された弁箱2の開口部23に向けて、弁体4の突出部41が内部に収容された状態の弁蓋3を移動させた後、弁箱2と弁蓋3とを締結しても良い。 3. 3. At the work site, the valve lid 3 in which the protruding portion 41 of the valve body 4 is housed is moved toward the opening 23 of the valve box 2 mounted on the water pipe 1, and then the valve box 2 and the valve box 2 are moved. It may be fastened to the valve lid 3.

4.第一レール27や第二レール34は、弁体4の車輪40が摺動できる構造であれば特に限定されない。例えば、図9の規制部27b,34bを基部27a,34aの両側に設けても良い。 4. The first rail 27 and the second rail 34 are not particularly limited as long as they have a structure in which the wheels 40 of the valve body 4 can slide. For example, the regulation portions 27b and 34b of FIG. 9 may be provided on both sides of the base portions 27a and 34a.

5.弁体4を押上げる第一ボルトB1や第二ボルトB2は、ボルトに限定されず、例えば楔部材で形成する等、弁体4を押上げられる構造であればどのようなものであっても良い。 5. The first bolt B1 and the second bolt B2 that push up the valve body 4 are not limited to bolts, and may be any structure that can push up the valve body 4, for example, formed by a wedge member. good.

6.上述した実施形態における作業用仕切弁Xを用いた水道工事は例示にすぎず、液体や気体の流路を遮断することが必要な各種工事に利用できる。 6. The water supply work using the work sluice valve X in the above-described embodiment is merely an example, and can be used for various works that require blocking the flow path of liquid or gas.

本発明は、流路を遮断する作業用仕切弁や作業用仕切弁の設置方法に利用可能である。 INDUSTRIAL APPLICABILITY The present invention can be used as a method for installing a work sluice valve or a work sluice valve that shuts off a flow path.

1 水道管(流体管)
2 弁箱
3 弁蓋
4 弁体
21a ボルト(締結機構)
21b 第一端面
23 開口部
27 第一レール(ガイド機構)
28 ピン部材
31a ナット(締結機構)
31b 第二端面
33 第三貫通孔部(孔部)
34 第二レール
35 凹部
40a 第一車輪(ガイド機構)
40b 第二車輪
41 突出部
42 本体部
B2 第二ボルト(押上機構、ガイド機構)
B3 押ボルト
X 作業用仕切弁(仕切弁)
1 Water pipe (fluid pipe)
2 Valve box 3 Operculum 4 Valve body 21a Bolt (fastening mechanism)
21b First end surface 23 Opening 27 First rail (guide mechanism)
28 Pin member 31a Nut (fastening mechanism)
31b Second end surface 33 Third through hole (hole)
34 Second rail 35 Recess 40a First wheel (guide mechanism)
40b Second wheel 41 Protruding part 42 Main body part B2 Second bolt (pushing mechanism, guide mechanism)
B3 Push bolt X Work sluice valve (sluice valve)

Claims (3)

流体管の周辺を掘削して形成された掘削領域の下部をベースコンクリートで固める基礎設置工程と、
前記ベースコンクリートの上部に位置する前記流体管を密封状態で包囲するようにケースを装着すると共に、当該ケースと前記ベースコンクリートとの間に前記ケースの荷重を受け止める支持部材を装着するケース装着工程と、
前記ケースに弁箱を装着する弁箱装着工程と、
板状の弁体を収容している弁蓋をクレーンで吊り下げ、前記弁蓋の軸芯と前記弁箱の軸芯とが一致するように前記弁箱の開口部に向けて前記弁蓋を水平方向に移動させる弁蓋移動工程と、
前記弁箱と前記弁蓋とを締結する締結工程と、を備えている仕切弁設置方法。
A foundation installation process in which the lower part of the excavation area formed by excavating the periphery of the fluid pipe is solidified with base concrete,
A case mounting process in which a case is mounted so as to surround the fluid pipe located above the base concrete in a sealed state, and a support member for receiving the load of the case is mounted between the case and the base concrete. ,
The valve box mounting process for mounting the valve box on the case and
The valve lid accommodating the plate-shaped valve body is suspended by a crane, and the valve lid is oriented toward the opening of the valve box so that the axis of the valve lid and the axis of the valve box coincide with each other. The valve lid moving process to move horizontally and
A gate valve installation method comprising a fastening step of fastening the valve box and the valve lid.
前記弁蓋移動工程では、前記弁箱および前記弁蓋の何れか一方の第一端面に固定されたピン部材を、前記弁箱および前記弁蓋の何れか他方の第二端面に形成された凹部に挿入して前記弁蓋の軸芯と前記弁箱の軸芯とを一致させる請求項1に記載の仕切弁設置方法。In the valve lid moving step, a pin member fixed to the first end surface of either the valve box or the valve lid is formed in a recess formed in the second end surface of either the valve box or the valve lid. The sluice valve installation method according to claim 1, wherein the sluice valve is inserted into the shaft to match the shaft core of the valve lid with the shaft core of the valve box. 前記弁蓋移動工程では、前記弁蓋の底部に形成された孔部に螺合されたボルトで前記弁体を押し上げて前記弁体の軸芯と前記弁箱の軸芯とを一致させる請求項1又は2に記載の仕切弁設置方法。The claim that in the valve lid moving step, the valve body is pushed up by a bolt screwed into a hole formed in the bottom of the valve lid to match the axis of the valve body with the axis of the valve box. The sluice valve installation method according to 1 or 2.
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