JP6912062B2 - Stirring mixer for mechanical stirring and ground improvement method using it - Google Patents

Stirring mixer for mechanical stirring and ground improvement method using it Download PDF

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JP6912062B2
JP6912062B2 JP2018227703A JP2018227703A JP6912062B2 JP 6912062 B2 JP6912062 B2 JP 6912062B2 JP 2018227703 A JP2018227703 A JP 2018227703A JP 2018227703 A JP2018227703 A JP 2018227703A JP 6912062 B2 JP6912062 B2 JP 6912062B2
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stirring
ground improvement
discharge ports
ground
rotating shaft
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JP2020090816A (en
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淳一 山崎
淳一 山崎
昌則 関
昌則 関
嵐 島野
嵐 島野
真一 宅見
真一 宅見
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株式会社日東テクノ・グループ
三和土質基礎株式会社
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  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Description

本発明は、機械攪拌用の攪拌混合装置およびそれを用いた地盤改良工法に関するものである。 The present invention relates to a stirring and mixing device for mechanical stirring and a ground improvement method using the stirring and mixing device.

機械攪拌式深層混合処理工法において、セメント系固化材を水と混合しスラリー状にした材料を改良材として使用する工法が一般的に用いられている。機械攪拌式深層混合処理工法において、地盤改良材は一般的に回転軸(攪拌軸)の下端部より吐出する手法が用いられている。その施工方法の概要は図10に示すとおりである。 In the mechanical stirring type deep mixing treatment method, a method in which a cement-based solidifying material is mixed with water to form a slurry is generally used as an improving material. In the mechanical stirring type deep mixing treatment method, a method of discharging the ground improvement material from the lower end of the rotating shaft (stirring shaft) is generally used. The outline of the construction method is as shown in FIG.

このようなセメント系深層混合処理工法を利用した従来の地盤改良工事では、次のような問題があった。 The conventional ground improvement work using such a cement-based deep mixing treatment method has the following problems.

一般的に、対象土が軟弱で含水比が高い場合は固化材混合量が多くなる傾向があり、含水比が200%を超えるような土では改良対象土量1m3当たり500kg以上の固化材を用いる場合もある。 Generally, when the target soil is soft and the water content is high, the amount of solidifying material mixed tends to be large, and for soil with a water content exceeding 200%, a solidifying material of 500 kg or more per 1 m 3 of soil to be improved should be used. It may be used.

水セメント比は80%程度を下限としていることから改良材が多い場合、地盤内への吐出に時間がかかり施工能率が落ちる。 Since the water-cement ratio is set at about 80% as the lower limit, if there are many improved materials, it will take time to discharge into the ground and the construction efficiency will drop.

対象土が有機質土、腐植土等の超軟弱地盤の場合、一般的なセメントでは必要な強度が得られない。そのため、有機質土や腐植土等に適した高価な特殊地盤改良材が固化材として用いられている。 When the target soil is ultra-soft soil such as organic soil or humus soil, the required strength cannot be obtained with general cement. Therefore, an expensive special ground improvement material suitable for organic soil, humus soil, etc. is used as a solidifying material.

工事費に固化材料費が占める割合が多いため、超軟弱地盤を改良する場合に工事費が大幅に増える。 Since the solidification material cost accounts for a large proportion of the construction cost, the construction cost will increase significantly when improving the ultra-soft ground.

地中に投入するスラリー量の概ね80%の土が、盛上がり土として地表に排出され(産業廃棄物)その量は固化材料に比例して多くなる。 Approximately 80% of the amount of slurry put into the ground is discharged to the surface as raised soil (industrial waste), and the amount increases in proportion to the solidified material.

従来技術では、改良材は一般的に回転軸下端部1点より吐出される(図2(a)参照)。攪拌混合は、回転軸から放射状に伸びる板状の攪拌翼が回転軸を中心に回転する動きによるため、内側と外側で混ざりにくい。 In the prior art, the improved material is generally discharged from one point at the lower end of the rotating shaft (see FIG. 2A). Stirring and mixing is due to the movement of the plate-shaped stirring blades extending radially from the rotation axis rotating around the rotation axis, so that it is difficult to mix inside and outside.

流動性が高くない材料を攪拌軸下端部より原位置土中に吐出することも検討されたが、そのような材料を吐出する場合、改良対象範囲全体に改良材が拡散しにくいことから、均質に改良するためには攪拌混合に時間を要する。 It was also considered to discharge a material with low fluidity from the lower end of the stirring shaft into the soil in the original position, but when such a material is discharged, the improved material is difficult to diffuse over the entire improvement target range, so it is homogeneous. It takes time to stir and mix in order to improve.

低流動性の材料を吐出する場合、流動性が低い故に、回転軸の流路内で材料が閉塞し施工不可となる場合がある。 When a material with low fluidity is discharged, the material may be blocked in the flow path of the rotating shaft due to the low fluidity, making construction impossible.

低流動性の材料は攪拌混合しにくいため、このような材料を用いると、造成する改良体の品質が不均質になりやすい。 Since a low-fluidity material is difficult to stir and mix, the quality of the improved product to be produced tends to be inhomogeneous when such a material is used.

地盤改良材を回転軸内の流路で分岐させる場合、分岐前より分岐後の流路断面積が小さくなると回転軸内での材料閉塞の可能性がある。 When the ground improvement material is branched in the flow path in the rotating shaft, if the cross-sectional area of the flow path after the branch is smaller than that before the branching, there is a possibility that the material is blocked in the rotating shaft.

そこで、上述した従来技術の問題点に鑑み、本発明の目的は、例えば対象土が軟弱で含水比が高い場合や有機質土の場合でも、従来よりも施工能率が高く、低コストでの施工を可能とし、高品質の改良体を造成することを可能にする、機械攪拌用攪拌混合装置と、それを用いた地盤改良工法を提供することにある。 Therefore, in view of the above-mentioned problems of the prior art, an object of the present invention is, for example, even when the target soil is soft and has a high water content ratio or when the soil is organic soil, the construction efficiency is higher than before and the construction is performed at low cost. It is an object of the present invention to provide a stirring and mixing device for mechanical stirring, which makes it possible to create a high-quality improved body, and a soil improvement method using the stirring and mixing device.

このような目的は、地盤改良材の流路を具備する回転軸と、回転軸を介して導かれた地盤改良材を吐出するための複数の吐出口を具備する攪拌翼と、を有し、前記複数の吐出口が回転軸から異なる距離に位置するように攪拌翼に設けられた、機械攪拌用攪拌混合装置によって達成される。 Such an object has a rotating shaft provided with a flow path of the ground improving material, and a stirring blade provided with a plurality of discharge ports for discharging the ground improving material guided via the rotating shaft. This is achieved by a stirring and mixing device for mechanical stirring, which is provided on the stirring blade so that the plurality of discharge ports are located at different distances from the rotation axis.

上記攪拌混合装置において、回転軸が具備する流路は、その途中で複数の個別流路に分岐していることが好ましく、この場合、複数の個別流路は、前記攪拌翼が具備する複数の吐出口に対し個別に通じている。 In the stirring / mixing device, the flow path provided by the rotating shaft preferably branches into a plurality of individual flow paths in the middle, and in this case, the plurality of individual flow paths includes a plurality of individual flow paths provided by the stirring blade. It communicates individually to the discharge port.

また上記攪拌混合装置において、回転軸が具備する複数の個別流路は、それぞれ、地盤改良材が通過する過程で断面積が減少しない寸法を有していることが好ましい。 Further, in the stirring / mixing device, it is preferable that each of the plurality of individual flow paths provided by the rotating shaft has dimensions such that the cross-sectional area does not decrease in the process of passing the ground improvement material.

また上記攪拌混合装置において、複数の個別流路には、地盤改良材が通過する部分の断面積に差を付けてもよい。 Further, in the above-mentioned stirring / mixing device, the cross-sectional area of the portion through which the ground improvement material passes may be different in the plurality of individual flow paths.

また上記攪拌混合装置の回転軸が具備する流路において、複数の個別流路に分かれる分岐部入口にはテーパー加工が施されていることが好ましい。 Further, in the flow path provided by the rotation shaft of the stirring / mixing device, it is preferable that the inlet of the branch portion divided into a plurality of individual flow paths is tapered.

また上記攪拌混合装置は、複数の吐出口に個別に通ずる複数の個別流路を時間差を付けて繰返し開閉するための開閉手段を更に有してもよい。 Further, the stirring / mixing device may further have an opening / closing means for repeatedly opening / closing a plurality of individual flow paths individually communicating with the plurality of discharge ports with a time lag.

また、前述した目的は、
地盤改良材の吐出口を複数具備する攪拌翼を有し、複数の吐出口が異なる径で旋回するように設けられた機械攪拌用攪拌混合装置を用いた地盤改良工法であって、
回転軸と攪拌翼を有する攪拌混合装置を地盤に貫入する過程、地盤から引抜く過程の何れか一方又は両方の過程で、流路を具備する回転軸を介して地盤改良材を圧送し、
異なる径で旋回する複数の吐出口のそれぞれから地盤改良材を吐出する、
ことを特徴とする地盤改良工法によって達成される。
In addition, the above-mentioned purpose is
This is a ground improvement method using a stirring and mixing device for mechanical stirring, which has a stirring blade provided with a plurality of discharge ports for the ground improvement material and is provided so that the plurality of discharge ports swivel with different diameters.
In the process of penetrating the stirring and mixing device having the rotating shaft and the stirring blade into the ground and / or pulling out from the ground, the ground improving material is pumped through the rotating shaft provided with the flow path.
Ground improvement material is discharged from each of a plurality of discharge ports that rotate with different diameters.
It is achieved by the ground improvement method characterized by this.

上記地盤改良工法では、複数の吐出口から地盤改良材を不連続で吐出するようにしてもよい。 In the above-mentioned ground improvement method, the ground improvement material may be discharged discontinuously from a plurality of discharge ports.

また上記地盤改良工法では、地盤改良材として例えばモルタルのような骨材を持つ低流動性の材料を用いてもよい。 Further, in the above-mentioned ground improvement method, a low-fluidity material having an aggregate such as mortar may be used as the ground improvement material.

本発明に係る機械攪拌用攪拌混合装置は回転軸と攪拌翼を有しており、攪拌翼は、回転軸の流路を介して導かれた地盤改良材を吐出するための複数の吐出口を具備している。複数の吐出口は、回転軸内の流路に繋がっていて、回転軸から異なる距離に位置するように(すなわち異なる旋回径になるように)攪拌翼に設けられている。
このような構成を採用し、回転軸から異なる距離にある複数(例えば2〜4ヶ所)の吐出口から地盤改良材を対象地盤内に投入することで、攪拌翼による攪拌混合域における内側から外側まで均等に地盤改良材を行き渡らせることができ、均質な改良体を効率よく構築することが可能になる。また、図2(a)に示すような1ヶ所からの吐出に比べて、攪拌混合時間を大幅に短縮することができる。図2(b)参照。
したがって本発明によれば、混合材料として例えばモルタルなどの低流動性の材料を使用する場合でも、攪拌翼で効率的な混合攪拌を行うことができる。
また、本発明に係る機械攪拌用攪拌混合装置では、使用機械として既存の深層混合処理機械を用いることができ、施工機本体の改造の必要がない。
The stirring / mixing device for mechanical stirring according to the present invention has a rotating shaft and a stirring blade, and the stirring blade has a plurality of discharge ports for discharging the ground improvement material guided through the flow path of the rotating shaft. It is equipped. The plurality of discharge ports are connected to the flow path in the rotating shaft and are provided on the stirring blade so as to be located at different distances from the rotating shaft (that is, to have different turning diameters).
By adopting such a configuration and injecting the ground improvement material into the target ground from a plurality of (for example, 2 to 4) discharge ports at different distances from the rotation axis, the ground improvement material is injected into the target ground from the inside to the outside in the stirring mixing region by the stirring blade. It is possible to evenly distribute the ground improvement material up to, and it is possible to efficiently construct a homogeneous improvement material. Further, the stirring and mixing time can be significantly shortened as compared with the discharge from one place as shown in FIG. 2 (a). See FIG. 2 (b).
Therefore, according to the present invention, even when a low-fluidity material such as mortar is used as the mixing material, efficient mixing and stirring can be performed by the stirring blade.
Further, in the stirring / mixing device for mechanical stirring according to the present invention, an existing deep mixing / processing machine can be used as the machine to be used, and there is no need to modify the main body of the construction machine.

また本発明では、回転軸が具備する流路は、その途中で複数の個別流路に分岐しており、複数の個別流路は、攪拌翼が具備する複数の吐出口に対し個別に通じている。すなわち、回転軸が具備する流路は、その途中から複数に枝分かれした流路となっており、枝分かれした複数の流路は、対応するそれぞれの吐出口に個別に繋がっている。このような分岐構造を採用することにより、地盤改良材の分割投入(複数の吐出口からの地盤改良材の吐出)をスムーズに行うことができる。
また、複数の吐出口に個別に繋がる複数の個別流路を回転軸内に設けることで、地盤改良材の送出圧力が複数の吐出口のすべてに十分に伝わるので、すべての吐出口から確実に地盤改良材を吐出させることができる。
Further, in the present invention, the flow path provided by the rotating shaft is branched into a plurality of individual flow paths in the middle of the flow path, and the plurality of individual flow paths are individually communicated with the plurality of discharge ports provided by the stirring blade. There is. That is, the flow path provided by the rotating shaft is a flow path that is branched into a plurality of flow paths from the middle of the flow path, and the plurality of branched flow paths are individually connected to the corresponding discharge ports. By adopting such a branch structure, it is possible to smoothly divide and input the ground improvement material (discharge of the ground improvement material from a plurality of discharge ports).
In addition, by providing a plurality of individual flow paths individually connected to the plurality of discharge ports in the rotation shaft, the delivery pressure of the ground improvement material is sufficiently transmitted to all of the plurality of discharge ports, so that the discharge pressure is surely transmitted from all the discharge ports. The ground improvement material can be discharged.

また本発明において、回転軸が具備する複数の個別流路は、それぞれ、地盤改良材が通過する過程で断面積(通過面積)が減少しない寸法に設定されている。ここでいう「断面積」とは、流路における地盤改良材の通過部分の断面積である。
これにより、回転軸内を地盤改良材が通過する過程において断面積(通過面積)が減少することが無いので(つまり流路が途中で狭まることが無いので)、回転軸内で流路を分岐させても改良材通過時の抵抗が発生しにくく、回転軸内における地盤改良材の流量が安定する。
したがって、このような流路を具備する回転軸を介して地盤改良材を複数の吐出口に導くことで、対象地盤への改良材の分割投入(複数の吐出口からの地盤改良材の吐出)を滞りなくスムーズに行うことができる。図1及び図2(b)参照。
Further, in the present invention, each of the plurality of individual flow paths provided by the rotating shaft is set to a dimension in which the cross-sectional area (passing area) does not decrease in the process of passing the ground improvement material. The "cross-sectional area" here is the cross-sectional area of the passage portion of the ground improvement material in the flow path.
As a result, the cross-sectional area (passing area) does not decrease in the process of the ground improvement material passing through the rotating shaft (that is, the flow path does not narrow in the middle), so that the flow path is branched within the rotating shaft. Even if it is made, resistance when passing through the improving material is unlikely to occur, and the flow rate of the ground improving material in the rotating shaft is stable.
Therefore, by guiding the ground improvement material to a plurality of discharge ports via a rotating shaft provided with such a flow path, the improvement material is dividedly charged into the target ground (discharge of the ground improvement material from the plurality of discharge ports). Can be done smoothly without delay. See FIGS. 1 and 2 (b).

また本発明において、回転軸が具備する流路では、複数の個別流路に分かれる分岐部入口にテーパー加工が施されている。このテーパー加工は、回転軸内で流動する地盤改良材が受ける抵抗を軽減する役割を担っている。
このようなテーパー加工を施すことで、個別流路に分かれる分岐部入口での抵抗が減って(すなわち地盤改良材を圧送するための圧力の損失が減って)、地盤改良材の流れがさらにスムーズになってその流量が安定し、また、回転軸内における材料閉塞の頻度をさらに低下させることができる。図3参照。
このような特徴は、低流動性の材料を使用する場合に特に有効である。
Further, in the present invention, in the flow path provided by the rotating shaft, the entrance of the branch portion divided into a plurality of individual flow paths is tapered. This taper processing plays a role of reducing the resistance received by the ground improvement material flowing in the rotating shaft.
By applying such tapering, the resistance at the entrance of the branch that divides into individual flow paths is reduced (that is, the loss of pressure for pumping the ground improvement material is reduced), and the flow of the ground improvement material is smoother. The flow rate becomes stable, and the frequency of material blockage in the rotating shaft can be further reduced. See FIG.
Such features are particularly useful when using low fluidity materials.

また本発明において、回転軸が具備する複数の個別流路は、その断面積を等しく設定して、地盤改良材の流量が各個別流路で同じになるようにしてもよく、あるいは、その断面積に差を設けて流量に違いを持たせてもよい。
後者のように、地盤改良材が通過する部分の断面積に差が生じるように、複数の個別流路の各寸法を設定した場合には、複数の吐出口における吐出量に違いを持たせることが可能である。図4参照。
このような特徴は、複数の吐出口に異なる吐出量を設定したい場合に有益である。
Further, in the present invention, the plurality of individual flow paths provided by the rotating shaft may be set to have the same cross-sectional area so that the flow rate of the ground improvement material is the same in each individual flow path, or a disconnection thereof. The area may be different so that the flow rate may be different.
As in the latter case, when each dimension of a plurality of individual flow paths is set so that the cross-sectional area of the portion through which the ground improvement material passes is different, the discharge amounts at the plurality of discharge ports should be different. Is possible. See FIG.
Such a feature is useful when it is desired to set different discharge amounts for a plurality of discharge ports.

また本発明では、複数の吐出口に個別に通ずる複数の個別流路を、時間差を付けて繰返し開閉するための「開閉手段」を更に設けてもよい。
このような時間差式の開閉手段は、例えば供回り防止翼を利用することで実現できる。例えば供回り防止翼取り付け部に個別流路を開閉可能な流路開閉部を設け、この流路開閉部を通じて、複数の吐出口への地盤改良材の分配を行う。
具体的には、分岐した個別流路を遮断するように供回り防止翼を回転軸に装着し、一部の個別流路のみ地盤改良材が通過できる開口部(穴)を供回り防止翼に設ける。図5、図6参照。これにより、複数の個別流路のなかで、通過できる流路が刻々と変化し、各流路が時間差で一時的に遮断されることにより不連続で材料吐出される。
すべての吐出口から同時に連続で吐出される場合、一か所の吐出口が閉塞すると他の吐出口より材料が吐出されるため閉塞が解消されないが、各流路を一時的に遮断することにより閉塞した吐出口に圧力が集中し、閉塞している吐出口から詰まった改良材が押し出されることにより閉塞状態を解消することができる。
Further, in the present invention, there may be further provided "opening / closing means" for repeatedly opening and closing a plurality of individual flow paths individually communicating with the plurality of discharge ports with a time lag.
Such a time difference type opening / closing means can be realized by using, for example, a rotation prevention blade. For example, a flow path opening / closing portion capable of opening / closing an individual flow path is provided in the rotation prevention blade attachment portion, and the ground improvement material is distributed to a plurality of discharge ports through the flow path opening / closing portion.
Specifically, a rotation prevention blade is attached to the rotation shaft so as to block the branched individual flow paths, and an opening (hole) through which the ground improvement material can pass is provided in the rotation prevention blade only for a part of the individual flow paths. prepare. See FIGS. 5 and 6. As a result, among the plurality of individual flow paths, the flow paths that can pass through change from moment to moment, and each flow path is temporarily shut off with a time lag, so that the material is discharged discontinuously.
In the case of continuous discharge from all discharge ports at the same time, if one discharge port is blocked, the material is discharged from the other discharge ports, so the blockage cannot be resolved, but by temporarily blocking each flow path, The blocked state can be eliminated by concentrating the pressure on the closed discharge port and pushing out the clogged improving material from the closed discharge port.

また本発明では、造成する改良体の仕様等に応じて、分岐した個別流路の内、いずれかを意図的に封鎖してもよい。例えば、最内の吐出口に通ずる個別流路を封鎖することにより、中空の改良体を造成することも可能である。図7参照。 Further, in the present invention, one of the branched individual flow paths may be intentionally closed according to the specifications of the improved body to be created. For example, it is possible to create a hollow improved body by blocking the individual flow path leading to the innermost discharge port. See FIG.

また、複数の吐出口の一又は二以上の位置を変えることにより、改良体の内側と外側に強度差をつけることも可能である。 It is also possible to make a difference in strength between the inside and the outside of the improved body by changing the positions of one or more of the plurality of discharge ports.

また本発明では、攪拌翼の段数は特に限定されず、一段でもよく、二段以上の複数段設けてもよい。攪拌翼を多段(例えば2〜4段)設けることにより吐出口を増やすことができ(図8参照)、吐出口が増えることで材料をさらに均等に分布させることが可能である。 Further, in the present invention, the number of stages of the stirring blade is not particularly limited, and one stage may be used, or a plurality of stages of two or more stages may be provided. The number of discharge ports can be increased by providing the stirring blades in multiple stages (for example, 2 to 4 stages) (see FIG. 8), and the materials can be more evenly distributed by increasing the number of discharge ports.

また本発明で利用可能な地盤改良材の具体例としては、例えばモルタルのような骨材を持つ低流動性の材料が挙げられる。
このような低流動性の材料を、含水比が高く土粒子の少ない有機質土等の軟弱地盤の改良において地盤改良材として使うことにより、有機質土内の間隙に骨材分の土粒子が増え、地盤中への材料投入量をセメント系固化材と比較して大幅に減らすことができる。
また、低流動性の材料を地盤改良材として使うことにより、有機質土に適した高価な特殊地盤改良材を固化材として使用しなくても強度発現が望める。
また、地盤中への材料投入量が減る結果、工事費の中で構成比率の高い材料費を縮減することができる。
また、モルタルのような低流動性の材料の骨材として盛り上がり土を使用することにより、発生土の産業廃棄物処分費も削減することが可能となる。
また、地盤中への材料投入量が減ることで、盛り上がり土も併せて減ることから、残土処分費も削減できる。
また、地盤中への材料投入量がセメント系固化材と比較して大幅に減ることにより、攪拌時間が短縮して施工能率が上がり、その結果、工期を短縮することが可能になる。
Further, as a specific example of the ground improvement material that can be used in the present invention, a low fluidity material having an aggregate such as mortar can be mentioned.
By using such a low-fluidity material as a ground improvement material in the improvement of soft ground such as organic soil with a high water content and few soil particles, the soil particles of aggregates increase in the gaps in the organic soil. The amount of material input into the ground can be significantly reduced compared to cement-based solidifying materials.
Further, by using a low-fluidity material as a ground improvement material, strength development can be expected without using an expensive special ground improvement material suitable for organic soil as a solidifying material.
In addition, as a result of reducing the amount of material input into the ground, it is possible to reduce the material cost, which has a high composition ratio in the construction cost.
In addition, by using raised soil as an aggregate of a low-fluidity material such as mortar, it is possible to reduce the cost of disposing of industrial waste of generated soil.
In addition, by reducing the amount of material input into the ground, the amount of raised soil is also reduced, so the cost of disposing of residual soil can also be reduced.
Further, since the amount of material input into the ground is significantly reduced as compared with the cement-based solidifying material, the stirring time is shortened and the construction efficiency is improved, and as a result, the construction period can be shortened.

また、上述した機械攪拌用攪拌混合装置を利用して地盤改良工事を実施することで、
例えば対象土が軟弱で含水比が高い場合や有機質土の場合でも、従来よりも施工能率が高く、低コストでの施工が可能となり、また、高品質の改良体を造成することが可能となる。
In addition, by carrying out ground improvement work using the above-mentioned stirring and mixing device for mechanical stirring,
For example, even when the target soil is soft and has a high water content, or when it is organic soil, the construction efficiency is higher than before, it is possible to construct at low cost, and it is possible to create a high quality improved body. ..

機械攪拌用攪拌混合装置の第1実施形態を示す断面図である。It is sectional drawing which shows 1st Embodiment of the stirring mixing apparatus for mechanical stirring. 図2(a)は、従来技術における地盤改良材吐出口と攪拌混合域の関係を示しており、図2(b)は、本発明の第1実施形態における地盤改良材吐出口と攪拌混合域の関係を示している。FIG. 2 (a) shows the relationship between the ground improvement material discharge port and the stirring and mixing area in the prior art, and FIG. 2 (b) shows the relationship between the ground improving material discharge port and the stirring and mixing area in the first embodiment of the present invention. Shows the relationship. 回転軸内の流路の分岐部入口に施されたテーパー加工の一例を示す図である。It is a figure which shows an example of the taper processing applied to the branch part entrance of the flow path in a rotating shaft. 機械攪拌用攪拌混合装置の第2実施形態を示す断面図である。It is sectional drawing which shows the 2nd Embodiment of the stirring mixing apparatus for mechanical stirring. 機械攪拌用攪拌混合装置の第3実施形態を示す部分断面図である。It is a partial cross-sectional view which shows the 3rd Embodiment of the stirring mixing apparatus for mechanical stirring. 第3実施形態の機械攪拌用攪拌混合装置が具備する供回り防止翼(開閉手段)の機能・作用を示す透視図である。It is a perspective view which shows the function and operation of the rotation prevention blade (opening and closing means) provided in the stirring mixing apparatus for mechanical stirring of 3rd Embodiment. 機械攪拌用攪拌混合装置の他の実施形態を示す図である。It is a figure which shows the other embodiment of the stirring mixer for mechanical stirring. 機械攪拌用攪拌混合装置の他の実施形態を示す図である。It is a figure which shows the other embodiment of the stirring mixer for mechanical stirring. 機械攪拌用攪拌混合装置を用いた地盤改良工事の施工機材の一例を示す図である。It is a figure which shows an example of the construction equipment of the ground improvement work using the stirring mixer for mechanical stirring. 機械攪拌による深層混合処理工法の施工手順の一例を示す図である。It is a figure which shows an example of the construction procedure of the deep layer mixing processing method by mechanical stirring.

(攪拌混合装置の第1実施形態)
第1実施形態の機械攪拌用攪拌混合装置11は、図1に概略的に示すような断面形状を有しており、図9に示すような施工機械が配置された施工現場において、リーダーや回転駆動装置などを具備する施工機本体91に取り付けて利用する。このような施工機本体が具備するリーダーに沿って攪拌混合装置を吊り下げ、回転駆動装置の回転力を攪拌混合装置の回転軸に付与することで、攪拌混合装置の全体を回転させながら原地盤中に貫入したり引抜くことができる。
(First Embodiment of Stirring Mixer)
The stirring / mixing device 11 for mechanical stirring of the first embodiment has a cross-sectional shape as schematically shown in FIG. 1, and a leader or a rotation at a construction site where a construction machine as shown in FIG. 9 is arranged. It is used by being attached to a construction machine main body 91 provided with a drive device or the like. By suspending the stirring / mixing device along the leader provided in the main body of the construction machine and applying the rotational force of the rotation driving device to the rotating shaft of the stirring / mixing device, the ground is rotated while rotating the entire stirring / mixing device. It can be penetrated or pulled out.

本実施形態の機械攪拌用攪拌混合装置11は、図1に示すように、主として、
・地盤改良材の流路23を具備する回転軸21(攪拌軸)と、
・この回転軸と一体となって回動可能に設けられた攪拌翼41,42を
有している。
As shown in FIG. 1, the stirring / mixing device 11 for mechanical stirring of the present embodiment mainly uses.
-Rotating shaft 21 (stirring shaft) including the flow path 23 of the ground improvement material, and
-It has stirring blades 41 and 42 that are rotatably provided integrally with this rotating shaft.

攪拌翼41,42は、水平方向に延びるように回転軸21の下方に所定の間隔を隔てて設けられ、地盤を掘削し、掘削土と地盤改良材を攪拌混合する役割を担う。 The stirring blades 41 and 42 are provided below the rotating shaft 21 at predetermined intervals so as to extend in the horizontal direction, and play a role of excavating the ground and stirring and mixing the excavated soil and the ground improvement material.

また、攪拌翼41は、図1、図2(b)に示すように、
・回転軸21内の流路23から分岐した個別流路31,32,33に通ずる流路45と、
・回転軸21を介して導かれた地盤改良材を吐出するための複数の吐出口1,2,3を
具備している。
攪拌翼41における吐出口1,2,3の位置関係は、図2(b)に示すとおりである。
Further, as shown in FIGS. 1 and 2 (b), the stirring blade 41 has a stirring blade 41.
-The flow path 45 leading to the individual flow paths 31, 32, 33 branched from the flow path 23 in the rotating shaft 21 and
-It is provided with a plurality of discharge ports 1, 2, and 3 for discharging the ground improvement material guided via the rotating shaft 21.
The positional relationship between the discharge ports 1, 2, and 3 on the stirring blade 41 is as shown in FIG. 2 (b).

なお、攪拌翼41が具備する吐出口の数は複数である限り特に限定されず、本実施形態では一例として、攪拌翼41に3つの吐出口を設けている。 The number of discharge ports provided by the stirring blade 41 is not particularly limited as long as the number of discharge ports is plurality, and in the present embodiment, as an example, the stirring blade 41 is provided with three discharge ports.

攪拌翼41が具備する吐出口1,2,3は、図2(b)に示すように、回転軸21から異なる距離に位置する。 As shown in FIG. 2B, the discharge ports 1, 2, and 3 provided by the stirring blade 41 are located at different distances from the rotating shaft 21.

本実施形態では、
回転軸21から吐出口1(第1の吐出口)までの距離をD1、
回転軸21から吐出口2(第2の吐出口)までの距離をD2、
回転軸21から吐出口3(第3の吐出口)までの距離をD3とした場合に、
D1<D2<D3 となるように、吐出口1、2、3が攪拌翼41に設けられている。
In this embodiment,
The distance from the rotating shaft 21 to the discharge port 1 (first discharge port) is D1,
The distance from the rotating shaft 21 to the discharge port 2 (second discharge port) is D2,
When the distance from the rotating shaft 21 to the discharge port 3 (third discharge port) is D3,
Discharge ports 1, 2, and 3 are provided on the stirring blade 41 so that D1 <D2 <D3.

なお、吐出口1,2,3の旋回軌跡の間隔は必ずしも等間隔である必要はなく、造成する改良体の仕様に応じて吐出口を設ける位置を変えることも可能である。このように吐出口の位置を変えることにより、例えば、造成する改良体の内側と外側に強度差をつけることも可能である。 The intervals between the turning loci of the discharge ports 1, 2 and 3 do not necessarily have to be equal, and the position where the discharge ports are provided can be changed according to the specifications of the improved body to be created. By changing the position of the discharge port in this way, for example, it is possible to make a difference in strength between the inside and the outside of the improved body to be created.

回転軸21は、攪拌混合装置11が回転駆動される際に回転中心となる軸部であり、
図1に示すように、
・その内部に設けられた地盤改良材の流路23,31,32,33、
・その下端に設けられた掘削ヘッド35、
などを具備している。
The rotating shaft 21 is a shaft portion that becomes the center of rotation when the stirring / mixing device 11 is rotationally driven.
As shown in FIG.
-Flowers 23, 31, 32, 33 of the ground improvement material provided inside the
Excavation head 35 provided at the lower end,
Etc. are provided.

回転軸21が具備する流路23は、図1に示すように、その途中で分岐して3つの個別流路31,32,33に分かれている。個別流路31,32,33は、攪拌翼41が具備する吐出口1、2、3(図2(b)参照)に対し1対1で個別に通じている。すなわち、回転軸21が具備する流路23は、その途中から複数に枝分かれした流路となっており、枝分かれした個別流路31,32,33は、対応するそれぞれの吐出口1、2、3に個別に繋がっている。 As shown in FIG. 1, the flow path 23 included in the rotating shaft 21 branches in the middle and is divided into three individual flow paths 31, 32, 33. The individual flow paths 31, 32, and 33 are individually communicated with the discharge ports 1, 2, and 3 (see FIG. 2B) provided in the stirring blade 41 on a one-to-one basis. That is, the flow path 23 included in the rotating shaft 21 is a flow path that is branched into a plurality of flow paths from the middle of the flow path, and the individual flow paths 31, 32, 33 that are branched are the corresponding discharge ports 1, 2, and 3, respectively. Are individually connected to.

また本実施形態において、回転軸21が具備する個別流路31,32,33は、それぞれ、地盤改良材が通過する過程で断面積が減少しない寸法を有している。ここでいう「断面積」とは、流路における地盤改良材の通過部分の断面積である。 Further, in the present embodiment, the individual flow paths 31, 32, and 33 included in the rotating shaft 21 each have dimensions such that the cross-sectional area does not decrease in the process of passing the ground improvement material. The "cross-sectional area" here is the cross-sectional area of the passage portion of the ground improvement material in the flow path.

例えば、図1に示す実施形態において、
b−b断面における個別流路31,32,33の断面積の総和は、
a−a断面における流路23の断面積とほぼ同じ又はこれよりも大きい。
For example, in the embodiment shown in FIG.
The total cross-sectional area of the individual flow paths 31, 32, 33 in the bb cross section is
It is substantially the same as or larger than the cross-sectional area of the flow path 23 in the aa cross section.

このような特徴により、回転軸21内を地盤改良材が通過する過程において断面積(通過面積)が減少することが無いので(つまり地盤改良材が流動する過程で流路が狭まることが無いので)、回転軸21内で流路を分岐させても改良材通過時の抵抗が発生しにくく、回転軸内における地盤改良材の流量が安定する。
したがって、このような流路を具備する回転軸21を介して地盤改良材を複数の吐出口に導くことで、対象地盤への改良材の分割投入(複数の吐出口からの地盤改良材の吐出)を滞りなくスムーズに行うことができる。
Due to such a feature, the cross-sectional area (passing area) does not decrease in the process of passing the ground improvement material through the rotating shaft 21 (that is, the flow path does not narrow in the process of flowing the ground improvement material). ), Even if the flow path is branched in the rotating shaft 21, resistance when passing through the improving material is unlikely to occur, and the flow rate of the ground improving material in the rotating shaft is stable.
Therefore, by guiding the ground improvement material to the plurality of discharge ports via the rotating shaft 21 provided with such a flow path, the improvement material is dividedly charged into the target ground (discharge of the ground improvement material from the plurality of discharge ports). ) Can be performed smoothly without delay.

また、回転軸21が具備する流路において、個別流路31,32,33に分かれる分岐部入口37には、図3に例示するようなテーパー加工を施すことが望ましい。このテーパー加工は、回転軸21内で流動する地盤改良材が受ける抵抗を軽減する役割を担っている。このようなテーパー加工を施すことで、個別流路31,32,33に分かれる分岐部入口37での抵抗が減って(すなわち地盤改良材を圧送するための圧力の損失が減って)、地盤改良材の流れがさらにスムーズになり、回転軸21内における材料閉塞の頻度をさらに低下させることができる。このような特徴は、低流動性の材料を使用する場合に特に有効である。 Further, in the flow path provided by the rotating shaft 21, it is desirable that the branch portion inlet 37 divided into the individual flow paths 31, 32, 33 is tapered as illustrated in FIG. This tapering process plays a role of reducing the resistance received by the ground improving material flowing in the rotating shaft 21. By applying such taper processing, the resistance at the branch inlet 37 divided into the individual flow paths 31, 32, and 33 is reduced (that is, the loss of pressure for pumping the ground improving material is reduced), and the ground is improved. The flow of the material becomes smoother, and the frequency of material blockage in the rotating shaft 21 can be further reduced. Such features are particularly useful when using low fluidity materials.

(攪拌混合装置を用いた地盤改良)
上述した構成の攪拌混合装置を例えば図9に示すような施工機本体91に取り付ける。
そして、回転軸21を回転駆動装置により回転させながら地盤(地盤土壌)中に貫入させると、この回転軸21の回転駆動により該回転軸21の下端の掘削ヘッド35で地盤を掘削しながら攪拌翼41,42が地盤中に貫入する。
そして、攪拌混合装置の下端が目標の改良深度に達したら、攪拌翼41,42を回動させて所定の速度で攪拌を行いながら攪拌混合装置を引き抜く。
攪拌混合装置の貫入・引き抜きの手順やタイミングは、図10に例示する様な従来の機械攪拌式深層混合処理工法と同様である。
(Ground improvement using a stirring mixer)
The stirring / mixing device having the above-described configuration is attached to the construction machine main body 91 as shown in FIG. 9, for example.
Then, when the rotary shaft 21 is rotated by the rotary drive device and penetrates into the ground (ground soil), the rotary drive of the rotary shaft 21 excavates the ground with the excavation head 35 at the lower end of the rotary shaft 21 while stirring the blades. 41 and 42 penetrate into the ground.
Then, when the lower end of the stirring / mixing device reaches the target improvement depth, the stirring blades 41 and 42 are rotated to pull out the stirring / mixing device while stirring at a predetermined speed.
The procedure and timing of penetration and withdrawal of the stirring and mixing device are the same as those of the conventional mechanical stirring type deep layer mixing treatment method as illustrated in FIG.

そして、攪拌混合装置を地盤に貫入する過程、攪拌混合装置を地盤から引抜く過程の何れか一方又は両方の過程において、複数の吐出口を通じて地盤改良材を地盤内に投入する。すなわち、攪拌翼41に設けた吐出口1,2,3より地盤改良材を掘削された地盤中に略均等に供給すると共に、掘削土と地盤改良材を攪拌翼41,42の回転駆動により攪拌混合する。 Then, in one or both of the process of penetrating the stirring / mixing device into the ground and the process of pulling out the stirring / mixing device from the ground, the ground improving material is introduced into the ground through a plurality of discharge ports. That is, the ground improvement material is supplied substantially evenly into the excavated ground from the discharge ports 1, 2 and 3 provided on the stirring blade 41, and the excavated soil and the ground improvement material are stirred by the rotational drive of the stirring blades 41 and 42. Mix.

対象地盤に投入する地盤改良材は、ポンプによって圧送されて回転軸内の流路23に送り込まれ、その流路の途中で分岐した複数の個別流路31,32,33を通り、更に攪拌翼41内の流路45を経て吐出口1,2,3に導かれて各吐出口から吐出され、地盤内における攪拌翼の攪拌混合域(攪拌翼の回動域)に投入される。 The ground improvement material to be put into the target ground is pumped by a pump and sent to the flow path 23 in the rotating shaft, passes through a plurality of individual flow paths 31, 32, 33 branched in the middle of the flow path, and further agitates blades. It is guided to the discharge ports 1, 2 and 3 through the flow path 45 in the 41, is discharged from each discharge port, and is charged into the stirring and mixing area (rotation area of the stirring blade) of the stirring blade in the ground.

そして、攪拌混合装置の貫入・引抜きの一方又は両方の過程で、攪拌翼41の吐出口1,2,3から地盤改良材が吐出されると、掘削土と地盤改良材が攪拌翼41によって攪拌混合される。このような攪拌混合を経て攪拌混合装置を対象地盤から引き抜くことにより、地盤土壌の所定位置に略円柱状の改良体が造成される。 Then, when the ground improvement material is discharged from the discharge ports 1, 2 and 3 of the stirring blade 41 in one or both processes of penetration and extraction of the stirring and mixing device, the excavated soil and the ground improving material are stirred by the stirring blade 41. Be mixed. By pulling out the stirring and mixing device from the target ground through such stirring and mixing, a substantially columnar improved body is created at a predetermined position on the ground soil.

なお、攪拌混合装置に適用可能な地盤改良材の種類は特に限定されないが、その具体例としては、例えばモルタルのような骨材を持つ低流動性の材料が挙げられる。
このような低流動性の材料を地盤改良材として使うことにより、有機質土内の間隙に骨材分の土粒子が増え、地盤中への材料投入量をセメント系固化材と比較して減らすことができる。
また、低流動性の材料を地盤改良材として使うことにより、有機質土に適した高価な特殊地盤改良材を固化材として使用しなくても強度発現が望める。
また、地盤中への材料投入量が減る結果、材料費を削減できる。
また、地盤中への材料投入量が減ることで、盛り上がり土も併せて減ることから、残土処分費も削減できる。
また、地盤中への材料投入量がセメント系固化材と比較して減ることにより攪拌時間が短縮できる。
The type of ground improvement material applicable to the stirring / mixing device is not particularly limited, and specific examples thereof include low-fluidity materials having an aggregate such as mortar.
By using such a low-fluidity material as a ground improvement material, soil particles for aggregates increase in the gaps in the organic soil, and the amount of material input into the ground is reduced compared to cement-based solidifying materials. Can be done.
Further, by using a low-fluidity material as a ground improvement material, strength development can be expected without using an expensive special ground improvement material suitable for organic soil as a solidifying material.
In addition, as a result of reducing the amount of material input into the ground, material costs can be reduced.
In addition, by reducing the amount of material input into the ground, the amount of raised soil is also reduced, so the cost of disposing of residual soil can also be reduced.
In addition, the stirring time can be shortened by reducing the amount of material input into the ground as compared with the cement-based solidifying material.

(攪拌混合装置の第2実施形態)
攪拌混合装置の第2実施形態では、図4に示すように、複数の個別流路の断面寸法に特徴を持たせている。
(Second Embodiment of Stirring Mixer)
In the second embodiment of the stirring / mixing device, as shown in FIG. 4, the cross-sectional dimensions of the plurality of individual flow paths are characterized.

すなわち、前述した第1実施形態では、回転軸21が具備する個別流路31,32,33は、その断面積を等しく設定して、地盤改良材の流量が各個別流路でほぼ等しくなっているが、第2実施形態における個別流路31,32,33は、地盤改良材が通過する部分の断面積に差を付けている。 That is, in the first embodiment described above, the individual flow paths 31, 32, and 33 included in the rotating shaft 21 are set to have the same cross-sectional area, and the flow rates of the ground improvement materials are substantially equal in each individual flow path. However, the individual flow paths 31, 32, and 33 in the second embodiment have different cross-sectional areas of the portions through which the ground improvement material passes.

このように、地盤改良材が通過する部分の断面積に差が生じるように、個別流路31,32,33の各寸法を設定することで、吐出口1,2,3における吐出量に違いを持たせることが可能である。このような特徴は、複数の吐出口に異なる吐出量を設定したい場合に有益である。 In this way, by setting each dimension of the individual flow paths 31, 32, 33 so that the cross-sectional area of the portion through which the ground improvement material passes is different, the discharge amount at the discharge ports 1, 2, and 3 is different. It is possible to have. Such a feature is useful when it is desired to set different discharge amounts for a plurality of discharge ports.

(攪拌混合装置の第3実施形態)
攪拌混合装置の第3実施形態では、複数の吐出口に個別に通ずる複数の個別流路を、時間差を付けて繰返し開閉するための開閉手段を更に設けている。
(Third Embodiment of a stirring mixer)
In the third embodiment of the stirring / mixing device, an opening / closing means for repeatedly opening / closing a plurality of individual flow paths individually communicating with the plurality of discharge ports with a time lag is further provided.

原位置地盤が攪拌翼に付着して原位置地盤の土塊が攪拌翼と一緒に回転するいわゆる供回り現象が生じて、攪拌混合の効果を低下させることがあり、このような供回り現象を防止する手段として「供回り防止翼」が知られている。本実施形態では、上述した「個別流路を時間差を付けて繰返し開閉するための開閉手段」を、一例として図5や図6に例示するような供回り防止翼61を利用することで実現している。 The so-called rotating phenomenon may occur in which the in-situ ground adheres to the stirring blade and the soil mass in the in-situ ground rotates together with the stirring blade, which may reduce the effect of stirring and mixing, and prevents such a rotating phenomenon. A "rotation prevention wing" is known as a means of doing so. In the present embodiment, the above-mentioned "opening / closing means for repeatedly opening / closing individual flow paths with a time lag" is realized by using the rotation prevention blade 61 as illustrated in FIGS. 5 and 6 as an example. ing.

本実施形態の攪拌混合装置が具備する供回り防止翼61は、攪拌翼41と所定の間隙を隔てた位置に設けられ、回転軸21に対して相対的に回動可能に且つ回動自在に取り付けられている。供回り防止翼61は、攪拌翼41よりも外側まで延在している。そのため、攪拌混合装置が地盤内で回動する際には、供回り防止翼61の外端が、掘削孔の孔壁に突き刺さった様な状態となり、攪拌翼41と供回りしない又は供回りし難いようになっている。したがって、攪拌混合装置が地盤内で回動する状況下では、供回り防止翼61が回動しない又は回動し難い状態に維持され、一方で、攪拌翼41は供回り防止翼61に対して相対的に回動し続ける。 The rotation prevention blade 61 included in the stirring and mixing device of the present embodiment is provided at a position separated from the stirring blade 41 by a predetermined gap, and is relatively rotatable and rotatable with respect to the rotating shaft 21. It is attached. The rotation prevention blade 61 extends to the outside of the stirring blade 41. Therefore, when the stirring and mixing device rotates in the ground, the outer end of the rotation prevention blade 61 is in a state of being pierced into the hole wall of the excavation hole, and does not rotate or rotates with the stirring blade 41. It's getting harder. Therefore, under the condition that the stirring and mixing device rotates in the ground, the rotation prevention blade 61 is maintained in a state in which the rotation prevention blade 61 does not rotate or is difficult to rotate, while the stirring blade 41 with respect to the rotation prevention blade 61. It keeps rotating relatively.

そして本実施形態では、回転軸21に対する供回り防止翼61の取り付け部に、個別流路31,32,33を開閉可能な流路開閉部63を設けている。流路開閉部63には開口部65が形成してあり、この開口部65を通じて、攪拌翼41の吐出口1,2,3への地盤改良材の分配が行われる。 Further, in the present embodiment, a flow path opening / closing portion 63 capable of opening / closing the individual flow paths 31, 32, 33 is provided at the attachment portion of the rotation prevention blade 61 with respect to the rotating shaft 21. An opening 65 is formed in the flow path opening / closing portion 63, and the ground improvement material is distributed to the discharge ports 1, 2 and 3 of the stirring blade 41 through the opening 65.

具体的には、分岐した個別流路31,32,33を流路開閉部63が遮断するように供回り防止翼61を回転軸21に装着する。供回り防止翼61の流路開閉部63には、一部の個別流路のみ地盤改良材が通過できる開口部65(穴)を設けておく。 Specifically, the rotation prevention blade 61 is attached to the rotation shaft 21 so that the flow path opening / closing portion 63 blocks the branched individual flow paths 31, 32, 33. The flow path opening / closing portion 63 of the rotation prevention blade 61 is provided with an opening 65 (hole) through which the ground improvement material can pass only in a part of the individual flow paths.

なお、流路開閉部63に設ける開口部65の形状・数は、図5に示すものに特に限定されるものではなく、個別流路を開閉する時間差や個別流路の形状などを考慮して適宜設計変更することが可能である。
例えば、図5に例示する実施形態では、流路開閉部63に開口部65を一つ設け、その開口形状を個別流路31,32,33の断面形状に合わせて略扇形としているが、図6に例示する実施形態のように、開口部65を二つ設け、その開口形状を個別流路31,32,33の断面形状に合わせて略円形としてもよい。
The shape and number of openings 65 provided in the flow path opening / closing portion 63 are not particularly limited to those shown in FIG. 5, and the time difference between opening / closing the individual flow paths and the shape of the individual flow paths are taken into consideration. The design can be changed as appropriate.
For example, in the embodiment illustrated in FIG. 5, one opening 65 is provided in the flow path opening / closing portion 63, and the opening shape is substantially fan-shaped according to the cross-sectional shape of the individual flow paths 31, 32, 33. As in the embodiment illustrated in 6, two openings 65 may be provided, and the opening shape may be substantially circular according to the cross-sectional shape of the individual flow paths 31, 32, 33.

このような構成を具備する攪拌混合装置を地盤内で回動させると、一例として図6(a)(b)(c)に順に示すように、供回り防止翼61が動かないように拘束された状況下で、攪拌翼41が供回り防止翼61に対して相対的に回動する。 When the stirring / mixing device having such a configuration is rotated in the ground, the rotation prevention blade 61 is restrained so as not to move, as shown in order in FIGS. 6A, 6B, and 6C as an example. Under such circumstances, the stirring blade 41 rotates relative to the rotation prevention blade 61.

そして、攪拌翼41が具備する何れかの個別流路が開口部65を臨む位置に到達すると、その個別流路は開放され地盤改良材が通過できる状態となる。したがって、個別流路31,32,33のなかで、通過できる流路が刻々と変化し、各流路が時間差で一時的に遮断されることにより不連続で材料吐出される。 Then, when any of the individual flow paths provided by the stirring blade 41 reaches the position facing the opening 65, the individual flow paths are opened and the ground improvement material can pass through. Therefore, among the individual flow paths 31, 32, 33, the flow paths that can pass through change from moment to moment, and each flow path is temporarily shut off with a time lag, so that the material is discharged discontinuously.

なお、吐出口を複数設けた場合において、すべての吐出口から同時に連続で吐出される場合には、一か所の吐出口が閉塞すると他の吐出口より材料が吐出されるため閉塞が解消されないが、各流路を一時的に遮断することにより閉塞した吐出口に圧力が集中し、閉塞している吐出口から詰まった改良材が押し出されることにより閉塞状態を解消することができる。 In addition, when a plurality of discharge ports are provided and all the discharge ports are continuously discharged at the same time, if one discharge port is blocked, the material is discharged from the other discharge ports, so that the blockage cannot be eliminated. However, by temporarily shutting off each flow path, pressure is concentrated on the closed discharge port, and the clogged improved material is pushed out from the closed discharge port, so that the blocked state can be eliminated.

(攪拌混合装置の他の実施形態) (Other Embodiments of Stirring Mixer)

また本発明では、造成する改良体の仕様等に応じて、分岐した個別流路の内、いずれかを意図的に閉塞してもよい。あるいは、複数の吐出口の内、いずれかを意図的に閉塞してもよい。
例えば図7に示すように、最内の吐出口1(またはこの吐出口に通ずる個別流路31)を閉塞することにより、中空の改良体を造成することが可能である。
図7に例示する実施形態では、最内に位置する吐出口1を閉塞部材で(取り外し可能に)塞いでいる。このように塞ぐことで、吐出口1からは材料が吐出されず、そのため、攪拌翼41による攪拌混合域の内側は未改良となり、また、攪拌混合域の中間及び外側だけが限定的に改良される。その結果、図7においてグレーで着色したような中空状の改良体を造成することができる。
Further, in the present invention, one of the branched individual flow paths may be intentionally closed according to the specifications of the improved body to be created. Alternatively, any one of the plurality of discharge ports may be intentionally closed.
For example, as shown in FIG. 7, a hollow improved body can be created by closing the innermost discharge port 1 (or the individual flow path 31 leading to the discharge port).
In the embodiment illustrated in FIG. 7, the discharge port 1 located at the innermost position is closed (removably) with a closing member. By closing in this way, the material is not discharged from the discharge port 1, so that the inside of the stirring and mixing area by the stirring blade 41 is unimproved, and only the middle and outside of the stirring and mixing area are improved in a limited manner. NS. As a result, it is possible to create a hollow improved body as shown in FIG. 7 colored in gray.

また本発明では、吐出口を備えた攪拌翼の段数は特に限定されず、前述した第1実施形態のように一段でもよく、あるいは、図8に例示するように、吐出口を備えた攪拌翼を二段又はそれ以上設けることも可能である。攪拌翼を多段(例えば2〜4段)設けることにより吐出口を増やすことができ、吐出口が増えることで材料をさらに均等に分布させることが可能である。 Further, in the present invention, the number of stages of the stirring blade provided with the discharge port is not particularly limited, and may be one stage as in the first embodiment described above, or as illustrated in FIG. 8, the stirring blade provided with the discharge port. It is also possible to provide two or more stages. The number of discharge ports can be increased by providing the stirring blades in multiple stages (for example, 2 to 4 stages), and the materials can be more evenly distributed by increasing the number of discharge ports.

1 第1の吐出口
2 第2の吐出口
3 第3の吐出口
11 機械攪拌用攪拌混合装置
21 回転軸(攪拌軸)
23 流路
31 個別流路
32 個別流路
33 個別流路
35 掘削ヘッド
37 分岐部入口
41 攪拌翼
42 攪拌翼
45 流路
61 供回り防止翼(開閉手段)
63 流路開閉部
65 開口部(穴)
91 施工機本体
1 1st discharge port 2 2nd discharge port 3 3rd discharge port 11 Mechanical stirring stirring mixer 21 Rotating shaft (stirring shaft)
23 Flow path 31 Individual flow path 32 Individual flow path 33 Individual flow path 35 Excavation head 37 Branch inlet 41 Stirring blade 42 Stirring blade 45 Flow path 61 Circulation prevention blade (opening / closing means)
63 Flow path opening / closing part 65 Opening (hole)
91 Construction machine body

Claims (6)

モルタルからなる地盤改良材の流路を具備する回転軸と、
回転軸を介して導かれた地盤改良材を吐出するための複数の吐出口を具備する攪拌翼と、を有しており、
前記複数の吐出口は、回転軸から異なる距離に位置するように、攪拌翼に設けられ
前記回転軸が具備する流路は、その途中で下向きの複数の個別流路に分岐しており、
前記回転軸が具備する複数の個別流路は、前記攪拌翼が具備する複数の吐出口に対し個別に通じており、
分岐後の前記複数の個別流路の断面積の総和は、分岐前の前記流路の断面積とほぼ同じ又はこれよりも大きい、ことを特徴とする機械攪拌用攪拌混合装置。
A rotating shaft having a flow path for a ground improvement material made of mortar,
It has a stirring blade provided with a plurality of discharge ports for discharging the ground improvement material guided via the rotating shaft.
The plurality of discharge ports are provided on the stirring blade so as to be located at different distances from the rotation axis.
The flow path provided by the rotation shaft is branched into a plurality of individual flow paths downward in the middle of the flow path.
The plurality of individual flow paths included in the rotating shaft individually communicate with the plurality of discharge ports included in the stirring blade.
A stirring / mixing device for mechanical stirring , wherein the total cross-sectional area of the plurality of individual flow paths after branching is substantially the same as or larger than the cross-sectional area of the flow paths before branching.
前記複数の個別流路は、地盤改良材が通過する部分の断面積に差を付けている、
ことを特徴とする請求項1に記載の機械攪拌用攪拌混合装置。
The plurality of individual flow paths differ in the cross-sectional area of the portion through which the ground improvement material passes.
The stirring / mixing device for mechanical stirring according to claim 1.
前記回転軸が具備する流路において、
複数の個別流路に分かれる分岐部入口にテーパー加工が施されている、
ことを特徴とする請求項1又は2に記載の機械攪拌用攪拌混合装置。
In the flow path provided by the rotating shaft
The entrance of the branch, which is divided into multiple individual flow paths, is tapered.
The stirring / mixing device for mechanical stirring according to claim 1 or 2.
複数の吐出口に個別に通ずる複数の個別流路を、時間差を付けて繰返し開閉するための開閉手段を更に有する、ことを特徴とする請求項1乃至3の何れかに記載の機械攪拌用攪拌混合装置。 The stirring for mechanical stirring according to any one of claims 1 to 3 , further comprising an opening / closing means for repeatedly opening and closing a plurality of individual flow paths individually communicating with the plurality of discharge ports with a time lag. Mixing device. 地盤改良材の吐出口を複数具備する攪拌翼を有し、複数の吐出口が異なる径で旋回するように設けられた、請求項1に記載の機械攪拌用攪拌混合装置を用いた地盤改良工法であって、
回転軸と攪拌翼を有する攪拌混合装置を地盤に貫入する過程、地盤から引抜く過程の何れか一方又は両方の過程で、流路を具備する回転軸を介してモルタルからなる地盤改良材を圧送し、
異なる径で旋回する複数の吐出口のそれぞれから地盤改良材を吐出する、
ことを特徴とする地盤改良工法。
The ground improvement method using the stirring and mixing device for mechanical stirring according to claim 1, which has a stirring blade provided with a plurality of discharge ports for the ground improvement material and is provided so that the plurality of discharge ports swivel with different diameters. And
A ground improvement material made of mortar is pumped through a rotating shaft having a flow path in one or both of the processes of penetrating the stirring and mixing device having a rotating shaft and a stirring blade into the ground and the process of pulling out from the ground. death,
Ground improvement material is discharged from each of a plurality of discharge ports that rotate with different diameters.
A ground improvement method characterized by this.
前記複数の吐出口から地盤改良材を不連続で吐出する、ことを特徴とする請求項5に記載の地盤改良工法。 The ground improvement method according to claim 5, wherein the ground improvement material is discharged discontinuously from the plurality of discharge ports.
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