JP7002966B2 - 化学増幅型ポジ型感光性樹脂組成物、鋳型付き基板の製造方法、及びめっき造形物の製造方法 - Google Patents
化学増幅型ポジ型感光性樹脂組成物、鋳型付き基板の製造方法、及びめっき造形物の製造方法 Download PDFInfo
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- 239000011342 resin composition Substances 0.000 title claims description 71
- 239000000758 substrate Substances 0.000 title claims description 40
- 238000000034 method Methods 0.000 title claims description 30
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- 229920005989 resin Polymers 0.000 claims description 135
- 239000011347 resin Substances 0.000 claims description 135
- -1 thiol compound Chemical class 0.000 claims description 132
- 150000001875 compounds Chemical class 0.000 claims description 122
- 239000002253 acid Substances 0.000 claims description 73
- 229910052717 sulfur Inorganic materials 0.000 claims description 45
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 42
- 239000011593 sulfur Substances 0.000 claims description 42
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 38
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 125000004429 atom Chemical group 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- 229920003986 novolac Polymers 0.000 claims description 15
- 238000007747 plating Methods 0.000 claims description 15
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- 239000004925 Acrylic resin Substances 0.000 claims description 11
- 229920000178 Acrylic resin Polymers 0.000 claims description 11
- AFBBKYQYNPNMAT-UHFFFAOYSA-N 1h-1,2,4-triazol-1-ium-3-thiolate Chemical compound SC=1N=CNN=1 AFBBKYQYNPNMAT-UHFFFAOYSA-N 0.000 claims description 8
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 6
- 125000000962 organic group Chemical group 0.000 claims description 6
- 229910052736 halogen Inorganic materials 0.000 claims description 5
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 22
- 125000002947 alkylene group Chemical group 0.000 description 20
- 125000001424 substituent group Chemical group 0.000 description 18
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- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 15
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- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 12
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- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 10
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 9
- 125000004122 cyclic group Chemical group 0.000 description 9
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 9
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 150000001450 anions Chemical class 0.000 description 7
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- 150000001768 cations Chemical class 0.000 description 7
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- 238000009792 diffusion process Methods 0.000 description 7
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 7
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
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- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- IPTNXMGXEGQYSY-UHFFFAOYSA-N acetic acid;1-methoxybutan-1-ol Chemical compound CC(O)=O.CCCC(O)OC IPTNXMGXEGQYSY-UHFFFAOYSA-N 0.000 description 6
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- 238000005516 engineering process Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 125000004430 oxygen atom Chemical group O* 0.000 description 6
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 6
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 239000003377 acid catalyst Substances 0.000 description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
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- 239000006185 dispersion Substances 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 230000002401 inhibitory effect Effects 0.000 description 5
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
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- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
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- ATHHXGZTWNVVOU-UHFFFAOYSA-N N-methylformamide Chemical compound CNC=O ATHHXGZTWNVVOU-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical group C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
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- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
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- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
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- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 4
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- 125000004434 sulfur atom Chemical group 0.000 description 4
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- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 3
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
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- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 3
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- IEPRKVQEAMIZSS-UHFFFAOYSA-N Di-Et ester-Fumaric acid Natural products CCOC(=O)C=CC(=O)OCC IEPRKVQEAMIZSS-UHFFFAOYSA-N 0.000 description 3
- IEPRKVQEAMIZSS-WAYWQWQTSA-N Diethyl maleate Chemical compound CCOC(=O)\C=C/C(=O)OCC IEPRKVQEAMIZSS-WAYWQWQTSA-N 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
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- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
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- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 description 3
- 239000004914 cyclooctane Substances 0.000 description 3
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- LTYMSROWYAPPGB-UHFFFAOYSA-O diphenylsulfanium Chemical compound C=1C=CC=CC=1[SH+]C1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-O 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 3
- 125000000623 heterocyclic group Chemical group 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 3
- 150000004715 keto acids Chemical class 0.000 description 3
- LPEKGGXMPWTOCB-UHFFFAOYSA-N methyl 2-hydroxypropionate Chemical group COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
-
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Description
上記含硫黄化合物(C1)が、下記式(c1-1)及び(c1-2):
の少なくとも一方で表される化合物である、化学増幅型ポジ型感光性樹脂組成物である。
上記感光性樹脂層に、活性光線又は放射線を照射して露光することと、
露光後の前記感光性樹脂層を現像して、めっき造形物を形成するための鋳型を作成することと、
を含む、鋳型付き基板の製造方法である。
化学増幅型ポジ型感光性樹脂組成物(以下、「感光性樹脂組成物」とも記す。)は、活性光線又は放射線の照射により酸を発生する酸発生剤(A)(以下、「酸発生剤(A)」とも記す。)と、酸の作用によりアルカリに対する溶解性が増大する樹脂(B)(以下、「樹脂(B)」とも記す。)と、含硫黄化合物(C)と、を含有する。感光性樹脂組成物は、必要に応じて、アルカリ可溶性樹脂(D)、酸拡散抑制剤(E)、有機溶剤(S)等の成分を含有していてもよい。
酸発生剤(A)は、活性光線又は放射線の照射により酸を発生する化合物であり、光により直接的又は間接的に酸を発生する化合物であれば特に限定されない。酸発生剤(A)としては、以下に説明する第1~第5の態様の酸発生剤が好ましい。
酸の作用によりアルカリに対する溶解性が増大する樹脂(B)としては、特に限定されず、酸の作用によりアルカリに対する溶解性が増大する任意の樹脂を用いることができる。その中でも、ノボラック樹脂(B1)、ポリヒドロキシスチレン樹脂(B2)、及びアクリル樹脂(B3)からなる群より選ばれる少なくとも1種の樹脂を含有することが好ましく、アクリル樹脂(B3)を含有することがより好ましい。
ノボラック樹脂(B1)としては、下記式(b1)で表される構成単位を含む樹脂を使用することができる。
ポリヒドロキシスチレン樹脂(B2)としては、下記式(b4)で表される構成単位を含む樹脂を使用することができる。
アクリル樹脂(B3)としては、下記式(b5)~(b7)で表される構成単位を含む樹脂を使用することができる。
脂肪族環式基の具体例としては、モノシクロアルカン、ビシクロアルカン、トリシクロアルカン、テトラシクロアルカン等のポリシクロアルカンから1個以上の水素原子を除いた基が挙げられる。具体的には、シクロペンタン、シクロヘキサン、シクロヘプタン、シクロオクタン等のモノシクロアルカンや、アダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等のポリシクロアルカンから1個の水素原子を除いた基が挙げられる。特に、シクロヘキサン、アダマンタンから1個の水素原子を除いた基(さらに置換基を有していてもよい)が好ましい。
また、樹脂(B)の分散度の上限は特に限定されるものではないが、例えば4.5以下である。
なお、樹脂(B)は前述した成分を複数種組み合わせて用いてもよい。この場合、各成分を含んだ状態で質量平均分子量と数平均分子量を測定し、分散度を算出することができる。
含硫黄化合物(C)は、特定の式で表される含硫黄化合物(C1)と、含硫黄化合物(C1)とは異なるチオール化合物(C2)とを含む。感光性樹脂組成物が含硫黄化合物(C1)とチオール化合物(C2)とを含有することにより、金属表面上にレジストパターンを形成する場合であっても、非レジスト部の断面垂直性に優れたレジストパターンを形成することができる。
含硫黄化合物(C1)は、下記式(c1-1)及び(c1-2)の少なくとも一方で表される化合物である。
チオール化合物(C2)は、分子内にメルカプト基を有し、且つ、含硫黄化合物(C1)とは異なるものであれば特に限定されない。チオール化合物(C2)としては、以下に説明する第1~第3の態様のチオール化合物が好ましい。
感光性樹脂組成物は、クラック耐性を向上させるため、さらに、アルカリ可溶性樹脂(D)を含有することが好ましい。ここで、アルカリ可溶性樹脂とは、樹脂濃度20質量%の樹脂溶液(溶媒:プロピレングリコールモノメチルエーテルアセテート)により、膜厚1μmの樹脂膜を基板上に形成し、2.38質量%のTMAH水溶液に1分間浸漬した際に、樹脂膜が0.01μm以上溶解するものをいう。アルカリ可溶性樹脂(D)としては、ノボラック樹脂(D1)、ポリヒドロキシスチレン樹脂(D2)、及びアクリル樹脂(D3)からなる群より選ばれる少なくとも1種の樹脂であることが好ましい。
ノボラック樹脂(D1)は、例えば、フェノール性水酸基を有する芳香族化合物(以下、単に「フェノール類」という。)とアルデヒド類とを酸触媒下で付加縮合させることにより得られる。
上記アルデヒド類としては、ホルムアルデヒド、フルフラール、ベンズアルデヒド、ニトロベンズアルデヒド、アセトアルデヒド等が挙げられる。
付加縮合反応時の触媒は、特に限定されるものではないが、例えば酸触媒としては、塩酸、硝酸、硫酸、蟻酸、シュウ酸、酢酸等が挙げられる。
ポリヒドロキシスチレン樹脂(D2)を構成するヒドロキシスチレン系化合物としては、p-ヒドロキシスチレン、α-メチルヒドロキシスチレン、α-エチルヒドロキシスチレン等が挙げられる。
ポリヒドロキシスチレン樹脂(D2)は、スチレン樹脂との共重合体とすることが好ましい。このようなスチレン樹脂を構成するスチレン系化合物としては、スチレン、クロロスチレン、クロロメチルスチレン、ビニルトルエン、α-メチルスチレン等が挙げられる。
アクリル樹脂(D3)としては、エーテル結合を有する重合性化合物に由来する構成単位、及びカルボキシ基を有する重合性化合物に由来する構成単位を含むことが好ましい。
感光性樹脂組成物は、鋳型として使用されるレジストパターンの形状や感光性樹脂層の引き置き安定性等の向上のため、さらに、酸拡散制御剤(E)を含有することが好ましい。酸拡散制御剤(E)としては、含窒素化合物(E1)が好ましく、さらに必要に応じて、有機カルボン酸、又はリンのオキソ酸若しくはその誘導体(E2)を含有させることができる。
含窒素化合物(E1)としては、トリメチルアミン、ジエチルアミン、トリエチルアミン、ジ-n-プロピルアミン、トリ-n-プロピルアミン、トリ-n-ペンチルアミン、トリベンジルアミン、ジエタノールアミン、トリエタノールアミン、n-ヘキシルアミン、n-ヘプチルアミン、n-オクチルアミン、n-ノニルアミン、エチレンジアミン、N,N,N’,N’-テトラメチルエチレンジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン、4,4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルエーテル、4,4’-ジアミノベンゾフェノン、4,4’-ジアミノジフェニルアミン、ホルムアミド、N-メチルホルムアミド、N,N-ジメチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、プロピオンアミド、ベンズアミド、ピロリドン、N-メチルピロリドン、メチルウレア、1,1-ジメチルウレア、1,3-ジメチルウレア、1,1,3,3,-テトラメチルウレア、1,3-ジフェニルウレア、イミダゾール、ベンゾイミダゾール、4-メチルイミダゾール、8-オキシキノリン、アクリジン、プリン、ピロリジン、ピペリジン、2,4,6-トリ(2-ピリジル)-S-トリアジン、モルホリン、4-メチルモルホリン、ピペラジン、1,4-ジメチルピペラジン、1,4-ジアザビシクロ[2.2.2]オクタン、ピリジン等が挙げられる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
有機カルボン酸、又はリンのオキソ酸若しくはその誘導体(E2)のうち、有機カルボン酸としては、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸等が挙げられ、サリチル酸が好ましい。
感光性樹脂組成物は、さらに、有機溶剤(S)を含有することが好ましい。有機溶剤(S)の種類は特に限定されず、従来よりポジ型の感光性樹脂組成物に使用されている有機溶剤から適宜選択して使用することができる。
感光性樹脂組成物は、可塑性を向上させるため、ポリビニル樹脂をさらに含有していてもよい。ポリビニル樹脂の具体例としては、ポリ塩化ビニル、ポリスチレン、ポリヒドロキシスチレン、ポリ酢酸ビニル、ポリビニル安息香酸、ポリビニルメチルエーテル、ポリビニルエチルエーテル、ポリビニルアルコール、ポリビニルピロリドン、ポリビニルフェノール、及びこれらの共重合体等が挙げられる。ポリビニル樹脂は、ガラス転移点の低さの点から、好ましくはポリビニルメチルエーテルである。
感光性樹脂組成物は、上記の各成分を通常の方法で混合又は撹拌して調製される。上記の各成分を、混合又は撹拌する際に使用できる装置としては、ディゾルバー、ホモジナイザー、3本ロールミル等が挙げられる。上記の各成分を均一に混合して得られた混合物を、さらにメッシュ、メンブランフィルタ等を用いて濾過してもよい。
以上説明した感光性樹脂組成物を用いて、金属表面を有する基板の金属表面上に、めっき造形物を形成するための鋳型となるレジストパターンを形成する方法は特に限定されない。
好適な方法としては、金属表面を有する基板の金属表面上に、感光性樹脂組成物からなる感光性樹脂層を積層することと、感光性樹脂層に、活性光線又は放射線を照射して露光することと、露光後の感光性樹脂層を現像して、めっき造形物を形成するための鋳型を作成することと、を含む、鋳型付き基板の製造方法が挙げられる。
上記の方法により形成された鋳型付き基板の鋳型中の非レジスト部(現像液で除去された部分)に、めっきにより金属等の導体を埋め込むことにより、例えば、バンプやメタルポスト等の接続端子のようなめっき造形物を形成することができる。なお、めっき処理方法は特に制限されず、従来から公知の各種方法を採用することができる。めっき液としては、特にハンダめっき、銅めっき、金めっき、ニッケルめっき液が好適に用いられる。残っている鋳型は、最後に、常法に従って剥離液等を用いて除去される。
[感光性樹脂組成物の調製]
酸発生剤(A)としては、以下の酸発生剤A1を用いた。
D1:ポリヒドロキシスチレン樹脂(p-ヒドロキシスチレン/スチレン=75/25(質量比)の共重合体、質量平均分子量:2500)
D2:ノボラック樹脂(m-クレゾールとp-クレゾールとをm-クレゾール/p-クレゾール=60/40(質量比)で混合し、ホルムアルデヒド及び酸触媒の存在下で付加縮合して得たノボラック樹脂(質量平均分子量:8000、分散度:2.6)
得られた感光性樹脂組成物を用いて、以下の方法に従って非レジスト部の断面垂直性について評価を行った。
まず、シリコンウェーハ上にチタン及び銅がこの順で積層された基板の表面に、実施例1~10及び比較例1~5の各感光性樹脂組成物を塗布し、膜厚50μmの感光性樹脂層を形成した。次いで、感光性樹脂層を100℃で100秒間プリベークした後、150℃で300秒間プリベークした。プリベーク後、10μm径のホールパターンのマスクと露光装置Prisma GHI(ウルトラテック社製)とを用いて、レジストパターン形成に必要な最低露光量の1.2倍の露光量にて、ghi線でパターン露光した。
次いで、基板をホットプレート上に載置して100℃で180秒間の露光後加熱(PEB)を行った。次いで、露光後の感光性樹脂層にテトラメチルアンモニウムヒドロキシドの2.38質量%水溶液(現像液、NMD-3、東京応化工業株式会社製)を滴下した後に23℃で60秒間静置する操作を、計4回繰り返して行った。その後、レジストパターン表面を流水洗浄した後に、窒素ブローしてレジストパターンを得た。
一方、特定の含硫黄化合物(C1)の代わりに比較用化合物(C3)を含有する感光性樹脂組成物を用いた比較例1~3、5、及び特定のチオール化合物(C2)を含有しない感光性樹脂組成物を用いた比較例4では、非レジスト部の断面垂直性が実施例1~10よりも劣っていた。
[感光性樹脂組成物の調製]
酸発生剤(A)としては、以下の酸発生剤A2を用いた。
D3:ポリヒドロキシスチレン樹脂(p-ヒドロキシスチレン/スチレン/tert-ブチルアクリレート=60/15/25(質量比)の共重合体、質量平均分子量:10000)
D4:ノボラック樹脂(m-クレゾールとp-クレゾールとをm-クレゾール/p-クレゾール=40/60(質量比)で混合し、ホルムアルデヒド及び酸触媒の存在下で付加縮合して得たノボラック樹脂(質量平均分子量:5000)
D5:ノボラック樹脂(m-クレゾールとp-クレゾールとをm-クレゾール/p-クレゾール=40/60(質量比)で混合し、ホルムアルデヒド及び酸触媒の存在下で付加縮合して得たノボラック樹脂(質量平均分子量:7000)
得られた感光性樹脂組成物を用いて、以下の方法に従って非レジスト部の断面垂直性について評価を行った。
まず、シリコンウェーハ上にチタン及び銅がこの順で積層された基板の表面に、実施例11、12及び比較例6~10の各感光性樹脂組成物を塗布し、膜厚8μmの感光性樹脂層を形成した。次いで、感光性樹脂層を120℃で300秒間プリベークした。プリベーク後、ライン幅2μm、スペース幅2μmのラインアンドスペースパターンのマスクと露光装置Prisma GHI(ウルトラテック社製)とを用いて、レジストパターン形成に必要な最低露光量の1.2倍の露光量にて、ghi線でパターン露光した。
次いで、基板をホットプレート上に載置して90℃で90秒間の露光後加熱(PEB)を行った。次いで、露光後の感光性樹脂層にテトラメチルアンモニウムヒドロキシドの2.38質量%水溶液(現像液、NMD-3、東京応化工業株式会社製)を滴下した後に23℃で30秒間静置する操作を、計2回繰り返して行った。その後、レジストパターン表面を流水洗浄した後に、窒素ブローしてレジストパターンを得た。
一方、特定の含硫黄化合物(C1)の代わりに比較用化合物(C3)を含有する感光性樹脂組成物を用いた比較例6~10では、非レジスト部の断面垂直性が実施例11、12よりも劣っていた。
[感光性樹脂組成物の調製]
酸発生剤(A)としては、上記の酸発生剤A2を用いた。樹脂(B)としては、上記の樹脂B2を用いた。含硫黄化合物(C)のうち、特定の式で表される含硫黄化合物(C1)としては、上記の含硫黄化合物C1-3を用い、チオール化合物(C2)としては、上記のチオール化合物C2-1及びC2-3を用いた。アルカリ可溶性樹脂(D)としては、上記の樹脂D3~D5を用いた。
得られた感光性樹脂組成物を用いて、以下の方法に従って、感光性樹脂組成物の感度及び非レジスト部の断面垂直性について評価を行った。
まず、シリコンウェーハ上にチタン及び銅がこの順で積層された基板の表面に、実施例13及び14の各感光性樹脂組成物を塗布し、膜厚8μmの感光性樹脂層を形成した。次いで、感光性樹脂層を120℃で300秒間プリベークした。プリベーク後、ライン幅1.8μm、スペース幅2μmのラインアンドスペースパターンのマスクと露光装置Prisma GHI(ウルトラテック社製)とを用いて、露光量を段階的に変化させながらghi線でパターン露光した。
次いで、基板をホットプレート上に載置して90℃で90秒間の露光後加熱(PEB)を行った。次いで、露光後の感光性樹脂層にテトラメチルアンモニウムヒドロキシドの2.38質量%水溶液(現像液、NMD-3、東京応化工業株式会社製)を滴下した後に23℃で30秒間静置する操作を、計2回繰り返して行った。その後、レジストパターン表面を流水洗浄した後に、窒素ブローしてレジストパターンを得た。
まず、シリコンウェーハ上にチタン及び銅がこの順で積層された基板の表面に、実施例13及び14の各感光性樹脂組成物を塗布し、膜厚8μmの感光性樹脂層を形成した。次いで、感光性樹脂層を120℃で300秒間プリベークした。プリベーク後、ライン幅1.8μm、スペース幅2μmのラインアンドスペースパターンのマスクと露光装置Prisma GHI(ウルトラテック社製)とを用いて、レジストパターン形成に必要な最低露光量の1.2倍の露光量にて、ghi線でパターン露光した。
次いで、基板をホットプレート上に載置して90℃で90秒間の露光後加熱(PEB)を行った。次いで、露光後の感光性樹脂層にテトラメチルアンモニウムヒドロキシドの2.38質量%水溶液(現像液、NMD-3、東京応化工業株式会社製)を滴下した後に23℃で30秒間静置する操作を、計2回繰り返して行った。その後、レジストパターン表面を流水洗浄した後に、窒素ブローしてレジストパターンを得た。
Claims (6)
- 活性光線又は放射線の照射により酸を発生する酸発生剤(A)と、酸の作用によりアルカリに対する溶解性が増大する樹脂(B)と、含硫黄化合物(C)とを含有し、
前記含硫黄化合物(C)が、含硫黄化合物(C1)と、前記含硫黄化合物(C1)とは異なるチオール化合物(C2)とを含み、
前記含硫黄化合物(C1)が、下記式(c1-1)及び(c1-2):
の少なくとも一方で表される化合物、3-メルカプト-1,2,4-トリアゾール、3-メルカプト-1,2,4-トリアゾールの互変異性体、5-メルカプト-1,2,4-トリアゾール、及び5-メルカプト-1,2,4-トリアゾールの互変異性体からなる群より選択される少なくとも1種である、化学増幅型ポジ型感光性樹脂組成物。 - 前記環Aの環構成原子数が6以上7以下であり、前記環Aが環構成原子として1以上3以下の窒素原子を含む、請求項1に記載の化学増幅型ポジ型感光性樹脂組成物。
- さらに、アルカリ可溶性樹脂(D)を含有する、請求項1又は2に記載の化学増幅型ポジ型感光性樹脂組成物。
- 前記アルカリ可溶性樹脂(D)が、ノボラック樹脂(D1)、ポリヒドロキシスチレン樹脂(D2)、及びアクリル樹脂(D3)からなる群より選択される少なくとも1種の樹脂を含む、請求項3に記載の化学増幅型ポジ型感光性樹脂組成物。
- 金属表面を有する基板の前記金属表面上に、請求項1~4のいずれか1項に記載の化学増幅型ポジ型感光性樹脂組成物からなる感光性樹脂層を積層することと、
前記感光性樹脂層に、活性光線又は放射線を照射して露光することと、
露光後の前記感光性樹脂層を現像して、めっき造形物を形成するための鋳型を作成することと、
を含む、鋳型付き基板の製造方法。 - 請求項5に記載の方法により製造される鋳型付き基板にめっきを施して、鋳型内にめっき造形物を形成することを含む、めっき造形物の製造方法。
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JP6667361B2 (ja) * | 2016-05-06 | 2020-03-18 | 東京応化工業株式会社 | 化学増幅型ポジ型感光性樹脂組成物 |
CN109844641B (zh) * | 2016-08-09 | 2022-10-11 | 默克专利有限公司 | 环境稳定的厚膜的化学放大抗蚀剂 |
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JP2016502142A (ja) | 2012-12-04 | 2016-01-21 | アーゼッド・エレクトロニック・マテリアルズ(ルクセンブルグ)ソシエテ・ア・レスポンサビリテ・リミテ | ポジ作動型感光性材料 |
JP2014238438A (ja) | 2013-06-06 | 2014-12-18 | 富士フイルム株式会社 | 感光性樹脂組成物、樹脂パターン製造方法、硬化物、硬化膜、液晶表示装置、有機el表示装置、及び、タッチパネル表示装置 |
JP2015087759A (ja) | 2013-09-24 | 2015-05-07 | 住友化学株式会社 | レジスト組成物及びレジストパターンの製造方法 |
WO2015064556A1 (ja) | 2013-10-28 | 2015-05-07 | 富士フイルム株式会社 | 感光性樹脂組成物、パターンの製造方法、硬化膜、有機el表示装置の製造方法、および液晶表示装置の製造方法 |
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TW201945845A (zh) | 2019-12-01 |
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US20190278178A1 (en) | 2019-09-12 |
US11402755B2 (en) | 2022-08-02 |
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