JP6923315B2 - Tortional damper - Google Patents

Tortional damper Download PDF

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JP6923315B2
JP6923315B2 JP2016241495A JP2016241495A JP6923315B2 JP 6923315 B2 JP6923315 B2 JP 6923315B2 JP 2016241495 A JP2016241495 A JP 2016241495A JP 2016241495 A JP2016241495 A JP 2016241495A JP 6923315 B2 JP6923315 B2 JP 6923315B2
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rubber member
damper
torsional damper
rubber
torsional
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JP2018096455A (en
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輝 安藤
輝 安藤
田部井 賢
賢 田部井
勇人 片貝
勇人 片貝
宇朗 千葉
宇朗 千葉
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Fukoku Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/10Suppression of vibrations in rotating systems by making use of members moving with the system
    • F16F15/12Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
    • F16F15/121Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon using springs as elastic members, e.g. metallic springs
    • F16F15/124Elastomeric springs
    • F16F15/126Elastomeric springs consisting of at least one annular element surrounding the axis of rotation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/10Suppression of vibrations in rotating systems by making use of members moving with the system
    • F16F15/12Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/32Properties characterising the ingredient of the composition containing low molecular weight liquid component
    • C08L2207/322Liquid component is processing oil

Description

本発明は、車両等のエンジンのクランクシャフトやカムシャフトなどの回転軸に装着されて該回転軸の捩じれ振動を吸収するトーショナルダンパに関する。 The present invention relates to a torsional damper that is mounted on a rotating shaft such as a crankshaft or a camshaft of an engine of a vehicle or the like to absorb the torsional vibration of the rotating shaft.

車両等のエンジンのクランクシャフトやカムシャフトなどの回転軸の回転を被駆動機器に伝達するトーショナルダンパは、回転軸に取り付けられるダンパハブと、ダンパハブの径方向に配置される慣性リングとを有しており、ダンパハブの外周面と慣性リングの内周面との間隙部にはゴム部材が介在している。 A torsional damper that transmits the rotation of a rotating shaft such as a crankshaft or camshaft of a vehicle engine to a driven device has a damper hub attached to the rotating shaft and an inertial ring arranged in the radial direction of the damper hub. A rubber member is interposed in the gap between the outer peripheral surface of the damper hub and the inner peripheral surface of the inertial ring.

ダンパハブと慣性リングとの間に装着された上記ゴム部材は、車両等の走行中に発生する回転軸の捩じれ振動を低減させて回転軸の破損を防止し、エンジン振動の騒音や振動を低減する役割をする重要な部材である。 The rubber member mounted between the damper hub and the inertial ring reduces the torsional vibration of the rotating shaft that occurs while the vehicle is running, prevents damage to the rotating shaft, and reduces the noise and vibration of engine vibration. It is an important member that plays a role.

特許文献1には、エチレン・プロピレンゴムを含むゴム組成物を架橋して得られ、−40℃〜150℃における損失係数(tanδ)が0.35を超えるダンパ用ゴム部材が開示されている。 Patent Document 1 discloses a rubber member for a damper obtained by cross-linking a rubber composition containing ethylene / propylene rubber and having a loss coefficient (tan δ) of more than 0.35 at −40 ° C. to 150 ° C.

特許文献2には、エチレン・プロピレン・ジエンゴム(EPDM)を主材料とし、損失係数の温度依存性が50℃の温度変化あたり15%以内の変化率となるように設定されたゴム部材を加硫接着したラバーダンパ装置が開示されている。 Patent Document 2 vulcanizes a rubber member using ethylene propylene diene rubber (EPDM) as a main material and set so that the temperature dependence of the loss coefficient is within 15% per temperature change at 50 ° C. A bonded rubber damper device is disclosed.

特許文献3には、トーショナルダンパのハブと慣性リングとに架橋され、約120℃〜140℃の高温雰囲気でも優れた耐熱性を示すトーショナルダンパ用EPDM組成物が開示されている。 Patent Document 3 discloses an EPDM composition for a torsional damper that is crosslinked with a hub of the torsional damper and an inertial ring and exhibits excellent heat resistance even in a high temperature atmosphere of about 120 ° C. to 140 ° C.

特開2007−009073号公報Japanese Unexamined Patent Publication No. 2007-090773 特開平11−210832号公報Japanese Unexamined Patent Publication No. 11-210832 特許第4140415号明細書Patent No. 4140415

トーショナルダンパの耐久性を向上させるためには、車両等のエンジン稼働時におけるゴム部材の温度上昇を抑制することが課題となるが、トーショナルダンパに適用される従来のゴム部材は、車両等のエンジン稼働時における温度上昇が大きく、これがトーショナルダンパの耐久性の向上を妨げる要因となっていた。 In order to improve the durability of the torsional damper, it is an issue to suppress the temperature rise of the rubber member when the engine of the vehicle or the like is operating. However, the conventional rubber member applied to the torsional damper is a vehicle or the like. The temperature rise during engine operation was large, which was a factor that hindered the improvement of the durability of the torsional damper.

本発明の目的は、ゴム部材の温度上昇を抑制し、耐久性の向上したトーショナルダンパを提供することにある。 An object of the present invention is to provide a torsional damper having improved durability by suppressing a temperature rise of a rubber member.

本願において開示される発明のうち、代表的なものの概要を簡単に説明すれば、次のとおりである。 A brief description of typical inventions disclosed in the present application is as follows.

本発明は、回転軸に取り付けられ、前記回転軸と一体的に回転するダンパハブと、前記ダンパハブにゴム部材を介して装着された慣性リングと、を有するトーショナルダンパであって、前記ゴム部材は、ポリマーがEPDMのみからなるゴム組成物からなり、前記ダンパハブと前記慣性リングとの間に装着された前記ゴム部材は、前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振した時の表面温度60±5℃の時の損失係数(tanδpi)が0.27以上であり、前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振時した時の前記ゴム部材の表面最高到達温度(Tmax)は、以下の式Tmax=α×ln(tanδpi)+β≦100(式中、αは−46.9〜−60.4の範囲の係数を表し、βは+9.4〜+27.7の範囲の係数を表す)を満たす。 The present invention is a torsional damper having a damper hub attached to a rotating shaft and rotating integrally with the rotating shaft, and an inertial ring attached to the damper hub via a rubber member. The rubber member is a torsional damper. The rubber member is made of a rubber composition in which the polymer is only EPDM, and the rubber member mounted between the damper hub and the inertial ring continuously attaches the torsional damper to the torsional damper at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 °. The loss coefficient (tan δpi) at a surface temperature of 60 ± 5 ° C. when vibrated was 0.27 or more, and the torsional damper was continuously vibrated at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 °. The maximum surface temperature (Tmax) of the rubber member at that time represents a coefficient in the range of −46.9 to -60.4 in the following equation Tmax = α × ln (tanδpi) + β ≦ 100 (in the equation, α represents a coefficient in the range of −46.9 to -60.4). , Β represents a coefficient in the range of +9.4 to +27.7).

本願において開示される発明のうち、代表的なものによって得られる効果を簡単に説明すれば以下の通りである。 Among the inventions disclosed in the present application, the effects obtained by representative ones will be briefly described as follows.

本発明によれば、ダンパハブと慣性リングとの間に装着されるゴム部材の温度上昇を抑制することができるので、耐久性の向上したトーショナルダンパを提供することができる。 According to the present invention, it is possible to suppress a temperature rise of the rubber member mounted between the damper hub and the inertial ring, so that it is possible to provide a torsional damper with improved durability.

本発明の一実施の形態であるトーショナルダンパを示す斜視図である。It is a perspective view which shows the torsional damper which is one Embodiment of this invention. 図1に示すトーショナルダンパの一部破断斜視図である。It is a partially cutaway perspective view of the torsional damper shown in FIG. トーショナルダンパに装着されたゴム部材の捩じれ角度の測定方法を説明する図である。It is a figure explaining the method of measuring the twist angle of the rubber member attached to a torsional damper. 図1に示すトーショナルダンパのゴム部材を構成するゴム組成物に含まれるカーボンブラックの量と損失係数(tanδi)との関係を示す図である。It is a figure which shows the relationship between the amount of carbon black contained in the rubber composition constituting the rubber member of the torsional damper shown in FIG. 1 and a loss coefficient (tan δi). 図1に示すトーショナルダンパの組み立て方法を示す一部破断斜視図である。It is a partially cutaway perspective view which shows the assembly method of the torsional damper shown in FIG. 図1に示すトーショナルダンパ要部拡大図(平均圧縮率説明図)である。It is an enlarged view (average compression ratio explanatory view) of the main part of a torsional damper shown in FIG. トーショナルダンパに装着されたゴム部材の表面温度の測定方法を示す図である。It is a figure which shows the measuring method of the surface temperature of the rubber member attached to a torsional damper.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。図1は、本発明の一実施の形態であるトーショナルダンパを示す斜視図であり、図2は、図1に示すトーショナルダンパの一部破断斜視図である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view showing a torsional damper according to an embodiment of the present invention, and FIG. 2 is a partially cutaway perspective view of the torsional damper shown in FIG.

本実施の形態のトーショナルダンパ10は、車両等のエンジンのクランクシャフトの先端に装着され、当該クランクシャフトの回転をオルタネータやパワーステアリングなどの被駆動機器に伝達するために使用されるものであって、ダンパハブ11と、慣性リング12と、環状のゴム部材13とを備えている。 The torsional damper 10 of the present embodiment is attached to the tip of the crankshaft of an engine of a vehicle or the like, and is used to transmit the rotation of the crankshaft to a driven device such as an alternator or a power steering. A damper hub 11, an inertial ring 12, and an annular rubber member 13 are provided.

ダンパハブ11は、径方向に伸びるディスク部11aと、その径方向中央部に一体に設けられたボス部11bとを有し、ボス部11bがクランクシャフトの先端に締結されて中心軸Cを中心に回転駆動される。ダンパハブ11は、FC250、FCD450などの鋳鉄からなる。 The damper hub 11 has a disc portion 11a extending in the radial direction and a boss portion 11b integrally provided in the radial central portion thereof, and the boss portion 11b is fastened to the tip of the crankshaft and is centered on the central axis C. It is driven to rotate. The damper hub 11 is made of cast iron such as FC250 and FCD450.

慣性リング12は、ダンパハブ11の径方向外方に配置されており、その外周面にベルトが掛かるプーリ溝12aが設けられて動力伝達用のプーリを構成している。慣性リング12は、FC250などの鋳鉄からなる。 The inertial ring 12 is arranged on the outer side of the damper hub 11 in the radial direction, and a pulley groove 12a on which a belt is hung is provided on the outer peripheral surface thereof to form a pulley for power transmission. The inertial ring 12 is made of cast iron such as FC250.

ダンパハブ11と慣性リング12との間に装着されたゴム部材13は、ダンパハブ11の中心軸Cに同軸の外周面と、この外周面に対向する慣性リング12の内周面との間隙部に挿入され、車両等の走行中に発生するクランクシャフトの捩じれ振動を低減させて破損を防止し、エンジン振動の騒音や振動を低減する役割をする。 The rubber member 13 mounted between the damper hub 11 and the inertial ring 12 is inserted into the gap between the outer peripheral surface coaxial with the central axis C of the damper hub 11 and the inner peripheral surface of the inertial ring 12 facing the outer peripheral surface. It reduces the torsional vibration of the crankshaft that occurs while the vehicle is running, prevents damage, and reduces the noise and vibration of the engine vibration.

本発明者らは、車両等のエンジン稼働時における上記ゴム部材13の温度上昇を抑制すべく、トーショナルダンパ装着後のゴム部材13の発熱量と60℃における損失係数(tanδpi)との関係について鋭意検討した結果、損失係数(tanδpi)の大きいゴム部材は、ゴム部材自体の発熱量が少ないという知見を得た。以下、その理由と実験結果について説明する。 The present inventors discuss the relationship between the calorific value of the rubber member 13 after mounting the torsional damper and the loss coefficient (tanδpi) at 60 ° C. in order to suppress the temperature rise of the rubber member 13 when the engine of a vehicle or the like is operating. As a result of diligent studies, it was found that the rubber member having a large loss coefficient (tan δpi) has a small calorific value of the rubber member itself. The reason and experimental results will be described below.

なお、以下では、トーショナルダンパ装着後のゴム部材13の60℃における損失係数をtanδpi、トーショナルダンパ装着後のゴム部材13の120℃における損失係数をtanδph、トーショナルダンパ装着前のゴム部材13の60℃における損失係数をtanδi、トーショナルダンパ装着前のゴム部材13の120℃における損失係数をtanδhとして記載する。 In the following, the loss coefficient of the rubber member 13 after mounting the torsional damper at 60 ° C. is tanδpi, the loss coefficient of the rubber member 13 after mounting the torsional damper at 120 ° C. is tanδph, and the rubber member 13 before mounting the torsional damper. The loss coefficient at 60 ° C. is described as tanδi, and the loss coefficient of the rubber member 13 before mounting the torsional damper at 120 ° C. is described as tanδh.

<ゴム部材の損失係数(tanδpi)と捩じれ角度(θts)との関係について>
まず、図3に示すようなエンジンのクランクシャフトに相当する治具101にトーショナルダンパ100を装着し、治具101とトーショナルダンパ100とに取り付けた2個の加速度センサー102、103を用いてトーショナルダンパ100に装着されたゴム部材の捩じれ角度を測定した。トーショナルダンパ100のゴム部材には、本発明のゴム部材と比較例のゴム部材を使用し、共振点追跡法によりEPDMを主成分とする合計4種類のゴム部材の捩じれ角度(θts)を測定した。結果を表1に示す。
<Relationship between loss factor (tan δpi) and twist angle (θts) of rubber member>
First, the torsional damper 100 is attached to the jig 101 corresponding to the crankshaft of the engine as shown in FIG. 3, and the two acceleration sensors 102 and 103 attached to the jig 101 and the torsional damper 100 are used. The twist angle of the rubber member mounted on the torsional damper 100 was measured. As the rubber member of the torsional damper 100, the rubber member of the present invention and the rubber member of the comparative example are used, and the twist angle (θts) of a total of four types of rubber members containing EPDM as the main component is measured by the resonance point tracking method. bottom. The results are shown in Table 1.

<測定条件>
・加振振幅:±0.35×10−3rad(±0.02°)
・スイープ速度:100Hz/min
<Measurement conditions>
・ Vibration amplitude: ± 0.35 × 10 -3 rad (± 0.02 °)
・ Sweep speed: 100Hz / min

Figure 0006923315
Figure 0006923315

また、後述する実施例に記載の測定方法により上述の4種類のゴム部材の損失係数(tanδpi)を測定し、ゴム部材の捩じれ角度(θts)とゴム部材表面温度60℃における損失係数(tanδpi)との関係をプロットしたものが表2である。 Further, the loss coefficient (tan δpi) of the above-mentioned four types of rubber members is measured by the measurement method described in the examples described later, and the twist angle (θts) of the rubber member and the loss coefficient (tan δpi) at the rubber member surface temperature of 60 ° C. Table 2 plots the relationship with.

Figure 0006923315
Figure 0006923315

一般に、ゴム部材のような内部減衰の大きな粘弾性体に振動エネルギーを与えると、このエネルギーの一部は弾性エネルギーとして蓄えられ、残りのエネルギーは、振動の減衰によって熱となり、粘弾性体の温度を上昇させる。 Generally, when vibration energy is applied to a viscoelastic body with large internal damping such as a rubber member, a part of this energy is stored as elastic energy, and the remaining energy becomes heat due to vibration damping, and the temperature of the viscoelastic body. To raise.

ここで、外力が振動の1サイクルに対して行った単位体積あたりの仕事は、系が得た単位体積あたりの熱量(Q)に等しいことが知られている。このとき、熱量(Q)は、以下の式(1)で表される。 Here, it is known that the work per unit volume performed by the external force for one cycle of vibration is equal to the amount of heat (Q) per unit volume obtained by the system. At this time, the amount of heat (Q) is represented by the following formula (1).

Figure 0006923315
Figure 0006923315

(式中、τ(t)は外力としての剪断力、Aは剪断面積、hは剪断厚み、uは粘弾性体の変位をそれぞれ表す)
上記式(1)中のdu(t)を剪断歪dγ(t)を用いて表すと、次の式(2)が導かれる。
(In the equation, τ (t) is the shearing force as an external force, A is the shear section area, h is the shear thickness, and u is the displacement of the viscoelastic body.)
When du (t) in the above equation (1) is expressed using the shear strain dγ (t), the following equation (2) is derived.

Figure 0006923315
Figure 0006923315

(式中、G”(ω、T)は損失剪断弾性率、γは剪断歪、ωは角周波数、Tは温度をそれぞれ表す)
また、一般的に、損失係数(tanδ)は次の式(3)で表される。
(In the formula, G "(ω, T) is the loss shear modulus, γ is the shear strain, ω is the angular frequency, and T is the temperature.)
Further, in general, the loss coefficient (tan δ) is expressed by the following equation (3).

Figure 0006923315
Figure 0006923315

(式中、G’(ω、T)は剪断弾性率を表す)
従って、上記の式(2)と式(3)とから、最終的に熱量(Q)は、次の式(4)で表される。
(In the formula, G'(ω, T) represents the shear modulus)
Therefore, from the above equations (2) and (3), the amount of heat (Q) is finally expressed by the following equation (4).

Figure 0006923315
Figure 0006923315

(式中、fは周波数、γは剪断歪をそれぞれ表す) (In the equation, f represents frequency and γ represents shear strain.)

表2に示すように、トーショナルダンパ装着後のゴム部材の捩じれ角度(θts)は、ゴム部材の表面温度60℃における損失係数(tanδpi)が大きくなるにつれて小さくなってゆくことがわかる。特に、表2からわかるように、ゴム部材の捻じれ角度とゴム部材の表面温度60℃における損失係数(tanδpi)との間には明白な負の相関が認められ、以下の式で示されることがわかった。 As shown in Table 2, it can be seen that the twist angle (θts) of the rubber member after mounting the torsional damper decreases as the loss coefficient (tan δpi) of the rubber member at a surface temperature of 60 ° C. increases. In particular, as can be seen from Table 2, a clear negative correlation is observed between the twist angle of the rubber member and the loss coefficient (tan δpi) at the surface temperature of the rubber member at 60 ° C., which is shown by the following equation. I understood.

ゴム部材の捩じれ角度(θts)=α×ln(tanδpi)+β
但し、α=−0.239〜−0.245の範囲の係数
β=−0.0653〜−0.0753の範囲の係数
αおよびβの係数は、ゴム捩じれ角度の測定誤差(±0.005°)及び損失係数(tanδpi)の測定誤差(±0.005)から生じる係数である。
Twisting angle of rubber member (θts) = α × ln (tanδpi) + β
However, the coefficient in the range of α = -0.239 to -0.245 β = the coefficient in the range of -0.0653 to -0.0753 The coefficient of α and β is the measurement error of the rubber twist angle (± 0.005). °) And the coefficient resulting from the measurement error (± 0.005) of the loss coefficient (tan δpi).

このように、ゴム部材の捩じれ角度(θts)とゴム部材の表面温度60℃における損失係数(tanδpi)が負の相関を有する。すなわち、ゴム部材の表面温度60℃における損失係数(tanδpi)の大きなゴム部材ほど剪断歪γが小さく、トーショナルダンパに与えられるエネルギーが小さくなることを意味し、その結果、上記の式(4)から、損失係数(tanδpi)が大きなゴム部材ほど熱量(Q)が小さくなり、結果として温度上昇が小さくなることが推定できる。 As described above, the twist angle (θts) of the rubber member and the loss factor (tan δpi) at the surface temperature of the rubber member at 60 ° C. have a negative correlation. That is, it means that the larger the loss coefficient (tan δpi) at the surface temperature of the rubber member is 60 ° C., the smaller the shear strain γ and the smaller the energy given to the torsional damper, and as a result, the above equation (4) Therefore, it can be estimated that the larger the loss coefficient (tan δpi), the smaller the amount of heat (Q), and as a result, the smaller the temperature rise.

そこで、本発明者らは、トーショナルダンパ装着後のゴム部材の表面温度60℃における損失係数(tanδpi)とゴム部材の表面最高温度が定常状態になった時の表面到達最高温度との関係について、以下のような検討を行った。 Therefore, the present inventors discuss the relationship between the loss coefficient (tan δpi) at the surface temperature of the rubber member at 60 ° C. after mounting the torsional damper and the maximum surface temperature reached when the surface maximum temperature of the rubber member becomes a steady state. , The following examination was conducted.

<ゴム部材の表面温度60℃における損失係数(tanδpi)と表面到達最高温度(Tmax)との関係について>
後述する実施例に記載の共振点追跡法を用い、異なる損失係数(tanδpi)を有する代表的な2種類のゴム部材(表1に示す本発明品および比較例品)の表面最高到達温度を非接触表面温度計を用いて測定した。結果を表3に示す。
<Relationship between the loss factor (tan δpi) and the maximum surface temperature (Tmax) at a surface temperature of 60 ° C. of the rubber member>
Using the resonance point tracking method described in Examples described later, the maximum surface temperature of two typical rubber members (the product of the present invention and the product of Comparative Example shown in Table 1) having different loss factors (tan δpi) is not set. It was measured using a contact surface thermometer. The results are shown in Table 3.

Figure 0006923315
Figure 0006923315

表3からわかるように、ゴム部材の表面温度は、少なくとも試験開始から30分経過した時点で定常状態となる。 As can be seen from Table 3, the surface temperature of the rubber member becomes a steady state at least 30 minutes after the start of the test.

さらに、ゴム部材の表面温度60℃における損失係数(tanδpi)および120℃における損失係数(tanδph)と表面到達最高温度との関係をプロットしたものを表4に示す。 Further, Table 4 shows a plot of the relationship between the loss coefficient (tan δpi) at a surface temperature of 60 ° C. and the loss coefficient (tan δph) at 120 ° C. and the maximum temperature reached on the surface of the rubber member.

Figure 0006923315
Figure 0006923315

なお、表面温度測定は、図7に示すように高周波捩じれ振動試験機に直接トーショナルダンパ100をセットし、共振周波数である共振点を連続的に追跡しながら(共振点追跡法)、下記の条件で非接触表面温度計により測定した。 In the surface temperature measurement, as shown in FIG. 7, the torsional damper 100 is set directly on the high-frequency torsional vibration tester, and the resonance point, which is the resonance frequency, is continuously tracked (resonance point tracking method) as described below. Measured with a non-contact surface thermometer under the conditions.

<測定条件>
・加振振幅:±0.05°
・共振周波数:400Hz(+0Hz〜−30Hz)
ここで、共振周波数は、高周波捩じれ振動試験機による共振スイープ法(固有振動数測定)を用い、以下の測定条件にて測定したものである。また、共振周波数の誤差(+0Hz〜−30Hz)は、試験時間の経過とともに共振周波数が変動する誤差である。
<Measurement conditions>
・ Vibration amplitude: ± 0.05 °
-Resonance frequency: 400Hz (+ 0Hz to -30Hz)
Here, the resonance frequency is measured under the following measurement conditions by using the resonance sweep method (natural frequency measurement) by a high-frequency torsional vibration tester. The resonance frequency error (+ 0 Hz to −30 Hz) is an error in which the resonance frequency fluctuates with the passage of the test time.

<測定条件>
・加振振幅:±0.85×10−3rad(±0.05°)
・スイープ速度:100Hz/min
ところで、一般的にトーショナルダンパの共振周波数(fn)は、
fn=(1/2π)×(k/Id)1/2
(ここで、k:ばね定数、Id:慣性質量)で表せる)。
<Measurement conditions>
・ Vibration amplitude: ± 0.85 × 10 -3 rad (± 0.05 °)
・ Sweep speed: 100Hz / min
By the way, in general, the resonance frequency (fn) of a torsional damper is
fn = (1 / 2π) × (k / Id) 1/2
(Here, k: spring constant, Id: inertial mass).

従って、共振周波数は、ばね定数であるゴム部材およびダンパの慣性質量により種々の値をとり得るが、本測定で用いたトーショナルダンパの共振周波数は400Hzであった。 Therefore, the resonance frequency can take various values depending on the inertial mass of the rubber member and the damper, which are spring constants, but the resonance frequency of the torsional damper used in this measurement was 400 Hz.

この結果、表4に示すように、ゴム部材の表面温度60℃における損失係数(tanδpi)とゴム部材の表面最高到達温度との間には、良好な負の相関関係が見られ、ゴム部材の表面温度60℃における損失係数(tanδpi)が大きくなるにつれて、ゴム部材の表面到達最高到達温度が低くなってゆくことが判明した。このことは、ゴム部材の表面温度60℃における損失係数(tanδpi)が大きくなるほど、剪断歪γ(≒捻じれ角度)が小さくなるために、トーショナルダンパに与えられるエネルギーが小さくなり、その結果、上記の(4)式から熱量(Q)が小さくなるために、結果として温度上昇が小さくなるという仮説を検証することができた。 As a result, as shown in Table 4, a good negative correlation was observed between the loss coefficient (tan δpi) at the surface temperature of the rubber member at 60 ° C. and the maximum surface temperature of the rubber member. It was found that as the loss coefficient (tan δpi) at a surface temperature of 60 ° C. increased, the maximum temperature reached on the surface of the rubber member decreased. This means that as the loss coefficient (tan δpi) at the surface temperature of the rubber member at 60 ° C. increases, the shear strain γ (≈ twist angle) decreases, so that the energy given to the torsional damper decreases, and as a result, the energy given to the torsional damper decreases. From the above equation (4), it was possible to test the hypothesis that the amount of heat (Q) is small, and as a result, the temperature rise is small.

また、ゴム部材の表面温度60℃における損失係数(tanδpi)とゴム部材の表面最高到達温度との負の相関関係は、表面温度60℃において特に良好であり、表面温度60℃における損失係数(tanδpi)とゴム部材の表面最高到達温度(Tmax)との間には、式(5)のような関係のあることがわかった。 Further, the negative correlation between the loss coefficient (tan δpi) at the surface temperature of the rubber member at 60 ° C. and the maximum surface temperature of the rubber member is particularly good at the surface temperature of 60 ° C., and the loss coefficient (tan δpi) at the surface temperature of 60 ° C. ) And the maximum surface temperature (Tmax) of the rubber member, it was found that there is a relationship as shown in equation (5).

Figure 0006923315
Figure 0006923315

(式中、αは−46.9〜−60.4の範囲の係数を表し、βは+9.4〜+27.7の範囲の係数を表す) (In the equation, α represents a coefficient in the range of -46.9 to -60.4, and β represents a coefficient in the range of +9.4 to +27.7).

なお、式(5)中の係数α、βは、損失係数(tanδpi)の測定誤差±0.005、表面温度測定誤差±5℃から得られる係数である。また、表面最高到達温度(Tmax)とは、ゴム部材の温度上昇+環境温度(表4の場合は23℃)を意味する。 The coefficients α and β in the equation (5) are coefficients obtained from the measurement error of the loss coefficient (tan δpi) of ± 0.005 and the surface temperature measurement error of ± 5 ° C. Further, the maximum surface temperature (Tmax) means a temperature rise of the rubber member + an environmental temperature (23 ° C. in the case of Table 4).

一方、ゴム部材の表面温度120℃における損失係数(tanδph)と表面最高到達温度(Tmax)との間には良好な相関が得られない。これは、EPDMゴム組成物の特性、例えば高温時の損失係数改善のために添加する添加剤により、EPDMのゴム架橋密度が変化してしまうために、高温側(ここでは120℃)の損失係数(tanδph)とゴム部材の表面最高到達温度との良好な相関が得られなかったと考えられる。 On the other hand, a good correlation cannot be obtained between the loss coefficient (tan δph) at the surface temperature of the rubber member at 120 ° C. and the maximum surface temperature (Tmax). This is because the rubber cross-linking density of EPDM changes due to the characteristics of the EPDM rubber composition, for example, the additive added to improve the loss coefficient at high temperature, so that the loss coefficient on the high temperature side (120 ° C. in this case) is changed. It is considered that a good correlation between (tan δph) and the maximum surface temperature of the rubber member was not obtained.

なお、ゴム部材の表面温度が100℃よりも大きくなると、ゴム部材を構成するゴム組成物の材料物性(例えば、引張強さ、モジュラスなど)が低下し、耐久性が悪化する。そのため、上限温度を100℃とした。 When the surface temperature of the rubber member is higher than 100 ° C., the material physical properties (for example, tensile strength, modulus, etc.) of the rubber composition constituting the rubber member are lowered, and the durability is deteriorated. Therefore, the upper limit temperature was set to 100 ° C.

次に、本実施の形態のゴム部材13の構成について詳述する。 Next, the configuration of the rubber member 13 of the present embodiment will be described in detail.

本実施の形態のゴム部材13は、エチレン・プロピレン・ジエン三元コポリマー(EPDM)を主成分とするゴム組成物を常法により所定形状(本例では円筒形)に加硫成形することによって得られたものである。 The rubber member 13 of the present embodiment is obtained by vulcanizing a rubber composition containing ethylene, propylene, and diene ternary copolymer (EPDM) as a main component into a predetermined shape (cylindrical shape in this example) by a conventional method. It was made.

また、上記ゴム組成物に添加されるカーボンブラック量とトーショナルダンパ装着前のゴム部材単体の損失係数(tanδi)との間には相関関係があり、図4に示すように、カーボンブラック量の増加に比例して損失係数(tanδi)も大きくなる。従って、上記ゴム組成物にはEPDM100重量部に対してカーボンブラック100重量部以上を添加することが好ましい。 Further, there is a correlation between the amount of carbon black added to the rubber composition and the loss coefficient (tan δi) of the rubber member alone before mounting the torsional damper, and as shown in FIG. 4, the amount of carbon black The loss coefficient (tan δi) increases in proportion to the increase. Therefore, it is preferable to add 100 parts by weight or more of carbon black to 100 parts by weight of EPDM to the rubber composition.

さらに、上記ゴム組成物にはプロセスオイル50重量部以上が添加され、上記EPDMのポリマー分率は、20%以上40%以下であることが好ましい(後述する実施例の表6参照)。 Further, 50 parts by weight or more of the process oil is added to the rubber composition, and the polymer fraction of the EPDM is preferably 20% or more and 40% or less (see Table 6 of Examples described later).

また、耐久性の観点から、上記ゴム組成物にはEPDM100重量部に対してカーボンブラック140重量部以上、プロセスオイル70重量部以上をそれぞれ添加することがより好ましい(後述する実施例の表6参照)。 From the viewpoint of durability, it is more preferable to add 140 parts by weight or more of carbon black and 70 parts by weight or more of process oil to 100 parts by weight of EPDM (see Table 6 of Examples described later). ).

さらに、ゴム組成物に添加されるカーボンブラックの粒径とゴム部材の60℃における損失係数(tanδi)との間にも相関関係があり、カーボンブラックの粒径が小さいほど、損失係数(tanδi)が大きくなる。 Furthermore, there is also a correlation between the particle size of carbon black added to the rubber composition and the loss coefficient (tan δi) of the rubber member at 60 ° C. The smaller the particle size of carbon black, the more the loss coefficient (tan δi). Becomes larger.

換言すると、カーボンブラックのヨウ素吸着量が多いほど、カーボンブラックの粒径が小さくなり、ゴム部材の60℃における損失係数(tanδi)が大きくなる。また、DBP(可塑剤:フタル酸ジブチル(Dibutyl phthalate))吸油量が多いほど、カーボンブラックのストラクチャーが大きくなり、導電性が向上するため、ゴム部材をトーショナルダンパに装着したときに、トーショナルダンパの帯電を防止できると同時に、耐久性を向上させることができる。 In other words, the larger the iodine adsorption amount of carbon black, the smaller the particle size of carbon black and the larger the loss factor (tan δi) of the rubber member at 60 ° C. In addition, the larger the amount of DBP (plasticizer: Dibutyl phthalate) oil absorbed, the larger the structure of carbon black and the better the conductivity. Therefore, when the rubber member is attached to the torsional damper, it is torsional. It is possible to prevent the damper from being charged and at the same time to improve the durability.

具体的には、ゴム組成物に添加されるカーボンブラックは、ヨウ素吸着量が70mg/g以上150mg/g以下、DBP吸油量が40ml/100g以上120ml/100g以下であるものが好ましい(表5参照)。 Specifically, the carbon black added to the rubber composition preferably has an iodine adsorption amount of 70 mg / g or more and 150 mg / g or less, and a DBP oil absorption amount of 40 ml / 100 g or more and 120 ml / 100 g or less (see Table 5). ).

Figure 0006923315
Figure 0006923315

ところで、ゴム組成物には、カーボンブラックに加え、加硫剤として、過酸化物、共架橋剤などが含有される。 By the way, in addition to carbon black, the rubber composition contains a peroxide, a co-crosslinking agent and the like as a vulcanizing agent.

過酸化物としては、
1,1−ビス(tert−ブチルペルオキシ)シクロヘキサン、
2,5−ジメチル−2,5−ジ(tert−ブチルペルオキシ)ヘキサン、
2,5−ジメチル−2,5−ジ(tert−ブチルペルオキシ)ヘキシン−3、
2,5−ジメチル−2,5−ジ(ベンゾイルペルオキシ)ヘキサン、
1,3−ジ(2−tert−ブチルペルオキシイソプロピル)ベンゼン、
ジtert−ブチルペルオキシド、
ジクミルペルオキシド、
N−ブチル−4,4−ジ(tert−ブチルペルオキシ)バレレート、
tert−ブチルクミルペルオキシド、
などを用いることができる。
As a peroxide,
1,1-bis (tert-butylperoxy) cyclohexane,
2,5-Dimethyl-2,5-di (tert-butylperoxy) hexane,
2,5-Dimethyl-2,5-di (tert-butylperoxy) hexyne-3,
2,5-dimethyl-2,5-di (benzoylperoxy) hexane,
1,3-Di (2-tert-butylperoxyisopropyl) benzene,
Di-tert-butyl peroxide,
Dicumyl peroxide,
N-Butyl-4,4-di (tert-butylperoxy) valerate,
tert-butylcumyl peroxide,
Etc. can be used.

共架橋剤としては、
トリアリルイソシアネート、
エチレングリコールジメタクリレート、
トリメチロールプロパントリメタクリレート、
トリアリルシアヌレート、
キノンジオキシム、
1,2−ポリブタジエン、
などを用いることができる。
As a co-crosslinking agent
Triallyl isocyanate,
Ethylene glycol dimethacrylate,
Trimethylolpropane trimethacrylate,
Triallyl cyanurate,
Quinone dioxime,
1,2-polybutadiene,
Etc. can be used.

また、ゴム組成物には、上記した成分の他、周知のゴム添加剤(プロセスオイル(鉱物油)、可塑剤、亜鉛華、ステアリン酸亜鉛、老化防止剤など)が含有される。 In addition to the above-mentioned components, the rubber composition contains well-known rubber additives (process oil (mineral oil), plasticizer, zinc oxide, zinc stearate, anti-aging agent, etc.).

本実施の形態のトーショナルダンパ10は、上記のようなゴム組成物を加硫成形して環状のゴム部材13を作製した後、図5に示すように、ダンパハブ11のボス部11bが鉛直方向となるようにダンパハブ11と慣性リング12とを支持台(図示せず)上に配置した状態で、プレスなどの圧入治具を用いてダンパハブ11の外周面と慣性リング12の内周面との間隙部14にゴム部材13を圧入することによって製造される。このようにして製造された部品を圧入タイプトーショナルダンパという。 In the torsional damper 10 of the present embodiment, after the rubber composition as described above is vulcanized to form an annular rubber member 13, the boss portion 11b of the damper hub 11 is in the vertical direction as shown in FIG. With the damper hub 11 and the inertia ring 12 arranged on a support base (not shown) so as to be It is manufactured by press-fitting the rubber member 13 into the gap portion 14. The parts manufactured in this way are called press-fit type torsional dampers.

ダンパハブ11と慣性リング12との間隙部14にゴム部材13を圧入する際は、ゴム部材13の平均圧縮率が10%〜40%の範囲になるような圧入とすることが好ましい。ゴム部材13の平均圧縮率が10%未満の場合は、トーショナルダンパ10のスリップトルクが所望の値とならず、ベルトに動力が伝わり難くなる。また、40%より大きな平均圧縮率では、ゴム部材13に応力集中することでゴムに亀裂が発生し、耐久性が劣化してしまうため好ましくない。 When the rubber member 13 is press-fitted into the gap 14 between the damper hub 11 and the inertial ring 12, it is preferable that the rubber member 13 is press-fitted so that the average compressibility of the rubber member 13 is in the range of 10% to 40%. When the average compressibility of the rubber member 13 is less than 10%, the slip torque of the torsional damper 10 does not reach a desired value, and it becomes difficult for power to be transmitted to the belt. Further, if the average compressibility is larger than 40%, stress concentration on the rubber member 13 causes cracks in the rubber, which deteriorates the durability, which is not preferable.

さらに、ゴム部材13の平均圧縮率は、10%〜30%の範囲がより好ましい。平均圧縮率がこの範囲内であれば、特に、耐久試験において、慣性リング12あるいはダンパハブ11との摩擦によるゴム摩耗粉の発生を抑えることができ、良好な耐久性が得られる。さらに圧入性が良好となり、安定した寸法精度を実現できる。 Further, the average compressibility of the rubber member 13 is more preferably in the range of 10% to 30%. When the average compressibility is within this range, it is possible to suppress the generation of rubber wear powder due to friction with the inertial ring 12 or the damper hub 11, especially in the durability test, and good durability can be obtained. Further, the press-fitting property is improved, and stable dimensional accuracy can be realized.

ここで、ゴム部材13の圧縮率とは、トーショナルダンパの半径方向の圧縮率であり、半径方向圧縮率とは、図5のゴム部材13の装着前の厚み(t)が装着によって圧縮されて厚みが(t1)になることであり、半径方向圧縮率は、式(6)で表される。 Here, the compressibility of the rubber member 13 is the compressibility in the radial direction of the torsional damper, and the compressibility in the radial direction means that the thickness (t 0 ) of the rubber member 13 in FIG. 5 before mounting is compressed by mounting. The thickness is (t 1 ), and the radial compressibility is expressed by the equation (6).

Figure 0006923315
Figure 0006923315

ところで、ゴム部材13をダンパハブ11と慣性リング12に挿入する際に、図6に示すようにダンパハブ11と慣性リング12との隙間部は一定の間隔でなく、ゴム部材13の圧入方向入口部分は、ゴム部材13を挿入し易いように広めの隙間部を有している。 By the way, when the rubber member 13 is inserted into the damper hub 11 and the inertia ring 12, the gaps between the damper hub 11 and the inertia ring 12 are not at regular intervals as shown in FIG. , It has a wide gap so that the rubber member 13 can be easily inserted.

また、トーショナルダンパの種類によっては、慣性リング内周の中央部、ハブ中央部付近に圧入したゴム部材の左右方向(紙面上)にゴム部材の抜けを防止するために凸状の突起を設けている。 In addition, depending on the type of torsional damper, convex protrusions are provided in the left-right direction (on the paper surface) of the rubber member press-fitted near the center of the inner circumference of the inertial ring and the center of the hub to prevent the rubber member from coming off. ing.

このように、トーショナルダンパにゴム部材を圧入した場合には、慣性リング内周面とハブ外周面とで形成される隙間部は一定ではない。すなわち、図6のようにt1〜t5のような空隙距離を有する。そのため、ゴム部材の圧縮率は部分的に異なる圧縮率となっている。 As described above, when the rubber member is press-fitted into the torsional damper, the gap formed between the inner peripheral surface of the inertial ring and the outer peripheral surface of the hub is not constant. That is, as shown in FIG. 6, it has a gap distance as shown in t1 to t5. Therefore, the compressibility of the rubber member is partially different.

そこで、式(7)で示すような圧縮率が異なる領域の加重平均した圧縮率を平均圧縮率とした。 Therefore, the weighted average compression rate of the regions having different compression rates as shown in the equation (7) was used as the average compression rate.

Figure 0006923315
Figure 0006923315

ただし、t:圧入前のゴム部材の厚み
:異なる空隙部へ挿入(圧入)した時の最大空隙間隔部分の
ゴム部材の厚み
:トーショナルダンパの幅
:トーショナルダンパ各種空隙部のそれぞれの幅方向長さ
n:圧縮率が異なる領域の数であり、1から5までの整数。
However, t 0 : thickness of the rubber member before press fitting
t n : Maximum gap spacing when inserted (press-fitted) into different gaps
Thickness of rubber member
L 0 : Width of torsional damper
L n : Length of each gap in the torsional damper in the width direction
n: The number of regions having different compression rates, and is an integer from 1 to 5.

なお、t1、t5は傾斜を有する開口部分(L1、L5)の中心位置(L1/2、L5/2)での空隙距離である。 Note that t1 and t5 are gap distances at the center positions (L1 / 2, L5 / 2) of the inclined opening portions (L1, L5).

また、L5が傾斜部を有せず開口していない場合に、t5=t4であれば、n=4となる。さらに、中央部の凸部がない場合もあり、その場合に、t2〜t4までが同じ空隙距離であればn=3となる。 Further, if L5 does not have an inclined portion and is not opened, if t5 = t4, then n = 4. Further, there is a case where there is no convex portion in the central portion, and in that case, if t2 to t4 have the same void distance, n = 3.

このように、隙間部間隔が同じ領域はn=1とカウントし、隙間間隔が異なる領域があればnが漸次増えて行き、任意隙間間隔によりnは最大5までを採ることができる。 In this way, regions with the same gap spacing are counted as n = 1, and if there are regions with different gap spacing, n gradually increases, and n can be up to 5 depending on the arbitrary gap spacing.

また、トーショナルダンパ10の耐久性を向上させる観点から、トーショナルダンパ装着前のゴム部材13は、300%伸長時のモジュラス(Mpa)と50%伸長時のモジュラス(Mpa)との比(300%伸長時モジュラス/50%伸長時モジュラス)を7.2以上とすることが望ましい。300%伸長時のモジュラス(Mpa)と50%伸長時のモジュラス(Mpa)との比(300%伸長時モジュラス/50%伸長時モジュラス)比が7.2より小さい場合には、外力を加えたときのゴム部材の歪が大きくなり、耐久時にゴム部材が破損したりする場合がある。 Further, from the viewpoint of improving the durability of the torsional damper 10, the rubber member 13 before mounting the torsional damper has a ratio (300) of the modulus (Mpa) at the time of 300% extension and the modulus (Mpa) at the time of 50% extension. It is desirable that the% elongation modulus / 50% elongation modulus) be 7.2 or more. When the ratio of the modulus at 300% elongation (Mpa) to the modulus at 50% elongation (Mpa) (modulus at 300% elongation / modulus at 50% elongation) is less than 7.2, an external force was applied. At that time, the distortion of the rubber member becomes large, and the rubber member may be damaged during durability.

本実施の形態のトーショナルダンパ10の製造方法としては、上記した圧入法の他、ゴム部材を構成するダンパゴム組成物をダンパハブ11と慣性リング12との間隙部に注入して加熱する加硫接着法がある。加硫接着法により製造された部品を加硫接着タイプトーショナルダンパという。 As a method for manufacturing the torsional damper 10 of the present embodiment, in addition to the above-mentioned press-fitting method, vulcanization adhesion in which a damper rubber composition constituting a rubber member is injected into a gap between a damper hub 11 and an inertial ring 12 and heated. There is a law. Parts manufactured by the vulcanization bonding method are called vulcanization bonding type torsional dampers.

加硫接着法によれば、圧入法に比べてゴム部材の本来の特性を発揮し易いが、接着不良を引き起こし易く、ダンパハブ11や慣性リング12との接着力を高めるための調整が必要となる。圧入法ではゴム部材が圧縮されるので、ダンパゴム組成物本来の特性が多少犠牲になるが、圧入という簡易な工程で接着不良が生じない利点がある。 According to the vulcanization bonding method, the original characteristics of the rubber member are more likely to be exhibited as compared with the press-fitting method, but poor bonding is likely to occur, and adjustment is required to increase the bonding force with the damper hub 11 and the inertial ring 12. .. Since the rubber member is compressed by the press-fitting method, the original characteristics of the damper rubber composition are sacrificed to some extent, but there is an advantage that poor adhesion does not occur in the simple process of press-fitting.

(実施例)
次に、本発明の実施例について説明する。
(Example)
Next, examples of the present invention will be described.

<ゴム部材の製造>
(ダンパゴム組成物の調整工程)
まず、3.5リットルのバンバリーミキサーにEPDM100重量部を投入し、回転数40rpmで1分間素練りした後、カーボンブラック100重量部、プロセスオイル50重量部、亜鉛華5重量部、ステアリン酸亜鉛1重量部、老化防止剤2重量部を投入して2分間混練し、さらに1分間混練した後、混練物をバンバリーミキサーから排出した。続いて、排出した混練物をロール間隔5mmとした12インチロールに巻き付けてシート状に成形し、成形した生地を室温にて12時間以上放置した。
<Manufacturing of rubber parts>
(Adjusting process of damper rubber composition)
First, 100 parts by weight of EPDM was put into a 3.5 liter Banbury mixer, and after kneading at a rotation speed of 40 rpm for 1 minute, 100 parts by weight of carbon black, 50 parts by weight of process oil, 5 parts by weight of zinc oxide, and 1 part of zinc stearate were added. A part by weight and 2 parts by weight of an antiaging agent were added and kneaded for 2 minutes, and after further kneading for 1 minute, the kneaded product was discharged from the Banbury mixer. Subsequently, the discharged kneaded product was wound around a 12-inch roll having a roll interval of 5 mm to form a sheet, and the molded dough was left at room temperature for 12 hours or more.

次に、上記の生地をロール間隔4mmとして6インチロールに巻き付けて過酸化物として、2,5−ジメチル−2,5−ジ(tert−ブチルペルオキシ)ヘキサン3.5重量部、および共架橋剤としてトリメチロールプロパントリメタクリレート2重量部を練り込み、切り返しを左右3回ずつ行い、続いて丸め通しを5回行った後、シート状に成形した。 Next, the above dough was wound around a 6-inch roll with a roll spacing of 4 mm to form a peroxide, 2.5 parts by weight of 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, and a co-crosslinking agent. As a result, 2 parts by weight of trimethylolpropane trimethacrylate was kneaded, cut back 3 times each on the left and right, and then rounded 5 times, and then formed into a sheet.

(ダンパゴム組成物の加硫工程)
次に、上記のシートを金型にセットし、180℃にて10分間のプレス加硫を行って2mm厚のゴムシートを作製し、さらに150℃の恒温槽にて6時間の加熱処理を行った。
(Vulcanization process of damper rubber composition)
Next, the above sheet is set in a mold and press vulcanized at 180 ° C. for 10 minutes to prepare a rubber sheet having a thickness of 2 mm, and further heat-treated in a constant temperature bath at 150 ° C. for 6 hours. rice field.

また、ダンパゴム組成物の組成比を変えた以外は上記と同様の方法で表6に示す実施例2〜実施例5および比較例1、2のゴム部材を作製した。ただし、実施例1〜実施例5では、ヨウ素吸着量およびDBP吸油量が表5の破線で示す範囲にあるカーボンブラック1を使用し、比較例2ではカーボンブラック2を使用した。 Further, the rubber members of Examples 2 to 5 and Comparative Examples 1 and 2 shown in Table 6 were produced in the same manner as described above except that the composition ratio of the damper rubber composition was changed. However, in Examples 1 to 5, carbon black 1 in which the iodine adsorption amount and the DBP oil absorption amount were in the range shown by the broken line in Table 5 was used, and in Comparative Example 2, carbon black 2 was used.

<ゴム部材の評価>
1.下記条件によりJIS K6394に基づいて実施例1〜実施例5および比較例2のゴム部材の60℃における損失係数(tanδi)、120℃における損失係数(tanδh)および損失係数比(tanδh/tanδi)をそれぞれ測定した。結果を表6に示す。
<Evaluation of rubber members>
1. 1. Based on JIS K6394, the loss coefficient (tanδi) at 60 ° C., the loss coefficient (tanδh) and the loss coefficient ratio (tanδh / tanδi) of the rubber members of Examples 1 to 5 and Comparative Example 2 were determined according to the following conditions. Each was measured. The results are shown in Table 6.

測定器:上島製作所製 粘弾性アナライザYR−7130
変形方法:引張
周波数:100Hz
振幅:±1%
プレロード:480mN
試験片形状:加硫成形後のゴム部材から採取した
20mm(つかみ間隔)×4mm(幅)×2mm(厚さ)の短冊形状片
Measuring instrument: Viscoelastic analyzer YR-7130 manufactured by Ueshima Seisakusho
Deformation method: Tensile frequency: 100Hz
Amplitude: ± 1%
Preload: 480mN
Specimen shape: Collected from the rubber member after vulcanization molding
20 mm (grasping interval) x 4 mm (width) x 2 mm (thickness) strip-shaped piece

Figure 0006923315
Figure 0006923315

2.JIS K6253に基づいてデュロメータAを使用し、1秒以内に読み取る方式で実施例1〜実施例5および比較例2のゴム部材の硬さを測定した。結果を表6に示す。 2. Using a durometer A based on JIS K6253, the hardness of the rubber members of Examples 1 to 5 and Comparative Example 2 was measured by a method of reading within 1 second. The results are shown in Table 6.

3.JIS K6251に基づいて実施例1〜実施例5および比較例2のゴム部材の引張強さ(Mpa)、伸び(%)およびモジュラス(300%伸長時のモジュラス、50%伸長時のモジュラスおよびそれらの比)を測定した。結果を表6に示す。 3. 3. Tensile strength (Mpa), elongation (%) and modulus (modulus at 300% elongation, modulus at 50% elongation and theirs) of the rubber members of Examples 1 to 5 and Comparative Example 2 based on JIS K6251. Ratio) was measured. The results are shown in Table 6.

<圧入タイプトーショナルダンパの評価>
1.実施例1〜実施例5および比較例1、2のゴム組成物を用いて環状のゴム部材(図5のゴム部材13参照)を作製し、ハブと慣性リングとの間隙部に平均圧縮率10〜40%で圧入してトーショナルダンパを製造した。
<Evaluation of press-fit type torsional damper>
1. 1. An annular rubber member (see rubber member 13 in FIG. 5) was produced using the rubber compositions of Examples 1 to 5 and Comparative Examples 1 and 2, and the average compressibility was 10 in the gap between the hub and the inertial ring. A torsional damper was manufactured by press-fitting at ~ 40%.

次に、トーショナルダンパ(実施例1〜実施例5、比較例1、2)に装着されたゴム部材の表面温度60℃における損失係数(tanδpi)、ゴム部材の表面温度120℃における損失係数(tanδph)および損失係数比(tanδph/tanδpi)を高周波振動試験機による共振スイープ法(固有振動数測定)で測定した。 Next, the loss coefficient (tan δpi) of the rubber member mounted on the torsional damper (Examples 1 to 5, Comparative Examples 1 and 2) at a surface temperature of 60 ° C. and the loss coefficient of the rubber member at a surface temperature of 120 ° C. ( The tanδph) and the loss coefficient ratio (tanδph / tanδpi) were measured by the resonance sweep method (natural frequency measurement) using a high-frequency vibration tester.

<測定条件>
・ゴム温度:60±5℃、120±5℃
・加振振幅:±1.7×10−3rad(±0.1°)
・スイープ速度:100Hz/min
<Measurement conditions>
-Rubber temperature: 60 ± 5 ° C, 120 ± 5 ° C
・ Vibration amplitude: ± 1.7 × 10 -3 rad (± 0.1 °)
・ Sweep speed: 100Hz / min

1.また、トーショナルダンパ(実施例1〜実施例5、比較例1、2)の共振点での連続加振時(既述の共振点追跡法)における各ゴム部材の表面最高到達温度を非接触表面温度計により測定し、同時に同法により所定時間経過後の耐久性の評価を行った。結果を表6に示す。なお、表6の耐久性については、所定時間経過前にゴムの破損のあったものを「×(バツ)」と、所定時間経過後ではゴム部の外観に異常はないが、所定時間以上でゴム部材の物性値変化(例えばモジュラス)したものを「○(丸)」と、所定時間経過後にゴム部の外観に異常がなく、物性値の変化もなかったものを「◎(2重丸)」とした。 1. 1. Further, the maximum surface temperature of each rubber member at the time of continuous vibration at the resonance point of the torsional damper (Examples 1 to 5, Comparative Examples 1 and 2) (the resonance point tracking method described above) is not contacted. It was measured with a surface thermometer, and at the same time, the durability after a lapse of a predetermined time was evaluated by the same method. The results are shown in Table 6. Regarding the durability in Table 6, the rubber that was damaged before the lapse of the predetermined time is marked with "x", and after the lapse of the predetermined time, there is no abnormality in the appearance of the rubber part, but it is over the predetermined time. "○ (circle)" indicates that the physical property value of the rubber member has changed (for example, modulus), and "◎ (double circle)" indicates that the appearance of the rubber part has not changed after a predetermined period of time. ".

表6に示すように、実施例1〜実施例5のトーショナルダンパは、ゴム部材の温度上昇が抑制され、良好な耐久性を示すことがわかった。 As shown in Table 6, it was found that the torsional dampers of Examples 1 to 5 exhibited good durability by suppressing the temperature rise of the rubber member.

以上、本発明のトーショナルダンパについて詳述したが、本発明は前記実施の形態および実施例に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能である。例えば、本発明のトーショナルダンパは、自動車、建設機械、船舶等のクランクシャフトのみならず、エンジンのカムシャフトなどの種々の回転軸における捩じれ振動を低減するために適用することができ、外周面にプーリ溝が形成されていないタイプの慣性リングを有するトーショナルダンパや、ボス部を備えていないハブを有するトーショナルダンパなどにも適用することができる。 Although the torsional damper of the present invention has been described in detail above, the present invention is not limited to the above-described embodiments and examples, and various modifications can be made without departing from the gist thereof. For example, the torsional damper of the present invention can be applied to reduce torsional vibration not only in crankshafts of automobiles, construction machines, ships, etc., but also in various rotating shafts such as engine camshafts, and has an outer peripheral surface. It can also be applied to a torsional damper having a type of inertial ring in which a pulley groove is not formed, a torsional damper having a hub having no boss portion, and the like.

10 トーショナルダンパ
11 ダンパハブ
11a ディスク部
11b ボス部
12 慣性リング
12a プーリ溝
13 ゴム部材
14 間隙部
100 トーショナルダンパ
101 治具
102、103 加速度センサー
10 Tortional damper 11 Damper hub 11a Disc part 11b Boss part 12 Inertia ring 12a Pulley groove 13 Rubber member 14 Gap part 100 Tortional damper 101 Jig 102, 103 Accelerometer

Claims (4)

回転軸に取り付けられ、前記回転軸と一体的に回転するダンパハブと、
前記ダンパハブにゴム部材を介して装着された慣性リングと、
を有するトーショナルダンパであって、
前記ゴム部材は、ポリマーがEPDMのみからなるゴム組成物からなり、
前記ダンパハブと前記慣性リングとの間に装着された前記ゴム部材は、前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振した時の表面温度60±5℃の時の損失係数(tanδpi)が0.27以上であり、
前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振時した時の前記ゴム部材の表面最高到達温度(Tmax)は、以下の式
Tmax=α×ln(tanδpi)+β≦100
(式中、αは−46.9〜−60.4の範囲の係数を表し、βは+9.4〜+27.7の
範囲の係数を表す)
を満たす、トーショナルダンパ。
A damper hub that is attached to the rotating shaft and rotates integrally with the rotating shaft,
An inertial ring attached to the damper hub via a rubber member,
It is a torsional damper with
The rubber member is made of a rubber composition in which the polymer is only EPDM.
The rubber member mounted between the damper hub and the inertial ring has a surface temperature of 60 ± 5 ° C. when the torsional damper is continuously vibrated at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 °. Loss coefficient (tan δpi) is 0.27 or more,
The maximum surface temperature (Tmax) of the rubber member when the torsional damper is continuously vibrated at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 ° is calculated by the following equation.
Tmax = α × ln (tanδpi) + β ≦ 100
(In the equation, α represents a coefficient in the range of -46.9 to -60.4, and β represents a coefficient in the range of +9.4 to +27.7).
A torsional damper that meets the requirements.
回転軸に取り付けられ、前記回転軸と一体的に回転するダンパハブと、
前記ダンパハブにゴム部材を介して装着された慣性リングと、
を有するトーショナルダンパであって、
前記ゴム部材は、ポリマーがEPDMのみからなるゴム組成物からなり、
前記ダンパハブに装着される前のゴム部材は、300%伸長時のモジュラスと50%伸長時のモジュラスとの比が7.2以上であり、
前記ダンパハブと前記慣性リングとの間に装着された前記ゴム部材は、前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振した時の表面温度が60±5℃の時の損失係数(tanδpi)が0.27以上であり、
前記トーショナルダンパを共振周波数400HZ、加振振幅±0.05°で連続加振時した時の前記ゴム部材の表面最高到達温度(Tmax)は、以下の式
Tmax=α×ln(tanδpi)+β≦100
(式中、αは−46.9〜−60.4の範囲の係数を表し、βは+9.4〜+27.7の
範囲の係数を表す)
を満たす、トーショナルダンパ。
A damper hub that is attached to the rotating shaft and rotates integrally with the rotating shaft,
An inertial ring attached to the damper hub via a rubber member,
It is a torsional damper with
The rubber member is made of a rubber composition in which the polymer is only EPDM.
The rubber member before being attached to the damper hub has a ratio of the modulus at 300% elongation to the modulus at 50% elongation of 7.2 or more.
The rubber member mounted between the damper hub and the inertial ring has a surface temperature of 60 ± 5 ° C. when the torsional damper is continuously vibrated at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 °. The loss factor of time (tan δpi) is 0.27 or more,
The maximum surface temperature (Tmax) of the rubber member when the torsional damper is continuously vibrated at a resonance frequency of 400 Hz and a vibration amplitude of ± 0.05 ° is calculated by the following equation.
Tmax = α × ln (tanδpi) + β ≦ 100
(In the equation, α represents a coefficient in the range of -46.9 to -60.4, and β is +9.4 to +27.7.
Represents the coefficient of the range)
A torsional damper that meets the requirements.
請求項1または2に記載のトーショナルダンパにおいて、
前記トーショナルダンパ装着前のゴム部材は、前記ゴム組成物を加硫成形したものであり、
前記ゴム組成物には、前記EPDM100重量部に対して、前記損失係数(tanδi)に影響を及ぼすカーボンブラックのみを100重量部以上、プロセスオイル50重量部以上がそれぞれ添加され、
前記ゴム組成物の総重量部に対する前記EPDMの重量部比率であるEPDMのポリマー分率が、20%以上40%以下である、トーショナルダンパ。
In the torsional damper according to claim 1 or 2.
The rubber member before mounting the torsional damper is a vulcanized molded rubber composition.
Wherein the rubber composition to the EPDM100 parts, the loss factor (tanδi) affecting carbon black only 100 parts by weight or more, more process oil 50 parts by weight are added respectively,
A torsional damper in which the polymer fraction of EPDM, which is the ratio of parts by weight of EPDM to the total weight of the rubber composition, is 20% or more and 40% or less.
請求項1乃至3のいずれか一項に記載のトーショナルダンパにおいて、
前記ゴム部材は、前記ダンパハブと前記慣性リングとで形成された隙間部を有し、
該隙間部は、複数の隙間間隔を有するとともに、前記隙間部の少なくとも一部に凸状の隙間部を有し、前記ゴム部材は、前記隙間部に圧入され、圧入後のゴム部材の半径方向の平均圧縮率は、以下の式で示される、トーショナルダンパ。
Figure 0006923315
ただし、 t0:圧入前のゴム部材の厚み
tn:異なる空隙部へ挿入(圧入)した時のゴム部材の厚み
L0:トーショナルダンパの幅
Ln:トーショナルダンパ各種空隙部のそれぞれの幅方向長さ
n:圧縮率が異なる領域の数であり、1から5までの整数。
In the torsional damper according to any one of claims 1 to 3,
The rubber member has a gap formed by the damper hub and the inertial ring.
The gap portion has a plurality of gap intervals and has a convex gap portion in at least a part of the gap portion, and the rubber member is press-fitted into the gap portion in the radial direction of the rubber member after press-fitting. The average compression ratio of is a torsional damper expressed by the following formula.
Figure 0006923315
However, t0: thickness of the rubber member before press fitting
tun: Thickness of rubber member when inserted (press-fitted) into different voids
L0: Width of torsional damper
Ln: Length of each gap in the torsional damper in the width direction
n: The number of regions having different compression rates, and is an integer from 1 to 5.
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