JP6907514B2 - Ultrapure water production system and ultrapure water production method - Google Patents

Ultrapure water production system and ultrapure water production method Download PDF

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JP6907514B2
JP6907514B2 JP2016230478A JP2016230478A JP6907514B2 JP 6907514 B2 JP6907514 B2 JP 6907514B2 JP 2016230478 A JP2016230478 A JP 2016230478A JP 2016230478 A JP2016230478 A JP 2016230478A JP 6907514 B2 JP6907514 B2 JP 6907514B2
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ion exchange
exchange resin
boron
water
ultrapure water
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JP2018086619A (en
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中馬 高明
高明 中馬
洋一 宮▲崎▼
洋一 宮▲崎▼
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Kurita Water Industries Ltd
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Priority to PCT/JP2017/010270 priority patent/WO2018096700A1/en
Priority to KR1020197014836A priority patent/KR20190085936A/en
Priority to SG10202104439SA priority patent/SG10202104439SA/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J43/00Amphoteric ion-exchange, i.e. using ion-exchangers having cationic and anionic groups; Use of material as amphoteric ion-exchangers; Treatment of material for improving their amphoteric ion-exchange properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J45/00Ion-exchange in which a complex or a chelate is formed; Use of material as complex or chelate forming ion-exchangers; Treatment of material for improving the complex or chelate forming ion-exchange properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/02Column or bed processes
    • B01J47/026Column or bed processes using columns or beds of different ion exchange materials in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/02Column or bed processes
    • B01J47/04Mixed-bed processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/108Boron compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/04Non-contaminated water, e.g. for industrial water supply for obtaining ultra-pure water

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Treatment Of Water By Ion Exchange (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Description

本発明は、被処理水中に存在するホウ素を効率的に低減させることができる超純水製造システム及びこれを用いた超純水製造方法に関する。 The present invention relates to an ultrapure water production system capable of efficiently reducing boron existing in water to be treated, and an ultrapure water production method using the same.

従来、半導体や液晶パネル等の電子機器製造の分野では、システムを洗浄するために、有機物、微粒子、イオン性物質等の不純物の含有量が極めて小さい超純水が使用されている。中でも、半導体の製造工程においては、半導体の微細化・大容量化にともない、使用する超純水には非常に高い純度が求められる。 Conventionally, in the field of manufacturing electronic devices such as semiconductors and liquid crystal panels, ultrapure water having an extremely small content of impurities such as organic substances, fine particles, and ionic substances has been used for cleaning the system. Above all, in the semiconductor manufacturing process, the ultrapure water used is required to have extremely high purity as the semiconductor becomes finer and has a larger capacity.

このような、半導体の製造工程に使用される超純水は、主に、前処理システム、一次純水システム、二次純水システムを備える超純水製造システムにおいて製造され、ユースポイントに供給される。前処理システムは、凝集濾過、精密濾過膜(MF膜)、限外濾過膜(UF膜)等による除濁処理装置や活性炭等による脱塩素処理装置を用いて原水を除濁するためのものである。一次純水システムは、2床3塔式イオン交換装置、逆浸透膜(RO膜)装置等により、前処理水に含まれるイオン成分やTOC成分等の不純物を除去するためのものである。二次純水システムはサブシステムとも呼ばれ、紫外線酸化装置(UV装置)、混床式イオン交換装置、膜式脱気装置、限外ろ過膜装置(UF装置)等により、一次純水中の極微量の微粒子や微量イオン、特に低分子の微量有機物のような不純物を除去し、より純度の高い超純水を製造するためのものである。このような超純水製造システムは、サブシステムからユースポイントへ超純水を流通する送水配管と、ユースポイントで使用されなかった超純水をサブシステムの先端へ返送し循環するための返送配管とを備えるのが一般的である。 Such ultrapure water used in the semiconductor manufacturing process is mainly manufactured in an ultrapure water manufacturing system including a pretreatment system, a primary pure water system, and a secondary pure water system, and is supplied to use points. NS. The pretreatment system is for decontaminating raw water using a decontamination treatment device using coagulation filtration, microfiltration membrane (MF membrane), ultrafiltration membrane (UF membrane), etc., or a dechlorination treatment device using activated carbon, etc. be. The primary pure water system is for removing impurities such as ion components and TOC components contained in pretreated water by a two-bed, three-tower ion exchange device, a reverse osmosis membrane (RO membrane) device, and the like. The secondary pure water system is also called a subsystem, and is provided in the primary pure water by an ultraviolet oxidizing device (UV device), a mixed bed ion exchange device, a membrane degassing device, an ultrafiltration membrane device (UF device), etc. This is for producing ultrapure water having higher purity by removing impurities such as extremely small amounts of fine particles and minute amounts of ions, particularly low-molecular-weight trace organic substances. In such an ultrapure water production system, a water supply pipe that circulates ultrapure water from the subsystem to the use point and a return pipe for returning and circulating ultrapure water that was not used at the use point to the tip of the subsystem. It is common to have and.

近年、超純水に含まれるイオン類、特に、ホウ素による半導体製品への悪影響が問題となっており、超純水中のホウ素濃度を低減することが重要な課題となっている。なお、サブシステムに供給される被処理水(一次純水)中にイオン成分やTOC成分が多く含まれていると、サブシステムを構成する混床式イオン交換装置のイオン交換樹脂の頻繁な再生が必要となる等、超純水製造システム全体のコスト増加につながり好ましくない。よって、通常、被処理水に含まれるイオン成分やTOC成分は、ほとんどが一次純水システムにおいて除去される。 In recent years, adverse effects of ions contained in ultrapure water, especially boron, on semiconductor products have become a problem, and reducing the concentration of boron in ultrapure water has become an important issue. If the water to be treated (primary pure water) supplied to the subsystem contains a large amount of ionic components and TOC components, the ion exchange resin of the mixed-bed ion exchange device that constitutes the subsystem is frequently regenerated. This is not preferable because it leads to an increase in the cost of the entire ultrapure water production system. Therefore, most of the ionic components and TOC components contained in the water to be treated are usually removed in the primary pure water system.

被処理水に含まれるホウ素は、一般的なイオン交換樹脂(例えば、強塩基性アニオン交換樹脂等)でも除去することが可能である。しかし、ホウ素は水溶液中で極めて弱酸のホウ酸として存在するため、シリカ(ケイ酸)や他のアニオンと比べてイオン交換容量が小さく、比較的早期にイオン交換樹脂を破過し、処理水中へリークしてしまう。よって、このような一般的なイオン交換樹脂を用いて超純水に要求される濃度にまでホウ素を低減させようとすると、イオン交換樹脂の頻繁な再生が必要となり、再生のための薬品にコストがかかってしまう。 Boron contained in the water to be treated can also be removed by a general ion exchange resin (for example, a strong basic anion exchange resin). However, since boron exists as an extremely weak boric acid in an aqueous solution, its ion exchange capacity is smaller than that of silica (silicic acid) and other anions, and it breaks through the ion exchange resin relatively early and enters the treated water. It leaks. Therefore, if it is attempted to reduce boron to the concentration required for ultrapure water using such a general ion exchange resin, frequent regeneration of the ion exchange resin is required, and the cost of chemicals for regeneration is high. Will take.

上述のような、いわゆる再生型のイオン交換装置の再生薬品によるコスト増加を防ぐために、例えば、特許文献1には、再生型のイオン交換装置を備えていない超純水製造装置において、アニオン交換樹脂よりもイオン交換容量が大きいホウ素選択性イオン交換樹脂を用いる方法が、特許文献2には、ホウ素選択吸着能を有する有機多孔質体を用いる方法が、特許文献3には、ホウ素選択除去性イオン交換繊維を用いる方法が、それぞれ提案されている。しかしながら、特許文献1−3に記載の方法では、追加の設備が必要となることに加えて、部材から溶出するTOC成分を含んだ被処理水が後段のサブシステムに供給されてしまうので、サブシステムにおいて超純水に要求されるレベルにまでTOC成分を低減させる必要が生じ、超純水製造システム全体のコスト増加につながるといった問題がある。 In order to prevent the cost increase due to the regenerated chemicals of the so-called regenerative ion exchange device as described above, for example, Patent Document 1 describes an anion exchange resin in an ultrapure water production device not provided with the regenerative ion exchange device. A method using a boron-selective ion exchange resin having a larger ion exchange capacity than that in Patent Document 2 is a method using an organic porous body having a boron selective adsorption capacity, and Patent Document 3 is a method using a boron-selective removable ion. Methods using exchange fibers have been proposed respectively. However, in the method described in Patent Document 1-3, in addition to the need for additional equipment, the water to be treated containing the TOC component eluted from the member is supplied to the subsequent subsystem, so that the sub There is a problem that it is necessary to reduce the TOC component to the level required for ultrapure water in the system, which leads to an increase in the cost of the entire ultrapure water production system.

また、被処理水に含まれるホウ素は、一般的な逆浸透膜(RO膜)でも除去することが可能である。しかし、上述のように、水溶液中のホウ酸は極めて弱酸であるため、ごく一部しか解離せず、ほとんどがH3BOの形態のままで存在する。よって、RO膜によるホウ素の除去率は極めて低く、超純水に要求される濃度にまでホウ素を低減させようとすると、RO膜装置そのものが重厚となり、コスト面で現実的ではない。 Boron contained in the water to be treated can also be removed by a general reverse osmosis membrane (RO membrane). However, as described above, since boric acid in the aqueous solution is an extremely weak acid, only a small part of it is dissociated, and most of it exists in the form of H 3 BO 4. Therefore, the removal rate of boron by the RO membrane is extremely low, and if it is attempted to reduce the boron to the concentration required for ultrapure water, the RO membrane apparatus itself becomes heavy, which is not realistic in terms of cost.

上述のような、RO膜によるホウ素の除去率を上げるために、例えば、特許文献4には、RO装置に導入する被処理水のpHをアルカリ性にし、ホウ素の弱イオン成分をイオン化させることにより、イオン化したホウ素をRO装置で除去する方法が提案されている。しかしながら、特許文献4に記載の方法では、RO装置に導入する被処理水のpHをアルカリ性にするための薬品の添加設備が必要となることに加え、薬品の使用量の増加がそのままコストの増加につながるといった問題がある。また、pHを高い値にすると、水中の硬度成分(Ca,Mg等)が水酸化物として析出することにより、RO膜を目詰りさせるおそれがある。 In order to increase the removal rate of boron by the RO membrane as described above, for example, in Patent Document 4, the pH of the water to be treated introduced into the RO apparatus is made alkaline and the weak ion component of boron is ionized. A method of removing ionized boron with an RO device has been proposed. However, in the method described in Patent Document 4, in addition to requiring equipment for adding chemicals to make the pH of the water to be treated introduced into the RO apparatus alkaline, an increase in the amount of chemicals used directly increases the cost. There is a problem that leads to. Further, when the pH is set to a high value, hardness components (Ca, Mg, etc.) in water may precipitate as hydroxides, which may clog the RO film.

特開平9−192661号公報Japanese Unexamined Patent Publication No. 9-192661 特開2004−066153号公報Japanese Unexamined Patent Publication No. 2004-066153 特開2005−246126号公報Japanese Unexamined Patent Publication No. 2005-246126 特開2004−283710号公報Japanese Unexamined Patent Publication No. 2004-283710

本発明は上述のような事情に基づいてなされたものであり、一次純水システムでホウ素及びTOC成分を低減した後の被処理水をサブシステムに供給することにより、サブシステムにTOC負荷をかけることなく、ホウ素を低濃度化した超純水を安定的に得ることのできる超純水製造システム及び超純水製造方法の提供を目的とする。 The present invention has been made based on the above circumstances, and a TOC load is applied to the subsystem by supplying water to be treated after reducing boron and TOC components in the primary pure water system to the subsystem. It is an object of the present invention to provide an ultrapure water production system and an ultrapure water production method capable of stably obtaining ultrapure water having a low concentration of boron.

上記課題を解決するために、第一に本発明は、前処理システムと一次純水システムと二次純水システムとをこの順に備える超純水の製造システムであって、前記一次純水システムが、ホウ素を含む被処理水をイオン交換樹脂で処理するイオン交換装置を備え、前記イオン交換装置が、イオン交換樹脂を充填するための収容部と、前記収容部に被処理水を供給するための供給部と、前記収容部から処理水を排出するための排出部とを有し、前記収容部には、前記供給部側にホウ素選択性イオン交換樹脂が、前記排出部側にホウ素選択性イオン交換樹脂以外のイオン交換樹脂が、それぞれ充填されている超純水製造システムを提供する(発明1)。 In order to solve the above problems, firstly, the present invention is an ultrapure water production system including a pretreatment system, a primary pure water system and a secondary pure water system in this order, wherein the primary pure water system is provided. An ion exchange device for treating water to be treated containing boron with an ion exchange resin is provided, and the ion exchange device is used to supply an accommodating portion for filling the ion exchange resin and water to be treated to the accommodating portion. It has a supply unit and a discharge unit for discharging treated water from the storage unit. The storage unit has a boron-selective ion exchange resin on the supply unit side and a boron-selective ion on the discharge unit side. Provided is an ultrapure water production system filled with ion exchange resins other than exchange resins (Invention 1).

かかる発明(発明1)によれば、一次純水システムが備えるイオン交換装置において、収容部の供給部側にホウ素選択性イオン交換樹脂が、排出部側にホウ素選択性イオン交換樹脂以外のイオン交換樹脂が充填されることにより、供給されるホウ素を含む被処理水から、まずホウ素選択性イオン交換樹脂によってホウ素が吸着除去され、その後ホウ素選択性イオン交換樹脂以外のイオン交換樹脂によってホウ素選択性イオン交換樹脂より溶出するTOC成分が吸着除去されるので、後段のサブシステムにTOC負荷をかけることなく、ホウ素濃度の低減された一次処理水を供給することができる。これにより、ホウ素を低濃度化した超純水を安定的に得ることができる。また、サブシステムにおけるTOC負荷の増加による処理コストを低減させることもできる。 According to the present invention (Invention 1), in the ion exchange device provided in the primary pure water system, a boron-selective ion exchange resin is on the supply part side of the accommodating part, and an ion exchange other than the boron-selective ion exchange resin is on the discharge part side. By filling the resin, boron is first adsorbed and removed from the supplied water to be treated containing boron by a boron-selective ion exchange resin, and then boron-selective ions are removed by an ion exchange resin other than the boron-selective ion exchange resin. Since the TOC component eluted from the exchange resin is adsorbed and removed, it is possible to supply the primary treated water having a reduced boron concentration without imposing a TOC load on the subsequent subsystem. As a result, ultrapure water having a low concentration of boron can be stably obtained. In addition, it is possible to reduce the processing cost due to the increase in the TOC load in the subsystem.

上記発明(発明1)においては、前記収容部が立設されており、前記収容部の上側に前記供給部が、前記収容部の下側に前記排出部が、それぞれ配設されていることが好ましい(発明2)。 In the above invention (Invention 1), the accommodating portion is erected, the supply portion is arranged on the upper side of the accommodating portion, and the discharging portion is arranged on the lower side of the accommodating portion. Preferred (Invention 2).

かかる発明(発明2)によれば、イオン交換樹脂を充填した収容部に、流れ方向が収容部の上方から下方であるように供給部から被処理水を供給することができるので、被処理水とイオン交換樹脂とを効率よく接触させることができ、各イオン交換樹脂の持つ吸着能力が高く発揮される。よって、被処理水に含まれるホウ素及びホウ素選択性イオン交換樹脂より溶出するTOC成分を効果的に除去することができる。 According to the present invention (Invention 2), the water to be treated can be supplied from the supply part to the storage part filled with the ion exchange resin so that the flow direction is from the upper side to the lower side of the storage part. Can be efficiently brought into contact with the ion exchange resin, and the adsorption capacity of each ion exchange resin is highly exhibited. Therefore, the TOC component eluted from boron and the boron-selective ion exchange resin contained in the water to be treated can be effectively removed.

上記発明(発明1,2)においては、前記イオン交換樹脂が、前記ホウ素選択性イオン交換樹脂と前記ホウ素選択性イオン交換樹脂以外のイオン交換樹脂とを積層した構造であることが好ましい(発明3)。 In the above inventions (Inventions 1 and 2), it is preferable that the ion exchange resin has a structure in which the boron-selective ion exchange resin and an ion exchange resin other than the boron-selective ion exchange resin are laminated (Invention 3). ).

かかる発明(発明3)によれば、イオン交換樹脂が、ホウ素選択性イオン交換樹脂とホウ素選択性イオン交換樹脂以外のイオン交換樹脂との二層構造であることにより、上記各イオン交換樹脂の吸着効率の予測が容易になるので、効率的にイオン交換樹脂による処理を行うこともできる。 According to the present invention (Invention 3), the ion exchange resin has a two-layer structure of a boron-selective ion exchange resin and an ion exchange resin other than the boron-selective ion exchange resin, so that each of the above ion exchange resins is adsorbed. Since the efficiency can be easily predicted, the treatment with an ion exchange resin can be performed efficiently.

上記発明(発明1−3)においては、前記イオン交換装置が、前記一次純水システムの末端に設けられることが好ましい(発明4)。 In the above invention (Invention 1-3), it is preferable that the ion exchange device is provided at the end of the primary pure water system (Invention 4).

一般的に、ホウ素選択性イオン交換樹脂の吸着能力を最大限に発揮させるためには、供給される被処理水の負荷がホウ素のみであることが好ましい。かかる発明(発明4)によれば、ホウ素選択性イオン交換樹脂を有するイオン交換装置が、一次純水システムの末端に設けられることにより、ホウ素以外の負荷を低減させた被処理水を上記イオン交換装置に供給することができるので、ホウ素選択性イオン交換樹脂の吸着能力が最大限に発揮され、ホウ素の除去効率を向上させることができる。 In general, in order to maximize the adsorption capacity of the boron-selective ion exchange resin, it is preferable that the load of the supplied water to be treated is only boron. According to the present invention (Invention 4), an ion exchange device having a boron-selective ion exchange resin is provided at the end of the primary pure water system to exchange the water to be treated with a reduced load other than boron. Since it can be supplied to the apparatus, the adsorption capacity of the boron-selective ion exchange resin can be maximized, and the boron removal efficiency can be improved.

上記発明(発明1−4)においては、前記ホウ素選択性イオン交換樹脂以外のイオン交換樹脂が、強塩基性アニオン交換樹脂、アニオン交換樹脂とカチオン交換樹脂との混合物、及び両性イオン交換樹脂から選択される少なくとも1種であることが好ましい(発明5)。 In the above invention (Invention 1-4), the ion exchange resin other than the boron-selective ion exchange resin is selected from a strong basic anion exchange resin, a mixture of an anion exchange resin and a cation exchange resin, and an amphoteric ion exchange resin. It is preferably at least one of the above (Invention 5).

かかる発明(発明5)によれば、ホウ素選択性イオン交換樹脂より溶出するTOC成分をより効率的に吸着除去することができる。 According to the present invention (Invention 5), the TOC component eluted from the boron-selective ion exchange resin can be more efficiently adsorbed and removed.

第二に本発明は、当該超純水製造システムを用いた超純水製造方法を提供する(発明6)。 Secondly, the present invention provides an ultrapure water production method using the ultrapure water production system (Invention 6).

本発明の超純水製造システム及び超純水製造方法によれば、一次純水システムでホウ素及びTOC成分を低減した後の被処理水をサブシステム(二次純水システム)に供給することにより、サブシステムにTOC負荷をかけることなく、ホウ素を低濃度化した超純水を安定的に得ることができる。 According to the ultrapure water production system and the ultrapure water production method of the present invention, water to be treated after reducing boron and TOC components in the primary pure water system is supplied to the subsystem (secondary pure water system). , Ultrapure water with a low concentration of boron can be stably obtained without applying a TOC load to the subsystem.

本発明の一実施形態に係る超純水製造システムを示すブロック図である。It is a block diagram which shows the ultrapure water production system which concerns on one Embodiment of this invention. 本発明の一実施形態に係る超純水製造システムが備えるホウ素選択性イオン交換樹脂を有するイオン交換装置を示す概略図である。It is the schematic which shows the ion exchange apparatus which has the boron selective ion exchange resin provided in the ultrapure water production system which concerns on one Embodiment of this invention.

以下、本発明の超純水製造システム及び超純水製造方法の実施の形態について、適宜図面を参照して説明する。以下に説明する実施形態は、本発明の理解を容易にするためのものであって、何ら本発明を限定するものではない。 Hereinafter, embodiments of the ultrapure water production system and the ultrapure water production method of the present invention will be described with reference to the drawings as appropriate. The embodiments described below are for facilitating the understanding of the present invention and do not limit the present invention in any way.

(超純水)
本実施形態で製造される超純水は、ホウ素濃度が0.5ppt−50pptの間であることが好ましい。ホウ素濃度が上記範囲外であると、半導体製品の製造工程におけるシステムの洗浄の際に、半導体製品へ悪影響を及ぼすおそれがあり好ましくない。
(Ultrapure water)
The ultrapure water produced in this embodiment preferably has a boron concentration of between 0.5 ppt and 50 ppt. If the boron concentration is out of the above range, it may adversely affect the semiconductor product when cleaning the system in the manufacturing process of the semiconductor product, which is not preferable.

(被処理水)
本実施形態で使用されるホウ素を含有する被処理水は、特に限定されるものではない。通常、前処理システムによる徐濁処理後の被処理水(前処理水)、つまり、一次処理システムに供給される被処理水には、ホウ素が30ppb程度含まれている。なお、ホウ素は、被処理水中で主にホウ酸(B(OH))の形態で存在している。
(Water to be treated)
The boron-containing water to be treated used in the present embodiment is not particularly limited. Usually, the water to be treated (pre-treated water) after the turbidity treatment by the pretreatment system, that is, the water to be treated supplied to the primary treatment system contains about 30 ppb of boron. Boron is mainly present in the form of boric acid (B (OH) 3) in the water to be treated.

[超純水製造システム]
図1は、本発明の一実施形態に係る超純水製造システムを示すブロック図である。図1に示す超純水製造システム1は、前処理システム2、一次純水システム3、二次純水システム(サブシステム)4をこの順に備える。前処理システム2に供給された原水は、凝集ろ過、MF膜(精密ろ過膜)、UF膜(限外ろ過膜)等による除濁処理や活性炭等による脱塩素処理の後、送水配管L1を経て、一次純水システム3へ供給される。一次純水システム3に供給された前処理水は、イオン成分やTOC成分等の不純物が除去された後、送水配管L2を経て、サブシステム4へ供給される。サブシステム4では、被処理水中の極微量の微粒子や微量イオン成分、特に低分子の微量有機物のような不純物が除去され、より純度の高い超純水が製造される。サブシステム4で製造された超純水は、送水配管L3を経て、ユースポイント5へ送られる。
[Ultrapure water production system]
FIG. 1 is a block diagram showing an ultrapure water production system according to an embodiment of the present invention. The ultrapure water production system 1 shown in FIG. 1 includes a pretreatment system 2, a primary pure water system 3, and a secondary pure water system (subsystem) 4 in this order. The raw water supplied to the pretreatment system 2 is turbidized by coagulation filtration, MF membrane (microfiltration membrane), UF membrane (ultrafiltration membrane), etc., dechlorinated by activated carbon, etc., and then passed through the water supply pipe L1. , Is supplied to the primary pure water system 3. The pretreated water supplied to the primary pure water system 3 is supplied to the subsystem 4 via the water supply pipe L2 after impurities such as ionic components and TOC components are removed. In the subsystem 4, trace amounts of fine particles and trace ion components in the water to be treated, particularly impurities such as low molecular weight trace organic substances, are removed, and ultrapure water having higher purity is produced. The ultrapure water produced in the subsystem 4 is sent to the use point 5 via the water supply pipe L3.

<一次純水システム>
一次純水システム3は、2床3塔式のイオン交換装置(第一イオン交換装置)31、逆浸透膜(RO膜)装置32、混床式のイオン交換装置(第二イオン交換装置)33、ホウ素選択性イオン交換樹脂を有するイオン交換装置(第三イオン交換装置)34をこの順に備えている。第一イオン交換装置31は、カチオン交換塔(H塔)、脱炭酸塔、アニオン交換塔(OH塔)をこの順に備え、前処理システム2から供給される被処理水を脱塩するためのものである。逆浸透膜(RO膜)装置32は、被処理水中のイオン成分やTOC成分等の不純物を除去するためのものである。第一イオン交換装置31による脱塩処理により、逆浸透膜(RO膜)装置32には、塩濃度が低減された被処理水が供給されるので、逆浸透膜(RO膜)装置32における水回収率が向上し、これに伴い被処理水中に含まれるイオン成分やTOC成分等の不純物の除去率も向上する。第二イオン交換装置33は、アニオン交換樹脂とカチオン交換樹脂とを均一混合して充填した塔を備え、被処理水中に存在する低分子量のカチオン及びアニオンを除去し、処理水の純度を高めるためのものである。
<Primary pure water system>
The primary pure water system 3 includes a two-bed, three-tower type ion exchange device (first ion exchange device) 31, a reverse osmosis membrane (RO membrane) device 32, and a mixed-bed type ion exchange device (second ion exchange device) 33. , An ion exchange device (third ion exchange device) 34 having a boron-selective ion exchange resin is provided in this order. The first ion exchange device 31 includes a cation exchange tower (H tower), a decarbonization tower, and an anion exchange tower (OH tower) in this order, and is for desalting the water to be treated supplied from the pretreatment system 2. Is. The reverse osmosis membrane (RO membrane) device 32 is for removing impurities such as ionic components and TOC components in the water to be treated. Water to be treated with a reduced salt concentration is supplied to the reverse osmosis membrane (RO membrane) apparatus 32 by the desalting treatment by the first ion exchange apparatus 31, so that the water in the reverse osmosis membrane (RO membrane) apparatus 32 The recovery rate is improved, and the removal rate of impurities such as ionic components and TOC components contained in the water to be treated is also improved accordingly. The second ion exchange device 33 includes a tower in which an anion exchange resin and a cation exchange resin are uniformly mixed and filled, in order to remove low molecular weight cations and anions existing in the water to be treated and to increase the purity of the treated water. belongs to.

なお、一次純水システムが備える混床式イオン交換装置は、再生式、非再生式のいずれであってもよいが、非再生式のイオン交換装置であることが好ましい。これは、一次純水システムに再生式のイオン交換装置を用いると、イオン交換樹脂を再生するときに使用する薬品によって、コスト高になるだけでなく、イオン交換樹脂の再生に必要な薬品によって、排水の量が増加しやすいからである。通常、一次純水システムに非再生式のイオン交換装置を用いる場合は、本実施形態のように逆浸透膜(RO膜)装置等と組み合わせて使用することにより、イオン成分の除去率を向上させることが行われている。 The mixed bed type ion exchange device provided in the primary pure water system may be either a regenerative type or a non-renewable type, but a non-regenerative type ion exchange device is preferable. This is because when a regenerative ion exchange device is used in the primary pure water system, not only the cost increases depending on the chemicals used when regenerating the ion exchange resin, but also the chemicals required for regenerating the ion exchange resin. This is because the amount of wastewater tends to increase. Normally, when a non-regenerative ion exchange device is used in the primary pure water system, the removal rate of ion components is improved by using it in combination with a reverse osmosis membrane (RO membrane) device or the like as in the present embodiment. Is being done.

(ホウ素選択性イオン交換樹脂を有するイオン交換装置)
次に、本実施形態の一次純水システム3が備えるホウ素選択性イオン交換樹脂を有するイオン交換装置(第三イオン交換装置)34について、図2も参照しつつ詳説する。
(Ion exchange device with boron selective ion exchange resin)
Next, an ion exchange device (third ion exchange device) 34 having a boron-selective ion exchange resin provided in the primary pure water system 3 of the present embodiment will be described in detail with reference to FIG.

第三イオン交換装置34は、ホウ素選択性イオン交換樹脂によって被処理水に含まれるホウ素を除去するとともに、ホウ素選択性イオン交換樹脂より溶出したTOC成分をホウ素選択性イオン交換樹脂以外のイオン交換樹脂によって除去するためのものである。ホウ素選択性イオン交換樹脂の吸着能力を最大限に発揮させるためには、第三イオン交換装置34に供給される被処理水の負荷がホウ素のみであることが望ましいことから、第三イオン交換装置34は、一次純水システム3の末端に設置される。また、後段のサブシステム4の先端に設置される紫外線酸化装置(UV装置)41は、装置自体が大きく嵩張る上に高価であるため、できるだけ規模を小さくすることが求められる。そのためにも、一次純水システム3の末端に設置される第三イオン交換装置34において被処理水中のTOC成分をできるだけ除去することで、サブシステム4の先端に設置される紫外線酸化装置(UV装置)41にTOC負荷をかけないことが望ましい。 The third ion exchange device 34 removes boron contained in the water to be treated with a boron-selective ion exchange resin, and removes the TOC component eluted from the boron-selective ion exchange resin into an ion exchange resin other than the boron-selective ion exchange resin. Is for removal by. In order to maximize the adsorption capacity of the boron-selective ion exchange resin, it is desirable that the load of the water to be treated supplied to the third ion exchange device 34 is only boron, so that the third ion exchange device 34 is installed at the end of the primary pure water system 3. Further, the ultraviolet oxidizing device (UV device) 41 installed at the tip of the subsequent subsystem 4 is required to be as small as possible because the device itself is large and bulky and expensive. To this end, the UV oxidizing device (UV device) installed at the tip of the subsystem 4 is installed at the tip of the subsystem 4 by removing the TOC component in the water to be treated as much as possible in the third ion exchange device 34 installed at the end of the primary pure water system 3. ) 41 should not be loaded with TOC.

図2は、本実施形態に係る第三イオン交換装置34の構成を示す概略図である。第三イオン交換装置34は、イオン交換樹脂Aを充填するための収容部341と、収容部341に被処理水を供給するための供給部342と、収容部341から処理水を排出するための排出部343とを有している。収容部341は立設されており、収容部341の上側に供給部342が、収容部341の下側に排出部343が、それぞれ配設されていて、ホウ素選択性イオン交換樹脂A1が供給部342側に、ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2が排出部343側に、それぞれ充填されている。 FIG. 2 is a schematic view showing the configuration of the third ion exchange device 34 according to the present embodiment. The third ion exchange device 34 has an accommodating portion 341 for filling the ion exchange resin A, a supply unit 342 for supplying the water to be treated to the accommodating unit 341, and a third ion exchange device 34 for discharging the treated water from the accommodating unit 341. It has a discharge unit 343. The accommodating unit 341 is erected, a supply unit 342 is arranged above the accommodating unit 341, and a discharge unit 343 is arranged below the accommodating unit 341, and the boron selective ion exchange resin A1 is provided as a supply unit. On the 342 side, an ion exchange resin A2 other than the boron-selective ion exchange resin is filled on the discharge portion 343 side, respectively.

第三イオン交換装置34において、供給部342側にホウ素選択性イオン交換樹脂A1が、排出部343側にホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2が、それぞれ充填されることにより、収容部341に供給されるホウ素を含む被処理水から、まずホウ素選択性イオン交換樹脂A1によってホウ素が吸着除去され、その後ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2によってホウ素選択性イオン交換樹脂A1より溶出したTOC成分が吸着除去されるので、後段のサブシステム4にTOC負荷をかけることなく、ホウ素濃度の低減された一次処理水を供給することができる。サブシステム4に対するTOC負荷が抑えられることにより、超純水製造システム全体のコスト増加を防ぐこともできる。 In the third ion exchange device 34, the supply section 342 is filled with the boron-selective ion exchange resin A1, and the discharge section 343 is filled with the ion exchange resin A2 other than the boron-selective ion exchange resin. Boron is first adsorbed and removed by the boron-selective ion exchange resin A1 from the water to be treated containing boron supplied to 341, and then from the boron-selective ion exchange resin A1 by an ion exchange resin A2 other than the boron-selective ion exchange resin. Since the eluted TOC component is adsorbed and removed, it is possible to supply the primary treated water having a reduced boron concentration without applying a TOC load to the subsystem 4 in the subsequent stage. By suppressing the TOC load on the subsystem 4, it is possible to prevent an increase in the cost of the entire ultrapure water production system.

また、収容部341が立設されており、その上側に供給部342が、下側に排出部343が配設されていることにより、流れ方向が収容部341の上方から下方であるように供給部342から被処理水を供給することができるので、イオン交換樹脂Aが被処理水によって撹拌されにくく、ホウ素選択性イオン交換樹脂A1とホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2との二層構造が維持される。これにより、被処理水と各イオン交換樹脂A1、A2とを効率よく接触させることができるので、各イオン交換樹脂A1、A2の持つ吸着能力が高く発揮される。よって、被処理水に含まれるホウ素及びホウ素選択性イオン交換樹脂A1より溶出するTOC成分を効果的に除去することができる。 Further, the accommodating unit 341 is erected, and the supply unit 342 is arranged on the upper side thereof and the discharge unit 343 is arranged on the lower side so that the flow direction is from the upper side to the lower side of the accommodating unit 341. Since the water to be treated can be supplied from the part 342, the ion exchange resin A is less likely to be agitated by the water to be treated, and the boron-selective ion exchange resin A1 and the ion exchange resin A2 other than the boron-selective ion exchange resin are used. The layered structure is maintained. As a result, the water to be treated and the ion exchange resins A1 and A2 can be efficiently brought into contact with each other, so that the adsorption capacity of the ion exchange resins A1 and A2 is highly exhibited. Therefore, boron and the TOC component eluted from the boron-selective ion exchange resin A1 contained in the water to be treated can be effectively removed.

収容部341に充填されるイオン交換樹脂Aは、ホウ素選択性イオン交換樹脂A1とホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2とを積層した構造であってもよい。イオン交換樹脂Aが、上記のような二層構造であることにより、上記各イオン交換樹脂A1、A2の吸着効率の予測が容易になるので、効率的に処理を行うこともできる。 The ion exchange resin A filled in the accommodating portion 341 may have a structure in which a boron selective ion exchange resin A1 and an ion exchange resin A2 other than the boron selective ion exchange resin are laminated. Since the ion exchange resin A has the above-mentioned two-layer structure, it becomes easy to predict the adsorption efficiency of each of the above ion exchange resins A1 and A2, so that the treatment can be performed efficiently.

なお、収容部341は、ホウ素選択性イオン交換樹脂A1とホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2とを仕切るための仕切板を内部に有していてもよい。このような仕切板を有することにより、イオン交換樹脂A1、A2の混合や上下への流出を防止することができる。また、収容部341は、例えば、ホウ素選択性イオン交換樹脂A1が充填されたサブ収容部3411(図示しない)と、ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2が充填されたサブ収容部3412(図示しない)とが、直列に接続された構造であってもよい。 The accommodating portion 341 may have a partition plate inside for partitioning the boron-selective ion exchange resin A1 and the ion exchange resin A2 other than the boron-selective ion exchange resin. By having such a partition plate, it is possible to prevent the ion exchange resins A1 and A2 from being mixed or flowing out vertically. Further, the accommodating portion 341 includes, for example, a sub accommodating portion 3411 (not shown) filled with the boron selective ion exchange resin A1 and a sub accommodating portion 3412 filled with an ion exchange resin A2 other than the boron selective ion exchange resin. (Not shown) may have a structure connected in series.

ホウ素選択性イオン交換樹脂A1の層高は特に限定されず、必要に応じて適宜設定することができるが、800mm以上となるように設定することが好ましく、1000mm以上となるように設定することがより好ましい。層高を800mm以上とすることで、ホウ素選択性イオン交換樹脂A1の吸着効率が向上する。また、ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2の層高は特に限定されず、必要に応じて適宜設定することができるが、100mm以上となるように設定することが好ましく、500mm以上となるように設定することがより好ましい。層高を100mm以上とすることで、ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2の吸着効率が向上する。 The layer height of the boron-selective ion exchange resin A1 is not particularly limited and can be appropriately set as needed, but it is preferably set to 800 mm or more, and it is preferable to set it to 1000 mm or more. More preferred. By setting the layer height to 800 mm or more, the adsorption efficiency of the boron-selective ion exchange resin A1 is improved. The layer height of the ion exchange resin A2 other than the boron-selective ion exchange resin is not particularly limited and can be appropriately set as needed, but it is preferably set to 100 mm or more, preferably 500 mm or more. It is more preferable to set so as to be. By setting the layer height to 100 mm or more, the adsorption efficiency of the ion exchange resin A2 other than the boron selective ion exchange resin is improved.

(ホウ素選択性イオン交換樹脂)
ホウ素選択性イオン交換樹脂A1は、アニオン交換樹脂におけるイオン交換基の代わりにホウ素選択性を有するN−メチルグルカミン基を官能基として有するもの(キレート樹脂)であれば特に限定されない。しかし、アニオン交換樹脂へのホウ素選択性を有するキレート基の導入率は100%に達することがなく、残存するアニオン基に他のイオンが吸着することによって、吸着速度が減少してしまうことが起こり得る。よって、このようなことを防ぐために、ホウ素選択性イオン交換樹脂A1としては、超純水の製造に使用されるキレート樹脂や超純水で洗浄されたキレート樹脂等、TOC成分の溶出が少なく、通水前後でTOC濃度が可能な限り増加しないものが好ましい。このようなキレート樹脂としては、N−メチルグルカミン基を有するものが好ましく、例えば、三菱化学社製のCRB03等が使用できる。
(Boron selective ion exchange resin)
The boron-selective ion exchange resin A1 is not particularly limited as long as it has an N-methylglucamine group having boron selectivity as a functional group instead of the ion exchange group in the anion exchange resin (chelate resin). However, the introduction rate of the chelate group having boron selectivity into the anion exchange resin does not reach 100%, and the adsorption rate may decrease due to the adsorption of other ions on the remaining anion group. obtain. Therefore, in order to prevent such a situation, the boron-selective ion exchange resin A1 has less elution of TOC components such as a chelate resin used for producing ultrapure water and a chelate resin washed with ultrapure water. It is preferable that the TOC concentration does not increase as much as possible before and after water flow. As such a chelate resin, one having an N-methylglucamine group is preferable, and for example, CRB03 manufactured by Mitsubishi Chemical Corporation can be used.

(ホウ素選択性イオン交換樹脂以外のイオン交換樹脂)
ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2は、特に限定されないが、超純水の製造に使用されるイオン交換樹脂や超純水で洗浄されたイオン交換樹脂等、TOC成分の溶出が少なく、通水前後でTOC濃度の増加量(△TOC)が<1−3ppb程度であるものが好ましい。このようなイオン交換樹脂としては、強塩基性アニオン交換樹脂、アニオン交換樹脂とカチオン交換樹脂との混合物、及び両性イオン交換樹脂から選択される少なくとも1種であることが好ましく、さらに好適には強塩基性アニオン交換樹脂であり、例えば、三菱化学社製のSAT10L等が使用できる。
(Ion exchange resins other than boron selective ion exchange resins)
The ion exchange resin A2 other than the boron-selective ion exchange resin is not particularly limited, but the elution of TOC components such as the ion exchange resin used for producing ultrapure water and the ion exchange resin washed with ultrapure water is small. The amount of increase in TOC concentration (ΔTOC) before and after water flow is preferably about <1-3 ppb. The ion exchange resin is preferably at least one selected from a strong basic anion exchange resin, a mixture of an anion exchange resin and a cation exchange resin, and an amphoteric ion exchange resin, and more preferably strong. It is a basic anion exchange resin, and for example, SAT10L manufactured by Mitsubishi Chemical Corporation can be used.

<サブシステム>
サブシステム4は、紫外線酸化装置(UV装置)41、膜式脱気装置42、混床式イオン交換装置43、限外ろ過膜装置(UF装置)44をこの順に備えている。紫外線酸化装置(UV装置)41は、紫外線照射による酸化処理により、被処理水中に残存するTOC成分を酸化分解するためのものである。膜式脱気装置42は、処理水中の溶存酸素量を低減するためのものである。混床式イオン交換装置43は、処理水中の酸化分解されたTOC成分のうち、イオン化した成分を除去し、処理水の純度を高めるためのものである。限外ろ過膜装置(UF装置)44は、混床式イオン交換装置43から流出したイオン交換樹脂の微粒子等を除去するためのものである。
<Subsystem>
The subsystem 4 includes an ultraviolet oxidizing device (UV device) 41, a membrane degassing device 42, a mixed bed ion exchange device 43, and an ultrafiltration membrane device (UF device) 44 in this order. The ultraviolet oxidizing device (UV device) 41 is for oxidatively decomposing the TOC component remaining in the water to be treated by the oxidation treatment by ultraviolet irradiation. The membrane deaerator 42 is for reducing the amount of dissolved oxygen in the treated water. The mixed bed type ion exchange device 43 is for removing ionized components from the oxidatively decomposed TOC components in the treated water to increase the purity of the treated water. The ultrafiltration membrane device (UF device) 44 is for removing fine particles and the like of the ion exchange resin flowing out from the mixed bed type ion exchange device 43.

なお、一般的な超純水製造システムにおいて、一次純水システムとサブシステムとには、その規模にかなりの差があり、一次純水システムの方が大規模である。本実施形態においても、一次純水システム3が備える各装置は、サブシステム4が備える各装置に比べて規模が大きく、例えば、一次純水システム3の末端に設けられる第三イオン交換装置34を、規模の異なるサブシステム4の先端に設けることは一般的ではない。同様に、サブシステム4の先端に設けられる紫外線酸化装置(UV装置)41を、規模の異なる一次純水システム3の末端に設けることも一般的ではない。 In a general ultrapure water production system, there is a considerable difference in scale between the primary pure water system and the subsystem, and the primary pure water system is larger. Also in this embodiment, each device included in the primary pure water system 3 is larger in scale than each device provided in the subsystem 4, and for example, a third ion exchange device 34 provided at the end of the primary pure water system 3 is provided. , It is not common to provide it at the tip of a subsystem 4 of different scale. Similarly, it is not common to provide the ultraviolet oxidizing device (UV device) 41 provided at the tip of the subsystem 4 at the end of the primary pure water system 3 having a different scale.

[超純水製造方法]
次に、上述したような本実施形態の超純水製造システム1を用いた超純水の製造方法について説明する。
[Ultrapure water production method]
Next, a method for producing ultrapure water using the ultrapure water production system 1 of the present embodiment as described above will be described.

前処理システム2に供給された原水は、凝集ろ過、MF膜(精密ろ過膜)、UF膜(限外ろ過膜)等による除濁処理や活性炭等による脱塩素処理(前処理工程)の後、送水配管L1を経て、一次純水システム3へ供給される。一次純水システム3に供給された前処理水は、イオン成分やTOC成分等の不純物の除去処理(一次純水製造工程)の後、送水配管L2を経て、サブシステム4へ供給される。サブシステム4に供給された一次純水は、極微量の微粒子や微量イオン成分、特に低分子の微量有機物のような不純物の除去が行われ、より純度の高い超純水が製造される(二次純水製造工程)。サブシステム4で製造された超純水は、送水配管L3を経て、ユースポイント5へ送られる。 The raw water supplied to the pretreatment system 2 is subjected to coagulation filtration, turbidity treatment with MF membrane (microfiltration membrane), UF membrane (ultrafiltration membrane), etc., and dechlorination treatment with activated carbon (pretreatment step). It is supplied to the primary pure water system 3 via the water supply pipe L1. The pretreated water supplied to the primary pure water system 3 is supplied to the subsystem 4 via the water supply pipe L2 after the removal treatment of impurities such as ionic components and TOC components (primary pure water production step). The primary pure water supplied to the subsystem 4 removes impurities such as trace amounts of fine particles and trace ion components, especially low-molecular-weight trace organic substances, to produce ultrapure water with higher purity (2). Next pure water production process). The ultrapure water produced in the subsystem 4 is sent to the use point 5 via the water supply pipe L3.

(ホウ素選択性イオン交換樹脂を有するイオン交換装置による処理工程)
次に、本実施形態の一次純水システム3が備えるホウ素選択性イオン交換樹脂を有するイオン交換装置(第三イオン交換装置)34による処理工程について、図2も参照しつつ詳説する。
(Processing process by an ion exchange device having a boron-selective ion exchange resin)
Next, the treatment step by the ion exchange device (third ion exchange device) 34 having the boron-selective ion exchange resin provided in the primary pure water system 3 of the present embodiment will be described in detail with reference to FIG.

まず、収容部341に、流れ方向が収容部341の上方から下方であるように、供給部342から被処理水を供給する。収容部341は立設されており、その上側に供給部342が、下側に排出部343が配設されていて、ホウ素選択性イオン交換樹脂A1が供給部342側に、ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2が排出部343側に充填されている。収容部341に供給された被処理水は、まずホウ素選択性イオン交換樹脂A1によってホウ素イオンを吸着除去され、次にホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2によってホウ素選択性イオン交換樹脂A1から溶出したTOC成分が吸着除去される。ホウ素及びTOC成分が除去された被処理水(一次処理水)は、排出部343から排出されて次の工程へと移送される。 First, the water to be treated is supplied from the supply unit 342 to the storage unit 341 so that the flow direction is from the upper side to the lower side of the storage unit 341. The accommodating unit 341 is erected, the supply unit 342 is arranged on the upper side thereof, and the discharge unit 343 is arranged on the lower side, and the boron selective ion exchange resin A1 is arranged on the supply unit 342 side for boron selective ion exchange. An ion exchange resin A2 other than the resin is filled on the discharge portion 343 side. The water to be treated supplied to the accommodating portion 341 is first adsorbed and removed by the boron-selective ion exchange resin A1, and then the boron-selective ion exchange resin A1 is used by the ion exchange resin A2 other than the boron-selective ion exchange resin. The TOC component eluted from the is adsorbed and removed. The water to be treated (primary treated water) from which boron and TOC components have been removed is discharged from the discharge unit 343 and transferred to the next step.

上述のように、供給部342側にホウ素選択性イオン交換樹脂A1が、排出部343側にホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2が、それぞれ充填されていることにより、収容部341に供給されるホウ素を含む被処理水から、まずホウ素選択性イオン交換樹脂A1によってホウ素が吸着除去され、その後ホウ素選択性イオン交換樹脂以外のイオン交換樹脂A2によってホウ素選択性イオン交換樹脂より溶出するTOC成分が吸着除去されるので、後段のサブシステム4にTOC負荷をかけることなく、ホウ素濃度の低減された一次処理水を供給することができる。サブシステム4に対するTOC負荷が抑えられることにより、超純水製造システム全体のコスト増加を防ぐこともできる。 As described above, the accommodation unit 341 is filled with the boron-selective ion exchange resin A1 on the supply unit 342 side and the ion exchange resin A2 other than the boron-selective ion exchange resin on the discharge unit 343 side. From the supplied water to be treated containing boron, boron is first adsorbed and removed by the boron-selective ion exchange resin A1, and then the TOC is eluted from the boron-selective ion exchange resin by an ion exchange resin A2 other than the boron-selective ion exchange resin. Since the components are adsorbed and removed, it is possible to supply the primary treated water having a reduced boron concentration without imposing a TOC load on the subsystem 4 in the subsequent stage. By suppressing the TOC load on the subsystem 4, it is possible to prevent an increase in the cost of the entire ultrapure water production system.

本実施形態の超純水製造方法において、第三イオン交換装置34への被処理水の通水速度は特に限定されないが、空間速度(SV)で30/h−180/hの範囲であることが好ましく、60/hであることがより好ましい。被処理水の通水速度が30/h未満であると、第三イオン交換装置34による処理速度が遅くなり、効率的ではない。また、被処理水の通水速度が180/hを超えると、第三イオン交換装置34による処理が不十分になり、被処理水中のホウ素を十分に取り除くことが困難となる。 In the ultrapure water production method of the present embodiment, the flow speed of the water to be treated to the third ion exchange device 34 is not particularly limited, but the space speed (SV) is in the range of 30 / h-180 / h. Is preferable, and 60 / h is more preferable. If the passing speed of the water to be treated is less than 30 / h, the treatment speed by the third ion exchange device 34 becomes slow, which is not efficient. Further, when the water flow rate of the water to be treated exceeds 180 / h, the treatment by the third ion exchange device 34 becomes insufficient, and it becomes difficult to sufficiently remove boron in the water to be treated.

本実施形態の超純水製造システム1を用いた超純水製造方法によれば、一次純水システム3でホウ素及びTOC成分を低減した後の被処理水をサブシステム(二次純水システム)4に供給することにより、サブシステム4にTOC負荷をかけることなく、ホウ素を低濃度化した超純水を安定的に得ることができる。 According to the ultrapure water production method using the ultrapure water production system 1 of the present embodiment, the water to be treated after reducing boron and TOC components in the primary pure water system 3 is a subsystem (secondary pure water system). By supplying to No. 4, ultrapure water having a low concentration of boron can be stably obtained without applying a TOC load to the subsystem 4.

なお、上述した超純水製造方法は、前処理工程と一次純水製造工程と二次純水製造工程とをこの順に備える超純水の製造方法であって、一次純水製造工程が、ホウ素を含む被処理水をイオン交換樹脂で処理する工程を備え、このイオン交換樹脂による処理工程が、ホウ素を含む被処理水とホウ素選択性イオン交換樹脂とを接触させ、当該被処理水からホウ素を分離する第一の分離工程と、第一の分離工程後の被処理水とホウ素選択性イオン交換樹脂以外のイオン交換樹脂とを接触させ、第一の分離工程後の被処理水からTOC成分を分離する第二の分離工程とを有する超純水製造方法であると捉えることもできる。 The above-mentioned ultrapure water production method is a method for producing ultrapure water in which a pretreatment step, a primary pure water production step, and a secondary pure water production step are provided in this order, and the primary pure water production step is boron. A step of treating the water to be treated containing the above with an ion exchange resin is provided, and the treatment step of this ion exchange resin brings the water to be treated containing boron and the boron selective ion exchange resin into contact with each other to remove boron from the water to be treated. The TOC component is removed from the water to be treated after the first separation step by bringing the water to be treated after the first separation step into contact with an ion exchange resin other than the boron-selective ion exchange resin. It can also be regarded as an ultrapure water production method having a second separation step of separation.

以上、本発明について図面を参照にして説明してきたが、本発明は上記実施形態に限定されず、種々の変更実施が可能である。 Although the present invention has been described above with reference to the drawings, the present invention is not limited to the above embodiment, and various modifications can be made.

以下、実施例に基づき本発明をさらに詳説するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail based on Examples, but the present invention is not limited to the following Examples.

[実施例1]
図2に示す第三イオン交換装置34を用いて被処理水の処理を行った。収容部341として、直径が40mmの円筒状のアクリル製のカラム(以下、単に「アクリルカラム」と称す。)を用い、アクリルカラムに、層高が100mmとなるように三菱化学社製の強塩基性アニオン交換樹脂を充填し、その上側に、層高が800mmとなるように三菱化学社製のホウ素選択性イオン交換樹脂を充填した。ここに、流れ方向が下向きであるように、ホウ素濃度0.8ppb、比抵抗18.2MΩ・cm、TOC成分0.5ppbの被処理水を60/h(SV)で通水し、処理を行った。得られた処理水のホウ素濃度(ppt)とTOC濃度(ppb)を測定した。
[Example 1]
The water to be treated was treated using the third ion exchange device 34 shown in FIG. A cylindrical acrylic column having a diameter of 40 mm (hereinafter, simply referred to as an "acrylic column") is used as the accommodating portion 341, and a strong base manufactured by Mitsubishi Chemical Corporation is used on the acrylic column so that the layer height is 100 mm. A sex anion exchange resin was filled, and a boron-selective ion exchange resin manufactured by Mitsubishi Chemical Corporation was filled on the upper side thereof so that the layer height was 800 mm. Here, water to be treated having a boron concentration of 0.8 ppb, a specific resistance of 18.2 MΩ · cm, and a TOC component of 0.5 ppb is passed at 60 / h (SV) so that the flow direction is downward, and the treatment is performed. rice field. The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[比較例1]
アクリルカラムに、層高が800mmとなるように三菱化学社製のホウ素選択性イオン交換樹脂のみを充填した以外は、実施例1と同様の条件で処理を行った。得られた処理水のホウ素濃度(ppt)とTOC濃度(ppb)を測定した。
[Comparative Example 1]
The treatment was carried out under the same conditions as in Example 1 except that the acrylic column was filled with only a boron-selective ion exchange resin manufactured by Mitsubishi Chemical Corporation so that the layer height was 800 mm. The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[比較例2]
アクリルカラムに、層高が800mmとなるように三菱化学社製の強塩基性アニオン交換樹脂のみを充填した以外は、実施例1と同様の条件で処理を行った。得られた処理水のホウ素濃度(ppt)とTOC濃度(ppb)を測定した。
[Comparative Example 2]
The treatment was carried out under the same conditions as in Example 1 except that the acrylic column was filled with only a strong basic anion exchange resin manufactured by Mitsubishi Chemical Corporation so that the layer height was 800 mm. The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[結果]
処理水のホウ素濃度(ppt)とTOC濃度(ppb)の経時変化を表1に示す。本結果からわかるように、実施例1では、処理水のホウ素濃度を24時間満足できるレベルで維持することができ、TOC濃度も大きく上昇することなく維持することができた。
[result]
Table 1 shows the changes over time in the boron concentration (ppt) and TOC concentration (ppb) of the treated water. As can be seen from this result, in Example 1, the boron concentration of the treated water could be maintained at a satisfactory level for 24 hours, and the TOC concentration could also be maintained without a significant increase.

比較例1では、処理水のホウ素濃度は24時間満足できるレベルで維持することができたが、TOC濃度は1時間で大きく上昇し、24時間の時点でも際立った減少は見られなかった。これは、ホウ素選択性イオン交換樹脂からTOC成分が溶出したことによる。なお、比較例1の処理水(一次処理水)をサブシステム4に供給して、通水速度60/h(SV)で処理を行い、TOC濃度が1.0ppb以下の処理水を安定的に得る場合の試算をしたところ、実施例1の場合に比べて、サブシステム4全体にかかるコストの10%に相当する費用がさらに必要となるとの結果が得られた。 In Comparative Example 1, the boron concentration of the treated water could be maintained at a satisfactory level for 24 hours, but the TOC concentration increased significantly in 1 hour, and no significant decrease was observed even at 24 hours. This is because the TOC component was eluted from the boron-selective ion exchange resin. The treated water (primary treated water) of Comparative Example 1 is supplied to the subsystem 4 and treated at a water flow rate of 60 / h (SV) to stably supply treated water having a TOC concentration of 1.0 ppb or less. As a result of making a trial calculation in the case of obtaining it, it was found that a cost equivalent to 10% of the cost of the entire subsystem 4 is required as compared with the case of the first embodiment.

比較例2では、イオン交換容量が低いため、処理水のホウ素濃度は24時間満足できるレベルで維持することができなかったが、TOC濃度は大きく上昇することがなかった。 In Comparative Example 2, the boron concentration of the treated water could not be maintained at a satisfactory level for 24 hours due to the low ion exchange capacity, but the TOC concentration did not increase significantly.

Figure 0006907514
Figure 0006907514

以上説明したように、本発明の超純水製造システム及び超純水製造方法によれば、一次純水システムでホウ素及びTOC成分を低減した後の被処理水をサブシステム(二次純水システム)に供給することにより、サブシステムにTOC負荷をかけることなく、ホウ素を低濃度化した超純水を安定的に得ることができる。 As described above, according to the ultrapure water production system and the ultrapure water production method of the present invention, the water to be treated after reducing boron and TOC components in the primary pure water system is a subsystem (secondary pure water system). ), It is possible to stably obtain ultrapure water having a low concentration of boron without imposing a TOC load on the subsystem.

本発明は、ホウ素を低濃度化した超純水を安定的に得るための超純水製造システム及び超純水製造方法として有用である。 The present invention is useful as an ultrapure water production system and an ultrapure water production method for stably obtaining ultrapure water having a low concentration of boron.

1…超純水製造システム
2…前処理システム
3…一次純水システム
31…2床3塔式イオン交換装置(第一イオン交換装置)
32…逆浸透膜(RO膜)装置
33…混床式イオン交換装置(第二イオン交換装置)
34…ホウ素選択性イオン交換樹脂を有するイオン交換装置(第三イオン交換装置)
341…収容部
342…供給部
343…排出部
4…二次純水システム(サブシステム)
41…紫外線酸化装置(UV装置)
42…膜式脱気装置
43…混床式イオン交換装置
44…限外ろ過膜装置(UF装置)
5…ユースポイント
L1,L2,L3…送水配管
R1…返送配管
A…イオン交換樹脂
A1…ホウ素選択性イオン交換樹脂
A2…ホウ素選択性イオン交換樹脂以外のイオン交換樹脂
1 ... Ultrapure water production system 2 ... Pretreatment system 3 ... Primary pure water system 31 ... Two-bed, three-tower ion exchange device (first ion exchange device)
32 ... Reverse osmosis membrane (RO membrane) device 33 ... Mixed bed type ion exchange device (second ion exchange device)
34 ... Ion exchange device having a boron-selective ion exchange resin (third ion exchange device)
341 ... Containment section 342 ... Supply section 343 ... Discharge section 4 ... Secondary pure water system (subsystem)
41 ... Ultraviolet oxidizing device (UV device)
42 ... Membrane-type degassing device 43 ... Mixed-bed ion exchange device 44 ... Ultrafiltration membrane device (UF device)
5 ... Use points L1, L2, L3 ... Water supply pipe R1 ... Return pipe A ... Ion exchange resin A1 ... Boron selective ion exchange resin A2 ... Ion exchange resin other than boron selective ion exchange resin

Claims (5)

前処理システムと一次純水システムと二次純水システムとをこの順に備える超純水の製造システムであって、
前記一次純水システムが、第一イオン交換装置、逆浸透膜装置、第二イオン交換装置、第三イオン交換装置をこの順に備え、
前記第二イオン交換装置が、非再生式の混床式イオン交換装置であり、
前記第三イオン交換装置がホウ素を含む被処理水をイオン交換樹脂で処理する非再生式のイオン交換装置であり、該第三イオン交換装置が、前記一次純水システムの末端に設けられており、
前記第三イオン交換装置が、
イオン交換樹脂を充填するための収容部と、
前記収容部に被処理水を供給するための供給部と、
前記収容部から処理水を排出するための排出部と
を有し、
前記収容部には、前記供給部側にホウ素選択性イオン交換樹脂が、前記排出部側にホウ素選択性イオン交換樹脂以外のイオン交換樹脂が、それぞれ充填されており、
前記ホウ素選択性イオン交換樹脂以外のイオン交換樹脂が、強塩基性アニオン交換樹脂である
超純水製造システム。
An ultrapure water production system that includes a pretreatment system, a primary pure water system, and a secondary pure water system in this order.
The primary pure water system includes a first ion exchange device, a reverse osmosis membrane device, a second ion exchange device, and a third ion exchange device in this order.
The second ion exchange device is a non-regenerative mixed bed type ion exchange device.
The third ion exchange device is a non-regenerative ion exchange device that treats water to be treated containing boron with an ion exchange resin , and the third ion exchange device is provided at the end of the primary pure water system. ,
The third ion exchange device
An accommodating part for filling the ion exchange resin,
A supply unit for supplying water to be treated to the storage unit,
It has a discharge part for discharging treated water from the storage part, and has a discharge part.
The accommodating portion is filled with a boron-selective ion exchange resin on the supply portion side and an ion exchange resin other than the boron-selective ion exchange resin on the discharge portion side.
An ultrapure water production system in which an ion exchange resin other than the boron-selective ion exchange resin is a strong basic anion exchange resin.
前記収容部が立設されており、
前記収容部の上側に前記供給部が、前記収容部の下側に前記排出部が、それぞれ配設されている請求項1に記載の超純水製造システム。
The housing unit is erected,
The ultrapure water production system according to claim 1, wherein the supply unit is arranged on the upper side of the storage unit, and the discharge unit is arranged on the lower side of the storage unit.
前記イオン交換樹脂が、前記ホウ素選択性イオン交換樹脂と前記ホウ素選択性イオン交換樹脂以外のイオン交換樹脂とを積層した構造である請求項1または請求項2に記載の超純水製造システム。 The ultrapure water production system according to claim 1 or 2, wherein the ion exchange resin has a structure in which the boron selective ion exchange resin and an ion exchange resin other than the boron selective ion exchange resin are laminated. 前記ホウ素選択性イオン交換樹脂の層高が、前記ホウ素選択性イオン交換樹脂以外のイオン交換樹脂の層高よりも大きい請求項3に記載の超純水製造システム。The ultrapure water production system according to claim 3, wherein the layer height of the boron selective ion exchange resin is larger than the layer height of an ion exchange resin other than the boron selective ion exchange resin. 請求項1から請求項4のいずれか1項に記載の超純水製造システムを用いた超純水製造方法。 The method for producing ultrapure water using the ultrapure water production system according to any one of claims 1 to 4.
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