JP2018159397A - Gate valve and gate valve installation method - Google Patents

Gate valve and gate valve installation method Download PDF

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JP2018159397A
JP2018159397A JP2017055666A JP2017055666A JP2018159397A JP 2018159397 A JP2018159397 A JP 2018159397A JP 2017055666 A JP2017055666 A JP 2017055666A JP 2017055666 A JP2017055666 A JP 2017055666A JP 2018159397 A JP2018159397 A JP 2018159397A
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valve
lid
box
valve box
gate
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JP7004282B2 (en
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修爾 各務
Shuji Kagami
修爾 各務
山本 大介
Daisuke Yamamoto
大介 山本
雅史 桝家
Masafumi Masuka
雅史 桝家
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Waterworks Technology Development Organization Co Ltd
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Waterworks Technology Development Organization Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a gate valve which achieves a high work efficiency even when a passage of a fluid pipe having a large diameter is blocked.SOLUTION: A gate valve includes: a valve box 2 attached to a fluid pipe; a valve lid 3 in which a plate-like valve body 4 is housed; and a fastening mechanism which fastens the valve box 2 to the valve lid 3. In the valve body 4, a body part 42 located within the valve lid 3 and a protruding part 41 protruding to the outside of the valve lid 3 are integrally formed before the valve lid 3 is fastened to the valve box 2. The gate valve includes guide mechanisms 40a, 27 which guide insertion of the protruding part 41 into an opening part 23 of the valve box 2.SELECTED DRAWING: Figure 14

Description

本発明は、弁箱と弁蓋とを備えた仕切弁および仕切弁設置方法に関する。   The present invention relates to a gate valve provided with a valve box and a valve lid and a gate valve installation method.

従来、弁箱と弁蓋とを分割可能な仕切弁が知られている(例えば、特許文献1参照)。   Conventionally, a gate valve capable of dividing a valve box and a valve lid is known (for example, refer to Patent Document 1).

特許文献1の仕切弁は、板状の弁体が収容された状態の弁箱(文献では止水部本体)に、操作軸を有する弁蓋(文献では操作部本体)を着脱自在に構成している。弁体の外端部には、U型切欠を設けた金具が固定されており、操作軸の先端には矩形状の押し板が固定されている。U型切欠に押し板を挿入して弁体に操作軸を接続した状態で、弁蓋を弁箱に締結することで、流体管の流路を遮断可能な作業用仕切弁として用いるものである。   The gate valve of Patent Document 1 is configured such that a valve lid (a water stop body in the literature) in a state in which a plate-like valve body is accommodated is detachable with a valve lid (an operation body in the literature) having an operation shaft. ing. A metal fitting provided with a U-shaped notch is fixed to the outer end portion of the valve body, and a rectangular push plate is fixed to the tip of the operation shaft. In a state where a push plate is inserted into the U-shaped notch and the operating shaft is connected to the valve body, the valve lid is fastened to the valve box to be used as a work gate valve capable of blocking the flow path of the fluid pipe. .

実開平5−52493号公報Japanese Utility Model Publication No. 5-52493

大口径(例えば管径1000mm)の流体管の流路を遮断する場合、弁箱や弁蓋が大型化するので、作業用仕切弁の重量が極めて大きなものとなる。このため、弁蓋を弁箱に固定した状態の作業用仕切弁を流体管に設置する場合、作業用仕切弁を吊り下げる重機が大型となり、施工コストが増大する。しかも、大型重機を使用するために、道路占用範囲が大きくなってしまい、作業時間が制限されて作業効率が低下する。   When the flow path of a fluid pipe having a large diameter (for example, a pipe diameter of 1000 mm) is shut off, the valve box and the valve lid are increased in size, so that the weight of the work gate valve becomes extremely large. For this reason, when the work gate valve with the valve lid fixed to the valve box is installed in the fluid pipe, a heavy machine for suspending the work gate valve becomes large, and the construction cost increases. Moreover, since a large heavy machine is used, the road occupation range becomes large, the work time is limited, and the work efficiency is lowered.

また、特許文献1の仕切弁のように、弁体の端部に設けたU型切欠に操作軸の押し板を挿入可能な構成の場合、大型の弁蓋を吊り下げた状態で押し板とU型切欠とを位置合わせすることは非常に困難であり、作業効率が低下する。   Further, as in the gate valve of Patent Document 1, in the case where the push plate of the operation shaft can be inserted into the U-shaped notch provided at the end portion of the valve body, the push plate and the large plate are suspended. It is very difficult to align the U-shaped notch and work efficiency is reduced.

そこで、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁および仕切弁設置方法が望まれている。   Therefore, a gate valve and a gate valve installation method with high working efficiency are desired even when the flow path of a large-diameter fluid pipe is blocked.

本発明に係る仕切弁の特徴構成は、流体管に装着された弁箱と、板状の弁体が収容された弁蓋と、前記弁箱と前記弁蓋とを締結する締結機構と、を備え、前記弁体は、前記弁蓋が前記弁箱に締結される前において、前記弁蓋の内部に位置する本体部と前記弁蓋の外部に突出した突出部とが一体で構成されており、前記突出部の前記弁箱の開口部への挿入を案内するガイド機構を備えている点にある。   The characteristic configuration of the gate valve according to the present invention includes a valve box mounted on a fluid pipe, a valve lid in which a plate-like valve body is accommodated, and a fastening mechanism for fastening the valve box and the valve lid. The valve body is configured integrally with a main body portion located inside the valve lid and a projecting portion projecting outside the valve lid before the valve lid is fastened to the valve box. And a guide mechanism for guiding insertion of the protruding portion into the opening of the valve box.

本構成では、弁箱と弁体が収容された弁蓋とを分割して構成し、締結機構によって一体化している。このため、仕切弁の重量が大きい場合でも、工事現場で弁箱と弁蓋とを別々に設置することが可能となるので、重機の小型化を図って施工コストを低減することができる。   In this configuration, the valve box and the valve lid in which the valve body is accommodated are divided and integrated by a fastening mechanism. For this reason, even when the weight of the gate valve is large, the valve box and the valve lid can be separately installed at the construction site, so that the construction cost can be reduced by downsizing the heavy machinery.

また、本構成によれば、弁蓋に収容された弁体の突出部を弁蓋の外部に突出させて、この突出部を弁箱の開口部に挿入することとしている。突出部は、大口径で構成される流体管の流路を遮断する弁体の一部であるので、表面積が大きく、視認性が高い。その結果、重量の大きい弁蓋を吊り下げた状態であっても、突出部を弁箱の開口部に挿入し易く、作業効率が高い。   Moreover, according to this structure, the protrusion part of the valve body accommodated in the valve cover is made to protrude outside the valve cover, and this protrusion part is inserted into the opening part of the valve box. Since the protrusion is a part of the valve body that blocks the flow path of the fluid pipe having a large diameter, the surface area is large and the visibility is high. As a result, even when a heavy valve lid is suspended, the protruding portion can be easily inserted into the opening of the valve box, and the working efficiency is high.

しかも、本構成のように、突出部の弁箱の開口部への挿入を案内するガイド機構を設ければ、作業効率を更に高めることができる。よって、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁を提供できた。   Moreover, if a guide mechanism for guiding the insertion of the protruding portion into the opening of the valve box is provided as in this configuration, the working efficiency can be further improved. Therefore, a gate valve with high working efficiency can be provided even when the flow path of the large-diameter fluid pipe is shut off.

他の特徴構成は、前記ガイド機構は、前記突出部に固定された第一車輪と、前記弁箱の前記開口部の底部に固定され、前記第一車輪が摺動する第一レールと、を有している点にある。   In another characteristic configuration, the guide mechanism includes a first wheel fixed to the protrusion, and a first rail fixed to the bottom of the opening of the valve box, on which the first wheel slides. It is in having.

本構成のように、弁蓋の外部に突出した突出部に第一車輪を設け、弁箱の開口部の底部に第一レールを設ければ、第一車輪を第一レール上に配置するだけで弁蓋の弁箱に対する位置決めを行うことができる。   If the first wheel is provided at the protruding part that protrudes outside the valve lid and the first rail is provided at the bottom of the opening of the valve box as in this configuration, the first wheel is simply disposed on the first rail. Thus, the valve lid can be positioned with respect to the valve box.

他の特徴構成は、前記ガイド機構は、前記弁体を押上げ可能な押上機構を有している点にある。   Another characteristic configuration is that the guide mechanism has a push-up mechanism that can push up the valve body.

弁体がある程度の長さを有しているが故に、弁体の突出部が弁箱の平行姿勢に対して若干垂れ下がっていることがある。本構成のように弁体を押上げる押上機構を設ければ、弁体の軸芯と弁蓋の軸芯を一致させた状態で、突出部を弁箱の開口部に挿入することができる。その結果、平行姿勢にある突出部を弁箱の開口部に挿入するだけで、弁箱と弁蓋との軸芯が一致するので、両部材の締結作業の円滑化が図られる。   Since the valve body has a certain length, the protruding portion of the valve body may hang slightly with respect to the parallel posture of the valve box. If a push-up mechanism for pushing up the valve body is provided as in this configuration, the projecting portion can be inserted into the opening of the valve box with the shaft core of the valve body and the shaft core of the valve lid aligned. As a result, the shaft cores of the valve box and the valve lid coincide with each other only by inserting the projecting portion in the parallel posture into the opening of the valve box, so that the fastening operation of both members can be facilitated.

他の特徴構成は、前記押上機構は、前記弁蓋の底部に形成された孔部に螺合されるボルトで構成されている点にある。   Another characteristic configuration is that the push-up mechanism is configured by a bolt that is screwed into a hole formed in the bottom of the valve lid.

本構成のように、押上機構を螺合度合いによって位置調整可能なボルトで構成すれば、弁箱の開口部と弁体の突出部との位置ずれが発生している場合でも、工事現場で弁体の位置調整を行うことが可能となる。その結果、再度弁蓋を吊り上げて弁体の位置調整をする必要が無く、作業効率を高めることができる。   If the push-up mechanism is configured with bolts whose position can be adjusted according to the degree of screwing as in this configuration, even if there is misalignment between the opening of the valve box and the protruding part of the valve body, The body position can be adjusted. As a result, it is not necessary to lift the valve lid again to adjust the position of the valve body, and work efficiency can be improved.

他の特徴構成は、前記本体部には、第二車輪が固定されており、前記弁蓋の底部には、前記第二車輪が摺動する第二レールが固定されている点にある。   Another characteristic configuration is that a second wheel is fixed to the main body, and a second rail on which the second wheel slides is fixed to the bottom of the valve lid.

本構成のように、弁蓋の内部に位置する弁体の本体部に第二車輪を設けて、弁蓋の底部に第二レールを設ければ、弁蓋と弁箱とを締結した後において、大きな重量の弁体を円滑に移動させることができる。   If the second wheel is provided in the main body of the valve body located inside the valve lid and the second rail is provided at the bottom of the valve lid as in this configuration, after the valve lid and the valve box are fastened The valve body having a large weight can be moved smoothly.

他の特徴構成は、前記ガイド機構は、前記弁箱および前記弁蓋の何れか一方の第一端面に固定されたピン部材と、前記弁箱および前記弁蓋の何れか他方の第二端面に形成され、前記ピン部材が挿入可能な凹部と、で構成されている点にある。   In another characteristic configuration, the guide mechanism includes a pin member fixed to a first end surface of one of the valve box and the valve lid, and a second end surface of the other one of the valve box and the valve lid. And a concave portion into which the pin member can be inserted.

本構成のように、ガイド機構をピン部材と凹部とで構成すれば、ピン部材を用意して弁箱および弁蓋の端面を加工するだけで良いので、製造コストを低減することができる。   If the guide mechanism is composed of a pin member and a recess as in the present configuration, it is only necessary to prepare the pin member and process the end faces of the valve box and the valve lid, so that the manufacturing cost can be reduced.

他の特徴構成は、前記弁箱および前記弁蓋の何れか一方の端部には、前記弁蓋を前記弁箱から離間させる押ボルトが設けられている点にある。   Another characteristic configuration is that a push bolt for separating the valve lid from the valve box is provided at one end of the valve box or the valve lid.

本構成のように弁蓋を弁箱から離間させる押ボルトを設ければ、弁箱と弁蓋とが固着した場合でも、容易に分離させることができる。よって、仕切弁の取り外し時においても、弁蓋と弁箱とを別々に吊り上げることが可能となり、重機の小型化が図られ、施工コストを低減できる。   If a push bolt for separating the valve lid from the valve box is provided as in this configuration, the valve box and the valve lid can be easily separated even if they are fixed. Therefore, even when the gate valve is removed, the valve lid and the valve box can be lifted separately, the size of the heavy machinery can be reduced, and the construction cost can be reduced.

本発明に係る仕切弁設置方法の特徴構成は、流体管に弁箱を装着する工程と、板状の弁体を収容している弁蓋を、前記弁箱の開口部に向けて移動させる工程と、前記弁箱と前記弁蓋とを締結する工程と、を備えている点にある。   The characteristic configuration of the gate valve installation method according to the present invention includes a step of attaching a valve box to a fluid pipe, and a step of moving a valve lid housing a plate-shaped valve body toward the opening of the valve box. And a step of fastening the valve box and the valve lid.

本方法では、弁箱と弁体が収容された弁蓋とを分割して設置し、両部材を締結している。このため、仕切弁の重量が大きい場合でも、工事現場で弁箱と弁蓋とを別々に設置することが可能となるので、重機の小型化を図って施工コストを低減することができる。しかも、弁体が収容された弁蓋を弁箱の開口部に移動させた後に両部材を締結すれば仕切弁の設置が完了するので、作業効率が高い。よって、大口径の流体管の流路を遮断する場合であっても、作業効率の高い仕切弁設置方法を提供できた。   In this method, the valve box and the valve lid accommodating the valve body are divided and installed, and both members are fastened. For this reason, even when the weight of the gate valve is large, the valve box and the valve lid can be separately installed at the construction site, so that the construction cost can be reduced by downsizing the heavy machinery. In addition, since the installation of the gate valve is completed if both members are fastened after the valve lid in which the valve body is accommodated is moved to the opening of the valve box, the working efficiency is high. Therefore, even when the flow path of the large-diameter fluid pipe is shut off, a gate valve installation method with high work efficiency can be provided.

流体管に仕切弁を装着した状態を示す側面図である。It is a side view which shows the state which attached the gate valve to the fluid pipe | tube. 弁箱の側断面図である。It is a sectional side view of a valve box. 図2のIII−III線矢視図である。It is the III-III arrow directional view of FIG. 弁蓋の側断面図である。It is a sectional side view of a valve lid. 図4のV−V線矢視図である。FIG. 5 is a view taken along line VV in FIG. 4. 弁蓋の第三端面を示す図である。It is a figure which shows the 3rd end surface of a valve lid. 弁体の側面図である。It is a side view of a valve body. 弁体の平面図である。It is a top view of a valve body. 車輪がレールに乗った状態を示す図である。It is a figure which shows the state in which the wheel got on the rail. 弁蓋を弁箱に装着した状態を示す側断面図である。It is a sectional side view which shows the state which mounted | wore the valve box with the valve lid. 閉弁した状態を示す側断面図である。It is a sectional side view which shows the state closed. 弁蓋を弁箱から取外す状態を示す側断面図である。It is a sectional side view which shows the state which removes a valve lid from a valve box. 弁箱を流体管に装着した状態を示す側断面図である。It is a sectional side view which shows the state which mounted | wore the fluid pipe with the valve box. 弁蓋を弁箱に装着する状態を示す側断面図である。It is a sectional side view showing the state where a valve lid is attached to a valve box. 穿孔装置を撤去する状態を示す側断面図である。It is a sectional side view which shows the state which removes a punching apparatus. 管切断部に分岐管継手を設置した状態を示す側断面図である。It is a sectional side view which shows the state which installed the branch pipe coupling in the pipe cutting part.

以下に、本発明に係る仕切弁および仕切弁設置方法の実施形態について、図面に基づいて説明する。本実施形態では、仕切弁の一例として、水道管1に装着される作業用仕切弁Xとして説明する。ただし、以下の実施形態に限定されることなく、その要旨を逸脱しない範囲内で種々の変形が可能である。   Hereinafter, embodiments of a gate valve and a gate valve installation method according to the present invention will be described based on the drawings. In the present embodiment, as an example of the gate valve, a work gate valve X attached to the water pipe 1 will be described. However, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the scope of the invention.

図13〜図16には、不断流状態(流体としての水の流通を維持した状態)で、地中に埋設された水道管1(流体管の一例)の途中部位を穿孔して管軸方向で切り離した後、管切断部に分岐管継手57を設置する分岐管継手設置方法の一例が示されている。本実施形態における作業用仕切弁X(仕切弁の一例)は、この分岐管継手設置方法に用いられるものとして説明する。   In FIGS. 13 to 16, in the continuous flow state (a state in which the flow of water as a fluid is maintained), a midway portion of a water pipe 1 (an example of a fluid pipe) buried in the ground is drilled to the pipe axis direction. 1 shows an example of a branch pipe joint installation method in which a branch pipe joint 57 is installed at a pipe cutting portion after disconnection. The work gate valve X (an example of a gate valve) in the present embodiment will be described as being used in this branch pipe joint installation method.

図1に示すように、作業用仕切弁Xは弁箱2と弁蓋3とを備え、この弁箱2は水道管1に装着されている。具体的には、掘削領域Kで露出した水道管1の下方から装着された半割り状の下部ケース10と、水道管1の上方から装着された半割りT字状の上部ケース11とをボルト,ナット等で連結し、この上部ケース11の分岐管部11Aに弁箱2がボルト,ナット等で連結されている。また、弁箱2の端部の周方向に亘って径方向外側に突出形成された第一フランジ部21と、弁蓋3の端部の周方向に亘って径方向外側に突出形成された第二フランジ部31とが、ボルト21aとナット31a(締結機構の一例)で締結されている。なお、第一フランジ部21の側にナット31aを設け、第二フランジ部31の側にボルト21aを設けても良い。   As shown in FIG. 1, the work gate valve X includes a valve box 2 and a valve lid 3, and the valve box 2 is attached to a water pipe 1. Specifically, a halved lower case 10 mounted from below the water pipe 1 exposed in the excavation region K and a halved T-shaped upper case 11 mounted from above the water pipe 1 are bolted. The valve box 2 is connected to the branch pipe portion 11A of the upper case 11 with bolts, nuts and the like. Further, a first flange portion 21 that is formed to protrude radially outward over the circumferential direction of the end portion of the valve box 2 and a first flange portion that is formed to protrude radially outward over the circumferential direction of the end portion of the valve lid 3. The two flange portions 31 are fastened by bolts 21a and nuts 31a (an example of a fastening mechanism). The nut 31a may be provided on the first flange portion 21 side, and the bolt 21a may be provided on the second flange portion 31 side.

図2〜図3に示すように、弁箱2は平面視矩形の筺体で構成されており、弁箱2の中央には、穿孔後の水道管1の管切断部から分岐管部11Aを介して水道水が流通する矩形状の流体流通孔部22が上下方向に貫通形成されている。弁箱2の内部には、後述する弁体4が移動可能な弁体移動空間20が形成されており、この弁体移動空間20は流体流通孔部22と連通している。弁体移動空間20は、弁蓋3側の端部を開口させた開口部23と、流体流通孔部22の周囲に形成された底壁24aおよび上壁24bと、弁蓋3とは反対側の端部に形成された側壁25とに囲まれた領域である。   As shown in FIGS. 2 to 3, the valve box 2 is configured by a rectangular housing in plan view, and in the center of the valve box 2, a pipe cutting part of the water pipe 1 after drilling is connected via a branch pipe part 11 </ b> A. A rectangular fluid circulation hole 22 through which tap water circulates is formed so as to penetrate in the vertical direction. A valve body moving space 20 in which a valve body 4 described later can move is formed inside the valve box 2, and the valve body moving space 20 communicates with the fluid circulation hole portion 22. The valve body movement space 20 includes an opening 23 having an opening on the valve lid 3 side, a bottom wall 24a and an upper wall 24b formed around the fluid circulation hole 22, and a side opposite to the valve lid 3. It is the area | region enclosed by the side wall 25 formed in the edge part.

弁箱2には、底壁24aの開口部23側に複数の第一貫通孔部26a(本実施形態では2箇所)が設けられており、底壁24aの側壁25側に複数の第二貫通孔部26b(本実施形態では2箇所)が形成されている。第一貫通孔部26aおよび第二貫通孔部26bは、底壁24aの外表面を下方に向けて筒状に突出させたボス部で構成されており、このボス部の雌ねじに弁体4を押上げる第一ボルトB1の雄ねじが螺合されている。また、弁箱2の底壁24aには、流体流通孔部22の両側に弁体4の移動方向に沿う一対の第一レール27が固定されている。この第一レール27は、開口部23の底部23aから流体流通孔部22の側壁25側の端部22aまでの長さを有している。第一レール27は、後述する弁体4の車輪40が摺動する基部27aと、基部27aの側方から上方に突出形成され、車輪40の外側への移動を規制する規制部27bとを備えている(図9参照)。   The valve box 2 is provided with a plurality of first through holes 26a (two in this embodiment) on the opening 23 side of the bottom wall 24a, and a plurality of second penetrations on the side wall 25 side of the bottom wall 24a. Holes 26b (two places in the present embodiment) are formed. The first through-hole portion 26a and the second through-hole portion 26b are configured by a boss portion that protrudes in a cylindrical shape with the outer surface of the bottom wall 24a facing downward, and the valve body 4 is attached to the female screw of the boss portion. The male screw of the first bolt B1 to be pushed up is screwed. A pair of first rails 27 are fixed to the bottom wall 24 a of the valve box 2 on both sides of the fluid circulation hole 22 along the moving direction of the valve body 4. The first rail 27 has a length from the bottom 23 a of the opening 23 to the end 22 a on the side wall 25 side of the fluid circulation hole 22. The first rail 27 includes a base portion 27a on which a wheel 40 of the valve body 4 described later slides, and a restricting portion 27b that is formed to protrude upward from the side of the base portion 27a and restricts the movement of the wheel 40 to the outside. (See FIG. 9).

また、弁箱2の開口部23の周縁部に相当する第一フランジ部21の第一端面21bには、複数のピン部材28が固定されている。このピン部材28は、先端に行くほど縮径するテーパ部28aを有している。さらに、第一フランジ部21には、弁蓋3を弁箱2から離間させる押ボルトB3が周方向に等間隔に複数挿入されている。なお、押ボルトB3を省略しても良い。   A plurality of pin members 28 are fixed to the first end surface 21 b of the first flange portion 21 corresponding to the peripheral edge of the opening 23 of the valve box 2. The pin member 28 has a tapered portion 28a that decreases in diameter toward the tip. Further, a plurality of push bolts B3 for separating the valve lid 3 from the valve box 2 are inserted into the first flange portion 21 at equal intervals in the circumferential direction. Note that the push bolt B3 may be omitted.

図4〜図5に示すように、弁蓋3は平面視矩形の筺体で構成されており、板状の弁体4が弁体収容空間30に収容されている。弁蓋3が弁箱2に締結される前においては、弁体4の一部(突出部41)が弁蓋3の開口30aから外部に突出している。弁体収容空間30は、開口30aと底部30bと底部30bと対向する上壁30cと弁体4の基端部42aの側にある側壁30dとに囲まれた領域である。また、弁蓋3の側壁30dには、弁体4を水平方向(図10の左右方向)に沿って進退移動させる操作部32が固定されている。この操作部32は、弁体4の基端部42aに固定された別体のねじコマ(不図示)の雌ねじに螺合される雄ねじが形成された操作軸32aと、操作軸32aを回転させる操作ハンドル32bとを有している。   As shown in FIGS. 4 to 5, the valve lid 3 is configured by a rectangular housing in plan view, and the plate-like valve body 4 is accommodated in the valve body accommodating space 30. Before the valve lid 3 is fastened to the valve box 2, a part of the valve body 4 (projecting portion 41) projects from the opening 30 a of the valve lid 3 to the outside. The valve body accommodating space 30 is an area surrounded by the opening 30a, the bottom portion 30b, the upper wall 30c facing the bottom portion 30b, and the side wall 30d on the base end portion 42a side of the valve body 4. Further, an operation unit 32 that moves the valve body 4 forward and backward along the horizontal direction (left and right direction in FIG. 10) is fixed to the side wall 30 d of the valve lid 3. The operation unit 32 rotates the operation shaft 32a and an operation shaft 32a formed with a male screw that is screwed into a female screw of a separate screw piece (not shown) fixed to the base end portion 42a of the valve body 4. And an operation handle 32b.

弁蓋3には、底部30bの開口30a側に複数の第三貫通孔部33(本実施形態では2箇所)が設けられている。第三貫通孔部33は、底部30bの外表面を下方に向けて筒状に突出させたボス部で構成されており、このボス部の雌ねじに弁体4を押上げる第二ボルトB2(押上機構の一例)の雄ねじが螺合されている。また、弁蓋3の底部30bには、第三貫通孔部33の外側に弁体4の移動方向に沿う一対の第二レール34が固定されている。この第二レール34は、弁体4の基端部42a(側壁30d近傍)から弁蓋3の開口30aまでの長さを有している。この第二レール34は、第一レール27と同様に、弁体4の車輪40が摺動する基部34aと、基部34aの側方から上方に突出形成され、車輪40の外側への移動を規制する規制部34bとを備えている(図9参照)。弁蓋3を弁箱2に締結したとき、第一レール27と第二レール34とが接続される。   The valve lid 3 is provided with a plurality of third through-hole portions 33 (two locations in the present embodiment) on the opening 30a side of the bottom portion 30b. The third through-hole portion 33 is configured by a boss portion that protrudes in a cylindrical shape with the outer surface of the bottom portion 30b facing downward, and a second bolt B2 (push-up) that pushes up the valve body 4 to the female screw of this boss portion. A male screw of an example of the mechanism is screwed. A pair of second rails 34 are fixed to the bottom 30 b of the valve lid 3 along the moving direction of the valve body 4 outside the third through hole 33. The second rail 34 has a length from the base end portion 42 a (near the side wall 30 d) of the valve body 4 to the opening 30 a of the valve lid 3. Similar to the first rail 27, the second rail 34 is formed with a base portion 34 a on which the wheel 40 of the valve body 4 slides and projects upward from the side of the base portion 34 a to restrict the movement of the wheel 40 to the outside. The control part 34b to perform is provided (refer FIG. 9). When the valve lid 3 is fastened to the valve box 2, the first rail 27 and the second rail 34 are connected.

また、弁蓋3の開口30aの周縁部に相当する第二フランジ部31の第二端面31bには、第一フランジ部21と第二フランジ部31とを対向させたとき、第一端面21bに固定された複数のピン部材28に対応する位置に複数の凹部35が形成されている。さらに、図6に示すように、第二フランジ部31の第二端面31bとは反対側の第三端面31cには、六角ナットで構成されるナット31aの回転を規制する回転規制部36が、ナット31aの一辺に平行な姿勢で突出形成されている。   Moreover, when the 1st flange part 21 and the 2nd flange part 31 are made to oppose to the 2nd end surface 31b of the 2nd flange part 31 corresponded in the peripheral part of the opening 30a of the valve lid 3, it will be in the 1st end surface 21b. A plurality of recesses 35 are formed at positions corresponding to the fixed plurality of pin members 28. Furthermore, as shown in FIG. 6, a rotation restricting portion 36 that restricts the rotation of the nut 31 a composed of a hexagon nut is provided on the third end surface 31 c opposite to the second end surface 31 b of the second flange portion 31. The nut 31a protrudes in a posture parallel to one side.

図7〜図8に示すように、弁体4は、平面視矩形の板状に形成されており、弁蓋3が弁箱2に締結される前において、弁蓋3の内部に位置する本体部42と弁蓋3の外部に突出した突出部41とが一体で構成されている(図4参照)。弁体4の上面には、上述した弁箱2の流体流通孔部22の周縁部に当接する矩形状のシール部材Sが固定されている。   As shown in FIGS. 7 to 8, the valve body 4 is formed in a plate shape having a rectangular shape in plan view, and the main body located inside the valve lid 3 before the valve lid 3 is fastened to the valve box 2. The part 42 and the protruding part 41 protruding to the outside of the valve lid 3 are integrally formed (see FIG. 4). On the upper surface of the valve body 4, a rectangular seal member S that is in contact with the peripheral edge portion of the fluid circulation hole portion 22 of the valve box 2 is fixed.

また、弁体4の底部には複数の車輪40(本実施形態では4箇所)が固定されており、これら車輪40は、第一レール27および第二レール34に摺接する位置に配置されている。複数の車輪40は、弁体4の進行方向前側に位置する一対の第一車輪40aと、弁体4の進行方向後側に位置する一対の第二車輪40bとで構成されている。つまり、弁蓋3が弁箱2に締結される前において、第一車輪40aは、弁蓋3の外部に突出した突出部41に固定されており、第二車輪40bは、弁蓋3の内部に位置する本体部42の基端部42aに固定されている。これら車輪40は、弁体4の底部に固定された支持部材45に支持された軸部材46周りに回転可能に構成されている(図9参照)。   In addition, a plurality of wheels 40 (four in this embodiment) are fixed to the bottom of the valve body 4, and these wheels 40 are disposed at positions that are in sliding contact with the first rail 27 and the second rail 34. . The plurality of wheels 40 includes a pair of first wheels 40 a located on the front side in the traveling direction of the valve body 4 and a pair of second wheels 40 b located on the rear side in the traveling direction of the valve body 4. That is, before the valve lid 3 is fastened to the valve box 2, the first wheel 40 a is fixed to the projecting portion 41 projecting outside the valve lid 3, and the second wheel 40 b is disposed inside the valve lid 3. It is being fixed to the base end part 42a of the main-body part 42 located in this. These wheels 40 are configured to be rotatable around a shaft member 46 supported by a support member 45 fixed to the bottom of the valve body 4 (see FIG. 9).

また、弁体4は、上述した弁箱2の第一ボルトB1によって押上げられる複数の被押上部43(本実施形態では4箇所)が、突出部41および基端部42aから外側に突出形成されている。この被押上部43は、突出部41および基端部42aに固定される縦板43aと、縦板43aの下端に接続される横板43bと、縦板43aおよび横板43bの外面に接続される補強板43cとが一体で形成されている。   In the valve body 4, a plurality of pushed upper portions 43 (four in the present embodiment) pushed up by the first bolt B1 of the valve box 2 described above protrude outward from the protruding portion 41 and the base end portion 42a. Has been. The pushed upper portion 43 is connected to the vertical plate 43a fixed to the protruding portion 41 and the base end portion 42a, the horizontal plate 43b connected to the lower end of the vertical plate 43a, and the outer surfaces of the vertical plate 43a and the horizontal plate 43b. The reinforcing plate 43c is integrally formed.

図10に示すように、工事現場で、水道管1に装着された弁箱2に対して弁体4が収容された弁蓋3を組付ける。このため、作業用仕切弁X全体の重量が大きい場合でも、弁箱2と弁体4とを別々に重機で吊り下げることが可能となるので、重機を小型化して施工コストを低減することができる。この際、弁蓋3の外部に突出させた弁体4の突出部41を、弁箱2の開口部23に挿入することとしている。この突出部41は弁体4の一部であるので、表面積が大きく視認性が高い。その結果、重量の大きい弁蓋3を重機で吊り下げた状態であっても、突出部41を弁箱2の開口部23に挿入し易い。   As shown in FIG. 10, the valve lid 3 in which the valve body 4 is accommodated is assembled to the valve box 2 attached to the water pipe 1 at the construction site. For this reason, even when the weight of the work gate valve X as a whole is large, it is possible to suspend the valve box 2 and the valve body 4 separately by heavy equipment, so that the heavy equipment can be downsized and the construction cost can be reduced. it can. At this time, the protruding portion 41 of the valve element 4 protruding outside the valve lid 3 is inserted into the opening 23 of the valve box 2. Since this protrusion 41 is a part of the valve body 4, the surface area is large and the visibility is high. As a result, even when the heavy valve lid 3 is suspended by a heavy machine, the protruding portion 41 can be easily inserted into the opening 23 of the valve box 2.

また、本実施形態では、突出部41に設けた第一車輪40aと、弁箱2の開口部23に設けた第一レール27とで、突出部41の弁箱2の開口部23への挿入を案内するガイド機構を構成している。つまり、突出部41を弁箱2の開口部23に挿入する際に、第一車輪40aを第一レール27の上に配置するだけで、弁蓋3の弁箱2に対する位置決めを行うことができる。   Further, in the present embodiment, the first wheel 40 a provided in the protrusion 41 and the first rail 27 provided in the opening 23 of the valve box 2 insert the protrusion 41 into the opening 23 of the valve box 2. The guide mechanism which guides is comprised. That is, when the protrusion 41 is inserted into the opening 23 of the valve box 2, the valve lid 3 can be positioned relative to the valve box 2 simply by placing the first wheel 40 a on the first rail 27. .

上述したように、弁体4の突出部41を弁蓋3の外部に突出させているので、弁箱2の姿勢に対して弁体4が下方に若干垂れ下がるおそれがある。そこで、本実施形態では、弁体4の底面に当接して弁体4を押上げ可能な第二ボルトB2によって、突出部41の弁箱2の開口部23への挿入を案内するガイド機構(押上機構)を構成している。つまり、第二ボルトB2によって弁体4を押上げることで、弁体4の軸芯と弁蓋3の軸芯とを一致させた状態で、突出部41が弁箱2の開口部23に挿入されるので、弁蓋3の軸芯と弁箱2の軸芯とが一致する。その結果、弁箱2および弁蓋3のボルト21aとナット31aの締結作業が円滑化される。しかも、第二ボルトB2は工事現場で容易に操作可能であるので、弁体4の突出部41を弁箱2の開口部23に挿入し難い場合でも、弁体4の位置調整をして弁箱2に対して弁蓋3を確実に組付けることができる。   As described above, since the protruding portion 41 of the valve body 4 is protruded outside the valve lid 3, the valve body 4 may slightly hang down with respect to the posture of the valve box 2. Therefore, in the present embodiment, a guide mechanism that guides the insertion of the protruding portion 41 into the opening 23 of the valve box 2 by the second bolt B2 that abuts the bottom surface of the valve body 4 and can push up the valve body 4. The push-up mechanism). That is, the protrusion 41 is inserted into the opening 23 of the valve box 2 in a state where the shaft core of the valve body 4 and the shaft core of the valve lid 3 are aligned by pushing up the valve body 4 by the second bolt B2. Therefore, the axis of the valve lid 3 and the axis of the valve box 2 coincide. As a result, the fastening operation of the bolt 21a and the nut 31a of the valve box 2 and the valve lid 3 is facilitated. Moreover, since the second bolt B2 can be easily operated at the construction site, even if it is difficult to insert the protruding portion 41 of the valve body 4 into the opening 23 of the valve box 2, the position of the valve body 4 is adjusted to adjust the valve. The valve lid 3 can be reliably assembled to the box 2.

また、図6に示すように、弁蓋3の第二フランジ部31の第三端面31cには、六角ナットで構成されるナット31aの回転を規制する回転規制部36が設けられているので、ボルト21aを回転するだけで弁箱2と弁蓋3とを締結することができる。このため、ナット31aを工具で押さえながらボルト21aを螺合させる必要がなく、締結作業を迅速且つ円滑に行うことができる。   Further, as shown in FIG. 6, the third end surface 31 c of the second flange portion 31 of the valve lid 3 is provided with a rotation restricting portion 36 that restricts the rotation of the nut 31 a formed of a hexagon nut, The valve box 2 and the valve lid 3 can be fastened only by rotating the bolt 21a. For this reason, it is not necessary to screw the bolt 21a while pressing the nut 31a with a tool, and the fastening operation can be performed quickly and smoothly.

さらに、図10に示すように、弁箱2の第一端面21bに固定されたピン部材28と、弁蓋3の第二端面31bに形成された凹部35とで、突出部41の弁箱2の開口部23への挿入を案内するガイド機構を構成している。つまり、ピン部材28を凹部35に嵌入すれば弁体4の軸芯と弁蓋3の軸芯とを一致させた状態で、突出部41を弁箱2の開口部23に挿入することができる。また、ピン部材28の先端にテーパ部28aを設けているので、凹部35に挿入し易い。なお、弁箱2の第一端面21bに凹部35を設け、弁蓋3の第二端面31bにピン部材28を固定しても良い。   Further, as shown in FIG. 10, the valve member 2 of the projecting portion 41 is composed of the pin member 28 fixed to the first end surface 21 b of the valve box 2 and the recess portion 35 formed on the second end surface 31 b of the valve lid 3. The guide mechanism which guides the insertion into the opening 23 is configured. That is, if the pin member 28 is fitted into the recess 35, the protruding portion 41 can be inserted into the opening 23 of the valve box 2 in a state where the axis of the valve body 4 and the axis of the valve lid 3 are aligned. . Further, since the tapered portion 28 a is provided at the tip of the pin member 28, it can be easily inserted into the concave portion 35. In addition, the recessed part 35 may be provided in the 1st end surface 21b of the valve box 2, and the pin member 28 may be fixed to the 2nd end surface 31b of the valve cover 3. FIG.

図11には、弁体4を閉弁した状態が示されている。弁体4の被押上部43が弁箱2の側壁25に近接するまで、操作部32により押込み操作によって弁体4を移動させる。次いで、第一ボルトB1を回転させて第一ボルトB1を被押上部43に当接させ、弁体4を押上げる。その結果、弁体4の上面に固定されたシール部材Sが弁箱2の流体流通孔部22の周縁部に当接して圧縮され、弁体4より下流側に水道水が流出するのが防止される。   FIG. 11 shows a state in which the valve body 4 is closed. The valve body 4 is moved by the pushing operation by the operation portion 32 until the pushed upper portion 43 of the valve body 4 comes close to the side wall 25 of the valve box 2. Next, the first bolt B1 is rotated to bring the first bolt B1 into contact with the pressed upper portion 43, and the valve body 4 is pushed up. As a result, the sealing member S fixed to the upper surface of the valve body 4 is compressed by contacting the peripheral edge of the fluid circulation hole 22 of the valve box 2, thereby preventing the tap water from flowing out downstream of the valve body 4. Is done.

第一フランジ部21と第二フランジ部31とを図示しない封止部材で封止している場合には、弁体4を開弁した後に弁箱2から弁蓋3を撤去する際に、第一フランジ部21と第二フランジ部31とが該封止部材により固着していることがある。そこで、図12に示すように、本実施形態では、第一フランジ部21に挿入された押ボルトB3を回転させて第二フランジ部31に当接させ、弁蓋3を弁箱2から離間させることとしている。これにより、大きな重量を有する弁蓋3であっても容易に取外すことができる。   When the first flange portion 21 and the second flange portion 31 are sealed with a sealing member (not shown), when the valve lid 3 is removed from the valve box 2 after the valve body 4 is opened, The one flange portion 21 and the second flange portion 31 may be fixed by the sealing member. Therefore, as shown in FIG. 12, in this embodiment, the push bolt B <b> 3 inserted into the first flange portion 21 is rotated and brought into contact with the second flange portion 31 to separate the valve lid 3 from the valve box 2. I am going to do that. Thereby, even the valve lid 3 having a large weight can be easily removed.

続いて、図13〜図16を用いて、本実施形態に係る仕切弁設置方法を備えた分岐管継手設置方法について説明する。仕切弁設置方法は、下記の(5)〜(8)の工程を備えており、分岐管継手設置方法は、下記の(1)〜(13)の工程を備えている。   Then, the branch pipe joint installation method provided with the gate valve installation method which concerns on this embodiment is demonstrated using FIGS. The gate valve installation method includes the following steps (5) to (8), and the branch pipe joint installation method includes the following steps (1) to (13).

(1)図13に示すように、水道管1の切断領域周辺を掘削して、掘削領域Kの下部をベースコンクリート51で固めると共に、切断領域よりも側方の水道管1を管固定用コンクリート52で固定する。
(2)二分割された継ぎ輪53を、水道管1の切断領域と管固定用コンクリート52との間における水道管1の所定の位置(本実施形態では切断領域側方の2箇所)に取付ける。
(3)一対の継ぎ輪53の間の水道管1に、切断機54を取り付ける。
(1) As shown in FIG. 13, the periphery of the cutting area of the water pipe 1 is excavated, and the lower part of the excavating area K is hardened with the base concrete 51 and the water pipe 1 on the side of the cutting area is fixed to the pipe Secure with 52.
(2) The two split rings 53 are attached to predetermined positions of the water pipe 1 between the cutting area of the water pipe 1 and the pipe fixing concrete 52 (in this embodiment, two places on the side of the cutting area). .
(3) A cutting machine 54 is attached to the water pipe 1 between the pair of joint rings 53.

(4)継ぎ輪53と切断機54とを覆うように、下部ケース10および上部ケース11とを密封状態で水道管1に取付け、ベースコンクリート51と下部ケース10との間にH鋼等の支持部材55を装着して下部ケース10および上部ケース11の荷重を受け止める。
(5)上部ケース11の分岐管部11Aに、弁箱2をボルト,ナット等で装着する。これによって、弁箱2が水道管1に装着される。
(6)図14に示すように、突出部41を外部に突出させた状態で弁体4を収容している弁蓋3をクレーン等で吊り下げた状態で、弁箱2の開口部23に向けて移動させる。このとき、第二ボルトB2で弁体を押上げて、弁体4の軸芯と弁蓋3の軸芯とを一致させた状態となっている。
(4) The lower case 10 and the upper case 11 are attached to the water pipe 1 in a sealed state so as to cover the joint ring 53 and the cutting machine 54, and H steel or the like is supported between the base concrete 51 and the lower case 10. A member 55 is attached to receive the loads of the lower case 10 and the upper case 11.
(5) The valve box 2 is attached to the branch pipe portion 11A of the upper case 11 with bolts, nuts, or the like. As a result, the valve box 2 is attached to the water pipe 1.
(6) As shown in FIG. 14, in a state where the valve lid 3 containing the valve body 4 is suspended by a crane or the like with the projecting portion 41 projecting to the outside, Move towards. At this time, the valve body is pushed up by the second bolt B <b> 2, and the shaft core of the valve body 4 and the shaft core of the valve lid 3 are aligned.

(7)突出部41を弁箱2の開口部23に挿入する(図10参照)。このとき、突出部41に固定された第一車輪40aを弁箱2の第一レール27の上に配置し、弁箱2の第一端面21bに固定されたピン部材28を弁蓋3の第二端面31bに形成された凹部35に挿入する。これによって、弁箱2の軸芯と弁蓋3の軸芯とが一致する。
(8)弁箱2の第一フランジ部21と弁蓋3の第二フランジ部31とを、ボルト21aとナット31aで締結する(図1参照)。これによって、作業用仕切弁Xの設置が完了する。
(7) The protrusion 41 is inserted into the opening 23 of the valve box 2 (see FIG. 10). At this time, the first wheel 40 a fixed to the protrusion 41 is disposed on the first rail 27 of the valve box 2, and the pin member 28 fixed to the first end surface 21 b of the valve box 2 is connected to the first of the valve lid 3. It inserts in the recessed part 35 formed in the two end surfaces 31b. As a result, the axis of the valve box 2 and the axis of the valve lid 3 coincide.
(8) The first flange portion 21 of the valve box 2 and the second flange portion 31 of the valve lid 3 are fastened with bolts 21a and nuts 31a (see FIG. 1). Thereby, the installation of the work gate valve X is completed.

(9)図15に示すように、上部ハウジング56を密封状態で作業用仕切弁Xに連結し、電動操作棹6を切断機54に接続して、切断機54を駆動させて水道管1を切断する。
(10)切断機54と切片とを一体で上部ハウジング56内に持ち上げ、弁体4を閉弁する。このとき、第一ボルトB1によって弁体4を押上げて、弁体4の上面に固定されたシール部材Sを圧縮させ、下流側への水道水の流出を防止する(図11参照)。
(11)上部ハウジング56の蓋部56aを取外し、切断機54および切片を電動操作棹6から取外す。
(9) As shown in FIG. 15, the upper housing 56 is connected to the work gate valve X in a sealed state, the electric operation rod 6 is connected to the cutting machine 54, and the cutting machine 54 is driven to connect the water pipe 1. Disconnect.
(10) The cutting machine 54 and the section are integrally lifted into the upper housing 56, and the valve body 4 is closed. At this time, the valve body 4 is pushed up by the first bolt B1, and the seal member S fixed to the upper surface of the valve body 4 is compressed to prevent the outflow of tap water to the downstream side (see FIG. 11).
(11) Remove the lid portion 56a of the upper housing 56, and remove the cutting machine 54 and the section from the electric operating rod 6.

(12)図16に示すように、電動操作棹6に分岐管継手57を取付け、弁体4を開弁して分岐管継手57を管切断部に装着する。このとき、継ぎ輪53を上部ケース11に設けられた押込棒58によって分岐管継手57と水道管1とを仮接合する。
(13)上部ハウジング56,作業用仕切弁X,上部ケース11,下部ケース10を取外し、継ぎ輪53と分岐管継手57とを締結して分岐管継手57が水道管1に設置される。作業用仕切弁Xを取外す際には、図12に示すように、第一フランジ部21に挿入された押ボルトB3を回転させて第二フランジ部31に当接させ、弁蓋3を弁箱2から離間させる。そして、弁蓋3と弁箱2とをクレーン等で別々に吊り上げて撤去する。なお、分岐管継手57は、特開2005−9184号に記載された分岐管継手と同様の構成であるので、詳細な説明を省略する。
(12) As shown in FIG. 16, the branch pipe joint 57 is attached to the electric operating rod 6, the valve body 4 is opened, and the branch pipe joint 57 is attached to the pipe cutting portion. At this time, the branch pipe joint 57 and the water pipe 1 are temporarily joined to the joint ring 53 by the push rod 58 provided in the upper case 11.
(13) The upper housing 56, the work gate valve X, the upper case 11, and the lower case 10 are removed, the joint ring 53 and the branch pipe joint 57 are fastened, and the branch pipe joint 57 is installed in the water pipe 1. When removing the working gate valve X, as shown in FIG. 12, the push bolt B3 inserted into the first flange portion 21 is rotated to contact the second flange portion 31, and the valve lid 3 is attached to the valve box. Separate from 2. Then, the valve lid 3 and the valve box 2 are lifted separately by a crane or the like and removed. Since the branch pipe joint 57 has the same configuration as the branch pipe joint described in Japanese Patent Application Laid-Open No. 2005-9184, detailed description thereof is omitted.

[その他の実施形態]
1.上述した実施形態の作業用仕切弁Xは、分岐管継手設置方法に用いられる仕切弁として説明したが、流路を遮断する必要のある方法に用いられる仕切弁であれば特に限定されない。例えば、水道管1に補修弁を設置する補修弁設置方法や水道管1に流体制御弁を接続する流体制御弁設置方法などに作業用仕切弁Xを用いても良い。
[Other Embodiments]
1. The working gate valve X of the above-described embodiment has been described as a gate valve used in the branch pipe joint installation method, but is not particularly limited as long as it is a gate valve used in a method that needs to block the flow path. For example, the work gate valve X may be used in a repair valve installation method in which a repair valve is installed in the water pipe 1 or a fluid control valve installation method in which a fluid control valve is connected to the water pipe 1.

2.上述した実施形態では、弁体4の突出部41の弁箱2の開口部23への挿入を案内するガイド機構として、(a)突出部41に設けた第一車輪40aと弁箱2の開口部23に設けた第一レール27、(b)弁体4の底面に当接して弁体4を押上げ可能な第二ボルトB2、(c)弁箱2の第一端面21bに固定されたピン部材28と弁蓋3の第二端面31bに形成された凹部35、の3種類の機構で構成した。これらガイド機構の何れか1つで構成しても良いし、何れか2つで構成しても良い。 2. In the embodiment described above, as a guide mechanism for guiding the insertion of the protrusion 41 of the valve body 4 into the opening 23 of the valve box 2, (a) the first wheel 40a provided on the protrusion 41 and the opening of the valve box 2 are used. The first rail 27 provided in the portion 23, (b) the second bolt B2 that can contact the bottom surface of the valve body 4 and push up the valve body 4, and (c) the first end surface 21b of the valve box 2 are fixed. The pin member 28 and the recess 35 formed in the second end surface 31b of the valve lid 3 are configured by three types of mechanisms. Any one of these guide mechanisms may be used, or any two of them may be used.

3.作業現場において、水道管1に装着された弁箱2の開口部23に向けて、弁体4の突出部41が内部に収容された状態の弁蓋3を移動させた後、弁箱2と弁蓋3とを締結しても良い。 3. At the work site, after moving the valve lid 3 with the protruding portion 41 of the valve body 4 accommodated therein toward the opening 23 of the valve box 2 attached to the water pipe 1, The valve lid 3 may be fastened.

4.第一レール27や第二レール34は、弁体4の車輪40が摺動できる構造であれば特に限定されない。例えば、図9の規制部27b,34bを基部27a,34aの両側に設けても良い。 4). The first rail 27 and the second rail 34 are not particularly limited as long as the wheel 40 of the valve body 4 can slide. For example, the restricting portions 27b and 34b in FIG. 9 may be provided on both sides of the base portions 27a and 34a.

5.弁体4を押上げる第一ボルトB1や第二ボルトB2は、ボルトに限定されず、例えば楔部材で形成する等、弁体4を押上げられる構造であればどのようなものであっても良い。 5. The first bolt B1 and the second bolt B2 that push up the valve body 4 are not limited to bolts, and may be any structure as long as the valve body 4 can be pushed up, for example, formed by a wedge member. good.

6.上述した実施形態における作業用仕切弁Xを用いた水道工事は例示にすぎず、液体や気体の流路を遮断することが必要な各種工事に利用できる。 6). The waterworks using the work gate valve X in the above-described embodiment is merely an example, and can be used for various kinds of work that require blocking the liquid or gas flow path.

本発明は、流路を遮断する作業用仕切弁や作業用仕切弁の設置方法に利用可能である。   INDUSTRIAL APPLICABILITY The present invention can be used for a work gate valve for blocking a flow path and a method for installing a work gate valve.

1 水道管(流体管)
2 弁箱
3 弁蓋
4 弁体
21a ボルト(締結機構)
21b 第一端面
23 開口部
27 第一レール(ガイド機構)
28 ピン部材
31a ナット(締結機構)
31b 第二端面
33 第三貫通孔部(孔部)
34 第二レール
35 凹部
40a 第一車輪(ガイド機構)
40b 第二車輪
41 突出部
42 本体部
B2 第二ボルト(押上機構、ガイド機構)
B3 押ボルト
X 作業用仕切弁(仕切弁)
1 Water pipe (fluid pipe)
2 Valve box 3 Valve lid 4 Valve body 21a Bolt (fastening mechanism)
21b First end surface 23 Opening portion 27 First rail (guide mechanism)
28 Pin member 31a Nut (fastening mechanism)
31b 2nd end surface 33 3rd through-hole part (hole part)
34 Second rail 35 Recess 40a First wheel (guide mechanism)
40b Second wheel 41 Protruding portion 42 Main body B2 Second bolt (push-up mechanism, guide mechanism)
B3 Presser bolt X Work gate valve (gate valve)

Claims (8)

流体管に装着された弁箱と、
板状の弁体が収容された弁蓋と、
前記弁箱と前記弁蓋とを締結する締結機構と、を備え、
前記弁体は、前記弁蓋が前記弁箱に締結される前において、前記弁蓋の内部に位置する本体部と前記弁蓋の外部に突出した突出部とが一体で構成されており、
前記突出部の前記弁箱の開口部への挿入を案内するガイド機構を備えている仕切弁。
A valve box attached to the fluid pipe;
A valve lid containing a plate-shaped valve body;
A fastening mechanism for fastening the valve box and the valve lid,
Before the valve lid is fastened to the valve box, the valve body is configured integrally with a main body portion located inside the valve lid and a protruding portion projecting outside the valve lid,
A gate valve provided with a guide mechanism for guiding insertion of the protrusion into the opening of the valve box.
前記ガイド機構は、前記突出部に固定された第一車輪と、前記弁箱の底部に固定され、前記第一車輪が摺動する第一レールと、を有している請求項1に記載の仕切弁。   The said guide mechanism has the 1st wheel fixed to the said protrusion part, and the 1st rail fixed to the bottom part of the said valve box, and the said 1st wheel slides. Gate valve. 前記ガイド機構は、前記弁体を押上げ可能な押上機構を有している請求項1又は2に記載の仕切弁。   The gate valve according to claim 1 or 2, wherein the guide mechanism has a push-up mechanism capable of pushing up the valve body. 前記押上機構は、前記弁蓋の底部に形成された孔部に螺合されるボルトで構成されている請求項3に記載の仕切弁。   The gate valve according to claim 3, wherein the push-up mechanism includes a bolt that is screwed into a hole formed in a bottom portion of the valve lid. 前記本体部には、第二車輪が固定されており、
前記弁蓋の前記開口部の底部には、前記第二車輪が摺動する第二レールが固定されている請求項1から4のいずれか一項に記載の仕切弁。
A second wheel is fixed to the main body,
The gate valve according to any one of claims 1 to 4, wherein a second rail on which the second wheel slides is fixed to a bottom of the opening of the valve lid.
前記ガイド機構は、前記弁箱および前記弁蓋の何れか一方の第一端面に固定されたピン部材と、前記弁箱および前記弁蓋の何れか他方の第二端面に形成され、前記ピン部材が挿入可能な凹部と、で構成されている請求項1から5のいずれか一項に記載の仕切弁。   The guide mechanism is formed on a pin member fixed to a first end surface of any one of the valve box and the valve lid, and formed on a second end surface of the other one of the valve box and the valve lid, and the pin member The gate valve according to any one of claims 1 to 5, wherein the gate valve is configured by a recess into which can be inserted. 前記弁箱および前記弁蓋の何れか一方の端部には、前記弁蓋を前記弁箱から離間させる押ボルトが設けられている請求項1から6のいずれか一項に記載の仕切弁。   The gate valve according to any one of claims 1 to 6, wherein a push bolt for separating the valve cover from the valve box is provided at one end of the valve box or the valve cover. 流体管に弁箱を装着する工程と、
板状の弁体を収容している弁蓋を、前記弁箱の開口部に向けて移動させる工程と、
前記弁箱と前記弁蓋とを締結する工程と、を備えている仕切弁設置方法。
Attaching the valve box to the fluid pipe;
Moving the valve lid containing the plate-shaped valve element toward the opening of the valve box;
A gate valve installation method comprising: a step of fastening the valve box and the valve lid.
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