JP6983403B2 - Hot air generator and dryer - Google Patents

Hot air generator and dryer Download PDF

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JP6983403B2
JP6983403B2 JP2017196678A JP2017196678A JP6983403B2 JP 6983403 B2 JP6983403 B2 JP 6983403B2 JP 2017196678 A JP2017196678 A JP 2017196678A JP 2017196678 A JP2017196678 A JP 2017196678A JP 6983403 B2 JP6983403 B2 JP 6983403B2
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hot air
baffle plate
combustion furnace
mixing chamber
drying
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JP2019070481A (en
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輝明 児島
浩昭 今谷
雅仁 猪熊
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関西産業株式会社
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Description

本発明は、熱風発生装置及びこれを備えた乾燥機に関する。 The present invention relates to a hot air generator and a dryer equipped with the same.

従来より、穀物や野菜、生おから等の被乾燥物を乾燥させるための乾燥機が提案されている。このような乾燥機としては、燃焼炉でバーナを点火させて生成した熱風と燃焼炉の外周に案内された外気空気とを混合して得られた混合気を乾燥用気体として乾燥室へ送り、乾燥室内で被乾燥物を乾燥させるものが提案されている(例えば、特許文献1参照)。そして、熱源としてバーナを用いる場合には、燃焼炉内部をバーナの着火に適した圧力に調整する必要がある。 Conventionally, a dryer for drying an object to be dried such as grains, vegetables, and raw okara has been proposed. As such a dryer, a mixture obtained by mixing hot air generated by igniting a burner in a combustion furnace and outside air guided to the outer periphery of the combustion furnace is sent to a drying chamber as a drying gas. A method of drying an object to be dried in a drying chamber has been proposed (see, for example, Patent Document 1). When a burner is used as a heat source, it is necessary to adjust the pressure inside the combustion furnace to a pressure suitable for ignition of the burner.

特開平7−324864JP-A-7-324864

上述のように乾燥用気体を乾燥室へ送るための構成としては、乾燥室の下流側に設けた誘引ファンを稼働させて乾燥用気体を乾燥室へ誘引するものがあり、このような構成においては、誘引ファンの回転量を制御することにより燃焼炉内部の圧力を調整することができる。 As described above, as a configuration for sending the drying gas to the drying chamber, there is a configuration in which an attraction fan provided on the downstream side of the drying chamber is operated to attract the drying gas to the drying chamber. Can adjust the pressure inside the combustion furnace by controlling the rotation amount of the attraction fan.

しかしながら、燃焼炉内部の圧力調整のために誘引ファンの回転量を調整すると、乾燥室内を流れる乾燥用気体の風量も変動してしまい、燃焼炉内部の圧力と乾燥用気体の風量とを個別に調整することができない。 However, if the rotation amount of the induction fan is adjusted to adjust the pressure inside the combustion furnace, the air volume of the drying gas flowing in the drying chamber also fluctuates, and the pressure inside the combustion furnace and the air volume of the drying gas are separated. Cannot be adjusted.

本発明は、風量に影響を与えることなく燃焼炉の内部圧力の調整が可能な熱風発生装置及びこれを備えた乾燥機の提供を目的とする。 An object of the present invention is to provide a hot air generator capable of adjusting the internal pressure of a combustion furnace without affecting the air volume, and a dryer equipped with the hot air generator.

本発明の熱風発生装置は、バーナにより熱風を発生するための燃焼炉と、前記燃焼炉の熱風吹出口に対向して設けられたバッフルプレートと、を備え、前記熱風吹出口から吹き出された熱風は、前記燃焼炉と前記バッフルプレートの間の隙間を通って流れ、前記バッフルプレートは、前記熱風吹出口に近づく方向と前記熱風吹出口から離隔する方向へ所定方向に沿って移動可能に設けられていることを特徴とする。 The hot air generator of the present invention includes a combustion furnace for generating hot air by a burner and a baffle plate provided facing the hot air outlet of the combustion furnace, and the hot air blown out from the hot air outlet. Flows through the gap between the combustion furnace and the baffle plate, and the baffle plate is provided so as to be movable along a predetermined direction in a direction approaching the hot air outlet and a direction away from the hot air outlet. It is characterized by being.

本発明の熱風発生装置によれば、バッフルプレートは所定方向に沿って移動可能に設けられているので、バッフルプレートを熱風吹出口に近づく方向へ移動させるとバッフルプレートと燃焼炉との隙間が小さくなり、燃焼室の圧力を増大させることができ、熱風吹出口から離隔する方向へ移動させると前記隙間が大きくなり、燃焼室の圧力を減少させることができる。よって、乾燥機を流れる乾燥用気体の風量を変動させることなく燃焼室の圧力をバーナの着火に適した圧力に調整することができる。 According to the hot air generator of the present invention, the baffle plate is provided so as to be movable along a predetermined direction. Therefore, when the baffle plate is moved in a direction approaching the hot air outlet, the gap between the baffle plate and the combustion chamber becomes small. Therefore, the pressure in the combustion chamber can be increased, and when the pressure is moved in the direction away from the hot air outlet, the gap becomes large and the pressure in the combustion chamber can be reduced. Therefore, the pressure in the combustion chamber can be adjusted to a pressure suitable for ignition of the burner without changing the air volume of the drying gas flowing through the dryer.

本発明の実施形態に係る乾燥機の概略正面図。The schematic front view of the dryer which concerns on embodiment of this invention. 図1に示す乾燥機が備える熱風発生装置の縦断面図。The vertical sectional view of the hot air generator provided in the dryer shown in FIG. 1. 図2のIIIーIII線断面図。FIG. 2 is a sectional view taken along line III-III.

以下、添付図面を参照して、本発明の実施形態に係る乾燥機について説明する。図1を参照して、本実施形態の乾燥機1は、乾燥用気体を生成するための熱風発生装置2と、熱風発生装置2に接続された乾燥炉3と、乾燥炉3から延びるダクト4と、ダクト4に設けられた誘引ファン(図示せず)とを備え、熱風発生装置2で生成された乾燥用気体を誘引ファンにより乾燥炉3へ引き込んで、乾燥炉3で穀物や生おから等の被乾燥物(図示せず)を乾燥させるように構成されている。 Hereinafter, the dryer according to the embodiment of the present invention will be described with reference to the accompanying drawings. With reference to FIG. 1, the dryer 1 of the present embodiment has a hot air generator 2 for generating a drying gas, a drying furnace 3 connected to the hot air generator 2, and a duct 4 extending from the drying furnace 3. And an attraction fan (not shown) provided in the duct 4, the drying gas generated by the hot air generator 2 is drawn into the drying furnace 3 by the attraction fan, and the drying furnace 3 is used to draw grains and raw oak. It is configured to dry an object to be dried (not shown).

図2及び図3をも参照して、熱風発生装置2は、前後方向(水平方向:所定方向)D1に延びる円筒状の燃焼炉5と、燃焼炉5を収容する枠体6と、枠体6に装着された通風箱7と、を有し、燃焼炉5の前方には混合室R1が設けられている。燃焼炉5の内部には前後方向D1に延びる燃焼室51が設けられている。燃焼室51の前方(燃焼炉5の前端)には熱風吹出口52が設けられ、燃焼室51は熱風吹出口52を介して混合室R1に連通している。燃焼室51の後方にはバーナ挿入口53が設けられ、ここに図示しないバーナが挿入されて取り付けられる。バーナが点火すると熱風(燃焼ガス)W1が生成され、このようにして燃焼炉5で生成された熱風W1は燃焼室51から熱風吹出口52を介して混合室R1へ吹き出す。 With reference to FIGS. 2 and 3, the hot air generator 2 includes a cylindrical combustion furnace 5 extending in the front-rear direction (horizontal direction: predetermined direction) D1, a frame body 6 for accommodating the combustion furnace 5, and a frame body. It has a ventilation box 7 mounted on the 6 and a mixing chamber R1 is provided in front of the combustion furnace 5. Inside the combustion furnace 5, a combustion chamber 51 extending in the front-rear direction D1 is provided. A hot air outlet 52 is provided in front of the combustion chamber 51 (front end of the combustion furnace 5), and the combustion chamber 51 communicates with the mixing chamber R1 via the hot air outlet 52. A burner insertion port 53 is provided behind the combustion chamber 51, and a burner (not shown) is inserted and attached therein. When the burner ignites, hot air (combustion gas) W1 is generated, and the hot air W1 thus generated in the combustion furnace 5 is blown from the combustion chamber 51 to the mixing chamber R1 via the hot air outlet 52.

燃焼炉5の外周には縦断面円環状の外気供給路R2が設けられている。通風箱7には渦状の外気導入路R3が形成されており、外気導入路R3の一端は外気供給路R2の後方部位に連通している。外気導入路R3へは誘引ファンの作用により外気W2が導入され、このように導入された外気W2は外気供給路R2を通って混合室R1に流れ込み、燃焼炉5で生成された熱風W1と混合されて乾燥用気体としての混合気W3となる。このように燃焼炉5で生成された高温の熱風W1を室温の外気W2と混合させることにより、被乾燥物の乾燥に適した温度の混合気(乾燥用気体)W3を生成することができる。 An outside air supply path R2 having an annular vertical cross section is provided on the outer periphery of the combustion furnace 5. A spiral outside air introduction path R3 is formed in the ventilation box 7, and one end of the outside air introduction path R3 communicates with the rear portion of the outside air supply path R2. The outside air W2 is introduced into the outside air introduction path R3 by the action of the attraction fan, and the outside air W2 introduced in this way flows into the mixing chamber R1 through the outside air supply path R2 and mixes with the hot air W1 generated in the combustion furnace 5. Then, it becomes the air-fuel mixture W3 as a drying gas. By mixing the high-temperature hot air W1 generated in the combustion furnace 5 with the outside air W2 at room temperature in this way, an air-fuel mixture (drying gas) W3 having a temperature suitable for drying the object to be dried can be generated.

また、乾燥機1は更に調整具8を備える。調整具8は、混合室R1内に位置するバッフルプレート81と、バッフルプレート81に固定された操作部としての管部材82と、を備える。バッフルプレート81は燃焼炉5の熱風吹出口52に対向して設けられ、バッフルプレート81には前後方向D1に延びる貫通孔81aが設けられている。管部材82の後端部は貫通孔81aに挿入されてバッフルプレート81に固定され、その後側開口部(第2開口端)82bは熱風吹出口52に対向している。 Further, the dryer 1 is further provided with an adjusting tool 8. The adjusting tool 8 includes a baffle plate 81 located in the mixing chamber R1 and a pipe member 82 as an operation unit fixed to the baffle plate 81. The baffle plate 81 is provided so as to face the hot air outlet 52 of the combustion furnace 5, and the baffle plate 81 is provided with a through hole 81a extending in the front-rear direction D1. The rear end of the pipe member 82 is inserted into the through hole 81a and fixed to the baffle plate 81, and the rear opening (second opening end) 82b faces the hot air outlet 52.

一方、管部材82の前端部は混合室R1(枠体6)の外方に延びている。より具体的に、混合室R1の側壁(前壁)にはスリーブ9が前後方向D1に挿通されており、管部材82はスリーブ9を介して混合室R1の外方まで延びている。よって、作業者は管部材82の前端部を把持して調整具8全体を前後方向D1へ移動させ、バッフルプレート81と燃焼炉5との間の間隔(隙間G)を手動で調整することができ、隙間Gを調整することにより燃焼室51の圧力を調整することができる。即ち、バッフルプレート81が熱風吹出口52に近づく方向へ移動させて隙間Gを小さくすることで燃焼室51の圧力を増大させ、熱風吹出口52から離隔する方向へ移動させて隙間Gを大きくすることで燃焼室51の圧力を減少させることができる。 On the other hand, the front end portion of the pipe member 82 extends to the outside of the mixing chamber R1 (frame body 6). More specifically, a sleeve 9 is inserted through the side wall (front wall) of the mixing chamber R1 in the front-rear direction D1, and the pipe member 82 extends to the outside of the mixing chamber R1 via the sleeve 9. Therefore, the operator can grasp the front end portion of the pipe member 82, move the entire adjusting tool 8 in the front-rear direction D1, and manually adjust the distance (gap G) between the baffle plate 81 and the combustion chamber 5. The pressure in the combustion chamber 51 can be adjusted by adjusting the gap G. That is, the baffle plate 81 is moved in the direction closer to the hot air outlet 52 to reduce the gap G, thereby increasing the pressure in the combustion chamber 51, and is moved in the direction away from the hot air outlet 52 to increase the gap G. As a result, the pressure in the combustion chamber 51 can be reduced.

また、管部材82には、管部材82の前側開口部(第1開口端)82aを封止するための蓋部材83が着脱自在に装着されている。よって、作業者は管部材82から蓋部材83を取り外して前側開口部82aから内部を覗き込むことにより、燃焼室51を目視することができる。 Further, a lid member 83 for sealing the front opening (first opening end) 82a of the pipe member 82 is detachably attached to the pipe member 82. Therefore, the operator can visually check the combustion chamber 51 by removing the lid member 83 from the pipe member 82 and looking into the inside from the front opening 82a.

そして、バッフルプレート81の外周面と燃焼炉5の外周面とは前後方向D1において面一とされており、熱風吹出口52から吹き出した熱風W1は、バッフルプレート81と燃焼炉5との間の隙間Gをバッフルプレート81の表面に沿って径方向外方へ流れるように通過し、外気供給路R2からの外気W2の流れとぶつかる。このとき、外気供給路R2を流れる外気W2の流れ方向に対し、隙間Gを流れる熱風W1の流れ方向は垂直であることから、外気W2と熱風W1との混合が促進される。 The outer peripheral surface of the baffle plate 81 and the outer peripheral surface of the combustion furnace 5 are flush with each other in the front-rear direction D1, and the hot air W1 blown out from the hot air outlet 52 is between the baffle plate 81 and the combustion furnace 5. It passes through the gap G so as to flow outward in the radial direction along the surface of the baffle plate 81, and collides with the flow of the outside air W2 from the outside air supply path R2. At this time, since the flow direction of the hot air W1 flowing through the gap G is perpendicular to the flow direction of the outside air W2 flowing through the outside air supply path R2, mixing of the outside air W2 and the hot air W1 is promoted.

このようにして混合室R1で生成された混合気W3は、上述した誘引ファン(図示せず)の作用によって乾燥炉3の内部に設けられた乾燥室(図示せず)に誘引され、ダクト4を介して外部へ排出される、そして、混合気W3が乾燥室を通過する際に、乾燥室内の被乾燥物が乾燥される。 The air-fuel mixture W3 generated in the mixing chamber R1 in this way is attracted to the drying chamber (not shown) provided inside the drying furnace 3 by the action of the above-mentioned attraction fan (not shown), and is attracted to the duct 4 And when the air-fuel mixture W3 passes through the drying chamber, the object to be dried in the drying chamber is dried.

ここで、乾燥室における混合気W3の風量は、誘引ファンの回転量(排風圧力)を制御することにより調整することができるが、本実施形態では誘引ファンによる排風圧力の影響を受けることなく、燃焼炉5の内部圧力(燃焼室51の圧力)を一定にでき、バーナの着火に適した圧力を維持できる。 Here, the air volume of the air-fuel mixture W3 in the drying chamber can be adjusted by controlling the rotation amount (exhaust air pressure) of the attracting fan, but in the present embodiment, it is affected by the exhaust air pressure by the attracting fan. Instead, the internal pressure of the combustion furnace 5 (pressure of the combustion chamber 51) can be made constant, and the pressure suitable for ignition of the burner can be maintained.

即ち、仮に調整具8がない場合、誘引ファンの回転量を制御して燃焼室51の圧力を調整する必要がある。この場合、燃焼室51の圧力調整のために誘引ファンの回転量を制御すると、混合気W3の風量も変動してしまい、逆に混合気W3の風量調整のために誘引ファンの回転量を制御すると、燃焼室51の圧力が変動してしまう、という問題が生じる。しかしながら、本実施形態においては、調整具8の位置調節により燃焼室51の圧力を調整できるので、混合気W3の風量を変えても燃焼室51の圧力を一定に保つことができ、燃焼室51の圧力に影響を与えることなく混合気W3の風量調節が可能となる。 That is, if there is no adjusting tool 8, it is necessary to control the rotation amount of the attracting fan to adjust the pressure of the combustion chamber 51. In this case, if the rotation amount of the attract fan is controlled to adjust the pressure of the combustion chamber 51, the air volume of the air-fuel mixture W3 also fluctuates, and conversely, the rotation amount of the attract fan is controlled to adjust the air volume of the air-fuel mixture W3. Then, there arises a problem that the pressure in the combustion chamber 51 fluctuates. However, in the present embodiment, since the pressure of the combustion chamber 51 can be adjusted by adjusting the position of the adjusting tool 8, the pressure of the combustion chamber 51 can be kept constant even if the air volume of the air-fuel mixture W3 is changed, and the pressure of the combustion chamber 51 can be kept constant. The air volume of the air-fuel mixture W3 can be adjusted without affecting the pressure of the air-fuel mixture.

燃焼炉5の内部圧力は次の様にして調整すればよい。まず、バーナを点火させる。次に、管部材82から蓋部材83を取り外して燃料室51を除き込み、バーナの点火状態を目視で確認しながら調整具8の位置調整を行う。なお、目視によるバーナの点火状態の確認に代えて/加えて、圧力計(図示せず)を管部材82を通して燃焼室51へ挿入し、燃焼室51の圧力を直接的に計測することもできる。 The internal pressure of the combustion furnace 5 may be adjusted as follows. First, ignite the burner. Next, the lid member 83 is removed from the pipe member 82, the fuel chamber 51 is removed, and the position of the adjusting tool 8 is adjusted while visually checking the ignition state of the burner. Instead of / in addition to visually confirming the ignition state of the burner, a pressure gauge (not shown) can be inserted into the combustion chamber 51 through the pipe member 82 to directly measure the pressure in the combustion chamber 51. ..

そして、バーナの点火状態を最適にできる調整具8の位置が確認できたら、調整具8をスリーブ9に対して固定させる。調整具8をスリーブ9に固定させるための固定手段としては、例えばスリーブ9に螺入されたネジ91を締め付け、ネジ91の先端で管部材82を押しつけるようにすればよい。その後、蓋部材83を管部材82の前側開口部82aに装着させる。 Then, when the position of the adjusting tool 8 that can optimize the ignition state of the burner can be confirmed, the adjusting tool 8 is fixed to the sleeve 9. As a fixing means for fixing the adjusting tool 8 to the sleeve 9, for example, a screw 91 screwed into the sleeve 9 may be tightened, and the pipe member 82 may be pressed by the tip of the screw 91. After that, the lid member 83 is attached to the front opening 82a of the pipe member 82.

なお、このような調整具8の位置調整は一度行えばよく、基本的には再調整する必要はないため、例えば製品としての乾燥機1の出荷前に製造者が行うのが好ましい。
以上、本発明の実施形態に係る乾燥機について添付の図面を参照して説明したが、本発明はかかる実施形態に限定されず、本発明の範囲を逸脱することなく種々の変形、修正が可能である。
It should be noted that such position adjustment of the adjusting tool 8 only needs to be performed once, and basically it is not necessary to readjust it. Therefore, for example, it is preferable for the manufacturer to perform such adjustment before shipping the dryer 1 as a product.
Although the dryer according to the embodiment of the present invention has been described above with reference to the accompanying drawings, the present invention is not limited to such an embodiment, and various modifications and modifications can be made without departing from the scope of the present invention. Is.

1 乾燥機
3 乾燥炉
4 ダクト
5 燃焼炉
8 調整具
51 燃焼室
52 熱風吹出口
81 バッフルプレート
82 管部材
R1 混合室
W1 熱風
W2 外気
W3 混合気(乾燥用気体)
1 Dryer 3 Drying furnace 4 Duct 5 Combustion furnace 8 Regulator 51 Combustion chamber 52 Hot air outlet 81 Baffle plate 82 Pipe member R1 Mixing chamber W1 Hot air W2 Outside air W3 Air-fuel mixture (gas for drying)

Claims (6)

バーナにより熱風を発生するための燃焼炉と、
前記燃焼炉の熱風吹出口に対向して設けられたバッフルプレートと、を備え、
前記熱風吹出口から吹き出された熱風は、前記燃焼炉と前記バッフルプレートの間の隙間を通って流れ、
前記バッフルプレートは、前記熱風吹出口に近づく方向と前記熱風吹出口から離隔する方向へ所定方向に沿って移動可能に設けられていることを特徴とする熱風発生装置。
A combustion furnace for generating hot air by the burner, and
A baffle plate provided facing the hot air outlet of the combustion furnace is provided.
The hot air blown out from the hot air outlet flows through the gap between the combustion furnace and the baffle plate, and flows.
The baffle plate is a hot air generator characterized in that it is provided so as to be movable along a predetermined direction in a direction approaching the hot air outlet and a direction away from the hot air outlet.
混合室と、
外気を前記混合室へ供給するための外気供給路と、を更に備え、
前記バッフルプレートは前記混合室内に設けられ、
前記燃焼炉で生成された熱風は、前記熱風吹出口を介して前記混合室へ供給され、前記外気供給路を介して前記混合室へ供給された外気と混合されて混合気を生成することを特徴とする請求項1に記載の熱風発生装置。
Mixing room and
Further provided with an outside air supply path for supplying outside air to the mixing chamber,
The baffle plate is provided in the mixing chamber.
The hot air generated in the combustion furnace is supplied to the mixing chamber through the hot air outlet and mixed with the outside air supplied to the mixing chamber via the outside air supply path to generate an air-fuel mixture. The hot air generator according to claim 1.
管部材を更に備え、
前記バッフルプレートには前記所定方向に延びる貫通孔が設けられ、
前記管部材の一端部は前記貫通孔に挿入されて前記バッフルプレートに固定され、
前記管部材の他端部は前記混合室の外方に延び、
前記管部材の前記一端部側の第1開口端には蓋部材が着脱自在に装着され、
前記管部材の前記他端部側の第2開口端は前記熱風吹出口に対向していることを特徴とする請求項2に記載の熱風発生装置。
Further equipped with pipe members,
The baffle plate is provided with a through hole extending in the predetermined direction.
One end of the pipe member is inserted into the through hole and fixed to the baffle plate.
The other end of the tube member extends outward of the mixing chamber and extends outward.
A lid member is detachably attached to the first opening end on the one end side of the tube member.
The hot air generator according to claim 2, wherein the second opening end on the other end side of the pipe member faces the hot air outlet.
前記混合室の側壁には前記所定方向に延びるスリーブが設けられ、
前記管部材は、前記スリーブに挿通されて前記混合室の内側から外側に延び、前記スリーブには前記管部材を前記スリーブに固定するための固定手段が装着されていることを特徴とする請求項3に記載の熱風発生装置。
A sleeve extending in the predetermined direction is provided on the side wall of the mixing chamber.
The claim is characterized in that the tube member is inserted through the sleeve and extends from the inside to the outside of the mixing chamber, and the sleeve is equipped with a fixing means for fixing the tube member to the sleeve. 3. The hot air generator according to 3.
前記外気供給路は、前記燃焼炉の外周に設けられて円環状の縦断面を有し、
前記燃焼炉の外周面と前記バッフルプレートの外周面とは前記所定方向において面一であることを特徴とする請求項2〜4の何れかに記載の熱風発生装置。
The outside air supply path is provided on the outer periphery of the combustion furnace and has an annular vertical cross section.
The hot air generator according to any one of claims 2 to 4, wherein the outer peripheral surface of the combustion furnace and the outer peripheral surface of the baffle plate are flush with each other in the predetermined direction.
乾燥用気体を発生させるための熱風発生装置と、
前記熱風発生装置からの乾燥用気体により被乾燥物を乾燥させるための乾燥炉と、を備え、
前記熱風発生装置は請求項1〜5の何れかに記載の熱風発生装置であり、
前記混合気は前記乾燥用気体として前記乾燥炉へ供給されることを特徴とする乾燥機。
A hot air generator for generating drying gas, and
A drying furnace for drying the object to be dried by the drying gas from the hot air generator is provided.
The hot air generator is the hot air generator according to any one of claims 1 to 5.
A dryer characterized in that the air-fuel mixture is supplied to the drying furnace as the drying gas.
JP2017196678A 2017-10-10 2017-10-10 Hot air generator and dryer Active JP6983403B2 (en)

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