JP6876442B2 - Alkaline battery, manufacturing method of alkaline battery - Google Patents

Alkaline battery, manufacturing method of alkaline battery Download PDF

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JP6876442B2
JP6876442B2 JP2017005203A JP2017005203A JP6876442B2 JP 6876442 B2 JP6876442 B2 JP 6876442B2 JP 2017005203 A JP2017005203 A JP 2017005203A JP 2017005203 A JP2017005203 A JP 2017005203A JP 6876442 B2 JP6876442 B2 JP 6876442B2
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battery
positive electrode
alkaline
alkaline battery
active material
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JP2018116777A (en
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賢大 遠藤
賢大 遠藤
武男 野上
武男 野上
祐紀 夏目
祐紀 夏目
晋吾 安西
晋吾 安西
雄也 鈴木
雄也 鈴木
國谷 繁之
繁之 國谷
鈴木 拓也
拓也 鈴木
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FDK Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • H01M50/107Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/06Electrodes for primary cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/186Sealing members characterised by the disposition of the sealing members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/183Sealing members
    • H01M50/19Sealing members characterised by the material
    • H01M50/193Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/04Cells with aqueous electrolyte
    • H01M6/06Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
    • H01M6/08Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid with cup-shaped electrodes

Description

この発明はアルカリ電池、およびアルカリ電池の製造方法に関する。 The present invention relates to alkaline batteries and methods for manufacturing alkaline batteries.

アルカリ電池は、正極合剤、セパレーター、負極合剤からなるアルカリ発電要素が有底円筒状の金属製電池缶内に収容されているとともに、その電池缶の開口部が樹脂製の封口ガスケットを用いて気密封口された構造を有している。図1にLR6型アルカリ電池1の構造を示した。図1(A)は、円筒軸100の延長方向を上下あるいは縦方向としたときの縦断面図であり、図1(B)は、図1(A)における円101内の拡大図である。このアルカリ電池1は、いわゆる、インサイドアウト型と呼ばれる構造であり、有底筒状の金属製電池缶2、リングコアに似た環状(以下、リングコア状とも言う)に成型された正極合剤3、この正極合剤3の内側に配設された有底円筒状のセパレーター4、亜鉛合金を含んでセパレーター4の内側に充填される負極ゲル5、この負極ゲル5中に挿入された負極集電子6、負極端子板7、封口ガスケット8などにより構成される。この構造において、正極合剤3、セパレーター4、負極ゲル5が、電解液の存在下でアルカリ電池1の発電要素を形成する。 Alkaline batteries contain an alkaline power generation element consisting of a positive electrode mixture, a separator, and a negative electrode mixture in a bottomed cylindrical metal battery can, and the opening of the battery can uses a resin sealing gasket. It has a structure that is airtightly sealed. FIG. 1 shows the structure of the LR6 type alkaline battery 1. FIG. 1 (A) is a vertical cross-sectional view when the extension direction of the cylindrical shaft 100 is the vertical or vertical direction, and FIG. 1 (B) is an enlarged view of the inside of the circle 101 in FIG. 1 (A). The alkaline battery 1 has a so-called inside-out type structure, and is a bottomed tubular metal battery can 2, a positive electrode mixture 3 molded into an annular shape (hereinafter, also referred to as a ring core shape) similar to a ring core. A bottomed cylindrical separator 4 arranged inside the positive electrode mixture 3, a negative electrode gel 5 containing a zinc alloy and filled inside the separator 4, and a negative electrode current collector 6 inserted in the negative electrode gel 5. , Negative electrode terminal plate 7, sealing gasket 8, and the like. In this structure, the positive electrode mixture 3, the separator 4, and the negative electrode gel 5 form the power generation element of the alkaline battery 1 in the presence of the electrolytic solution.

ここで電池缶2の底部側を下方として上下方向を規定することとすると、電池缶2は、電池ケースを兼ねるとともに、正極合剤3に直接接触することにより、正極集電体として機能する。電池缶2の底面には正極端子9が形成されている。皿状の負極端子板7は、フランジ状の縁がある皿状で、皿を伏せたように底面を上にした状態で電池缶2の開口に封口ガスケット8を介してかしめられている。 Here, assuming that the bottom side of the battery can 2 is set downward to define the vertical direction, the battery can 2 also serves as a battery case and functions as a positive electrode current collector by directly contacting the positive electrode mixture 3. A positive electrode terminal 9 is formed on the bottom surface of the battery can 2. The dish-shaped negative electrode terminal plate 7 has a dish-shaped edge with a flange-shaped edge, and is crimped to the opening of the battery can 2 via a sealing gasket 8 with the bottom surface facing up as if the dish was turned down.

負極ゲル5中に挿入された棒状の負極集電子6は、その上端が皿状の負極端子板7の下面7dに溶接されることで立設固定されている。封口ガスケット8は、電池缶2内を上下に仕切る円板状の隔壁部81と、隔壁部81の外周縁に上方に立設する側壁部82と、隔壁部81の中央に形成された中空筒状のボス部83とを有する樹脂製の一体成形品である。負極集電子6は、封口ガスケット8のボス部83の中空孔に挿通され、アルカリ電池1を組み立てる際には、負極端子板7、負極集電子6および封口ガスケット8を封口体としてあらかじめ一体に組み合わせておく。そして、発電要素が収納された電池缶2の開口端側に封口体を挿入するとともに、この電池缶2の開口を内方に縮径加工する。それによって封口ガスケット8の側壁部82が電池缶2の開口縁部と負極端子板7におけるフランジ状の縁との間に挟持され、電池缶2が密閉状態で封口される。 The rod-shaped negative electrode current collector 6 inserted into the negative electrode gel 5 is erected and fixed by welding the upper end thereof to the lower surface 7d of the dish-shaped negative electrode terminal plate 7. The sealing gasket 8 includes a disk-shaped partition wall 81 that divides the inside of the battery can 2 into upper and lower parts, a side wall portion 82 that stands upward on the outer peripheral edge of the partition wall portion 81, and a hollow cylinder formed in the center of the partition wall portion 81. It is a resin integrally molded product having a shaped boss portion 83. The negative electrode current collector 6 is inserted into the hollow hole of the boss portion 83 of the sealing gasket 8, and when the alkaline battery 1 is assembled, the negative electrode terminal plate 7, the negative electrode current collecting 6 and the sealing gasket 8 are integrally combined as a sealing body in advance. Keep it. Then, the sealing body is inserted into the opening end side of the battery can 2 in which the power generation element is housed, and the opening of the battery can 2 is reduced in diameter inward. As a result, the side wall portion 82 of the sealing gasket 8 is sandwiched between the opening edge portion of the battery can 2 and the flange-shaped edge of the negative electrode terminal plate 7, and the battery can 2 is sealed in a sealed state.

なお、封口ガスケット8の隔壁部81において、負極ゲル5に対面する領域には、ボス部83と同心円をなす溝状の薄肉部が形成されており、この薄肉部は、電池缶2内の圧力が異常に上昇した際に封口ガスケット8の他の部位に先行して破断し、最終的に、その内圧の原因となったガスを負極端子板7に設けられた通気孔71を介して大気開放させる防爆安全機構として機能する。 In the partition wall portion 81 of the sealing gasket 8, a groove-shaped thin-walled portion forming a concentric circle with the boss portion 83 is formed in the region facing the negative electrode gel 5, and this thin-walled portion is the pressure inside the battery can 2. Breaks ahead of other parts of the sealing gasket 8 when it rises abnormally, and finally the gas that caused the internal pressure is released to the atmosphere through the ventilation holes 71 provided in the negative electrode terminal plate 7. It functions as an explosion-proof safety mechanism.

ところで、電池缶2の内面は強アルカリ性の電解液に晒されるため、電池缶2は、図1(B)に拡大して示したように、1.0〜2.0μm程度の厚さのニッケル(Ni)メッキ層22が形成された鋼板21からなり、少なくとも電池缶2の内面側にNiメッキ層22が配置されている。それによって鋼板21を構成する鉄が強アルカリ性の電解液によって腐食されることを防止している。 By the way, since the inner surface of the battery can 2 is exposed to a strongly alkaline electrolytic solution, the battery can 2 is made of nickel having a thickness of about 1.0 to 2.0 μm as shown in an enlarged manner in FIG. 1 (B). It is made of a steel plate 21 on which the (Ni) plating layer 22 is formed, and the Ni plating layer 22 is arranged at least on the inner surface side of the battery can 2. This prevents the iron constituting the steel sheet 21 from being corroded by the strongly alkaline electrolytic solution.

なお以下の特許文献1には、正極缶の内面側に、金属あるいは化合物の形でコバルト(Co)が含まれる被覆を形成することで、電極缶と正極合剤との接触抵抗を長期的に低い状態で維持させる技術について記載されている。また、以下の特許文献2には、電池缶の内面側にニッケルコバルト(Ni−Co)合金のメッキ層を形成したアルカリ電池の電池缶について記載されている。そして、以下の非特許文献1には、アルカリ電池の作製手順が記載されている。 In Patent Document 1 below, the contact resistance between the electrode can and the positive electrode mixture is long-term by forming a coating containing cobalt (Co) in the form of a metal or compound on the inner surface side of the positive electrode can. It describes techniques for keeping it low. Further, Patent Document 2 below describes a battery can of an alkaline battery in which a nickel cobalt (Ni—Co) alloy plating layer is formed on the inner surface side of the battery can. The following Non-Patent Document 1 describes a procedure for manufacturing an alkaline battery.

特公平7−70320号公報Special Fair 7-70320 Gazette 特開2012−48958号公報Japanese Unexamined Patent Publication No. 2012-48958

FDK株式会社、”富士通 アルカリ乾電池のできるまで”、[online]、[平成28年12月13日検索]、インターネット<URL:http://www.fdk.co.jp/denchi_club/denchi_story/arukari.htm>FDK Corporation, "Until Fujitsu Alkaline Batteries are Made", [online], [Search on December 13, 2016], Internet <URL: http://www.fdk.co.jp/denchi_club/denchi_story/arukari. htm >

上述したように、インサイドアウト型のアルカリ電池では、電池缶2の内面にNiメッキが施されている。しかし内面にNiメッキが施された電池缶を用いたアルカリ電池では、60℃など、使用上限温度に近い高温環境下で保存するとNiが酸化して導電性が低下し、放電性能が劣化するという問題がある。そこで、酸化しても導電性が低下しないCoを含む合金からなるメッキ層を設けることが考えられ、上記特許文献2に記載の電池缶では、Niメッキが施された鋼板の表層にNi−Co合金からなるメッキ層をさらに設け、そのメッキ層の厚さやNi−Co合金中のCoの比率を適正化している。 As described above, in the inside-out type alkaline battery, the inner surface of the battery can 2 is Ni-plated. However, in an alkaline battery that uses a battery can with Ni plating on the inner surface, if it is stored in a high temperature environment such as 60 ° C, which is close to the upper limit temperature of use, Ni will oxidize and the conductivity will decrease, and the discharge performance will deteriorate. There's a problem. Therefore, it is conceivable to provide a plating layer made of an alloy containing Co whose conductivity does not decrease even if it is oxidized. In the battery can described in Patent Document 2, Ni-Co is provided on the surface layer of a Ni-plated steel plate. A plating layer made of an alloy is further provided, and the thickness of the plating layer and the ratio of Co in the Ni—Co alloy are optimized.

ところで、近年になって、アルカリ電池などの汎用の電池が、災害時のための懐中電灯やラジオなどの電気器具や電子機器の電源として、非常食などと同様に備蓄用途に供されるようになってきた。しかし電池は、非常食と異なり、消費期限が近くなっても、すぐに消費して新しい備蓄品に交換することができない。すなわち、電池の消費期限が近くなった時点で、日常生活で使用されている電気器具や電子機器に使われている電池が都合良く消耗しているとは限らない。そのためアルカリ電池には、保存期間が5年程度の非常食よりもさらに長い期間(例えば10年間)にわたって保存した後でも各機器の電源として使用できる長期保存性能が求められるようになった。 By the way, in recent years, general-purpose batteries such as alkaline batteries have been used as power supplies for electric appliances and electronic devices such as flashlights and radios in the event of a disaster, as well as for emergency food. It has become. However, unlike emergency food, batteries cannot be consumed immediately and replaced with new stockpiles even when the expiration date is approaching. That is, when the battery expiration date is approaching, the batteries used in electric appliances and electronic devices used in daily life are not always conveniently consumed. Therefore, alkaline batteries are required to have long-term storage performance that can be used as a power source for each device even after being stored for a longer period (for example, 10 years) than an emergency food having a storage period of about 5 years.

そこで本発明者は、高温環境下での保存特性(以下、高温貯蔵性能とも言う)に優れた内面の表層にNi−Coメッキ層を有する電池缶を用いたアルカリ電池の長期保存性能について検討してみたところ、極めて長期にわたって保存すると、メッキ層中のCoが電解液中に徐々に溶出し、溶出したCoイオンが負極の亜鉛と反応して水素ガスを発生させることが判明した。電池缶内に発生した水素ガスは電池缶内の圧力を高め、場合によっては、漏液に至る可能性がある。そして漏液したアルカリ電池は、当然のことながら、電子機器や電気器具の電源として使用することができない。 Therefore, the present inventor has investigated the long-term storage performance of an alkaline battery using a battery can having a Ni-Co plating layer on the inner surface layer, which has excellent storage characteristics in a high temperature environment (hereinafter, also referred to as high temperature storage performance). As a result, it was found that when stored for an extremely long period of time, Co in the plating layer was gradually eluted in the electrolytic solution, and the eluted Co ions reacted with zinc in the negative electrode to generate hydrogen gas. The hydrogen gas generated in the battery can increases the pressure in the battery can, and in some cases, it may lead to liquid leakage. As a matter of course, the leaked alkaline battery cannot be used as a power source for electronic devices and electric appliances.

そこで本発明は、高温貯蔵性能と長期保存性能に優れたアルカリ電池とその製造方法を提供することを目的としている。 Therefore, an object of the present invention is to provide an alkaline battery having excellent high-temperature storage performance and long-term storage performance, and a method for producing the same.

上記目的を達成するための本発明は、正極活物質を含んで環状に成型されてなる正極合剤が正極集電体を兼ねる有底円筒状の電池缶内に配置されてなるインサイドアウト型のアルカリ電池であって、
前記電池缶は、内面の表層にニッケルコバルト合金からなるメッキ層が形成され、
前記正極合剤には、対アルカリベース電位が270mV以上290mV以下の二酸化マンガンが正極活物質として含まれているとともに、黒鉛からなる導電助剤が前記正極活物質に対して4wt%以上6wt%以下の割合で含まれている、
ことを特徴とするアルカリ電池としている。そして前記黒鉛を膨張黒鉛とすればより好ましい。
The present invention for achieving the above object is an inside-out type in which a positive electrode mixture containing a positive electrode active material and molded in a ring shape is arranged in a bottomed cylindrical battery can that also serves as a positive electrode current collector. Alkaline battery
The battery can has a plating layer made of a nickel-cobalt alloy formed on the inner surface layer of the battery can.
The positive electrode mixture contains manganese dioxide having a base potential with respect to alkali of 270 mV or more and 290 mV or less as a positive electrode active material, and a conductive auxiliary agent made of graphite is 4 wt% or more and 6 wt% or less with respect to the positive electrode active material. Included in the proportion of
It is an alkaline battery characterized by this. And it is more preferable that the graphite is expanded graphite.

また本発明は、アルカリ電池の製造方法を含み、当該アルカリ電池の製造方法は、
正極活物質を含んで環状に成型されてなる正極合剤が正極集電体を兼ねる有底円筒状の電池缶内に配置されてなるインサイドアウト型のアルカリ電池の製造方法であって、
正極集電子を兼ねて上方が開口する有底円筒状の電池缶内に、環状の前記正極合剤と、当該正極合剤の内方にセパレーターを介して配置される負極ゲルをアルカリ電解液とともに収納するとともに、円板状の負極端子板の下面に接続された棒状の負極集電子を上下方向に立てた状態で前記負極ゲル中に挿入しつつ、前記電池缶の開口を、封口ガスケットを介して前記負極端子板で封口してアルカリ電池を組み立てる組立ステップと、組立後の前記アルカリ電池に対して室温よりも高い所定の温度で所定時間放置するエージングステップを含み、
前記組立ステップでは、内面の表層にニッケルコバルト合金からなるメッキ層が形成された電池缶と、アルカリベース電位が270mV以上290mV以下の二酸化マンガンを正極活物質とするとともに、黒鉛からなる導電助剤が前記正極活物質に対しして4wt%以上6wt%以下の割合で含まれている正極合剤を用い、
前記エージングステップでは、前記電池缶における前記ニッケルコバルト合金中のコバルトを酸化させる、
ことを特徴とするアルカリ電池の製造方法としている。
The present invention also includes a method for manufacturing an alkaline battery, and the method for manufacturing the alkaline battery is described as follows.
A method for manufacturing an inside-out type alkaline battery in which a positive electrode mixture containing a positive electrode active material and formed in a ring shape is arranged in a bottomed cylindrical battery can that also serves as a positive electrode current collector.
In a bottomed cylindrical battery can that also serves as a positive electrode current collector and opens upward, the annular positive electrode mixture and a negative electrode gel arranged inside the positive electrode mixture via a separator are placed together with an alkaline electrolyte. While accommodating the battery can, the opening of the battery can is opened through the sealing gasket while the rod-shaped negative electrode collector connected to the lower surface of the disk-shaped negative electrode terminal plate is inserted into the negative electrode gel in a vertically vertical direction. Including an assembly step of assembling the alkaline battery by sealing with the negative electrode terminal plate and an aging step of leaving the assembled alkaline battery at a predetermined temperature higher than room temperature for a predetermined time.
In the assembly step, a battery can in which a plating layer made of a nickel-cobalt alloy is formed on the inner surface layer, manganese dioxide having an alkali base potential of 270 mV or more and 290 mV or less is used as a positive electrode active material, and a conductive auxiliary agent made of graphite is used. Using a positive electrode mixture contained in a proportion of 4 wt% or more and 6 wt% or less with respect to the positive electrode active material,
In the aging step, the cobalt in the nickel-cobalt alloy in the battery can is oxidized.
This is a method for manufacturing alkaline batteries.

本発明のアルカリ電池によれば、優れた高温貯蔵性能を備えつつ長期保存性能を向上させることができる。また本発明のアルカリ電池の製造方法によれば、アルカリ電池の長期保存性能をさらに向上させることが可能となる。 According to the alkaline battery of the present invention, long-term storage performance can be improved while having excellent high-temperature storage performance. Further, according to the method for producing an alkaline battery of the present invention, it is possible to further improve the long-term storage performance of the alkaline battery.

一般的なアルカリ電池の構造を示す図である。It is a figure which shows the structure of a general alkaline battery. 本発明の実施例に係るアルカリ電池の構造を示す図である。It is a figure which shows the structure of the alkaline battery which concerns on Example of this invention.

本発明の実施例について、以下に添付図面を参照しつつ説明する。なお以下の説明に用いた図面において、同一または類似の部分に同一の符号を付して重複する説明を省略することがある。ある図面において符号を付した部分について、不要であれば他の図面ではその部分に符号を付さない場合もある。 Examples of the present invention will be described below with reference to the accompanying drawings. In the drawings used in the following description, the same or similar parts may be designated by the same reference numerals and duplicate description may be omitted. A coded part in one drawing may not be coded in another drawing if it is not necessary.

===本発明の実施例における技術思想===
上述したように、内面の表層にNiメッキ層が形成されている電池缶を用いたアルカリ電池では、高温環境下で保存するとNiが酸化して電池缶の導電性が低下する。内面の表層にNi−Co合金からなるメッキ層(以下、Ni−Coメッキ層とも言う)が形成されている電池缶を用いたアルカリ電池では、電池缶の内面が酸化しても導電性が低下しない。しかし、Ni−Coメッキ層が形成された電池缶を用いたアルカリ電池であっても、10年以上など、極めて長い期間にわたって保存すると漏液が発生する可能性がある。
=== Technical idea in the embodiment of the present invention ===
As described above, in an alkaline battery using a battery can in which a Ni-plated layer is formed on the inner surface layer, Ni is oxidized and the conductivity of the battery can is lowered when stored in a high temperature environment. In an alkaline battery using a battery can in which a plating layer made of a Ni-Co alloy (hereinafter, also referred to as a Ni-Co plating layer) is formed on the inner surface layer, the conductivity is lowered even if the inner surface of the battery can is oxidized. do not. However, even an alkaline battery using a battery can on which a Ni—Co plating layer is formed may leak liquid if stored for an extremely long period of time such as 10 years or more.

そこで本発明者は、内面の表層にNi−Coメッキ層が形成された電池缶を用いたアルカリ電池の長期保存性能を向上させるために鋭意研究を重ねた結果、正極合剤中の二酸化マンガンのアルカリ電解液に対する電位(以下、アルカリベース電位とも言う)や黒鉛の添加量と、高温環境下で保存した後での放電性能(以下、高温貯蔵性能)や長期保存性能との間に相関関係があることを知見した。本発明は、このような知見に基づいてなされたものである。 Therefore, the present inventor has conducted intensive studies to improve the long-term storage performance of an alkaline battery using a battery can in which a Ni—Co graphite layer is formed on the inner surface layer, and as a result, the manganese dioxide in the positive electrode mixture There is a correlation between the potential for the alkaline electrolyte (hereinafter, also referred to as the alkali-based potential) and the amount of graphite added, and the discharge performance (hereinafter, high-temperature storage performance) and long-term storage performance after storage in a high-temperature environment. I found that there is. The present invention has been made based on such findings.

===本発明の実施例===
図2に、本発明の実施例に係るアルカリ電池1aの構造を示した。図2(A)は、当該アルカリ電池1aの縦断面図であり、(B)は、(A)における円102内の拡大図である。当該アルカリ電池1aの基本的な構造は、図1に示した一般的なアルカリ電池1と同様であるが、本実施例のアルカリ電池1aでは、電池缶2aの内面の表層にNi−Coメッキ層23が形成されており、図2(B)に示したように、電池缶2aを構成する金属素材は、Niメッキ層22が形成された鋼板21を基材として、その基材の表層にNi−Coメッキ層23が形成されたものである。そして、少なくも電池缶2aの内面側に、Niメッキ層22とNi―Coメッキ層23が形成されている。
=== Examples of the present invention ===
FIG. 2 shows the structure of the alkaline battery 1a according to the embodiment of the present invention. FIG. 2A is a vertical cross-sectional view of the alkaline battery 1a, and FIG. 2B is an enlarged view of the inside of the circle 102 in FIG. 2A. The basic structure of the alkaline battery 1a is the same as that of the general alkaline battery 1 shown in FIG. 1, but in the alkaline battery 1a of this embodiment, a Ni—Co plated layer is formed on the inner surface of the battery can 2a. 23 is formed, and as shown in FIG. 2B, the metal material constituting the battery can 2a uses the steel plate 21 on which the Ni plating layer 22 is formed as a base material, and Ni on the surface layer of the base material. The −Co plating layer 23 is formed. A Ni plating layer 22 and a Ni—Co plating layer 23 are formed on the inner surface side of the battery can 2a at least.

さらに本実施例のアルカリ電池1aは、正極合剤3中の二酸化マンガンのアルカリベース電位と、正極合剤3中に導電助剤として添加される黒鉛の量が最適化されている。それによって、本実施例のアルカリ電池1aは、優れた高温貯蔵性能と長期保存性能を有している。 Further, in the alkaline battery 1a of the present embodiment, the alkali base potential of manganese dioxide in the positive electrode mixture 3 and the amount of graphite added as a conductive auxiliary agent in the positive electrode mixture 3 are optimized. As a result, the alkaline battery 1a of this embodiment has excellent high-temperature storage performance and long-term storage performance.

==サンプル===
本実施例のアルカリ電池1aにおける高温貯蔵性能と長期保存性能とを評価するために正極合剤3の作製条件が異なる各種アルカリ電池1aをサンプルとして作製した。また、 図1に示したように、表層にNiメッキ層22のみが形成された鋼板21からなる電池缶2を備えたアルカリ電池1もサンプルとして作製した。なお、電池缶(2、2a)は、約0.15mmの厚さを有する鋼板21を基材として、例えば1.5μm程度の厚さのNiメッキ層22が形成されたものを基本とし、サンプルに応じ、Niメッキ層22の表層に、0.2μm程度の厚さのNi−Coメッキ層23を形成したものである。
== Sample ===
In order to evaluate the high-temperature storage performance and the long-term storage performance of the alkaline battery 1a of this example, various alkaline batteries 1a having different preparation conditions for the positive electrode mixture 3 were prepared as samples. Further, as shown in FIG. 1, an alkaline battery 1 provided with a battery can 2 made of a steel plate 21 having only a Ni-plated layer 22 formed on the surface layer was also produced as a sample. The battery can (2, 2a) is basically a sample in which a steel plate 21 having a thickness of about 0.15 mm is used as a base material and a Ni plating layer 22 having a thickness of, for example, about 1.5 μm is formed. Therefore, a Ni—Co plating layer 23 having a thickness of about 0.2 μm is formed on the surface layer of the Ni plating layer 22.

正極合剤3は、サンプルに応じ、正極活物質である電解二酸化マンガン(以下、EMDとも言う)のアルカリベース電位、正極合剤に導電助剤と添加する黒鉛の種類、および導電助剤の添加量を変えた。なお、各サンプルにおけるアルカリベース電位は、当初のアルカリベース電位が290mVのEMDをpHが異なる溶液中で還元処理することで調整した。 The positive electrode mixture 3 includes the alkali-based potential of electrolytic manganese dioxide (hereinafter, also referred to as EMD), which is a positive electrode active material, the type of graphite to be added to the positive electrode mixture as a conductive auxiliary agent, and the addition of the conductive auxiliary agent, depending on the sample. I changed the amount. The alkali-based potential in each sample was adjusted by reducing EMD having an initial alkali-based potential of 290 mV in solutions having different pH.

===信頼性試験===
電池缶(2、2a)の構成や正極合剤3の作製条件が異なる各種サンプルにおける高温貯蔵性能や長期保存性能を評価するために、各サンプルに対し、高温環境下で保存した際の放電性能の安定性や常温で長期保存したときの漏液の有無などを調べる試験を行った。ここでは各サンプルについて10個の個体を作製し、全個体に対して60℃の温度で2ヶ月間保存する高温貯蔵試験を行った。また、同様にサンプル毎に10個の個体を作製し、全個体に対して80℃の温度で4ヶ月保存する長期保存試験を行った。
=== Reliability test ===
Discharge performance when each sample is stored in a high temperature environment in order to evaluate the high temperature storage performance and long-term storage performance of various samples having different battery can (2, 2a) configurations and positive electrode mixture 3 preparation conditions. A test was conducted to check the stability of the battery and the presence or absence of liquid leakage when stored at room temperature for a long period of time. Here, 10 individuals were prepared for each sample, and a high-temperature storage test was conducted in which all the individuals were stored at a temperature of 60 ° C. for 2 months. Similarly, 10 individuals were prepared for each sample, and a long-term storage test was conducted in which all the individuals were stored at a temperature of 80 ° C. for 4 months.

高温貯蔵試験については、その試験の前後での放電性能の変化を調べた。具体的には、各サンプルに対し1.5Wの消費電力で2秒間放電させた後650mWの消費電力で28秒間放電させる放電動作を1サイクルとして、1時間に連続して10サイクル(5分間)放電させたのち55分休止し、次の1時間で再度10サイクル放電させる動作を繰り返すパルス放電試験を行った。そして1.05Vの終止電圧に至るまでのサイクル数を測定した。またサンプルを80℃で4ヶ月間保存する長期保存試験は、常温で13年間保存することに相当し、長期保存試験後の各サンプルについて、漏液の有無を目視で確認し、各サンプルに属する10個の個体のうち漏液が発生した個体数を数えた。 For the high temperature storage test, changes in discharge performance before and after the test were investigated. Specifically, one cycle is a discharge operation in which each sample is discharged at a power consumption of 1.5 W for 2 seconds and then discharged at a power consumption of 650 mW for 28 seconds, and 10 cycles (5 minutes) are continuously performed for 1 hour. A pulse discharge test was conducted in which the battery was discharged, paused for 55 minutes, and then discharged again for 10 cycles in the next 1 hour. Then, the number of cycles until the final voltage of 1.05 V was reached was measured. A long-term storage test in which samples are stored at 80 ° C. for 4 months is equivalent to storage at room temperature for 13 years. After the long-term storage test, each sample is visually checked for leakage and belongs to each sample. The number of individuals in which leakage occurred was counted among the 10 individuals.

以下の表1に各サンプルの作製条件と、各サンプルにおける高温貯蔵試験と長期保存試験の結果を示した。 Table 1 below shows the preparation conditions for each sample and the results of the high-temperature storage test and long-term storage test for each sample.

Figure 0006876442
表1において、サンプル1〜5は、図1に示したアルカリ電池1のように、Ni−Coメッキ層23がない電池缶2を用いたサンプルであり、他のサンプル6〜22は、図2に示した、Niメッキ層22の表層にNi−Coメッキ層23が内面に形成された電池缶2aを用いている。またサンプル1〜15とサンプル16〜22では、導電助剤に用いる黒鉛の種類が異なっており、サンプル1〜15は導電助剤として一般的に使用されている粒径15μm程度の人工黒鉛を用いており、サンプル16〜22はアスペクト比が大きく長径が40μm程度まで伸張された膨張黒鉛を用いている。
Figure 0006876442
In Table 1, Samples 1 to 5 are samples using the battery can 2 without the Ni—Co plating layer 23 like the alkaline battery 1 shown in FIG. 1, and the other samples 6 to 22 are the samples shown in FIG. The battery can 2a in which the Ni—Co plating layer 23 is formed on the inner surface of the Ni plating layer 22 shown in the above is used. Further, the types of graphite used as the conductive auxiliary agent are different between Samples 1 to 15 and Samples 16 to 22, and Samples 1 to 15 use artificial graphite having a particle size of about 15 μm, which is generally used as the conductive auxiliary agent. Samples 16 to 22 use expanded graphite having a large aspect ratio and a major axis extending to about 40 μm.

また表中の「アニール」とは、電池缶(2、2a)に用いられた鋼板材料、すなわちメッキ層(22、23)が形成された鋼板21が所定の温度と時間で熱処理(例えば、650℃、50時間)されたものであるか否かを示しており、電池缶(2、2a)は、普通、アニールが施された鋼板材料を用いて作製されている。ここではサンプル21と22以外は、全てアニールを施した鋼板材料からなる電池缶(2、2a)を用いた。 Further, "annealing" in the table means that the steel plate material used for the battery cans (2, 2a), that is, the steel plate 21 on which the plating layers (22, 23) are formed is heat-treated at a predetermined temperature and time (for example, 650). The battery cans (2, 2a) are usually made of an annealed steel plate material. Here, except for the samples 21 and 22, a battery can (2, 2a) made of an annealed steel plate material was used.

表1より、まず、内面の表層にNiメッキ層22のみを有する電池缶2を用いたサンプル1〜5は、EMDのアルカリベース電位(表中「EMD電位」)が大きいほど初期状態での放電性能が優れていた。しかし、高温貯蔵試験後の放電性能は、いずれも初期の放電性能に対して10〜20%程度であり、大きく劣化していることが分かった。一方、内面の表層にNi−Coメッキ層23を有する電池缶2aを用いたサンプル6〜22では、高温貯蔵試験の前後で最低でも50%以上の放電特性を維持した。そして、黒鉛の種類と添加量が同じでアルカリベース電位のみが異なるサンプル6〜10から、アルカリベース電位が270mV以上290mV以下であれば、高温貯蔵試験後でも初期状態の80%以上の放電性能を維持することが分かった。しかし、アルカリベース電位が260mV以下のサンプル9と10では、高温貯蔵試験後の放電性能が試験前に対し、それぞれ66%と54%であった。他のサンプル6〜8では試験後の放電性能が初期状態に対して80%以上であったことから、アルカリベース電位が260mV以下のEMDを正極合剤に用いたサンプル9と10は相対的に高温貯蔵性能が劣っていることが分かった。また、サンプル9と10は、長期保存試験後に漏液が発生した個体があった。以上より、本実施例のアルカリ電池1aは、内面の表層にNi−Coメッキ層が形成された電池缶2aを用いるとともに、正極合剤3に正極活物質として含まれるEMDのアルカリベース電位が270mV以上290mV以下であることが条件となる。 From Table 1, first, in the samples 1 to 5 using the battery can 2 having only the Ni plating layer 22 on the inner surface, the larger the alkali base potential of EMD (“EMD potential” in the table), the more the discharge in the initial state. The performance was excellent. However, the discharge performance after the high temperature storage test was about 10 to 20% of the initial discharge performance, and it was found that the discharge performance was significantly deteriorated. On the other hand, in the samples 6 to 22 using the battery can 2a having the Ni—Co plating layer 23 on the inner surface layer, the discharge characteristics of at least 50% or more were maintained before and after the high temperature storage test. Then, from samples 6 to 10 in which the type and amount of graphite added but only the alkali base potential is different, if the alkali base potential is 270 mV or more and 290 mV or less, the discharge performance of 80% or more of the initial state can be obtained even after the high temperature storage test. Turned out to keep. However, in Samples 9 and 10 having an alkali base potential of 260 mV or less, the discharge performance after the high temperature storage test was 66% and 54%, respectively, as compared with those before the test. In the other samples 6 to 8, the discharge performance after the test was 80% or more with respect to the initial state. Therefore, the samples 9 and 10 in which the EMD having an alkali base potential of 260 mV or less was used as the positive electrode mixture were relatively relative. It was found that the high temperature storage performance was inferior. In addition, in Samples 9 and 10, there were individuals in which liquid leakage occurred after the long-term storage test. Based on the above, the alkaline battery 1a of the present embodiment uses a battery can 2a having a Ni—Co plated layer formed on the inner surface layer, and the alkali base potential of EMD contained in the positive electrode mixture 3 as the positive electrode active material is 270 mV. The condition is that the voltage is 290 mV or less.

次に、サンプル11〜15は、アルカリベース電位を280mVとし、導電助剤として人工黒鉛を用いている。そしてその人工黒鉛の添加量が異なっている。なお、人工黒鉛の添加量はEMDに対する質量比である。そしてサンプル11〜15では、人工黒鉛の添加量が3wt%のサンプル15では高温貯蔵試験後の放電性能が試験前に対して50%以下であった。また添加量が8wt%以上のサンプル11と12では長期保存試験後に漏液が発生した個体があった。以上より、導電助剤となる黒鉛の添加量は、4wt%以上6wt%以下であることが望ましい。そしてサンプル1〜16における高温貯蔵試験と長期保存試験の結果より、本発明の実施例に係るアルカリ電池1aは、内面の表層にNi−Coのメッキ層を有する電池缶2aと、アルカリベース電位が270mV以上290mV以下のEMDを正極活物質とするとともに、導電助剤となる黒鉛が当該正極活物質に対して4wt%以上6wt%以の割合で添加された正極合剤3とを備えたものとなる。そして本実施例のアルカリ電池1aによれば、高温貯蔵前後で放電特性が維持され、極めて長期にわたって保存しても漏液が発生せず、優れた高温貯蔵性能と長期保存性能を備えている。 Next, in the samples 11 to 15, the alkali base potential is set to 280 mV, and artificial graphite is used as the conductive auxiliary agent. And the amount of artificial graphite added is different. The amount of artificial graphite added is a mass ratio to EMD. In Samples 11 to 15, the discharge performance after the high temperature storage test was 50% or less as compared with that before the test in Sample 15 in which the amount of artificial graphite added was 3 wt%. In addition, in the samples 11 and 12 in which the addition amount was 8 wt% or more, there were individuals in which liquid leakage occurred after the long-term storage test. From the above, it is desirable that the amount of graphite added as a conductive auxiliary agent is 4 wt% or more and 6 wt% or less. Based on the results of the high temperature storage test and the long-term storage test in Samples 1 to 16, the alkaline battery 1a according to the embodiment of the present invention has a battery can 2a having a Ni—Co graphite layer on the inner surface layer and an alkaline base potential. EMD of 270 mV or more and 290 mV or less is used as a positive electrode active material, and a positive electrode mixture 3 in which graphite as a conductive auxiliary agent is added at a ratio of 4 wt% or more and 6 wt% or more to the positive electrode active material is provided. Become. According to the alkaline battery 1a of the present embodiment, the discharge characteristics are maintained before and after high-temperature storage, no liquid leakage occurs even after storage for an extremely long period of time, and excellent high-temperature storage performance and long-term storage performance are provided.

なお、サンプル11〜15に対し、導電助剤を人工黒鉛に代えて膨張黒鉛としたサンプル16〜20では、導電助剤となる膨張黒鉛の添加量が3wt%のサンプル20では高温貯蔵試験後の放電性能が試験前に対して59%であった。一方、膨張黒鉛の添加量が4wt%のサンプル16〜19では87%〜94%の放電性能を維持した。しかし、膨張黒鉛を8wt%以上添加したサンプル16,17では、長期保存試験後に漏液が発生した個体があった。したがって黒鉛が膨張黒鉛であってもその最適な添加量は4wt%以上6wt%以下となる。そして、黒鉛の種類のみが異なるサンプル13とサンプル18、およびサンプル14とサンプル19を比較すると、黒鉛を膨張黒鉛としたサンプル18および19は、人工黒鉛を用いたサンプル13および14に対し、初期状態および高温貯蔵試験後での放電性能がともに優れていた。したがって、本実施例のアルカリ電池1aは、正極合剤3に含まれる導電助剤が膨張黒鉛であればより好ましい。なおサンプル21と22は、アニールを施していない鋼板材料からなる電池缶2aを用いており、正極合剤3の作製条件は、それぞれサンプル18と19と同じである。そしてアニールを施した鋼板材料からなる電池缶2aを用いたサンプル18、19の方が初期および高温貯蔵試験後の放電特性が優れていたものの、高温貯蔵試験の前後で80%以上の放電性能を維持し、長期保存試験による漏液も発生しなかった。すなわち、本実施例のアルカリ電池1aでは、内面の表層にNi−Coメッキ層が形成されていれば、アニールが施されていない鋼板材料からなる電池缶2aを用いてもよい。 In addition, in the samples 16 to 20 in which the conductive auxiliary agent was replaced with artificial graphite and used as expanded graphite with respect to the samples 11 to 15, the sample 20 in which the amount of expanded graphite added as the conductive auxiliary agent was 3 wt% was after the high temperature storage test. The discharge performance was 59% compared to before the test. On the other hand, the discharge performance of 87% to 94% was maintained in the samples 16 to 19 in which the amount of expanded graphite added was 4 wt%. However, in the samples 16 and 17 to which 8 wt% or more of expanded graphite was added, there were some individuals in which liquid leakage occurred after the long-term storage test. Therefore, even if the graphite is expanded graphite, the optimum addition amount is 4 wt% or more and 6 wt% or less. Comparing Samples 13 and 18 in which only the types of graphite are different, and Samples 14 and 19, Samples 18 and 19 in which graphite is expanded graphite are in an initial state with respect to Samples 13 and 14 in which artificial graphite is used. And the discharge performance after the high temperature storage test was excellent. Therefore, in the alkaline battery 1a of this example, it is more preferable if the conductive auxiliary agent contained in the positive electrode mixture 3 is expanded graphite. The samples 21 and 22 use a battery can 2a made of a steel plate material that has not been annealed, and the preparation conditions for the positive electrode mixture 3 are the same as those of the samples 18 and 19, respectively. Samples 18 and 19 using the battery can 2a made of the annealed steel plate material had better discharge characteristics at the initial stage and after the high temperature storage test, but had a discharge performance of 80% or more before and after the high temperature storage test. It was maintained and no leakage occurred in the long-term storage test. That is, in the alkaline battery 1a of the present embodiment, if the Ni—Co plating layer is formed on the inner surface layer, the battery can 2a made of a steel plate material that has not been annealed may be used.

ここで、サンプル6〜8、13、14、18、19、21、22が優れた高温貯蔵性能と長期保存性能を示した理由について考察すると、まず、長期保存性能については、EMDのアルカリベース電位が高いため、Coがより酸化され易くなり、それによってCoの酸化が促進され、Coが溶出し難くなったために優れた高温貯蔵性能を示したものと考えることができる。また、これらのサンプルでは、撥水性を有してアルカリ電解液との親和性が低い黒鉛の添加量が最適化されていることで、Coの酸化が阻害されず、高温貯蔵試験の前後でも放電性能が維持されたものと考えることができる。 Here, considering the reason why the samples 6 to 8, 13, 14, 18, 19, 21, and 22 showed excellent high-temperature storage performance and long-term storage performance, first, regarding the long-term storage performance, the alkali-based potential of EMD. It can be considered that the high temperature storage performance was exhibited because Co was more easily oxidized, thereby promoting the oxidation of Co and making it difficult for Co to elute. Further, in these samples, the amount of graphite added, which has water repellency and low affinity with the alkaline electrolyte, is optimized, so that the oxidation of Co is not inhibited and the discharge is performed before and after the high temperature storage test. It can be considered that the performance is maintained.

===アルカリ電池の製造方法について===
表1に示した試験結果より、内面の表層にNi−Coメッキ層23が形成された鋼板21からなる電池缶2aを用いるともに、EMDが270mV以上290mV以下のアルカリベース電位を有し、かつ黒鉛がEMDに対して4wt以上%6wt%以下添加されている正極合剤3を用いたアルカリ電池1aは、優れた高温保存性能と長期保存性能を備えたものとなる。そして長期保存性能についてはCoの酸化を促進させることでさらに向上させる余地がある可能性がある。そこで、組立後のアルカリ電池1aに対して熱処理を施すエージング処理を行うことで、電池缶2aの内面に形成されているNi−Coメッキ層23中のCoの酸化をさらに促進させ、長期保存性能をさらに向上させることを試みた。
=== About the manufacturing method of alkaline batteries ===
From the test results shown in Table 1, a battery can 2a made of a steel plate 21 having a Ni—Co plating layer 23 formed on the inner surface layer is used, and EMD has an alkali base potential of 270 mV or more and 290 mV or less, and graphite. The alkaline battery 1a using the positive electrode mixture 3 in which 4 wt or more and 6 wt% or less is added to EMD has excellent high-temperature storage performance and long-term storage performance. And there is a possibility that there is room for further improvement in long-term storage performance by promoting the oxidation of Co. Therefore, by performing an aging treatment that heat-treats the assembled alkaline battery 1a, the oxidation of Co in the Ni—Co plating layer 23 formed on the inner surface of the battery can 2a is further promoted, and the long-term storage performance is achieved. Attempted to further improve.

ここでは、表1におけるサンプル7および18と同じ条件で作製したアルカリ電池1aと、当該サンプル7および18を45℃の温度下で24時間保存するエージング処理を行ったアルカリ電池1aをサンプルとして作製した。また、各サンプルについて、高温貯蔵試験と長期保存試験のそれぞれに供される個体を10個ずつ作製した。そして、エージング処理の有無による高温貯蔵性能と長期保存性能を調べた。なお、作製したサンプルは、サンプル7,18と同様に優れた長期保存性能を備えていることが予想されることから、試験後に漏液が発生しなかった場合には、試験後のサンプルを水中で分解し、電池缶内のガスを水上置換により捕集し、そのガスの量を測定した。 Here, an alkaline battery 1a prepared under the same conditions as the samples 7 and 18 in Table 1 and an alkaline battery 1a subjected to an aging treatment in which the samples 7 and 18 were stored at a temperature of 45 ° C. for 24 hours were prepared as samples. .. In addition, for each sample, 10 individuals to be subjected to each of the high temperature storage test and the long-term storage test were prepared. Then, the high-temperature storage performance and long-term storage performance with and without aging treatment were investigated. Since the prepared samples are expected to have excellent long-term storage performance similar to samples 7 and 18, if no liquid leakage occurs after the test, the sample after the test is placed in water. The gas in the battery can was collected by water replacement and the amount of the gas was measured.

以下の表2に、エージング処理の効果を示した。 Table 2 below shows the effects of the aging treatment.

Figure 0006876442
表2において、サンプル23と24は、それぞれ表1におけるサンプル7とサンプル18と同じ条件で作製されたアルカリ電池1aである。そして、サンプル23および24と同じ条件で作製されたアルカリ電池1aに対してエージング処理を行ったアルカリ電池1aがサンプル25および26である。表2に示したように、高温貯蔵性能は、初期特性においてはエージング処理によって1.5%程度低下し、試験後では、1%程度の低下であった。したがって、エージング処理の有無に依らず、高温貯蔵性能はほとんど影響を受けないと言える。一方、長期保存試験については、いずれのサンプルでも試験後に漏液が発生した個体はなかった。しかし、長期保存試験後のガス発生量は、エージング処理を施すことで、ガスの発生量が30%〜35%程度減少することが分かった。すなわち、エージング処理によって長期保存性能をさらに向上させることが確認できた。
Figure 0006876442
In Table 2, Samples 23 and 24 are alkaline batteries 1a produced under the same conditions as Samples 7 and 18 in Table 1, respectively. Samples 25 and 26 are alkaline batteries 1a obtained by aging the alkaline batteries 1a produced under the same conditions as the samples 23 and 24. As shown in Table 2, the high temperature storage performance was reduced by about 1.5% due to the aging treatment in the initial characteristics, and was reduced by about 1% after the test. Therefore, it can be said that the high temperature storage performance is hardly affected regardless of the presence or absence of the aging treatment. On the other hand, in the long-term storage test, none of the samples leaked after the test. However, it was found that the amount of gas generated after the long-term storage test was reduced by about 30% to 35% by performing the aging treatment. That is, it was confirmed that the long-term storage performance was further improved by the aging treatment.

なおエージング処理については、温度を高くするほど、また時間を長くするほど電池缶におけるNi−Coメッキ層のCoの酸化が促進される。しかし、その一方で高温貯蔵性能が劣化する可能性もある。したがって、エージング処理における温度や時間は、目的とする高温貯蔵性能に応じて、適宜に設定すればよい。 Regarding the aging treatment, the higher the temperature and the longer the time, the more the oxidation of Co in the Ni—Co plating layer in the battery can is promoted. However, on the other hand, the high temperature storage performance may deteriorate. Therefore, the temperature and time in the aging treatment may be appropriately set according to the target high temperature storage performance.

1,1a アルカリ電池、2,2a 電池缶、3 正極合剤、4 セパレーター、
5 負極ゲル、6 負極集電子、7 負極端子板、8 封口ガスケット、
9 正極端子、21 鋼鈑、22 Niメッキ層、23 Ni−Coメッキ層
1,1a alkaline battery, 2,2a battery can, 3 positive electrode mixture, 4 separator,
5 Negative electrode gel, 6 Negative electrode current collector, 7 Negative electrode terminal plate, 8 Seal gasket,
9 Positive electrode terminal, 21 steel plate, 22 Ni plating layer, 23 Ni-Co plating layer

Claims (3)

正極活物質を含んで環状に成型されてなる正極合剤が正極集電体を兼ねる有底円筒状の電池缶内に配置されてなるインサイドアウト型のアルカリ電池であって、
前記電池缶は、内面の表層にニッケルコバルト合金からなるメッキ層が形成され、
前記正極合剤には、アルカリベース電位が270mV以上290mV以下の二酸化マンガンが正極活物質として含まれているとともに、黒鉛からなる導電助剤が前記正極活物質に対して4wt%以上6wt%以下の割合で含まれている、
ことを特徴とするアルカリ電池。
An inside-out type alkaline battery in which a positive electrode mixture containing a positive electrode active material and molded in a ring shape is arranged in a bottomed cylindrical battery can that also serves as a positive electrode current collector.
The battery can has a plating layer made of a nickel-cobalt alloy formed on the inner surface layer of the battery can.
The positive electrode mixture contains manganese dioxide having an alkali base potential of 270 mV or more and 290 mV or less as the positive electrode active material, and the conductive auxiliary agent made of graphite is 4 wt% or more and 6 wt% or less with respect to the positive electrode active material. Included in proportion,
Alkaline battery that is characterized by that.
請求項1において、前記黒鉛が膨張黒鉛であることを特徴とするアルカリ電池。 The alkaline battery according to claim 1, wherein the graphite is expanded graphite. 正極活物質を含んで環状に成型されてなる正極合剤が正極集電体を兼ねる有底円筒状の電池缶内に配置されてなるインサイドアウト型のアルカリ電池の製造方法であって、
正極集電子を兼ねて上方が開口する有底円筒状の電池缶内に、環状の前記正極合剤と、当該正極合剤の内方にセパレーターを介して配置される負極ゲルをアルカリ電解液とともに収納するとともに、円板状の負極端子板の下面に接続された棒状の負極集電子を上下方向に立てた状態で前記負極ゲル中に挿入しつつ、前記電池缶の開口を、封口ガスケットを介して前記負極端子板で封口してアルカリ電池を組み立てる組立ステップと、組立後の前記アルカリ電池に対して室温よりも高い所定の温度で所定時間放置するエージングステップを含み、
前記組立ステップでは、内面の表層にニッケルコバルト合金からなるメッキ層が形成された電池缶と、アルカリベース電位が270mV以上290mV以下の二酸化マンガンを正極活物質とするとともに、黒鉛からなる導電助剤が前記正極活物質に対しして4wt%以上6wt%以下の割合で含まれている正極合剤を用い、
前記エージングステップでは、前記電池缶における前記ニッケルコバルト合金中のコバルトを酸化させる、
ことを特徴とするアルカリ電池の製造方法。

A method for manufacturing an inside-out type alkaline battery in which a positive electrode mixture containing a positive electrode active material and formed in a ring shape is arranged in a bottomed cylindrical battery can that also serves as a positive electrode current collector.
In a bottomed cylindrical battery can that also serves as a positive electrode current collector and opens upward, the annular positive electrode mixture and a negative electrode gel arranged inside the positive electrode mixture via a separator are placed together with an alkaline electrolyte. While accommodating the battery can, the opening of the battery can is opened through the sealing gasket while the rod-shaped negative electrode collector connected to the lower surface of the disk-shaped negative electrode terminal plate is inserted into the negative electrode gel in a vertically vertical direction. Including an assembly step of assembling the alkaline battery by sealing with the negative electrode terminal plate and an aging step of leaving the assembled alkaline battery at a predetermined temperature higher than room temperature for a predetermined time.
In the assembly step, a battery can in which a plating layer made of a nickel-cobalt alloy is formed on the inner surface layer, manganese dioxide having an alkali base potential of 270 mV or more and 290 mV or less is used as a positive electrode active material, and a conductive auxiliary agent made of graphite is used. Using a positive electrode mixture contained in a proportion of 4 wt% or more and 6 wt% or less with respect to the positive electrode active material,
In the aging step, the cobalt in the nickel-cobalt alloy in the battery can is oxidized.
A method for manufacturing an alkaline battery.

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