JP6886455B2 - 改良された油性表面への接着および高いウォッシュオフ耐性を持つ、一液型の強靭化エポキシ接着剤 - Google Patents
改良された油性表面への接着および高いウォッシュオフ耐性を持つ、一液型の強靭化エポキシ接着剤 Download PDFInfo
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- JP6886455B2 JP6886455B2 JP2018509558A JP2018509558A JP6886455B2 JP 6886455 B2 JP6886455 B2 JP 6886455B2 JP 2018509558 A JP2018509558 A JP 2018509558A JP 2018509558 A JP2018509558 A JP 2018509558A JP 6886455 B2 JP6886455 B2 JP 6886455B2
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- isocyanate
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Description
A)接着剤の重量に基づき、少なくとも25重量パーセントの一つ以上の非ゴム変性エポキシ樹脂と、
B)キャップされたイソシアネート基を有し、組成物の重量に基づき、5から45重量パーセントの反応性エラストマー強靭化剤であって、i)数平均分子量1000から10,000のイソシアネート末端ポリエーテル、およびii)数平均分子量1000から10,000のイソシアネート末端ジエンポリマーの、鎖延長し、その後イソシアネートをキャップした混合物を含む、反応性エラストマー強靭化剤と、
C)接着剤を硬化するのに充分な量の、一つ以上の潜在性エポキシ硬化剤と、
D)一つ以上の尿素基、および1尿素基当たり最大250の分子量を有し、接着剤の重量に基づき、0.1から3重量パーセントの少なくとも一つの尿素化合物とを混合状態で備え、
接着剤は、アミノフェノール硬化促進剤を持たない。
1)第1油性基体と第2基体との間の接合線に、請求項1から9のいずれかに記載の接着剤の層を形成して、接合線で接着剤組成物と各々接触する、第1および第2基体を含むアセンブリを形成することと、その後、
2)アセンブリを脱脂して、第1油性基体から油を除去することと、次いで、
3)脱脂されたアセンブリを高温にまで加熱して、接着剤を硬化することとを含む。
1−A):ステップ1)の後かつステップ2)の前に、接着剤組成物の一部分以上または複数部分を局所硬化することによって、機械的手段を使用してアセンブリを留めて、基体および接着剤を互いに対して固定位置に維持するステップであって、接着剤の少なくとも一部分が、未硬化のままであるステップと、
2−A):ステップ2)の後かつステップ3)の前に、留められたアセンブリを熱硬化性コーティングと接触させて、コーティングされ留められたアセンブリを形成するステップとをさらに含んでもよい。このプロセスでは、コーティングおよび接着剤は、ステップ3)で硬化される。
A)接着剤の重量に基づき、少なくとも25重量パーセントの一つ以上の非ゴム変性エポキシ樹脂と、
B)キャップされたイソシアネート基を有し、組成物の重量に基づき、5から45重量パーセントの反応性エラストマー強靭化剤であって、i)数平均分子量1000から10,000のイソシアネート末端ポリエーテル、およびii)数平均分子量1000から10,000のイソシアネート末端ジエンポリマーの、鎖延長し、その後イソシアネートをキャップした混合物を含む、反応性エラストマー強靭化剤と、
C)接着剤を硬化するのに充分な量の、一つ以上の潜在性エポキシ硬化剤と、
D)一つ以上の尿素基、および1尿素基当たり最大250の分子量を有し、接着剤の重量に基づき、0.1から5重量パーセントの少なくとも一つの尿素化合物とを含有する、エポキシ接着剤であり、
接着剤は、アミノフェノール硬化促進剤を持たない。
a)一つの第1級または第2級アミン基を有する、脂肪族、芳香族、脂環式、芳香脂肪族および/またはヘテロ芳香族モノアミン。そのようなキャッピング化合物の例は、メチルアミン、エチルアミン、イソプロピルアミン、sec−ブチルアミン、t−ブチルアミンなどのモノアルキルアミン;ジメチルアミン、ジエチルアミン、ジイソプロピルアミン、ジ−sec−ブチルアミン、ジヘキシルアミンおよびジオクチルアミンなどのジアルキルアミン;シクロヘキシル基が1個以上のアルキル基と任意で置換される、シクロヘキシルアミンまたはジシクロヘキシルアミン;フェニル基が一つ以上のアルキル基と任意で置換される、ベンジルアミンおよびジフェニルアミン;モルホリン;アミン水素原子を有するN−アルキルピペラジンおよびイミダゾールを含む。
b)モノフェノール、ポリフェノールおよびアミノフェノールを含む、フェノール性化合物。モノフェノールの例は、フェノール、1個から30個の炭素原子を各々含有してもよい、1個以上のアルキル基を含有するアルキルフェノール、ナフトール、ハロゲン化フェノール、カルダノールまたはナフトールを含む。好適なポリフェノールは、1分子当たり2個以上、好ましくは、2個のフェノール性ヒドロキシル基を含有し、レゾルシノール、カテコール、ハイドロキノン、ビスフェノール、ビスフェノールA、ビスフェノールAP(1,1−ビス(4−ヒドロキシルフェニル)−1−フェニルエタン)、ビスフェノールF、ビスフェノールK、ビスフェノールM、テトラメチルビフェノールおよびo,o’−ジアリル−ビスフェノールA、ならびにそれらのハロゲン化誘導体を含む。好適なアミノフェノールは、少なくとも1個の第1級または第2級アミン基、および1個のフェノール性ヒドロキシル基を含有する化合物である。アミン基は、好ましくは、芳香環の炭素原子に結合される。好適なアミノフェノールの例は、2−アミノフェノール、4−アミノフェノール、様々なアミノナフトールおよび同類のものを含む。フェノール性化合物の中でも、モノフェノールおよびアミノフェノールが、概して好ましい。
c)芳香環上の1個以上のアルキル基と置換されてもよい、ベンジルアルコール;
d)2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレート、4−ヒドロキシブチルアクリレート、2−ヒドロキ−ブチルアクリレート、2−アミノプロピルアクリレート、2−ヒドロキシエチルメタクリレート、2−ヒドロキシプロピル−メタクリレート、4−ヒドロキシブチルメタクリレートおよび2−ヒドロキシブチルメタクリレートなどの、ヒドロキシ官能性アクリレートまたはメタクリレート化合物;
e)ドデカンチオールを含む、アルキル基に2個から30個、好ましくは、6個から16個の炭素原子を有するアルキルチオールなどの、チオール化合物;
f)アセトアミドおよびN−アルキルアセトアミドなどの、少なくとも1個のアミン水素を有するアルキルアミド化合物;ならびに
g)ケトオキシム。
項1.
一液型エポキシ接着剤であって、
A)前記接着剤の重量に基づき、少なくとも25重量パーセントの一つ以上の非ゴム変性エポキシ樹脂と、
B)キャップされたイソシアネート基を有し、前記組成物の重量に基づき、5から45重量パーセントの反応性エラストマー強靭化剤であって、i)数平均分子量1000から10,000のイソシアネート末端ポリエーテル、およびii)数平均分子量1000から10,000のイソシアネート末端ジエンポリマーの、鎖延長し、その後イソシアネートをキャップした混合物を含む、反応性エラストマー強靭化剤と、
C)前記接着剤を硬化するのに充分な量の、一つ以上の潜在性エポキシ硬化剤と、
D)一つ以上の尿素基、および1尿素基当たり最大250の分子量を有し、前記接着剤の前記重量に基づき、0.1から5重量パーセントの少なくとも一つの尿素化合物と、を混合状態で備え、
前記接着剤は、アミノフェノール硬化促進剤を持たない、一液型エポキシ接着剤。
項2.
前記尿素化合物は、芳香族ポリイソシアネートとジアルキルアミンとの反応生成物に相当する、ポリ尿素である、項1に記載の一液型エポキシ接着剤。
項3.
前記尿素化合物は、脂肪族ポリイソシアネートとジアルキルアミンとの反応生成物に相当する、項2に記載の一液型エポキシ接着剤。
項4.
前記尿素化合物は、イソホロンビス(ジメチル尿素)である、項3に記載の一液型エポキシ接着剤。
項5.
前記尿素化合物は、2,4’−および/または4,4’−メチレンビス(フェニルジメチル尿素)、ならびに2,4−および/または2,6−トルエンビス(ジメチル尿素)のうちの一つ以上である、項2に記載の一液型エポキシ接着剤。
項6.
前記潜在性エポキシ硬化剤は、ジシアナミドを含む、項1〜5のいずれかに記載の一液型エポキシ接着剤。
項7.
前記強靭化剤は、前記イソシアネート末端ポリエーテルおよび前記イソシアネート末端ジエンポリマーの前記混合物の鎖延長をするステップと、その後、前記鎖延長した材料の前記イソシアネート基の残りをキャップするステップと、を含むプロセスにおいて作製される、項1〜6のいずれかに記載の一液型エポキシ接着剤。
項8.
前記イソシアネート末端ポリエーテルおよび前記イソシアネート末端ジエンポリマーの前記イソシアネート基は、脂肪族イソシアネート基である、項1〜7のいずれかに記載の一液型エポキシ接着剤。
項9.
前記強靭化剤の前記キャップされたイソシアネート基は、モノフェノールまたはアミノフェノールでキャップされる、項1〜8のいずれかに記載の一液型エポキシ接着剤。
項10.
二つの基体間の接合線に、項1〜9のいずれかに記載の前記接着剤の層を形成して、アセンブリを形成することと、その後、前記接合線の接着剤層を硬化して、前記二つの基体間に接着剤接合を形成することと、を含む、方法。
項11.
第1油性基体を第2基体に接着させる方法であって、
1)前記第1油性基体と前記第2基体との間の接合線に、項1〜9のいずれかに記載の前記接着剤の層を形成して、前記接合線で前記接着剤組成物と各々接触する、前記第1および前記第2基体を含むアセンブリを形成することと、その後、
2)前記アセンブリを脱脂して、前記第1油性基体から油を除去することと、次いで、
3)前記脱脂されたアセンブリを高温にまで加熱して、前記接着剤を硬化することと、を含む、方法。
項12.
1−A):ステップ1)の後かつステップ2)の前に、前記接着剤組成物の一部分以上または複数部分を局所硬化することによって、機械的手段を使用して前記アセンブリを留めて、前記基体および前記接着剤を互いに対して固定位置に維持するステップであって、前記接着剤の少なくとも一部分が、未硬化のままである、ステップと、
2−A):ステップ2)の後かつステップ3)の前に、前記留められたアセンブリを熱硬化性コーティングと接触させて、コーティングされ留められたアセンブリを形成するステップと、をさらに含む、項11に記載の方法。
項13.
前記熱硬化性コーティングは、ステップ3)で硬化される、項12に記載の方法。
項14.
前記脱脂するステップ2)は、少なくとも50℃の温度で実施される、項12または13に記載の方法。
項15.
キャップされたイソシアネート基を有する、反応性エラストマー強靭化剤であって、i)数平均分子量1000から10,000のイソシアネート末端ポリエーテル、およびii)有機ポリイソシアネートと、ブタジエンの数平均分子量1000から10,000のイソシアネート末端ポリマーまたはコポリマーとの反応生成物である、第2イソシアネート末端プレポリマーの、鎖延長し、その後イソシアネートをキャップした混合物を含む、反応性エラストマー強靭化剤。
項16.
少なくとも一つのエポキシ樹脂、および項15に記載の前記反応性強靭化剤を含有する、エポキシ接着剤。
項17.
二つの基体間の接合線に、項16に記載の前記接着剤の層を形成して、アセンブリを形成することと、その後、前記接合線の接着剤層を硬化して、前記二つの基体間に接着剤接合を形成することと、を含む、方法。
以下の実施例は、本発明を説明するために提供されるが、本発明の範囲を限定することを意図していない。すべての割合は、別段の指示がない限り、重量による。すべての分子量は、別段の指示がない限り、数平均である。
エポキシ樹脂Aは、エポキシ当量約187を有する、ビスフェノールAの液状ジグリシジルエーテルである。
Claims (11)
- 一液型エポキシ接着剤であって、
A)前記接着剤の重量に基づき、少なくとも25重量パーセントの一つ以上の非ゴム変性エポキシ樹脂と、
B)前記接着剤の重量に基づき、5から45重量パーセントの反応性エラストマー強靭化剤と、
C)前記接着剤を硬化するのに充分な量の、一つ以上の潜在性エポキシ硬化剤と、
D)前記接着剤の前記重量に基づき、0.1から5重量パーセントの、下記化合物から選択される少なくとも一つの尿素化合物と、を混合状態で備え、
前記鎖延長されたイソシアネート末端ポリエーテルおよびイソシアネート末端ジエンポリマーのイソシアネート残基はキャップされており、
前記接着剤は、アミノフェノール硬化促進剤を含有しない、一液型エポキシ接着剤。 - 前記潜在性エポキシ硬化剤は、ジシアナミドを含む、請求項1〜3のいずれか1項に記載の一液型エポキシ接着剤。
- 前記イソシアネート末端ポリエーテルおよび前記イソシアネート末端ジエンポリマーのイソシアネート基は、脂肪族イソシアネート基である、請求項1〜4のいずれか1項に記載の一液型エポキシ接着剤。
- 前記キャップされたイソシアネート残基は、モノフェノールまたはアミノフェノールでキャップされている、請求項1〜5のいずれか1項に記載の一液型エポキシ接着剤。
- 二つの基体間の接合線に、請求項1〜6のいずれか1項に記載の前記接着剤の層を形成して、アセンブリを形成することと、その後、前記接合線の接着剤層を硬化して、前記二つの基体間に接着剤接合を形成することと、を含む、方法。
- 油性材料で汚染された第1基体を第2基体に接着させる方法であって、
1)前記第1基体と前記第2基体との間の接合線に、請求項1〜6のいずれか1項に記載の前記接着剤の層を形成して、前記接合線で前記接着剤と各々接触する、前記第1基体および前記第2基体を含むアセンブリを形成することと、その後、
2)前記アセンブリを脱脂して、前記第1基体から油を除去することと、次いで、
3)前記脱脂されたアセンブリを高温にまで加熱して、前記接着剤を硬化することと、を含む、方法。 - 1−A):ステップ1)の後かつステップ2)の前に、前記接着剤の一部分以上または複数部分を局所硬化することによって、機械的手段を使用して前記アセンブリを留めて、前記基体および前記接着剤を互いに対して固定位置に維持するステップであって、前記接着剤の少なくとも一部分が、未硬化のままである、ステップと、
2−A):ステップ2)の後かつステップ3)の前に、前記留められたアセンブリを熱硬化性コーティングと接触させて、コーティングされ留められたアセンブリを形成するステップと、をさらに含む、請求項8に記載の方法。 - 前記熱硬化性コーティングは、ステップ3)で硬化される、請求項9に記載の方法。
- 前記脱脂するステップ2)は、少なくとも50℃の温度で実施される、請求項9または10に記載の方法。
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