JP6912295B2 - Wire with terminal - Google Patents

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JP6912295B2
JP6912295B2 JP2017133579A JP2017133579A JP6912295B2 JP 6912295 B2 JP6912295 B2 JP 6912295B2 JP 2017133579 A JP2017133579 A JP 2017133579A JP 2017133579 A JP2017133579 A JP 2017133579A JP 6912295 B2 JP6912295 B2 JP 6912295B2
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core wire
terminal
electric wire
wire
heat
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JP2019016535A (en
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純希 杉野
純希 杉野
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Yazaki Corp
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Description

本発明は、電線の芯線と端子との接続箇所を収縮チューブで防水する端子付き電線に関する。 The present invention relates to an electric wire with a terminal that waterproofs the connection point between the core wire and the terminal of the electric wire with a shrinkable tube.

収縮チューブで防水する端子付き電線の従来例として、特許文献1に開示されたものがある。この端子付き電線50は、図13に示すように、芯線61が絶縁被覆62によって覆われ、端末部の芯線61が絶縁被覆62より露出された電線Wと、端末部の露出された芯線61が超音波溶接で接続された端子51と、端末部の露出された芯線61よりも先端位置で端子51に装着された弾性リング70と、弾性リング70と端末部の露出された芯線61と端子51の芯線接続箇所を封止する熱収縮チューブ80とを備えている。 As a conventional example of an electric wire with a terminal that is waterproofed with a shrinkable tube, there is one disclosed in Patent Document 1. In this electric wire 50 with terminals, as shown in FIG. 13, the electric wire W in which the core wire 61 is covered with the insulating coating 62 and the core wire 61 of the terminal portion is exposed from the insulating coating 62 and the exposed core wire 61 of the terminal portion are The terminal 51 connected by ultrasonic welding, the elastic ring 70 attached to the terminal 51 at the tip position of the exposed core wire 61 of the terminal portion, and the elastic ring 70 and the exposed core wire 61 and the terminal 51 of the terminal portion. It is provided with a heat-shrinkable tube 80 for sealing the core wire connection portion of the above.

弾性リング70の端子表面からの高さh1は、芯線61の端子表面からの高さh2よりも低く形成されている。弾性リング70を装着しない場合に比べて、端子51の表面からの段差を(h2−h1)だけ低くなる。これにより、熱収縮チューブ80が熱収縮する際の収縮差を小さくし、熱収縮チューブ80の先端部が端子51の外周面の全域に密着し(いわゆる、熱収縮チューブが閉じ)、確実に防水するようにしている。 The height h1 of the elastic ring 70 from the terminal surface is formed to be lower than the height h2 of the core wire 61 from the terminal surface. Compared with the case where the elastic ring 70 is not attached, the step from the surface of the terminal 51 is lowered by (h2-h1). As a result, the shrinkage difference when the heat-shrinkable tube 80 is heat-shrinked is reduced, and the tip of the heat-shrinkable tube 80 is in close contact with the entire outer peripheral surface of the terminal 51 (so-called heat-shrinkable tube is closed) to ensure waterproofing. I try to do it.

つまり、熱収縮チューブ80で端子付き電線50を防水する場合に、熱収縮チューブ80の先端側が端子51の表面に隙間なく密着し、熱収縮チューブ80の後端側が絶縁被覆62に隙間なく密着する必要がある。熱収縮チューブ80の後端側(絶縁被覆62に密着する側)は、小さな収縮差しか発生しないため、絶縁被覆62に隙間なく密着する。しかし、熱収縮チューブ80の先端側(端子51に密着する側)は、端子51の表面と芯線61の先端との間に大きな段差が形成されるため、熱収縮チューブ80が端子51に隙間なく密着しない可能性がある。 That is, when the heat-shrinkable tube 80 is used to waterproof the electric wire 50 with a terminal, the front end side of the heat-shrinkable tube 80 is in close contact with the surface of the terminal 51 without a gap, and the rear end side of the heat-shrinkable tube 80 is in close contact with the insulating coating 62 without a gap. There is a need. Since the rear end side of the heat-shrinkable tube 80 (the side that comes into close contact with the insulating coating 62) causes only a small shrinkage, it comes into close contact with the insulating coating 62 without any gap. However, on the tip side of the heat shrinkable tube 80 (the side in close contact with the terminal 51), a large step is formed between the surface of the terminal 51 and the tip of the core wire 61, so that the heat shrinkable tube 80 has no gap in the terminal 51. It may not adhere.

これを解決するため、前記従来例では、芯線61の先端面より前位置に弾性リング70を配置している。 In order to solve this problem, in the conventional example, the elastic ring 70 is arranged at a position in front of the tip surface of the core wire 61.

特開2016−184493号公報Japanese Unexamined Patent Publication No. 2016-184493

しかしながら、前記従来の端子付き電線50では、弾性リング70が熱収縮チューブ80の収縮時に位置ずれする可能性があり、防水性能を損なう可能性がある。 However, in the conventional electric wire 50 with terminals, the elastic ring 70 may be misaligned when the heat-shrinkable tube 80 is shrunk, which may impair the waterproof performance.

そこで、本発明は、前記した課題を解決すべくなされたものであり、確実に防水性を確保できる端子付き電線を提供することを目的とする。 Therefore, the present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide an electric wire with a terminal that can surely ensure waterproofness.

本発明は、芯線が絶縁被覆によって覆われ、端末部の前記芯線が前記絶縁被覆より露出された電線と、端末部の露出された前記芯線が超音波溶接で接続され、且つ、前記芯線を圧着接続する芯線圧着部を有する端子と、端末部の露出された前記芯線と前記芯線圧着部を封止する収縮チューブとを備え、前記芯線圧着部より突出した前記芯線の先端高さが、接続前に前記端末部の露出された前記芯線の接続箇所の上部全体又は先端側の上部が切断されて除去されることにより前記絶縁被覆で覆われた前記芯線の高さより低く形成されたことを特徴とする端子付き電線である。 In the present invention, the core wire is covered with an insulating coating, the electric wire whose core wire of the terminal portion is exposed from the insulating coating, and the exposed core wire of the terminal portion are connected by ultrasonic welding, and the core wire is crimped. A terminal having a core wire crimping portion to be connected, an exposed core wire of the terminal portion, and a shrinkable tube for sealing the core wire crimping portion are provided, and the tip height of the core wire protruding from the core wire crimping portion is before connection. It is characterized in that the entire upper portion of the connection portion of the exposed core wire of the terminal portion or the upper portion on the tip side is cut and removed to form the core wire lower than the height of the core wire covered with the insulating coating. It is an electric wire with a terminal.

本発明によれば、端子の表面からの芯線の先端高さ自体が低くなっているため、確実に防水性を確保できる。 According to the present invention, since the height of the tip of the core wire from the surface of the terminal itself is low, waterproofness can be reliably ensured.

本発明の第1実施形態を示し、端子付き電線の側面図である。It is a side view of the electric wire with a terminal which shows 1st Embodiment of this invention. 本発明の第1実施形態を示し、(a)〜(d)は端子付き電線の各製造工程を示す側面図である。The first embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process of the electric wire with a terminal. 本発明の第2実施形態を示し、端子付き電線の側面図である。A second embodiment of the present invention is shown, and is a side view of an electric wire with a terminal. 本発明の第2実施形態を示し、(a)〜(d)は端子付き電線の第1製造方法による各製造工程を示す側面図である。The second embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process by the 1st manufacturing method of the electric wire with a terminal. 本発明の第2実施形態を示し、(a)〜(d)は端子付き電線の第2製造方法による各製造工程を示す側面図である。The second embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process by the 2nd manufacturing method of the electric wire with a terminal. 本発明の第2実施形態を示し、(a)〜(d)は端子付き電線の第3製造方法による各製造工程を示す側面図である。The second embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process by the 3rd manufacturing method of the electric wire with a terminal. 本発明の第3実施形態を示し、端子付き電線の側面図である。A third embodiment of the present invention is shown, and is a side view of an electric wire with a terminal. 本発明の第3実施形態を示し、(a)〜(d)は端子付き電線の各製造工程を示す側面図である。A third embodiment of the present invention is shown, and FIGS. (A) to (D) are side views showing each manufacturing process of an electric wire with a terminal. 本発明の第4実施形態を示し、端子付き電線の側面図である。A fourth embodiment of the present invention is shown, and is a side view of an electric wire with a terminal. 本発明の第4実施形態を示し、(a)〜(d)は端子付き電線の第1製造方法による各製造工程を示す側面図である。The fourth embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process by the 1st manufacturing method of the electric wire with a terminal. 本発明の第4実施形態を示し、(a)〜(d)は端子付き電線の第2製造方法による各製造工程を示す側面図である。The fourth embodiment of the present invention is shown, and (a) to (d) are side views which show each manufacturing process by the 2nd manufacturing method of the electric wire with a terminal. 本発明の第5実施形態を示し、(a)は端子付き電線の側面図、(b)は端末部の露出された芯線の上部を切断した端子付き電線の側面図である。A fifth embodiment of the present invention is shown, in which FIG. 5A is a side view of an electric wire with a terminal, and FIG. 従来例の端子付き電線の側面図である。It is a side view of the electric wire with a terminal of a conventional example.

以下、本発明の実施形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1実施形態)
図1及び図2は本発明の第1実施形態を示す。第1実施形態の端子付き電線1Aは、芯線11が絶縁被覆12によって覆われた電線Wと、電線Wに接続された端子2と、端子2と電線Wの接続箇所を封止する熱収縮チューブ(収縮チューブ)20とを備えている。
(First Embodiment)
1 and 2 show a first embodiment of the present invention. The electric wire 1A with a terminal of the first embodiment is a heat-shrinkable tube that seals an electric wire W whose core wire 11 is covered with an insulating coating 12, a terminal 2 connected to the electric wire W, and a connection portion between the terminal 2 and the electric wire W. (Shrinkable tube) 20 and.

電線Wは、端末部の絶縁被覆12が剥ぎ取られ、端末部の芯線11が絶縁被覆12より露出されている。芯線11は、多数の素線(図示せず)を撚り合わせて形成されている。端末部の露出された芯線11は、全域に亘ってその上部全体が切断によって除去されている。これにより、露出された芯線11の先端高さH1は、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。 In the electric wire W, the insulating coating 12 of the terminal portion is stripped off, and the core wire 11 of the terminal portion is exposed from the insulating coating 12. The core wire 11 is formed by twisting a large number of strands (not shown). The entire upper part of the exposed core wire 11 of the terminal portion is removed by cutting over the entire area. As a result, the height H1 of the tip of the exposed core wire 11 is formed to be lower than the height H2 of the core wire 11 covered with the insulating coating 12.

端子2は、フラットな基底部3と、基底部3の両側端より延設された芯線圧着部4と、基底部3の両側端より延設された被覆圧着部5とを有する。基底部3の先端には、接続部6が設けられている。接続部6には、穴6aが形成されている。端末部の露出された芯線11は、超音波溶接で基底部3に接続(固着)されている。端末部の露出された芯線11は、芯線圧着部4によって端子2に圧着されている。電線Wの端末部に近い絶縁被覆12は、被覆圧着部5によって端子2に圧着されている。 The terminal 2 has a flat base portion 3, a core wire crimping portion 4 extending from both side ends of the base portion 3, and a covering crimping portion 5 extending from both side ends of the base portion 3. A connecting portion 6 is provided at the tip of the base portion 3. A hole 6a is formed in the connecting portion 6. The exposed core wire 11 of the terminal portion is connected (fixed) to the base portion 3 by ultrasonic welding. The exposed core wire 11 of the terminal portion is crimped to the terminal 2 by the core wire crimping portion 4. The insulating coating 12 near the terminal portion of the electric wire W is crimped to the terminal 2 by the coating crimping portion 5.

熱収縮チューブ20は、端末部の露出された芯線11と芯線圧着部4を封止している。具体的には、熱収縮チューブ20は、その先端部が端子2の基底部3の全外周に隙間なく密着し、その後端部が電線Wの絶縁被覆12の全外周に隙間なく密着している。熱収縮チューブ20は、その先端部と後端部の間が芯線11と端子2の外形輪郭に沿ってほぼ密着している。尚、図1では、熱収縮チューブ20内の収容部位を明確に表示するため、熱収縮チューブ20を仮想線で示してある。 The heat-shrinkable tube 20 seals the exposed core wire 11 of the terminal portion and the core wire crimping portion 4. Specifically, the tip of the heat-shrinkable tube 20 is in close contact with the entire outer circumference of the base portion 3 of the terminal 2 without a gap, and the rear end thereof is in close contact with the entire outer circumference of the insulating coating 12 of the electric wire W without a gap. .. The heat-shrinkable tube 20 is substantially in close contact between the front end portion and the rear end portion along the outer contour of the core wire 11 and the terminal 2. In FIG. 1, the heat-shrinkable tube 20 is shown by a virtual line in order to clearly display the accommodation portion in the heat-shrinkable tube 20.

熱収縮チューブ20は、熱による収縮前にあって、図2(d)に示すように、先端側が徐々に縮径している筒形状である。尚、図1では、熱収縮チューブ20は、内部の部位が分かるように仮想線で示されている。 The heat-shrinkable tube 20 has a tubular shape in which the tip side is gradually reduced in diameter as shown in FIG. 2D before shrinking due to heat. In FIG. 1, the heat-shrinkable tube 20 is shown by a virtual line so that the internal portion can be seen.

次に、端子付き電線1Aの製造手順を説明する。図2(a)に示すように、電線Wは、端末部の絶縁被覆12を除去し、芯線11が露出されている。端末部の露出された芯線11の接続箇所の上部全体を溶着前に切断によって除去する。次に、図2(b)に示すように、電線Wの端末部の露出された芯線11を端子2の基底部3に載せ、超音波溶接を行う。これで、芯線11と端子2の基底部3を溶着する。尚、超音波溶接は、芯線11に圧縮力を作用させると共に芯線11が少し溶解するため、芯線11の高さは若干だけ低くなる。 Next, the manufacturing procedure of the electric wire 1A with a terminal will be described. As shown in FIG. 2A, in the electric wire W, the insulating coating 12 of the terminal portion is removed, and the core wire 11 is exposed. The entire upper part of the connection portion of the exposed core wire 11 of the terminal portion is removed by cutting before welding. Next, as shown in FIG. 2B, the exposed core wire 11 of the terminal portion of the electric wire W is placed on the base portion 3 of the terminal 2 and ultrasonically welded. With this, the core wire 11 and the base portion 3 of the terminal 2 are welded. In ultrasonic welding, a compressive force is applied to the core wire 11 and the core wire 11 is slightly melted, so that the height of the core wire 11 is slightly lowered.

次に、図2(c)に示すように、電線Wの端末部に近い絶縁被覆12を被覆圧着部5で加締め圧着し、電線Wの端末部の露出された芯線11を芯線圧着部4で加締め圧着する。次に、図2(d)に示すように、熱収縮チューブ20を露出された芯線11を完全に覆う位置に挿入する(図2(d)では、熱収縮チューブ20内の収容部位を明確に表示するため、熱収縮チューブ20を仮想線で示してある)。そして、熱収縮チューブ20に熱を加える。すると、熱収縮チューブ20が内部に収容された部位(端子2と電線W)の外形輪郭に沿った形状に収縮する。これで、図1に示す端子付き電線1Aが作製される。 Next, as shown in FIG. 2C, the insulating coating 12 near the terminal portion of the electric wire W is crimped and crimped by the coating crimping portion 5, and the exposed core wire 11 of the terminal portion of the electric wire W is crimped to the core wire crimping portion 4. Crimping and crimping with. Next, as shown in FIG. 2D, the heat-shrinkable tube 20 is inserted at a position that completely covers the exposed core wire 11 (in FIG. 2D, the accommodation portion in the heat-shrinkable tube 20 is clearly defined. The heat shrink tube 20 is shown by a virtual line for display). Then, heat is applied to the heat shrinkable tube 20. Then, the heat-shrinkable tube 20 shrinks into a shape along the outer contour of the portion (terminal 2 and electric wire W) housed inside. As a result, the electric wire 1A with a terminal shown in FIG. 1 is manufactured.

この第1実施形態では、芯線圧着部4より突出した芯線11の先端高さH1が、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。つまり、端子2の表面に対する芯線11の先端段差が、切断せずに超音波溶接のみを行った場合に較べて低くなっている。これにより、熱収縮チューブ20が熱収縮する際の大きな収縮差が形成される部位がなく、熱収縮チューブ20の先端部が端子2の外周面の全域に密着し(いわゆる、熱収縮チューブ20が閉じ)、確実に防水性を確保できる。 In this first embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is formed to be lower than the height H2 of the core wire 11 covered with the insulating coating 12. That is, the step at the tip of the core wire 11 with respect to the surface of the terminal 2 is lower than that in the case where only ultrasonic welding is performed without cutting. As a result, there is no part where a large shrinkage difference is formed when the heat-shrinkable tube 20 is heat-shrinked, and the tip of the heat-shrinkable tube 20 is in close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20). Closed), ensuring waterproofness.

芯線11の先端高さH1は、切断の位置によって調整できるため、熱収縮チューブ20の先端部が端子2の外周面の全域に確実に密着させる(いわゆる、熱収縮チューブ20が閉じる)ようにできる。 Since the tip height H1 of the core wire 11 can be adjusted by the cutting position, the tip of the heat-shrinkable tube 20 can be surely brought into close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20 is closed). ..

電線Wの芯線11と端子2は、超音波溶接と芯線圧着部4で接続(固着)されるため、超音波溶接のみ、又は、芯線圧着部4のみで接続(固着)される場合に比べて強固に接続(固着)される。仮に、熱収縮チューブ20内に何らかの理由によって水が浸入し、腐食による接続不良箇所が発生しても、強固な接続によって断線等を極力防止できる。また、この第1実施形態では、端末部の露出された芯線11全体が細径化されているため、電線Wの芯線11と端子2間の確実な接続(固着)を確保できる。 Since the core wire 11 and the terminal 2 of the electric wire W are connected (fixed) by ultrasonic welding and the core wire crimping portion 4, compared with the case where only ultrasonic welding or only the core wire crimping portion 4 is connected (fixed). It is firmly connected (fixed). Even if water infiltrates into the heat-shrinkable tube 20 for some reason and a connection failure portion occurs due to corrosion, disconnection or the like can be prevented as much as possible by a strong connection. Further, in the first embodiment, since the entire exposed core wire 11 of the terminal portion has a reduced diameter, it is possible to secure a reliable connection (fixation) between the core wire 11 of the electric wire W and the terminal 2.

(第2実施形態)
図3〜図6は本発明の第2実施形態を示す。第2実施形態の端子付き電線1Bは、端末部の露出された芯線11の構成のみが相違する。つまり、第2実施形態では、芯線圧着部4より突出した芯線11の先端高さH1は、芯線圧着部4より突出した芯線11の箇所(芯線11の全体ではない)が切断されて除去されることにより低く形成されている。更に詳細には、芯線圧着部4より突出した芯線11の箇所は、切断によって先端に向かうに従って低くなる傾斜面11aに形成されている。
(Second Embodiment)
3 to 6 show a second embodiment of the present invention. The electric wire 1B with a terminal of the second embodiment differs only in the configuration of the exposed core wire 11 of the terminal portion. That is, in the second embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is removed by cutting the portion of the core wire 11 protruding from the core wire crimping portion 4 (not the entire core wire 11). Therefore, it is formed low. More specifically, the portion of the core wire 11 protruding from the core wire crimping portion 4 is formed on an inclined surface 11a that becomes lower toward the tip due to cutting.

他の構成は、前記第1実施形態と同様であるため、同一構成箇所には第1実施形態と同じ符号を付して説明を省略する。 Since the other configurations are the same as those of the first embodiment, the same components are designated by the same reference numerals as those of the first embodiment, and the description thereof will be omitted.

次に、端子付き電線1Bの第1〜第3の製造手順を順次説明する。 Next, the first to third manufacturing procedures of the electric wire 1B with terminals will be sequentially described.

先ず、第1製造方法について説明する。図4(a)に示すように、電線Wは、端末部の絶縁被覆12が除去され、芯線11が露出されている。電線Wの端末部を端子2の基底部3に載せ、芯線11と端子2間の超音波溶接を行う。これで、芯線11と端子2の基底部3を溶着する。尚、超音波溶接は、芯線11に圧縮力を作用させると共に芯線11が少し溶解するため、芯線11の高さは若干だけ低くなる。 First, the first manufacturing method will be described. As shown in FIG. 4A, in the electric wire W, the insulating coating 12 of the terminal portion is removed and the core wire 11 is exposed. The terminal portion of the electric wire W is placed on the base portion 3 of the terminal 2, and ultrasonic welding is performed between the core wire 11 and the terminal 2. With this, the core wire 11 and the base portion 3 of the terminal 2 are welded. In ultrasonic welding, a compressive force is applied to the core wire 11 and the core wire 11 is slightly melted, so that the height of the core wire 11 is slightly lowered.

次に、図4(b)に示すように、端末部の露出された芯線11の先端側の上部をテーパ状に切断する。これで、端末部の露出された芯線11の先端部に、先端に向かうに従って低くなる傾斜面11aを形成する。次に、図4(c)に示すように、電線Wの端末部に近い絶縁被覆12を被覆圧着部5によって加締め圧着し、電線Wの端末部の露出された芯線11を芯線圧着部4によって加締め圧着する。次に、図4(d)に示すように、熱収縮チューブ20を露出された芯線11を完全に覆う位置に挿入する(図4(d)では、熱収縮チューブ20内の収容部位を明確に表示するため、熱収縮チューブ20を仮想線で示してある)。そして、熱収縮チューブ20に熱を加える。すると、熱収縮チューブ20が内部に収容された部位(端子2と電線W)の外形輪郭に沿った形状に収縮する。これで、図2に示す端子付き電線1Bが作製される。 Next, as shown in FIG. 4B, the upper portion on the tip end side of the exposed core wire 11 of the terminal portion is cut in a tapered shape. As a result, an inclined surface 11a that becomes lower toward the tip is formed at the tip of the exposed core wire 11 of the terminal portion. Next, as shown in FIG. 4C, the insulating coating 12 near the terminal portion of the electric wire W is crimped and crimped by the coating crimping portion 5, and the exposed core wire 11 of the terminal portion of the electric wire W is crimped to the core wire crimping portion 4. Cramping and crimping. Next, as shown in FIG. 4 (d), the heat-shrinkable tube 20 is inserted at a position that completely covers the exposed core wire 11 (in FIG. 4 (d), the accommodation portion in the heat-shrinkable tube 20 is clearly defined. The heat shrink tube 20 is shown by a virtual line for display). Then, heat is applied to the heat shrinkable tube 20. Then, the heat-shrinkable tube 20 shrinks into a shape along the outer contour of the portion (terminal 2 and electric wire W) housed inside. As a result, the electric wire 1B with a terminal shown in FIG. 2 is manufactured.

次に、第2製造方法について説明する。図5に示すように、第2製造方法は、第1製造方法と比較するに、先に、電線Wの圧着工程(図5(b)参照)を行い、その後、端末部の露出された芯線11の先端側の切断工程(図5(c)参照)を行う点が相違する。これ以外は、第1製造方法と同じであるため、重複説明を省略する。 Next, the second manufacturing method will be described. As shown in FIG. 5, in the second manufacturing method, in comparison with the first manufacturing method, the electric wire W is first crimped (see FIG. 5B), and then the exposed core wire of the terminal portion is exposed. The difference is that the cutting step on the tip side of No. 11 (see FIG. 5C) is performed. Other than this, it is the same as the first manufacturing method, so duplicate description will be omitted.

次に、第3製造方法について説明する。図6に示すように、第3製造方法は、第1製造方法と比較するに、先に、端末部の露出された芯線11の先端側の切断工程(図6(a)参照)を行い、その後、超音波溶接工程(図6(b)参照)を行う点が相違する。これ以外は、第1製造方法と同じであるため、重複説明を省略する。 Next, the third manufacturing method will be described. As shown in FIG. 6, in the third manufacturing method, in comparison with the first manufacturing method, first, a cutting step (see FIG. 6A) of the tip end side of the exposed core wire 11 of the terminal portion is performed. The difference is that an ultrasonic welding step (see FIG. 6B) is then performed. Other than this, it is the same as the first manufacturing method, so duplicate description will be omitted.

この第2実施形態では、芯線圧着部4より突出した芯線11の先端高さH1が、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。つまり、端子2の表面に対する芯線11の先端段差が、切断せずに超音波溶接のみを行った場合に較べて低くなっている。これにより、熱収縮チューブ20が熱収縮する際の大きな収縮差が形成される部位がなく、熱収縮チューブ20の先端部が端子2の外周面の全域に密着し(いわゆる、熱収縮チューブ20が閉じ)、確実に防水性を確保できる。 In this second embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is formed lower than the height H2 of the core wire 11 covered with the insulating coating 12. That is, the step at the tip of the core wire 11 with respect to the surface of the terminal 2 is lower than that in the case where only ultrasonic welding is performed without cutting. As a result, there is no part where a large shrinkage difference is formed when the heat-shrinkable tube 20 is heat-shrinked, and the tip of the heat-shrinkable tube 20 is in close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20). Closed), ensuring waterproofness.

芯線11の先端高さH1は、切断の位置によって調整できるため、熱収縮チューブ20の先端部が端子2の外周面の全域に確実に密着させる(いわゆる、熱収縮チューブ20が閉じる)ようにできる。 Since the tip height H1 of the core wire 11 can be adjusted by the cutting position, the tip of the heat-shrinkable tube 20 can be surely brought into close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20 is closed). ..

電線Wの芯線11と端子2は、超音波溶接と芯線圧着部4で接続(固着)されるため、超音波溶接のみ、又は、芯線圧着部4のみで接続(固着)される場合に比べて強固に接続(固着)される。 Since the core wire 11 and the terminal 2 of the electric wire W are connected (fixed) by ultrasonic welding and the core wire crimping portion 4, compared with the case where only ultrasonic welding or only the core wire crimping portion 4 is connected (fixed). It is firmly connected (fixed).

(第3実施形態)
図7及び図8は本発明の第3実施形態を示す。第3実施形態の端子付き電線1Cは、第2実施形態と同様に、芯線圧着部4より突出した芯線11の先端高さH1は、芯線圧着部4より突出した芯線11の箇所が切断されて除去されることにより低く形成されているが、その切断の仕方が相違する。つまり、芯線圧着部4より突出した芯線11の箇所は、切断によって芯線の上部全体が一段低い面11bに形成されている。
(Third Embodiment)
7 and 8 show a third embodiment of the present invention. In the electric wire 1C with a terminal of the third embodiment, as in the second embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is such that the portion of the core wire 11 protruding from the core wire crimping portion 4 is cut. It is formed low by being removed, but the cutting method is different. That is, the portion of the core wire 11 protruding from the core wire crimping portion 4 is formed on the surface 11b where the entire upper portion of the core wire is one step lower by cutting.

他の構成は、前記第1実施形態と同様であるため、同一構成箇所には第1実施形態と同じ符号を付して説明を省略する。 Since the other configurations are the same as those of the first embodiment, the same components are designated by the same reference numerals as those of the first embodiment, and the description thereof will be omitted.

第3実施形態の端子付き電線1Cの製造方法は、露出された芯線11の先端部の切断方法以外は第2実施形態とほぼ同様の製造方法で製造できる。例えば、図8には第3製造方法(図6に対応)が示されている。図8に示すように、芯線11と端子2間の超音波溶接工程、端子2の圧着工程、芯線11の先端部の切断工程、熱収縮チューブ20による封止工程の順に行う。 The manufacturing method of the electric wire 1C with a terminal of the third embodiment can be manufactured by substantially the same manufacturing method as that of the second embodiment except for the method of cutting the tip of the exposed core wire 11. For example, FIG. 8 shows a third manufacturing method (corresponding to FIG. 6). As shown in FIG. 8, the ultrasonic welding step between the core wire 11 and the terminal 2, the crimping step of the terminal 2, the cutting step of the tip end portion of the core wire 11, and the sealing step by the heat shrinkable tube 20 are performed in this order.

この第3実施形態では、芯線圧着部4より突出した芯線11の先端高さH1が、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。つまり、端子2の表面に対する芯線11の先端段差が、切断せずに超音波溶接のみを行った場合に較べて低くなっている。これにより、熱収縮チューブ20が熱収縮する際の大きな収縮差が形成される部位がなく、熱収縮チューブ20の先端部が端子2の外周面の全域に密着し(いわゆる、熱収縮チューブ20が閉じ)、確実に防水性を確保できる。 In the third embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is formed to be lower than the height H2 of the core wire 11 covered with the insulating coating 12. That is, the step at the tip of the core wire 11 with respect to the surface of the terminal 2 is lower than that in the case where only ultrasonic welding is performed without cutting. As a result, there is no part where a large shrinkage difference is formed when the heat-shrinkable tube 20 is heat-shrinked, and the tip of the heat-shrinkable tube 20 is in close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20). Closed), ensuring waterproofness.

芯線11の先端高さH1は、切断の位置によって調整できるため、熱収縮チューブ20の先端部が端子2の外周面の全域に確実に密着させる(いわゆる、熱収縮チューブ20が閉じる)ようにできる。 Since the tip height H1 of the core wire 11 can be adjusted by the cutting position, the tip of the heat-shrinkable tube 20 can be surely brought into close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20 is closed). ..

電線Wの芯線11と端子2は、超音波溶接と芯線圧着部4で接続(固着)されるため、超音波溶接のみ、又は、芯線圧着部4のみで接続(固着)される場合に比べて強固に接続(固着)される。 Since the core wire 11 and the terminal 2 of the electric wire W are connected (fixed) by ultrasonic welding and the core wire crimping portion 4, compared with the case where only ultrasonic welding or only the core wire crimping portion 4 is connected (fixed). It is firmly connected (fixed).

(第4実施形態)
図9〜図11は本発明の第4実施形態を示す。第4実施形態の端子付き電線1Dは、前記第1実施形態と比較するに、端末部の露出された芯線11のみが超音波溶接によって芯線11の素線間が溶接されているが、端末部の露出された芯線11が、超音波溶接で端子2の基底部3に接続(固着)されていない点が相違する。端末部の露出された芯線11は、芯線圧着部4によってのみ端子2に接続(固着)されている。
(Fourth Embodiment)
9 to 11 show a fourth embodiment of the present invention. In the electric wire 1D with a terminal of the fourth embodiment, as compared with the first embodiment, only the exposed core wire 11 of the terminal portion is welded between the strands of the core wire 11 by ultrasonic welding, but the terminal portion The difference is that the exposed core wire 11 is not connected (fixed) to the base portion 3 of the terminal 2 by ultrasonic welding. The exposed core wire 11 of the terminal portion is connected (fixed) to the terminal 2 only by the core wire crimping portion 4.

他の構成は、前記第1実施形態と同様であるため、同一構成箇所には第1実施形態と同じ符号を付して説明を省略する。 Since the other configurations are the same as those of the first embodiment, the same components are designated by the same reference numerals as those of the first embodiment, and the description thereof will be omitted.

次に、端子付き電線1Dの第1、第2の製造手順を順次説明する。 Next, the first and second manufacturing procedures of the electric wire 1D with terminals will be sequentially described.

先ず、第1製造方法について説明する。図10(a)に示すように、電線Wは、端末部の絶縁被覆12が除去され、芯線11が露出されている。端末部の露出された芯線11のみを超音波溶接する。これで、芯線11の素線間を溶着する。尚、超音波溶接は、芯線11に圧縮力を作用させると共に芯線11が少し溶解するため、芯線11の高さは若干だけ低くなる。 First, the first manufacturing method will be described. As shown in FIG. 10A, in the electric wire W, the insulating coating 12 of the terminal portion is removed and the core wire 11 is exposed. Only the exposed core wire 11 of the terminal portion is ultrasonically welded. With this, the wires of the core wire 11 are welded together. In ultrasonic welding, a compressive force is applied to the core wire 11 and the core wire 11 is slightly melted, so that the height of the core wire 11 is slightly lowered.

次に、図10(b)に示すように、電線Wの端末部に近い絶縁被覆12を被覆圧着部5によって加締め圧着し、電線Wの端末部の露出された芯線11を芯線圧着部4によって加締め圧着する。 Next, as shown in FIG. 10B, the insulating coating 12 near the terminal portion of the electric wire W is crimped and crimped by the coating crimping portion 5, and the exposed core wire 11 of the terminal portion of the electric wire W is crimped to the core wire crimping portion 4. Cramping and crimping.

次に、図10(c)に示すように、端末部の露出された芯線11の先端側の上部をテーパ状に切断する。これで、端末部の露出された芯線11の先端部に、先端に向かうに従って低くなる傾斜面11aを形成する。 Next, as shown in FIG. 10 (c), the upper portion on the tip end side of the exposed core wire 11 of the terminal portion is cut in a tapered shape. As a result, an inclined surface 11a that becomes lower toward the tip is formed at the tip of the exposed core wire 11 of the terminal portion.

次に、図10(d)に示すように、熱収縮チューブ20を露出された芯線11を完全に覆う位置に挿入する(図10(d)では、熱収縮チューブ20内の収容部位を明確に表示するため、熱収縮チューブ20を仮想線で示してある)。そして、熱収縮チューブ20に熱を加える。すると、熱収縮チューブ20が内部に収容された部位(端子2と電線W)の外形輪郭に沿った形状に収縮する。これで、図9に示す端子付き電線1Dが作製される。 Next, as shown in FIG. 10 (d), the heat-shrinkable tube 20 is inserted at a position that completely covers the exposed core wire 11 (in FIG. 10 (d), the accommodation portion in the heat-shrinkable tube 20 is clearly defined. The heat shrink tube 20 is shown by a virtual line for display). Then, heat is applied to the heat shrinkable tube 20. Then, the heat-shrinkable tube 20 shrinks into a shape along the outer contour of the portion (terminal 2 and electric wire W) housed inside. With this, the electric wire 1D with a terminal shown in FIG. 9 is manufactured.

次に、第2製造方法について説明する。図11に示すように、第2製造方法は、第1製造方法と比較するに、先に、端末部の露出された芯線11の先端側の切断工程(図11(b)参照)を行い、その後、電線Wの圧着工程(図11(c)参照)を行う点が相違する。これ以外は、第1製造方法と同じであるため、重複説明を省略する。 Next, the second manufacturing method will be described. As shown in FIG. 11, in the second manufacturing method, in comparison with the first manufacturing method, a cutting step (see FIG. 11B) of the tip end side of the exposed core wire 11 of the terminal portion is first performed. The difference is that the crimping step of the electric wire W (see FIG. 11C) is then performed. Other than this, it is the same as the first manufacturing method, so duplicate description will be omitted.

この第4実施形態は、芯線11が絶縁被覆12によって覆われ、端末部の前記芯線11が前記絶縁被覆12より露出され、露出された芯線11が超音波溶接された電線Wと、 端末部の露出された前記芯線11を圧着接続する芯線圧着部4を有する端子2と、端末部の露出された前記芯線11と前記芯線圧着部4を封止する収縮チューブ20とを備え、前記芯線圧着部4より突出した前記芯線11の先端高さが、前記絶縁被覆12で覆われた前記芯線11の高さより低く形成されたことを特徴とする端子付き電線1Dである。 In the fourth embodiment, the core wire 11 is covered with the insulating coating 12, the core wire 11 of the terminal portion is exposed from the insulating coating 12, and the exposed core wire 11 is ultrasonically welded to the electric wire W and the terminal portion. A terminal 2 having a core wire crimping portion 4 for crimping and connecting the exposed core wire 11 and a shrink tube 20 for sealing the exposed core wire 11 of the terminal portion and the core wire crimping portion 4 are provided, and the core wire crimping portion is provided. The terminal-equipped electric wire 1D is characterized in that the tip height of the core wire 11 protruding from 4 is formed lower than the height of the core wire 11 covered with the insulating coating 12.

第4実施形態では、芯線圧着部4より突出した芯線11の先端高さH1が、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。つまり、端子2の表面に対する芯線11の先端段差が、切断せずに超音波溶接のみを行った場合に較べて低くなっている。これにより、熱収縮チューブ20が熱収縮する際の大きな収縮差が形成される部位がなく、熱収縮チューブ20の先端部が端子2の外周面の全域に密着し(いわゆる、熱収縮チューブ20が閉じ)、確実に防水性を確保できる。 In the fourth embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is formed to be lower than the height H2 of the core wire 11 covered with the insulating coating 12. That is, the step at the tip of the core wire 11 with respect to the surface of the terminal 2 is lower than that in the case where only ultrasonic welding is performed without cutting. As a result, there is no part where a large shrinkage difference is formed when the heat-shrinkable tube 20 is heat-shrinked, and the tip of the heat-shrinkable tube 20 is in close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20). Closed), ensuring waterproofness.

芯線11の先端高さH1は、切断の位置によって調整できるため、熱収縮チューブ20の先端部が端子2の外周面の全域に確実に密着させる(いわゆる、熱収縮チューブ20が閉じる)ようにできる。 Since the tip height H1 of the core wire 11 can be adjusted by the cutting position, the tip of the heat-shrinkable tube 20 can be surely brought into close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20 is closed). ..

端末部の露出された芯線11の箇所が超音波溶接されているので、芯線11を構成する素線間の電気的接続が確保され易くなる。これにより、電線Wと端子2間の接続箇所における電気抵抗の低減を図ることができる。 Since the exposed core wire 11 of the terminal portion is ultrasonically welded, it becomes easy to secure an electrical connection between the strands constituting the core wire 11. As a result, it is possible to reduce the electric resistance at the connection point between the electric wire W and the terminal 2.

(第5実施形態)
図12は本発明の第5実施形態を示す。第5実施形態の端子付き電線1Eは、図12(a)に示すように、第1実施形態と同様に、芯線11が絶縁被覆12によって覆われた電線Wと、電線Wに接続された端子2と、端子2と電線Wの接続箇所を封止する熱収縮チューブ(収縮チューブ)20とを備えている。第1実施形態と異なるのは、電線Wの芯線11と端子2間が超音波溶接されずに、芯線圧着部4の圧着のみで接続されている点である。
(Fifth Embodiment)
FIG. 12 shows a fifth embodiment of the present invention. As shown in FIG. 12A, the electric wire 1E with a terminal of the fifth embodiment has the electric wire W whose core wire 11 is covered with the insulating coating 12 and the terminal connected to the electric wire W, as in the first embodiment. 2 and a heat-shrinkable tube (shrinkable tube) 20 for sealing the connection portion between the terminal 2 and the electric wire W are provided. The difference from the first embodiment is that the core wire 11 and the terminal 2 of the electric wire W are not ultrasonically welded but are connected only by crimping the core wire crimping portion 4.

電線Wの端末部の露出された芯線11は、図12(b)に示すように、その上部全体が切断によって除去されている。 As shown in FIG. 12B, the exposed core wire 11 of the terminal portion of the electric wire W has its entire upper portion removed by cutting.

従って、この第5実施形態でも、芯線圧着部4より突出した芯線11の先端高さH1が、絶縁被覆12で覆われた芯線11の高さH2より低く形成されている。つまり、端子2の表面に対する芯線11の先端段差が、切断せずに超音波溶接のみを行った場合に較べて低くなっている。これにより、熱収縮チューブ20が熱収縮する際の大きな収縮差が形成される部位がなく、熱収縮チューブ20の先端部が端子2の外周面の全域に密着し(いわゆる、熱収縮チューブ20が閉じ)、確実に防水性を確保できる。 Therefore, also in this fifth embodiment, the tip height H1 of the core wire 11 protruding from the core wire crimping portion 4 is formed lower than the height H2 of the core wire 11 covered with the insulating coating 12. That is, the step at the tip of the core wire 11 with respect to the surface of the terminal 2 is lower than that in the case where only ultrasonic welding is performed without cutting. As a result, there is no part where a large shrinkage difference is formed when the heat-shrinkable tube 20 is heat-shrinked, and the tip of the heat-shrinkable tube 20 is in close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20). Closed), ensuring waterproofness.

芯線11の先端高さH1は、切断の位置によって調整できるため、熱収縮チューブ20の先端部が端子2の外周面の全域に確実に密着させる(いわゆる、熱収縮チューブ20が閉じる)ようにできる。 Since the tip height H1 of the core wire 11 can be adjusted by the cutting position, the tip of the heat-shrinkable tube 20 can be surely brought into close contact with the entire outer peripheral surface of the terminal 2 (so-called heat-shrinkable tube 20 is closed). ..

(変形例など)
各実施形態にあって、電線Wは、アルミ電線、銅電線、アルミ・銅の混合電線等に適用可能である。特に、電線Wがアルミ電線又はアルミ・銅の混合電線の場合には、端子付き電線1A〜1Dにおいて水による腐食が発生しやすいため、各実施形態は有効である。
(Modification example, etc.)
In each embodiment, the electric wire W can be applied to an aluminum electric wire, a copper electric wire, a mixed electric wire of aluminum and copper, and the like. In particular, when the electric wire W is an aluminum electric wire or a mixed electric wire of aluminum and copper, each of the embodiments is effective because corrosion by water is likely to occur in the electric wires 1A to 1D with terminals.

各実施形態では、熱収縮チューブ20は、熱による収縮前にあって、図2(d)等に示すように、先端側が徐々に縮径している筒形状である。熱収縮チューブ20は、全域に亘って同じ径の円筒状であっても良い。しかし、各実施形態の形状のものを用いる方が熱収縮量が小さいため、端子2に対する密着性の向上が図れる。 In each embodiment, the heat-shrinkable tube 20 has a tubular shape in which the tip side is gradually reduced in diameter as shown in FIG. 2D and the like before shrinking due to heat. The heat shrinkable tube 20 may have a cylindrical shape having the same diameter over the entire area. However, since the amount of heat shrinkage is smaller when the shape of each embodiment is used, the adhesion to the terminal 2 can be improved.

各実施形態では、収縮チューブとして熱収縮チューブ20を用いているが、収縮チューブは物理的・科学的作用によって収縮するチューブであれば良い。 In each embodiment, the heat shrink tube 20 is used as the shrink tube, but the shrink tube may be a tube that shrinks by physical or scientific action.

各実施形態において、超音波溶接工程を行う場合には、端子2の被覆圧着部5を電線Wの絶縁被覆12に圧着した状態で行っても良い。 In each embodiment, when the ultrasonic welding step is performed, the coating crimping portion 5 of the terminal 2 may be crimped to the insulating coating 12 of the electric wire W.

1A〜1E 端子付き電線
2 端子
4 芯線圧着部
11 芯線
11a 傾斜面
11b 一段低い面
12 絶縁被覆
20 熱収縮チューブ(収縮チューブ)
1A to 1E Electric wire with terminal 2 Terminal 4 Core wire crimping part 11 Core wire 11a Inclined surface 11b One step lower surface 12 Insulation coating 20 Heat shrink tube (shrink tube)

Claims (5)

芯線が絶縁被覆によって覆われ、端末部の前記芯線が前記絶縁被覆より露出された電線と、
端末部の露出された前記芯線が超音波溶接で接続され、且つ、前記芯線を圧着接続する芯線圧着部を有する端子と、
端末部の露出された前記芯線と前記芯線圧着部を封止する収縮チューブとを備え、
前記芯線圧着部より突出した前記芯線の先端高さが、接続前に前記端末部の露出された前記芯線の接続箇所の上部全体又は先端側の上部が切断されて除去されることにより前記絶縁被覆で覆われた前記芯線の高さより低く形成されたことを特徴とする端子付き電線。
An electric wire in which the core wire is covered with an insulating coating and the core wire of the terminal portion is exposed from the insulating coating.
A terminal having a core wire crimping portion in which the exposed core wire of the terminal portion is connected by ultrasonic welding and the core wire is crimped and connected.
The exposed core wire of the terminal portion and the shrinkable tube for sealing the core wire crimping portion are provided.
The height of the tip of the core wire protruding from the core wire crimping portion is removed by cutting and removing the entire upper portion of the exposed core wire connection portion of the terminal portion or the upper portion on the tip side before connection. An electric wire with a terminal, which is formed to be lower than the height of the core wire covered with.
請求項1記載の端子付き電線であって、
前記芯線圧着部より突出した前記芯線の先端高さは、前記端末部の露出された前記芯線の接続箇所の上部全体が切断されて除去されることにより低く形成されたことを特徴とする端子付き電線。
The electric wire with a terminal according to claim 1.
The tip height of the core wire projecting from the core wire crimping section, with the terminal, characterized in that the entire upper part of connecting portion exposed the core wire of the terminal portion is formed lower by being removed is cut Electrical wire.
請求項1記載の端子付き電線であって、
前記芯線圧着部より突出した前記芯線の先端高さは、前記芯線圧着部より突出した前記芯線の箇所が切断されて除去されることにより低く形成されたことを特徴とする端子付き電線。
The electric wire with a terminal according to claim 1.
An electric wire with a terminal, wherein the height of the tip of the core wire protruding from the core wire crimping portion is formed low by cutting and removing the portion of the core wire protruding from the core wire crimping portion.
請求項3記載の端子付き電線であって、
前記芯線圧着部より突出した前記芯線の箇所は、切断によって先端に向かうに従って低くなる傾斜面に形成されていることを特徴とする端子付き電線。
The electric wire with a terminal according to claim 3.
An electric wire with a terminal, wherein the portion of the core wire protruding from the core wire crimping portion is formed on an inclined surface that becomes lower toward the tip due to cutting.
請求項3記載の端子付き電線であって、
前記芯線圧着部より突出した前記芯線の箇所は、切断によって前記芯線の上部全体が一段低い面に形成されていることを特徴とする端子付き電線。
The electric wire with a terminal according to claim 3.
The portion of the core wire protruding from the core wire crimping portion is an electric wire with a terminal, wherein the entire upper portion of the core wire is formed on a lower surface by cutting.
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